WO2019189996A1 - Insulating panel for manufacturing concrete wall body and method for fabricating same - Google Patents

Insulating panel for manufacturing concrete wall body and method for fabricating same Download PDF

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Publication number
WO2019189996A1
WO2019189996A1 PCT/KR2018/006939 KR2018006939W WO2019189996A1 WO 2019189996 A1 WO2019189996 A1 WO 2019189996A1 KR 2018006939 W KR2018006939 W KR 2018006939W WO 2019189996 A1 WO2019189996 A1 WO 2019189996A1
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WIPO (PCT)
Prior art keywords
insulating material
heat insulating
concrete
sides
concrete wall
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PCT/KR2018/006939
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French (fr)
Korean (ko)
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이정복
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이정복
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Publication of WO2019189996A1 publication Critical patent/WO2019189996A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7608Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ

Definitions

  • the present invention relates to a heat insulation panel for producing a concrete wall and a method of manufacturing the heat insulation panel, and more particularly, to a concrete wall manufacturing heat insulation panel and a method of manufacturing the heat insulation panel that can maximize the rigidity to achieve optimum structural stability. It is about.
  • Insulation structure in the wall of the building refers to a structure for preventing heat from running out or coming in from the outside, the insulation structure is classified into an insulation structure, a heat insulation structure, an outer insulation structure according to the location where the insulation is installed.
  • Insulation structure is a structure in which the insulation is installed on the interior side of the wall, the temporary cooling and heating efficiency has the advantage of high, but the thermal bridge or cold bridge phenomenon can occur locally condensation can occur, the outer insulation structure is the wall outdoor As the structure is installed on the side, there is an advantage that the heat insulating performance is excellent, but it is difficult to maintain and has a disadvantage in terms of durability.
  • the uninterrupted concrete wall is released from the factory and can be used in the construction site as the wall of the building by using the connecting steel.
  • Insulation material is assembled and installed between the outside formwork and the inner formwork at the site. After installing the concrete, the concrete can be placed between the outer formwork and the inner formwork, and the heat-dissipating concrete wall can be constructed in the form of site casting.
  • a heat insulating material is inserted between the concrete walls on both sides, and in order to integrate the concrete walls on both sides into the heat insulating material, the connecting material such as FRP or rebar penetrates the heat insulating material, and both ends of the connecting material are on both sides. It is made of a structure that is buried in concrete.
  • the heat-dissipating concrete wall disclosed in Korean Patent No. 10-1264654 is constructed to be embedded in concrete of both sides through a heat insulating material by using a bar type, I type or H type or a grid type connecting material. Is disclosed.
  • the conventional heat-dissipating concrete wall has a form in which the connecting members are spaced apart from each other and arranged in parallel to each other so as to penetrate the insulation individually, so that the wall lacks resistance against torsion and lateral force in the vertical direction. There is a problem that the stiffness is not good.
  • the conventional heat-dissipating concrete wall is not structurally optimally stabilized, there is a concern that the rigidity is not good and may cause the secondary construction.
  • the heat-dissipating concrete wall disclosed in Korean Patent No. 10-1214980 discloses a structure in which a connecting material formed in a wave shape using a rod or strip-shaped FRP or epoxy coated rebar is formed in a heat insulating material.
  • the conventional uninterrupted concrete wall also does not achieve optimal stabilization structurally because the connecting members are spaced apart from each other by a predetermined interval in the left and right directions. There was a problem with the complexity of the process to be installed on the side to bond the insulation and insulation.
  • an object of the present invention is to provide a heat insulation panel for manufacturing a concrete wall and a manufacturing method of the heat insulation panel having an improved shape so that the rigidity of the concrete wall can be maximized as compared with the existing one.
  • the present invention is not only to make the optimal structural stabilization compared to the existing, but also made of a structure formed with a concrete layer on one surface, when the site construction, the concrete layer formed on one surface to serve as an external formwork, formwork installation
  • An object of the present invention is to provide a heat insulation panel for manufacturing concrete walls and a method of manufacturing the heat insulation panel, which can simplify the work on the concrete wall.
  • Insulation panel for producing concrete walls of the present invention for achieving the above object is a heat insulation panel for producing concrete walls for the production of concrete walls, each concrete is formed on both sides of the heat insulating material, a pair of FRP rods in the width direction diagonal to the heat insulating material Penetrating through the "X" shape in the heat insulating material and both ends of the pair of FRP rods are formed so as to protrude from both front and rear sides of the heat insulating material, the unit connection portion consisting of the pair of FRP rods the entire area of the heat insulating material Polygons are connected to each other and are arranged to be connected to each other, the end portions of the FRP rods protruding from the front and rear both sides of the heat insulating material is configured to be made of a plurality of cross shape each other, consisting of FRP rods perpendicular to the front and back both sides of the heat insulating material To be formed through, both ends protrude to the front and rear both sides of the heat insulating material
  • the unit connection parts may be configured to have a shape in which triangles are connected to the entire region of the heat insulating material, a shape in which squares are connected to each other, or a shape in which hexagons are connected to each other.
  • It may be configured to further include; a concrete layer formed on either side of the front and rear surfaces of the heat insulating material, the end of the unit connecting portions protruding from the front or rear of the heat insulating material is embedded.
  • a first groove and a second groove of a polygon corresponding to a polygon formed by the heat insulation connecting portions may be formed on the front and rear surfaces of the insulation.
  • It may be configured to further include a tie member for tying and bonding the cross-section of the unit connection parts and the horizontal connection parts protruding to the front and rear both sides of the heat insulating material.
  • the manufacturing method of the insulation panel for producing concrete wall of the present invention is a method of manufacturing a heat insulation panel for manufacturing a concrete wall for the production of concrete walls, each concrete is formed on both sides of the heat insulating material, the form arranged so that the polygons are connected to each other on both sides of the heat insulating material.
  • Forming a first groove and a second groove Pass a pair of FRP rods through the insulation to connect the edges of the first and second grooves, so that the pair of FRP rods cross by "X" inside the insulation, and both ends of the pair of FRP rods
  • An end portion is formed to protrude from both front and rear sides of the heat insulating material, and the unit connection parts formed of the pair of FRP rods are formed in a shape in which polygons are connected and arranged on the entire area of the heat insulating material, and protrude from both front and back sides of the heat insulating material.
  • It may be configured to include; further comprising the step of combining the unit connection parts protruding to the front and rear both sides of the heat insulating material and the intersection of the horizontal connection portion by a wire.
  • Forming a concrete layer on one surface may be configured to further include.
  • the insulation panel for producing concrete wall of the present invention is formed through the FRP rods are formed in the insulation, the FRP rods are connected in a honeycomb structure on the entire area of the insulation, concrete wall construction using the insulation panel of the present invention
  • the rigidity is greatly improved and can withstand any stress, thereby maintaining a safe building state without being collapsed by strong external forces such as earthquakes.
  • the insulation panel for manufacturing a concrete wall of the present invention can be commercialized by integrating a concrete layer on one surface of the heat insulator, and when constructing a concrete wall in the field by using the heat insulation panel in which the concrete layer is integrated on one side of the heat insulator, installation of the outside formwork Since it is not necessary to reduce the formwork installation time, the construction period and cost can be reduced, and the concrete floor can act as the exterior wall finishing material of the building to replace the exterior wall.
  • FIG. 1 is a perspective view showing a heat insulation panel for producing a concrete wall according to a first embodiment of the present invention
  • Figure 2 is a perspective view of the insulating panel of Figure 1
  • Figure 3 is a view showing the insulation panel lying down in FIG.
  • Figure 4 is a perspective view of the insulating panel of Figure 3
  • FIG. 5 is a cross-sectional view of the insulation panel of FIG. 1,
  • FIG. 6 is an enlarged view of a portion of the insulation panel of FIG. 5,
  • FIG. 8 is a perspective view showing a heat insulation panel for producing a concrete wall according to a second embodiment of the present invention.
  • FIG. 9 is a cross-sectional view of the insulation panel of FIG. 8,
  • FIG. 10 is an enlarged view of a portion of the insulation panel of FIG. 9.
  • Embodiments described herein will be described with reference to cross-sectional views and / or plan views, which are ideal exemplary views of the present invention.
  • the thicknesses of films and regions are exaggerated for effective explanation of technical content. Therefore, the shape of the exemplary diagram may be modified by manufacturing techniques and / or tolerances. Therefore, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in forms generated according to manufacturing processes.
  • the etched regions shown at right angles may be rounded or have a predetermined curvature.
  • the regions illustrated in the figures have properties, and the shape of the regions illustrated in the figures is intended to illustrate a particular type of region of the device and is not intended to limit the scope of the invention.
  • terms such as first and second are used to describe various components in various embodiments of the present specification, these components should not be limited by these terms. These terms are only used to distinguish one component from another.
  • the embodiments described and illustrated herein also include complementary embodiments thereof.
  • the insulation panel 1 for manufacturing concrete walls of the present invention is installed so that a plurality of FRP rods 22 and 24 penetrate horizontally diagonally and horizontally to the insulation 10, and the FRP rod Both ends of the 22 and 24 are formed to protrude outward from the front and rear of the heat insulator 10, and the plurality of FRP rods 22 and 24 are integrally connected to each other on the entire area of the heat insulator 10. It is formed in the form of a structure.
  • the heat insulating material 10 is made of a synthetic resin material such as styrofoam, etc., so that the FRP rods 22 and 24 penetrate by external force.
  • the FRP rods 22 and 24 are formed in a bar shape having a predetermined length, and may be made of materials such as GFRP (glass fiber reinforced plastic), CFRP (carbon fiber reinforced plastic), and AFRP (aramid fiber reinforced plastic).
  • the outer surface of the FRP rods (22, 24) of the present invention is formed in the form of protrusions or projections in the form of a screw, or by attaching sand after applying the resin to the outer surface of the FRP rods (22, 24) In the production of heat-dissipating concrete walls, the bonding force between the concrete and the FRP rods 22 and 24 may be increased.
  • the heat insulation panel 1 of the present invention is a unit configured to penetrate a pair of FRP rods 22 to the heat insulator 10 in an oblique direction in the width direction, and to cross in an "X" shape inside the heat insulator 10. It is configured to include a connecting portion (A). Both ends of the unit connection portion (A) consisting of a pair of FRP rods 22 are formed to protrude outward from the front and rear of the heat insulating material 10, the unit connection portion (A) is composed of a plurality, It is configured to have a honeycomb form that is connected and arranged.
  • the end portions 22a of the unit connection portion A are configured to have a plurality of forms that cross each other.
  • the unit connection portion A connected to each of the unit connection portions A is configured to be installed at an angle of 120 degrees, and the three end portions 22a of the unit connection portions A cross each other and are separated from the heat insulating material 10. Protruding portions are configured to form a shape that is open to each other.
  • the unit connection portions (A) are formed to have a honeycomb shape in which hexagons are connected to each other, and the end portions (22a) of the unit connection portions (A) are connected to cross each other, and are configured to form each other outward from each other from the crossed portion (f). will be.
  • the present invention penetrates the horizontal connecting portion (B) made of the FRP rod 24 in the width direction through the heat insulating material 10, both ends 24a by horizontally perpendicular to the front and rear both sides, the front and rear both sides of the heat insulating material (10). To protrude to, but is configured such that both ends 24a of the horizontal connection (B) intersects with the end (22a) of the unit connection (A).
  • three end portions 22a of the unit connection portions A and one end portion 24a of the horizontal connection portion B intersect with each other, and the crossed portion f is wired. It may be configured to increase the coupling force of the unit connection portion (A) and the horizontal connection portion (B) by tying with a tie member.
  • the present invention is a hexagonal honeycomb-shaped groove 13 corresponding to the hexagonal honeycomb structure formed by the unit connection portion (A) formed on the front and rear of the heat insulating material 10, wherein the end of the unit connection portion (A) ( The portion f at which the end portion 24a of the horizontal connection portion B and the horizontal connection portion B intersect each other is formed at an edge portion of the hexagonal honeycomb-shaped groove 13 and protrudes outward from the crossed portion f.
  • the end portions 22a of the unit connection portions A and the end portions 24a of the horizontal connection portions B are formed to protrude outward from the corner portions of the hexagonal honeycomb-shaped grooves 13.
  • Insulating panel 1 of the present invention configured as described above can be installed on both sides of the insulating panel (1) in the construction construction, the heat-dissipating concrete wall can be constructed.
  • the insulation panel 1 of the present invention is installed therebetween, and then the inside
  • concrete is poured and cured in the space formed between the formwork (k1) and the outer formwork (k2) and the insulation panel (1), an interrupted heat concrete wall in which concrete (c) is formed on both sides of the insulation panel (1) is constructed.
  • an interrupted heat concrete wall in which concrete (c) is formed on both sides of the insulation panel (1) is constructed.
  • the heat insulating panel 1 of the present invention has a honeycomb structure in which the unit connection portions A are connected to each other on the entire area of the heat insulating material 10, and the end portions 24a of the unit connection portions A are three. Not only do they cross each other and protrude to the outside of the heat insulator 10, the three ends of the unit connection (A) through which the horizontal connection portion (B) also penetrates the heat insulator 10 and the ends 24a cross each other ( 22a) is intersected with the structure to protrude to the outside of the heat insulating material 10, the unit connection portion (A) and the horizontal connection portion (B) is a heat insulating material 10 is connected to each other over the entire area, so that the integrated form, When constructing a heat-dissipating concrete wall using the insulation panel 1 of the present invention, the bonding force of the concrete (c) and the heat insulating material 10 can be strengthened.
  • the concrete (c) and the horizontal connection parts (B) and the unit connection parts (A) form a right-angled triangular truss (truss) structure connected to each other.
  • truss triangular truss
  • the heat insulation panel 1 of the present invention the three end portion 22a of the unit connection portion (A) and one end portion (24a) of the horizontal connection portion (B) intersect with each other in pairs, and are separated from each other to the outside Since it is in the form, the bonding force of the concrete (c) and the heat insulator 10 becomes stronger, the rigidity of the constructed concrete wall can be further improved.
  • the heat insulation panel 1 of the present invention is provided with grooves 13 corresponding to the honeycomb structure represented by the unit connection portions A on both sides of the heat insulating material 10, and the grooves 13 are filled with concrete c. Since losing, the bonding force of the concrete (c) and the heat insulating material 10 can be further improved.
  • the heat insulation panel 1 of the present invention has been described that the unit connection portion (A) is made of a hexagonal honeycomb structure in which a plurality of connected to the entire area of the heat insulating material 10, but is not limited to this, unit connection portion ( A) can be configured to form a square or a regular triangle connected to each other, wherein, the grooves formed in the front and rear in the heat insulating material 10 is configured to be formed in a shape corresponding to the shape of the polygon formed by the unit connection (A) can do.
  • the unit connection portion (A) of the present invention is formed in the form of a square connected to the heat insulating material (10), four end portions 22a of the unit connection portion (A) and one end portion 24a of the horizontal connection portion (B) is It is configured to protrude on the front and rear surfaces of the heat insulating material 10 to cross each other to form a mutually, so that the four ends 22a and the horizontal connecting portions (B) of the unit connections (A) intersecting with each other and protruding from the heat insulating material (10)
  • One end portion 24a is formed in pairs and is formed at each corner of the continuously arranged rectangular grooves 13 formed on the entire front and rear regions of the heat insulating material 10.
  • the unit connection portion (A) of the present invention is formed in the form of a triangle connected to the heat insulating material (10), six end portions 22a of the unit connection portion (A) and one end portion 24a of the horizontal connection portion (B) It is configured to protrude on the front and rear surfaces of the heat insulating material 10 to cross each other to form a gap, and the six ends 22a of the unit connections (A) protruding from the heat insulating material 10 intersected with each other and the horizontal connection (B)
  • One end portion 24a is formed in a pair, and is formed at each corner of the triangular grooves 13 in a continuous array form formed on the entire front and rear regions of the heat insulator 10.
  • the present invention is most preferably made of a hexagonal honeycomb structure, compared to the unit connection portion (A) is formed in a rectangular continuous array form, triangular continuous array form on the entire area of the heat insulating material (10).
  • the present invention when the unit connection portion (A) is configured to be connected to the honeycomb structure of the hexagonal continuous array on the entire area of the heat insulating material 10, it is possible to achieve the structurally most stable form while lowering the manufacturing cost.
  • the manufacturing method of the unit panel 1 of the present invention is described as follows.
  • hexagonal honeycomb-shaped grooves 13 are formed in front and rear surfaces of the heat insulating material 10, respectively. At this time, each honeycomb-shaped groove 13 formed in the front and rear of the heat insulating material 10 is configured to match each other with respect to the width direction of the heat insulating material 10.
  • end portions 22a of the unit connection portions A are installed to protrude to both sides of the heat insulator 10, and the end portions 22a cross each other, and the form that spreads outward from the crossed portion f is Install it if possible.
  • the second FRP rod 24 penetrates in the width direction of the heat insulator 10, and the second FRP rods 24 coincide with each other in the width direction of the edges of the grooves 13 formed on both front and rear surfaces of the heat insulator 10.
  • the horizontal connection (B) By connecting the corners so that the second FRP rod 24 is installed horizontally at right angles to the front and rear both sides of the heat insulator 10 constitutes the horizontal connection (B).
  • the unit connecting portions (A) and the horizontal connecting portions (B) through the heat insulating material 10 After the unit connecting portions (A) and the horizontal connecting portions (B) through the heat insulating material 10 is installed, the end portions 22a and 24a of the unit connecting portions (A) and the horizontal connecting portions (B) cross each other.
  • a tie member such as a wire, the unit panel 1 of the present invention can be manufactured.
  • the process of tying the cross section (f) with a tie member, such as a wire can be made at the construction site, the unit panel (1) of the present invention up to the previous step of tying the cross section (f) with a tie member such as wire Can be a production method.
  • the unit panel (1) can be produced, and the unit panel (1) thus produced is subjected to the work of tying the intersection (f) crossed by the tie at the construction site, and then through the site casting of concrete (c) concrete wall You can also construct.
  • the heat insulating panel 2 of the second embodiment differs only in that the concrete layer 30 is formed on one surface of the heat insulating material 10 compared with the first embodiment, and the rest of the configuration is the same as the first embodiment.
  • the same components as in the first embodiment will be omitted and only the differences will be described.
  • the concrete layer 30 is formed on one surface of the heat insulation panel 1 of the first embodiment.
  • the insulating layer 10 is formed on one surface of the insulation 10.
  • the panel 2 can be manufactured.
  • the concrete layer 30 has a form in which the end portion 22a of the unit connection portion A protruding to one surface of the heat insulating material 10 and the end portion 24a of the horizontal connection portion B are embedded.
  • the heat insulator 10 may be configured to 140 to 150 mm
  • the concrete layer 30 may be configured to 50 to 60 mm.
  • concrete can be placed on only one surface of the insulation panel 2 at a construction site to construct a heat-dissipating concrete wall.
  • the heat insulation panel 2 of the present invention because the concrete layer 30 is formed on one surface of the heat insulating material 10 on one surface, the concrete layer 30 can serve as an outer formwork, accordingly, construction site After installing only the inner formwork, and install the insulation panel 2 of the present invention to the outside of the inner formwork, by pouring concrete between the insulation panel (2) and the inner formwork, the concrete layer 30 is not formed By allowing concrete to form on the opposite side of the non-insulating material 10, the heat-dissipating concrete wall can be made easier.
  • the heat insulation panel 2 of the second embodiment of the present invention when the heat insulation panel 2 of the second embodiment of the present invention is formed in the center of the concrete wall of the building, it may be an interrupted heat structure, the heat insulation panel 2 is formed at the position of the outer portion of the building concrete wall In this case, it may be an outer insulation structure, and if the insulation panel 2 is formed at the position of the inner portion of the building concrete wall, it may be an insulation structure.
  • the present invention relates to a heat insulation panel for producing a concrete wall and a manufacturing method of the heat insulation panel, can be widely used in the building industry.

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  • Architecture (AREA)
  • Physics & Mathematics (AREA)
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Abstract

Disclosed are an insulating panel for manufacturing a concrete wall body and a method for fabricating same. The disclosed insulating panel for manufacturing a concrete wall body is an insulating panel for manufacturing a concrete wall body, which is for the purpose of manufacturing a concrete wall body having concrete formed on both surfaces of an insulating material, respectively. A pair of FRB rods is formed to penetrate the insulating material obliquely with regard to the transverse direction thereof such that the FRP rods cross each other in an X-shape inside the insulating material, and both end portions of the pair of FRP rods protrude from both the front and rear surfaces of the insulating material. Unit connecting portions comprising the pair of FRP rods are installed in the entire area of the insulating material in such a shape that polygons are connected and arranged. The end portions of the FRP rods protruding from both the front and rear surfaces of the insulating material are configured such that groups of multiple end portions intersect with each other. The insulating panel comprises a horizontal connecting portion made of an FRP rod and formed to penetrate both the front and rear surfaces of the insulating material perpendicularly. Both end portions of the horizontal connecting portion are formed to protrude from both the front and rear surfaces of the insulating material and to intersect together with the end portions of the unit connecting portions.

Description

콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법Insulation panel for manufacturing concrete wall and manufacturing method of this insulation panel
본 발명은 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법에 관한 것으로서, 보다 상세하게는 구조적으로 최적의 안정화를 이루어지도록 하여 강성을 최대화할 수 있는 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법에 관한 것이다. The present invention relates to a heat insulation panel for producing a concrete wall and a method of manufacturing the heat insulation panel, and more particularly, to a concrete wall manufacturing heat insulation panel and a method of manufacturing the heat insulation panel that can maximize the rigidity to achieve optimum structural stability. It is about.
건물의 벽체에 있어 단열구조는 열이 달아나거나 외부에서 들어오는 것을 방지하기 위한 구조를 말하는 것으로, 단열구조는 단열재가 설치되는 위치에 따라 내단열 구조, 중단열 구조, 외단열 구조로 분류된다. Insulation structure in the wall of the building refers to a structure for preventing heat from running out or coming in from the outside, the insulation structure is classified into an insulation structure, a heat insulation structure, an outer insulation structure according to the location where the insulation is installed.
내단열 구조는 벽체의 실내측에 단열재가 설치되는 구조로, 일시적인 냉,난방 효율이 높은 장점은 있으나, 열교 또는 냉교 현상이 발생할 수 있어 국부적으로 결로가 발생할 수 있으며, 외단열 구조는 벽체의 실외측에 단열재가 설치되는 구조로, 단열성능이 우수한 장점이 있으나, 유지관리가 어려우며 내구성 측면에서의 문제점을 가지는 단점이 있다. Insulation structure is a structure in which the insulation is installed on the interior side of the wall, the temporary cooling and heating efficiency has the advantage of high, but the thermal bridge or cold bridge phenomenon can occur locally condensation can occur, the outer insulation structure is the wall outdoor As the structure is installed on the side, there is an advantage that the heat insulating performance is excellent, but it is difficult to maintain and has a disadvantage in terms of durability.
이와 같은 내단열 구조 및 외단열 구조의 장단점을 선택적으로 취합하여 콘크리트 벽체들의 중간에 단열재가 삽입되어 설치되는 형태의 중단열 콘크리트 벽체가 개발되고 있다. By selectively combining the advantages and disadvantages of the heat insulating structure and the external heat insulating structure, a heat-dissipating concrete wall of a type in which a heat insulating material is inserted and installed in the middle of the concrete walls has been developed.
중단열 콘크리트 벽체는 공장에서 완성된 상태로 출시되어, 시공현장에서 연결강재를 이용해 건물의 벽체로 시공되는 형태가 이용될 수도 있고, 직접 현장에서 외측거푸집과 내측거푸집 사이에 연결재를 조립설치한 단열재를 설치한 후, 콘크리를 외측거푸집과 내측거푸집 사이에 타설하여 중단열 콘크리트 벽체를 현장타설형태로 시공할 수도 있다. The uninterrupted concrete wall is released from the factory and can be used in the construction site as the wall of the building by using the connecting steel. Insulation material is assembled and installed between the outside formwork and the inner formwork at the site. After installing the concrete, the concrete can be placed between the outer formwork and the inner formwork, and the heat-dissipating concrete wall can be constructed in the form of site casting.
이러한, 중단열 콘크리트 벽체에 대해서 등록특허 10-1214980호, 등록특허 10-1264654호에 개시되어 있다. Such a heat-dissipating concrete wall is disclosed in Korean Patent Nos. 10-1214980 and 10-1264654.
이러한 종래의 중단열 콘크리트 벽체는 양측의 콘크리트벽체 사이에 단열재가 삽입되고, 양측의 콘크리트 벽체를 단열재에 합성시켜 일체화시키기 위해서, FRP 또는 철근과 같은 연결재를 단열재에 관통시키고, 연결재의 양단이 양측의 콘크리트에 묻혀 매립되어지는 구조로 이루어져 있다. In the conventional heat-dissipating concrete wall, a heat insulating material is inserted between the concrete walls on both sides, and in order to integrate the concrete walls on both sides into the heat insulating material, the connecting material such as FRP or rebar penetrates the heat insulating material, and both ends of the connecting material are on both sides. It is made of a structure that is buried in concrete.
등록특허 10-1264654호에 개시된 중단열 콘크리트 벽체는 봉(BAR)형, I형 또는 H형 또는 격자(GRID)형의 연결재를 사용하여, 단열재를 관통시켜, 양측의 콘크리트에 매설되게 설치되는 구조가 개시되어 있다. The heat-dissipating concrete wall disclosed in Korean Patent No. 10-1264654 is constructed to be embedded in concrete of both sides through a heat insulating material by using a bar type, I type or H type or a grid type connecting material. Is disclosed.
하지만, 이러한 종래의 중단열 콘크리트 벽체는 연결재들이 서로 이격되어 병렬로 배치되는 형태로 각각 개별적으로 단열재를 관통하는 형태로 이루어져 이루어져 있으므로, 상하,좌우방향으로의 비틀림과 횡력에 대해 저항력이 부족하여 벽체의 강성이 양호하지 못한 문제가 있다. However, the conventional heat-dissipating concrete wall has a form in which the connecting members are spaced apart from each other and arranged in parallel to each other so as to penetrate the insulation individually, so that the wall lacks resistance against torsion and lateral force in the vertical direction. There is a problem that the stiffness is not good.
즉, 이러한 종래의 중단열 콘크리트 벽체는 구조적으로 최적의 안정화를 이루어지 못하기 때문에, 강성이 양호하지 못해 부실시공을 원인이 될 수 있는 염려가 있다. That is, the conventional heat-dissipating concrete wall is not structurally optimally stabilized, there is a concern that the rigidity is not good and may cause the secondary construction.
또한, 등록특허 10-1214980호에 개시된 중단열 콘크리트 벽체는 봉형태 또는 스트립 형태의 FRP 또는 에폭시가 코팅된 철근을 이용하여 파형으로 형성시킨 연결재를 단열재에 설치하는 구조가 개시되어 있다. In addition, the heat-dissipating concrete wall disclosed in Korean Patent No. 10-1214980 discloses a structure in which a connecting material formed in a wave shape using a rod or strip-shaped FRP or epoxy coated rebar is formed in a heat insulating material.
하지만, 이러한 종래의 중단열 콘크리트 벽체도 연결재들이 좌우 방향으로 소정간격 개별적으로 이격되게 설치되는 구조이기 때문에 구조적으로 최적의 안정화를 이루지 못할 뿐 아니라, 연결재가 파형으로 이루어져 있으므로 단열재를 관통시키지 못해 단열재의 측면에 설치하여 단열재와 단열재를 접합시켜야 하는 공정상의 복잡성을 가지는 문제가 있었다. However, the conventional uninterrupted concrete wall also does not achieve optimal stabilization structurally because the connecting members are spaced apart from each other by a predetermined interval in the left and right directions. There was a problem with the complexity of the process to be installed on the side to bond the insulation and insulation.
< 선행기술문헌 ><Prior Art Documents>
대한민국 등록특허 10-1214980호Republic of Korea Patent Registration 10-1214980
대한민국 등록특허 10-1264654호Republic of Korea Patent Registration 10-1264654
본 발명은 상기한 바와 같은 종래의 문제점을 해결하고자 창안된 것으로서, FRP봉들이 단열재에 관통형성되되, 모든 FRP봉들이 단열재의 전체영역 상에서 서로 연결되어 구조적으로 최적의 안정화를 이룰 수 있는 구조로 되어 있어, 콘크리트 벽체의 강성이 기존에 비해 극대화될 수 있도록 개선된 형태를 갖는 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법을 제공하는데 목적이 있다. The present invention has been devised to solve the conventional problems as described above, FRP rods are formed through the insulation, all the FRP rods are connected to each other over the entire area of the insulation to achieve a structurally optimal stability Therefore, an object of the present invention is to provide a heat insulation panel for manufacturing a concrete wall and a manufacturing method of the heat insulation panel having an improved shape so that the rigidity of the concrete wall can be maximized as compared with the existing one.
또한, 본 발명은 기존에 비해 최적의 구조적 안정화가 이루어질 수 있도록 할 뿐 아니라, 일면에 콘크리트층이 형성된 구조로 이루어져 있어, 현장시공시, 일면에 형성된 콘크리트층이 외부거푸집 역할을 하도록 하여, 거푸집설치에 대한 작업을 간편화할 수 있는 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법을 제공하는데 목적이 있다. In addition, the present invention is not only to make the optimal structural stabilization compared to the existing, but also made of a structure formed with a concrete layer on one surface, when the site construction, the concrete layer formed on one surface to serve as an external formwork, formwork installation An object of the present invention is to provide a heat insulation panel for manufacturing concrete walls and a method of manufacturing the heat insulation panel, which can simplify the work on the concrete wall.
상기한 목적을 달성하기 위한 본 발명의 콘크리트 벽체 제조용 단열패널은 단열재의 양면에 각각 콘크리트가 형성된 콘크리트 벽체 제조를 위한 콘크리트 벽체 제조용 단열패널에 있어서, 한 쌍의 FRP봉을 단열재에 폭방향의 사선으로 관통시켜 상기 단열재 내부에서 "X"자 형태로 크로스되고 상기 한 쌍의 FRP봉의 양끝단부가 상기 단열재의 전후 양면으로부터 돌출되도록 형성하되, 상기 한 쌍의 FRP봉으로 이루어진 단위연결부들이 상기 단열재의 전체영역 상에 다각형들이 연결되어 배열되는 형태로 설치되며, 상기 단열재의 전후 양면으로 돌출된 상기 FRP봉들의 말단부들은 복수개씩 서로 교차된 형태로 이루어지도록 구성되며, FRP봉으로 이루어져 상기 단열재에 전후 양면에 직각되게 관통형성되며, 양단부가 상기 단열재의 전후 양면으로 돌출되되, 상기 단위연결부들의 말단부에 함께 교차되도록 형성된 수평연결부를 구비하도록 구성된 것을 특징으로 한다. Insulation panel for producing concrete walls of the present invention for achieving the above object is a heat insulation panel for producing concrete walls for the production of concrete walls, each concrete is formed on both sides of the heat insulating material, a pair of FRP rods in the width direction diagonal to the heat insulating material Penetrating through the "X" shape in the heat insulating material and both ends of the pair of FRP rods are formed so as to protrude from both front and rear sides of the heat insulating material, the unit connection portion consisting of the pair of FRP rods the entire area of the heat insulating material Polygons are connected to each other and are arranged to be connected to each other, the end portions of the FRP rods protruding from the front and rear both sides of the heat insulating material is configured to be made of a plurality of cross shape each other, consisting of FRP rods perpendicular to the front and back both sides of the heat insulating material To be formed through, both ends protrude to the front and rear both sides of the heat insulating material, Characterized in that configured to have a horizontal connection portion formed to cross together the end of the unit connection portion.
상기 단위연결부들은 상기 단열재의 전체영역에 삼각형들이 연결되어 배열된 형태, 사각형들이 연결되어 배열된 형태, 또는 육각형들이 연결되어 배열된 형태로 이루어지도록 구성될 수 있다. The unit connection parts may be configured to have a shape in which triangles are connected to the entire region of the heat insulating material, a shape in which squares are connected to each other, or a shape in which hexagons are connected to each other.
상기 단열재의 전후 양면 중 어느 하나의 면에 형성되며, 상기 단열재의 전면 또는 후면으로부터 돌출된 상기 단위연결부들의 말단부가 매립되어지도록 구성된 콘크리트층;을 더 포함하도록 구성될 수 있다. It may be configured to further include; a concrete layer formed on either side of the front and rear surfaces of the heat insulating material, the end of the unit connecting portions protruding from the front or rear of the heat insulating material is embedded.
상기 단열재의 전면 및 후면에는 상기 단열연결부들이 이루는 다각형상에 대응되는 다각형의 제1홈 및 제2홈이 형성될 수 있다. A first groove and a second groove of a polygon corresponding to a polygon formed by the heat insulation connecting portions may be formed on the front and rear surfaces of the insulation.
상기 단열재의 전후 양면으로 돌출되어진 상기 단위연결부들과 상기 수평연결부들의 교차된 부분을 묶어결합시키는 타이부재;를 더 포함하도록 구성될 수 있다. It may be configured to further include a tie member for tying and bonding the cross-section of the unit connection parts and the horizontal connection parts protruding to the front and rear both sides of the heat insulating material.
또한, 본 발명의 콘크리트 벽체 제조용 단열패널 제작방법은 단열재의 양면에 각각 콘크리트가 형성된 콘크리트 벽체 제조를 위한 콘크리트 벽체 제조용 단열패널의 제작방법에 있어서, 단열재의 양면에 각각 다각형들이 서로 연결되도록 배열된 형태로 제1홈 및 제2홈을 형성시키는 단계; 상기 제1홈 및 제2홈의 모서리를 연결하도록 한 쌍의 FRP봉을 상기 단열재에 관통시키되, 상기 한 쌍의 FRP봉이 상기 단열재 내부에 "X" 로 크로스 되도록 하며, 상기 한 쌍의 FRP봉의 양끝단부가 상기 단열재의 전후 양면으로부터 돌출되도록 형성하고, 상기 한 쌍의 FRP봉으로 이루어진 단위연결부들이 상기 단열재의 전체영역 상에 다각형들이 연결되어 배열되는 형태로 형성되도록 하며, 상기 단열재의 전후 양면으로 돌출된 상기 FRP봉들의 말단부들이 복수개씩 서로 교차된 형태가 되도록 설치되는 단계; 상기 제1홈 및 제2홈의 모서리들 중 상기 단열재의 폭방으로 수평되게 일치된 두 홈의 모서리가 연결되며, 양단부가 상기 단열재의 전후 양면으로 돌출되어 상기 단위연결부들의 말단부와 함께 교차되도록 FRP봉으로 이루어진 수평연결부가 상기 단열재 전후 양면에 직각되게 수평으로 관통되는 단계;포함하는 것을 특징으로 한다. In addition, the manufacturing method of the insulation panel for producing concrete wall of the present invention is a method of manufacturing a heat insulation panel for manufacturing a concrete wall for the production of concrete walls, each concrete is formed on both sides of the heat insulating material, the form arranged so that the polygons are connected to each other on both sides of the heat insulating material. Forming a first groove and a second groove; Pass a pair of FRP rods through the insulation to connect the edges of the first and second grooves, so that the pair of FRP rods cross by "X" inside the insulation, and both ends of the pair of FRP rods An end portion is formed to protrude from both front and rear sides of the heat insulating material, and the unit connection parts formed of the pair of FRP rods are formed in a shape in which polygons are connected and arranged on the entire area of the heat insulating material, and protrude from both front and back sides of the heat insulating material. Disposing the plurality of end portions of the FRP rods that cross each other; The edges of the first grooves and the second grooves are connected to the edges of two grooves horizontally matched in the width direction of the heat insulating material, and both ends protrude to front and rear sides of the heat insulating material so that the FRP rods intersect with the distal ends of the unit connection parts. Horizontal connection consisting of the step of passing through the horizontal perpendicular to both sides before and after the insulation; characterized in that it comprises.
상기 단열재의 전후 양면으로 돌출되어진 상기 단위연결부들과 상기 수평연결부들의 교차된 부분을 철사로 묶어 결합시키는 단계;를 더 포함하도록 구성될 수 있다. It may be configured to include; further comprising the step of combining the unit connection parts protruding to the front and rear both sides of the heat insulating material and the intersection of the horizontal connection portion by a wire.
상기 단위연결부들과 상기 수평연결부가 설치된 상기 단열재를 거푸집에 넣고 타설하고 양생하여 상기 단열재의 전후 양면 중 일면에만 상기 단열재의 일면으로부터 상기 단위연결부들과 상기 수평연결부의 말단부가 매립되어지도록 상기 단열재의 일면에 콘크리트층을 형성시키는 단계;를 더 포함하도록 구성될 수 있다. Put the heat insulator installed in the formwork and the unit connection parts and the horizontal connection part is placed and cured so that the end portions of the unit connection parts and the horizontal connection part is embedded from one side of the heat insulating material only on one side of the front and rear surfaces of the heat insulating material. Forming a concrete layer on one surface; may be configured to further include.
상기한 바에 따르면, 본 발명의 콘크리트 벽체 제조용 단열패널은 FRP봉들이 단열재에 관통형성되되, FRP봉들이 단열재의 전체영역 상에서 허니컴구조로 연결된 형태로 이루어져 있으므로, 본 발명의 단열패널을 이용해 콘크리트 벽체 시공시 콘크리트 벽체가 구조적으로 최적의 안정화상태를 이루게 됨으로써, 강성이 매우 향상되어 어떠한 응력에도 잘 견딜 수 있어, 지진 등의 강한 외력에 의해서도 붕괴되지 않고 안전한 건물상태를 유지할 수 있게 해주는 효과가 있다. According to the above, the insulation panel for producing concrete wall of the present invention is formed through the FRP rods are formed in the insulation, the FRP rods are connected in a honeycomb structure on the entire area of the insulation, concrete wall construction using the insulation panel of the present invention When the concrete wall is structurally optimally stabilized, the rigidity is greatly improved and can withstand any stress, thereby maintaining a safe building state without being collapsed by strong external forces such as earthquakes.
또한, 본 발명의 콘크리트 벽체 제조용 단열패널은 단열재 일면에 콘크리트층이 일체화되어 제품화될 수 있으며, 이렇게 단열재 일면에 콘크리트층이 일체화된 단열패널을 이용해 현장에서 콘크리트 벽체를 시공하는 경우, 외측거푸집의 설치가 필요 없어 거푸집설치시간을 줄여 공사기간 단축 및 비용을 절감시킬 수 있을 뿐 아니라, 콘크리트층이 건물 외벽마감재 역할을 하여 외벽을 대신할 수 있게 해주는 효과가 있다. In addition, the insulation panel for manufacturing a concrete wall of the present invention can be commercialized by integrating a concrete layer on one surface of the heat insulator, and when constructing a concrete wall in the field by using the heat insulation panel in which the concrete layer is integrated on one side of the heat insulator, installation of the outside formwork Since it is not necessary to reduce the formwork installation time, the construction period and cost can be reduced, and the concrete floor can act as the exterior wall finishing material of the building to replace the exterior wall.
도 1은 본 발명의 제 1 실시 예에 따른 콘크리트 벽체 제조용 단열패널을 나타낸 사시도이고, 1 is a perspective view showing a heat insulation panel for producing a concrete wall according to a first embodiment of the present invention,
도 2는 도 1의 단열패널의 투시도이고, Figure 2 is a perspective view of the insulating panel of Figure 1,
도 3은 도 1의 단열패널을 눕혀서 나타낸 도면이고, Figure 3 is a view showing the insulation panel lying down in FIG.
도 4는 도 3의 단열패널의 투시도이고, Figure 4 is a perspective view of the insulating panel of Figure 3,
도 5는 도 1의 단열패널의 횡단면도이고, 5 is a cross-sectional view of the insulation panel of FIG. 1,
도 6은 도 5의 단열패널 일부를 확대하여 나타낸 도면이고, 6 is an enlarged view of a portion of the insulation panel of FIG. 5,
도 7은 본 발명의 제 1 실시 예에 따른 콘크리트 벽체 제조용 단열패널을 이용하여 콘크리트 벽체를 현장시공한 사용예시도이고, 7 is an example of the use of the construction of the concrete wall using the insulation panel for producing concrete wall according to the first embodiment of the present invention,
도 8은 본 발명의 제 2 실시 예에 따른 콘크리트 벽체 제조용 단열패널을 나타낸 사시도이고, 8 is a perspective view showing a heat insulation panel for producing a concrete wall according to a second embodiment of the present invention,
도 9는 도 8의 단열패널의 횡단면도이고, 9 is a cross-sectional view of the insulation panel of FIG. 8,
도 10은 도 9의 단열패널 일부를 확대하여 나타낸 도면이다. FIG. 10 is an enlarged view of a portion of the insulation panel of FIG. 9.
이상의 본 발명의 목적들, 다른 목적들, 특징들 및 이점들은 첨부된 도면과 관련된 이하의 바람직한 실시 예들을 통해서 쉽게 이해될 것이다. 그러나 본 발명은 여기서 설명되는 실시 예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시 예들은 개시된 내용이 철저하고 완전해질 수 있도록 그리고 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. Objects, other objects, features and advantages of the present invention will be readily understood through the following preferred embodiments associated with the accompanying drawings. However, the present invention is not limited to the embodiments described herein and may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the present invention to those skilled in the art.
본 명세서에서, 어떤 구성요소가 다른 구성요소 상에 있다고 언급되는 경우에 그것은 다른 구성요소 상에 직접 형성될 수 있거나 또는 그들 사이에 제 3의 구성요소가 개재될 수도 있다는 것을 의미한다. 또한, 도면들에 있어서, 구성요소들의 두께는 기술적 내용의 효과적인 설명을 위해 과장된 것이다. In the present specification, when a component is mentioned to be on another component, it means that it may be formed directly on the other component or a third component may be interposed therebetween. In addition, in the drawings, the thickness of the components are exaggerated for the effective description of the technical content.
본 명세서에서 기술하는 실시 예들은 본 발명의 이상적인 예시도인 단면도 및/또는 평면도들을 참고하여 설명될 것이다. 도면들에 있어서, 막 및 영역들의 두께는 기술적 내용의 효과적인 설명을 위해 과장된 것이다. 따라서 제조 기술 및/또는 허용 오차 등에 의해 예시도의 형태가 변형될 수 있다. 따라서 본 발명의 실시 예들은 도시된 특정 형태로 제한되는 것이 아니라 제조 공정에 따라 생성되는 형태의 변화도 포함하는 것이다. 예를 들면, 직각으로 도시된 식각 영역은 라운드지거나 소정 곡률을 가지는 형태일 수 있다. 따라서 도면에서 예시된 영역들은 속성을 가지며, 도면에서 예시된 영역들의 모양은 소자의 영역의 특정형태를 예시하기 위한 것이며 발명의 범주를 제한하기 위한 것이 아니다. 본 명세서의 다양한 실시 예들에서 제1, 제2 등의 용어가 다양한 구성요소들을 기술하기 위해서 사용되었지만, 이들 구성 요소들이 이 같은 용어들에 의해 한정되어서는 안된다. 이들 용어들은 단지 어느 구성요소를 다른 구성요소와 구별시키기 위해서 사용되었을 뿐이다. 여기에 설명되고 예시되는 실시 예들은 그것의 상보적인 실시 예들도 포함한다. Embodiments described herein will be described with reference to cross-sectional views and / or plan views, which are ideal exemplary views of the present invention. In the drawings, the thicknesses of films and regions are exaggerated for effective explanation of technical content. Therefore, the shape of the exemplary diagram may be modified by manufacturing techniques and / or tolerances. Therefore, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in forms generated according to manufacturing processes. For example, the etched regions shown at right angles may be rounded or have a predetermined curvature. Thus, the regions illustrated in the figures have properties, and the shape of the regions illustrated in the figures is intended to illustrate a particular type of region of the device and is not intended to limit the scope of the invention. Although terms such as first and second are used to describe various components in various embodiments of the present specification, these components should not be limited by these terms. These terms are only used to distinguish one component from another. The embodiments described and illustrated herein also include complementary embodiments thereof.
본 명세서에서 사용된 용어는 실시 예들을 설명하기 위한 것이며, 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함한다. 명세서에서 사용되는 '포함한다(comprises)' 및/또는 '포함하는(comprising)'은 언급된 구성요소는 하나 이상의 다른 구성요소의 존재 또는 추가를 배제하지 않는다. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In this specification, the singular also includes the plural unless specifically stated otherwise in the phrase. As used herein, the words 'comprises' and / or 'comprising' do not exclude the presence or addition of one or more other components.
아래의 특정 실시 예들을 기술하는데 있어서, 여러 가지의 특정적인 내용들은 발명을 더 구체적으로 설명하고 이해를 돕기 위해 작성되었다. 하지만, 본 발명을 이해할 수 있을 정도로 이 분야의 지식을 갖고 있는 독자는 이러한 여러 가지의 특정적인 내용들이 없어도 사용될 수 있다는 것을 인지할 수 있다. 어떤 경우에는, 발명을 기술하는데 있어서 흔히 알려졌으면서 발명과 크게 관련 없는 부분들은 본 발명을 설명하는데 있어 별 이유 없이 혼돈이 오는 것을 막기 위해 기술하지 않음을 미리 언급해 둔다. In describing the following specific embodiments, various specific details are set forth in order to explain and understand the invention in more detail. However, one of ordinary skill in the art can understand that the present invention can be used without these various specific details. In some cases, it is mentioned in advance that parts of the invention that are commonly known in the present invention and that are not highly related to the invention are not described in order to prevent confusion in explaining the present invention without cause.
도 1 내지 도 7을 참조하여, 본 발명의 제 1 실시 예에 따른 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법에 대해 설명한다. 1 to 7, a heat insulation panel for manufacturing a concrete wall and a method of manufacturing the heat insulation panel according to the first embodiment of the present invention will be described.
도 1 내지 도 6을 참조하면, 본 발명의 콘크리트 벽체 제조용 단열패널(1)은 단열재(10)에 다수의 FRP봉(22,24)들이 폭방향의 사선 및 수평으로 관통되도록 설치되며, FRP봉(22,24)들의 양단은 단열재(10)의 전면 및 후면으로부터 외측으로 돌출되도록 형성되며, 다수의 FRP봉(22,24)들은 단열재(10)의 전체영역 상에 서로 연결되어진 하나의 일체화된 구조체형태로 형성된다. 1 to 6, the insulation panel 1 for manufacturing concrete walls of the present invention is installed so that a plurality of FRP rods 22 and 24 penetrate horizontally diagonally and horizontally to the insulation 10, and the FRP rod Both ends of the 22 and 24 are formed to protrude outward from the front and rear of the heat insulator 10, and the plurality of FRP rods 22 and 24 are integrally connected to each other on the entire area of the heat insulator 10. It is formed in the form of a structure.
단열재(10)는 스치로폼 등과 같은 합성수지재로 이루어져, FRP봉(22,24)이 외력에 의해 관통시키도록 구성된다. The heat insulating material 10 is made of a synthetic resin material such as styrofoam, etc., so that the FRP rods 22 and 24 penetrate by external force.
FRP봉(22,24)들은 소정길이를 갖는 바 형태로 이루어지며, GFRP(유리섬유강화플라스틱), CFRP(탄소섬유강화플라스틱), AFRP(아라미드섬유강화플라스틱) 등의 재질로 이루어질 수 있다. 아울러, 본 발명의 FRP봉(22,24)의 외면에는 요철이나 나사형태의 돌돌출부가 형성되거나, FRP봉(22,24)의 외면에 수지제를 도포한 후 모래를 부착시킨 형태로 구성되어 중단열 콘크리트 벽체 제조시, 콘크리트와 FRP봉(22,24)의 결합력이 증대될 수 있다. The FRP rods 22 and 24 are formed in a bar shape having a predetermined length, and may be made of materials such as GFRP (glass fiber reinforced plastic), CFRP (carbon fiber reinforced plastic), and AFRP (aramid fiber reinforced plastic). In addition, the outer surface of the FRP rods (22, 24) of the present invention is formed in the form of protrusions or projections in the form of a screw, or by attaching sand after applying the resin to the outer surface of the FRP rods (22, 24) In the production of heat-dissipating concrete walls, the bonding force between the concrete and the FRP rods 22 and 24 may be increased.
구체적으로, 본 발명의 단열패널(1)은 한 쌍의 FRP봉(22)을 단열재(10)에 폭방향의 사선으로 관통시키되, 단열재(10) 내부에서 "X"자 형태로 크로스되도록 구성한 단위연결부(A)를 포함하도록 구성된다. 이 한 쌍의 FRP봉(22)으로 구성된 단위연결부(A)의 양 끝단부는 단열재(10)의 전면 및 후면으로부터 외측으로 돌출되도록 형성되며, 이러한 단위연결부(A)는 복수개로 구성되어, 육각형들이 연결되어 배열된 허니컴형태로 이루어지도록 구성된다. Specifically, the heat insulation panel 1 of the present invention is a unit configured to penetrate a pair of FRP rods 22 to the heat insulator 10 in an oblique direction in the width direction, and to cross in an "X" shape inside the heat insulator 10. It is configured to include a connecting portion (A). Both ends of the unit connection portion (A) consisting of a pair of FRP rods 22 are formed to protrude outward from the front and rear of the heat insulating material 10, the unit connection portion (A) is composed of a plurality, It is configured to have a honeycomb form that is connected and arranged.
단위연결부(A)의 끝단부(22a)들은 복수개씩 서로 교차된 형태로 이루어지도록 구성된다. The end portions 22a of the unit connection portion A are configured to have a plurality of forms that cross each other.
단위연결부(A)들 중 3개씩 연결된 단위연결부(A)는 120도 각도로 설치되도록 구성되며, 이 단위열결부(A)의 3개의 끝단부(22a)는 서로 교차되어, 단열재(10)로부터 돌출된 부분이 서로 벌어지는 형태를 이루도록 구성된다. The unit connection portion A connected to each of the unit connection portions A is configured to be installed at an angle of 120 degrees, and the three end portions 22a of the unit connection portions A cross each other and are separated from the heat insulating material 10. Protruding portions are configured to form a shape that is open to each other.
단위연결부(A)들은 육각형들이 서로 연결된 허니컴형태를 갖도록 형성되며, 단위연결부(A)들의 끝단부(22a)는 서로 교차되도록 연결되고, 교차된 부분(f)으로부터 외측으로 서로 벌어지는 형태로 구성되는 것이다. The unit connection portions (A) are formed to have a honeycomb shape in which hexagons are connected to each other, and the end portions (22a) of the unit connection portions (A) are connected to cross each other, and are configured to form each other outward from each other from the crossed portion (f). will be.
또한, 본 발명은 FRP봉(24)으로 이루어진 수평연결부(B)를 단열재(10)에 폭방향으로 관통시키되, 전후 양면에 직각되게 수평되게 관통시켜 양단부(24a)가 단열재(10)의 전후양면으로 돌출되도록 하되, 이 수평연결부(B)의 양단부(24a)가 단위연결부들(A)의 끝단부(22a)들과 함께 교차되도록 구성된다. In addition, the present invention penetrates the horizontal connecting portion (B) made of the FRP rod 24 in the width direction through the heat insulating material 10, both ends 24a by horizontally perpendicular to the front and rear both sides, the front and rear both sides of the heat insulating material (10). To protrude to, but is configured such that both ends 24a of the horizontal connection (B) intersects with the end (22a) of the unit connection (A).
한편, 도시하지는 않았지만, 본 발명은 단위연결부(A)들의 3개의 끝단부(22a)와 수평연결부(B)의 1개의 끝단부(24a)가 서로 교차되며, 이 교차된 부분(f)을 철사 등의 타이부재로 묶어 단위연결부(A)들과 수평연결부(B)들의 결합력을 높이도록 구성될 수 있다. On the other hand, although not shown, in the present invention, three end portions 22a of the unit connection portions A and one end portion 24a of the horizontal connection portion B intersect with each other, and the crossed portion f is wired. It may be configured to increase the coupling force of the unit connection portion (A) and the horizontal connection portion (B) by tying with a tie member.
아울러, 본 발명은 단열재(10)의 전면 및 후면에 단위연결부(A)가 이루는 육각형 허니컴구조와 대응되는 육각형 허니컴형태의 홈(13)이 형성되며, 이때, 단위연결부(A)들의 끝단부(22a)와 수평연결부(B)의 끝단부(24a)가 서로 교차되는 부분(f)은 육각형 허니컴형태의 홈(13)의 모서리부분에 형성되며, 이 교차된 부분(f)으로부터 외측으로 돌출된 단위연결부(A)들의 끝단부(22a)와 수평연결부(B)의 끝단부(24a)는 육각형 허니컴형태의 홈(13)의 모서리부분으로부터 외측으로 벌어지도록 돌출형성된다. In addition, the present invention is a hexagonal honeycomb-shaped groove 13 corresponding to the hexagonal honeycomb structure formed by the unit connection portion (A) formed on the front and rear of the heat insulating material 10, wherein the end of the unit connection portion (A) ( The portion f at which the end portion 24a of the horizontal connection portion B and the horizontal connection portion B intersect each other is formed at an edge portion of the hexagonal honeycomb-shaped groove 13 and protrudes outward from the crossed portion f. The end portions 22a of the unit connection portions A and the end portions 24a of the horizontal connection portions B are formed to protrude outward from the corner portions of the hexagonal honeycomb-shaped grooves 13.
이와 같이 구성된 본 발명의 단열패널(1)은 건설시공에서 단열패널(1)의 양면에 콘크리트(c)를 타설하여, 중단열 콘크리트 벽체를 시공할 수 있다. Insulating panel 1 of the present invention configured as described above can be installed on both sides of the insulating panel (1) in the construction construction, the heat-dissipating concrete wall can be constructed.
도 7을 참조하여, 예를 들면, 건물 슬라브(s)에 대해 내측거푸집(k1)과 외측거푸집(k2)을 설치한 후, 그 사이에 본 발명의 단열패널(1)을 설치한 다음, 내측거푸집(k1) 및 외측거푸집(k2)과 단열패널(1)의 사이에 형성되는 공간에 콘크리트를 타설하여 양생시키면, 단열패널(1)의 양측에 콘크리트(c)가 형성된 중단열 콘크리트 벽체가 시공될 수 있다. Referring to FIG. 7, for example, after the inner formwork k1 and the outer formwork k2 are installed for the building slab s, the insulation panel 1 of the present invention is installed therebetween, and then the inside When concrete is poured and cured in the space formed between the formwork (k1) and the outer formwork (k2) and the insulation panel (1), an interrupted heat concrete wall in which concrete (c) is formed on both sides of the insulation panel (1) is constructed. Can be.
이때, 단열패널(1)의 양측으로 돌출된 단위연결부(A)들의 끝단부(22a)와 수평연결부(B)의 끝단부(24a)가 콘크리트(c)에 매립된 형태가 되어, 단열패널(1)과 콘크리트(c)가 일체화된 중단열 콘크리트 벽체가 구현된다. At this time, the end portion 22a of the unit connection portions A protruding to both sides of the heat insulation panel 1 and the end portion 24a of the horizontal connection portion B are embedded in the concrete c, and the heat insulation panel ( An uninterrupted concrete wall in which 1) and concrete (c) are integrated is realized.
이와 같이, 본 발명의 단열패널(1)은 단위연결부(A)들이 단열재(10)의 전체영역 상에 육각형이 서로 연결된 허니컴구조로 이루어지며, 단위연결부(A)들의 끝단부(24a)들이 3개씩 서로 교차되어 단열재(10)의 외측으로 돌출되어 있을 뿐 아니라, 수평연결부(B)도 단열재(10)에 관통되고 끝단부(24a)가 서로 교차된 단위연결부(A)의 3개의 끝단부(22a)와 함께 교차되어져 단열재(10)의 외측으로 돌출되어진 구조로서, 단위연결부(A)들과 수평연결부(B)들이 단열재(10)이 전체영역상에 서로 연결되어 일체화된 형태를 나타내고 있으므로, 본 발명의 단열패널(1)을 이용해 중단열 콘크리트 벽체를 시공하는 경우, 콘크리트(c)와 단열재(10)의 결합력을 강화될 수 있다. As described above, the heat insulating panel 1 of the present invention has a honeycomb structure in which the unit connection portions A are connected to each other on the entire area of the heat insulating material 10, and the end portions 24a of the unit connection portions A are three. Not only do they cross each other and protrude to the outside of the heat insulator 10, the three ends of the unit connection (A) through which the horizontal connection portion (B) also penetrates the heat insulator 10 and the ends 24a cross each other ( 22a) is intersected with the structure to protrude to the outside of the heat insulating material 10, the unit connection portion (A) and the horizontal connection portion (B) is a heat insulating material 10 is connected to each other over the entire area, so that the integrated form, When constructing a heat-dissipating concrete wall using the insulation panel 1 of the present invention, the bonding force of the concrete (c) and the heat insulating material 10 can be strengthened.
본 발명의 단열패널(1)로 중단열 콘크리트 벽체를 시공하게 되면, 콘크리트(c)와 수평연결부(B)들과 단위연결부(A)들이 서로 연결된 직각삼각형 형태의 트러스(truss)구조를 형성하게 됨으로써, 시공된 중단열 콘크리트 벽체가 구조적으로 최적의 안정화를 이루게 됨으서, 내구성 및 강성이 기존에 비해 매우 향상되어 좌우상하 어느방향에서의 응력(모멘트)가 발생하더라도 안정적으로 견딜 수 있게 된다. When constructing the heat-dissipating concrete wall with the heat insulation panel 1 of the present invention, the concrete (c) and the horizontal connection parts (B) and the unit connection parts (A) form a right-angled triangular truss (truss) structure connected to each other. As a result, the construction of the suspended heat-concrete wall achieves structurally optimal stabilization, so that durability and rigidity are greatly improved compared to the existing ones, and thus it is possible to stably withstand stress (moment) in both directions.
또한, 본 발명의 단열패널(1)은 단위연결부(A)들의 3개의 끝단부(22a)와 수평연결부(B)의 1개의 끝단부(24a)가 쌍을 이루어 서로 교차되고, 외측으로 서로 벌어지는 형태로 되어 있기 때문에, 콘크리트(c)와 단열재(10)의 결합력이 더욱 강하게 되어, 시공된 콘크리트 벽체의 강성이 더욱 향상될 수 있다. In addition, the heat insulation panel 1 of the present invention, the three end portion 22a of the unit connection portion (A) and one end portion (24a) of the horizontal connection portion (B) intersect with each other in pairs, and are separated from each other to the outside Since it is in the form, the bonding force of the concrete (c) and the heat insulator 10 becomes stronger, the rigidity of the constructed concrete wall can be further improved.
또한, 본 발명의 단열패널(1)은 단열재(10)의 양면에 단위연결부(A)들이 나타내는 허니컴구조와 대응되는 홈(13)이 형성되고, 이 홈(13)에도 콘크리트(c)가 채워지기 때문에, 콘크리트(c)와 단열재(10)의 결합력이 더욱 향상될 수 있게 된다. In addition, the heat insulation panel 1 of the present invention is provided with grooves 13 corresponding to the honeycomb structure represented by the unit connection portions A on both sides of the heat insulating material 10, and the grooves 13 are filled with concrete c. Since losing, the bonding force of the concrete (c) and the heat insulating material 10 can be further improved.
한편, 상기에서 본 발명의 단열패널(1)은 단위연결부(A)들이 단열재(10)의 전체영역상에 다수가 연결된 육각형의 허니컴구조로 이루어지는 것으로 설명하였으나, 이에 한정되는 것은 아니며, 단위연결부(A)들은 정사각형 또는 정삼각형들이 서로 연결된 형태를 이루도록 구성될 수 있으며, 이때, 단열재(10)에 전면 및 후면에 형성된 홈은 단위연결부(A)들이 형성하는 다각형의 형태와 대응되는 형태로 형성되도록 구성할 수 있다. On the other hand, the heat insulation panel 1 of the present invention has been described that the unit connection portion (A) is made of a hexagonal honeycomb structure in which a plurality of connected to the entire area of the heat insulating material 10, but is not limited to this, unit connection portion ( A) can be configured to form a square or a regular triangle connected to each other, wherein, the grooves formed in the front and rear in the heat insulating material 10 is configured to be formed in a shape corresponding to the shape of the polygon formed by the unit connection (A) can do.
한편, 본 발명의 단위연결부(A)들이 단열재(10)에 사각형이 연결된 형태로 이루어진 경우, 단위연결부(A)들의 끝단부(22a) 4개와 수평연결부(B)들의 끝단부(24a) 1개가 서로 교차되어 서로 벌어지는 형태로 단열재(10)의 전후면에 돌출되도록 구성되며, 이렇게 서로 교차되어 단열재(10)로부터 돌출된 단위연결부(A)들의 끝단부(22a) 4개와 수평연결부(B)들의 끝단부(24a) 1개는 한 쌍을 이루어, 단열재(10)의 전면 및 후면 전체 영역상에 형성된 연속배열된 사각형 홈(13)들의 모서리 마다 형성된다. On the other hand, when the unit connection portion (A) of the present invention is formed in the form of a square connected to the heat insulating material (10), four end portions 22a of the unit connection portion (A) and one end portion 24a of the horizontal connection portion (B) is It is configured to protrude on the front and rear surfaces of the heat insulating material 10 to cross each other to form a mutually, so that the four ends 22a and the horizontal connecting portions (B) of the unit connections (A) intersecting with each other and protruding from the heat insulating material (10) One end portion 24a is formed in pairs and is formed at each corner of the continuously arranged rectangular grooves 13 formed on the entire front and rear regions of the heat insulating material 10.
마찬가지로, 본 발명의 단위연결부(A)들이 단열재(10)에 삼각형이 연결된 형태로 이루어진 경우, 단위연결부(A)들의 끝단부(22a) 6개와 수평연결부(B)들의 끝단부(24a) 1개가 서로 교차되어 서로 벌어지는 형태로 단열재(10)의 전후면에 돌출되도록 구성되며, 이렇게 서로 교차된 단열재(10)로부터 돌출된 단위연결부(A)들의 끝단부(22a) 6개와 수평연결부(B)들의 끝단부(24a) 1개는 한 쌍을 이루어, 단열재(10)의 전면 및 후면 전체 영역상에 형성된 연속배열형태의 삼각형 홈(13)들의 모서리 마다 형성된다. Similarly, when the unit connection portion (A) of the present invention is formed in the form of a triangle connected to the heat insulating material (10), six end portions 22a of the unit connection portion (A) and one end portion 24a of the horizontal connection portion (B) It is configured to protrude on the front and rear surfaces of the heat insulating material 10 to cross each other to form a gap, and the six ends 22a of the unit connections (A) protruding from the heat insulating material 10 intersected with each other and the horizontal connection (B) One end portion 24a is formed in a pair, and is formed at each corner of the triangular grooves 13 in a continuous array form formed on the entire front and rear regions of the heat insulator 10.
단, 본 발명은 단위연결부(A)들이 단열재(10) 전체영역상에 사각형 연속배열형태, 삼각형연속 배열형태로 형성되는 것에 비해, 육각형 허니컴 구조로 이루어지는 것이 가장 바람직하다. However, the present invention is most preferably made of a hexagonal honeycomb structure, compared to the unit connection portion (A) is formed in a rectangular continuous array form, triangular continuous array form on the entire area of the heat insulating material (10).
이는 단위연결부(A)들이 삼각형 연속배열 형태로 구성되는 경우, FRP봉들의 사용량이 너무 많아 코스트가 상승할 수 있으며, 사각형 연속배열 형태로 구성되는 경우, 육각형 허니컴 구조에 비해 응력에 따른 힘의 분산이 다소 약하여 구조적인 안정성이 약간 떨어질 수 있다. This means that when the unit connections (A) are configured in a triangular continuous arrangement, the cost of the FRP rods is too high, and the cost can be increased. This is rather weak and the structural stability may be slightly degraded.
이처럼, 본 발명은 단위연결부(A)들이 단열재(10)의 전체영역상에 육각형 연속배열의 허니컴구조로 연결되도록 구성되어 있을 때, 제작단가를 낮추면서도 구조적으로 가장 안정적인 형태를 이룰 수 있게 된다. As such, the present invention, when the unit connection portion (A) is configured to be connected to the honeycomb structure of the hexagonal continuous array on the entire area of the heat insulating material 10, it is possible to achieve the structurally most stable form while lowering the manufacturing cost.
이러한, 본 발명의 단위패널(1)의 제작방법에 대해 설명하면 다음과 같다. The manufacturing method of the unit panel 1 of the present invention is described as follows.
먼저, 단열재(10)의 전후 양면에 육각형의 허니컴형태 형태의 홈(13)을 각각 형성시킨다. 이때, 단열재(10) 전면과 후면에 형성된 각각의 허니컴형태의 홈(13)은 단열재(10)의 폭방향에 대해 서로 일치하도록 구성된다. First, hexagonal honeycomb-shaped grooves 13 are formed in front and rear surfaces of the heat insulating material 10, respectively. At this time, each honeycomb-shaped groove 13 formed in the front and rear of the heat insulating material 10 is configured to match each other with respect to the width direction of the heat insulating material 10.
다음으로, 다수의 FRP봉(22,24)을 단열재(10)의 폭방향으로 관통시키되, 제1FRP봉(22)들은 단열재(10)의 전후양면에 형성된 홈(13)의 모서리들 중, 서로 이웃하는 대각선에 위치하는 모서리들을 연결하여 한 쌍의 제1FRP봉(22)이 단열재(10) 내부에 "X"형태로 서로 교차되도록 설치하여 단위연결부(A)가 구성되도록 하며, 이 단위연결부(A)들이 서로 연결된 육각형의 허니컴형태를 이루도록 설치한다. Next, a plurality of FRP rods 22 and 24 to pass through in the width direction of the heat insulating material 10, the first FRP rods 22 of the edges of the groove 13 formed on both front and rear surfaces of the heat insulating material 10, A pair of first FRP rods 22 are installed so as to cross each other in an “X” shape inside the heat insulator 10 by connecting corners positioned adjacent to diagonal lines so that the unit connection part A is configured, and the unit connection part ( A) Install them to form a hexagonal honeycomb connected to each other.
아울러, 단위연결부(A)들의 끝단부(22a)들은 단열재(10)의 양측으로 돌출되도록 설치되며, 이 끝단부(22a)들이 서로 교차하고, 이 교차된 부분(f)으로부터 외측으로 벌어지는 형태가 되도록 설치한다. In addition, the end portions 22a of the unit connection portions A are installed to protrude to both sides of the heat insulator 10, and the end portions 22a cross each other, and the form that spreads outward from the crossed portion f is Install it if possible.
또한, 제2FRP봉(24)을 단열재(10)의 폭방향으로 관통시키되, 제2FRP봉(24)들은 단열재(10)의 전후양면에 형성된 홈(13)의 모서리들 중 폭방향으로 서로 일치하는 모서리들을 연결하여 제2FRP봉(24)이 단열재(10)의 전후양면에 직각되게 수평으로 설치되도록 함으로써 수평연결부(B)들을 구성한다. In addition, the second FRP rod 24 penetrates in the width direction of the heat insulator 10, and the second FRP rods 24 coincide with each other in the width direction of the edges of the grooves 13 formed on both front and rear surfaces of the heat insulator 10. By connecting the corners so that the second FRP rod 24 is installed horizontally at right angles to the front and rear both sides of the heat insulator 10 constitutes the horizontal connection (B).
이때, 수평연결부(B)들의 끝단부(24a)들은 단열재(10)의 양측으로 돌출되도록 설치되며, 이 끝단부(24a)들은 서로 교차된 단위연결부(A)들의 끝단부(22a)와 함께 교차된 형태로 이루어지게 된다. At this time, the ends 24a of the horizontal connecting portions B are installed to protrude to both sides of the heat insulating material 10, and these ends 24a intersect with the ends 22a of the unit connections A intersected with each other. In the form of
이렇게 단위연결부(A)들과 수평연결부(B)들을 단열재(10)에 관통시켜 설치한 후에, 단위연결부(A)들과 수평연결부(B)들의 끝단부(22a,24a)들이 서로 교차된 부분(f)을 철사 등의 타이부재로 묶어 결합되도록 함으로써, 본 발명의 단위패널(1)의 제작될 수 있다. After the unit connecting portions (A) and the horizontal connecting portions (B) through the heat insulating material 10 is installed, the end portions 22a and 24a of the unit connecting portions (A) and the horizontal connecting portions (B) cross each other. By binding (f) with a tie member such as a wire, the unit panel 1 of the present invention can be manufactured.
단, 철사 등의 타이부재로 교차된 부분(f)을 묶는 과정은 시공현장에서 이루어질 수 있으며, 교차된 부분(f)을 철사등의 타이부재로 묶기 전단계까지가 본 발명의 단위패널(1)의 제작방법이 될 수 있다. However, the process of tying the cross section (f) with a tie member, such as a wire can be made at the construction site, the unit panel (1) of the present invention up to the previous step of tying the cross section (f) with a tie member such as wire Can be a production method.
즉, 단열재(10)에 다수의 FRP봉(22,24)들을 관통시켜, 도면에 도시된 형태와 같이 단열재(10)에 단위연결부(A)들과 수평연결부(B)들을 구성시킴으로써, 단위패널(1)이 제작될 수 있으며, 이렇게 제작된 단위패널(1)은 시공현장에서 교차된 부분(f)을 타이로 묶어주는 작업을 거친 후, 콘크리트(c)의 현장타설을 통해 중단열 콘크리트 벽체를 시공할 수 있도 있다. That is, by passing a plurality of FRP rods 22, 24 through the heat insulating material 10, as shown in the figure by forming the unit connection portion (A) and the horizontal connection portion (B) in the heat insulating material 10, the unit panel (1) can be produced, and the unit panel (1) thus produced is subjected to the work of tying the intersection (f) crossed by the tie at the construction site, and then through the site casting of concrete (c) concrete wall You can also construct.
이하, 본 발명의 제 2 실시 예에 따른 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법에 대해 설명한다. Hereinafter, a heat insulation panel for manufacturing a concrete wall and a manufacturing method of the heat insulation panel according to the second embodiment of the present invention will be described.
제 2 실시 예의 단열패널(2)은 제 1 실시 예에 비해 단열재(10)의 일면에 콘크리트층(30)이 형성되어 있다는 점에서만 차이가 있을 뿐, 나머지 구성에 대해서는 제 1 실시 예와 동일하며, 이하의 설명에서 제 1 실시 예와 동일한 구성에 대해서는 생략하도록 하고 차이가 있는 점에 대해서만 설명하도록 한다. The heat insulating panel 2 of the second embodiment differs only in that the concrete layer 30 is formed on one surface of the heat insulating material 10 compared with the first embodiment, and the rest of the configuration is the same as the first embodiment. In the following description, the same components as in the first embodiment will be omitted and only the differences will be described.
제 2 실시 예의 단열패널(2)은 제 1 실시 예의 단열패널(1)의 일면에 콘크리트층(30)이 구성된다. In the heat insulation panel 2 of the second embodiment, the concrete layer 30 is formed on one surface of the heat insulation panel 1 of the first embodiment.
제 1 실시 예에서 제작된 단열패널(1)을 상부가 개방된 거푸집에 넣고 거푸집 일측으로 밀착시킨 상태에서, 콘크리트를 타설하고 양생시킴으로써, 단열재(10)의 일면에 콘크리트층(30)이 형성된 단열패널(2)을 제작할 수 있다. 이때, 콘크리트층(30)에는 단열재(10)의 일면으로 돌출된 단위연결부(A)의 끝단부(22a) 및 수평연결부(B)의 끝단부(24a)가 매립된 형태가 된다. 본 발명에서는 예로서, 단열재(10)를 140~150mm로 구성하고, 콘크리트층(30)은 50~60mm로 구성할 수 있다. Insulating the insulation panel 1 manufactured in the first embodiment in a state in which the upper part is in an open form and in close contact with the formwork, by pouring and curing concrete, the insulating layer 10 is formed on one surface of the insulation 10. The panel 2 can be manufactured. In this case, the concrete layer 30 has a form in which the end portion 22a of the unit connection portion A protruding to one surface of the heat insulating material 10 and the end portion 24a of the horizontal connection portion B are embedded. In the present invention, as an example, the heat insulator 10 may be configured to 140 to 150 mm, and the concrete layer 30 may be configured to 50 to 60 mm.
이와 같이 구성된 단열패널(2)은 공장에서 제작된 후, 시공현장에서 단열패널(2)의 일면에만 콘크리트를 타설하여 중단열 콘크리트 벽체를 시공할 수 있다. After the insulation panel 2 configured as described above is manufactured in a factory, concrete can be placed on only one surface of the insulation panel 2 at a construction site to construct a heat-dissipating concrete wall.
이때, 본 발명의 단열패널(2)은 일면에 단열재(10)의 일면에 콘크리트층(30)이 구성되어 있으므로, 이 콘크리트층(30)이 외측거푸집 역할을 할 수 있으며, 이에 따라, 시공현장에서 내측거푸집만을 설치하고, 내측거푸집의 외측으로 본 발명의 단열패널(2)을 설치한 후, 단열패널(2)과 내측거푸집 사이에 콘크리트를 타설하여 양생시킴으로써, 콘크리트층(30)이 형성되지 않은 단열재(10)의 반대면에 콘크리트가 형성되게 함으로써, 중단열 콘크리트 벽체를 보다 용이하게 할 수 있다. At this time, the heat insulation panel 2 of the present invention, because the concrete layer 30 is formed on one surface of the heat insulating material 10 on one surface, the concrete layer 30 can serve as an outer formwork, accordingly, construction site After installing only the inner formwork, and install the insulation panel 2 of the present invention to the outside of the inner formwork, by pouring concrete between the insulation panel (2) and the inner formwork, the concrete layer 30 is not formed By allowing concrete to form on the opposite side of the non-insulating material 10, the heat-dissipating concrete wall can be made easier.
즉, 제 2 실시 예의 단열패널(2)을 이용하여 현장에서 중단열 콘크리트 벽체를 시공할 경우, 외측거푸집의 설치없이 내측거푸집만 설치하여 시공이 가능하므로, 기존 내/외측거푸집의 설치로 인한 거푸집설치작업시간을 줄일 수 있어, 시공기간을 단축시킬 수 있게 해줄 수 있다. That is, when constructing a suspended heat concrete wall in the field using the insulation panel 2 of the second embodiment, since only the inner formwork can be installed without installing the outer formwork, the formwork due to the existing inner / outer formwork is installed. Installation time can be shortened, and construction time can be shortened.
한편, 본 발명의 제 2 실시 예의 단열패널(2)이 건물 콘크리트 벽의 중앙부에 형성되는 경우, 중단열 구조가 될 수 있고, 단열패널(2)이 건물 콘크리트 벽의 외측 부분의 위치에 형성되는 경우, 외단열 구조가 될 수 있으며, 단열패널(2)이 건물 콘크리트 벽의 내측부분의 위치에 형성되는 경우, 내단열 구조가 될 수 있다.On the other hand, when the heat insulation panel 2 of the second embodiment of the present invention is formed in the center of the concrete wall of the building, it may be an interrupted heat structure, the heat insulation panel 2 is formed at the position of the outer portion of the building concrete wall In this case, it may be an outer insulation structure, and if the insulation panel 2 is formed at the position of the inner portion of the building concrete wall, it may be an insulation structure.
이상, 본 발명을 본 발명의 원리를 예시하기 위한 바람직할 실시 예와 관련하여 도시하고 또한 설명하였으나, 본 발명은 그와 같이 도시되고 설명된 그대로의 구성 및 작용으로 한정되는 것이 아니다. 오히려 첨부된 특허청구범위의 사상 및 범주를 일탈함이 없이 본 발명에 대한 다수의 변경 및 수정 가능함을 당업자들은 잘 이해할 수 있을 것이다. 따라서 그러한 모든 적절한 변경 및 수정과 균등물도 본 발명의 범주에 속하는 것으로 간주되어야 할 것이다. While the invention has been shown and described in connection with preferred embodiments for illustrating the principles of the invention, the invention is not limited to the configuration and operation as such is illustrated and described. Rather, those skilled in the art will appreciate that many changes and modifications can be made to the present invention without departing from the spirit and scope of the appended claims. Accordingly, all such suitable changes, modifications, and equivalents should be considered to be within the scope of the present invention.
이와 같은 본 발명에 따르면, 본 발명은 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법에 관한 것으로, 건축 산업분야에 널리 사용될 수 있다. According to the present invention as described above, the present invention relates to a heat insulation panel for producing a concrete wall and a manufacturing method of the heat insulation panel, can be widely used in the building industry.
10...단열재10 ... Insulation
13...홈13 ... Home
22,24...FRP봉22,24 ... FRP rod
A...단위연결부A ... unit connection
B...수평연결부B ... horizontal connection
30...콘크리트층30.Concrete floor

Claims (8)

  1. 단열재의 양면에 각각 콘크리트가 형성된 콘크리트 벽체 제조를 위한 콘크리트 벽체 제조용 단열패널에 있어서, In the insulation panel for manufacturing concrete walls for the concrete wall is formed on both sides of the heat insulating material,
    한 쌍의 FRP봉을 단열재에 폭방향의 사선으로 관통시켜 상기 단열재 내부에서 "X"자 형태로 크로스되고 상기 한 쌍의 FRP봉의 양끝단부가 상기 단열재의 전후 양면으로부터 돌출되도록 형성하되, 상기 한 쌍의 FRP봉으로 이루어진 단위연결부들이 상기 단열재의 전체영역 상에 다각형들이 연결되어 배열되는 형태로 설치되며, 상기 단열재의 전후 양면으로 돌출된 상기 FRP봉들의 말단부들은 복수개씩 서로 교차된 형태로 이루어지도록 구성되며, The pair of FRP rods penetrate the heat insulating material in a diagonal direction in a width direction to cross the inside of the heat insulating material in an "X" shape, and both ends of the pair of FRP rods are formed to protrude from front and rear sides of the heat insulating material, the pair Unit connecting portions made of FRP rods are installed in a shape in which polygons are connected and arranged on the entire area of the heat insulating material, and end portions of the FRP rods protruding from the front and rear sides of the heat insulating material are configured to cross each other. ,
    FRP봉으로 이루어져 상기 단열재에 전후 양면에 직각되게 관통형성되며, 양단부가 상기 단열재의 전후 양면으로 돌출되되, 상기 단위연결부들의 말단부에 함께 교차되도록 형성된 수평연결부를 구비하도록 구성된 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널.Made of FRP rods are formed through the heat insulating material perpendicular to the front and rear both sides, both ends protrude to the front and rear both sides of the heat insulating material, characterized in that configured to have a horizontal connection formed to cross together with the distal end of the unit connection parts Insulation panel.
  2. 제 1 항에 있어서, The method of claim 1,
    상기 단위연결부들은 상기 단열재의 전체영역에 삼각형들이 연결되어 배열된 형태, 사각형들이 연결되어 배열된 형태, 또는 육각형들이 연결되어 배열된 형태로 이루어진 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널.The unit connecting portion is a heat insulating panel for producing a concrete wall, characterized in that formed in a form arranged in a triangle connected to the entire area of the heat insulating material, a square is connected to form, or a hexagonal connected form.
  3. 제 2 항에 있어서, The method of claim 2,
    상기 단열재의 전후 양면 중 어느 하나의 면에 형성되며, 상기 단열재의 전면 또는 후면으로부터 돌출된 상기 단위연결부들의 말단부가 매립되어지도록 구성된 콘크리트층;을 더 포함하는 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널.And a concrete layer formed on one of front and rear surfaces of the heat insulating material, and configured to embed end portions of the unit connection parts protruding from the front or rear surface of the heat insulating material.
  4. 제 1 항에 있어서, The method of claim 1,
    상기 단열재의 전면 및 후면에는 상기 단열연결부들이 이루는 다각형상에 대응되는 다각형의 제1홈 및 제2홈이 형성된 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널.Insulation panel for producing a concrete wall, characterized in that the first and second grooves of the polygon corresponding to the polygon formed by the insulation connecting portion is formed on the front and rear of the insulation.
  5. 제 1 항에 있어서, The method of claim 1,
    상기 단열재의 전후 양면으로 돌출되어진 상기 단위연결부들과 상기 수평연결부들의 교차된 부분을 묶어결합시키는 타이부재;를 더 포함하는 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널.Insulation panel for producing a concrete wall, characterized in that it further comprises; a tie member for binding the cross-linked portion of the unit connection portion and the horizontal connection portion protruding from the front and rear both sides of the heat insulating material.
  6. 단열재의 양면에 각각 콘크리트가 형성된 콘크리트 벽체 제조를 위한 콘크리트 벽체 제조용 단열패널의 제작방법에 있어서, In the manufacturing method of the insulation panel for manufacturing concrete walls for manufacturing concrete walls, each of which concrete is formed on both sides of the insulating material,
    단열재의 양면에 각각 다각형들이 서로 연결되도록 배열된 형태로 제1홈 및 제2홈을 형성시키는 단계;Forming first grooves and second grooves on both sides of the heat insulating material such that the polygons are arranged to be connected to each other;
    상기 제1홈 및 제2홈의 모서리를 연결하도록 한 쌍의 FRP봉을 상기 단열재에 관통시키되, 상기 한 쌍의 FRP봉이 상기 단열재 내부에 "X" 로 크로스 되도록 하며, 상기 한 쌍의 FRP봉의 양끝단부가 상기 단열재의 전후 양면으로부터 돌출되도록 형성하고, 상기 한 쌍의 FRP봉으로 이루어진 단위연결부들이 상기 단열재의 전체영역 상에 다각형들이 연결되어 배열되는 형태로 형성되도록 하며, 상기 단열재의 전후 양면으로 돌출된 상기 FRP봉들의 말단부들이 복수개씩 서로 교차된 형태가 되도록 설치되는 단계; Pass a pair of FRP rods through the insulation to connect the edges of the first and second grooves, so that the pair of FRP rods cross by "X" inside the insulation, and both ends of the pair of FRP rods An end portion is formed to protrude from both front and rear sides of the heat insulating material, and the unit connection parts formed of the pair of FRP rods are formed in a shape in which polygons are connected and arranged on the entire area of the heat insulating material, and protrude from both front and back sides of the heat insulating material. Disposing the plurality of end portions of the FRP rods that cross each other;
    상기 제1홈 및 제2홈의 모서리들 중 상기 단열재의 폭방으로 수평되게 일치된 두 홈의 모서리가 연결되며, 양단부가 상기 단열재의 전후 양면으로 돌출되어 상기 단위연결부들의 말단부와 함께 교차되도록 FRP봉으로 이루어진 수평연결부가 상기 단열재 전후 양면에 직각되게 수평으로 관통되는 단계;포함하는 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널의 제작방법.The edges of the first grooves and the second grooves are connected to the edges of two grooves horizontally matched in the width direction of the heat insulating material, and both ends protrude to front and rear sides of the heat insulating material so that the FRP rods intersect with the distal ends of the unit connection parts. Horizontal connection consisting of the step of passing horizontally perpendicular to the front and rear both sides before and after the heat insulating material; Production method of the insulation panel for producing a concrete wall, characterized in that it comprises.
  7. 제 6 항에 있어서, The method of claim 6,
    상기 단열재의 전후 양면으로 돌출되어진 상기 단위연결부들과 상기 수평연결부들의 교차된 부분을 철사로 묶어 결합시키는 단계;를 더 포함하는 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널의 제작방법.And bonding a cross section of the unit connection parts and the horizontal connection parts which protrude to both front and rear sides of the heat insulating material with a wire.
  8. 제 7 항에 있어서, The method of claim 7, wherein
    상기 단위연결부들과 상기 수평연결부가 설치된 상기 단열재를 거푸집에 넣고 타설하고 양생하여 상기 단열재의 전후 양면 중 일면에만 상기 단열재의 일면으로부터 상기 단위연결부들과 상기 수평연결부의 말단부가 매립되어지도록 상기 단열재의 일면에 콘크리트층을 형성시키는 단계;를 더 포함하는 것을 특징으로 하는 콘크리트 벽체 제조용 단열패널의 제작방법.Put the heat insulator installed in the formwork and the unit connection parts and the horizontal connection part is placed and cured so that the end of the unit connection parts and the horizontal connection part is embedded from one side of the heat insulator only on one side of the front and rear surfaces of the heat insulating material. Forming a concrete layer on one surface; Method of manufacturing a thermal insulation panel for producing a concrete wall, characterized in that it further comprises.
PCT/KR2018/006939 2018-03-29 2018-06-20 Insulating panel for manufacturing concrete wall body and method for fabricating same WO2019189996A1 (en)

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