WO2020045068A1 - Liquid-cooled screw compressor - Google Patents
Liquid-cooled screw compressor Download PDFInfo
- Publication number
- WO2020045068A1 WO2020045068A1 PCT/JP2019/031728 JP2019031728W WO2020045068A1 WO 2020045068 A1 WO2020045068 A1 WO 2020045068A1 JP 2019031728 W JP2019031728 W JP 2019031728W WO 2020045068 A1 WO2020045068 A1 WO 2020045068A1
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- WIPO (PCT)
- Prior art keywords
- liquid
- sectional area
- rotor chamber
- screw compressor
- cross
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
Definitions
- the present invention relates to a liquid-cooled screw compressor.
- a liquid eg, oil
- a liquid eg, oil
- the oil supply port into the rotor chamber provided in the oil-cooled screw compressor disclosed in Patent Document 1 is a so-called drill hole, and has a straight pipe shape having a constant diameter between both ends.
- a liquid-cooled screw compressor In a liquid-cooled screw compressor, power other than power for compressing air, such as power loss due to liquid agitation or power loss due to the viscosity of liquid in a narrow gap between the rotor chamber and the tooth portion of the screw rotor, is used. There is power loss. Due to these power losses, the use of a liquid-cooled type may rather reduce the efficiency.
- the shape of the liquid supply port is a straight pipe shape as in the oil supply port of Patent Document 1
- the screw rotor passes right above the liquid supply port during operation, the screw is supplied from the liquid supply port to the rotor chamber. Liquid flow is impeded and speed is reduced. Due to this speed reduction, the dispersibility of the liquid in the tooth space decreases, and the cooling efficiency of the compressed air may decrease.
- the conventional liquid-cooled screw compressor has room for improvement in reducing the power required to compress air to a required pressure and improving cooling efficiency.
- An object of the present invention is to reduce the power required for compressing air to a required pressure and improve cooling efficiency in a liquid-cooled screw compressor.
- One embodiment of the present invention provides a rotor chamber provided in a casing and containing a pair of screw rotors, and a liquid supply provided in the casing to supply liquid supplied from a liquid supply line to the rotor chamber.
- a liquid supply port an inlet portion fluidly communicating with the liquid supply line, an ejection portion fluidly communicating with the rotor chamber, and the inlet portion and the ejection portion.
- An intermediate portion having a constant flow path cross-sectional area to be connected, wherein the flow path cross-sectional area of the opening of the injection portion with respect to the rotor chamber is larger than the flow path cross-sectional area of the intermediate portion, a liquid cooling type Provide a screw compressor.
- the opening of the injection part of the liquid supply port with respect to the rotor chamber has a flow path cross-sectional area larger than the flow path cross-sectional area of the middle part of the liquid supply port.
- the increase in the flow velocity promotes atomization when the liquid column collides with the tooth surface of the tooth portion of the screw rotor, increases the heat transfer area of the droplet, and improves the cooling efficiency for compressed air. Therefore, the power required to compress the air to the required pressure can be reduced.
- the flow rate of the liquid injected into the rotor chamber can be increased while the volume flow rate of the liquid supplied to the liquid supply port remains the same, so that the power loss increases. Also does not occur.
- the diameter of the injection section at the opening is larger than the width of the tooth section of the screw rotor perpendicular to the axis.
- the “width perpendicular to the axis of the tooth portion” of the tooth portion of the screw rotor refers to the width of a smooth surface of the tip of the tooth portion in a cross section orthogonal to the rotor axis of the tooth portion.
- the diameter of the intermediate portion may be 0.7 mm or more and 18 mm or less, and the diameter of the injection portion at the opening may be 4.0 times or less the diameter of the intermediate portion.
- the diameter of the injection portion at the opening may be 1.5 times or more and 3.0 times or less the diameter of the intermediate portion.
- the injection unit may have an inverse tapered shape in which the cross-sectional area of the flow path gradually increases from a portion connected to the intermediate portion toward the opening.
- the injection section has a constant flow channel cross-sectional area from a portion connected to the intermediate portion to the opening, and the flow channel cross-sectional area is discontinuous at a portion connected to the intermediate portion of the injection portion. May be formed.
- the liquid supply port is provided with a pipe member having both ends opened, which is inserted into a mounting hole penetrating from the liquid supply line provided in the casing to the rotor chamber, and the intermediate portion is defined by the pipe member.
- An end face of the pipe member facing the rotor chamber may be located in the mounting hole, and the injection portion may be defined by the end face of the pipe member and a peripheral wall of the mounting hole.
- the dimensional control during the processing of providing the liquid supply port in the casing is such that the casing itself is directly processed by excavation or the like, and the intermediate portion and the flow path cross-sectional area larger than the flow path cross-sectional area of the intermediate portion are processed. This is easier than in the case of forming an injection section provided at an opening to the rotor chamber. Higher quality stability can be ensured by easier dimensional control during processing. Also, by using different pipe members, the diameter of the middle part of the liquid supply port can be easily changed according to the product specifications.
- processing of a step in which the flow path cross-sectional area increases discontinuously or processing of a taper shape in which the flow path cross-sectional area continuously increases is not required. Since only the formation of the mounting holes (through holes) is required, man-hours can be reduced.
- the inlet may have a tapered shape in which a cross section of the flow path gradually decreases from a portion connected to the liquid supply line toward the intermediate portion.
- the inlet portion has a constant flow path cross-sectional area larger than the flow path cross-sectional area of the intermediate portion, from a portion connected to the liquid supply line to a portion connected to the intermediate portion, and the inlet portion has A step where the cross-sectional area of the flow path is discontinuously reduced may be formed at a portion connected to the intermediate portion.
- the cooling efficiency of the compressed air is improved, and the power required to compress the air to a required pressure can be reduced, that is, the efficiency can be improved.
- FIG. 1 is a schematic plan view of an oil-cooled screw compressor according to a first embodiment of the present invention.
- FIG. 2 is a sectional view taken along line II-II in FIG. 1.
- FIG. 3 is a sectional view taken along line III-III in FIG. 1.
- 1 is a schematic diagram of a compressor system including an oil-cooled screw compressor according to a first embodiment of the present invention. The enlarged view of the part V of FIG. Sectional drawing in the different cross section of the part V of FIG. The figure which looked at the filler port from the female rotor chamber. Sectional drawing similar to FIG. 5 of the conventional oil-cooled compressor.
- FIG. 7 is a sectional view similar to FIG. 6 of a modified example of the first embodiment.
- FIG. 7 is a sectional view similar to FIG.
- FIG. 4 is a sectional view similar to FIG. 3 of an oil-cooled screw compressor according to a second embodiment of the present invention. Sectional drawing similar to FIG. 6 of 2nd Embodiment.
- FIG. 7 is a sectional view similar to FIG. 6 of a modification of the second embodiment.
- FIG. 7 is a sectional view similar to FIG. 6 of another modification of the second embodiment.
- FIG. 4 is a sectional view similar to FIG. 3 of an oil-cooled screw compressor according to a third embodiment of the present invention.
- FIG. 3 is a perspective view of an orifice tube. 4 is a graph showing a relationship between an oil amount and a sectional efficiency.
- an oil-cooled screw compressor (liquid-cooled screw compressor) 1 according to a first embodiment of the present invention includes a male rotor chamber 2a and a female rotor chamber 2b spatially communicating with each other. And a casing 2 formed with the same.
- the male rotor chamber 2a accommodates the male rotor 3
- the female rotor chamber 2b accommodates the female rotor 4.
- the casing 2 is provided with a suction port 2c and a discharge port 2d which are spatially communicated with the rotor chambers 2a and 2b.
- the male rotor chamber 2a is defined by a cylindrical surface 2e and a pair of end surfaces 2g and 2h.
- the female rotor chamber 2b is defined by a cylindrical surface 2f and a pair of end surfaces 2g and 2h common to the male rotor chamber 2a.
- the male rotor (screw rotor) 3 includes a rotor shaft 3a and a plurality of spiral teeth 3b provided on the outer periphery of the rotor shaft 3a.
- the female rotor 4 includes a rotor shaft 4a and a plurality of spiral teeth 4b provided on the outer periphery of the rotor shaft 4a.
- a spiral tooth space 4c is defined between each pair of adjacent tooth portions 4b.
- the rotor shaft 3a of the male rotor 3 is supported by bearings 5A and 5B so as to be rotatable around its own axis Lm.
- the rotor shaft 4a of the female rotor 4 is also rotatably instructed about its own axis Lf by bearings 6A and 6B.
- a drive mechanism 7 including a motor is mechanically connected to the rotor shaft 3a of the male rotor 3 on the suction port 2c side.
- the teeth 3 b of the male rotor 3 mesh with the teeth 4 c of the female rotor 4 while meshing with each other, whereby the male rotor 3 and the female rotor 4 rotate synchronously.
- the female rotor 4 may be rotationally driven by a drive mechanism.
- the gas (air in the present embodiment) sucked from the suction port 2c is confined in a confined space defined by the tooth portions 3b of the male rotor 3 and the tooth grooves 4c of the female rotor 4, and the rotation of the rotors 3, 4 Accordingly, it is compressed while moving in the directions of the axes Lm and Lf, and is discharged from the discharge port 2d.
- the casing 2 is provided with three oil supply ports (liquid supply ports) 11A, 11B, 11C for supplying oil (liquid) for cooling, lubrication, etc. to the female rotor chamber 2b.
- These refueling ports 11A to 11C are open at the bottom of the female rotor chamber 2b, and are arranged on a straight line along the axis Lf of the female rotor 4 (also the axis of the female rotor chamber 2b).
- the number of filler holes may be one or two, or four or more.
- an oil supply port for the male rotor chamber 2a may be provided instead of or in addition to the oil supply port for the female rotor chamber 2b.
- the filler ports 11A to 11C will be described later in detail.
- the air discharged from the discharge port 2d contains oil.
- the air discharged from the discharge port 2d is introduced into the separator 13 via the air pipe 12A.
- the separator 13 air and oil are separated.
- the air from which the oil has been separated is sent from the air pipe 12B to equipment or equipment that requires compressed air.
- the oil separated from the air by the separator 13 is sent to an oil supply line (liquid supply line) 15 (a long hole formed in the casing 2 in the present embodiment) via the oil supply pipe 14. .
- Oil is supplied from the oil supply line 15 to the female rotor chamber 2b via the oil supply ports 11A to 11C.
- an oil pump 16 for feeding oil from the separator 13 to the oil-cooled screw compressor 1 is provided in the oil supply pipe 14.
- the filler ports 11A to 11C will be described in detail.
- the reference numeral 11 is used for one filler port unless it is necessary to particularly distinguish the three filler ports 11A to 11C.
- the oil supply port 11 fluidly connects the oil supply line 15 to the female rotor chamber 2b.
- the filler port 11 extends straight as a whole in a direction orthogonal to the axis Lm of the female rotor 4 (also the axis of the female rotor chamber 2b).
- the refueling port 11 has an inlet 21 fluidly communicating with the refueling line 15, an ejection part 22 fluidly communicating with the female rotor chamber 2 b, and an intermediate part 23 fluidly connecting the inlet 21 and the ejection part 22. Is provided.
- the shape of the cross section of the inlet 21 and the middle 23 orthogonal to the axis Li of the fuel filler 11 is circular.
- This cross-sectional shape may be other than circular.
- the inlet 21 has a constant diameter De
- the intermediate part 23 also has a constant diameter Dm, and these diameters De and Dm are the same.
- the flow channel cross-sectional areas Ae and Am are constant from the inlet 21 to the intermediate 23.
- the injection unit 22 includes an opening 22a that opens into the female rotor chamber 2b, more specifically, the cylindrical surface 2f of the casing 2 that defines the female rotor chamber 2b.
- the shape of the cross section of the injection unit 22 orthogonal to the axis Li of the fuel filler 11 is circular. This cross-sectional shape may be other than circular.
- the injection portion 22 has a diameter Di that gradually increases from the portion 22b connected to the intermediate portion 23 toward the opening 22a.
- the injection unit 22 has an inverse tapered shape in which the flow path cross-sectional area Ai gradually increases from the portion 22b where the injection unit 22 is connected to the intermediate portion 23 toward the opening 22a. Due to this inverted tapered shape, the flow path cross-sectional area Ai at the opening 22 a of the injection unit 22 is larger than the flow path cross-sectional area Am of the intermediate part 23.
- the diameter Di of the opening 22a of the injection portion 22 is larger than the width Wt of the tooth portion 4b of the female rotor 4 at right angles to the axis.
- the “shaft perpendicular tooth tip width” refers to the width of the smooth surface 4d of the tip of the tooth portion 4b in a cross section orthogonal to the axis Lf of the roach shaft 4a of the tooth portion 4b.
- the diameter Dm of the intermediate portion 23 can be set to be 0.7 mm or more and 18 mm or less.
- the diameter Di of the opening 22a of the injection unit 22 can be set to four times or less the diameter Dm of the intermediate part 23.
- the diameter Di of the opening 22a of the injection unit 22 can be set to be 1.5 times or more and 3.0 times or less the diameter Dm of the intermediate part 23.
- the oil supplied by the oil supply line 15 enters the oil supply port 11 through the oil supply port 11, flows into the intermediate part 23, and is injected from the end part 23a of the intermediate part 23 on the side of the female rotor chamber 2b.
- the injected oil is supplied to the female rotor chamber 2b through the injection unit 22.
- the diameter Di of the injection part 22 of the fuel filler port 11 with respect to the female rotor chamber 2b at the opening part 22a, that is, the flow path cross section Ai is larger than the diameter Dm of the intermediate part 23 of the fuel filler port 11, and thus the flow path cross sectional area Am.
- the teeth 4 b of the female rotor 4 are connected to the oil supply port 11 during operation as compared with the case where the oil supply port 11 has a straight pipe shape (a so-called drill hole) in which the flow path cross section is constant between both ends.
- the distance between the end 23a of the intermediate portion 23 on the female rotor chamber 2b side and the tip of the tooth portion 4b becomes long.
- the flow rate of the oil injected into the female rotor chamber 2b can be increased without increasing the volume flow rate as compared with the case where the oil supply port 11 is a drilled hole. Due to this increase in flow velocity, atomization when the liquid column collides with the tooth surface of the tooth portion 4b of the female rotor 4 is promoted, the heat transfer area of oil droplets increases, and the cooling efficiency for compressed air improves. Therefore, the power required to compress the air to the required pressure can be reduced.
- the flow rate of the oil injected into the female rotor chamber 2b can be increased while the volume flow rate of the oil supplied to the oil supply port 11 remains the same, so that the power loss does not increase.
- the diameter Di of the opening 22a of the injection unit 22 is larger than the width Wt of the tooth portion 4b of the female rotor 4 at right angles to the axis. Therefore, when the tooth portion 4b of the female rotor 4 passes right above the oil filler port 11, the injection part 22 of the oil filler port 11 is not blocked by the smooth surface 4d of the tip of the tooth part 4b, and the female rotor 4 is more effectively Pressure loss during oil injection to the rotor chamber 2b can be reduced.
- FIGS. 9 and 10 show a modification of the first embodiment.
- the inlet 21 of the refueling port 11 has a taper shape in which the diameter De, and thus the flow path cross-sectional area Ae, gradually decreases from the portion 21 a connected to the refueling line 15 to the portion 21 b connected to the intermediate portion 23.
- the diameter De and thus the flow path cross-sectional area Ae, gradually decreases from the portion 21 a connected to the refueling line 15 to the portion 21 b connected to the intermediate portion 23.
- the inlet 21 of the fuel filler port 11 has a constant diameter De that is larger than the diameter Dm of the intermediate part 23 from the part 21 a connected to the fuel line 15 to the part 21 b connected to the intermediate part 23.
- the inlet 21 has a constant flow cross-sectional area Ae that is larger than the flow cross-sectional area Am of the intermediate part 23 from the part 21a connected to the refueling line 15 to the part 21b connected to the intermediate part 23. Therefore, a step 25 is formed in a portion where the inlet 21 is connected to the intermediate part 23, where the cross-sectional area of the flow path decreases rapidly or discontinuously.
- FIGS. 9 and 10 alleviates a sudden reduction in the flow path cross-sectional area when oil flows from the oil supply line 15 to the inlet 21 of the oil supply port 11, and reduces pressure loss. As a result, the flow rate of the oil injected into the female rotor chamber 2b can be increased more effectively without increasing the volume flow rate of the oil supplied to the oil supply port 11.
- the injection part 22 of the oil supply port 11 includes the intermediate part from the part 22b connected to the intermediate part 23 to the opening part 22a. It has a constant diameter Di which is larger than the diameter Dm of 23.
- the injection section 22 has a constant flow path cross-sectional area Ae that is larger than the flow path cross-sectional area Am of the intermediate section 23 from the portion 22b connected to the intermediate section 23 to the opening 22a. Therefore, a step 26 in which the cross-sectional area of the flow channel increases rapidly or discontinuously is formed at a portion of the injection unit 22 connected to the intermediate unit 23.
- the opening 22a of the injection part 22 with respect to the female rotor chamber 2b has a flow path cross-sectional area Ae larger than the flow path cross-sectional area Am of the intermediate part 23, so that the injection part 22 is injected into the female rotor chamber 2b without increasing the volume flow rate.
- Oil flow rate can be increased. This increase in speed improves the efficiency of cooling the compressed air and reduces the power required to compress the air to the required pressure. Further, since the flow rate of the liquid injected into the female rotor chamber can be increased while the volume flow rate of the oil supplied to the oil supply port 11 remains the same, the power loss does not increase.
- the diameter Di of the opening 22a of the injection portion 22 is larger than the width Wt of the tooth portion 4b of the female rotor 4 at right angles to the axis, the smooth surface 4d of the tip end surface of the tooth portion 4b closes the injection portion 22. Therefore, the pressure loss at the time of oil injection into the female rotor chamber 2b can be reduced more effectively.
- FIGS. 13 and 14 show a modification of the second embodiment.
- the inlet 21 of the refueling port 11 has a constant flow larger than the flow path cross-sectional area Am of the intermediate part 23 from the part 21 a connected to the refueling line 15 to the part 21 b connected to the intermediate part 23. It has a road cross-sectional area Ae. For this reason, a step 25 where the flow path cross-sectional area is discontinuously reduced is formed at a portion of the inlet 21 connected to the intermediate portion 23.
- the thickness THm of the intermediate portion 23 is larger than the sum of the thickness THe of the inlet portion 21 and the thickness THi of the injection portion 22.
- the inlet 21 of the refueling port 11 has a tapered shape in which the diameter De, and thus the flow path cross-sectional area Ae, gradually decreases from the portion 21 a connected to the refueling line 15 to the portion 21 b connected to the intermediate portion 23.
- the sudden reduction in the flow path cross-sectional area when oil flows from the oil supply line 15 to the inlet 21 of the oil supply port 11 is reduced, and the pressure loss is reduced.
- the flow rate of the oil injected into the female rotor chamber 2b can be increased more effectively without increasing the volume flow rate of the oil supplied to the oil supply port 11.
- the casing 2 is provided with a mounting hole 31 penetrating from the oil supply line 15 to the female rotor chamber 2b.
- the mounting hole 31 is a circle having a constant diameter Da.
- the end face 32b of the orifice tube 32 on the female rotor chamber 2b side is located in the mounting hole 31 and is depressed with respect to the cylindrical surface 2f defining the female rotor chamber 2b.
- the end face 32 c of the orifice pipe 32 on the side of the oil supply line 15 is also located in the mounting hole 31.
- the inlet 21 of the fuel filler port 11 is defined by the end face 32 c of the orifice pipe 32 and the hole peripheral wall 31 a of the mounting hole 31.
- the shaft hole 32 a of the orifice pipe 32 constitutes an intermediate portion 23 of the fuel filler 11.
- the injection portion 22 of the fuel filler 11 is defined by the end face 32 b of the orifice pipe 32 and the hole peripheral wall 31 a of the mounting hole 31.
- the injection unit 22 in this embodiment has the same shape as that of the second embodiment.
- a step 26 in which the cross-sectional area of the flow path increases discontinuously is formed at the intermediate portion 23, that is, at the portion where the shaft hole 32 a of the orifice tube 32 and the injection portion 22 are connected.
- the inlet 21 in this embodiment has the same shape as that shown in FIG.
- a step 25 where the flow path cross-sectional area is discontinuously reduced is formed at a portion where the inlet portion 21 is connected to the intermediate portion 23, that is, the shaft hole 32 a of the orifice tube 32.
- the present embodiment has the following effects.
- the dimension control at the time of forming the oil supply port 11 in the casing 2 is performed by directly processing the casing 2 itself by excavation or the like to cut the intermediate portion 23 and the flow path cross section larger than the flow path cross-sectional area of the intermediate portion 23. This is easier than forming the injection unit 22 having an area at the opening to the rotor chamber. Higher quality stability can be ensured by easier dimensional control during processing. Further, by using a different orifice pipe 32, the diameter Dm of the intermediate portion 23 of the fuel filler 11 can be easily changed according to the use of the product.
- processing of a step where the cross-sectional area of the flow path increases discontinuously or processing of a tapered shape where the cross-sectional area of the flow path continuously increases is required.
- the number of steps can be reduced.
- test A test was performed to confirm the effects of the present invention.
- the oil-cooled screw compressor 1 of the third embodiment (the oil supply port 11 is constituted by the orifice pipe 32 as shown in FIG. 15) and the oil-cooled screw compressor shown in FIG. 8 as a comparative example.
- the machine 1 (the filler hole 11 was a drilled hole having a constant diameter) was used.
- Each oil-cooled screw compressor 1 (75 KW) was actually operated with two kinds of circulating oil amounts, and the adiabatic efficiency (the ratio of the theoretical power consumption to the actual power consumption) was determined.
- the discharge pressure of each oil-cooled screw compressor 1 was set to 0.7 MPa. Ambient temperature was 20 ° C.
- the adiabatic efficiency when the circulating oil amount was operated at a predetermined oil amount Q 0 (L / min) and about 1.4 ⁇ Q 0 (L / min) was determined.
- Fig. 18 shows the test results. As shown in FIG. 18, it was confirmed that the oil-cooled screw compressor 1 of the third embodiment improved the heat insulation efficiency by about 1% compared to the comparative example.
- Oil-cooled screw compressor (liquid-cooled screw compressor) 2 Casing 2a Male rotor chamber 2b Female rotor chamber 2c Suction port 2d Discharge port 2e, 2f Cylindrical surface 2g, 2h End face 3 Male rotor 3a Rotor shaft 3b Teeth 4 Female rotor 4a Rotor shaft 4b Teeth 4c Tooth groove 4d Smooth surface 5A , 5B, 6A, 6B Bearing 7 Drive mechanism 11A, 11B, 11C Oil supply port (liquid supply port) 12A, 12B Air piping 13 Separator 14 Oil supply piping 15 Oil supply line (liquid supply line) Reference Signs List 16 Oil pump 21 Inlet 21a, 21b part 22 Injection part 22a Opening 22b part 23 Intermediate part 23a End part 25, 26 Step 31 Mounting hole 31a Hole peripheral wall 32 Orifice pipe 32a Shaft hole 32b, 32c End face
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Abstract
Description
図1から図3を参照すると、本発明の第1実施形態に係る油冷式スクリュー圧縮機(液冷式スクリュー圧縮機)1は、空間的に互いに連通する雄ロータ室2aと雌ロータ室2bとが形成されたケーシング2を備える。雄ロータ室2aには雄ロータ3が収容され、雌ロータ室2bには雌ロータ4が収容されている。また、ケーシング2には、ロータ室2a,2bに空間的に連通している吸込口2cと吐出口2dとが設けられている。 (1st Embodiment)
Referring to FIG. 1 to FIG. 3, an oil-cooled screw compressor (liquid-cooled screw compressor) 1 according to a first embodiment of the present invention includes a
図11及び図12に示す本発明の第2実施形態に係る油冷式スクリュー圧縮機1では、給油口11の噴射部22は、中間部23と接続する部分22bから開口部22aまで、中間部23の直径Dmよりも大きい一定の直径Diを有する。言い換えれば、噴射部22は、中間部23と接続する部分22bから開口部22aまで、中間部23の流路断面積Amよりも大きい一定の流路断面積Aeを有する。そのため、噴射部22の中間部23と接続する部分に、流路断面積が急激ないし非連続的に増加する段差26が形成されている。 (2nd Embodiment)
In the oil-cooled
図15及び図16に示す本発明の第3実施形態に係る油冷式スクリュー圧縮機1では、ケーシング2に、別部材を取り付けることで、給油口11を設けている。 (Third embodiment)
In the oil-cooled
本発明の効果を確認するための試験を行った。この試験では、第3実施形態の油冷式スクリュー圧縮機1(図15に示すようにオリフィス管32で給油口11を構成している)と、比較例として図8に示す油冷式スクリュー圧縮機1(給油口11が一定直径のキリ穴)を使用した。個々の油冷式スクリュー圧縮機1(75KW)について、2種類の循環油量で実際に運転し、断熱効率(実際の消費動力に対する理論消費動力の割合)を求めた。個々の油冷式スクリュー圧縮機1の吐出圧力は0.7MPaに設定した。周囲温度は20℃であった。 (test)
A test was performed to confirm the effects of the present invention. In this test, the oil-cooled
2 ケーシング
2a 雄ロータ室
2b 雌ロータ室
2c 吸込口
2d 吐出口
2e,2f 円筒面
2g,2h 端面
3 雄ロータ
3a ロータ軸
3b 歯部
4 雌ロータ
4a ロータ軸
4b 歯部
4c 歯溝
4d 平滑面
5A,5B,6A,6B 軸受
7 駆動機構
11A,11B,11C 給油口(給液口)
12A,12B 空気配管
13 セパレータ
14 油供給配管
15 給油ライン(給液ライン)
16 油ポンプ
21 入口部
21a,21b 部分
22 噴射部
22a 開口部
22b 部分
23 中間部
23a 端部
25,26 段差
31 取付穴
31a 穴周壁
32 オリフィス管
32a 軸穴
32b,32c 端面 1 Oil-cooled screw compressor (liquid-cooled screw compressor)
2
12A, 12B Air piping 13
Claims (9)
- ケーシングに設けられ、一対のスクリューロータが収容されたロータ室と、
給液ラインから供給される液体を前記ロータ室に供給するために、前記ケーシングに設けられた給液口と
を備え、
前記給液口は、
前記給液ラインと流体的に連通する入口部と、
前記ロータ室と流体的に連通する噴射部と、
前記入口部と前記噴射部とを流体的に接続する、一定の流路断面積を有する中間部とを備え、
前記噴射部の前記ロータ室に対する開口部の流路断面積は、前記中間部の前記流路断面積よりも大きい、液冷式スクリュー圧縮機。 A rotor chamber provided in the casing and containing a pair of screw rotors,
A liquid supply port provided in the casing for supplying a liquid supplied from a liquid supply line to the rotor chamber;
The liquid supply port is
An inlet portion in fluid communication with the liquid supply line;
An injection unit in fluid communication with the rotor chamber;
An intermediate part having a constant flow path cross-sectional area that fluidly connects the inlet part and the injection part,
A liquid-cooled screw compressor, wherein a flow passage cross-sectional area of an opening of the injection unit with respect to the rotor chamber is larger than the flow passage cross-sectional area of the intermediate portion. - 前記噴射部の前記開口部における直径は、前記スクリューロータの歯部の軸直角歯先幅よりも大きい、請求項1に記載の液冷式スクリュー圧縮機。 2. The liquid-cooled screw compressor according to claim 1, wherein the diameter of the injection section at the opening is larger than the width of the tooth section of the screw rotor at a right angle to the axis.
- 前記中間部の直径は0.7mm以上18mm以下であり、
前記噴射部の前記開口部における直径は、前記中間部の直径の4.0倍以下である、請求項1又は2に記載の液冷式スクリュー圧縮機。 The diameter of the intermediate portion is not less than 0.7 mm and not more than 18 mm,
3. The liquid-cooled screw compressor according to claim 1, wherein a diameter of the injection portion at the opening is 4.0 times or less a diameter of the intermediate portion. 4. - 前記噴射部の前記開口部における直径は、前記中間部の直径の1.5倍以上3.0倍以下である、請求項3に記載の液冷式スクリュー圧縮機。 The liquid-cooled screw compressor according to claim 3, wherein a diameter of the injection section at the opening is 1.5 times or more and 3.0 times or less of a diameter of the intermediate section.
- 前記噴射部は、前記中間部と接続する部分から前記開口部に向けて前記流路断面積が漸増する、逆テーパ形状を有する、請求項1又は2に記載の液冷式スクリュー圧縮機。 3. The liquid-cooled screw compressor according to claim 1, wherein the injection unit has an inversely tapered shape in which the cross-sectional area of the flow passage gradually increases from a portion connected to the intermediate portion toward the opening. 4.
- 前記噴射部は、前記中間部と接続する部分から前記開口部までの前記流路断面積が一定であり、
前記噴射部の前記中間部と接続する部分に、前記流路断面積が非連続的に増加する段差が形成されている、請求項1又は2に記載の液冷式スクリュー圧縮機。 The injection section has a constant cross-sectional area of the flow passage from a portion connected to the intermediate portion to the opening,
3. The liquid-cooled screw compressor according to claim 1, wherein a step in which the cross-sectional area of the flow path increases discontinuously is formed at a portion of the injection unit connected to the intermediate unit. 4. - 前記給液口は、前記ケーシングに設けられた前記給液ラインから前記ロータ室まで貫通する取付穴に挿入された、両端開口の管部材を備え、
前記管部材によって前記中間部が画定され、
前記管部材の前記ロータ室に臨む端面は、前記取付穴内に位置し、
前記管部材の前記端面と、前記取付穴の穴周壁によって前記噴射部が画定されている、請求項6に記載の液冷式スクリュー圧縮機。 The liquid supply port is provided with a pipe member having both ends opened, which is inserted into a mounting hole penetrating from the liquid supply line provided in the casing to the rotor chamber.
The intermediate portion is defined by the tube member;
An end face of the pipe member facing the rotor chamber is located in the mounting hole,
The liquid-cooled screw compressor according to claim 6, wherein the injection portion is defined by the end surface of the pipe member and a peripheral wall of the mounting hole. - 前記入口部は、前記給液ラインと接続する部分から前記中間部に向けて流路断面が漸減する、テーパ形状を有する、請求項1又は2に記載の液冷式スクリュー圧縮機。 3. The liquid-cooled screw compressor according to claim 1, wherein the inlet has a tapered shape in which a cross section of the flow path gradually decreases from a portion connected to the liquid supply line toward the intermediate portion. 4.
- 前記入口部は、前記給液ラインと接続する部分から前記中間部と接続する部分まで、前記中間部の前記流路断面積よりも大きい一定の流路断面積を有し、
前記入口部の前記中間部と接続する部分に、前記流路断面積が非連続的に減少する段差が形成されている、請求項1又は2に記載の液冷式スクリュー圧縮機。 The inlet portion has a constant flow path cross-sectional area larger than the flow path cross-sectional area of the intermediate portion, from a portion connected to the liquid supply line to a portion connected to the intermediate portion,
3. The liquid-cooled screw compressor according to claim 1, wherein a step where the cross-sectional area of the flow path is discontinuously reduced is formed at a portion of the inlet portion connected to the intermediate portion. 4.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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KR1020217004176A KR102580244B1 (en) | 2018-08-27 | 2019-08-09 | Liquid-cooled screw compressor |
SG11202100933SA SG11202100933SA (en) | 2018-08-27 | 2019-08-09 | Liquid-cooled screw compressor |
CN201980056538.5A CN112585358B (en) | 2018-08-27 | 2019-08-09 | Liquid-cooled screw compressor |
Applications Claiming Priority (4)
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JP2018-158544 | 2018-08-27 | ||
JP2018158544 | 2018-08-27 | ||
JP2019077953A JP7335089B2 (en) | 2018-08-27 | 2019-04-16 | Liquid-cooled screw compressor |
JP2019-077953 | 2019-04-16 |
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WO2020045068A1 true WO2020045068A1 (en) | 2020-03-05 |
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KR20030034806A (en) * | 2001-10-27 | 2003-05-09 | 엘지전선 주식회사 | An equipped restrictor at supplied oil line of screw compressor |
CN201858157U (en) * | 2010-10-22 | 2011-06-08 | 武汉新世界制冷工业有限公司 | Screw compressor refrigerator oil injection device |
WO2018038070A1 (en) * | 2016-08-23 | 2018-03-01 | 株式会社日立産機システム | Fluid machine |
-
2019
- 2019-08-09 WO PCT/JP2019/031728 patent/WO2020045068A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030034806A (en) * | 2001-10-27 | 2003-05-09 | 엘지전선 주식회사 | An equipped restrictor at supplied oil line of screw compressor |
CN201858157U (en) * | 2010-10-22 | 2011-06-08 | 武汉新世界制冷工业有限公司 | Screw compressor refrigerator oil injection device |
WO2018038070A1 (en) * | 2016-08-23 | 2018-03-01 | 株式会社日立産機システム | Fluid machine |
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