WO2020021804A1 - Exhaust gas sensor arrangement structure for saddle-type vehicle - Google Patents

Exhaust gas sensor arrangement structure for saddle-type vehicle Download PDF

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Publication number
WO2020021804A1
WO2020021804A1 PCT/JP2019/017737 JP2019017737W WO2020021804A1 WO 2020021804 A1 WO2020021804 A1 WO 2020021804A1 JP 2019017737 W JP2019017737 W JP 2019017737W WO 2020021804 A1 WO2020021804 A1 WO 2020021804A1
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WO
WIPO (PCT)
Prior art keywords
exhaust gas
exhaust
exhaust pipe
gas sensor
pipe
Prior art date
Application number
PCT/JP2019/017737
Other languages
French (fr)
Japanese (ja)
Inventor
勝己 三浦
健祐 森
千春 河合
正裕 寺西
Original Assignee
本田技研工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Priority to DE112019003794.3T priority Critical patent/DE112019003794T5/en
Priority to JP2020532168A priority patent/JP6928180B2/en
Publication of WO2020021804A1 publication Critical patent/WO2020021804A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/008Mounting or arrangement of exhaust sensors in or on exhaust apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B61/00Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing
    • F02B61/02Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing for driving cycles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2590/00Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
    • F01N2590/04Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for motorcycles

Definitions

  • the present invention relates to an arrangement structure of an exhaust gas sensor in a straddle-type vehicle.
  • a saddle-ride type vehicle in which an exhaust gas sensor is disposed inside a bent portion of a junction of a plurality of exhaust pipes connected to an upstream side of a catalyst-provided pipe is described in, for example, Patent Document 1 below.
  • Patent Document 1 since the exhaust gas flows outside the bent portion due to centrifugal force, the detection accuracy may be reduced.
  • the present invention has been made in view of the related art, and in a saddle-ride type vehicle in which a power unit including an internal combustion engine is fixed to a body frame, a junction of a plurality of exhaust pipes connected to an upstream side of a catalyst internal pipe is provided.
  • An object of the present invention is to provide an arrangement structure of an exhaust gas sensor capable of improving the detection accuracy of an exhaust gas sensor provided in a vehicle.
  • a power unit including an internal combustion engine is fixed to a body frame of a saddle type vehicle, A plurality of upstream exhaust pipes each having an upstream end connected to the internal combustion engine to discharge exhaust gas; an exhaust pipe assembly that joins the upstream exhaust pipe; and a catalyst installed continuously with the exhaust pipe assembly.
  • Exhaust of a straddle-type vehicle having an exhaust pipe having a pipe and a downstream exhaust pipe connected to an upstream end at a downstream end of the catalyst internal pipe, and an exhaust muffler connected to a downstream end of the downstream exhaust pipe.
  • the exhaust pipe assembly has a bent portion, and an exhaust gas sensor is disposed on an outer peripheral side of the bent portion.
  • the flow rate of the exhaust gas is increased by the centrifugal force on the outer peripheral side, and the mixing of the exhaust gas is improved as the exhaust pipe assembly, thereby improving the detection accuracy of the exhaust gas sensor.
  • the bending portion bends in the vehicle horizontal direction. Therefore, when the bent portion is bent up and down, the exhaust gas sensor provided on the outer peripheral side of the bent portion projects upward and downward, causing a problem of vertical clearance, but the bent portion is bent in the vehicle horizontal direction. Therefore, the exhaust gas sensor attached to the outer peripheral side is located on the side, and upward and downward projection can be avoided.
  • the downstream end side of the upstream side exhaust pipe is constituted by a plurality of unit exhaust pipes, and the downstream ends of the plurality of unit exhaust pipes are assembled and inserted into the exhaust pipe collecting part, and the downstream end side of the exhaust gas sensor is closer to the exhaust gas sensor.
  • the insertion length of the unit exhaust pipe is shorter than the insertion length of the remote unit exhaust pipe. Therefore, the flow of the exhaust gas introduced from the unit exhaust pipe farther from the exhaust gas sensor to the exhaust pipe assembly is not obstructed by the unit exhaust pipe closer to the exhaust gas sensor, so that the introduction of the exhaust gas from each unit exhaust pipe is not hindered. .
  • a catalyst is provided in the catalyst internal pipe connected to the downstream side of the exhaust pipe assembly, and an upstream end face of the catalyst faces obliquely from a direction perpendicular to the insertion direction of the unit exhaust pipe. , Characterized by being inclined toward the outer peripheral side of the bent portion. Therefore, the exhaust gas reflected on the upstream end face of the catalyst flows toward the outer peripheral side of the bent portion, and the mixing of the exhaust gas is promoted, and the detection accuracy of the exhaust gas sensor is improved.
  • the bent portion is disposed on a side portion of the oil pan. Therefore, the exhaust gas sensor is protected by the oil pan.
  • an outer peripheral side of the bent portion is arranged on a side opposite to the oil pan in a vehicle width direction. Therefore, removal and maintenance of the exhaust gas sensor attached to the outer peripheral side of the bent portion are facilitated.
  • An output sprocket is provided on an output shaft protruding from the crankcase of the power unit, and a harness support sprocket cover that covers the output sprocket is provided.
  • the harness support sprocket cover includes a coupler provided in the harness of the exhaust gas sensor.
  • the coupler stay to be fixed is integrally formed.
  • the flow rate of the exhaust gas is increased by the centrifugal force on the outer peripheral side, and the mixing of the exhaust gas is improved as the exhaust pipe assembly, thereby improving the detection accuracy of the exhaust gas sensor.
  • FIG. 2 is a left side view of the motorcycle according to the embodiment.
  • FIG. 2 is a left side view showing a lower left side of a power unit of the motorcycle in FIG. 1 and an exhaust pipe.
  • FIG. 3 is a bottom view of the motorcycle according to the embodiment with an oil pan removed from a crankcase to a rear wheel, as viewed from arrows III-III in FIG. 2.
  • FIG. 4 is an enlarged plan view of the exhaust pipe assembly and the front and rear thereof, as viewed from arrows IV-IV in FIG. 2.
  • FIG. 5 is a left side view showing a lower left side and an exhaust pipe of a lower portion of a power unit of a motorcycle according to a modification of the present embodiment, similarly to FIG. 2.
  • FIG. 2 is a left side view of the motorcycle according to the embodiment.
  • FIG. 2 is a left side view showing a lower left side of a power unit of the motorcycle in FIG. 1 and an exhaust pipe.
  • FIG. 3 is a bottom view of the motorcycle according to the
  • FIG. 6 is a left side view showing the harness supporting sprocket cover shown in FIG. 5.
  • FIG. 6 is a left side view showing a lower left side and an exhaust pipe of a power unit of a motorcycle provided with another form of exhaust pipe using the harness support sprocket cover of FIG. 5.
  • FIG. 8 is a top view of the exhaust pipe of the motorcycle of FIG. 7, as viewed in the direction of arrows XIII-VIII in FIG. 7 is a perspective view of a harness support sprocket cover and the like similar to FIG. 6 attached to a crankcase in the motorcycle having the exhaust pipe of another form of FIG. is there.
  • FIGS. 1-10 An exhaust gas sensor arrangement structure of a straddle-type vehicle according to an embodiment of the present invention and a modification thereof will be described with reference to FIGS.
  • the directions such as front, rear, left, right, up, and down in the description and the claims of the present specification are in accordance with the directions of the saddle-ride type vehicle equipped with the exhaust pipe of the saddle-ride type vehicle according to the present embodiment.
  • the straddle-type vehicle is the motorcycle 1.
  • the arrow FR indicates the front of the vehicle
  • LH indicates the left side of the vehicle
  • RH indicates the right side of the vehicle
  • UP indicates the upper side of the vehicle.
  • FIG. 9 is also referred to in a modification of the present embodiment.
  • FIG. 1 is a left side view of the motorcycle 1 of the present embodiment.
  • the body frame 2 of the motorcycle 1 is divided into right and left parts from a head pipe 20 so that main frames 21, 21 extend rearward, and rear center frame parts 21a, 21a are bent downward.
  • Down frames 22, 22 extend obliquely downward and rearward from the head pipe 20.
  • a seat rail 23 extends obliquely upward and rearward from a position closer to the front than the upper bent portion of the center frame portions 21a of the main frames 21, 21.
  • the front wheel 12 is pivotally supported at the lower end of a front fork 11 slidably supported by a head pipe 20, and a handle 13 is connected to the front fork 11 via a steering shaft (not shown) extending upward.
  • a rear fork 14 whose front end is pivotally supported by a pivot shaft 24 extends rearward, and a rear wheel 15 that is pivotally supported at its rear end is provided on the center frame portion 21a so as to be vertically swingable.
  • a rear suspension link 19 is provided between a lower edge of the rear fork 14 and a lower end of the center frame portion 21a, and a rear suspension 16 is provided between a part of the rear suspension link 19 and an upper portion of the center frame portion 21a. It is interposed.
  • the motorcycle 1 has a power unit 3 including an internal combustion engine 4 fixedly mounted on a vehicle body frame 2.
  • the power unit 3 is configured such that the transmission 5 is integrally accommodated in a rear portion inside a crankcase 40 of the internal combustion engine 4, and is suspended by a down frame 22 on the front side of the main frame 21 and the main frame 21.
  • the internal combustion engine 4 is a water-cooled in-line four-cylinder four-stroke cycle internal combustion engine in which four cylinders are arranged in the vehicle width direction, and its crankshaft 41 is directed in the vehicle width direction (left-right direction).
  • a drive chain 55 is wound around the output sprocket 53 and a driven sprocket 54 fitted on the rear axle 15a of the rear wheel 15, and the output of the power unit 3 is transmitted to the rear wheel 15 via the drive chain 55 and automatically transmitted.
  • the motorcycle 1 runs.
  • the output sprocket 53 is covered with a sprocket cover 56 to improve aesthetics and safety.
  • a fuel tank 17 is mounted on the main frame 21, and a seat 18 is provided behind the fuel tank 17 and supported by a seat rail 23.
  • the cylinder block 42 and the cylinder head 43 are fastened on a crankcase 40 that rotatably supports the crankshaft 41 with the cylinder axis C slightly inclined forward, so that the cylinder block 42 and the cylinder head 43 are sequentially overlapped.
  • a cylinder head cover 44 is put on the cylinder head 43.
  • An intake pipe 47 extends upward from a rear portion of the cylinder head 43 that is inclined forward of the internal combustion engine 4 and is connected to an air cleaner 49 via a throttle body (not shown).
  • the exhaust pipe 7 extends downward from the front of the cylinder head 43, passes under the crankcase, and extends diagonally upward on the right side of the rear wheel 15 to be connected to the exhaust muffler 70.
  • An ECU (engine control unit) 100 that controls the internal combustion engine 4 and the like is installed near the air cleaner 49.
  • An oil pan 46 is attached to a lower portion of the crankcase 40.
  • FIG. 2 shows the left side surface of the lower part of the power unit 3 of the motorcycle 1 and the exhaust pipe 7. Note that FIG. 2 shows the output sprocket 53 exposed with the sprocket cover 56 shown in FIG. 1 removed.
  • the exhaust pipe 7 according to the present embodiment includes four primary exhaust pipes 71a that are connected to the four exhaust ports on the front side surface of the cylinder head 43 at their upstream ends to lead the exhaust gas, and the four primary exhaust pipes.
  • An upstream exhaust pipe 71 composed of a unit exhaust pipe 71b that is joined by two at the downstream side of the exhaust pipe 71a, one exhaust pipe collecting section 72 commonly connected to the two unit exhaust pipes 71b, and an exhaust pipe collecting section
  • a catalyst-incorporated pipe 73 which is provided in the direction of extension of the downstream end 72b of the internal combustion engine 72 and is arranged rearward below the internal combustion engine 4, has an upstream end connected to the catalyst-incorporated pipe 73, and A downstream exhaust pipe 74 extending obliquely upward and having a downstream end connected to the exhaust muffler 70 is provided.
  • there are various forms such as an internal combustion engine having two cylinders, two primary exhaust pipes 71a being directly used as two unit exhaust pipes 71b to constitute the upstream exhaust pipe 71, and the like. Included in the present invention.
  • FIG. 3 is a bottom view of the motorcycle 1 of the present embodiment, with the oil pan 46 extending from the crankcase 40 to the rear wheel 15 removed, as viewed from arrows III-III in FIG.
  • the upstream exhaust pipe 71 is configured such that four primary exhaust pipes 71 a are provided on the downstream side thereof in a plurality, and in the embodiment, two unit exhaust pipes 71 b, and the downstream end 71 ba, 71bb are assembled and inserted into one exhaust pipe collecting section 72.
  • the exhaust pipe collecting section 72 is located substantially near the center in the vehicle width direction of the vehicle, that is, near the vehicle left / right center line X in order to join the upstream exhaust pipe 71, but distributes exhaust gas to the right side of the rear wheel 15.
  • the catalyst internal pipe 73 and the downstream exhaust pipe 74 connected to the downstream side of the exhaust pipe collecting section 72 are arranged obliquely from the vehicle center side to the vehicle right side. Therefore, the exhaust pipe assembly 72 has a bent portion 72c that is bent rightward from front to rear in the vehicle horizontal direction.
  • the downstream side exhaust pipe 74 has a main pipe part 75 and a branch pipe part 76 on the downstream side of the upstream end 74a, and has a branch part 77 from which the branch pipe part 76 branches off from the main pipe part 75.
  • the branch pipe part 76 overlaps the vehicle center side of the main pipe part 75 in a side view as shown in FIG. 2, and as shown in FIG. 4, both the main pipe part 75 and the branch pipe part 76 are located downstream of the main pipe part 75.
  • the ends 75b and 76b are connected to the upstream end 70a of the exhaust muffler 70 disposed on the right side of the rear wheel 15.
  • the exhaust gas sensor 81 that detects the oxygen concentration and the like in the exhaust gas before passing through the catalyst 73 a in the catalyst internal pipe 73 is used for exhaust gas purification. It is provided on the bent portion 72c.
  • the exhaust gas sensor 81 is a LAF sensor or an O 2 sensor.
  • a downstream exhaust gas sensor 85 for detecting exhaust gas after passing through the catalyst 73 a is also provided downstream of the catalyst internal pipe 73. I have.
  • the harness 82 of the signal line connected to the exhaust gas sensor 81 is directed toward the ECU 100 (see FIG. 1) between the generator cover 30 on the left end side of the crankshaft 41 and the output sprocket 53. , And are fixed in some places by support members 90. Also, the harness 26 from the stand switch 25a for detecting the state of the side stand 25 being put in and out is similarly arranged upward alongside the harness 82 of the exhaust gas sensor 81, and is fixed by the support member 90 in some places.
  • the exhaust gas sensor 81 is disposed on the outer peripheral side 72ca of the bent portion 72c of the exhaust pipe collecting portion 72. At the outer peripheral side 72ca of the bent portion 72c, the flow rate of the exhaust gas increases due to centrifugal force. Since the mixing of the exhaust gas is improved, the detection accuracy of the exhaust gas by the exhaust gas sensor 81 is improved.
  • the bent portion 72 is bent in the vehicle horizontal direction, and when the bent portion is bent in the vertical direction as in the above-described conventional technology, the exhaust gas sensor provided on the outer peripheral side of the bent portion projects upward and downward.
  • the problem of upper and lower clearance occurs, but in the present embodiment, since the bent portion 72c is bent in the vehicle horizontal direction, the exhaust gas sensor 81 attached to the outer peripheral side 72ca is positioned so as to protrude laterally, An upward and downward protrusion is avoided.
  • FIG. 4 is an enlarged plan view of the exhaust pipe collecting portion 72 and its front and rear portions as viewed from arrows IV-IV in FIG.
  • the downstream end of the upstream exhaust pipe 71 is constituted by a plurality of unit exhaust pipes 71 b
  • the exhaust pipe collecting section 72 includes a plurality of unit exhaust pipes 71 b, and in this embodiment, two unit exhaust pipes 71 b
  • the downstream ends 71ba, 71bb of the exhaust pipe 71b are assembled and inserted.
  • An exhaust gas sensor 81 is attached to the outer peripheral side 72ca of the bent portion 72c of the exhaust pipe collecting section 72.
  • the insertion length La of the unit exhaust pipe 71b near the exhaust gas sensor 81 is the same as the unit exhaust pipe 71b on the far side. Is set shorter than the insertion length Lb. Therefore, the flow of the exhaust gas introduced from the downstream end 71bb of the unit exhaust pipe 71b far from the exhaust gas sensor 81 to the exhaust pipe collecting section 72 is not obstructed by the downstream end 71ba of the close unit exhaust pipe 71b. The introduction of exhaust gas from the unit exhaust pipe 71b is not hindered.
  • a catalyst 73a is provided in a catalyst internal pipe 73 connected to the downstream side of the exhaust pipe collecting section 72, and an upstream end face 73aa of the catalyst 73a is a unit.
  • the exhaust pipe 71b faces obliquely perpendicular to the insertion direction A of the exhaust pipe 71b, and inclines toward the outer peripheral side 72ca of the bent portion 72c. Therefore, the exhaust gas reflected on the upstream end face 73aa of the catalyst 73a flows toward the outer peripheral side 72ca of the bent portion 72c, and the mixing of the exhaust gas is promoted, and the detection accuracy of the exhaust gas sensor 81 is improved.
  • the exhaust pipe collecting section 72 and the catalyst internal pipe 73 on the downstream side of the upstream exhaust pipe 71 are disposed rearward around the lower part of the crankcase 40.
  • the bent portion 72c of the exhaust pipe collecting portion 72 is disposed on the side of the oil pan 46. Therefore, the exhaust gas sensor 81 is protected by the oil pan 46.
  • the outer peripheral side 72ca of the bent portion 72c is disposed on the opposite side to the oil pan 46 in the vehicle width direction, so that the removal of the exhaust gas sensor 81 attached to the outer peripheral side 72ca, Maintenance is easy.
  • FIG. 5 is a left side view showing the lower left side of the power unit 3 of the motorcycle 1 and the exhaust pipe 7 in a modification of the present embodiment, similarly to FIG.
  • a harness support sprocket cover 60 that supports a harness 82 connected to an exhaust gas sensor 81 is provided so as to cover an output sprocket 53 provided on an output shaft 52 protruding from a crankcase (40).
  • the harness support sprocket cover 60 covers the drive chain 55 wound around the output sprocket 53 to the front of the center frame portion 21a behind the generator cover 30 (right side in the figure) located in front, to provide aesthetics and safety.
  • a structure for supporting the harness 82 and the like is further provided.
  • FIG. 6 is a left side view showing the harness support sprocket cover 60 shown in FIG.
  • the harness support sprocket cover 60 of the present modified example is formed of a resin-based member, and as shown, a circular central portion 61 covering the left side of the output sprocket 53, and a left side of the drive chain 55.
  • An upper portion 62, a lower portion 63, and an intermediate portion 64 connecting the upper portion 62 and the lower portion 63 are formed, and further provided with a coupler stay 65 extending downward integrally from the lower portion 63.
  • an upper plate-like portion 65a and a lower plate-like portion 65b are formed on the coupler stay 65 so as to extend obliquely forward and upward.
  • a rising portion 66a extending in the vertical direction and protruding toward the left (front side in the drawing), and a front portion (left side in the drawing) from the left top (the front end in the drawing) of the rising portion 66a.
  • a harness guide 66 having a hook 66b that bends toward the upper side.
  • the material of the harness support sprocket cover 60 is appropriately selected, and is not limited to a resin-based member.
  • FIG. 9 is a perspective view of a similar harness support sprocket cover 60 and the like attached to a crankcase 40 of a motorcycle 1 ′ having a different form of exhaust pipe 7 ′, which will be described later.
  • the harness support sprocket cover 60 of the modified example also has a rising part in which a harness guide part 66 formed in the front half of the central part 61 extends in the vertical direction and protrudes leftward, as shown in FIG. It is attached to the crankcase 40 with a hook 66b which is bent forward from the left top of the rising portion 66a.
  • the same rising shape of the harness guide portion 66 of the harness support sprocket cover 60 of this modification is referred to in FIG.
  • the coupler 82a of the harness 82 connected to the exhaust gas sensor 81 is attached to the upper plate-shaped portion 65a to support the harness 82, and the lower plate-shaped portion 65b is connected to the stand switch 25a of the side stand 25.
  • the coupler 26a of the harness 26 is mounted, and the harness 26 is supported.
  • the rising portion 66a and the generator cover are formed by the harness guide 66 of the harness support sprocket cover 60.
  • the hook portion 66b of the harness guide portion 66 prevents the harness 82, the harness 26, and the like from deviating to the left (front side in the figure).
  • the existing sprocket cover 56 is made a harness support sprocket cover 60 provided by integrally forming the coupler stay 65 so that the couplers 82a and 26a of the harnesses 82 and 26 are fixed. It is possible to reduce the number of parts.
  • FIG. 7 shows another form of exhaust pipe 7 'using the harness support sprocket cover 60 shown in FIG.
  • FIG. 5 is a left side view showing a lower left side of a power unit 3 and an exhaust pipe 7 ′ of a motorcycle 1 ′ having the same.
  • the motorcycle 1 'of another embodiment differs from the motorcycle 1 of the embodiment and its modifications in the arrangement of the exhaust gas sensor of the exhaust pipe 7'.
  • the output sprocket 53 provided on the output shaft 52 protruding from the crankcase 40 is covered similarly to the modification of the above-described embodiment.
  • a harness support sprocket cover 60 is provided.
  • FIG. 8 is a top view of the exhaust pipe 7 ′ taken substantially along the line VIII-VIII in FIG.
  • the exhaust pipe 7 'of the motorcycle 1' of another embodiment is for a four-cylinder engine as in the embodiment, and the upstream end is connected to four exhaust ports on the front side surface of the cylinder head 43 (see FIG. 1), four upstream exhaust pipes 71a for deriving exhaust gas, and two unit exhaust pipes 71b downstream of the four primary exhaust pipes 71a, and two upstream exhaust pipes 71b.
  • One exhaust pipe collecting part 72 commonly connected to the unit exhaust pipe 71b and a downstream end 72b of the exhaust pipe collecting part 72 are connected to each other in an extending direction and disposed rearward below the internal combustion engine 4.
  • a downstream exhaust pipe 74 whose upstream end is connected to the catalyst internal pipe 73, extends obliquely upward on the right side of the vehicle body, and whose downstream end is connected to the exhaust muffler 70. (See FIG. 1).
  • the upstream exhaust pipe 71 has a plurality of unit exhaust pipes 71b on the downstream side of the four primary exhaust pipes 71a, and two unit exhaust pipes 71b in the embodiment, and has downstream ends 71ba, 71bb are assembled and inserted into one exhaust pipe collecting section 72.
  • the exhaust gas sensor does not include the downstream exhaust gas sensor 85 in the above-described embodiment on the downstream side of the catalyst internal pipe 73.
  • an exhaust gas sensor 81 is provided at one place on the outer peripheral side 72ca (see FIG. 2) of the bent portion 72c of the exhaust pipe collecting section 72 as in the above-described embodiment.
  • exhaust gas sensors 86 and 88 are provided for each of the unit exhaust pipes 71b where the downstream side of the primary exhaust pipe 71a merges two by two. That is, as shown in FIGS.
  • the first exhaust gas sensor mounting hole 86a is provided at the junction 71ab from the primary exhaust pipe 71a to the outer unit exhaust pipe 71b, and the first exhaust gas sensor 86 is mounted. ing. At a junction 71ab from the primary exhaust pipe 71a to the inner unit exhaust pipe 71b, a second exhaust gas sensor mounting hole 88a is provided, and the second exhaust gas sensor 88 is mounted.
  • FIG. 9 is a perspective view of a harness supporting sprocket cover 60 and the like similar to that of the modified example of the embodiment, which is attached to the crankcase 40 of the motorcycle 1 'having the exhaust pipe 7' of another form, from the lower left rear side. It is a perspective view.
  • the harness support sprocket cover 60 covers an output sprocket 53 provided on an output shaft 52 protruding from the crankcase 40, similarly to the modification of the above-described embodiment.
  • the harness 89 of the signal line from the inner second exhaust gas sensor 88 is connected to the rising portion 66a of the harness guide 66 of the harness support sprocket cover 60 and the generator cover via a coupler 89a. It is routed upward to the ECU 100 (see FIG. 1) with a gap 45 between itself and 30.
  • the harness 87 of the signal line from the outer first exhaust gas sensor 86 is connected to and supported by the coupler 87a mounted on the upper plate-like portion 65a of the coupler stay 65 of the harness support sprocket cover 60, and has exited the coupler 87a.
  • the harness 87 is routed toward the ECU 100 (see FIG. 1) with the gap 45 upward while turning over.
  • the coupler 26a of the harness 26 from the stand switch 25a of the side stand 25 is attached to the lower plate-like portion 65b of the coupler stay 65, and the harness 26 is supported.
  • the harness 26 exiting the coupler 26a is routed together with the harness 87 to the ECU 100 (see FIG. 1) with the gap 45 upward.
  • a harness 89 from the second exhaust gas sensor 88, a harness 87 from the first exhaust gas sensor 86, and a harness 26 from the stand switch 25a, together with other wiring and tubes, are connected to the harness guide portion of the harness support sprocket cover 60. 66, it is held between the rising portion 66a and the generator cover 30, and the hook portion 66b of the harness guide portion 66 prevents the harness 87, the harness 26, and the like from deviating to the left (front side in the figure). I have.
  • the existing sprocket cover 56 is formed as the harness support sprocket cover 60 provided integrally with the coupler stay 65, so that the couplers of the harnesses 87 and 26 are provided.
  • the number of parts for fixing the parts 87a and 26a can be reduced.
  • a unit exhaust pipe 71b is provided upstream of the catalyst internal pipe 73.
  • the exhaust gas sensors 86 and 87 are provided at the junction 71ab from the primary exhaust pipe 71a to the unit exhaust pipe 71b. Therefore, even when it is difficult to install the exhaust gas sensor 81 at the position specified in the above embodiment, high-precision exhaust It is possible to obtain gas detection accuracy.
  • upper plate Shape 65b: lower plate-shaped portion, 66: harness guide portion, 66a: rising portion, 66b: hook portion, 70: exhaust muffler, 70a: upstream end, 71: upstream exhaust pipe, 71a ... Primary exhaust pipe, 71b: Unit exhaust pipe, 72: Exhaust pipe assembly, 72b: Downstream end, 72c: Bend, 72ca: Outer side, 73: Internal catalyst pipe, 73a: Catalyst, 73aa: Upstream end face, 74 ... downstream exhaust pipe, 74a ... upstream end, 75 ... main pipe section, 75b ... downstream end, 76 ... branch pipe section, 76b ... downstream end, 77 ... branch section, 81 ...
  • exhaust gas sensor 82 ... harness, 82a ... coupler, 86 ... first exhaust gas sensor, 86a ... first exhaust gas sensor mounting hole, 87 ... harness, 87a ... coupler, 88 ... second exhaust gas sensor, 88a ... second exhaust gas sensor mounting hole, 89 ... harness, 89a ... coupler, 100 ... ECU (engine control unit), C: cylinder axis, X: left-right center line of vehicle, A: insertion direction of unit exhaust pipe 71b

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Exhaust Silencers (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The present invention improves the detection precision of an exhaust gas sensor in a saddle-type vehicle in which a power unit that includes an internal combustion engine is secured to a vehicle body frame, the exhaust gas sensor being disposed at a merging section of a plurality of exhaust pipes connected to the upstream side of a catalyst-containing pipe. This exhaust gas sensor arrangement structure for a saddle-type vehicle, the saddle-type vehicle 1 having a vehicle body frame 2a to which a power unit 3 is secured, includes exhaust pipes 7 comprising: a plurality of upstream-side exhaust pipes 71, upper ends of which are connected to an internal combustion engine 4 and guide out exhaust gas; an exhaust gas pipe merging section 72 where the upstream-side exhaust pipes merge; a catalyst-containing pipe 73 that is continuous with the exhaust gas merging section; and a downstream-side exhaust pipe 74, an upstream end 74a thereof being connected to the downstream end of the catalyst-containing pipe. The exhaust gas sensor arrangement structure for a saddle-type vehicle is configured so that an exhaust gas muffler 70 is connected to downstream ends 75b, 76b of the downstream-side exhaust pipe, wherein the exhaust gas pipe merging section has a curved section 72c, and an exhaust gas sensor 81 is disposed on an outer peripheral side 72ca of the curved section.

Description

鞍乗型車両の排気ガスセンサ配置構造Exhaust gas sensor arrangement structure for saddle type vehicle
 本発明は、鞍乗型車両における排気ガスセンサの配置構造に関する。 The present invention relates to an arrangement structure of an exhaust gas sensor in a straddle-type vehicle.
 鞍乗型車両において、触媒内設管の上流側に接続する複数の排気管の合流部の屈曲部内側に排気ガスセンサを配置したものが、例えば、下記特許文献1に記載されている。下記特許文献1のものにおいては、排気ガスは遠心力で屈曲部の外側を流れてしまうため、検出精度が低下する恐れがあった。 A saddle-ride type vehicle in which an exhaust gas sensor is disposed inside a bent portion of a junction of a plurality of exhaust pipes connected to an upstream side of a catalyst-provided pipe is described in, for example, Patent Document 1 below. In the case of Patent Document 1 described below, since the exhaust gas flows outside the bent portion due to centrifugal force, the detection accuracy may be reduced.
日本国特開2017-120026号公報(図1~図5)Japanese Patent Application Laid-Open No. 2017-120026 (FIGS. 1 to 5)
 本発明は、上記従来技術に鑑みなされたものであり、内燃機関を含むパワーユニットが車体フレームに固定された鞍乗型車両において、触媒内設管の上流側に接続する複数の排気管の合流部に設ける排気ガスセンサの検出精度を向上させることができる排気ガスセンサの配置構造を提供することを課題とする。 SUMMARY OF THE INVENTION The present invention has been made in view of the related art, and in a saddle-ride type vehicle in which a power unit including an internal combustion engine is fixed to a body frame, a junction of a plurality of exhaust pipes connected to an upstream side of a catalyst internal pipe is provided. An object of the present invention is to provide an arrangement structure of an exhaust gas sensor capable of improving the detection accuracy of an exhaust gas sensor provided in a vehicle.
 上記の課題を解決するために、本発明によれば、
 内燃機関を含むパワーユニットが鞍乗型車両の車体フレームに固定され、
 前記内燃機関に上流端が接続されて排気ガスを導出する複数の上流側排気管と、同上流側排気管を合流する排気管集合部と、同排気管集合部に連設された触媒内設管と、同触媒内設管の下流端に上流端が接続する下流側排気管とを有する排気管を備え、同下流側排気管の下流端に排気マフラが接続された鞍乗型車両の排気ガスセンサ配置構造において、
 前記排気管集合部は屈曲部を有し、同屈曲部の外周側に排気ガスセンサが配置されたことを特徴とする鞍乗型車両の排気ガスセンサ配置構造が提供される。
In order to solve the above problems, according to the present invention,
A power unit including an internal combustion engine is fixed to a body frame of a saddle type vehicle,
A plurality of upstream exhaust pipes each having an upstream end connected to the internal combustion engine to discharge exhaust gas; an exhaust pipe assembly that joins the upstream exhaust pipe; and a catalyst installed continuously with the exhaust pipe assembly. Exhaust of a straddle-type vehicle having an exhaust pipe having a pipe and a downstream exhaust pipe connected to an upstream end at a downstream end of the catalyst internal pipe, and an exhaust muffler connected to a downstream end of the downstream exhaust pipe. In the gas sensor arrangement structure,
The exhaust pipe assembly has a bent portion, and an exhaust gas sensor is disposed on an outer peripheral side of the bent portion.
 本発明の鞍乗型車両の排気ガスセンサ配置構造によれば、
排気管集合部の屈曲部では外周側は遠心力で排気ガスの流量が高くなり、また排気管集合部として排気ガスの混合が向上し、排気ガスセンサの検出精度が向上する。
According to the exhaust gas sensor arrangement structure of the straddle-type vehicle of the present invention,
At the bent portion of the exhaust pipe assembly, the flow rate of the exhaust gas is increased by the centrifugal force on the outer peripheral side, and the mixing of the exhaust gas is improved as the exhaust pipe assembly, thereby improving the detection accuracy of the exhaust gas sensor.
 本発明の好適な実施形態によれば、
前記屈曲部は車両水平方向に屈曲する。
 そのため、屈曲部を上下に屈曲させた場合には屈曲部の外周側に設けた排気ガスセンサは上、下向きに突出して、上下のクリアランスの問題が生じるが、屈曲部を車両水平方向に屈曲させたので、外周側につけた排気ガスセンサが側方に位置し、上、下方への突出を回避できる。
According to a preferred embodiment of the present invention,
The bending portion bends in the vehicle horizontal direction.
Therefore, when the bent portion is bent up and down, the exhaust gas sensor provided on the outer peripheral side of the bent portion projects upward and downward, causing a problem of vertical clearance, but the bent portion is bent in the vehicle horizontal direction. Therefore, the exhaust gas sensor attached to the outer peripheral side is located on the side, and upward and downward projection can be avoided.
 本発明の好適な実施形態によれば、
前記上流側排気管の下流端側は複数のユニット排気管に構成され、前記排気管集合部には前記複数のユニット排気管の下流端が集合して挿入されて、前記排気ガスセンサに近い側の前記ユニット排気管の挿入長さは、遠い側のユニット排気管の挿入長さより短い。
 そのため、排気ガスセンサに遠い側のユニット排気管から排気管集合部に導入される排気ガスの流れが、近い側のユニット排気管に邪魔されないので、各ユニット排気管からの排気ガスの導入が阻害されない。
According to a preferred embodiment of the present invention,
The downstream end side of the upstream side exhaust pipe is constituted by a plurality of unit exhaust pipes, and the downstream ends of the plurality of unit exhaust pipes are assembled and inserted into the exhaust pipe collecting part, and the downstream end side of the exhaust gas sensor is closer to the exhaust gas sensor. The insertion length of the unit exhaust pipe is shorter than the insertion length of the remote unit exhaust pipe.
Therefore, the flow of the exhaust gas introduced from the unit exhaust pipe farther from the exhaust gas sensor to the exhaust pipe assembly is not obstructed by the unit exhaust pipe closer to the exhaust gas sensor, so that the introduction of the exhaust gas from each unit exhaust pipe is not hindered. .
 本発明の好適な実施形態によれば、
前記排気管集合部の下流側に連設された前記触媒内設管内に触媒が配設され、同触媒の上流側端面は、前記ユニット排気管の挿入方向に対して垂直より傾斜して面し、前記屈曲部の外周側に向けて傾いていることを特徴とする。
 そのため、触媒の上流側端面で反射した排気ガスが、屈曲部の外周側に向けて流れ排気ガスの混合が促進されて、排気ガスセンサの検出精度が向上する。
According to a preferred embodiment of the present invention,
A catalyst is provided in the catalyst internal pipe connected to the downstream side of the exhaust pipe assembly, and an upstream end face of the catalyst faces obliquely from a direction perpendicular to the insertion direction of the unit exhaust pipe. , Characterized by being inclined toward the outer peripheral side of the bent portion.
Therefore, the exhaust gas reflected on the upstream end face of the catalyst flows toward the outer peripheral side of the bent portion, and the mixing of the exhaust gas is promoted, and the detection accuracy of the exhaust gas sensor is improved.
 本発明の好適な実施形態によれば、
前記屈曲部は、オイルパンの側部に配置される。
 そのため、オイルパンにより排気ガスセンサが保護される。
According to a preferred embodiment of the present invention,
The bent portion is disposed on a side portion of the oil pan.
Therefore, the exhaust gas sensor is protected by the oil pan.
 本発明の好適な実施形態によれば、
前記排気管集合部において、車両幅方向で、前記オイルパンとは逆側に前記屈曲部の外周側が配置される。
 そのため、屈曲部の外周側に取り付けられた排気ガスセンサの取り外し、メンテナンスが容易となる。
According to a preferred embodiment of the present invention,
In the exhaust pipe assembly, an outer peripheral side of the bent portion is arranged on a side opposite to the oil pan in a vehicle width direction.
Therefore, removal and maintenance of the exhaust gas sensor attached to the outer peripheral side of the bent portion are facilitated.
 本発明の好適な実施形態によれば、
 前記パワーユニットのクランクケースから突出した出力軸に出力スプロケットが設けられるとともに、同出力スプロケットを覆うハーネス支持スプロケットカバーが設けられ、同ハーネス支持スプロケットカバーには、前記排気ガスセンサのハーネスに設けられたカプラを固定するカプラ用ステーが一体に形成される。
 そのように既存のスプロケットカバーを、一体にカプラ用ステーを設けたハーネス支持スプロケットカバーとすることで、ハーネスのカプラを固定する部品の部品点数の削減が可能となる。
According to a preferred embodiment of the present invention,
An output sprocket is provided on an output shaft protruding from the crankcase of the power unit, and a harness support sprocket cover that covers the output sprocket is provided.The harness support sprocket cover includes a coupler provided in the harness of the exhaust gas sensor. The coupler stay to be fixed is integrally formed.
By using the existing sprocket cover as a harness support sprocket cover integrally provided with a coupler stay, it is possible to reduce the number of components for fixing the coupler of the harness.
 本発明の鞍乗型車両の排気ガスセンサ配置構造によれば、
排気管集合部の屈曲部では外周側は遠心力で排気ガスの流量が高くなり、また排気管集合部として排気ガスの混合が向上し、排気ガスセンサの検出精度が向上する。
According to the exhaust gas sensor arrangement structure of the straddle-type vehicle of the present invention,
At the bent portion of the exhaust pipe assembly, the flow rate of the exhaust gas is increased by the centrifugal force on the outer peripheral side, and the mixing of the exhaust gas is improved as the exhaust pipe assembly, thereby improving the detection accuracy of the exhaust gas sensor.
本実施形態に係る自動二輪車の左側面図である。FIG. 2 is a left side view of the motorcycle according to the embodiment. 図1の自動二輪車のパワーユニットの下部の左側面と排気管を示す左側面図である。FIG. 2 is a left side view showing a lower left side of a power unit of the motorcycle in FIG. 1 and an exhaust pipe. 図2中III-III矢視による、本実施形態の自動二輪車のクランクケースから後輪にかけてのオイルパンを外した下面図である。FIG. 3 is a bottom view of the motorcycle according to the embodiment with an oil pan removed from a crankcase to a rear wheel, as viewed from arrows III-III in FIG. 2. 図2中IV-IV矢視による、排気管集合部とその前後の拡大平面図である。FIG. 4 is an enlarged plan view of the exhaust pipe assembly and the front and rear thereof, as viewed from arrows IV-IV in FIG. 2. 本実施形態の一変形例の、図2と同様に自動二輪車のパワーユニットの下部の左側面と排気管を示す左側面図である。FIG. 5 is a left side view showing a lower left side and an exhaust pipe of a lower portion of a power unit of a motorcycle according to a modification of the present embodiment, similarly to FIG. 2. 図5に示されるハーネス支持スプロケットカバーを取出して示す左面図である。FIG. 6 is a left side view showing the harness supporting sprocket cover shown in FIG. 5. 図5のハーネス支持スプロケットカバーを用い、別形態の排気管を備えた自動二輪車のパワーユニットの、下部の左側面と排気管を示す左側面図である。FIG. 6 is a left side view showing a lower left side and an exhaust pipe of a power unit of a motorcycle provided with another form of exhaust pipe using the harness support sprocket cover of FIG. 5. 図7中XIII-VIII矢視による、図7の自動二輪車における排気管の上面図である。FIG. 8 is a top view of the exhaust pipe of the motorcycle of FIG. 7, as viewed in the direction of arrows XIII-VIII in FIG. 図7の別形態の排気管を備えた自動二輪車においてクランクケースに取付けられた、図6と同様のハーネス支持スプロケットカバー等の、図7中概ねIX矢視による斜め左後下方からの斜視図である。7 is a perspective view of a harness support sprocket cover and the like similar to FIG. 6 attached to a crankcase in the motorcycle having the exhaust pipe of another form of FIG. is there.
 図1から図6に基づき、本発明の一実施形態およびその一変形例に係る鞍乗型車両の排気ガスセンサ配置構造につき説明する。
 なお、本明細書の説明および特許請求の範囲における前後左右上下等の向きは、本実施形態に係る鞍乗型車両の排気管を搭載した鞍乗型車両の向きに従うものとする。本実施形態において鞍乗型車両は自動二輪車1である。
 また、図中矢印FRは車両前方を、LHは車両左方を、RHは車両右方を、UPは車両上方を、それぞれ示す。
 また、図7から図9においては、上記実施形態の変形例と同様のハーネス支持スプロケットカバー60を設けた、別形態の排気管7′を備える自動二輪車1′について説明する。
 なお、図9は、本実施形態の変形例においても参照される。
An exhaust gas sensor arrangement structure of a straddle-type vehicle according to an embodiment of the present invention and a modification thereof will be described with reference to FIGS.
The directions such as front, rear, left, right, up, and down in the description and the claims of the present specification are in accordance with the directions of the saddle-ride type vehicle equipped with the exhaust pipe of the saddle-ride type vehicle according to the present embodiment. In this embodiment, the straddle-type vehicle is the motorcycle 1.
In the drawings, the arrow FR indicates the front of the vehicle, LH indicates the left side of the vehicle, RH indicates the right side of the vehicle, and UP indicates the upper side of the vehicle.
7 to 9, a description will be given of a motorcycle 1 'having a different form of exhaust pipe 7' provided with a harness support sprocket cover 60 similar to the modification of the above embodiment.
FIG. 9 is also referred to in a modification of the present embodiment.
 図1は本実施形態の自動二輪車1の左側面図である。
 図1に示されるように、自動二輪車1の車体フレーム2は、ヘッドパイプ20から左右に分かれてメインフレーム21,21が後方に延出し、その後部のセンターフレーム部21a,21aが下方に屈曲している。
 また、ヘッドパイプ20から後方斜め下向きにダウンフレーム22,22が延出している。
 メインフレーム21,21のセンターフレーム部21a,21aの上部屈曲部より前寄りから後方斜め上方にシートレール23が延設されている。
FIG. 1 is a left side view of the motorcycle 1 of the present embodiment.
As shown in FIG. 1, the body frame 2 of the motorcycle 1 is divided into right and left parts from a head pipe 20 so that main frames 21, 21 extend rearward, and rear center frame parts 21a, 21a are bent downward. ing.
Down frames 22, 22 extend obliquely downward and rearward from the head pipe 20.
A seat rail 23 extends obliquely upward and rearward from a position closer to the front than the upper bent portion of the center frame portions 21a of the main frames 21, 21.
 ヘッドパイプ20によって操向可能に支承されたフロントフォーク11の下端に前輪12が軸支され、フロントフォーク11には上方に延びるステアリングシャフト(不図示)を介してハンドル13が連結されている。 The front wheel 12 is pivotally supported at the lower end of a front fork 11 slidably supported by a head pipe 20, and a handle 13 is connected to the front fork 11 via a steering shaft (not shown) extending upward.
 また、センターフレーム部21aに、ピボット軸24により前端を軸支されたリヤフォーク14が後方に延び、その後端に軸支された後輪15が上下に揺動自在に設けられている。
 リヤフォーク14の下側縁とセンターフレーム部21aの下端部との間にはリヤサスペンションリンク19が設けられ、リヤサスペンションリンク19の一部とセンターフレーム部21aの上部との間にリヤサスペンション16が介装されている。
A rear fork 14 whose front end is pivotally supported by a pivot shaft 24 extends rearward, and a rear wheel 15 that is pivotally supported at its rear end is provided on the center frame portion 21a so as to be vertically swingable.
A rear suspension link 19 is provided between a lower edge of the rear fork 14 and a lower end of the center frame portion 21a, and a rear suspension 16 is provided between a part of the rear suspension link 19 and an upper portion of the center frame portion 21a. It is interposed.
 自動二輪車1には、内燃機関4を含むパワーユニット3が車体フレーム2に固定されて搭載されている。パワーユニット3は、内燃機関4のクランクケース40内の後部に変速機5を一体に収容して構成されたものであり、メインフレーム21の前側のダウンフレーム22とメインフレーム21に懸架されている。内燃機関4は、車幅方向に4つの気筒を配列する水冷直列4気筒の4ストロークサイクル内燃機関であり、そのクランク軸41を車幅方向(左右方向)に指向させている。 The motorcycle 1 has a power unit 3 including an internal combustion engine 4 fixedly mounted on a vehicle body frame 2. The power unit 3 is configured such that the transmission 5 is integrally accommodated in a rear portion inside a crankcase 40 of the internal combustion engine 4, and is suspended by a down frame 22 on the front side of the main frame 21 and the main frame 21. The internal combustion engine 4 is a water-cooled in-line four-cylinder four-stroke cycle internal combustion engine in which four cylinders are arranged in the vehicle width direction, and its crankshaft 41 is directed in the vehicle width direction (left-right direction).
 パワーユニット3の出力軸52である変速機5のカウンタ軸52は、クランクケース40の左側軸受壁を貫通して左方に突出しており、その左端部に出力スプロケット53が嵌着されて設けられている。
 出力スプロケット53と後輪15の後車軸15aに嵌着された従動スプロケット54との間に駆動チェーン55が巻き掛けられ、パワーユニット3の出力が駆動チェーン55を介して後輪15に伝達されて自動二輪車1が走行する。
 出力スプロケット53はスプロケットカバー56で覆われており、美観と安全性を向上させている。
 また、パワーユニット3の上方には、燃料タンク17がメインフレーム21に架設され、燃料タンク17の後方にシート18が、シートレール23に支持されて設けられている。
A counter shaft 52 of the transmission 5, which is an output shaft 52 of the power unit 3, protrudes leftward through a left bearing wall of the crankcase 40, and is provided with an output sprocket 53 fitted to a left end thereof. I have.
A drive chain 55 is wound around the output sprocket 53 and a driven sprocket 54 fitted on the rear axle 15a of the rear wheel 15, and the output of the power unit 3 is transmitted to the rear wheel 15 via the drive chain 55 and automatically transmitted. The motorcycle 1 runs.
The output sprocket 53 is covered with a sprocket cover 56 to improve aesthetics and safety.
Above the power unit 3, a fuel tank 17 is mounted on the main frame 21, and a seat 18 is provided behind the fuel tank 17 and supported by a seat rail 23.
 クランク軸41を回転自在に軸支するクランクケース40の上に、シリンダ軸線Cを若干前傾させて、シリンダブロック42およびシリンダヘッド43が、順次重ねられるように起立した姿勢で締結されている。シリンダヘッド43の上にはシリンダヘッドカバー44が被せられる。
 内燃機関4の前傾したシリンダヘッド43の後部から上方に吸気管47が延出し、図示しないスロットルボディを介してエアクリーナ49に接続されている。
 また、シリンダヘッド43の前部から下方に排気管7が延出し、クランクケースの下方を通ってのち、後輪15の右側を斜め上向きに延出して排気マフラ70に接続している。
 エアクリーナ49近傍には、内燃機関4等の制御を掌るECU(エンジンコントロールユニット)100が設置されている。
 クランクケース40の下部にはオイルパン46が取り付けられる。
The cylinder block 42 and the cylinder head 43 are fastened on a crankcase 40 that rotatably supports the crankshaft 41 with the cylinder axis C slightly inclined forward, so that the cylinder block 42 and the cylinder head 43 are sequentially overlapped. A cylinder head cover 44 is put on the cylinder head 43.
An intake pipe 47 extends upward from a rear portion of the cylinder head 43 that is inclined forward of the internal combustion engine 4 and is connected to an air cleaner 49 via a throttle body (not shown).
The exhaust pipe 7 extends downward from the front of the cylinder head 43, passes under the crankcase, and extends diagonally upward on the right side of the rear wheel 15 to be connected to the exhaust muffler 70.
An ECU (engine control unit) 100 that controls the internal combustion engine 4 and the like is installed near the air cleaner 49.
An oil pan 46 is attached to a lower portion of the crankcase 40.
 図2は、自動二輪車1のパワーユニット3の下部の左側面と排気管7を示す。
 なお、図2においては、図1において示されたスプロケットカバー56を外した状態で、出力スプロケット53が露出して示されている。
 本実施形態の排気管7は、シリンダヘッド43の前部側面の4つの排気ポートに上流端が接続されて、排気ガスを導出する4本の一次排気管71aと、それら4本の一次排気管71aの下流側が2本ずつ合流したユニット排気管71bとからなる上流側排気管71と、2本のユニット排気管71bに共通に接続される1本の排気管集合部72と、排気管集合部72の下流端72bの延長方向に連設され、内燃機関4の下を後方に向けて配設される触媒内設管73と、触媒内設管73に上流端が接続し、車体右側方を斜め上方に延在し下流端が排気マフラ70に接続する下流側排気管74を有している。
 なお、本実施形態と異なり、例えば内燃機関が2気筒で、2本の一次排気管71aがそのまま2本のユニット排気管71bとなって上流側排気管71を構成する等、の多様な形態も本発明に含まれる。
FIG. 2 shows the left side surface of the lower part of the power unit 3 of the motorcycle 1 and the exhaust pipe 7.
Note that FIG. 2 shows the output sprocket 53 exposed with the sprocket cover 56 shown in FIG. 1 removed.
The exhaust pipe 7 according to the present embodiment includes four primary exhaust pipes 71a that are connected to the four exhaust ports on the front side surface of the cylinder head 43 at their upstream ends to lead the exhaust gas, and the four primary exhaust pipes. An upstream exhaust pipe 71 composed of a unit exhaust pipe 71b that is joined by two at the downstream side of the exhaust pipe 71a, one exhaust pipe collecting section 72 commonly connected to the two unit exhaust pipes 71b, and an exhaust pipe collecting section A catalyst-incorporated pipe 73, which is provided in the direction of extension of the downstream end 72b of the internal combustion engine 72 and is arranged rearward below the internal combustion engine 4, has an upstream end connected to the catalyst-incorporated pipe 73, and A downstream exhaust pipe 74 extending obliquely upward and having a downstream end connected to the exhaust muffler 70 is provided.
Note that, unlike the present embodiment, there are various forms such as an internal combustion engine having two cylinders, two primary exhaust pipes 71a being directly used as two unit exhaust pipes 71b to constitute the upstream exhaust pipe 71, and the like. Included in the present invention.
 図3は、図2中III-III矢視による、本実施形態の自動二輪車1のクランクケース40から後輪15にかけてのオイルパン46を外した下面図である。
 図3に示されるように、上流側排気管71は、4本の一次排気管71aがその下流側において複数の、実施形態において2本の、ユニット排気管71bに構成され、その下流端71ba、71bbが集合して一本の排気管集合部72に挿入されている。
FIG. 3 is a bottom view of the motorcycle 1 of the present embodiment, with the oil pan 46 extending from the crankcase 40 to the rear wheel 15 removed, as viewed from arrows III-III in FIG.
As shown in FIG. 3, the upstream exhaust pipe 71 is configured such that four primary exhaust pipes 71 a are provided on the downstream side thereof in a plurality, and in the embodiment, two unit exhaust pipes 71 b, and the downstream end 71 ba, 71bb are assembled and inserted into one exhaust pipe collecting section 72.
 排気管集合部72は、上流側排気管71を合流させるため、ほぼ車両の車幅方向中央寄り、すなわち車両左右中心線Xの近傍に位置するが、排気ガスを後輪15の右側方に配設された排気マフラ70に導くため、排気管集合部72の下流側に接続する触媒内設管73と下流側排気管74は、車両中央側から車両右側方側へと傾斜配置されている。
 そのため、排気管集合部72は、車両水平方向で前方から後方に向けて右方に屈曲する屈曲部72cを有している。
The exhaust pipe collecting section 72 is located substantially near the center in the vehicle width direction of the vehicle, that is, near the vehicle left / right center line X in order to join the upstream exhaust pipe 71, but distributes exhaust gas to the right side of the rear wheel 15. In order to guide the exhaust muffler 70 provided, the catalyst internal pipe 73 and the downstream exhaust pipe 74 connected to the downstream side of the exhaust pipe collecting section 72 are arranged obliquely from the vehicle center side to the vehicle right side.
Therefore, the exhaust pipe assembly 72 has a bent portion 72c that is bent rightward from front to rear in the vehicle horizontal direction.
 下流側排気管74は、その上流端74aの下流側に主管部75と分岐管部76を有しており、主管部75から分岐管部76が分岐する分岐部77を備えている。
 分岐部77において、図2に示されるように側面視で、分岐管部76は主管部75の車両中心側に重なり、図4に示されるように主管部75と分岐管部76は共にその下流端75b、76bが、後輪15の右側部に配設された排気マフラ70の上流端70aに接続している。
The downstream side exhaust pipe 74 has a main pipe part 75 and a branch pipe part 76 on the downstream side of the upstream end 74a, and has a branch part 77 from which the branch pipe part 76 branches off from the main pipe part 75.
In the branch part 77, the branch pipe part 76 overlaps the vehicle center side of the main pipe part 75 in a side view as shown in FIG. 2, and as shown in FIG. 4, both the main pipe part 75 and the branch pipe part 76 are located downstream of the main pipe part 75. The ends 75b and 76b are connected to the upstream end 70a of the exhaust muffler 70 disposed on the right side of the rear wheel 15.
 本実施形態の自動二輪車1は、排気ガス浄化のため、触媒内設管73内の触媒73aを通過する前の排気ガス中の酸素濃度等を検知する排気ガスセンサ81が、排気管集合部72の屈曲部72cに設けられている。
 排気ガスセンサ81は、LAFセンサまたはOセンサであり、本実施形態では、触媒内設管73の下流側にも、触媒73aを通過後の排気ガスを検知する下流側排気ガスセンサ85が設けられている。
In the motorcycle 1 of the present embodiment, the exhaust gas sensor 81 that detects the oxygen concentration and the like in the exhaust gas before passing through the catalyst 73 a in the catalyst internal pipe 73 is used for exhaust gas purification. It is provided on the bent portion 72c.
The exhaust gas sensor 81 is a LAF sensor or an O 2 sensor. In the present embodiment, a downstream exhaust gas sensor 85 for detecting exhaust gas after passing through the catalyst 73 a is also provided downstream of the catalyst internal pipe 73. I have.
 なお、図2に示されるように、排気ガスセンサ81に接続した信号線のハーネス82はECU100(図1参照)に向けて、クランク軸41の左端側の発電機カバー30と出力スプロケット53との間を通り上方に配策され、所々において支持部材90で固定される。
 また、サイドスタンド25の出し入れ状態を検知するスタンドスイッチ25aからのハーネス26も同様に排気ガスセンサ81のハーネス82と並んで上方に配策され、所々において支持部材90で固定される。
As shown in FIG. 2, the harness 82 of the signal line connected to the exhaust gas sensor 81 is directed toward the ECU 100 (see FIG. 1) between the generator cover 30 on the left end side of the crankshaft 41 and the output sprocket 53. , And are fixed in some places by support members 90.
Also, the harness 26 from the stand switch 25a for detecting the state of the side stand 25 being put in and out is similarly arranged upward alongside the harness 82 of the exhaust gas sensor 81, and is fixed by the support member 90 in some places.
 排気ガスセンサ81は、排気管集合部72の屈曲部72cの外周側72caに配置されており、屈曲部72cの外周側72caでは遠心力で排気ガスの流量が高くなり、また排気管集合部72として排気ガスの混合が向上するので、そのため、排気ガスセンサ81による排気ガスの検出精度が向上している。 The exhaust gas sensor 81 is disposed on the outer peripheral side 72ca of the bent portion 72c of the exhaust pipe collecting portion 72. At the outer peripheral side 72ca of the bent portion 72c, the flow rate of the exhaust gas increases due to centrifugal force. Since the mixing of the exhaust gas is improved, the detection accuracy of the exhaust gas by the exhaust gas sensor 81 is improved.
 また、屈曲部72は車両水平方向に屈曲しており、上述の従来技術のように屈曲部を上下方向に屈曲させた場合には屈曲部の外周側に設けた排気ガスセンサは上向き、下向きに突出して、上方、下方のクリアランスの問題が生じるが、本実施形態は、屈曲部72cを車両水平方向に屈曲させたので、外周側72caにつけた排気ガスセンサ81が側方に突出するように位置し、上方、下方への突出が回避される。 Further, the bent portion 72 is bent in the vehicle horizontal direction, and when the bent portion is bent in the vertical direction as in the above-described conventional technology, the exhaust gas sensor provided on the outer peripheral side of the bent portion projects upward and downward. Thus, the problem of upper and lower clearance occurs, but in the present embodiment, since the bent portion 72c is bent in the vehicle horizontal direction, the exhaust gas sensor 81 attached to the outer peripheral side 72ca is positioned so as to protrude laterally, An upward and downward protrusion is avoided.
 図4は、図2中IV-IV矢視による、排気管集合部72とその前後の拡大平面図である。
 図4に示されるように、上流側排気管71の下流端側は複数のユニット排気管71bに構成され、排気管集合部72には複数のユニット排気管71b、本実施形態では2本のユニット排気管71bの下流端71ba、71bbが集合して挿入されている。
 排気管集合部72の屈曲部72cの外周側72caには排気ガスセンサ81が取り付けられているが、排気ガスセンサ81に近い側のユニット排気管71bの挿入長さLaは、遠い側のユニット排気管71bの挿入長さLbより短く設定されている。
 そのため、排気ガスセンサ81に遠い側のユニット排気管71bの下流端71bbから排気管集合部72に導入される排気ガスの流れが、近い側のユニット排気管71bの下流端71baに邪魔されないので、各ユニット排気管71bからの排気ガスの導入が阻害されない。
FIG. 4 is an enlarged plan view of the exhaust pipe collecting portion 72 and its front and rear portions as viewed from arrows IV-IV in FIG.
As shown in FIG. 4, the downstream end of the upstream exhaust pipe 71 is constituted by a plurality of unit exhaust pipes 71 b, and the exhaust pipe collecting section 72 includes a plurality of unit exhaust pipes 71 b, and in this embodiment, two unit exhaust pipes 71 b The downstream ends 71ba, 71bb of the exhaust pipe 71b are assembled and inserted.
An exhaust gas sensor 81 is attached to the outer peripheral side 72ca of the bent portion 72c of the exhaust pipe collecting section 72. The insertion length La of the unit exhaust pipe 71b near the exhaust gas sensor 81 is the same as the unit exhaust pipe 71b on the far side. Is set shorter than the insertion length Lb.
Therefore, the flow of the exhaust gas introduced from the downstream end 71bb of the unit exhaust pipe 71b far from the exhaust gas sensor 81 to the exhaust pipe collecting section 72 is not obstructed by the downstream end 71ba of the close unit exhaust pipe 71b. The introduction of exhaust gas from the unit exhaust pipe 71b is not hindered.
 また、図4に示されるように、排気管集合部72の下流側に連設された触媒内設管73内には触媒73aが配設されており、触媒73aの上流側端面73aaは、ユニット排気管71bの挿入方向Aに対して垂直より傾斜して面し、屈曲部72cの外周側72caに向けて傾いている。
 そのため、触媒73aの上流側端面73aaで反射した排気ガスが、屈曲部72cの外周側72caに向けて流れ、排気ガスの混合が促進されて、排気ガスセンサ81の検出精度が向上している。
As shown in FIG. 4, a catalyst 73a is provided in a catalyst internal pipe 73 connected to the downstream side of the exhaust pipe collecting section 72, and an upstream end face 73aa of the catalyst 73a is a unit. The exhaust pipe 71b faces obliquely perpendicular to the insertion direction A of the exhaust pipe 71b, and inclines toward the outer peripheral side 72ca of the bent portion 72c.
Therefore, the exhaust gas reflected on the upstream end face 73aa of the catalyst 73a flows toward the outer peripheral side 72ca of the bent portion 72c, and the mixing of the exhaust gas is promoted, and the detection accuracy of the exhaust gas sensor 81 is improved.
 図1、図2に示されるように、本実施形態において上流側排気管71の下流側の排気管集合部72と触媒内設管73は、クランクケース40の下方を巡って後方に向かって配設されるが、排気管集合部72の屈曲部72cは、オイルパン46の側部に配置されている。
 そのため、オイルパン46によって排気ガスセンサ81が保護されている。
As shown in FIGS. 1 and 2, in the present embodiment, the exhaust pipe collecting section 72 and the catalyst internal pipe 73 on the downstream side of the upstream exhaust pipe 71 are disposed rearward around the lower part of the crankcase 40. However, the bent portion 72c of the exhaust pipe collecting portion 72 is disposed on the side of the oil pan 46.
Therefore, the exhaust gas sensor 81 is protected by the oil pan 46.
 また、排気管集合部72において、車両幅方向で、オイルパン46とは逆側に屈曲部72cの外周側72caが配置されており、そのため、外周側72caに取り付けられた排気ガスセンサ81の取り外し、メンテナンスが容易となっている。 Further, in the exhaust pipe collecting section 72, the outer peripheral side 72ca of the bent portion 72c is disposed on the opposite side to the oil pan 46 in the vehicle width direction, so that the removal of the exhaust gas sensor 81 attached to the outer peripheral side 72ca, Maintenance is easy.
 図5は、本実施形態の一変形例の、図2と同様に自動二輪車1のパワーユニット3の下部の左側面と排気管7を示す左側面図である。
 本変形例においては、排気ガスセンサ81に接続したハーネス82を支持するハーネス支持スプロケットカバー60が、クランクケース(40)から突出した出力軸52に設けられた出力スプロケット53を覆うように設けられている。
 ハーネス支持スプロケットカバー60は、前方に位置する発電機カバー30の後方(図示右方)において、出力スプロケット53と巻き掛けられた駆動チェーン55を、センターフレーム部21a手前まで覆って、美観と安全性を向上させているが、さらにハーネス82等を支持する構造を備えている。
FIG. 5 is a left side view showing the lower left side of the power unit 3 of the motorcycle 1 and the exhaust pipe 7 in a modification of the present embodiment, similarly to FIG.
In this modification, a harness support sprocket cover 60 that supports a harness 82 connected to an exhaust gas sensor 81 is provided so as to cover an output sprocket 53 provided on an output shaft 52 protruding from a crankcase (40). .
The harness support sprocket cover 60 covers the drive chain 55 wound around the output sprocket 53 to the front of the center frame portion 21a behind the generator cover 30 (right side in the figure) located in front, to provide aesthetics and safety. However, a structure for supporting the harness 82 and the like is further provided.
 図6は、図5に示されるハーネス支持スプロケットカバー60を取出して示す左面図である。
 本変形例のハーネス支持スプロケットカバー60は樹脂系部材で成形されたものであり、図示されるように、出力スプロケット53の左方を覆う円状の中央部61と、駆動チェーン55の左方を覆う上部62、下部63と、上部62と下部63を繋ぐ中間部64が形成されるが、さらに、下部63から一体に下方に延出するカプラ用ステー65を備えている。カプラ用ステー65には、本変形例において前方斜め上方に向けて、上プレート状部65aと下プレート状部65bが形成されている。
 また、中央部61の前半部には、上下方向に延在し左方(図示手前)に向けて突出する立上り部66aと、立上り部66aの左方頂部(図示手前端)から前方(図示左方)に向けて屈曲するフック部66bとを備えるハーネスガイド部66が一体に形成されている。
 なお、ハーネス支持スプロケットカバー60の材質は適宜選択され、樹脂系部材に限定されない。
FIG. 6 is a left side view showing the harness support sprocket cover 60 shown in FIG.
The harness support sprocket cover 60 of the present modified example is formed of a resin-based member, and as shown, a circular central portion 61 covering the left side of the output sprocket 53, and a left side of the drive chain 55. An upper portion 62, a lower portion 63, and an intermediate portion 64 connecting the upper portion 62 and the lower portion 63 are formed, and further provided with a coupler stay 65 extending downward integrally from the lower portion 63. In the present modification, an upper plate-like portion 65a and a lower plate-like portion 65b are formed on the coupler stay 65 so as to extend obliquely forward and upward.
In the front half of the central portion 61, a rising portion 66a extending in the vertical direction and protruding toward the left (front side in the drawing), and a front portion (left side in the drawing) from the left top (the front end in the drawing) of the rising portion 66a. ) Is integrally formed with a harness guide 66 having a hook 66b that bends toward the upper side.
The material of the harness support sprocket cover 60 is appropriately selected, and is not limited to a resin-based member.
 図9は、後述の別形態の排気管7′を備えた自動二輪車1′のクランクケース40に取付けられた同様のハーネス支持スプロケットカバー60等の斜め左後下方からの斜視図であるが、本変形例のハーネス支持スプロケットカバー60も、図9に示されると同様に、中央部61の前半部に形成されるハーネスガイド部66が、上下方向に延在し左方に向けて突出する立上り部66aと、立上り部66aの左方頂部から前方に向けて屈曲するフック部66bとを備えてクランクケース40に取付けられる。
 本変形例のハーネス支持スプロケットカバー60のハーネスガイド部66の立上り形状は、図9において同様のものが参照される。
FIG. 9 is a perspective view of a similar harness support sprocket cover 60 and the like attached to a crankcase 40 of a motorcycle 1 ′ having a different form of exhaust pipe 7 ′, which will be described later. The harness support sprocket cover 60 of the modified example also has a rising part in which a harness guide part 66 formed in the front half of the central part 61 extends in the vertical direction and protrudes leftward, as shown in FIG. It is attached to the crankcase 40 with a hook 66b which is bent forward from the left top of the rising portion 66a.
The same rising shape of the harness guide portion 66 of the harness support sprocket cover 60 of this modification is referred to in FIG.
 カプラ用ステー65においては、上プレート状部65aに排気ガスセンサ81に接続したハーネス82のカプラ82aが装着されて、ハーネス82が支持され、下プレート状部65bにはサイドスタンド25のスタンドスイッチ25aからのハーネス26のカプラ26aが装着されて、ハーネス26が支持される。 In the coupler stay 65, the coupler 82a of the harness 82 connected to the exhaust gas sensor 81 is attached to the upper plate-shaped portion 65a to support the harness 82, and the lower plate-shaped portion 65b is connected to the stand switch 25a of the side stand 25. The coupler 26a of the harness 26 is mounted, and the harness 26 is supported.
 カプラ82a、カプラ26aから延設されるハーネス82、ハーネス26は並んで上方に配策されるが(図5参照)、ハーネス支持スプロケットカバー60のハーネスガイド部66によって、立上り部66aと発電機カバー30との間の間隙部45に、他の配線、チューブ類とともに保持され、ハーネスガイド部66のフック部66bによって、ハーネス82、ハーネス26等が左方(図示手前)に逸脱することが防止されている。
 本変形例においては、そのように既存のスプロケットカバー56を、カプラ用ステー65を一体に形成して設けたハーネス支持スプロケットカバー60としたことで、ハーネス82、26のカプラ82a、26aを固定する部品の部品点数の削減が可能としている。
Although the harness 82 and the harness 26 extending from the coupler 82a and the coupler 26a are arranged side by side (see FIG. 5), the rising portion 66a and the generator cover are formed by the harness guide 66 of the harness support sprocket cover 60. In the gap portion 45 between the harness guide portion 66 and the other wires and tubes, the hook portion 66b of the harness guide portion 66 prevents the harness 82, the harness 26, and the like from deviating to the left (front side in the figure). ing.
In this modification, the existing sprocket cover 56 is made a harness support sprocket cover 60 provided by integrally forming the coupler stay 65 so that the couplers 82a and 26a of the harnesses 82 and 26 are fixed. It is possible to reduce the number of parts.
 図7は、図6に示すハーネス支持スプロケットカバー60を用い、別形態の排気管7′
を備えた自動二輪車1′の、パワーユニット3の下部の左側面と排気管7′を示す左側面図である。
 別形態の自動二輪車1′は、実施形態およびその変形例の自動二輪車1に対し、排気管7′の排気ガスセンサの配置が異なる。
 また、別形態の排気管7′を備えた自動二輪車1′においても、上述の実施形態の変形例と同様に、クランクケース40から突出した出力軸52に設けられた出力スプロケット53を覆うようにハーネス支持スプロケットカバー60が設けられている。
FIG. 7 shows another form of exhaust pipe 7 'using the harness support sprocket cover 60 shown in FIG.
FIG. 5 is a left side view showing a lower left side of a power unit 3 and an exhaust pipe 7 ′ of a motorcycle 1 ′ having the same.
The motorcycle 1 'of another embodiment differs from the motorcycle 1 of the embodiment and its modifications in the arrangement of the exhaust gas sensor of the exhaust pipe 7'.
Also, in the motorcycle 1 'having the exhaust pipe 7' of another form, the output sprocket 53 provided on the output shaft 52 protruding from the crankcase 40 is covered similarly to the modification of the above-described embodiment. A harness support sprocket cover 60 is provided.
 図8は、図7中概ねVIII-VIII矢視による、排気管7′の上面図である。
 別形態の自動二輪車1′の排気管7′は、実施形態のものと同様に4気筒用のものであり、シリンダヘッド43の前部側面の4つの排気ポートに上流端が接続されて(図1参照)、排気ガスを導出する4本の一次排気管71aと、それら4本の一次排気管71aの下流側が2本ずつ合流したユニット排気管71bとからなる上流側排気管71と、2本のユニット排気管71bに共通に接続される1本の排気管集合部72と、排気管集合部72の下流端72bの延長方向に連設され、内燃機関4の下を後方に向けて配設される触媒内設管73と、触媒内設管73に上流端が接続し、車体右側方を斜め上方に延在し下流端が排気マフラ70に接続する下流側排気管74を有している(図1参照)。
 図8に示されるように、上流側排気管71は、4本の一次排気管71aがその下流側において複数の、実施形態において2本の、ユニット排気管71bに構成され、その下流端71ba、71bbが集合して一本の排気管集合部72に挿入されている。
FIG. 8 is a top view of the exhaust pipe 7 ′ taken substantially along the line VIII-VIII in FIG.
The exhaust pipe 7 'of the motorcycle 1' of another embodiment is for a four-cylinder engine as in the embodiment, and the upstream end is connected to four exhaust ports on the front side surface of the cylinder head 43 (see FIG. 1), four upstream exhaust pipes 71a for deriving exhaust gas, and two unit exhaust pipes 71b downstream of the four primary exhaust pipes 71a, and two upstream exhaust pipes 71b. One exhaust pipe collecting part 72 commonly connected to the unit exhaust pipe 71b and a downstream end 72b of the exhaust pipe collecting part 72 are connected to each other in an extending direction and disposed rearward below the internal combustion engine 4. And a downstream exhaust pipe 74 whose upstream end is connected to the catalyst internal pipe 73, extends obliquely upward on the right side of the vehicle body, and whose downstream end is connected to the exhaust muffler 70. (See FIG. 1).
As shown in FIG. 8, the upstream exhaust pipe 71 has a plurality of unit exhaust pipes 71b on the downstream side of the four primary exhaust pipes 71a, and two unit exhaust pipes 71b in the embodiment, and has downstream ends 71ba, 71bb are assembled and inserted into one exhaust pipe collecting section 72.
 排気ガスセンサは、触媒内設管73の下流側において、上述の実施形態における下流側排気ガスセンサ85を設けない。
 一方、触媒内設管73の上流側においては、上述の実施形態におけるように排気管集合部72の屈曲部72cの外周側72ca(図2参照)に1か所、排気ガスセンサ81を設けるものではなく、図8に示されるように、一次排気管71aの下流側が2本ずつ合流するユニット排気管71b毎に、排気ガスセンサ86、88が設けられている。
 すなわち、図7、図8図示のように、一次排気管71aから外側のユニット排気管71bへの合流部71abには、第1排気ガスセンサ取付孔86aが設けられ、第1排気ガスセンサ86が装着されている。
 一次排気管71aから内側のユニット排気管71bへの合流部71abには、第2排気ガスセンサ取付孔88aが設けられ、第2排気ガスセンサ88が装着されている。
The exhaust gas sensor does not include the downstream exhaust gas sensor 85 in the above-described embodiment on the downstream side of the catalyst internal pipe 73.
On the other hand, on the upstream side of the catalyst internal pipe 73, an exhaust gas sensor 81 is provided at one place on the outer peripheral side 72ca (see FIG. 2) of the bent portion 72c of the exhaust pipe collecting section 72 as in the above-described embodiment. Instead, as shown in FIG. 8, exhaust gas sensors 86 and 88 are provided for each of the unit exhaust pipes 71b where the downstream side of the primary exhaust pipe 71a merges two by two.
That is, as shown in FIGS. 7 and 8, the first exhaust gas sensor mounting hole 86a is provided at the junction 71ab from the primary exhaust pipe 71a to the outer unit exhaust pipe 71b, and the first exhaust gas sensor 86 is mounted. ing.
At a junction 71ab from the primary exhaust pipe 71a to the inner unit exhaust pipe 71b, a second exhaust gas sensor mounting hole 88a is provided, and the second exhaust gas sensor 88 is mounted.
 図9は、別形態の排気管7′を備えた自動二輪車1′のクランクケース40に取付けられた、実施形態の変形例のものと同様のハーネス支持スプロケットカバー60等の斜め左後下方からの斜視図である。
 ハーネス支持スプロケットカバー60は、上述の実施形態の変形例と同様に、クランクケース40から突出した出力軸52に設けられた出力スプロケット53を覆っている。
FIG. 9 is a perspective view of a harness supporting sprocket cover 60 and the like similar to that of the modified example of the embodiment, which is attached to the crankcase 40 of the motorcycle 1 'having the exhaust pipe 7' of another form, from the lower left rear side. It is a perspective view.
The harness support sprocket cover 60 covers an output sprocket 53 provided on an output shaft 52 protruding from the crankcase 40, similarly to the modification of the above-described embodiment.
 図9に示されるように、内側の第2排気ガスセンサ88からの信号線のハーネス89は、途中、カプラ89aを介して、ハーネス支持スプロケットカバー60のハーネスガイド部66の立上り部66aと発電機カバー30との間の間隙部45を上方に、ECU100(図1参照)に向けて配策される。
 外側の第1排気ガスセンサ86からの信号線のハーネス87は、ハーネス支持スプロケットカバー60のカプラ用ステー65の上プレート状部65aに装着されたカプラ87aに接続して支持され、カプラ87aを出たハーネス87は反転しつつ、間隙部45を上方に、ECU100(図1参照)に向けて配策される。
As shown in FIG. 9, the harness 89 of the signal line from the inner second exhaust gas sensor 88 is connected to the rising portion 66a of the harness guide 66 of the harness support sprocket cover 60 and the generator cover via a coupler 89a. It is routed upward to the ECU 100 (see FIG. 1) with a gap 45 between itself and 30.
The harness 87 of the signal line from the outer first exhaust gas sensor 86 is connected to and supported by the coupler 87a mounted on the upper plate-like portion 65a of the coupler stay 65 of the harness support sprocket cover 60, and has exited the coupler 87a. The harness 87 is routed toward the ECU 100 (see FIG. 1) with the gap 45 upward while turning over.
 また、カプラ用ステー65の下プレート状部65bには、サイドスタンド25のスタンドスイッチ25aからのハーネス26のカプラ26aが装着され、ハーネス26が支持される。
 カプラ26aを出たハーネス26は、ハーネス87とともに、間隙部45を上方に、ECU100(図1参照)に向けて配策される。
The coupler 26a of the harness 26 from the stand switch 25a of the side stand 25 is attached to the lower plate-like portion 65b of the coupler stay 65, and the harness 26 is supported.
The harness 26 exiting the coupler 26a is routed together with the harness 87 to the ECU 100 (see FIG. 1) with the gap 45 upward.
 間隙部45において、第2排気ガスセンサ88からハーネス89、第1排気ガスセンサ86からのハーネス87、スタンドスイッチ25aからのハーネス26は、その他の配線、チューブ類と共に、ハーネス支持スプロケットカバー60のハーネスガイド部66によって、その立上り部66aと発電機カバー30との間に保持され、ハーネスガイド部66のフック部66bによって、ハーネス87、ハーネス26等が左方(図示手前)に逸脱することが防止されている。
 上述の別形態の自動二輪車1′においても、そのように既存のスプロケットカバー56を、カプラ用ステー65を一体に形成して設けたハーネス支持スプロケットカバー60としたことで、ハーネス87、26のカプラ87a、26aを固定する部品の部品点数の削減が可能としている。
In the gap 45, a harness 89 from the second exhaust gas sensor 88, a harness 87 from the first exhaust gas sensor 86, and a harness 26 from the stand switch 25a, together with other wiring and tubes, are connected to the harness guide portion of the harness support sprocket cover 60. 66, it is held between the rising portion 66a and the generator cover 30, and the hook portion 66b of the harness guide portion 66 prevents the harness 87, the harness 26, and the like from deviating to the left (front side in the figure). I have.
Also in the motorcycle 1 'of the above-described another embodiment, the existing sprocket cover 56 is formed as the harness support sprocket cover 60 provided integrally with the coupler stay 65, so that the couplers of the harnesses 87 and 26 are provided. The number of parts for fixing the parts 87a and 26a can be reduced.
 また、上述の別形態の自動二輪車1′の排気管7′においては、上述の実施形態における下流側排気ガスセンサ85を設けることに代えて、触媒内設管73の上流側において、ユニット排気管71b毎に、一次排気管71aからユニット排気管71bへの合流部71abに排気ガスセンサ86、87を設けたので、上記の実施形態で特定した位置に排気ガスセンサ81を設置難い場合も、精度の高い排気ガスの検出精度を得ることが可能となる。 Further, in the exhaust pipe 7 'of the motorcycle 1' of the above-described another embodiment, instead of providing the downstream exhaust gas sensor 85 in the above-described embodiment, a unit exhaust pipe 71b is provided upstream of the catalyst internal pipe 73. Each time, the exhaust gas sensors 86 and 87 are provided at the junction 71ab from the primary exhaust pipe 71a to the unit exhaust pipe 71b. Therefore, even when it is difficult to install the exhaust gas sensor 81 at the position specified in the above embodiment, high-precision exhaust It is possible to obtain gas detection accuracy.
 以上、本発明の一実施形態とその変形例、および別形態について説明したが、本発明は前記した実施形態とその変形例に限定されるものではなく、本発明の要旨の範囲でその他種々の変更が可能である。例えば、本発明のパワーユニット、内燃機関は、自動二輪車に限定されず他種の鞍乗型車両にも幅広く適用されるものであってもよい。
なお、説明の便宜上、装置の左右配置は図示の実施形態に沿って説明したが、それに限定されず、左右配置が逆であってもよい。
As mentioned above, although one Embodiment of this invention and its modification, and another form were described, this invention is not limited to the above-mentioned embodiment and its modification, and various other things are carried out in the range of the summary of this invention. Changes are possible. For example, the power unit and the internal combustion engine of the present invention are not limited to motorcycles but may be widely applied to other types of straddle-type vehicles.
For convenience of explanation, the left and right arrangement of the apparatus has been described in accordance with the illustrated embodiment, but is not limited thereto, and the left and right arrangement may be reversed.
 1,1′…自動二輪車、2…車体フレーム、3…パワーユニット、4…内燃機関、7,7′…排気管、14…リヤフォーク、15…後輪、21…メインフレーム、21a…センターフレーム部、25…サイドスタンド、25a…サイドスタンドスイッチ、26…ハーネス、26a…カプラ、30…発電機カバー、40…クランクケース、41…クランク軸、42…シリンダブロック、43…シリンダヘッド、45…間隙部、46…オイルパン、52…出力軸(カウンタ軸)、53…出力スプロケット、54…従動スプロケット、55…駆動チェーン、56…スプロケットカバー、60…ハーネス支持スプロケットカバー、65…カプラ用ステー、65a…上プレート状部、65b…下プレート状部、66…ハーネスガイド部、66a…立上り部、66b…フック部、70…排気マフラ、70a…上流端、71…上流側排気管、71a…一次排気管、71b…ユニット排気管、72…排気管集合部、72b…下流端、72c…屈曲部、72ca…外周側、73…触媒内設管、73a…触媒、73aa…上流側端面、74…下流側排気管、74a…上流端、75…主管部、75b…下流端、76…分岐管部、76b…下流端、77…分岐部、81…排気ガスセンサ、82…ハーネス、82a…カプラ、86…第1排気ガスセンサ、86a…第1排気ガスセンサ取付孔、87…ハーネス、87a…カプラ、88…第2排気ガスセンサ、88a…第2排気ガスセンサ取付孔、89…ハーネス、89a…カプラ、100…ECU(エンジンコントロールユニット)、C…シリンダ軸線、X…車両左右中心線、A…ユニット排気管71bの挿入方向 1, 1 'motorcycle, 2 body frame, 3 power unit, 4 internal combustion engine, 7, 7' exhaust pipe, 14 rear fork, 15 rear wheel, 21 main frame, 21a center frame , 25 ... side stand, 25a ... side stand switch, 26 ... harness, 26a ... coupler, 30 ... generator cover, 40 ... crankcase, 41 ... crankshaft, 42 ... cylinder block, 43 ... cylinder head, 45 ... gap, 46 ... oil pan, 52 ... output shaft (counter shaft), 53 ... output sprocket, 54 ... driven sprocket, 55 ... drive chain, 56 ... sprocket cover, 60 ... harness support sprocket cover, 65 ... coupler stay, 65a ... upper plate Shape, 65b: lower plate-shaped portion, 66: harness guide portion, 66a: rising portion, 66b: hook portion, 70: exhaust muffler, 70a: upstream end, 71: upstream exhaust pipe, 71a ... Primary exhaust pipe, 71b: Unit exhaust pipe, 72: Exhaust pipe assembly, 72b: Downstream end, 72c: Bend, 72ca: Outer side, 73: Internal catalyst pipe, 73a: Catalyst, 73aa: Upstream end face, 74 ... downstream exhaust pipe, 74a ... upstream end, 75 ... main pipe section, 75b ... downstream end, 76 ... branch pipe section, 76b ... downstream end, 77 ... branch section, 81 ... exhaust gas sensor, 82 ... harness, 82a ... coupler, 86 ... first exhaust gas sensor, 86a ... first exhaust gas sensor mounting hole, 87 ... harness, 87a ... coupler, 88 ... second exhaust gas sensor, 88a ... second exhaust gas sensor mounting hole, 89 ... harness, 89a ... coupler, 100 ... ECU (engine control unit), C: cylinder axis, X: left-right center line of vehicle, A: insertion direction of unit exhaust pipe 71b

Claims (7)

  1.  内燃機関(4)を含むパワーユニット(3)が鞍乗型車両(1)の車体フレーム(2)に固定され、
     前記内燃機関(4)に上流端が接続されて排気ガスを導出する複数の上流側排気管(71)と、同上流側排気管(71)を合流する排気管集合部(72)と、同排気管集合部(72)に連設された触媒内設管(73)と、同触媒内設管(73)の下流端に上流端(74a)が接続する下流側排気管(74)とを有する排気管(7)を備え、同下流側排気管(74)の下流端(75b,76b)に排気マフラ(70)が接続された鞍乗型車両の排気ガスセンサ配置構造において、
     前記排気管集合部(72)は屈曲部(72c)を有し、同屈曲部(72c)の外周側(72ca)に排気ガスセンサ(81)が配置されたことを特徴とする鞍乗型車両の排気ガスセンサ配置構造。
    A power unit (3) including an internal combustion engine (4) is fixed to a body frame (2) of a saddle-ride type vehicle (1),
    A plurality of upstream exhaust pipes (71) each having an upstream end connected to the internal combustion engine (4) and leading out exhaust gas; an exhaust pipe assembly (72) joining the upstream exhaust pipe (71); An internal catalyst pipe (73) connected to the exhaust pipe assembly (72), and a downstream exhaust pipe (74) connected to the downstream end of the internal catalyst pipe (73) at the upstream end (74a). An exhaust gas sensor arrangement of a straddle-type vehicle having an exhaust pipe (7) having a downstream exhaust pipe (74) and an exhaust muffler (70) connected to a downstream end (75b, 76b) of the downstream exhaust pipe (74).
    The exhaust pipe assembly (72) has a bent portion (72c), and an exhaust gas sensor (81) is arranged on an outer peripheral side (72ca) of the bent portion (72c). Exhaust gas sensor arrangement structure.
  2.  前記屈曲部(72c)は車両水平方向に屈曲することを特徴とする請求項1に記載の鞍乗型車両の排気ガスセンサ配置構造。 The exhaust gas sensor arrangement structure for a straddle-type vehicle according to claim 1, wherein the bent portion (72c) is bent in a vehicle horizontal direction.
  3.  前記上流側排気管(71)の下流端側は複数のユニット排気管(71b)に構成され、前記排気管集合部(72)には前記複数のユニット排気管(71b)の下流端(71ba,71bb)が集合して挿入されて、前記排気ガスセンサ(81)に近い側の前記ユニット排気管(71b)の挿入長さ(La)は、遠い側のユニット排気管(71b)の挿入長さ(Lb)より短いことを特徴とする請求項1に記載の鞍乗型車両の排気ガスセンサ配置構造。 The downstream end side of the upstream side exhaust pipe (71) is constituted by a plurality of unit exhaust pipes (71b), and the exhaust pipe assembly (72) has downstream ends (71ba, 71b) of the plurality of unit exhaust pipes (71b). 71bb) are assembled and inserted, and the insertion length (La) of the unit exhaust pipe (71b) on the side closer to the exhaust gas sensor (81) is the insertion length (La) of the unit exhaust pipe (71b) on the far side. The exhaust gas sensor arrangement structure for a saddle-ride type vehicle according to claim 1, wherein the length is shorter than Lb).
  4.  前記排気管集合部(72)の下流側に連設された前記触媒内設管(73)内に触媒(73a)が配設され、同触媒(73a)の上流側端面(73aa)は、前記ユニット排気管(71b)の挿入方向に対して垂直より傾斜して面し、前記屈曲部(72c)の外周側(72ca)に向けて傾いていることを特徴とする請求項3に記載の鞍乗型車両の排気ガスセンサ配置構造。 A catalyst (73a) is provided in the catalyst internal pipe (73) connected to the downstream side of the exhaust pipe assembly (72), and the upstream end face (73aa) of the catalyst (73a) is The saddle according to claim 3, characterized in that the unit exhaust pipe (71b) faces obliquely with respect to the insertion direction of the unit exhaust pipe (71b) and inclines toward an outer peripheral side (72ca) of the bent portion (72c). Exhaust gas sensor arrangement structure for ride-on vehicles.
  5.  前記屈曲部(72c)は、オイルパン(46)の側部に配置されたことを特徴とする請求項1に記載の鞍乗型車両の排気ガスセンサ配置構造。 The arrangement according to claim 1, wherein the bent portion (72c) is disposed on a side portion of the oil pan (46).
  6.  前記排気管集合部(72)において、車両幅方向で、前記オイルパン(46)とは逆側に前記屈曲部(72c)の外周側(72ca)が配置されたことを特徴とする請求項5に記載の鞍乗型車両の排気ガスセンサ配置構造。 6. The exhaust pipe assembly (72), wherein an outer peripheral side (72ca) of the bent portion (72c) is arranged on a side opposite to the oil pan (46) in a vehicle width direction. The arrangement structure of the exhaust gas sensor of the saddle-ride type vehicle according to the above.
  7.  前記パワーユニット(3)のクランクケース(40)から突出した出力軸(52)に出力スプロケット(53)が設けられるとともに、同出力スプロケット(53)を覆うハーネス支持スプロケットカバー(60)が設けられ、
     同ハーネス支持スプロケットカバー(60)には、前記排気ガスセンサ(81)のハーネス(82)に設けられたカプラ(82a)を固定するカプラ用ステー(65)が一体に形成されたことを特徴とする請求項1ないし請求項6のいずれか一項に記載の鞍乗型車両の排気ガスセンサ配置構造。
    An output sprocket (53) is provided on an output shaft (52) protruding from a crankcase (40) of the power unit (3), and a harness support sprocket cover (60) for covering the output sprocket (53) is provided,
    The harness support sprocket cover (60) is characterized in that a coupler stay (65) for fixing a coupler (82a) provided in a harness (82) of the exhaust gas sensor (81) is integrally formed. An exhaust gas sensor arrangement structure for a saddle-ride type vehicle according to any one of claims 1 to 6.
PCT/JP2019/017737 2018-07-27 2019-04-25 Exhaust gas sensor arrangement structure for saddle-type vehicle WO2020021804A1 (en)

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