WO2019242761A1 - 晶体硅太阳能电池及其制备方法、光伏组件 - Google Patents
晶体硅太阳能电池及其制备方法、光伏组件 Download PDFInfo
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- WO2019242761A1 WO2019242761A1 PCT/CN2019/092374 CN2019092374W WO2019242761A1 WO 2019242761 A1 WO2019242761 A1 WO 2019242761A1 CN 2019092374 W CN2019092374 W CN 2019092374W WO 2019242761 A1 WO2019242761 A1 WO 2019242761A1
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- solar cell
- crystalline silicon
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/548—Amorphous silicon PV cells
Definitions
- the present disclosure relates to the technical field of solar cells, and in particular, to a crystalline silicon solar cell, a preparation method thereof, and a photovoltaic module.
- Photovoltaic power generation which directly converts solar energy into electricity, is a clean, sustainable, and relatively cost-effective way to generate electricity.
- the crystalline silicon solar cell is an important part of the photovoltaic power generation system.
- the photoelectric conversion efficiency of the crystalline silicon solar cell has an important influence on the output power and cost of electricity of the photovoltaic power generation.
- a crystalline silicon solar cell mainly includes a front electrode, a front passivation layer, an emitter, a crystalline silicon substrate, a back passivation layer, and a back electrode disposed in this order.
- the crystalline silicon substrate may be a P-type crystalline silicon substrate or an N-type crystalline silicon substrate according to a conductivity type classification.
- the material of the front passivation layer and the back passivation layer is usually silicon oxide, silicon carbide, silicon nitride, silicon oxynitride, and the like.
- An embodiment of the present disclosure provides a crystalline silicon solar cell capable of solving the above problem of high minority carrier recombination rate in a crystalline silicon solar cell and a preparation method thereof.
- An embodiment of the present disclosure also provides a photovoltaic module based on the crystalline silicon solar cell , And the application of gallium oxide as a passivation or passivation structure in crystalline silicon solar cells.
- an embodiment of the present disclosure provides a crystalline silicon solar cell including a gallium oxide layer in direct contact with a P-type silicon layer in the crystalline silicon solar cell.
- the crystalline silicon solar cell includes: a crystalline silicon substrate having a conductivity type of N type, and an emitter layer provided on a surface of the crystalline silicon substrate and having a conductivity type of P type; the gallium oxide layer It is disposed on the emitter layer and is in direct contact with the emitter layer.
- the crystalline silicon solar cell further includes: a first cover layer provided on the gallium oxide layer, a first electrode provided on the first cover layer and in contact with the emitter layer, A surface field layer disposed on a surface of the crystalline silicon substrate opposite to the emitter layer and having an N-type conductivity, a second cover layer disposed on the surface field layer, and A second electrode on the two cover layers and in contact with the surface field layer.
- the crystalline silicon solar cell further includes: a first cover layer provided on the gallium oxide layer, a first electrode provided on the first cover layer and in contact with the emitter layer, A tunneling passivation layer disposed on a surface of the crystalline silicon substrate opposite to the emitter layer is provided on the tunneling passivation layer, and a doped silicon layer having an N-type conductivity is disposed on the The second cover layer on the doped silicon layer, and a second electrode disposed on the second cover layer and in contact with the doped silicon layer.
- the doped silicon layer covers a partial region of the tunneling passivation layer, and the second capping layer is also provided on a region of the tunneling passivation layer where the doped silicon layer is not provided.
- the thickness of the gallium oxide layer is 1 nm to 120 nm.
- the thickness of the gallium oxide layer is 10 nm to 60 nm.
- the thickness of the gallium oxide layer is 20 nm to 40 nm.
- the crystalline silicon solar cell includes: a crystalline silicon substrate having a conductivity type of P type; the gallium oxide layer is disposed on one surface of the crystalline silicon substrate and is in direct contact with the crystalline silicon substrate.
- the crystalline silicon solar cell further includes: a third cover layer provided on the gallium oxide layer, a third electrode provided on the third cover layer and in contact with the crystalline silicon substrate, An emitter layer disposed on a surface of the crystalline silicon substrate opposite to the gallium oxide layer and having an N-type conductivity; a fourth cover layer disposed on the emitter layer; and disposed on the first cover layer A fourth electrode on the four covering layers and in contact with the emitter layer.
- the crystalline silicon solar cell further includes a third electrode provided on the gallium oxide layer and a third electrode provided on the third cover layer and in contact with the crystalline silicon substrate.
- a tunneling passivation layer disposed on the emitter layer is disposed on the tunneling passivation layer.
- a doped silicon layer with a conductivity type of N-type on a siliconized layer, a fourth cover layer disposed on the doped silicon layer, and a fourth cover layer disposed on the fourth cover layer and in contact with the doped silicon A fourth electrode in contact with the layer;
- the doped silicon layer covers a partial region of the tunneling passivation layer, and the fourth capping layer is also provided on a region of the tunneling passivation layer where the doped silicon layer is not provided.
- via holes are correspondingly provided on the gallium oxide layer and the third cover layer; a region corresponding to the via hole on the surface of the crystalline silicon substrate is formed with a P-type surface field layer.
- the third electrode includes a first portion and a second portion, the first portion is linear, the second portion is disposed on a region of the third cover layer outside the first portion, and the The second part is in contact with the first part; the second part is in contact with the crystalline silicon substrate through the via hole, and forms the surface field layer on the surface of the crystalline silicon substrate corresponding to the via hole .
- the thickness of the gallium oxide layer is 1 nm to 1000 nm.
- the thickness of the gallium oxide layer is 2 nm to 150 nm.
- the thickness of the gallium oxide layer is 5 nm to 60 nm.
- the crystalline silicon solar cell includes a crystalline silicon substrate having a conductivity type of P type, a first tunneling passivation layer disposed on a surface of one side of the crystalline silicon substrate, and a first tunneling passivation layer.
- a first doped silicon layer having a conductivity type of P type on a chemical layer a gallium oxide layer disposed on the first doped silicon layer, a fifth capping layer disposed on the gallium oxide layer, and, A fifth electrode disposed on the fifth cover layer and in contact with the first doped silicon layer.
- the first doped silicon layer covers a local area of the first tunneling passivation layer, and the first tunneling passivation layer is also provided on a region where the first doped silicon layer is not provided.
- the crystalline silicon solar cell further includes: an emitter layer disposed on a surface of the crystalline silicon substrate opposite to the first tunneling passivation layer and having an N-type conductivity, disposed on the surface A sixth covering layer on the emitter layer, and a sixth electrode disposed on the sixth covering layer and in contact with the emitter layer.
- the crystalline silicon solar cell further includes: an emitter layer disposed on a surface of the crystalline silicon substrate opposite to the first tunneling passivation layer and having an N-type conductivity, disposed on the surface A second tunneling passivation layer on the emitter layer is provided on the second tunneling passivation layer, and a second doped silicon layer of conductivity type N is provided on the second doped silicon layer. A sixth covering layer thereon, and a sixth electrode disposed on the sixth covering layer and in contact with the second doped silicon layer.
- the second doped silicon layer covers a local area of the second tunneling passivation layer, and the second tunneling passivation layer is also provided on an area where the second doped silicon layer is not provided. There is the sixth covering layer.
- the thickness of the gallium oxide layer is 10 nm to 90 nm.
- an embodiment of the present disclosure provides a photovoltaic module.
- the photovoltaic module includes a cover plate, a first encapsulating film, a battery string, a second encapsulating film, and a back plate.
- a solar cell which is the aforementioned crystalline silicon solar cell.
- an embodiment of the present disclosure provides a method for preparing a crystalline silicon solar cell.
- the method includes: forming a gallium oxide layer in direct contact with a P-type silicon layer in the crystalline silicon solar cell.
- embodiments of the present disclosure provide an application of gallium oxide as a passivation structure or structure in a crystalline silicon solar cell.
- the gallium oxide is in direct contact with a P-type silicon layer of the crystalline silicon solar cell.
- the negative charge carried by the gallium oxide layer is used to chemically surface the P-type silicon layer.
- Passivation and field passivation reduce the number of dangling bonds and minority carriers of the silicon atoms on the surface of the P-type silicon layer, thereby reducing the rate of minority carrier recombination at the surface of the P-type silicon layer, increasing the voltage and current of the solar cell Improve the photoelectric conversion efficiency of solar cells, thereby increasing the output power of photovoltaic modules, reducing the cost of electricity, and improving the cost-effectiveness of photovoltaic power generation.
- the gallium oxide layer also has a wide band gap and a suitable optical refractive index, which is also conducive to improving the performance of crystalline silicon solar cells.
- FIG. 1 is a schematic structural diagram of a crystalline silicon solar cell according to an embodiment of the present disclosure
- FIG. 2 is a schematic structural diagram of a crystalline silicon solar cell including a crystalline silicon substrate having a conductivity type of N type according to an embodiment of the present disclosure
- FIG. 3 is a schematic structural diagram of another crystalline silicon solar cell including a crystalline silicon substrate having a conductivity type of N type according to an embodiment of the present disclosure
- FIG. 4 is a schematic structural diagram of a crystalline silicon solar cell including a crystalline silicon substrate having a conductivity type of P type according to an embodiment of the present disclosure
- FIG. 5 is a schematic structural diagram of another crystalline silicon solar cell including a crystalline silicon substrate having a conductivity type of P type according to an embodiment of the present disclosure
- FIG. 6 is a schematic structural diagram of an all-aluminum back-field back electrode
- FIG. 7 is a schematic structural diagram of a back electrode of a partial aluminum back field
- FIG. 8 is a schematic structural diagram of still another crystalline silicon solar cell including a crystalline silicon substrate having a conductivity type of P type according to an embodiment of the present disclosure
- FIG. 9 is a schematic structural diagram of still another crystalline silicon solar cell including a crystalline silicon substrate having a conductivity type of P type according to an embodiment of the present disclosure
- FIG. 10 is a schematic structural diagram of still another crystalline silicon solar cell including a crystalline silicon substrate having a conductivity type of P type according to an embodiment of the present disclosure.
- Improving the photoelectric conversion efficiency of crystalline silicon solar cells is an effective way to increase the output power of photovoltaic power generation and reduce the cost of electricity.
- one of the important factors limiting the photoelectric conversion efficiency of single-crystal silicon solar cells is the composite annihilation of minority carriers in solar cells.
- the composite annihilation of minority carriers will cause the loss of voltage and current of the solar cell, thereby reducing the photoelectric conversion efficiency of the cell.
- There are a large number of unsaturated dangling bonds on the surface of crystalline silicon which is a serious recombination center. Setting a passivation layer on the surface of the silicon wafer to passivate the surface of the silicon wafer can reduce the recombination probability of minority carriers on the surface of the silicon wafer, which is beneficial to improving the photoelectric conversion efficiency of the solar cell.
- embodiments of the present disclosure provide a crystalline silicon solar cell that uses gallium oxide (GaO x ) to passivate the surface of a P-type silicon layer and a method for preparing the same, and also provides a crystalline silicon solar cell based on the crystalline silicon solar cell.
- GaO x gallium oxide
- Photovoltaic modules and gallium oxide as passivation or passivation structure in crystalline silicon solar cells.
- FIG. 1 illustrates a structure of a crystalline silicon solar cell provided by an embodiment of the present disclosure.
- the crystalline silicon solar cell provided by an embodiment of the present disclosure includes a direct contact with a P-type silicon layer in the crystalline silicon solar cell.
- Gallium oxide layer X is a direct contact with a P-type silicon layer in the crystalline silicon solar cell.
- the gallium oxide layer X has a negative charge, which can chemically and field passivate the surface of the P-type silicon layer. Therefore, setting a gallium oxide layer X in direct contact with the P-type silicon layer on the surface of the P-type silicon layer can effectively reduce P
- the number of dangling bonds and minority carriers of the silicon atoms on the surface of the silicon-type silicon layer reduces the recombination rate of minority carriers at the surface of the P-type silicon layer, increases the voltage and current of the solar cell, and improves the photoelectric conversion efficiency of the solar cell. Improve the output power of photovoltaic modules, reduce the cost of electricity, and improve the cost-effectiveness of photovoltaic power generation.
- the gallium oxide layer X also has a wide band gap and a suitable optical refractive index, which is also conducive to improving the performance of the crystalline silicon solar cell.
- the embodiment of the present disclosure also provides a method for preparing the above-mentioned crystalline silicon solar cell, and specifically includes a step of forming a gallium oxide layer X in direct contact with a P-type silicon layer in the crystalline silicon solar cell.
- the positions of the gallium oxide layer X and the thickness of the gallium oxide layer X are also different.
- the structure of the crystalline silicon solar cell provided by the embodiments of the present disclosure and the method for preparing the same will be further described in combination with a specific crystalline silicon solar cell structure.
- FIG. 2 illustrates a structure of a crystalline silicon solar cell including an N-type crystalline silicon substrate.
- the crystalline silicon solar cell provided in this embodiment includes:
- N-type crystalline silicon substrate 1 N-type crystalline silicon substrate 1
- An emitter layer 2 disposed on a surface of the crystalline silicon substrate 1 and having a conductivity type of P type,
- a first electrode 51 provided on the first cover layer 41 and in contact with the emitter layer 2,
- a surface field layer 3 disposed on the surface of the crystalline silicon substrate 1 opposite to the emitter layer 2 and having an N-type conductivity
- a second electrode 52 is provided on the second cover layer 42 and is in contact with the surface field layer 3.
- the P-type silicon layer is an emitter layer 2 having a conductivity type of P-type and disposed on the surface of the N-type crystalline silicon substrate 1 side. Therefore, in this embodiment, A gallium oxide layer X is provided on the emitter layer 2.
- the N-type crystalline silicon substrate 1 may be single crystal silicon or polycrystalline silicon, and the resistivity may be 0.1 ⁇ ⁇ cm to 10 ⁇ ⁇ cm (for example, 0.1 ⁇ ⁇ cm, 0.2 ⁇ ⁇ cm, 0.3 ⁇ ⁇ cm, 0.4 ⁇ ⁇ cm, 0.5 ⁇ ⁇ cm, 0.6 ⁇ ⁇ cm, 0.7 ⁇ ⁇ cm, 0.8 ⁇ ⁇ cm, 0.9 ⁇ ⁇ cm, 1 ⁇ ⁇ cm, 2 ⁇ ⁇ cm, 3 ⁇ ⁇ cm, 4 ⁇ ⁇ cm, 5 ⁇ ⁇ cm, 6 ⁇ ⁇ cm, 7 ⁇ ⁇ cm, 8 ⁇ ⁇ cm, 9 ⁇ ⁇ cm, 10 ⁇ ⁇ cm, etc.).
- the emitter layer 2 may be located on the front side (that is, the light receiving surface) of the crystalline silicon substrate 1 or on the back side (that is, the backlight surface) of the crystalline silicon substrate 1. Accordingly, the surface field layer 3 may be located on the back of the crystalline silicon substrate 1, or It may be on the front side of the crystalline silicon substrate 1.
- the emitter layer 2 can be obtained by doping the N-type crystalline silicon substrate 1 with a P-type doping element (usually a Group III element, including but not limited to boron), and its block resistance value can be 40 ⁇ / ⁇ ⁇ 200 ⁇ / ⁇ (e.g.
- the surface field layer 3 can be obtained by doping an N-type crystalline silicon substrate 1 with an N-type doping element (usually a Group V element, including but not limited to phosphorus), and its block resistance can be 20 ⁇ / ⁇ ⁇ 500 ⁇ / ⁇ , Such as 20 ⁇ / ⁇ , 30 ⁇ / ⁇ , 40 ⁇ / ⁇ , 50 ⁇ / ⁇ , 60 ⁇ / ⁇ , 70 ⁇ / ⁇ , 80 ⁇ / ⁇ , 90 ⁇ / ⁇ , 100 ⁇ / ⁇ , 150 ⁇ / ⁇ , 200 ⁇ / ⁇ , 250 ⁇ / ⁇ , 300 ⁇ / ⁇ , 350 ⁇ / ⁇ , 400 ⁇ / ⁇ , 450 ⁇ / ⁇ , 500 ⁇ / ⁇ and so on.
- an N-type doping element usually a Group V element, including but not limited to phosphorus
- the thickness of the gallium oxide layer X (that is, the size indicated by T1 in FIG. 2) may be 1 nm to 120 nm, for example, 1 nm, 2 nm, 3 nm, 4 nm, 5 nm, 6 Nano, 7 nano, 8 nano, 9 nano, 10 nano, 15 nano, 20 nano, 25 nano, 30 nano, 35 nano, 40 nano, 45 nano, 50 nano, 55 nano, 60 nano, 65 nano, 70 nano, 75nm, 80nm, 85nm, 90nm, 95nm, 100nm, 105nm, 110nm, 115nm, 120nm, etc.
- the thickness of the gallium oxide layer X may be 10 nm to 60 nm; more preferably, the thickness of the gallium oxide layer X may be 20 nm to 40 nm.
- the first cover layer 41 may include at least one of a silicon nitride (SiN x ) layer, a silicon oxynitride (SiO x N y ) layer, a silicon oxide (SiO x ) layer, and a silicon carbide (SiC x ) layer. It is a single silicon nitride layer, a single silicon oxynitride layer, a single silicon oxide layer, or a single silicon carbide layer. It can also be two kinds of silicon nitride layer, silicon oxynitride layer, silicon oxide layer, and silicon carbide layer. Or two or more stacked settings.
- the overall thickness of the first covering layer 41 (that is, the thickness indicated by T2 in FIG.
- the thickness of each layer is not strictly required, and can be set as required, as long as the overall thickness meets the requirements.
- the second cover layer 42 includes at least one of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer. That is, the second cover layer 42 may be a separate silicon nitride layer or a separate silicon oxynitride layer.
- the separate silicon oxide layer and the separate silicon carbide layer may also be two or more layers of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer.
- the overall thickness of the second cover layer 42 (that is, the size indicated by T3 in FIG.
- the second cover layer 42 may be 30 nm to 200 nm, such as 30 nm, 35 nm, 40 nm, 45 nm, 50 nm, 55 nm, 60 nm, 65 Nanometer, 70 nanometer, 75 nanometer, 80 nanometer, 85 nanometer, 90 nanometer, 95 nanometer, 100 nanometer, 105 nanometer, 110 nanometer, 115 nanometer, 120 nanometer, 125 nanometer, 130 nanometer, 135 nanometer.
- the thickness of each layer is not strictly required, and can be set as required, as long as the overall thickness meets the requirements.
- the first electrode 51 and the second electrode 52 may be metal electrodes (such as a silver electrode). Accordingly, the contact between the first electrode 51 and the emitter layer 2 is an ohmic contact, and the contact between the second electrode 52 and the surface field layer 3 is The contact is ohmic.
- Both the first electrode 51 and the second electrode 52 can adopt electrodes of a gate line structure (including a main gate line and a sub-gate line), thereby achieving double-sided power generation.
- the square resistance value of the region corresponding to the first electrode 51 of the emitter layer 2 may be greater than the square resistance value of other regions (ie, the selective emitter), and the square of the area corresponding to the second electrode 52 on the surface field layer 3
- the resistance value can also be greater than the square resistance value (ie, selective surface field) in other regions, thereby improving the photoelectric conversion efficiency of the crystalline silicon solar cell.
- the method for preparing a crystalline silicon solar cell mainly includes cleaning and texturing the front surface of the crystalline silicon substrate 1, forming an emitter layer 2, flattening the back surface of the crystalline silicon substrate 1, forming a surface field layer 3, forming a gallium oxide layer X, forming The first cover layer 41 and the second cover layer 42, the steps of forming the first electrode 51 and the second electrode 52, and the like.
- the crystalline silicon substrate 1 can be cleaned with a mixed aqueous solution of sodium hydroxide (NaOH) and hydrogen peroxide (H 2 O 2 ) to remove surface contaminants and damaged layers.
- NaOH sodium hydroxide
- H 2 O 2 hydrogen peroxide
- the alkaline etching solution can be used for texturing, and the acidic etching solution can also be used for texturing.
- the alkaline etching solution can be an aqueous sodium hydroxide solution.
- the reflectance on the surface of the single crystal silicon wafer after texturing can be 10% to 18% (for example, 10%, 11%, 12%, 13%, 14%, 15%, 16 %, 17%, 18%, etc.), the reflectance of the surface of the polycrystalline silicon wafer may be 6% to 20% (for example, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14 %, 15%, 16%, 17%, 18%, 19%, 20%, etc.).
- the emitter layer 2 may be formed by diffusion (such as furnace tube boron diffusion), deposition of a doped layer containing a doping source (such as borosilicate glass BSG) and annealing, or ion implantation (such as implantation of boron ions) and annealing.
- a doping source such as borosilicate glass BSG
- ion implantation such as implantation of boron ions
- the back surface of the crystalline silicon substrate 1 can be leveled by a chemical solution to appropriately reduce the specific surface area of the back surface of the crystalline silicon substrate 1, and then the crystalline silicon substrate is washed with hydrofluoric acid (such as an aqueous solution of HF).
- the chemical solution may be an alkali solution, including but not limited to a tetramethylammonium hydroxide (TMAH) solution, a sodium hydroxide (NaOH) solution, a potassium hydroxide (KOH), etc., and the concentration of the alkali solution may be adjusted as required; It can also be an acid solution, such as a mixed solution of nitric acid (HNO 3 ), hydrofluoric acid (HF) and sulfuric acid (H 2 SO 4 ). The concentration of each acid solution in the mixed solution and the ratio of each acid solution can also be determined according to Need to be adjusted.
- TMAH tetramethylammonium hydroxide
- NaOH sodium hydroxide
- KOH potassium hydroxide
- the surface field layer 3 can be formed by diffusion (such as furnace tube phosphorus diffusion), deposition of a doped layer containing a doping source (such as phosphosilicate glass PSG) and annealing, or ion implantation (such as phosphorus ion implantation) and annealing.
- a doping source such as phosphosilicate glass PSG
- ion implantation such as phosphorus ion implantation
- the gallium oxide layer X can be formed by a single atomic layer deposition method (ALD), a plasma enhanced chemical vapor deposition method (PECVD), an atmospheric chemical vapor deposition method (APCVD) Or low pressure chemical vapor deposition (Low Pressure Chemical Vapor Deposition, LPCVD). After the gallium oxide layer X is deposited, an annealing step may be performed.
- ALD atomic layer deposition method
- PECVD plasma enhanced chemical vapor deposition method
- APCVD atmospheric chemical vapor deposition method
- LPCVD low pressure chemical vapor deposition
- the first cover layer 41 and the second cover layer 42 may also be formed by ALD, PECVD, APCVD, LPCVD, or the like. When the first cover layer 41 and the second cover layer 42 have the same composition, they can be formed simultaneously.
- the first electrode 51 and the second electrode 52 can be formed by a method of screen-printing an electrode paste and quickly sintering at a high temperature.
- the sintering temperature may be 600 ° C to 900 ° C (for example, 600 ° C, 650 ° C, 700 ° C, 750 ° C, 800 ° C, 850 ° C, 900 ° C, etc.), and the sintering time may be 10 seconds to 3 minutes, such as 10 seconds, 20 seconds, 30 seconds, 40 seconds, 60 seconds, 70 seconds, 80 seconds, 90 seconds, 100 seconds, 110 seconds, 120 seconds, 130 seconds, 140 seconds, 150 seconds, 160 seconds, 170 seconds, 180 seconds, etc.
- FIG. 3 shows the structure of another crystalline silicon solar cell including an N-type crystalline silicon substrate.
- the crystalline silicon solar cell provided in this embodiment is based on a tunnel oxidation passivated contact cell (TunnelOxidePassivatedContact TOP-Con) structure, including:
- N-type crystalline silicon substrate 1 N-type crystalline silicon substrate 1
- An emitter layer 2 disposed on a surface of the crystalline silicon substrate 1 and having a conductivity type of P type,
- a first electrode 51 provided on the first cover layer 41 and in contact with the emitter layer 2,
- a tunneling passivation layer 6 provided on a surface of the crystalline silicon substrate 1 opposite to the emitter layer 2,
- a second cover layer 42 provided on the doped silicon layer 7, and,
- a second electrode 52 is provided on the second cover layer 42 and is in contact with the doped silicon layer 7.
- the P-type silicon layer is also an P-type emitter layer 2 provided on the surface of the N-type crystalline silicon substrate 1 side. Therefore, in this embodiment, Similarly, the gallium oxide layer X is disposed on the emitter layer 2.
- the resistivity of the crystalline silicon substrate 1, the sheet resistance value of the emitter layer 2, the thickness of the gallium oxide layer X, the composition and thickness of the first cover layer 41, and the thickness of the first electrode 51 and the second electrode 52 are not described herein again.
- the doped silicon layer 7 may be a doped polysilicon layer or a doped amorphous silicon layer, or a mixed layer of polysilicon and amorphous silicon.
- the doping source of the doped silicon layer 7 may be a Group V element (including but not limited to phosphorus).
- the square resistance of the doped silicon layer 7 can be 10 ⁇ / ⁇ ⁇ 1000 ⁇ / ⁇ , such as 10 ⁇ / ⁇ , 20 ⁇ / ⁇ , 30 ⁇ / ⁇ , 40 ⁇ / ⁇ , 50 ⁇ / ⁇ , 60 ⁇ / ⁇ , 70 ⁇ / ⁇ , 80 ⁇ / ⁇ , 90 ⁇ / ⁇ , 100 ⁇ / ⁇ , 150 ⁇ / ⁇ , 200 ⁇ / ⁇ , 250 ⁇ / ⁇ , 300 ⁇ / ⁇ , 350 ⁇ / ⁇ , 400 ⁇ / ⁇ , 450 ⁇ / ⁇ , 500 ⁇ / ⁇ , 550 ⁇ / ⁇ , 600 ⁇ / ⁇ , 650 ⁇ / ⁇ , 700 ⁇ / ⁇ , 750 ⁇ / ⁇ , 800 ⁇ / ⁇ , 850 ⁇ / ⁇ , 900 ⁇ / ⁇ , 950 ⁇ / ⁇ , 1000 ⁇ / ⁇ , etc.
- the thickness of the doped silicon layer 7 may be 10 nm to 1000 nm, such as 10 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90nm, 100nm, 150nm, 200nm, 250nm, 300nm, 350nm, 400nm, 450nm, 500nm, 550nm, 600nm, 750nm, 800nm, 850nm, 900nm, 950nm , 1000 nm and so on.
- the tunneling passivation layer 6 may be an electron tunneling passivation layer, which has a certain blocking effect on the diffusion of Group V elements at high temperatures, that is, the group V elements in the tunneling passivation layers at high temperatures.
- the diffusion rate is much smaller than its diffusion rate in the doped silicon layer 7.
- the tunneling passivation layer 6 may be an oxide, such as a silicon oxide (SiO x ) layer, a titanium oxide (TiO x ) layer, an aluminum oxide (AlO x ) layer, a tantalum oxide (TaO x ), or a silicon oxynitride (SiN x O At least one of y ) and the like, that is, the tunneling passivation layer 6 may be a single oxide layer, or a stacked structure of a plurality of oxide layers.
- the thickness of the tunneling passivation layer 6 (that is, the size indicated by T4 in FIG.
- 3) can be 0.5 nm to 6 nm, such as 0.5 nm, 0.6 nm, 0.7 nm, 0.8 nm, 0.9 nm, 1 nm, 1.5 nm, 2 Nano, 2.5 nano, 3 nano, 3.5 nano, 4 nano, 4.5 nano, 5 nano, 5.5 nano, 6 nano, etc.
- the second cover layer 42 may include at least one of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer, that is, it may be a separate silicon nitride layer, a separate silicon oxynitride layer.
- Layer, a single silicon oxide layer, or a single silicon carbide layer, or two or more of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer may be stacked.
- the thickness of the second cover layer 42 may be 60 nm to 120 nm (for example, 60 nm, 65 nm, 70 nm, 75 nm, 80 nm, 85 nm, 90 nm, 95 nm, 100 nm, 105 nm, 110 nm, 115 Nanometers, 120 nanometers, etc.).
- the thickness of each layer is not strictly limited, and can be set as required, as long as the overall thickness meets the requirements.
- the emitter layer 2 may be disposed on the front surface of the crystalline silicon substrate 1 or on the back surface of the crystalline silicon substrate 1. Accordingly, the tunneling passivation layer 6 and the doped silicon layer 7 may be disposed on the crystalline silicon.
- the back surface of the base body 1 may be provided on the front surface of the crystalline silicon base body 1.
- the doped silicon layer 7 may cover only a partial region of the tunneling passivation layer 6, and at the same time, the second passivation layer 42 is also provided on the region of the tunneling passivation layer 6 where the doped silicon layer 7 is not provided.
- the pattern of the doped silicon layer 7 may correspond to the pattern of the second electrode 52. Disposing the doped silicon layer 7 only in a partial region of the tunneling passivation layer 6 can reduce the absorption of light by the doped silicon layer 7, which is beneficial to the improvement of the photoelectric conversion efficiency of the crystalline silicon solar cell, and is particularly suitable for the tunneling passivation layer 6 and the case where the doped silicon layer 7 is provided on the front surface of the crystalline silicon substrate 1.
- the method for preparing a crystalline silicon solar cell mainly includes cleaning and texturing the front surface of the crystalline silicon substrate 1, forming an emitter layer 2, flattening the back surface of the crystalline silicon substrate 1, forming a tunneling passivation layer 6, and forming a doped silicon layer. 7. Forming a gallium oxide layer X, forming a first covering layer 41 and a second covering layer 42, forming a first electrode 51 and a second electrode 52, and the like.
- the front surface of the crystalline silicon substrate 1 is cleaned and textured, forming an emitter layer 2, the back surface of the crystalline silicon substrate 1 is flat, forming a first covering layer 41 and a second covering layer 42, forming a gallium oxide layer X, and forming a first electrode 51.
- the steps such as the second electrode 52, reference may be made to the description in the foregoing first optional implementation manner, and details are not described herein again.
- the preparation method can be selected according to the specific composition of the tunneling passivation layer 6.
- a silicon oxide layer is used as the tunneling passivation layer 6, and a thermal oxidation process and a low temperature furnace can be used. Tube oxidation process, nitric acid oxidation process, ultraviolet / ozone oxidation process, hydrogen peroxide oxidation process, atomic layer deposition process, or chemical vapor deposition process.
- an intrinsic silicon layer that is, an undoped silicon layer, which can be a polysilicon layer or an amorphous silicon layer
- the intrinsic silicon layer can be formed on the tunneling passivation layer 6, and then the intrinsic silicon layer can be formed.
- the silicon layer is doped to form a doped silicon layer 7.
- the intrinsic silicon layer can be doped by diffusion, deposition of a doped layer containing a doping source (such as deposition of phosphosilicate glass PSG) and annealing, or ion implantation and annealing to dope the intrinsic silicon;
- a doped source is passed in to obtain the doped silicon layer 7, that is, the doped silicon layer 7 is formed in an environment where the doped source is present.
- a doped silicon layer 7 covering the entire tunneling passivation layer 6 may be formed on the tunneling passivation layer 6 first, and then doped on the silicon A protective layer is formed at a predetermined position of the layer 7, and then a part of the doped silicon layer 7 that is not covered by the protective layer is removed, thereby forming a doped silicon layer 7 in a local area of the tunneling passivation layer 6.
- the preset position of the above-mentioned doped silicon layer 7 is a position corresponding to a local area on the tunneling passivation layer 6 where the doped silicon layer 7 needs to be set.
- a predetermined position of the doped silicon layer 7 can be irradiated with a laser, a silicon oxide layer can be formed at the predetermined position of the doped silicon layer 7, and the silicon oxide layer can be used as a protective layer.
- the portion of the doped silicon layer 7 not covered by the protective layer can be removed by an alkaline solution, such as a sodium hydroxide solution.
- the protective layer if the protective layer has a small impact on the performance of the crystalline silicon solar cell, for example, in the case where the silicon oxide layer is used as the protective layer, the protective layer may or may not be removed.
- the performance of the battery has a large impact, and eventually the protective layer needs to be removed.
- FIG. 4 shows the structure of a crystalline silicon solar cell including a P-type crystalline silicon substrate
- FIG. 5 shows the structure of another crystalline silicon solar cell including a P-type crystalline silicon substrate, as shown in FIGS. 4 and 5. It is shown that the crystalline silicon solar cell provided in this embodiment includes:
- a gallium oxide layer X disposed on one surface of the crystalline silicon substrate 1 and in direct contact with the crystalline silicon substrate 1,
- a third electrode 53 provided on the third cover layer 43 and in contact with the crystalline silicon substrate 1,
- An emitter layer 2 provided on the surface of the crystalline silicon substrate 1 opposite to the gallium oxide layer X and having an N-type conductivity,
- a fourth cover layer 44 provided on the emitter layer 2 and,
- the fourth electrode 54 is provided on the fourth cover layer 44 and is in contact with the emitter layer 2.
- the surface itself is a P-type surface. Therefore, in the crystalline silicon solar cell provided in this embodiment, the gallium oxide layer X is directly disposed on the P-type crystalline silicon substrate 1. surface.
- the P-type crystalline silicon may be single crystal silicon or polycrystalline silicon
- the resistivity may be 0.1 ⁇ ⁇ cm to 10 ⁇ ⁇ cm (for example, 0.1 ⁇ ⁇ cm, 0.2 ⁇ ⁇ cm, 0.3 ⁇ ⁇ cm, 0.4 ⁇ ⁇ cm, 0.5 ⁇ ⁇ cm, 0.6 ⁇ ⁇ cm, 0.7 ⁇ ⁇ cm, 0.8 ⁇ ⁇ cm, 0.9 ⁇ ⁇ cm, 1 ⁇ ⁇ cm, 2 ⁇ ⁇ cm, 3 ⁇ ⁇ cm, 4 ⁇ ⁇ cm, 5 ⁇ ⁇ cm, 6 ⁇ ⁇ cm, 7 ⁇ ⁇ cm, 8 ⁇ ⁇ cm, 9 ⁇ ⁇ cm, 10 ⁇ ⁇ cm, etc.).
- the emitter layer 2 may be located on the front of the crystalline silicon substrate 1 or on the back of the crystalline silicon substrate 1. Accordingly, the gallium oxide layer X may be located on the back of the crystalline silicon substrate 1 or on the front of the crystalline silicon substrate 1.
- the emitter layer 2 can be obtained by doping the P-type crystalline silicon substrate 1 with an N-type doping element (usually a Group V element, including but not limited to phosphorus), and its block resistance value can be 40 ⁇ / ⁇ ⁇ 200 ⁇ / ⁇ (e.g.
- the thickness of the gallium oxide layer X may be 1 nanometer to 1000 nanometers, for example, 1 nanometer, 5 nanometers, 10 nanometers, 15 nanometers, 20 nanometers, 25 nanometers, 30 nanometers, 35 nanometers, 40 nanometers, 45nm, 50nm, 55nm, 60nm, 65nm, 70nm, 75nm, 80nm, 85nm, 90nm, 95nm, 100nm, 150nm, 200nm, 250nm, 300nm, 350nm , 400nm, 450nm, 500nm, 550nm, 600nm, 650nm, 700nm, 750nm, 800nm, 850nm, 900nm, 950nm, 1000nm, etc.
- the thickness of the gallium oxide layer X may be 2 nm to 150 nm, and more preferably, the thickness of the gallium oxide layer X may be 5 nm to 60 n
- the third covering layer 43 may include at least one of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide, that is, it may be a separate silicon nitride layer, a separate silicon oxynitride layer, or a separate silicon oxide.
- the layer may be two or more of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer.
- the overall thickness of the third covering layer 43 may be less than 200 nanometers, such as 200 nanometers, 190 nanometers, 180 nanometers, 170 nanometers, 160 nanometers, 150 nanometers, 140 nanometers, 130 nanometers, 120 nanometers, 110 nanometers, 100 nanometers, and 90 nanometers. , 80nm, 70nm, 60nm, 50nm, 40nm, 30nm, 20nm, 10nm, 9nm, 8nm, 7nm, 6nm, 5nm, 4nm, 3nm, 2nm, 1 Nanometer, 0.5 nanometer, etc.
- the thickness of each layer is not strictly required, and can be set as required, as long as the entire thickness of the third covering layer 43 meets the requirements.
- the arrangement of the third covering layer 43 can further passivate (hydrogen diffusion) the crystalline silicon substrate 1. It should be noted that, in this embodiment, the third cover layer 43 may not be provided, and the third electrode 53 may be directly provided on the gallium oxide layer X.
- the fourth covering layer 44 may include at least one of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer, that is, it may be a separate silicon nitride layer, a separate silicon oxynitride layer, a separate oxide layer.
- the silicon layer or the separate silicon carbide layer may be two or more of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer.
- the thickness of the fourth covering layer 44 may be 60 nm to 120 nm (for example, 60 nm, 65 nm, 70 nm, 75 nm, 80 nm, 85 nm, 90 nm, 95 nm, 100 nm, 105 nm, 110 nm, 115 Nanometers, 120 nanometers, etc.).
- the thickness of each layer is not strictly required, and can be set as required, as long as the entire thickness of the fourth covering layer 44 meets the requirements.
- the third electrode 53 and the fourth electrode 54 may be metal electrodes (for example, silver electrodes). Accordingly, the contact between the third electrode 53 and the crystalline silicon substrate 1 is an ohmic contact, and the fourth electrode 54 and the emitter layer 2 are in contact. The contact is ohmic.
- the fourth electrode 54 may be an electrode having a gate line structure (including a main gate line and a sub gate line).
- the block resistance value of the region corresponding to the fourth electrode 54 of the emitter layer 2 may be greater than the block resistance values (ie, selective emitters) of other regions, thereby improving the photoelectric conversion efficiency of the crystalline silicon solar cell.
- the crystalline silicon solar cell provided in this embodiment may be based on a Passivated Emitter and Rear Cell (PERC) structure.
- PERC Passivated Emitter and Rear Cell
- a via hole O is provided on the gallium oxide layer X and the third covering layer 43, and a surface field layer having a conductivity type of P type is formed on a region of the surface of the crystalline silicon substrate 1 corresponding to the via hole O.
- the third electrode 53 includes a first portion 531 and a second portion 532.
- the first portion 531 is linear.
- the second portion 532 is disposed on the third cover layer 43 in a region other than the first portion 531.
- the second portion 532 is in contact with the first portion 531. .
- the second portion 532 is in contact with the crystalline silicon substrate 1 through the via hole O, and forms a surface field layer on a region of the surface of the crystalline silicon substrate 1 corresponding to the via hole O.
- the first part 531 can also be referred to as a main electrode, which is used for conductive buses and string welding of solar cells during the preparation of photovoltaic modules.
- the first part 531 can be provided with multiple pieces, for example, 2 to 4 pieces. The spaces may be parallel to each other, and the first portion 531 may be provided as a discontinuous linear electrode.
- the first portion 531 may be formed of a silver paste or a silver-aluminum paste.
- the second portion 532 may be formed of an aluminum paste. After the via hole O is provided on the gallium oxide layer X and the third covering layer 43, the aluminum paste used to form the second portion 532 is printed on the third covering layer 43.
- the aluminum paste is at the same position as the via hole O during the high-temperature sintering process.
- a diffusion reaction occurs on the surface of the exposed P-type crystalline silicon substrate 1 to form an aluminum-doped P + silicon layer and a silicon aluminum alloy.
- the P + silicon layer that is, the P-type surface field layer
- the aluminum paste which has not undergone a diffusion reaction, conducts electricity to form a second portion 532 of the third electrode 53.
- the second portion 532 may cover the entire third covering layer 43, or as shown in FIG. 7, the second portion 532 may cover a portion of the third covering layer 43.
- the second portion 532 may completely cover one via hole O, or may only cover a portion of one via hole O. It can be understood that the crystalline silicon solar cell covered by the second portion 532 and the third covering layer 43 can transmit light on both sides, and can generate electricity on both sides, and has higher photoelectric conversion efficiency.
- the cross-sectional shape of the via hole O can be circular, linear (ie, long), square, triangular, polygon with 5 or more sides, or other shapes.
- a circular via O its diameter can be 10 ⁇ m to 200 ⁇ m (for example, 10 ⁇ m, 20 ⁇ m, 30 ⁇ m, 40 ⁇ m, 50 ⁇ m, 60 ⁇ m, 70 ⁇ m, 80 ⁇ m, 90 ⁇ m, 100 ⁇ m , 110 ⁇ m, 120 ⁇ m, 130 ⁇ m, 140 ⁇ m, 150 ⁇ m, 160 ⁇ m, 170 ⁇ m, 180 ⁇ m, 190 ⁇ m, 200 ⁇ m, etc.), and the hole pitch can be 100 ⁇ m to 1000 ⁇ m (for example, 100 ⁇ m, 200 ⁇ m, 300 microns, 400 microns, 500 microns, 600 microns, 700 microns, 800 microns, 900 microns, 1000 microns, etc.).
- a linear via O its width can be 20 micrometers to 100 micrometers (for example, 20 micrometers, 30 micrometers, 40 micrometers, 50 micrometers, 60 micrometers, 70 micrometers, 80 micrometers, 90 micrometers, 100 micrometers, etc.).
- the length may be slightly smaller than the side length of the crystalline silicon substrate 1 (the crystalline silicon substrate 1 is usually a square or a chamfered square).
- the length direction of the linear via hole O may be perpendicular to the length direction of the first portion 531 of the third electrode 53.
- a plurality of linear vias O may be provided, and the multiple linear vias O are parallel to each other.
- the distance between two adjacent linear vias O may be 500 ⁇ m to 2000 ⁇ m (for example, 500 ⁇ m, 600 ⁇ m, 700 ⁇ m).
- the linear via hole O may be provided in the form of a dotted line, that is, the linear via hole O is discontinuous in the length direction.
- the method for preparing a crystalline silicon solar cell mainly includes cleaning and texturing the front surface of the crystalline silicon substrate 1, forming an emitter layer 2, flattening the back surface of the crystalline silicon substrate 1, forming a gallium oxide layer X, forming a third covering layer 43 and The fourth covering layer 44, the third electrode 53 and the fourth electrode 54 are formed.
- cleaning and texturing the front surface of the crystalline silicon substrate 1 can reduce the reflectivity.
- the crystalline silicon substrate 1 can be washed with a mixed aqueous solution of sodium hydroxide (NaOH) and hydrogen peroxide (H2O2) to remove surface contaminants and damaged layers.
- NaOH sodium hydroxide
- H2O2 hydrogen peroxide
- the alkaline etching solution can be used for texturing, and the acidic etching solution can also be used for texturing.
- the alkaline etching solution can be an aqueous sodium hydroxide solution.
- the reflectance of the surface of the single crystal silicon wafer may be 10% to 18% (for example, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17 %, 18%, etc.), the reflectivity of the surface of the polycrystalline silicon wafer can be 6% to 20% (for example, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15 %, 16%, 17%, 18%, 19%, 20%, etc.).
- the emitter layer 2 may be formed by methods such as diffusion (for example, furnace tube phosphorus diffusion), deposition of a doped layer containing a doping source (for example, phosphosilicate glass PSG) and annealing, or ion implantation (for example, implantation of phosphorus ions) and annealing.
- diffusion for example, furnace tube phosphorus diffusion
- deposition of a doped layer containing a doping source for example, phosphosilicate glass PSG
- ion implantation for example, implantation of phosphorus ions
- the back surface of the crystalline silicon substrate 1 can be flattened by a chemical solution to appropriately reduce the specific surface area of the back surface of the crystalline silicon substrate 1 and the silicon wafer can be washed with hydrofluoric acid.
- the chemical solution may be an alkaline solution, including but not limited to a tetramethylammonium hydroxide solution, a sodium hydroxide solution, a potassium hydroxide, etc.
- the concentration of the alkaline solution may be adjusted as required; it may also be an acid solution such as nitric acid,
- the mixed solution of hydrofluoric acid and sulfuric acid, the concentration of each acid solution in the mixed solution, and the ratio of each acid solution can also be adjusted as required.
- the gallium oxide layer X can be formed by a single atomic layer deposition method, a plasma enhanced chemical vapor deposition method, an atmospheric pressure chemical vapor deposition method, or a low pressure chemical vapor deposition method. After the gallium oxide layer X is deposited, an annealing step is required.
- the third covering layer 43 and the fourth covering layer 44 can also be formed by methods such as ALD, PECVD, APCVD, and LPCVD. When the third covering layer 43 and the fourth covering layer 44 have the same composition, they may be formed simultaneously.
- the third electrode 53 and the fourth electrode 54 can be formed by a method of screen-printing an electrode paste and quickly sintering at a high temperature.
- the sintering temperature may be 600 ° C to 900 ° C (for example, 600 ° C, 650 ° C, 700 ° C, 750 ° C, 800 ° C, 850 ° C, 900 ° C, etc.), and the sintering time may be 10 seconds to 3 minutes, such as 10 seconds, 20 seconds, 30 seconds, 40 seconds, 60 seconds, 70 seconds, 80 seconds, 90 seconds, 100 seconds, 110 seconds, 120 seconds, 130 seconds, 140 seconds, 150 seconds, 160 seconds, 170 seconds, 180 seconds, etc.
- a step of forming a via hole O in the gallium oxide layer X and the third cover layer 43 is further performed.
- the via hole O may be formed by a laser or chemical etching method.
- the printing process of the third electrode 53 specifically includes first printing the paste for forming the first portion 531, and then printing the paste for forming the second portion 532.
- FIG. 8 illustrates the structure of another crystalline silicon solar cell including a P-type crystalline silicon substrate.
- the crystalline silicon solar cell includes:
- a gallium oxide layer X disposed on one surface of the crystalline silicon substrate 1 and in direct contact with the crystalline silicon substrate 1,
- a third electrode 53 provided on the third cover layer 43 and in contact with the crystalline silicon substrate 1,
- An emitter layer 2 provided on the surface of the crystalline silicon substrate 1 opposite to the gallium oxide layer X and having an N-type conductivity,
- a fourth capping layer 44 provided on the doped silicon layer 7, and,
- a fourth electrode 54 is provided on the fourth cover layer 44 and is in contact with the doped silicon layer 7.
- the gallium oxide layer X is also directly disposed on the surface of the P-type crystalline silicon substrate 1.
- the crystalline silicon solar cell provided in this embodiment adopts a TOP-Con structure on the side of the emitter layer 2.
- the resistivity of the crystalline silicon substrate 1, the square resistance value of the emitter layer 2, the composition and thickness of the third cover layer 43, and the specific form of the fourth electrode 54 may refer to the third optional implementation described above. The description in the mode is not repeated here.
- the thickness of the gallium oxide layer X is preferably 10 nm to 90 nm, and more preferably 20 nm to 60 nm.
- the doped silicon layer 7 may be a doped polysilicon layer, a doped amorphous silicon layer, or a doped polysilicon / silicon oxide mixed layer.
- the polysilicon / silicon oxide mixed layer is that polysilicon particles are evenly distributed in the silicon oxide film or the surface of the polysilicon particles is coated with the silicon oxide film.
- the thickness of the doped silicon layer 7 may be 20 nanometers to 1000 nanometers, such as 20 nanometers, 50 nanometers, 100 nanometers, 150 nanometers, 200 nanometers, 250 nanometers, 300 nanometers, 350 nanometers, 400 nanometers, 450 nanometers, 500 nanometers, 550 Nanometer, 600nm, 750nm, 800nm, 850nm, 900nm, 950nm, 1000nm, etc.
- the doped element in the doped silicon layer 7 may be a Group V element (including but not limited to phosphorus), and the doping concentration of the doped element may be 5 ⁇ 10 18 atoms / cm 3 to 9 ⁇ 10 20 atoms / cm 3 , such as 5 ⁇ 10 18 atoms / cm 3 , 6 ⁇ 10 18 atoms / cm 3 , 7 ⁇ 10 18 atoms / cm 3 , 8 ⁇ 10 18 atoms / cm 3 , 9 ⁇ 10 18 atoms / cm 3 , 1 ⁇ 10 19 atoms / cm 3 , 2 ⁇ 10 19 atoms / cm 3 , 3 ⁇ 10 19 atoms / cm 3 , 4 ⁇ 10 19 atoms / cm 3 , 5 ⁇ 10 19 atoms / cm 3 , 6 ⁇ 10 19 atoms / cm 3 , 7 ⁇ 10 19 atoms / cm 3 , 8 ⁇ 10 19 atoms / cm 3 , 9 ⁇
- the tunneling passivation layer 6 provided on the emitter layer 2 may be an electron tunneling passivation layer, which has a certain blocking effect on the diffusion of Group V elements at high temperatures, that is, Group V elements at high temperatures
- the diffusion rate in the tunneling passivation layer is much smaller than the diffusion rate in the doped silicon layer 7.
- the tunneling passivation layer 6 may be at least one of a silicon oxide layer, a silicon oxynitride layer, and a hydrogenated amorphous silicon oxide layer.
- the thickness of the front tunneling passivation layer 6 may be 1.2 nm to 2.5 nm, such as 1.2 nm, 1.3 nm, 1.4 nm, 1.5 nm, 1.6 nm, 1.7 nm, 1.8 nm, 1.9 nm, 2.0 nm, 2.1 nm, 2.2 nm , 2.3 nm, 2.4 nm, 2.5 nm, etc.
- the fourth covering layer 44 may include at least one of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer, that is, it may be a separate silicon nitride layer, a separate silicon oxynitride layer, a separate oxide layer.
- the silicon layer or the separate silicon carbide layer may be two or more of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer.
- the thickness of the fourth cover layer 44 may be 68 nm to 100 nm (for example, 68 nm, 70 nm, 72 nm, 74 nm, 75 nm, 76 nm, 78 nm, 80 nm, 82 nm, 84 nm, 85 nm, 86 Nanometer, 88 nanometer, 90 nanometer, 92 nanometer, 94 nanometer, 95 nanometer, 96 nanometer, 98 nanometer, 100 nanometer, etc.).
- the thickness of each layer is not strictly required, and can be set as required, as long as the entire thickness of the fourth covering layer 44 meets the requirements.
- the doped silicon layer 7 may cover only a partial region of the tunneling passivation layer 6, and a fourth covering layer 44 is also provided on the region of the tunneling passivation layer 6 where the doped silicon layer 7 is not provided.
- the pattern of the doped silicon layer 7 may correspond to the pattern of the fourth electrode 54. Disposing the doped silicon layer 7 only in a partial region of the tunneling passivation layer 6 can reduce the absorption of light by the doped silicon layer 7, which is beneficial to the improvement of the photoelectric conversion efficiency of the crystalline silicon solar cell, and is particularly suitable for the tunneling passivation layer. 6 and the case where the doped silicon layer 7 is provided on the front surface of the crystalline silicon substrate 1.
- the gallium oxide layer X, the third covering layer 43 and the third electrode 53 may also be configured as a PERC structure.
- PERC structure For specific structures, reference may be made to the description of the third optional embodiment described above, and details are not described herein again.
- the method for preparing a crystalline silicon solar cell mainly includes cleaning and texturing the front surface of the crystalline silicon substrate 1, forming an emitter layer 2, flattening the back surface of the crystalline silicon substrate 1, forming a tunneling passivation layer 6, and forming a doped silicon layer. 7. Forming a gallium oxide layer X, forming a third covering layer 43 and a fourth covering layer 44, forming a third electrode 53 and a fourth electrode 54, and the like.
- the front surface of the crystalline silicon substrate 1 is cleaned and textured, forming an emitter layer 2, the back surface of the crystalline silicon substrate 1 is flat, a gallium oxide layer X is formed, a third covering layer 43 and a fourth covering layer 44 are formed, and a third electrode 53 is formed.
- the steps such as the fourth electrode 54 and the like, refer to the description in the third optional implementation manner described above, and details are not described herein again.
- the steps of forming the tunneling passivation layer 6 and the doped silicon layer 7 can be referred to the description in the second alternative embodiment described above; for the doped silicon layer covering a partial region of the tunneling passivation layer 6
- the preparation of 7 reference may also be made to the description in the foregoing second optional implementation manner, and details are not described herein again.
- FIG. 9 shows a structure of another crystalline silicon solar cell including a P-type crystalline silicon substrate 1.
- the crystalline silicon solar cell includes:
- a first tunneling passivation layer 61 provided on a side surface of the crystalline silicon substrate 1,
- a fifth electrode 55 disposed on the fifth cover layer 45 and in contact with the first doped silicon layer 71,
- An emitter layer 2 disposed on a surface of the crystalline silicon substrate 1 opposite to the first tunneling passivation layer 61 and having an N-type conductivity
- a sixth cover layer 46 provided on the emitter layer 2 and,
- a sixth electrode 56 is provided on the sixth cover layer 46 and is in contact with the emitter layer 2.
- a TOP-Con structure is adopted on the side of the P-type crystalline silicon substrate 1 opposite to the emitter layer 2 and the gallium oxide layer X is disposed on the P-type first doped silicon.
- the gallium oxide layer X is in direct contact with the P-type first doped silicon layer 71.
- the P-type crystalline silicon substrate 1 may be single crystal silicon or polycrystalline silicon, and the resistivity may be 0.1 ⁇ ⁇ cm to 10 ⁇ ⁇ cm (for example, 0.1 ⁇ ⁇ cm, 0.2 ⁇ ⁇ cm, 0.3 ⁇ ⁇ cm, 0.4 ⁇ ⁇ cm, 0.5 ⁇ ⁇ cm, 0.6 ⁇ ⁇ cm, 0.7 ⁇ ⁇ cm, 0.8 ⁇ ⁇ cm, 0.9 ⁇ ⁇ cm, 1 ⁇ ⁇ cm, 2 ⁇ ⁇ cm, 3 ⁇ ⁇ cm, 4 ⁇ ⁇ cm, 5 ⁇ ⁇ cm, 6 ⁇ ⁇ cm, 7 ⁇ ⁇ cm, 8 ⁇ ⁇ cm, 9 ⁇ ⁇ cm, 10 ⁇ ⁇ cm, etc.).
- the emitter layer 2 may be located on the front surface of the crystalline silicon substrate 1 or on the back surface of the crystalline silicon substrate 1. Accordingly, the first tunneling passivation layer 61, the first doped silicon layer 71, and the gallium oxide layer X may be located on the crystalline silicon.
- the back surface of the base body 1 may be located on the front surface of the crystalline silicon base body 1.
- the emitter layer 2 can be formed by doping a P-type crystalline silicon substrate 1 with a Group V element (including but not limited to phosphorus), and its block resistance value can be 40 ⁇ / ⁇ ⁇ 200 ⁇ / ⁇ (for example, 40 ⁇ / ⁇ , 50 ⁇ / ⁇ , 60 ⁇ / ⁇ , 70 ⁇ / ⁇ , 80 ⁇ / ⁇ , 90 ⁇ / ⁇ , 100 ⁇ / ⁇ , 110 ⁇ / ⁇ , 120 ⁇ / ⁇ , 130 ⁇ / ⁇ , 140 ⁇ / ⁇ , 150 ⁇ / ⁇ , 160 ⁇ / ⁇ , 170 ⁇ / ⁇ , 180 ⁇ / ⁇ , 190 ⁇ / ⁇ , 200 ⁇ / ⁇ , etc.).
- a Group V element including but not limited to phosphorus
- the thickness of the gallium oxide layer X may be 10 nanometers to 90 nanometers, for example, 1 nanometer, 5 nanometers, 10 nanometers, 15 nanometers, 20 nanometers, 25 nanometers, 30 nanometers, 35 nanometers, 40 nanometers, 45nm, 50nm, 55nm, 60nm, 65nm, 70nm, 75nm, 80nm, 85nm, 90nm, etc.
- the thickness of the gallium oxide layer X may be 20 nm to 60 nm.
- the first doped silicon layer 71 may be a doped polysilicon layer, a doped amorphous silicon layer, or a doped polysilicon / silicon oxide mixed layer.
- the polysilicon / silicon oxide mixed layer is that polysilicon particles are evenly distributed in the silicon oxide film or the surface of the polysilicon particles is coated with the silicon oxide film.
- the element doped in the first doped silicon layer 71 may be a group III element (including but not limited to boron), and the doping concentration of the doped element may be 1 ⁇ 10 18 atoms / cm 3 to 8 ⁇ 10 20 atoms.
- the thickness of the first doped silicon layer 71 may be 20 nanometers to 1000 nanometers, such as 20 nanometers, 50 nanometers, 100 nanometers, 150 nanometers, 200 nanometers, 250 nanometers, 300 nanometers, 350 nanometers, 400 nanometers, 450 nanometers, and 500 nanometers. , 550nm, 600nm, 750nm, 800nm, 850nm, 900nm, 950nm, 1000nm, etc.
- the first tunneling passivation layer 61 may be a hole tunneling passivation layer, which has a certain blocking effect on the diffusion of group III elements at high temperatures, that is, the group III elements pass through the first tunnel at high temperatures.
- the diffusion rate in the passivation layer 61 is much lower than the diffusion rate in the first doped silicon layer 71.
- the first tunneling passivation layer 61 may be a silicon oxide layer, an aluminum oxide layer, a vanadium oxide layer, a tungsten oxide layer, For at least one of a nickel oxide layer, a molybdenum oxide layer, and a cuprous chloride layer, the thickness of the first tunneling passivation layer 61 may be 1.2 nm to 2.5 nm, such as 1.2 nm, 1.3 nm, 1.4 nm, 1.5 nm, 1.6nm, 1.7nm, 1.8nm, 1.9nm, 2.0nm, 2.1nm, 2.2nm, 2.3nm, 2.4nm, 2.5nm.
- the fifth covering layer 45 provided on the gallium oxide layer X may include at least one of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide, which may be a separate silicon nitride layer and a separate nitrogen layer.
- the silicon oxide layer, the single silicon oxide layer, or the single silicon carbide layer may also be two or more of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer.
- the overall thickness of the fifth covering layer 45 may be 20 nanometers to 200 nanometers, such as 20 nanometers, 30 nanometers, 40 nanometers, 50 nanometers, 60 nanometers, 70 nanometers, 80 nanometers, 90 nanometers, 100 nanometers, 110 nanometers, 120 nanometers, 130 nm, 140 nm, 150 nm, 160 nm, 170 nm, 180 nm, 190 nm, 200 nm, etc.
- the fifth covering layer 45 has a laminated structure, the thickness of each layer is not strictly required, and can be set as required, as long as the entire thickness of the fifth covering layer 45 meets the requirements. It should be noted that, in the embodiment of the present disclosure, the fifth covering layer 45 may not be provided, and the fifth electrode 55 is directly disposed on the gallium oxide layer X.
- the first doped silicon layer 71 may cover only a partial region of the first tunneling passivation layer 61, and at the same time, the first tunneling passivation layer 61 is also provided on a region where the first doped silicon layer 71 is not provided. There is a gallium oxide layer X.
- the pattern of the first doped silicon layer 71 may correspond to the pattern of the fifth electrode 55.
- the sixth covering layer 46 may include at least one of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer, that is, it may be a separate silicon nitride layer, a separate silicon oxynitride layer, a separate oxide
- the silicon layer or the separate silicon carbide layer may be two or more of a silicon nitride layer, a silicon oxynitride layer, a silicon oxide layer, and a silicon carbide layer.
- the thickness of the sixth cover layer 46 may be 68 nm to 100 nm (for example, 68 nm, 70 nm, 72 nm, 74 nm, 75 nm, 76 nm, 78 nm, 80 nm, 82 nm, 84 nm, 85 nm, 86 Nanometer, 88 nanometer, 90 nanometer, 92 nanometer, 94 nanometer, 95 nanometer, 96 nanometer, 98 nanometer, 100 nanometer, etc.).
- the thickness of each layer is not strictly required, and can be set as required, as long as the entire thickness of the sixth covering layer 46 meets the requirements.
- Each of the fifth electrode 55 and the sixth electrode 56 is an electrode of a gate line structure including a main gate line and a sub gate line. Accordingly, the first doped silicon layer 71 has a grid-like structure. The width of the portion of the grid-shaped first doped silicon layer 71 corresponding to the main gate line of the fifth electrode 55 is slightly larger than the width of the main gate line, and the width of the portion corresponding to the sub-gate line is slightly larger than the width of the sub-gate line.
- the block resistance value of the region corresponding to the sixth electrode 56 of the emitter layer 2 may be greater than the block resistance values (ie, selective emitters) of other regions, thereby improving the photoelectric conversion efficiency of the crystalline silicon solar cell.
- the method for preparing a crystalline silicon solar cell mainly includes cleaning and texturing the front surface of the crystalline silicon substrate 1, forming an emitter layer 2, flattening the back surface of the crystalline silicon substrate 1, forming a first tunneling passivation layer 61, and forming a first
- the silicon layer 71 is doped, the gallium oxide layer X is formed, the fifth cover layer 45 and the sixth cover layer 46 are formed, the fifth electrode 55 and the sixth electrode 56 are formed, and the like.
- the front surface of the crystalline silicon substrate 1 is cleaned and textured, forming an emitter layer 2, the back surface of the crystalline silicon substrate 1 is flat, a gallium oxide layer X is formed, a fifth cover layer 45 and a sixth cover layer 46 are formed, and a fifth electrode 55 and a first electrode are formed.
- steps such as the six electrodes 56, reference may be made to the description in the third optional implementation manner described above, and details are not described herein again.
- FIG. 10 shows a structure of another crystalline silicon solar cell including a P-type crystalline silicon substrate 1.
- the crystalline silicon solar cell includes:
- a first tunneling passivation layer 61 provided on a side surface of the crystalline silicon substrate 1,
- a fifth electrode 55 disposed on the fifth cover layer 45 and in contact with the first doped silicon layer 71,
- An emitter layer 2 disposed on a surface of the crystalline silicon substrate 1 opposite to the first tunneling passivation layer 61 and having an N-type conductivity
- a sixth electrode 56 is disposed on the sixth cover layer 46 and is in contact with the second doped silicon layer 72.
- a TOP-Con structure is used on both sides of the P-type crystalline silicon substrate 1, and a gallium oxide layer X is provided on the first doped silicon layer 71 of the P type, that is, the In the embodiment, the gallium oxide layer X is also in direct contact with the P-type first doped silicon layer 71.
- the resistivity of the crystalline silicon substrate 1, the square resistance value of the emitter layer 2, the composition and thickness of the fifth covering layer 45, the composition and thickness of the sixth covering layer 46, and the first tunneling passivation layer 61 For the specific forms of the first doped silicon layer 71, the fifth electrode 55, and the sixth electrode 56, etc., reference may be made to the description in the third optional embodiment, and details are not described herein again.
- the second doped silicon layer 72 may be a doped polysilicon layer, a doped amorphous silicon layer, or a doped polysilicon / silicon oxide mixed layer.
- the polysilicon / silicon oxide mixed layer is that polysilicon particles are evenly distributed in the silicon oxide film or the surface of the polysilicon particles is coated with the silicon oxide film.
- the thickness of the second doped silicon layer 72 may be 20 nanometers to 1000 nanometers, such as 20 nanometers, 50 nanometers, 100 nanometers, 150 nanometers, 200 nanometers, 250 nanometers, 300 nanometers, 350 nanometers, 400 nanometers, 450 nanometers, and 500 nanometers. , 550nm, 600nm, 750nm, 800nm, 850nm, 900nm, 950nm, 1000nm, etc.
- the element doped in the second doped silicon layer 72 may be a Group V element (including but not limited to phosphorus), and the doping concentration of the doped element may be 5 ⁇ 10 18 atoms / cm 3 to 9 ⁇ 10 20 atoms. / cm 3 , such as 5 ⁇ 10 18 atoms / cm 3 , 6 ⁇ 10 18 atoms / cm 3 , 7 ⁇ 10 18 atoms / cm 3 , 8 ⁇ 10 18 atoms / cm 3 , 9 ⁇ 10 18 atoms / cm 3 , 1 ⁇ 10 19 atoms / cm 3 , 2 ⁇ 10 19 atoms / cm 3 , 3 ⁇ 10 19 atoms / cm 3 , 4 ⁇ 10 19 atoms / cm 3 , 5 ⁇ 10 19 atoms / cm 3 , 6 ⁇ 10 19 atoms / cm 3 , 7 ⁇ 10 19 atoms / cm 3 , 8 ⁇ 10 19 atoms / cm 3 , 9
- the second tunneling passivation layer 62 may be an electron tunneling passivation layer, which has a certain blocking effect on the diffusion of group V elements at high temperatures, that is, the group V elements pass through the passivation at the front side at high temperatures.
- the diffusion rate in the layer is much smaller than the diffusion rate in the second doped silicon layer 72.
- the second tunneling passivation layer 62 may be at least one of a silicon oxide layer, a silicon oxynitride layer, and a hydrogenated amorphous silicon oxide layer.
- the thickness of the second tunneling passivation layer 62 may be 1.2 nm to 2.5 nm, for example, 1.2 nm, 1.3 nm, 1.4 nm, 1.5 nm, 1.6 nm, 1.7 nm, 1.8 nm, 1.9 nm, 2.0 nm, 2.1 nm, 2.2 Nanometer, 2.3 nanometer, 2.4 nanometer, 2.5 nanometer.
- the second doped silicon layer 72 may cover only a partial region of the second tunneling passivation layer 62, and at the same time, the second tunneling passivation layer 62 is disposed on a region where the second doped silicon layer 72 is not provided.
- the pattern of the second doped silicon layer 72 may correspond to the pattern of the sixth electrode 56.
- the second doped silicon layer 72 may have a grid structure.
- the width of the portion corresponding to the main gate line of the sixth electrode 56 is slightly larger than the width of the main gate line, and the width of the portion corresponding to the sub gate line is slightly larger than the width of the sub gate line.
- the method for preparing a crystalline silicon solar cell mainly includes cleaning and texturing the front surface of the crystalline silicon substrate 1, forming an emitter layer 2, flattening the back surface of the crystalline silicon substrate 1, forming a first tunneling passivation layer 61, and forming a second Tunneling the passivation layer 62, forming a first doped silicon layer 71, forming a second doped silicon layer 72, forming a gallium oxide layer X, forming a fifth covering layer 45 and a sixth covering layer 46, forming a fifth electrode 55, and The sixth electrode 56 and the like.
- the front surface of the crystalline silicon substrate 1 is cleaned and textured, forming an emitter layer 2, the back surface of the crystalline silicon substrate 1 is flat, a gallium oxide layer X is formed, a fifth cover layer 45 and a sixth cover layer 46 are formed, and a fifth electrode 55 and a first electrode are formed.
- steps such as the six electrodes 56, reference may be made to the description in the third optional implementation manner described above, and details are not described herein again.
- the steps of forming the first tunneling passivation layer 61, the second tunneling passivation layer 62, the first doped silicon layer 71, and the second doped silicon layer 72 may refer to the second optional The description in the embodiment; for the preparation of a first doped silicon layer 71 covering a local area of the first tunneling passivation layer 61 and a second doped silicon layer 72 covering a local area of the second tunneling passivation layer 62
- an embodiment of the present disclosure provides a photovoltaic module.
- the photovoltaic module includes a cover plate, a first encapsulating film, a battery string, a second encapsulating film, and a back plate.
- Solar cells wherein the solar cell is a crystalline silicon solar cell provided by the embodiment of the present disclosure described above.
- the crystalline silicon solar cell provided in the embodiment of the present disclosure is provided with a gallium oxide layer X that is in direct contact with the P-type silicon layer, the negative charge of the gallium oxide layer X is used to chemically passivate and field-blunt the surface of the P-type silicon.
- the solar cell has improved the photoelectric conversion efficiency of the solar cell. Therefore, the photovoltaic module using the crystalline silicon solar cell has a higher output power, thereby reducing the cost of electricity and improving the cost-effectiveness of photovoltaic power generation.
- the cover plate is usually a glass plate, and the material of the first encapsulating film and the second encapsulating film is EVA (ethylene-vinyl acetate copolymer).
- the back plate may be a glass plate or TPT (PVF). / PET / PVF) board.
- the photovoltaic module also includes a frame, and the frame is filled with silica gel.
- the crystalline silicon solar cell may be a square or a square with rounded corners, or a sliced cell obtained by cutting the entire cell.
- the photovoltaic module provided by the embodiment of the present disclosure may include multiple strings of battery strings, and the battery cells in each string of strings may be connected by a welding tape, or may be connected by conductive glue or other conductive materials.
- a certain gap may be left between adjacent battery slices, or the edges of adjacent battery slices may be overlapped, that is, connected in a shingled manner.
- the embodiments of the present disclosure also provide an application of gallium oxide as a passivation structure or a passivation structure in a crystalline silicon solar cell.
- gallium oxide is in direct contact with the P-type silicon layer of the crystalline silicon solar cell.
- the P-type silicon layer in the embodiment of the present disclosure may specifically be:
- a P-type doped silicon layer disposed on one side of the P-type crystalline silicon substrate, and a gap between the doped silicon layer and the crystalline silicon substrate may be provided at a high temperature to diffuse the group III element.
- the diffusion has a certain barrier effect on the tunneling passivation layer.
- an electrode, a cover layer, a tunneling passivation layer, and a doped silicon layer provided on a front surface of a crystalline silicon solar cell are referred to as a front electrode, a front cover layer, a front tunnel passivation layer, Front doped silicon layer;
- the electrodes, cover layer, tunneling passivation layer, and doped silicon layer provided on the back of the crystalline silicon solar cell are referred to as the back electrode, back cover layer, back tunnel passivation layer, and back doping, respectively Silicon layer.
- the solar cell includes a front electrode, a front cover layer, a gallium oxide layer, and An electrode layer, an N-type crystalline silicon substrate, an N-type surface field layer, a back cover layer, and a back electrode.
- the N-type crystalline silicon substrate is an N-type single crystal silicon wafer having a resistivity of 2.0 ⁇ ⁇ cm and a size of 156.75 mm ⁇ 156.75 mm.
- the emitter layer is formed by the boron diffusion of the furnace tube, and the block resistance value after the doping is 80 ⁇ / ⁇ .
- the gallium oxide layer is 20 nanometers thick.
- the front cover layer is a silicon nitride layer with a thickness of 65 nanometers.
- the N-type surface field layer on the back of the N-type crystalline silicon substrate is formed by a phosphorus ion implantation method, and the square resistance after the doping is 110 ⁇ / ⁇ .
- the back cover layer on the N-type surface field layer is a silicon nitride layer with a thickness of 75 nanometers.
- the front electrode and the back electrode are both grid lines. Among them, there are 4 main grid lines with a width of 1.1 mm, and 102 sub grid lines with a width of 40 ⁇ m. The distance between two adjacent sub grid lines is 1.5 mm. Both the electrode and the back electrode are formed of Heraeus SOL9360 type silver paste.
- Step 101 using a mixed aqueous solution of NaOH and H 2 O 2 (NaOH, H 2 O 2 and H 2 O are mixed at a mass ratio of 0.5%: 1%: 98.5%) to clean the N-type single crystal silicon wafer (washing The time is 2 minutes), and then the front surface of the N-type single crystal silicon wafer is flocked with a 3% sodium hydroxide aqueous solution by mass concentration. After the texturing, the reflectance of the front surface of the N-type single crystal silicon wafer is 12%.
- the emitter layer is formed by boron doping on the front surface of the N-type single crystal silicon wafer after the texturing by the boron diffusion method of the furnace tube to form a PN junction.
- the tube boron diffusion using Tempress's TS-81255 type diffusion furnace diffusion conditions were as follows: BBr 3 as a boron source, at 940 °C diffusion into BBr the furnace quartz tube 3 (into time 20min), After that, the introduction of BBr 3 was stopped and the temperature was kept at 960 ° C for 20 minutes.
- step 103 the diffused N-type single crystal silicon wafer is immersed in a TMAH solution at 70 ° C and a mass concentration of 20% for 5 minutes, the back surface of the N-type single crystal silicon wafer is flattened, and then a The silicon wafer was washed with an HF aqueous solution for 2 min.
- Step 104 Use an iPV-2000 type ion implanter of Springfield (Shanghai Kaisto Semiconductor Co., Ltd.) to implant phosphorus ions into the back surface of the N-type single crystal silicon wafer, perform phosphorus doping to form an N-type surface field layer, and implant conditions.
- the ion acceleration voltage is 10kV
- the beam current after acceleration is 120mA
- the vacuum degree of the ion implantation chamber is 2 ⁇ 10 -5 Torr.
- a PEALD method is used to deposit a gallium oxide thin film on the emitter layer.
- the equipment used is a TFS200 atomic layer deposition thin film system from Beneq of Finland.
- the deposition conditions are: a temperature of 75 ° C and a pressure of 0.25 Torr.
- the volume flow rate of methyl gallium (TMGa) was 70 sccm (standard state ml / min), and the volume flow rate of O 2 was 200 sccm.
- a PECVD method is used to form a silicon nitride film on the emitter layer and the N-type surface field layer.
- the equipment used is a SINA-type PECVD equipment from ROTH & RAU, and the deposition conditions are: temperature 400 ° C, pressure 0.25mBar, SiH
- the volume flow rate of 4 is 100 sccm
- the volume flow rate of NH 3 is 180 sccm.
- step 107 the paste for forming the back electrode is screen-printed, and the screen printer used is a Baccini speedy thinking printer of Applied Materials (the same applies hereinafter).
- step 108 a paste for forming a front electrode is screen-printed.
- step 109 sintering is performed at a temperature of 820 ° C., and the sintering time is 10 seconds.
- the front metal silver passes through the silicon nitride / gallium oxide film to form a local ohmic contact with the emitter layer, and the back silver paste corrodes the silicon nitride.
- the thin film makes an ohmic contact with the N-type doped layer.
- the IV test method (CetisPV-XF2-PB type IV tester from Halm, Germany) was used to test the performance of the solar cell provided by this embodiment (the test condition is 25 ° C and the spectral condition is AM1.5). The result is: open circuit voltage 0.668 V, short-circuit current 9.77A, photoelectric conversion efficiency 21.1%.
- This embodiment provides a gallium oxide passivated N-type crystalline silicon double-sided solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 1 is that the gallium oxide in the solar cell provided in this embodiment
- the thickness of the layer is 1 nanometer.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open circuit voltage of 0.661V, a short-circuit current of 9.79A, and a photoelectric conversion efficiency of 20.92%.
- This embodiment provides a gallium oxide passivated N-type crystalline silicon double-sided solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 1 is that the gallium oxide in the solar cell provided in this embodiment
- the thickness of the layer is 40 nanometers.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.668V, a short-circuit current of 9.75A, and a photoelectric conversion efficiency of 21.06%.
- This embodiment provides a gallium oxide passivated N-type crystalline silicon double-sided solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 1 is that the gallium oxide in the solar cell provided in this embodiment
- the thickness of the layer is 80 nanometers.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open-circuit voltage of 0.668V, a short-circuit current of 9.73A, and a photoelectric conversion efficiency of 20.69%.
- This embodiment provides a gallium oxide passivated N-type crystalline silicon double-sided solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 1 is that the gallium oxide in the solar cell provided in this embodiment
- the thickness of the layer is 120 nm.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open circuit voltage of 0.667V, a short-circuit current of 9.58A, and a photoelectric conversion efficiency of 19.87%.
- This comparative example provides an N-type crystalline silicon double-sided solar cell without a gallium oxide layer.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 1 in that the solar cell provided in this comparative example is not Set the gallium oxide layer.
- a silicon nitride film is formed directly on the emitter layer.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.656V, a short-circuit current of 9.8A, and a photoelectric conversion efficiency of 20.78%.
- This comparative example provides a zirconia passivated N-type crystalline silicon double-sided solar cell.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 1 in that the solar cell provided in this comparative example uses oxidation.
- a zirconium (ZrO x ) film replaces a gallium oxide film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.658V, a short-circuit current of 9.62A, and a photoelectric conversion efficiency of 20.47%.
- This comparative example provides a tantalum oxide passivated N-type crystalline silicon double-sided solar cell.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 1 in that the solar cell provided in this comparative example uses oxidation.
- a tantalum (TaO x ) film replaces a gallium oxide film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.66V, a short-circuit current of 9.68A, and a photoelectric conversion efficiency of 20.66%.
- This comparative example provides an N-type crystalline silicon double-sided solar cell passivated with hafnium oxide.
- the difference between the solar cell provided in this comparative example and the solar cell provided in Example 1 is that the solar cell provided in this comparative example uses oxidation.
- a hafnium (HfO x ) film replaces a gallium oxide film.
- the performance of the solar cell provided in this example was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.665V, a short-circuit current of 9.73A, and a photoelectric conversion efficiency of 20.92%.
- Table 1 summarizes the performance test results of the solar cells of Examples 1 to 5 and Comparative Examples 1 to 4 above.
- Example 1 Gallium oxide 20 nm 0.668V 9.77A 21.1%
- Example 2 Gallium oxide 1 nanometer 0.661V 9.79A 20.92%
- Example 3 Gallium oxide 40 nm 0.668V 9.75A 21.06%
- Example 4 Gallium oxide 80 nm 0.668V 9.73A 20.69%
- Example 5 Gallium oxide 120 nm 0.667V 9.58A 19.87% Comparative Example 1 —— ——— 0.656V 9.8A 20.78% Comparative Example 2 Zirconia 20 nm 0.658V 9.62A 20.47% Comparative Example 3 Tantalum oxide 20 nm 0.66V 9.68A 20.66% Comparative Example 4 Thorium oxide 20 nm 0.665V 9.73A 20.92%
- the solar cell includes a front electrode, a front cover layer, a gallium oxide layer, an emitter layer, and an N-type electrode, which are arranged in order from the front to the back.
- the N-type crystalline silicon substrate is an N-type single crystal silicon wafer having a resistivity of 2.0 ⁇ ⁇ cm and a size of 156.75 mm ⁇ 156.75 mm.
- the emitter layer is formed by the boron diffusion of the furnace tube, and the block resistance value after the doping is 80 ⁇ / ⁇ .
- the thickness of the gallium oxide layer is 20 nanometers.
- the front cover layer is a silicon nitride layer with a thickness of 65 nanometers.
- the thickness of the tunneling passivation layer is 1.8 nm
- the thickness of the doped polysilicon layer is 100 nanometers, which is doped with phosphorus, and the square resistance after doping is 38 ⁇ / ⁇ .
- the back passivation layer is a silicon nitride layer with a thickness of 70 nm.
- the front electrode and the back electrode are both grid lines. Among them, there are 4 main grid lines with a width of 1.1 mm, and 102 sub grid lines with a width of 40 ⁇ m. The distance between two adjacent sub grid lines is 1.5 mm.
- the electrode is formed of Heraeus SOL9360 type silver paste, and the back electrode is formed of Heraeus SOL9621 type silver paste.
- step 601 a mixed aqueous solution of NaOH and H 2 O 2 (NaOH, H 2 O 2 and H 2 O are mixed at a mass ratio of 0.5%: 1%: 98.5%) is used to clean the N-type single crystal silicon wafer (washing The time is 2 minutes), and then the front surface of the N-type single crystal silicon wafer is flocked with a 3% sodium hydroxide aqueous solution by mass concentration. After the texturing, the reflectance of the front surface of the N-type single crystal silicon wafer is 12%.
- the emitter layer is formed by boron doping on the front face of the N-type single crystal silicon wafer after the texturing by the boron diffusion method of the furnace tube to form a PN junction.
- the tube boron diffusion using Tempress's TS-81255 type diffusion furnace diffusion conditions were as follows: BBr 3 as a boron source, at 940 °C diffusion into BBr the furnace quartz tube 3 (into time 20min), After that, the introduction of BBr 3 was stopped and the temperature was kept at 960 ° C for 20 minutes.
- step 603 the diffused N-type single crystal silicon wafer is immersed in a TMAH solution at 40 ° C and a mass concentration of 20% for 30 seconds, the back surface of the N-type single crystal silicon wafer is flattened, and a The silicon wafer was washed with an HF aqueous solution for 2 min.
- a tunneling passivation layer is grown on the back surface of the N-type single crystal silicon wafer by a thermal oxidation method.
- the specific process parameters are: in an oxygen atmosphere, the heating temperature is 610 ° C and the heating time is 2 minutes.
- an intrinsic polysilicon layer is grown on the tunneling passivation layer by the LPCVD method, and the intrinsic polycrystalline layer is doped with phosphorus by means of phosphorus ion implantation to form a doped polysilicon layer.
- the equipment for growing the intrinsic polysilicon layer is a 997-AAK type LPCVD equipment from Temples Company.
- the growth conditions are: the temperature is 600 ° C., the volume flow of SiH 4 is 600 sccm, and the pressure is 0.25 Torr.
- Phosphorus ion implantation equipment is Springfield's iPV-2000 ion implanter.
- the implantation conditions are: 10kV ion acceleration voltage, 120mA beam current after acceleration, and vacuum degree of ion implantation chamber 2 ⁇ 10 -5 Torr.
- a PEALD method is used to deposit a gallium oxide thin film on the emitter.
- the equipment used is a TFS200 atomic layer deposition thin film system from Beneq of Finland.
- the deposition conditions are: a temperature of 75 ° C and a pressure of 0.25 Torr.
- the volume flow rate of methyl gallium (TMGa) was 70 sccm (standard state ml / min), and the volume flow rate of O 2 was 200 sccm.
- a PECVD method is used to form a silicon nitride film on the emitter layer and the doped polysilicon layer.
- the equipment used is a SINA type PECVD equipment from ROTH & RAU Company, and the deposition conditions are: temperature 400 ° C, pressure 0.25mBar, SiH
- the volume flow rate of 4 is 100 sccm
- the volume flow rate of NH 3 is 180 sccm.
- step 608 the paste for forming the back electrode is screen-printed, and the screen printer used is a Baccini speedy thinking printer of Applied Materials.
- Step 609 screen printing a paste for forming a front electrode.
- step 610 sintering is performed at a temperature of 820 ° C for 10 seconds. After sintering, the front metal silver passes through the silicon nitride / gallium oxide film to form local ohmic contact with the emitter, and the back silver paste corrodes the silicon nitride film and The doped polysilicon layer forms an ohmic contact.
- the performance of the solar cell provided in this example was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.689V, a short-circuit current of 9.98A, and a photoelectric conversion efficiency of 22.23%.
- This embodiment provides a gallium oxide passivated Topcon solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in embodiment 6 is that the thickness of the gallium oxide layer in the solar cell provided in this embodiment is 1 Nanometer.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open-circuit voltage of 0.687V, a short-circuit current of 9.99A, and a photoelectric conversion efficiency of 22.19%.
- This embodiment provides a gallium oxide passivated Topcon solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 6 is that the thickness of the gallium oxide layer in the solar cell provided in this embodiment is 40. Nanometer.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.688V, a short-circuit current of 9.896A, and a photoelectric conversion efficiency of 22.01%.
- This embodiment provides a gallium oxide passivated Topcon solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 6 is that the thickness of the gallium oxide layer in the solar cell provided in this embodiment is 80 Nanometer.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: open circuit voltage 0.688V, short-circuit current 9.73A, and photoelectric conversion efficiency 21.64%.
- This embodiment provides a gallium oxide passivated Topcon solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 6 is that the thickness of the gallium oxide layer in the solar cell provided in this embodiment is 120. Nanometer.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.688V, a short-circuit current of 9.48A, and a photoelectric conversion efficiency of 20.77%.
- This comparative example provides a Topcon solar cell without a gallium oxide layer.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 6 in that the solar cell provided in this comparative example is not provided with a gallium oxide layer.
- a silicon nitride film is formed directly on the emitter layer.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example is tested, and the results are: open circuit voltage 0.682V, short-circuit current 9.99A, and photoelectric conversion efficiency 22.03%.
- This comparative example provides a zirconia passivated Topcon solar cell.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 6 in that the solar cell provided in this comparative example uses zirconia (ZrO x ).
- the film replaces the gallium oxide film.
- a zirconia film is formed on the emitter layer, and then a silicon nitride film is formed on the zirconia film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.680V, a short-circuit current of 9.86A, and a photoelectric conversion efficiency of 21.68%.
- This comparative example provides a tantalum oxide passivated Topcon solar cell.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 6 in that the solar cell provided in this comparative example uses tantalum oxide (TaO x ).
- the film replaces the gallium oxide film.
- a tantalum oxide film is formed on the emitter layer, and then a silicon nitride film is formed on the tantalum oxide film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: open circuit voltage 0.682V, short circuit current 9.97A, and photoelectric conversion efficiency 21.99%.
- This comparative example provides a thorium oxide passivated Topcon solar cell.
- the difference between the solar cell provided in this comparative example and the solar cell provided in Example 6 is that hafnium oxide (HfO x ) is used in the solar cell provided in this comparative example.
- the film replaces the gallium oxide film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open-circuit voltage of 0.684V, a short-circuit current of 9.95A, and a photoelectric conversion efficiency of 22.0%.
- Table 2 summarizes the performance test results of the solar cells of Examples 6 to 10 and Comparative Examples 5 to 8 above.
- the solar cell includes a front electrode, a front cover layer, an emitter layer, P-type crystalline silicon substrate, gallium oxide layer, back cover layer and back electrode.
- the P-type crystalline silicon substrate is a P-type single crystal silicon wafer having a resistivity of 2.0 ⁇ ⁇ cm and a size of 156.75 mm ⁇ 156.75 mm.
- the thickness of the gallium oxide layer is 40 nanometers.
- the back cover layer is a silicon nitride layer with a thickness of 70 nanometers.
- the gallium oxide layer and the back cover layer are respectively provided with 142 ⁇ 142 circular vias (that is, 142 per row, a total of 142 rows).
- the via diameter is 50 ⁇ m, and the distance between two adjacent vias (the center of the circle) Distance) is 1100 microns.
- the back electrode consists of a first part and a second part.
- the first part is linear and is used for conductive buses and string welding of solar cells. It is formed by DuPont's PV56x silver paste. The number is 4 and the width is 1.6mm.
- the second part is an aluminum electrode formed by Duupant's PV36x aluminum paste, which covers all areas except the first part on the back cover, and the second part passes through the via to contact the P-type crystalline silicon substrate. .
- the front electrode is a gate line structure, which is formed by Heraeus SOL9621 type silver paste, in which there are 4 main gate lines with a width of 1.1 mm, and 102 sub-gate lines with a width of 40 ⁇ m and a pitch of 1.5 mm.
- the front cover layer is a silicon nitride layer with a thickness of 80 nanometers.
- the emitter layer is formed by phosphorus diffusion in the furnace tube, and the block resistance value after doping is 100 ⁇ / ⁇ .
- Step 1101 using a mixed aqueous solution of NaOH and H 2 O 2 (NaOH, H 2 O 2 and H 2 O mixed at a mass ratio of 0.5%: 1%: 98.5%) to clean the P-type single crystal silicon wafer (washing The time is 2 minutes), and then the front surface of the P-type single crystal silicon wafer is made of wool with a 3% sodium hydroxide aqueous solution. After the texturing, the reflectance of the front surface of the P-type single crystal silicon wafer is 12%.
- a phosphor is doped on the front surface of the P-type single crystal silicon wafer after the texturing to prepare an emitter by a method of phosphor diffusion of a furnace tube to form a PN junction.
- a method of phosphor diffusion of a furnace tube to form a PN junction a phosphor is doped on the front surface of the P-type single crystal silicon wafer after the texturing to prepare an emitter by a method of phosphor diffusion of a furnace tube to form a PN junction.
- dispersion conditions were as follows: POCl 3 as a phosphorus source, into POCl 3 (into time 20min) at 820 °C into the quartz tube, after stopping Pass in POCl 3 and incubate for 20 min at 840 ° C.
- step 1103 the diffused P-type single crystal silicon wafer is immersed in a TMAH solution at 70 ° C and a mass concentration of 20% for 5 minutes, and the back surface of the N-type single crystal silicon wafer is flattened.
- the silicon wafer was washed with an HF aqueous solution for 2 min.
- Step 1104 the PEALD method is used to deposit a gallium oxide thin film on the back surface of the P-type single crystal silicon wafer.
- the equipment used is a TFS 200 atomic layer deposition thin film system from Beneq, Finland.
- the deposition conditions are: temperature is 75 ° C, pressure
- the volume flow rate of trimethyl gallium (TMGa) was 0.25 Torr
- the volume flow rate of O 2 was 200 sccm (standard state ml / min).
- a PECVD method is used to form a silicon nitride film on the emitter layer on the front side of the P-type single crystal silicon wafer and on the gallium oxide film on the back side.
- the equipment used is a SINA type PECVD equipment from ROTH & RAU.
- the deposition conditions are: At 400 ° C, the pressure is 0.25 mBar, the volume flow rate of SiH 4 is 100 sccm, and the volume flow rate of NH 3 is 180 sccm.
- step 1106 a laser is used to make holes in the gallium oxide / silicon nitride stacked structure on the back of the P-type single crystal silicon wafer.
- step 1107 screen printing is used to form the paste of the first part of the back electrode.
- the screen printing machine used is a Baccini speedy thinking printing machine of Applied Materials.
- Step 1108 screen printing a paste for forming a second portion of the back electrode.
- step 1109 a paste for forming a front electrode is screen-printed.
- step 1110 sintering is performed at a temperature of 790 ° C for 10 seconds. After the sintering, the front part of the metallic silver is partially burned through the silicon nitride film to form an ohmic contact with the emitter, and the back aluminum particles and the silicon substrate corresponding to the via area Formation of aluminum-silicon alloy and aluminum back field.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.668V, a short-circuit current of 9.71A, and a photoelectric conversion efficiency of 20.73%.
- This embodiment provides a gallium oxide passivated crystalline silicon PERC local aluminum back-field solar cell.
- the structure of the solar cell is different from that of the solar cell provided in Example 11 in that the back cover layer A part of the area is not covered by the second part of the back electrode formed of the aluminum paste.
- the second part of the back electrode is linear, with a total of 102 pieces.
- the width of each second part is 70 microns, and the distance between two adjacent second parts is 1.1 mm.
- the first part of the weld is vertical.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.668V, a short-circuit current of 9.78A, and a photoelectric conversion efficiency of 20.83%.
- This embodiment provides a gallium oxide passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 12 is that the solar cell provided in this embodiment is oxidized.
- the thickness of the gallium layer is 1 nanometer.
- the performance of the solar cell provided in this example was tested according to the test method and test conditions of Example 1. The results were: open circuit voltage 0.647V, short-circuit current 9.1A, and photoelectric conversion efficiency 19.04%.
- This embodiment provides a gallium oxide passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 12 is that the solar cell provided in this embodiment is oxidized.
- the thickness of the gallium layer is 80 nanometers.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open-circuit voltage of 0.667V, a short-circuit current of 9.7A, and a photoelectric conversion efficiency of 20.60%.
- This embodiment provides a gallium oxide passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 12 is that the solar cell provided in this embodiment is oxidized.
- the thickness of the gallium layer is 200 nm.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.666V, a short-circuit current of 9.68A, and a photoelectric conversion efficiency of 20.39%.
- This embodiment provides a gallium oxide passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 12 is that the solar cell provided in this embodiment is oxidized.
- the thickness of the gallium layer is 500 nanometers.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open circuit voltage of 0.663V, a short-circuit current of 9.51A, and a photoelectric conversion efficiency of 19.48%.
- This embodiment provides a gallium oxide passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Example 12 is that the solar cell provided in this embodiment is oxidized.
- the thickness of the gallium layer is 1000 nanometers.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.660V, a short-circuit current of 9.52A, and a photoelectric conversion efficiency of 18.82%.
- This comparative example provides a crystalline silicon PERC local aluminum back-field solar cell without a gallium oxide layer.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 12 in that the solar cell provided in this comparative example No gallium oxide layer is provided.
- a silicon nitride film is formed directly on the back of a P-type single crystal silicon wafer.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open circuit voltage of 0.642V, a short-circuit current of 8.50A, and a photoelectric conversion efficiency of 17.29%.
- This comparative example provides a zirconia-passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this comparative example and the solar cell provided in Example 12 is that the solar cell provided in this comparative example is used in the solar cell provided in this comparative example.
- a zirconia (ZrO x ) film replaces a gallium oxide film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: open circuit voltage 0.658V, short-circuit current 9.53A, and photoelectric conversion efficiency 20.04%.
- This comparative example provides a tantalum oxide passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this comparative example and the solar cell provided in Example 12 is that the solar cell provided in this comparative example is used in the solar cell provided in this comparative example.
- a tantalum oxide (TaO x ) film replaces a gallium oxide film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.660V, a short-circuit current of 9.63A, and a photoelectric conversion efficiency of 20.32%.
- This comparative example provides a hafnium oxide-passivated crystalline silicon PERC local aluminum back-field solar cell.
- the difference between the solar cell provided in this comparative example and the solar cell provided in Example 12 is that the solar cell provided in this comparative example is used in the solar cell provided in this comparative example.
- a hafnium oxide (HfO x ) film replaces a gallium oxide film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.665V, a short-circuit current of 9.65A, and a photoelectric conversion efficiency of 20.51%.
- Table 3 summarizes the performance test results of the solar cells of Examples 11 to 17 and Comparative Examples 9 to 12 above.
- the solar cell includes a P-type crystalline silicon substrate, an emitter layer disposed on the front surface of the P-type crystalline silicon substrate, and an emitter layer A front cover layer on the electrode layer, a front electrode provided on the front cover layer, a backside tunneling passivation layer provided on the backside of the P-type crystalline silicon substrate, and a boron provided on the backside tunneling passivation layer in a region corresponding to the backside electrode
- the P-type crystalline silicon substrate is a P-type single crystal silicon wafer having a resistivity of 2.0 ⁇ ⁇ cm and a size of 156.75 mm ⁇ 156.75 mm;
- the square resistance of the emitter layer is 80 ⁇ / ⁇ ;
- the front cover layer is a silicon nitride layer with a thickness of 80 nanometers
- the front electrode is a gate line structure, which is formed by Heraeus SOL9621 type silver paste, in which there are 4 main gate lines with a width of 1.1 mm, 102 sub-gate lines with a width of 40 ⁇ m and a pitch of 1.5 mm;
- the back-side tunneling passivation layer is a silicon oxide layer with a thickness of 1.9 nm;
- the thickness of the back doped polysilicon layer is 200 nm
- the thickness of the gallium oxide layer is 20 nanometers
- the back cover layer is a silicon nitride layer with a thickness of 80 nanometers
- the back electrode is also a gate line structure, which is formed by Heraeus SOL9360 type silver paste, in which there are 4 main gate lines with a width of 1.1 mm, 102 auxiliary gate lines with a width of 40 ⁇ m and a pitch of 1.5 mm;
- Step 1801 using a mixed aqueous solution of NaOH and H 2 O 2 (NaOH, H 2 O 2 and H 2 O are mixed at a mass ratio of 0.5%: 1%: 98.5%) to clean the P-type single crystal silicon wafer (washing The time is 2 minutes), and then the front surface of the P-type single crystal silicon wafer is made of 3% sodium hydroxide aqueous solution, and the reflectance of the front surface of the P-type single crystal silicon wafer is 12%.
- step 1802 phosphorescent doping is performed on the front face of the P-type single-crystal silicon wafer after the texturing by the furnace tube phosphorus diffusion method to form an PN junction.
- the tube phosphorus diffusion using SevenStart's L4511II-40 / ZM-type diffusion apparatus diffusion conditions were as follows: POCl 3 as a phosphorus source, into POCl into the quartz tube at 820 °C 3 (passed through 20 minutes), then The introduction of POCl 3 was stopped and the temperature was maintained at 840 ° C for 20 minutes.
- Step 1803 soaking the diffused P-type single-crystal silicon wafer in a TMAH solution at 70 ° C. and a mass concentration of 20% for 5 minutes, smoothing the back surface of the P-type single-crystal silicon wafer, and then using a mass concentration of 10%
- the wafer was washed with an aqueous HF solution for 2 minutes.
- Step 1804 using a furnace tube thermal oxidation method to grow a silicon oxide film on the back surface of the P-type single crystal silicon wafer as a back-channel tunneling passivation layer.
- the process conditions are: in an oxygen atmosphere, the heating temperature is 610 ° C and the heating time is 2 minutes. .
- step 1805 an intrinsic polysilicon thin film is grown on the backside tunneling passivation layer by the LPCVD method, and boron doping is performed on the intrinsic polycrystalline thin film by means of boron ion implantation to form a backside doped polysilicon layer.
- the equipment for growing polysilicon thin film is 997-AAK type LPCVD equipment of Tempress Company.
- the growth conditions are: the temperature is 600 ° C, the volume flow of SiH 4 is 600 sccm, and the pressure is 0.25 Torr.
- the boron ion implantation equipment is Springfield's iPV-2000 ion implanter.
- the implantation conditions are: 10kV ion acceleration voltage, 120mA beam current after acceleration, and 2 ⁇ 10 -5 Torr vacuum of ion implantation chamber.
- step 1806 the area corresponding to the back doped polysilicon layer and the back electrode is irradiated with laser scanning, and a BSG protective layer is formed in the area corresponding to the back doped polysilicon layer and the back electrode.
- the laser scanning pattern is the same as the back electrode pattern.
- the laser used is a nanosecond laser with a laser energy of 20 watts.
- Step 1807 using an alkaline solution to remove an area of the back doped polysilicon layer that is not covered by the BSG protective layer, to form a back doped polysilicon layer with the same back electrode pattern (where the alkali solution is a 7% mass concentration tetramethylammonium hydroxide solution). , Wash at 50 degrees Celsius for 5 minutes), and then use hydrofluoric acid to remove the BSG protective layer (wherein the hydrofluoric acid concentration is 5%, and wash at room temperature for 2 minutes).
- the alkali solution is a 7% mass concentration tetramethylammonium hydroxide solution
- a gallium oxide thin film is formed on the back-doped polysilicon layer obtained in step 1807 and the back-channel tunneling passivation layer without the doped poly-silicon layer by using an atomic layer deposition process.
- the deposition conditions are: the temperature is 75 ° C, and the pressure is 0.25 Torr, the volume flow rate of trimethylgallium (TMGa) was 70 sccm (milliliter / minute in the standard state), and the volume flow rate of O 2 was 200 sccm.
- a silicon nitride film is formed on the emitter layer and the gallium oxide layer.
- the equipment used is a SINA type PECVD equipment from ROTH & RAU.
- the deposition conditions are: temperature 400 ° C, pressure 0.25mBar, and volume flow rate of SiH 4 is 100 sccm.
- the volume flow rate of NH 3 is 180 sccm.
- a silver paste for forming a back electrode is screen-printed, and a screen printing machine used is a Baccini speedy thinking printing machine of Applied Materials (the same applies hereinafter).
- Step 1811 screen printing a silver paste for forming a front electrode.
- Step 1812 sintering at a temperature of 820 ° C for 10 seconds; during the sintering process, the front silver paste corrodes the front silicon nitride layer so that the front silver electrode passes through the front silicon nitride layer and forms an ohmic contact with the emitter layer
- the back silver paste corrodes the silicon nitride cover layer 5 and the gallium oxide layer 4 so that the back metal electrode passes through the silicon nitride / gallium oxide stacked structure and forms an ohmic contact with the boron-doped polysilicon layer.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were as follows: the open-circuit voltage was 0.668V, the short-circuit current was 9.74A, and the photoelectric conversion efficiency was 20.76%.
- This embodiment provides a crystalline silicon solar cell using gallium oxide passivation.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 18 is the thickness of the gallium oxide layer in the solar cell provided in this embodiment. 10 nm.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.660V, a short-circuit current of 9.72A, and a photoelectric conversion efficiency of 20.24%.
- This embodiment provides a crystalline silicon solar cell using gallium oxide passivation.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 18 is the thickness of the gallium oxide layer in the solar cell provided in this embodiment. 40 nm.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open circuit voltage of 0.669V, a short-circuit current of 9.81A, and a photoelectric conversion efficiency of 20.87%.
- This embodiment provides a crystalline silicon solar cell using gallium oxide passivation.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 18 is the thickness of the gallium oxide layer in the solar cell provided in this embodiment. It is 60 nm.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.669V, a short-circuit current of 9.79A, and a photoelectric conversion efficiency of 20.68%.
- This embodiment provides a crystalline silicon solar cell using gallium oxide passivation.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 18 is the thickness of the gallium oxide layer in the solar cell provided in this embodiment. It is 75 nm.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open circuit voltage of 0.668V, a short-circuit current of 9.78A, and a photoelectric conversion efficiency of 20.58%.
- This embodiment provides a crystalline silicon solar cell using gallium oxide passivation.
- the difference between the solar cell provided in this embodiment and the solar cell provided in Embodiment 18 is the thickness of the gallium oxide layer in the solar cell provided in this embodiment. It is 90 nm.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.668V, a short-circuit current of 9.78A, and a photoelectric conversion efficiency of 20.49%.
- This comparative example provides a crystalline silicon solar cell without a gallium oxide layer.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 18 in that the solar cell provided in this comparative example is not provided with a gallium oxide layer. .
- a silicon nitride film is formed directly on the backside of the P-type crystalline silicon substrate on the backside doped polysilicon layer and on the backside tunneling passivation layer where the doped polysilicon layer is not provided as a backside cover layer.
- Example 1 According to the test method and test conditions of Example 1, the performance of the solar cell provided in this example was tested, and the results were: an open circuit voltage of 0.642V, a short-circuit current of 8.5A, and a photoelectric conversion efficiency of 17.29%.
- This comparative example provides a crystalline silicon solar cell using zirconium oxide (ZrO x ) passivation.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 18 in that the solar cell provided in this comparative example is used in Zirconia film replaces gallium oxide film.
- a zirconia thin film is formed on the backside of the P-type crystalline silicon substrate with a doped polysilicon layer on the back and a region where the backside tunneling passivation layer is not provided with a doped polysilicon layer, and then nitrided on the zirconia film Silicon thin film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.660 V, a short-circuit current of 9.54 A, and a photoelectric conversion efficiency of 20.08%.
- This comparative example provides a crystalline silicon solar cell using tantalum oxide (TaO x ) passivation.
- the solar cell provided in this comparative example is different from the solar cell provided in Example 18 in that the solar cell provided in this comparative example is used in Tantalum oxide film replaces gallium oxide film.
- a tantalum oxide film is first formed on the backside of the P-type crystalline silicon substrate with a doped polysilicon layer on the back and a region where the backside tunneling passivation layer is not provided with a doped polysilicon layer, and then nitrided on the zirconia film Silicon thin film.
- the performance of the solar cell provided in this example was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.661V, a short-circuit current of 9.64A, and a photoelectric conversion efficiency of 20.39%.
- This comparative example provides a crystalline silicon solar cell using hafnium oxide (HfO x ) passivation.
- the difference between the solar cell provided in this comparative example and the solar cell provided in Example 18 is that the solar cell provided in this comparative example is used in the solar cell provided in this comparative example.
- the hafnium oxide film replaces the gallium oxide film.
- a hafnium oxide film is first formed on the backside of the P-type crystalline silicon substrate with a doped polysilicon layer on the backside and a region where the backside tunneling passivation layer is not provided with a doped polysilicon layer, and then a nitride is formed on the hafnium oxide film. Silicon thin film.
- the performance of the solar cell provided in this embodiment was tested according to the test method and test conditions of Example 1. The results were: an open circuit voltage of 0.668V, a short-circuit current of 9.67A, and a photoelectric conversion efficiency of 20.62%.
- Table 4 summarizes the performance test results of the solar cells of Examples 18 to 23 and Comparative Examples 13 to 16 above.
- Comparative Example 13 —— ——— 0.642V 8.5A 17.29% Comparative Example 14 Zirconia 20 nm 0.660V 9.54A 20.08% Comparative Example 15 Tantalum oxide 20 nm 0.661V 9.64A 20.39% Comparative Example 16 Thorium oxide 20 nm 0.668V 9.67A 20.62%
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Abstract
Description
序号 | 氧化物类型 | 氧化物薄膜厚度 | 开路电压 | 短路电流 | 光电转换效率 |
实施例1 | 氧化镓 | 20纳米 | 0.668V | 9.77A | 21.1% |
实施例2 | 氧化镓 | 1纳米 | 0.661V | 9.79A | 20.92% |
实施例3 | 氧化镓 | 40纳米 | 0.668V | 9.75A | 21.06% |
实施例4 | 氧化镓 | 80纳米 | 0.668V | 9.73A | 20.69% |
实施例5 | 氧化镓 | 120纳米 | 0.667V | 9.58A | 19.87% |
对比例1 | —— | —— | 0.656V | 9.8A | 20.78% |
对比例2 | 氧化锆 | 20纳米 | 0.658V | 9.62A | 20.47% |
对比例3 | 氧化钽 | 20纳米 | 0.66V | 9.68A | 20.66% |
对比例4 | 氧化铪 | 20纳米 | 0.665V | 9.73A | 20.92% |
序号 | 氧化物类型 | 氧化物薄膜厚度 | 开路电压 | 短路电流 | 光电转换效率 |
实施例6 | 氧化镓 | 20纳米 | 0.689V | 9.98A | 22.23% |
实施例7 | 氧化镓 | 1纳米 | 0.687V | 9.99A | 22.19% |
实施例8 | 氧化镓 | 40纳米 | 0.688V | 9.896A | 22.01% |
实施例9 | 氧化镓 | 80纳米 | 0.688V | 9.73A | 21.64% |
实施例10 | 氧化镓 | 120纳米 | 0.688V | 9.48A | 20.77% |
对比例5 | —— | —— | 0.682V | 9.99A | 22.03% |
对比例6 | 氧化锆 | 20纳米 | 0.680V | 9.86A | 21.68% |
对比例7 | 氧化钽 | 20纳米 | 0.682V | 9.97A | 21.99% |
对比例8 | 氧化铪 | 20纳米 | 0.684V | 9.95A | 22.0% |
序号 | 氧化物类型 | 氧化物薄膜厚度 | 开路电压 | 短路电流 | 光电转换效率 |
实施例11 | 氧化镓 | 40纳米 | 0.668V | 9.71A | 20.73% |
实施例12 | 氧化镓 | 40纳米 | 0.668V | 9.78A | 20.83% |
实施例13 | 氧化镓 | 1纳米 | 0.647V | 9.1A | 19.04% |
实施例14 | 氧化镓 | 80纳米 | 0.667V | 9.7A | 20.60% |
实施例15 | 氧化镓 | 200纳米 | 0.666V | 9.68A | 20.39% |
实施例16 | 氧化镓 | 500纳米 | 0.663V | 9.51A | 19.48% |
实施例17 | 氧化镓 | 1000纳米 | 0.660V | 9.52A | 18.82% |
对比例9 | —— | —— | 0.642V | 8.50A | 17.29% |
对比例10 | 氧化锆 | 40纳米 | 0.658V | 9.53A | 20.04% |
对比例11 | 氧化钽 | 40纳米 | 0.660V | 9.63A | 20.32% |
对比例12 | 氧化铪 | 40纳米 | 0.665V | 9.65A | 20.51% |
序号 | 氧化物类型 | 氧化物薄膜厚度 | 开路电压 | 短路电流 | 光电转换效率 |
实施例18 | 氧化镓 | 20纳米 | 0.668V | 9.74A | 20.76% |
实施例19 | 氧化镓 | 10纳米 | 0.660V | 9.72A | 20.24% |
实施例20 | 氧化镓 | 40纳米 | 0.669V | 9.81A | 20.87% |
实施例21 | 氧化镓 | 60纳米 | 0.669V | 9.79A | 20.68% |
实施例22 | 氧化镓 | 75纳米 | 0.668V | 9.78A | 20.58% |
实施例23 | 氧化镓 | 90纳米 | 0.668V | 9.78A | 20.49% |
对比例13 | —— | —— | 0.642V | 8.5A | 17.29% |
对比例14 | 氧化锆 | 20纳米 | 0.660V | 9.54A | 20.08% |
对比例15 | 氧化钽 | 20纳米 | 0.661V | 9.64A | 20.39% |
对比例16 | 氧化铪 | 20纳米 | 0.668V | 9.67A | 20.62% |
Claims (23)
- 晶体硅太阳能电池,包括与所述晶体硅太阳能电池中P型硅层直接接触的氧化镓层。
- 根据权利要求1所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池包括:导电类型为N型的晶体硅基体,及设置在所述晶体硅基体一侧表面、且导电类型为P型的发射极层;所述氧化镓层设置在所述发射极层上且与所述发射极层直接接触。
- 根据权利要求2所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池还包括:设置在所述氧化镓层上的第一覆盖层,设置在所述第一覆盖层上、且与所述发射极层接触的第一电极,设置在所述晶体硅基体与所述发射极层相对一侧表面、且导电类型为N型的表面场层,设置在所述表面场层上的第二覆盖层,以及,设置在所述第二覆盖层上、且与所述表面场层接触的第二电极。
- 根据权利要求2所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池还包括:设置在所述氧化镓层上的第一覆盖层,设置在所述第一覆盖层上、且与所述发射极层接触的第一电极,设置在所述晶体硅基体与所述发射极层相对一侧表面的隧穿钝化层,设置在所述隧穿钝化层上、且导电类型为N型的掺杂硅层,设置在所述掺杂硅层上的第二覆盖层,以及,设置在所述第二覆盖层上、且与所述掺杂硅层接触的第二电极。
- 根据权利要求4所述的晶体硅太阳能电池,其特征在于,所述掺杂硅层覆盖所述隧穿钝化层的局部区域,所述隧穿钝化层未设置所述掺杂硅层的区域上也设置有所述第二覆盖层。
- 根据权利要求2~5任一项所述的晶体硅太阳能电池,其特征在于,所述氧化镓层的厚度为1纳米~120纳米。
- 根据权利要求1所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池包括:导电类型为P型的晶体硅基体;所述氧化镓层设置在所述晶体硅基体一侧表面上且与所述晶体硅基体直接接触。
- 根据权利要求7所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池还包括:设置在所述氧化镓层上的第三覆盖层,设置在所述第三覆盖层上、且与所述晶体硅基体接触的第三电极,设置在所述晶体硅基体与所述氧化镓层相对一侧表面、且导电类型为N型的发射极层,设置在所述发射极层上的第四覆盖层,以及,设置在所述第四覆盖层上、且与所述发射极层接触的第四电极。
- 根据权利要求7所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池还包括:设置在所述氧化镓层上的第三覆盖层,设置在所述第三覆盖层上、且与所述晶体硅基体接触的第三电极,设置在所述晶体硅基体与所述氧化镓层相对一侧表面、且导电类型为N型的发射极层,设置在所述发射极层上的隧穿钝化层,设置在所述隧穿钝化层上、且导电类型为N型的掺杂硅层,设置在所述掺杂硅层上的第四覆盖层,以及,设置在所述第四覆盖层上、且与所述掺杂硅层接触的第四电极。
- 根据权利要求9所述的晶体硅太阳能电池,其特征在于,所述掺杂硅层覆盖所述隧穿钝化层的局部区域,所述隧穿钝化层未设置所述掺杂硅层的区域上也设置有所述第四覆盖层。
- 根据权利要求8~10任一项所述的晶体硅太阳能电池,其特征在于,所述氧化镓层和所述第三覆盖层上对应设置有过孔;所述晶体硅基体表面与所述过孔对应的区域形成有导电类型为P型的表面场层。
- 根据权利要求11所述的晶体硅太阳能电池,其特征在于,所述第三电极包括第一部分和第二部分,所述第一部分呈线形,所述第二部分设置在所述第三覆盖层上位于所述第一部分以外的区域,且所述第二部分与所述第一部分接触;所述第二部分通过所述过孔与所述晶体硅基体接触,并在所述晶体硅基体表面与所述过孔对应的区域形成所述表面场层。
- 根据权利要求7~10任一项所述的晶体硅太阳能电池,其特征在于,所述氧化镓层的厚度为1纳米~1000纳米。
- 根据权利要求1所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池包括:导电类型为P型的晶体硅基体,设置在所述晶体硅基体一侧表面的第一隧穿钝化层,设置在所述第一隧穿钝化层上、且导电类型为P型的第一掺杂硅层,设置在所述第一掺杂硅层上的氧化镓层,设置在所述氧化镓层上的第五覆盖层,以及,设置在所述第五覆盖层上、且与所述第一掺杂硅层接触的第五电极。
- 根据权利要求14所述的晶体硅太阳能电池,其特征在于,所述第一掺杂硅层覆盖所述第一隧穿钝化层的局部区域,所述第一隧穿钝化层未设置所述第一掺杂硅层的区域上也设置有所述氧化镓层。
- 根据权利要求14或15所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池还包括:设置在所述晶体硅基体与所述第一隧穿钝化层相对一侧表面、且导电类型为N型的发射极层,设置在所述发射极层上的第六覆盖层,以及,设置在所述第六覆盖层上、且与所述发射极层接触的第六电极。
- 根据权利要求14或15所述的晶体硅太阳能电池,其特征在于,所述晶体硅太阳能电池还包括:设置在所述晶体硅基体与所述第一隧穿钝化层相对一侧表面、且导电类型为N型的发射极层,设置在所述发射极层上的第二隧穿钝化层,设置在所述第二隧穿钝化层上、且导电类型为N型的第二掺杂硅层,设置在所述第二掺杂硅层上的第六覆盖层,以及,设置在所述第六覆盖层上、且与所述第二掺杂硅层接触的第六电极。
- 根据权利要求17所述的晶体硅太阳能电池,其特征在于,所述第二掺杂硅层覆盖所述第二隧穿钝化层的局部区域,所述第二隧穿钝化层未设置所述第二掺杂硅层的区域上也设置有所述第六覆盖层。
- 根据权利要求14或15所述的晶体硅太阳能电池,其特征在于,所述氧化镓层的厚度为10纳米~90纳米。
- 光伏组件,包括依次设置的盖板、第一封装胶膜,电池串、第二封装胶膜和背板,所述电池串包括多个太阳能电池,所述太阳能电池为权利要求1~19任一项所述的晶体硅太阳能电池。
- 晶体硅太阳能电池的制备方法,包括:形成与所述晶体硅太阳能电池中P型硅层直接接触的氧化镓层。
- 氧化镓在晶体硅太阳能电池中作为钝化物或钝化结构的应用。
- 根据权利要求22所述的应用,其特征在于,所述氧化镓与所述晶体硅太阳能电池的P型硅层直接接触。
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