WO2011096611A1 - System and method for printed circuit board or film transfer and blanking using robot - Google Patents

System and method for printed circuit board or film transfer and blanking using robot Download PDF

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Publication number
WO2011096611A1
WO2011096611A1 PCT/KR2010/000826 KR2010000826W WO2011096611A1 WO 2011096611 A1 WO2011096611 A1 WO 2011096611A1 KR 2010000826 W KR2010000826 W KR 2010000826W WO 2011096611 A1 WO2011096611 A1 WO 2011096611A1
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WO
WIPO (PCT)
Prior art keywords
robot
printed circuit
circuit board
punching
base material
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Application number
PCT/KR2010/000826
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French (fr)
Korean (ko)
Inventor
전익희
장호길
Original Assignee
Jeon Ik-Hee
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Publication date
Application filed by Jeon Ik-Hee filed Critical Jeon Ik-Hee
Publication of WO2011096611A1 publication Critical patent/WO2011096611A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/0061Tools for holding the circuit boards during processing; handling transport of printed circuit boards

Definitions

  • the present invention relates to a printed circuit board to film transfer and punching, and more particularly, employing a robot in all the processes of transfer and punching, and after photographing the position information of the printed circuit board or film with a camera, correcting it quickly and without error.
  • the present invention relates to a printed circuit board to a film transfer and punching system and a method using a robot in which precise punching is performed.
  • PCB printed circuit board
  • FPCB flexible printed circuit board
  • RPCB rigid printed circuit board
  • Such a flexible printed circuit board is discharged after being divided into a portion of the printed circuit board to be used as a product and a portion to be discarded (mainly scraps of the base material) after the press operation is performed by punching or the like through the press device.
  • the present invention has been made to solve the problems of the prior art as described above, first, by employing a robot in the entire process, such as loading, transfer, punching and ejection, and the position correction of the printed circuit board or film using a vision camera Fast and precise processes are performed, and the risk of safety accidents is significantly reduced. Second, the printed circuit board or film using a robot that reduces the defect rate by performing the punching operation while keeping the printed circuit board or film flat and level.
  • the object is to provide a conveying and punching system and a method thereof.
  • Printed circuit board to film transfer and punching system using a robot of the present invention for achieving the above object is a transfer device for transferring the base material from the base material supply device; A gripping unit that approaches the conveying device and loads a base material; A press device for punching a printed circuit board or a film from a base material loaded on the gripping unit; And a robot that is coupled to the gripping unit and moves to the transfer device and the press device along a set trajectory to perform loading and pressing operations.
  • the apparatus may further include an unloading device for discharging the remaining scrap after the punching operation is completed in the press device, wherein the robot moves to the unloading device while the robot arm is coupled with the gripping unit to perform the unloading operation. It is characterized by performing.
  • the base material supply device is characterized in that it comprises a vision camera for photographing the position information of the base material to transmit to the robot.
  • the transfer device is characterized in that the plurality of support bars are connected to each other by a link mechanism, the width adjustment is made of a bellows type deformation of the link mechanism.
  • the gripping unit a gripping bar disposed in a pair to face each other, the distance can be adjusted; And a gripping chuck provided at intervals along the gripping bar to clamp the sides of the base material.
  • the gripping bar is characterized in that the arbitrary distance adjustment while moving along the LM guide by the servo motor and the ball screw.
  • the press apparatus is characterized in that it comprises a vision camera for repeatedly photographing the position information of the printed circuit board or film every time the press operation to transmit to the robot.
  • the press device the press frame; A punching unit for lifting up and down by a servo motor to punch a printed circuit board or a film; A discharge unit for dropping the adsorbed printed circuit board or film after adsorbing the punching unit; And a transfer unit coupled to one end of the take-out loader, which is coupled to the lifting and lowering servo motor spindle, and transfers the printed circuit board or the film from the punching unit to the discharge unit after adsorbing the printed circuit board or film.
  • Printed circuit board to film transfer and punching method using a robot of the present invention comprises the steps of photographing the position information of the base material and transmitting to the robot; The robot accessing and clamping a base metal using the position information; Transferring the base material clamped by the robot to a press device; Correcting the position by photographing the position information of the printed circuit board or the film from the transferred base material to a robot; And punching out the position-corrected printed circuit board or film.
  • the step of correcting the position by photographing the position information of the printed circuit board or the film to the robot characterized in that it is repeated every time the punching operation.
  • step of punching the position-corrected printed circuit board to the film characterized in that it further comprises the step of transporting the discharged printed circuit board to the film taken out of the loader.
  • step of punching the position-corrected printed circuit board or film characterized in that it further comprises the step of discharging the unloaded by transporting the remaining scrap scraped robot.
  • the printed circuit board to the film transfer and punching system and the method using the robot of the present invention configured as described above have the following useful effects.
  • the present invention employs a robot in the entire process of the punching operation, so that the transfer, punching, discharge, etc. can be made, the work process is quick and precise, and the risk of safety accident in the workplace can be significantly reduced.
  • the present invention can be significantly reduced the defective rate of the finished product because it is possible to work more precisely by the robot by repeating the position correction by the vision camera during loading and punching of the base material.
  • the punching and the like is performed in a state where the printed circuit board or the film is stretched taut in the punching operation, the defective rate of the finished product can be significantly lowered.
  • the present invention performs a precise punching by installing a square ram in the servo press during the punching operation to reduce the circumferential shaking error, and the ejection loader rotates while drawing the arc in the shape of a fan when the punched printed circuit board or the film is transported to the printed circuit.
  • the substrate to the film can be discharged more quickly.
  • FIG. 1 is a plan view showing a printed circuit board to a film transfer and punching system using a robot according to the present invention
  • FIG. 2 is a front view of FIG. 1;
  • FIG. 3 is a right side view of FIG. 1;
  • FIG. 4 is a plan view showing a base material supply device and a transfer device of the system according to the present invention.
  • FIG. 5 is a front view of FIG. 4;
  • FIG. 6 is a right side view of FIG. 4;
  • FIG. 7 is a plan view of a gripping unit of a system according to the invention.
  • FIG. 8 is a front view of FIG. 7;
  • FIG. 9 is a left side view of FIG. 7;
  • FIG. 10 is a plan view showing a press apparatus of the system according to the present invention.
  • FIG. 10 is a front view of FIG. 10;
  • FIG. 12 is a left side view of FIG. 10;
  • Figure 13 is a flow chart showing an embodiment of a printed circuit board to film transfer and punching method using a robot according to the present invention.
  • FIG. 1 is a plan view illustrating a printed circuit board to a film transfer and punching system using a robot according to the present invention
  • FIG. 2 is a front view of FIG. 1
  • FIG. 3 is a right side view of FIG. 1.
  • the printed circuit board to film transfer and punching system using the robot of the present invention is a base material supply device 100, transfer device 200, gripping unit 300, press device ( 400 and the robot 500.
  • FIG. 4 is a plan view showing a base material supply apparatus and a transfer apparatus of the system according to the present invention
  • FIG. 5 is a front view of FIG. 4
  • FIG. 6 is a right side view of FIG. 4.
  • the base material supply device 100 is stacked on the base material table unit 110 and the base material table 110 in which a plurality of printed circuit boards are stacked. It is comprised including the base material adsorption unit 120 which adsorbs and drops a base material.
  • the base material table unit 110 rises by one pitch so that the base material stacked on the top of the base material table unit 110 is positioned at a constant height. To control.
  • the base material adsorption unit 120 is equipped with a plurality of adsorption means 121, such as an adsorption nozzle, toward the base material table unit 110 at intervals, and the adsorption means 121 is adjusted to any distance according to the size of the base material. Becomes In addition, the base material is lowered by the elevating cylinder unit 122 provided on the upper side and sequentially adsorbs the base material stacked on the top of the base material table unit 110.
  • adsorption means 121 such as an adsorption nozzle
  • the base material adsorption unit 120 is provided in pairs at intervals such that the vision cameras 123 for photographing the position information of the base material and transmitting them to the robot 500 to be described later face each other.
  • the transfer device 200 is a device that receives the base material from the base material supply device 100, and a plurality of pieces of table 210 are provided as a table on which the base material is dropped from the base material adsorption unit 120.
  • the plurality of pieces of table 210 are connected to each other by a link mechanism 220 (shown as a four-section link structure in one embodiment in the drawing) so that the adjustment of the overall width according to the size of the base material deformation of the link mechanism 220 And the position of the pieces of the table 210 is adjusted by the LM guide 341 to be a combined table, and when the width adjustment is complete is provided with a fixing clamp 211 for fixing the position of the individual pieces of the table 210. desirable.
  • a link mechanism 220 shown as a four-section link structure in one embodiment in the drawing
  • the combined piece table 210 and the link mechanism 220 are provided with a base material while reciprocating in and out of the base material supply device 100 by the reciprocating cylinder unit 230 provided in the lower portion of the transfer device 200. .
  • the base material adsorption unit 120 absorbs the base material from the base material table unit 110 and ascends, the combined piece table 210 and the link mechanism 220 are connected to the base material adsorption unit 120 by the reciprocating cylinder unit 230. ) And the base material table unit 110, and the adsorption means 121 of the base material adsorption unit 120 drops the base material onto the combined piece table 210.
  • a suction means for adsorbing the base material is provided on the separate piece table 210 so that the position of the base material dropped on the combined piece table 210 upper surface is not changed, and on the piece table 210.
  • the vision camera 123 photographs the position information of the base material and transmits it to the robot 500.
  • FIG. 7 is a plan view showing a gripping unit of the system according to the invention
  • FIG. 8 is a front view of FIG. 7
  • FIG. 9 is a left side view of FIG. 7.
  • the gripping unit 300 is to load the base material to approach the transfer device 200, the robot arm coupling portion which is a portion to which the arm 510 of the robot to be described later is coupled 310, a gripping bar 320, a gripping chuck 330, and a transfer mechanism.
  • the gripping bars 320 are arranged in pairs to face each other to adjust the distance, and the gripping chuck 330 is an air chuck and is provided with a plurality of spaced intervals along the gripping bars 320. Both sides of the base material positioned on the substrate 200 are clamped to each other so that the base material is kept in a stretched state and is horizontally held.
  • the transfer mechanism is for adjusting the distance between the gripping bar 320, the LM guide 341 for guiding the movement of the gripping bar 320, the ball screw for transferring the gripping bar 320 while rotating 342, a servomotor 343 for applying rotational force, and a power transmission unit 344 such as a belt for transmitting power.
  • the gripping bar 320 is attached to the sensor for detecting the presence and deflection of the base material.
  • the gripping bar 320 may be positioned according to the position (size) of the base material. After adjusting the interval of the gripping chuck 330 to accurately grip both sides of the base material (base material loading).
  • FIG. 10 is a plan view showing a press apparatus of the system according to the present invention
  • FIG. 11 is a front view of FIG. 10
  • FIG. 12 is a left side view of FIG. 10.
  • the press apparatus 400 is for punching the printed circuit board from the base material transferred by the arm 510 of the robot, which will be described later, coupled to the gripping unit 300, as shown in FIGS.
  • the press frame constituting the entire skeleton of the press apparatus, the punching unit 410, the discharge unit 420 and the transfer unit 430 is configured to include.
  • the punching unit 410 is for lifting and lowering a printed circuit board from a base material.
  • the lifting unit 410 is a lifting screw unit including a servo motor 411, a ball screw housing 412, a plate bearing 413, a square ram 414, and the like. And a punching part 415 mounted below the lifting screw unit to punch the printed circuit board from the base material while descending.
  • the square ram 414 is interposed between the rectangular ram in the rectangular housing 412 and the plate-shaped bearing 413, the square ram 414 reduces the circumferential shaking error caused by the rotation of the ball screw to the printed circuit board It is possible to further improve the accuracy of the punch by correcting the mold position of.
  • the punching unit 410 is provided with a vision camera 416 for repeatedly photographing the position information of the printed circuit board to transmit to the robot 500 to be described later every press operation in order to reduce the product failure rate.
  • the discharge unit 420 is for dropping after the printed circuit board is sucked from the punching unit 410, the vacuum suction pad 422 is provided at the lower end of the lifting and lowering servo square ram unit 421. In the lower portion of the vacuum suction pad 422, a conveyor belt 423 is disposed to transfer the printed circuit board to be dropped.
  • the transfer unit 430 transfers the printed circuit board from the punching unit 410 to the discharge unit 420 while absorbing the printed circuit board.
  • the transfer unit 430 rotates and lifts the servomotor at the lower end of the lifting cylinder unit 431.
  • One end of the plate-shaped take-out loader 433 is coupled to the servomotor spindle 432 installed to be lowered.
  • the take-out loader 433 is rotated by drawing a circular arc on the basis of the servo motor spindle 432 and the punching operation is completed to suck the lower portion of the printed circuit board attached to the punching unit 415
  • the arc is rotated in the reverse direction again and rotates in the direction of the discharge unit 420 together with the printed circuit board to transfer the printed circuit board to the vacuum suction pad 422.
  • the robot 500 performs a work by moving along a trajectory set by the movement of the robot arm 510.
  • the robot arm 510 is fastened to the robot arm coupling part 310 of the gripping unit 300.
  • the gripping unit 300 is moved between the transfer device 200 and the press device 400 to perform loading, transfer and punching (press) operations of the printed circuit board.
  • the robot 500 may be employed as a scalar robot as shown in the case where cost reduction or high precision of a product is required, and a six-axis robot is used when a wider working radius is required. The robot could be applied.
  • the present invention may further comprise a conveyor belt type unloading device 600 for discharging scrap left after the punching operation is completed in the press device 400, the robot 500 is a robot arm 510 is directly coupled to the unloading device 600 in the state coupled with the gripping unit 300 to drop the scrap to the conveyor belt to perform the discharge operation.
  • a conveyor belt type unloading device 600 for discharging scrap left after the punching operation is completed in the press device 400
  • the robot 500 is a robot arm 510 is directly coupled to the unloading device 600 in the state coupled with the gripping unit 300 to drop the scrap to the conveyor belt to perform the discharge operation.
  • the substrate (FPCB) from the base material supply device 100 on the transfer device 200 After loading in (S100), the vision camera 123 of the base material supply apparatus 100 photographs the position information of the base material after the waiting for shooting and transmits it to the robot 500 (S200).
  • the robot 500 approaches the base material located on the transfer device 200 by using the position information and clamps the gripping unit 300. Clamping) (S300), the base material clamped by the robot 500 is picked up (pick up) and transported to the press device 400 (S400), the press device 400, the punching unit 415 is lowered to the base material After punching the printed circuit board (S500) and rises again (S600).
  • the ejected loader 433 of the transfer unit 430 is adsorbed and transferred to the punched-out printed circuit board and discharged (the ejection loader 433 rotates toward the punching part 415 to enter the press device 400.
  • the robot 500 changes (moves) the position of the left and left base metals (S700 '), and the vision camera 416 provided to the press device 400 receives the position information of the printed circuit board from the transferred base material. Correctly photographed and sent to the robot 500 to correct the position again (S800 ').
  • the step (S700 ', S800') by the vision camera 416 to take the position information of the printed circuit board and transmit it to the robot 500 (S700 ', S800') to be made repeatedly every time the punching operation is carried out at the correct position This can significantly lower the defective rate of the product.
  • the base material table unit 110 of the base material supply device 100 When a base material on which a plurality of printed circuit boards are arranged is stacked on the base material table unit 110 of the base material supply device 100, the base material is lifted upward by one pitch by the lifting motor unit 111, and the base material adsorption unit 120 is disposed.
  • the adsorption means 121 descends by the elevating cylinder unit 122 to adsorb and ascend the base metal stacked on the top of the base material table unit 110.
  • the conveying device 200 is the width of the engraving table 210 is adjusted by the link mechanism 220 according to the size of the base material in the bellows method, the width is fixed by the fixing clamp 211, the reciprocating cylinder unit ( Driven by the 230, it is introduced into the base material supply device 100 (space between the base material table unit 110 and the base material adsorption unit 120).
  • the base material adsorption unit 120 drops the base material adsorbed by the adsorption means 121 on the upper surface of the engraving table 210 of the transfer device 200, the base material is absorbed by the adsorption device installed on the engraving table 210. Is seated, the vision camera 123 provided in the upper base material adsorption unit 120 photographs the position information of the base material and transmits it to the robot 500, and the transfer device 200 again exits the base material supply device 100. (Home).
  • the gripping unit 300 coupled to the robot arm 510 is operated by the transfer mechanism 340 according to the position information of the base material transmitted from the vision camera 123, the gripping bar 320 is LM guide ( Moving along the 341 is adjusted to the distance so that the gripping chuck 330 accurately grips (clamps) both sides of the base material.
  • the distance of the gripping bar 320 is adjusted according to the position information of the base material transmitted from the vision camera 123, and the gripping chuck 330 clamps both sides of the base material placed on the transfer device 200. In the servo motor by the gripping bar 320 to extend the base material to be able to maintain the base material horizontal.
  • the base material gripped by the robot 500 moves together with the robot arm 510 along a predetermined trajectory and is supplied to the punching unit 410 lower part (the lower punching part 415) of the press apparatus 400.
  • the punching unit 410, the lifting servo square ram unit 421 is lowered, the punching unit 415 accurately punches the printed circuit board from the base material.
  • the elevating servo square ram unit 421 interposes the non-circular rectangular ram 414 in the rectangular housing 412 and the plate-shaped bearing 413, thereby minimizing the circumferential shaking error during the punching operation of the printed circuit board. Positioning and punching work can be performed more precisely.
  • the printed circuit board punched between the upper and lower molds and attached to the punching unit 415 is coupled to the take-out loader 433 (the servo motor spindle 432 of the transfer unit 430) to rotate and lift in an arc shape. It is conveyed to the lower part of the discharge unit 420 in the state adsorbed by the cylinder mechanism 431 to the upper surface of elevating).
  • the take-out loader 433 rotates in a fan shape on the basis of the servo motor spindle 432 and takes out the printed circuit board from the punching unit 415 and simultaneously supplies the printed circuit board to the discharge unit 420, thereby taking out and pulling in a linear reciprocating motion.
  • the speed of work is greatly improved as compared with the transfer.
  • the printed circuit board attached to the upper surface of the ejection loader 433 is adsorbed on the lower surface of the vacuum adsorption pad 422 of the discharge unit 420 and then lifted when the ejection loader 433 is rotated to the press punching part 415. It is lowered by the servo square ram unit 421, is released from the lower surface of the vacuum suction pad 422, dropped on the conveyor belt 423, and then discharged for loading.
  • the robot 500 transfers the base material while being gripped by the gripping unit 300 and transfers the base material to the vision camera 416 provided in the punching unit 410 to the base material.
  • the location information of the remaining printed circuit board is photographed and transmitted back to the robot 500.
  • the robot 500 continuously transfers the base material to the press device 400 (position correction) according to the position information of the printed circuit board transmitted from the vision camera 416 to continuously perform the punching operation, and repeats the above method every time.
  • the gripping unit 300 is transferred to the unloading device 600 to discharge the scrap.
  • each press is photographed with a vision camera 416 each time a press operation is performed on the printed circuit board to correct the position of the printed circuit board again, and the posture change and gripping are particularly easy by the robot 500 and the gripping means 300.
  • a quick and accurate punching operation can be performed.
  • Printed circuit board to film transfer and punching system and method using the robot of the present invention configured as described above has the following industrial advantages.
  • the present invention has an industrial advantage that the transfer process, the punching, the discharge can be made by employing the robot in the entire process of the punching operation, the work process is quick and precise and the risk of safety accidents in the workplace is significantly reduced.
  • the present invention has an industrial advantage that the defect rate of the finished product is significantly reduced because more precise work by the robot can be performed by repeating the position correction by the vision camera during loading and punching of the base material.
  • the present invention has an industrial advantage that the defective rate of the finished product is significantly lowered because punching or the like is performed in a state in which the printed circuit board or the film is stretched and stretched during the punching operation.
  • the present invention performs a precise punching by installing a square ram in the servo press during the punching operation to reduce the circumferential shaking error, and the ejection loader rotates while drawing the arc in the shape of a fan when the punched printed circuit board or the film is transported to the printed circuit.
  • the substrate to the film is discharged more quickly.

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  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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Abstract

The present invention relates to a system and method for printed circuit board or film transfer and blanking using a robot. In particular, the robot is used in all processes, and loading and blanking processes are performed after a position correcting process is performed using a vision camera. Accordingly, a process can be quickly and accurately performed, and the probability of workplace accidents occurring can be significantly reduced. To this end, the printed circuit board or film transfer and blanking system includes a transfer device, a gripping unit, a press device, and the robot. The transfer device transfers a base material from a base material supplying device. The gripping unit approaches the transfer device such that the base material is loaded on the gripping unit. The press device produces a printed circuit board or a film through blanking from the base material loaded on the gripping unit. The robot includes a robot arm that is coupled to the gripping unit and that moves along a set trajectory to the transfer device and the press device to perform the loading process and a pressing process.

Description

로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템 및 그 방법Printed circuit board to film transfer and punching system and method using robot
본 발명은 인쇄회로기판 내지 필름 이송 및 타발에 관한 것으로서, 더욱 상세하게는 이송 및 타발의 전 공정에 로봇을 채용하고 인쇄회로기판 내지 필름의 위치정보를 카메라로 촬영한 후 보정해서 신속하면서도 오차 없는 정밀한 타발작업이 이루어지는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템 및 그 방법에 관한 것이다.The present invention relates to a printed circuit board to film transfer and punching, and more particularly, employing a robot in all the processes of transfer and punching, and after photographing the position information of the printed circuit board or film with a camera, correcting it quickly and without error. The present invention relates to a printed circuit board to a film transfer and punching system and a method using a robot in which precise punching is performed.
일반적으로 인쇄회로기판(PCB)은 연성 인쇄회로기판(FPCB)과 경성 인쇄회로기판(RPCB)으로 구분되며, 이중에서 전자부품이 실장된 연성 인쇄회로기판은 휴대전화, 디지털카메라, DVD 리코더 등의 전자기기에 있어서 빼놓을 수 없는 부품이다.In general, a printed circuit board (PCB) is classified into a flexible printed circuit board (FPCB) and a rigid printed circuit board (RPCB), among which flexible printed circuit boards with electronic components mounted are used for mobile phones, digital cameras, DVD recorders, etc. It is an essential part of electronic equipment.
이것은 연성 인쇄회로기판(FPCB)이 전자제품의 소형화 및 복잡화 추세에 대응하기 위해 개발된 전자부품으로, 작업성이 좋고, 내열성 및 내곡성, 내약품성이 우수하며, 치수변경이 작고, 열에 강한 장점이 있기 때문이다.This is an electronic component developed by FPCB to cope with the trend of miniaturization and complexity of electronic products. It has good workability, excellent heat resistance, bending resistance, chemical resistance, small dimension change, and strong heat resistance. Because of this.
이러한 연성 인쇄회로기판(FPCB)은 프레스 기기를 통과하여 펀칭 등에 의해 프레스 작업이 수행되고 나면 제품으로 사용될 인쇄회로기판 부분과 제품 이외에 폐기될 부분(주로 모재 외곽부분의 스크랩)으로 구분되어 배출된다.Such a flexible printed circuit board (FPCB) is discharged after being divided into a portion of the printed circuit board to be used as a product and a portion to be discarded (mainly scraps of the base material) after the press operation is performed by punching or the like through the press device.
하지만, 작업자가 연성 인쇄회로기판을 한장씩 프레스 기기에 직접 주입하는 경우에 주입위치가 정밀하지 않아서 프레스 기기를 통과한 제품에 펀칭 오차가 발생할 가능성이 높고 작업시간이 오래 걸려서 비능률을 초래하는 문제점이 있다.However, when the operator directly injects the flexible printed circuit boards one by one into the press machine, the injection position is not precise, which may cause a punching error in the product passing through the press machine and cause inefficiency due to a long working time. have.
또한, 상기 프레스 작업 외에도 작업 준비를 위해 모재를 로딩하거나 타발 작업이 완료된 인쇄회로기판이나 스크랩을 배출 내지 적재할 때에 작업자가 수작업으로 처리하게 되면 신속한 작업수행이 어렵고 안전사고의 위험이 항상 우려되는 문제점이 있다.In addition, in addition to the press work, when the operator loads the base material for preparing the work or discharges or loads the printed circuit board or scraps, the work is difficult to perform quickly and the risk of safety accident is always concerned. There is this.
특히 연성 인쇄회로기판(FPCB)의 경우 평평하게 당긴 상태에서 타발 작업을 수행하지 않으면 타발 작업시에 인쇄회로기판의 처짐 현상이 발생하여 정확한 위치에 타발하기가 어려워서 완성된 제품에 불량이 빈번하게 발생하는 문제점이 있다.In particular, in the case of flexible printed circuit boards (FPCBs), if the punching operation is not carried out in a flat state, the printed circuit boards may sag during the punching operation, which makes it difficult to punch in the correct position. There is a problem.
본 발명은 상기와 같은 종래 기술의 문제점을 해결하기 위하여 안출된 것으로서, 첫째, 로딩, 이송, 타발 및 배출 등의 전공정에 로봇을 채용하고 비전 카메라를 이용하여 인쇄회로기판 내지 필름의 위치보정을 해서 신속하면서도 정밀한 공정이 수행되고, 안전사고의 위험을 현저히 감소시키며, 둘째 인쇄회로기판 내지 필름을 평평하게 신장시켜 수평을 유지한 상에서 타발작업이 수행되어 불량률을 줄이는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템 및 그 방법을 제공하는데 그 목적이 있다.The present invention has been made to solve the problems of the prior art as described above, first, by employing a robot in the entire process, such as loading, transfer, punching and ejection, and the position correction of the printed circuit board or film using a vision camera Fast and precise processes are performed, and the risk of safety accidents is significantly reduced. Second, the printed circuit board or film using a robot that reduces the defect rate by performing the punching operation while keeping the printed circuit board or film flat and level. The object is to provide a conveying and punching system and a method thereof.
이와 같은 목적을 달성하기 위한 본 발명의 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템은 모재 공급 장치로부터 모재를 이송하는 이송 장치; 상기 이송 장치에 접근하여 모재를 로딩하는 그리핑 유닛; 상기 그리핑 유닛에 로딩된 모재로부터 인쇄회로기판 내지 필름을 타발하는 프레스 장치; 및 상기 그리핑 유닛과 결합되는 로봇 암이 설정된 궤적을 따라 상기 이송 장치와 프레스 장치로 이동해서 로딩과 프레스 작업을 수행하는 로봇을 포함하여 구성되는 것을 특징으로 한다.Printed circuit board to film transfer and punching system using a robot of the present invention for achieving the above object is a transfer device for transferring the base material from the base material supply device; A gripping unit that approaches the conveying device and loads a base material; A press device for punching a printed circuit board or a film from a base material loaded on the gripping unit; And a robot that is coupled to the gripping unit and moves to the transfer device and the press device along a set trajectory to perform loading and pressing operations.
여기서, 상기 프레스 장치에서 타발작업이 완료되고 남은 스크랩을 배출하는 언로딩 장치를 더 포함하여 구성되며, 상기 로봇은 로봇 암이 그리핑 유닛과 결합된 상태로 언로딩 장치로 이동해서 언로딩 작업을 수행하는 것을 특징으로 한다.The apparatus may further include an unloading device for discharging the remaining scrap after the punching operation is completed in the press device, wherein the robot moves to the unloading device while the robot arm is coupled with the gripping unit to perform the unloading operation. It is characterized by performing.
그리고, 상기 모재 공급 장치는 모재의 위치정보를 촬영하여 로봇에 전송하는 비전 카메라를 포함하여 구성되는 것을 특징으로 한다.And, the base material supply device is characterized in that it comprises a vision camera for photographing the position information of the base material to transmit to the robot.
또한, 상기 이송 장치는 복수 개의 지지바가 서로 링크 기구로 연결되어 폭 조절이 링크 기구의 자바라 타입 변형으로 이루어지는 것을 특징으로 한다.In addition, the transfer device is characterized in that the plurality of support bars are connected to each other by a link mechanism, the width adjustment is made of a bellows type deformation of the link mechanism.
또한, 상기 그리핑 유닛은, 서로 마주보도록 한 쌍으로 배치되어 거리조절이 가능한 그리핑 바; 상기 그리핑 바를 따라 간격을 두고 구비되어 모재의 변을 클램핑하는 그리핑 척을 포함하여 구성되는 것을 특징으로 한다.In addition, the gripping unit, a gripping bar disposed in a pair to face each other, the distance can be adjusted; And a gripping chuck provided at intervals along the gripping bar to clamp the sides of the base material.
바람직하게는, 상기 그리핑 바는 서보모터와 볼스크류에 의해 LM 가이드를 따라 이동하면서 임의의 거리조절이 되는 것을 특징으로 하는 것을 특징으로 한다.Preferably, the gripping bar is characterized in that the arbitrary distance adjustment while moving along the LM guide by the servo motor and the ball screw.
더욱 바람직하게는, 상기 프레스 장치는 프레스 작업시마다 매번 인쇄회로기판 내지 필름의 위치정보를 반복 촬영하여 로봇에 전송하는 비전 카메라를 포함하여 구성되는 것을 특징으로 한다.More preferably, the press apparatus is characterized in that it comprises a vision camera for repeatedly photographing the position information of the printed circuit board or film every time the press operation to transmit to the robot.
한편, 상기 프레스 장치는, 프레스 프레임; 서보모터에 의해 승하강하여 인쇄회로기판 내지 필름을 타발하는 타발 유닛; 상기 타발 유닛으로부터 타발된 인쇄회로기판 내지 필름을 흡착한 후에 투하하는 배출 유닛; 및 취출 로더의 일측단이 승하강 가능한 서보모터 스핀들에 결합되어 회동하면서 상기 타발 유닛으로부터 타발된 인쇄회로기판 내지 필름을 흡착한 후에 상기 배출 유닛에 전달하는 이송 유닛을 포함하여 구성되는 것을 특징으로 한다.On the other hand, the press device, the press frame; A punching unit for lifting up and down by a servo motor to punch a printed circuit board or a film; A discharge unit for dropping the adsorbed printed circuit board or film after adsorbing the punching unit; And a transfer unit coupled to one end of the take-out loader, which is coupled to the lifting and lowering servo motor spindle, and transfers the printed circuit board or the film from the punching unit to the discharge unit after adsorbing the printed circuit board or film. .
본 발명의 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 방법은 모재의 위치정보를 촬영하여 로봇에 전송하는 단계; 상기 위치정보를 이용하여 로봇이 모재에 접근해서 클램핑하는 단계; 상기 로봇이 클램핑한 모재를 프레스 장치로 이송하는 단계; 상기 이송된 모재에서 인쇄회로기판 내지 필름의 위치정보를 촬영하여 로봇에 전송해서 위치를 보정하는 단계; 및 상기 위치보정된 인쇄회로기판 내지 필름을 타발하는 단계를 포함하여 구성되는 것을 특징으로 한다.Printed circuit board to film transfer and punching method using a robot of the present invention comprises the steps of photographing the position information of the base material and transmitting to the robot; The robot accessing and clamping a base metal using the position information; Transferring the base material clamped by the robot to a press device; Correcting the position by photographing the position information of the printed circuit board or the film from the transferred base material to a robot; And punching out the position-corrected printed circuit board or film.
바람직하게는, 상기 인쇄회로기판 내지 필름의 위치정보를 촬영하여 로봇에 전송해서 위치를 보정하는 단계는, 타발 작업시마다 반복해서 이루어지는 것을 특징으로 한다.Preferably, the step of correcting the position by photographing the position information of the printed circuit board or the film to the robot, characterized in that it is repeated every time the punching operation.
그리고, 상기 위치보정된 인쇄회로기판 내지 필름을 타발하는 단계 후에, 상기 타발된 인쇄회로기판 내지 필름을 취출 로더가 이송하여 배출하는 단계를 더 포함하여 구성되는 것을 특징으로 한다.And, after the step of punching the position-corrected printed circuit board to the film, characterized in that it further comprises the step of transporting the discharged printed circuit board to the film taken out of the loader.
또한, 상기 위치보정된 인쇄회로기판 내지 필름을 타발하는 단계 후에, 상기 타발되고 남은 스크랩을 로봇이 이송하여 언로딩 배출하는 단계를 더 포함하여 구성되는 것을 특징으로 한다.In addition, after the step of punching the position-corrected printed circuit board or film, characterized in that it further comprises the step of discharging the unloaded by transporting the remaining scrap scraped robot.
이와 같이 구성된 본 발명의 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템 및 그 방법은 다음과 같은 유용한 효과를 발휘한다.The printed circuit board to the film transfer and punching system and the method using the robot of the present invention configured as described above have the following useful effects.
첫째, 본 발명은 타발작업의 전공정에 로봇을 채용하여 이송, 타발, 배출 등이 이루어질 수 있어서 작업공정이 신속하고 정밀하며 작업장에서의 안전사고 위험이 현저히 감소될 수 있다.First, the present invention employs a robot in the entire process of the punching operation, so that the transfer, punching, discharge, etc. can be made, the work process is quick and precise, and the risk of safety accident in the workplace can be significantly reduced.
둘째, 본 발명은 모재의 로딩과 타발작업시에 비전 카메라에 의한 위치보정을 반복 수행함으로써 로봇에 의한 더욱 정밀한 작업이 가능해지기 때문에 완성된 제품의 불량률이 현저히 줄어들 수 있다.Second, the present invention can be significantly reduced the defective rate of the finished product because it is possible to work more precisely by the robot by repeating the position correction by the vision camera during loading and punching of the base material.
셋째, 본 발명은 타발 작업시 인쇄회로기판 내지 필름을 팽팽하게 신장시켜 수평을 유지한 상태에서 펀칭 등을 행하기 때문에 완성된 제품의 불량률이 현저히 낮아질 수 있다.Third, in the present invention, since the punching and the like is performed in a state where the printed circuit board or the film is stretched taut in the punching operation, the defective rate of the finished product can be significantly lowered.
넷째, 본 발명은 타발 작업시 서보 프레스 내에 사각램을 설치하여 원주방향 흔들림 오차를 줄여 정밀한 타발을 수행하며, 타발된 인쇄회로기판 내지 필름 이송시 취출 로더가 부채꼴 모양으로 호를 그리며 회동하여 인쇄회로기판 내지 필름이 더욱 신속히 배출될 수 있다.Fourthly, the present invention performs a precise punching by installing a square ram in the servo press during the punching operation to reduce the circumferential shaking error, and the ejection loader rotates while drawing the arc in the shape of a fan when the punched printed circuit board or the film is transported to the printed circuit. The substrate to the film can be discharged more quickly.
도 1은 본 발명에 따른 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템을 나타내는 평면도;1 is a plan view showing a printed circuit board to a film transfer and punching system using a robot according to the present invention;
도 2는 도 1의 정면도;2 is a front view of FIG. 1;
도 3은 도 1의 우측면도;3 is a right side view of FIG. 1;
도 4는 본 발명에 따른 시스템의 모재 공급 장치와 이송 장치를 나타내는 평면도;4 is a plan view showing a base material supply device and a transfer device of the system according to the present invention;
도 5는 도 4의 정면도;5 is a front view of FIG. 4;
도 6은 도 4의 우측면도;6 is a right side view of FIG. 4;
도 7은 본 발명에 따른 시스템의 그리핑 유닛을 나타내는 평면도;7 is a plan view of a gripping unit of a system according to the invention;
도 8은 도 7의 정면도;8 is a front view of FIG. 7;
도 9는 도 7의 좌측면도;9 is a left side view of FIG. 7;
도 10은 본 발명에 따른 시스템의 프레스 장치를 나타내는 평면도;10 is a plan view showing a press apparatus of the system according to the present invention;
도 11은 도 10의 정면도;11 is a front view of FIG. 10;
도 12는 도 10의 좌측면도;12 is a left side view of FIG. 10;
도 13은 본 발명에 따른 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 방법의 일 실시예를 나타내는 플로우 챠트이다.Figure 13 is a flow chart showing an embodiment of a printed circuit board to film transfer and punching method using a robot according to the present invention.
이하, 본 발명의 목적이 구체적으로 실현될 수 있는 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명한다. 본 실시예를 설명함에 있어서, 동일 구성에 대해서는 동일 명칭 및 동일 부호가 사용되며 이에 따른 부가적인 설명은 생략하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of this embodiment, the same name and the same reference numerals are used for the same configuration and additional description thereof will be omitted.
도 1은 본 발명에 따른 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템을 나타내는 평면도이고, 도 2는 도 1의 정면도이며, 도 3은 도 1의 우측면도이다.1 is a plan view illustrating a printed circuit board to a film transfer and punching system using a robot according to the present invention, FIG. 2 is a front view of FIG. 1, and FIG. 3 is a right side view of FIG. 1.
도 1 내지 도 3에 도시된 바와 같이, 본 발명의 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템은 모재 공급 장치(100), 이송 장치(200), 그리핑 유닛(300), 프레스 장치(400) 및 로봇(500)을 포함하여 구성된다.As shown in Figures 1 to 3, the printed circuit board to film transfer and punching system using the robot of the present invention is a base material supply device 100, transfer device 200, gripping unit 300, press device ( 400 and the robot 500.
도 4는 본 발명에 따른 시스템의 모재 공급 장치와 이송 장치를 나타내는 평면도이고, 도 5는 도 4의 정면도이며, 도 6은 도 4의 우측면도이다.4 is a plan view showing a base material supply apparatus and a transfer apparatus of the system according to the present invention, FIG. 5 is a front view of FIG. 4, and FIG. 6 is a right side view of FIG. 4.
모재 공급 장치(100)는 도 4 내지 도 6에 도시된 바와 같이, 여러 개의 인쇄회로기판이 격자 형태로 배치된 모재가 적층되는 모재 테이블 유닛(110) 및 상기 모재 테이블(110) 상에 적층된 모재를 흡착하고 투하하는 모재 흡착 유닛(120)을 포함하여 구성된다.As shown in FIGS. 4 to 6, the base material supply device 100 is stacked on the base material table unit 110 and the base material table 110 in which a plurality of printed circuit boards are stacked. It is comprised including the base material adsorption unit 120 which adsorbs and drops a base material.
상기 모재 테이블 유닛(110)은 하부에 구비된 승강 모터 유닛(111)에 의해 모재가 이송될 때마다 테이블이 한 피치씩 상승하여 모재 테이블 유닛(110)의 최상단에 적층된 모재가 일정한 높이에 위치하도록 제어한다.When the base material is transferred by the elevating motor unit 111 provided at the bottom, the base material table unit 110 rises by one pitch so that the base material stacked on the top of the base material table unit 110 is positioned at a constant height. To control.
모재 흡착 유닛(120)은 간격을 두고 상기 모재 테이블 유닛(110)을 향하여 흡착 노즐 등과 같은 여러 개의 흡착 수단(121)이 장착되며, 이 흡착수단(121)은 모재의 크기에 따라 임의의 거리 조절이 된다. 또한 상부에 구비된 승강 실린더 유닛(122)에 의해 하강하여 모재 테이블 유닛(110)의 최상단에 적층된 모재를 순차적으로 흡착한다.The base material adsorption unit 120 is equipped with a plurality of adsorption means 121, such as an adsorption nozzle, toward the base material table unit 110 at intervals, and the adsorption means 121 is adjusted to any distance according to the size of the base material. Becomes In addition, the base material is lowered by the elevating cylinder unit 122 provided on the upper side and sequentially adsorbs the base material stacked on the top of the base material table unit 110.
상기 모재 흡착 유닛(120)은 모재의 위치정보를 촬영하여 후술할 로봇(500)에 전송하는 비전 카메라(123)가 서로 마주보도록 간격을 두고 한 쌍으로 구비된다.The base material adsorption unit 120 is provided in pairs at intervals such that the vision cameras 123 for photographing the position information of the base material and transmitting them to the robot 500 to be described later face each other.
이송 장치(200)는 상기 모재 공급 장치(100)로부터 모재를 공급받는 장치로서, 상부에 상기 모재 흡착 유닛(120)으로부터 모재가 투하되어 놓여지는 테이블로 복수 개의 조각 테이블(210)이 구비된다.The transfer device 200 is a device that receives the base material from the base material supply device 100, and a plurality of pieces of table 210 are provided as a table on which the base material is dropped from the base material adsorption unit 120.
상기 복수 개의 조각 테이블(210)은 서로 링크 기구(220)로 연결(도면에서는 일 실시예로 4절 링크 구조로 도시함)되어 모재의 크기에 맞추어 전체 폭의 조절이 링크 기구(220)의 변형과 LM 가이드(341)에 의해 조각 테이블들(210)의 위치가 조절되어 조합된 테이블이 되며, 폭 조절이 완료되면 개별 조각 테이블(210)의 위치를 고정하는 고정 클램프(211)가 구비되는 것이 바람직하다.The plurality of pieces of table 210 are connected to each other by a link mechanism 220 (shown as a four-section link structure in one embodiment in the drawing) so that the adjustment of the overall width according to the size of the base material deformation of the link mechanism 220 And the position of the pieces of the table 210 is adjusted by the LM guide 341 to be a combined table, and when the width adjustment is complete is provided with a fixing clamp 211 for fixing the position of the individual pieces of the table 210. desirable.
상기 조합된 조각 테이블(210)과 링크 기구(220)는 이송 장치(200)의 하부에 구비된 왕복 실린더 유닛(230)에 의해 상기 모재 공급 장치(100)의 내외부로 왕복 이동하면서 모재를 제공받는다.The combined piece table 210 and the link mechanism 220 are provided with a base material while reciprocating in and out of the base material supply device 100 by the reciprocating cylinder unit 230 provided in the lower portion of the transfer device 200. .
즉, 모재 흡착 유닛(120)이 모재 테이블 유닛(110)으로부터 모재를 흡착한 후 상승하면 조합된 조각 테이블(210)과 링크 기구(220)는 왕복 실린더 유닛(230)에 의해 모재 흡착 유닛(120)과 모재 테이블 유닛(110) 사이의 공간으로 이동하고, 모재 흡착 유닛(120)의 흡착 수단(121)은 모재를 조합된 조각 테이블(210) 상면에 투하한다.That is, when the base material adsorption unit 120 absorbs the base material from the base material table unit 110 and ascends, the combined piece table 210 and the link mechanism 220 are connected to the base material adsorption unit 120 by the reciprocating cylinder unit 230. ) And the base material table unit 110, and the adsorption means 121 of the base material adsorption unit 120 drops the base material onto the combined piece table 210.
이때, 조합된 조각 테이블(210) 상면에 투하된 모재의 위치가 변경되지 않도록 개별의 조각 테이블(210) 상에는 모재를 흡착할 수 있는 흡착 수단이 구비되는 것이 바람직하며, 조각 테이블(210) 상에 모재가 안착되면 상기 비전 카메라(123)는 모재의 위치정보를 촬영하여 로봇(500)에 전송한다.At this time, it is preferable that a suction means for adsorbing the base material is provided on the separate piece table 210 so that the position of the base material dropped on the combined piece table 210 upper surface is not changed, and on the piece table 210. When the base material is seated, the vision camera 123 photographs the position information of the base material and transmits it to the robot 500.
도 7은 본 발명에 따른 시스템의 그리핑 유닛을 나타내는 평면도이고, 도 8은 도 7의 정면도이며, 도 9는 도 7의 좌측면도이다.7 is a plan view showing a gripping unit of the system according to the invention, FIG. 8 is a front view of FIG. 7, and FIG. 9 is a left side view of FIG. 7.
도 7 내지 도 9에 도시된 바와 같이, 그리핑 유닛(300)은 상기 이송 장치(200)에 접근하여 모재를 로딩하는 것으로, 후술할 로봇의 암(510)이 결합되는 부분인 로봇 암 결합부(310), 그리핑 바(320), 그리핑 척(330) 및 이송 기구를 포함하여 구성된다.As shown in Figure 7 to 9, the gripping unit 300 is to load the base material to approach the transfer device 200, the robot arm coupling portion which is a portion to which the arm 510 of the robot to be described later is coupled 310, a gripping bar 320, a gripping chuck 330, and a transfer mechanism.
그리핑 바(320)는 서로 마주보도록 한 쌍으로 배치되어 거리조절이 가능하며, 그리핑 척(330)은 에어 척으로 상기 그리핑 바(320)를 따라 간격을 두고 복수개가 구비되어 이송 장치(200) 상에 위치한 모재의 양측 변을 각각 클램핑(clamping)하여 모재가 팽팽하게 신장된 상태로 수평이 유지되도록 한다.The gripping bars 320 are arranged in pairs to face each other to adjust the distance, and the gripping chuck 330 is an air chuck and is provided with a plurality of spaced intervals along the gripping bars 320. Both sides of the base material positioned on the substrate 200 are clamped to each other so that the base material is kept in a stretched state and is horizontally held.
이송 기구는 상기 그리핑 바(320)의 사이의 거리를 조절하기 위한 것으로, 그리핑 바(320)의 이동을 가이드하는 LM 가이드(341), 회전하면서 그리핑 바(320)를 이송시키는 볼스크류(342), 회전력을 부여하는 서보모터(343) 및 동력을 전달하는 벨트 등의 동력 전달부(344)를 포함하여 구성된다. 또한 그리핑 바(320)에는 모재의 존재 유무와 처짐을 감지하는 센서가 부착되어 있다.The transfer mechanism is for adjusting the distance between the gripping bar 320, the LM guide 341 for guiding the movement of the gripping bar 320, the ball screw for transferring the gripping bar 320 while rotating 342, a servomotor 343 for applying rotational force, and a power transmission unit 344 such as a belt for transmitting power. In addition, the gripping bar 320 is attached to the sensor for detecting the presence and deflection of the base material.
이에 따라, 상기 이송 장치(200) 상에 위치한 모재의 위치(크기)를 후술할 로봇(500)이 비전 카메라(123)로부터 전송받은 후에 모재의 위치(크기)에 따라 그리핑 바(320) 사이의 간격을 조절한 다음 그리핑 척(330)이 모재의 양측변을 정확하게 그리핑(모재 로딩)한다.Accordingly, after the robot 500, which will be described below, receives the position (size) of the base material positioned on the transfer device 200 from the vision camera 123, the gripping bar 320 may be positioned according to the position (size) of the base material. After adjusting the interval of the gripping chuck 330 to accurately grip both sides of the base material (base material loading).
도 10은 본 발명에 따른 시스템의 프레스 장치를 나타내는 평면도이고, 도 11은 도 10의 정면도이며, 도 12는 도 10의 좌측면도이다.10 is a plan view showing a press apparatus of the system according to the present invention, FIG. 11 is a front view of FIG. 10, and FIG. 12 is a left side view of FIG. 10.
프레스 장치(400)는 도 10 내지 도 12에 도시된 바와 같이, 그리핑 유닛(300)에 결합된 후술할 로봇의 암(510)에 의해 이송된 모재로부터 인쇄회로기판을 타발하기 위한 것으로(도면에서는 일례로 C형 프레스로 도시함), 프레스 장치의 전체 골격을 이루는 프레스 프레임, 타발 유닛(410), 배출 유닛(420) 및 이송 유닛(430)을 포함하여 구성된다.The press apparatus 400 is for punching the printed circuit board from the base material transferred by the arm 510 of the robot, which will be described later, coupled to the gripping unit 300, as shown in FIGS. In the example shown as a C-type press), the press frame constituting the entire skeleton of the press apparatus, the punching unit 410, the discharge unit 420 and the transfer unit 430 is configured to include.
타발 유닛(410)은 승하강하여 모재로부터 인쇄회로기판을 타발하기 위한 것으로, 서보모터(411), 볼스크류내장 하우징(412), 판형 베어링(413) 및 사각램(414) 등으로 이루어지는 승강 스크류 유닛 및 상기 승강 스크류 유닛 하부에 장착되어 하강하면서 모재로부터 인쇄회로기판을 타발하는 펀칭부(415)가 구성된다.The punching unit 410 is for lifting and lowering a printed circuit board from a base material. The lifting unit 410 is a lifting screw unit including a servo motor 411, a ball screw housing 412, a plate bearing 413, a square ram 414, and the like. And a punching part 415 mounted below the lifting screw unit to punch the printed circuit board from the base material while descending.
여기서, 상기 사각램(414)은 사각형의 램을 사각형의 하우징(412)과 판형 베어링(413) 내에 개재시킴으로써, 사각램(414)이 볼스크류의 회전에 따른 원주방향 흔들림 오차를 줄여서 인쇄회로기판의 금형위치를 보정하여 타발의 정밀도를 더욱 향상시킬 수 있다.Here, the square ram 414 is interposed between the rectangular ram in the rectangular housing 412 and the plate-shaped bearing 413, the square ram 414 reduces the circumferential shaking error caused by the rotation of the ball screw to the printed circuit board It is possible to further improve the accuracy of the punch by correcting the mold position of.
이에 더하여, 상기 타발 유닛(410)은 제품 불량률을 감소시키기 위해 프레스 작업시마다 인쇄회로기판의 위치정보를 반복 촬영하여 후술할 로봇(500)에 전송하는 비전 카메라(416)가 구비된다.In addition, the punching unit 410 is provided with a vision camera 416 for repeatedly photographing the position information of the printed circuit board to transmit to the robot 500 to be described later every press operation in order to reduce the product failure rate.
배출 유닛(420)은 상기 타발 유닛(410)으로부터 타발된 인쇄회로기판을 흡착한 후에 투하하기 위한 것으로, 승하강 가능한 승강 서보 사각램 유닛(421)의 하단에 진공 흡착 패드(422)가 구비되며, 진공 흡착 패드(422)의 하부에는 투하되는 인쇄회로기판을 적재하기 위해 이송하는 컨베이어 벨트(423)가 배치된다.The discharge unit 420 is for dropping after the printed circuit board is sucked from the punching unit 410, the vacuum suction pad 422 is provided at the lower end of the lifting and lowering servo square ram unit 421. In the lower portion of the vacuum suction pad 422, a conveyor belt 423 is disposed to transfer the printed circuit board to be dropped.
이송 유닛(430)은 상기 타발 유닛(410)으로부터 타발된 인쇄회로기판을 흡착한 상태로 상기 배출 유닛(420)에 전달하는 것으로, 승강 실린더 유닛(431)의 하단에 서보모터에 의한 회전 및 승하강 가능하게 설치된 서보모터 스핀들(432)에 판 형태의 취출 로더(loader)(433) 일측단이 결합된다.The transfer unit 430 transfers the printed circuit board from the punching unit 410 to the discharge unit 420 while absorbing the printed circuit board. The transfer unit 430 rotates and lifts the servomotor at the lower end of the lifting cylinder unit 431. One end of the plate-shaped take-out loader 433 is coupled to the servomotor spindle 432 installed to be lowered.
이에 따라, 상기 취출 로더(433)는 서보모터 스핀들(432)을 기준하여 부채꼴 모양으로 호를 그리며 회동해서 타발 작업이 완료되어 펀칭부(415)에 부착되어 있는 인쇄회로기판의 하부를 흡착한 후에 다시 역방향으로 호를 그리며 인쇄회로기판과 함께 배출 유닛(420) 방향으로 회동하여 진공 흡착 패드(422)에 인쇄회로기판을 전달한다.Accordingly, the take-out loader 433 is rotated by drawing a circular arc on the basis of the servo motor spindle 432 and the punching operation is completed to suck the lower portion of the printed circuit board attached to the punching unit 415 The arc is rotated in the reverse direction again and rotates in the direction of the discharge unit 420 together with the printed circuit board to transfer the printed circuit board to the vacuum suction pad 422.
로봇(500)은 로봇 암(510)의 이동에 의해 설정된 궤적을 따라 이동해서 작업을 수행하는 것으로, 상기 그리핑 유닛(300)의 로봇 암 결합부(310)에 로봇 암(510)이 체결된 상태로 그리핑 유닛(300)과 함께 상기 이송 장치(200)와 프레스 장치(400) 사이를 오가며 인쇄회로기판의 로딩, 이송 및 타발(프레스) 작업을 수행한다.The robot 500 performs a work by moving along a trajectory set by the movement of the robot arm 510. The robot arm 510 is fastened to the robot arm coupling part 310 of the gripping unit 300. In the state, the gripping unit 300 is moved between the transfer device 200 and the press device 400 to perform loading, transfer and punching (press) operations of the printed circuit board.
상기 로봇(500)은 비용절감이나 제품의 고정밀도가 필요한 경우에 도시된 것과 같은 스카라 로봇이 채용될 수 있고, 기타 보다 넓은 작업반경이 요구되는 경우에 6축 로봇이 사용되는 등 당업자에 의해 다양한 로봇이 적용될 수 있을 것이다.The robot 500 may be employed as a scalar robot as shown in the case where cost reduction or high precision of a product is required, and a six-axis robot is used when a wider working radius is required. The robot could be applied.
한편, 본 발명은 상기 프레스 장치(400)에서 타발작업이 완료되고 남은 스크랩(scrap)을 배출하는 컨베이어 벨트 형태의 언로딩 장치(600)가 더 구성될 수 있으며, 상기 로봇(500)은 로봇 암(510)이 그리핑 유닛(300)과 결합된 상태로 언로딩 장치(600)로 직접 이동해서 스크랩을 컨베이어 벨트로 투하하여 배출 작업을 수행한다.On the other hand, the present invention may further comprise a conveyor belt type unloading device 600 for discharging scrap left after the punching operation is completed in the press device 400, the robot 500 is a robot arm 510 is directly coupled to the unloading device 600 in the state coupled with the gripping unit 300 to drop the scrap to the conveyor belt to perform the discharge operation.
상기와 같이 구성된 본 발명의 시스템을 이용한 인쇄회로기판 내지 필름 이송 및 타발 방법에 대해 설명하면, 도 13에 도시된 바와 같이 먼저 모재(FPCB)를 모재 공급 장치(100)로부터 이송 장치(200) 상에 로딩하고(S100), 모재 공급 장치(100)의 비전 카메라(123)가 촬영 대기 후에 모재의 위치정보를 촬영하여 로봇(500)에 전송한다(S200).Referring to the printed circuit board to the film transfer and punching method using the system of the present invention configured as described above, as shown in FIG. 13, first, the substrate (FPCB) from the base material supply device 100 on the transfer device 200 After loading in (S100), the vision camera 123 of the base material supply apparatus 100 photographs the position information of the base material after the waiting for shooting and transmits it to the robot 500 (S200).
그리고, 이송 장치(200)가 모재 공급 장치(100) 바깥으로 이동하면 상기 위치정보를 이용하여 로봇(500)이 이송 장치(200) 상에 위치한 모재에 접근해서 그리핑 유닛(300)으로 클램핑(clamping)하고(S300), 상기 로봇(500)이 클램핑한 모재를 프레스 장치(400)로 픽업(pick up)해서 이송하며(S400), 프레스 장치(400)는 펀칭부(415)가 하강하여 모재로부터 인쇄회로기판을 타발하고(S500) 난 후에 다시 상승한다(S600).When the transfer device 200 moves outside the base material supply device 100, the robot 500 approaches the base material located on the transfer device 200 by using the position information and clamps the gripping unit 300. Clamping) (S300), the base material clamped by the robot 500 is picked up (pick up) and transported to the press device 400 (S400), the press device 400, the punching unit 415 is lowered to the base material After punching the printed circuit board (S500) and rises again (S600).
다음으로, 상기 타발된 인쇄회로기판을 이송 유닛(430)의 취출 로더(433)가 흡착, 이송하여 배출(취출 로더(433)가 펀칭부(415) 방향으로 회동하여 프레스 장치(400)로 들어온 다음 상승하여 인쇄회로기판을 흡착한 후(S700), 하강해서 다시 회동하여 프레스 장치(400) 밖으로 나감)(S800))한다.Next, the ejected loader 433 of the transfer unit 430 is adsorbed and transferred to the punched-out printed circuit board and discharged (the ejection loader 433 rotates toward the punching part 415 to enter the press device 400. Next, ascending and adsorbing the printed circuit board (S700), descending and rotating again to exit the press device 400 (S800)).
이와 동시에, 로봇(500)은 타발되고 남은 모재의 위치를 변경(이동)하고S700'), 프레스 장치(400)에 구비된 비전 카메라(416)가 상기 이송된 모재에서 인쇄회로기판의 위치정보를 정확히 촬영하여 로봇(500)에 전송해서 위치를 다시 보정한다(S800').At the same time, the robot 500 changes (moves) the position of the left and left base metals (S700 '), and the vision camera 416 provided to the press device 400 receives the position information of the printed circuit board from the transferred base material. Correctly photographed and sent to the robot 500 to correct the position again (S800 ').
즉, 비전 카메라(416)가 인쇄회로기판의 위치정보를 촬영하여 로봇(500)에 전송해서 위치를 보정하는 단계(S700',S800')는 타발 작업시마다 반복해서 이루어지도록 하여 정확한 위치에서 타발이 수행되어 제품의 불량률을 현저히 낮출 수 있는 것이다.That is, the step (S700 ', S800') by the vision camera 416 to take the position information of the printed circuit board and transmit it to the robot 500 (S700 ', S800') to be made repeatedly every time the punching operation is carried out at the correct position This can significantly lower the defective rate of the product.
상기 단계들은 모재 상의 인쇄회로기판이 전부 타발될 때까지 반복되며, 비전 촬영시나 중간 과정들에서 하자품이나 스크랩(scrap) 발생시 별도로 배출하고(S250), 마지막으로 인쇄회로기판이 전부 타발되면 로봇(500)이 타발과정에서 남은 스크랩(scrap)을 언로딩 장치(600)로 이송해서 배출한다(S900,S1000).The above steps are repeated until the printed circuit board on the base material is completely blown out, and separately discharged when defects or scraps are generated during vision shooting or intermediate processes (S250), and finally, when the printed circuit board is completely blown, the robot ( 500 transfers the scrap remaining in the punching process to the unloading device 600 and discharges it (S900, S1000).
본 발명의 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템 및 그 방법을 작업순서를 따라 상세히 정리하면 아래와 같다.Printed circuit board to film transfer and punching system using the robot of the present invention and the method are summarized in detail according to the working order as follows.
먼저, 모재 공급 장치(100)의 모재 테이블 유닛(110) 상에 여러 개의 인쇄회로기판이 배치된 모재가 적층되면 승강 모터 유닛(111)에 의해 한 피치씩 위로 상승하고, 모재 흡착 유닛(120)은 승강 실린더 유닛(122)에 의해 흡착 수단(121)이 하강하여 상기 모재 테이블 유닛(110)의 최상단에 적층된 모재를 흡착하여 상승한다.First, when a base material on which a plurality of printed circuit boards are arranged is stacked on the base material table unit 110 of the base material supply device 100, the base material is lifted upward by one pitch by the lifting motor unit 111, and the base material adsorption unit 120 is disposed. The adsorption means 121 descends by the elevating cylinder unit 122 to adsorb and ascend the base metal stacked on the top of the base material table unit 110.
그리고, 이송 장치(200)는 링크 기구(220)에 의해 자바라 방식으로 모재의 크기에 따라 조각 테이블(210)의 폭이 조절된 후 고정 클램프(211)에 의해 폭이 고정되고, 왕복 실린더 유닛(230)의 구동으로 모재 공급 장치(100) 내(모재 테이블 유닛(110)과 모재 흡착 유닛(120) 사이공간)로 투입된다.Then, the conveying device 200 is the width of the engraving table 210 is adjusted by the link mechanism 220 according to the size of the base material in the bellows method, the width is fixed by the fixing clamp 211, the reciprocating cylinder unit ( Driven by the 230, it is introduced into the base material supply device 100 (space between the base material table unit 110 and the base material adsorption unit 120).
다음으로, 모재 흡착 유닛(120)은 흡착 수단(121)이 흡착하고 있던 모재를 이송 장치(200)의 조각 테이블(210) 상면에 투하하고 나면, 조각 테이블(210)에 설치된 흡착장치에 의해 모재가 안착되고, 상부 모재 흡착 유닛(120)에 구비된 비전 카메라(123)가 모재의 위치정보를 촬영하여 로봇(500)에 전송하고, 이송 장치(200)는 다시 모재 공급 장치(100) 밖으로 나온다(원위치한다).Next, after the base material adsorption unit 120 drops the base material adsorbed by the adsorption means 121 on the upper surface of the engraving table 210 of the transfer device 200, the base material is absorbed by the adsorption device installed on the engraving table 210. Is seated, the vision camera 123 provided in the upper base material adsorption unit 120 photographs the position information of the base material and transmits it to the robot 500, and the transfer device 200 again exits the base material supply device 100. (Home).
이때, 로봇 암(510)과 결합된 그리핑 유닛(300)은 상기 비전 카메라(123)로부터 전송된 모재의 위치정보에 따라 이송 기구(340)의 작동으로 그리핑 바(320)가 LM 가이드(341)를 따라 이동해서 거리조절이 되어 그리핑 척(330)이 모재의 양측변을 정확하게 그리핑(클램핑)한다.At this time, the gripping unit 300 coupled to the robot arm 510 is operated by the transfer mechanism 340 according to the position information of the base material transmitted from the vision camera 123, the gripping bar 320 is LM guide ( Moving along the 341 is adjusted to the distance so that the gripping chuck 330 accurately grips (clamps) both sides of the base material.
따라서, 비전 카메라(123)로부터 전송된 모재의 위치정보에 따라 그리핑 바(320)의 거리가 조절되고 그리핑 척(330)이 이송 장치(200) 상에 놓여진 모재의 양측변을 클램핑한 상태에서 서보모터에 의해 그리핑 바(320)로 모재를 평평하게 신장시켜 모재가 수평을 유지할 수 있게 되는 것이다.Therefore, the distance of the gripping bar 320 is adjusted according to the position information of the base material transmitted from the vision camera 123, and the gripping chuck 330 clamps both sides of the base material placed on the transfer device 200. In the servo motor by the gripping bar 320 to extend the base material to be able to maintain the base material horizontal.
다음으로, 로봇(500)에 의해 그리핑 된 모재는 정해진 궤적을 따라 로봇 암(510)과 함께 이동하여 프레스 장치(400)의 타발 유닛(410) 하부(펀칭부(415) 하부)로 공급되고, 타발 유닛(410)은 승강 서보 사각램 유닛(421)이 하강하여 펀칭부(415)가 모재로부터 인쇄회로기판을 정확하게 타발한다.Next, the base material gripped by the robot 500 moves together with the robot arm 510 along a predetermined trajectory and is supplied to the punching unit 410 lower part (the lower punching part 415) of the press apparatus 400. In addition, the punching unit 410, the lifting servo square ram unit 421 is lowered, the punching unit 415 accurately punches the printed circuit board from the base material.
여기서, 승강 서보 사각램 유닛(421)은 사각형의 하우징(412)과 판형 베어링(413) 내에 원형이 아닌 사각램(414)을 개재시킴으로써, 타발 작업시 원주방향 흔들림 오차를 최소화시켜 인쇄회로기판의 위치보정과 타발 작업을 더욱 정밀하게 수행할 수 있는 것이다.Here, the elevating servo square ram unit 421 interposes the non-circular rectangular ram 414 in the rectangular housing 412 and the plate-shaped bearing 413, thereby minimizing the circumferential shaking error during the punching operation of the printed circuit board. Positioning and punching work can be performed more precisely.
그리고, 상하부 금형 사이에서 타발되어 펀칭부(415)에 부착된 인쇄회로기판은 취출 로더(433)(이송 유닛(430)의 서보모터 스핀들(432)에 결합되어 부채꼴 모양으로 호를 그리며 회동하고 승강 실린더 기구(431)에 의해 승강)의 상면에 흡착된 상태로 배출 유닛(420)의 하부로 이송된다.In addition, the printed circuit board punched between the upper and lower molds and attached to the punching unit 415 is coupled to the take-out loader 433 (the servo motor spindle 432 of the transfer unit 430) to rotate and lift in an arc shape. It is conveyed to the lower part of the discharge unit 420 in the state adsorbed by the cylinder mechanism 431 to the upper surface of elevating).
이때, 취출 로더(433)는 서보모터 스핀들(432)을 기준하여 부채꼴 모양으로 회동하면서 펀칭부(415)로부터 인쇄회로기판을 취출하고 동시에 배출 유닛(420)에 공급함으로써, 직선 왕복운동으로 취출과 이송을 행하는 것에 비해 작업의 신속도가 매우 향상되는 것이다.At this time, the take-out loader 433 rotates in a fan shape on the basis of the servo motor spindle 432 and takes out the printed circuit board from the punching unit 415 and simultaneously supplies the printed circuit board to the discharge unit 420, thereby taking out and pulling in a linear reciprocating motion. The speed of work is greatly improved as compared with the transfer.
그러면, 취출 로더(433)의 상면에 부착된 인쇄회로기판은 배출 유닛(420)의 진공 흡착 패드(422)의 하면에 흡착된 후 취출 로더(433)가 프레스 펀칭부(415)로 회동되면 승강 서보 사각램 유닛(421)에 의해 하강되며, 진공 흡착 패드(422)의 하면에서 진공 해제되어 컨베이어 벨트(423) 상에 투하된 다음 적재를 위해 배출된다.Then, the printed circuit board attached to the upper surface of the ejection loader 433 is adsorbed on the lower surface of the vacuum adsorption pad 422 of the discharge unit 420 and then lifted when the ejection loader 433 is rotated to the press punching part 415. It is lowered by the servo square ram unit 421, is released from the lower surface of the vacuum suction pad 422, dropped on the conveyor belt 423, and then discharged for loading.
이와 동시에, 인쇄회로기판이 한번씩 타발되고 나면 로봇(500)은 그리핑 유닛(300)에 그리핑된 상태로 모재를 이송하여 타발 유닛(410)에 구비된 비전 카메라(416)로 이송하여 모재에 남은 인쇄회로기판의 위치정보를 촬영하고 로봇(500)에 다시 전송한다.At the same time, once the printed circuit board is hit once, the robot 500 transfers the base material while being gripped by the gripping unit 300 and transfers the base material to the vision camera 416 provided in the punching unit 410 to the base material. The location information of the remaining printed circuit board is photographed and transmitted back to the robot 500.
로봇(500)은 비전 카메라(416)로부터 전송된 인쇄회로기판의 위치정보에 따라 다시 프레스 장치(400)에 모재를 이송(위치보정)하여 타발 작업을 계속해서 수행하고, 이와 같은 방식을 매회 반복하여 모재에서 인쇄회로기판이 전부 타발되고 스크랩(scrap)만이 남게 되면, 언로딩 장치(600)로 그리핑 유닛(300)을 이송하여 스크랩을 배출한다.The robot 500 continuously transfers the base material to the press device 400 (position correction) according to the position information of the printed circuit board transmitted from the vision camera 416 to continuously perform the punching operation, and repeats the above method every time. When the printed circuit board is completely punched out from the base material and only scrap remains, the gripping unit 300 is transferred to the unloading device 600 to discharge the scrap.
따라서, 인쇄회로기판 각각에 프레스 작업시마다 매번 비전 카메라(416)로 촬영하여 인쇄회로기판의 위치를 재차 보정하고, 특히 로봇(500)과 그리핑 수단(300)에 의해 자세변경과 그리핑이 용이해서 신속하고 정확한 타발 작업이 수행될 수 있다.Therefore, each press is photographed with a vision camera 416 each time a press operation is performed on the printed circuit board to correct the position of the printed circuit board again, and the posture change and gripping are particularly easy by the robot 500 and the gripping means 300. Thus, a quick and accurate punching operation can be performed.
본 발명은 상세한 설명을 통해 로봇에 의해 이송되고 타발되는 인쇄회로기판을 일 예로 하여 기재하였으나, 필름 등 인쇄회로기판과 유사한 형태의 소재에 본 발명이 적용될 수 있음은 당업자에게 자명하다 할 것이다.Although the present invention has been described as an example of a printed circuit board that is transported and punched by a robot through the detailed description, it will be apparent to those skilled in the art that the present invention can be applied to a material similar to a printed circuit board such as a film.
이와 같이 본 발명에 따른 바람직한 실시예를 살펴보았으며, 앞서 설명된 실시예 이외에도 본 발명이 그 취지나 범주에서 벗어남이 없이 다른 특정 형태로 구체화될 수 있다는 사실은 해당 기술분야에 있어 통상의 지식을 가진 자에게는 자명한 것이다.As described above, a preferred embodiment according to the present invention has been described, and the fact that the present invention can be embodied in other specific forms in addition to the above-described embodiments without departing from the spirit or scope thereof is known to those skilled in the art. It is obvious to those who have it.
그러므로, 상술된 실시예는 제한적인 것이 아니라 예시적인 것으로 여겨져야 하며, 이에 따라 본 발명은 상술한 설명에 한정되지 않고 첨부된 청구항의 범주 및 그 동등 범위 내에서 변경될 수 있다.Therefore, the above-described embodiments should be regarded as illustrative rather than restrictive, and thus, the present invention is not limited to the above description but may be modified within the scope of the appended claims and their equivalents.
이와 같이 구성된 본 발명의 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템 및 그 방법은 다음과 같은 산업상의 이점이 있다.Printed circuit board to film transfer and punching system and method using the robot of the present invention configured as described above has the following industrial advantages.
첫째, 본 발명은 타발작업의 전공정에 로봇을 채용하여 이송, 타발, 배출 등이 이루어질 수 있어서 작업공정이 신속하고 정밀하며 작업장에서의 안전사고 위험이 현저히 감소되는 산업상의 이점이 있다.First, the present invention has an industrial advantage that the transfer process, the punching, the discharge can be made by employing the robot in the entire process of the punching operation, the work process is quick and precise and the risk of safety accidents in the workplace is significantly reduced.
둘째, 본 발명은 모재의 로딩과 타발작업시에 비전 카메라에 의한 위치보정을 반복 수행함으로써 로봇에 의한 더욱 정밀한 작업이 가능해지기 때문에 완성된 제품의 불량률이 현저히 줄어드는 산업상의 이점이 있다.Second, the present invention has an industrial advantage that the defect rate of the finished product is significantly reduced because more precise work by the robot can be performed by repeating the position correction by the vision camera during loading and punching of the base material.
셋째, 본 발명은 타발 작업시 인쇄회로기판 내지 필름을 팽팽하게 신장시켜 수평을 유지한 상태에서 펀칭 등을 행하기 때문에 완성된 제품의 불량률이 현저히 낮아지는 산업상의 이점이 있다.Third, the present invention has an industrial advantage that the defective rate of the finished product is significantly lowered because punching or the like is performed in a state in which the printed circuit board or the film is stretched and stretched during the punching operation.
넷째, 본 발명은 타발 작업시 서보 프레스 내에 사각램을 설치하여 원주방향 흔들림 오차를 줄여 정밀한 타발을 수행하며, 타발된 인쇄회로기판 내지 필름 이송시 취출 로더가 부채꼴 모양으로 호를 그리며 회동하여 인쇄회로기판 내지 필름이 더욱 신속히 배출되는 산업상의 이점이 있다.Fourthly, the present invention performs a precise punching by installing a square ram in the servo press during the punching operation to reduce the circumferential shaking error, and the ejection loader rotates while drawing the arc in the shape of a fan when the punched printed circuit board or the film is transported to the printed circuit. There is an industrial advantage that the substrate to the film is discharged more quickly.

Claims (12)

  1. 모재 공급 장치로부터 모재를 이송하는 이송 장치;A transfer device for transferring the base material from the base material supply device;
    상기 이송 장치에 접근하여 모재를 로딩하는 그리핑 유닛;A gripping unit that approaches the conveying device and loads a base material;
    상기 그리핑 유닛에 로딩된 모재로부터 인쇄회로기판 내지 필름을 타발하는 프레스 장치; 및A press device for punching a printed circuit board or a film from a base material loaded on the gripping unit; And
    상기 그리핑 유닛과 결합되는 로봇 암이 설정된 궤적을 따라 상기 이송 장치와 프레스 장치로 이동해서 로딩과 프레스 작업을 수행하는 로봇을 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.The robot arm coupled to the gripping unit moves to the transfer device and the press device along a set trajectory, and includes a robot configured to perform loading and pressing operations. Punching system.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 프레스 장치에서 타발작업이 완료되고 남은 스크랩을 배출하는 언로딩 장치를 더 포함하여 구성되며, 상기 로봇은 로봇 암이 그리핑 유닛과 결합된 상태로 언로딩 장치로 이동해서 언로딩 작업을 수행하는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.And a unloading device for discharging the remaining scrap after the punching operation is completed in the press device, wherein the robot moves to the unloading device to perform an unloading operation while the robot arm is coupled with the gripping unit. Printed circuit board to film transfer and punching system using a robot.
  3. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 모재 공급 장치는 모재의 위치정보를 촬영하여 로봇에 전송하는 비전 카메라를 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.The base material supply apparatus is a printed circuit board to film transfer and punching system using a robot, characterized in that it comprises a vision camera for recording the position information of the base material to send to the robot.
  4. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 이송 장치는 복수 개의 조각 테이블이 서로 링크 기구로 연결되어 폭 조절이 링크 기구의 자바라 타입 변형으로 이루어지는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.The transfer device is a printed circuit board to film transfer and punching system using a robot, characterized in that the plurality of pieces of table is connected to each other by a link mechanism, the width adjustment is made of bellows type deformation of the link mechanism.
  5. 제 1 항 또는 제 2 항에 있어서, 상기 그리핑 유닛은,The gripping unit according to claim 1 or 2,
    서로 마주보도록 한 쌍으로 배치되어 거리조절이 가능한 그리핑 바;A gripping bar disposed in a pair so as to face each other and having an adjustable distance;
    상기 그리핑 바를 따라 간격을 두고 구비되어 모재의 변을 그리핑하는 그리핑 척을 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.Printed circuit board to the film transfer and punching system using a robot, characterized in that it comprises a gripping chuck for gripping the sides of the base material provided at intervals along the gripping bar.
  6. 제 5 항에 있어서,The method of claim 5,
    상기 그리핑 바는 서보모터와 볼스크류에 의해 LM 가이드를 따라 이동하면서 거리조절이 되는 것을 특징으로 하는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.The gripping bar is a printed circuit board or film transfer and punching system using a robot, characterized in that the distance is adjusted while moving along the LM guide by a servo motor and a ball screw.
  7. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 프레스 장치는 매회 프레스 작업시마다 인쇄회로기판 내지 필름의 위치정보를 반복 촬영하여 로봇에 전송하는 비전 카메라를 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.The press apparatus is a printed circuit board to film transfer and punching system using a robot, characterized in that it comprises a vision camera for repeatedly photographing the position information of the printed circuit board to the film at each press operation to transmit to the robot.
  8. 제 1 항 또는 제 2 항에 있어서, 상기 프레스 장치는,The press device according to claim 1 or 2,
    프레스 프레임; 서보모터와 사각램에 의해 승하강하여 인쇄회로기판 내지 필름을 타발하는 타발 유닛;Press frame; A punching unit for lifting up and down by a servo motor and a square ram to punch a printed circuit board or a film;
    상기 타발 유닛으로부터 타발된 인쇄회로기판 내지 필름을 흡착한 후에 투하하는 배출 유닛; 및A discharge unit for dropping the adsorbed printed circuit board or film after adsorbing the punching unit; And
    취출 로더의 일측단이 승하강 가능한 서보모터 스핀들에 결합되어 회동하면서 상기 타발 유닛으로부터 타발된 인쇄회로기판 내지 필름을 흡착한 후에 상기 배출 유닛에 전달하는 이송 유닛을 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 시스템.One end of the take-out loader is coupled to the ascending and descending servo motor spindle while rotating the robot comprising a transfer unit for adsorbing the printed circuit board or film from the punching unit, and then transfers the film to the discharge unit Printed circuit board to film transfer and punching system using.
  9. 모재의 위치정보를 촬영하여 로봇에 전송하는 단계;Photographing the position information of the base material and transmitting it to the robot;
    상기 위치정보를 이용하여 로봇이 모재에 접근해서 클램핑하는 단계;The robot accessing and clamping a base metal using the position information;
    상기 로봇이 클램핑한 모재를 프레스 장치로 이송하는 단계;Transferring the base material clamped by the robot to a press device;
    상기 인쇄회로기판 내지 필름의 위치정보를 촬영하여 로봇에 전송해서 위치를 보정하는 단계Photographing the position information of the printed circuit board or the film and transmitting the same to the robot to correct the position;
    상기 위치보정된 인쇄회로기판 내지 필름을 타발하는 단계를 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 방법.Printed circuit board to film transfer and punching method using a robot, characterized in that comprising the step of punching the position-corrected printed circuit board to the film.
  10. 제 9 항에 있어서, 상기 인쇄회로기판 내지 필름의 위치정보를 촬영하여 로봇에 전송해서 위치를 보정하는 단계는,10. The method of claim 9, wherein the step of correcting the position by photographing the position information of the printed circuit board or the film to the robot,
    타발 작업시마다 반복해서 이루어지는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 방법.Printed circuit board to film transfer and punching method using a robot, characterized in that repeatedly made every time the punching operation.
  11. 제 9 항 내지 제 10 항에 있어서, 상기 위치보정된 인쇄회로기판 내지 필름을 타발하는 단계 후에,The method of claim 9, wherein after punching the repositioned printed circuit board or film,
    상기 타발된 인쇄회로기판 내지 필름을 취출 로더가 이송하여 배출하는 단계를 더 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 방법.The printed circuit board to the film transfer and punching method using a robot, characterized in that it further comprises the step of transporting the discharged printed circuit board to the film take out.
  12. 제 9 항 내지 제 10 항에 있어서, 상기 위치보정된 인쇄회로기판 내지 필름을 타발하는 단계 후에,The method of claim 9, wherein after punching the repositioned printed circuit board or film,
    상기 타발되고 남은 스크랩을 로봇이 이송하여 언로딩하는 단계를 더 포함하여 구성되는 것을 특징으로 하는 로봇을 이용한 인쇄회로기판 내지 필름 이송 및 타발 방법.Printed circuit board to film transfer and punching method using a robot, characterized in that further comprising the step of unloading the robot to transfer the remaining scraps.
PCT/KR2010/000826 2010-02-03 2010-02-10 System and method for printed circuit board or film transfer and blanking using robot WO2011096611A1 (en)

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CN105323969A (en) * 2015-10-27 2016-02-10 苏州和瑞科自动化科技有限公司 Conveying system of tray loaded with flexible printed circuit boards
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CN110681601A (en) * 2019-10-31 2020-01-14 博罗承创精密工业有限公司 LED support material belt online detection punching system

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CN107253226B (en) * 2017-07-18 2022-11-29 成都世源频控技术股份有限公司 Electronic component distributing device and control method thereof
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CN105246257A (en) * 2015-10-27 2016-01-13 苏州和瑞科自动化科技有限公司 Flexible printed circuit board burning device
CN105323969A (en) * 2015-10-27 2016-02-10 苏州和瑞科自动化科技有限公司 Conveying system of tray loaded with flexible printed circuit boards
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CN110681601A (en) * 2019-10-31 2020-01-14 博罗承创精密工业有限公司 LED support material belt online detection punching system
CN110681601B (en) * 2019-10-31 2024-01-26 博罗承创精密工业有限公司 LED support material strip on-line detection punching system

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