JP6216271B2 - Exhaust pipe with catalyst for saddle-ride type vehicles - Google Patents

Exhaust pipe with catalyst for saddle-ride type vehicles Download PDF

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JP6216271B2
JP6216271B2 JP2014050279A JP2014050279A JP6216271B2 JP 6216271 B2 JP6216271 B2 JP 6216271B2 JP 2014050279 A JP2014050279 A JP 2014050279A JP 2014050279 A JP2014050279 A JP 2014050279A JP 6216271 B2 JP6216271 B2 JP 6216271B2
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中村 正志
正志 中村
侑史 倉澤
侑史 倉澤
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Honda Motor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、鞍乗り型車両に搭載された内燃機関から延出される排気管であり、特に触媒が介装された触媒付き排気管に関する。   The present invention relates to an exhaust pipe extending from an internal combustion engine mounted on a saddle-ride type vehicle, and more particularly to an exhaust pipe with a catalyst in which a catalyst is interposed.

内燃機関の排気ポートから延出する排気管のうち排気ポートに近い上流側排気管に触媒を設けて、触媒が高温の排気ガスの作用を受けて速やかに活性化して浄化効率を上げようとする例がある(特許文献1参照)。   Of the exhaust pipes extending from the exhaust port of the internal combustion engine, a catalyst is provided in the upstream exhaust pipe close to the exhaust port, and the catalyst is activated quickly by the action of the high-temperature exhaust gas to increase the purification efficiency. There is an example (refer patent document 1).

特開2008−190505号公報JP 2008-190505 A

特許文献1には、内燃機関のシリンダヘッドから前方に延出した排気管が直ぐに下方に屈曲してダウンフレームに沿って延び、その下端で屈曲して後方に延びており、この排気管のダウンフレームに沿った排気ポートに近い部分にメタルハニカム触媒が介装される構造が開示されている。   In Patent Document 1, an exhaust pipe extending forward from a cylinder head of an internal combustion engine is bent downward immediately and extends along a down frame, bent at a lower end thereof, and extended rearward. A structure in which a metal honeycomb catalyst is interposed in a portion near the exhaust port along the frame is disclosed.

メタルハニカム触媒の容積は大きいので、排気管のメタルハニカム触媒の前後にメタルハニカム触媒に向かって次第に拡径するテーパ部が形成されている。
高温の排気ガスは、上流側のテーパ部で膨張しながらメタルハニカム触媒の触媒前面に作用し、メタルハニカム触媒の後面から下流側のテーパ部で収縮されて流れる。
Since the volume of the metal honeycomb catalyst is large, tapered portions that gradually increase in diameter toward the metal honeycomb catalyst are formed before and after the metal honeycomb catalyst of the exhaust pipe.
The high-temperature exhaust gas acts on the catalyst front surface of the metal honeycomb catalyst while expanding at the taper portion on the upstream side, and contracts and flows on the taper portion on the downstream side from the rear surface of the metal honeycomb catalyst.

このように、特許文献1の排気管構造では、排気の浄化効率および排気効率のある程度の向上が期待できるが、排気ガスは、メタルハニカム触媒の上流側のテーパ部で膨張し触媒前面に分散するがメタルハニカム触媒の周縁近傍とその内側とでは流速に差があって、流速に乱れがあり、同様にメタルハニカム触媒の下流側のテーパ部で収縮して流速が変化して排気抵抗となる。   As described above, the exhaust pipe structure of Patent Document 1 can be expected to improve exhaust purification efficiency and exhaust efficiency to some extent, but the exhaust gas expands at the taper portion on the upstream side of the metal honeycomb catalyst and is dispersed on the catalyst front surface. However, there is a difference in the flow velocity between the vicinity of the periphery of the metal honeycomb catalyst and the inside thereof, and the flow velocity is disturbed. Similarly, the flow velocity is changed by the taper portion on the downstream side of the metal honeycomb catalyst and exhaust resistance is generated.

したがって、メタルハニカム触媒による排気の浄化効率を大きく上げることは難しく、また排気効率をより一層向上させることは難しい。   Therefore, it is difficult to increase the exhaust purification efficiency by the metal honeycomb catalyst, and it is difficult to further improve the exhaust efficiency.

本発明は、かかる点に鑑みなされたもので、その目的とする処は、排気ガスの浄化効率と排気効率の更なる向上を図ることができる組立て性に優れた鞍乗り型車両の触媒付き排気管を供する点にある。   The present invention has been made in view of the above points, and an object of the present invention is exhaust with a catalyst for a saddle-ride type vehicle excellent in assembling ability capable of further improving exhaust gas purification efficiency and exhaust efficiency. The point is to provide a tube.

上記目的を達成するために、請求項1記載の発明は、
鞍乗り型車両(1)に搭載された内燃機関(20)の排気ポート(27)から延出され途中に触媒(54)を介装して後方に延び車体後部でマフラー(60)に至る触媒付き排気管において、
排気管(50)のうち上流側排気管(50U)は、分断された上流管部(51)と下流管部(52)が触媒(54)を囲繞した触媒外筒(53)を介して連結されて構成され、
前記上流側排気管(50U)は、前記内燃機関(20)の前記排気ポート(27)から車両前方に延出すると直ぐに上側曲り管部(51b)で下方に曲がり前記内燃機関(20)の前面に沿って直線的に下方に延びた後に、下側曲り管部(52b)で後方に曲がり前記内燃機関(20)の底面に沿って後方に延びており、
前記触媒外筒(53)は、前記上流側排気管(50U)のうち前記上側曲り管部(51b)と前記下側曲り管部(52b)との間の直線部位に介装され、
前記触媒外筒(53)の外周囲は、前記上流側排気管(50U)に支持された筒状カバー部材(55)により覆われ、
前記触媒外筒(53)は、一方の上流側端部(53a)が前記上流管部(51)に溶接固定され、他方の下流側端部(53b)が前記下流管部(52)に摺動可能に嵌合され、
前記筒状カバー部材(55)は、一方の上流側端部(55a)が前記上流管部(51)に溶接され、他方の下流側端部(55b)が前記下流管部(52)に溶接されることを特徴とする鞍乗り型車両の触媒付き排気管である。
In order to achieve the above object, the invention according to claim 1
A catalyst that extends from the exhaust port (27) of the internal combustion engine (20) mounted on the saddle-ride type vehicle (1), extends backward through the catalyst (54), and reaches the muffler (60) at the rear of the vehicle body In the attached exhaust pipe,
The upstream exhaust pipe (50U) of the exhaust pipe (50) is connected via a catalyst outer cylinder (53) in which the divided upstream pipe part (51) and downstream pipe part (52) surround the catalyst (54). Is configured,
The upstream exhaust pipe (50U) bends downward at the upper bent pipe portion (51b) as soon as it extends forward from the exhaust port (27) of the internal combustion engine (20) to the front of the internal combustion engine (20). Extending downward along a straight line, bent backward at the lower bent pipe portion (52b) and extended rearward along the bottom surface of the internal combustion engine (20),
The catalyst outer cylinder (53) is interposed in a straight part between the upper bent pipe part (51b) and the lower bent pipe part (52b) in the upstream exhaust pipe (50U),
The outer periphery of the catalyst outer cylinder (53) is covered by a cylindrical cover member (55) supported by the upstream exhaust pipe (50U),
The catalyst outer cylinder (53) has one upstream end (53a) welded and fixed to the upstream pipe (51), and the other downstream end (53b) slid to the downstream pipe (52). Movably mated,
The cylindrical cover member (55) has one upstream end (55a) welded to the upstream pipe (51) and the other downstream end (55b) welded to the downstream pipe (52). a catalyst-exhaust pipe for a saddle type vehicle, characterized in that it is.

請求項2記載の発明は、
請求項1記載の鞍乗り型車両の触媒付き排気管において、
前記上流管部(51)は、前記排気ポート(27)との接続部(51a)から同接続部(51a)の近傍に形成される拡径部(51aa)を経て前記触媒外筒(53)と略同じ外径となって延出し前記触媒外筒(53)との接続部(51c)に至ることを特徴とする。
請求項3記載の発明は、
請求項1または請求項2記載の鞍乗り型車両の触媒付き排気管において、
前記触媒外筒(53)は、一方の上流側端部(53a)が前記上流管部(51)に嵌合し、他方の下流側端部(53b)が前記下流管部(52)に嵌合して、前記上流管部(51)と前記下流管部(52)とを連結することを特徴とする。
The invention according to claim 2
The exhaust pipe with a catalyst of the saddle-ride type vehicle according to claim 1,
The upstream pipe portion (51) passes through the enlarged diameter portion (51aa) formed in the vicinity of the connection portion (51a) from the connection portion (51a) to the exhaust port (27), and the catalyst outer cylinder (53). And extending to the connecting portion (51c) with the catalyst outer cylinder (53).
The invention described in claim 3
In the exhaust pipe with a catalyst of the saddle-ride type vehicle according to claim 1 or 2 ,
The catalyst outer cylinder (53) has one upstream end (53a) fitted to the upstream pipe (51) and the other downstream end (53b) fitted to the downstream pipe (52). In addition, the upstream pipe part (51) and the downstream pipe part (52) are connected.

請求項4記載の発明は、
請求項1ないし請求項3のいずれか1項記載の鞍乗り型車両の触媒付き排気管において、
前記内燃機関(20)を支持する車体フレーム(2)のヘッドパイプ(3)から下方に若干斜め後方に傾斜して延出するダウンフレーム(5)に沿って、前記上流側排気管(50U)の前記触媒外筒(53)が設けられる前記直線部位が傾斜して配設され、
前記ダウンフレーム(5)から左右側方に上部水平部位と垂直部位と下部水平部位とで略コ字状に屈曲して突設された左右エンジンガードフレーム(31,32)のうち一方のエンジンガードフレーム(32)の前記ダウンフレーム(5)に略平行な前記垂直部位(32b)と前記ダウンフレーム(5)との間に、前記触媒外筒(53)が配置されることを特徴とする。
The invention according to claim 4
In the exhaust pipe with a catalyst of the saddle riding type vehicle according to any one of claims 1 to 3 ,
The upstream exhaust pipe (50U) along the down frame (5) extending slightly obliquely rearwardly downward from the head pipe (3) of the vehicle body frame (2) supporting the internal combustion engine (20). The straight portion where the catalyst outer cylinder (53) is provided is inclined,
One of the engine guards of the left and right engine guard frames (31, 32) projecting from the down frame (5) by being bent in a substantially U shape at the upper horizontal portion, the vertical portion, and the lower horizontal portion on the left and right sides. The catalyst outer cylinder (53) is disposed between the vertical part (32b) substantially parallel to the down frame (5) of the frame (32) and the down frame (5).

請求項5記載の発明は、
請求項4記載の鞍乗り型車両の触媒付き排気管において、
前記触媒外筒(53)を前記ダウンフレーム(5)との間に配置する一方の前記エンジンガードフレーム(32)の前記下部水平部位(32c)は、前記触媒外筒(53)の前方を回り込むように囲うことを特徴とする。
The invention according to claim 5
In the exhaust pipe with a catalyst of the saddle riding type vehicle according to claim 4 ,
The lower horizontal portion (32c) of one of the engine guard frames (32) disposed between the catalyst outer cylinder (53) and the down frame (5) wraps around the front of the catalyst outer cylinder (53). It is characterized by surrounding.

請求項2記載の鞍乗り型車両の触媒付き排気管によれば、排気管(50)のうち上流側排気管(50U)は、分断された上流管部(51)と下流管部(52)が触媒(54)を囲繞した触媒外筒(53)を介して連結されて構成され、上流管部(51)は、排気ポート(27)との接続部(51a)から同接続部(51a)の近傍に形成される拡径部(51aa)を経て触媒外筒(53)と略同じ外径となって延出し触媒外筒(53)との接続部(51c)に至るので、排気ポート(27)との接続部(51a)から延出した上流側排気管(50U)は、接続部(51a) の近傍の拡径部(51aa)で外径が触媒外筒(53)と略同じ内径に拡径した後に、上流管部(51),触媒外筒(53),下流管部(52)と略同じ内径で連続することになり、排気ガスは触媒外筒(53)内の触媒(54)全体に偏りなく作用して浄化効率を大きく向上させるとともに、触媒(54)の上流側と下流側での排気ガスの流速の乱れを無くして排気抵抗を可及的に小さくして排気効率をより一層上げて機関出力の向上を図ることができる。
また、上流管部(51)と下流管部(52)とを略同じ内径の触媒外筒(53)を介して連結することは、簡単な連結構造で容易にでき、組立て性の向上が図れる。
According to the exhaust pipe with catalyst of the saddle-ride type vehicle according to claim 2, the upstream exhaust pipe (50U) of the exhaust pipe (50) is divided into a divided upstream pipe portion (51) and downstream pipe portion (52). Are connected via a catalyst outer cylinder (53) surrounding the catalyst (54), and the upstream pipe portion (51) is connected to the exhaust port (27) from the connection portion (51a) to the same connection portion (51a). Through the enlarged diameter portion (51aa) formed in the vicinity of the catalyst outer cylinder (53) and the outer diameter of the catalyst outer cylinder (53) to reach the connection portion (51c) to the catalyst outer cylinder (53), the exhaust port ( 27) The upstream side exhaust pipe (50U) extending from the connection part (51a) to the connection part (51a) has an enlarged diameter part (51aa) in the vicinity of the connection part (51a), and the outer diameter is substantially the same as the catalyst outer cylinder (53). After the diameter is expanded, the exhaust pipe (51), the catalyst outer cylinder (53), and the downstream pipe part (52) continue to have substantially the same inner diameter, and the exhaust gas passes through the catalyst in the catalyst outer cylinder (53) ( 54) Acts evenly throughout, greatly improving the purification efficiency, and exhaust gas on the upstream and downstream sides of the catalyst (54). It can be a flow rate as small as possible the exhaust resistance by eliminating the turbulence of further raising the exhaust efficiency improved engine output.
Further, it is possible to easily connect the upstream pipe portion (51) and the downstream pipe portion (52) via the catalyst outer cylinder (53) having substantially the same inner diameter with a simple connection structure, and the assembling property can be improved. .

請求項3記載の鞍乗り型車両の触媒付き排気管によれば、触媒外筒(53)の一方の上流側端部(53a)が上流管部(51)に嵌合し、他方の下流側端部(53b)が下流管部(52)に嵌合して、上流管部(51)と下流管部(52)とを連結するので、上流管部(51)と下流管部(52)とに略同じ外径の触媒外筒(53)の両端が嵌合する簡単な連結構造とすることができ、組立て性を益々向上することができる。 According to the exhaust pipe with catalyst of the saddle-ride type vehicle according to claim 3 , one upstream end (53a) of the catalyst outer cylinder (53) is fitted to the upstream pipe (51) and the other downstream side Since the end (53b) is fitted to the downstream pipe (52) and connects the upstream pipe (51) and the downstream pipe (52), the upstream pipe (51) and the downstream pipe (52) In addition, a simple connection structure in which both ends of the catalyst outer cylinder (53) having substantially the same outer diameter can be fitted, and the assemblability can be further improved.

請求項1記載の鞍乗り型車両の触媒付き排気管によれば、上流側排気管(50U)の上側曲り管部(51b)と下側曲り管部(52b)との間の直線部位に、両端にテーパ部を有しない触媒外筒(53)が介装されるので、上流側排気管(50U)における直線部位の占める割合を小さくし、その分、上側曲り管部(51b)と下側曲り管部(52b)を大きくして排気抵抗を低減し排気ガスの流れを円滑にして機関出力を益々高めることができる。 According to the exhaust pipe with catalyst of the saddle-ride type vehicle according to claim 1, the straight portion between the upper bent pipe portion (51b) and the lower bent pipe portion (52b) of the upstream exhaust pipe (50U) Since the catalyst outer cylinder (53) having no taper at both ends is interposed, the proportion of the straight part in the upstream exhaust pipe (50U) is reduced, and the upper bent pipe part (51b) and the lower part are reduced accordingly. The bent pipe portion (52b) can be enlarged to reduce the exhaust resistance, smooth the flow of exhaust gas, and increase the engine output more and more.

請求項1記載の鞍乗り型車両の触媒付き排気管によれば、触媒外筒(53)の外周囲が上流側排気管(50U)に支持された筒状カバー部材(55)により覆われるので、触媒(54)が触媒外筒(53)とともに筒状カバー部材(55)によって2重に保護される。
上流側排気管(50U)の直線部位に介装される触媒外筒を覆う筒状カバー部材(55)は、直線的に延びる筒状体で端部を上流側排気管(50U)に支持する簡単な構成で形成することができ、取付構造を簡素化することができ、生産コストが抑えられる。
According to the exhaust pipe with catalyst of the saddle-ride type vehicle according to claim 1, the outer periphery of the catalyst outer cylinder (53) is covered by the cylindrical cover member (55) supported by the upstream exhaust pipe (50U). The catalyst (54) is double protected by the cylindrical cover member (55) together with the catalyst outer cylinder (53).
The cylindrical cover member (55) covering the catalyst outer cylinder interposed in the straight portion of the upstream side exhaust pipe (50U) is supported by the upstream side exhaust pipe (50U) with its end portion being a linearly extending cylindrical body. It can be formed with a simple configuration, the mounting structure can be simplified, and the production cost can be reduced.

請求項1記載の鞍乗り型車両の触媒付き排気管によれば、触媒外筒(53)は、一方の上流側端部(53a)が上流管部(51)に溶接固定され、他方の下流側端部(53b)が下流管部(52)に摺動可能に嵌合されるので、触媒(54)の発熱により触媒外筒(53)が熱膨張しても下流側端部(53b)と下流管部(52)との摺動可能な嵌合部により吸収され、熱応力を生じさせずに上流管部(51)と下流管部(52)の相対位置関係を略維持し、かつ触媒外筒(53)を内部に収容する筒状カバー部材(55)の一方の上流側端部(55a)が上流管部(51)に溶接され、他方の下流側端部(55b)が下流管部(52)に溶接され、互いに位置関係が殆ど変化しない上流管部(51)と下流管部(52)が筒状カバー部材(55)を介して一体化される簡単な構造で、触媒(54)の温度変化に対して排気管全体としての外形を変形させず略維持することができる。
簡単な排気管構造で、低コスト化を図ることができる。
According to the exhaust pipe with catalyst of the saddle-ride type vehicle according to claim 1 , one upstream end (53a) of the catalyst outer cylinder (53) is welded and fixed to the upstream pipe (51), and the other downstream Since the side end portion (53b) is slidably fitted to the downstream pipe portion (52), even if the catalyst outer cylinder (53) is thermally expanded due to heat generation of the catalyst (54), the downstream end portion (53b) And the downstream pipe part (52) is absorbed by the slidable fitting part, and the relative positional relationship between the upstream pipe part (51) and the downstream pipe part (52) is substantially maintained without causing thermal stress, and One upstream end (55a) of the cylindrical cover member (55) accommodating the catalyst outer cylinder (53) is welded to the upstream pipe (51), and the other downstream end (55b) is downstream. A simple structure in which the upstream pipe part (51) and the downstream pipe part (52), which are welded to the pipe part (52) and have little change in positional relationship with each other, are integrated via the cylindrical cover member (55), and the catalyst Maintain the outer shape of the exhaust pipe as a whole against deformation due to temperature changes in (54). It can be.
With a simple exhaust pipe structure, the cost can be reduced.

請求項4記載の鞍乗り型車両の触媒付き排気管によれば、ダウンフレーム(5)から側方に略コ字状に屈曲して突設されたエンジンガードフレーム(32)の垂直部位(32b)と互いに略平行なダウンフレーム(5)との間に触媒外筒(53)が配置されるので、触媒外筒(53)内の触媒(54)は、左右側方を互いに略平行なエンジンガードフレーム(32)の垂直部位(32b)とダウンフレーム(5)により効果的に防護される。 According to the exhaust pipe with a catalyst of the saddle-ride type vehicle according to claim 4, the vertical part (32b) of the engine guard frame (32) projecting from the down frame (5) by being bent in a substantially U shape laterally. ) And the down frame (5) substantially parallel to each other, the catalyst outer cylinder (53) is disposed, so that the catalyst (54) in the catalyst outer cylinder (53) It is effectively protected by the vertical part (32b) of the guard frame (32) and the down frame (5).

請求項5記載の鞍乗り型車両の触媒付き排気管によれば、触媒外筒(53)の外側を垂直部位(32b)が防護するエンジンガードフレーム(32)の下部水平部位(32c)は、触媒外筒(53)の前方を回り込むように囲うので、触媒外筒(53)内の触媒(54)は、前方もエンジンガードフレーム(32)の下部水平部位(32c)により防護される。

According to the exhaust pipe with catalyst of the saddle-ride type vehicle according to claim 5, the lower horizontal part (32c) of the engine guard frame (32) in which the vertical part (32b) protects the outside of the catalyst outer cylinder (53) is Since it surrounds the catalyst outer cylinder (53) so as to wrap around the front, the catalyst (54) in the catalyst outer cylinder (53) is also protected by the lower horizontal portion (32c) of the engine guard frame (32).

本発明の一実施の形態に係る鞍乗り型自動二輪車の全体正面図である。1 is an overall front view of a saddle-ride type motorcycle according to an embodiment of the present invention. 同鞍乗り型自動二輪車の全体側面図である。1 is an overall side view of a saddle riding type motorcycle. FIG. 同鞍乗り型自動二輪車の部分側面図である。Fig. 2 is a partial side view of the saddle riding type motorcycle. 図3のIV−IV線断面図である。It is the IV-IV sectional view taken on the line of FIG. 上流側排気管の一部断面とした側面図である。It is the side view made into the partial cross section of the upstream exhaust pipe. 同上流側排気管の触媒部分の縦断面図である。It is a longitudinal cross-sectional view of the catalyst part of the upstream exhaust pipe.

以下、本発明に係る一実施の形態について図1ないし図6に基づいて説明する。
本発明を適用した一実施の形態に係る鞍乗り型自動二輪車1の正面図を図1に示し、全体側面図を図2に示し、要部を拡大した部分側面図を図3に示す。
なお、本明細書の説明および特許請求の範囲において、前後左右の向きは、本実施の形態に係る鞍乗り型自動二輪車1の直進方向を前方とする通常の基準に従うものとする。
Hereinafter, an embodiment according to the present invention will be described with reference to FIGS.
A front view of a saddle-ride type motorcycle 1 according to an embodiment to which the present invention is applied is shown in FIG. 1, an overall side view is shown in FIG. 2, and a partial side view in which a main part is enlarged is shown in FIG.
In the description and claims of the present specification, the front-rear and left-right directions are based on a normal standard in which the straight traveling direction of the saddle-ride type motorcycle 1 according to the present embodiment is the forward direction.

本鞍乗型自動二輪車1の車体フレーム2は、ヘッドパイプ3から車幅方向中央を後方にメインフレーム4が、若干傾斜して延出した後に、下方に屈曲してメイン急傾斜部4aを形成しているとともに、ヘッドパイプ3からはさらに車幅方向中央を斜め後下方に向けてダウンフレーム5が1本延出している。   The body frame 2 of the saddle riding type motorcycle 1 has a main frame 4 extending from the head pipe 3 in the vehicle width direction rearward with a slight inclination and then bent downward to form a main steeply inclined portion 4a. In addition, one down frame 5 extends from the head pipe 3 with the center in the vehicle width direction obliquely rearward and downward.

内燃機関20におけるクランクケース21の前部が、ダウンフレーム5の下部の支持ブラケット5bに取り付けられ、クランクケース21の後部が、メインフレーム4のメイン急傾斜部4aの下部の支持ブラケット4bに取り付けられて、内燃機関20が車体フレーム2に支持される。   The front portion of the crankcase 21 in the internal combustion engine 20 is attached to the lower support bracket 5 b of the down frame 5, and the rear portion of the crankcase 21 is attached to the lower support bracket 4 b of the main steeply inclined portion 4 a of the main frame 4. Thus, the internal combustion engine 20 is supported by the vehicle body frame 2.

メインフレーム4の屈曲部からは左右一対のシートレール6が途中屈曲部を形成しながら後方に延出しており、同シートレール6の屈曲部とメイン急傾斜部4aの中央部とを連結したバックステー7がシートレール6を支持している。   A pair of left and right seat rails 6 extends rearward from the bent portion of the main frame 4 while forming a bent portion in the middle, and the back connecting the bent portion of the seat rail 6 and the central portion of the main steeply inclined portion 4a. A stay 7 supports the seat rail 6.

以上のような車体フレーム2において、ヘッドパイプ3にはフロントフォーク10が枢支され、その下端に前輪11が軸支され、フロントフォーク10の枢軸の上端に操舵ハンドル12が設けられ、メインフレーム4の下部に設けられたピボット軸13に前端を軸支されたリヤフォーク14が後方へ延出し、その後端に後輪15が軸支され、リヤフォーク14の中央部とバックステー7との間にリヤクッション16が介装されている。
メインフレーム4には燃料タンク17が左右両側に跨るように架設され、燃料タンク17の後方にシート18がシートレール6に支持されて設けられている。
In the body frame 2 as described above, the front fork 10 is pivotally supported on the head pipe 3, the front wheel 11 is pivotally supported at the lower end thereof, the steering handle 12 is provided at the upper end of the pivot of the front fork 10, and the main frame 4 A rear fork 14 pivotally supported at the front end of a pivot shaft 13 provided at the lower part of the rear shaft extends rearwardly, and a rear wheel 15 is pivotally supported at the rear end thereof, between the center portion of the rear fork 14 and the backstay 7. A rear cushion 16 is interposed.
A fuel tank 17 is installed on the main frame 4 so as to straddle the left and right sides, and a seat 18 is supported by the seat rail 6 behind the fuel tank 17.

車体フレーム2に搭載される内燃機関20は、SOHC型の単気筒4ストローク内燃機関であり、車体に対してクランクシャフトを車体幅方向に指向させ、気筒を若干前傾させて起立した姿勢で懸架される。   The internal combustion engine 20 mounted on the vehicle body frame 2 is an SOHC type single-cylinder four-stroke internal combustion engine, and is suspended in a standing posture with the crankshaft directed in the vehicle body width direction with respect to the vehicle body and the cylinder slightly tilted forward. Is done.

内燃機関20の内燃機関本体は、左右方向に指向したクランクシャフト(図示せず)を回転自在に軸支するクランクケース21の斜め上方にシリンダブロック22およびシリンダヘッド23が順次重ねられてスタッドボルト71,72により一体に締結され、シリンダヘッド23の上にはシリンダヘッドカバー24が被せられて構成され、シリンダブロック22,シリンダヘッド23,シリンダヘッドカバー24はクランクケース21から僅かに前方に前傾して突設している。   The internal combustion engine main body of the internal combustion engine 20 has a cylinder block 22 and a cylinder head 23 that are sequentially stacked on a diagonally upper side of a crankcase 21 that rotatably supports a crankshaft (not shown) oriented in the left-right direction. , 72 are integrally fastened, and a cylinder head cover 24 is covered on the cylinder head 23. The cylinder block 22, the cylinder head 23, and the cylinder head cover 24 protrude slightly forward from the crankcase 21. Has been established.

この前傾した内燃機関本体の前面に沿って、ダウンフレーム5がヘッドパイプ3から下方に若干斜め後方に傾斜して延出しており、ダウンフレーム5から左右側方に左右エンジンガードフレーム31,32がそれぞれ突設されている。   A down frame 5 extends downwardly and obliquely rearwardly from the head pipe 3 along the front surface of the forwardly inclined internal combustion engine main body, and left and right engine guard frames 31, 32 from the down frame 5 to the left and right sides. Are projected.

図1を参照して、左右エンジンガードフレーム31,32は、上部水平部位31a,32aと垂直部位31b,32bと下部水平部位31c,32cとで略コ字状に屈曲しており、ダウンフレーム5の上部に設けられた上側支持ブラケット30aに上部水平部位31a,32aの各端部が固着され、ダウンフレーム5の下部に設けられた下側支持ブラケット30bに下部水平部位31c,32cの各端部が固着されて、左右の垂直部位31b,32bを左右側方に大きく張り出して設けられる。   Referring to FIG. 1, left and right engine guard frames 31, 32 are bent in a substantially U-shape at upper horizontal portions 31a, 32a, vertical portions 31b, 32b, and lower horizontal portions 31c, 32c. End portions of the upper horizontal portions 31a and 32a are fixed to the upper support bracket 30a provided on the upper portion of the lower frame, and end portions of the lower horizontal portions 31c and 32c are attached to the lower support bracket 30b provided on the lower portion of the down frame 5. Is fixed, and the left and right vertical portions 31b and 32b are provided so as to protrude greatly to the left and right sides.

左右エンジンガードフレーム31,32の垂直部位31b,32bは、側面視(図2)でヘッドパイプ3から下方に若干斜め後方に延出したダウンフレーム5に略平行で上部から下方に若干斜め後方に傾斜している。
このダウンフレーム5から左右側方に張り出して突設された左右エンジンガードフレーム31,32により内燃機関20の前方を防護する。
The vertical parts 31b and 32b of the left and right engine guard frames 31 and 32 are substantially parallel to the down frame 5 extending slightly obliquely rearwardly downward from the head pipe 3 in a side view (FIG. 2) and slightly obliquely rearwardly from the upper part to the lower part. Inclined.
The front of the internal combustion engine 20 is protected by left and right engine guard frames 31 and 32 projecting from the down frame 5 to the left and right sides.

図2を参照して、シリンダヘッド23の燃焼室から後方に延びる吸気ポート26に接続してシリンダヘッド23の後面から吸気管40が後方に延出し、同吸気管40は、キャブレタ41を介してエアクリーナ42に連結している(図1参照)。
他方、燃焼室25から前方に延びる排気ポート27に接続してシリンダヘッド23の前面からは、排気管50が前方斜め右側に延出している。
Referring to FIG. 2, an intake pipe 40 is connected to an intake port 26 extending rearward from the combustion chamber of the cylinder head 23 and extends rearward from the rear surface of the cylinder head 23. The intake pipe 40 is connected via a carburetor 41. The air cleaner 42 is connected (see FIG. 1).
On the other hand, from the front surface of the cylinder head 23 connected to the exhaust port 27 extending forward from the combustion chamber 25, an exhaust pipe 50 extends diagonally forward to the right.

シリンダヘッド23の前面から前方斜め右側に延出した排気管50は、下方に屈曲してダウンフレーム5の右側を下方斜め後方に延びた後に後方に屈曲して内燃機関本体の下面に沿って後方に延びて、後輪15の右側に若干傾斜して前後方向に指向して配設されたマフラー60に接続されている。   The exhaust pipe 50 extending from the front surface of the cylinder head 23 obliquely forward to the right is bent downward and extends the right side of the down frame 5 obliquely backward to the rear, and then bent rearward along the lower surface of the internal combustion engine body. And is connected to a muffler 60 that is inclined slightly to the right side of the rear wheel 15 and oriented in the front-rear direction.

ここに、排気管50が、排気ポート27との接続部から下側の屈曲部までの上流側排気管50Uと、下側の屈曲部からマフラー60内に挿入される下流端のディフューザパイプ59までの下流側排気管50Lとからなるものとする。
上流側排気管50Uは、分断された上流管部51と下流管部52がメタルハニカム触媒54を囲繞した触媒外筒53を介して連結されて構成されている。
Here, the exhaust pipe 50 is connected to the upstream exhaust pipe 50U from the connection portion with the exhaust port 27 to the lower bent portion, and from the lower bent portion to the diffuser pipe 59 at the downstream end inserted into the muffler 60. The downstream exhaust pipe 50L.
The upstream side exhaust pipe 50U is configured by connecting a divided upstream pipe portion 51 and downstream pipe portion 52 via a catalyst outer cylinder 53 surrounding a metal honeycomb catalyst 54.

上流側排気管50Uの上流管部51は、排気ポート27に接続する上流接続管部51aから上側曲り管部51bで下方に曲がり触媒外筒53に嵌合する下流嵌合管部51cに至る。
上流側排気管50Uの下流管部52は、触媒外筒53に嵌合する上流嵌合管部52aから下側曲り管部52bで後方に曲がり下流側排気管50Lに連続する。
The upstream pipe portion 51 of the upstream side exhaust pipe 50U is bent downward by the upper bent pipe portion 51b from the upstream connection pipe portion 51a connected to the exhaust port 27 to the downstream fitting pipe portion 51c fitted to the catalyst outer cylinder 53.
The downstream pipe portion 52 of the upstream exhaust pipe 50U bends backward from the upstream fitting pipe portion 52a fitted to the catalyst outer cylinder 53 at the lower bent pipe portion 52b and continues to the downstream exhaust pipe 50L.

上流管部51の上側曲り管部51bから下流管部52の下側曲り管部52bまでの間は、ダウンフレーム5の右側をダウンフレーム5と略平行に下方斜め後方に直線的に延び、この直線部位にメタルハニカム触媒54を囲繞した触媒外筒53が介装される(図3参照)。   Between the upper bent pipe portion 51b of the upstream pipe portion 51 and the lower bent pipe portion 52b of the downstream pipe portion 52, the right side of the down frame 5 extends linearly downward and obliquely rearward substantially parallel to the down frame 5. A catalyst outer cylinder 53 surrounding the metal honeycomb catalyst 54 is interposed in the straight part (see FIG. 3).

排気管50は、殆どが同じ所定の外径(および内径)で構成されており、上流側排気管50Uの分断された上流管部51と下流管部52も同じ所定の外径を有し、両者間に介装される触媒外筒53は内径が上流側排気管50Uの所定の外径に略等しく、図6に示すように、触媒外筒53の上流側端部53aが上流管部51の下流嵌合管部51cに嵌合し、触媒外筒53の下流側端部53bが下流管部52の上流嵌合管部52aに嵌合する。   The exhaust pipe 50 is configured with almost the same predetermined outer diameter (and inner diameter), and the upstream pipe section 51 and the downstream pipe section 52 of the upstream exhaust pipe 50U have the same predetermined outer diameter, The inner diameter of the catalyst outer cylinder 53 interposed therebetween is substantially equal to the predetermined outer diameter of the upstream exhaust pipe 50U, and the upstream end 53a of the catalyst outer cylinder 53 is connected to the upstream pipe section 51 as shown in FIG. And the downstream end portion 53b of the catalyst outer cylinder 53 is fitted to the upstream fitting tube portion 52a of the downstream tube portion 52.

触媒外筒53の上流側端部53aは、上流管部51の下流嵌合管部51cに溶接されて一体化されるが、触媒外筒53の下流側端部53bは、下流管部52の上流嵌合管部52aに溶接されることはなく、触媒外筒53と下流管部52とは摺動可能に嵌合される。   The upstream end portion 53 a of the catalyst outer cylinder 53 is welded and integrated with the downstream fitting pipe portion 51 c of the upstream pipe portion 51, but the downstream end portion 53 b of the catalyst outer cylinder 53 is integrated with the downstream pipe portion 52. The catalyst outer cylinder 53 and the downstream pipe part 52 are slidably fitted to each other without being welded to the upstream fitting pipe part 52a.

上流管部51と下流管部52および触媒外筒53は、いずれも肉厚が薄いので、上流管部51から触媒外筒53を経て下流管部52にかけての内径(通気径)は、触媒外筒53で肉厚分の極めて僅か大きくなる程度で、通気径としては略同径で連通している。
メタルハニカム触媒54は、触媒外筒53の上流側端部53aと下流側端部53bとを除く中央部分に嵌挿されている。
Since the upstream pipe 51, the downstream pipe 52, and the catalyst outer cylinder 53 are all thin, the inner diameter (flow diameter) from the upstream pipe 51 through the catalyst outer cylinder 53 to the downstream pipe 52 is the outside of the catalyst. The tube 53 is extremely slightly thicker than the wall thickness, and communicates with substantially the same diameter as the ventilation diameter.
The metal honeycomb catalyst 54 is fitted into the central portion of the catalyst outer cylinder 53 excluding the upstream end 53a and the downstream end 53b.

触媒外筒53は、外周囲を円筒状カバー部材55によって覆われる。
図5および図6を参照して、円筒状カバー部材55は、触媒外筒53と中心軸を同じくし触媒外筒53の外側に大きく環状の空隙を存して配置され、両端部が先細にテーパして延びた上流側テーパ端部55aと下流側テーパ端部55bが形成されている。
The outer periphery of the catalyst outer cylinder 53 is covered with a cylindrical cover member 55.
Referring to FIGS. 5 and 6, the cylindrical cover member 55 has the same central axis as the catalyst outer cylinder 53 and is disposed outside the catalyst outer cylinder 53 with a large annular gap, with both ends tapered. An upstream taper end 55a and a downstream taper end 55b extending in a taper are formed.

図6に示すように、上流側テーパ端部55aは、触媒外筒53の上流側端部53aよりも上流側に位置しており、上流側テーパ端部55aの上流側開口端に上流管部51が嵌入している。
同様に、下流側テーパ端部55bは、触媒外筒53の下流側端部53bよりも下流側に位置しており、下流側テーパ端部55bの下流側開口端に下流管部52が嵌入している。
As shown in FIG. 6, the upstream taper end portion 55a is located on the upstream side of the upstream end portion 53a of the catalyst outer cylinder 53, and the upstream pipe portion is located on the upstream opening end of the upstream taper end portion 55a. 51 is inserted.
Similarly, the downstream taper end portion 55b is positioned downstream of the downstream end portion 53b of the catalyst outer cylinder 53, and the downstream pipe portion 52 is fitted into the downstream opening end of the downstream taper end portion 55b. ing.

そして、上流側テーパ端部55aの上流側開口端と上流管部51との嵌合部を溶接し、下流側テーパ端部55bの下流側開口端との嵌合部を溶接する。
筒状カバー部材55の一方の上流側テーパ端部55aの上流側開口端が上流管部51の下流部分に溶接され、他方の下流側テーパ端部55bの下流側開口端が下流管部52の上流部分に溶接されることで、筒状カバー部材55を介して上流管部51と下流管部52が一体化されている。
Then, the fitting portion between the upstream opening end of the upstream taper end portion 55a and the upstream pipe portion 51 is welded, and the fitting portion between the downstream taper end portion 55b and the downstream opening end is welded.
The upstream opening end of one upstream taper end portion 55 a of the cylindrical cover member 55 is welded to the downstream portion of the upstream pipe portion 51, and the downstream opening end of the other downstream taper end portion 55 b is the downstream pipe portion 52. By welding to the upstream portion, the upstream pipe portion 51 and the downstream pipe portion 52 are integrated via the cylindrical cover member 55.

上流側排気管50Uの上流管部51は、排気ポート27との接続部である上流接続管部51aから同上流接続管部51aの近傍に形成される拡径部51aaを経て触媒外筒53と略同じ外径となって延出し触媒外筒53との接続部である下流嵌合管部51cに至る形状を有する(図5参照)。   The upstream pipe portion 51 of the upstream side exhaust pipe 50U is connected to the catalyst outer cylinder 53 through an enlarged diameter portion 51aa formed in the vicinity of the upstream connection pipe portion 51a from the upstream connection pipe portion 51a which is a connection portion with the exhaust port 27. It has a shape that reaches substantially the same outer diameter and extends to the downstream fitting tube portion 51c that is a connecting portion with the catalyst outer cylinder 53 (see FIG. 5).

図5を参照して、上流接続管部51aの外径に等しい内径を有する円筒状のマウスカラー56とより大きい内径を有する環状板部材であるジョイント部材57とを重ね合わせたところへジョイント部材57側から縮径された上流接続管部51aを挿入しマウスカラー56に嵌入して、マウスカラー56の内周面に溶接固定する。
上流管部51は、マウスカラー56に溶接される上流接続管部51aからマウスカラー56より内径が大きいジョイント部材57の内側で拡径した拡径部51aaを経て外部に延出している。
Referring to FIG. 5, the joint member 57 is formed by superimposing a cylindrical mouth collar 56 having an inner diameter equal to the outer diameter of the upstream connecting pipe portion 51a and a joint member 57, which is an annular plate member having a larger inner diameter. The upstream connecting pipe part 51 a reduced in diameter from the side is inserted, fitted into the mouse collar 56, and fixed to the inner peripheral surface of the mouse collar 56 by welding.
The upstream pipe portion 51 extends to the outside from the upstream connection pipe portion 51 a welded to the mouse collar 56 through a diameter-enlarged portion 51 aa that is enlarged inside the joint member 57 having an inner diameter larger than that of the mouse collar 56.

シリンダヘッド23の前面に開口する排気ポート27の開口端面にマウスカラー56の端面をガスケットを介して重ねるとともに、シリンダヘッド23の排気ポート27の開口端面を挟んだ両側に突出形成されたボルトボス部(図示せず)にジョイント部材57の締結部57bを当接して、同締結部57bのボルト孔に締結ボルト58を挿入し、ボルトボス部の雌ねじ孔に螺合して緊締することで、排気ポート27の開口端に排気管50の上流端が固定される(図3参照)。   Bolt bosses that are formed on both sides of the opening end face of the exhaust port 27 of the cylinder head 23 (the end face of the mouse collar 56 overlaps the opening end face of the exhaust port 27 that opens to the front face of the cylinder head 23 via a gasket). (Not shown), the fastening portion 57b of the joint member 57 is brought into contact, the fastening bolt 58 is inserted into the bolt hole of the fastening portion 57b, and is screwed into the female screw hole of the bolt boss portion to be tightened. The upstream end of the exhaust pipe 50 is fixed to the open end (see FIG. 3).

図3および図4を参照して、排気管50の上流側排気管50Uは、シリンダヘッド23の排気ポート27から前方斜め右側に延出し、上側曲り管部51bで斜め下方に曲がり、ダウンフレーム5の右側で右エンジンガードフレーム32の垂直部位32bの左側を下方斜め後方に延びた直線部位に筒状カバー部材55が配置されている。
そして、該筒状カバー部材55の前方を、右エンジンガードフレーム32の下部水平部位32cが回り込むように囲っている(図4参照)。
Referring to FIGS. 3 and 4, the upstream side exhaust pipe 50U of the exhaust pipe 50 extends from the exhaust port 27 of the cylinder head 23 obliquely forward and to the right and bends obliquely downward at the upper curved pipe portion 51b. A cylindrical cover member 55 is disposed in a straight line portion extending obliquely rearward and downward on the left side of the vertical portion 32b of the right engine guard frame 32 on the right side.
Then, the front side of the cylindrical cover member 55 is enclosed so that the lower horizontal portion 32c of the right engine guard frame 32 turns around (see FIG. 4).

すなわち筒状カバー部材55および筒状カバー部材55内の触媒外筒53は、ダウンフレーム5と右エンジンガードフレーム32の垂直部位32bとに左右を挟まれ、右エンジンガードフレーム32の下部水平部位32cにより前方を囲われて、防護されている。   That is, the cylindrical cover member 55 and the catalyst outer cylinder 53 in the cylindrical cover member 55 are sandwiched between the down frame 5 and the vertical portion 32b of the right engine guard frame 32, and the lower horizontal portion 32c of the right engine guard frame 32. The front is enclosed and protected.

内燃機関20の排気ポート27から延出する排気管50は、排気ポート27に近い上流側排気管50Uにメタルハニカム触媒54を設けているので、メタルハニカム触媒が高温の排気ガスの作用を受けて速やかに活性化して浄化効率を上げることができる。   Since the exhaust pipe 50 extending from the exhaust port 27 of the internal combustion engine 20 is provided with the metal honeycomb catalyst 54 in the upstream exhaust pipe 50U close to the exhaust port 27, the metal honeycomb catalyst is subjected to the action of high-temperature exhaust gas. It can be activated quickly to increase purification efficiency.

そして、排気管50のうち上流側排気管50Uは、分断された上流管部51と下流管部52がメタルハニカム触媒54を囲繞した触媒外筒53を介して連結されて構成され、上流管部51は、排気ポート27との上流接続管部51aから同上流接続管部51aの近傍に形成される拡径部51aaを経て触媒外筒53と略同じ外径となって延出し触媒外筒53との下流接続管部51cに至るので、排気ポート27との接続部である上流接続管部51aから延出した上流側排気管(50U)は、上流接続管部51aの近傍の拡径部51aaで外径が触媒外筒53と略同じ内径に拡径した後に、上流管部51,触媒外筒53,下流管部52と略同じ内径で連続することになり、排気ガスは触媒外筒53内のメタルハニカム触媒54全体に偏りなく作用して浄化効率を大きく向上させるとともに、メタルハニカム触媒54の上流側と下流側での排気ガスの流速の乱れを無くして排気抵抗を可及的に小さくして排気効率をより一層上げて機関出力の向上を図ることができる。
また、上流管部51と下流管部52とを略同じ内径の触媒外筒53を介して連結することは、簡単な連結構造で容易にでき、組立て性の向上が図れる。
The upstream exhaust pipe 50U of the exhaust pipe 50 is configured by connecting the divided upstream pipe portion 51 and the downstream pipe portion 52 via a catalyst outer cylinder 53 surrounding the metal honeycomb catalyst 54, and the upstream pipe portion 51 extends from the upstream connecting pipe portion 51a to the exhaust port 27 through the enlarged diameter portion 51aa formed in the vicinity of the upstream connecting pipe portion 51a, and has an outer diameter substantially the same as that of the catalyst outer cylinder 53. Therefore, the upstream side exhaust pipe (50U) extending from the upstream connection pipe part 51a which is the connection part to the exhaust port 27 is connected to the upstream connection pipe part 51a. Thus, after the outer diameter is expanded to substantially the same inner diameter as that of the catalyst outer cylinder 53, the upstream pipe portion 51, the catalyst outer cylinder 53, and the downstream pipe portion 52 continue to have substantially the same inner diameter. It acts on the entire metal honeycomb catalyst 54 in the inside to greatly improve the purification efficiency, and at the upstream and downstream of the metal honeycomb catalyst 54 As small as possible to exhaust efficiency flow rate disturbance exhaust resistance by eliminating the exhaust gas at it is possible to further improve the engine output by increasing the.
Further, it is possible to easily connect the upstream pipe portion 51 and the downstream pipe portion 52 via the catalyst outer cylinder 53 having substantially the same inner diameter with a simple connection structure, and the assemblability can be improved.

触媒外筒53は、一方の上流側端部53aが上流管部51に嵌合し、他方の下流側端部53bが下流管部52に嵌合して、上流管部51と下流管部52とを連結するので、上流管部51と下流管部52とに略同じ外径の触媒外筒53の両端が嵌合する簡単な連結構造とすることができ、組立て性を益々向上することができる。   In the catalyst outer cylinder 53, one upstream end 53a is fitted to the upstream pipe 51, and the other downstream end 53b is fitted to the downstream pipe 52, so that the upstream pipe 51 and the downstream pipe 52 are fitted. Therefore, it is possible to provide a simple connection structure in which both ends of the catalyst outer cylinder 53 having substantially the same outer diameter are fitted to the upstream pipe portion 51 and the downstream pipe portion 52, and the assemblability can be further improved. it can.

上流側排気管50Uの上側曲り管部51bと下側曲り管部52bとの間の直線部位に、両端にテーパ部を有しない触媒外筒53が介装されるので、上流側排気管50Uにおける直線部位の占める割合を小さくし、その分、上側曲り管部51bと下側曲り管部52bを大きくして排気抵抗を低減し排気ガスの流れを円滑にして機関出力を益々高めることができる。 Since the catalyst outer cylinder 53 having no taper portions at both ends is interposed in a straight portion between the upper bent pipe portion 51b and the lower bent pipe portion 52b of the upstream exhaust pipe 50U, the upstream exhaust pipe 50U By reducing the proportion of the straight portion, the upper bent pipe portion 51b and the lower bent pipe portion 52b can be enlarged correspondingly to reduce the exhaust resistance, thereby smoothing the flow of exhaust gas and increasing the engine output.

触媒外筒53の外周囲が上流側排気管50Uに支持された筒状カバー部材55により覆われるので、メタルハニカム触媒54が触媒外筒53とともに筒状カバー部材55によって2重に保護される。
上流側排気管50Uの直線部位に介装される触媒外筒53を覆う筒状カバー部材55は、直線的に延びる筒状体で端部を上流側排気管50Uに支持する簡単な構成で形成することができ、取付構造を簡素化することができ、生産コストが抑えられる。
Since the outer periphery of the catalyst outer cylinder 53 is covered with the cylindrical cover member 55 supported by the upstream side exhaust pipe 50U, the metal honeycomb catalyst 54 is double-protected by the cylindrical cover member 55 together with the catalyst outer cylinder 53.
The cylindrical cover member 55 covering the catalyst outer cylinder 53 interposed in the straight portion of the upstream side exhaust pipe 50U is formed with a simple configuration in which the end portion is supported by the upstream side exhaust pipe 50U with a linearly extending cylindrical body. The mounting structure can be simplified and the production cost can be reduced.

触媒外筒53は、一方の上流側端部53aが上流管部51に溶接固定され、他方の下流側端部53bが下流管部52に摺動可能に嵌合されるので、メタルハニカム触媒54の発熱により触媒外筒53が熱膨張しても下流側端部53bと下流管部52との摺動可能な嵌合部により吸収され、熱応力が生じずに上流管部51と下流管部52の相対位置関係は殆ど変化しない。   The catalyst outer cylinder 53 has one upstream end 53a welded and fixed to the upstream pipe portion 51 and the other downstream end 53b slidably fitted to the downstream pipe portion 52, so that the metal honeycomb catalyst 54 Even if the catalyst outer cylinder 53 is thermally expanded due to the heat generation of the upstream pipe portion 51 and the downstream pipe portion, the downstream end portion 53b and the downstream pipe portion 52 are absorbed by the slidable fitting portion without causing thermal stress. The relative positional relationship of 52 hardly changes.

そして、触媒外筒53を内部に収容する筒状カバー部材55の一方の上流側端部55aが上流管部51に溶接され、他方の下流側端部55bが下流管部52に溶接され、触媒外筒53の熱膨張に対して互いに位置関係が殆ど変化しない上流管部51と下流管部52が筒状カバー部材55を介して一体化される簡単な構造で、メタルハニカム触媒54の温度変化に対して排気管全体としての外形を変形させず略維持することができる。
簡単な排気管構造により低コスト化を図ることができる。
Then, one upstream end 55a of the cylindrical cover member 55 that accommodates the catalyst outer cylinder 53 is welded to the upstream pipe part 51, and the other downstream end 55b is welded to the downstream pipe part 52. The temperature change of the metal honeycomb catalyst 54 is a simple structure in which the upstream pipe part 51 and the downstream pipe part 52 are integrated with each other via the cylindrical cover member 55 so that the positional relationship hardly changes with respect to the thermal expansion of the outer cylinder 53. On the other hand, the outer shape of the exhaust pipe as a whole can be substantially maintained without being deformed.
Cost reduction can be achieved by a simple exhaust pipe structure.

ダウンフレーム5から側方に略コ字状に屈曲して突設された右エンジンガードフレーム32の垂直部位32bと互いに略平行なダウンフレーム5との間に筒状カバー部材55が配置され、すなわち筒状カバー部材55内の触媒外筒53が配置されるので、触媒外筒53内のメタルハニカム触媒54は、左右側方を互いに略平行な右エンジンガードフレーム32の垂直部位32bとダウンフレーム5により効果的に防護される。   A cylindrical cover member 55 is disposed between the vertical part 32b of the right engine guard frame 32 projecting from the down frame 5 to the side in a substantially U-shape and the down frame 5 substantially parallel to each other. Since the catalyst outer cylinder 53 in the cylindrical cover member 55 is disposed, the metal honeycomb catalyst 54 in the catalyst outer cylinder 53 has a vertical portion 32b of the right engine guard frame 32 and the down frame 5 which are substantially parallel to each other on the left and right sides. Is effectively protected.

筒状カバー部材55の外側を垂直部位32bが防護する右エンジンガードフレーム32の下部水平部位32cは、筒状カバー部材55すなわち筒状カバー部材55内の触媒外筒53の前方を回り込むように囲うので、触媒外筒53内の触媒54は、前方も右エンジンガードフレーム32の下部水平部位32cにより防護される。   The lower horizontal portion 32c of the right engine guard frame 32 that protects the outside of the cylindrical cover member 55 by the vertical portion 32b surrounds the cylindrical cover member 55, that is, the front of the catalyst outer cylinder 53 in the cylindrical cover member 55. Therefore, the catalyst 54 in the catalyst outer cylinder 53 is also protected from the front by the lower horizontal portion 32c of the right engine guard frame 32.

1…鞍乗り型自動二輪車、2…車体フレーム、3…ヘッドパイプ、4…メインフレーム、5…ダウンフレーム、
20…内燃機関、21…クランクケース、22…シリンダブロック、23…シリンダヘッド、25…燃焼室、26…吸気ポート、27…排気ポート、
30a…上側支持ブラケット、30b…下側支持ブラケット、31…左エンジンガードフレーム、32…右エンジンガードフレーム、32b…垂直部位、32c…下部水平部位、
50…排気管、50U…上流側排気管、50L…下流側排気管、51…上流管部、51a…上流接続管部、51aa…拡径部、51b…上側曲り管部、51c…下流嵌合管部、52…下流管部、52a…上流嵌合管部、52b…下側曲り管部、53…触媒外筒、54…メタルハニカム触媒、55…円筒状カバー部材、56…マウスカラー、57…ジョイント部材、58…締結ボルト、59…ディフューザパイプ、60…マフラー。
1 ... saddle riding type motorcycle, 2 ... body frame, 3 ... head pipe, 4 ... main frame, 5 ... down frame,
20 ... Internal combustion engine, 21 ... Crankcase, 22 ... Cylinder block, 23 ... Cylinder head, 25 ... Combustion chamber, 26 ... Intake port, 27 ... Exhaust port,
30a ... Upper support bracket, 30b ... Lower support bracket, 31 ... Left engine guard frame, 32 ... Right engine guard frame, 32b ... Vertical part, 32c ... Lower horizontal part,
50 ... exhaust pipe, 50U ... upstream exhaust pipe, 50L ... downstream exhaust pipe, 51 ... upstream pipe section, 51a ... upstream connection pipe section, 51aa ... expanded diameter section, 51b ... upper curved pipe section, 51c ... downstream fitting Pipe part, 52 ... downstream pipe part, 52a ... upstream fitting pipe part, 52b ... lower bent pipe part, 53 ... catalyst outer cylinder, 54 ... metal honeycomb catalyst, 55 ... cylindrical cover member, 56 ... mouse collar, 57 ... Joint members, 58 ... fastening bolts, 59 ... diffuser pipes, 60 ... mufflers.

Claims (5)

鞍乗り型車両(1)に搭載された内燃機関(20)の排気ポート(27)から延出され途中に触媒(54)を介装して後方に延び車体後部でマフラー(60)に至る触媒付き排気管において、
排気管(50)のうち上流側排気管(50U)は、分断された上流管部(51)と下流管部(52)が触媒(54)を囲繞した触媒外筒(53)を介して連結されて構成され、
前記上流側排気管(50U)は、前記内燃機関(20)の前記排気ポート(27)から車両前方に延出すると直ぐに上側曲り管部(51b)で下方に曲がり前記内燃機関(20)の前面に沿って直線的に下方に延びた後に、下側曲り管部(52b)で後方に曲がり前記内燃機関(20)の底面に沿って後方に延びており、
前記触媒外筒(53)は、前記上流側排気管(50U)のうち前記上側曲り管部(51b)と前記下側曲り管部(52b)との間の直線部位に介装され、
前記触媒外筒(53)の外周囲は、前記上流側排気管(50U)に支持された筒状カバー部材(55)により覆われ、
前記触媒外筒(53)は、一方の上流側端部(53a)が前記上流管部(51)に溶接固定され、他方の下流側端部(53b)が前記下流管部(52)に摺動可能に嵌合され、
前記筒状カバー部材(55)は、一方の上流側端部(55a)が前記上流管部(51)に溶接され、他方の下流側端部(55b)が前記下流管部(52)に溶接されることを特徴とする鞍乗り型車両の触媒付き排気管。
A catalyst that extends from the exhaust port (27) of the internal combustion engine (20) mounted on the saddle-ride type vehicle (1), extends backward through the catalyst (54), and reaches the muffler (60) at the rear of the vehicle body In the attached exhaust pipe,
The upstream exhaust pipe (50U) of the exhaust pipe (50) is connected via a catalyst outer cylinder (53) in which the divided upstream pipe part (51) and downstream pipe part (52) surround the catalyst (54). Is configured,
The upstream exhaust pipe (50U) bends downward at the upper bent pipe portion (51b) as soon as it extends forward from the exhaust port (27) of the internal combustion engine (20) to the front of the internal combustion engine (20). Extending downward along a straight line, bent backward at the lower bent pipe portion (52b) and extended rearward along the bottom surface of the internal combustion engine (20),
The catalyst outer cylinder (53) is interposed in a straight part between the upper bent pipe part (51b) and the lower bent pipe part (52b) in the upstream exhaust pipe (50U),
The outer periphery of the catalyst outer cylinder (53) is covered by a cylindrical cover member (55) supported by the upstream exhaust pipe (50U),
The catalyst outer cylinder (53) has one upstream end (53a) welded and fixed to the upstream pipe (51), and the other downstream end (53b) slid to the downstream pipe (52). Movably mated,
The cylindrical cover member (55) has one upstream end (55a) welded to the upstream pipe (51) and the other downstream end (55b) welded to the downstream pipe (52). An exhaust pipe with a catalyst for a saddle-ride type vehicle.
前記上流管部(51)は、前記排気ポート(27)との接続部(51a)から同接続部(51a)の近傍に形成される拡径部(51aa)を経て前記触媒外筒(53)と略同じ外径となって延出し前記触媒外筒(53)との接続部(51c)に至ることを特徴とする請求項1記載の鞍乗り型車両の触媒付き排気管。The upstream pipe portion (51) passes through the enlarged diameter portion (51aa) formed in the vicinity of the connection portion (51a) from the connection portion (51a) to the exhaust port (27), and the catalyst outer cylinder (53). The exhaust pipe with catalyst for a saddle-ride type vehicle according to claim 1, wherein the exhaust pipe has a substantially same outer diameter and extends to a connecting portion (51c) with the catalyst outer cylinder (53). 前記触媒外筒(53)は、一方の上流側端部(53a)が前記上流管部(51)に嵌合し、他方の下流側端部(53b)が前記下流管部(52)に嵌合して、前記上流管部(51)と前記下流管部(52)とを連結することを特徴とする請求項1または請求項2記載の鞍乗り型車両の触媒付き排気管。 The catalyst outer cylinder (53) has one upstream end (53a) fitted to the upstream pipe (51) and the other downstream end (53b) fitted to the downstream pipe (52). The exhaust pipe with a catalyst for a saddle-ride type vehicle according to claim 1 or 2 , wherein the upstream pipe section (51) and the downstream pipe section (52) are connected together. 前記内燃機関(20)を支持する車体フレーム(2)のヘッドパイプ(3)から下方に若干斜め後方に傾斜して延出するダウンフレーム(5)に沿って、前記上流側排気管(50U)の前記触媒外筒(53)が設けられる前記直線部位が傾斜して配設され、
前記ダウンフレーム(5)から左右側方に上部水平部位と垂直部位と下部水平部位とで略コ字状に屈曲して突設された左右エンジンガードフレーム(31,32)のうち一方のエンジンガードフレーム(32)の前記ダウンフレーム(5)に略平行な前記垂直部位(32b)と前記ダウンフレーム(5)との間に、前記触媒外筒(53)が配置されることを特徴とする請求項1ないし請求項3のいずれか1項記載の鞍乗り型車両の触媒付き排気管。
The upstream exhaust pipe (50U) along the down frame (5) extending slightly obliquely rearwardly downward from the head pipe (3) of the vehicle body frame (2) supporting the internal combustion engine (20). The straight portion where the catalyst outer cylinder (53) is provided is inclined,
One of the engine guards of the left and right engine guard frames (31, 32) projecting from the down frame (5) by being bent in a substantially U shape at the upper horizontal portion, the vertical portion, and the lower horizontal portion on the left and right sides. between the frame (32) the down frame (5) substantially parallel to said vertical sites (32 b) and the down frame (5), wherein, wherein the catalyst outer cylinder (53) is arranged The exhaust pipe with a catalyst for a saddle-ride type vehicle according to any one of claims 1 to 3 .
前記触媒外筒(53)を前記ダウンフレーム(5)との間に配置する一方の前記エンジンガードフレーム(32)の前記下部水平部位(32c)は、前記触媒外筒(53)の前方を回り込むように囲うことを特徴とする請求項4記載の鞍乗り型車両の触媒付き排気管。 The lower horizontal portion (32c) of one of the engine guard frames (32) disposed between the catalyst outer cylinder (53) and the down frame (5) wraps around the front of the catalyst outer cylinder (53). The exhaust pipe with a catalyst for a saddle-ride type vehicle according to claim 4, wherein the exhaust pipe is enclosed in the manner described above.
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