WO2019245806A1 - Hybrid design layout to identify optical proximity correction-related systematic defects - Google Patents

Hybrid design layout to identify optical proximity correction-related systematic defects Download PDF

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Publication number
WO2019245806A1
WO2019245806A1 PCT/US2019/036640 US2019036640W WO2019245806A1 WO 2019245806 A1 WO2019245806 A1 WO 2019245806A1 US 2019036640 W US2019036640 W US 2019036640W WO 2019245806 A1 WO2019245806 A1 WO 2019245806A1
Authority
WO
WIPO (PCT)
Prior art keywords
layout
wafer
layer
processor
hybrid design
Prior art date
Application number
PCT/US2019/036640
Other languages
English (en)
French (fr)
Inventor
Allen Park
Ankit Jain
Original Assignee
Kla-Tencor Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kla-Tencor Corporation filed Critical Kla-Tencor Corporation
Priority to CN201980037056.5A priority Critical patent/CN112219271B/zh
Priority to KR1020217001725A priority patent/KR102471846B1/ko
Publication of WO2019245806A1 publication Critical patent/WO2019245806A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67242Apparatus for monitoring, sorting or marking
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/36Masks having proximity correction features; Preparation thereof, e.g. optical proximity correction [OPC] design processes
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/68Preparation processes not covered by groups G03F1/20 - G03F1/50
    • G03F1/70Adapting basic layout or design of masks to lithographic process requirements, e.g., second iteration correction of mask patterns for imaging
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70425Imaging strategies, e.g. for increasing throughput or resolution, printing product fields larger than the image field or compensating lithography- or non-lithography errors, e.g. proximity correction, mix-and-match, stitching or double patterning
    • G03F7/70433Layout for increasing efficiency or for compensating imaging errors, e.g. layout of exposure fields for reducing focus errors; Use of mask features for increasing efficiency or for compensating imaging errors
    • G03F7/70441Optical proximity correction [OPC]
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70616Monitoring the printed patterns
    • G03F7/7065Defects, e.g. optical inspection of patterned layer for defects
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/12Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/20Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
    • H01L22/24Optical enhancement of defects or not directly visible states, e.g. selective electrolytic deposition, bubbles in liquids, light emission, colour change
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/30Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/0203Particular design considerations for integrated circuits
    • H01L27/0207Geometrical layout of the components, e.g. computer aided design; custom LSI, semi-custom LSI, standard cell technique
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/30Circuit design
    • G06F30/39Circuit design at the physical level
    • G06F30/398Design verification or optimisation, e.g. using design rule check [DRC], layout versus schematics [LVS] or finite element methods [FEM]

Definitions

  • the processor cm be further configured to receive the printable layer layout and die non-printed layer layout for the wafer and to generate the hybrid design layout by incorporating at least a portion of the non-printable layer layout with die printable layer layout
  • the non-printed layer can include optical proximity correction or sub-resolution assist features.
  • the non-printed layer also can include an artificial layer that is generated by die processor.
  • a non-transitory computer-readable storage medium is provided in a third embodiment.
  • the non-transitory computer-readable storage medium comprises a hybrid design data structure.
  • the hybrid design data structure inc ludes a printable layer and a non-printed layer.
  • FIG. 3 is an exemplary diagram illustrating SRAF
  • the non-printed layer can include OPC, SRAF, an artificial layer that is generated by the processor, a static random-access memory (SRAM) marker layer, an epitaxy marker layer, an implant layer that can support inspection, or an additional layer created to support inspection.
  • one or more artificial layers can be Used fot alignment and binning purposes.
  • the artificial layer can be generated or an existing non-printed layer can be modified.
  • Implementation ibr each desist can be based on set up rules, which can be an algorithm.
  • Polygons in the artificial layer can be generated independently or can be derived from existing polygons.
  • an SRAM marker layer can be derived from existing polygons. When they repeat in a certain order that is set up as a different layer.
  • the hybrid design layout may not include OPG features because die file size may be too large, but may include scattering bars that do not print on a wafer. Without OPC features, the file itself may not be production-worthy.
  • use of the hybrid design layout can enable new grouping that was not possible using the traditional pre-OPC design approach because an algorithm like DBG can be used with the hybrid design layout to provide a new grouping scheme.
  • use of a hybrid design layout can separate SRAF-related issues from other patterning defects.
  • sensitive data from a semiconductor manufacturer is not needed. Thus, if a semiconductor manufacturer does not want to provide information or does not have the requested information, then the inspection can continue.
  • processor 202 and electronic data storage unit 203 are illustrated, more than one processor 202 and/or more than one electronic data storage unit 203 can be included.
  • Each processor 202 may be in electronic communication with one or more of the electronic data storage units 203.
  • the one or more processors 202 are communicatively coupled.
  • the one or more processors 202 may receive readings received at the beam source 201 and store the reading in the electronic data storage unit 203 of the processor 202.
  • the processor 202 and/or electronic data storage unit 203 may be part of the wafer inspection tool 200 itself or may be separate from die wafer inspection tool 200 (e.g., a standalone control unit or in a centralized quality control unit).
  • the processor 202 may be coupled to the components of the wafer inspection tool

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Geometry (AREA)
  • Evolutionary Computation (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)
PCT/US2019/036640 2018-06-21 2019-06-12 Hybrid design layout to identify optical proximity correction-related systematic defects WO2019245806A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201980037056.5A CN112219271B (zh) 2018-06-21 2019-06-12 用以识别与光学邻近校正相关的系统性缺陷的混合设计布局
KR1020217001725A KR102471846B1 (ko) 2018-06-21 2019-06-12 광학 근접도 정정 관련 시스템적 결함들을 식별하기 위한 하이브리드 설계 레이아웃

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201862688271P 2018-06-21 2018-06-21
US62/688,271 2018-06-21
US16/200,060 2018-11-26
US16/200,060 US10796065B2 (en) 2018-06-21 2018-11-26 Hybrid design layout to identify optical proximity correction-related systematic defects

Publications (1)

Publication Number Publication Date
WO2019245806A1 true WO2019245806A1 (en) 2019-12-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2019/036640 WO2019245806A1 (en) 2018-06-21 2019-06-12 Hybrid design layout to identify optical proximity correction-related systematic defects

Country Status (5)

Country Link
US (1) US10796065B2 (zh)
KR (1) KR102471846B1 (zh)
CN (1) CN112219271B (zh)
TW (1) TWI769381B (zh)
WO (1) WO2019245806A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230019641A1 (en) * 2021-07-14 2023-01-19 Taiwan Semiconductor Manufacturing Company, Ltd. Systems and methods for modeling via defect

Citations (5)

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US20060062445A1 (en) * 2004-09-14 2006-03-23 Gaurav Verma Methods, systems, and carrier media for evaluating reticle layout data
US20070035728A1 (en) * 2005-08-02 2007-02-15 Kekare Sagar A Methods and systems for detecting defects in a reticle design pattern
US20100047698A1 (en) * 2008-08-22 2010-02-25 Taiwan Semiconductor Manufacturing Company, Ltd. Hybrid multi-layer mask
US20150294057A1 (en) * 2014-04-14 2015-10-15 Taiwan Semiconductor Manufacturing Company, Ltd. Method of Fabricating an Integrated Circuit with Block Dummy for Optimized Pattern Density Uniformity
US20170186584A1 (en) * 2014-06-20 2017-06-29 Taiwan Semiconductor Manufacturing Company, Ltd. Method of fabricating an integrated circuit with a pattern density-outlier-treatment for optimized pattern density uniformity

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CN101042528B (zh) * 2006-03-20 2012-05-23 中芯国际集成电路制造(上海)有限公司 修正光学近距效应的图形分割方法
KR100877105B1 (ko) * 2007-06-27 2009-01-07 주식회사 하이닉스반도체 반도체소자의 패턴 검증 방법
JP5559957B2 (ja) * 2008-03-18 2014-07-23 株式会社日立ハイテクノロジーズ パターン測定方法及びパターン測定装置
JP2011137901A (ja) * 2009-12-28 2011-07-14 Hitachi High-Technologies Corp パターン計測条件設定装置
US8785112B2 (en) * 2011-09-24 2014-07-22 Global Foundries Inc. Reticle defect correction by second exposure
CN102445835A (zh) * 2011-10-12 2012-05-09 上海华力微电子有限公司 一种sram源漏极尺寸的光学临近修正建模方法
US10278501B2 (en) * 2014-04-25 2019-05-07 Applied Materials, Inc. Load lock door assembly, load lock apparatus, electronic device processing systems, and methods
US9754068B2 (en) * 2014-12-09 2017-09-05 Globalfoundries Inc. Method, computer readable storage medium and computer system for creating a layout of a photomask
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US10387601B2 (en) * 2015-11-26 2019-08-20 Kla-Tencor Corporation Methods to store dynamic layer content inside a design file
US9916965B2 (en) * 2015-12-31 2018-03-13 Kla-Tencor Corp. Hybrid inspectors
US10416087B2 (en) * 2016-01-01 2019-09-17 Kla-Tencor Corporation Systems and methods for defect detection using image reconstruction
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US20060062445A1 (en) * 2004-09-14 2006-03-23 Gaurav Verma Methods, systems, and carrier media for evaluating reticle layout data
US20070035728A1 (en) * 2005-08-02 2007-02-15 Kekare Sagar A Methods and systems for detecting defects in a reticle design pattern
US20100047698A1 (en) * 2008-08-22 2010-02-25 Taiwan Semiconductor Manufacturing Company, Ltd. Hybrid multi-layer mask
US20150294057A1 (en) * 2014-04-14 2015-10-15 Taiwan Semiconductor Manufacturing Company, Ltd. Method of Fabricating an Integrated Circuit with Block Dummy for Optimized Pattern Density Uniformity
US20170186584A1 (en) * 2014-06-20 2017-06-29 Taiwan Semiconductor Manufacturing Company, Ltd. Method of fabricating an integrated circuit with a pattern density-outlier-treatment for optimized pattern density uniformity

Also Published As

Publication number Publication date
CN112219271A (zh) 2021-01-12
KR102471846B1 (ko) 2022-11-28
TW202001231A (zh) 2020-01-01
US10796065B2 (en) 2020-10-06
US20190392111A1 (en) 2019-12-26
KR20210011502A (ko) 2021-02-01
CN112219271B (zh) 2022-01-28
TWI769381B (zh) 2022-07-01

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