WO2019205266A1 - 显示面板的柔性盖板 - Google Patents

显示面板的柔性盖板 Download PDF

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Publication number
WO2019205266A1
WO2019205266A1 PCT/CN2018/092221 CN2018092221W WO2019205266A1 WO 2019205266 A1 WO2019205266 A1 WO 2019205266A1 CN 2018092221 W CN2018092221 W CN 2018092221W WO 2019205266 A1 WO2019205266 A1 WO 2019205266A1
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WO
WIPO (PCT)
Prior art keywords
flexible cover
layer
display panel
panel according
holes
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Application number
PCT/CN2018/092221
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English (en)
French (fr)
Inventor
黄翠
Original Assignee
武汉华星光电半导体显示技术有限公司
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Application filed by 武汉华星光电半导体显示技术有限公司 filed Critical 武汉华星光电半导体显示技术有限公司
Priority to US16/080,057 priority Critical patent/US11094893B2/en
Publication of WO2019205266A1 publication Critical patent/WO2019205266A1/zh

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • H10K50/8445Encapsulations multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/311Flexible OLED
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells

Definitions

  • the present invention relates to the field of flexible display technologies, and in particular, to a flexible cover plate for a display panel.
  • Conventional display cover materials are mostly made of rigid glass or resin (such as PMMA, ie polymethacrylate) combined with functional layers.
  • the glass display cover is not bendable and does not conform to the development trend of the foldable display device.
  • the resin can be bent, the water resistance is not good, and the water vapor easily penetrates the cover plate into the device, eventually leading to OLED (Organic Light Emitting). Display, the organic light-emitting display, generates black spots and fails.
  • the present invention provides a flexible cover plate for a display panel, which can achieve both flexible bending performance and water blocking performance, and is suitable for various flexible display devices.
  • a flexible cover plate for a display panel comprising at least one layer stacking unit, each layer stacking unit comprising a composite layer and an organic layer at the bottom of the composite layer, the composite layer comprising at least one first portion and A second portion connected to both ends of the second portion.
  • the second portion is higher in hardness than the first portion.
  • the surface of the composite layer of the laminate unit located at the outermost layer of the flexible cover is further covered with a layer of the organic layer.
  • the flexible cover of the display panel further includes a transparent hardened layer covering the light exit surface of the flexible cover.
  • the plurality of stacked units are stacked, and the width of the first portion of at least two of the composite layers is different.
  • the width of the first portion on the corresponding composite layer gradually increases along the bending direction of the first portion.
  • the first portion of the outer surface is a curved surface, and the closer to the center of curvature of the first portion, the smaller the width of the first portion on the corresponding composite layer.
  • the width of the first portion on the composite layer in the middle portion is the smallest, and the further away from the composite layer in the middle portion, the greater the width of the first portion in each of the composite layers.
  • the first portion includes a plurality of spaced through holes, each of the through holes being filled with the same material as the second portion.
  • the organic layer and the first portion are both organic materials, and the second portion is an inorganic material.
  • the flexible cover of the present invention has a composite layer and an organic layer which are laminated, and the composite layer has a bendable first portion, and the second portion of the first portion of the first portion is bendable relative to the first portion of the middle portion, thereby making the entire flexibility
  • the cover plate has good bending performance, and at the same time, the water blocking performance of the flexible cover plate is also ensured.
  • FIG. 1 is a schematic structural view of an OLED panel of the present invention
  • FIG. 2 is a schematic view showing a laminated structure of a flexible cover plate according to Embodiment 1 of the present invention
  • FIG. 3 is a schematic view showing a state of bending of a flexible cover plate according to Embodiment 1 of the present invention.
  • FIG. 4 is a schematic view showing a laminated structure of a flexible cover according to Embodiment 2 of the present invention.
  • FIG. 5 is a schematic view showing a state of bending of a flexible cover plate according to Embodiment 2 of the present invention.
  • FIG. 6 is a schematic view showing a laminated structure of a flexible cover plate according to Embodiment 3 of the present invention.
  • FIG. 7 is a schematic view showing a state of bending of a flexible cover plate according to Embodiment 3 of the present invention.
  • Figure 8 is a perspective view showing a bending effect of a flexible cover plate according to Embodiment 3 of the present invention.
  • FIG. 9 is a schematic view showing a state of bending of a flexible cover plate according to Embodiment 4 of the present invention.
  • FIG. 10 is a schematic view showing a laminated structure of a flexible cover plate according to Embodiment 5 of the present invention.
  • Figure 11 is a schematic view showing a state in which a flexible cover of Embodiment 5 of the present invention is bent.
  • the terms “set” and “provided” should be understood broadly. For example, two objects may be indirectly connected or covered, or two objects may be in direct contact or fit.
  • the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • orientations or positional relationships of the terms “upper”, “lower”, “top”, “bottom”, “inner”, “outer”, “middle”, “vertical”, “horizontal”, etc. are based on the drawings. The orientation or positional relationship shown. These terms are primarily intended to describe the present invention and its embodiments, and are not intended to limit the scope of the device, the component or the component.
  • the above partial terms may be used to indicate other meanings in addition to the orientation or positional relationship, for example, the term “upper” may also be used to indicate a certain dependency or connection relationship in some cases.
  • the specific meaning of these terms in the present invention can be understood on a case-by-case basis.
  • the flexible cover plate of the embodiment of the present invention can be used for various flexible display panels.
  • the flexible cover plate 1 of the present embodiment is applied to an OLED panel, and the OLED panel P includes a flexible bottom layer.
  • PI Polyimide
  • LTPS Low Temperature Poly-silicon
  • the encapsulation layer 5 on the surface of the luminescent layer 4, the polarizer 6 and the flexible touch screen 7 cover the surface of the touch screen 7.
  • the touch screen 7 can be omitted.
  • the flexible cover 1 serves as an OLED panel.
  • the cover layer has the functions of protective panel, waterproof and dustproof, and can be bent as needed to achieve different display or appearance effects.
  • the flexible cover panel includes at least one layer stacking unit, each layer stacking unit including a composite layer and a bendable organic layer at the bottom of the composite layer.
  • Each of the composite layers includes at least one first portion and a second portion at both ends of the first portion.
  • the first part of the middle part of the organic layer and the composite layer has better flexibility, and can be easily bent, and the second part of the first part of the first part of the composite layer has a hardness greater than that of the first part, is not easy to bend, and has strong water blocking capability. After the first portion is bent, the second portion of both ends can maintain good flatness.
  • the composite layer and the organic layer may all be multi-layered, and the organic layer and the composite layer are alternately stacked along the thickness direction of the flexible cover plate, so as to ensure good bending performance and ensure good water blocking.
  • the flatness of the performance and non-bending parts enhances the overall performance of the flexible cover.
  • the flexible cover 1 of the present embodiment includes at least one laminated unit 1a, each of which includes a composite layer 10 and a bendable organic layer 20 disposed at the bottom of the composite layer 10.
  • a transparent hardened layer 30 covering the uppermost part of the flexible cover 1 (ie, its light-emitting surface) the hardened layer may be a transparent inorganic material, such as an inorganic material including Siloxane (silicone), which can be at an abnormally wide temperature.
  • the range (-100 ° C ⁇ 250 C) can maintain its physical properties, forming a protective material with high temperature resistance, oxidation resistance, stability, and good water repellency and dielectric properties.
  • Each of the composite layers 10 is substantially identical in composition, and includes a first portion 11 in the middle and a second portion 12 at the ends of the first portion 11.
  • the first portion 11 of the middle portion can be bent at will, and the second portion 12 at both ends is harder than the first portion 11, which is not easily bent and has a strong water blocking capability, and the organic layer 20 can be made of the same material as the first portion 11.
  • the flexible cover 1 can be divided into a bendable area B and a non-bending area F which is not easily bent at both ends of the bendable area B, so as to ensure a bendable area B of the flexible cover plate has better
  • the flexible energy, the non-bending area F has better rigidity, and the composite layer 10 and the organic layer 20 are both multi-layered, and the organic layer 20 and the composite layer 10 are alternately stacked in the thickness direction of the flexible cover 1 , each of which is The maximum width of the projection of the portion 11 is the width of the bendable region B.
  • the organic layer 20 and the first portion 11 are both organic materials, and the second portion 12 is an inorganic material.
  • the organic layer 20 and the first portion 11 are transparent resins, and the organic layer 20 or the first portion 11 may be selected from the group consisting of colorless polyimide, polyurethane (PU), and polyethylene terephthalate. Ester (PET) or polyethylene naphthalate (PEN).
  • the second portion 12 is a transparent ceramic material selected from the group consisting of SiO 2 , SiN, SiON or Al 2 O 3 .
  • the organic layer 20 and/or the first portion 11 may be deposited on the substrate by inkjet printing, and the second portion 12 may be formed by plasma enhanced chemical vapor deposition (PECVD) or atomic layer deposition (ALD). A deposit is formed on the substrate.
  • PECVD plasma enhanced chemical vapor deposition
  • ALD atomic layer deposition
  • the number of the lamination units 1a is not limited and can be freely selected according to actual needs.
  • the multilayer lamination unit 1a is laminated on the surface of the touch screen 7, and the surface of the composite layer 10 of the lamination unit 1a located at the outermost layer of the flexible cover is further covered with an organic layer 20, and the hardened layer 30 is covered on the outermost layer.
  • Layer 20 surface That is, the specific number of layers of the composite layer 10 and the organic layer 20 is not limited, and the two layers need only be alternately arranged.
  • the inner surface of the flexible cover plate 1 and the inner surface of the hardened layer 30 are bonded to the inner layer 20, and are located on the inner side.
  • the organic layer 20 is also bonded to the OLED panel P, and the intermediate composite layer 10 can be protected.
  • the flexible cover plate 1 of the present embodiment is bent toward the OLED panel P to form a concave display surface, that is, the flexible cover plate 1 is tilted at both ends and recessed at the center.
  • the hardened layer 30 on the side of the light-emitting surface is a concave curved surface structure, and the middle portion of the hardened layer 30 is a bent portion facing the first portion 11 of each composite layer 10, and the edge region of the hardened layer 30 is bent.
  • the layers are stacked.
  • the difference between the composite layers 10 in 1a is that the widths of the first portions 11 of the at least two composite layers 10 are different, and further, the closer to the hardened layer 30, the smaller the width of the first portion 11 in each composite layer 10. That is, the closer to the OLED panel P, the larger the width of the first portion 11 in each layer of the composite layer 10, the stress on the bendable region B during bending can be alleviated, and the composite layer 10 of each layer is prevented from being close to the bendable region.
  • the second portion 12 at B is broken, thereby ensuring that the flexible cover 1 does not break during the bending process, and has excellent flexibility and water resistance.
  • the bent portion of the hardened layer 30 can also be designed as a smooth curved surface after bending, and the curved concave direction is consistent with the bending direction thereof, and the closer to the center of curvature of the bent portion, the corresponding composite layer The smaller the width of the first portion 11 on the 10; the bonding between the hardened layer 30 and the adjacent organic layer 20 and between the respective stacked units 1a, the bent portion of the first portion 11 and the hardened layer 30 The shape is the same.
  • a substrate is first provided, and then the organic layer 20 and the composite layer 10 are alternately deposited in the longitudinal direction of the substrate, and finally, the hardened layer 30 is covered on the surface of the topmost organic layer 20. And strip the bottommost substrate.
  • the organic layer 20 is formed by depositing an organic material by an inkjet printing method or the like
  • the composite layer 10 is formed by depositing an organic material by using an inkjet printing method or the like on the surface of the organic layer 20 corresponding to the bendable region B, and is organic.
  • the surface of the layer 20 corresponding to the portion outside the bendable region B is formed by depositing inorganic material such as PECVD or ALD to form the second portion 12.
  • the bottommost organic layer is first A second portion 12 having a hollow pattern is deposited on the surface of the surface 20, and then an organic material is filled in the hollow pattern of the second portion 12 to form a first portion 11, and an organic layer 20 is deposited on the surface of the second portion 12 and the first portion 11. Thus, the deposition is repeated, and finally an organic layer 20 is deposited on the outermost layer, and the hardened layer 30 is covered.
  • the first portion 11 and the organic layer 20 are made of the same material, the first portion 11 and the organic layer 20 can be formed at one time, that is, after the second portion 12 having the hollow pattern is formed, a layer of organic is deposited directly on the surface of the second portion 12.
  • the material is filled simultaneously with the hollowed-out region of the second portion 12, and an organic layer 20 is formed on the surface of the second portion 12, which simplifies the manufacturing process and makes the bonding strength between the layers more reliable.
  • the first portions 11 disposed above and below are stacked, and the more the upper composite layer 10, the wider the width of the first portion 11 and the wider the width of the second portion 12. After the bottommost substrate is peeled off, a downward bending force can be applied in the bendable region B to bend the bendable region B, thereby forming a flexible cover 1 which is lifted at both ends and recessed in the middle.
  • the flexible cover 1 of the present embodiment is arched away from the OLED panel P to form a convex display surface, and the hardened layer 30 on the side of the light-emitting surface is external.
  • the convex curved surface structure is located at a middle portion of the hardened layer 30 as a bent portion facing the first portion 11 of each composite layer 10, and an edge portion of the hardened layer 30 is a flat portion connected to the bent portion.
  • the tensile stress on the flexible cover 1 is greater, especially in the intermediate portion of the flexible cover 1, and therefore, the closer to the hardened layer in this embodiment 30.
  • the bent portion of the hardened layer 30 after bending may also be designed as a smooth curved surface, the direction of the convex surface of the curved surface is consistent with the direction of the bending, and the closer to the center of curvature of the bent portion, the corresponding composite The smaller the width of the first portion 11 on the layer 10 is.
  • the upper portion of the composite layer 10 has a wider width of the first portion 11 and a narrower width of the second portion 12. After the bottommost substrate is peeled off, the bending force applied to the bendable region B is directed upward, and the bendable region B is bent to form a flexible cover 1 in which the middle arches and the both ends hang down.
  • the flexible cover 1 of the present embodiment can be bent a plurality of times, including a plurality of non-bending regions F and between each of the two non-bending regions F.
  • the bendable zone B correspondingly, each of the composite layers 10 includes a plurality of second portions 12 and a first portion 11 connected between each two second portions 12, the hardened layer 30 comprising a plurality of The first portion 11 of the composite layer 10 is a pair of bent portions.
  • This embodiment shows a case where the flexible cover 1 has two bendable regions B, and the bending directions of the two bendable regions B are opposite to facilitate proper folding and unfolding of the display device.
  • the hardened layer 30 has two bent portions respectively facing the first portion 11 of each composite layer 10, and one of the bendable regions B of the flexible cover 1 is bent as in the first embodiment, and hardened.
  • the bent portion of the layer 30 at this point is a concave curved surface structure.
  • the bendable region B the closer to the OLED panel P, the larger the width of the first portion 11 in each layer of the composite layer 10 can reduce the bending time.
  • the bendable zone B is subjected to the stress; the other bendable zone B is bent as in the embodiment 2, and the bent portion of the hardened layer 30 is a convex curved structure in the bendable region. B, the closer to the hardened layer 30, the larger the width of the first portion 11 in each of the composite layers 10, and the stress on the bendable region B at the time of bending can be alleviated.
  • the embodiment does not limit the number of times of bending of the flexible cover plate. In practical applications, the number of bends of the flexible cover plate can be designed as needed.
  • a substrate is first provided, and then the organic layer 20 and the composite layer 10 are alternately deposited in the longitudinal direction of the substrate, and finally, the hardened layer 30 is covered on the surface of the topmost organic layer 20. And strip the bottommost substrate.
  • the organic layer 20 is formed by depositing an organic material by an inkjet printing method or the like, and the composite layer 10 is formed by depositing an organic material by using an inkjet printing method or the like on the surface of the organic layer 20 corresponding to each bendable region B, and
  • the surface of the organic layer 20 is formed by depositing inorganic materials such as PECVD or ALD to form the second portion 12, and the first portions 11 disposed above and below are stacked, and in one of the bendable regions B, the upper the composite layer 10,
  • the width of the portion 11 is narrower and narrower. In the bendable region B adjacent to the bendable region B, the width of the first portion 11 is wider and wider in the upwardly facing composite layer 10, that is, in the longitudinal direction.
  • the width of the first portion 11 in each composite layer 10 changes in the opposite direction. After the bottommost substrate is peeled off, a bending force can be applied to each of the bendable regions B in a direction in which the width of the first portion 11 becomes larger, so that each bendable region B is bent in a corresponding direction, thereby forming multiple times. Bent flexible cover 1.
  • each of the first portions 11 of the present embodiment includes a plurality of through holes 110 spaced apart in the width direction thereof, and each of the through holes 110 is filled with the same material as the second portion 12 when flexible.
  • the cover plate is bent in the bendable region B, the first portion 11 is correspondingly bent. Since the first portion 11 is filled with the same material as the second portion 12 at intervals, the bendable region B can be reduced. The difference in refractive index of the bending zone F, thereby reducing the difference in the display effect of the bendable zone B and the non-bending zone F.
  • a plurality of through holes 110 may be first deposited on the surface of the organic layer 20. a layer of patterned inorganic material, and then depositing a layer of organic material on the surface of the inorganic material layer, the organic material layer completely covering the underlying inorganic material layer and filling in the through hole 110 of the inorganic material layer, so that the composite layer can be realized
  • the first portion 11 of 10 is formed in one time with the upper organic layer 20, and then the next organic layer 20 is deposited on the surface of the composite layer 10.
  • the width of the first portion 11 of the composite layer 10 located at the center is the smallest, and the further away from the middle portion.
  • the width of the first portion 11 in each composite layer 10 is larger and larger, the end faces of the composite layers 10 and 20 are flush, and the first portion 11 in the middle of the composite layer 10 is symmetric about the symmetric center of the composite layer 10. Settings.
  • the first portion 11 of the middle portion of each of the composite layers 10 can be bent, the second portion 12 is difficult to bend, and the first portion 11 of the composite layer 10 located at the uppermost and lowermost layers has the largest width, and the projection of each of the first portions 11
  • the maximum width is the width of the bendable area B, and the outside of the bendable area B is the non-bending area F.
  • the neutral axis is disposed at the center composite layer 10.
  • the further the layer from the neutral axis the greater the strain.
  • represents stress
  • E represents elastic modulus
  • represents strain. It can be seen that when the strain is the same, the greater the elastic modulus of the material, the greater the stress on the material, and the damage of the material. The risk is correspondingly higher, and the elastic modulus of the inorganic composite layer 10 is larger than that of the organic organic layer 20.
  • the bendable region B of the flexible cover 1 of the present embodiment can be bent toward the OLED panel, or can be bent away from the OLED panel, and the flexible cover 1 can still maintain good flexibility.
  • Such a bendable region B can also be combined with the bending method of Embodiment 1 or Embodiment 2 while being present in the same flexible cover 1 at the same time.
  • the flexible cover of the present invention has a composite layer and an organic layer which are laminated, and the composite layer has a bendable first portion, and the second portion of the first portion can be bent relative to the first portion of the middle portion, the organic layer and the composite layer
  • the laminated layers are alternately arranged in the thickness direction of the flexible cover plate, so that the entire flexible cover plate has good bending performance, and at the same time, the water blocking performance of the flexible cover plate is also ensured.

Abstract

一种显示面板的柔性盖板(1),包括至少一层层叠单元(1a),每层层叠单元包括一层复合层(10)和位于复合层底部的一层有机层(20),复合层包括至少一个可弯折的第一部分(11)和位于第一部分两端的第二部分(12)。由于两端的第二部分可相对于中部的第一部分进行弯折,使得整个柔性盖板具有良好的弯折性能,也保证了柔性盖板的阻水性能。

Description

显示面板的柔性盖板 技术领域
本发明涉及柔性显示技术领域,尤其涉及一种显示面板的柔性盖板。
背景技术
传统的显示盖板材料多为刚性的玻璃或树脂(如PMMA,即聚甲基丙烯酸酯)与功能层复合而成。玻璃显示盖板不可弯折,不符合可折叠显示器件的发展趋势,而树脂虽然可弯折,但是其阻水性不佳,水汽极易穿透盖板进入器件内,最终导致OLED(Organic Light Emitting Display,即有机发光显示器)产生黑点而失效。
发明内容
鉴于现有技术存在的不足,本发明提供了一种显示面板的柔性盖板,可以兼顾柔性弯折性能和阻水性能,适用于各种柔性显示装置。
为了实现上述的目的,本发明采用了如下的技术方案:
一种显示面板的柔性盖板,包括至少一层层叠单元,每层所述层叠单元包括一层复合层和位于所述复合层底部的一层有机层,所述复合层包括至少一个第一部分和连接于所述第二部分两端的第二部分。
作为其中一种实施方式,所述第二部分比所述第一部分的硬度高。
作为其中一种实施方式,位于柔性盖板最外层的所述层叠单元的所述复合层表面还覆盖有一层所述有机层。
作为其中一种实施方式,所述的显示面板的柔性盖板还包括覆盖于柔性盖板出光面的透明的硬化层。
作为其中一种实施方式,多层所述层叠单元层叠设置,且至少两个所述复合层中的所述第一部分的宽度不同。
作为其中一种实施方式,沿所述第一部分的弯折方向,相应的所述复合层 上的所述第一部分的宽度逐渐增大。
作为其中一种实施方式,所述第一部分外表面为曲面,越靠近所述第一部分的曲率中心,相应的所述复合层上的所述第一部分的宽度越小。
或者,位于中部的所述复合层上的所述第一部分的宽度最小,且越远离中部的所述复合层,各所述复合层中的所述第一部分的宽度越大。
作为其中一种实施方式,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料。
作为其中一种实施方式,所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
本发明的柔性盖板由于具有层叠设置的复合层和有机层,复合层具有可弯折的第一部分,第一部分两端的第二部分可相对于中部的第一部分进行弯折,因此,使得整个柔性盖板具有良好的弯折性能,同时,也保证了柔性盖板的阻水性能。
附图说明
图1为本发明的OLED面板的结构示意图;
图2为本发明实施例1的柔性盖板的层叠结构示意图;
图3为本发明实施例1的柔性盖板的弯折状态示意图;
图4为本发明实施例2的柔性盖板的层叠结构示意图;
图5为本发明实施例2的柔性盖板的弯折状态示意图;
图6为本发明实施例3的柔性盖板的层叠结构示意图;
图7为本发明实施例3的柔性盖板的弯折状态示意图;
图8为本发明实施例3的柔性盖板的弯折效果图;
图9为本发明实施例4的柔性盖板的弯折状态示意图;
图10为本发明实施例5的柔性盖板的层叠结构示意图;
图11为本发明实施例5的柔性盖板的弯折状态示意图。
具体实施方式
在本发明中,术语“设置”、“设有”应做广义理解。例如,可以是两个对象间接连接或覆盖,也可以是两个对象直接接触或贴合。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
另外,术语“上”、“下”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本发明及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。
并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本发明中的具体含义。
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
本发明实施例的柔性盖板可以用于各种柔性显示面板,参阅图1所示,为本实施例的柔性盖板1应用在一种OLED面板中的情形,OLED面板P包括底层的柔性的PI(Polyimide,即聚酰亚胺)基板2、制作在PI基板2上的LTPS(Low Temperature Poly-silicon,即低温多晶硅)层3、设于LTPS层3上方的有机发光层4、封装在有机发光层4表面的封装层5、偏光片6以及柔性的触摸屏7,柔性盖板1覆盖在触摸屏7表面,在有的实施方式中,触摸屏7可以省去,该柔性盖板1作为OLED面板的盖板层,具有保护面板、防水防尘等功能,同时还能根据需要进行弯折,实现不同的显示或外观效果。
具体地,该柔性盖板包括至少一层层叠单元,每层层叠单元均包括一层复合层和位于复合层底部的可弯折的有机层。每层复合层包括至少一个第一部分和位于第一部分两端的第二部分。有机层和复合层中部的第一部分柔韧性能较好,可很方便地进行弯折,而复合层的第一部分两端的第二部分硬度大于第一部分,不易弯折,具有较强的阻水能力,在第一部分弯折后,两端的第二部分可以保持较好的平整性。其中,复合层和有机层可以均为多层,且有机层与复合层沿柔性盖板的厚度方向上交替地层叠设置,这样既能保证良好的弯折性能,又能保证较好的阻水性能和非弯折部位的平整性,提升柔性盖板的整体性能。
实施例1
结合图2所示,本实施例的柔性盖板1包括至少一层层叠单元1a,每层层叠单元1a均包括一层复合层10和设于复合层10底部的可弯折的有机层20,以及覆盖于柔性盖板1最上方(即其出光面)的透明的硬化层30,该硬化层可以是透明的无机材料,如包括Siloxane(硅氧烷)的无机材料,可以在异常宽的温度范围(-100℃~250C)内还能保持其物理特性,形成具有耐高温、耐氧化,稳定性好,且兼具良好的斥水性及介电性能的保护材料。每层复合层10组成大致相同,均包括中部的第一部分11和位于第一部分11两端的第二部分12。中部的第一部分11可随意进行弯折,而两端的第二部分12硬度大于第一部分11,不易弯折,具有较强的阻水能力,有机层20可以与第一部分11材料相同。
按区域分,柔性盖板1可分为可弯折区B和位于可弯折区B两端的不易弯折的非弯折区F,为保证柔性盖板的可弯折区B具有更好的柔韧性能、非弯折区F具有更好的刚性,复合层10和有机层20均为多层,且有机层20与复合层10沿柔性盖板1的厚度方向上交替地层叠设置,各第一部分11的投影的最大宽度即为可弯折区B的宽度。
这里,有机层20和第一部分11均为有机材料,第二部分12为无机材料。作为其中一种实施方式,有机层20和第一部分11为透明的树脂,有机层20或第一部分11可以选自无色的聚酰亚胺、聚氨酯(PU)、聚对苯二甲酸乙二醇酯(PET)或聚萘二甲酸乙二醇酯(PEN)。第二部分12为透明的陶瓷材料,可选自SiO 2、SiN、SiON或Al 2O 3。在制作时,有机层20和/或第一部分11可采用喷墨打印法在衬底上沉积形成,第二部分12可采用等离子体增强化学气相沉积法(PECVD)或原子层沉积法(ALD)在衬底上沉积形成。
层叠单元1a的数量不作限制,可以根据实际需要自由选择。本实施例中,多层层叠单元1a层叠设置在触摸屏7表面,位于柔性盖板最外层的层叠单元1a的复合层10表面还覆盖有一层有机层20,硬化层30覆盖在最外层有机层20表面。即复合层10、有机层20的具体层数并不做限定,二者只需交替排列即可,柔性盖板1中与硬化层30的内表面贴合的是有机层20,位于内侧、用于与OLED面板P贴合的也是有机层20,可以对中间的复合层10起到保护效果。结合图3所示,为本实施例的柔性盖板1弯折后的效果图,柔性盖板1朝向OLED面板P弯曲形成内凹的显示面,即柔性盖板1两端翘起、中间凹陷,位于出光面所在侧的硬化层30为内凹的曲面结构,位于硬化层30中间区域为与各复合层10的第一部分11正对的弯折部,硬化层30的边缘区域为与弯折部相连的平整部。
由于此种弯曲的柔性盖板1中,越靠近OLED面板P,柔性盖板1所受到的拉应力越大,尤其是柔性盖板1的中间区域,因此,本实施例中,各层层叠单元1a内的复合层10之间不同的是,至少两个复合层10中的第一部分11的宽度不同,进一步地,越靠近硬化层30,各层复合层10中的第一部分11的宽度越小,即越靠近OLED面板P,各层复合层10中的第一部分11的宽度越大,可以减轻弯折时可弯折区B所受的应力,避免各层复合层10在靠近可弯折区B处的第二部分12破裂,从而保证柔性盖板1在弯折过程中不会出现折损,兼具优良的柔韧性和阻水性。
在其他实施方式中,硬化层30的弯折部在弯折后也可以设计成平滑的弧面,其弧面凹陷方向与其弯折方向一致,越靠近弯折部的曲率中心,相应的复合层10上的第一部分11的宽度越小;由于硬化层30与其相邻的有机层20之间、各层叠单元1a之间均始终保持贴合状态,第一部分11与硬化层30的弯折部的形状一致。
在制作本实施例的柔性盖板1时,首先提供一衬底,然后在衬底纵向上依次交替地沉积有机层20和复合层10,最后,在最顶层的有机层20表面覆盖硬化层30,并剥离最底层的衬底。其中,有机层20采用喷墨打印法等沉积有机材料形成,复合层10为在有机层20表面对应可弯折区B的部位采用喷墨打印法等沉积有机材料形成第一部分11,并在有机层20表面对应可弯折区B外的部位采用PECVD或ALD等沉积无机材料形成第二部分12,当在衬底上沉积一层最底层的有机层20后,先在该最底层的有机层20表面沉积一层具有镂空图案的第二部分12,然后在该第二部分12的镂空图案内填充有机材料形成第一部分11,再在第二部分12和第一部分11表面沉积一层有机层20,如此反复沉积,最后在最表层沉积一层有机层20,并覆盖硬化层30即可。当第一部分11与有机层20采用相同的材料时,第一部分11与有机层20的制作可一次成型,即具有镂空图案的第二部分12形成后,直接在第二部分12表面沉积一层有机材料,使其同时填充第二部分12的镂空区域,并在第二部分12表面形成一层有机层20,可以简化制作工艺,层间的结合强度更可靠。
上下设置的第一部分11层叠设置,且越往上的复合层10中,第一部分11的宽度越来越窄、第二部分12的宽度越来越宽。最底层的衬底剥离后,即可在可弯折区B施加朝下的弯折力,使可弯折区B发生弯曲,从而形成两端翘起,中间凹陷的柔性盖板1。
实施例2
结合图4和图5所示,与实施例1不同的是,本实施例的柔性盖板1背向OLED面板P拱起形成外凸的显示面,位于出光面所在侧的硬化层30为外凸的曲面结构,位于硬化层30中间区域为与各复合层10的第一部分11正对的弯折部,硬化层30的边缘区域为与弯折部相连的平整部。
由于此种弯曲的柔性盖板1中,越远离OLED面板P,柔性盖板1所受到的拉应力越大,尤其是柔性盖板1的中间区域,因此,本实施例中,越靠近硬化层30,各层复合层10中的第一部分11的宽度越大,可以减轻弯折时可弯折区B所受的应力,避免各层复合层10在靠近可弯折区B处的第二部分12破裂。
在其他实施方式中,弯折后的硬化层30的弯折部也可以设计成平滑的弧面,其弧面凸起方向与其弯折方向一致,越靠近弯折部的曲率中心,相应的复合层10上的第一部分11的宽度越小。
与实施例1不同的是,本实施例的柔性盖板1中,越往上的复合层10,其第一部分11的宽度越来越宽、第二部分12的宽度越来越窄。最底层的衬底剥离后,在可弯折区B施加的弯折力朝上,使可弯折区B发生弯曲,从而形成中间拱起,两端下垂的柔性盖板1。
实施例3
如图6~8所示,与以上实施例不同的是,本实施例的柔性盖板1可以弯折多次,包括多个非弯折区F和位于每两个非弯折区F之间的可弯折区B,与之相应地,每层复合层10均包括多个第二部分12和连接于每两个第二部分12之间的第一部分11,硬化层30包括多个与各复合层10的第一部分11正对的弯折部。
本实施例示出的是柔性盖板1具有两个可弯折区B的情形,其两个可弯折区B的弯折方向相反,以方便显示装置进行适当折叠和展开。相应地,硬化层30具有两个分别与各复合层10的第一部分11正对的两个弯折部,柔性盖板1的其中一个可弯折区B如实施例1的弯折方式,硬化层30在该处的弯折部为内凹的曲面结构,在该可弯折区B,越靠近OLED面板P,各层复合层10中的第一部分11的宽度越大,可以减轻弯折时该可弯折区B所受的应力;另一个可弯折区B如实施例2的弯折方式,硬化层30在该处的弯折部为外凸的曲面结构,在该可弯折区B,越靠近硬化层30,各层复合层10中的第一部分11的宽度越大,可以减轻弯折时可弯折区B所受的应力。
可以理解的是,本实施例并不对柔性盖板的弯折次数进行限制,在实际应用中可以根据需要设计柔性盖板的弯折次数。
在制作本实施例的柔性盖板1时,首先提供一衬底,然后在衬底纵向上依次交替地沉积有机层20和复合层10,最后,在最顶层的有机层20表面覆盖硬化层30,并剥离最底层的衬底。其中,有机层20采用喷墨打印法等沉积有机材料形成,复合层10为在有机层20表面对应各个可弯折区B的部位采用喷墨打印法等沉积有机材料形成第一部分11,并在有机层20表面对应其余部位采用PECVD或ALD等沉积无机材料形成第二部分12,上下设置的第一部分11层叠设置,且在其中一个可弯折区B,越往上的复合层10中,第一部分11的宽度越来越窄,在与该可弯折区B相邻的可弯折区B,越往上的复合层10中,第一部分11的宽度越来越宽,即,在纵向上,各复合层10中的第一部分11的宽度变化趋势相反。最底层的衬底剥离后,即可在各可弯折区B朝第一部分11的宽度变大的方向施加弯折力,使各可弯折区B发生相应方向的弯曲动作,从而形成多次弯折的柔性盖板1。
实施例4
如图9所示,本实施例的每个第一部分11均包括多个在其宽度方向上间隔设置的通孔110,每个通孔110内填充有与第二部分12相同的材料,当柔性盖板在可弯折区B进行弯折时,第一部分11相应地进行弯折,由于第一部分11内间隔地填充有与第二部分12相同的材料,可以减小可弯折区B与非弯折区F的折射率差异,从而降低可弯折区B与非弯折区F的显示效果的差异性。
在制作本实施例的柔性盖板1时,与实施例4不同的仅仅是各复合层10的制程,在制作各复合层10时,可首先在有机层20表面沉积具有多个通孔110的图案化的无机材料层,然后在该无机材料层表面沉积一层有机材料层,该有机材料层完全覆盖底层的无机材料层并填充于无机材料层的通孔110中,如此即可实现复合层10的第一部分11与上层的有机层20一次成型,然后在复合层10表面再沉积下一层有机层20。
实施例5
如图10和图11所示,与实施例1和实施例2不同的是,本实施例的柔性盖板1中,位于中部的复合层10的第一部分11的宽度最小,且越远离中部的复合层10,各复合层10中的第一部分11的宽度越来越大,各复合层10、有机层20的端面平齐,且复合层10中部的第一部分11关于复合层10的对称中心 对称设置。每层复合层10中部的第一部分11均可进行弯折,第二部分12难以弯折,位于最上层和最下层的复合层10的第一部分11具有最大的宽度,各第一部分11的投影的最大宽度即为可弯折区B的宽度,位于可弯折区B外的均为非弯折区F。
如图11所示,设计时,结合复合层10、有机层20的厚度及弹性模量,中性轴被设置在中心的复合层10。考虑到弯折时,离中性轴越远的层,其应变会越大。而根据应力公式σ=Eε,其中,σ表示应力,E代表弹性模量,ε表示应变,可知,应变相同时,材料的弹性模量越大,材料所受到的应力也越大,材料损坏的风险也相应越高,而无机的复合层10的弹性模量大于有机的有机层20,故在远离中性轴的大应变区域,需要使用弹性模量更小的有机层更容易降低盖板折损的风险。因此,中性轴所在的复合层10的第一部分11的宽度越小,越远离中性轴的复合层10的第一部分11的宽度越大,这样越有利于盖板的弯折。
本实施例的柔性盖板1的可弯折区B可以朝靠近OLED面板的方向弯折,也可以朝背离OLED面板的方向弯折,弯折后的柔性盖板1仍能保持良好的柔韧性,此种可弯折区B也可以与实施例1或实施例2的弯折方式结合而同时存在于同一个柔性盖板1中。
本发明的柔性盖板由于具有层叠设置的复合层和有机层,复合层具有可弯折的第一部分,第一部分两端的第二部分可相对于中部的第一部分进行弯折,有机层与复合层沿柔性盖板的厚度方向上交替地层叠设置,使得整个柔性盖板具有良好的弯折性能,同时,也保证了柔性盖板的阻水性能。
以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。

Claims (20)

  1. 一种显示面板的柔性盖板,其中,包括至少一层层叠单元,每层所述层叠单元包括一层复合层和位于所述复合层底部的一层有机层,所述复合层包括至少一个第一部分和连接于所述第一部分两端的第二部分。
  2. 根据权利要求1所述的显示面板的柔性盖板,其中,所述第二部分比所述第一部分的硬度高。
  3. 根据权利要求2所述的显示面板的柔性盖板,其中,位于柔性盖板最外层的所述层叠单元的所述复合层表面还覆盖有一层所述有机层。
  4. 根据权利要求2所述的显示面板的柔性盖板,其中,还包括覆盖于柔性盖板出光面的透明的硬化层。
  5. 根据权利要求2所述的显示面板的柔性盖板,其中,多层所述层叠单元层叠设置,且至少两个所述复合层中的所述第一部分的宽度不同。
  6. 根据权利要求5所述的显示面板的柔性盖板,其中,沿所述第一部分的弯折方向,相应的所述复合层上的所述第一部分的宽度逐渐增大。
  7. 根据权利要求6所述的显示面板的柔性盖板,其中,弯折后的所述第一部分外表面为曲面,越靠近所述第一部分的曲率中心,相应的所述复合层上的所述第一部分的宽度越小。
  8. 根据权利要求5所述的显示面板的柔性盖板,其中,位于中部的所述复合层上的所述第一部分的宽度最小,且越远离中部的所述复合层,各所述复合层中的所述第一部分的宽度越大。
  9. 根据权利要求1所述的显示面板的柔性盖板,其中,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料。
  10. 根据权利要求9所述的显示面板的柔性盖板,其中,所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
  11. 根据权利要求2所述的显示面板的柔性盖板,其中,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料。
  12. 根据权利要求11所述的显示面板的柔性盖板,其中,所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
  13. 根据权利要求3所述的显示面板的柔性盖板,其中,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料。
  14. 根据权利要求13所述的显示面板的柔性盖板,其中,所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
  15. 根据权利要求5所述的显示面板的柔性盖板,其中,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料。
  16. 根据权利要求15所述的显示面板的柔性盖板,其中,所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
  17. 根据权利要求6所述的显示面板的柔性盖板,其中,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料。
  18. 根据权利要求17所述的显示面板的柔性盖板,其中,所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
  19. 根据权利要求7所述的显示面板的柔性盖板,其中,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料;所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
  20. 根据权利要求8所述的显示面板的柔性盖板,其中,所述第一部分包括多个间隔设置的通孔,每个所述通孔内填充有与所述第二部分相同的材料;所述有机层和所述第一部分均为有机材料,所述第二部分为无机材料。
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