WO2020029593A1 - 导光圈、控制盒组件和家用电器 - Google Patents

导光圈、控制盒组件和家用电器 Download PDF

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Publication number
WO2020029593A1
WO2020029593A1 PCT/CN2019/080817 CN2019080817W WO2020029593A1 WO 2020029593 A1 WO2020029593 A1 WO 2020029593A1 CN 2019080817 W CN2019080817 W CN 2019080817W WO 2020029593 A1 WO2020029593 A1 WO 2020029593A1
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WO
WIPO (PCT)
Prior art keywords
key
control box
circuit board
guide
hole
Prior art date
Application number
PCT/CN2019/080817
Other languages
English (en)
French (fr)
Inventor
彭锋
Original Assignee
佛山市顺德区美的电热电器制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201821271865.1U external-priority patent/CN208570424U/zh
Priority claimed from CN201821266937.3U external-priority patent/CN208722796U/zh
Priority claimed from CN201810893349.0A external-priority patent/CN110824605B/zh
Priority claimed from CN201821266939.2U external-priority patent/CN208368384U/zh
Application filed by 佛山市顺德区美的电热电器制造有限公司 filed Critical 佛山市顺德区美的电热电器制造有限公司
Publication of WO2020029593A1 publication Critical patent/WO2020029593A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/04Cases; Covers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/10Bases; Stationary contacts mounted thereon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/12Movable parts; Contacts mounted thereon
    • H01H13/14Operating parts, e.g. push-button
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/70Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H25/00Switches with compound movement of handle or other operating part
    • H01H25/06Operating part movable both angularly and rectilinearly, the rectilinear movement being along the axis of angular movement

Definitions

  • the present application relates to the field of household appliances, and more particularly, to a light guide, a control box assembly including the light guide, and a home appliance including the control box assembly.
  • control part of many products will be designed with a knob for control, and a light guide ring will be designed on the outside of the knob. After power is applied, the top of the light guide ring can be illuminated.
  • This application aims to solve at least one of the technical problems existing in the prior art.
  • an object of the first aspect of the present application is to provide a light guide.
  • An object of the second aspect of the present application is to provide a control box assembly including the above-mentioned light guide ring.
  • An object of the third aspect of the present application is to provide a household appliance including the above-mentioned control box assembly.
  • the technical solution of the first aspect of the present application provides a light guide for household appliances.
  • the light guide includes a ring-shaped body and a plurality of convex hulls extending from the body to the outside.
  • the bottom of the convex hull is provided with a lamp hole for mounting a luminous lamp.
  • a convex hull is provided on the outside of the light guide, and a light hole is provided at the bottom of the convex hull. The position of the light hole is used to install a luminous lamp.
  • the light when light passes through the top of the luminous lamp and hits the top of the convex hull, the light will be reflected and directed to the side wall of the inner hole of the aperture, and then reflected back to the light guide through the side wall of the inner hole of the light guide, and Multiple reflections are performed in the light guide, so the light reflected from the top of the convex hull of the light guide can be reflected back to the inside of the light guide without spraying or reflecting paper on the inner hole side wall of the light guide.
  • the purpose of performing multiple reflections in the light guide thereby reducing material and labor costs, and improving the production efficiency of the product during mass production; when the reflected light passes through the bottom of the light guide, the light will be reflected to the top of the light guide, As a result, the top of the light guide ring is illuminated.
  • the light guide provided by the above technical solution of the present application may also have the following additional technical features:
  • the top of the convex hull is provided with two inclined surfaces, and the two inclined surfaces surround a groove.
  • the line of intersection of the two inclined planes intersects the central axis of the light guide ring or the parallel line of the central axis of the light guide ring, and the included angle is within a range of 30 ° to 60 °
  • An included angle between a plane defined by an intersection of the inclined surfaces and a central axis of the light guide circle or a parallel line of the central axis of the light guide circle and each of the inclined surfaces is in a range of 30 ° to 60 °.
  • a projection line formed by projecting an intersection line of the two inclined surfaces on a plane perpendicular to a central axis of the light guide and a central axis of the light hole located below the intersection line
  • the ratio between the distance of the light source and the diameter of the light-emitting lamp is in the range of 0 to 2/3.
  • a plurality of the convex hulls are arranged at intervals along the circumferential direction of the body, and two of the inclined planes are provided on the top of each convex hull, and an intersection of the two inclined planes.
  • the extension lines of are intersected at the same point on the central axis of the light guide ring.
  • the two inclined surfaces are symmetrically arranged on the left and right with respect to an intersection of the two inclined surfaces.
  • a rack is provided at the bottom of the body, and the highest point position of the inclined surface is higher than the height of the tooth at the highest point position of the rack.
  • a plurality of the convex hulls are arranged at intervals along the circumferential direction of the body, and the teeth of the rack are divided into a plurality of groups corresponding to the convex hulls in the circumferential direction and correspondingly arranged,
  • the height of each group of teeth gradually decreases from the two sides of the convex hull corresponding to the group of teeth toward the position near the central axis of the light hole of the convex hull, and is located at the highest point of the inclined surface at the top of the convex hull.
  • the position is higher than the height of the tooth in the group of teeth that is furthest from the central axis of the light hole.
  • the technical solution of the second aspect of the present application provides a control box assembly, which includes: a circuit board, which is provided with a light-emitting lamp; the light guide ring according to any of the above technical solutions, the light-emitting lamp is correspondingly inserted In the light hole of the light guide, a control box is installed at the top of the light guide, and the control box is provided with a knob hole; and a knob is installed at the knob hole.
  • control box assembly provided by the above technical solution of the present application, because it includes the light guide according to any of the above technical solutions, has the beneficial effect of the light guide according to any of the above technical solutions.
  • control box assembly includes: a circuit board bracket mounted on the circuit board, the circuit board bracket is provided with a through hole corresponding to the light emitting lamp, and the guide A diaphragm is installed on the circuit board bracket, and the light emitting lamp is inserted into the lamp hole after passing through the through hole.
  • the circuit board bracket is provided with a light blocking rib
  • the light blocking rib is disposed near the convex hull of the light guide ring and is located inside the light guide ring, and the light blocking rib and The distance between the side walls of the inner hole of the light guide ring is less than 1 mm, and the height of the light blocking rib is higher than the top surface of the light-emitting lamp.
  • the top surface of the control box is covered with a film, and the film extends from the top surface of the control box to the top side wall of the knob hole, and extends to the knob hole of the knob hole.
  • the height of the film at the top side wall is greater than 1 mm and is printed in an opaque color.
  • the control box assembly includes: a key fixing base, which is installed on the circuit board; and a key holder, which is installed on the key fixing base, which is a key fixing base.
  • a key fixing base which is installed on the circuit board
  • a key holder which is installed on the key fixing base, which is a key fixing base.
  • One of the key holders is provided with a key post, and the other is provided with a guide limiting hole through which the key post passes.
  • the key post is provided with the key post, and the key post is connected to the key post through an elastic rib connected to the key post, and the key holder
  • the guide limit hole is provided on the top, and the top of the key post protrudes from the guide limit hole.
  • a ratio of a distance from a top end surface of the key post to a top end surface of the elastic rib to a total length of the key post is in a range of 1/4 to 3/4.
  • a hole diameter of the guide limiting hole is larger than a diameter of the key post, and a difference between the hole diameter of the guide limiting hole and a diameter of the key post is in a range of 0.4 mm to 6 mm.
  • a counterbore is provided at a position where the guide limit hole is provided on the top of the key holder, and the guide limit hole is provided at the bottom of the counterbore and penetrates the counterbore.
  • the depth of the counterbore is greater than 0.3mm, and the diameter of the counterbore is greater than 4mm.
  • the key holder is provided with the key post, and the key post is connected to the key holder through an elastic rib connected to the key holder, and the key fixing base is provided on the key holder.
  • the guide limit hole is provided, and the bottom of the key post protrudes from the guide limit hole.
  • the top of the guide limit hole is provided with an outwardly expanding bevel or rounded corner to form a guide surface for guiding the key post to be inserted into the guide limit hole.
  • a hole diameter of the guide limiting hole is larger than a diameter of the key post, and a difference between the hole diameter of the guide limiting hole and a diameter of the key post is in a range of 0.4 mm to 6 mm.
  • the control box assembly includes: a control panel, which is installed on the key fixing base and the top of the key holder, and the circuit board is provided with circuit board keys, and the control panel A key identifier corresponding to the circuit board key is provided, and the key post is located between the key identifier and the circuit board key. When the key identifier is pressed, the key post can be pushed to press the circuit board key. .
  • the button bracket is provided with a buckle, and the button bracket is fastened to the circuit board through the buckle, and the buckling surface of the buckle is away from the direction.
  • An inclined plane extending in the board surface direction of the circuit board.
  • an encoder is installed on the circuit board, the encoder includes an encoder inner ring and an encoder outer ring, and the encoder inner ring is fixedly connected to the circuit board.
  • the outer ring of the encoder can be rotated relative to the circuit board.
  • the middle part of the knob is open.
  • the knob is fixedly connected to the outer ring of the encoder.
  • the key holder and the key holder are both provided on the knob. In the middle hole.
  • the key holder is fixed to the inner ring of the encoder or the circuit board, and the key holder is fixed to the inner ring of the encoder or the circuit board.
  • One of the key holder and the key fixing base is provided with a guide rib or a guide post, and the other is provided with a guide groove or a guide hole matched with the guide rib or the guide post.
  • the key holder is provided with the guide rib or guide post
  • the key fixing base is provided with the guide groove or guide hole
  • the top of the guide groove or guide hole is convex Out the top end face of the encoder.
  • the control box assembly includes: a key holder mounted on the circuit board, the key holder is provided with a key post, and the key post is connected to the key holder by An elastic rib is connected to the key holder, and a ratio of a distance from a top end surface of the elastic rib to a top end surface of the key post to a total length of the key post is in a range of 1/3 to 2/3.
  • a counterbore is provided on the top of the key holder, the key post is located in the counterbore, the elastic rib is provided at the bottom of the counterbore, and the elastic rib and the counterbore The inner wall of the hole is connected.
  • a ratio of a depth of the counterbore to a total length of the key post is in a range of 1/3 to 2/3.
  • the elastic rib includes an annular rib and a connecting rib connected between an outer wall of the annular rib and an inner wall of the hole of the counterbore, and the key post is disposed inside the annular rib.
  • the hole is fixedly connected with the annular rib.
  • the top end surface of the key post protrudes from the top end surface of the key holder or is flush with the top end surface of the key holder.
  • a distance from a top end surface of the key post to a top end surface of the key holder is in a range of 0 mm to 1.5 mm.
  • the control box assembly includes a control panel mounted on the top of the key holder, a circuit board button is provided on the circuit board, and the control panel is provided with the circuit A key identifier corresponding to a board key, the key post is located between the key identifier and the circuit board key, and when the key identifier is pressed, the key post can be pressed to press the circuit board key.
  • the circuit board is provided with a rotating member capable of rotating with respect to the circuit board, the circuit board keys are provided inside the rotating member, and the key holder is fastened to the circuit board.
  • the knob is sleeved on the outside of the key holder and fastened to the rotating member.
  • control box assembly includes a control box rear cover, the control box rear cover is provided with a receiving slot, and the circuit board is installed in the receiving slot.
  • the control box cover is mounted on the control box back cover and is fixedly connected to the control box back cover.
  • the technical solution of the third aspect of the present application provides a household appliance, which includes the control box assembly according to any one of the above technical solutions, and has the beneficial effects of the control box assembly according to any of the above technical solutions.
  • FIG. 1 is a schematic diagram of an exploded structure of a light guide ring and a circuit board according to an embodiment of the present application
  • FIG. 2 is a schematic front structural view of the assembled light guide and circuit board shown in FIG. 1;
  • FIG. 3 is a schematic cross-sectional structure view taken in the direction of A-A in FIG. 2; FIG.
  • FIG. 4 is a schematic side structural view of the light guide shown in FIG. 1;
  • FIG. 5 is a schematic front view structure diagram of the light guide ring described in FIG. 1;
  • FIG. 6 is a schematic cross-sectional structure view taken along the line B-B in FIG. 5; FIG.
  • FIG. 7 is a schematic cross-sectional structure view taken along the line C-C in FIG. 6; FIG.
  • FIG. 8 is a schematic exploded structure diagram of a control box component according to an embodiment of the present application.
  • FIG. 9 is a schematic structural view of a front view of the control box assembly shown in FIG. 8 after assembly;
  • FIG. 10 is a schematic cross-sectional structure view taken along the D-D direction in FIG. 9;
  • FIG. 11 is an enlarged structural diagram of an E part in FIG. 10; FIG.
  • FIG. 12 is an enlarged structural diagram of a portion F in FIG. 11; FIG.
  • FIG. 13 is a schematic structural diagram of a light guide ring and a circuit board bracket in the control box assembly shown in FIG. 8;
  • FIG. 14 is a schematic front structural view of the assembled light guide and circuit board bracket shown in FIG. 13;
  • FIG. 15 is a schematic sectional structural view in the direction of G-G in FIG. 14; FIG.
  • FIG. 16 is an enlarged structural schematic diagram of a portion H in FIG. 15; FIG.
  • FIG. 17 is an exploded schematic view of a control box assembly according to another embodiment of the present application.
  • FIG. 18 is a schematic exploded structure diagram of the control box assembly shown in FIG. 17 after removing some components;
  • FIG. 19 is a schematic structural diagram of a key fixing seat in the control box assembly shown in FIG. 18;
  • FIG. 20 is a schematic structural diagram of a key holder in the control box assembly shown in FIG. 18;
  • FIG. 21 is a schematic structural diagram of a circuit board in the control box assembly shown in FIG. 18;
  • FIG. 22 is a schematic structural view of a part of the control box assembly shown in FIG. 18 after assembly;
  • FIG. 23 is a schematic structural view of some components of the control box assembly shown in FIG. 22 after assembly;
  • FIG. 24 is a schematic structural view of some components of the control box assembly shown in FIG. 23 after assembly; FIG.
  • FIG. 25 is a schematic structural diagram of the control box assembly shown in FIG. 24 after assembly;
  • FIG. 26 is a schematic front structural view of the control box assembly shown in FIG. 25; FIG.
  • FIG. 27 is a schematic cross-sectional structure diagram taken along the direction I-I in FIG. 26; FIG.
  • FIG. 28 is an enlarged structure diagram of a J section in FIG. 27; FIG.
  • FIG. 29 is a perspective structural diagram of a button fixing seat in the control box assembly shown in FIG. 18; FIG.
  • FIG. 30 is a schematic plan view of the key fixing base shown in FIG. 29;
  • FIG. 31 is a schematic sectional structural view in the K-K direction in FIG. 30; FIG.
  • FIG. 32 is a schematic sectional structural view in the L-L direction in FIG. 30; FIG.
  • FIG. 33 is an exploded schematic view of a control box assembly according to another embodiment of the present application.
  • FIG. 34 is an exploded structure diagram of a control box assembly shown in FIG. 33 with some parts removed; FIG.
  • 35 is a schematic structural diagram of a key fixing seat in the control box assembly shown in FIG. 34;
  • FIG. 36 is a schematic structural diagram of a key holder in the control box assembly shown in FIG. 34;
  • FIG. 37 is a schematic structural diagram of a circuit board in the control box assembly shown in FIG. 34;
  • FIG. 38 is a schematic structural view of some components of the control box assembly shown in FIG. 34 after assembly; FIG.
  • FIG. 39 is a schematic structural view of some components of the control box assembly shown in FIG. 38 after assembly; FIG.
  • FIG. 40 is a schematic structural view of some components of the control box assembly shown in FIG. 39 after assembly; FIG.
  • FIG. 41 is a schematic structural diagram of the control box assembly shown in FIG. 40 after assembly;
  • FIG. 42 is a schematic front view structural view of the control box assembly shown in FIG. 41;
  • FIG. 43 is a schematic sectional structural view in the M-M direction in FIG. 42; FIG.
  • FIG. 44 is an enlarged structural diagram of the N portion in FIG. 43; FIG.
  • FIG. 45 is a schematic plan view of the key fixing seat in the control box assembly shown in FIG. 35; FIG.
  • FIG. 46 is a schematic cross-sectional view of the O-O direction in FIG. 45; FIG.
  • FIG. 47 is a schematic diagram of an assembly structure of a button bracket and a button fixing seat in the control box assembly shown in FIG. 34;
  • FIG. 48 is a schematic sectional structural view in the P-P direction in FIG. 47; FIG.
  • FIG. 49 is an exploded schematic diagram of a control box assembly according to another embodiment of the present application.
  • FIG. 50 is a schematic structural diagram of a key holder in the control box assembly shown in FIG. 49;
  • FIG. 51 is a schematic structural diagram of a circuit board in the control box assembly shown in FIG. 49;
  • FIG. 52 is a schematic front view of the control box assembly shown in FIG. 49 after assembly; FIG.
  • FIG. 53 is a schematic sectional structural view in the Q-Q direction in FIG. 52;
  • FIG. 54 is an enlarged structure diagram of the R portion in FIG. 53; FIG.
  • FIG. 55 is a schematic top plan view of the key holder shown in FIG. 50;
  • Fig. 56 is a schematic cross-sectional structure view taken along the S-S direction in Fig. 55.
  • the light guide ring 1 includes a ring-shaped body 10 and a plurality of convex hulls 11 extending from the body 10 to the outside.
  • a lamp hole 111 for mounting the light emitting lamp 21 is provided.
  • a convex hull 11 is provided on the outside of the light guide 1.
  • a light hole 111 is provided at the bottom of the convex hull 11. The position of the light hole 111 is used to install a light emitting lamp 21.
  • the hole 111 enters the inside of the light guide 1. Using the principle of total reflection of light, when the light passes through the top of the luminous lamp 21 and hits the top of the convex hull 11, the light will be reflected and directed to the side wall 13 of the inner hole of the aperture. The inner hole side wall 13 of the light guide is reflected back into the light guide 1 and multiple reflections are performed in the light guide 1.
  • the light reflected from the top of the convex hull 11 of the light guide 1 is reflected back to the inside of the light guide 1, and the purpose of performing multiple reflections in the light guide 1 is reduced, thereby reducing the material and labor costs, and improving the production of products during mass production Efficiency; when the reflected light passes through the bottom of the light guide 1, the light is reflected to the top surface 14 of the light guide, so that the top surface 14 of the light guide is illuminated.
  • the top of the convex hull 11 is provided with two slopes 112, and the two slopes 112 surround a groove to ensure that the light can enter the left and right sides and be directed back to the aperture through the slope. ⁇ ⁇ sidewall13.
  • the intersection line 113 of the two inclined surfaces 112 intersects the central axis of the light guide 1 or the parallel line of the central axis of the light guide 1, and the included angle is between 30 ° and 60 °.
  • the included angle between the plane defined by the intersection 113 of the two inclined surfaces 112 and the central axis of the light guide 1 or the parallel axis of the light guide 1 and each inclined surface 112 is within a range of 30 ° to 60 °.
  • ⁇ in the diagram represents an included angle between the intersection line 113 of the two inclined surfaces 112 and the central axis of the light guide 1 (or a parallel line of the central axis of the light guide 1), 30 ° ⁇ ⁇ ⁇ 60 °.
  • ⁇ in the figure represents an angle between a plane determined by the intersection 113 of the two inclined surfaces 112 and the central axis of the light guide 1 (or a parallel line of the central axis of the light guide 1) and one of the inclined surfaces 112.
  • represents the angle between the plane defined by the intersection 113 of the two inclined surfaces 112 and the central axis of the light guide 1 (or the parallel line of the central axis of the light guide 1) and the other inclined surface 112, 30 ° ⁇ 60 °, 30 ° ⁇ 60 °.
  • a cross section perpendicular to the two inclined planes 112 (as shown in the CC direction in FIG. 6), and two oblique lines that intersect at an intersection point are formed at the junction of the cross section and the inclined plane 112 (as shown in FIG. 7 at ⁇ and ⁇ ).
  • Two oblique lines on both sides), the angle between each oblique line and a line passing through the intersection and parallel to the central axis of the light guide 1 (a straight line between ⁇ and ⁇ as shown in Fig. 7) is 30 Within the range of ° ⁇ 60 °, that is, 30 ° ⁇ 60 °, 30 ° ⁇ 60 °.
  • the light emitted by the light emitting lamp 21 installed in the lamp hole at the bottom of the convex hull enters the light guide 1 from the light hole 111, and uses the principle of total reflection of light.
  • the light will be reflected.
  • each bevel 112 of the two bevels 112 has an angle in two directions, after the light hits the bevel 112, the light is not It only shoots toward the center of the light guide 1 and is inclined at a certain angle from the center to shoot the inner hole side wall 13 of the aperture.
  • the light Since the light is not directly directed to the inner hole side wall 13 of the aperture, the light can pass through the inner hole side wall. Reflect back to the light guide 1 and perform multiple reflections in the light guide 1, so there is no need to spray paint or paste reflective paper on the inner hole side wall 13 of the light guide, so that the top of the light guide 1 can be convexed to the top
  • the light reflected from the inclined surface 112 is reflected back to the inside of the light guide 1, and the purpose of performing multiple reflections in the light guide 1 is reduced, thereby reducing the material and labor costs and improving the production efficiency of the product during mass production; when the reflected light Warp
  • the rack 12 at the bottom of the aperture 1 is reflected, the light is reflected by the slope of the rack 12 to the top of the light guide, so that the top surface 14 of the light guide is illuminated, and the uniformity of the top of the light guide 1 is ensured.
  • the distance between the projection line formed by the intersection line 113 of the two inclined surfaces 112 on a plane perpendicular to the central axis of the light guide 1 and the central axis of the lamp hole 111 located below the intersection line 113 and the light emitting lamp 21 The diameter ratio is within the range of 0 to 2/3.
  • the intersection line 113 of the two inclined surfaces 112 is designed to project on the surface perpendicular to the central axis of the light guide circle 1.
  • the central axis of the lamp hole 111 located below the intersection line 113 or offset from the central axis of the lamp hole 111 located below the intersection line 113 does not exceed 2/3 of the diameter of the light-emitting lamp 21.
  • the light-emitting lamp 21 may be various light-emitting lamps 21 such as a lamp post or a patch lamp.
  • a solution of installing a lamp post in the lamp post hole may also be used to make use of the diameter of the lamp post.
  • the ratio of the distance between the projection line formed by the intersection line 113 of the two inclined surfaces 112 on a plane perpendicular to the central axis of the light guide 1 and the central axis of the lamp post below the intersection 113 to the diameter of the lamp post is 0 ⁇ In the range of 2/3, in one embodiment, in the range of 0 to 1/2.
  • a plurality of convex hulls 11 are arranged at intervals along the circumferential direction of the body 10.
  • Two convex surfaces 112 are provided on the top of each convex hull 11.
  • the extensions of the line 113 all intersect at the same point on the central axis of the light guide 1.
  • the above design ensures that the extension lines of the intersection line 113 of the two inclined surfaces 112 on the top of the multiple convex hulls 11 intersect the central axis of the light guide 1 and the angles between the two are equal, that is, to ensure that the multiple inclined surfaces 112 are in the center along the light guide 1
  • the inclination angles in the axial direction are all equal.
  • the two inclined surfaces 112 are arranged symmetrically about the intersection 113 of the two inclined surfaces 112.
  • the above design ensures that the angle between the plane defined by the intersection 113 of the two inclined surfaces 112 and the central axis of the light guide 1 (or the parallel line of the central axis of the light guide 1) and one of the inclined surfaces 112 is equal to the angle of the other inclined surface 112 .
  • the number of convex hulls 11 is three, and the three convex hulls 11 are uniformly arranged along the circumferential direction of the sidewall of the light guide ring 1.
  • the light guide ring 1 is rotationally symmetrical with its central axis as the rotation center, that is, the entire light guide ring 1 is designed as a rotationally symmetric structure.
  • a rack 12 is provided at the bottom of the body 10, and the highest point position of the inclined surface 112 is higher than the height of the teeth at the highest point position of the rack 12.
  • a plurality of convex hulls 11 are provided on the outer side of the light guide ring 1 in a circumferential interval, and the teeth of the rack 12 are divided in the circumferential direction.
  • the number of sets corresponding to the convex hull 11 is equal to the number of sets, and the height of each group of teeth gradually decreases from the two sides of the convex hull 11 corresponding to the teeth to the position near the central axis of the light hole 111 of the convex hull 11 and is located in the convex hull.
  • the position of the highest point of the inclined surface 112 at the top of the 11 is higher than the height of the tooth at the position farthest from the central axis of the light hole 111 in the set of teeth.
  • the position of the highest point of the inclined surface 112 located on the top of the convex hull 11 is higher than the height of the tooth at the position farthest from the central axis of the light hole 111 in the set of teeth, that is, H1> 0.
  • the light can hit the inclined surface 112 of the tooth furthest from the light emitting lamp 21, so the highest point of the inclined surface 112 on the top of the convex hull 11 of the light guide 1 should be high
  • one or more convex hulls 11 are designed on the outside of the light guide 1, and a lamp post hole is designed at the bottom of the convex hull 11.
  • the lamp post is inserted in In the lamp post hole, two inclined surfaces 112 are designed on the top of the lamp post hole, and a groove is formed between the two inclined surfaces 112. The angle between the intersection 113 of the two inclined surfaces 112 and the central axis of the light guide 1 is 30.
  • the intersection 113 of the two bevels 112 is on a plane perpendicular to the central axis of the light guide 1
  • the ratio between the distance between the projection line formed by the projection and the central axis of the lamp post below the intersection 113 and the diameter of the lamp post is in the range of 0 to 2/3; if two vertical inclined planes 112 are used as a cross section, Two oblique lines that intersect at an intersection are formed at the junction, and the angle between each oblique line and a line passing through the intersection and parallel to the central axis of the light guide 1 is within a range of 30 ° to 60 °, that is, 30 ° ⁇ ⁇ 60 °, 30 ° ⁇ 60 °; In order to ensure that the light is reflected by the inclined surface 112 on the top of the convex hull 11 of the light
  • the light enters the light guide 1 from the hole of the lamp post, and uses the principle of total reflection of light.
  • the light passes through the two bevels 112 on the top of the lamp post, the light will be reflected, because each of the two bevels 112 112 has angles in two directions, so after the light is incident on the inclined surface 112, the light is not only directed toward the center of the light guide 1, but is inclined at a certain angle from the center and directed to the side wall 13 of the inner hole of the aperture. Because the light is not directly directed to the side wall 13 of the inner hole of the light guide, the light energy is reflected back to the light guide 1 through the side wall 13 of the light guide, and multiple reflections are made in the light guide 1.
  • the reflected light passes through the light guide
  • the rack 12 at the bottom of the aperture 1 When the rack 12 at the bottom of the aperture 1 is reflected, the light is reflected by the slope of the rack 12 to the top of the light guide, so that the top surface 14 of the light guide is illuminated; in order to ensure that the light is reflected by the bevel 112 of the top of the convex hull 11 of the light guide 1 After that, the light can hit the slope 112 of the tooth furthest from the lamp post, so the highest point of the slope 112 of the top of the convex hull 11 of the light guide 1 should be higher than the tooth of the rack 12 at the bottom of the light guide 1 that is farthest from the lamp post. Height; through the above design, it is not necessary to enter the side wall 13 of the inner hole of the light guide Spray coating or reflective paper is applied, which reduces product costs and improves production efficiency during mass production.
  • an embodiment of the second aspect of the present application provides a control box assembly including: a circuit board 2, a light guide ring 1, a control box 6, and a knob 4 as described in any of the above embodiments.
  • the board 2 is provided with a luminous lamp 21; the luminous lamp 21 is correspondingly inserted into the light hole 111 of the light guide 1.
  • the control box 6 is installed on the top of the light guide 1 and the control box 6 is provided with a knob hole 61; the knob 4 is installed At the knob hole 61.
  • control box assembly provided by the foregoing embodiments of the present application includes the light guide 1 of any of the foregoing embodiments, and therefore has the beneficial effects of the light guide 1 of any of the foregoing embodiments, and details are not described herein again.
  • the light guide 1 is set on the outside of the knob 4, so that when the light 21 at the bottom of the light guide 1 is lit, a bright circle is formed on the outside of the knob 4, thereby improving the sense of technology and dazzle of the product. Cool.
  • the control box assembly includes: a circuit board 2, a light guide 1, and a circuit board bracket 3, and a light emitting lamp 21 is provided on the circuit board 2; the circuit board bracket 3 is installed on the circuit board 2, and the circuit The board bracket 3 is provided with a through hole 31 corresponding to the light emitting lamp 21.
  • the light guide 1 is mounted on the circuit board bracket 3.
  • the light lamp 21 passes through the through hole 31 and is inserted into the light hole 111 of the light guide 1.
  • the circuit board bracket 3 is used to fix the light guide 1 on the circuit board 2.
  • the structure is simple and the assembly is convenient.
  • the circuit board bracket 3 is provided with a light blocking rib 32.
  • the light blocking rib 32 is disposed near the convex hull 11 of the light guide 1 and is located at the light guide. On the inner side of 1, the distance between the light blocking rib 32 and the inner hole side wall 13 of the light guide ring is less than 1 mm, and the height of the light blocking rib 32 is higher than the top surface of the light emitting lamp 21.
  • the distance between the light blocking rib 32 and the side wall 13 of the inner hole of the light guide ring is less than 1 mm, that is, D1 ⁇ 1 mm; the height of the light blocking rib 32 is higher than the top surface of the light emitting lamp 21, that is, H2> 0 .
  • a light barrier 32 is designed, and the light barrier 32 and the light guide are designed.
  • the distance between the side walls of the inner hole 13 is less than 1 mm.
  • the light blocking rib 32 is smaller than the distance from the inner hole side wall 13 of the light guide ring, and the height of the light blocking rib 32 is higher than the top surface of the light emitting lamp 21, so even if there is The light hits the gap between the light guide 1 and the light blocking rib 32, and it is difficult for the user to see the bright light there, that is, the light guide 21 does not have a light 21 in the gap between the control box 6 and the knob 4. The position is too bright.
  • the top surface of the control box 6 is covered with a film 62, and the film 62 extends from the top surface of the control box 6 to the top side wall of the knob hole 61 and extends to the knob hole
  • the height of the film 62 at the top side wall of 61 is greater than 1 mm and is printed in an opaque color.
  • the height of the film 62 extending to the top side wall of the knob hole 61 is greater than 1 mm, that is, H3> 1 mm.
  • a film 62 (such as a PET film) is coated on the top surface of the control box 6, and the film 62 is rolled into a knob hole 61 of the control box 6, specifically, the film 62 is extended to the top side wall of the knob hole 61.
  • the height is greater than 1mm, and the film 62 is printed in a non-transparent color, so when the light at the top of the light guide passes through the top of the control box 6, the light can illuminate the circle of the film 62 on the top of the control box 6 that is not printed, that is, In order to realize that the light guide 1 illuminated by the light emitting lamp 21 can be displayed through the control box 6, a light transmitting area corresponding to the top surface of the light guide 1 can be provided on the control box 6, because a section of the film 62 in the knob hole 61 (It is printed in a non-transparent color).
  • the light cannot be shot from the side wall of the control box 6 knob hole 61 into the gap between the control box 6 and the knob 4, so that only the top of the control box 6 makes a circle around the knob 4 without printing. Part of it is lit, there is no bright light in the gap between the control box 6 and the knob 4, or the bright light is very weak, so the problem of uneven light in the existing solution is well solved.
  • the water on the wet wiper enters the circuit board 2 from the gap between the control box 6 and the knob 4, and a ring-shaped stopper is provided on the top of the control box 6.
  • the water tank 63, the outer ring of the knob 4 is inserted into the water retaining tank 63; based on this structure, the membrane 62 covering the top surface of the control box 6 can be extended from the top surface of the control box 6 into the outer circle of the water retaining tank 63
  • the height of the film 62 at the wall of the groove and designed to extend to the inner wall of the groove in the outer ring of the water retaining groove 63 is greater than 1 mm and is printed in an opaque color.
  • the existing control box 6 is manufactured by the IMD process, that is, a transparent material is covered with a layer of printed PET film 62 on top.
  • a knob 4 is installed on the control box 6.
  • the position of the knob hole 61 leaves the PET film 62 in a circle without printing, that is, in order to realize that the light guide 1 illuminated by the light emitting lamp 21 can be displayed through the control box 6, and the light guide can be set on the control box 6
  • the brightness of the top surface 14 of the light guide near the lamp is too bright, and the brightness away from the lamp is too dark, so the light will not be designed in the light guide It is directly below 1 but the convex hull 11 is designed on the outside of the light guide 1.
  • the lamp is designed below the convex hull 11.
  • a rack 12 is designed on the bottom of the light guide 1. The height of the teeth of the rack 12 starts from the position near the lamp. It is gradually raised, and each tooth has a surface with an angle of 30 to 60 degrees, so that the light incident on the surface is reflected to the top surface 14 of the light guide ring.
  • a part of the light is unavoidably emitted from the inner wall of the inner hole of the light guide ring 1 near the lamp.
  • the position near the lamp is the brightest.
  • a reflective film 62 or a reflective paint is often attached to the inner hole side wall 13 of the light guide ring near the lamp, thereby increasing the material cost and reducing production efficiency due to an additional process.
  • the reflective film 62 or reflective paint is affixed to the inner wall of the aperture 1.
  • the light on the top surface 14 of the aperture will still light the top of the gap between the control box 6 and the knob 4, and the brightness in this gap is significantly weaker than the aperture 1 Brightness directly above, so when looking directly above knob 4, you will see uneven brightness in the bright area. This effect seriously affects the appearance of the product and reduces the grade of the product.
  • a position on the circuit board bracket 3 near the side wall 13 of the inner hole of the light guide ring, and a position near the convex bulge 11 of the light guide 1 for the lamp is designed.
  • Light barrier 32, the distance D1 between the light barrier 32 and the side wall 13 of the light guide inner hole is less than 1mm, that is, D1 ⁇ 1mm. After the assembly is completed, the height of the light barrier 32 is higher than the top surface of the light column at the bottom of the light guide 1.
  • the light blocking rib 32 has a small distance from the side wall 13 of the inner hole of the light guide, even if light strikes the gap between the light guide 1 and the light blocking rib 32, it is difficult for the user to see the position there.
  • the bright light that is, the position where the light guide 1 has a light in the gap between the control box 6 and the knob 4 is not too bright; in addition, a part of the PET film 62 on the top of the control box 6 is rolled into the knob hole 61 of the knob 4,
  • the height H3 of the film 62 rolled into the knob hole 61 is greater than 1mm, that is, H3> 1mm, and the film 62 rolled into the knob hole 61 needs to be printed in a non-transparent color.
  • the film 62 of the control box 6 is rolled up to In the knob hole 61 of the control box 6, and the film 62 has been printed in a non-transparent color, so when the light on the top surface 14 of the light guide passes through the top of the control box 6, The line can light the non-printed circle of the PET film 62 on the top of the control box 6. Due to the blocking of a section of the PET film 62 in the knob hole 61 (the film 62 has been printed in a non-transparent color), light cannot pass through the knob hole of the control box 6. The side wall of 61 hits the gap between the control box 6 and the knob 4.
  • the above solution on the premise of satisfying the product performance, eliminates the sticking of the reflective film 62 or the application of reflective paint on the inner side of the light guide ring 1, which reduces the product cost and improves the productive efficiency of the product.
  • the above solution only lights up the unprinted part of the top of the control box 6 around the knob 4 and there is no light or very weak light in the gap between the control box 6 and the knob 4.
  • the problem of uneven brightness in the existing scheme is improved, and the display effect of the product is improved.
  • the control box assembly includes: a key holder 7 (or 7 ′) and a key holder 8 (or 8 ′), and the key holder 7 (or 7 ′) is installed.
  • the key holder 8 (or 8 ') is installed on the key holder 7 (or 7'), and one of the key holder 7 (or 7 ') and the key holder 8 (or 8') is installed
  • a key post 71 (or 81 ') is provided, and the other is provided with a guide limit hole 81 (or 71') through which the key post 71 (or 81 ') passes.
  • the control box assembly includes: a circuit board 2, a key holder 7 (or 7 '), a key holder 8 (or 8'), and a control panel 9, specifically,
  • the circuit board 2 is provided with a circuit board button 22; the button fixing seat 7 (or 7 ') is fixed on the circuit board 2, and the button bracket 8 (or 8') is installed on the button fixing seat 7 (or 7 ').
  • One of the fixing base 7 (or 7 ') and the key holder 8 (or 8') is provided with a key post 71 (or 81 '), and the other is provided with a guide through which the key post 71 (or 81') passes.
  • Limit hole 81 (or 71 '); the control panel 9 is installed on the top of the key holder 7 (or 7') and the key holder 8 (or 8 '), and the control panel 9 is provided with keys corresponding to the circuit board keys 22 Mark 91, the key post 71 (or 81 ') is located between the key sign 91 and the circuit board key 22. When the key mark 91 is pressed, the key post 71 (or 81') can be pressed to press the circuit board key 22.
  • the guide post is used to restrict the key post from swinging greatly, so that even when the key post is long, when the key logo 91 (such as the key convex hull) on the control panel is pressed, the key post will not be greatly skewed. Is always limited to the guide limit hole, so that when the button mark 91 is pressed, the button mark 91 can be accurately pressed on the circuit board button 22 through the button post, thereby ensuring the reliability of the product work and solving the current problem. In some schemes, because the key post is too long, the key post is easily skewed, which causes the key to fail.
  • the button post 71 (or 81 ') on the button fixing base 7 (or the button bracket 8') is moved, and the button post 71 (or 81 ') transmits the pressing force to the circuit board.
  • the circuit board buttons 22 on 2 are used to control the product.
  • the button mark 91 is a function button with a mark, such as soup, porridge and other marks.
  • the button mark 91 is usually set to increase Pressing the convex hull of the feel, of course, the key logo 91 may not be raised, and the specific design can be made according to the actual product situation.
  • the key holder 7 (or 7 ′) and the key holder 8 (or 8 ′) are installed in the inner region of the light guide 1.
  • the control box assembly includes: a key holder 7 and a key holder 8, the key holder 7 is installed on the circuit board 2; the key holder 8 is installed on the key holder 7, and the key holder 7 is provided with a key post 71, and the key support 8 is provided with a guide limiting hole 81 through which the key post 71 passes.
  • the key post 71 is connected to the key fixation base 7 through an elastic rib 72 connected to the key fixation base 7, and the top of the key post 71 protrudes from the guide limiting hole 81.
  • the structure of the key part of the existing key holder 8 is designed on the key fixing base 7.
  • the key post 71 is connected to the key fixing base 7 through an elastic rib 72 connected to the key fixing base 7, so that The key post 71 can move axially and transmit the pressing force to the circuit board keys 22 under the action of a press.
  • a key holder 8 is designed. The key holder 8 is installed on the top of the key holder 7 and a key holder 8 is provided.
  • the guide limit hole 81 protruding from the top of the key post 71 can prevent the key post 71 from being skewed in the circumferential direction, so that when the key logo 91 is pressed, the key logo 91 can be accurately pressed by the key post 71 Circuit board keys 22, thus ensuring the reliability of product work.
  • the ratio of the distance from the top end surface of the key post 71 to the top end surface of the elastic rib 72 to the total length of the key post 71 is in the range of 1/4 to 3/4.
  • L1 in the figure represents the distance from the top end face of the key post 71 to the top end face of the elastic rib 72
  • L2 in the figure represents the total length of the key post 71.
  • the elastic rib 72 is the pivot point position of the key post 71.
  • the end of the key post 71 is spaced from the elastic rib 72.
  • Existing key structure When the key post 71 is longer, the bottom of the key post 71 is far from the fulcrum of the elastic rib 72.
  • the key post is designed
  • the ratio of the distance from the top end surface of 71 to the top end surface of the elastic rib 72 to the total length of the key post 71 is in the range of 1/4 to 3/4, that is, the elastic rib 72 is set at a middle position or close to the total length of the key post 71.
  • this can ensure that the skew amount at the top of the key post 71 and the bottom of the key post 71 is approximately equal or the difference between the skew amounts is not too large, thereby reducing the degree of skew of the key post 71 that may be caused when the key mark 91 is pressed, thereby ensuring Key reliability.
  • the diameter of the guide limiting hole 81 is larger than the diameter of the key post 71, and the difference between the diameter of the guide limiting hole 81 and the diameter of the key post 71 is 0.4 mm to 6 mm.
  • d1 in the figure is the distance between the hole wall of the guide limiting hole 81 and the outer side of the key post 71, and 0.2mm ⁇ d1 ⁇ 3mm.
  • the key holder 8 is assembled on the top of the key holder 7. After the assembly is completed, the top of the key post 71 on the key holder 7 protrudes from the guide limit hole 81 on the key holder 8, and the wall of the guide limit hole 81 is away from the key.
  • the unilateral gap on the outer side of the pillar 71 is in the range of 0.2mm ⁇ 3mm, which avoids the problem that the gap of the key pillar 71 cannot be smoothly inserted into the guide limit hole 81 due to the small gap, and avoids the pair of guide limit holes 81 caused by the large gap.
  • the problem that the position of the key post 71 is poor, and the key post 71 cannot be restricted from swinging well.
  • a counter hole 82 is provided on the top of the key holder 8 at a position where a guide limit hole 81 is provided, and the guide limit hole 81 is provided at the bottom of the counter hole 82 and penetrates therethrough.
  • the bottom wall of the counterbore 82, the depth of the counterbore 82 is greater than 0.3mm, and the diameter of the counterbore 82 is greater than 4mm.
  • h in the figure represents the depth of the counterbore 82
  • d2 represents the diameter of the counterbore 82. h> 0.3mm, d2> 4mm.
  • a counterbore 82 is designed at the position of the guide limiting hole 81 on the top of the key holder 8.
  • the depth of the counterbore 82 is greater than 0.3mm, and the diameter of the counterbore 82 is greater than 4mm, thereby ensuring that the key logo 91 is pressed when the button is pressed below the bottom of the control panel 9 The mark 91 can still be pressed, thereby ensuring that the feel of the keys is not affected.
  • the control box assembly includes: a circuit board 2, a key fixing base 7, a key holder 8, and a control panel 9, and the circuit board 2 is provided with a circuit board button 22; the button is fixed
  • the base 7 is fixed on the circuit board 2.
  • the key holder 8 is installed on the key fixing base.
  • the key fixing base 7 is provided with a key post 71.
  • the key support 8 is provided with a guide limit hole 81 through which the key post 71 passes.
  • the control panel 9 is installed on the top of the key fixing base 7 and the key holder 8.
  • the control panel 9 is provided with a key logo 91 corresponding to the circuit board keys 22.
  • the key post 71 is located between the key logo 91 and the circuit board keys 22. When 91 is pressed, the key post 71 can be driven to press the circuit board key 22.
  • the button mark 91 is a function button with a mark, such as soup, porridge and other marks.
  • the button mark 91 is usually provided as a convex hull to improve the pressing feel.
  • the button mark 91 may not be raised. It can be reasonably designed according to the actual product situation.
  • the key holder 8 is provided with a buckle 83.
  • the key holder 8 is fastened to the circuit board 2 through the buckle 83, and the buckling surface of the buckle 83 is away from the circuit board 2.
  • the inclined plane extending in the direction of the plate surface.
  • the top of the buckle 83 that the button bracket 8 is fastened to the circuit board 2 is flat.
  • the size of the button bracket 8 is unstable.
  • the The buckle can not be fastened to the circuit board 2.
  • the top surface of the buckle 83 (that is, the buckling surface) is designed as an inclined surface, that is, the non-horizontal surface of the top of the buckle 83, so that the button bracket 8 can always be stably buckled on the circuit board 2 regardless of whether the size of the button bracket 8 is large or small. It is only that the contact position of the circuit board 2 and the top surface of the buckle 83 are different, but the circuit board 2 can be buckled stably, thereby avoiding the problem that the buttons are easy to be false and the button bracket 8 is not buckled.
  • the circuit board 2 is provided with an encoder 23, the encoder 23 includes an encoder inner ring 231 and an encoder outer ring 232, the encoder inner ring 231 and the circuit board 2 Fixed connection, the outer ring 232 of the encoder can rotate relative to the circuit board 2.
  • the outer ring 232 of the encoder is fixed with a knob 4 with a hole in the middle, that is, the middle opening of the knob 4, and the knob 4 is fixedly connected with the outer ring 232 of the encoder.
  • the button fixing base 7 and the button bracket 8 are both disposed in the middle hole of the knob 4.
  • the above solution can realize the rotation of the knob 4 and control the movement of the encoder 23 by turning the knob 4; and the button bracket 8 in the middle hole of the knob 4 can be fixed and the buttons on the control panel 9 on the top of the button bracket 8 can be operated.
  • Mark 91 controls the product.
  • the key holder 7 is fixed on the encoder inner ring 231 or the circuit board 2
  • the key holder 8 is fixed on the encoder inner ring 231 or the circuit board 2
  • One of the fixing bases 7 is provided with a guide rib 84 or a guide post, and the other is provided with a guide groove 73 or a guide hole matched with the guide rib 84 or the guide post.
  • a water retaining rib is designed in the middle hole of the knob 4, the water retaining rib is located at the bottom of the key holder 8, which causes the diameter of the top surface of the key holder 8 to be larger than the diameter of the water retaining rib in the middle hole of the knob 4, Therefore, when assembling, only the knob 4 can be assembled first, and then the button bracket 8 can be assembled from the top of the knob 4 so that the button bracket 8 is fastened on the circuit board 2 or the side wall of the inner ring of the knob 4; further In order to facilitate the operation of the user by holding the knob 4 with hands, the knob 4 is usually not too large and the height is designed to be too high, so the diameter of the hole in the middle of the knob 4 will be smaller, and the distance from the top surface of the knob 4 to the circuit board 2 It will be far away.
  • the key holder 8 is only one part. During assembly, the key holder 8 cannot be guided in a large manner. Therefore, only the printed content of the control panel 9 or the control panel 9 attached to the top of the key holder 8 can be used during assembly.
  • a guide rib 84 or a guide post is designed on the key holder 8
  • a guide groove 73 or a guide hole is designed on the key fixing base 7 (a guide groove may also be designed on the key holder 8 73 or guide holes, design guide ribs 84 or guide pillars on the key holder 8).
  • the key bracket 8 is provided with a guide rib 84 or a guide post
  • the key fixing base 7 is provided with a guide groove 73 or a guide hole
  • the top of the guide groove 73 or the guide hole The top end surface of the encoder 23 protrudes.
  • a guide groove 73 or a guide hole that is matched with the guide rib 84 or the guide post on the key holder 8 is designed on the key fixing base 7, and the height of the guide groove 73 or the guide hole is high. Specifically, the guide groove 73 or the guide is high.
  • the top of the hole protrudes from the top end face of the encoder 23, that is, the height of the top of the guide groove 73 or the guide hole is higher than the height of the topmost position of the encoder 23.
  • a large bevel or a round corner is designed on the top of the guide groove 73 or the guide hole
  • the guide ribs 84 or the guide pillars of the key bracket 8 can be easily inserted into the guide grooves 73 or guide holes of the key fixing base 7.
  • the height of the guide hole is high, so when assembling the key holder 8, before the top of the key holder 8 is not installed below the top surface of the knob 4, the assembler can easily see the key holder 8 and the key holder 8 through the gap between the key holder 8 and the knob 4.
  • the control box assembly includes a control box back cover 5, an accommodation slot 51 is provided on the control box back cover 5, and the circuit board 2 is installed in the accommodation slot 51.
  • the control box The 6 cover is mounted on the back cover 5 of the control box and is fixedly connected to the back cover 5 of the control box, thereby assembling the various components on the control box assembly to form an assembly.
  • the circuit board 2 is provided with a large circular ring encoder 23 with a hole in the center and an inner ring fixed on the circuit board 2 and an outer ring rotatable.
  • the circuit board button 22 is designed in the middle hole, and the distance between the control panel 9 and the circuit board 2 is greater than 20mm.
  • a button fixing seat 7 is designed.
  • the key post 71 and the elastic rib 72 of the button in the button structure are designed in the button fixing seat.
  • the distance L1 between the top of the key post 71 on the key holder 7 and the top of the elastic rib 72 on the key holder 7 is 1/4 to 3/4 of the total length L2 of the key post 71.
  • a key holder 8 is designed on the top of the key holder 7, and the key holder 8 can be fastened on the circuit board 2 or fixed. On the seat, it can also be buckled on the inner ring 231 of the encoder.
  • the key holder 8 is provided with a guide limit hole 81 through which the key post 71 passes.
  • the outer side of the key post 71 and the guide limit hole 81 The single-sided distance d1 between the wall of the hole is 0.2mm to 3mm;
  • a counterbore 82 is designed at the position of the limiting hole 81, the depth h of the counterbore 82 is greater than 0.3mm, and the diameter d2 of the counterbore 82 is greater than 4mm, thereby ensuring that the key logo 91 can still be pressed when the key logo 91 is pressed below the bottom surface of the control panel 9 Motion, thereby ensuring that the feel of the keys is not affected.
  • the button fixing seat 7 is designed with a buckle.
  • the button fixing seat 7 is first fastened to the buckle of the inner ring 231 of the encoder through the buckle (or buckle).
  • the button holder 8 is designed with a buckle.
  • the button holder 8 is buckled on the key holder 7 or the buckle is extended.
  • the key holder 7 is directly fastened on the circuit board 2.
  • the key holder 8 is provided with a guide limit hole 81. After the assembly is completed, the top of the key post 71 on the key holder 7 is from the guide limit hole 81 of the key holder 8.
  • the distance between the top of the key post 71 and the top surface of the key support 8 is 0 to 1.5 mm, and the distance between the outer side of the key post 71 and the guide limiting hole 81 hole wall is 0.2 mm to 3 mm, and finally on the top of the fixed support. Attach the control panel 9 to complete the assembly of the key part.
  • the control box assembly includes: a key holder 7 'and a key holder 8', the key holder 7 'is installed on the circuit board 2; the key holder 8' is installed on the key holder 7 '
  • the key post 81 ' is connected to the key support 8' through an elastic rib 82 'connected to the key support 8', and the bottom of the key post 81 'protrudes from the guide limit hole 71'.
  • the structure of the key part of the existing key holder 8 ' is designed on the key holder 8'.
  • the key post 81 ' is connected to the key holder 8' through the elastic rib 82 'and the key holder 8'. It is connected so that the key post 81 ′ can move axially and transmit the pressing force to the circuit board keys 22 under the action of a press; in addition, a key fixing base 7 ′ is designed, and the key holder 8 ′ is installed on the top of the key fixing base 7 ′.
  • a guide limit hole 71 ′ is provided on the key fixing base 7 ′ for the bottom of the key post 81 ′.
  • the bottom end of the key post 81 ′ extends the guide limit hole 71 ′ to transmit the pressing force to the circuit board keys 22.
  • the guide limiting hole 71 ′ can prevent the key post 81 ′ from being skewed in the circumferential direction, so that when the key logo 91 is pressed, the key logo 91 can be accurately pressed on the circuit board key 22 through the key post 81 ′, thereby ensuring the product work reliability.
  • the top of the guide limit hole 71 ′ is provided with an outwardly extending bevel 711 ′ or a rounded corner to form a guide button post 81 ′ inserted into the guide limit hole 71 ′. Guide surface.
  • An oblique angle 711 'or a rounded corner is designed on the top of the guide limit hole 71' to guide the key post 81 'to be smoothly inserted into the guide limit hole 71', which is convenient for the key holder 8 'to be smoothly assembled to the top of the key holder 7'; Choose a bevel width greater than 0.5mm.
  • the diameter of the guide limiting hole 71 ′ is greater than the diameter of the key post 81 ′, and the difference between the diameter of the guide limiting hole 71 ′ and the diameter of the key post 81 ′ is in a range of 0.4 mm to 6 mm.
  • d3 in the figure is the distance between the hole wall of the guide limiting hole 71 ′ and the outer side of the key post 81 ′, 0.2 mm ⁇ d3 ⁇ 3 mm.
  • the key holder 8 ' is assembled on the top of the key holder 7'. After the assembly is completed, the bottom of the key post 81 'on the key holder 8' protrudes from the guide limit hole 71 'on the key holder 7' to guide the limit.
  • the single-sided gap of the hole 71 'from the outer side of the key post 81' is in the range of 0.2mm ⁇ 3mm, which avoids the problem that the key post 81 'cannot be smoothly inserted into the guide limit hole 71' due to the small gap, and avoids The gap is too large, leading to the problem that the guide limiting hole 71 ′ has a poor limit effect on the key post 81 ′, and the key post 81 ′ cannot be restricted from swinging well.
  • the control box assembly includes: a circuit board 2, a key fixing base 7 ′, a key holder 8 ′, and a control panel 9, and the circuit board 2 is provided with a circuit board button 22;
  • the key holder 7 ' is fixed on the circuit board 2.
  • the key holder 8' is installed on the key holder 7 '.
  • the key holder 8' is provided with a key post 81 '.
  • the key holder 7' is provided with a key post 81.
  • the control panel 9 is installed on the top of the key holder 7 'and the key holder 8', and the control panel 9 is provided with a key logo 91 corresponding to the circuit board keys 22 and a key post 81 ' Located between the button identification 91 and the circuit board button 22, when the button identification 91 is pressed, the button post 81 'can be pressed to press the circuit board button 22.
  • the button mark 91 is a function key with a mark, such as soup, porridge, etc.
  • the key mark 91 is usually provided as a convex hull to improve the pressing feel.
  • the key mark 91 may not be raised. , Can be designed rationally according to the actual product situation.
  • a button holder 83 ′ is provided on the key holder 8 ′, and the button holder 8 ′ is fastened to the circuit board 2 through the button holder 83 ′.
  • the joint surface is an inclined surface extending in a direction away from the board surface of the wiring board 2.
  • the button bracket 8 ' is directly fastened to the circuit board 2.
  • the top of the buckle 83' which is fastened to the circuit board 2 is flat, and the size of the button bracket 8 'is easy to appear during assembly.
  • the button bracket 8' cannot be fastened to the circuit board 2.
  • the buckle 83' of the button bracket 8 ' is away from the line. The distance between the plate 2 is too large, which causes the buttons to be in a virtual position.
  • the above solution of the present application designs the top surface (ie, the fastening surface) of the buckle 83 'of the key holder 8' as an inclined surface, that is, the top of the buckle 83 'is non-horizontal.
  • the size of the button bracket 8 ' is too large or small.
  • the button bracket 8' can always be stably fastened to the circuit board 2 except that the contact position of the circuit board 2 and the top surface of the snap 83 'is different, but they can be stably fastened.
  • the circuit board 2 avoids the problems that the keys are easy to be false and the key holder 8 'is not buckled.
  • a key post 81 ′ is designed on the key holder 8 ′, and a guide limit hole 71 ′ is provided on the key fixing base 7 ′ for the top of the key post 81 ′ to pass through.
  • the top of the guide limit hole 71 ' is designed with a bevel 711' or a rounded corner, and the width of the bevel is greater than 0.5mm.
  • the upper design ribs or pillars are inserted on the circuit board 2 to limit the front, rear, left and right positions; the key post 81 'is designed on the key support 8', and the key support 8 'is assembled on the top of the key fixing base 7'.
  • the key support 8 'It can be buckled on the circuit board 2 or on the fixed seat, and it can also be buckled on the inner ring 231 of the encoder.
  • the key post 81' of the key holder 8 ' is inserted into the key fixing seat 7'.
  • the hole wall of the guide limit hole 71' of the key fixing base 7 ' is away from the key post 81'.
  • the single-side gap d3 of the side wall is 0.2 mm to 3 mm; optionally, the button bracket 8 'is fastened to the circuit board 2 and the button bracket 8' fastened to the circuit board 2 is a beveled buckle 83 '. That is, the top of the buckle is not horizontal to ensure that the button bracket 8 'can be fastened to the circuit board 2 regardless of whether the size of the button bracket 8' is too large or small, thereby solving the key column 81 ''s easy skew and causing the button to fail.
  • the problem of the button bracket 8 ' is also easily optimized and the button bracket 8' cannot be snapped into place.
  • the circuit board 2 is provided with an encoder 23, the encoder 23 includes an encoder inner ring 231 and an encoder outer ring 232, the encoder inner ring 231 and the circuit board 2 Fixed connection, encoder outer ring 232 can rotate relative to the circuit board 2.
  • the encoder outer ring 232 is fixedly equipped with a knob 4 with a hole in the middle, that is, the middle opening of the knob 4, and the knob 4 is fixedly connected with the encoder outer ring 232.
  • the button fixing base 7 ′ and the button bracket 8 ′ are both disposed in the middle hole of the knob 4.
  • the above scheme can realize the rotation of the knob 4 and control the movement of the encoder 23 by turning the knob 4; and the button bracket 8 'in the middle hole of the knob 4 can be fixed and can be operated on the control panel 9 on the top of the button bracket 8'
  • the button identification 91 controls the product.
  • the control box assembly includes: a control box back cover 5, a circuit board 2, a control box 6, a knob 4, a key holder 7 ', and a key holder 8'.
  • control panel 9 The control box rear cover 5 is provided with a receiving slot 51 for receiving the circuit board 2, the circuit board 2 is installed in the receiving slot 51, the circuit board 2 is provided with an encoder 23, and the key fixing seat 7 ′ is fixed at On the circuit board 2 or the inner ring 231 of the encoder of the circuit board 2, the control box 6 is installed on the back cover 5 of the control box.
  • the control box 6 is provided with a through hole corresponding to the encoder 23, and the knob 4 passes through the through hole.
  • the hole is fixed on the outer ring 232 of the encoder.
  • the knob 4 is fastened to the outer ring 232 of the encoder through a knob button 41 provided thereon, and a key holder 8 'is installed on the top of the key holder 7'.
  • the key holder 8 ' is fixed on the key holder 7' or the encoder inner ring 231 or the circuit board 2.
  • the control panel 9 is attached to the top of the key holder 8 '.
  • the key holder 7 ' is fixed on the encoder inner ring 231 or the circuit board 2, and the key holder 8' is fixed on the encoder inner ring 231.
  • one of the key bracket 8 'and the key fixing base 7' is provided with a guide rib 84 'or a guide post, and the other is provided with a guide groove 72' which is matched with the guide rib 84 'or the guide post.
  • pilot holes are provided on the circuit board 2
  • the key holder 8 ' is provided with a guide rib 84' or a guide post
  • the key fixing base 7 ' is provided with a guide groove 72' or a guide.
  • the top of the hole, the guide groove 72 ′ or the guide hole projects from the top end surface of the encoder 23.
  • the key bracket 8 ′ is provided with a guide rib 84 ′ or a guide post.
  • the key fixing base 7 ′ is provided with a guide groove 72 ′ or a guide hole (also A guide groove or a guide hole can be designed on the key holder 8 ', and a guide rib or a guide post on the key holder 7').
  • the size should be smaller than the outer diameter of the movable ring 232 of the encoder.
  • the guide groove 72 'or the guide post of the key holder 8' already has the guide groove 72 of the key holder 7 ' 'Or the guide holes cooperate to facilitate the smooth assembly of the key holder 8'.
  • a guide rib 84 ′ or a guide post is designed on the key holder 8 ′
  • a guide rib 84 ′ or a guide with the key holder 8 ′ is designed on the key holder 7 ′.
  • the key fixing base 7 ' can also be directly placed in the middle hole of the encoder 23 without being fastened by the buckle, and only the ribs on the inner wall of the encoder 23 can be used to limit the front, back, left and right positions, or the key fixing base 7'.
  • the upper design ribs or pillars are inserted on the circuit board 2 for front, back, left, right, and left position limitation.
  • the guide groove 72 '(or guide hole) has a high height, and the top of the guide groove 72' can increase the structure guide with a large bevel or a large rounded corner.
  • the encoder 23 is inserted into the top of the key holder 8 '.
  • the guide rib 84 'or the guide post of the button bracket 8' is already connected with the button.
  • the guide groove 72 'or the guide hole of the fixing seat 7' is matched.
  • the button bracket 8 ' can be accurately inserted into position by simply pressing the button bracket 8' downward, so that the button bracket 8 'can be buckled. Accurately buckle on the circuit board 2 or the inner wall of the middle hole of the encoder 23.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the control box assembly includes a key holder 8 ", a key post 81" provided on the key holder 8 “, and a key post 81" connected to the key holder 8 "through an elastic rib 82" and a key holder.
  • 8 “connected, as shown in Figure 56, the ratio of the distance H4 from the top end surface of the elastic rib 82" to the top end surface of the key post 81 "to the total length L3 of the key post 81" is in the range of 1/3 to 2/3.
  • L3 in the figure represents the total length of the key post 81 ′′
  • H4 represents the distance from the top end face of the elastic rib 82 ′′ to the top end face of the key post 81 ′′, 1 / 3L3 ⁇ H4 ⁇ 2 / 3L3.
  • the bottom of 81 "does not cause a large swing, which reduces the skew of the key post 81" that may be caused when pressing the key logo 91 (such as the key convex hull) on the control panel 9, so that when the key logo 91 is pressed,
  • the button logo 91 can be accurately pressed on the circuit board button 22 through the button column 81 ", thereby ensuring the reliability of the button, and a good solution to the existing solution because the button column 81" is too long and the button column 81 "is easily skewed. As a result, the button fails.
  • the elastic rib 82" is the pivot point position of the key post 81 ".
  • the key post 81" swings the same angle, The farther the end of the key post 81 "is from the fulcrum of the elastic rib 82", the farther the end of the key post 81 "is from the center of the circuit board key 22 after swinging, and vice versa.
  • the ratio of the distance from the top end surface of the elastic rib 82 "to the top end surface of the key pillar 81" to the total length of the key pillar 81 " is in the range of 1/3 to 2/3, that is, the elastic rib 82" is at The middle position of the key post 81 ", so when the key post 81" and the existing structure are inclined at the same angle, although the top and bottom of the key post 81 "
  • the key holder 8 is provided with a key hole 81" at the top, and the key post 81 "is located at the counter hole 83".
  • the elastic rib 82 is provided at the bottom of the counterbore 83, and the elastic rib 82 "is connected to the inner wall of the counterbore 83".
  • the ratio of the depth of the counterbore 83 "to the total length of the key post 81" is in the range of 1/3 to 2/3.
  • L3 in the figure represents the key post 81 ".
  • the total length, H5 represents the depth of the counterbore 83 ", 1 / 3L3 ⁇ H5 ⁇ 2 / 3L3.
  • the corresponding key post 81 "usually slightly protrudes from the top end face of the key holder 8" or is flush with the top end face of the key holder 8 ", and the elastic rib 82" is provided in the sink
  • the top of the elastic rib 82 can be guaranteed to the key column 81".
  • the ratio of the distance between the top end face and the total length of the key post 81 is in the range of 1/3 to 2/3, which makes it more convenient in actual processing operations.
  • the top end surface of the elastic rib 82 is flush with the inner bottom surface of the counterbore 83"; or the top end surface of the elastic rib 82 “is configured as the inner bottom surface of the counterbore 83" To make the processing of the elastic rib 82 "and the counterbore 83" more convenient.
  • the elastic rib 82 "includes an annular rib and a connecting rib connected between the outer wall of the annular rib and the inner wall of the hole of the counterbore 83", and the key post 81 "is provided in the inner side of the annular rib. It is fixedly connected with the ring rib.
  • the key post 81 is connected to the key support 8" through an elastic rib 82 "connected to the key support 8", so that when the key post 81 "is pressed, the key post 81" can be axially moved and transmitted to the circuit board key 22 By pressing, the circuit board button 22 on the circuit board 2 is operated.
  • the top end surface of the key post 81 ′′ protrudes from or is flush with the top end surface of the key holder 8 ′′.
  • the top end of the key pillar 81 is designed to protrude or be flush with the top end of the key bracket 8", which can reduce the distance between the top end of the key pillar 81 "and the inner end of the key logo 91 , So as to ensure that a small pressing force is applied to the key mark 91, and the key mark 91 is moved a small distance, the key post 81 "can be moved in the axial direction and the pressing force is transmitted to the circuit board key 22, thereby ensuring that the key is pressed. Sensitivity.
  • the distance H6 from the top end face of the key post 81 "to the top end face of the key holder 8" is in the range of 0mm to 1.5mm.
  • H6 in the figure represents the top end face of the key post 81 " Distance to the 8 "top end face of the key holder.
  • the distance from the top end of the corresponding key post 81 "to the top end of the key holder 8" is designed to be in the range of 0mm to 1.5mm to avoid the top end of the key post 81 "protruding.
  • the distance from the top end of the button holder 8 " is too large, which affects the pressing feel.
  • the control box assembly includes: a circuit board 2, a button bracket 8 ", and a control panel 9, specifically, the circuit board 2 is provided with a circuit board button 22; the button bracket 8" is fixed to On the circuit board 2, a key post 81 "is provided on the key support 8", and the key post 81 “is connected to the key support 8" through an elastic rib 82 "connected to the key support 8", as shown in Fig. 56, and an elastic rib 82 "
  • the ratio of the distance H4 from the top end face to the top end face of the key post 81 "to the total length L3 of the key post 81" is in the range of 1/3 to 2/3; the control panel 9 is installed on the top of the key holder 8 ".
  • the control panel 9 is provided with a key identifier 91 corresponding to the circuit board button 22, and a key post 81 "is located between the key identifier 91 and the circuit board key 22.
  • the key post 81 can be pressed to press the circuit board key 22.
  • the button mark 91 is a function key with a mark, such as soup, porridge, etc.
  • the key mark 91 is usually provided as a convex hull to improve the pressing feel.
  • the key mark may not be raised. Specific design can be based on actual product conditions.
  • the circuit board 2 is provided with a rotating member (such as an encoder 23) capable of rotating relative to the circuit board 2, and the circuit board button 22 is provided inside the rotating member.
  • the key holder 8 "is fastened on the circuit board 2 located inside the rotating part, and the control box assembly further includes a knob 4, which is set on the outside of the key holder 8" and fastened on the rotating part.
  • the above scheme can realize the rotation of the knob 4 and the button bracket 8 "can be fixed and the product can be controlled by operating the button mark 91 on the control panel 9 on the top of the button bracket 8"; and the setting of the above knob 4 will Increase the distance between the circuit board keys 22 and the key logo 91. Therefore, by designing a counterbore 83 "with a certain depth on the top of the key holder 8", the top end surface of the elastic rib 82 "fixed at the bottom of the counterbore 83" can be increased to The distance between the top end face of the key post 81 ", so that the elastic rib 82" is in the middle position of the key post 81 ", avoiding a large swing of the bottom of the key post 81", and improving the reliability when the key is pressed.
  • the key holder 8 ′′ is provided with a key holder buckle 84 ′′
  • the circuit board 2 is provided with a first buckle position 24, and the key holder buckle 84 ′′ is fastened at the first buckle position 24.
  • the button holder 8 "is fixed on the circuit board 2; the knob 4 is provided with a knob buckle 41; the rotating part of the circuit board 2 is provided with a second buckle 25; the knob buckle 41 is fastened on the second buckle 25 , To realize that the knob 4 is fixed on the rotating part of the circuit board 2.
  • the control box assembly includes: a control box rear cover 5, a control box rear cover 5 provided with a receiving slot 51, a circuit board 2 installed in the receiving slot 51, and a control box 6
  • the cover is installed on the back cover 5 of the control box and is fixedly connected to the back cover 5 of the control box, so as to assemble the entire key device as a whole by using the control box 6 and the back cover 5 of the control box.
  • An embodiment of the third aspect of the present application provides a home appliance, including the control box assembly of any of the foregoing embodiments, and having the beneficial effects of the control box assembly of any of the foregoing embodiments, which are not described herein again.
  • the home appliance is an electric pressure cooker.
  • the home appliance may also be other home appliances with a control box component such as a rice cooker, a soybean milk machine, a washing machine, etc., that is, the above-mentioned control box components are widely used. It is applicable to various small household electrical appliances, as long as it does not depart from the design concept of this application, it should be within the protection scope of this application.
  • control box assembly provided in the embodiment of the present application is provided with two inclined planes on the top of the convex hull of the light guide, and each of the two inclined planes has an angle in two directions, so there is no need to be inside the light guide.
  • the light reflected from the inclined surface at the top of the light guide convex hull can be reflected back to the inside of the light guide, and multiple reflections can be made in the light guide.
  • the rack is then reflected by the rack ramp to the top of the light guide, so that the top of the light guide is illuminated, reducing material and labor costs, and increasing the production efficiency of the product during mass production.
  • a control box assembly for a home appliance comprising: a key holder; and a key holder, the key holder is mounted on the key holder, one of the key holder and the key holder The upper part is provided with a key post, and the other is provided with a guide limiting hole through which the key post passes.
  • the top of the guide limit hole is provided with a bevel or rounded corner that expands outward to form a guide surface that guides the key post into the guide limit hole.
  • control box assembly further comprising: a circuit board, wherein a circuit board button is provided on the circuit board, and the button fixing seat is fixed to the circuit Board; and a control panel mounted on the top of the key holder and the key holder, the control panel is provided with a key logo corresponding to the keys of the circuit board, and the key post is located on the key logo and Between the circuit board keys, when the key logo is pressed, the key post can be driven to press the circuit board keys.
  • an encoder is installed on the circuit board, the encoder includes an encoder inner ring and an encoder outer ring, and the encoder inner ring is fixedly connected to the circuit board.
  • the outer ring of the encoder can be rotated relative to the circuit board.
  • the outer ring of the encoder is fixedly provided with a knob with a hole in the middle, and the key holder and the key holder are provided in the middle hole of the knob. in.
  • a control box assembly for household appliances comprising: a key holder, wherein the key holder is provided with a key post, and the key post is connected to the key holder through an elastic rib connected to the key holder, so that A ratio of a distance from a top end surface of the elastic rib to a top end surface of the key post to a total length of the key post is in a range of 1/3 to 2/3.
  • the elastic rib comprises a ring rib and a connecting rib connected between an outer wall of the ring rib and an inner wall of the hole of the counterbore, and the key post is provided in the ring
  • the inner hole of the rib is fixedly connected with the annular rib.
  • control box assembly according to any one of clauses 14 to 19, the control box assembly further comprising: a circuit board, wherein the circuit board keys are provided on the circuit board; and a control panel installed on the keys On the top of the bracket, a key logo corresponding to the circuit board keys is provided on the control panel, and the key post is located between the key logo and the circuit board key, and the key logo can drive the key logo when the key logo is pressed The key post presses the keys of the circuit board.
  • control box assembly according to Clause 20, wherein a rotary member capable of rotating with respect to the circuit board is mounted on the circuit board, the circuit board keys are provided inside the rotary member, and the key holder is fastened to On the circuit board located inside the rotating member, the control box assembly further includes a knob, which is sleeved on the outside of the key holder and fastened to the rotating member.
  • control box assembly according to clause 20, further comprising: a control box back cover, the control box back cover is provided with a receiving slot, and the circuit board is installed in the receiving slot. And a control box, the control box cover is mounted on the back cover of the control box, and a through hole is provided on the control box at a position corresponding to the top of the key holder.
  • a household appliance comprising a control box assembly according to any one of clauses 1 to 22.
  • connection may be a fixed connection, a detachable connection, or an integral connection, or Electrical connection; either directly or indirectly through an intermediate medium.
  • connection may be a fixed connection, a detachable connection, or an integral connection, or Electrical connection; either directly or indirectly through an intermediate medium.

Landscapes

  • Rotary Switch, Piano Key Switch, And Lever Switch (AREA)

Abstract

本申请提供了一种导光圈、控制盒组件和家用电器。其中,导光圈包括环状的本体以及从本体朝外侧延伸的多个凸包,凸包底部设有用于安装发光灯的灯孔。本申请提供的导光圈,通过在导光圈的本体外侧设置凸包,在凸包底部设置用于安装发光灯的灯孔,光线经过发光灯顶部照射到凸包顶部时,光会被反射,并射向导光圈的内孔侧壁,然后经导光圈的内孔侧壁反射回导光圈内部,并在导光圈内进行多道反射,最终使得导光圈顶部被点亮,因而无需在导光圈内侧设置反光结构,降低了材料及人工成本,并提高了批量生产时产品的生产效率。

Description

导光圈、控制盒组件和家用电器
本申请要求于2018年08月07日提交中国专利局的如下四件中国专利申请的优先权:1)申请号为201821266937.3、发明创造名称为“导光圈、控制盒组件和家用电器”;2)申请号为201821271865.1、发明创造名称为“控制盒组件和家用电器”;3)申请号为201821266939.2、发明创造名称为“控制盒组件和家用电器”;4)申请号为201810893349.0、发明创造名称为“导光圈、控制盒组件和家用电器”,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及家用电器领域,更具体而言,涉及一种导光圈、一种包括该导光圈的控制盒组件和一种包括该控制盒组件的家用电器。
背景技术
随着生活水平的提高,用户对家用电器产品的外观要求越来越高。为追求产品的科技感和炫酷感,很多产品的操控部分会设计一个用于操控的旋钮,在旋钮外侧设计一个导光圈,通电后,该导光圈顶部能被点亮。
目前的方案中,需在导光圈上贴有反光贴纸或涂有反光的油,才能有足够的光线将远离灯处的导光圈顶部面点亮。随着原材料和人工工资的飞涨,该方案需对导光圈进行喷涂处理或贴反光纸处理,无疑增加了产品的成本,也降低了批量生产时产品的生产效率,所以该结构方案存在较大的改进空间。
发明内容
本申请旨在至少解决现有技术中存在的技术问题之一。
为此,本申请第一方面的目的在于,提供一种导光圈。
本申请第二方面的目的在于,提供一种包括上述导光圈的控制盒组件。
本申请第三方面的目的在于,提供一种包括上述控制盒组件的家用电 器。
为实现上述目的,本申请第一方面的技术方案提供了一种导光圈,用于家用电器,所述导光圈包括环状的本体以及从所述本体朝外侧延伸的多个凸包,所述凸包底部设有用于安装发光灯的灯孔。
本申请上述技术方案提供的导光圈,在导光圈外侧设置凸包,凸包底部设有灯孔,灯孔位置用于安装发光灯,发光灯发出的光线从灯孔内进入到导光圈内部,利用光的全反射原理,光线经过发光灯顶部照射到凸包顶部时,光会被反射,并射向导光圈的内孔侧壁,然后经导光圈的内孔侧壁反射回导光圈中,并在导光圈内进行多道反射,因此无需在导光圈的内孔侧壁上进行喷涂处理或贴反光纸,就能够实现将从导光圈的凸包顶部反射出来的光线重新反射回导光圈内部,并在导光圈内进行多道反射的目的,从而降低了材料及人工成本,并提高了批量生产时产品的生产效率;当反射的光线经导光圈底部时,光线会被反射到导光圈顶部,从而使得导光圈顶部被点亮。
另外,本申请上述技术方案提供的导光圈还可以具有如下附加技术特征:
在上述技术方案中,优选地,所述凸包顶部设有两个斜面,两个所述斜面围成一条凹槽。
在上述技术方案中,优选地,两个所述斜面的交线与所述导光圈的中心轴或所述导光圈中心轴的平行线相交,且夹角在30°~60°范围内,两个所述斜面的交线与所述导光圈的中心轴或所述导光圈中心轴的平行线所确定的平面与每一所述斜面的夹角在30°~60°范围内。
在上述技术方案中,优选地,两个所述斜面的交线在垂直于所述导光圈的中心轴的面上做投影形成的投影线与位于所述交线下方的所述灯孔中心轴的距离和所述发光灯的直径之比在0~2/3范围内。
在上述技术方案中,优选地,多个所述凸包沿所述本体的周向间隔设置,每一所述凸包的顶部均设有两个所述斜面,两个所述斜面的交线的延长线均相交于所述导光圈中心轴上的同一点。
在上述技术方案中,优选地,两个所述斜面关于两个所述斜面的交线左右对称设置。
在上述任一技术方案中,优选地,所述本体的底部设有齿条,所述斜面的最高点位置高于所述齿条最高点位置的齿的高度。
在上述技术方案中,优选地,多个所述凸包沿所述本体的周向间隔设置,所述齿条的齿沿周向分为与所述凸包等数量且对应设置的多组,每组齿的高度由与该组齿对应的所述凸包的两侧向靠近所述凸包的所述灯孔中心轴的位置逐渐降低,位于所述凸包顶部的所述斜面的最高点位置高于该组齿中最远离所述灯孔中心轴的位置的齿的高度。
本申请第二方面的技术方案提供了一种控制盒组件,包括:线路板,所述线路板上设有发光灯;如上述任一技术方案所述的导光圈,所述发光灯对应插装在所述导光圈的灯孔中;控制盒,装设于所述导光圈顶部,所述控制盒上开设有旋钮孔;和旋钮,装设于所述旋钮孔处。
本申请上述技术方案提供的控制盒组件,因其包括上述任一技术方案所述的导光圈,因而具有上述任一技术方案所述的导光圈的有益效果。
在上述技术方案中,优选地,所述控制盒组件包括:线路板支架,装设于所述线路板上,所述线路板支架上设有与所述发光灯对应的通孔,所述导光圈安装于所述线路板支架上,所述发光灯穿过所述通孔后插装在所述灯孔中。
在上述技术方案中,优选地,所述线路板支架上设有挡光筋,所述挡光筋靠近所述导光圈的凸包设置且位于所述导光圈的内侧,所述挡光筋与所述导光圈的内孔侧壁之间的距离小于1mm,且所述挡光筋的高度高于所述发光灯的顶部面。
在上述技术方案中,优选地,所述控制盒的顶部表面覆有膜,所述膜由所述控制盒的顶部表面延展至所述旋钮孔的顶部侧壁处,延展至所述旋钮孔的顶部侧壁处的膜的高度大于1mm、且被印刷成不透明颜色。
在上述任一技术方案中,优选地,所述控制盒组件包括:按键固定座,装设于所述线路板上;和按键支架,装设于所述按键固定座上,所述按键固定座和所述按键支架中的一个上装设有按键柱子、另一个上设有供所述按键柱子穿过的导向限位孔。
在上述技术方案中,优选地,所述按键固定座上装设有所述按键柱子,所述按键柱子通过连接于所述按键固定座上的弹性筋与所述按键固定座相连,所 述按键支架上设有所述导向限位孔,所述按键柱子的顶部从所述导向限位孔伸出。
在上述技术方案中,优选地,所述按键柱子的顶部端面到所述弹性筋的顶部端面的距离与所述按键柱子的总长度之比在1/4~3/4范围内。
在上述技术方案中,优选地,所述导向限位孔的孔径大于所述按键柱子的直径,且所述导向限位孔的孔径与所述按键柱子的直径的差值在0.4mm~6mm范围内。
在上述技术方案中,优选地,所述按键支架顶部设有所述导向限位孔的位置设有沉孔,所述导向限位孔设于所述沉孔的底部且贯通所述沉孔的底壁,所述沉孔的深度大于0.3mm,所述沉孔的直径大于4mm。
在上述技术方案中,优选地,所述按键支架上装设有所述按键柱子,所述按键柱子通过连接于所述按键支架上的弹性筋与所述按键支架相连,所述按键固定座上设有所述导向限位孔,所述按键柱子的底部从所述导向限位孔伸出。
在上述技术方案中,优选地,所述导向限位孔的顶部设有向外扩展的斜角或圆角,以形成引导所述按键柱子插入所述导向限位孔的导向面。
在上述技术方案中,优选地,所述导向限位孔的孔径大于所述按键柱子的直径,且所述导向限位孔的孔径与所述按键柱子的直径的差值在0.4mm~6mm范围内。
在上述技术方案中,优选地,所述控制盒组件包括:控制面板,装设于所述按键固定座及所述按键支架顶部,所述线路板上设有线路板按键,所述控制面板上设有与所述线路板按键对应的按键标识,所述按键柱子位于所述按键标识和所述线路板按键之间,所述按键标识被按压时能够带动所述按键柱子按压所述线路板按键。
在上述技术方案中,优选地,所述按键支架上设有卡扣,所述按键支架通过所述卡扣扣合在所述线路板上,所述卡扣的扣合面为向远离所述线路板的板面方向延伸的斜面。
在上述技术方案中,优选地,所述线路板上装设有编码器,所述编码器包括编码器内圈和编码器外圈,所述编码器内圈与所述线路板固定连接、所述编码器外圈能够相对所述线路板旋转,所述旋钮的中部开孔,所述旋钮与所述编 码器外圈固定连接,所述按键固定座及所述按键支架均设于所述旋钮的中部孔中。
在上述技术方案中,优选地,所述按键固定座固定于所述编码器内圈或所述线路板上,所述按键支架固定于所述编码器内圈或所述线路板上,所述按键支架和所述按键固定座中的一个上设有导向筋或导向柱,另一个上设有与所述导向筋或导向柱相配合的导向槽或导向孔。
在上述技术方案中,优选地,所述按键支架上设有所述导向筋或导向柱,所述按键固定座上设有所述导向槽或导向孔,所述导向槽或导向孔的顶部凸出所述编码器的顶部端面。
在上述技术方案中,优选地,所述控制盒组件包括:按键支架,装设于所述线路板上,所述按键支架上设有按键柱子,所述按键柱子通过连接于所述按键支架的弹性筋与所述按键支架相连,所述弹性筋的顶部端面到所述按键柱子的顶部端面的距离与所述按键柱子的总长度之比在1/3~2/3范围内。
在上述技术方案中,优选地,所述按键支架顶部设有沉孔,所述按键柱子位于所述沉孔内,所述弹性筋设于所述沉孔底部,所述弹性筋与所述沉孔的孔内壁连接。
在上述技术方案中,优选地,所述沉孔的深度与所述按键柱子的总长度之比在1/3~2/3范围内。
在上述技术方案中,优选地,所述弹性筋包括环形筋及连接在所述环形筋外壁和所述沉孔的孔内壁之间的连接筋,所述按键柱子设于所述环形筋的内孔中且与所述环形筋固定连接。
在上述技术方案中,优选地,所述按键柱子的顶部端面凸出所述按键支架的顶部端面或与所述按键支架的顶部端面平齐。
在上述技术方案中,优选地,所述按键柱子的顶部端面到所述按键支架顶部端面的距离在0mm~1.5mm范围内。
在上述技术方案中,优选地,所述控制盒组件包括:控制面板,装设于所述按键支架顶部,所述线路板上设有线路板按键,所述控制面板上设有与所述线路板按键对应的按键标识,所述按键柱子位于所述按键标识和所述线路板按键之间,所述按键标识被按压时能够带动所述按键柱子按压所述线路板按键。
在上述技术方案中,优选地,所述线路板上装设有能够相对所述线路板旋转的旋转件,所述线路板按键设于所述旋转件内侧,所述按键支架扣合在位于所述旋转件内侧的所述线路板上,所述旋钮套设在所述按键支架外侧且扣合在所述旋转件上。
在上述任一技术方案中,优选地,所述控制盒组件包括:控制盒后盖,所述控制盒后盖上设有容置槽,所述线路板安装在所述容置槽中,所述控制盒盖装在所述控制盒后盖上且与所述控制盒后盖固定连接。
本申请第三方面的技术方案提供了一种家用电器,包括如上述任一技术方案所述的控制盒组件,并具有上述任一技术方案所述的控制盒组件的有益效果。
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。
附图说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是本申请一个实施例所述导光圈和线路板的分解结构示意图;
图2是图1所示导光圈和线路板装配后的主视结构示意图;
图3是图2中A-A向的剖视结构示意图;
图4是图1所示导光圈的侧视结构示意图;
图5是图1所述导光圈的主视结构示意图;
图6是图5中B-B向的剖视结构示意图;
图7是图6中C-C向的剖视结构示意图;
图8是本申请一个实施例所述控制盒组件的分解结构示意图;
图9是图8所示控制盒组件装配后的主视结构示意图;
图10是图9中D-D向的剖视结构示意图;
图11是图10中E部的放大结构示意图;
图12是图11中F部的放大结构示意图;
图13是图8所示控制盒组件中导光圈和线路板支架的结构示意图;
图14是图13所示导光圈和线路板支架装配后的主视结构示意图;
图15是图14中G-G向的剖视结构示意图;
图16是图15中H部的放大结构示意图;
图17是本申请另一个实施例所述控制盒组件的分解结构示意图;
图18是图17所示控制盒组件去除部分部件后的分解结构示意图;
图19是图18所示控制盒组件中按键固定座的结构示意图;
图20是图18所示控制盒组件中按键支架的结构示意图;
图21是图18所示控制盒组件中线路板的结构示意图;
图22是图18所示控制盒组件的部分部件装配后的结构示意图;
图23是图22所示控制盒组件的部分部件装配后的结构示意图;
图24是图23所示控制盒组件的部分部件装配后的结构示意图;
图25是图24所示控制盒组件装配后的结构示意图;
图26是图25所示控制盒组件的主视结构示意图;
图27是图26中I-I向的剖视结构示意图;
图28是图27中J部的放大结构示意图;
图29是图18所示控制盒组件中按键固定座的立体结构示意图;
图30是图29所示按键固定座的俯视结构示意图;
图31是图30中K-K向的剖视结构示意图;
图32是图30中L-L向的剖视结构示意图;
图33是本申请又一个实施例所述控制盒组件的分解结构示意图;
图34是图33所示控制盒组件去除部分部件的分解结构示意图;
图35是图34所示控制盒组件中按键固定座的结构示意图;
图36是图34所示控制盒组件中按键支架的结构示意图;
图37是图34所示控制盒组件中线路板的结构示意图;
图38是图34所示控制盒组件的部分部件装配后的结构示意图;
图39是图38所示控制盒组件的部分部件装配后的结构示意图;
图40是图39所示控制盒组件的部分部件装配后的结构示意图;
图41是图40所示控制盒组件装配后的结构示意图;
图42是图41所示控制盒组件的主视结构示意图;
图43是图42中M-M向的剖视结构示意图;
图44是图43中N部的放大结构示意图;
图45是图35所示控制盒组件中按键固定座的俯视结构示意图;
图46是图45中O-O向的剖视结构示意图;
图47是图34所示控制盒组件中按键支架与按键固定座的装配结构示意图;
图48是图47中P-P向的剖视结构示意图;
图49是本申请再一个实施例所述控制盒组件的分解结构示意图;
图50是图49所示控制盒组件中按键支架的结构示意图;
图51是图49所示控制盒组件中线路板的结构示意图;
图52是图49所示控制盒组件装配后的主视结构示意图;
图53是图52中Q-Q向的剖视结构示意图;
图54是图53中R部的放大结构示意图;
图55是图50所示按键支架的俯视结构示意图;
图56是图55中S-S向的剖视结构示意图。
具体实施方式
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。
下面参照附图1至图56描述根据本申请一些实施例的导光圈、控制盒组件和家用电器。
如图1至图7所示,根据本申请一些实施例提供的一种导光圈1,导光圈1包括环状的本体10以及从本体10朝外侧延伸的多个凸包11,凸包11底部设有用于安装发光灯21的灯孔111。
本申请上述实施例提供的导光圈1,在导光圈1外侧设置凸包11,凸包 11底部设有灯孔111,灯孔111位置用于安装发光灯21,发光灯21发出的光线从灯孔111内进入到导光圈1内部,利用光的全反射原理,光线经过发光灯21顶部照射到凸包11顶部时,光会被反射,并射向导光圈的内孔侧壁13,然后光经导光圈的内孔侧壁13反射回导光圈1中,并在导光圈1内进行多道反射,因此无需在导光圈的内孔侧壁13上进行喷涂处理或贴反光纸,就能够实现将从导光圈1凸包11顶部反射出来的光线重新反射回导光圈1内部,并在导光圈1内进行多道反射的目的,从而降低了材料及人工成本,并提高了批量生产时产品的生产效率;当反射的光线经导光圈1底部时,光线会被反射到导光圈的顶部面14,从而使得导光圈的顶部面14被点亮。
在一个实施例中,如图1所示,凸包11顶部设有两个斜面112,两个斜面112围成一条凹槽,确保灯光能射入左右两侧,并经斜面后射向导光圈的内孔侧壁13。
在一个实施例中,如图6和图7所示,两个斜面112的交线113与导光圈1的中心轴或导光圈1中心轴的平行线相交,且夹角在30°~60°范围内,两个斜面112的交线113与导光圈1的中心轴或导光圈1中心轴的平行线所确定的平面与每一斜面112的夹角在30°~60°范围内。
需要说明的是,两个斜面112的交线113,或称为,两个斜面112的夹线,即:两个斜面112相交形成的交线,更具体来说,两个斜面112相交,两个斜面112的相交线。
如图6所示,图示中的α表示两个斜面112的交线113与导光圈1的中心轴(或导光圈1中心轴的平行线)的夹角,30°≤α≤60°。
如图7所示,图示中的β表示两个斜面112的交线113和导光圈1中心轴(或导光圈1中心轴的平行线)所确定的平面与其中一斜面112的夹角,γ表示两个斜面112的交线113和导光圈1中心轴(或导光圈1中心轴的平行线)所确定的平面与另一斜面112的夹角,30°≤β≤60°,30°≤γ≤60°。
换言之,垂直于两个斜面112做剖面(如图6所示C-C向做剖面),在剖面与斜面112的连接处形成两条相交于一交点的斜线(如图7所示位于β和γ两侧的两条斜线),每一斜线与过该交点且平行于导光圈1中心轴的直线(如图7所示位于β和γ之间的一条直线)之间的夹角在30°~60°范围内,即 30°≤β≤60°,30°≤γ≤60°。
通过合理设计凸包顶部的两个斜面的倾斜角度,使得安装于凸包底部的灯孔中的发光灯21发出的光线从灯孔111内进入到导光圈1内部,利用光的全反射原理,光线经过发光灯21顶部的两个斜面112时,光会被反射,因这两个斜面112的每个斜面112都有两个方向的角度,所以光在射到该斜面112上后,光不是只朝着导光圈1中心方向射,而是与中心方向倾斜一定角度射向导光圈的内孔侧壁13,因光不是直接射向导光圈的内孔侧壁13,所以光能经内孔侧壁反射回导光圈1中,并在导光圈1内进行多道反射,因此无需在导光圈的内孔侧壁13上进行喷涂处理或贴反光纸,就能够实现将从导光圈1凸包11顶部斜面112反射出来的光线重新反射回导光圈1内部,并在导光圈1内进行多道反射的目的,从而降低了材料及人工成本,并提高了批量生产时产品的生产效率;当反射的光线经导光圈1底部的齿条12时,光线会被齿条12斜面反射到导光圈顶部,从而使得导光圈的顶部面14被点亮,确保导光圈1顶部被点亮的均匀性。
在一个实施例中,两个斜面112的交线113在垂直于导光圈1的中心轴的面上做投影形成的投影线与位于交线113下方的灯孔111中心轴的距离和发光灯21的直径之比在0~2/3范围内。
为了保证发光灯21发出的光线能够均等地射入交线113两侧的斜面112,设计两个斜面112的交线113在垂直于导光圈1中心轴的面上做投影形成的投影线正好落在位于交线113下方的灯孔111中心轴上,或者偏离位于交线113下方的灯孔111中心轴不超过发光灯21的直径的2/3。
具体而言,发光灯21可以为灯柱或贴片灯等各种发光灯21,对于灯孔111为灯柱孔,在灯柱孔中安装灯柱的方案,也可以利用灯柱的直径来进行限定,两个斜面112的交线113在垂直于导光圈1中心轴的面上做投影形成的投影线与位于交线113下方的灯柱中心轴的距离与灯柱直径之比在0~2/3范围内,在一个实施例中,在0~1/2范围内。
在一个实施例中,如图2和图5所示,多个凸包11沿本体10的周向间隔设置,每一凸包11的顶部均设有两个斜面112,两个斜面112的交线113的延长线均相交于导光圈1中心轴上的同一点。上述设计以确保多个凸包11顶部 两个斜面112的交线113的延长线均与导光圈1中心轴相交且两者夹角均相等,也即确保多个斜面112在沿导光圈1中心轴方向的倾斜角度均相等。
在一个实施例中,如图2和图5所示,两个斜面112关于两个斜面112的交线113左右对称设置。上述设计以确保两个斜面112的交线113和导光圈1中心轴(或导光圈1中心轴的平行线)所确定的平面与其中一斜面112的夹角等于与另一斜面112的夹角。
一个具体实施例中,如图1、图2和图5所示,凸包11的数量为三个,三个凸包11沿导光圈1侧壁的周向均匀布置,在一个实施例中,导光圈1以其中心轴为旋转中心旋转对称,也即整个导光圈1设计为旋转对称结构。
在一个实施例中,如图3和图4所示,本体10的底部设有齿条12,斜面112的最高点位置高于齿条12最高点位置的齿的高度。上述设计以确保光线经导光圈1凸包11顶部的斜面112反射后,光线能射到最高点位置的齿上,从而确保光线能够经每一齿的斜面112反射到导光圈的顶部面14,将导光圈的顶部面14点亮。
在一个实施例中,如图1、图3、图4、图6和图7所示,导光圈1外侧沿周向间隔设有多个凸包11,齿条12的齿沿周向分为与凸包11等数量且对应设置的多组,每组齿的高度由与该组齿对应的凸包11的两侧向靠近凸包11的灯孔111中心轴的位置逐渐降低,位于凸包11顶部的斜面112的最高点位置高于该组齿中最远离灯孔111中心轴的位置的齿的高度。
如图4所示,位于凸包11顶部的斜面112的最高点位置高于该组齿中最远离灯孔111中心轴的位置的齿的高度,即H1>0。
为确保光线经导光圈1凸包11顶部的斜面112反射后,光线能射到距发光灯21最远的齿的斜面112上,所以导光圈1凸包11顶部的斜面112的最高点应高于导光圈1底部与凸包11对应的该组齿中,最远离发光灯21的位置的齿的高度。
在一个具体实施例中,如图1至图7所示,在导光圈1外侧设计一个或多个凸包11,凸包11底部设计有灯柱孔,产品装配完成后,灯柱插装在该灯柱孔中,在灯柱孔顶部设计有两个斜面112,该两个斜面112间围成一条凹槽,该两个斜面112的交线113与导光圈1中心轴的夹角为30°~60°范围内,即 30°≤α≤60°;为保证灯光能均等射入左右两侧的斜面112,该两个斜面112的交线113在垂直于导光圈1中心轴的面上做投影形成的投影线与位于交线113下方的灯柱中心轴的距离与灯柱直径之比在0~2/3范围内;若垂直两个斜面112做剖面,在该剖面与斜面112的连接处形成两条相交于一交点的斜线,每一斜线与过该交点且平行于导光圈1中心轴的直线之间的夹角在30°~60°范围内,即30°≤β≤60°,30°≤γ≤60°;为确保灯光经导光圈1凸包11顶部的斜面112反射后,灯光能射到距灯柱最远的齿的斜面112,所以导光圈1凸包11顶部的斜面112的最高点高于导光圈1底部齿条12中最远离灯的位置的齿的高度,即H1>0。
具体地,灯光从灯柱孔内进入到导光圈1内部,利用光的全反射原理,光经过灯柱顶部的两个斜面112时,光会被反射,因这两个斜面112的每个斜面112都有两个方向的角度,所以光在射到该斜面112上后,光不是只朝着导光圈1中心方向射,而是与中心方向倾斜一定角度射向导光圈的内孔侧壁13,因光不是直接射向导光圈的内孔侧壁13,所以光能经导光圈的内孔侧壁13反射回导光圈1中,并在导光圈1内进行多道反射,当反射的光经导光圈1底部的齿条12时,光线会被齿条12斜面反射到导光圈的顶部,从而使得导光圈的顶部面14被点亮;为确保灯光经导光圈1凸包11顶部的斜面112反射后,灯光能射到距灯柱最远的齿的斜面112,所以导光圈1凸包11顶部的斜面112的最高点应高于导光圈1底部齿条12中最远离灯柱的位置的齿的高度;通过上述设计无需对导光圈的内孔侧壁13进行喷涂处理或贴反光纸,因而降低了产品成本的同时,也提高了在批量生产时的生产效率。
如图8至图56所示,本申请第二方面的实施例提供了一种控制盒组件,包括:线路板2、如上述任一实施例的导光圈1、控制盒6和旋钮4,线路板2上设有发光灯21;发光灯21对应插装在导光圈1的灯孔111中;控制盒6装设于导光圈1顶部,控制盒6上开设有旋钮孔61;旋钮4装设于旋钮孔61处。
本申请上述实施例提供的控制盒组件,因其包括上述任一实施例的导光圈1,因而具有上述任一实施例的导光圈1的有益效果,在此不再赘述。
应当理解的是,将导光圈1设于旋钮4的外侧,从而可以在导光圈1底部的发光灯21被点亮时,在旋钮4的外侧形成一个亮圈,从而提升产品的科技 感和炫酷感。
实施例一:
如图8至图16所示,控制盒组件包括:线路板2、导光圈1和线路板支架3,线路板2上设有发光灯21;线路板支架3装设于线路板2上,线路板支架3上设有与发光灯21对应的通孔31,导光圈1安装于线路板支架3上,发光灯21穿过通孔31后插装在导光圈1的灯孔111中。利用线路板支架3实现导光圈1在线路板2上的固定,结构简单,装配方便。
在一个实施例中,如图8、图11、图13至图16所示,线路板支架3上设有挡光筋32,挡光筋32靠近导光圈1的凸包11设置且位于导光圈1的内侧,挡光筋32与导光圈的内孔侧壁13之间的距离小于1mm,且挡光筋32的高度高于发光灯21的顶部面。
如图16所示,挡光筋32与导光圈的内孔侧壁13之间的距离小于1mm,即D1<1mm;挡光筋32的高度高于发光灯21的顶部面,即H2>0。
在线路板支架3上靠近导光圈的内孔侧壁13的位置,且靠近导光圈1装发光灯21的凸包11位置各设计一挡光筋32,并设计挡光筋32与导光圈的内孔侧壁13之间的距离小于1mm,该挡光筋32因与导光圈的内孔侧壁13的距离小,且挡光筋32的高度高于发光灯21的顶部面,所以即使有光射到导光圈1与该挡光筋32的缝隙中,用户也难以看到该处位置的亮光,也即不至于从控制盒6与旋钮4的缝隙中看到导光圈1有发光灯21的位置过亮。
在一个实施例中,如图9至图12所示,控制盒6的顶部表面覆有膜62,膜62由控制盒6的顶部表面延展至旋钮孔61的顶部侧壁处,延展至旋钮孔61的顶部侧壁处的膜62的高度大于1mm、且被印刷成不透明颜色。
如图12所示,延展至旋钮孔61的顶部侧壁处的膜62的高度大于1mm,即H3>1mm。
在控制盒6的顶部表面覆膜62(如PET膜),并使得膜62卷了一段到控制盒6的旋钮孔61中,具体地,延展至旋钮孔61的顶部侧壁处的膜62的高度大于1mm,且该膜62被印刷成非透明颜色,所以导光圈顶部的光在穿过控制盒6顶部时,光线能将控制盒6顶部的膜62没有印刷的一圈点亮,也即为实现被发光灯21点亮的导光圈1能够透过控制盒6显示出来,可以在控制盒 6上设置与导光圈1的顶部面对应的透光区域,因旋钮孔61内一段膜62(被印刷成非透明颜色)的阻挡,光线无法从控制盒6旋钮孔61的侧壁射到控制盒6与旋钮4的缝隙中,从而实现仅控制盒6顶部绕旋钮4一圈没有印刷的部分被点亮,控制盒6与旋钮4的缝隙中无亮光或亮光非常弱,从而很好地解决了现有方案中亮光不均匀的问题。
进一步地,为了防止用户在用湿抹布擦拭操控部分表面时,导致湿抹布上的水从控制盒6和旋钮4之间的缝隙进入到线路板2处,在控制盒6顶部设置一环形的挡水槽63,旋钮4的外圈插装在挡水槽63中;在此结构基础上,可以将覆于控制盒6顶部表面的膜62从控制盒6的顶部表面延展至挡水槽63的外圈内槽壁处,且设计延展至挡水槽63的外圈内槽壁处的膜62的高度大于1mm、且被印刷成不透明颜色。
具体而言,现有的控制盒6采用IMD工艺制作,即透明材料顶部覆有一层有印刷内容的PET膜62,为使得导光圈1的顶部的光能显示出来,在控制盒6装旋钮4的旋钮孔61的位置,将PET膜62留一圈不印刷,也即为实现被发光灯21点亮的导光圈1能够透过控制盒6显示出来,可以在控制盒6上设置与导光圈1的顶部面对应的透光区域;为节省产品成本,通常不会在导光圈1底部设计一圈灯来点亮导光圈的顶部面14,而是根据导光圈1实际大小,在导光圈1底部布置一个或合理布置少量的的LED灯来点亮导光圈的顶部面14。为避免灯光过多地从导光圈的顶部面14靠近灯的位置射出,导致导光圈的顶部面14靠近灯的位置亮度过亮,远离灯的位置亮度过暗,所以灯不会设计在导光圈1的正下方,而是导光圈1外侧设计有凸包11,灯设计在凸包11下方,另外在导光圈1底部设计有齿条12,齿条12的齿的高度从靠近灯的位置开始逐步升高,且每个齿都有一个面的角度为30度到60度,使得射到该面上的光能反射到导光圈的顶部面14。然而现有方案中不可避免的会有一部分光从导光圈1内孔内靠近灯的内侧壁射出。从而导致在旋钮4与控制盒6之间的缝隙中,靠近灯的位置的亮度最亮。为解决该问题常会在导光圈的内孔侧壁13靠近灯的位置贴上反光膜62或反光漆,从而使得在增加材料成本同时,也因多一道工序会导致生产效率下降,另外即使在导光圈1内侧壁贴有反光膜62或涂有反光漆,导光圈的顶部面14的光仍会将控制盒6与旋钮4的缝隙的 顶部点亮,且该缝隙中亮度明显弱于导光圈1正上方的亮度,所以从旋钮4正上方看时,会看到亮光区域的亮度不均匀,该效果严重影响产品的外观效果,降低产品的档次。
在一个具体实施例中,如图8至图16所示,在线路板支架3上靠近导光圈的内孔侧壁13的位置,且靠近导光圈1的装灯的凸包11位置各设计一挡光筋32,该挡光筋32与导光圈内孔侧壁13的距离D1小于1mm,即D1<1mm,装配完成后,该挡光筋32的高度高于导光圈1底部灯柱顶部面,即H2>0,该挡光筋32因与导光圈内孔侧壁13距离小,所以即使有光射到导光圈1与该挡光筋32的缝隙中,用户也难以看到该处位置的亮光,即不至于从控制盒6与旋钮4的缝隙中看到导光圈1有灯的位置过亮;另外将控制盒6顶部的PET膜62卷一部分到装旋钮4的旋钮孔61中,卷到旋钮孔61中的膜62的高度H3大于1mm,即H3>1mm,且该卷入旋钮孔61中的膜62需印刷成非透明颜色,因控制盒6的覆膜62卷了一段到控制盒6的旋钮孔61中,且该膜62已印刷成非透明颜色,所以导光圈的顶部面14的光在穿过控制盒6顶部时,光线能将控制盒6顶部的PET膜62没有印刷的一圈点亮,因旋钮孔61内一段PET膜62(该膜62已印刷成非透明颜色)的阻挡,光线无法从控制盒6旋钮孔61的侧壁射到控制盒6与旋钮4的缝隙中。
上述方案,在满足产品性能前提下,取消了导光圈1内侧的贴反光膜62或涂反光漆,降低了产品成本,提高了产品的生产效率,且该方案很好解决了现有方案中控制盒6与旋钮4间有亮光的问题,上述方案仅控制盒6顶部绕旋钮4一圈没有印刷的部分会被点亮,控制盒6与旋钮4的缝隙中无亮光或亮光非常弱,从而解决了现有方案中亮光不均匀的问题,提升了产品的显示效果。
在一些实施例中,如图17至图48所示,控制盒组件包括:按键固定座7(或7')和按键支架8(或8'),按键固定座7(或7')装设于线路板2上;按键支架8(或8')装设于按键固定座7(或7')上,按键固定座7(或7')和按键支架8(或8')中的一个上装设有按键柱子71(或81')、另一个上设有供按键柱子71(或81')穿过的导向限位孔81(或71')。
在一些实施例中,如图17至图48所示,控制盒组件包括:线路板2、按键固定座7(或7')、按键支架8(或8')和控制面板9,具体地,线路板2上 设有线路板按键22;按键固定座7(或7')固定于线路板2上,按键支架8(或8')装设于按键固定座7(或7')上,按键固定座7(或7')和按键支架8(或8')中的一个上装设有按键柱子71(或81')、另一个上设有供按键柱子71(或81')穿过的导向限位孔81(或71');控制面板9装设于按键固定座7(或7')及按键支架8(或8')顶部,控制面板9上设有与线路板按键22对应的按键标识91,按键柱子71(或81')位于按键标识91和线路板按键22之间,按键标识91被按压时能够带动按键柱子71(或81')按压线路板按键22。
利用导向限位孔限制按键柱子发生较大幅度摆动,这样即使当按键柱子很长时,在按动控制面板上的按键标识91(如按键凸包)时,按键柱子也不会有很大歪斜,始终被限位于导向限位孔中,使得按压按键标识91时,按键标识91能够通过按键柱子精准地压在线路板按键22上,从而保证了产品工作的可靠性,很好地解决了现有方案中因按键柱子过长,按键柱子容易歪斜而导致按键失效的问题。
通过按压控制面板9上的按键标识91,带动按键固定座7(或按键支架8')上的按键柱子71(或81')移动,按键柱子71(或81')将按压力传递给线路板2上的线路板按键22,从而实现对产品的控制;具体地,按键标识91为具有标识的功能键,如煮汤、煮粥等标识,为了提高按压手感,按键标识91处通常设置为提高按压手感的凸包,当然,按键标识91也可不凸起来,具体可以根据实际产品情况进行合理设计。
在一些实施例中,如图17和图33所示,按键固定座7(或7')和按键支架8(或8')装设于导光圈1的内侧区域。
实施例二:
如图17至图32所示,控制盒组件包括:按键固定座7和按键支架8,按键固定座7装设于线路板2上;按键支架8装设于按键固定座7上,按键固定座7上装设有按键柱子71,按键支架8上设有供按键柱子71穿过的导向限位孔81。一个实施例中,按键柱子71通过连接于按键固定座7上的弹性筋72与按键固定座7相连,按键柱子71的顶部从导向限位孔81伸出。
在该方案中,将现有按键支架8的按键部分的结构设计在按键固定座7上,具体地,按键柱子71通过连接于按键固定座7上的弹性筋72与按键固定 座7相连,使得在按压作用下按键柱子71能够发生轴向移动并向线路板按键22传递按压力;另外再设计一按键支架8,按键支架8装设于按键固定座7顶部,并在按键支架8上设置供按键柱子71的顶部伸出的导向限位孔81,该导向限位孔81能够避免按键柱子71沿周向发生歪斜,使得按压按键标识91时,按键标识91能够通过按键柱子71精准地压在线路板按键22上,从而保证了产品工作的可靠性。
一个实施例中,如图29至图32所示,按键柱子71的顶部端面到弹性筋72的顶部端面的距离与按键柱子71的总长度之比在1/4~3/4范围内。如图31所示,图示中的L1表示按键柱子71的顶部端面到弹性筋72的顶部端面的距离,图示中的L2表示按键柱子71的总长度。
因按键柱子71与按键固定座7之间仅通过弹性筋72相连,所以该弹性筋72是按键柱子71摆动的支点位置,当按键柱子71摆动相同角度时,按键柱子71端部距离弹性筋72支点越远,按键柱子71摆动后按键柱子71端部偏离线路板按键22中心距离越远,反之则越近。现有按键结构当按键柱子71较长时,按键柱子71底部距离弹性筋72支点很远,所以按动控制面板9上的按键标识91时,按键柱子71顶部摆动较小,而远离支点位置的按键柱子71底部摆动会很大,致使按键柱子71底部端面极易偏离线路板按键22,导致按键柱子71无法压住线路板按键22从而导致按键失效;在本申请的上述方案中,设计按键柱子71的顶部端面到弹性筋72的顶部端面的距离与按键柱子71的总长度之比在1/4~3/4范围内,也即将弹性筋72设置在按键柱子71总长度的中间位置或靠近中间位置,这样可以确保按键柱子71顶部和按键柱子71底部的歪斜量大致相等或者歪斜量差值不会太大,从而减小按压按键标识91时可能造成的按键柱子71的歪斜程度,进而确保按键的可靠性。
一个实施例中,如图26至图28所示,导向限位孔81的孔径大于按键柱子71的直径,且导向限位孔81的孔径与按键柱子71的直径的差值在0.4mm~6mm范围内。如图28所示,图示中的d1为导向限位孔81孔壁距离按键柱子71的外侧面的距离,0.2mm≤d1≤3mm。
按键支架8装配在按键固定座7顶部,装配完成后,按键固定座7上的按键柱子71的顶部从按键支架8上的导向限位孔81中伸出,导向限位孔81孔 壁距离按键柱子71的外侧面的单边间隙在0.2mm~3mm范围内,既避免间隙过小导致按键柱子71无法顺利插入导向限位孔81中的问题,又避免间隙过大导致导向限位孔81对按键柱子71的限位作用差、无法很好地限制按键柱子71摆动的问题。
一个实施例中,如图18、图20和图27所示,按键支架8顶部设有导向限位孔81的位置设有沉孔82,导向限位孔81设于沉孔82的底部且贯通沉孔82的底壁,沉孔82的深度大于0.3mm,沉孔82的直径大于4mm,如图27所示,图示中的h表示沉孔82的深度,d2表示沉孔82的直径,h>0.3mm,d2>4mm。
在按键支架8顶部的导向限位孔81位置设计一沉孔82,沉孔82深度大于0.3mm,沉孔82直径大于4mm,从而确保了按键标识91按到控制面板9底部面以下位置时按键标识91仍能按动,从而保证了按键的手感不受影响。
在一个实施例中,如图17至图32所示,控制盒组件包括:线路板2、按键固定座7、按键支架8和控制面板9,线路板2上设有线路板按键22;按键固定座7固定于线路板2上,按键支架8装设于按键固定座上,按键固定座7上装设有按键柱子71,按键支架8上设有供按键柱子71穿过的导向限位孔81;控制面板9装设于按键固定座7及按键支架8顶部,控制面板9上设有与线路板按键22对应的按键标识91,按键柱子71位于按键标识91和线路板按键22之间,按键标识91被按压时能够带动按键柱子71按压线路板按键22。
通过按压控制面板9上的按键标识91,带动按键固定座7上的按键柱子71移动,按键柱子71将按压力传递给线路板2上的线路板按键22,从而实现对产品的控制;具体地,按键标识91为具有标识的功能键,如煮汤、煮粥等标识,为了提高按压手感,按键标识91处通常设置为提高按压手感的凸包,当然,按键标识91也可不凸起来,具体可以根据实际产品情况进行合理设计。
在一个实施例中,如图28所示,按键支架8上设有卡扣83,按键支架8通过卡扣83扣合在线路板2上,卡扣83的扣合面为向远离线路板2的板面方向延伸的斜面。现有方案中按键支架8扣合在线路板2上的卡扣83的顶部是平面,在装配时,容易出现按键支架8尺寸不稳定的情况,当按键支架8尺寸偏小时,按键支架8的扣位扣不到线路板2上,当按键支架8尺寸偏大时,按 键支架8的卡扣83距离线路板2距离过大,导致按键虚位;本申请的上述方案将按键支架8的卡扣83的顶部面(即扣合面)设计成斜面,即卡扣83顶部非水平面,这样不管按键支架8尺寸偏大或偏小,按键支架8始终都能稳定扣合在线路板2上,只是线路板2同卡扣83顶部面的接触位置不一样,但都能稳定扣住线路板2,从而避免了按键容易虚位及按键支架8扣不到位的问题。
在一个实施例中,如图18和图21所示,线路板2上装设有编码器23,编码器23包括编码器内圈231和编码器外圈232,编码器内圈231与线路板2固定连接、编码器外圈232能够相对线路板2旋转,编码器外圈232固定装设有中部带孔的旋钮4,也即旋钮4的中部开孔,旋钮4与编码器外圈232固定连接,按键固定座7及按键支架8均设于旋钮4的中部孔中。
上述方案能够实现旋钮4旋转,并通过转动旋钮4控制编码器23动作;且能够实现旋钮4中部孔内的按键支架8固定不动,并可以通过操作按键支架8顶部的控制面板9上的按键标识91对产品进行控制。
在一个实施例中,如图23所示,按键固定座7固定于编码器内圈231或线路板2上,按键支架8固定于编码器内圈231或线路板2上,按键支架8和按键固定座7中的一个上设有导向筋84或导向柱,另一个上设有与导向筋84或导向柱相配合的导向槽73或导向孔。
现有的按键结构,为了避免用户在用湿抹布拭檫产品的控制面板9时,水从按键支架8与旋钮4的缝隙中进入到控制盒6内部从而导致装配在控制盒6内的线路板2故障,通常会在旋钮4的中部孔中设计有挡水筋,该挡水筋处于按键支架8底部,也就导致按键支架8的顶部面直径大于旋钮4中部孔中挡水筋的直径,所以在装配时,只能先装配旋钮4,然后从旋钮4顶部装配按键支架8,使得按键支架8扣合在线路板2上或旋钮4中部孔内圈的侧壁的扣位上;进一步地为便于用户用手抓握旋钮4进行操作,旋钮4通常不会做太大,且高度会设计得偏高,所以旋钮4中部孔直径会较小,且旋钮4顶部面距离线路板2的距离会比较远。在现有方案中,按键支架8仅为一个零件,装配时,因按键支架8无法做大的导向,所以装配时只能通过贴在按键支架8顶部的控制面板9的印刷内容或控制面板9的限位点粗略判断该零件的装配方向,即凭感觉找到大概的装配方向,也即盲装,现有方案在批量生产时,无法保证每个按键 支架8都能一次性插装到位,严重影响生产效率;在本申请的上述方案中,在按键支架8上设计导向筋84或导向柱,在按键固定座7上设计与导向槽73或导向孔(亦可在按键支架8上设计导向槽73或导向孔,在按键支架8上设计导向筋84或导向柱),装配时,将按键支架8的导向筋84或导向柱对应插入按键固定座7上的导向槽73或导向孔中,使得按键支架8上的扣位能准确扣合在线路板2上或编码器23中部孔的内侧壁上,使得按键支架8的装配更方便。
一个具体实施例中,如图19和图20所示,按键支架8上设有导向筋84或导向柱,按键固定座7上设有导向槽73或导向孔,导向槽73或导向孔的顶部凸出编码器23的顶部端面。
在按键固定座7上设计与按键支架8上的导向筋84或导向柱相配合的导向槽73或导向孔,且该导向槽73或导向孔的高度较高,具体地,导向槽73或导向孔的顶部凸出编码器23的顶部端面,即导向槽73或导向孔顶部高度高于编码器23最顶端位置高度,可选地在导向槽73或导向孔顶部设计有大斜角或大圆角等导向结构,在装配按键支架8时,按键支架8的导向筋84或导向柱很容易塞入到按键固定座7的导向槽73或导向孔中,另外因按键固定座7的导向槽73或导向孔高度较高,所以在装配按键支架8时,在按键支架8顶部还没装配到旋钮4顶部面以下前,装配人员可以通过按键支架8与旋钮4的缝隙中轻易看到按键支架8与按键固定座7的导向结构是否已配合;配合到位后,仅需往下按压按键支架8顶部,即可准确无误地将按键支架8插装到位,使得按键支架8上的扣位能准确扣合在线路板2上或编码器23中部孔的内侧壁上,从而使得按键支架8的装配更方便,有利于提高生产效率。
在一个实施例中,如图17和图18所示,控制盒组件包括控制盒后盖5,控制盒后盖5上设置容置槽51,线路板2安装在容置槽51中,控制盒6盖装在控制盒后盖5上且与控制盒后盖5固定连接,从而将控制盒组件上的各部件装配在一起形成一个组件。
在一个具体实施例中,如图17至图32所示,线路板2上装有中心有孔且内圈固定在线路板2上而外圈可旋转的圆环形大编码器23,在编码器23中部孔内设计线路板按键22,且控制面板9距离线路板2的距离大于20mm,设计 一按键固定座7,将按键结构中按键柱子71及按键的弹性筋72都设计在该按键固定座7上,按键固定座7上的按键柱子71顶部跟按键的弹性筋72顶部端面的距离L1为按键柱子71总长度L2的1/4到3/4,装配时,可将按键固定座7固定在编码器内圈231上,也可将之扣合在线路板2上;另外在按键固定座7顶部设计一按键支架8,按键支架8既可扣在线路板2上,也可扣在固定座上,还可扣在编码器内圈231上,在按键支架8上设计有供按键柱子71穿过的导向限位孔81,装配完成后,按键柱子71的外侧面与导向限位孔81的孔壁之间的单侧距离d1为0.2mm到3mm;在按键支架8顶部导向限位孔81位置设计一沉孔82,沉孔82深度h大于0.3mm,沉孔82直径d2大于4mm,从而确保了按键标识91按到控制面板9底部面以下位置时按键标识91仍能按动,进而保证了按键的手感不受影响。
具体装配时,如图22至图25所示,按键固定座7上设计有扣位,装配时,先将按键固定座7通过扣位扣合在编码器内圈231的扣位上(或者扣合在位于编码器内圈231内侧的线路板2上);按键支架8上设计有扣位,装配时,将按键支架8的扣位扣装在按键固定座7上或将该扣位伸过按键固定座7直接扣合在线路板2上;按键支架8上设计有导向限位孔81,装配完成后,按键固定座7上的按键柱子71顶部从按键支架8的导向限位孔81内伸出,此时按键柱子71顶部距离按键支架8顶部面距离为0到1.5mm,按键柱子71外侧面与导向限位孔81孔壁之间的距离为0.2mm到3mm,最后在固定支架顶部贴上控制面板9,即完成按键部分的装配。
实施例三:
如图33至图48所示,控制盒组件包括:按键固定座7'和按键支架8',按键固定座7'装设于线路板2上;按键支架8'装设于按键固定座7'上,按键支架8'上装设有按键柱子81',按键固定座7'上设有供按键柱子81'穿过的导向限位孔71'。一个实施例中,按键柱子81'通过连接于按键支架8'上的弹性筋82'与按键支架8'相连,按键柱子81'的底部从导向限位孔71'伸出。
在该方案中,将现有按键支架8'的按键部分的结构设计在按键支架8'上,具体地,按键柱子81'通过连接于按键支架8'上的弹性筋82'与按键支架8'相连,使得在按压作用下按键柱子81'能够发生轴向移动并向线路板按键22传递按压 力;另外再设计一按键固定座7',按键支架8'装设于按键固定座7'顶部,在按键固定座7'上设置供按键柱子81'的底部伸出的导向限位孔71',按键柱子81'的底端伸出导向限位孔71'向线路板按键22传递按压力,该导向限位孔71'能够避免按键柱子81'沿周向发生歪斜,使得按压按键标识91时,按键标识91能够通过按键柱子81'精准地压在线路板按键22上,从而保证了产品工作的可靠性。
一个实施例中,如图44至图46所示,导向限位孔71'的顶部设有向外扩展的斜角711'或圆角,以形成引导按键柱子81'插入导向限位孔71'的导向面。
在导向限位孔71'的顶部设计斜角711'或圆角,以引导按键柱子81'顺利插入导向限位孔71'中,利于按键支架8'顺利装配到按键固定座7'顶部;可选地斜角宽度大于0.5mm。
一个实施例中,导向限位孔71'的孔径大于按键柱子81'的直径,且导向限位孔71'的孔径与按键柱子81'的直径的差值在0.4mm~6mm范围内。如图44所示,图示中的d3为导向限位孔71'孔壁距离按键柱子81'的外侧面的距离,0.2mm≤d3≤3mm。
按键支架8'装配在按键固定座7'顶部,装配完成后,按键支架8'上的按键柱子81'的底部从按键固定座7'上的导向限位孔71'中伸出,导向限位孔71'孔壁距离按键柱子81'的外侧面的单边间隙在0.2mm~3mm范围内,既避免间隙过小导致按键柱子81'无法顺利插入导向限位孔71'中的问题,又避免间隙过大导致导向限位孔71'对按键柱子81'的限位作用差、无法很好地限制按键柱子81'摆动的问题。
在一个实施例中,如图33至图48所示,控制盒组件包括:线路板2、按键固定座7'、按键支架8'和控制面板9,线路板2上设有线路板按键22;按键固定座7'固定于线路板2上,按键支架8'装设于按键固定座7'上,按键支架8'上装设有按键柱子81',按键固定座7'上设有供按键柱子81'穿过的导向限位孔71';控制面板9装设于按键固定座7'及按键支架8'顶部,控制面板9上设有与线路板按键22对应的按键标识91,按键柱子81'位于按键标识91和线路板按键22之间,按键标识91被按压时能够带动按键柱子81'按压线路板按键22。
通过按压控制面板9上的按键标识91,带动按键支架8'上的按键柱子81' 移动,按键柱子81'将按压力传递给线路板2上的线路板按键22,从而实现对产品的控制;具体地,按键标识91为具有标识的功能键,如煮汤、煮粥等标识,为了提高按压手感,按键标识91处通常设置为提高按压手感的凸包,当然,按键标识91也可不凸起来,具体可以根据实际产品情况进行合理设计。
在一个实施例中,如图44和图47所示,按键支架8'上设有卡扣83',按键支架8'通过卡扣83'扣合在线路板2上,卡扣83'的扣合面为向远离线路板2的板面方向延伸的斜面。
将按键支架8'直接扣合在线路板2上,现有方案中按键支架8'扣合在线路板2上的卡扣83'的顶部是平面,在装配时,容易出现按键支架8'尺寸不稳定的情况,当按键支架8'尺寸偏小时,按键支架8'的扣位扣不到线路板2上,当按键支架8'尺寸偏大时,按键支架8'的卡扣83'距离线路板2距离过大,导致按键虚位;本申请的上述方案将按键支架8'的卡扣83'的顶部面(即扣合面)设计成斜面,即卡扣83'顶部非水平面,这样不管按键支架8'尺寸偏大或偏小,按键支架8'始终都能稳定扣合在线路板2上,只是线路板2同卡扣83'顶部面的接触位置不一样,但都能稳定扣住线路板2,从而避免了按键容易虚位及按键支架8'扣不到位的问题。
一个具体实施例中,如图33至图48所示,按键支架8'上设计有按键柱子81',按键固定座7'上设计有供按键柱子81'顶部穿过的导向限位孔71',导向限位孔71'顶部设计有斜角711'或圆角,斜角宽度大于0.5mm,装配时,先将按键固定座7'通过扣位扣合在编码器23中部孔的内侧壁或扣合在线路板2上,按键固定座7'也可不通过扣位固定而直接放在编码器23中部孔中,只通过编码器23内侧壁的筋位进行前后左右限位,或在固定柱上设计筋或柱子插装在线路板2上进行前后左右限位;将按键柱子81'设计在按键支架8'上,按键支架8'装配在按键固定座7'顶部,具体地,按键支架8'既可扣在线路板2上,也可扣在固定座上,还可扣在编码器内圈231上,装配完成后,按键支架8'的按键柱子81'插装在按键固定座7'的导向限位孔71'中,按键固定座7'的导向限位孔71'的孔壁距离按键柱子81'的外侧壁的单边间隙d3为0.2mm~3mm;可选地,按键支架8'扣合在线路板2上,且按键支架8'扣合在线路板2上的卡扣83'为斜面扣,即扣位顶部非水平,以确保不管按键支架8'尺寸偏大或偏小,按键支 架8'始终都能稳定扣合在线路板2上,从而既解决了按键柱子81'容易歪斜导致按键失效的问题,也进一步优化了按键支架8'容易虚位及按键支架8'扣不到位的问题。
在一些实施例中,如图34和图37所示,线路板2上装设有编码器23,编码器23包括编码器内圈231和编码器外圈232,编码器内圈231与线路板2固定连接、编码器外圈232能够相对线路板2旋转,编码器外圈232固定装设有中部带孔的旋钮4,即旋钮4的中部开孔,旋钮4与编码器外圈232固定连接,按键固定座7'及按键支架8'均设于旋钮4中部孔中。
上述方案能够实现旋钮4旋转,并通过转动旋钮4控制编码器23动作;且能够实现旋钮4中部孔内的按键支架8'固定不动,并可以通过操作按键支架8'顶部的控制面板9上的按键标识91对产品进行控制。
一个具体实施例中,如图34、图38至图41所示,控制盒组件包括:控制盒后盖5、线路板2、控制盒6、旋钮4、按键固定座7'、按键支架8'和控制面板9。其中,控制盒后盖5上开设有用于容置线路板2的容置槽51,线路板2安装在容置槽51中,线路板2上装设有编码器23,按键固定座7'固定在线路板2上或线路板2的编码器内圈231上,控制盒6盖装在控制盒后盖5上,控制盒6上与编码器23的对应位置开设有通孔,旋钮4穿过通孔并固定于编码器外圈232上,可选地,旋钮4通过设于其上的旋钮扣41扣合到编码器外圈232上,按键支架8'装设于按键固定座7'顶部,且按键支架8'固定于按键固定座7'或编码器内圈231或线路板2上,控制面板9贴在按键支架8'顶部。
在一个实施例中,如图35、图36、图47和图48所示,按键固定座7'固定于编码器内圈231或线路板2上,按键支架8'固定于编码器内圈231或线路板2上,按键支架8'和按键固定座7'中的一个上设有导向筋84'或导向柱,另一个上设有与导向筋84'或导向柱相配合的导向槽72'或导向孔。
在一个实施例中,如图35、图36、图45和图48所示,按键支架8'上设有导向筋84'或导向柱,按键固定座7'上设有导向槽72'或导向孔,导向槽72'或导向孔的顶部凸出编码器23的顶部端面。
一个具体实施例中,如图36所示,按键支架8'上设计有导向筋84'或导向柱,如图35所示,按键固定座7'上设计有导向槽72'或导向孔(亦可在按键支 架8'上设计导向槽或导向孔,在按键固定座7'上设计导向筋或导向柱),装配时,将按键支架8'的导向筋84'或导向柱塞入按键固定座7'的导向槽72'或导向孔中,使得按键支架8'上的扣位能准确扣合在线路板2上或编码器23中部孔的内侧壁上,且按键固定座7'的最外围尺寸需小于编码器外圈232可活动的圈的外径尺寸;按键固定座7'装配完成后,按键固定座7'的导向槽72'或导向孔顶部高度需高于编码器23最顶端位置高度,在按键支架8'装配时,按键支架8'顶部面沉入到旋钮4顶部面以下前,按键支架8'的导向槽72'或导向柱就已经与按键固定座7'的导向槽72'或导向孔相配合,利于对按键支架8'进行顺利装配。
具体装配时,如图38至图41所示,在按键支架8'上设计有导向筋84'或导向柱,在按键固定座7'上设计有与按键支架8'的导向筋84'或导向柱相配合的导向槽72'或导向孔,装配时,把旋钮4固定在编码器外圈232上,将按键固定座7'通过扣位扣合在编码器23中部孔的内侧壁或扣合在控制板上,按键固定座7'也可不通过扣位固定而直接放在编码器23中部孔中,只通过编码器23内侧壁的筋位进行前后左右限位,或在按键固定座7'上设计筋或柱子插装在线路板2上进行前后左右限位,旋钮4和按键固定座7'两零件的装配顺序可对调;然后装配按键支架8',装配时,因按键固定座7'的导向槽72'(或导向孔)高度较高,且导向槽72'顶部可增加大斜角或大圆角的结构导向,所以在装配作业时,在按键支架8'顶部塞入编码器23的中部孔内之前,按键支架8'的导向筋84'或导向柱就已经与按键固定座7'的导向槽72'或导向孔相配合,此时仅需往下按压按键支架8'即可准确无误地将按键支架8'插装到位,使得按键支架8'上的扣位能准确扣合在线路板2上或编码器23中部孔的内侧壁上。
实施例四:
如图49至图56所示,控制盒组件包括:按键支架8",按键支架8"上设有按键柱子81",按键柱子81"通过连接于按键支架8"的弹性筋82"与按键支架8"相连,如图56所示,弹性筋82"的顶部端面到按键柱子81"的顶部端面的距离H4与按键柱子81"的总长度L3之比在1/3~2/3范围内。如图56所示,图示中的L3表示按键柱子81"的总长度,H4表示弹性筋82"的顶部端面到按键柱子81"的顶部端面的距离,1/3L3≤H4≤2/3L3。
设计弹性筋82"的顶部端面到按键柱子81"的顶部端面的距离与按键柱子81"的总长度之比在1/3~2/3范围内,使弹性筋82"处于按键柱子81"的中段位置,这样当按键柱子81"发生歪斜时,会使得按键柱子81"顶部和底部的歪斜量相对平均,从而使得在按键柱子81"较长的情况下按压按键柱子81"的顶部时按键柱子81"的底部不会产生较大幅度摆动,也即减小了按压控制面板9上的按键标识91(如按键凸包)时可能造成的按键柱子81"的歪斜程度,使得按压按键标识91时按键标识91能够通过按键柱子81"精准地压在线路板按键22上,从而保证了按键的可靠性,很好地解决了现有方案中因按键柱子81"过长,按键柱子81"容易歪斜而导致按键失效的问题。
具体而言,因按键柱子81"与按键支架8"之间仅通过弹性筋82"相连,所以该弹性筋82"是按键柱子81"摆动的支点位置,当按键柱子81"摆动相同角度时,按键柱子81"端部距离弹性筋82"支点越远,按键柱子81"摆动后按键柱子81"端部偏离线路板按键22中心距离越远,反之则越近。现有按键结构当按键柱子81"较长时,按键柱子81"底部距离弹性筋82"支点很远,所以按动控制面板9上的按键标识91时,按键柱子81"顶部摆动较小,而远离支点位置的按键柱子81"底部摆动会很大,致使按键柱子81"底部端面极易偏离线路板按键22,导致按键柱子81"无法压住线路板按键22从而导致按键失效;在本申请的上述方案中,设计弹性筋82"的顶部端面到按键柱子81"的顶部端面的距离与按键柱子81"的总长度之比在1/3~2/3范围内,也即弹性筋82"处于按键柱子81"的中段位置,所以当按键柱子81"和现有结构方案倾斜相同角度时,尽管按键柱子81"顶部和底部都会歪斜,但本申请的上述方案中按键柱子81"顶部和底部的歪斜量相对平均,歪斜量约为现有结构方案柱子底部歪斜量的二分之一,且控制面板9的按键标识91和线路板2的线路板按键22都容许按键支架8"的按键柱子81"有小范围容错量,所以本申请的上述方案比现有方案更为稳定可靠,较好解决了现有方案存在的问题。
在一个实施例中,如图49、图50、图52至图54所示,按键支架8"顶部设有按键柱子81"的位置设有沉孔83",按键柱子81"位于沉孔83"内,弹性筋82"设于沉孔83"底部,弹性筋82"与沉孔83"的孔内壁连接。
在按键支架8"顶部设有按键柱子81"的位置设计一沉孔83",并将弹性筋 82"设于沉孔83"底部,这样设计便于通过合理设计沉孔83"的深度来确定弹性筋82"在按键支架8"上的设置位置,进而确定按键柱子81"与按键支架8"的连接位置,以使得装配完成后,弹性筋82"处于按键柱子81"的中段位置,避免按键柱子81"发生较大幅度摆动;并且沉孔83"的设置,能够确保按键标识91按到控制面板9底部面以下位置时按键标识91仍能按动,从而保证了按键的手感不受影响。
在一个实施例中,如图56所示,沉孔83"的深度与按键柱子81"的总长度之比在1/3~2/3范围内,图示中的L3表示按键柱子81"的总长度,H5表示沉孔83"的深度,1/3L3≤H5≤2/3L3。
由于按键标识91的高度通常较小,因此与之对应的按键柱子81"通常略微凸出按键支架8"的顶部端面或者与按键支架8"的顶部端面平齐,且弹性筋82"设于沉孔83"底部,因此在加工按键支架8"时,可以根据按键柱子81"的总长度设计沉孔83"的深度,这样装配完成后,就能够保证弹性筋82"的顶部到按键柱子81"的顶部端面的距离与按键柱子81"总长度之比在1/3~2/3范围内,使得在实际加工操作时更方便。
在一个实施例中,如图53和图54所示,弹性筋82"的顶部端面与沉孔83"的内侧底面平齐;或弹性筋82"的顶部端面构造成沉孔83"的内侧底面,以使得弹性筋82"及沉孔83"的加工更方便。
在一个实施例中,如图55所示,弹性筋82"包括环形筋及连接在环形筋外壁和沉孔83"的孔内壁之间的连接筋,按键柱子81"设于环形筋的内侧中且与环形筋固定连接。
按键柱子81"通过连接于按键支架8"上的弹性筋82"与按键支架8"相连,使得在按键柱子81"被按压时,按键柱子81"能够发生轴向移动并向线路板按键22传递按压力,从而实现线路板2上的线路板按键22动作。
在一些实施例中,如图53和图54所示,按键柱子81"的顶部端面凸出按键支架8"的顶部端面或与按键支架8"的顶部端面平齐。
设计按键柱子81"的顶部端面凸出按键支架8"的顶部端面或与按键支架8"的顶部端面平齐,可以减小按键柱子81"的顶部端面与按键标识91的内侧端面之间的距离,从而确保对按键标识91施加较小的按压力,使按键标识91 移动较小距离,即可带动按键柱子81"沿轴向移动并将按压力传递给线路板按键22,从而确保按压按键的灵敏性。
在一个实施例中,如图54所示,按键柱子81"的顶部端面到按键支架8"顶部端面的距离H6在0mm~1.5mm范围内,图示中的H6表示按键柱子81"的顶部端面到按键支架8"顶部端面的距离。
由于按键标识91的高度通常较小,因此设计与之对应的按键柱子81"的顶部端面到按键支架8"顶部端面的距离在0mm~1.5mm范围内,以避免按键柱子81"的顶部端面凸出按键支架8"顶部端面的距离过大而影响按压手感。
在一些实施例中,如图49所示,控制盒组件包括:线路板2、按键支架8"和控制面板9,具体地,线路板2上设有线路板按键22;按键支架8"固定于线路板2上,按键支架8"上设有按键柱子81",按键柱子81"通过连接于按键支架8"的弹性筋82"与按键支架8"相连,如图56所示,弹性筋82"的顶部端面到按键柱子81"的顶部端面的距离H4与按键柱子81"的总长度L3之比在1/3~2/3范围内;控制面板9装设于按键支架8"顶部,控制面板9上设有与线路板按键22对应的按键标识91,按键柱子81"位于按键标识91和线路板按键22之间,按键标识91被按压时能够带动按键柱子81"按压线路板按键22。
通过按压控制面板9上的按键标识91,带动按键支架8"上的按键柱子81"移动,按键柱子81"将按压力传递给线路板2上的线路板按键22,从而实现对产品的控制;具体地,按键标识91为具有标识的功能键,如煮汤、煮粥等标识,为了提高按压手感,按键标识91处通常设置为提高按压手感的凸包,当然,按键标识也可不凸起来,具体可以根据实际产品情况进行合理设计。
在一个实施例中,如图49、图53和图54所示,线路板2上装设有能够相对线路板2旋转的旋转件(如编码器23),线路板按键22设于旋转件内侧,按键支架8"扣合在位于旋转件内侧的线路板2上,控制盒组件还包括旋钮4,旋钮4套设在按键支架8"外侧且扣合在旋转件上。
上述方案能够实现旋钮4旋转,且能够实现按键支架8"固定不动,并可以通过操作按键支架8"顶部的控制面板9上的按键标识91对产品进行控制;并且上述旋钮4的设置,会增大线路板按键22与按键标识91的距离,因此通过在按键支架8"顶部设计具有一定深度的沉孔83",可以增大固定于沉孔83" 底部的弹性筋82"的顶部端面到按键柱子81"的顶部端面的距离,从而使得弹性筋82"处于按键柱子81"的中段位置,避免按键柱子81"的底部发生较大幅度摆动,提升按键被按压时的可靠性。
具体地,如图51和图54所示,按键支架8"上设有按键支架扣84",线路板2上设有第一扣位24,按键支架扣84"扣合在第一扣位24上,实现按键支架8"固定在线路板2上;旋钮4上设有旋钮扣41,线路板2的旋转件上设有第二扣位25,旋钮扣41扣合在第二扣位25上,实现旋钮4固定在线路板2的旋转件上。
在一个实施例中,如图49所示,控制盒组件包括:控制盒后盖5,控制盒后盖5上设有容置槽51,线路板2安装于容置槽51中,控制盒6盖装在控制盒后盖5上且与控制盒后盖5固定连接,以利用控制盒6及控制盒后盖5将整个按键装置装配为一体。
本申请第三方面的实施例提供了一种家用电器,包括如上述任一实施例的控制盒组件,并具有上述任一实施例的控制盒组件的有益效果,在此不再赘述。
在本申请的一个实施例中,所述的家用电器为电压力锅,当然的家用电器也可以是具有控制盒组件的其他家用电器如电饭煲、豆浆机、洗衣机等,也即上述的控制盒组件广泛适用于各种小家电产品中,只要不脱离本申请的设计构思,均应在本申请的保护范围内。
综上所述,本申请实施例提供的控制盒组件,通过在导光圈凸包顶部设置两个斜面,且两个斜面的每个斜面都有两个方向的角度,从而无需在导光圈的内孔侧壁上进行喷涂处理或贴反光纸,就能够实现将从导光圈凸包顶部斜面反射出来的光线重新反射回导光圈内部,并在导光圈内进行多道反射,光线反射到导光圈底部齿条上,然后被齿条斜面反射到导光圈顶部,使得导光圈顶部被点亮,降低了材料及人工成本,并提高了批量生产时产品的生产效率。
尽管具有随附权利要求,但本申请也由以下条款限定:
1.一种控制盒组件,用于家用电器,包括:按键固定座;和按键支架,所述按键支架装设于所述按键固定座上,所述按键固定座和所述按键支架中的一个上装设有按键柱子、另一个上设有供所述按键柱子穿过的导向限位孔。
2.根据条款1所述的控制盒组件,所述按键固定座上装设有所述按键柱 子,所述按键柱子通过连接于所述按键固定座上的弹性筋与所述按键固定座相连,所述按键支架上设有所述导向限位孔,所述按键柱子的顶部从所述导向限位孔伸出。
3.根据条款2所述的控制盒组件,所述按键柱子的顶部端面到所述弹性筋的顶部端面的距离与所述按键柱子的总长度之比在1/4~3/4范围内。
4.根据条款2所述的控制盒组件,所述导向限位孔的孔径大于所述按键柱子的直径,且所述导向限位孔的孔径与所述按键柱子的直径的差值在0.4mm~6mm范围内。
5.根据条款2所述的控制盒组件,所述按键支架顶部设有所述导向限位孔的位置设有沉孔,所述导向限位孔设于所述沉孔的底部且贯通所述沉孔的底壁,所述沉孔的深度大于0.3mm,所述沉孔的直径大于4mm。
6.根据条款1所述的控制盒组件,所述按键支架上装设有所述按键柱子,所述按键柱子通过连接于所述按键支架上的弹性筋与所述按键支架相连,所述按键固定座上设有所述导向限位孔,所述按键柱子的底部从所述导向限位孔伸出。
7.根据条款6所述的控制盒组件,所述导向限位孔的顶部设有向外扩展的斜角或圆角,以形成引导所述按键柱子插入所述导向限位孔的导向面。
8.根据条款6所述的控制盒组件,所述导向限位孔的孔径大于所述按键柱子的直径,且所述导向限位孔的孔径与所述按键柱子的直径的差值在0.4mm~6mm范围内。
9.根据条款1至8中任一项所述的控制盒组件,所述控制盒组件还包括:线路板,所述线路板上设有线路板按键,所述按键固定座固定于所述线路板上;和控制面板,装设于所述按键固定座及所述按键支架顶部,所述控制面板上设有与所述线路板按键对应的按键标识,所述按键柱子位于所述按键标识和所述线路板按键之间,所述按键标识被按压时能够带动所述按键柱子按压所述线路板按键。
10.根据条款9所述的控制盒组件,所述按键支架上设有卡扣,所述按键支架通过所述卡扣扣合在所述线路板上,所述卡扣的扣合面为向远离所述线路板的板面方向延伸的斜面。
11.根据条款9所述的控制盒组件,所述线路板上装设有编码器,所述编码器包括编码器内圈和编码器外圈,所述编码器内圈与所述线路板固定连接、所述编码器外圈能够相对所述线路板旋转,所述编码器外圈固定装设有中部带孔的旋钮,所述按键固定座及所述按键支架均设于所述旋钮的中部孔中。
12.根据条款11所述的控制盒组件,所述按键固定座固定于所述编码器内圈或所述线路板上,所述按键支架固定于所述编码器内圈或所述线路板上,所述按键支架和所述按键固定座中的一个上设有导向筋或导向柱,另一个上设有与所述导向筋或导向柱相配合的导向槽或导向孔。
13.根据条款12所述的控制盒组件,所述按键支架上设有所述导向筋或导向柱,所述按键固定座上设有所述导向槽或导向孔,所述导向槽或导向孔的顶部凸出所述编码器的顶部端面。
14.一种控制盒组件,用于家用电器,包括:按键支架,所述按键支架上设有按键柱子,所述按键柱子通过连接于所述按键支架的弹性筋与所述按键支架相连,所述弹性筋的顶部端面到所述按键柱子的顶部端面的距离与所述按键柱子的总长度之比在1/3~2/3范围内。
15.根据条款14所述的控制盒组件,所述按键支架顶部设有沉孔,所述按键柱子位于所述沉孔内,所述弹性筋设于所述沉孔底部,所述弹性筋与所述沉孔的孔内壁连接。
16.根据条款15所述的控制盒组件,所述沉孔的深度与所述按键柱子的总长度之比在1/3~2/3范围内。
17.根据条款15所述的控制盒组件,所述弹性筋包括环形筋及连接在所述环形筋外壁和所述沉孔的孔内壁之间的连接筋,所述按键柱子设于所述环形筋的内孔中且与所述环形筋固定连接。
18.根据条款14所述的控制盒组件,所述按键柱子的顶部端面凸出所述按键支架的顶部端面或与所述按键支架的顶部端面平齐。
19.根据条款18所述的控制盒组件,所述按键柱子的顶部端面到所述按键支架顶部端面的距离在0mm~1.5mm范围内。
20.根据条款14至19中任一项所述的控制盒组件,所述控制盒组件还包括:线路板,所述线路板上设有线路板按键;和控制面板,装设于所述按键支 架顶部,所述控制面板上设有与所述线路板按键对应的按键标识,所述按键柱子位于所述按键标识和所述线路板按键之间,所述按键标识被按压时能够带动所述按键柱子按压所述线路板按键。
21.根据条款20所述的控制盒组件,所述线路板上装设有能够相对所述线路板旋转的旋转件,所述线路板按键设于所述旋转件内侧,所述按键支架扣合在位于所述旋转件内侧的所述线路板上,所述控制盒组件还包括旋钮,所述旋钮套设在所述按键支架外侧且扣合在所述旋转件上。
22.根据条款20所述的控制盒组件,所述控制盒组件还包括:控制盒后盖,所述控制盒后盖上设有容置槽,所述线路板安装在所述容置槽中;和控制盒,所述控制盒盖装在所述控制盒后盖上,且所述控制盒上与所述按键支架顶部对应的位置开设有通孔。
23.一种家用电器,包括如条款1至22中任一项所述的控制盒组件。
本申请的描述中,需要理解的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本申请的限制。
在本申请的描述中,除非另有明确的规定和限定,术语“连接”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。

Claims (35)

  1. 一种导光圈,用于家用电器,其中,
    所述导光圈包括环状的本体以及从所述本体朝外侧延伸的多个凸包,所述凸包底部设有用于安装发光灯的灯孔。
  2. 根据权利要求1所述的导光圈,其中,
    所述凸包顶部设有两个斜面,两个所述斜面围成一条凹槽。
  3. 根据权利要求2所述的导光圈,其中,
    两个所述斜面的交线与所述导光圈的中心轴或所述导光圈中心轴的平行线相交,且夹角在30°~60°范围内,两个所述斜面的交线与所述导光圈的中心轴或所述导光圈中心轴的平行线所确定的平面与每一所述斜面的夹角在30°~60°范围内。
  4. 根据权利要求3所述的导光圈,其中,
    两个所述斜面的交线在垂直于所述导光圈的中心轴的面上做投影形成的投影线与位于所述交线下方的所述灯孔中心轴的距离和所述发光灯的直径之比在0~2/3范围内。
  5. 根据权利要求3所述的导光圈,其中,
    多个所述凸包沿所述本体的周向间隔设置,每一所述凸包的顶部均设有两个所述斜面,两个所述斜面的交线的延长线均相交于所述导光圈中心轴上的同一点。
  6. 根据权利要求3所述的导光圈,其中,
    两个所述斜面关于两个所述斜面的交线左右对称设置。
  7. 根据权利要求2至6中任一项所述的导光圈,其中,
    所述本体的底部设有齿条,所述斜面的最高点位置高于所述齿条最高点位置的齿的高度。
  8. 根据权利要求7所述的导光圈,其中,
    多个所述凸包沿所述本体的周向间隔设置,所述齿条的齿沿周向分为与所述凸包等数量且对应设置的多组,每组齿的高度由与该组齿对应的所述凸包的两侧向靠近所述凸包的所述灯孔中心轴的位置逐渐降低,位于所述凸包顶部的 所述斜面的最高点位置高于该组齿中最远离所述灯孔中心轴的位置的齿的高度。
  9. 一种控制盒组件,其中,包括:
    线路板,所述线路板上设有发光灯;
    如权利要求1至8中任一项所述的导光圈,所述发光灯对应插装在所述导光圈的灯孔中;
    控制盒,装设于所述导光圈顶部,所述控制盒上开设有旋钮孔;和
    旋钮,装设于所述旋钮孔处。
  10. 根据权利要求9所述的控制盒组件,其中,所述控制盒组件包括:
    线路板支架,装设于所述线路板上,所述线路板支架上设有与所述发光灯对应的通孔,所述导光圈安装于所述线路板支架上,所述发光灯穿过所述通孔后插装在所述灯孔中。
  11. 根据权利要求10所述的控制盒组件,其中,
    所述线路板支架上设有挡光筋,所述挡光筋靠近所述导光圈的凸包设置且位于所述导光圈的内侧,所述挡光筋与所述导光圈的内孔侧壁之间的距离小于1mm,且所述挡光筋的高度高于所述发光灯的顶部面。
  12. 根据权利要求9所述的控制盒组件,其中,
    所述控制盒的顶部表面覆有膜,所述膜由所述控制盒的顶部表面延展至所述旋钮孔的顶部侧壁处,延展至所述旋钮孔的顶部侧壁处的膜的高度大于1mm、且被印刷成不透明颜色。
  13. 根据权利要求9至12中任一项所述的控制盒组件,其中,所述控制盒组件包括:
    按键固定座,装设于所述线路板上;和
    按键支架,装设于所述按键固定座上,所述按键固定座和所述按键支架中的一个上装设有按键柱子、另一个上设有供所述按键柱子穿过的导向限位孔。
  14. 根据权利要求13所述的控制盒组件,其中,
    所述按键固定座上装设有所述按键柱子,所述按键柱子通过连接于所述按键固定座上的弹性筋与所述按键固定座相连,所述按键支架上设有所述导向限位孔,所述按键柱子的顶部从所述导向限位孔伸出。
  15. 根据权利要求14所述的控制盒组件,其中,
    所述按键柱子的顶部端面到所述弹性筋的顶部端面的距离与所述按键柱子的总长度之比在1/4~3/4范围内。
  16. 根据权利要求14所述的控制盒组件,其中,
    所述导向限位孔的孔径大于所述按键柱子的直径,且所述导向限位孔的孔径与所述按键柱子的直径的差值在0.4mm~6mm范围内。
  17. 根据权利要求14所述的控制盒组件,其中,
    所述按键支架顶部设有所述导向限位孔的位置设有沉孔,所述导向限位孔设于所述沉孔的底部且贯通所述沉孔的底壁,所述沉孔的深度大于0.3mm,所述沉孔的直径大于4mm。
  18. 根据权利要求13所述的控制盒组件,其中,
    所述按键支架上装设有所述按键柱子,所述按键柱子通过连接于所述按键支架上的弹性筋与所述按键支架相连,所述按键固定座上设有所述导向限位孔,所述按键柱子的底部从所述导向限位孔伸出。
  19. 根据权利要求18所述的控制盒组件,其中,
    所述导向限位孔的顶部设有向外扩展的斜角或圆角,以形成引导所述按键柱子插入所述导向限位孔的导向面。
  20. 根据权利要求18所述的控制盒组件,其中,
    所述导向限位孔的孔径大于所述按键柱子的直径,且所述导向限位孔的孔径与所述按键柱子的直径的差值在0.4mm~6mm范围内。
  21. 根据权利要求13至20中任一项所述的控制盒组件,其中,所述控制盒组件包括:
    控制面板,装设于所述按键固定座及所述按键支架顶部,所述线路板上设有线路板按键,所述控制面板上设有与所述线路板按键对应的按键标识,所述按键柱子位于所述按键标识和所述线路板按键之间,所述按键标识被按压时能够带动所述按键柱子按压所述线路板按键。
  22. 根据权利要求21所述的控制盒组件,其中,
    所述按键支架上设有卡扣,所述按键支架通过所述卡扣扣合在所述线路板上,所述卡扣的扣合面为向远离所述线路板的板面方向延伸的斜面。
  23. 根据权利要求21所述的控制盒组件,其中,
    所述线路板上装设有编码器,所述编码器包括编码器内圈和编码器外圈,所述编码器内圈与所述线路板固定连接、所述编码器外圈能够相对所述线路板旋转,所述旋钮的中部开孔,所述旋钮与所述编码器外圈固定连接,所述按键固定座及所述按键支架均设于所述旋钮的中部孔中。
  24. 根据权利要求23所述的控制盒组件,其中,
    所述按键固定座固定于所述编码器内圈或所述线路板上,所述按键支架固定于所述编码器内圈或所述线路板上,所述按键支架和所述按键固定座中的一个上设有导向筋或导向柱,另一个上设有与所述导向筋或导向柱相配合的导向槽或导向孔。
  25. 根据权利要求24所述的控制盒组件,其中,
    所述按键支架上设有所述导向筋或导向柱,所述按键固定座上设有所述导向槽或导向孔,所述导向槽或导向孔的顶部凸出所述编码器的顶部端面。
  26. 根据权利要求9至12中任一项所述的控制盒组件,其中,所述控制盒组件包括:
    按键支架,装设于所述线路板上,所述按键支架上设有按键柱子,所述按键柱子通过连接于所述按键支架的弹性筋与所述按键支架相连,所述弹性筋的顶部端面到所述按键柱子的顶部端面的距离与所述按键柱子的总长度之比在1/3~2/3范围内。
  27. 根据权利要求26所述的控制盒组件,其中,
    所述按键支架顶部设有沉孔,所述按键柱子位于所述沉孔内,所述弹性筋设于所述沉孔底部,所述弹性筋与所述沉孔的孔内壁连接。
  28. 根据权利要求27所述的控制盒组件,其中,
    所述沉孔的深度与所述按键柱子的总长度之比在1/3~2/3范围内。
  29. 根据权利要求27所述的控制盒组件,其中,
    所述弹性筋包括环形筋及连接在所述环形筋外壁和所述沉孔的孔内壁之间的连接筋,所述按键柱子设于所述环形筋的内孔中且与所述环形筋固定连接。
  30. 根据权利要求26所述的控制盒组件,其中,
    所述按键柱子的顶部端面凸出所述按键支架的顶部端面或与所述按键支架的顶部端面平齐。
  31. 根据权利要求30所述的控制盒组件,其中,
    所述按键柱子的顶部端面到所述按键支架顶部端面的距离在0mm~1.5mm范围内。
  32. 根据权利要求26至31中任一项所述的控制盒组件,其中,所述控制盒组件包括:
    控制面板,装设于所述按键支架顶部,所述线路板上设有线路板按键,所述控制面板上设有与所述线路板按键对应的按键标识,所述按键柱子位于所述按键标识和所述线路板按键之间,所述按键标识被按压时能够带动所述按键柱子按压所述线路板按键。
  33. 根据权利要求32所述的控制盒组件,其中,
    所述线路板上装设有能够相对所述线路板旋转的旋转件,所述线路板按键设于所述旋转件内侧,所述按键支架扣合在位于所述旋转件内侧的所述线路板上,所述旋钮套设在所述按键支架外侧且扣合在所述旋转件上。
  34. 根据权利要求9至33中任一项所述的控制盒组件,其中,所述控制盒组件包括:
    控制盒后盖,所述控制盒后盖上设有容置槽,所述线路板安装在所述容置槽中,所述控制盒盖装在所述控制盒后盖上且与所述控制盒后盖固定连接。
  35. 一种家用电器,其中,所述家用电器包括如权利要求9至34中任一项所述的控制盒组件。
PCT/CN2019/080817 2018-08-07 2019-04-01 导光圈、控制盒组件和家用电器 WO2020029593A1 (zh)

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