WO2019189996A1 - Panneau isolant pour fabriquer un corps de mur en béton et son procédé de fabrication - Google Patents

Panneau isolant pour fabriquer un corps de mur en béton et son procédé de fabrication Download PDF

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Publication number
WO2019189996A1
WO2019189996A1 PCT/KR2018/006939 KR2018006939W WO2019189996A1 WO 2019189996 A1 WO2019189996 A1 WO 2019189996A1 KR 2018006939 W KR2018006939 W KR 2018006939W WO 2019189996 A1 WO2019189996 A1 WO 2019189996A1
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WIPO (PCT)
Prior art keywords
insulating material
heat insulating
concrete
sides
concrete wall
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PCT/KR2018/006939
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English (en)
Korean (ko)
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이정복
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이정복
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Publication of WO2019189996A1 publication Critical patent/WO2019189996A1/fr

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7608—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ

Definitions

  • the present invention relates to a heat insulation panel for producing a concrete wall and a method of manufacturing the heat insulation panel, and more particularly, to a concrete wall manufacturing heat insulation panel and a method of manufacturing the heat insulation panel that can maximize the rigidity to achieve optimum structural stability. It is about.
  • Insulation structure in the wall of the building refers to a structure for preventing heat from running out or coming in from the outside, the insulation structure is classified into an insulation structure, a heat insulation structure, an outer insulation structure according to the location where the insulation is installed.
  • Insulation structure is a structure in which the insulation is installed on the interior side of the wall, the temporary cooling and heating efficiency has the advantage of high, but the thermal bridge or cold bridge phenomenon can occur locally condensation can occur, the outer insulation structure is the wall outdoor As the structure is installed on the side, there is an advantage that the heat insulating performance is excellent, but it is difficult to maintain and has a disadvantage in terms of durability.
  • the uninterrupted concrete wall is released from the factory and can be used in the construction site as the wall of the building by using the connecting steel.
  • Insulation material is assembled and installed between the outside formwork and the inner formwork at the site. After installing the concrete, the concrete can be placed between the outer formwork and the inner formwork, and the heat-dissipating concrete wall can be constructed in the form of site casting.
  • a heat insulating material is inserted between the concrete walls on both sides, and in order to integrate the concrete walls on both sides into the heat insulating material, the connecting material such as FRP or rebar penetrates the heat insulating material, and both ends of the connecting material are on both sides. It is made of a structure that is buried in concrete.
  • the heat-dissipating concrete wall disclosed in Korean Patent No. 10-1264654 is constructed to be embedded in concrete of both sides through a heat insulating material by using a bar type, I type or H type or a grid type connecting material. Is disclosed.
  • the conventional heat-dissipating concrete wall has a form in which the connecting members are spaced apart from each other and arranged in parallel to each other so as to penetrate the insulation individually, so that the wall lacks resistance against torsion and lateral force in the vertical direction. There is a problem that the stiffness is not good.
  • the conventional heat-dissipating concrete wall is not structurally optimally stabilized, there is a concern that the rigidity is not good and may cause the secondary construction.
  • the heat-dissipating concrete wall disclosed in Korean Patent No. 10-1214980 discloses a structure in which a connecting material formed in a wave shape using a rod or strip-shaped FRP or epoxy coated rebar is formed in a heat insulating material.
  • the conventional uninterrupted concrete wall also does not achieve optimal stabilization structurally because the connecting members are spaced apart from each other by a predetermined interval in the left and right directions. There was a problem with the complexity of the process to be installed on the side to bond the insulation and insulation.
  • an object of the present invention is to provide a heat insulation panel for manufacturing a concrete wall and a manufacturing method of the heat insulation panel having an improved shape so that the rigidity of the concrete wall can be maximized as compared with the existing one.
  • the present invention is not only to make the optimal structural stabilization compared to the existing, but also made of a structure formed with a concrete layer on one surface, when the site construction, the concrete layer formed on one surface to serve as an external formwork, formwork installation
  • An object of the present invention is to provide a heat insulation panel for manufacturing concrete walls and a method of manufacturing the heat insulation panel, which can simplify the work on the concrete wall.
  • Insulation panel for producing concrete walls of the present invention for achieving the above object is a heat insulation panel for producing concrete walls for the production of concrete walls, each concrete is formed on both sides of the heat insulating material, a pair of FRP rods in the width direction diagonal to the heat insulating material Penetrating through the "X" shape in the heat insulating material and both ends of the pair of FRP rods are formed so as to protrude from both front and rear sides of the heat insulating material, the unit connection portion consisting of the pair of FRP rods the entire area of the heat insulating material Polygons are connected to each other and are arranged to be connected to each other, the end portions of the FRP rods protruding from the front and rear both sides of the heat insulating material is configured to be made of a plurality of cross shape each other, consisting of FRP rods perpendicular to the front and back both sides of the heat insulating material To be formed through, both ends protrude to the front and rear both sides of the heat insulating material
  • the unit connection parts may be configured to have a shape in which triangles are connected to the entire region of the heat insulating material, a shape in which squares are connected to each other, or a shape in which hexagons are connected to each other.
  • It may be configured to further include; a concrete layer formed on either side of the front and rear surfaces of the heat insulating material, the end of the unit connecting portions protruding from the front or rear of the heat insulating material is embedded.
  • a first groove and a second groove of a polygon corresponding to a polygon formed by the heat insulation connecting portions may be formed on the front and rear surfaces of the insulation.
  • It may be configured to further include a tie member for tying and bonding the cross-section of the unit connection parts and the horizontal connection parts protruding to the front and rear both sides of the heat insulating material.
  • the manufacturing method of the insulation panel for producing concrete wall of the present invention is a method of manufacturing a heat insulation panel for manufacturing a concrete wall for the production of concrete walls, each concrete is formed on both sides of the heat insulating material, the form arranged so that the polygons are connected to each other on both sides of the heat insulating material.
  • Forming a first groove and a second groove Pass a pair of FRP rods through the insulation to connect the edges of the first and second grooves, so that the pair of FRP rods cross by "X" inside the insulation, and both ends of the pair of FRP rods
  • An end portion is formed to protrude from both front and rear sides of the heat insulating material, and the unit connection parts formed of the pair of FRP rods are formed in a shape in which polygons are connected and arranged on the entire area of the heat insulating material, and protrude from both front and back sides of the heat insulating material.
  • It may be configured to include; further comprising the step of combining the unit connection parts protruding to the front and rear both sides of the heat insulating material and the intersection of the horizontal connection portion by a wire.
  • Forming a concrete layer on one surface may be configured to further include.
  • the insulation panel for producing concrete wall of the present invention is formed through the FRP rods are formed in the insulation, the FRP rods are connected in a honeycomb structure on the entire area of the insulation, concrete wall construction using the insulation panel of the present invention
  • the rigidity is greatly improved and can withstand any stress, thereby maintaining a safe building state without being collapsed by strong external forces such as earthquakes.
  • the insulation panel for manufacturing a concrete wall of the present invention can be commercialized by integrating a concrete layer on one surface of the heat insulator, and when constructing a concrete wall in the field by using the heat insulation panel in which the concrete layer is integrated on one side of the heat insulator, installation of the outside formwork Since it is not necessary to reduce the formwork installation time, the construction period and cost can be reduced, and the concrete floor can act as the exterior wall finishing material of the building to replace the exterior wall.
  • FIG. 1 is a perspective view showing a heat insulation panel for producing a concrete wall according to a first embodiment of the present invention
  • Figure 2 is a perspective view of the insulating panel of Figure 1
  • Figure 3 is a view showing the insulation panel lying down in FIG.
  • Figure 4 is a perspective view of the insulating panel of Figure 3
  • FIG. 5 is a cross-sectional view of the insulation panel of FIG. 1,
  • FIG. 6 is an enlarged view of a portion of the insulation panel of FIG. 5,
  • FIG. 8 is a perspective view showing a heat insulation panel for producing a concrete wall according to a second embodiment of the present invention.
  • FIG. 9 is a cross-sectional view of the insulation panel of FIG. 8,
  • FIG. 10 is an enlarged view of a portion of the insulation panel of FIG. 9.
  • Embodiments described herein will be described with reference to cross-sectional views and / or plan views, which are ideal exemplary views of the present invention.
  • the thicknesses of films and regions are exaggerated for effective explanation of technical content. Therefore, the shape of the exemplary diagram may be modified by manufacturing techniques and / or tolerances. Therefore, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in forms generated according to manufacturing processes.
  • the etched regions shown at right angles may be rounded or have a predetermined curvature.
  • the regions illustrated in the figures have properties, and the shape of the regions illustrated in the figures is intended to illustrate a particular type of region of the device and is not intended to limit the scope of the invention.
  • terms such as first and second are used to describe various components in various embodiments of the present specification, these components should not be limited by these terms. These terms are only used to distinguish one component from another.
  • the embodiments described and illustrated herein also include complementary embodiments thereof.
  • the insulation panel 1 for manufacturing concrete walls of the present invention is installed so that a plurality of FRP rods 22 and 24 penetrate horizontally diagonally and horizontally to the insulation 10, and the FRP rod Both ends of the 22 and 24 are formed to protrude outward from the front and rear of the heat insulator 10, and the plurality of FRP rods 22 and 24 are integrally connected to each other on the entire area of the heat insulator 10. It is formed in the form of a structure.
  • the heat insulating material 10 is made of a synthetic resin material such as styrofoam, etc., so that the FRP rods 22 and 24 penetrate by external force.
  • the FRP rods 22 and 24 are formed in a bar shape having a predetermined length, and may be made of materials such as GFRP (glass fiber reinforced plastic), CFRP (carbon fiber reinforced plastic), and AFRP (aramid fiber reinforced plastic).
  • the outer surface of the FRP rods (22, 24) of the present invention is formed in the form of protrusions or projections in the form of a screw, or by attaching sand after applying the resin to the outer surface of the FRP rods (22, 24) In the production of heat-dissipating concrete walls, the bonding force between the concrete and the FRP rods 22 and 24 may be increased.
  • the heat insulation panel 1 of the present invention is a unit configured to penetrate a pair of FRP rods 22 to the heat insulator 10 in an oblique direction in the width direction, and to cross in an "X" shape inside the heat insulator 10. It is configured to include a connecting portion (A). Both ends of the unit connection portion (A) consisting of a pair of FRP rods 22 are formed to protrude outward from the front and rear of the heat insulating material 10, the unit connection portion (A) is composed of a plurality, It is configured to have a honeycomb form that is connected and arranged.
  • the end portions 22a of the unit connection portion A are configured to have a plurality of forms that cross each other.
  • the unit connection portion A connected to each of the unit connection portions A is configured to be installed at an angle of 120 degrees, and the three end portions 22a of the unit connection portions A cross each other and are separated from the heat insulating material 10. Protruding portions are configured to form a shape that is open to each other.
  • the unit connection portions (A) are formed to have a honeycomb shape in which hexagons are connected to each other, and the end portions (22a) of the unit connection portions (A) are connected to cross each other, and are configured to form each other outward from each other from the crossed portion (f). will be.
  • the present invention penetrates the horizontal connecting portion (B) made of the FRP rod 24 in the width direction through the heat insulating material 10, both ends 24a by horizontally perpendicular to the front and rear both sides, the front and rear both sides of the heat insulating material (10). To protrude to, but is configured such that both ends 24a of the horizontal connection (B) intersects with the end (22a) of the unit connection (A).
  • three end portions 22a of the unit connection portions A and one end portion 24a of the horizontal connection portion B intersect with each other, and the crossed portion f is wired. It may be configured to increase the coupling force of the unit connection portion (A) and the horizontal connection portion (B) by tying with a tie member.
  • the present invention is a hexagonal honeycomb-shaped groove 13 corresponding to the hexagonal honeycomb structure formed by the unit connection portion (A) formed on the front and rear of the heat insulating material 10, wherein the end of the unit connection portion (A) ( The portion f at which the end portion 24a of the horizontal connection portion B and the horizontal connection portion B intersect each other is formed at an edge portion of the hexagonal honeycomb-shaped groove 13 and protrudes outward from the crossed portion f.
  • the end portions 22a of the unit connection portions A and the end portions 24a of the horizontal connection portions B are formed to protrude outward from the corner portions of the hexagonal honeycomb-shaped grooves 13.
  • Insulating panel 1 of the present invention configured as described above can be installed on both sides of the insulating panel (1) in the construction construction, the heat-dissipating concrete wall can be constructed.
  • the insulation panel 1 of the present invention is installed therebetween, and then the inside
  • concrete is poured and cured in the space formed between the formwork (k1) and the outer formwork (k2) and the insulation panel (1), an interrupted heat concrete wall in which concrete (c) is formed on both sides of the insulation panel (1) is constructed.
  • an interrupted heat concrete wall in which concrete (c) is formed on both sides of the insulation panel (1) is constructed.
  • the heat insulating panel 1 of the present invention has a honeycomb structure in which the unit connection portions A are connected to each other on the entire area of the heat insulating material 10, and the end portions 24a of the unit connection portions A are three. Not only do they cross each other and protrude to the outside of the heat insulator 10, the three ends of the unit connection (A) through which the horizontal connection portion (B) also penetrates the heat insulator 10 and the ends 24a cross each other ( 22a) is intersected with the structure to protrude to the outside of the heat insulating material 10, the unit connection portion (A) and the horizontal connection portion (B) is a heat insulating material 10 is connected to each other over the entire area, so that the integrated form, When constructing a heat-dissipating concrete wall using the insulation panel 1 of the present invention, the bonding force of the concrete (c) and the heat insulating material 10 can be strengthened.
  • the concrete (c) and the horizontal connection parts (B) and the unit connection parts (A) form a right-angled triangular truss (truss) structure connected to each other.
  • truss triangular truss
  • the heat insulation panel 1 of the present invention the three end portion 22a of the unit connection portion (A) and one end portion (24a) of the horizontal connection portion (B) intersect with each other in pairs, and are separated from each other to the outside Since it is in the form, the bonding force of the concrete (c) and the heat insulator 10 becomes stronger, the rigidity of the constructed concrete wall can be further improved.
  • the heat insulation panel 1 of the present invention is provided with grooves 13 corresponding to the honeycomb structure represented by the unit connection portions A on both sides of the heat insulating material 10, and the grooves 13 are filled with concrete c. Since losing, the bonding force of the concrete (c) and the heat insulating material 10 can be further improved.
  • the heat insulation panel 1 of the present invention has been described that the unit connection portion (A) is made of a hexagonal honeycomb structure in which a plurality of connected to the entire area of the heat insulating material 10, but is not limited to this, unit connection portion ( A) can be configured to form a square or a regular triangle connected to each other, wherein, the grooves formed in the front and rear in the heat insulating material 10 is configured to be formed in a shape corresponding to the shape of the polygon formed by the unit connection (A) can do.
  • the unit connection portion (A) of the present invention is formed in the form of a square connected to the heat insulating material (10), four end portions 22a of the unit connection portion (A) and one end portion 24a of the horizontal connection portion (B) is It is configured to protrude on the front and rear surfaces of the heat insulating material 10 to cross each other to form a mutually, so that the four ends 22a and the horizontal connecting portions (B) of the unit connections (A) intersecting with each other and protruding from the heat insulating material (10)
  • One end portion 24a is formed in pairs and is formed at each corner of the continuously arranged rectangular grooves 13 formed on the entire front and rear regions of the heat insulating material 10.
  • the unit connection portion (A) of the present invention is formed in the form of a triangle connected to the heat insulating material (10), six end portions 22a of the unit connection portion (A) and one end portion 24a of the horizontal connection portion (B) It is configured to protrude on the front and rear surfaces of the heat insulating material 10 to cross each other to form a gap, and the six ends 22a of the unit connections (A) protruding from the heat insulating material 10 intersected with each other and the horizontal connection (B)
  • One end portion 24a is formed in a pair, and is formed at each corner of the triangular grooves 13 in a continuous array form formed on the entire front and rear regions of the heat insulator 10.
  • the present invention is most preferably made of a hexagonal honeycomb structure, compared to the unit connection portion (A) is formed in a rectangular continuous array form, triangular continuous array form on the entire area of the heat insulating material (10).
  • the present invention when the unit connection portion (A) is configured to be connected to the honeycomb structure of the hexagonal continuous array on the entire area of the heat insulating material 10, it is possible to achieve the structurally most stable form while lowering the manufacturing cost.
  • the manufacturing method of the unit panel 1 of the present invention is described as follows.
  • hexagonal honeycomb-shaped grooves 13 are formed in front and rear surfaces of the heat insulating material 10, respectively. At this time, each honeycomb-shaped groove 13 formed in the front and rear of the heat insulating material 10 is configured to match each other with respect to the width direction of the heat insulating material 10.
  • end portions 22a of the unit connection portions A are installed to protrude to both sides of the heat insulator 10, and the end portions 22a cross each other, and the form that spreads outward from the crossed portion f is Install it if possible.
  • the second FRP rod 24 penetrates in the width direction of the heat insulator 10, and the second FRP rods 24 coincide with each other in the width direction of the edges of the grooves 13 formed on both front and rear surfaces of the heat insulator 10.
  • the horizontal connection (B) By connecting the corners so that the second FRP rod 24 is installed horizontally at right angles to the front and rear both sides of the heat insulator 10 constitutes the horizontal connection (B).
  • the unit connecting portions (A) and the horizontal connecting portions (B) through the heat insulating material 10 After the unit connecting portions (A) and the horizontal connecting portions (B) through the heat insulating material 10 is installed, the end portions 22a and 24a of the unit connecting portions (A) and the horizontal connecting portions (B) cross each other.
  • a tie member such as a wire, the unit panel 1 of the present invention can be manufactured.
  • the process of tying the cross section (f) with a tie member, such as a wire can be made at the construction site, the unit panel (1) of the present invention up to the previous step of tying the cross section (f) with a tie member such as wire Can be a production method.
  • the unit panel (1) can be produced, and the unit panel (1) thus produced is subjected to the work of tying the intersection (f) crossed by the tie at the construction site, and then through the site casting of concrete (c) concrete wall You can also construct.
  • the heat insulating panel 2 of the second embodiment differs only in that the concrete layer 30 is formed on one surface of the heat insulating material 10 compared with the first embodiment, and the rest of the configuration is the same as the first embodiment.
  • the same components as in the first embodiment will be omitted and only the differences will be described.
  • the concrete layer 30 is formed on one surface of the heat insulation panel 1 of the first embodiment.
  • the insulating layer 10 is formed on one surface of the insulation 10.
  • the panel 2 can be manufactured.
  • the concrete layer 30 has a form in which the end portion 22a of the unit connection portion A protruding to one surface of the heat insulating material 10 and the end portion 24a of the horizontal connection portion B are embedded.
  • the heat insulator 10 may be configured to 140 to 150 mm
  • the concrete layer 30 may be configured to 50 to 60 mm.
  • concrete can be placed on only one surface of the insulation panel 2 at a construction site to construct a heat-dissipating concrete wall.
  • the heat insulation panel 2 of the present invention because the concrete layer 30 is formed on one surface of the heat insulating material 10 on one surface, the concrete layer 30 can serve as an outer formwork, accordingly, construction site After installing only the inner formwork, and install the insulation panel 2 of the present invention to the outside of the inner formwork, by pouring concrete between the insulation panel (2) and the inner formwork, the concrete layer 30 is not formed By allowing concrete to form on the opposite side of the non-insulating material 10, the heat-dissipating concrete wall can be made easier.
  • the heat insulation panel 2 of the second embodiment of the present invention when the heat insulation panel 2 of the second embodiment of the present invention is formed in the center of the concrete wall of the building, it may be an interrupted heat structure, the heat insulation panel 2 is formed at the position of the outer portion of the building concrete wall In this case, it may be an outer insulation structure, and if the insulation panel 2 is formed at the position of the inner portion of the building concrete wall, it may be an insulation structure.
  • the present invention relates to a heat insulation panel for producing a concrete wall and a manufacturing method of the heat insulation panel, can be widely used in the building industry.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Building Environments (AREA)

Abstract

La présente invention concerne un panneau isolant pour fabriquer un corps de mur en béton et son procédé de fabrication. Le panneau isolant pour la fabrication d'un corps de mur en béton est un panneau isolant pour la fabrication d'un corps de mur en béton, qui est destiné à la fabrication d'un corps de mur en béton ayant du béton formé sur les deux surfaces d'un matériau isolant, respectivement. Une paire de tiges FRB est formée pour pénétrer dans le matériau isolant de façon oblique par rapport à sa direction transversale de telle sorte que les tiges FRP se croisent en formant un X à l'intérieur du matériau isolant, et les deux parties d'extrémité de la paire de tiges FRP font saillie des surfaces avant et arrière du matériau isolant. Des parties de liaison d'une unité comprenant la paire de tiges FRP sont installées dans toute la zone du matériau isolant de telle sorte que des polygones soient reliés et agencés. Les parties d'extrémité des tiges FRP faisant saillie des surfaces avant et arrière du matériau isolant sont configurées de telle sorte que des groupes de multiples parties d'extrémité se croisent mutuellement. Le panneau isolant comprend une partie de liaison horizontale constituée d'une tige FRP et formée pour pénétrer perpendiculairement sur les surfaces avant et arrière du matériau isolant. Les deux parties d'extrémité de la partie de liaison horizontale sont formées de façon à faire saillie des surfaces avant et arrière du matériau isolant et à se croiser avec les parties d'extrémité des parties de liaison de l'unité.
PCT/KR2018/006939 2018-03-29 2018-06-20 Panneau isolant pour fabriquer un corps de mur en béton et son procédé de fabrication WO2019189996A1 (fr)

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KR10-2018-0036327 2018-03-29
KR1020180036327A KR102071132B1 (ko) 2018-03-29 2018-03-29 콘크리트 벽체 제조용 단열패널 및 이 단열패널의 제작방법

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