WO2019204979A1 - Device and method for preparing surface strengthening coating - Google Patents

Device and method for preparing surface strengthening coating Download PDF

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Publication number
WO2019204979A1
WO2019204979A1 PCT/CN2018/084234 CN2018084234W WO2019204979A1 WO 2019204979 A1 WO2019204979 A1 WO 2019204979A1 CN 2018084234 W CN2018084234 W CN 2018084234W WO 2019204979 A1 WO2019204979 A1 WO 2019204979A1
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WO
WIPO (PCT)
Prior art keywords
electrode
workpiece
preparing
sheet
processed
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PCT/CN2018/084234
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French (fr)
Chinese (zh)
Inventor
赵航
伍晓宇
徐斌
梁雄
雷建国
鲁艳军
刘宇丰
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深圳大学
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Application filed by 深圳大学 filed Critical 深圳大学
Priority to PCT/CN2018/084234 priority Critical patent/WO2019204979A1/en
Priority to CN201880000319.0A priority patent/CN108699703B/en
Publication of WO2019204979A1 publication Critical patent/WO2019204979A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • C23C26/02Coating not provided for in groups C23C2/00 - C23C24/00 applying molten material to the substrate

Definitions

  • the invention belongs to the technical field of coating processing, and more particularly to a device and a method for preparing a surface strengthening coating.
  • Aluminum profiles are lightweight, low-cost, recyclable, and are widely used in construction, power, automotive, electronics and mechanical equipment. With the continuous development of the social economy, the global aluminum profile market demand has increased year by year, and it has also driven the rapid growth of the aluminum processing industry. Under this fierce competition in the industry, all enterprises have increased the cost control, and under the premise of ensuring the quality of production, try to reduce the production cost. Extrusion mold is an important tool for the production of aluminum profiles, and it is also a consumable in production. The performance, maintenance cost and service life of the mold will directly affect the product quality and production cost.
  • the sizing belt that is, the surface of the working belt is subjected to high temperature, high load and high extrusion speed during service, so it is extremely easy to wear. It can be said that the surface properties and state of the working belt directly affect the mold. Performance and service life. How to strengthen the surface properties of the extrusion die working belt and enhance its hardness and wear resistance are the key factors to improve the service life of the mold and reduce the production cost.
  • mold manufacturing companies mainly use surface nitriding technology to improve the surface properties of extrusion dies.
  • nitriding technology There are three main types of nitriding technology: liquid nitriding, gaseous nitriding and ion nitriding, in which liquid nitriding causes environmental problems; although the gaseous nitriding method is more environmentally friendly, it produces a relatively thick nitride layer. It is easy to reduce the strength of the mold; ion nitriding is not conducive to the processing of the slot structure in the extrusion die. In addition, the nitride layer produced by the nitriding technique gradually disappears as the temperature increases, and the strengthening effect is lost.
  • the nitriding technology uses only the nitriding principle to form nitrides in the alloy material to improve the surface properties of the alloy material. Although it can effectively strengthen the overall surface properties of the mold, it is difficult to meet the needs of local areas, especially work belts.
  • the specially strengthened surface area is targeted, and because the strengthening method is relatively simple, the enhancement of the surface of the material is relatively limited.
  • Coating technology is an important method to improve the surface properties of materials.
  • the coating technology can not only improve the surface properties of the substrate, but also can introduce coating materials with special properties, such as ceramic particles, solid self-lubricants, alloying elements, etc. into the substrate, and can also obtain high-performance surfaces for inexpensive metals. Therefore, in the mold manufacturing industry, coating techniques such as laser cladding/alloying, arc surfacing, plasma beam cladding/alloying, and PVD (physical vapor deposition) have been widely used to enhance mold surface properties.
  • the technical solution adopted by the present invention is to provide a device for preparing a surface strengthening coating, comprising:
  • An electrode fixture mounted to the displacement platform and driven to move by the displacement platform;
  • An electric discharge machining power source having a positive electrode and a negative electrode, the positive electrode being electrically connected to the electrode holder, and the negative electrode being electrically connected to the workpiece holder.
  • the number of the electrode holders is two, and the two electrode holders are spaced apart, and the two electrode holders simultaneously clamp the sheet electrodes.
  • the electrode fixture is connected with an anode terminal, and the anode and the anode terminal are electrically connected by an anode cable.
  • the workpiece holder is connected with a cathode terminal, and the negative electrode and the cathode terminal are electrically connected by a cathode cable.
  • the normal direction of the surface to be processed of the workpiece is perpendicular to the horizontal plane, and the plane of the sheet electrode is parallel to the horizontal plane.
  • the workpiece has a slit, and a surface to be processed of the workpiece is an inner surface of the slit, and the sheet electrode is disposed in the slit.
  • the workpiece is a hot extrusion die having a work belt
  • the surface to be processed of the workpiece is an inner surface of the work tape
  • the chip electrode is disposed through the work tape.
  • the sheet electrode is a copper electrode.
  • the thickness of the coating ranges from 0.1 mm to 0.2 mm.
  • the invention provides a preparation method of a surface strengthening coating, which comprises the above apparatus for preparing a surface strengthening coating, and the preparation method of the surface strengthening coating comprises the following steps:
  • the coating layer is formed by mixing a submicron particle size powder containing ceramic, metal or alloy as a main component and a conductive paste.
  • step S40 the surface to be processed of the workpiece is subjected to a spark discharge deposition process under the protection of an inert gas.
  • the displacement platform drives the sheet electrode to be horizontally moved along the length or width direction of the sheet electrode relative to the workpiece to be processed during processing; or the displacement platform is The sheet electrode is driven to reciprocate relative to the surface to be processed of the workpiece during processing.
  • step S50 is further included to clean the surface to be processed of the processed workpiece.
  • step S60 is further included to finish the workpiece.
  • the positive electrode of the electric discharge machining power source is electrically connected to the electrode holder, and the negative electrode is electrically connected to the workpiece holder, and the surface of the electrode is provided with a coating.
  • the displacement platform drives the sheet electrode held by the electrode holder to move, the sheet electrode processes the surface to be processed of the workpiece, and forms a strengthening coating on the surface to be processed to improve surface performance and reduce Surface wear and improve service life.
  • the surface strengthening coating coating preparation device and method can implement the inner surface processing of small structures such as narrow slits and small holes, especially for aluminum alloy profiles. Hot extrusion dies are more suitable.
  • FIG. 1 is a schematic structural view of an apparatus for preparing a surface strengthening coating according to an embodiment of the present invention
  • Figure 2 is a front elevational view of the workpiece machined by the apparatus for preparing a surface-strengthening coating of Figure 1;
  • Figure 3 is a cross-sectional view of the workpiece of Figure 2 taken along line A-A;
  • Figure 4 is an enlarged schematic view of the working belt of the workpiece of Figure 2;
  • Fig. 5 is a schematic view showing the structure of a sheet electrode used in the apparatus for producing a surface-strengthening coating of Fig. 1.
  • a device for preparing a surface strengthening coating comprising a displacement platform 1, an electrode holder 4 mounted on the displacement platform 1 and driven to move by the displacement platform 1, a sheet electrode 6 held by the electrode holder 4, and a workpiece holder for fixing the workpiece 8.
  • the positive electrode of the electric discharge machining power source 11 is electrically connected to the electrode holder 4, the negative electrode is electrically connected to the workpiece holder 10, and the surface of the electrode is provided with a coating 7.
  • the displacement platform 1 drives the sheet electrode 6 held by the electrode holder 4 to move, and the sheet electrode 6 processes the surface to be processed of the workpiece 8, and forms a reinforced coating on the surface 9 to be processed. To improve surface properties, reduce surface wear and improve service life.
  • the coating preparation device for surface strengthening coating can implement narrow structures such as narrow slits and small holes. Surface processing, especially for aluminum alloy hot extrusion die.
  • the surface-enhanced coating preparation device Compared with the CVD process, the surface-enhanced coating preparation device has higher processing efficiency, relatively friendly environment, no workpiece thermal distortion, and more flexible process, and the coating 7 obtained has a wider application range;
  • the coating preparation device for the surface strengthening coating can obtain a functional surface with superior performance by adjusting the composition and ratio of the coating powder, and has a wide selection of materials and a higher process flexibility;
  • the coating preparation device for surface strengthening coating can selectively strengthen the local area of the mold, which is more targeted and consumes less energy;
  • the sheet electrode 6 is a sheet electrode or a foil structure electrode, and both surfaces of the sheet electrode 6 are coated with a coating layer 7 for performing electric spark discharge electric discharge machining on the surface 9 of the workpiece 8 to be processed.
  • the displacement platform 1 is an XYZ displacement platform, and is provided with driving members in three directions, which can drive the displacement platform 1 to move to a predetermined position in the space.
  • the number of the electrode holders 4 is two, the two electrode holders 4 are spaced apart, and the two electrode holders 4 simultaneously hold the sheet electrodes. 6. Both end portions of the sheet electrode 6 are respectively held by one electrode holder 4, so that the sheet electrode 6 is stretched and straightened. When the displacement stage 1 drives the electrode holder 4, the sheet electrode 6 can move smoothly.
  • the electrode holder 4 is connected with the anode terminal 2, and the anode and the anode terminal 2 are electrically connected by the anode cable 12.
  • the anode terminal 2 on the electrode holder 4 is connected to the positive electrode of the electric discharge machining power source 11 through the anode cable 12, and the structure is easy to assemble.
  • the workpiece holder 10 is connected with a cathode terminal 3, and the cathode and the cathode terminal 3 are electrically connected by a cathode cable 13.
  • the cathode terminal 3 on the workpiece holder 10 is connected to the negative electrode of the electric discharge machining power source 11 through a cathode cable 13, and the structure is easy to assemble.
  • the normal direction of the surface 9 of the workpiece 8 to be processed is perpendicular to the horizontal surface, and the plane of the sheet electrode 6 is parallel to the horizontal plane. This structure facilitates the sheet electrode 6 to perform EDM plasma discharge machining on the surface 9 to be processed of the workpiece 8.
  • the workpiece 8 has a slit, and the surface 9 to be processed of the workpiece 8 is an inner surface of the slit, and the sheet-like electrode 6 is bored in the slit.
  • a coating 7 is applied to the inner surface of a fine structure (narrow slit, small hole, etc.).
  • the workpiece 8 is a hot extrusion die having a working belt
  • the surface 9 to be processed of the workpiece 8 is an inner surface of the working belt, and is in the form of a sheet.
  • the electrode 6 is threaded through the work belt.
  • the surface strengthening of the working strip of the aluminum alloy profile hot extrusion die is realized to improve the surface performance of the mold working belt, reduce the surface wear and improve the service life of the mold.
  • the sheet electrode 6 is a copper electrode. This structure facilitates the sheet electrode 6 to perform electric discharge discharge discharge processing on the surface 9 to be processed of the workpiece 8.
  • the thickness of the coating layer 7 ranges from 0.1 mm to 0.2 mm. This structure facilitates the sheet electrode 6 to perform EDM plasma discharge machining on the surface 9 to be processed of the workpiece 8, and forms a surface strengthening coating on the surface 9 to be processed of the workpiece 8.
  • the invention also provides a preparation method of the surface strengthening coating, which adopts the preparation device of the surface strengthening coating layer of any of the above embodiments, and the preparation method of the surface strengthening coating layer comprises the following steps:
  • the prepared coating layer 7 is attached to the surface of the sheet electrode 6 by spraying or the like, and the thickness is determined according to factors such as the structure of the workpiece 8, the thickness of the deposited coating layer 7, the parameters of the electric spark deposition process, and the like;
  • the clamping and positioning of the workpiece 8 to be processed, the workpiece 8 to be processed is clamped on the workpiece holder 10 of the electric discharge machine, and the surface 9 to be processed is vertically upward.
  • the positive electrode of the electric discharge machining power source 11 is electrically connected to the electrode holder 4, the negative electrode is electrically connected to the workpiece holder 10, and the surface of the electrode is provided with a coating 7.
  • the displacement platform 1 drives the sheet electrode 6 held by the electrode holder 4 to move, and the sheet electrode 6 processes the surface to be processed of the workpiece 8, and forms a reinforced coating on the surface 9 to be processed. To improve surface properties, reduce surface wear and improve service life.
  • the coating preparation device and method for surface strengthening coating can implement fine structures such as narrow slits and small holes.
  • the inner surface processing is especially suitable for aluminum alloy hot extrusion die.
  • the surface-enhanced coating coating preparation device and method Compared with the CVD process, the surface-enhanced coating coating preparation device and method have higher processing efficiency, relatively friendly environment, no workpiece thermal distortion, and more flexible process, and the coating 7 obtained has a wider application range;
  • the coating preparation device and method for surface strengthening coating can obtain a functional surface with superior performance by adjusting the composition and ratio of the coating powder, and the material selection range is wide, and the process flexibility is higher;
  • the surface strengthening coating coating preparation device and method can selectively strengthen the local area of the mold, and have stronger specificity and lower energy consumption;
  • the coating layer 7 is formed by mixing a submicron particle size powder and a conductive paste mainly composed of ceramics, metals or alloys.
  • the coating 7 formed by this solution can form a reinforced coating on the surface 9 to be processed of the workpiece 8 to improve the surface properties.
  • the alloy is a high performance alloy.
  • the submicron particle size powder may be one or more of WC, Co, Ti, TiC, SiC, Ni, etc., which are formulated as needed.
  • step S40 the surface 9 to be processed of the workpiece 8 is electrically protected under the protection of nitrogen, argon or other inert gas. Spark discharge deposition processing can improve the processing quality.
  • the displacement platform 1 drives the sheet electrode 6 to be processed relative to the surface 9 to be processed of the workpiece 8 during processing.
  • the length or width direction of the electrode 6 is horizontally moved, and is suitable for the case where the width of the workpiece 8 to be processed is large, and the electric discharge discharge deposition processing of the surface 9 to be processed is realized; or the displacement platform 1 drives the sheet electrode 6 during processing.
  • the upper and lower reciprocating movements of the surface 9 to be processed relative to the workpiece 8 are suitable for the case where the width of the workpiece 8 to be processed is small, and the electric discharge discharge deposition processing of the surface 9 to be processed is realized.
  • step S50 is further included, and the surface 9 to be processed of the processed workpiece 8 is cleaned to remove the electric spark. Carbon deposits, debris, etc. generated during the deposition process.
  • step S60 is further included to finish the workpiece 8.
  • the cleaned workpiece 8 is finished according to the production needs, including grinding, polishing, etc., to meet the production requirements.
  • the apparatus and method for preparing the surface strengthening coating of the present invention are described in detail by taking the case of processing the right angle aluminum profile hot extrusion die shown in FIG. 2 and FIG. 3 as an example.
  • the mold structure is shown in Figure 2 and Figure 3.
  • the working belt structure is a narrow slit structure, and the narrow slit width is designed to be 1.5. Mm, the working belt outer wall length L is 50 ⁇ 50 mm, the inner wall length is 48.5 ⁇ 48.5 mm, the working belt working surface width W is 5 mm, and the overall thickness of the mold is 60 mm.
  • the enlarged view of the work tape and the area where the coating needs to be processed are shown in Fig. 4.
  • the mold has six coated surfaces of A, B, C, D, E, and F.
  • the specific processing of the coating on each processed surface is as follows:
  • a thin copper plate having a thickness of 0.8 mm was selected as the sheet electrode 6, and the size was cut into 120 mm ⁇ 20 mm and 80 mm ⁇ 1.5.
  • the mold is clamped on the electric discharge machine, and the processing surface A is selected as the first processing surface, and the normal direction thereof is perpendicular to the horizontal surface;
  • step S41) After the step S40) is completed, the sheet electrode 6 is detached, the mold is rotated by 90° to the processing surface B, and the steps S20) to S40) are repeated until the other processing surface is finished, wherein it is noted that the sheet electrode 6 pairs of processing surface B processing position 6b need to be staggered to the position 6a of the electrode used in the processing surface A, as shown in Figure 5, the sheet electrode 6 has a clamping portion 61 at both ends;
  • step S44 repeating step S43), completing the processing of the processing surface F, and finally processing the coating 7 on all the processing surfaces on the working belt of the mold;

Abstract

A device for preparing a surface strengthening coating, comprising a displacement platform (1), an electrode fixture (4), a sheet electrode (6), a coating (7), a workpiece fixture (10), and an electrical discharge machining power source (11). A positive electrode of the electrical discharge machining power source (11) is electrically connected to the electrode fixture (4), and a negative electrode thereof is electrically connected to the workpiece fixture (10). The coating (7) is provided on a surface of the electrode. When the electrical discharge machining power supply (11) is turned on, the displacement platform (1) drives the sheet electrode (6) held by the electrode fixture (4) to move, and the sheet electrode (6) processes a surface to be processed (9) of the workpiece (8), and forms a strengthening coating on said surface (9), so as to improve surface properties, reduce surface wear, and increase the service life thereof. Compared with conventional energy beam coating, PVD, thermal spraying, and other coating technologies; the device and method for preparing a surface strengthening coating can be adopted to carry out processing of inner surfaces of small structures, such as narrow slits and small holes, and is particularly applicable to hot extrusion dies for aluminum alloy profiles.

Description

表面强化涂层的制备装置及方法Device and method for preparing surface strengthening coating 技术领域Technical field
本发明属于涂层加工技术领域,更具体地说,是涉及表面强化涂层的制备装置及方法。The invention belongs to the technical field of coating processing, and more particularly to a device and a method for preparing a surface strengthening coating.
背景技术Background technique
铝型材具有轻质、低价、可回收等特点,广泛应用于建筑、电力、汽车制造、电子及机械设备等领域。随着社会经济的不断发展,全球铝型材市场需求逐年增长,同时也带动了铝材加工行业的迅速壮大。在此激烈的行业竞争下,各企业都加大了成本的管控,在保证生产质量的前提下,尽量压缩生产成本。挤压模具是铝型材生产的重要工具,也是生产中的消耗品,模具的使用性能、维护成本和服役寿命将直接影响到产品质量和生产成本。就挤压模具而言,其定径带,即工作带表面在服役过程中承受高温、高载荷和高挤压速度,因此极易磨损,可以说工作带的表面性能和状态直接影响到模具的使用性能和服役寿命。如何强化挤压模具工作带的表面性能,增强其硬度和耐磨性是提高模具服役寿命,降低生产成本的关键因素。Aluminum profiles are lightweight, low-cost, recyclable, and are widely used in construction, power, automotive, electronics and mechanical equipment. With the continuous development of the social economy, the global aluminum profile market demand has increased year by year, and it has also driven the rapid growth of the aluminum processing industry. Under this fierce competition in the industry, all enterprises have increased the cost control, and under the premise of ensuring the quality of production, try to reduce the production cost. Extrusion mold is an important tool for the production of aluminum profiles, and it is also a consumable in production. The performance, maintenance cost and service life of the mold will directly affect the product quality and production cost. In the case of extrusion dies, the sizing belt, that is, the surface of the working belt is subjected to high temperature, high load and high extrusion speed during service, so it is extremely easy to wear. It can be said that the surface properties and state of the working belt directly affect the mold. Performance and service life. How to strengthen the surface properties of the extrusion die working belt and enhance its hardness and wear resistance are the key factors to improve the service life of the mold and reduce the production cost.
目前,模具制造企业主要采用表面氮化技术来改善挤压模具的表面性能。氮化技术主要有三种,即:液态氮化、气态氮化和离子氮化,其中液态氮化会造成环境问题;气态氮化方法虽然更加环境友好,但会产生相对较厚的氮化层,容易降低模具强度;离子氮化不利于加工挤压模具中的狭槽结构。另外,氮化技术制造的氮化层会随着温度提高会逐渐消失,进而失去强化效果。不仅如此,氮化技术是仅利用渗氮原理使合金材料内生成氮化物来提高合金材料的表面性能,虽然能够有效强化模具的整体表面性能,但却难以对局部区域,特别是工作带等需要特殊强化的表面区域进行针对性处理,且由于强化方法相对单一,对于材料表面的增强作用也相对有限。At present, mold manufacturing companies mainly use surface nitriding technology to improve the surface properties of extrusion dies. There are three main types of nitriding technology: liquid nitriding, gaseous nitriding and ion nitriding, in which liquid nitriding causes environmental problems; although the gaseous nitriding method is more environmentally friendly, it produces a relatively thick nitride layer. It is easy to reduce the strength of the mold; ion nitriding is not conducive to the processing of the slot structure in the extrusion die. In addition, the nitride layer produced by the nitriding technique gradually disappears as the temperature increases, and the strengthening effect is lost. Not only that, the nitriding technology uses only the nitriding principle to form nitrides in the alloy material to improve the surface properties of the alloy material. Although it can effectively strengthen the overall surface properties of the mold, it is difficult to meet the needs of local areas, especially work belts. The specially strengthened surface area is targeted, and because the strengthening method is relatively simple, the enhancement of the surface of the material is relatively limited.
涂层技术是提高材料表面性能的重要方法。涂层技术不仅能够提高基材的表面性能,而且能够将具有特殊性能的涂层材料,例如陶瓷颗粒、固体自润滑剂、合金元素等,引入基材,还可以使廉价金属获得高性能表面。因此,在模具制造行业中,激光熔覆/合金化、电弧堆焊、等离子束熔覆/合金化、PVD(物理气相沉积)等涂层技术已经广泛应用于强化模具表面性能。然而,这些技术都是基于利用能量束对待加工面进行直接辐照或溅射的方法进行加工,对于制造热挤压模具,尤其是具有窄缝或工作带在内部的模具,难以实施。目前可以适用于热挤压模具制造的涂层技术,主要是CVD(化学气相沉积)技术,CVD技术所产生的涂层具有减少铝和模具之间的磨擦,降低挤压模具磨耗的功能,然而CVD技术却存在制造成本较高、效率较低、污染环境等不足之处,且处理温度较高,容易影响模具的整体尺寸、形状和材料性能,因此在工业中实际应用相对较少。Coating technology is an important method to improve the surface properties of materials. The coating technology can not only improve the surface properties of the substrate, but also can introduce coating materials with special properties, such as ceramic particles, solid self-lubricants, alloying elements, etc. into the substrate, and can also obtain high-performance surfaces for inexpensive metals. Therefore, in the mold manufacturing industry, coating techniques such as laser cladding/alloying, arc surfacing, plasma beam cladding/alloying, and PVD (physical vapor deposition) have been widely used to enhance mold surface properties. However, these techniques are based on the method of directly irradiating or sputtering the surface to be processed with an energy beam, and it is difficult to manufacture a hot extrusion die, especially a mold having a slit or a work belt inside. At present, it can be applied to the coating technology of hot extrusion die making, mainly CVD (Chemical Vapor Deposition) technology. The coating produced by CVD technology has the function of reducing the friction between aluminum and the mold and reducing the wear of the extrusion die. CVD technology has disadvantages such as high manufacturing cost, low efficiency, polluted environment, etc., and the processing temperature is high, which easily affects the overall size, shape and material properties of the mold, so it is relatively less practical in the industry.
技术问题technical problem
本发明的目的在于提供表面强化涂层的制备装置及方法,以解决现有技术难以对窄缝、小孔等细小结构的内表面进行涂层制备的技术问题。It is an object of the present invention to provide an apparatus and method for preparing a surface-strengthening coating to solve the technical problem that it is difficult to coat a surface of a fine structure such as a slit or a small hole in the prior art.
技术解决方案Technical solution
为实现上述目的,本发明采用的技术方案是:提供一种表面强化涂层的制备装置,包括:In order to achieve the above object, the technical solution adopted by the present invention is to provide a device for preparing a surface strengthening coating, comprising:
位移平台;Displacement platform
安装于所述位移平台且由所述位移平台驱动移动的电极夹具;An electrode fixture mounted to the displacement platform and driven to move by the displacement platform;
由所述电极夹具夹持的片状电极;a sheet electrode held by the electrode holder;
用于固定工件的工件夹具;a workpiece holder for fixing a workpiece;
设于所述片状电极的表面的涂层;以及a coating provided on a surface of the sheet electrode;
具有正极与负极的电火花加工电源,所述正极与所述电极夹具电连接,所述负极与所述工件夹具电连接。An electric discharge machining power source having a positive electrode and a negative electrode, the positive electrode being electrically connected to the electrode holder, and the negative electrode being electrically connected to the workpiece holder.
进一步地,所述电极夹具的数量为二,两个所述电极夹具相间隔设置,两个所述电极夹具同时夹持所述片状电极。Further, the number of the electrode holders is two, and the two electrode holders are spaced apart, and the two electrode holders simultaneously clamp the sheet electrodes.
进一步地,所述电极夹具连接有阳极接线柱,所述正极与所述阳极接线柱之间通过阳极电缆电连接。Further, the electrode fixture is connected with an anode terminal, and the anode and the anode terminal are electrically connected by an anode cable.
进一步地,所述工件夹具连接有阴极接线柱,所述负极与所述阴极接线柱之间通过阴极电缆电连接。Further, the workpiece holder is connected with a cathode terminal, and the negative electrode and the cathode terminal are electrically connected by a cathode cable.
进一步地,工件的待加工面的法线方向垂直于水平面向上,所述片状电极所在平面平行于水平面。Further, the normal direction of the surface to be processed of the workpiece is perpendicular to the horizontal plane, and the plane of the sheet electrode is parallel to the horizontal plane.
进一步地,所述工件具有缝隙,所述工件的待加工面为所述缝隙的内表面,所述片状电极穿设于所述缝隙。Further, the workpiece has a slit, and a surface to be processed of the workpiece is an inner surface of the slit, and the sheet electrode is disposed in the slit.
进一步地,所述工件为具有工作带的热挤压模具,所述工件的待加工面为所述工作带的内表面,所述片状电极穿设于所述工作带。Further, the workpiece is a hot extrusion die having a work belt, the surface to be processed of the workpiece is an inner surface of the work tape, and the chip electrode is disposed through the work tape.
进一步地,所述片状电极为铜电极。Further, the sheet electrode is a copper electrode.
进一步地,所述涂层的厚度范围是0.1mm至0.2mm。Further, the thickness of the coating ranges from 0.1 mm to 0.2 mm.
本发明提供表面强化涂层的制备方法,采用上述表面强化涂层的制备装置,所述表面强化涂层的制备方法包括以下步骤:The invention provides a preparation method of a surface strengthening coating, which comprises the above apparatus for preparing a surface strengthening coating, and the preparation method of the surface strengthening coating comprises the following steps:
S10)制备涂层;制备片状电极,将所述涂层附着在片状电极的表面;将工件装夹在工件夹具;S10) preparing a coating; preparing a sheet electrode, attaching the coating to a surface of the sheet electrode; clamping the workpiece to the workpiece holder;
S20)将所述片状电极装夹在所述电极夹具使所述片状电极绷直,并控制所述位移平台使得所述片状电极靠近于工件的待加工面,再使所述片状电极抬起到工作距离;S20) clamping the sheet electrode to the electrode holder to straighten the sheet electrode, and controlling the displacement platform such that the sheet electrode is close to a surface to be processed of the workpiece, and then the sheet is The electrode is raised to the working distance;
S30)设定电火花加工参数;S30) setting electrical discharge machining parameters;
S40)对工件的待加工面进行电火花放电沉积加工,所述位移平台在加工时驱动所述片状电极相对于工件的待加工面移动。S40) Performing a spark discharge deposition process on the surface to be processed of the workpiece, the displacement platform driving the sheet electrode to move relative to the surface to be processed of the workpiece during processing.
进一步地,所述涂层为以陶瓷、金属或合金为主要成分的亚微米粒度粉末以及导电胶混合形成。Further, the coating layer is formed by mixing a submicron particle size powder containing ceramic, metal or alloy as a main component and a conductive paste.
进一步地,在步骤S40)中,在惰性气体保护下,对工件的待加工面进行电火花放电沉积加工。Further, in step S40), the surface to be processed of the workpiece is subjected to a spark discharge deposition process under the protection of an inert gas.
进一步地,在步骤S40)中,所述位移平台在加工时驱动所述片状电极相对于工件的待加工面沿所述片状电极的长度或宽度方向水平移动;或者,所述位移平台在加工时驱动所述片状电极相对于工件的待加工面上下往复移动。Further, in step S40), the displacement platform drives the sheet electrode to be horizontally moved along the length or width direction of the sheet electrode relative to the workpiece to be processed during processing; or the displacement platform is The sheet electrode is driven to reciprocate relative to the surface to be processed of the workpiece during processing.
进一步地,在步骤S40)后还包括步骤S50),对加工后的工件的待加工面进行清洗。Further, after step S40), step S50) is further included to clean the surface to be processed of the processed workpiece.
进一步地,在步骤S50)后还包括步骤S60),对工件进行精加工。Further, after step S50), step S60) is further included to finish the workpiece.
有益效果Beneficial effect
电火花加工电源的正极电连接于电极夹具,负极电连接于工件夹具,电极表面设有涂层。当电火花加工电源开启后,位移平台带动由电极夹具夹持的片状电极移动,片状电极对工件的待加工面加工,在待加工面形成强化涂层,用以提高表面性能,减小表面磨损,提高服役寿命。与常规能量束涂层、PVD、热喷涂等涂层技术相比,该表面强化涂层的涂层制备装置及方法可以实施窄缝、小孔等细小结构的内表面加工,尤其对于铝合金型材热挤压模具较为适用。The positive electrode of the electric discharge machining power source is electrically connected to the electrode holder, and the negative electrode is electrically connected to the workpiece holder, and the surface of the electrode is provided with a coating. When the EDM power supply is turned on, the displacement platform drives the sheet electrode held by the electrode holder to move, the sheet electrode processes the surface to be processed of the workpiece, and forms a strengthening coating on the surface to be processed to improve surface performance and reduce Surface wear and improve service life. Compared with the conventional energy beam coating, PVD, thermal spraying and other coating technologies, the surface strengthening coating coating preparation device and method can implement the inner surface processing of small structures such as narrow slits and small holes, especially for aluminum alloy profiles. Hot extrusion dies are more suitable.
附图说明DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the embodiments or the description of the prior art will be briefly described below. It is obvious that the drawings in the following description are only the present invention. For some embodiments, other drawings may be obtained from those of ordinary skill in the art in light of the inventive workability.
图1为本发明实施例提供的表面强化涂层的制备装置的结构示意图;1 is a schematic structural view of an apparatus for preparing a surface strengthening coating according to an embodiment of the present invention;
图2为图1的表面强化涂层的制备装置所加工的工件的主视图;Figure 2 is a front elevational view of the workpiece machined by the apparatus for preparing a surface-strengthening coating of Figure 1;
图3为图2的工件沿A-A线的剖视图;Figure 3 is a cross-sectional view of the workpiece of Figure 2 taken along line A-A;
图4为图2的工件的工作带的放大示意图;Figure 4 is an enlarged schematic view of the working belt of the workpiece of Figure 2;
图5为图1的表面强化涂层的制备装置中应用的片状电极的结构示意图。Fig. 5 is a schematic view showing the structure of a sheet electrode used in the apparatus for producing a surface-strengthening coating of Fig. 1.
本发明的实施方式Embodiments of the invention
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It is to be noted that when an element is referred to as being "fixed" or "in" another element, it can be directly on the other element or indirectly. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top" The orientation or positional relationship of the "bottom", "inside", "outside" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present invention and simplifying the description, and does not indicate or imply the indicated device. Or the components must have a particular orientation, are constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention.
请参阅图1,先对本发明提供的表面强化涂层的制备装置进行说明。表面强化涂层的制备装置,包括位移平台1、安装于位移平台1且由位移平台1驱动移动的电极夹具4、由电极夹具4夹持的片状电极6、用于固定工件8的工件夹具10、设于片状电极6的表面的涂层7、以及具有正极与负极的电火花加工电源11,正极与电极夹具4电连接,负极与工件夹具10电连接。Referring to Fig. 1, a device for preparing a surface strengthening coating provided by the present invention will be described first. A device for preparing a surface strengthening coating, comprising a displacement platform 1, an electrode holder 4 mounted on the displacement platform 1 and driven to move by the displacement platform 1, a sheet electrode 6 held by the electrode holder 4, and a workpiece holder for fixing the workpiece 8. 10. A coating 7 provided on the surface of the sheet electrode 6, and an electric discharge machining power source 11 having a positive electrode and a negative electrode, the positive electrode is electrically connected to the electrode holder 4, and the negative electrode is electrically connected to the workpiece holder 10.
电火花加工电源11的正极电连接于电极夹具4,负极电连接于工件夹具10,电极表面设有涂层7。当电火花加工电源11开启后,位移平台1带动由电极夹具4夹持的片状电极6移动,片状电极6对工件8的待加工面加工,在待加工面9形成强化涂层,用以提高表面性能,减小表面磨损,提高服役寿命。The positive electrode of the electric discharge machining power source 11 is electrically connected to the electrode holder 4, the negative electrode is electrically connected to the workpiece holder 10, and the surface of the electrode is provided with a coating 7. When the electric discharge machining power source 11 is turned on, the displacement platform 1 drives the sheet electrode 6 held by the electrode holder 4 to move, and the sheet electrode 6 processes the surface to be processed of the workpiece 8, and forms a reinforced coating on the surface 9 to be processed. To improve surface properties, reduce surface wear and improve service life.
与常规能量束(激光、电子束、等离子束、电弧)涂层、PVD、热喷涂等涂层技术相比,表面强化涂层的涂层制备装置可以实施窄缝、小孔等细小结构的内表面加工,尤其对于铝合金型材热挤压模具较为适用。Compared with conventional energy beam (laser, electron beam, plasma beam, arc) coating, PVD, thermal spraying and other coating technologies, the coating preparation device for surface strengthening coating can implement narrow structures such as narrow slits and small holes. Surface processing, especially for aluminum alloy hot extrusion die.
与CVD工艺相比,表面强化涂层的涂层制备装置的加工效率更高,环境相对友好,无工件热畸变,且工艺更为灵活,所获涂层7适用范围更加广泛;Compared with the CVD process, the surface-enhanced coating preparation device has higher processing efficiency, relatively friendly environment, no workpiece thermal distortion, and more flexible process, and the coating 7 obtained has a wider application range;
与常规渗氮工艺相比,表面强化涂层的涂层制备装置可通过调整涂层粉末成分、配比等获得性能更为优越的功能表面,其材料选择范围广,工艺柔性更高;Compared with the conventional nitriding process, the coating preparation device for the surface strengthening coating can obtain a functional surface with superior performance by adjusting the composition and ratio of the coating powder, and has a wide selection of materials and a higher process flexibility;
与渗氮技术和CVD技术相比,表面强化涂层的涂层制备装置可对模具局部区域进行选择性强化,针对性更强,能耗更低;Compared with nitriding technology and CVD technology, the coating preparation device for surface strengthening coating can selectively strengthen the local area of the mold, which is more targeted and consumes less energy;
电火花设备和工艺较为成熟,相比其他表面涂层加工技术,设备和加工制造成本更低。EDM equipment and processes are relatively mature, and equipment and manufacturing costs are lower than other surface coating processing technologies.
片状电极6为薄片电极或箔结构电极,片状电极6的两表面涂覆有涂层7,用于对工件8的待加工面9进行电火花沉积放电加工。The sheet electrode 6 is a sheet electrode or a foil structure electrode, and both surfaces of the sheet electrode 6 are coated with a coating layer 7 for performing electric spark discharge electric discharge machining on the surface 9 of the workpiece 8 to be processed.
位移平台1为XYZ位移平台,配置有三个方向的驱动件,能带动位移平台1在空间内移动至预定位置。The displacement platform 1 is an XYZ displacement platform, and is provided with driving members in three directions, which can drive the displacement platform 1 to move to a predetermined position in the space.
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,电极夹具4的数量为二,两个电极夹具4相间隔设置,两个电极夹具4同时夹持片状电极6。片状电极6的两端部分别由一个电极夹具4夹持,使得片状电极6绷紧拉直。在位移平台1带动电极夹具4时,片状电极6能平稳移动。Further, as a specific embodiment of the apparatus for preparing a surface strengthening coating provided by the present invention, the number of the electrode holders 4 is two, the two electrode holders 4 are spaced apart, and the two electrode holders 4 simultaneously hold the sheet electrodes. 6. Both end portions of the sheet electrode 6 are respectively held by one electrode holder 4, so that the sheet electrode 6 is stretched and straightened. When the displacement stage 1 drives the electrode holder 4, the sheet electrode 6 can move smoothly.
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,电极夹具4连接有阳极接线柱2,正极与阳极接线柱2之间通过阳极电缆12电连接。电极夹具4上的阳极接线柱2通过阳极电缆12与电火花加工电源11的正极连接,该结构容易装配。Further, as a specific embodiment of the apparatus for preparing a surface-strengthening coating provided by the present invention, the electrode holder 4 is connected with the anode terminal 2, and the anode and the anode terminal 2 are electrically connected by the anode cable 12. The anode terminal 2 on the electrode holder 4 is connected to the positive electrode of the electric discharge machining power source 11 through the anode cable 12, and the structure is easy to assemble.
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,工件夹具10连接有阴极接线柱3,负极与阴极接线柱3之间通过阴极电缆13电连接。工件夹具10上的阴极接线柱3通过阴极电缆13与电火花加工电源11的负极相连接,该结构容易装配。Further, as a specific embodiment of the apparatus for preparing a surface strengthening coating provided by the present invention, the workpiece holder 10 is connected with a cathode terminal 3, and the cathode and the cathode terminal 3 are electrically connected by a cathode cable 13. The cathode terminal 3 on the workpiece holder 10 is connected to the negative electrode of the electric discharge machining power source 11 through a cathode cable 13, and the structure is easy to assemble.
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,工件8的待加工面9的法线方向垂直于水平面向上,片状电极6所在平面平行于水平面。该结构便于片状电极6对工件8的待加工面9进行电火花沉积放电加工。Further, as a specific embodiment of the apparatus for preparing a surface strengthening coating provided by the present invention, the normal direction of the surface 9 of the workpiece 8 to be processed is perpendicular to the horizontal surface, and the plane of the sheet electrode 6 is parallel to the horizontal plane. This structure facilitates the sheet electrode 6 to perform EDM plasma discharge machining on the surface 9 to be processed of the workpiece 8.
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,工件8具有缝隙,工件8的待加工面9为缝隙的内表面,片状电极6穿设于缝隙。实现面向细小结构(窄缝、小孔等)内表面的涂层7加工。Further, as a specific embodiment of the apparatus for preparing a surface-strengthening coating provided by the present invention, the workpiece 8 has a slit, and the surface 9 to be processed of the workpiece 8 is an inner surface of the slit, and the sheet-like electrode 6 is bored in the slit. A coating 7 is applied to the inner surface of a fine structure (narrow slit, small hole, etc.).
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,工件8为具有工作带的热挤压模具,工件8的待加工面9为工作带的内表面,片状电极6穿设于工作带。实现铝合金型材热挤压模具工作带处的表面强化,用以提高模具工作带的表面性能,减小表面磨损,提高模具的服役寿命。Further, as a specific embodiment of the apparatus for preparing a surface strengthening coating provided by the present invention, the workpiece 8 is a hot extrusion die having a working belt, and the surface 9 to be processed of the workpiece 8 is an inner surface of the working belt, and is in the form of a sheet. The electrode 6 is threaded through the work belt. The surface strengthening of the working strip of the aluminum alloy profile hot extrusion die is realized to improve the surface performance of the mold working belt, reduce the surface wear and improve the service life of the mold.
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,片状电极6为铜电极。该结构便于片状电极6对工件8待加工面9进行电火花沉积放电加工。Further, as a specific embodiment of the apparatus for preparing a surface strengthening coating provided by the present invention, the sheet electrode 6 is a copper electrode. This structure facilitates the sheet electrode 6 to perform electric discharge discharge discharge processing on the surface 9 to be processed of the workpiece 8.
进一步地,作为本发明提供的表面强化涂层的制备装置的一种具体实施方式,涂层7的厚度范围是0.1mm至0.2mm。该结构便于片状电极6对工件8待加工面9进行电火花沉积放电加工,在工件8待加工面9形成表面强化涂层。Further, as a specific embodiment of the apparatus for preparing a surface-strengthening coating provided by the present invention, the thickness of the coating layer 7 ranges from 0.1 mm to 0.2 mm. This structure facilitates the sheet electrode 6 to perform EDM plasma discharge machining on the surface 9 to be processed of the workpiece 8, and forms a surface strengthening coating on the surface 9 to be processed of the workpiece 8.
本发明还提供表面强化涂层的制备方法,采用上述任一实施例表面强化涂层的制备装置,表面强化涂层的制备方法包括以下步骤:The invention also provides a preparation method of the surface strengthening coating, which adopts the preparation device of the surface strengthening coating layer of any of the above embodiments, and the preparation method of the surface strengthening coating layer comprises the following steps:
S10)制备涂层7,根据工件8的强化需求、工作条件等要求,选择合适的涂层7粉末材料成分和配比,并将其通过球磨、搅拌、合金化等方式混合均匀;S10) preparing the coating 7, according to the strengthening requirements of the workpiece 8, the working conditions and the like, selecting a suitable coating material composition and ratio of the coating material 7, and mixing it by ball milling, stirring, alloying, etc.;
制备片状电极6,根据工件8的结构形状,选择合适厚度和宽度的薄铜板或铜箔,将其加工至适合工件8待加工面9结构的形状和尺寸;通过涂覆、粘结、热喷涂等方式将所制备的涂层7附着在片状电极6表面,厚度根据工件8结构、沉积涂层7厚度要求、电火花沉积工艺参数等因素制定;Preparing the sheet electrode 6, according to the structural shape of the workpiece 8, selecting a thin copper plate or copper foil of a suitable thickness and width, and processing it to a shape and size suitable for the structure of the workpiece 9 to be processed 9; by coating, bonding, heat The prepared coating layer 7 is attached to the surface of the sheet electrode 6 by spraying or the like, and the thickness is determined according to factors such as the structure of the workpiece 8, the thickness of the deposited coating layer 7, the parameters of the electric spark deposition process, and the like;
待加工工件8的装夹和定位,将待加工工件8装夹在电火花机床的工件夹具10上,并使待加工面9垂直向上。The clamping and positioning of the workpiece 8 to be processed, the workpiece 8 to be processed is clamped on the workpiece holder 10 of the electric discharge machine, and the surface 9 to be processed is vertically upward.
S20)片状电极6的装夹和对刀。将所制备的片状电极6装夹在电极夹具4上夹紧,并调节电极夹具4距离使片状电极6绷直;控制位移平台1使片状电极6缓慢靠近装夹后的工件8待加工面9,完成对刀过程;对刀完成后,将片状电极6略微抬起到工作距离。S20) Clamping and tool setting of the sheet electrode 6. The prepared sheet electrode 6 is clamped on the electrode holder 4, and the distance of the electrode holder 4 is adjusted to straighten the sheet electrode 6; the displacement platform 1 is controlled so that the sheet electrode 6 is slowly brought close to the workpiece 8 after the clamping The processing surface 9 completes the tool setting process; after the tool setting is completed, the sheet electrode 6 is slightly raised to the working distance.
S30)设定电火花加工参数,根据加工需求设置电火花加工工艺参数,包括电流、电压、脉冲频率等。S30) Set the EDM parameters, and set the EDM process parameters, including current, voltage, pulse frequency, etc. according to the processing requirements.
S40)根据设定后的工艺参数,启动电源开关,开始实施电火花沉积加工,对工件8的待加工面9进行电火花放电沉积加工,位移平台1在加工时驱动片状电极6相对于工件8的待加工面9不断匀速移动。一方面使片状电极6上的涂层7均匀消耗,另一方面使涂层在工件8的待加工面9的沉积更加均匀。S40) according to the set process parameters, start the power switch, start the electric spark deposition process, perform the spark discharge deposition process on the surface 9 to be processed of the workpiece 8, and the displacement platform 1 drives the chip electrode 6 relative to the workpiece during the processing. The surface to be processed 9 of 8 is constantly moving at a constant speed. On the one hand, the coating 7 on the sheet electrode 6 is uniformly consumed, and on the other hand the deposition of the coating on the surface 9 to be processed of the workpiece 8 is more uniform.
电火花加工电源11的正极电连接于电极夹具4,负极电连接于工件夹具10,电极表面设有涂层7。当电火花加工电源11开启后,位移平台1带动由电极夹具4夹持的片状电极6移动,片状电极6对工件8的待加工面加工,在待加工面9形成强化涂层,用以提高表面性能,减小表面磨损,提高服役寿命。The positive electrode of the electric discharge machining power source 11 is electrically connected to the electrode holder 4, the negative electrode is electrically connected to the workpiece holder 10, and the surface of the electrode is provided with a coating 7. When the electric discharge machining power source 11 is turned on, the displacement platform 1 drives the sheet electrode 6 held by the electrode holder 4 to move, and the sheet electrode 6 processes the surface to be processed of the workpiece 8, and forms a reinforced coating on the surface 9 to be processed. To improve surface properties, reduce surface wear and improve service life.
与常规能量束(激光、电子束、等离子束、电弧)涂层、PVD、热喷涂等涂层技术相比,表面强化涂层的涂层制备装置及方法可以实施窄缝、小孔等细小结构的内表面加工,尤其对于铝合金型材热挤压模具较为适用。Compared with conventional energy beam (laser, electron beam, plasma beam, arc) coating, PVD, thermal spraying and other coating technologies, the coating preparation device and method for surface strengthening coating can implement fine structures such as narrow slits and small holes. The inner surface processing is especially suitable for aluminum alloy hot extrusion die.
与CVD工艺相比,表面强化涂层的涂层制备装置及方法的加工效率更高,环境相对友好,无工件热畸变,且工艺更为灵活,所获涂层7适用范围更加广泛;Compared with the CVD process, the surface-enhanced coating coating preparation device and method have higher processing efficiency, relatively friendly environment, no workpiece thermal distortion, and more flexible process, and the coating 7 obtained has a wider application range;
与常规渗氮工艺相比,表面强化涂层的涂层制备装置及方法可通过调整涂层粉末成分、配比等获得性能更为优越的功能表面,其材料选择范围广,工艺柔性更高;Compared with the conventional nitriding process, the coating preparation device and method for surface strengthening coating can obtain a functional surface with superior performance by adjusting the composition and ratio of the coating powder, and the material selection range is wide, and the process flexibility is higher;
与渗氮技术和CVD技术相比,表面强化涂层的涂层制备装置及方法可对模具局部区域进行选择性强化,针对性更强,能耗更低;Compared with nitriding technology and CVD technology, the surface strengthening coating coating preparation device and method can selectively strengthen the local area of the mold, and have stronger specificity and lower energy consumption;
电火花设备和工艺较为成熟,相比其他表面涂层加工技术,设备和加工制造成本更低。EDM equipment and processes are relatively mature, and equipment and manufacturing costs are lower than other surface coating processing technologies.
进一步地,作为本发明提供的表面强化涂层的制备方法的一种具体实施方式,涂层7为以陶瓷、金属或合金为主要成分的亚微米粒度粉末以及导电胶混合形成。该方案形成的涂层7能较好地在工件8的待加工面9形成强化涂层,用以提高表面性能。合金是高性能合金。亚微米粒度粉末可以是WC、Co、Ti、TiC、SiC、Ni等组分中的一种或多种,按需配制。Further, as a specific embodiment of the preparation method of the surface strengthening coating provided by the present invention, the coating layer 7 is formed by mixing a submicron particle size powder and a conductive paste mainly composed of ceramics, metals or alloys. The coating 7 formed by this solution can form a reinforced coating on the surface 9 to be processed of the workpiece 8 to improve the surface properties. The alloy is a high performance alloy. The submicron particle size powder may be one or more of WC, Co, Ti, TiC, SiC, Ni, etc., which are formulated as needed.
进一步地,作为本发明提供的表面强化涂层的制备方法的一种具体实施方式,在步骤S40)中,在氮气、氩气或其它惰性气体保护下,对工件8的待加工面9进行电火花放电沉积加工,能提高加工质量。Further, as a specific embodiment of the method for preparing the surface strengthening coating provided by the present invention, in step S40), the surface 9 to be processed of the workpiece 8 is electrically protected under the protection of nitrogen, argon or other inert gas. Spark discharge deposition processing can improve the processing quality.
进一步地,作为本发明提供的表面强化涂层的制备方法的一种具体实施方式,在步骤S40)中,位移平台1在加工时驱动片状电极6相对于工件8的待加工面9沿片状电极6的长度或宽度方向水平移动,适用于工件8的待加工区域宽度较大的情况,实现待加工面9的电火花放电沉积加工;或者,位移平台1在加工时驱动片状电极6相对于工件8的待加工面9上下往复移动,适用于工件8的待加工区域宽度较小的情况,实现待加工面9的电火花放电沉积加工。Further, as a specific embodiment of the method for preparing the surface strengthening coating provided by the present invention, in step S40), the displacement platform 1 drives the sheet electrode 6 to be processed relative to the surface 9 to be processed of the workpiece 8 during processing. The length or width direction of the electrode 6 is horizontally moved, and is suitable for the case where the width of the workpiece 8 to be processed is large, and the electric discharge discharge deposition processing of the surface 9 to be processed is realized; or the displacement platform 1 drives the sheet electrode 6 during processing. The upper and lower reciprocating movements of the surface 9 to be processed relative to the workpiece 8 are suitable for the case where the width of the workpiece 8 to be processed is small, and the electric discharge discharge deposition processing of the surface 9 to be processed is realized.
进一步地,作为本发明提供的表面强化涂层的制备方法的一种具体实施方式,在步骤S40)后还包括步骤S50),对加工后的工件8的待加工面9进行清洗,清除电火花沉积过程中产生的积碳、碎屑等。Further, as a specific embodiment of the method for preparing the surface-strengthening coating provided by the present invention, after step S40), step S50) is further included, and the surface 9 to be processed of the processed workpiece 8 is cleaned to remove the electric spark. Carbon deposits, debris, etc. generated during the deposition process.
进一步地,作为本发明提供的表面强化涂层的制备方法的一种具体实施方式,在步骤S50)后还包括步骤S60),对工件8进行精加工。清理后的工件8根据生产需要,对其进行精加工处理,包括研磨、抛光等,使其满足生产要求。Further, as a specific embodiment of the method for preparing the surface strengthening coating provided by the present invention, after step S50), the step S60) is further included to finish the workpiece 8. The cleaned workpiece 8 is finished according to the production needs, including grinding, polishing, etc., to meet the production requirements.
以加工图2、图3所示的直角铝型材热挤压模具为例,详细阐述本发明表面强化涂层的制备装置及方法。该模具结构如图2、图3所示,其工作带结构为窄缝结构,窄缝宽度设计尺寸为1.5 mm,工作带外壁长度L为50×50 mm,内壁长度为48.5×48.5 mm,工作带加工面宽度W为5 mm,模具整体厚度为60 mm。该工作带放大图及需要加工涂层的区域如图4所示,该模具共有A、B、C、D、E、F六个涂层加工面,各加工面的涂层具体加工过程如下:The apparatus and method for preparing the surface strengthening coating of the present invention are described in detail by taking the case of processing the right angle aluminum profile hot extrusion die shown in FIG. 2 and FIG. 3 as an example. The mold structure is shown in Figure 2 and Figure 3. The working belt structure is a narrow slit structure, and the narrow slit width is designed to be 1.5. Mm, the working belt outer wall length L is 50×50 mm, the inner wall length is 48.5×48.5 mm, the working belt working surface width W is 5 mm, and the overall thickness of the mold is 60 mm. The enlarged view of the work tape and the area where the coating needs to be processed are shown in Fig. 4. The mold has six coated surfaces of A, B, C, D, E, and F. The specific processing of the coating on each processed surface is as follows:
S10)将WC、Co、Ti的亚微米粒度粉末,按照体积比4:2:4的比例均匀混合,并混入导电胶,作为涂层材料;S10) uniformly mixing the submicron particle size powders of WC, Co, and Ti according to a volume ratio of 4:2:4, and mixing the conductive paste as a coating material;
根据窄缝宽度1.5 mm、模具整体厚度60 mm、以及工作带长度等参数,选择厚度为0.8 mm的薄铜板作为片状电极6,并将其尺寸切割为120 mm×20 mm和80 mm×1.5 mm的两组片状电极6;将所制备的涂层材料均匀地喷涂在所制备的薄片状电极6的两表面上,形成涂层7,喷涂厚度为0.1 mm;According to parameters such as a slit width of 1.5 mm, a total die thickness of 60 mm, and a working belt length, a thin copper plate having a thickness of 0.8 mm was selected as the sheet electrode 6, and the size was cut into 120 mm × 20 mm and 80 mm × 1.5. Two sets of sheet electrodes 6 of mm; the prepared coating material is uniformly sprayed on both surfaces of the prepared sheet-like electrode 6 to form a coating layer 7 having a thickness of 0.1 mm;
将模具装夹在电火花机床上,选择加工面A作为第一个加工面,并使其法线方向垂直于水平面向上;The mold is clamped on the electric discharge machine, and the processing surface A is selected as the first processing surface, and the normal direction thereof is perpendicular to the horizontal surface;
S20)将所制备好的片状电极(尺寸120 mm×20 mm)穿过模具工作带缝隙,并将其两端夹持在电极夹具4上,调整电极夹具4距离使片状电极6绷直;驱动位移平台1使片状电极6涂层面逐渐接近模具工作带的待加工面9,当听到短路报警后停止,并设置零点,随后驱动片状电极6远离待加工面9一定距离;S20) passing the prepared sheet electrode (size 120 mm×20 mm) through the slit of the mold working belt, and clamping both ends thereof on the electrode holder 4, and adjusting the distance of the electrode holder 4 to straighten the sheet electrode 6 Driving the displacement platform 1 so that the coated surface of the sheet electrode 6 gradually approaches the surface 9 to be processed of the mold working belt, stops when a short circuit alarm is heard, and sets a zero point, and then drives the sheet electrode 6 away from the surface to be processed 9 by a certain distance;
S30)设置电火花沉积加工参数为电流:10A,电压:100V,脉冲频率:2000Hz,保护气体(氮气)流量:8 L/min,电极移动速度10 mm/min,电极移动方向:沿工作带长度方向水平移动;S30) Set the spark deposition processing parameters to current: 10A, voltage: 100V, pulse frequency: 2000Hz, shielding gas (nitrogen) flow: 8 L/min, electrode moving speed 10 mm/min, electrode moving direction: along working belt length The direction moves horizontally;
S40)开启电火花加工电源11,进行电火花沉积加工,直至该工作带外壁加工完成;S40) turning on the electric discharge machining power source 11 and performing electric spark deposition processing until the outer wall of the working belt is processed;
S41)在步骤S40)完成后,拆卸片状电极6,将模具旋转90°至加工面B,重复步骤S20) 至S40),直至另一加工面完成加工,其中需要注意的是,片状电极6对加工面B的加工位置6b需错开对加工面A所用电极的位置6a,如图5所示,片状电极6具有位于两端的夹持部61;S41) After the step S40) is completed, the sheet electrode 6 is detached, the mold is rotated by 90° to the processing surface B, and the steps S20) to S40) are repeated until the other processing surface is finished, wherein it is noted that the sheet electrode 6 pairs of processing surface B processing position 6b need to be staggered to the position 6a of the electrode used in the processing surface A, as shown in Figure 5, the sheet electrode 6 has a clamping portion 61 at both ends;
S42)重复步骤S20) 至S40),完成加工面C、D的加工;S42) repeating steps S20) to S40) to complete processing of the processed surfaces C, D;
S43)更换片状电极(尺寸80 mm×1.5 mm),重复步骤S20) 至S40),完成加工面E的加工,其中需要注意的是,加工过程中片状电极6不需水平移动,而进行上下往复移动;S43) Replacing the chip electrode (size 80 mm × 1.5 mm), repeating steps S20) to S40), completing the processing of the processing surface E, wherein it is noted that the sheet electrode 6 does not need to be horizontally moved during the processing. Reciprocating up and down;
S44)重复步骤S43),完成加工面F的加工,最终模具工作带上的所有加工面均已完成涂层7加工;S44) repeating step S43), completing the processing of the processing surface F, and finally processing the coating 7 on all the processing surfaces on the working belt of the mold;
S50)对加工完成后的模具进行清理,去除加工残留;S50) cleaning the mold after processing to remove the processing residue;
S60)对模具工作带涂层7进行打磨抛光,直至符合生产要求。S60) Grinding and polishing the mold working belt coating 7 until it meets the production requirements.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims (15)

  1. 表面强化涂层的制备装置,其特征在于,包括:A device for preparing a surface strengthening coating, comprising:
    位移平台;Displacement platform
    安装于所述位移平台且由所述位移平台驱动移动的电极夹具;An electrode fixture mounted to the displacement platform and driven to move by the displacement platform;
    由所述电极夹具夹持的片状电极;a sheet electrode held by the electrode holder;
    用于固定工件的工件夹具;a workpiece holder for fixing a workpiece;
    设于所述片状电极的表面的涂层;以及a coating provided on a surface of the sheet electrode;
    具有正极与负极的电火花加工电源,所述正极与所述电极夹具电连接,所述负极与所述工件夹具电连接。An electric discharge machining power source having a positive electrode and a negative electrode, the positive electrode being electrically connected to the electrode holder, and the negative electrode being electrically connected to the workpiece holder.
  2. 如权利要求1所述的表面强化涂层的制备装置,其特征在于,所述电极夹具的数量为二,两个所述电极夹具相间隔设置,两个所述电极夹具同时夹持所述片状电极。The apparatus for preparing a surface strengthening coating according to claim 1, wherein the number of the electrode holders is two, and the two electrode holders are spaced apart, and the two electrode holders simultaneously hold the sheets. Electrode.
  3. 如权利要求1所述的表面强化涂层的制备装置,其特征在于,所述电极夹具连接有阳极接线柱,所述正极与所述阳极接线柱之间通过阳极电缆电连接。The apparatus for preparing a surface-strengthening coating according to claim 1, wherein the electrode holder is connected with an anode terminal, and the positive electrode and the anode terminal are electrically connected by an anode cable.
  4. 如权利要求1所述的表面强化涂层的制备装置,其特征在于,所述工件夹具连接有阴极接线柱,所述负极与所述阴极接线柱之间通过阴极电缆电连接。The apparatus for preparing a surface-strengthening coating according to claim 1, wherein the workpiece holder is connected with a cathode post, and the negative electrode and the cathode post are electrically connected by a cathode cable.
  5. 如权利要求1所述的表面强化涂层的制备装置,其特征在于,工件的待加工面的法线方向垂直于水平面向上,所述片状电极所在平面平行于水平面。The apparatus for preparing a surface-strengthening coating according to claim 1, wherein a normal direction of the surface to be processed of the workpiece is perpendicular to a horizontal plane, and a plane of the sheet-like electrode is parallel to a horizontal plane.
  6. 如权利要求1至5任一项所述的表面强化涂层的制备装置,其特征在于,所述工件具有缝隙,所述工件的待加工面为所述缝隙的内表面,所述片状电极穿设于所述缝隙。The apparatus for preparing a surface strengthening coating according to any one of claims 1 to 5, wherein the workpiece has a slit, and a surface to be processed of the workpiece is an inner surface of the slit, the sheet electrode Wear through the gap.
  7. 如权利要求1至5任一项所述的表面强化涂层的制备装置,其特征在于,所述工件为具有工作带的热挤压模具,所述工件的待加工面为所述工作带的内表面,所述片状电极穿设于所述工作带。The apparatus for preparing a surface-strengthening coating according to any one of claims 1 to 5, wherein the workpiece is a hot extrusion die having a work belt, and the surface to be processed of the workpiece is the work belt An inner surface, the sheet electrode is disposed through the working tape.
  8. 如权利要求1至5任一项所述的表面强化涂层的制备装置,其特征在于,所述片状电极为铜电极。The apparatus for producing a surface-strengthening coating according to any one of claims 1 to 5, wherein the sheet electrode is a copper electrode.
  9. 如权利要求1至5任一项所述的表面强化涂层的制备装置,其特征在于,所述涂层的厚度范围是0.1mm至0.2mm。The apparatus for producing a surface-strengthening coating according to any one of claims 1 to 5, wherein the coating has a thickness ranging from 0.1 mm to 0.2 mm.
  10. 表面强化涂层的制备方法,其特征在于,采用如权利要求1至9任一项所述的表面强化涂层的制备装置,所述表面强化涂层的制备方法包括以下步骤:A method of preparing a surface-strengthening coating, comprising the apparatus for preparing a surface-strengthening coating according to any one of claims 1 to 9, wherein the method for preparing the surface-strengthening coating comprises the following steps:
    S10)制备涂层;制备片状电极,将所述涂层附着在片状电极的表面;将工件装夹在工件夹具;S10) preparing a coating; preparing a sheet electrode, attaching the coating to a surface of the sheet electrode; clamping the workpiece to the workpiece holder;
    S20)将所述片状电极装夹在所述电极夹具使所述片状电极绷直,并控制所述位移平台使得所述片状电极靠近于工件的待加工面,再使所述片状电极抬起到工作距离;S20) clamping the sheet electrode to the electrode holder to straighten the sheet electrode, and controlling the displacement platform such that the sheet electrode is close to a surface to be processed of the workpiece, and then the sheet is The electrode is raised to the working distance;
    S30)设定电火花加工参数;S30) setting electrical discharge machining parameters;
    S40)对工件的待加工面进行电火花放电沉积加工,所述位移平台在加工时驱动所述片状电极相对于工件的待加工面移动。S40) Performing a spark discharge deposition process on the surface to be processed of the workpiece, the displacement platform driving the sheet electrode to move relative to the surface to be processed of the workpiece during processing.
  11. 如权利要求10所述的表面强化涂层的制备方法,其特征在于,所述涂层为以陶瓷、金属或合金为主要成分的亚微米粒度粉末以及导电胶混合形成。The method of preparing a surface-strengthening coating according to claim 10, wherein the coating layer is formed by mixing a submicron-sized powder having a ceramic, a metal or an alloy as a main component and a conductive paste.
  12. 如权利要求10所述的表面强化涂层的制备方法,其特征在于,在步骤S40)中,在惰性气体保护下,对工件的待加工面进行电火花放电沉积加工。The method of preparing a surface-strengthening coating according to claim 10, wherein in step S40), the surface to be processed of the workpiece is subjected to a spark discharge deposition process under inert gas protection.
  13. 如权利要求10所述的表面强化涂层的制备方法,其特征在于,在步骤S40)中,所述位移平台在加工时驱动所述片状电极相对于工件的待加工面沿所述片状电极的长度或宽度方向水平移动;或者,所述位移平台在加工时驱动所述片状电极相对于工件的待加工面上下往复移动。The method of preparing a surface-strengthening coating according to claim 10, wherein in the step S40), the displacement platform drives the sheet-shaped electrode relative to the workpiece to be processed along the sheet during processing The length or width direction of the electrode is horizontally moved; or the displacement platform drives the sheet electrode to reciprocate relative to the surface to be processed of the workpiece during processing.
  14. 如权利要求10所述的表面强化涂层的制备方法,其特征在于,在步骤S40)后还包括步骤S50),对加工后的工件的待加工面进行清洗。The method of preparing a surface-strengthening coating according to claim 10, further comprising the step S50) after the step S40), cleaning the surface to be processed of the processed workpiece.
  15. 如权利要求14所述的表面强化涂层的制备方法,其特征在于,在步骤S50)后还包括步骤S60),对工件进行精加工。The method of preparing a surface-strengthening coating according to claim 14, further comprising the step S60) after the step S50), finishing the workpiece.
PCT/CN2018/084234 2018-04-24 2018-04-24 Device and method for preparing surface strengthening coating WO2019204979A1 (en)

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