WO2020038263A1 - Plaque composite autolubrifiante conductrice pour palier - Google Patents
Plaque composite autolubrifiante conductrice pour palier Download PDFInfo
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- WO2020038263A1 WO2020038263A1 PCT/CN2019/100580 CN2019100580W WO2020038263A1 WO 2020038263 A1 WO2020038263 A1 WO 2020038263A1 CN 2019100580 W CN2019100580 W CN 2019100580W WO 2020038263 A1 WO2020038263 A1 WO 2020038263A1
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- Prior art keywords
- lubricating film
- conductive self
- carbon
- weight ratio
- fluoropolymer
- Prior art date
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- 239000002131 composite material Substances 0.000 title description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000006229 carbon black Substances 0.000 claims abstract description 43
- 229920002313 fluoropolymer Polymers 0.000 claims abstract description 42
- 239000004811 fluoropolymer Substances 0.000 claims abstract description 42
- 239000002041 carbon nanotube Substances 0.000 claims abstract description 39
- 229910021393 carbon nanotube Inorganic materials 0.000 claims abstract description 36
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 25
- 239000004917 carbon fiber Substances 0.000 claims abstract description 25
- 239000007787 solid Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 22
- 239000000314 lubricant Substances 0.000 claims abstract description 21
- 229920000642 polymer Polymers 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims description 19
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 18
- -1 polytetrafluoroethylene Polymers 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 11
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 10
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 10
- 229910002804 graphite Inorganic materials 0.000 claims description 9
- 239000010439 graphite Substances 0.000 claims description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 7
- 239000002033 PVDF binder Substances 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 238000001962 electrophoresis Methods 0.000 claims description 7
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 229920013653 perfluoroalkoxyethylene Polymers 0.000 claims description 6
- 239000004812 Fluorinated ethylene propylene Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 4
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 4
- 229920009441 perflouroethylene propylene Polymers 0.000 claims description 4
- PEVRKKOYEFPFMN-UHFFFAOYSA-N 1,1,2,3,3,3-hexafluoroprop-1-ene;1,1,2,2-tetrafluoroethene Chemical group FC(F)=C(F)F.FC(F)=C(F)C(F)(F)F PEVRKKOYEFPFMN-UHFFFAOYSA-N 0.000 claims description 3
- 229910000906 Bronze Inorganic materials 0.000 claims description 3
- 229920001780 ECTFE Polymers 0.000 claims description 3
- 229920001774 Perfluoroether Polymers 0.000 claims description 3
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 239000010974 bronze Substances 0.000 claims description 3
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 3
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 239000012764 mineral filler Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920002530 polyetherether ketone Polymers 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
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- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 238000001132 ultrasonic dispersion Methods 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 2
- DFKKECCCMVVMMA-UHFFFAOYSA-N 1,1,2-trifluoroethene hydrochloride Chemical group Cl.FC=C(F)F DFKKECCCMVVMMA-UHFFFAOYSA-N 0.000 claims 1
- SAIPATANTHMAID-UHFFFAOYSA-N chloroethene 1,1,2-trifluoroethene Chemical group FC=C(F)F.C(=C)Cl SAIPATANTHMAID-UHFFFAOYSA-N 0.000 claims 1
- 229920000915 polyvinyl chloride Polymers 0.000 claims 1
- 239000004800 polyvinyl chloride Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 15
- 238000002360 preparation method Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000010408 film Substances 0.000 description 31
- 239000010410 layer Substances 0.000 description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
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- 239000011159 matrix material Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 description 2
- 239000005023 polychlorotrifluoroethylene (PCTFE) polymer Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 1
- 229920007925 Ethylene chlorotrifluoroethylene (ECTFE) Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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- 229920006362 Teflon® Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000004931 aggregating effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052810 boron oxide Inorganic materials 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
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- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 1
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- 238000005204 segregation Methods 0.000 description 1
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- 239000012791 sliding layer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L23/28—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with halogens or compounds containing halogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/16—Homopolymers or copolymers or vinylidene fluoride
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
Definitions
- the invention belongs to the technical field of sliding bearings, in particular to a conductive self-lubricating film for bearings used on sliding bearings and a preparation method thereof.
- the maintenance-free sliding bearing with a layer structure has long been known to those skilled in the art through various forms, and is applied to multiple technical fields, such as automobiles Engineering.
- Patent No. 200910175267.3 discloses a solid lubricating composite material and a manufacturing method thereof.
- the solid lubricating composite material contains carbon nanotubes, boron oxide, and polytetrafluoroethylene.
- the solid lubricating composite material is prepared by combining carbon nanotubes with self-lubricating polytetrafluoroethylene, which greatly improves the technical indexes of low friction coefficient, self-lubricity, abrasion resistance, etc. Static electricity due to friction.
- the resistance value of the solid lubricating composite material is generally between 10 9 ohm square centimeters and 1012 ohm square centimeters, which does not meet the requirements of the electrophoresis process.
- the ohm square centimeter is a unit of resistivity obtained by a certain detection method.
- R A R * A
- the resistance value of the material required for the electrophoresis process is generally below 10 6 ohms per square centimeter, it is obvious that the material disclosed in this patent does not meet the requirements, which is related to its application, because the material disclosed in patent number 200910175267.3 The purpose of conducting is to eliminate and reduce the static electricity generated by friction, not to apply to electrophoresis process.
- the material disclosed by patent number 200910175267.3 does not have the requirements of practical engineering applications, because in engineering practical applications, such as for bearings, the materials must have good mechanical properties, creep resistance, and lower The resistance value. Because it has good mechanical properties, it can be made into a thin film by turning.
- the present invention provides a conductive self-lubricating film with good mechanical properties, creep resistance, and lower resistance value, and a preparation method thereof to meet the above requirements.
- a conductive self-lubricating film for bearings which is used in an electrophoresis process, is characterized in that the conductive self-lubricating film for bearings is mainly composed of fluoropolymer, carbon black, carbon nanotubes, carbon fibers, and solid lubricants.
- the polymer is selected from one or more of fluoropolymers, and its weight ratio is 70% to 80%, the weight ratio of carbon black is 4% to 5%, and the weight ratio of the carbon nanotubes is 1% to 2%, the weight ratio of the carbon fibers is 15% to 20%, the weight ratio of the solid lubricant is 0 to 9%, and the length of the carbon nanotubes is 3 ⁇ m to 5 ⁇ m.
- the polymer is selected from the group consisting of polytetrafluoroethylene, fluorinated ethylene-propylene, polyvinylidene fluoride, polychlorotrifluoroethylene, ethylenechlorotrifluoroethylene, perfluoroalkoxy polymers, and their combination.
- the fluoropolymer is perfluoroalkoxyethylene, modified tetrafluoroethylene-hexafluoropropylene, modified perfluoroalkoxyethylene, ethylene-tetrafluoroethylene, tetrafluoroethylene-perfluoro, modified Teflon, polyvinylidene fluoride, ethylene-chlorotrifluoroethylene.
- the thickness of the conductive self-lubricating film for the bearing is 0.1 mm to 0.5 mm.
- the solid lubricant is selected from glass fiber, carbon fiber, silicon, graphite, polyetheretherketone, molybdenum disulfide, aromatic polyester, carbon particles, bronze, fluoropolymer, thermoplastic filler, mineral filler, And any combination of them.
- the fluoropolymer accounts for at least 72%, 78%, or 80% of the weight of the conductive self-lubricating film.
- a method for preparing a conductive self-lubricating film for a bearing includes the following steps:
- S1 Provide carbon black and carbon nanotubes.
- the weight ratio of the carbon black is 4% to 5%, and the weight ratio of the carbon nanotubes is 1% to 2%.
- the carbon black and the carbon nanotubes are dispersed using an ultrasonic dispersion method. In liquid medium
- S2 Provide carbon fiber, solid lubricant, and fluoropolymer.
- the weight ratio of the carbon fiber is 15% to 20%.
- the weight ratio of the solid lubricant is 0 to 9%.
- the weight ratio of the fluoropolymer is 70%. ⁇ 80%, and the carbon fiber, the solid lubricant and the fluoropolymer are evenly mixed together at a low temperature to form a fluoropolymer mixture;
- liquid medium is a glycol solution.
- the low temperature range is lower than 19 degrees.
- the thickness of the conductive self-lubricating film is 0.1 mm to 0.5 mm.
- the conductive self-lubricating film provided by the present invention uses carbon black and carbon nanotubes in mixed use, which reduces the cost of the overall material and is conducive to popularization.
- the ratio of the tube and the carbon fiber forms a good conductive network in the conductive self-lubricating film on a microscopic basis, so that the conductive self-lubricating film has a resistance value of less than 103 ohm square centimeters on the macro scale, and due to the presence of carbon fibers, the conductive The self-lubricating film has good mechanical properties and creep resistance, so that the conductive self-lubricating material is suitable for turning to prepare a film with a thickness that meets requirements.
- FIG. 1 is a schematic structural diagram of a conductive self-lubricating film for a bearing provided by the present invention.
- FIG. 2 is a flowchart of manufacturing the conductive self-lubricating film of FIG. 1.
- FIG. 1 it is a schematic structural diagram of a conductive self-lubricating film for bearings provided by the present invention.
- the conductive self-lubricating film for bearings is mainly composed of fluoropolymer 10, carbon black 11, carbon nanotubes 12, carbon fibers 13, and solid lubricant 14. It is conceivable that according to actual performance requirements, the conductive self-lubricating film for bearings may further include other materials, such as fillers and the like.
- the fluoropolymer 10 is a fluorine-containing polymer, which may be selected from one or more kinds of the fluorine-containing polymer.
- the fluorine-containing polymer may be polytetrafluoroethylene (PTFE), fluorinated ethylene-propylene (FEP), polyvinylidene fluoride (PVDF), polychlorotrifluoroethylene (PCTFE), ethylene chlorotrifluoroethylene (ECTFE), perfluoroalkoxy polymers (PFA), or any combination thereof.
- PTFE polytetrafluoroethylene
- FEP fluorinated ethylene-propylene
- PVDF polyvinylidene fluoride
- PCTFE polychlorotrifluoroethylene
- ECTFE ethylene chlorotrifluoroethylene
- PFA perfluoroalkoxy polymers
- the fluorine-containing polymer may also be perfluoroalkoxyethylene, modified tetrafluoroethylene-hexafluoropropylene, modified perfluoroalkoxyethylene, ethylene-tetrafluoroethylene, tetrafluoroethylene-perfluoro, modified One or more of polytetrafluoroethylene, polyvinylidene fluoride, and ethylene-chlorotrifluoroethylene.
- the weight ratio of the fluoropolymer 10 is 70% to 80%.
- the fluoropolymer 10 accounts for at least 72%, 78%, or 80% of the weight of the conductive self-lubricating film for bearings, and the fluoropolymer 10 is polytetrafluoroethylene (PTFE).
- PTFE polytetrafluoroethylene
- the carbon black 11 generally refers to carbon simple particles, which will detach from molecules to form carbon black 11 when the carbon element is not sufficiently burned.
- the arrangement of carbon atoms is similar to graphite, forming a hexagonal plane. Usually 3 to 5 such layers form a microcrystal. Because of the arrangement of carbon atoms in each graphite layer of carbon black 11 microcrystals, It is ordered, and the arrangement of carbon atoms between adjacent layers is disordered, so it is also called quasi-graphite crystal.
- the group and the matrix have a large polarity and an enhanced effect. At this time, the strength increases, but it prevents the conductive particles from aggregating themselves, resulting in poor conductivity.
- the weight ratio of carbon black 11 is 4% to 5%.
- the content of the carbon black 11 is 4.5% by weight.
- the carbon nanotubes 12 can be regarded as a seamless nano-scale tube made of a single or multi-layer graphite sheet rolled around a central axis at a certain spiral angle, and has a seamless hollow tubular structure.
- the tube body consists of six sides. Shaped carbon atoms are surrounded by a grid, and the two ends are usually regarded as two hemispherical large fullerene molecules.
- the diameter of single-walled carbon nanotubes is relatively thin, generally ranging from a few nanometers to a dozen nanometers.
- the carbon nanotubes 12 have good electrical conductivity. Since the structure of the carbon nanotubes 12 is the same as the sheet structure of graphite, they have good electrical properties.
- the theoretical prediction of its electrical conductivity depends on its pipe diameter and the helix angle of the pipe wall.
- the diameter of CNTs is greater than 6nm, the conductivity is reduced; when the diameter of CNTs is less than 6nm, CNTs can be regarded as one-dimensional quantum wires with good conductivity.
- the weight ratio of the carbon nanotubes 12 is 1% to 2%.
- the content of the carbon nanotubes 12 is 1.5% by weight.
- the length of the carbon nanotubes 12 should be 3 ⁇ m to 5 ⁇ m to improve the conductivity uniformity.
- the length of the carbon nanotubes 12 can reach the centimeter line, if it is too long, the uniformity of dispersion during the mixing process will be reduced, which will reduce the uniformity of its electrical conductivity, and further reduce its electrophoretic effect in the electrophoresis process, that Defects of varying thickness.
- the carbon fiber 13 is a new fiber material with high strength and high modulus fiber with a carbon content of 95% or more. It is a microcrystalline graphite material obtained by stacking organic fibers such as flake graphite microcrystals along the axial direction of the fiber and subjecting them to carbonization and graphitization. Carbon fiber 13 is "flexible outside and rigid inside”. It is lighter than metal aluminum, but its strength is higher than steel, and it has the characteristics of corrosion resistance and high modulus.
- Carbon fiber 13 also has many properties, such as low density, high specific performance, no creep, resistance to ultra-high temperature in non-oxidizing environment, good fatigue resistance, specific heat and electrical conductivity between non-metal and metal, and low thermal expansion coefficient It also has anisotropy, good corrosion resistance, and good X-ray transmission. Good electrical and thermal conductivity, good electromagnetic shielding.
- the weight ratio of the carbon fiber 13 is 15% to 20%.
- the content of the carbon fiber 13 is 18% by weight.
- the solid lubricant 14 is selected from glass fibers, silicon, graphite, polyetheretherketone, molybdenum disulfide, aromatic polyesters, carbon particles, bronze, thermoplastic fillers, mineral fillers, and any combination thereof.
- the role of the solid lubricant is to reduce friction.
- the solid lubricant 14 is molybdenum disulfide, and its weight ratio is 0-9%.
- FIG. 2 is a flowchart of a method for preparing the conductive self-lubricating film for a bearing.
- the method for preparing the conductive self-lubricating film for a bearing includes the following steps:
- S1 Provide carbon black 11 and carbon nanotubes 12, the weight ratio of the carbon black 11 is 4% to 5%, the weight ratio of the carbon nanotubes 12 is 1% to 2%, and the carbon black 11 and the carbon nanotubes are provided. 12Using ultrasonic dispersion method to disperse in liquid medium;
- S2 Provide a carbon fiber 13, a solid lubricant, and a fluoropolymer 10.
- the weight ratio of the carbon fiber 13 is 15% to 20%.
- the weight ratio of the solid lubricant is 0 to 9%.
- the weight of the fluoropolymer 10 The ratio is 70% to 80%, and the carbon fiber 13, the solid lubricant and the fluoropolymer 10 are uniformly mixed together at a low temperature to form a fluoropolymer mixture;
- the liquid medium may be a solution containing ethylene glycol, and in this embodiment, the ratio is 15% -25% wt.
- step S2 the temperature should be controlled below 19 ° C, preferably 10 ° C.
- step S3 when the solution of the carbon black 11 and the carbon nanotubes 12 is sprayed, the fluoropolymer mixture should also be stirred to make the billet uniformly mixed.
- a conductive self-lubricating film for bearings having a thickness of 0.1 mm to 0.5 mm can be manufactured by turning.
- the thickness of the conductive self-lubricating film for the bearing is 0.2 mm.
- the conductive self-lubricating film provided by the present invention uses carbon black and carbon nanotubes in mixed use, which reduces the cost of the overall material and is conducive to promotion and use.
- the ratio of the tube and the carbon fiber forms a good conductive network in the conductive self-lubricating film on a microscopic level, so that the conductive self-lubricating film has a resistance value of less than 103 ohm square centimeters on the macro level.
- the conductive self-lubricating film has good mechanical properties and creep resistance, so that the conductive self-lubricating material is suitable for turning to prepare a film with a thickness that meets requirements.
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Abstract
La présente invention concerne un film autolubrifiant conducteur pour un palier et son procédé de préparation. Le film autolubrifiant conducteur pour un palier est utilisé dans un procédé électrophorétique, et est constitué principalement d'un fluoropolymère (10), de noir de carbone (11), de nanotubes de carbone (12), de fibres de carbone (13) et d'un lubrifiant solide (14). Un polymère est choisi parmi un ou plusieurs types de polymère fluoré (10), et un rapport en poids de celui-ci est de 70 à 80 %. Un rapport en poids du noir de carbone (11) est de 4 à 5 %, un rapport en poids des nanotubes de carbone (12) est de 1 à 2 %, un rapport en poids des fibres de carbone (13) est de 15 à 20 %, et un rapport en poids du lubrifiant solide (14) est de 0 à 9 %. La longueur des nanotubes de carbone (12) est de 3 µm à 5 µm. Un mélange du noir de carbone (11) et des nanotubes de carbone (12) est utilisé dans le film autolubrifiant conducteur, de façon à réduire les coûts de matériau totaux et faciliter la promotion et l'utilisation de celui-ci. Les rapports du noir de carbone (11), des nanotubes de carbone (12) et des fibres de carbone (13) sont configurés pour former au niveau microscopique un réseau conducteur favorable dans le film autolubrifiant conducteur, de sorte qu'au niveau macroscopique, le film autolubrifiant conducteur a une valeur de résistance inférieure à 103 ohm par centimètre carré, et est applicable à un procédé électrophorétique.
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CN201821359801.7U CN208914713U (zh) | 2018-08-22 | 2018-08-22 | 一种轴承用导电自润滑复合板 |
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CN1735652A (zh) * | 2002-12-18 | 2006-02-15 | 纳幕尔杜邦公司 | 耐磨性高温液晶聚合物 |
CN102827673A (zh) * | 2011-06-17 | 2012-12-19 | Nok克鲁勃株式会社 | 导电性润滑脂组合物 |
JP2014084399A (ja) * | 2012-10-23 | 2014-05-12 | Jtekt Corp | 固体潤滑膜 |
CN108891103A (zh) * | 2018-08-22 | 2018-11-27 | 浙江长盛滑动轴承股份有限公司 | 一种轴承用导电自润滑复合板及其制备方法 |
CN109181823A (zh) * | 2018-08-22 | 2019-01-11 | 浙江长盛滑动轴承股份有限公司 | 一种轴承用导电自润滑膜及其制备方法 |
CN208914713U (zh) * | 2018-08-22 | 2019-05-31 | 浙江长盛滑动轴承股份有限公司 | 一种轴承用导电自润滑复合板 |
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2018
- 2018-08-22 CN CN201821359801.7U patent/CN208914713U/zh active Active
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Patent Citations (6)
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CN1735652A (zh) * | 2002-12-18 | 2006-02-15 | 纳幕尔杜邦公司 | 耐磨性高温液晶聚合物 |
CN102827673A (zh) * | 2011-06-17 | 2012-12-19 | Nok克鲁勃株式会社 | 导电性润滑脂组合物 |
JP2014084399A (ja) * | 2012-10-23 | 2014-05-12 | Jtekt Corp | 固体潤滑膜 |
CN108891103A (zh) * | 2018-08-22 | 2018-11-27 | 浙江长盛滑动轴承股份有限公司 | 一种轴承用导电自润滑复合板及其制备方法 |
CN109181823A (zh) * | 2018-08-22 | 2019-01-11 | 浙江长盛滑动轴承股份有限公司 | 一种轴承用导电自润滑膜及其制备方法 |
CN208914713U (zh) * | 2018-08-22 | 2019-05-31 | 浙江长盛滑动轴承股份有限公司 | 一种轴承用导电自润滑复合板 |
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