WO2019216516A1 - Apparatus and method for automatically supplying solder container - Google Patents

Apparatus and method for automatically supplying solder container Download PDF

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Publication number
WO2019216516A1
WO2019216516A1 PCT/KR2019/000262 KR2019000262W WO2019216516A1 WO 2019216516 A1 WO2019216516 A1 WO 2019216516A1 KR 2019000262 W KR2019000262 W KR 2019000262W WO 2019216516 A1 WO2019216516 A1 WO 2019216516A1
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WO
WIPO (PCT)
Prior art keywords
solder
solder container
mounting
zone
unit
Prior art date
Application number
PCT/KR2019/000262
Other languages
French (fr)
Korean (ko)
Inventor
김귀한
최지욱
심은혁
Original Assignee
한화정밀기계 주식회사
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Publication of WO2019216516A1 publication Critical patent/WO2019216516A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1216Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
    • H05K3/1233Methods or means for supplying the conductive material and for forcing it through the screen or stencil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1216Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering

Definitions

  • the present invention relates to an automatic supplying device and method of a solder container, and more particularly, a solder container capable of automatically draining a solder-drained container without interruption of the process, and automatically supplying a new container filled with solder. Relates to an automatic feeding device and method.
  • a printed circuit board (PCB) embedded as a main component of an electronic device such as a computer or a home appliance is a molten solder so that various types of small electronic components such as semiconductor chips or resistance chips can be mounted.
  • the paste is applied in a regular pattern.
  • the application process of the solder paste is performed by a solder paste coating apparatus called a screen printer.
  • the screen printer presses a solder paste supplied on a metal mask on which a specific pattern of opening is formed with a squeegee to print a printed circuit board. It is applied to the parts mounting part of.
  • solder paste is applied onto a printed circuit board (particularly, a mask top surface in which a specific pattern of openings are marked). If not, the solder paste was sometimes applied to the printed circuit board as a defect.
  • Patent Document 1 Korean Patent Registration No. 10-1196284 (2012.10.25.)
  • the present invention has been made in view of the above-mentioned problems, the technical problem to be solved by the present invention, it is possible to automatically replace the solder container without interrupting the process during the process, unnecessary input of labor time and manpower It is to provide an automatic feeding device and method of solder container which can reduce the overall efficiency of the process.
  • the technical problem to be solved by the present invention is to provide a solder container automatic supply device and method that can increase the safety of the operator's work performance by minimizing the access and exposure of the operator to the solder paste harmful to the human body.
  • the technical problem to be solved by the present invention by detecting the remaining amount of the solder paste in the solder container, if the remaining amount of the detected solder paste is not enough to be automatically replaced by a new solder container filled with the solder paste, It is an object of the present invention to provide an automatic supply apparatus and method for solder containers that can prevent solder paste from being applied to a printed circuit board in a bad manner.
  • solder container automatic supply apparatus for solving the above problems, the solder container is supplied by its own weight supply; A mounting unit to which the solder container supplied from the supply unit is mounted; A work part for applying solder paste onto a printed circuit board with the solder container supplied from the mounting part mounted; And a transfer part for reciprocating the mounting part between the supply part and the working part, wherein the working part comprises: an atmospheric zone positioned in a standby state before the solder container is mounted; A mounting zone to which the solder container moved from the air zone is mounted; And a discharge zone moved to discharge the mounted solder container according to a measurement value of a sensor measuring the remaining amount of solder paste in the solder container mounted in the mounting zone.
  • the work part may be provided with a solder detector for detecting a solder paste remaining amount measurement value according to the remaining amount of the solder paste in the solder container.
  • the solder container mounted in the mounting zone is discharged to the discharge zone according to the solder paste remaining amount measured value of the solder detector, the solder container located in the air zone is moved to the mounting zone, and the supply unit and the
  • the controller may further include a controller configured to apply an input signal to supply a new solder container to the atmospheric zone by driving the mounting unit.
  • the solder detection unit includes a photoelectric sensor for detecting the level of the solder paste in the solder container, the control unit is applied to the detection value of the photoelectric sensor and the set value of the solder paste to replace the solder container; In comparison, the operation of the supply part, the mounting part, the working part, and the transfer part may be controlled.
  • the supply unit is disposed to be inclined downward inclined accommodating portion to which the solder container slides; A first cylinder operated according to an input signal of the controller; And a first stopper that moves up and down according to the operation of the first cylinder to intervene the movement of the new solder container disposed on the inclined receiver.
  • the solder container is supplied to the supply part in a first direction
  • the mounting part includes a second stopper on a surface facing the first direction so that the solder container supplied is not separated from the solder container
  • the transfer part includes the first stopper.
  • the mounting portion can be reciprocated in parallel with a second direction orthogonal to the direction.
  • the working portion as the lifting is made, the second cylinder for mounting or detaching the cap on the rear end of the solder container located in the mounting zone; And a milpin for pushing the solder container in order from the mounting portion to the atmosphere zone, the mounting zone to the mounting zone, and the discharge zone to the discharge zone, and a third cylinder for reciprocating the milpin.
  • the second cylinder and the third cylinder may be driven according to an input signal of the controller.
  • At least one of the supply part, the mounting part or the transfer part may further include a temperature control member for controlling the temperature of the solder paste of the solder container.
  • the transfer unit may include: a lead screw coupled to the mounting unit to move the mounting unit in a first direction; A transfer motor providing a driving force to rotate the lead screw; And a rail unit coupled to the mounting unit to guide the movement of the mounting unit.
  • the automatic supply method of the solder container includes an atmosphere zone, the mounting zone and the discharge zone, the step of detecting the remaining amount of solder paste in the solder container mounted in the mounting zone ; (b) separating the solder container mounted in the mounting zone when the remaining amount of the solder paste is equal to or less than a preset value; (c) pushing the exhausted solder container into the discharge zone while pushing and mounting a new solder container located in the atmosphere zone into the mounting zone; (d) mounting a new solder container filled with solder paste supplied to the supply unit to the mounting unit; (e) a conveying unit transferring the mounting unit from the supply unit to the working unit; (f) pushing the new solder container from the mounting portion into the atmosphere zone; And (g) when a new solder container is supplied to the mounting zone of the work part, sealing the rear end of the new solder container with a cap, and then continuously applying solder paste onto a printed circuit board.
  • the solder container can be automatically replaced without interrupting the process during the process, thereby providing an effect of increasing the efficiency of the overall process.
  • the automatic supply apparatus and method of the solder container after detecting the remaining amount of the solder paste in the solder container, if the remaining amount of the solder paste is not enough, a new solder container filled with the solder paste The replacement of the furnace may also provide an effect of preventing the solder paste from being poorly applied to the printed circuit board.
  • the worker's work performance may be increased by minimizing the worker's access and exposure to the solder paste harmful to the human body.
  • FIG. 1 is a block diagram showing a screen printer to which the automatic supply of the solder container according to an embodiment of the present invention is applied.
  • FIG. 2 is a view illustrating a supply unit of an automatic supply apparatus of a solder container according to an embodiment of the present invention.
  • FIG. 3 shows the state immediately before the solder container is mounted from the solder container supply part of FIG. 2 to the mounting part.
  • FIG. 4 is a view illustrating a state in which the solder container of FIG. 3 is mounted to a mounting unit.
  • 5A is a view showing a state in which the mounting portion is moved to the X-axis direction by the transfer portion and disposed on the work portion.
  • FIG. 5B is a view schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A.
  • FIG. 5C is another direction diagram schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A.
  • FIG. 6 illustrates a state in which the solder container of the working part is moved in the order of the air zone, the mounting zone and the discharge zone.
  • FIG. 7 is a block diagram schematically illustrating a control relationship of an automatic supply apparatus of a solder container according to an embodiment of the present invention.
  • FIG. 8 is a block diagram schematically illustrating a control relationship of a temperature regulating member for adjusting a temperature of a solder container in which solder paste is mounted in an automatic supplying device of a solder container according to an embodiment of the present invention.
  • FIG. 9 is a flowchart sequentially illustrating a method of automatically supplying a solder container according to an embodiment of the present invention.
  • FIG. 1 is a block diagram illustrating a screen printer 10 to which an automatic supply device for a solder container 100 according to an embodiment of the present invention is applied.
  • the screen printer 10 to which the automatic supply device for the solder container 100 according to the embodiment of the present invention is applied includes a supply part 20 of the solder container 100 and a mounting part of the solder container 100 ( 30), and includes a working part 40 of the solder container 100, and may include a transfer part 50 for moving the mounting part 30 of the solder container 100 in the X-axis direction.
  • the transfer unit 50 may include a transfer motor 51 and a lead screw 52.
  • the lead unit 52 is rotated by the driving of the transfer motor 51 to X the mounting unit 30.
  • By moving in the axial direction it is possible to move the solder container 100 mounted on the mounting portion 30 to the working portion 40, a specific operation relationship thereof will be described later.
  • the screen printer 10 to which the automatic supply device for the solder container 100 according to the embodiment of the present invention is applied may include a solder detector 200 that detects a paste remaining amount of the solder container 100.
  • the control unit 300 may further include an input signal to the supply unit 20, the work unit 40, and the transfer unit 50 according to the measured value of the solder detection unit 200. It will be described later.
  • FIG. 2 is a view showing a supply unit 20 of the automatic supply apparatus of the solder container 100 according to an embodiment of the present invention.
  • the supply unit 20 may supply the new solder container 100 filled with the solder paste to the mounting unit 30 by its own weight.
  • the supply unit 20 is disposed to be inclined downward so that the inclination receiving unit 21 into which the new solder container 100 can be slid, the first cylinder 22 operated according to an input signal of the control unit 300, and
  • the first stopper 23 may be configured to include a first stopper 23 that moves up and down according to the operation of the first cylinder 22 to intercept the movement of the newly supplied solder container 100.
  • the solder container 100 is inclined toward the mounting portion 30 by the inclined receiver 21 arranged to be inclined downward.
  • the slip is interrupted by the first stopper 23 to achieve a state of being disposed on the inclined receiver 21.
  • the supply unit 20 of the automatic supply device of the solder container 100 is to detect the cover 24 and the opening and closing of the cover 24, the inclination receiving portion 21 Opening and closing detection unit 25 may further include.
  • the control unit 300 may apply whether the transfer unit 50 drives the transfer unit 51 to transfer the mounting unit 30 according to a detection result value of whether the cover 24 of the open / close detection unit 25 is opened or closed. Can be. That is, when the cover 24 of the supply unit 20 is detected to be in an open state, in consideration of the safety of the worker, the driving of the feed motor 51 of the work unit 40 is not applied, and the cover of the supply unit 20 ( When 24 is detected to be closed, driving of the transfer motor 51 may be applied.
  • FIG. 3 is a view showing a state immediately before the solder container 100 is mounted from the solder container 100 supply unit 20 of FIG. 2 to the mounting unit 30, and
  • FIG. 4 is a mounting unit of the solder container 100 of FIG. 3. It shows the state attached to the (30).
  • the supply unit 20 may block or open the movement of the solder container 100 as the first stopper 23 is elevated by the operation of the first cylinder 22.
  • the solder container 100 is supplied to the supply unit 20 in the first direction, and the mounting unit 30 has a second stopper on a surface facing the first direction so that the solder container 100 is not separated. (31).
  • the second stopper 31 may also be formed to correspond to the round shape of the ruler type solder container 100. have.
  • the first cylinder 22 of the supply unit 20 may have a second stopper 31 and a second stopper 31 in the solder container 100 so that the solder container 100 may be stably mounted to the mounting unit 30. It can be driven to support the opposite lower end (A).
  • the mounting portion 30 has a container shape for accommodating the solder container 100, and the pneumatic pressure of the first cylinder 22 and the second stopper 31 of the solder container 100 may be used. While both sides of the first direction are supported, the solder container 100 can be stably received with respect to the mounting portion 30.
  • FIG. 5A is a view showing a state in which the mounting portion 30 is disposed on the work portion 40 by moving in the X-axis direction by the transfer portion 50.
  • FIG. 5B is a view schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A.
  • FIG. 5C is another direction diagram schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A.
  • the mounting portion 30 moves in the X-axis direction to the working portion 40 by the operation of the transfer portion 50. Transfer may be made, and after the solder container 100 is supplied from the mounting portion 30 to the working portion 40, the empty mounting portion 30 is returned from the working portion 40 toward the supply portion 20 again. Can be.
  • the X-axis direction in which the mounting unit 30 reciprocates between the supply unit 20 and the work unit 40 is the first direction in which the solder container 100 is supplied to the supply unit 20. It may be formed parallel to the second direction orthogonal to the.
  • the work part 40 may apply solder paste onto a printed circuit board in a state in which the solder container 100 supplied from the mounting part 30 is mounted. 1 and 5A to 5C, the work part 40 is a solder container 100 moved from the standby zone 41 and the standby zone 41, which is placed in the standby state before the solder container 100 is mounted. It may be configured to include a mounting zone 42 and the discharge zone 43 is mounted, the discharge zone 43 is a section that is moved to discharge the exhausted solder container 100 from the mounting zone 42 .
  • the second cylinder 11 for sealing the rear end of the solder container 100 by sealing the cap (not shown) in the upper side of the mounting zone 42 of the working part 40 up and down Can be arranged.
  • the second cylinder 11 is disposed inside the screen printer 10 so that the cylinder formed therein is pressed up and down to press the upper cover of the solder container 100 to solder through an opening opened in the lower part of the solder container 100. May have a structure to be discharged. Therefore, the solder detector 200 to be described later may be disposed adjacent to the second cylinder 11.
  • a cap is installed at the tip of the second cylinder 11, and a pneumatic hose (not shown) for providing pneumatic pressure may be connected to one side of the cap.
  • the second cylinder 11 is lifted in response to an input signal to seal the cap at the rear end of the solder container 100 or to separate the cap from the rear end of the solder container 100.
  • a lower portion of the mounting zone 42 facing the cap may include a correction unit (not shown) for correcting the position of the solder container 100 moved from the atmospheric zone 41 to the mounting zone 42.
  • the correction unit may be formed to correspond to the round shape of the Jar-type solder container 100 according to the embodiment of the present invention.
  • the work part 40 may further include a squeeze motor 44, and the squeeze motor 44 may have a work part 40 in a second axis direction parallel to a first axis and an X axis orthogonal to the first axis.
  • Solder paste may be applied onto the printed circuit board while driving the solder container 100 supplied from the mounting unit 30 in the mounting zone 42.
  • FIG. 6 illustrates a state in which the solder container 100 of the work part 40 is moved in the order of the atmospheric zone 41, the mounting zone 42, and the discharge zone 43.
  • the working part 40 includes the solder container 100 from the mounting part 30 to the atmospheric zone 41, the mounting zone 42, and the discharge zone of the working part 40.
  • (43) may include a mil pin 46 to push in order
  • the mil pin 46 is a solder container 100 as the movement in the horizontal direction by the third cylinder (45) actuated by the input signal )
  • the solder container 100 in which the solder paste is exhausted may be collected freely falling into the external collection space.
  • the mill pin 46 may also be formed to correspond to the round shape of the solder container 100 of the ruler type.
  • a solder detector 200 for measuring the amount of solder paste remaining in the solder container 100 may be disposed in the work part 40, and the solder detector 200 may be the solder container 100 of the mounting zone 42.
  • the control unit 300 controls the operation of the supply unit 20 and the mounting unit 30, and the work unit 40 and the transfer unit 50 You can do it.
  • the solder detection unit 200 is a photoelectric sensor that determines whether light is returned by returning the light, and the remaining amount of the solder paste gradually decreases as it is filled in the solder container 100 and discharged, so that the water level is lower than the set position.
  • the on / off sensor to transmit the off signal to the control unit 300 may be applied.
  • solder detection unit 200 is an on / off sensor only one embodiment, and the present invention is not limited thereto. If the solder detection unit 200 detects the remaining amount of solder paste in the solder container 100, various conventionally known sensors may be used. Of course, it may be applied.
  • the automatic supply method of the solder container 100 using the automatic supply device of the solder container 100 according to an embodiment of the present invention that can be made as described above is as follows.
  • FIG. 7 is a block diagram schematically illustrating a control relationship of an automatic supply apparatus of the solder container 100 according to an embodiment of the present invention
  • FIG. 8 is an automatic supply apparatus of a solder container according to an embodiment of the present invention.
  • It is a block diagram which shows schematically the control relationship of the temperature control member which adjusts the temperature of the solder container which mounts the solder paste.
  • 9 is a flowchart sequentially illustrating a method of automatically supplying a solder container 100 according to an exemplary embodiment of the present invention.
  • the solder detecting unit 200 for detecting the remaining amount of the solder paste in the solder container 100 is the controller 300. Is connected to the circuit, and the control unit 300 is also connected to the supply unit 20, the working unit 40 and the transfer unit 50, respectively.
  • control unit 300 may control the operation of the supply unit 20, the work unit 40, and the transfer unit 50 according to the input signal of the solder detection unit 200. .
  • the screen printer 10 operates to apply solder paste onto a printed circuit board.
  • the solder detector 200 detects the remaining amount of solder paste in the solder container 100 and transmits the residual amount of solder paste to the controller 300.
  • the worker may supply the new solder container 100 filled with the solder paste in the inlet of the supply unit 20 in preparation for the replacement of the solder container 100 used in the process as shown in FIG. 2. .
  • the solder container 100 moves downward by one side by riding on the inclined receiver 21 of the supply unit 20 by its own weight.
  • the first stopper 23 is maintained in a raised state by the first cylinder 22, so that the solder container 100 is positioned in the waiting state on the inclined container 21.
  • the solder detection unit 200 detects the remaining amount of solder paste in the solder container 100 used in the process and transmits this signal to the control unit 300.
  • the control unit 300 is a solder container A replacement signal of 100 is transmitted.
  • the input signal is applied to the work unit 40 to stop providing the pneumatic pressure to the solder container 100 through the pneumatic hose, and at the same time, the work unit ( 40)
  • the second cylinder 11 disposed on the upper side is operated to separate the cap from the rear end of the solder container 100. That is, as the second cylinder 11 is raised, the cap is separated from the rear end of the solder container 100.
  • the controller 300 applies an input signal to the supply part 20 to provide a first cylinder ( 22) is lowered, so that the new solder container 100 is caused to slide by its own weight in the downwardly inclined direction along the inclined receiving portion (21).
  • the new solder container 100 which is released by the first stopper 23 and slides in the downwardly inclined direction along the inclined receiving portion 21 is disposed on the upper side of the mounting portion 30. After changing the direction in the vertical direction by the (31) will be free fall to the mounting portion 30 by its own weight.
  • the new solder container 100 freely dropped in the direction perpendicular to the mounting portion 30 is mounted in the state accommodated in the mounting portion 30, and the solder container (for the mounting portion 30)
  • the control unit 300 applies an input signal to the transfer unit 50 so that the mounting unit 30 is moved to the work unit 40.
  • the transfer unit 50 may include a transfer motor 51 and a lead screw 52, and move the mounting unit 30 in the X-axis direction while the lead screw 52 is rotated by the drive of the transfer motor 51. As a result, the solder container 100 mounted on the mounting unit 30 may be moved to the work unit 40.
  • the transfer unit 50 may further include a rail unit 53 coupled to the bottom of the mounting unit 30 in a ball bearing structure to guide the movement of the mounting unit 30, and by the operation of the transfer unit 50. Mounting portion 30 transferred to 40 will place the solder container 100 in the atmosphere zone 41 of the working portion (40).
  • the new solder container 100 located in the atmosphere zone 41 is mounted by first applying an input signal to the third cylinder 45 while the cap is separated from the exhausted solder container 100.
  • the solder container 100 is newly supplied to the work part 40 by pushing in the zone 42, but the controller 300 of the automatic supply method of the solder container 100 according to the embodiment of the present invention is exhausted.
  • the solder container 100 may be newly supplied to the work part 40 by first applying an input signal to the supply part 20 and the transfer part 50 in a state where the cap is separated from the container 100.
  • the solder container 100 sequentially moves from the mounting portion 30 to the atmospheric zone 41, from the atmospheric zone 41 to the mounting zone 42, and from the mounting zone 42 to the discharge zone 43.
  • the new solder container 100 may be supplied to the mounting zone 42 by being moved.
  • control unit 300 lowers the cap by applying an input signal to the second cylinder 11 so that the cap ends the rear end of the new solder container 100. Make sure to seal it.
  • the cap when the cap is mounted to the rear end of the new solder container 100 in a sealed manner, since the mounting of the new solder container 100 to the work part 40 is completed, the cap is connected to the cap in this state.
  • the pneumatic pressure is provided, the solder paste filled in the new solder container 100 is applied onto the printed circuit board.
  • At least one of the temperature of the solder container 100, specifically, the temperature control member for adjusting the temperature of the solder paste filled in the inside of the solder container 100 may be provided.
  • the temperature regulating member cools the temperature of the solder paste filled inside the solder container before the solder container is located in the work part 40 to maintain the pre-soldering state and to maintain the standby state.
  • the automatic supply device of the solder container 100 when the solder paste in the solder container 100 is exhausted, it is automatically replaced with a new solder container 100 By doing so, the operator does not have to replace the solder container 100 manually, the process efficiency can be greatly improved.
  • the process of the screen printer 10 may not be stopped for the solder container 100 replacement, and thus the overall process efficiency may be further improved.
  • the automatic supply device of the solder container 100 after detecting the remaining amount of the solder paste in the solder container 100, when the remaining amount of the detected solder paste is not enough new solder container filled with solder paste Since the replacement is automatically performed at 100, the effect of preventing the poor application of the solder paste on the printed circuit board may be provided.

Abstract

The present invention relates to an apparatus and a method for automatically supplying a solder container, the apparatus comprising: a supply unit for supplying a solder container by means of the weight of the solder container; a mount unit for mounting the solder container supplied from the supply unit; a work unit for applying solder paste on a printed circuit board while having mounted the solder container supplied from the mount unit; and a transfer unit for reciprocatively transferring the mount unit between the supply unit and the work unit. The work unit can comprise: a standby zone in which the solder container is positioned in a standby state before being mounted; a mount zone in which the solder container moved from the standby zone is mounted; and a discharge zone in which, in accordance with a remaining amount measurement value from a sensor which has measured the amount of remaining solder paste inside the solder container mounted in the mount zone, the mounted solder container is moved to be discharged.

Description

솔더 용기의 자동 공급 장치 및 방법Automatic feeding device and method of solder container
본 발명은 솔더 용기의 자동 공급 장치 및 방법에 관한 것으로서, 보다 상세하게는 공정의 중단 없이 솔더가 소진된 용기는 자동으로 배출시키고, 이와 더불어 솔더가 충진된 새로운 용기는 자동으로 공급할 수 있는 솔더 용기의 자동 공급 장치 및 방법에 관한 것이다.The present invention relates to an automatic supplying device and method of a solder container, and more particularly, a solder container capable of automatically draining a solder-drained container without interruption of the process, and automatically supplying a new container filled with solder. Relates to an automatic feeding device and method.
일반적으로, 컴퓨터나 가전제품 등과 같은 전자기기의 주요 부품으로 내장되는 인쇄회로기판(PCB: Printed Circuit Board)에는 반도체 칩이나 저항 칩 등과 같은 다양한 형태의 소형 전자부품이 실장될 수 있도록 용융 상태의 솔더 페이스트가 일정한 패턴으로 도포된다.In general, a printed circuit board (PCB) embedded as a main component of an electronic device such as a computer or a home appliance is a molten solder so that various types of small electronic components such as semiconductor chips or resistance chips can be mounted. The paste is applied in a regular pattern.
이와 같은 솔더 페이스트의 도포 과정은 스크린 프린터(Screen printer)라고 하는 솔더 페이스트 도포장치에 의해 수행되는데, 스크린 프린터는 특정 패턴의 개구부가 형성된 금속 마스크 상에 공급된 솔더 페이스트를 스퀴지로 압착하여 인쇄회로기판의 부품 장착부에 도포하게 된다.The application process of the solder paste is performed by a solder paste coating apparatus called a screen printer. The screen printer presses a solder paste supplied on a metal mask on which a specific pattern of opening is formed with a squeegee to print a printed circuit board. It is applied to the parts mounting part of.
이러한 종래의 스크린 프린터는, 솔더 페이스트가 충진된 솔더 용기를 장착한 후, 인쇄회로기판(특히, 특정 패턴의 개구부가 표기된 마스크 상면) 상에 솔더 페이스트를 도포하게 되는데, 솔더 용기 내의 솔더 페이스트가 충분하지 못한 경우 인쇄회로기판에 솔더 페이스트가 불량으로 도포되는 경우가 있었다.In such a conventional screen printer, after mounting a solder container filled with solder paste, the solder paste is applied onto a printed circuit board (particularly, a mask top surface in which a specific pattern of openings are marked). If not, the solder paste was sometimes applied to the printed circuit board as a defect.
또한, 솔더 용기 내의 솔더 페이스트가 모두 소진된 경우에는, 스크린 프린터의 작동을 중단시킨 후, 작업자가 직접 솔더 용기를 교체하는 작업을 수행해야 함으로써, 추가적인 작업시간 및 인력의 투입을 요하여 전체적인 공정 효율성이 저하되는 문제점이 있었다.In addition, if the solder paste in the solder container is exhausted, the operator must perform the work of replacing the solder container after the screen printer is stopped, thus requiring additional working time and manpower, thereby improving overall process efficiency. There was a problem of this deterioration.
(선행기술문헌)(Prior art document)
(특허문헌 1) 한국특허등록 제10-1196284호(2012.10.25.)(Patent Document 1) Korean Patent Registration No. 10-1196284 (2012.10.25.)
본 발명은 상기와 같은 제반 문제점에 착안하여 안출된 것으로서, 본 발명이 해결하고자 하는 기술적 과제는, 공정 중에 공정의 중단 없이 솔더 용기를 자동으로 교체할 수 있도록 함으로써, 불필요한 작업시간 및 인력의 투입을 줄여 전체적인 공정의 효율성을 증대시킬 수 있는 솔더 용기의 자동 공급 장치 및 방법을 제공하는 것이다.The present invention has been made in view of the above-mentioned problems, the technical problem to be solved by the present invention, it is possible to automatically replace the solder container without interrupting the process during the process, unnecessary input of labor time and manpower It is to provide an automatic feeding device and method of solder container which can reduce the overall efficiency of the process.
또한, 본 발명이 해결하고자 하는 기술적 과제는 인체에 유해한 솔더 페이스트에 작업자의 접근 및 노출을 최소화하여 작업자의 작업수행 안전성을 증대시킬 수 있는 솔더 용기의 자동 공급 장치 및 방법을 제공하는 것이다.In addition, the technical problem to be solved by the present invention is to provide a solder container automatic supply device and method that can increase the safety of the operator's work performance by minimizing the access and exposure of the operator to the solder paste harmful to the human body.
또한, 본 발명이 해결하고자 하는 기술적 과제는, 솔더 용기 내의 솔더 페이스트 잔량을 감지한 후, 감지된 솔더 페이스트의 잔량이 충분치 않은 경우에는 솔더 페이스트가 충진된 새로운 솔더 용기로 자동 교체가 이루어지도록 함으로써, 인쇄회로기판에 솔더 페이스트가 불량으로 도포되는 것을 예방할 수 있는 솔더 용기의 자동 공급 장치 및 방법을 제공하는 것이다.In addition, the technical problem to be solved by the present invention, by detecting the remaining amount of the solder paste in the solder container, if the remaining amount of the detected solder paste is not enough to be automatically replaced by a new solder container filled with the solder paste, It is an object of the present invention to provide an automatic supply apparatus and method for solder containers that can prevent solder paste from being applied to a printed circuit board in a bad manner.
본 발명의 과제들은 이상에서 언급한 과제로 제한되지 않으며, 언급되지 않은 또 다른 과제들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.The objects of the present invention are not limited to the above-mentioned objects, and other objects that are not mentioned will be clearly understood by those skilled in the art from the following description.
상기 과제를 해결하기 위한 본 발명의 실시 예에 따른 솔더 용기의 자동 공급 장치는, 솔더 용기가 자중에 의해 공급되는 공급부; 상기 공급부로부터 공급된 솔더 용기가 장착되는 장착부; 상기 장착부로부터 공급 받은 상기 솔더 용기가 장착된 상태로 인쇄회로기판 상에 솔더 페이스트를 도포하는 작업부; 및 상기 공급부와 상기 작업부 사이에서 상기 장착부를 왕복 이송시키는 이송부;를 포함하고, 상기 작업부는, 상기 솔더 용기가 장착되기 전에 대기 상태로 위치하는 대기존; 상기 대기존으로부터 이동된 솔더 용기가 장착되는 장착존; 및 상기 장착존에 장착된 솔더 용기 내의 솔더 페이스트 잔량을 측정한 센서의 측정값에 따라 상기 장착된 솔더 용기를 배출시키기 위해 이동되는 배출존을 포함할 수 있다.Solder container automatic supply apparatus according to an embodiment of the present invention for solving the above problems, the solder container is supplied by its own weight supply; A mounting unit to which the solder container supplied from the supply unit is mounted; A work part for applying solder paste onto a printed circuit board with the solder container supplied from the mounting part mounted; And a transfer part for reciprocating the mounting part between the supply part and the working part, wherein the working part comprises: an atmospheric zone positioned in a standby state before the solder container is mounted; A mounting zone to which the solder container moved from the air zone is mounted; And a discharge zone moved to discharge the mounted solder container according to a measurement value of a sensor measuring the remaining amount of solder paste in the solder container mounted in the mounting zone.
여기서, 상기 작업부에는 상기 솔더 용기 내의 상기 솔더 페이스트의 잔량에 따른 솔더 페이스트 잔량 측정값을 검출하는 솔더 감지부가 구비될 수 있다.Here, the work part may be provided with a solder detector for detecting a solder paste remaining amount measurement value according to the remaining amount of the solder paste in the solder container.
여기서, 상기 솔더 감지부의 상기 솔더 페이스트 잔량 측정값에 따라 상기 장착존에 장착된 솔더 용기를 상기 배출존으로 배출시키고, 상기 대기존에 위치된 솔더 용기를 상기 장착존으로 이동시키며, 상기 공급부 및 상기 장착부를 구동시켜 새로운 솔더 용기를 상기 대기존으로 공급하도록 입력 신호를 인가하는 제어부를 더 포함할 수 있다.Here, the solder container mounted in the mounting zone is discharged to the discharge zone according to the solder paste remaining amount measured value of the solder detector, the solder container located in the air zone is moved to the mounting zone, and the supply unit and the The controller may further include a controller configured to apply an input signal to supply a new solder container to the atmospheric zone by driving the mounting unit.
여기서, 상기 솔더 감지부는 상기 솔더 용기 내의 상기 솔더 페이스트의 수위를 검출하는 광전 센서를 포함하고, 상기 제어부는 상기 광전 센서의 검출 값을 인가받아 상기 솔더 용기를 교체해야 하는 상기 솔더 페이스트의 설정값과 비교하여 상기 공급부, 상기 장착부, 상기 작업부 및 상기 이송부의 작동을 제어할 수 있다.Here, the solder detection unit includes a photoelectric sensor for detecting the level of the solder paste in the solder container, the control unit is applied to the detection value of the photoelectric sensor and the set value of the solder paste to replace the solder container; In comparison, the operation of the supply part, the mounting part, the working part, and the transfer part may be controlled.
여기서, 상기 공급부는, 하향 경사지게 배치되어 상기 솔더 용기가 슬라이드 이동되는 경사 수용부; 상기 제어부의 입력 신호에 따라 작동되는 제1 실린더; 및 상기 제1 실린더의 작동에 따라 승강되면서 상기 경사 수용부 상에 배치된 새로운 솔더 용기의 이동을 단속하는 제1 스토퍼를 포함할 수 있다.Here, the supply unit is disposed to be inclined downward inclined accommodating portion to which the solder container slides; A first cylinder operated according to an input signal of the controller; And a first stopper that moves up and down according to the operation of the first cylinder to intervene the movement of the new solder container disposed on the inclined receiver.
한편, 상기 솔더 용기는 상기 공급부에 제1 방향으로 공급되고, 상기 장착부는 상기 공급되는 솔더 용기가 이탈되지 않도록 상기 제1 방향과 마주보는 면에 제2 스토퍼를 포함하고, 상기 이송부는 상기 제1 방향에 직교되는 제2 방향과 나란하게 상기 장착부를 왕복 이송시킬 수 있다.The solder container is supplied to the supply part in a first direction, the mounting part includes a second stopper on a surface facing the first direction so that the solder container supplied is not separated from the solder container, and the transfer part includes the first stopper. The mounting portion can be reciprocated in parallel with a second direction orthogonal to the direction.
한편, 상기 작업부는, 승강이 이루어짐에 따라 상기 장착존에 위치하는 솔더 용기의 후단에 캡을 장착시키거나 또는 분리시키는 제2 실린더; 및 상기 장착부로부터 상기 대기존, 상기 대기존으로부터 상기 장착존, 및 상기 장착존으로부터 상기 배출존 순서로 상기 솔더 용기를 밀어 내기 위한 밀핀 및, 상기 밀핀을 왕복 이동시키는 제3 실린더를 더 포함하고, 상기 제2 실린더 및 상기 제3 실린더는 상기 제어부의 입력 신호에 따라 구동될 수 있다.On the other hand, the working portion, as the lifting is made, the second cylinder for mounting or detaching the cap on the rear end of the solder container located in the mounting zone; And a milpin for pushing the solder container in order from the mounting portion to the atmosphere zone, the mounting zone to the mounting zone, and the discharge zone to the discharge zone, and a third cylinder for reciprocating the milpin. The second cylinder and the third cylinder may be driven according to an input signal of the controller.
여기서, 상기 공급부, 상기 장착부 또는 상기 이송부 중 적어도 하나에는 상기 솔더 용기의 상기 솔더 페이스트의 온도를 조절하는 온도조절부재가 더 포함될 수 있다.Here, at least one of the supply part, the mounting part or the transfer part may further include a temperature control member for controlling the temperature of the solder paste of the solder container.
상기 이송부는, 상기 장착부에 결합되어 상기 장착부를 제1 방향으로 이동시키는 리드 스크류; 상기 리드 스크류를 회전시키는 구동력을 제공하는 이송모터; 및 상기 장착부에 결합되어 상기 장착부의 이동을 가이드 하는 레일부를 포함할 수 있다.The transfer unit may include: a lead screw coupled to the mounting unit to move the mounting unit in a first direction; A transfer motor providing a driving force to rotate the lead screw; And a rail unit coupled to the mounting unit to guide the movement of the mounting unit.
한편, 본 발명의 실시 예에 따른 솔더 용기의 자동 공급 방법은, (a)작업부는 대기존, 장착존 및 배출존을 포함하고, 상기 장착존에 장착된 솔더 용기 내의 솔더 페이스트 잔량을 감지하는 단계; (b)상기 솔더 페이스트 잔량이 미리 설정된 값 이하인 경우, 상기 장착존에 장착된 솔더 용기를 분리시키는 단계; (c)상기 대기존에 위치한 새로운 솔더 용기를 상기 장착존으로 밀어 넣어 장착시키면서 상기 소진된 솔더 용기를 상기 배출존으로 밀어 넣는 단계; (d)공급부로 공급된 솔더 페이스트가 충진된 새로운 솔더 용기를 장착부에 장착시키는 단계; (e)이송부가 상기 공급부로부터 상기 작업부로 상기 장착부를 이송시키는 단계; (f)상기 새로운 솔더 용기를 상기 장착부로부터 상기 대기존으로 밀어 넣는 단계; 및 (g)상기 작업부의 장착존으로 새로운 솔더 용기가 공급되면, 상기 새로운 솔더 용기의 후단을 캡으로 밀봉한 후, 인쇄회로기판 상에 솔더 페이스트를 계속해서 도포하는 단계를 포함할 수 있다.On the other hand, the automatic supply method of the solder container according to an embodiment of the present invention, (a) the operation portion includes an atmosphere zone, the mounting zone and the discharge zone, the step of detecting the remaining amount of solder paste in the solder container mounted in the mounting zone ; (b) separating the solder container mounted in the mounting zone when the remaining amount of the solder paste is equal to or less than a preset value; (c) pushing the exhausted solder container into the discharge zone while pushing and mounting a new solder container located in the atmosphere zone into the mounting zone; (d) mounting a new solder container filled with solder paste supplied to the supply unit to the mounting unit; (e) a conveying unit transferring the mounting unit from the supply unit to the working unit; (f) pushing the new solder container from the mounting portion into the atmosphere zone; And (g) when a new solder container is supplied to the mounting zone of the work part, sealing the rear end of the new solder container with a cap, and then continuously applying solder paste onto a printed circuit board.
본 발명의 기타 구체적인 사항들은 상세한 설명 및 도면들에 포함되어 있다.Other specific details of the invention are included in the detailed description and drawings.
본 발명의 실시 예에 따른 솔더 용기의 자동 공급 장치 및 방법에 의하면, 공정 중에 공정의 중단 없이 솔더 용기를 자동으로 교체할 수 있게 됨으로써, 전체적인 공정의 효율성이 증대되는 효과가 제공될 수 있다.According to the apparatus and method for automatically supplying a solder container according to an embodiment of the present invention, the solder container can be automatically replaced without interrupting the process during the process, thereby providing an effect of increasing the efficiency of the overall process.
또한, 본 발명의 실시 예에 따른 솔더 용기의 자동 공급 장치 및 방법에 의하면, 솔더 용기 내의 솔더 페이스트 잔량을 감지한 후, 감지된 솔더 페이스트의 잔량이 충분치 않은 경우에는 솔더 페이스트가 충진된 새로운 솔더 용기로 교체가 이루어지게 됨으로써, 인쇄회로기판에 솔더 페이스트가 불량으로 도포되는 것이 예방되는 효과도 제공될 수 있다.In addition, according to the automatic supply apparatus and method of the solder container according to an embodiment of the present invention, after detecting the remaining amount of the solder paste in the solder container, if the remaining amount of the solder paste is not enough, a new solder container filled with the solder paste The replacement of the furnace may also provide an effect of preventing the solder paste from being poorly applied to the printed circuit board.
그리고, 본 발명의 실시 예에 따른 솔더 용기의 자동 공급 장치 및 방법에 의하면, 인체에 유해한 솔더 페이스트에 작업자의 접근 및 노출을 최소화하여 작업자의 작업수행 안전성을 증대시킬 수 있다.In addition, according to the apparatus and method for automatically supplying a solder container according to an embodiment of the present invention, the worker's work performance may be increased by minimizing the worker's access and exposure to the solder paste harmful to the human body.
본 발명에 따른 효과는 이상에서 예시된 내용에 의해 제한되지 않으며, 더욱 다양한 효과들이 본 명세서 내에 포함되어 있다.The effects according to the present invention are not limited by the contents exemplified above, and more various effects are included in the present specification.
도 1은 본 발명의 실시예에 따른 솔더 용기의 자동 공급 장치가 적용된 스크린 프린터를 나타내는 블록도이다.1 is a block diagram showing a screen printer to which the automatic supply of the solder container according to an embodiment of the present invention is applied.
도 2는 본 발명의 실시예에 따른 솔더 용기의 자동 공급 장치의 공급부를 도시한 도면이다.2 is a view illustrating a supply unit of an automatic supply apparatus of a solder container according to an embodiment of the present invention.
도 3은 도 2의 솔더 용기 공급부로부터 장착부로 솔더 용기가 장착되기 직전의 모습을 도시한 것이다.FIG. 3 shows the state immediately before the solder container is mounted from the solder container supply part of FIG. 2 to the mounting part.
도 4는 도 3의 솔더 용기가 장착부에 장착된 모습을 도시한 것이다.4 is a view illustrating a state in which the solder container of FIG. 3 is mounted to a mounting unit.
도 5a는 장착부가 이송부에 의해 X축 방향으로 이동하여 작업부에 배치된 상태를 나타낸 도면이다.5A is a view showing a state in which the mounting portion is moved to the X-axis direction by the transfer portion and disposed on the work portion.
도 5b는 도 5a에서 스크린 프린터의 내측에 실장되는 제2 실린더를 개략적으로 나타내는 도면이다.FIG. 5B is a view schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A.
도 5c는 도5a에서 스크린 프린터의 내측에 실장되는 제2 실린더를 개략적으로 나타내는 다른 방향 도면이다.FIG. 5C is another direction diagram schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A.
도 6은 작업부의 솔더 용기가 대기존, 장착존 및 배출존 순서로 이동되는 모습을 도시한 것이다.6 illustrates a state in which the solder container of the working part is moved in the order of the air zone, the mounting zone and the discharge zone.
도 7은 본 발명의 실시예에 따른 솔더 용기의 자동 공급 장치의 제어 관계를 대략적으로 도시한 블록도이다.7 is a block diagram schematically illustrating a control relationship of an automatic supply apparatus of a solder container according to an embodiment of the present invention.
도 8은 본 발명의 일 실시예에 따른 솔더 용기의 자동 공급 장치에서, 솔더 페이스트를 실장한 솔더 용기의 온도를 조절하는 온도조절부재의 제어 관계를 개략적으로 도시한 블록도이다.8 is a block diagram schematically illustrating a control relationship of a temperature regulating member for adjusting a temperature of a solder container in which solder paste is mounted in an automatic supplying device of a solder container according to an embodiment of the present invention.
도 9는 본 발명의 실시예에 따른 솔더 용기의 자동 공급 방법 순서를 순차적으로 도시한 순서도이다.9 is a flowchart sequentially illustrating a method of automatically supplying a solder container according to an embodiment of the present invention.
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시 예들을 참조하면 명확해질 것이다. 그러나 본 발명은 이하에서 개시되는 실시 예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 수 있으며, 단지 본 실시 예들은 본 발명의 개시가 완전하도록 하고, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 범주에 의해 정의될 뿐이다. 명세서 전체에 걸쳐 동일 참조 부호는 동일 구성 요소를 지칭한다.Advantages and features of the present invention, and methods for achieving them will be apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but can be implemented in various forms. It is provided to fully convey the scope of the invention to those skilled in the art, and the present invention is defined only by the scope of the claims. Like reference numerals refer to like elements throughout.
또한, 본 명세서에서 기술하는 실시 예들은 본 발명의 이상적인 예시도인 단면도 및/또는 개략도들을 참고하여 설명될 것이다. 따라서, 제조 기술 및/또는 허용 오차 등에 의해 예시도의 형태가 변형될 수 있다. 또한 본 발명에 도시된 각 도면에 있어서 각 구성 요소들은 설명의 편의를 고려하여 다소 확대 또는 축소되어 도시된 것일 수 있다. 명세서 전체에 걸쳐 동일 참조 부호는 동일 구성 요소를 지칭한다.In addition, the embodiments described herein will be described with reference to cross-sectional and / or schematic diagrams, which are ideal illustrations of the invention. Accordingly, shapes of the exemplary views may be modified by manufacturing techniques and / or tolerances. In addition, each component in each drawing shown in the present invention may be shown to be somewhat enlarged or reduced in view of the convenience of description. Like reference numerals refer to like elements throughout.
이하, 본 발명의 솔더 용기의 자동 공급 장치 및 방법에 따른 바람직한 실시 예를 첨부된 예시도면에 의거하여 상세히 설명한다.Hereinafter, a preferred embodiment according to the automatic supply device and method of the solder container of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 장치가 적용된 스크린 프린터(10)를 나타내는 블록도이다.1 is a block diagram illustrating a screen printer 10 to which an automatic supply device for a solder container 100 according to an embodiment of the present invention is applied.
도 1을 참조하면, 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 장치가 적용된 스크린 프린터(10)는, 솔더 용기(100)의 공급부(20), 솔더 용기(100)의 장착부(30), 솔더 용기(100)의 작업부(40)를 포함하며, 솔더 용기(100)의 장착부(30)를 X축 방향으로 이동시키는 이송부(50)를 포함하여 구성될 수 있다.Referring to FIG. 1, the screen printer 10 to which the automatic supply device for the solder container 100 according to the embodiment of the present invention is applied includes a supply part 20 of the solder container 100 and a mounting part of the solder container 100 ( 30), and includes a working part 40 of the solder container 100, and may include a transfer part 50 for moving the mounting part 30 of the solder container 100 in the X-axis direction.
여기서, 이송부(50)는 이송 모터(51)와 리드 스크류(52, Lead screw)를 포함할 수 있으며, 이송 모터(51)의 구동에 의해 리드 스크류(52)가 회전하면서 장착부(30)를 X축 방향으로 이동시킴에 따라 장착부(30)에 장착되어 있는 솔더 용기(100)를 작업부(40)로 이동시킬 수 있게 되며, 이에 관한 구체적인 작동 관계는 후술하기로 한다.Here, the transfer unit 50 may include a transfer motor 51 and a lead screw 52. The lead unit 52 is rotated by the driving of the transfer motor 51 to X the mounting unit 30. By moving in the axial direction, it is possible to move the solder container 100 mounted on the mounting portion 30 to the working portion 40, a specific operation relationship thereof will be described later.
또한, 도 1에 도시되어 있지 않으나 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 장치가 적용된 스크린 프린터(10)는, 솔더 용기(100)의 페이스트 잔량을 감지하는 솔더 감지부(200), 솔더 감지부(200)의 측정 값에 따라 공급부(20), 작업부(40) 및 이송부(50)에 입력 신호를 인가하는 제어부(300)를 더 포함할 수 있고, 이에 대한 자세한 내용은 후술하기로 한다.In addition, although not shown in FIG. 1, the screen printer 10 to which the automatic supply device for the solder container 100 according to the embodiment of the present invention is applied may include a solder detector 200 that detects a paste remaining amount of the solder container 100. ), The control unit 300 may further include an input signal to the supply unit 20, the work unit 40, and the transfer unit 50 according to the measured value of the solder detection unit 200. It will be described later.
도 2는 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 장치의 공급부(20)를 도시한 도면이다.2 is a view showing a supply unit 20 of the automatic supply apparatus of the solder container 100 according to an embodiment of the present invention.
도 2를 참조하면, 본 발명의 실시예에 따른 공급부(20)는 솔더 페이스트가 충진된 새로운 솔더 용기(100)를 자중에 의해 장착부(30)로 공급시킬 수 있다. Referring to FIG. 2, the supply unit 20 according to the embodiment of the present invention may supply the new solder container 100 filled with the solder paste to the mounting unit 30 by its own weight.
구체적으로, 공급부(20)는 하향 경사지게 배치되어 새로운 솔더 용기(100)가 슬라이드 이동될 수 있는 경사 수용부(21), 제어부(300)의 입력 신호에 따라 작동되는 제1 실린더(22), 및 제1 실린더(22)의 작동에 따라 승강되면서 새로 공급된 솔더 용기(100)의 이동을 단속하는 제1 스토퍼(23)를 포함하여 구성될 수 있다.In detail, the supply unit 20 is disposed to be inclined downward so that the inclination receiving unit 21 into which the new solder container 100 can be slid, the first cylinder 22 operated according to an input signal of the control unit 300, and The first stopper 23 may be configured to include a first stopper 23 that moves up and down according to the operation of the first cylinder 22 to intercept the movement of the newly supplied solder container 100.
따라서, 작업자가 공급부(20)의 투입구에 솔더 페이스트가 충진된 솔더 용기(100)를 투입하게 되면, 솔더 용기(100)는 하향 경사지게 배치된 경사 수용부(21)에 의해 장착부(30) 방향으로 미끄러지게 되는데, 이 때 제1 스토퍼(23)가 상승된 상태에서는 제1 스토퍼(23)에 의해 미끄러짐이 단속되어 경사 수용부(21) 상에 배치된 상태를 이루게 된다.Therefore, when the operator inputs the solder container 100 filled with the solder paste into the inlet of the supply unit 20, the solder container 100 is inclined toward the mounting portion 30 by the inclined receiver 21 arranged to be inclined downward. When the first stopper 23 is raised, the slip is interrupted by the first stopper 23 to achieve a state of being disposed on the inclined receiver 21.
이 상태에서, 입력 신호에 따라 제1 실린더(22)가 작동하여 제1 스토퍼(23)를 하강시키게 되면, 솔더 용기(100)는 자중에 의해 하강하여 장착부(30)에 장착이 이루어지게 되는 것이다.In this state, when the first cylinder 22 is operated to lower the first stopper 23 according to the input signal, the solder container 100 is lowered by its own weight to be mounted on the mounting portion 30. .
또한, 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 장치의 공급부(20)는 경사 수용부(21)를 밀폐하는 커버(24)와, 상기 커버(24)의 개폐 여부를 감지하는 개폐 감지부(25)를 더 포함할 수 있다.In addition, the supply unit 20 of the automatic supply device of the solder container 100 according to an embodiment of the present invention is to detect the cover 24 and the opening and closing of the cover 24, the inclination receiving portion 21 Opening and closing detection unit 25 may further include.
제어부(300)는 상기 개폐 감지부(25)의 커버(24) 개폐 여부의 감지 결과 값에 따라, 이송부(50)가 장착부(30)를 이송시키기 위한 이송 모터(51)의 구동 여부를 인가할 수 있다. 즉, 상기 공급부(20)의 커버(24)가 열린 상태로 감지되면, 작업자의 안전성을 고려하여 작업부(40)의 이송 모터(51) 구동을 인가하지 아니하고, 상기 공급부(20)의 커버(24)가 닫힌 상태로 감지되면, 이송 모터(51)의 구동을 인가할 수 있다.The control unit 300 may apply whether the transfer unit 50 drives the transfer unit 51 to transfer the mounting unit 30 according to a detection result value of whether the cover 24 of the open / close detection unit 25 is opened or closed. Can be. That is, when the cover 24 of the supply unit 20 is detected to be in an open state, in consideration of the safety of the worker, the driving of the feed motor 51 of the work unit 40 is not applied, and the cover of the supply unit 20 ( When 24 is detected to be closed, driving of the transfer motor 51 may be applied.
도 3은 도 2의 솔더 용기(100) 공급부(20)로부터 장착부(30)로 솔더 용기(100)가 장착되기 직전의 모습을 도시한 것이고, 도 4는 도 3의 솔더 용기(100)가 장착부(30)에 장착된 모습을 도시한 것이다.3 is a view showing a state immediately before the solder container 100 is mounted from the solder container 100 supply unit 20 of FIG. 2 to the mounting unit 30, and FIG. 4 is a mounting unit of the solder container 100 of FIG. 3. It shows the state attached to the (30).
앞서 설명한 바와 같이, 공급부(20)는 제1 실린더(22)의 작동에 의해 제1 스토퍼(23)를 승강시킴에 따라 솔더 용기(100)의 이동을 차단하거나 또는 개방시킬 수 있게 된다.As described above, the supply unit 20 may block or open the movement of the solder container 100 as the first stopper 23 is elevated by the operation of the first cylinder 22.
이 때, 제1 실린더(22)가 작동하여 제1 스토퍼(23)가 하강하게 되는 경우, 솔더 용기(100)는 자중에 의해 경사 수용부(21)의 하면을 따라 미끄러지면서 하향 경사진 방향으로 이동하게 된다.At this time, when the first cylinder 22 is operated and the first stopper 23 is lowered, the solder container 100 slides along the lower surface of the inclined accommodation portion 21 by its own weight in a downwardly inclined direction. Will move.
여기서, 상기 솔더 용기(100)는 공급부(20)에 제1 방향으로 공급되고, 장착부(30)는 상기 공급되는 솔더 용기(100)가 이탈되지 않도록 상기 제1 방향과 마주보는 면에 제2 스토퍼(31)를 포함할 수 있다.Here, the solder container 100 is supplied to the supply unit 20 in the first direction, and the mounting unit 30 has a second stopper on a surface facing the first direction so that the solder container 100 is not separated. (31).
본 발명의 실시예에 따른 솔더 용기(100)는 자 타입(Jar-type)의 형상을 가지므로, 상기 제2 스토퍼(31) 역시 자 타입의 솔더 용기(100) 라운드 형상에 대응되게 형성될 수 있다.Since the solder container 100 according to the embodiment of the present invention has a shape of a Jar-type, the second stopper 31 may also be formed to correspond to the round shape of the ruler type solder container 100. have.
또한, 도 2를 참조하면 공급부(20)의 제1 실린더(22)는 솔더 용기(100)가 장착부(30)에 안정적으로 장착될 수 있도록, 솔더 용기(100)에서 제2 스토퍼(31)와 반대 방향 하단부(A)를 지지하도록 구동될 수 있다.In addition, referring to FIG. 2, the first cylinder 22 of the supply unit 20 may have a second stopper 31 and a second stopper 31 in the solder container 100 so that the solder container 100 may be stably mounted to the mounting unit 30. It can be driven to support the opposite lower end (A).
도 3을 참조하면, 장착부(30)는 솔더 용기(100)를 수용할 수 있는 용기 형상을 가지고, 상기 제1 실린더(22)의 공압 및 제2 스토퍼(31)에 의해 솔더 용기(100)의 제1 방향 양 측이 지지되면서 장착부(30)에 대해 솔더 용기(100)가 직립하여 안정적으로 수용될 수 있다.Referring to FIG. 3, the mounting portion 30 has a container shape for accommodating the solder container 100, and the pneumatic pressure of the first cylinder 22 and the second stopper 31 of the solder container 100 may be used. While both sides of the first direction are supported, the solder container 100 can be stably received with respect to the mounting portion 30.
도 5a는 장착부(30)가 이송부(50)에 의해 X축 방향으로 이동하여 작업부(40)에 배치된 상태를 나타낸 도면이다. 도 5b는 도 5a에서 스크린 프린터의 내측에 실장되는 제2 실린더를 개략적으로 나타낸 도면이다. 도 5c는 도5a에서 스크린 프린터의 내측에 실장되는 제2 실린더를 개략적으로 나타내는 다른 방향 도면이다.5A is a view showing a state in which the mounting portion 30 is disposed on the work portion 40 by moving in the X-axis direction by the transfer portion 50. FIG. 5B is a view schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A. FIG. 5C is another direction diagram schematically illustrating a second cylinder mounted inside the screen printer in FIG. 5A.
도 5a 내지도 5c를 참조하면, 장착부(30)에 솔더 용기(100)가 장착된 상태에서, 이송부(50)의 작동에 의해 장착부(30)는 X축 방향으로 이동하여 작업부(40)로 이송이 이루어질 수 있고, 솔더 용기(100)가 장착부(30)로부터 작업부(40)로 공급된 후, 비어 있는 상태의 장착부(30)는 다시 작업부(40)로부터 공급부(20) 방향으로 복귀될 수 있다. 5A to 5C, in a state in which the solder container 100 is mounted on the mounting portion 30, the mounting portion 30 moves in the X-axis direction to the working portion 40 by the operation of the transfer portion 50. Transfer may be made, and after the solder container 100 is supplied from the mounting portion 30 to the working portion 40, the empty mounting portion 30 is returned from the working portion 40 toward the supply portion 20 again. Can be.
여기서, 도 1을 다시 참조하면 장착부(30)가 공급부(20)와 작업부(40) 사이에서 왕복 이송되는 X축 방향은, 공급부(20)로 솔더 용기(100)가 공급되는 상기 제1 방향에 직교되는 제2 방향과 나란하게 형성될 수 있다.Here, referring again to FIG. 1, the X-axis direction in which the mounting unit 30 reciprocates between the supply unit 20 and the work unit 40 is the first direction in which the solder container 100 is supplied to the supply unit 20. It may be formed parallel to the second direction orthogonal to the.
작업부(40)는 장착부(30)로부터 공급 받은 솔더 용기(100)가 장착된 상태로 인쇄회로기판 상에 솔더 페이스트를 도포할 수 있다. 도 1 및 도 5a 내지 도 5c를 참조하면, 작업부(40)는 솔더 용기(100)가 장착되기 전에 대기 상태로 위치하는 대기존(41), 대기존(41)으로부터 이동된 솔더 용기(100)가 장착되는 장착존(42) 및 배출존(43)을 포함하여 구성될 수 있으며, 배출존(43)은 소진된 솔더 용기(100)를 장착존(42)으로부터 배출시키기 위해 이동되는 구간이다.The work part 40 may apply solder paste onto a printed circuit board in a state in which the solder container 100 supplied from the mounting part 30 is mounted. 1 and 5A to 5C, the work part 40 is a solder container 100 moved from the standby zone 41 and the standby zone 41, which is placed in the standby state before the solder container 100 is mounted. It may be configured to include a mounting zone 42 and the discharge zone 43 is mounted, the discharge zone 43 is a section that is moved to discharge the exhausted solder container 100 from the mounting zone 42 .
여기서, 작업부(40)의 장착존(42) 상부 측에는 캡(cap, 미도시)을 상하로 승강시킴에 따라 솔더 용기(100)의 후단을 밀봉되게 차폐시킬 수 있도록 하는 제2 실린더(11)가 배치될 수 있다. 제2 실린더(11)는 스크린 프린터(10)의 내측에 배치되어 내부에 형성된 실린더가 업/다운하면서 솔더 용기(100)의 상부 커버를 압착하여 솔더 용기(100) 하부에 오픈된 개구를 통해 솔더가 토출되는 구조를 가질 수 있다. 따라서, 후술하는 솔더 감지부(200)가 제2 실린더(11)에 인접하여 배치될 수 있을 것이다. 또한, 제2 실린더(11)의 선단에는 캡이 설치되어 있으며, 이 캡의 일 측으로는 공압을 제공하는 공압 호스(미도시)가 연결될 수 있다.Here, the second cylinder 11 for sealing the rear end of the solder container 100 by sealing the cap (not shown) in the upper side of the mounting zone 42 of the working part 40 up and down Can be arranged. The second cylinder 11 is disposed inside the screen printer 10 so that the cylinder formed therein is pressed up and down to press the upper cover of the solder container 100 to solder through an opening opened in the lower part of the solder container 100. May have a structure to be discharged. Therefore, the solder detector 200 to be described later may be disposed adjacent to the second cylinder 11. In addition, a cap is installed at the tip of the second cylinder 11, and a pneumatic hose (not shown) for providing pneumatic pressure may be connected to one side of the cap.
제2 실린더(11)는 입력 신호에 따라 승강되면서 캡을 솔더 용기(100)의 후단에 밀봉되게 장착시키거나 또는 솔더 용기(100)의 후단으로부터 분리시키는 기능을 수행한다.The second cylinder 11 is lifted in response to an input signal to seal the cap at the rear end of the solder container 100 or to separate the cap from the rear end of the solder container 100.
또한 상기 캡과 대향되는 장착존(42)의 하부 측에는 대기존(41)으로부터 장착존(42)으로 이동되는 솔더 용기(100)의 위치를 보정하기 위한 보정부(미도시)가 배치될 수 있으며, 보정부는 본 발명의 실시예에 따른 자 타입(Jar-type) 솔더 용기(100)의 라운드 형상에 대응되게 형성될 수 있다.In addition, a lower portion of the mounting zone 42 facing the cap may include a correction unit (not shown) for correcting the position of the solder container 100 moved from the atmospheric zone 41 to the mounting zone 42. The correction unit may be formed to correspond to the round shape of the Jar-type solder container 100 according to the embodiment of the present invention.
여기서, 작업부(40)는 스퀴즈 모터(44)를 더 포함할 수 있고, 스퀴즈 모터(44)는 제1 축 및 제1 축과 직교되는 X축과 나란한 제2 축 방향으로 작업부(40)를 구동시키면서 장착부(30)로부터 공급 받은 솔더 용기(100)가 장착존(42)에 장착된 상태로 인쇄회로기판 상에 솔더 페이스트를 도포할 수 있다.Here, the work part 40 may further include a squeeze motor 44, and the squeeze motor 44 may have a work part 40 in a second axis direction parallel to a first axis and an X axis orthogonal to the first axis. Solder paste may be applied onto the printed circuit board while driving the solder container 100 supplied from the mounting unit 30 in the mounting zone 42.
도 6은 작업부(40)의 솔더 용기(100)가 대기존(41), 장착존(42) 및 배출존(43) 순서로 이동되는 모습을 도시한 것이다.6 illustrates a state in which the solder container 100 of the work part 40 is moved in the order of the atmospheric zone 41, the mounting zone 42, and the discharge zone 43.
도 6을 참조하면, 본 발명의 실시예에 따른 작업부(40)는 솔더 용기(100)를 장착부(30)로부터 작업부(40)의 대기존(41), 장착존(42) 및 배출존(43) 순서로 밀어내기 위한 밀핀(46)을 포함할 수 있으며, 이러한 밀핀(46)은 입력 신호에 의해 작동되는 제3 실린더(45)에 의해 수평 방향으로 이동이 이루어짐에 따라 솔더 용기(100)를 대기존(41), 장착존(42) 및 배출존(43) 순서로 밀어 내는 기능을 수행한다. 또한, 솔더 페이스트가 소진된 솔더 용기(100)는 외부 수거 공간으로 자유 낙하되어 수거될 수 있다.Referring to FIG. 6, the working part 40 according to the embodiment of the present invention includes the solder container 100 from the mounting part 30 to the atmospheric zone 41, the mounting zone 42, and the discharge zone of the working part 40. (43) may include a mil pin 46 to push in order, the mil pin 46 is a solder container 100 as the movement in the horizontal direction by the third cylinder (45) actuated by the input signal ) To push the air zone 41, the mounting zone 42 and the discharge zone 43 in order. In addition, the solder container 100 in which the solder paste is exhausted may be collected freely falling into the external collection space.
본 발명의 실시예에 따른 솔더 용기(100)는 자 타입(Jar-type)의 형상을 가지므로, 상기 밀핀(46) 역시 자 타입의 솔더 용기(100) 라운드 형상에 대응되게 형성될 수 있다.Since the solder container 100 according to the embodiment of the present invention has a shape of a jar type, the mill pin 46 may also be formed to correspond to the round shape of the solder container 100 of the ruler type.
한편, 작업부(40)에는 솔더 용기(100) 내의 솔더 페이스트 잔량을 측정하기 위한 솔더 감지부(200)가 배치될 수 있으며, 솔더 감지부(200)는 장착존(42)의 솔더 용기(100) 내의 솔더 페이스트 잔여량을 감지하여 이의 신호를 제어부(300)로 송신함으로써, 제어부(300)로 하여금 공급부(20)와 장착부(30), 그리고 작업부(40)와 이송부(50)의 작동을 제어할 수 있게 된다.Meanwhile, a solder detector 200 for measuring the amount of solder paste remaining in the solder container 100 may be disposed in the work part 40, and the solder detector 200 may be the solder container 100 of the mounting zone 42. By detecting the residual amount of solder paste in the () and transmits its signal to the control unit 300, the control unit 300 controls the operation of the supply unit 20 and the mounting unit 30, and the work unit 40 and the transfer unit 50 You can do it.
여기서, 솔더 감지부(200)는 빛이 반사되어 돌아오는지 여부를 판단하는 광전센서로써, 솔더 용기(100) 내에 충진되어 있다가 토출됨에 따라 점차적으로 솔더 페이스트의 잔량이 줄어들어 그 수위가 설정 위치보다 낮아지는 경우 오프(off)되고, 이와 같이 오프된 신호를 제어부(300)로 송신하도록 하는 온/오프 센서가 적용될 수 있다.Here, the solder detection unit 200 is a photoelectric sensor that determines whether light is returned by returning the light, and the remaining amount of the solder paste gradually decreases as it is filled in the solder container 100 and discharged, so that the water level is lower than the set position. When it is lowered (off), the on / off sensor to transmit the off signal to the control unit 300 may be applied.
그러나, 상기 솔더 감지부(200)가 온/오프 센서인 것은 하나의 실시 예에 불과한 것으로서, 이에 한정되는 것은 아니며, 솔더 용기(100) 내의 솔더 페이스트 잔량을 감지하는 것이라면 종래에 공지된 다양한 센서가 적용될 수도 있음은 물론이다.However, the solder detection unit 200 is an on / off sensor only one embodiment, and the present invention is not limited thereto. If the solder detection unit 200 detects the remaining amount of solder paste in the solder container 100, various conventionally known sensors may be used. Of course, it may be applied.
상기한 바와 같은 구성으로 이루어질 수 있는 본 발명의 실시 예에 따른 솔더 용기(100)의 자동 공급 장치를 이용한 솔더 용기(100)의 자동 공급 방법을 설명하면 다음과 같다.The automatic supply method of the solder container 100 using the automatic supply device of the solder container 100 according to an embodiment of the present invention that can be made as described above is as follows.
도 7은 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 장치의 제어 관계를 대략적으로 도시한 블록도이고, 도 8은 본 발명의 일 실시예에 따른 솔더 용기의 자동 공급 장치에서, 솔더 페이스트를 실장한 솔더 용기의 온도를 조절하는 온도조절부재의 제어 관계를 개략적으로 도시한 블록도이다. 또한, 도 9는 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 방법 순서를 순차적으로 도시한 순서도이다.7 is a block diagram schematically illustrating a control relationship of an automatic supply apparatus of the solder container 100 according to an embodiment of the present invention, and FIG. 8 is an automatic supply apparatus of a solder container according to an embodiment of the present invention. It is a block diagram which shows schematically the control relationship of the temperature control member which adjusts the temperature of the solder container which mounts the solder paste. 9 is a flowchart sequentially illustrating a method of automatically supplying a solder container 100 according to an exemplary embodiment of the present invention.
도 7 내지 도 9를 참조하면, 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 장치는, 솔더 용기(100) 내의 솔더 페이스트 잔량을 감지하는 솔더 감지부(200)가 제어부(300)와 회로 연결되어 있으며, 제어부(300)는 공급부(20)와 작업부(40) 및 이송부(50)와도 각각 회로 연결되어 있다.7 to 9, in the automatic supply apparatus of the solder container 100 according to the embodiment of the present invention, the solder detecting unit 200 for detecting the remaining amount of the solder paste in the solder container 100 is the controller 300. Is connected to the circuit, and the control unit 300 is also connected to the supply unit 20, the working unit 40 and the transfer unit 50, respectively.
따라서, 제어부(300)는 솔더 감지부(200)의 입력 신호에 따라 공급부(20)와 작업부(40) 및 이송부(50)의 작동을 제어할 수 있으며, 이의 작동 관계를 설명하면 다음과 같다.Therefore, the control unit 300 may control the operation of the supply unit 20, the work unit 40, and the transfer unit 50 according to the input signal of the solder detection unit 200. .
먼저, 작업부(40)의 장착존(42)에 솔더 용기(100)가 장착된 상태에서, 스크린 프린터(10)가 작동하여 인쇄회로기판 상에 솔더 페이스트를 도포하는 공정을 수행하는 과정에서, 솔더 감지부(200)는 장착된 솔더 용기(100) 내의 솔더 페이스트 잔량을 감지하여 제어부(300)에 송신한다.First, in a state in which the solder container 100 is mounted in the mounting zone 42 of the work part 40, the screen printer 10 operates to apply solder paste onto a printed circuit board. The solder detector 200 detects the remaining amount of solder paste in the solder container 100 and transmits the residual amount of solder paste to the controller 300.
이 때, 작업자는 공정에 사용되고 있는 솔더 용기(100)의 교체에 대비하여 공급부(20)의 투입구에 솔더 페이스트가 충진된 새로운 솔더 용기(100)를 도 2에 도시된 바와 같이 미리 공급해놓을 수 있다.In this case, the worker may supply the new solder container 100 filled with the solder paste in the inlet of the supply unit 20 in preparation for the replacement of the solder container 100 used in the process as shown in FIG. 2. .
이와 같이, 공급부(20)에 새로운 솔더 용기(100)가 공급된 상태에서, 솔더 용기(100)는 자중에 의해 공급부(20)의 경사 수용부(21)를 타고 일측 방향으로 하향 이동하게 되는데, 이 때 제1 실린더(22)에 의해 제1 스토퍼(23)가 상승된 상태를 유지하게 됨으로써, 솔더 용기(100)는 경사 수용부(21) 상에 대기 중인 상태로 위치하게 된다.As such, in a state where the new solder container 100 is supplied to the supply unit 20, the solder container 100 moves downward by one side by riding on the inclined receiver 21 of the supply unit 20 by its own weight. At this time, the first stopper 23 is maintained in a raised state by the first cylinder 22, so that the solder container 100 is positioned in the waiting state on the inclined container 21.
이와 같은 상태에서 스크린 프린터(10)에 의한 솔더 페이스트의 도포 공정 중, 솔더 감지부(200)는 공정에 사용되고 있는 솔더 용기(100) 내의 솔더 페이스트 잔량을 감지하여 제어부(300)로 이 신호를 송신하게 되는데, 이 때 미리 설정된 값 이하 즉, 인쇄회로기판 상에 도포할 만큼 충분한 양의 솔더 페이스트가 남지 않은 것으로 감지되어 제어부(300)에 이 신호를 송신하게 되는 경우, 제어부(300)는 솔더 용기(100)의 교체 신호를 송신하게 된다.In this state, during the solder paste application process by the screen printer 10, the solder detection unit 200 detects the remaining amount of solder paste in the solder container 100 used in the process and transmits this signal to the control unit 300. In this case, when it is detected that the solder paste is less than a predetermined value, that is, a sufficient amount of the paste to be applied on the printed circuit board and transmits this signal to the control unit 300, the control unit 300 is a solder container A replacement signal of 100 is transmitted.
제어부(300)에 의한 솔더 용기(100)의 교체 신호가 입력되면, 작업부(40)에 입력 신호를 인가하여 공압 호스를 통한 솔더 용기(100)로의 공압 제공을 중단시키고, 이와 동시에 작업부(40) 상부 측에 배치된 제2 실린더(11)를 작동시켜서 솔더 용기(100)의 후단으로부터 캡을 분리시키게 된다. 즉, 제2 실린더(11)가 상승하게 됨에 따라 캡이 솔더 용기(100)의 후단으로부터 분리가 이루어지게 된다.When the replacement signal of the solder container 100 by the control unit 300 is input, the input signal is applied to the work unit 40 to stop providing the pneumatic pressure to the solder container 100 through the pneumatic hose, and at the same time, the work unit ( 40) The second cylinder 11 disposed on the upper side is operated to separate the cap from the rear end of the solder container 100. That is, as the second cylinder 11 is raised, the cap is separated from the rear end of the solder container 100.
이 상태에서, 작업부(40)의 제3 실린더(45)가 작동하여 밀핀(46)을 수평 이동시킴에 따라 대기존(41)에 위치한 새로운 솔더 용기(100)를 장착존(42)으로 밀어 넣어 장착시키면서 캡이 분리된 솔더 용기(100)를 장착존(42)으로부터 배출존(43)으로 수평 방향으로 이동시키고, 소진된 솔더 용기(100)는 배출존(43)에 누적되어 수거 공간으로 자유 낙하되게 된다.In this state, as the third cylinder 45 of the working part 40 operates to horizontally move the mill pin 46, the new solder container 100 located in the atmospheric zone 41 is pushed into the mounting zone 42. While the cap is separated, the solder container 100 having the cap separated is moved from the mounting zone 42 to the discharge zone 43 in the horizontal direction, and the exhausted solder container 100 accumulates in the discharge zone 43 to the collection space. Free fall.
상기한 바와 같이, 작업부(40)의 장착존(42)으로부터 소진된 솔더 용기(100)의 제거가 완료됨과 동시에, 제어부(300)는 공급부(20)에 입력 신호를 인가하여 제1 실린더(22)를 하강시키고, 이에 따라 새로운 솔더 용기(100)는 경사 수용부(21)를 따라 하향 경사진 방향으로 자중에 의해 미끄러지도록 한다.As described above, at the same time as the removal of the exhausted solder container 100 from the mounting zone 42 of the work part 40 is completed, the controller 300 applies an input signal to the supply part 20 to provide a first cylinder ( 22) is lowered, so that the new solder container 100 is caused to slide by its own weight in the downwardly inclined direction along the inclined receiving portion (21).
이와 같이, 제1 스토퍼(23)에 의한 단속이 해제되어 경사 수용부(21)를 따라 하향 경사진 방향으로 미끄러지는 새로운 솔더 용기(100)는 장착부(30)의 상부 일측에 배치된 제2 스토퍼(31)에 의해 수직 방향으로 방향을 바꾼 후 자중에 의해 장착부(30)로 자유낙하가 이루어지게 된다.As such, the new solder container 100 which is released by the first stopper 23 and slides in the downwardly inclined direction along the inclined receiving portion 21 is disposed on the upper side of the mounting portion 30. After changing the direction in the vertical direction by the (31) will be free fall to the mounting portion 30 by its own weight.
장착부(30)에 수직 방향으로 자유낙하된 새로운 솔더 용기(100)는, 도 4에 도시된 바와 같이, 장착부(30)에 수용된 상태로 장착이 이루어지게 되며, 장착부(30)에 대한 솔더 용기(100)의 장착이 완료되면, 제어부(300)는 이송부(50)에 입력 신호를 인가하여 장착부(30)가 작업부(40)로 이동이 이루어지도록 한다.As shown in FIG. 4, the new solder container 100 freely dropped in the direction perpendicular to the mounting portion 30 is mounted in the state accommodated in the mounting portion 30, and the solder container (for the mounting portion 30) When the mounting of the 100 is completed, the control unit 300 applies an input signal to the transfer unit 50 so that the mounting unit 30 is moved to the work unit 40.
이송부(50)는 이송 모터(51)와 리드 스크류(52)를 포함할 수 있으며, 이송 모터(51)의 구동에 의해 리드 스크류(52)가 회전하면서 장착부(30)를 X축 방향으로 이동시킴에 따라 장착부(30)에 장착되어 있는 솔더 용기(100)를 작업부(40)로 이동시킬 수 있다.The transfer unit 50 may include a transfer motor 51 and a lead screw 52, and move the mounting unit 30 in the X-axis direction while the lead screw 52 is rotated by the drive of the transfer motor 51. As a result, the solder container 100 mounted on the mounting unit 30 may be moved to the work unit 40.
또한, 이송부(50)는 장착부(30) 하단에 볼베어링 구조로 결합되며 장착부(30)의 움직임을 가이드하는 레일부(53)를 더 포함할 수 있으며, 이송부(50)의 작동에 의해 작업부(40)로 이송된 장착부(30)는 솔더 용기(100)를 작업부(40)의 대기존(41)에 안치시키게 된다. In addition, the transfer unit 50 may further include a rail unit 53 coupled to the bottom of the mounting unit 30 in a ball bearing structure to guide the movement of the mounting unit 30, and by the operation of the transfer unit 50. Mounting portion 30 transferred to 40 will place the solder container 100 in the atmosphere zone 41 of the working portion (40).
한편, 상술한 내용에 따르면, 소진된 솔더 용기(100)로부터 캡이 분리된 상태에서 제3 실린더(45)에 먼저 입력 신호를 인가하여 대기존(41)에 위치한 새로운 솔더 용기(100)를 장착존(42) 방향으로 밀어 넣음으로써 작업부(40)에 솔더 용기(100)를 새로 공급하였으나, 본 발명의 실시예에 따른 솔더 용기(100)의 자동 공급 방법의 제어부(300)는 소진된 솔더 용기(100)로부터 캡이 분리된 상태에서 공급부(20)와 이송부(50)에 먼저 입력 신호를 인가하여 작업부(40)에 솔더 용기(100)를 새로 공급할 수도 있다. Meanwhile, according to the above, the new solder container 100 located in the atmosphere zone 41 is mounted by first applying an input signal to the third cylinder 45 while the cap is separated from the exhausted solder container 100. The solder container 100 is newly supplied to the work part 40 by pushing in the zone 42, but the controller 300 of the automatic supply method of the solder container 100 according to the embodiment of the present invention is exhausted. The solder container 100 may be newly supplied to the work part 40 by first applying an input signal to the supply part 20 and the transfer part 50 in a state where the cap is separated from the container 100.
즉, 장착부(30)로부터 대기존(41) 방향으로, 대기존(41)으로부터 장착존(42) 방향으로, 장착존(42)에서 배출존(43) 방향으로 솔더 용기(100)가 순차적으로 이동됨으로써 장착존(42)에 새로운 솔더 용기(100)를 공급할 수도 있는 것이다.That is, the solder container 100 sequentially moves from the mounting portion 30 to the atmospheric zone 41, from the atmospheric zone 41 to the mounting zone 42, and from the mounting zone 42 to the discharge zone 43. The new solder container 100 may be supplied to the mounting zone 42 by being moved.
장착존(42)에 새로운 솔더 용기(100)가 공급된 상태에서 제어부(300)는 제2 실린더(11)에 입력 신호를 인가하여 캡을 하강시킴으로써, 캡이 새로운 솔더 용기(100)의 후단을 밀폐시키도록 한다.In the state where the new solder container 100 is supplied to the mounting zone 42, the control unit 300 lowers the cap by applying an input signal to the second cylinder 11 so that the cap ends the rear end of the new solder container 100. Make sure to seal it.
이와 같이, 새로운 솔더 용기(100)의 후단에 캡이 밀폐되게 장착이 이루어지면, 작업부(40)에 대한 새로운 솔더 용기(100)의 장착이 완료된 것이므로, 이 상태에서 캡과 연결된 공압 호스를 통해 공압을 제공하게 되면, 새로운 솔더 용기(100) 내에 충진된 솔더 페이스트는 인쇄회로기판 상에 도포가 이루어지게 된다.As such, when the cap is mounted to the rear end of the new solder container 100 in a sealed manner, since the mounting of the new solder container 100 to the work part 40 is completed, the cap is connected to the cap in this state. When the pneumatic pressure is provided, the solder paste filled in the new solder container 100 is applied onto the printed circuit board.
또한,솔더 용기(100)가 공급되는 공급부(20), 솔더 용기(100)가 장착되는 장착부(30) 및 상기 공급부(20)와 상기 장착부(30) 사이로 상기 솔더 용기를 이송시키는 이송부(50) 중 적어도 하나에는 상기 솔더 용기(100)의 온도, 구체적으로 상기 솔더 용기(100)의 내측에 충진된 솔더 페이스트의 온도를 조절하는 온도조절부재가 구비될 수 있다.In addition, the supply unit 20 to which the solder container 100 is supplied, the mounting unit 30 on which the solder container 100 is mounted, and the transfer unit 50 for transferring the solder container between the supply unit 20 and the mounting unit 30. At least one of the temperature of the solder container 100, specifically, the temperature control member for adjusting the temperature of the solder paste filled in the inside of the solder container 100 may be provided.
상기 온도조절부재는 상기 솔더 용기가 작업부(40)에 위치되기 전, 상기 솔더 용기 내측에 충진된 솔더 페이스트의 온도를 냉각시켜 솔더링 전 상태를 유지할 수 있도록 하며, 대기 상태를 유지할 수 있도록 한다.The temperature regulating member cools the temperature of the solder paste filled inside the solder container before the solder container is located in the work part 40 to maintain the pre-soldering state and to maintain the standby state.
이상에서 설명한 바와 같이, 본 발명의 실시 예에 따른 솔더 용기(100)의 자동 공급 장치는, 솔더 용기(100) 내의 솔더 페이스트가 소진된 경우, 자동으로 새로운 솔더 용기(100)로 교체가 이루어지게 됨으로써, 작업자가 일일이 솔더 용기(100)를 수동으로 교체하지 않아도 되는바, 그 공정 효율성이 크게 향상될 수 있다.As described above, the automatic supply device of the solder container 100 according to an embodiment of the present invention, when the solder paste in the solder container 100 is exhausted, it is automatically replaced with a new solder container 100 By doing so, the operator does not have to replace the solder container 100 manually, the process efficiency can be greatly improved.
특히, 솔더 용기(100)가 자동으로 교체됨에 따라 솔더 용기(100) 교체를 위하여 스크린 프린터(10)의 공정을 중단시키지 않아도 됨으로써, 전체적인 공정 효율성이 더욱 크게 향상될 수 있다.In particular, since the solder container 100 is automatically replaced, the process of the screen printer 10 may not be stopped for the solder container 100 replacement, and thus the overall process efficiency may be further improved.
또한, 본 발명에 따른 솔더 용기(100)의 자동 공급 장치는, 솔더 용기(100) 내의 솔더 페이스트 잔량을 감지한 후, 감지된 솔더 페이스트의 잔량이 충분치 않은 경우에는 솔더 페이스트가 충진된 새로운 솔더 용기(100)로 교체가 자동으로 이루어지게 됨으로써, 인쇄회로기판에 솔더 페이스트가 불량으로 도포되는 것이 예방되는 효과도 제공될 수 있다.In addition, the automatic supply device of the solder container 100 according to the present invention, after detecting the remaining amount of the solder paste in the solder container 100, when the remaining amount of the detected solder paste is not enough new solder container filled with solder paste Since the replacement is automatically performed at 100, the effect of preventing the poor application of the solder paste on the printed circuit board may be provided.
상기한 바와 같이, 새로운 솔더 용기(100)로 교체가 이루어진 상태에서 인쇄회로기판에 대한 솔더 페이스트의 도포 공정 중에, 솔더 용기(100) 내의 솔더 페이스트 잔량이 부족하게 되면, 공급부(20)에 새로운 솔더 용기(100)를 미리 투입시켜놓기만 하면 상기한 바의 작동 순서에 의해 자동으로 새로운 솔더 용기(100)로의 교체가 이루어지게 된다.As described above, when the solder paste remaining in the solder container 100 is insufficient during the application process of the solder paste to the printed circuit board in a state where replacement is made with the new solder container 100, new solder is supplied to the supply unit 20. Just put the container 100 in advance, the replacement of the new solder container 100 is automatically made by the operation sequence as described above.
본 발명이 속하는 기술분야의 통상의 지식을 가진 자는 본 발명이 그 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.Those skilled in the art will appreciate that the present invention can be embodied in other specific forms without changing the technical spirit or essential features of the present invention. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive. The scope of the present invention is shown by the following claims rather than the above description, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included in the scope of the present invention. do.

Claims (10)

  1. 솔더 용기가 자중에 의해 공급되는 공급부;A supply portion to which the solder container is supplied by its own weight;
    상기 공급부로부터 공급된 솔더 용기가 장착되는 장착부;A mounting unit to which the solder container supplied from the supply unit is mounted;
    상기 장착부로부터 공급 받은 상기 솔더 용기가 장착된 상태로 인쇄회로기판 상에 솔더 페이스트를 도포하는 작업부; 및A work part for applying solder paste onto a printed circuit board with the solder container supplied from the mounting part mounted; And
    상기 공급부와 상기 작업부 사이에서 상기 장착부를 왕복 이송시키는 이송부;를 포함하고,And a transfer unit configured to reciprocally transfer the mounting unit between the supply unit and the working unit.
    상기 작업부는,The working part,
    상기 솔더 용기가 장착되기 전에 대기 상태로 위치하는 대기존;An atmospheric zone positioned in the standby state before the solder container is mounted;
    상기 대기존으로부터 이동된 솔더 용기가 장착되는 장착존; 및A mounting zone to which the solder container moved from the air zone is mounted; And
    상기 장착존에 장착된 솔더 용기 내의 솔더 페이스트 잔량을 측정한 센서의 측정값에 따라 상기 장착된 솔더 용기를 배출시키기 위해 이동되는 배출존을 포함하는, 솔더 용기의 자동 공급 장치.And a discharge zone moved to discharge the mounted solder container according to a measurement value of a sensor measuring a residual amount of solder paste in the solder container mounted in the mounting zone.
  2. 제 1항에 있어서,The method of claim 1,
    상기 작업부에는 상기 솔더 용기 내의 상기 솔더 페이스트의 잔량에 따른 솔더 페이스트 잔량 측정값을 검출하는 솔더 감지부가 구비되는, 솔더 용기의 자동 공급 장치.The working part is provided with a solder sensing unit for detecting a solder paste remaining amount measurement value according to the remaining amount of the solder paste in the solder container, automatic supply device of the solder container.
  3. 제 2항에 있어서,The method of claim 2,
    상기 솔더 감지부의 상기 솔더 페이스트 잔량 측정값에 따라 상기 장착존에 장착된 솔더 용기를 상기 배출존으로 배출시키고, 상기 대기존에 위치된 솔더 용기를 상기 장착존으로 이동시키며, 상기 공급부 및 상기 장착부를 구동시켜 새로운 솔더 용기를 상기 대기존으로 공급하도록 입력 신호를 인가하는 제어부를 더 포함하는, 솔더 용기의 자동 공급 장치.The solder container mounted in the mounting zone is discharged to the discharge zone according to the solder paste remaining amount measured value of the solder detector, the solder container located in the air zone is moved to the mounting zone, and the supply unit and the mounting unit And a control unit for applying an input signal to drive and supply a new solder container to the atmosphere zone.
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 솔더 감지부는 상기 솔더 용기 내의 상기 솔더 페이스트의 수위를 검출하는 광전 센서를 포함하고,The solder detection unit includes a photoelectric sensor for detecting the level of the solder paste in the solder container,
    상기 제어부는 상기 광전 센서의 검출 값을 인가받아 상기 솔더 용기를 교체해야 하는 상기 솔더 페이스트의 설정값과 비교하여 상기 공급부, 상기 장착부, 상기 작업부 및 상기 이송부의 작동을 제어하는, 솔더 용기의 자동 공급 장치.The control unit controls the operation of the supply unit, the mounting unit, the working unit and the transfer unit by comparing the set value of the solder paste to be replaced with the solder container in response to the detection value of the photoelectric sensor, automatic of the solder container Feeding device.
  5. 제 3항에 있어서,The method of claim 3, wherein
    상기 공급부는,The supply unit,
    하향 경사지게 배치되어 상기 솔더 용기가 슬라이드 이동되는 경사 수용부;An inclined accommodating part disposed to be inclined downward to slide the solder container;
    상기 제어부의 입력 신호에 따라 작동되는 제1 실린더; 및A first cylinder operated according to an input signal of the controller; And
    상기 제1 실린더의 작동에 따라 승강되면서 상기 경사 수용부 상에 배치된 새로운 솔더 용기의 이동을 단속하는 제1 스토퍼를 포함하는, 솔더 용기의 자동 공급 장치.And a first stopper which is raised and lowered according to the operation of the first cylinder to interrupt movement of a new solder container disposed on the inclined receiving portion.
  6. 제 3항에 있어서,The method of claim 3, wherein
    상기 솔더 용기는 상기 공급부에 제1 방향으로 공급되고,The solder container is supplied to the supply part in a first direction,
    상기 장착부는 상기 공급되는 솔더 용기가 이탈되지 않도록 상기 제1 방향과 마주보는 면에 제2 스토퍼를 포함하고,The mounting part includes a second stopper on a surface facing the first direction so that the solder container supplied is not separated.
    상기 이송부는 상기 제1 방향에 직교되는 제2 방향과 나란하게 상기 장착부를 왕복 이송시키는, 솔더 용기의 자동 공급 장치.And the transfer unit reciprocates the mounting portion in parallel with a second direction orthogonal to the first direction.
  7. 제 3항에 있어서,The method of claim 3, wherein
    상기 작업부는,The working part,
    승강이 이루어짐에 따라 상기 장착존에 위치하는 솔더 용기의 후단에 캡을 장착시키거나 또는 분리시키는 제2 실린더; 및A second cylinder for attaching or detaching a cap to a rear end of the solder container located in the mounting zone as the lifting is performed; And
    상기 장착부로부터 상기 대기존, 상기 대기존으로부터 상기 장착존, 및 상기 장착존으로부터 상기 배출존 순서로 상기 솔더 용기를 밀어 내기 위한 밀핀 및, 상기 밀핀을 왕복 이동시키는 제3 실린더를 더 포함하고,And a pin pin for pushing the solder container in order from the mounting portion to the atmosphere zone, the mounting zone to the mounting zone, and the discharge zone to the discharge zone, and a third cylinder for reciprocating the mill pin.
    상기 제2 실린더 및 상기 제3 실린더는 상기 제어부의 입력 신호에 따라 구동되는, 솔더 용기의 자동 공급 장치.And the second cylinder and the third cylinder are driven in response to an input signal from the controller.
  8. 제 1항에 있어서,The method of claim 1,
    상기 공급부, 상기 장착부 또는 상기 이송부 중 적어도 하나에는 상기 솔더 용기의 상기 솔더 페이스트의 온도를 조절하는 온도조절부재가 더 포함되는, 솔더 용기의 자동 공급 장치.At least one of the supply unit, the mounting unit or the transfer unit further comprises a temperature control member for adjusting the temperature of the solder paste of the solder container, automatic supply device of the solder container.
  9. 제 1항에 있어서, 상기 이송부는,The method of claim 1, wherein the transfer unit,
    상기 장착부에 결합되어 상기 장착부를 제1 방향으로 이동시키는 리드 스크류;A lead screw coupled to the mounting part to move the mounting part in a first direction;
    상기 리드 스크류를 회전시키는 구동력을 제공하는 이송모터; 및A transfer motor providing a driving force to rotate the lead screw; And
    상기 장착부에 결합되어 상기 장착부의 이동을 가이드 하는 레일부를 포함하는, 솔더 용기의 자동 공급 장치.And a rail portion coupled to the mounting portion to guide movement of the mounting portion.
  10. 스크린 프린터에 장착되어 인쇄회로기판 상에 솔더 페이스트를 도포하는 솔더 용기를 공급하는 방법에 있어서,In the method for supplying a solder container mounted on the screen printer to apply the solder paste on the printed circuit board,
    (a) 작업부는 대기존, 장착존 및 배출존을 포함하고, 상기 장착존에 장착된 솔더 용기 내의 솔더 페이스트 잔량을 감지하는 단계;(a) a work part comprising an atmosphere zone, a mounting zone and a discharge zone, detecting a remaining amount of solder paste in a solder container mounted in the mounting zone;
    (b) 상기 솔더 페이스트 잔량이 미리 설정된 값 이하인 경우, 상기 장착존에 장착된 솔더 용기를 분리시키는 단계;(b) separating the solder container mounted in the mounting zone when the remaining amount of the solder paste is equal to or less than a preset value;
    (c) 상기 대기존에 위치한 새로운 솔더 용기를 상기 장착존으로 밀어 넣어 장착시키면서 상기 소진된 솔더 용기를 상기 배출존으로 밀어 넣는 단계;(c) pushing the exhausted solder container into the discharge zone while pushing and mounting a new solder container located in the atmosphere zone into the mounting zone;
    (d) 공급부로 공급된 솔더 페이스트가 충진된 새로운 솔더 용기를 장착부에 장착시키는 단계;(d) mounting a new solder container filled with solder paste supplied to the supply unit to the mounting unit;
    (e) 이송부가 상기 공급부로부터 상기 작업부로 상기 장착부를 이송시키는 단계;(e) a transfer unit transferring the mounting unit from the supply unit to the work unit;
    (f) 상기 새로운 솔더 용기를 상기 장착부로부터 상기 대기존으로 밀어 넣는 단계; 및(f) pushing the new solder container from the mount into the atmosphere zone; And
    (g) 상기 작업부의 장착존으로 새로운 솔더 용기가 공급되면, 상기 새로운 솔더 용기의 후단을 캡으로 밀봉한 후, 인쇄회로기판 상에 솔더 페이스트를 계속해서 도포하는 단계를 포함하는, 솔더 용기의 자동 공급 방법.(g) if a new solder container is supplied to the mounting zone of the work piece, sealing the rear end of the new solder container with a cap and then continuously applying solder paste onto a printed circuit board. Supply method.
PCT/KR2019/000262 2018-05-10 2019-01-08 Apparatus and method for automatically supplying solder container WO2019216516A1 (en)

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KR101431079B1 (en) * 2013-02-19 2014-08-22 주식회사 두원정밀 Apparatus for transfering cartridge of automatic solder supplying unit
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JP2004306102A (en) * 2003-04-08 2004-11-04 Sony Corp Solder feeder and solder printing machine
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KR101431079B1 (en) * 2013-02-19 2014-08-22 주식회사 두원정밀 Apparatus for transfering cartridge of automatic solder supplying unit
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