CN111252676A - Intelligent disassembly and assembly workstation for corrugated pipe forming die - Google Patents
Intelligent disassembly and assembly workstation for corrugated pipe forming die Download PDFInfo
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- CN111252676A CN111252676A CN202010200518.5A CN202010200518A CN111252676A CN 111252676 A CN111252676 A CN 111252676A CN 202010200518 A CN202010200518 A CN 202010200518A CN 111252676 A CN111252676 A CN 111252676A
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- Prior art keywords
- corrugated pipe
- sliding
- servo motor
- driving
- pipe forming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/04—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by magnetic means
- B66C1/06—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by magnetic means electromagnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/08—Trolleys or crabs, e.g. operating above runways with turntables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
- B66C13/085—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions electrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/14—Trolley or crane travel drives
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Manipulator (AREA)
Abstract
The invention relates to the technical field of tools used in the installation process of a corrugated pipe forming die, in particular to an intelligent disassembly and assembly workstation of the corrugated pipe forming die, which comprises two ground rails symmetrically arranged on the ground, a gantry crane longitudinally and slidably arranged between the two ground rails, a walking trolley transversely and slidably arranged above the gantry crane, a middle diaphragm lifting appliance arranged below the walking trolley through a hoisting trolley, a motion positioning control mechanism and an electrical system for controlling the gantry crane, the walking trolley, the hoisting trolley, the middle diaphragm lifting appliance and the motion positioning control mechanism, and can be used for lifting middle diaphragms of different models, during the installation process of the corrugated pipe forming die, the corrugated pipe forming die can be quickly disassembled and assembled through calling operations with different numbers, and works in parallel with the hydraulic forming process of the corrugated pipe, thereby improving the working efficiency of the whole forming process by times.
Description
Technical Field
The invention relates to the technical field of tools used in the installation process of a corrugated pipe forming die, in particular to an intelligent disassembling and assembling workstation of the corrugated pipe forming die.
Background
The bellows forming die is an indispensable device in the bellows production process, the operation mode of the dismounting work of the bellows forming die in the bellows forming process always adopts manual transfer and mounting and dismounting, the defects of low working efficiency, high labor intensity, inaccurate alignment and the like exist, but the production mode of the manual transfer and mounting and dismounting of the bellows forming die is difficult to meet the development of companies, an intelligent dismounting workstation of the bellows forming die is urgently needed to be used for hoisting a middle diaphragm of the bellows forming die, the operation efficiency is greatly improved, the labor intensity is reduced, and the product quality is improved, but because the bellows expansion joint production is a typical multi-variety, small-batch and discrete customized production mode, the types, specifications and materials of different products are different along with the application working condition, the bellows forming die has a plurality of specifications, and the production quantity of the same model of each batch is not large, therefore, the middle diaphragm lifting appliance needs to be universal and different types of corrugated pipe forming dies.
Disclosure of Invention
The invention aims to solve the problems and provides an intelligent disassembling and assembling workstation for a corrugated pipe forming mold, wherein the intelligent disassembling and assembling workstation is characterized in that a middle membrane lifting appliance is moved to a proper position by longitudinally walking through a gantry crane and transversely walking through the top of the gantry crane, then the middle membrane lifting appliance is lifted to the proper position by a hoisting trolley, the middle membrane lifting appliance is rotated to the proper position by a servo motor, then the opening and closing of two mold opening and closing manipulators I and two mold opening and closing manipulators II are adjusted according to the size of a middle membrane, and when the middle membrane lifting appliance is opened and closed to a proper size, an electromagnet is electrified to enable the electromagnet to be electrified to grab the middle membrane.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the intelligent disassembly and assembly workstation for the corrugated pipe forming mold comprises two ground rails symmetrically arranged on the ground, a gantry crane longitudinally arranged between the two ground rails, a walking trolley transversely arranged above the gantry crane, a middle membrane lifting appliance arranged below the walking trolley through a hoisting trolley, a motion positioning control mechanism and an electrical system for controlling the gantry crane, the walking trolley, the hoisting trolley, the middle membrane lifting appliance and the motion positioning control mechanism, wherein the middle membrane lifting appliance comprises an octagonal frame, a rotating support arranged above the octagonal frame, a grabbing mechanism arranged below the octagonal frame and a driving mechanism for driving the grabbing mechanism, the octagonal frame is rotatably arranged below the rotating support through a rotary support, and the grabbing mechanism comprises two first mold opening and closing manipulators symmetrically arranged between the uppermost side edge and the lowermost side edge of the octagonal frame, And two mould manipulators that open and shut that the symmetry set up between octagon frame leftmost side and the rightmost side two, actuating mechanism open and shut mould manipulator one and two mould manipulator two removal that open and shut through the drive, adjust two mould manipulator one that open and shut that the symmetry set up and two distances between the mould manipulator two that open and shut, two mould manipulator one synchronization actions that open and shut that the symmetry set up, two mould manipulator two synchronization actions that open and shut that the symmetry set up.
The centre of octagon frame be provided with the support frame, two mould manipulator that open and shut set up both sides about the support frame through two sliding mechanism symmetries, two mould manipulator that open and shut set up in the support frame left and right sides through two sliding mechanism bisymmetries.
The sliding mechanism II comprises two sliding rails II which are symmetrically arranged between the leftmost side and the rightmost side of the octagonal frame and the corresponding side of the supporting frame, a screw nut II which is arranged between the two sliding rails II in a matching sliding manner, and a screw rod II which is arranged between the two sliding rails II in parallel, the second screw nut is sleeved on the second screw nut in a matching sliding manner, the second mold opening and closing manipulator is vertically and downwards fixedly arranged below the corresponding second screw nut, the sliding mechanism I comprises two first sliding rails symmetrically arranged between the uppermost side and the lower side of the octagonal frame and the corresponding sides of the supporting frame, and a first sliding plate arranged between the two first sliding rails in a matching sliding manner, and a first screw rod arranged between the first two sliding rails in parallel, the first sliding plate is matched with the sliding sleeve and is sleeved on the first screw rod, and the first mold opening and closing manipulator is fixedly arranged on the corresponding first sliding plate.
Mould manipulator two that opens and shuts include perpendicular downward fixed setting at the grab hand pole of two below nuts and the electro-magnet of fixed mounting at grab hand pole lower extreme, mould manipulator one that opens and shuts include slide rail three bilateral symmetry that set up through the symmetry slide set up at slide one on two nuts three, transversely set up at slide one middle lead screw three, set up perpendicularly downwards at the grab hand pole of three below nuts and the electro-magnet of fixed mounting at grab hand pole lower extreme, three matching covers of nut establish on the lead screw three, the screw thread that is located a lead screw both sides of lead screw three be left-handed screw and right-handed screw respectively.
The driving mechanism comprises a first servo motor for driving the first screw rod to rotate, a second servo motor for driving the second screw rod to rotate, a third servo motor for driving the third screw rod to rotate and a fourth servo motor for driving the octagonal frame to rotate.
The servo motor I is two, the two servo motor I synchronously act, the two servo motor II synchronously act, the two servo motor III synchronously act, and the servo motor IV is one.
The electromagnet is electrified to generate a suction force not less than 130 kilograms, the electromagnet is connected with a power-off protection battery, when the middle diaphragm lifting appliance grabs the middle diaphragm, a factory is suddenly powered off, and the power-off protection battery enables the electromagnetic magnet to be in an electrified state.
The motion positioning control mechanism comprises scanners arranged on the gantry crane and the walking trolley and coding strips arranged on the gantry crane and the walking trolley, and the scanners can respectively scan the coding strips arranged on the large trolley guide rail and the trolley guide rail in real time to realize accurate positioning of a motion position.
A fifth servo motor for driving the gantry crane to longitudinally walk along the ground rail is installed below the gantry crane, and a sixth servo motor for driving the walking trolley to transversely walk is installed at the top of the gantry crane.
The gain effect of the invention is:
when the invention is used, the gantry crane is driven to longitudinally travel along the ground rail through the servo motor five, then the traveling trolley is driven to transversely travel along the top of the gantry crane through the servo motor six, the middle membrane lifting appliance is lifted through the hoisting trolley, when the corrugated pipe forming die is installed, the positions of six grab bars below the octagonal frame need to be adjusted according to the size of a middle membrane of the corrugated pipe forming die, two servo motors I, two servo motors II and two servo motors III need to be started, two screw rods I are driven to rotate by starting the two servo motors I, two sliding plates I are driven to move upwards or downwards, two sliding plates I move upwards and downwards to drive corresponding mold opening and closing manipulators I to move upwards or downwards, and the two sliding plates I are always arranged at the upper side and the lower side of the support frame in a symmetrical state in the moving process, if the first servo motor on the upper side drives the first sliding plate on the upper side of the support frame and the first mold opening and closing manipulator to move upwards, the first servo motor on the lower side drives the first sliding plate on the lower side of the support frame and the first mold opening and closing manipulator to move downwards; the two second screw nuts drive the two second mold opening and closing manipulators to move leftwards or rightwards together in the moving process, and the two second mold opening and closing manipulators are always arranged on the upper side and the lower side of the support frame in a symmetrical state; if the second servo motor on the left side drives the second screw nut on the left side of the support frame and the second mold opening and closing manipulator to move leftwards, the second servo motor on the right side drives the second screw nut on the right side of the support frame and the second mold opening and closing manipulator to move rightwards; the two third servo motors drive the two third screw rods to rotate to drive the four nuts on the two third screw rods to move, threads on the two sides of the first screw rods of the three screw rods are left-handed threads and right-handed threads respectively, so that in the rotating process of the three screw rods, if the three nuts on the left side of the first screw rods move leftwards, the three nuts on the right side of the first screw rods move rightwards to drive the gripper rods on the three nuts to move together, the two third nuts on the three screw rods are always arranged on the left side and the right side of the first screw rods in a symmetrical state, so that the two first mold opening and closing manipulators and the two second mold opening and closing manipulators are opened and closed to proper sizes, and when the six gripper rods move to proper positions, the six gripper rods are positioned on the circumference of the same circle, the fourth servo motors are started to drive the octagonal frame to rotate to proper positions, then the electromagnets are electrified to grip the centering membrane, then the middle diaphragm is driven to lift through the hoisting trolley, when the middle diaphragm needs to be put down, the electromagnet is electrified, and the electromagnet loosens the diaphragm; after hydraulic forming is finished, the corrugated pipe forming die needs to be taken out, two servo motors II and two servo motors III need to be started, the two servo motors I do not work, the two servo motors II and the two servo motors III drive the six gripper bars to move outwards relative to the center of the octagonal frame, the corrugated pipe forming die is divided into two semicircles, each three gripper bars grip one semicircle and then are hoisted, and the corrugated pipe forming die is taken out.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a side view of the present invention.
Fig. 4 is a schematic structural diagram of the middle diaphragm hanger of the present invention.
Fig. 5 is a top view of fig. 4.
Fig. 6 is a side view of fig. 4.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
Referring to fig. 1, 2, 3, 4, 5 and 6, the numbering in the figures is: the device comprises an octagonal frame 1, a rotary support 2, a mold opening and closing manipulator I3, a mold opening and closing manipulator II 4, a support frame 5, a slide rail II 6, a screw nut II 7, a screw rod II 8, a slide rail I9, a slide plate I10, a screw rod I11, a gripper rod 12, an electromagnet 13, a screw rod III 14, a screw nut III 15, a servo motor I16, a servo motor II 17, a servo motor III 18, a servo motor IV 19, a slide rail III 20, a gantry crane 21, a travelling trolley 22, a hoisting trolley 23 and a ground rail 24.
The invention discloses an intelligent disassembly and assembly workstation for a corrugated pipe forming die, which comprises two ground rails 24 symmetrically arranged on the ground, a gantry crane 21 longitudinally arranged between the two ground rails 24 in a sliding manner, a traveling trolley 22 transversely arranged above the gantry crane 21 in a sliding manner, a middle membrane lifting appliance arranged below the traveling trolley 22 through a hoisting trolley 23, a motion positioning control mechanism and an electrical system for controlling the gantry crane 21, the traveling trolley 22, the hoisting trolley 23, the middle membrane lifting appliance and the motion positioning control mechanism, wherein the middle membrane lifting appliance comprises an octagonal frame 1, a rotating support 2 arranged above the octagonal frame 1, a grabbing mechanism arranged below the octagonal frame 1 and a driving mechanism for driving the grabbing mechanism, the octagonal frame 1 is rotatably arranged below the rotating support 2 through a rotating support, and the grabbing mechanism comprises two mechanical die-opening and closing machines symmetrically arranged between the uppermost side edge and the lowermost side edge of the octagonal frame The mould manipulator two 4 that open and shut of symmetry setting between the first 3 of hand and the octagon frame 1 leftmost side and the rightmost side, actuating mechanism through the drive open and shut mould manipulator one 3 and two 4 removals of mould manipulator that open and shut, adjust two that the symmetry set up open and shut mould manipulator one 3 and two distances between the mould manipulator two 4 that open and shut, two that the symmetry set up open and shut mould manipulator 3 synchronous motion, two that the symmetry set up open and shut mould manipulator two 4 synchronous motion.
The centre of octagon frame 1 be provided with support frame 5, two mould manipulator that opens and shuts 3 set up both sides about support frame 5 through two sliding mechanism symmetries, two mould manipulator two 4 that open and shut set up in the 5 left and right sides of support frame through two sliding mechanism bisymmetries.
The second sliding mechanism comprises two sliding rails two 6 symmetrically arranged between the leftmost side and the rightmost side of the octagonal frame 1 and the corresponding side of the support frame 5, a nut two 7 matched and slidably arranged between the two sliding rails two 6, and a screw rod two 8 arranged in parallel between the two sliding rails two 6, the second screw nut 7 is sleeved on the second screw rod 8 in a matching sliding manner, the second mold opening and closing manipulator 4 is vertically and downwards fixedly arranged below the corresponding second screw nut 7, the sliding mechanism I comprises two sliding rails I9 symmetrically arranged between the uppermost side and the lower side of the octagonal frame 1 and the corresponding side of the supporting frame 5, and a sliding plate I10 matched and slidably arranged between the two sliding rails I9, and a first screw rod 11 arranged between the two first slide rails 9 in parallel, a first sliding plate 10 is sleeved on the first screw rod 11 in a matching sliding manner, and a first mold opening and closing manipulator 3 is fixedly arranged on the corresponding first sliding plate 10.
Mould manipulator two 4 that open and shut include perpendicular downward fixed setting at the grab hand pole 12 of two 7 below nuts and the electro-magnet 13 of fixed mounting at grab hand pole 12 lower extreme, mould manipulator 3 that open and shut include slide rail three 20 bilateral symmetry slip setting through the symmetry setting two nuts three 15 on slide one 10, transversely set up at slide three 14 in the middle of 10, perpendicular downward setting at the grab hand pole 12 of three 15 below nuts and the electro-magnet 13 of fixed mounting at grab hand pole 12 lower extreme, three 15 matching covers of nut establish on three 14 of lead screw, three 14 threads that are located 11 both sides of lead screw be left-handed screw and right-handed screw respectively.
The driving mechanism comprises a first servo motor 16 for driving the first screw rod 11 to rotate, a second servo motor 17 for driving the second screw rod 8 to rotate, a third servo motor 18 for driving the third screw rod 14 to rotate and a fourth servo motor 19 for driving the octagonal frame 1 to rotate.
The number of the first servo motors 16 is two, the number of the second servo motors 17 is two, the number of the third servo motors 18 is two, the number of the fourth servo motors 19 is one.
The electromagnet 13 is electrified to generate suction force not less than 130 kg, the electromagnet 13 is connected with a power-off protection battery, when the middle diaphragm lifting appliance grabs the middle diaphragm, the power-off protection battery enables the electromagnetic magnet to be in an electrified state, and the power-off protection battery is used for protecting the electromagnetic magnet from being suddenly powered off in a factory.
The motion positioning control mechanism comprises scanners arranged on the gantry crane 21 and the walking trolley 22 and coding strips arranged on the gantry crane and the walking trolley, and the scanners can respectively scan the coding strips arranged on the guide rails of the large trolley and the small trolley in real time so as to realize accurate positioning of the motion position.
A servo motor V for driving the gantry crane 21 to longitudinally walk along the ground rail 24 is arranged below the gantry crane 21, and a servo motor VI for driving the walking trolley 22 to transversely walk is arranged at the top of the gantry crane 21.
When the gantry crane is used, the gantry crane 21 is driven to longitudinally travel along the ground rail 24 through the servo motor V, then the traveling trolley 22 is driven to transversely travel along the top of the gantry crane 21 through the servo motor V, the gantry crane 21 and the traveling trolley 22 are both provided with the scanner and the coding strip, the scanner can respectively scan the coding strip arranged on the large and small trolley guide rails in real time, and the accurate positioning of the movement position is realized. The hoisting trolley 2 is used for lifting the middle diaphragm lifting tool, when the corrugated pipe forming die is installed, the positions of six gripper rods 12 below the octagonal frame 1 need to be adjusted according to the size of a middle diaphragm of the corrugated pipe forming die, two servo motors I17, two servo motors II 17 and two servo motors III 18 need to be started at this time, two screw rods I11 are driven to rotate by starting two servo motors I16, two sliding plates I10 are driven to move upwards or downwards, the two sliding plates I10 move upwards and downwards to drive corresponding mold opening and closing manipulators I3 to move upwards or downwards, the two sliding plates I10 are always kept in a symmetrical state and arranged on the upper side and the lower side of the support frame 5 in the moving process, and if the servo motor I16 on the upper side drives the sliding plate I10 on the upper side of the support frame 5 and the mold opening and closing manipulator I3 to move upwards, the servo motor I16 on the lower side drives the sliding plate I10 on the lower side of the support frame 5 and downward movement; the two second screw rods 8 are driven to rotate by starting the two second servo motors 17 to drive the two second screw nuts 7 to move left and right, the two second screw nuts 7 drive the two corresponding mold opening and closing mechanical arms 4 to move left and right together in the moving process, the two mold opening and closing mechanical arms 4 are always arranged on the upper side and the lower side of the support frame 5 in a symmetrical state, and if the second servo motor 17 on the left side drives the second screw nut 7 and the second mold opening and closing mechanical arm 4 on the left side of the support frame 5 to move left, the second servo motor 17 on the right side drives the second screw nut 7 and the second mold opening and closing mechanical arm 4 on the right side of the; the two third servo motors 18 drive the two third screw rods 14 to rotate, so as to drive the four third screw nuts 15 on the two third screw rods 14 to move, threads on two sides of the first screw rod 11 of the third screw rod 14 are respectively left-handed threads and right-handed threads, so that if the three screw nuts 15 on the left side of the first screw rod 11 move leftwards in the rotating process of the third screw rod 14, the three screw nuts 15 on the right side of the first screw rod 11 move rightwards, the gripper bars 12 on the three screw nuts 15 move together, the two third screw nuts 15 on the third screw rod 14 are always arranged on the left side and the right side of the first screw rod 11 in a symmetrical state, so that the two first mold opening and closing manipulators 3 and the two second mold opening and closing manipulators 4 are opened and closed to proper sizes, and when the six gripper bars 12 move to proper positions, the six gripper bars 12 are positioned on the circumference of the same circle, the fourth servo motor 19 is started, so as to drive, when the middle diaphragm lifting tool is in a working state, the middle diaphragm is grabbed by the electromagnet, the power failure protection battery can enable the electromagnetic magnet to be in a power-on state, and the middle diaphragm is ensured not to fall off, the safety of equipment and personnel is protected; after hydraulic forming is finished, the corrugated pipe forming die needs to be taken out, two servo motors II 17 and two servo motors III 18 need to be started at this time, the two servo motors I16 do not work, the two servo motors II 17 and the two servo motors III 18 drive the six gripper bars 12 to move outwards relative to the center of the octagonal frame 1, the corrugated pipe forming die is divided into two semicircles, each three gripper bars 12 grab one semicircle, then the semicircular gripper bars are lifted, and the corrugated pipe forming die is taken out; the electric system adopts a combined PLC/operation panel SIEMENS S7 for operating and monitoring manual and automatic functions, and adopts a Siemens embedded controller EC31, other IO modules adopt a currently universal compact ET200S module, and the network adopts mainstream industrial Ethernet, so that the communication and expansion are facilitated; the electric control cabinet switch comprises a main switch, an emergency stop switch and a key operation switch which operates automatically and manually; and an upper computer is equipped to monitor the operation and related parameters of the intelligent dismounting and mounting work station of the medium-diameter corrugated pipe forming die and the large-diameter corrugated pipe forming die. The equipment is provided with a human-computer exchange interface, and the design and adjustment of visual parameters can be realized. The operation becomes simpler, more convenient and more intuitive. The electric system of the invention also comprises advanced alarm control, the fault alarm adopts the forms of sound and light alarm, automatic shutdown and the like according to the grade type of the fault, and each fault can be displayed on the industrial personal computer in a text form. The software of the electrical system is independently numbered and solidified after each middle membrane is qualified in debugging, and in the subsequent production operation, if the grabbing position, the storing position and the working position of the middle membrane are not changed, a user only needs to call the corresponding number according to the production requirement without adjusting the parameters of the middle membrane. When the grabbing position, the storage position and the working position of the middle diaphragm are changed, after the continuous operation of die dismounting and mounting in molding can be manually realized through one-time accurate and complete operation table keys by resetting the process, the system can memorize the path and the action passing through each subarea, input the serial number again in the process memory system and confirm, and can be used by calling the serial number continuously in the follow-up process. For the newly added diaphragm in the specification, an operator sets forming process parameters such as the diameter of a pipe blank, the height of the pipe blank, the outer diameter of the middle diaphragm, the weight of the middle diaphragm, the wave height of a corrugated pipe, the wave distance, the wave number and the like in software of an electrical system, and the system can automatically adjust the lifting height of a lifting appliance, the suction force of an electromagnet, the opening and closing size of a gripper and the like. And then, carrying out one-time sequential operation according to the operation mode when the grabbing position, the storage position and the working position of the middle diaphragm are changed, memorizing the flow in the system, and calling the flow by the number after numbering. The invention can be used for hoisting middle diaphragms of different models, in the installation process of the corrugated pipe forming die, the corrugated pipe forming die can be quickly disassembled and assembled through calling operations of different numbers, and can work in parallel with the hydraulic forming process of the corrugated pipe, the whole forming process operation efficiency is improved in multiples, the operation is stable, the operation is convenient, the on-site environmental management and safety control are greatly improved, only one person is needed to carry out equipment supervision and auxiliary adjustment, the labor cost of labor personnel is greatly reduced, the safety environment of a production site is improved, the manual labor intensity is reduced, the production efficiency is obviously improved, the production operation process is changed from 1 person completing 1 piece per hour to the current 1 person completing 2-3 pieces per hour, and the product manufacturing is changed from manual operation to intelligent production.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides an intelligent dismouting workstation of bellows forming die, sets up two ground rails subaerial including the symmetry, longitudinal sliding sets up the longmen driving between two ground rails, lateral sliding sets up the walking dolly in longmen driving top, installs well diaphragm hoist, motion positioning control mechanism in the walking dolly below through the hoist dolly and be used for controlling longmen driving, the walking dolly, the hoist dolly, well diaphragm hoist and motion positioning control mechanism's electrical system, its characterized in that: the middle diaphragm lifting appliance comprises an octagonal frame, a rotating bracket arranged above the octagonal frame, a grabbing mechanism arranged below the octagonal frame and a driving mechanism for driving the grabbing mechanism, the octagonal frame is rotatably arranged below the rotating bracket through a rotating support, the grabbing mechanism comprises two mold opening and closing manipulators I symmetrically arranged between the uppermost side and the lowermost side of the octagonal frame and two mold opening and closing manipulators II symmetrically arranged between the leftmost side and the rightmost side of the octagonal frame, the driving mechanism adjusts the distance between the two mold opening and closing manipulators symmetrically arranged and the distance between the two mold opening and closing manipulators two by driving the mold opening and closing manipulator I and the two mold opening and closing manipulators II to move, the two mold opening and closing manipulators symmetrically arranged act synchronously, and the two mold opening and closing manipulators symmetrically arranged act synchronously.
2. The intelligent disassembling and assembling workstation for the corrugated pipe forming mold according to claim 1, characterized in that: the centre of octagon frame be provided with the support frame, two mould manipulator that open and shut set up both sides about the support frame through two sliding mechanism symmetries, two mould manipulator that open and shut set up in the support frame left and right sides through two sliding mechanism bisymmetries.
3. The intelligent disassembling and assembling workstation for the corrugated pipe forming mold according to claim 2, characterized in that: the sliding mechanism II comprises two sliding rails II which are symmetrically arranged between the leftmost side and the rightmost side of the octagonal frame and the corresponding side of the supporting frame, a screw nut II which is arranged between the two sliding rails II in a matching sliding manner, and a screw rod II which is arranged between the two sliding rails II in parallel, the second screw nut is sleeved on the second screw nut in a matching sliding manner, the second mold opening and closing manipulator is vertically and downwards fixedly arranged below the corresponding second screw nut, the sliding mechanism I comprises two first sliding rails symmetrically arranged between the uppermost side and the lower side of the octagonal frame and the corresponding sides of the supporting frame, and a first sliding plate arranged between the two first sliding rails in a matching sliding manner, and a first screw rod arranged between the first two sliding rails in parallel, the first sliding plate is matched with the sliding sleeve and is sleeved on the first screw rod, and the first mold opening and closing manipulator is fixedly arranged on the corresponding first sliding plate.
4. The intelligent disassembling and assembling workstation for the corrugated pipe forming die according to any one of claims 1 to 3, wherein: mould manipulator two that opens and shuts include perpendicular downward fixed setting at the grab hand pole of two below nuts and the electro-magnet of fixed mounting at grab hand pole lower extreme, mould manipulator one that opens and shuts include slide rail three bilateral symmetry that set up through the symmetry slide set up at slide one on two nuts three, transversely set up at slide one middle lead screw three, set up perpendicularly downwards at the grab hand pole of three below nuts and the electro-magnet of fixed mounting at grab hand pole lower extreme, three matching covers of nut establish on the lead screw three, the screw thread that is located a lead screw both sides of lead screw three be left-handed screw and right-handed screw respectively.
5. The intelligent disassembling and assembling workstation for the corrugated pipe forming mold according to claim 4, wherein: the driving mechanism comprises a first servo motor for driving the first screw rod to rotate, a second servo motor for driving the second screw rod to rotate, a third servo motor for driving the third screw rod to rotate and a fourth servo motor for driving the octagonal frame to rotate.
6. The intelligent disassembling and assembling workstation for the corrugated pipe forming mold according to claim 5, wherein: the servo motor I is two, the two servo motor I synchronously act, the two servo motor II synchronously act, the two servo motor III synchronously act, and the servo motor IV is one.
7. The intelligent disassembling and assembling workstation for the corrugated pipe forming mold according to claim 5, wherein: the electromagnet is electrified to generate a suction force not less than 130 kilograms, the electromagnet is connected with a power-off protection battery, when the middle diaphragm lifting appliance grabs the middle diaphragm, a factory is suddenly powered off, and the power-off protection battery enables the electromagnetic magnet to be in an electrified state.
8. The intelligent disassembling and assembling workstation for the corrugated pipe forming mold according to claim 1, characterized in that: the motion positioning control mechanism comprises scanners arranged on the gantry crane and the walking trolley and coding strips arranged on the gantry crane and the walking trolley, and the scanners can respectively scan the coding strips arranged on the large trolley guide rail and the trolley guide rail in real time to realize accurate positioning of a motion position.
9. The intelligent disassembling and assembling workstation for the corrugated pipe forming mold according to claim 1, characterized in that: a fifth servo motor for driving the gantry crane to longitudinally walk along the ground rail is installed below the gantry crane, and a sixth servo motor for driving the walking trolley to transversely walk is installed at the top of the gantry crane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010200518.5A CN111252676A (en) | 2020-03-20 | 2020-03-20 | Intelligent disassembly and assembly workstation for corrugated pipe forming die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010200518.5A CN111252676A (en) | 2020-03-20 | 2020-03-20 | Intelligent disassembly and assembly workstation for corrugated pipe forming die |
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| Publication Number | Publication Date |
|---|---|
| CN111252676A true CN111252676A (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010200518.5A Pending CN111252676A (en) | 2020-03-20 | 2020-03-20 | Intelligent disassembly and assembly workstation for corrugated pipe forming die |
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| CN (1) | CN111252676A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320623A (en) * | 2021-06-26 | 2021-08-31 | 北京天交报废汽车回收处理有限责任公司 | Scraped car disassembles machine |
-
2020
- 2020-03-20 CN CN202010200518.5A patent/CN111252676A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320623A (en) * | 2021-06-26 | 2021-08-31 | 北京天交报废汽车回收处理有限责任公司 | Scraped car disassembles machine |
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