WO2019185006A1 - Inspection system and inspection method - Google Patents

Inspection system and inspection method Download PDF

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Publication number
WO2019185006A1
WO2019185006A1 PCT/CN2019/080335 CN2019080335W WO2019185006A1 WO 2019185006 A1 WO2019185006 A1 WO 2019185006A1 CN 2019080335 W CN2019080335 W CN 2019080335W WO 2019185006 A1 WO2019185006 A1 WO 2019185006A1
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WIPO (PCT)
Prior art keywords
unit
missing
predetermined position
information
detecting
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PCT/CN2019/080335
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French (fr)
Chinese (zh)
Inventor
陆海亮
杨业超
孙书诚
邓兵
张鹏黎
徐文
王帆
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上海微电子装备(集团)股份有限公司
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Publication of WO2019185006A1 publication Critical patent/WO2019185006A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined

Definitions

  • the present invention relates to the field of detection technologies, and in particular, to a detection system and a detection method.
  • the automatic optical detection technology generally uses a high-precision optical imaging system to image the object to be measured, and the motion station carries the object to be tested for high-speed scanning to achieve high-speed measurement; the system compares the scanned image with the ideal reference image, or through feature extraction, etc. The surface defects of the object to be tested are identified.
  • the motion station and the image acquisition device have no information interaction and are in open loop control.
  • the scanning point signal is lost, and the position information of the lost point cannot be located until the number of lost points is lost. Point information.
  • the scanning rate of the device increases, the probability of such problems increases. Once such problems occur, the entire wafer needs to be rescanned, which seriously affects the productivity and user experience of the entire machine.
  • the object of the present invention is to provide a detection system and a detection method, which can record the position of the trigger signal loss, and enable the image acquisition device to directly capture an image of the information loss position in the predetermined position, thereby improving the efficiency of the device.
  • the present invention provides a detection system including: a motion unit, a detection unit, and a verification unit;
  • the motion unit is configured to carry an object to be detected, and is controlled to drive the object to be detected to any one of a plurality of predetermined positions, and then send a trigger signal to the detecting unit and the check unit;
  • the detecting unit is configured to detect the object to be detected at the predetermined position according to the trigger signal
  • the checking unit is configured to determine, according to the trigger signal and the predetermined position information, whether the predetermined position of the plurality of predetermined positions that is not detected by the detecting unit is missing, and when there is a missing predetermined position, the missing is obtained. Information about the location.
  • the checking unit is further configured to send the obtained information about the missing predetermined location to the motion unit, where the motion unit is further configured to drive the to-be-detected The object is to a predetermined position that is not detected by the detecting unit, and sends a trigger signal to the detecting unit.
  • the detecting system further includes a control unit, and the control unit is configured to send the predetermined location information to the motion unit and the check unit.
  • the checking unit is further configured to send the obtained information about the missing predetermined location to the control unit, where the control unit is further configured to Transmitting the information of the missing predetermined position, the motion unit is further configured to drive the object to be detected to a predetermined position that is not detected by the detecting unit, and send a trigger signal to the detecting unit.
  • the predetermined location information includes information of the plurality of predetermined locations arranged in an array.
  • the check unit includes a first check unit and a second check unit, where the first check unit is configured to use the trigger signal and the detecting unit
  • the detection direction and the predetermined location information are encoded and sent to the second check unit, where the second check unit is configured to decode the information sent by the first check unit and decode the decoded trigger signal
  • the subsequent predetermined position information is compared to determine whether there is a missing trigger signal, thereby determining whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit, and when there is a missing predetermined position, Missing information about the intended location.
  • the coding direction includes forward coding and reverse coding.
  • the second check unit determines whether the plurality of predetermined positions are not detected by the detecting unit by recording a time interval of the adjacent trigger signals. The missing predetermined location and when there is a missing predetermined location, information about the missing predetermined location is obtained.
  • the first check unit adopts orthogonal coding.
  • the detecting unit comprises an image collecting device, and the detecting operation comprises image capturing.
  • the detection method comprising:
  • the motion unit and the verification unit acquire predetermined location information
  • the moving unit is controlled to drive the object to be detected to any one of a plurality of predetermined positions according to the predetermined position information, and then send a trigger signal to the detecting unit and the checking unit;
  • the detecting unit detects the object to be detected at the predetermined position according to the trigger signal
  • the check unit determines, according to the trigger signal and the predetermined position information, whether there is a missing predetermined position that is not detected by the detecting unit and a missing position when there is a missing predetermined position. Information about the location.
  • the method further includes:
  • the control unit Before the motion unit and the verification unit acquire the predetermined location information, the control unit transmits the predetermined location information to the motion unit and the verification unit;
  • the verification unit After the verification unit obtains the information of the missing predetermined location, the obtained information of the missing predetermined location is sent to the motion unit or the control unit.
  • the method further includes:
  • the motion unit After acquiring the predetermined position information and starting the motion, the motion unit sends a start signal to the check unit and the detecting unit;
  • the termination signal is sent to the verification unit and the detection unit, and after receiving the termination signal, the verification ticket determines the multiple according to the trigger signal and the predetermined location information. Whether there is a predetermined position in the predetermined position that is not detected by the detecting unit and information on the missing predetermined position when there is a missing predetermined position.
  • the checking unit determines, according to the trigger signal and the predetermined position information, whether there is a missing predetermined position that is not detected by the detecting unit among the plurality of predetermined positions. And obtaining, when there is a missing predetermined location, the information of the missing predetermined location includes: the verification unit determining the plurality of time intervals according to the predetermined location information comparing time intervals between two adjacent trigger signals Whether there is a predetermined position in the predetermined position that is not detected by the detecting unit and information on the missing predetermined position when there is a missing predetermined position.
  • the method for the motion unit to send a trigger signal to the check unit includes: the motion unit sends the trigger signal to the first check unit, where A check unit sends the trigger signal to the second check unit by orthogonally encoding.
  • the second check unit performs orthogonal decoding on the encoded information, and after decoding, the second check unit records two trigger signals adjacent in time. time interval.
  • the determining unit determines whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit, and the second checking unit determines Whether the number of the decoded trigger signals is equal to the number of predetermined positions in the predetermined position information, and if not equal, determining that the plurality of predetermined positions have missing predetermined positions detected by the undetected unit; if they are equal, determining Among the plurality of predetermined positions, there is no missing predetermined position that is not detected by the detecting unit.
  • the method further includes:
  • the second verification unit sends the information of the missing predetermined location to the control unit
  • the control unit transmits information of the missing predetermined location to the motion unit
  • the detecting unit acquires an image at the missing predetermined position.
  • the method further includes:
  • the second verification unit transmits information of the missing predetermined location to the motion unit
  • the detecting unit acquires an image at the missing predetermined position.
  • the verification unit can detect a missing predetermined position that is not detected by the detection unit, whereby in the case where the detection unit loses some predetermined position to be operated, There is also no need to re-scan to obtain the missing predetermined position, and the detection of the entire object to be detected due to the loss of a part of the predetermined position is avoided, thereby improving the efficiency of the detection system.
  • FIG. 1 is a schematic structural view of a detection system according to an embodiment of the present invention.
  • FIG. 2 is another schematic structural diagram of a detection system according to an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of information of a predetermined position of a detection system according to an embodiment of the present invention.
  • FIG. 4 is a signal diagram of detecting a system trigger signal and a time interval of a trigger signal according to an embodiment of the present invention
  • FIG. 5 is a signal diagram of detecting a time interval of another trigger signal and a trigger signal of the system according to an embodiment of the present invention
  • FIG. 6 is a flowchart of a method for detecting an embodiment of the present invention.
  • FIG. 7 is a schematic diagram of a trigger signal after decoding by a second check unit according to an embodiment of the present invention.
  • the present invention provides a detection system including a motion unit 120, a detection unit 130, and a verification unit 140;
  • the motion unit 120 is configured to carry an object to be detected, and is controlled to drive the object to be detected to any one of a plurality of predetermined positions, and then send a trigger signal to the detecting unit 130 and the check unit 140;
  • the detecting unit 130 is configured to detect the object to be detected at the predetermined position according to the trigger signal
  • the checking unit 140 is configured to determine, according to the trigger signal and the predetermined position information, whether the predetermined position of the plurality of predetermined positions that is not detected by the detecting unit 130 and the predetermined position that is missing are obtained. Missing information about the intended location.
  • the object to be detected may be a PCB, an IC wafer, an LED, a solar panel, or the like, or may be a module or a block on a substrate such as a PCB, an IC wafer, an LED, or a solar panel.
  • the predetermined location includes location information of the object to be detected that needs to be detected and/or location, order, and the like in the detection process, and the missing predetermined location indicates one or more objects to be detected in the detection process. The location that needs to be detected but missed the detection.
  • the verification unit 140 transmits the obtained information of the missing predetermined position that is not detected by the detecting unit 130 to the motion unit 120, the motion unit. 120 drives the object to be detected to the missing predetermined position, and sends a trigger signal to the detecting unit 130.
  • a trigger signal is sent to the detecting unit 130 and the checking unit 140. If a trigger signal is lost, the checking unit 140 will find the lost predetermined position. The information is sent to the motion unit 120.
  • the motion unit 120 can directly move to the lost predetermined position, and then the detecting unit 130 can directly detect the object to be detected at this position, and the detecting unit 130 does not need to re-detect the image of the entire product, thereby improving the efficiency of the entire detection system.
  • the detection system further includes a control unit 110, and the control unit 110 is configured to send predetermined location information to the motion unit 120 and the verification unit 140.
  • the predetermined position information transmitted by the control unit 110 includes information of a position to which the motion unit 120 may move, and the motion unit 120 moves in accordance with the predetermined position information.
  • the verification unit 140 sends the obtained information of the missing predetermined location that is not detected by the detecting unit 130 to the control unit 110, and the control The unit 110 transmits information of the missing predetermined position to the moving unit 120, and the moving unit 120 drives the object to be detected to the missing predetermined position, and sends a trigger signal to the detecting unit 130.
  • a trigger signal is sent to the detecting unit 130 and the checking unit 140. If a trigger signal is lost, the checking unit 140 will find the missing predetermined position. The information is sent to the control unit 110.
  • the control unit 110 can selectively transmit the missing predetermined position information to the motion unit 120 at any stage of the entire detection process, and the motion unit 120 can directly move to the missing predetermined position, and then the detecting unit 130 can directly detect the position. Under the object to be detected, the detecting unit 130 does not need to re-detect the image of the entire product, thereby improving the efficiency of the entire detection system.
  • the control unit 110 may select all modules on a substrate such as a PCB, an IC wafer, an LED, and a solar panel.
  • the information of the missing predetermined location is sent to the motion unit 120, and the motion unit 120 can directly move to the missing predetermined location, and then the detecting unit 130 can directly detect the object to be detected at the location. Improve the efficiency of the entire inspection system.
  • the predetermined location information includes information of the plurality of predetermined locations arranged in an array.
  • FIG. 3 is a schematic diagram of predetermined position information transmitted by the control unit 110 of the present embodiment, and A1, A2, A3, A4, A5, A6, A7, A8, and A9 are predetermined positions therein, and a plurality of predetermined positions (ie, A1) To A9) Store and send in the form of an array.
  • the check unit 140 includes a first check unit 141 and a second check unit 142
  • the first check unit 141 is configured to: trigger signals (received from the motion unit 120), a detecting unit
  • the detection direction of the 130 and the predetermined location information are encoded and sent to the second verification unit 142
  • the second verification unit 142 is configured to decode the received coding information and decode the decoded trigger signal with the decoded predetermined position.
  • the information is compared to determine whether there is a missing trigger signal to determine whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit 130.
  • Both the first verification unit 141 and the second verification unit 142 select a synchronization controller. As shown in FIG. 4 and the signal diagram of FIG. 5, the first check unit 141 sends the trigger signal 1 to the second check unit 142, and generates the trigger signal 2 of the second check unit 142 to obtain the trigger time signal 3.
  • the coding direction includes forward coding and reverse coding.
  • the detecting unit 130 may detect the image to be detected on the moving unit 120 from the forward direction, or may detect the image to be detected on the moving unit 120 from the reverse direction. Therefore, the encoded content can be in two forms, which can be forward detection information, using forward coding, as shown in FIG. 4; or reverse detection information, using reverse coding, as shown in FIG. 5.
  • the second check unit 142 determines whether there is a missing predetermined position that is not detected by the detecting unit 130 among the plurality of predetermined positions by recording a time interval of the adjacent trigger signals.
  • t1 represents the time interval between the first trigger signal and the second trigger signal, which may be referred to herein as a first time interval
  • t2 represents a time interval between the second trigger signal and the third trigger signal
  • It may also be referred to herein as a second time interval
  • t3, t4, t5, t6, t7, and t8 represent the third and fourth, fourth, and fifth, fifth, sixth, and sixth, respectively.
  • Time intervals between the seventh and seventh, seventh and eighth and eighth and ninth trigger signals namely the third, fourth, fifth, sixth, seventh and eighth times respectively interval. If the previous step judges that a trigger signal is lost, for example, the time interval t2 exceeds the set time, it is determined that the lost trigger signal is the second trigger signal.
  • the first check unit 141 adopts orthogonal coding.
  • the coding mode of the first check unit 141 selects an orthogonal coding mode, that is, the signal 1 and the signal 2 are orthogonal coded signals with a phase difference of 90°, and the orthogonal coding is a typical coding mode. The anti-interference and accuracy are very high.
  • the decoding mode of the second check unit 142 selects the orthogonal decoding mode.
  • other types of coding modes that is, signal 1 and signal 2, or coded signals having phase differences of other angles may also be employed.
  • the detecting unit 130 includes an image capturing device 131, and the detecting operation includes image capturing.
  • the detecting unit 130 further includes an image processing device 132 for collecting an image of the object to be detected, and the image processing device 132 processes and determines the image.
  • the embodiment of the present application further provides a detection method performed by using the detection system described in any of the above, the detection method includes:
  • the motion unit 120 and the verification unit 140 acquire predetermined location information, where the predetermined location information may be transmitted to the motion unit 120 and the verification unit 140 by the control unit 110, so that the motion unit 120 and the verification unit 140 acquire the predetermined location information. ;
  • the motion unit 120 starts motion after receiving the predetermined location information, and sends a start signal to the verification unit 140 and the detection unit 130, where the motion unit 120 drives the location according to the predetermined location information. Sending a trigger signal to the detecting unit 130 and the checking unit 140 after the object to be detected reaches any one of a plurality of predetermined positions;
  • the detecting unit 130 detects the object to be detected at a predetermined position according to the trigger signal
  • the motion unit 120 completes the motion and sends a termination signal to the verification unit 140 and the detection unit 130;
  • the check unit 140 obtains, according to the trigger signal and the predetermined position information, whether there is a missing predetermined position that is not detected by the detecting unit 130 according to the trigger signal and the predetermined position information;
  • the method for the motion unit 120 to send a trigger signal to the check unit 140 includes: the motion unit 120 sends the trigger signal to the first check unit 141, where the first check unit 141
  • the trigger signal is orthogonally encoded and then sent to the second check unit 142.
  • FIG. 7 is an array form diagram of a trigger signal, and B1, B2, B3, B4, B5, B6, B7, B8, and B9 are trigger signals, and the number of trigger signals is 9.
  • the second check unit 142 performs orthogonal decoding on the encoded information. After decoding, the second check unit 142 records the time interval of two adjacent trigger signals. As shown in FIG. 4 and FIG. 5, t1 represents a time interval between the first trigger signal and the second trigger signal, which may be referred to herein as a first time interval, and t2 represents a second trigger signal and a third trigger. The time interval between signals may also be referred to herein as a second time interval, and t3, t4, t5, t6, t7, and t8 sequentially represent the third and fourth, fourth, fifth, and fifth. And the time intervals between the sixth, sixth and seventh, seventh and eighth and eighth and ninth trigger signals, namely third, fourth, fifth and sixth respectively , seventh and eighth time intervals.
  • the determining unit 140 determines whether there is a missing predetermined position detected by the undetected unit 130 among the plurality of predetermined positions, and the second checking unit 142 determines whether the number of the triggered trigger signals is Determining the number of predetermined positions in the predetermined position information, if not equal, determining that the plurality of predetermined positions have missing predetermined positions detected by the undetected unit 130; if they are equal, determining that none of the plurality of predetermined positions are present The missing predetermined position that is not detected by the detecting unit 130. If the number of decoded trigger signals is 8, it is determined that there is a missing trigger signal. For example, if the trigger signal B3 is lost, the third signal in the recorded trigger signal array diagram is the trigger signal B4.
  • the time interval between the trigger signal B4 and the previous trigger signal is greater than the time interval between the correct third trigger signal (the third trigger signal that is lost) and the previous trigger signal (in the present application, here)
  • a preset time that is, greater than the preset time
  • the second check unit 142 sends the information of the missing predetermined location to the control unit 110, and the control unit 110 sends the information of the missing predetermined location to the
  • the motion unit 120 moves to a missing predetermined position, and the detecting unit 130 captures an image here.
  • B3 of FIG. 7 corresponds to A3 of FIG. 3, and sends a predetermined position A3 to the control unit 110.
  • the control unit 110 directly transmits the motion to the motion unit 120.
  • the motion unit 120 directly moves to the position of A3, and the detection unit 130 directly detects the graphic here. After the loss of a trigger signal is avoided, the motion unit 120 needs to start moving from A1, so that the detecting unit 130 re-detects the pattern of the entire product, thereby improving the efficiency of the entire detection system.
  • the second verification unit 142 sends information of the missing predetermined location to the motion unit 120, and the motion unit 120 moves to a missing predetermined location
  • the detecting unit 130 collects an image here. That is, another method is to directly feed A3 to the motion unit 120, the motion unit 120 moves to the missing predetermined position, and the detection unit 130 acquires the image here. It is also possible to prevent the detecting unit 130 from re-detecting the pattern of the entire product, thereby improving the efficiency of the entire detecting system.
  • the verification unit 140 can detect the missing predetermined position that is not detected by the detection unit 130, thereby causing some operations to be lost in the detection unit.
  • the predetermined position there is no need to re-scan to obtain the missing predetermined position, and the entire object to be detected is detected because the partial predetermined position is lost, thereby improving the efficiency of the detection system.

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Abstract

Provided are an inspection system and an inspection method. The system comprises: a movement unit, an inspection unit and a check unit, wherein the movement unit is used for bearing an object to be inspected, and is controlled to send a trigger signal to the inspection unit and the check unit after driving the object to be inspected to any one of a plurality of predetermined positions; the inspection unit is used for inspecting the object to be inspected at the predetermined positions according to the trigger signal; and the check unit is used for determining, according to the trigger signal and information of the predetermined positions, whether there is a missing predetermined position which has not been inspected by the inspection unit in the plurality of predetermined positions, and obtaining the missing predetermined position. In the inspection system and inspection method provided in the present invention, a check unit can inspect a missing predetermined position which has not been inspected by an inspection unit, so that even if some predetermined positions needing to be operated are missing, there is no need to scan again to acquire the missing predetermined positions, thereby avoiding the inspection of an entire object to be inspected due to some missing predetermined positions, and improving the efficiency of the inspection system.

Description

检测系统和检测方法Detection system and detection method 技术领域Technical field
本发明涉及检测技术领域,尤其涉及一种检测系统和检测方法。The present invention relates to the field of detection technologies, and in particular, to a detection system and a detection method.
背景技术Background technique
自动光学检测(Automatic Optical Inspection:AOI)技术,可实现晶圆、芯片或其他待测对象的快速、高精度无损检测,该技术广泛地应用于PCB、IC晶圆、LED以及太阳能面板等多个领域。自动光学检测技术一般采用高精度光学成像系统对待测对象进行成像,运动台承载待测对象进行高速扫描以实现高速测量;系统将扫描的图像和理想参考图像进行比较,或通过特征提取等方式,识别出待测对象的表面缺陷。Automatic Optical Inspection (AOI) technology enables fast, high-precision, non-destructive inspection of wafers, chips, or other objects to be tested. This technology is widely used in PCBs, IC wafers, LEDs, and solar panels. field. The automatic optical detection technology generally uses a high-precision optical imaging system to image the object to be measured, and the motion station carries the object to be tested for high-speed scanning to achieve high-speed measurement; the system compares the scanned image with the ideal reference image, or through feature extraction, etc. The surface defects of the object to be tested are identified.
扫描过程中运动台与图像采集设备没有信息交互,处于开环控制,当扫描过程中出现异常导致扫描点信号丢失后,无法定位丢失点的位置信息,直到扫描完成后才能获知丢失点数量和丢失点信息。随着设备扫描速率的提升,此类问题出现的概率也随之增加,一旦出现此类问题就需要对整张硅片进行重新扫描,严重影响了整台机器的产率和用户体验。During the scanning process, the motion station and the image acquisition device have no information interaction and are in open loop control. When an abnormality occurs during the scanning process, the scanning point signal is lost, and the position information of the lost point cannot be located until the number of lost points is lost. Point information. As the scanning rate of the device increases, the probability of such problems increases. Once such problems occur, the entire wafer needs to be rescanned, which seriously affects the productivity and user experience of the entire machine.
发明内容Summary of the invention
本发明的目的在于提供一种检测系统和检测方法,可以记录触发信号丢失位置,使图像采集设备直接采集预定位置中信息丢失位置的图像,从而提高设备的效率。The object of the present invention is to provide a detection system and a detection method, which can record the position of the trigger signal loss, and enable the image acquisition device to directly capture an image of the information loss position in the predetermined position, thereby improving the efficiency of the device.
为了达到上述目的,本发明提供了一种检测系统,包括:运动单元、检测单元及校验单元;其中,In order to achieve the above object, the present invention provides a detection system including: a motion unit, a detection unit, and a verification unit;
所述运动单元用以承载待检测对象,并被控制为带动所述待检测对象至多个预定位置中的任一个后向所述检测单元和所述校验单元发送触发信号;The motion unit is configured to carry an object to be detected, and is controlled to drive the object to be detected to any one of a plurality of predetermined positions, and then send a trigger signal to the detecting unit and the check unit;
所述检测单元用以根据所述触发信号在所述预定位置对所述待检测对象进行检测;The detecting unit is configured to detect the object to be detected at the predetermined position according to the trigger signal;
所述校验单元用以根据所述触发信号及预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定 位置时,得到缺失的预定位置的信息。The checking unit is configured to determine, according to the trigger signal and the predetermined position information, whether the predetermined position of the plurality of predetermined positions that is not detected by the detecting unit is missing, and when there is a missing predetermined position, the missing is obtained. Information about the location.
可选的,在所述的检测系统中,所述校验单元还用以将得到的所述缺失的预定位置的信息发送给所述运动单元,所述运动单元还用以带动所述待检测对象至未经所述检测单元检测的缺失的预定位置,并向所述检测单元发出触发信号。Optionally, in the detecting system, the checking unit is further configured to send the obtained information about the missing predetermined location to the motion unit, where the motion unit is further configured to drive the to-be-detected The object is to a predetermined position that is not detected by the detecting unit, and sends a trigger signal to the detecting unit.
可选的,在所述的检测系统中,所述检测系统还包括控制单元,所述控制单元用以向所述运动单元及所述校验单元发送所述预定位置信息。Optionally, in the detecting system, the detecting system further includes a control unit, and the control unit is configured to send the predetermined location information to the motion unit and the check unit.
可选的,在所述的检测系统中,所述校验单元还用以将得到的所述缺失的预定位置的信息发送给所述控制单元,所述控制单元还用以向所述运动单元发送所述缺失的预定位置的信息,所述运动单元还用以带动所述待检测对象至未经所述检测单元检测的缺失的预定位置,并向所述检测单元发出触发信号。Optionally, in the detecting system, the checking unit is further configured to send the obtained information about the missing predetermined location to the control unit, where the control unit is further configured to Transmitting the information of the missing predetermined position, the motion unit is further configured to drive the object to be detected to a predetermined position that is not detected by the detecting unit, and send a trigger signal to the detecting unit.
可选的,在所述的检测系统中,所述预定位置信息包含呈阵列排布的所述多个预定位置的信息。Optionally, in the detecting system, the predetermined location information includes information of the plurality of predetermined locations arranged in an array.
可选的,在所述的检测系统中,所述校验单元包括第一校验单元和第二校验单元,所述第一校验单元用以将所述触发信号、所述检测单元的检测方向以及所述预定位置信息进行编码发送给所述第二校验单元,所述第二校验单元用以将所述第一校验单元发送的信息解码并将解码后的触发信号与解码后的预定位置信息比对,以判断是否有缺失的触发信号,从而判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。Optionally, in the detecting system, the check unit includes a first check unit and a second check unit, where the first check unit is configured to use the trigger signal and the detecting unit The detection direction and the predetermined location information are encoded and sent to the second check unit, where the second check unit is configured to decode the information sent by the first check unit and decode the decoded trigger signal The subsequent predetermined position information is compared to determine whether there is a missing trigger signal, thereby determining whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit, and when there is a missing predetermined position, Missing information about the intended location.
可选的,在所述的检测系统中,所述编码方向包括正向编码和反向编码。Optionally, in the detecting system, the coding direction includes forward coding and reverse coding.
可选的,在所述的检测系统中,所述第二校验单元通过记录相邻的触发信号的时间间隔的方式来判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。Optionally, in the detecting system, the second check unit determines whether the plurality of predetermined positions are not detected by the detecting unit by recording a time interval of the adjacent trigger signals. The missing predetermined location and when there is a missing predetermined location, information about the missing predetermined location is obtained.
可选的,在所述的检测系统中,所述第一校验单元采用正交编码。Optionally, in the detecting system, the first check unit adopts orthogonal coding.
可选的,在所述的检测系统中,所述检测单元包括图像采集设备,所述检测操作包括图像采集。Optionally, in the detecting system, the detecting unit comprises an image collecting device, and the detecting operation comprises image capturing.
相应地,还提供了一种采用上述任一项所述的检测系统进行的检测方法, 所述检测方法包括:Correspondingly, there is also provided a detection method performed by the detection system according to any of the above, the detection method comprising:
运动单元和校验单元获取预定位置信息;The motion unit and the verification unit acquire predetermined location information;
所述运动单元被控制为按照所述预定位置信息带动待检测对象至多个预定位置中的任一个后向所述检测单元和所述校验单元发送触发信号;The moving unit is controlled to drive the object to be detected to any one of a plurality of predetermined positions according to the predetermined position information, and then send a trigger signal to the detecting unit and the checking unit;
所述检测单元根据所述触发信号在所述预定位置对所述待检测对象进行检测;The detecting unit detects the object to be detected at the predetermined position according to the trigger signal;
所述校验单元根据所述触发信号及所述预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。The check unit determines, according to the trigger signal and the predetermined position information, whether there is a missing predetermined position that is not detected by the detecting unit and a missing position when there is a missing predetermined position. Information about the location.
可选的,在所述的检测方法中,还包括:Optionally, in the detecting method, the method further includes:
在运动单元和校验单元获取预定位置信息之前,控制单元向所述运动单元和所述校验单元发送预定位置信息;以及Before the motion unit and the verification unit acquire the predetermined location information, the control unit transmits the predetermined location information to the motion unit and the verification unit;
所述校验单元得到所述缺失的预定位置的信息之后,将得到的所述缺失的预定位置的信息发送给所述运动单元或所述控制单元。After the verification unit obtains the information of the missing predetermined location, the obtained information of the missing predetermined location is sent to the motion unit or the control unit.
可选的,在所述的检测方法中,还包括:Optionally, in the detecting method, the method further includes:
所述运动单元在获取所述预定位置信息并开始运动后,发送起始信号给所述校验单元和所述检测单元;以及After acquiring the predetermined position information and starting the motion, the motion unit sends a start signal to the check unit and the detecting unit;
所述运动单元完成运动后发送终止信号给所述校验单元和所述检测单元,所述校验单接收到所述终止信号后根据所述触发信号及所述预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。After the motion unit completes the motion, the termination signal is sent to the verification unit and the detection unit, and after receiving the termination signal, the verification ticket determines the multiple according to the trigger signal and the predetermined location information. Whether there is a predetermined position in the predetermined position that is not detected by the detecting unit and information on the missing predetermined position when there is a missing predetermined position.
可选的,在所述的检测方法中,所述校验单元根据所述触发信号及所述预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息包括:所述校验单元根据所述预定位置信息比较时间上相邻的两个触发信号之间的时间间隔来判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。Optionally, in the detecting method, the checking unit determines, according to the trigger signal and the predetermined position information, whether there is a missing predetermined position that is not detected by the detecting unit among the plurality of predetermined positions. And obtaining, when there is a missing predetermined location, the information of the missing predetermined location includes: the verification unit determining the plurality of time intervals according to the predetermined location information comparing time intervals between two adjacent trigger signals Whether there is a predetermined position in the predetermined position that is not detected by the detecting unit and information on the missing predetermined position when there is a missing predetermined position.
可选的,在所述的检测方法中,所述运动单元发送触发信号给所述校验单元的方法包括:所述运动单元发送所述触发信号给所述第一校验单元,所述第一校验单元将所述触发信号通过正交编码后发送给所述第二校验单元。Optionally, in the detecting method, the method for the motion unit to send a trigger signal to the check unit includes: the motion unit sends the trigger signal to the first check unit, where A check unit sends the trigger signal to the second check unit by orthogonally encoding.
可选的,在所述的检测方法中,所述第二校验单元对编码后的信息进行正交解码,解码后,所述第二校验单元记录时间上相邻的两个触发信号的时间间隔。Optionally, in the detecting method, the second check unit performs orthogonal decoding on the encoded information, and after decoding, the second check unit records two trigger signals adjacent in time. time interval.
可选的,在所述的检测方法中,所述校验单元判断所述多个预定位置中是否有未经所述检测单元检测的缺失预定位置的方法包括:所述第二校验单元判断解码后的触发信号个数是否与预定位置信息中的预定位置的个数相等,如果不相等,判断所述多个预定位置中有未经检测单元检测的缺失的预定位置;如果相等,则判断所述多个预定位置中没有未经所述检测单元检测的缺失的预定位置。Optionally, in the detecting method, the determining unit determines whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit, and the second checking unit determines Whether the number of the decoded trigger signals is equal to the number of predetermined positions in the predetermined position information, and if not equal, determining that the plurality of predetermined positions have missing predetermined positions detected by the undetected unit; if they are equal, determining Among the plurality of predetermined positions, there is no missing predetermined position that is not detected by the detecting unit.
可选的,在所述的检测方法中,还包括:Optionally, in the detecting method, the method further includes:
所述第二校验单元将缺失的预定位置的信息发送给所述控制单元;The second verification unit sends the information of the missing predetermined location to the control unit;
所述控制单元发送缺失的预定位置的信息给所述运动单元;The control unit transmits information of the missing predetermined location to the motion unit;
所述运动单元运动到缺失的预定位置;以及Moving the motion unit to a missing predetermined location;
所述检测单元采集所述缺失的预定位置处的图像。The detecting unit acquires an image at the missing predetermined position.
可选的,在所述的检测方法中,还包括:Optionally, in the detecting method, the method further includes:
所述第二校验单元将缺失的预定位置的信息发送给所述运动单元;The second verification unit transmits information of the missing predetermined location to the motion unit;
所述运动单元运动到缺失的预定位置;以及Moving the motion unit to a missing predetermined location;
所述检测单元采集所述缺失的预定位置处的图像。The detecting unit acquires an image at the missing predetermined position.
在本发明提供的检测系统和检测方法中,所述校验单元能检测到未经所述检测单元检测的缺失的预定位置,由此在检测单元丢了一些需要操作的预定位置的情况下,也无须重新扫描以获取缺失的预定位置,避免了因为部分预定位置的丢失而检测整个待检测对象,提高了检测系统的效率。In the detection system and the detection method provided by the present invention, the verification unit can detect a missing predetermined position that is not detected by the detection unit, whereby in the case where the detection unit loses some predetermined position to be operated, There is also no need to re-scan to obtain the missing predetermined position, and the detection of the entire object to be detected due to the loss of a part of the predetermined position is avoided, thereby improving the efficiency of the detection system.
附图说明DRAWINGS
图1是本发明实施例检测系统的一结构示意图;1 is a schematic structural view of a detection system according to an embodiment of the present invention;
图2是本发明实施例检测系统的另一结构示意图;2 is another schematic structural diagram of a detection system according to an embodiment of the present invention;
图3是本发明实施例检测系统的预定位置的信息的示意图;3 is a schematic diagram of information of a predetermined position of a detection system according to an embodiment of the present invention;
图4是本发明实施例检测系统一触发信号以及触发信号的时间间隔的信号图;4 is a signal diagram of detecting a system trigger signal and a time interval of a trigger signal according to an embodiment of the present invention;
图5是本发明实施例检测系统另一触发信号以及触发信号的时间间隔的 信号图;5 is a signal diagram of detecting a time interval of another trigger signal and a trigger signal of the system according to an embodiment of the present invention;
图6是本发明实施例检测方法的流程图;6 is a flowchart of a method for detecting an embodiment of the present invention;
图7是本发明实施例第二校验单元解码后的触发信号的示意图;7 is a schematic diagram of a trigger signal after decoding by a second check unit according to an embodiment of the present invention;
图中:110-控制单元、120-运动单元、130-检测单元、131-图像采集设备、132-图像处理设备、140-校验单元、141-第一校验单元、142-第二校验单元、1-第一校验单元中的触发信号、2-第二校验单元中的触发信号、3-时间间隔的信号、t1-第一时间间隔、t2-第二时间间隔、t3-第三时间间隔、t4-第四时间间隔、t5-第五时间间隔、t6-第六时间间隔、t7-第七时间间隔、t8-第八时间间隔。In the figure: 110-control unit, 120-motion unit, 130-detection unit, 131-image acquisition device, 132-image processing device, 140-check unit, 141-first check unit, 142-second check Unit, 1-trigger signal in the first check unit, 2-trigger signal in the second check unit, 3-time interval signal, t1-first time interval, t2-second time interval, t3- Three time intervals, t4 - fourth time interval, t5 - fifth time interval, t6 - sixth time interval, t7 - seventh time interval, t8 - eighth time interval.
具体实施方式detailed description
下面将结合示意图对本发明的具体实施方式进行更详细的描述。根据下列描述和所附权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。Specific embodiments of the present invention will be described in more detail below with reference to the drawings. Advantages and features of the present invention will be apparent from the description and appended claims. It should be noted that the drawings are in a very simplified form and all use non-precise proportions, and are only for convenience and clarity to assist the purpose of the embodiments of the present invention.
参照图1和图2,本发明提供了一种检测系统,包括运动单元120、检测单元130及校验单元140;其中,1 and 2, the present invention provides a detection system including a motion unit 120, a detection unit 130, and a verification unit 140;
所述运动单元120用以承载待检测对象,并被控制为带动所述待检测对象至多个预定位置中的任一个后向所述检测单元130和所述校验单元140发送触发信号;The motion unit 120 is configured to carry an object to be detected, and is controlled to drive the object to be detected to any one of a plurality of predetermined positions, and then send a trigger signal to the detecting unit 130 and the check unit 140;
所述检测单元130用以根据所述触发信号在所述预定位置对所述待检测对象进行检测;The detecting unit 130 is configured to detect the object to be detected at the predetermined position according to the trigger signal;
所述校验单元140用以根据所述触发信号及预定位置信息判断所述多个预定位置中是否有未经所述检测单元130检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。The checking unit 140 is configured to determine, according to the trigger signal and the predetermined position information, whether the predetermined position of the plurality of predetermined positions that is not detected by the detecting unit 130 and the predetermined position that is missing are obtained. Missing information about the intended location.
所述待检测对象可以是PCB、IC晶圆、LED以及太阳能面板等,也可以是PCB、IC晶圆、LED以及太阳能面板等基底上的模块、区块。The object to be detected may be a PCB, an IC wafer, an LED, a solar panel, or the like, or may be a module or a block on a substrate such as a PCB, an IC wafer, an LED, or a solar panel.
所述预定位置包括所述待检测对象的需要被检测的位置和/或在检测流程中的所处位置、顺序等定位信息,缺失的预定位置表示在检测流程中待检测对象的一个或者多个需要被检测的、却遗漏检测的位置。The predetermined location includes location information of the object to be detected that needs to be detected and/or location, order, and the like in the detection process, and the missing predetermined location indicates one or more objects to be detected in the detection process. The location that needs to be detected but missed the detection.
请继续参考图1,在一种优选实现方式中,所述校验单元140将得到的未 经所述检测单元130检测的缺失的预定位置的信息发送给所述运动单元120,所述运动单元120带动所述待检测对象至所述缺失的预定位置,并向所述检测单元130发出触发信号。运动单元120每运动到所述多个预定位置中的一个预定位置就会发出触发信号给检测单元130和校验单元140,如果有丢失一个触发信号,校验单元140将寻找出丢失的预定位置的信息发送给运动单元120。运动单元120可以直接运动到该丢失的预定位置,然后检测单元130便可直接检测这一位置下的待检测对象,检测单元130不用重新检测整个产品的图像,提高了整个检测系统的效率。With continued reference to FIG. 1, in a preferred implementation, the verification unit 140 transmits the obtained information of the missing predetermined position that is not detected by the detecting unit 130 to the motion unit 120, the motion unit. 120 drives the object to be detected to the missing predetermined position, and sends a trigger signal to the detecting unit 130. Each time the motion unit 120 moves to a predetermined one of the plurality of predetermined positions, a trigger signal is sent to the detecting unit 130 and the checking unit 140. If a trigger signal is lost, the checking unit 140 will find the lost predetermined position. The information is sent to the motion unit 120. The motion unit 120 can directly move to the lost predetermined position, and then the detecting unit 130 can directly detect the object to be detected at this position, and the detecting unit 130 does not need to re-detect the image of the entire product, thereby improving the efficiency of the entire detection system.
优选的,所述检测系统还包括控制单元110,所述控制单元110用以向所述运动单元120及所述校验单元140发送预定位置信息。所述控制单元110发送的预定位置信息包含运动单元120可能运动到的位置的信息,运动单元120按照这个预定位置信息运动。Preferably, the detection system further includes a control unit 110, and the control unit 110 is configured to send predetermined location information to the motion unit 120 and the verification unit 140. The predetermined position information transmitted by the control unit 110 includes information of a position to which the motion unit 120 may move, and the motion unit 120 moves in accordance with the predetermined position information.
请继续参考图2,在另一种优选实现方式中,所述校验单元140将得到的未经所述检测单元130检测的缺失的预定位置的信息发送给所述控制单元110,所述控制单元110向所述运动单元120发送所述缺失的预定位置的信息,所述运动单元120带动所述待检测对象至所述缺失的预定位置,并向所述检测单元130发出触发信号。运动单元120每运动到所述多个预定位置中的一个预定位置就会发出触发信号给检测单元130和校验单元140,如果有丢失一个触发信号,校验单元140将寻找出缺失的预定位置的信息发送给控制单元110。控制单元110可以选择性的在整个检测流程任意阶段将缺失的预定位置的信息发送给运动单元120,运动单元120可以直接运动到该缺失的预定位置,然后检测单元130便可直接检测这一位置下的待检测对象,检测单元130不用重新检测整个产品的图像,提高了整个检测系统的效率。优选的,当待检测对象是PCB、IC晶圆、LED以及太阳能面板等基底上的模块、区块时,控制单元110可以选择在一个PCB、IC晶圆、LED以及太阳能面板等基底所有模块、区块检测流程结束后,将缺失的预定位置的信息发送给运动单元120,运动单元120可以直接运动到该缺失的预定位置,然后检测单元130便可直接检测这一位置下的待检测对象,提高了整个检测系统的效率。With continued reference to FIG. 2, in another preferred implementation, the verification unit 140 sends the obtained information of the missing predetermined location that is not detected by the detecting unit 130 to the control unit 110, and the control The unit 110 transmits information of the missing predetermined position to the moving unit 120, and the moving unit 120 drives the object to be detected to the missing predetermined position, and sends a trigger signal to the detecting unit 130. Each time the motion unit 120 moves to a predetermined position of the plurality of predetermined positions, a trigger signal is sent to the detecting unit 130 and the checking unit 140. If a trigger signal is lost, the checking unit 140 will find the missing predetermined position. The information is sent to the control unit 110. The control unit 110 can selectively transmit the missing predetermined position information to the motion unit 120 at any stage of the entire detection process, and the motion unit 120 can directly move to the missing predetermined position, and then the detecting unit 130 can directly detect the position. Under the object to be detected, the detecting unit 130 does not need to re-detect the image of the entire product, thereby improving the efficiency of the entire detection system. Preferably, when the object to be detected is a module or a block on a substrate such as a PCB, an IC wafer, an LED, or a solar panel, the control unit 110 may select all modules on a substrate such as a PCB, an IC wafer, an LED, and a solar panel. After the block detection process ends, the information of the missing predetermined location is sent to the motion unit 120, and the motion unit 120 can directly move to the missing predetermined location, and then the detecting unit 130 can directly detect the object to be detected at the location. Improve the efficiency of the entire inspection system.
优选的,所述预定位置信息包含呈阵列排布的所述多个预定位置的信息。例如,图3是本实施例的控制单元110发送的预定位置信息的示意图,A1、 A2、A3、A4、A5、A6、A7、A8和A9是其中的预定位置,多个预定位置(即A1至A9)以阵列的形式存放和发送。Preferably, the predetermined location information includes information of the plurality of predetermined locations arranged in an array. For example, FIG. 3 is a schematic diagram of predetermined position information transmitted by the control unit 110 of the present embodiment, and A1, A2, A3, A4, A5, A6, A7, A8, and A9 are predetermined positions therein, and a plurality of predetermined positions (ie, A1) To A9) Store and send in the form of an array.
优选的,所述校验单元140包括第一校验单元141和第二校验单元142,所述第一校验单元141用以将(从所述运动单元120接收的)触发信号、检测单元130的检测方向以及预定位置信息进行编码发送给所述第二校验单元142,所述第二校验单元142用以将接收的编码信息解码并将解码后的触发信号与解码后的预定位置信息比对判断是否有缺失的触发信号从而判断所述多个预定位置中是否有未经所述检测单元130检测的缺失的预定位置。所述第一校验单元141和所述第二校验单元142都选用同步控制器。如图4和如图5的信号图,第一校验单元141将触发信号1发送给第二校验单元142,产生第二校验单元142的触发信号2,得到触发时间信号3。Preferably, the check unit 140 includes a first check unit 141 and a second check unit 142, and the first check unit 141 is configured to: trigger signals (received from the motion unit 120), a detecting unit The detection direction of the 130 and the predetermined location information are encoded and sent to the second verification unit 142, and the second verification unit 142 is configured to decode the received coding information and decode the decoded trigger signal with the decoded predetermined position. The information is compared to determine whether there is a missing trigger signal to determine whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit 130. Both the first verification unit 141 and the second verification unit 142 select a synchronization controller. As shown in FIG. 4 and the signal diagram of FIG. 5, the first check unit 141 sends the trigger signal 1 to the second check unit 142, and generates the trigger signal 2 of the second check unit 142 to obtain the trigger time signal 3.
优选的,所述编码方向包括正向编码和反向编码。所述检测单元130可以从正向开始检测运动单元120上的待检测图像,也可以从反向开始检测运动单元120上的待检测图像。因此,编码的内容就可以有两种形式,可以是正向检测信息,使用正向编码的方式,如图4;也可以是反向检测信息,使用反向编码的方式,如图5。Preferably, the coding direction includes forward coding and reverse coding. The detecting unit 130 may detect the image to be detected on the moving unit 120 from the forward direction, or may detect the image to be detected on the moving unit 120 from the reverse direction. Therefore, the encoded content can be in two forms, which can be forward detection information, using forward coding, as shown in FIG. 4; or reverse detection information, using reverse coding, as shown in FIG. 5.
优选的,所述第二校验单元142通过记录相邻的触发信号的时间间隔的方式来判断所述多个预定位置中是否有未经所述检测单元130检测的缺失的预定位置。例如,t1表示第一个触发信号和第二个触发信号之间的时间间隔,在此可以称为第一时间间隔,t2表示第二个触发信号和第三个触发信号之间的时间间隔,在此也可以称为第二时间间隔,t3、t4、t5、t6、t7和t8依次表示第三个和第四个、第四个和第五个、第五个和第六个、第六个和第七个、第七个和第八个以及第八个和第九个触发信号之间的时间间隔,即分别为第三、第四、第五、第六、第七和第八时间间隔。如果上一步判断丢失了一个触发信号,例如时间间隔t2超过设定的时间,则判断丢失的触发信号为第二个触发信号。Preferably, the second check unit 142 determines whether there is a missing predetermined position that is not detected by the detecting unit 130 among the plurality of predetermined positions by recording a time interval of the adjacent trigger signals. For example, t1 represents the time interval between the first trigger signal and the second trigger signal, which may be referred to herein as a first time interval, and t2 represents a time interval between the second trigger signal and the third trigger signal, It may also be referred to herein as a second time interval, and t3, t4, t5, t6, t7, and t8 represent the third and fourth, fourth, and fifth, fifth, sixth, and sixth, respectively. Time intervals between the seventh and seventh, seventh and eighth and eighth and ninth trigger signals, namely the third, fourth, fifth, sixth, seventh and eighth times respectively interval. If the previous step judges that a trigger signal is lost, for example, the time interval t2 exceeds the set time, it is determined that the lost trigger signal is the second trigger signal.
优选的,所述第一校验单元141采用正交编码。本实施例中,所述第一校验单元141的编码方式选用正交编码的方式,即信号1和信号2为相位差90°的正交编码信号,正交编码是一种典型的编码方式,抗干扰性和准确性都非常高。而所述第二校验单元142的解码方式则选用正交解码的方式。在 本发明的其他实施例中,也可以采用其他类型的编码方式即信号1和信号2也可以是相位差为其他角度的编码信号。Preferably, the first check unit 141 adopts orthogonal coding. In this embodiment, the coding mode of the first check unit 141 selects an orthogonal coding mode, that is, the signal 1 and the signal 2 are orthogonal coded signals with a phase difference of 90°, and the orthogonal coding is a typical coding mode. The anti-interference and accuracy are very high. The decoding mode of the second check unit 142 selects the orthogonal decoding mode. In other embodiments of the present invention, other types of coding modes, that is, signal 1 and signal 2, or coded signals having phase differences of other angles may also be employed.
优选的,所述检测单元130包括图像采集设备131,所述检测操作包括图像采集。检测单元130还包括图像处理设备132,图像采集设备131用于采集待检测对象的图像,所述图像处理设备132对图像进行处理和判断。Preferably, the detecting unit 130 includes an image capturing device 131, and the detecting operation includes image capturing. The detecting unit 130 further includes an image processing device 132 for collecting an image of the object to be detected, and the image processing device 132 processes and determines the image.
如图6,相应地,本申请实施例还提供了一种采用上述任一项所述的检测系统进行的检测方法,所述检测方法包括:As shown in FIG. 6 , correspondingly, the embodiment of the present application further provides a detection method performed by using the detection system described in any of the above, the detection method includes:
S11:运动单元120和校验单元140获取预定位置信息,在此,可通过控制单元110向运动单元120和校验单元140发送预定位置信息而使得运动单元120和校验单元140获取预定位置信息;S11: the motion unit 120 and the verification unit 140 acquire predetermined location information, where the predetermined location information may be transmitted to the motion unit 120 and the verification unit 140 by the control unit 110, so that the motion unit 120 and the verification unit 140 acquire the predetermined location information. ;
S12:所述运动单元120接收到所述预定位置信息后开始运动并发送起始信号给所述校验单元140和所述检测单元130,所述运动单元120按照所述预定位置信息带动所述待检测对象至多个预定位置中的任一个后向所述检测单元130和所述校验单元140发送触发信号;S12: The motion unit 120 starts motion after receiving the predetermined location information, and sends a start signal to the verification unit 140 and the detection unit 130, where the motion unit 120 drives the location according to the predetermined location information. Sending a trigger signal to the detecting unit 130 and the checking unit 140 after the object to be detected reaches any one of a plurality of predetermined positions;
S13:所述检测单元130根据所述触发信号在预定位置对所述待检测对象进行检测;S13: The detecting unit 130 detects the object to be detected at a predetermined position according to the trigger signal;
S14:所述校验单元140对所述触发信号进行记录;S14: The verification unit 140 records the trigger signal;
S15:所述运动单元120完成运动并发送终止信号给所述校验单元140和所述检测单元130;S15: The motion unit 120 completes the motion and sends a termination signal to the verification unit 140 and the detection unit 130;
S16:所述校验单元140接收到终止信号后根据所述触发信号及所述预定位置信息得到所述多个预定位置中是否有未经所述检测单元130检测的缺失的预定位置;S16: The check unit 140 obtains, according to the trigger signal and the predetermined position information, whether there is a missing predetermined position that is not detected by the detecting unit 130 according to the trigger signal and the predetermined position information;
S17:如果有缺失的预定位置,则依据所述预定位置信息比较时间上相邻的所述触发信号之间的时间间隔得到所述缺失的预定位置的信息,并将缺失的预定位置的信息反馈给所述控制单元110或所述运动单元120。S17: if there is a missing predetermined location, comparing the time interval between the temporally adjacent trigger signals according to the predetermined location information to obtain the information of the missing predetermined location, and feeding back information of the missing predetermined location The control unit 110 or the motion unit 120 is given.
优选的,所述运动单元120发送触发信号给所述校验单元140的方法包括:所述运动单元120发送所述触发信号给所述第一校验单元141,所述第一校验单元141将所述触发信号通过正交编码后发送给所述第二校验单元142。例如图7所示是触发信号的阵列形式图,B1、B2、B3、B4、B5、B6、B7、B8和B9是触发信号,触发信号个数为9个。Preferably, the method for the motion unit 120 to send a trigger signal to the check unit 140 includes: the motion unit 120 sends the trigger signal to the first check unit 141, where the first check unit 141 The trigger signal is orthogonally encoded and then sent to the second check unit 142. For example, FIG. 7 is an array form diagram of a trigger signal, and B1, B2, B3, B4, B5, B6, B7, B8, and B9 are trigger signals, and the number of trigger signals is 9.
优选的,所述第二校验单元142对编码后的信息进行正交解码,解码后,所述第二校验单元142记录相邻两个触发信号的时间间隔。如图4和图5所示,t1表示第一个触发信号和第二个触发信号之间的时间间隔,在此可以称为第一时间间隔,t2表示第二个触发信号和第三个触发信号之间的时间间隔,在此也可以称为第二时间间隔,t3、t4、t5、t6、t7和t8依次表示第三个和第四个、第四个和第五个、第五个和第六个、第六个和第七个、第七个和第八个以及第八个和第九个触发信号之间的时间间隔,即分别为第三、第四、第五、第六、第七和第八时间间隔。Preferably, the second check unit 142 performs orthogonal decoding on the encoded information. After decoding, the second check unit 142 records the time interval of two adjacent trigger signals. As shown in FIG. 4 and FIG. 5, t1 represents a time interval between the first trigger signal and the second trigger signal, which may be referred to herein as a first time interval, and t2 represents a second trigger signal and a third trigger. The time interval between signals may also be referred to herein as a second time interval, and t3, t4, t5, t6, t7, and t8 sequentially represent the third and fourth, fourth, fifth, and fifth. And the time intervals between the sixth, sixth and seventh, seventh and eighth and eighth and ninth trigger signals, namely third, fourth, fifth and sixth respectively , seventh and eighth time intervals.
优选的,所述校验单元140判断所述多个预定位置中是否有未经检测单元130检测的缺失预定位置的方法包括:所述第二校验单元142判断解码后的触发信号个数是否与预定位置信息中预定位置的个数相等,如果不相等,判断所述多个预定位置中有未经检测单元130检测的缺失的预定位置;如果相等,则判断所述多个预定位置中没有未经所述检测单元130检测的缺失的预定位置。如果解码的触发信号个数为8个,则判断有丢失触发信号,例如,如果触发信号B3丢失,则记录的触发信号阵列图中,第三个信号为触发信号B4。然而触发信号B4与前一个触发信号之间的时间间隔大于正确的第三个触发信号(被丢失的第三个触发信号)与前一个触发信号之间的时间间隔(在本申请中,这里做了一个预设时间,即大于这一预设时间),从而可以判断出第三个触发信号已经丢失。Preferably, the determining unit 140 determines whether there is a missing predetermined position detected by the undetected unit 130 among the plurality of predetermined positions, and the second checking unit 142 determines whether the number of the triggered trigger signals is Determining the number of predetermined positions in the predetermined position information, if not equal, determining that the plurality of predetermined positions have missing predetermined positions detected by the undetected unit 130; if they are equal, determining that none of the plurality of predetermined positions are present The missing predetermined position that is not detected by the detecting unit 130. If the number of decoded trigger signals is 8, it is determined that there is a missing trigger signal. For example, if the trigger signal B3 is lost, the third signal in the recorded trigger signal array diagram is the trigger signal B4. However, the time interval between the trigger signal B4 and the previous trigger signal is greater than the time interval between the correct third trigger signal (the third trigger signal that is lost) and the previous trigger signal (in the present application, here) A preset time, that is, greater than the preset time), can be judged that the third trigger signal has been lost.
在本发明的一个实现方式中,优选的,所述第二校验单元142将缺失的预定位置的信息发送给所述控制单元110,所述控制单元110发送缺失的预定位置的信息给所述运动单元120,所述运动单元120运动到缺失的预定位置,所述检测单元130采集此处的图像。图7的B3对应图3的A3,将预定位置A3发送给控制单元110,控制单元110直接再次发送给运动单元120,运动单元120直接运动到A3的位置,检测单元130直接检测此处的图形,避免了有一个触发信号丢失后,运动单元120需要从A1开始运动,使检测单元130重新检测整个产品的图形的问题,提高了整个检测系统的效率。In an implementation manner of the present invention, preferably, the second check unit 142 sends the information of the missing predetermined location to the control unit 110, and the control unit 110 sends the information of the missing predetermined location to the The motion unit 120 moves to a missing predetermined position, and the detecting unit 130 captures an image here. B3 of FIG. 7 corresponds to A3 of FIG. 3, and sends a predetermined position A3 to the control unit 110. The control unit 110 directly transmits the motion to the motion unit 120. The motion unit 120 directly moves to the position of A3, and the detection unit 130 directly detects the graphic here. After the loss of a trigger signal is avoided, the motion unit 120 needs to start moving from A1, so that the detecting unit 130 re-detects the pattern of the entire product, thereby improving the efficiency of the entire detection system.
在本发明的另一个实现方式中,优选的,所述第二校验单元142将缺失的预定位置的信息发送给所述运动单元120,所述运动单元120运动到缺失的预定位置,所述检测单元130采集此处的图像。即,另一种方法是,将A3直 接反馈给运动单元120,运动单元120运动到缺失的预定位置,检测单元130采集此处的图像。也能避免检测单元130重新检测整个产品的图形,提高了整个检测系统的效率。In another implementation manner of the present invention, preferably, the second verification unit 142 sends information of the missing predetermined location to the motion unit 120, and the motion unit 120 moves to a missing predetermined location, The detecting unit 130 collects an image here. That is, another method is to directly feed A3 to the motion unit 120, the motion unit 120 moves to the missing predetermined position, and the detection unit 130 acquires the image here. It is also possible to prevent the detecting unit 130 from re-detecting the pattern of the entire product, thereby improving the efficiency of the entire detecting system.
综上,在本发明实施例提供的检测系统和检测方法中,所述校验单元140能检测到未经所述检测单元130检测的缺失的预定位置,由此在检测单元丢了一些需要操作的预定位置的情况下,也无须重新扫描以获取缺失的预定位置,避免了因为部分预定位置的丢失而检测整个待检测对象,提高了检测系统的效率。In summary, in the detection system and the detection method provided by the embodiment of the present invention, the verification unit 140 can detect the missing predetermined position that is not detected by the detection unit 130, thereby causing some operations to be lost in the detection unit. In the case of the predetermined position, there is no need to re-scan to obtain the missing predetermined position, and the entire object to be detected is detected because the partial predetermined position is lost, thereby improving the efficiency of the detection system.
上述仅为本发明的优选实施例而已,并不对本发明起到任何限制作用。任何所属技术领域的技术人员,在不脱离本发明的技术方案的范围内,对本发明揭露的技术方案和技术内容做任何形式的等同替换或修改等变动,均属未脱离本发明的技术方案的内容,仍属于本发明的保护范围之内。The above is only a preferred embodiment of the present invention and does not impose any limitation on the present invention. Any changes in the technical solutions and technical contents disclosed in the present invention may be made by those skilled in the art without departing from the technical scope of the present invention. The content is still within the scope of protection of the present invention.

Claims (19)

  1. 一种检测系统,其特征在于,所述检测系统包括:运动单元、检测单元及校验单元;其中,A detection system, comprising: a motion unit, a detection unit, and a verification unit; wherein
    所述运动单元用以承载待检测对象,并被控制为带动所述待检测对象至多个预定位置中的任一个后向所述检测单元和所述校验单元发送触发信号;The motion unit is configured to carry an object to be detected, and is controlled to drive the object to be detected to any one of a plurality of predetermined positions, and then send a trigger signal to the detecting unit and the check unit;
    所述检测单元用以根据所述触发信号在所述预定位置对所述待检测对象进行检测;The detecting unit is configured to detect the object to be detected at the predetermined position according to the trigger signal;
    所述校验单元用以根据所述触发信号及预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。The checking unit is configured to determine, according to the trigger signal and the predetermined position information, whether the predetermined position of the plurality of predetermined positions that is not detected by the detecting unit is missing, and when there is a missing predetermined position, the missing is obtained. Information about the location.
  2. 如权利要求1所述的检测系统,其特征在于,所述校验单元还用以将得到的所述缺失的预定位置的信息发送给所述运动单元,所述运动单元还用以带动所述待检测对象至未经所述检测单元检测的缺失的预定位置,并向所述检测单元发出触发信号。The detecting system according to claim 1, wherein the checking unit is further configured to send the obtained information of the missing predetermined position to the moving unit, wherein the moving unit is further configured to drive the The object to be detected is to a predetermined position that is not detected by the detecting unit, and a trigger signal is sent to the detecting unit.
  3. 如权利要求1所述的检测系统,其特征在于,所述检测系统还包括控制单元,所述控制单元用以向所述运动单元及所述校验单元发送所述预定位置信息。The detection system of claim 1 wherein said detection system further comprises a control unit for transmitting said predetermined location information to said motion unit and said verification unit.
  4. 如权利要求3所述的检测系统,其特征在于,所述校验单元还用以将得到的所述缺失的预定位置的信息发送给所述控制单元,所述控制单元还用以向所述运动单元发送所述缺失的预定位置的信息,所述运动单元还用以带动所述待检测对象至未经所述检测单元检测的缺失的预定位置,并向所述检测单元发出触发信号。The detecting system according to claim 3, wherein the checking unit is further configured to send the obtained information of the missing predetermined position to the control unit, wherein the control unit is further configured to The motion unit transmits the information of the missing predetermined location, and the motion unit is further configured to drive the object to be detected to a missing predetermined location that is not detected by the detecting unit, and send a trigger signal to the detecting unit.
  5. 如权利要求3所述的检测系统,其特征在于,所述预定位置信息包含呈阵列排布的所述多个预定位置的信息。The detecting system according to claim 3, wherein said predetermined position information comprises information of said plurality of predetermined positions arranged in an array.
  6. 如权利要求5所述的检测系统,其特征在于,所述校验单元包括第一校验单元和第二校验单元,所述第一校验单元用以将所述触发信号、所述检测单元的检测方向以及所述预定位置信息进行编码发送给所述第二校验单 元,所述第二校验单元用以将所述第一校验单元发送的信息解码并将解码后的触发信号与解码后的预定位置信息比对,以判断是否有缺失的触发信号,从而判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。The detection system according to claim 5, wherein the verification unit comprises a first verification unit and a second verification unit, the first verification unit is configured to use the trigger signal, the detection The detection direction of the unit and the predetermined location information are encoded and sent to the second check unit, where the second check unit is configured to decode the information sent by the first check unit and decode the decoded trigger signal Comparing with the decoded predetermined position information to determine whether there is a missing trigger signal, thereby determining whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit and when there is a missing predetermined position , get the information of the missing predetermined location.
  7. 如权利要求6所述的检测系统,其特征在于,所述编码方向包括正向编码和反向编码。The detection system of claim 6 wherein said encoding direction comprises forward encoding and inverse encoding.
  8. 如权利要求7所述的检测系统,其特征在于,所述第二校验单元通过记录相邻的触发信号的时间间隔的方式来判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。The detecting system according to claim 7, wherein said second checking unit determines whether said plurality of predetermined positions are not detected by said time interval of recording adjacent trigger signals The missing predetermined position is detected and, when there is a missing predetermined position, information of the missing predetermined position is obtained.
  9. 如权利要求8所述的检测系统,其特征在于,所述第一校验单元采用正交编码。The detection system of claim 8 wherein said first check unit employs orthogonal coding.
  10. 如权利要求1~9中任一项所述的检测系统,其特征在于,所述检测单元包括图像采集设备,所述检测操作包括图像采集。The detection system according to any one of claims 1 to 9, wherein the detection unit comprises an image acquisition device, and the detection operation comprises image acquisition.
  11. 一种采用如权利要求1~10中任一项所述的检测系统进行的检测方法,其特征在于,所述检测方法包括:A detection method using the detection system according to any one of claims 1 to 10, wherein the detection method comprises:
    运动单元和校验单元获取预定位置信息;The motion unit and the verification unit acquire predetermined location information;
    所述运动单元被控制为按照所述预定位置信息带动待检测对象至多个预定位置中的任一个后向所述检测单元和所述校验单元发送触发信号;The moving unit is controlled to drive the object to be detected to any one of a plurality of predetermined positions according to the predetermined position information, and then send a trigger signal to the detecting unit and the checking unit;
    所述检测单元根据所述触发信号在所述预定位置对所述待检测对象进行检测;The detecting unit detects the object to be detected at the predetermined position according to the trigger signal;
    所述校验单元根据所述触发信号及所述预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。The check unit determines, according to the trigger signal and the predetermined position information, whether there is a missing predetermined position that is not detected by the detecting unit and a missing position when there is a missing predetermined position. Information about the location.
  12. 如权利要求11所述的检测方法,其特征在于,所述检测方法还包括:The detecting method according to claim 11, wherein the detecting method further comprises:
    在运动单元和校验单元获取预定位置信息之前,控制单元向所述运动单元和所述校验单元发送预定位置信息;以及Before the motion unit and the verification unit acquire the predetermined location information, the control unit transmits the predetermined location information to the motion unit and the verification unit;
    所述校验单元得到所述缺失的预定位置的信息之后,将得到的所述缺失 的预定位置的信息发送给所述运动单元或所述控制单元。After the verification unit obtains the information of the missing predetermined location, the obtained information of the missing predetermined location is transmitted to the motion unit or the control unit.
  13. 如权利要求11所述的检测方法,其特征在于,所述检测方法还包括:The detecting method according to claim 11, wherein the detecting method further comprises:
    所述运动单元在获取所述预定位置信息并开始运动后,发送起始信号给所述校验单元和所述检测单元;以及After acquiring the predetermined position information and starting the motion, the motion unit sends a start signal to the check unit and the detecting unit;
    所述运动单元完成运动后发送终止信号给所述校验单元和所述检测单元,所述校验单接收到所述终止信号后根据所述触发信号及所述预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。After the motion unit completes the motion, the termination signal is sent to the verification unit and the detection unit, and after receiving the termination signal, the verification ticket determines the multiple according to the trigger signal and the predetermined location information. Whether there is a predetermined position in the predetermined position that is not detected by the detecting unit and information on the missing predetermined position when there is a missing predetermined position.
  14. 如权利要求13所述的检测方法,其特征在于,所述校验单元根据所述触发信号及所述预定位置信息判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息包括:所述校验单元根据所述预定位置信息比较时间上相邻的两个触发信号之间的时间间隔来判断所述多个预定位置中是否有未经所述检测单元检测的缺失的预定位置以及在有缺失的预定位置时,得到缺失的预定位置的信息。The detecting method according to claim 13, wherein the checking unit determines, according to the trigger signal and the predetermined position information, whether there is a missing one of the plurality of predetermined positions that is not detected by the detecting unit. The predetermined position and the missing predetermined position information include: the verification unit determines the time interval between the two adjacent trigger signals according to the predetermined position information to determine the Whether there is a predetermined position in the plurality of predetermined positions that is not detected by the detecting unit and when there is a missing predetermined position, information on the missing predetermined position is obtained.
  15. 如权利要求11所述的检测方法,其特征在于,所述运动单元发送触发信号给所述校验单元的方法包括:所述运动单元发送所述触发信号给所述第一校验单元,所述第一校验单元将所述触发信号通过正交编码后发送给所述第二校验单元。The detecting method according to claim 11, wherein the method for the motion unit to send a trigger signal to the check unit comprises: the motion unit transmitting the trigger signal to the first check unit, The first check unit sends the trigger signal to the second check unit by orthogonally encoding.
  16. 如权利要求15所述的检测方法,其特征在于,所述第二校验单元对编码后的信息进行正交解码,解码后,所述第二校验单元记录时间上相邻的两个触发信号的时间间隔。The detecting method according to claim 15, wherein the second check unit performs orthogonal decoding on the encoded information, and after decoding, the second check unit records two triggers adjacent in time. The time interval of the signal.
  17. 如权利要求16所述的检测方法,其特征在于,所述校验单元判断所述多个预定位置中是否有未经所述检测单元检测的缺失预定位置的方法包括:所述第二校验单元判断解码后的触发信号个数是否与预定位置信息中的预定位置的个数相等,如果不相等,判断所述多个预定位置中有未经检测单元检测的缺失的预定位置;如果相等,则判断所述多个预定位置中没有未经所述检测单元检测的缺失的预定位置。The detecting method according to claim 16, wherein the checking unit determines whether there is a missing predetermined position in the plurality of predetermined positions that is not detected by the detecting unit, comprising: the second check The unit determines whether the number of the decoded trigger signals is equal to the number of predetermined positions in the predetermined position information, and if not, determines that the plurality of predetermined positions have missing predetermined positions detected by the undetected unit; if they are equal, Then, it is judged that there is no missing predetermined position that is not detected by the detecting unit among the plurality of predetermined positions.
  18. 如权利要求17所述的检测方法,其特征在于,所述检测方法还包括:The detecting method according to claim 17, wherein the detecting method further comprises:
    所述第二校验单元将缺失的预定位置的信息发送给所述控制单元;The second verification unit sends the information of the missing predetermined location to the control unit;
    所述控制单元发送缺失的预定位置的信息给所述运动单元;The control unit transmits information of the missing predetermined location to the motion unit;
    所述运动单元运动到缺失的预定位置;以及Moving the motion unit to a missing predetermined location;
    所述检测单元采集所述缺失的预定位置处的图像。The detecting unit acquires an image at the missing predetermined position.
  19. 如权利要求17所述的检测方法,其特征在于,所述检测方法还包括:The detecting method according to claim 17, wherein the detecting method further comprises:
    所述第二校验单元将缺失的预定位置的信息发送给所述运动单元;The second verification unit transmits information of the missing predetermined location to the motion unit;
    所述运动单元运动到缺失的预定位置;以及Moving the motion unit to a missing predetermined location;
    所述检测单元采集所述缺失的预定位置处的图像。The detecting unit acquires an image at the missing predetermined position.
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