WO2019223255A1 - Rod hanging apparatus and optical fiber drawing system - Google Patents

Rod hanging apparatus and optical fiber drawing system Download PDF

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Publication number
WO2019223255A1
WO2019223255A1 PCT/CN2018/115143 CN2018115143W WO2019223255A1 WO 2019223255 A1 WO2019223255 A1 WO 2019223255A1 CN 2018115143 W CN2018115143 W CN 2018115143W WO 2019223255 A1 WO2019223255 A1 WO 2019223255A1
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WO
WIPO (PCT)
Prior art keywords
hanging rod
hanging
station
rod portion
furnace
Prior art date
Application number
PCT/CN2018/115143
Other languages
French (fr)
Chinese (zh)
Inventor
郝昌平
陈伟
严勇虎
袁健
张良
徐超
徐陆锋
董魏
曹少波
戚仁宝
杨之华
向磊
沈文华
Original Assignee
江苏亨通光纤科技有限公司
江苏亨通光电股份有限公司
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Application filed by 江苏亨通光纤科技有限公司, 江苏亨通光电股份有限公司 filed Critical 江苏亨通光纤科技有限公司
Priority to DE112018007645.8T priority Critical patent/DE112018007645T5/en
Publication of WO2019223255A1 publication Critical patent/WO2019223255A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/02Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
    • C03B37/025Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from reheated softened tubes, rods, fibres or filaments, e.g. drawing fibres from preforms
    • C03B37/027Fibres composed of different sorts of glass, e.g. glass optical fibres
    • C03B37/02736Means for supporting, rotating or feeding the tubes, rods, fibres or filaments to be drawn, e.g. fibre draw towers, preform alignment, butt-joining preforms or dummy parts during feeding
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/02Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
    • C03B37/025Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from reheated softened tubes, rods, fibres or filaments, e.g. drawing fibres from preforms

Definitions

  • the present disclosure relates to the technical field of quartz fiber manufacturing, for example, a hanging rod device and a fiber drawing production system.
  • the hanging rod device is set to hang optical fiber preforms.
  • the hanging rod device mainly includes a tower and a hanging rod platform.
  • the hanging rod device in the related technology is equipped with a hanging rod platform.
  • the light rod drawing must be performed in sequence when changing production. The following steps: 1) cooling the drawing furnace; 2) removing the preform from the drawing furnace and unloading the rod; 3) placing the new preform into the drawing furnace; 4) heating the drawing furnace to the normal drawing temperature.
  • the duration of the whole process is about 3h, which is a great waste for production efficiency.
  • the present disclosure provides a hanging rod device with the capability of buffering preforms. Instead of the hanging rod device in the related art, it can realize the smooth switching of preforms without the temperature of the wire drawing furnace being reduced, and the entire production time is shortened, which can greatly reduce Improve fiber drawing production efficiency.
  • An embodiment provides a hanging rod device, comprising: a tower, the tower is provided with a hanging rod station; a plurality of hanging rod portions, the hanging rod portions are provided on the tower; The hanging rod platform on the tower, the hanging rod platform is provided as a fixed optical fiber preform, a plurality of the hanging rod platforms are provided, and the hanging rod platforms are provided on the hanging rod part one to one correspondingly; Each of the hanging rod platforms on the hanging rod portion can be moved or rotated to the hanging rod station, and multiple hanging rod platforms are alternately moved or rotated to the hanging rod station.
  • An embodiment also provides an optical fiber drawing production line, including a drawing furnace and the rod hanging device described above, the rod hanging station is disposed directly above the drawing furnace mouth, and the optical fiber preform is disposed to be After being positioned at the hanging rod station, it is sent into or drawn out of the drawing furnace.
  • FIG. 1 is a schematic structural diagram of a hanging rod device according to an embodiment
  • FIG. 2 is a schematic plan view of a first structure of a hanging rod device according to an embodiment
  • FIG. 3 is a schematic plan view of the second structure of the hanging rod device according to an embodiment
  • FIG. 4 is a schematic diagram of a power mechanism of a second structure of a hanging rod device in an embodiment
  • FIG. 5 is a schematic structural diagram of an optical fiber drawing production system in an embodiment
  • FIG. 6 is a connection diagram of a PLC controller of an optical fiber drawing production system in an embodiment.
  • 2-tower 4-hanging rod platform, 5-hanging rod station, 6-optical fiber preform, 8-first hanging rod portion, 10-second hanging rod portion, 16-third hanging rod portion, 18-drawing furnace, 20-fire-resistant cover, 22-air-sealing mechanism, 23-linear slide rail, 24-rotating table, 241-fixing part, 242-rotating part, 25-servo motor, 26-lead screw mechanism.
  • this embodiment discloses a hanging rod device, which includes a tower 2 and a hanging rod platform 4.
  • the hanging rod platform 4 is configured to fix an optical fiber preform 6, and the tower 2 is provided with
  • the hanging rod station 5 is provided with two hanging rod portions on the tower 2.
  • the two hanging rod portions are a first hanging rod portion 8 and a second hanging rod portion 10 respectively.
  • the first hanging rod portion 8 is provided on the hanging rod.
  • the second hanging rod part 10 is disposed on the second side of the hanging rod station 5.
  • the above hanging rod platform 4 is provided with at least two, and is provided on the first hanging rod part 8 and the second On the hanging rod part 10, the hanging rod device further includes two rotary tables 24, the two hanging rod sections are arranged one-to-one corresponding to the rotating table 24, and the two hanging rod sections are respectively fixed on the corresponding rotating table 24, and the above rotation
  • the stands 24 are all arranged on the tower 2.
  • the rotating table 24 drives the hanging rod part to rotate, so that the hanging rod platform 4 is rotated to the hanging rod station.
  • the two rotating tables 24 move independently, so that the hanging rod platforms 4 on the two hanging rod portions alternately rotate to the hanging rod station 5.
  • the rotating table 24 includes a fixing portion 241 and a rotating portion 242.
  • the fixing portion 241 is fixed on the tower 2, the rotating portion 242 is fixed on the rotating table 24, and the rotating portion 242 can rotate relative to the fixed portion 241.
  • the above structure of the hanging rod device has the ability to buffer the optical fiber preform 6 and replaces the hanging rod device in the related technology, so that when the optical fiber drawing production line, the preform 6 currently being drawn is hung and positioned at the hanging rod
  • the hanging rod platform 4 in position 5 is in the wire drawing mode; and the hanging rod platform 4 on the other hanging rod part is unloaded and then re-installed the rod to enter the rod changing mode.
  • the two optical fiber preforms 6 enter the drawing mode and the rod changing mode alternately, which can greatly shorten the rod changing time of the preform, and make continuous production of the fiber drawing possible.
  • FIG. 1 As shown in FIG. 1, FIG. 3, and FIG. 4, another structure of the hanging rod device is as follows: The tower 2 is provided with three hanging rod portions, and the three hanging rod portions are the first hanging rods.
  • the hanging rod station 5 is provided on the first hanging rod portion 8, the second hanging rod portion 10 and the third hanging rod portion 16, and the second hanging rod portion 10 is provided on the first hanging rod portion 8.
  • the third hanging rod portion 16 is provided on the second side of the first hanging rod portion 8; at least two hanging rod platforms 4 are provided, and the hanging rod platform 4 is provided on the second hanging rod portion 10 and the third
  • the hanging rod platform 4 on the second hanging rod portion 10 can be moved to the hanging rod station 5, and the hanging rod platform 4 on the third hanging rod portion 16 can be moved to the hanging rod station 5.
  • the hanging rod platforms 4 on the second hanging rod portion 10 and the third hanging rod portion 16 are alternately moved to the hanging rod station 5.
  • the first hanging rod portion 8, the second hanging rod portion 10, and the third hanging rod portion 16 are provided with a through linear slide rail 23, and the hanging rod platform 4 is provided on the hanging rod portion.
  • a lead screw mechanism 26 driven by a servo motor 25 as a power source, it can move along a linear slide rail 23.
  • the first hanging rod portion 8, the second hanging rod portion 10, and the third hanging rod portion 16 can be rotated relative to the tower 2.
  • the hanging rod part is first rotated and then moved on the linear slide rail 23, so as to reach the hanging rod station 5 through movement.
  • the rotating method is used to change the position of the hanging rod platform.
  • the moving method is used to change the position of the hanging rod platform. The process is the same as the first structure, and is not repeated here.
  • this embodiment discloses an optical fiber drawing production system, which includes a drawing furnace 18, the hanging rod device described in the first embodiment, and a PLC controller.
  • the above-mentioned hanging rod station 5 is provided at the drawing Directly above the furnace mouth of the furnace 18, the above-mentioned optical fiber preform 6 is positioned at the hanging rod station 5 and is then fed into or drawn from the drawing furnace 18.
  • the drawing furnace 18 is provided with a refractory cover 20 configured to open or close the furnace mouth. After the optical fiber preform 6 is pulled out of the drawing furnace 18, the refractory cover 20 is covered.
  • the drawing furnace 18 is provided with an air-sealing mechanism 22 near the mouth of the furnace, and an inert gas is input into the drawing furnace 18 through the air-sealing mechanism 22.
  • the above-mentioned air seal mechanism 22 has two working modes, which are a wire drawing production mode and a wire changing mode.
  • the PLC controller is connected to and controls the air-sealing mechanism 22, the rotary table 24, and the servo motor 25.
  • the optical fiber preform 6 hanging on the hanging rod station 5 is sent into the drawing furnace 18 for normal optical fiber drawing operation.
  • the air-sealing mechanism 22 enters the drawing production under the control of the PLC controller. Mode, input inert gas into the drawing furnace 18 to ensure the normal and smooth progress of fiber drawing.
  • the air-sealing mechanism 22 enters the wire changing mode in advance, and enters into the drawing furnace the inert gas in the wire changing mode (such as argon), the inert gas in the wire changing mode, and the production mode
  • the inert gas in the wire changing mode such as argon
  • the inert gas input in the line change mode is greater than the inert gas input in the production mode.
  • the optical fiber preform 6 is pulled out from the drawing furnace 18, and the optical fiber preform is pulled out. Quickly cover the refractory cover 20 to isolate the furnace environment of the drawing furnace 18 from the outside world.
  • Closing the refractory cover 20 can prevent the mouth of the drawing furnace 18 from oxidizing and protect the drawing furnace.
  • the optical fiber preform 6 in the production mode is moved or rotated to leave the hanging rod station 5, and the optical fiber preform in the rod changing mode is moved or rotated to the hanging rod station 5. Then, the refractory cover 20 is opened again and the The optical fiber preform 6 after the rod is sent into the drawing furnace 18 to complete a wire replacement.
  • each time the refractory cover 20 is opened the air-sealing mechanism 22 enters the wire-changing mode in advance to ensure that the wire-changing is performed smoothly while protecting the wire drawing furnace 18.
  • the hanging rod device with the ability to buffer the preform rod can be used to smoothly switch the preform rod without the temperature of the wire drawing furnace being reduced, and the entire production time is shortened from 3 hours to 0.5. It can greatly improve the production efficiency of fiber drawing.

Abstract

A rod hanging apparatus, comprising a tower, a rod hanging station being provided thereon; multiple rod hanging parts, arranged on the tower; and rod-hanging platforms, arranged on the tower and configured for fixing an optical fiber preform rod, multiple such platforms being provided, and being arranged with one-to-one correspondence on the rod hanging parts. The rod hanging platforms on the rod hanging parts are all able to move or rotate to the rod hanging station, and multiple rod hanging platforms move or rotate alternately to the rod hanging station.

Description

挂棒装置及光纤拉丝生产系统Hanging rod device and fiber drawing production system
本申请要求申请日为2018年05月21日、申请号为201810489461.8、名称为“挂棒装置及光纤拉丝生产系统”的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority from a Chinese patent application with a filing date of May 21, 2018, application number 201810489461.8, and name "Hanging Rod Device and Optical Fiber Wire Drawing Production System", the entire contents of which are incorporated herein by reference. .
技术领域Technical field
本公开涉及石英光纤制造技术领域,例如涉及一种挂棒装置及光纤拉丝生产系统。The present disclosure relates to the technical field of quartz fiber manufacturing, for example, a hanging rod device and a fiber drawing production system.
背景技术Background technique
随着光纤到户及5G概念的提出,光纤用量越来越多,目前市场处于供不应求的状态,进而使得国内光纤生产厂家纷纷通过扩产或者提速来提高产量。除此之外,在生产过程中,不断地改进光纤的生产工艺,优化设备结构,提高生产效率,也是一种有效的方法。With the introduction of fiber-to-the-home and 5G concepts, more and more optical fibers are used, and the current market is in short supply. As a result, domestic optical fiber manufacturers have increased their production by expanding production or increasing speed. In addition, in the production process, it is also an effective method to continuously improve the optical fiber production process, optimize the equipment structure, and improve production efficiency.
挂棒装置设置为挂放光纤预制棒,挂棒装置主要包括塔架和挂棒平台,相关技术中的挂棒装置均配置一个挂棒平台,光棒拉丝在进行换产作业时,要依次进行以下步骤:1)对拉丝炉进行降温;2)将预制棒从拉丝炉中取出后卸棒;3)挂放新的预制棒后装入拉丝炉内;4)拉丝炉升温至正常拉丝温度。整个过程持续时间在3h左右,对于生产效率来说,是个极大的浪费。The hanging rod device is set to hang optical fiber preforms. The hanging rod device mainly includes a tower and a hanging rod platform. The hanging rod device in the related technology is equipped with a hanging rod platform. The light rod drawing must be performed in sequence when changing production. The following steps: 1) cooling the drawing furnace; 2) removing the preform from the drawing furnace and unloading the rod; 3) placing the new preform into the drawing furnace; 4) heating the drawing furnace to the normal drawing temperature. The duration of the whole process is about 3h, which is a great waste for production efficiency.
发明内容Summary of the Invention
本公开提供了一种挂棒装置,具有缓存预制棒的能力,取代相关技术中的挂棒装置,可以实现在拉丝炉不降温的情况下顺利切换预制棒,整个换产时间缩短,能够极大地提高光纤拉丝生产效率。The present disclosure provides a hanging rod device with the capability of buffering preforms. Instead of the hanging rod device in the related art, it can realize the smooth switching of preforms without the temperature of the wire drawing furnace being reduced, and the entire production time is shortened, which can greatly reduce Improve fiber drawing production efficiency.
一实施例提供了一种挂棒装置,包括:塔架,所述塔架上设有挂棒工位;多个挂棒部,所述挂棒部设置于所述塔架上;设置在所述塔架上的挂棒平台,所述挂棒平台设置为固定光纤预制棒,所述挂棒平台设置有多个,且所述挂棒平台一一对应设置在所述挂棒部上;其中,所述挂棒部上的所述挂棒平台均能够移动或者旋转至所述挂棒工位上,多个挂棒平台交替地移动或者旋转至所述挂棒工位上。An embodiment provides a hanging rod device, comprising: a tower, the tower is provided with a hanging rod station; a plurality of hanging rod portions, the hanging rod portions are provided on the tower; The hanging rod platform on the tower, the hanging rod platform is provided as a fixed optical fiber preform, a plurality of the hanging rod platforms are provided, and the hanging rod platforms are provided on the hanging rod part one to one correspondingly; Each of the hanging rod platforms on the hanging rod portion can be moved or rotated to the hanging rod station, and multiple hanging rod platforms are alternately moved or rotated to the hanging rod station.
一实施例还提供了一种光纤拉丝生产线,包括拉丝炉和以上所述的挂棒装置,所述挂棒工位设置在所述拉丝炉炉口的正上方,所述光纤预制棒设置为被定位在所述挂棒工位后,被送入所述拉丝炉内或者从所述拉丝炉内被拉出。An embodiment also provides an optical fiber drawing production line, including a drawing furnace and the rod hanging device described above, the rod hanging station is disposed directly above the drawing furnace mouth, and the optical fiber preform is disposed to be After being positioned at the hanging rod station, it is sent into or drawn out of the drawing furnace.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是一实施例中挂棒装置结构示意图;1 is a schematic structural diagram of a hanging rod device according to an embodiment;
图2是一实施例中挂棒装置第一种结构的俯视结构示意图;2 is a schematic plan view of a first structure of a hanging rod device according to an embodiment;
图3是一实施例中挂棒装置第二种结构的俯视结构示意图;3 is a schematic plan view of the second structure of the hanging rod device according to an embodiment;
图4是一实施例中挂棒装置第二种结构的动力机构的示意图;4 is a schematic diagram of a power mechanism of a second structure of a hanging rod device in an embodiment;
图5是一实施例中光纤拉丝生产系统的结构示意图;5 is a schematic structural diagram of an optical fiber drawing production system in an embodiment;
图6是是一实施例中光纤拉丝生产系统的PLC控制器的连接示意图。FIG. 6 is a connection diagram of a PLC controller of an optical fiber drawing production system in an embodiment.
其中:2-塔架,4-挂棒平台,5-挂棒工位,6-光纤预制棒,8-第一挂棒部,10-第二挂棒部,16-第三挂棒部,18-拉丝炉,20-耐火封盖,22-气封机构,23-直线滑轨,24-旋转台,241-固定部,242-旋转部,25-伺服电机,26-丝杠机构。Among them: 2-tower, 4-hanging rod platform, 5-hanging rod station, 6-optical fiber preform, 8-first hanging rod portion, 10-second hanging rod portion, 16-third hanging rod portion, 18-drawing furnace, 20-fire-resistant cover, 22-air-sealing mechanism, 23-linear slide rail, 24-rotating table, 241-fixing part, 242-rotating part, 25-servo motor, 26-lead screw mechanism.
具体实施方式Detailed ways
实施例一Example one
如图1-图2所示,本实施例公开了一种挂棒装置,包括塔架2和挂棒平台4,上述挂棒平台4设置为固定光纤预制棒6,上述塔架2上设有挂棒工位5,上述塔架2上设有两个挂棒部,两个挂棒部分别为第一挂棒部8和第二挂棒部10,第一挂棒部8设置在挂棒工位5的第一侧,第二挂棒部10设置在挂棒工位5的第二侧,上述挂棒平台4设置有至少两个,且分别设置在第一挂棒部8和第二挂棒部10上,挂棒装置还包括两个旋转台24,上述两个挂棒部与旋转台24一一对应设置,且两个挂棒部分别固定在对应的旋转台24上,上述旋转台24均设置在塔架2上,上述旋转台24驱动挂棒部转动,使得上述挂棒平台4旋转至挂棒工位上。两个旋转台24独立动作,使得两个挂棒部上的挂棒平台4交替地旋转至挂棒工位5上。As shown in FIG. 1 to FIG. 2, this embodiment discloses a hanging rod device, which includes a tower 2 and a hanging rod platform 4. The hanging rod platform 4 is configured to fix an optical fiber preform 6, and the tower 2 is provided with The hanging rod station 5 is provided with two hanging rod portions on the tower 2. The two hanging rod portions are a first hanging rod portion 8 and a second hanging rod portion 10 respectively. The first hanging rod portion 8 is provided on the hanging rod. On the first side of the work station 5, the second hanging rod part 10 is disposed on the second side of the hanging rod station 5. The above hanging rod platform 4 is provided with at least two, and is provided on the first hanging rod part 8 and the second On the hanging rod part 10, the hanging rod device further includes two rotary tables 24, the two hanging rod sections are arranged one-to-one corresponding to the rotating table 24, and the two hanging rod sections are respectively fixed on the corresponding rotating table 24, and the above rotation The stands 24 are all arranged on the tower 2. The rotating table 24 drives the hanging rod part to rotate, so that the hanging rod platform 4 is rotated to the hanging rod station. The two rotating tables 24 move independently, so that the hanging rod platforms 4 on the two hanging rod portions alternately rotate to the hanging rod station 5.
在一实施例中,旋转台24包括固定部241和旋转部242,固定部241固定于塔架2上,旋转部242固定于旋转台24上,旋转部242能够相对于固定部241旋转。In one embodiment, the rotating table 24 includes a fixing portion 241 and a rotating portion 242. The fixing portion 241 is fixed on the tower 2, the rotating portion 242 is fixed on the rotating table 24, and the rotating portion 242 can rotate relative to the fixed portion 241.
挂棒装置的以上结构具有缓存光纤预制棒6的能力,取代了相关技术中的挂棒装置,使得在光纤拉丝生产线上时,当前正在拉丝的预制棒6挂放在及定位在位于挂棒工位5的挂棒平台4上,处于拉丝模式;而另一个挂棒部上的挂棒平台4 进行卸棒后再重新装棒,进入换棒模式。两个光纤预制棒6交替进入拉丝模式和换棒模式,能够极大的缩短预制棒的换棒时间,使得光纤拉丝生产的连续进行成为可能。The above structure of the hanging rod device has the ability to buffer the optical fiber preform 6 and replaces the hanging rod device in the related technology, so that when the optical fiber drawing production line, the preform 6 currently being drawn is hung and positioned at the hanging rod The hanging rod platform 4 in position 5 is in the wire drawing mode; and the hanging rod platform 4 on the other hanging rod part is unloaded and then re-installed the rod to enter the rod changing mode. The two optical fiber preforms 6 enter the drawing mode and the rod changing mode alternately, which can greatly shorten the rod changing time of the preform, and make continuous production of the fiber drawing possible.
如图1、图3和图4所示,上述挂棒装置的另外一种结构,该结构如下述:上述塔架2上设有三个挂棒部,三个挂棒部分别为第一挂棒部8、第二挂棒部10和第三挂棒部16,上述挂棒工位5设置在第一挂棒部8上,上述第二挂棒部10设置在第一挂棒部8的第一侧,第三挂棒部16设置在第一挂棒部8的第二侧;上述的挂棒平台4设置有至少两个,且挂棒平台4设置于第二挂棒部10和第三挂棒部16上;上述第二挂棒部10上的挂棒平台4能够移动至挂棒工位5上,上述第三挂棒部16上的挂棒平台4能够移动至挂棒工位5上;上述第二挂棒部10和第三挂棒部16上的挂棒平台4交替地移动至上述挂棒工位5上。在一实施例中,上述第一挂棒部8、第二挂棒部10和第三挂棒部16上均设有贯通的直线滑轨23,上述挂棒平台4设置在挂棒部上,在以伺服电机25驱动的丝杠机构26为动力源的驱动下能够沿直线滑轨23移动。本实施例中,第一挂棒部8、第二挂棒部10及第三挂棒部16能够相对于塔架2旋转,具体的旋转方式参考上述旋转台24的旋转方式。挂棒部先通过旋转,再通过在直线滑轨23上移动,从而实现通过移动到达挂棒工位5。As shown in FIG. 1, FIG. 3, and FIG. 4, another structure of the hanging rod device is as follows: The tower 2 is provided with three hanging rod portions, and the three hanging rod portions are the first hanging rods. The hanging rod station 5 is provided on the first hanging rod portion 8, the second hanging rod portion 10 and the third hanging rod portion 16, and the second hanging rod portion 10 is provided on the first hanging rod portion 8. On one side, the third hanging rod portion 16 is provided on the second side of the first hanging rod portion 8; at least two hanging rod platforms 4 are provided, and the hanging rod platform 4 is provided on the second hanging rod portion 10 and the third The hanging rod platform 4 on the second hanging rod portion 10 can be moved to the hanging rod station 5, and the hanging rod platform 4 on the third hanging rod portion 16 can be moved to the hanging rod station 5. The hanging rod platforms 4 on the second hanging rod portion 10 and the third hanging rod portion 16 are alternately moved to the hanging rod station 5. In an embodiment, the first hanging rod portion 8, the second hanging rod portion 10, and the third hanging rod portion 16 are provided with a through linear slide rail 23, and the hanging rod platform 4 is provided on the hanging rod portion. Driven by a lead screw mechanism 26 driven by a servo motor 25 as a power source, it can move along a linear slide rail 23. In this embodiment, the first hanging rod portion 8, the second hanging rod portion 10, and the third hanging rod portion 16 can be rotated relative to the tower 2. For a specific rotation method, refer to the rotation method of the rotating table 24. The hanging rod part is first rotated and then moved on the linear slide rail 23, so as to reach the hanging rod station 5 through movement.
第一种结构中采用旋转的方式使挂棒平台的位置变化,第二种结构中采用移动的方式使挂棒平台的位置变化,都能实现预制棒的顺利换棒,第二种结构换棒过程同第一种结构,此处不再赘述。In the first structure, the rotating method is used to change the position of the hanging rod platform. In the second structure, the moving method is used to change the position of the hanging rod platform. The process is the same as the first structure, and is not repeated here.
实施例二Example two
如图5和图6所示,本实施例公开了一种光纤拉丝生产系统,包括拉丝炉18、实施例一中所述的挂棒装置和PLC控制器,上述挂棒工位5设置在拉丝炉18炉口的正上方,上述光纤预制棒6被定位在挂棒工位5后被送入拉丝炉18内或者从拉丝炉18内被拉出。上述拉丝炉18上设有设置为打开或者盖合炉口的耐火封盖20,上述光纤预制棒6从拉丝炉18内被拉出后,盖合上述耐火封盖20。上述拉丝炉18上靠近炉口设置有气封机构22,通过上述气封机构22向拉丝炉18内输入惰性气体。上述气封机构22具有两种工作模式,分别为拉丝生产模式和换线模式。上述PLC控制器连接并控制上述的气封机构22、旋转台24和伺服电机25。As shown in FIG. 5 and FIG. 6, this embodiment discloses an optical fiber drawing production system, which includes a drawing furnace 18, the hanging rod device described in the first embodiment, and a PLC controller. The above-mentioned hanging rod station 5 is provided at the drawing Directly above the furnace mouth of the furnace 18, the above-mentioned optical fiber preform 6 is positioned at the hanging rod station 5 and is then fed into or drawn from the drawing furnace 18. The drawing furnace 18 is provided with a refractory cover 20 configured to open or close the furnace mouth. After the optical fiber preform 6 is pulled out of the drawing furnace 18, the refractory cover 20 is covered. The drawing furnace 18 is provided with an air-sealing mechanism 22 near the mouth of the furnace, and an inert gas is input into the drawing furnace 18 through the air-sealing mechanism 22. The above-mentioned air seal mechanism 22 has two working modes, which are a wire drawing production mode and a wire changing mode. The PLC controller is connected to and controls the air-sealing mechanism 22, the rotary table 24, and the servo motor 25.
以上结构的光纤拉丝生产系统的换线、生产过程如下:The fiber exchange and production process of the optical fiber wire drawing production system with the above structure is as follows:
光纤正常拉丝时:将挂放在挂棒工位5上的光纤预制棒6送入拉丝炉18内,进行正常的光纤拉丝作业,此时气封机构22在PLC控制器的控制下进入拉丝生产 模式,向拉丝炉18内输入惰性气体,确保光纤拉丝的正常顺利进行。When the optical fiber is normally drawn: The optical fiber preform 6 hanging on the hanging rod station 5 is sent into the drawing furnace 18 for normal optical fiber drawing operation. At this time, the air-sealing mechanism 22 enters the drawing production under the control of the PLC controller. Mode, input inert gas into the drawing furnace 18 to ensure the normal and smooth progress of fiber drawing.
当前光纤预制棒6拉丝结束需要换线时:气封机构22提前进入换线模式,向拉丝炉内输入换线模式下的惰性气体(比如:氩气),换线模式的惰性气体与生产模式的惰性气体的区别仅在于惰性气体的输入量,换线模式的惰性气体输入量大于生产模式的惰性气体输入量;随后将光纤预制棒6从拉丝炉18内拉出,拉出光纤预制棒后,迅速盖合耐火封盖20,将拉丝炉18的炉内环境与外界隔绝,盖合耐火封盖20能够避免拉丝炉18的炉口氧化,起到保护拉丝炉的作用。生产模式的光纤预制棒6被移动或者被旋转至离开挂棒工位5,而换棒模式的光纤预制棒被移动或者被旋转至挂棒工位5,随后再次打开耐火封盖20,将换棒后的光纤预制棒6送入拉丝炉18内,完成一次换线。When the current fiber preform 6 needs to be changed after the wire drawing is completed: the air-sealing mechanism 22 enters the wire changing mode in advance, and enters into the drawing furnace the inert gas in the wire changing mode (such as argon), the inert gas in the wire changing mode, and the production mode The only difference between the inert gas inputs is the inert gas input. The inert gas input in the line change mode is greater than the inert gas input in the production mode. Subsequently, the optical fiber preform 6 is pulled out from the drawing furnace 18, and the optical fiber preform is pulled out. Quickly cover the refractory cover 20 to isolate the furnace environment of the drawing furnace 18 from the outside world. Closing the refractory cover 20 can prevent the mouth of the drawing furnace 18 from oxidizing and protect the drawing furnace. The optical fiber preform 6 in the production mode is moved or rotated to leave the hanging rod station 5, and the optical fiber preform in the rod changing mode is moved or rotated to the hanging rod station 5. Then, the refractory cover 20 is opened again and the The optical fiber preform 6 after the rod is sent into the drawing furnace 18 to complete a wire replacement.
在一实施例中,耐火封盖20每次打开前,气封机构22都提前进入换线模式,确保换线顺利进行的同时,对拉丝炉18起到保护作用。In one embodiment, each time the refractory cover 20 is opened, the air-sealing mechanism 22 enters the wire-changing mode in advance to ensure that the wire-changing is performed smoothly while protecting the wire drawing furnace 18.
基于此,取代相关技术中的挂棒装置,使用具有缓存预制棒能力的挂棒装置,可以实现在拉丝炉不降温的情况下顺利切换预制棒,整个换产时间由原来的3小时缩短至0.5小时,能够极大地提高光纤拉丝生产效率。Based on this, instead of the hanging rod device in the related technology, the hanging rod device with the ability to buffer the preform rod can be used to smoothly switch the preform rod without the temperature of the wire drawing furnace being reduced, and the entire production time is shortened from 3 hours to 0.5. It can greatly improve the production efficiency of fiber drawing.

Claims (10)

  1. 一种挂棒装置,包括:A hanging rod device includes:
    塔架,所述塔架上设有挂棒工位;A tower, which is provided with a hanging rod station;
    多个挂棒部,所述挂棒部设置于所述塔架上;A plurality of hanging rod sections, which are arranged on the tower;
    设置在所述塔架上的挂棒平台,所述挂棒平台设置为固定光纤预制棒,所述挂棒平台设置有多个,且所述挂棒平台一一对应设置在所述挂棒部上;A hanging rod platform provided on the tower, the hanging rod platform is provided as a fixed optical fiber preform, a plurality of the hanging rod platforms are provided, and the hanging rod platforms are correspondingly arranged on the hanging rod part one by one. on;
    其中,所述挂棒部上的所述挂棒平台均能够移动或者旋转至所述挂棒工位上,多个所述挂棒平台设置为交替地移动或者旋转至所述挂棒工位上。Wherein, the hanging rod platform on the hanging rod portion can be moved or rotated to the hanging rod station, and a plurality of the hanging rod platforms are arranged to be alternately moved or rotated to the hanging rod station. .
  2. 如权利要求1所述的挂棒装置,所述塔架上设有两个挂棒部,所述挂棒装置还包括旋转台,所述挂棒部与所述旋转台一一对应设置,且所述挂棒部固定在所述旋转台上,所述旋转台均设置在所述塔架上,所述旋转台设置为驱动所述挂棒部转动,使得所述挂棒平台旋转至所述挂棒工位上。The hanging rod device according to claim 1, wherein the tower is provided with two hanging rod portions, and the hanging rod device further comprises a rotating table, and the hanging rod portions are arranged one-to-one corresponding to the rotating table, and The hanging rod part is fixed on the rotating table, and the rotating tables are all arranged on the tower. The rotating table is configured to drive the hanging rod part to rotate, so that the hanging rod platform rotates to the rotating table. At the stick station.
  3. 如权利要求1所述的挂棒装置,其中:所述塔架上设有三个挂棒部,三个挂棒部包括第一挂棒部、第二挂棒部和第三挂棒部,所述挂棒工位设置在所述第一挂棒部上,所述第二挂棒部设置为第一挂棒部的第一侧,所述第三挂棒部设置在第一挂棒部的第二侧;所述挂棒平台至少两个,所述第二挂棒部和所述第三挂棒部上均设置有所述挂棒平台的两个;所述第二挂棒部上的所述挂棒平台能够移动至所述挂棒工位上,所述第三挂棒部上的所述挂棒平台能够移动至挂棒工位上;所述第二挂棒部的挂棒平台和第三挂棒部上的挂棒平台设置为交替地移动至所述挂棒工位上。The hanging rod device according to claim 1, wherein the tower is provided with three hanging rod portions, and the three hanging rod portions include a first hanging rod portion, a second hanging rod portion, and a third hanging rod portion. The hanging rod station is provided on the first hanging rod portion, the second hanging rod portion is provided on the first side of the first hanging rod portion, and the third hanging rod portion is provided on the first hanging rod portion. Second side; at least two hanging rod platforms, two of the hanging rod platforms are provided on the second hanging rod portion and the third hanging rod portion; The hanging rod platform can be moved to the hanging rod station, and the hanging rod platform on the third hanging rod portion can be moved to the hanging rod station; the hanging rod platform of the second hanging rod portion The hanging rod platform on the third hanging rod portion is arranged to alternately move to the hanging rod station.
  4. 如权利要求3所述的挂棒装置,其中,还包括动力机构和直线滑轨,所述第一挂棒部、所述第二挂棒部和所述第三挂棒部上均设有贯通的直线滑轨,所述挂棒平台设置为在所述动力机构的驱动下能够沿所述直线滑轨在所述挂棒部上移动。The hanging rod device according to claim 3, further comprising a power mechanism and a linear slide, and the first hanging rod portion, the second hanging rod portion, and the third hanging rod portion are all provided with a through hole. The linear slide rail is configured to be able to move along the linear slide rail on the hanging rod portion under the driving of the power mechanism.
  5. 如权利要求4所述的挂棒装置,其中,所述动力机构包括伺服电机及丝杠机构,所述伺服电机设置为驱动所述丝杠机构。The hanging rod device according to claim 4, wherein the power mechanism includes a servo motor and a screw mechanism, and the servo motor is configured to drive the screw mechanism.
  6. 一种光纤拉丝生产线,包括拉丝炉及如权利要求1-5任一项所述的挂棒装置,所述挂棒工位设置在所述拉丝炉炉口的正上方,所述光纤预制棒设置为被定位在所述挂棒工位后,被送入所述拉丝炉内或者从所述拉丝炉内被拉出。An optical fiber drawing production line, comprising a drawing furnace and the rod hanging device according to any one of claims 1 to 5, wherein the rod hanging station is disposed directly above the mouth of the drawing furnace, and the optical fiber preform rod is disposed After being positioned at the hanging rod station, it is sent into the drawing furnace or pulled out from the drawing furnace.
  7. 如权利要求6所述的光纤拉丝生产线,其中,拉丝炉包括炉口及耐火封盖,所述耐火封盖设置于所述拉丝炉上,且所述耐火封盖设置为打开或者盖合所述炉口,以使所述光纤预制棒从拉丝炉内拉出后,所述耐火封盖盖合所述炉 口。The fiber-optic wire drawing production line according to claim 6, wherein the wire drawing furnace includes a furnace mouth and a fireproof cover, the fireproof cover is provided on the wire drawing furnace, and the fireproof cover is set to open or cover the fireproof cover. A furnace mouth, so that after the optical fiber preform is pulled out from the drawing furnace, the refractory cover covers the furnace mouth.
  8. 如权利要求6所述的光纤拉丝生产线,还包括气封机构,所述气封机构设置于所述拉丝炉上靠近所述炉口设置,所述气封机构设置为向所述拉丝炉内输入惰性气体。The fiber-optic wire drawing production line according to claim 6, further comprising an air-sealing mechanism provided on the wire-drawing furnace near the mouth of the furnace, and the air-sealing mechanism is configured to input into the wire-drawing furnace. Inert gas.
  9. 如权利要求8所述的光纤拉丝生产线,其中:所述气封机构包括两种工作模式,所述两种工作模式分别为拉丝生产模式和换线模式。The fiber drawing production line according to claim 8, wherein the air-sealing mechanism includes two working modes, and the two working modes are a drawing production mode and a wire exchange mode, respectively.
  10. 如权利要求8所述的光纤拉丝生产线,还包括PLC控制器,所述PLC控制器控制连接所述气封机构、旋转台和伺服电机。The fiber-optic wire drawing production line according to claim 8, further comprising a PLC controller, wherein the PLC controller controls and connects the air-sealing mechanism, the rotary table, and the servo motor.
PCT/CN2018/115143 2018-05-21 2018-11-13 Rod hanging apparatus and optical fiber drawing system WO2019223255A1 (en)

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CN108483894B (en) * 2018-05-21 2020-04-10 江苏亨通光纤科技有限公司 Rod hanging device and optical fiber drawing production system
CN109485251B (en) * 2018-12-13 2023-10-13 中天科技光纤有限公司 Automatic rod changing operation system for optical fiber preform
CN113754271A (en) * 2021-09-01 2021-12-07 富通集团(嘉善)通信技术有限公司 Optical fiber drawing apparatus

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