KR20160117016A - Heat-blocking Wire Pannel, Method thereof, and Mobile Integrated House therewith - Google Patents

Abstract

An insulation wire panel comprises: an insulation member; a support member; and a wire mesh member. The insulation member is made of a panel-shaped insulation material. The support member penetrates the insulation member in the width direction to protrude and be bent toward the outside of a fist surface and penetrates the insulation member in the width direction again to protrude and be bent toward the outside of a second surface opposite to the first surface. Moreover, the support member is coupled to the insulation member in a corrugated shape. The wire mesh member is spaced from the first surface and the second surface of the insulation member to be coupled to a protruding bent portion of the support member to be coupled to the support member in a form where a vertex of the protruding bent portion protrudes outward.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a heat-insulating wire panel, a manufacturing method thereof, and an integrated mobile housing using the same.

The present invention relates to an insulating wire panel, and more particularly, to an insulating wire panel which is easy to manufacture and can guarantee quality uniformity, a manufacturing method thereof, and an integrated mobile housing using the same.

Insulated wire panels are widely used as lightweight construction structures. They usually have a structure in which a reinforcing mortar is installed on both sides of a heat insulating member.

Patent Publication No. 1995-0001583 discloses an insulating wire panel comprising a heat insulating member of a synthetic resin foam, a corrugated strut member coupled thereto, and a mesh member that engages the strut member. The structural feature of Patent Publication No. 1995-0001583 is that the mesh member is joined to the vertex of the strut member exposed in the heat insulating member.

However, when the mesh member is coupled to the end portion of the strut member as in Patent Publication No. 1995-0001583, the reinforcing mortar can flow down when the reinforcing mortar is poured into the heat insulating wire panel. Even after the completion of the construction, Can easily be peeled off.

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems,

First, the bonding strength between the insulating wire panel and the reinforcing mortar can be increased,

Secondly, it is possible to uniformly maintain the quality such as heat insulation of the heat insulating wire panel,

Third, an insulation wire panel capable of greatly increasing the production amount per unit time, a manufacturing method thereof, and an integrated mobile house using the same are provided.

To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described herein, an insulating wire panel of the present invention includes a heat insulating member, a strut member, and a wire mesh member.

The heat insulating member may be formed of a heat insulating material in the form of a panel.

The strut member is protruded beyond the first surface through the heat insulating member in the width direction, and then bent. The strut member again protrudes outward from the second surface opposite to the first surface through the heat insulating member in the width direction, and then is bent. The strut member may be wavyly coupled to the heat insulating member.

The wire mesh member can be engaged with the strut member in such a manner that the wire mesh member is spaced apart from the surface of the heat insulating member and joined to the projecting bent portion of the strut member so that the vertex of the projecting bent portion protrudes outwardly.

Another example of the heat insulating wire panel according to the present invention can include a heat insulating member, a strut member, and a wire mesh member.

The heat insulating member may be formed of a heat insulating material in the form of a panel.

The strut member protrudes out of the first surface and penetrates the heat insulating member in the width direction and then is bent. The strut member is inserted into the heat insulating member in the width direction and then inserted into the heat insulating member in the direction of the first surface before protruding out of the second surface, Is bent. The strut member may be wavyly coupled to the heat insulating member.

The wire mesh member can be engaged with the strut member in such a manner as to be separated from the first surface of the heat insulating member and to be coupled to the projecting bent portion of the strut member and to project the vertex of the projected bent portion outwardly.

The insulating wire panel according to the present invention may further include a supporting member for supporting the strut member.

The insulating wire panel according to the present invention may further include a blocking cap inserted in the projecting bend portion of the strut member.

The monolithic mobile housing according to the present invention can be composed of an integral monolithic insulation wire panel and a reinforcing mortar.

The integral heat insulating wire panel may be integrally formed to have a housing shape, and may have the structure of the heat insulating wire panel described above.

The reinforcing mortar can be bonded to the surface of the integral insulation wire panel.

A method of manufacturing an adiabatic wire panel according to the present invention includes: forming a corrugated member into a wavy shape by press working; Mounting a wavy strut member on a mold having a protruding bent portion inserting groove; Injecting foamed synthetic resin into the mold; And separating the mold.

The method of manufacturing an adiabatic wire panel according to the present invention may include inserting and arranging a corrugated strut member into a frame.

In the method of manufacturing an insulating wire panel according to the present invention, the step of arranging the strut member may include the step of joining the supporting member supporting the strut member to the strut member.

In the method of manufacturing an adiabatic wire panel according to the present invention, the step of mounting the strut member to the mold may further include inserting the perforated cap into the protruding bent portion inserting groove.

In the method of manufacturing an insulating wire panel according to the present invention, the step of injecting the foamed synthetic resin may include the step of injecting foamed polyurethane.

According to the heat insulating wire panel according to the present invention having such a configuration, the reinforcing mortar can be firmly coupled to the heat insulating wire panel by joining the projecting bent portion of the strut member to the wire mesh member so as to protrude outwardly, It is possible to minimize the flow of the reinforcing mortar when piling on the panel, and to minimize peeling of the reinforcing mortar even after completion.

According to the method of manufacturing the heat insulating wire panel according to the present invention, since the heat insulating member is formed by pressurizing and injecting the foamed synthetic resin into the mold, the heat insulating property of the heat insulating wire panel can be made uniform.

According to the method of manufacturing an insulating wire panel according to the present invention, the joining of the strut member and the heat insulating member can be completed only by the step of injecting the foamed synthetic resin into the metal mold after fixing the strut member to the metal mold, The number of the wire panels can be greatly increased.

1 is a perspective view showing an integrated mobile housing according to the present invention.
2A and 2B are a perspective view and a sectional view showing a first embodiment of the heat insulating wire panel according to the present invention.
3A and 3B are a perspective view and a cross-sectional view showing a second embodiment of the heat insulating wire panel according to the present invention.
4A and 4B are a perspective view and a sectional view showing a third embodiment of the heat insulating wire panel according to the present invention.
5A and 5B are a perspective view and a sectional view showing a fourth embodiment of the heat insulating wire panel according to the present invention.
6 is a process diagram showing a method of manufacturing an insulating wire panel according to the present invention.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view showing an integrated mobile housing according to the present invention.

The monolithic mobile housing according to the present invention can be constructed by forming a heat insulating wire panel in a housing shape and placing a reinforcing mortar on the surface thereof.

1, the integrated mobile housing 100 may include a slab 110, a wall 120, a bottom plate 130, a door 140, a window 150, and the like.

The slab 110, the wall 120, and the bottom plate 130 may have a housing shape by connecting the heat insulating wire panels having a predetermined size to the connecting mesh members. The connecting mesh member can connect the insulating wire panel. The joint meshes can be formed by entangling a steel material having a diameter of 1 to 5 mm so as to have an interval of about 100 mm. The connecting mesh member is buried with the insulating wire panel when the insulating wire panel is laid with a reinforcing mortar.

The door 140 and the window 150 may be formed by cutting the wall 120.

The heat insulating wire panel can be composed of a heat insulating member, a strut member, and a wire mesh member. The heat insulating member has a panel shape and can be made of an insulating material such as styrofoam or polyurethane. The strut member penetrates the heat insulating member in the width direction and its end portion protrudes to the surface of the heat insulating member. The wire mesh member engages the projecting strut member.

The reinforcing mortar is placed on the surface of the integral insulation panel and integrated with the insulation panel. The reinforcing mortar can be laid on the exposed surface of the insulating wire panel by spraying or plastering. However, spraying rather than plastering can be better in terms of quality and workability.

The reinforcing mortar is poured with a thickness of about 5 to 100 mm, and general mortar, lightweight bubble mortar, fiber reinforced mortar, high strength mortar, heat insulating mortar, polymer cement mortar and the like can be used. The type, thickness, etc. of the reinforced mortar can be determined by taking into consideration the required strength and the development characteristics of the integral mobile house.

An integrated mobile home can be made in the following order.

First, the bottom plate 130 is formed by connecting the heat insulating wire panel with the connecting mesh member.

In order to form the wall 120, a fixed reinforcing bar may be provided perpendicularly to the bottom plate 130. The heat insulating wire panel connected with the joint mesh member is joined to the fixed reinforcing bar to form the wall body 120. The connecting portion between the wall 120 and the bottom plate 130 may be formed of a mesh member of 'a' shape. In the wall 120, through-holes are formed at positions where the doors 140 and the windows 150 are formed.

The slab 110 can be constructed by raising an insulated wire panel connected to the wall 120 by a jointing mesh member. The connecting portion between the slab 110 and the wall 120 may be formed by using a '-shaped mesh member. Also, the slab 110 may be constructed by first constructing a slab skeleton with a fixed reinforcing bar and then joining the heat insulation wire panel thereto.

After the wall 120 and the slab 110 are constructed, wiring, piping, and the like can be embedded or fixed in the heat insulating wire panel.

When the embedding work of wiring, piping, and the like is completed, a reinforcing mortar is laid on the heat insulating wire panel by spraying or the like. After the reinforcing mortar is poured, the surface of the reinforcing mortar is flattened with a trowel or the like and cured.

An integral mobile housing having such a structure is formed by connecting a heat insulating wire panel having a strong tensile force. When the integral mobile housing is moved, a nonuniform tensile force is applied to a part of the mobile housing, so that the slab, wall and bottom plate are not crushed or separated.

2A and 2B are a perspective view and a sectional view showing a first embodiment of the heat insulating wire panel according to the present invention.

2A and 2B, the heat insulating wire panel of the first embodiment may include a heat insulating member 210, strut members 230a and 230b, and wire mesh members 250a and 250b.

The heat insulating member 210 may be formed of a heat insulating material in the form of a panel. The heat insulating member 210 can be any insulating material that can be used as a foam. In the present invention, the heat insulating member 210 uses a rigid urethane heat insulating material excellent in heat insulating property, rigidity and flame retardancy, but does not exclude the use of a bead heat insulating material, an extrusion heat insulating material, a thermal reflective heat insulating material, an inorganic thermal insulating material, and a glass fiber thermal insulating material.

A plurality of strut members 230a and 230b are coupled to the heat insulating member 210 while passing through the heat insulating member 210 in the width direction.

The first strut member 230a penetrates the heat insulating member 210 in the width direction and protrudes out of one side surface, and then is bent. The first strut member 230a again passes through the heat insulating member 210 in the width direction and protrudes from the other surface opposite to the one surface, and then is bent again. Thus, the first strut member 230a can be coupled to the heat insulating member 210 in a wavy manner while forming a protruding bent portion protruding from the surface of the heat insulating member 210 to a predetermined height, for example, 15 mm.

The second strut member 230b may be wavyly coupled to the heat insulating member 210 in the same manner as the first strut member 230a. However, the second strut member 230b may be coupled to the heat insulating member 210 in a shape symmetrical to the adjacent first strut member 230a, for example, in a zigzag manner.

The strut members 230a and 230b may be made of galvanized steel wire or stainless steel wire of 2.2 to 2.6 mm.

The wire mesh members 250a and 250b may be coupled to the protruding bent portions of the strut members 230a and 230b by welding or the like while being spaced from the surface of the heat insulating member 210. [

The wire mesh members 250a, 250b may be, for example, a grid mesh. The wire mesh members 250a and 250b can be formed by entangling the transverse roots 252a and 252b and the longitudinal roots 254a and 254b in a right angle or rhombic shape. The transverse roots 252a and 252b and the longitudinal roots 254a and 254b may be circular rods or roots having a diameter of 1 to 5 mm. When the transverse roots 252a and 252b and the longitudinal roots 254a and 254b form a rectangular space, the mesh interval of the wire mesh members 250a and 250b may be, for example, 50 x 50 mm.

The wire mesh members 250a and 250b are engaged with the protruding bent portions of the strut members 230a and 230b and are connected to the strut members 230a and 230b at a point descending from the vertex of the protruded bent portion toward the surface of the heat insulating member 210. [ . ≪ / RTI > As a result, the wire mesh members 250a and 250b can engage with the projecting bends of the strut members 230a and 230b at two points. The connection between the wire mesh members 250a and 250b and the strut members 230a and 230b can be performed by welding or the like.

The wire mesh members 250a and 250b prevent the reinforcing rotor 270 from flowing down when engaged with the insulating wire panel and prevent the reinforcing rotor 270 from peeling off from the insulating wire panel after bonding. Particularly when the wire mesh members 250a and 250b are coupled to the protruding bent portions of the strut members 230a and 230b and the protruded bent portions are protruded outward from the wire mesh members 250a and 250b, ) And the heat insulating wire panel can be greatly increased.

3A and 3B are a perspective view and a cross-sectional view showing a second embodiment of the heat insulating wire panel according to the present invention.

As shown in Figs. 3A and 3B, the heat insulating wire panel of the second embodiment further includes a support member 290 in the first embodiment.

The support member 290 is vertically coupled to the strut members 230a and 230b and may include a plurality of support members. The support member 290 can be easily manufactured by keeping the spacing of the strut members 230a and 230b constant when arranging the strut members 230a and 230b. The supporting member 290 is inserted into the heat insulating wire panel in the same manner as the strut members 230a and 230b, thereby improving the rigidity and durability of the heat insulating wire panel.

Since the remaining configuration of the second embodiment is the same as that of the first embodiment, the description of the other configuration of the second embodiment is replaced with the description of the first embodiment.

4A and 4B are a perspective view and a sectional view showing a third embodiment of the heat insulating wire panel according to the present invention.

As shown in Figs. 4A and 4B, the insulating wire panel of the third embodiment further includes a blocking cap 295 in the second embodiment.

The blocking cap 295 can be inserted into the projecting bends of the strut members 230a and 230b. The blocking cap 295 can prevent the pressure in the mold from dropping during the manufacturing process or prevent the foamed synthetic resin from being discharged to the outside through the space of the protruding bent portion. Also, the blocking cap 295 can also increase the coupling force between the reinforcing rotor 270 and the heat insulating wire panel. The blocking cap 295 may be made of any material as long as it does not dissolve in the temperature of the foamed synthetic resin and has pressure and friction.

The blocking cap 295 may be a shape that completely fills the protruding bends of the strut members 230a and 230b or may be a shape that engages only a part of the spaces separated from the vertex of the protruding bend.

The remaining configuration of the third embodiment is the same as the corresponding configuration of the first and second embodiments, and thus the description of the other configurations of the third embodiment is replaced with the corresponding explanation of the first and second embodiments.

5A and 5B are a perspective view and a sectional view showing a fourth embodiment of the heat insulating wire panel according to the present invention.

The heat insulating wire panel of the fourth embodiment can be configured to include a heat insulating member 210, strut members 230a and 230b, and a wire mesh member 250a.

5A and 5B, the wire mesh member 250a is coupled to only one side of the heat insulating member 210 in the fourth embodiment.

The heat insulating member 210 is the same as the heat insulating member 210 of the first to third embodiments.

The strut members 230a and 230b protrude from one side surface of the heat insulating member 210 in the width direction and then are bent. Then, the strut members 230a and 230b are inserted again into the heat insulating member 210 in the width direction, And may be bent in the direction of one surface before being projected. As a result, the strut members 230a and 230b are exposed to one side of the heat insulating member 210.

The wire mesh member 250a may include only one side surface of the heat insulating member 210 on which the strut members 230a and 230b are exposed. The wire mesh member 250a may be spaced apart from one surface of the heat insulating member 210 and may engage with the protruding bent portions of the strut members 230a and 230b. The detailed structure in which the wire mesh member 250a engages with the protruding bent portions of the strut members 230a and 230b is replaced with a related description of the first to third embodiments.

6 is a process diagram showing a method of manufacturing an insulating wire panel according to the present invention.

First, as shown in FIG. 6A, a galvanized steel wire or the like is pressed to mold a plurality of wavy strand members 230a and 230b.

As shown in FIG. 6B, a plurality of strut members 230a and 230b are arranged in a zigzag form. When arranging the strut members 230a and 230b, a structure frame can be used. In this case, the arrangement can be completed by inserting a plurality of strut members 230a and 230b into the structure frame.

The support members 290a to 290c may be vertically coupled to the strut members 230a and 230b in order to maintain the spacing and alignment of the strut members 230a and 230b as shown in Fig. In this connection, it is also possible to insert the support members 230a and 230b into the support members 290a through 290c at predetermined intervals, using welding or the like.

As shown in FIG. 6D, a plurality of strut members 230a and 230b arranged and fixed are inserted into the mold 300. The mold 300 may have a plurality of protruding bent portion inserting grooves into which the protruding bent portions of the strut members 230a and 230b are inserted.

6D, when the protruding bent portions of the strut members 230a and 230b are inserted into the protruded bent portion inserting grooves of the mold 300, the strut members 230a and 230b may be arranged and the gap may be kept constant. In this case 6B and 6C can be omitted.

Further, in FIG. 6D, due to the protruding bent portion insertion groove of the mold 300, the foam may escape into the protruding bent portion insertion groove in the subsequent step of injecting the foam, or the injection pressure of the foam may be lowered, , The blocking cap 295 can be inserted into the protruding bent portion inserting groove.

As shown in FIG. 6E, a foamed synthetic resin, for example, a foamed polyurethane can be injected into the mold 300.

As shown in FIG. 6F, the heat insulating wire panel is separated from the mold 300.

Thereafter, as shown in FIG. 6G, the wire mesh members can be joined to the projecting bent portions of the strut members 230a and 230b by welding or the like.

Although the present invention has been described based on various embodiments, it is intended to exemplify the present invention. Those skilled in the art will recognize that the technical idea of the present invention can be variously modified or modified based on the above embodiments. However, such variations and modifications may be construed to be included in the following claims.

110: slab 120: wall
130: bottom plate 140: door
150: Window 210:
230a, 230b: strut member 250a, 250b: wire mesh member
270: reinforced mortar 290: supporting member
295: stopping cap 300: mold

Claims (10)

A heat insulating member made of a heat insulating material in a panel form;
The heat insulating member is protruded outwardly from the first surface through the heat insulating member in the width direction and then protrudes outward from the second surface opposite to the first surface through the heat insulating member in the width direction, A plurality of strut members;
And a wire mesh member which is spaced apart from the first and second surfaces of the heat insulating member and engages with the protruded bent portion of the strut member, the protruded bent portion being engaged with the strut member in such a manner as to project the vertex of the protruded bent portion outwardly. Insulated wire panel. A heat insulating member made of a heat insulating material in a panel form;
Wherein the heat insulating member is bent in a state of being protruded out of the first surface by penetrating the heat insulating member in the width direction and is inserted into the heat insulating member in the width direction and then protruded out of the second surface opposite to the first surface, And a plurality of strut members bent in a wavy manner to the heat insulating member;
And a wire mesh member which is spaced apart from the first surface of the heat insulating member and engages with the protruded bent portion of the strut member, the protruded bent portion being engaged with the strut member in such a manner as to project the vertex of the protruded bent portion outwardly. panel. 3. The method according to claim 1 or 2,
Further comprising: a support member for supporting the plurality of strut members. 3. The method according to claim 1 or 2,
Further comprising a blocking cap which is inserted into the projecting bend of the strut member. An integral heat insulating wire panel integrally formed in a housing shape and having the constitution described in the first or second aspect; And
And a reinforcing mortar coupled to a surface of the integral insulated wire panel to which the wire mesh member is coupled. Pressing the strut member into a wavy shape;
Mounting the wavy strut member on a mold having a protruding bent portion inserting groove;
Injecting foamed synthetic resin into the mold;
And separating the metal mold from the metal mold. The method according to claim 6,
And inserting and arranging the corrugated strut member into the structure frame. 8. The method of claim 7, wherein arranging the strut member
And joining a support member supporting the strut member to the strut member. 9. A method according to any one of claims 6 to 8, wherein the step of mounting the strut member
And inserting a blocking cap into the protruding bent portion inserting groove. 10. The method of claim 9, wherein injecting the foamed synthetic resin comprises:
And injecting the foamed polyurethane.

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