WO2019183691A1 - Process of manufacturing slabs - Google Patents
Process of manufacturing slabs Download PDFInfo
- Publication number
- WO2019183691A1 WO2019183691A1 PCT/BR2018/000026 BR2018000026W WO2019183691A1 WO 2019183691 A1 WO2019183691 A1 WO 2019183691A1 BR 2018000026 W BR2018000026 W BR 2018000026W WO 2019183691 A1 WO2019183691 A1 WO 2019183691A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- block
- slabs
- cutting
- steps
- design
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/06—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with reciprocating saw-blades
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
Definitions
- FIGURE 05 Shows a perspective view of the block cut, enveloped and filled in, in part of Step (A) of the sheet metal fabrication process.
- FIGURE 06 presents a view in perspeetiva the cut block, enveloped and filled "in part of Step (A) of the sheet manufacturing process.
- FIGURE 07 Shows a perspective view of the cut, enveloped, and filled block receiving new cut by the cutting elements, in part of Step (A) of the sheet metal fabrication process.
- FIGURE 08 Shows a perspective view of the plates in part of Step (A) of the plate making process.
- the sheet metal fabrication process consists of four main steps, first creating the desired design still in the block (1) of the rock.
- the second step refers to the filling (7) of the drawing made in block (1).
- the third step is the 3D manipulation of the block (1) according to the cutting angle of the plates (3), and finally the already prepared block enters the traditional processing line (sawing, tiling and final finishing).
- the cut sheet (8) will receive the final treatment. And then, the traditional sheetfitting process will be carried out, ie the tiling for stability in the sheet metal structure, the sheet resinating and the final finishing (polishing, buckling, crushing, blasting or others).
- the stitching equipment shall be fitted with one or more perforating elements (9) (drill, cup saw or other) which can penetrate the block (i) as accurately as plumb, cut and depth as shown in Figure 09.
- perforating elements 9 (drill, cup saw or other) which can penetrate the block (i) as accurately as plumb, cut and depth as shown in Figure 09.
- the points, forum marking (11), will be forums which can be executed one at a time, or together speeding up the process, as shown in Figure 10.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The present invention relates to a process of manufacturing slabs of various shapes from blocks of ornamental stones and/or various materials, providing the advantage of producing slabs with a mosaic pattern, identical slabs and slabs in series; and, regarding said process, four steps are carried out, followed by another two steps for particular designs, such that: in the first step, the desired design is created on the stone block (1) per se; the second step relates to filling (7) in the drawing made on the block (1); the third step, in turn, is 3D manipulation of the block according to the cutting angle of the cut slabs (3); and, lastly, the pre-prepared block (1) proceeds to a conventional processing line (sawing, net-reinforcement and final finishing); however, for particular designs, the production process has similar steps, only part of the process varying to conform with the desired design, which are comprised of STEPS (A) and (B), starting with preparation of the equipment, subsequently creating the design on the block (1), then filling in the empty spaces (6) leaving the block (1) ready for the next step, subjecting the block (1) to 3D rotation and positioning same for cutting the slabs (3); after cutting the slabs (3), said slabs proceed to a conventional processing process, applying the desired final finish; finally, by carrying out the process above, stronger slabs of ornamental materials can be manufactured, which have a pre-established design, are identical, have various shapes and are produced in series.
Description
«PROCESSO DE FABRICAÇÃO DE CHAPAS” « PLATE MAKING PROCESS»
[001] Refere-se a presente patente de invenção a um processo de fabricação de chapas, mais especificamente a uma técnica destinada à produção de chapas utilizando rochas ornamentais e/ou materiais diversos, permitindo uma formatação de mosaico, idênticas e em série. [001] This invention relates to a sheet metal fabrication process, more specifically to a technique for producing sheets using ornamental stones and / or miscellaneous materials, allowing identical and serial mosaic formatting.
[002] Atualmente, para a fabricação de chapas de rochas ornamentais, seja pela usinagem, desbaste e acabamento em peças de granito, mármores e similares o profissional tem a necessidade de efetuar esse serviço através de um equipamento de uso manual que detém uma ferramenta para desbaste onde ele posiciona a ferramenta sobre a área a ser trabalhada, o que exige grande pericia e esforço muscular; Esta tarefe toma-se morosa e dependendo do tamanho da peça e sua forma despede de varias horas para o acabamento final o que a toma menos competitiva, pois a mão de obra tem grande influencia no custo final do produtoi O trabalho fica muito mate laborioso se a peça tiver muito detalhes, pois o serviço feito na parte interna requer que a mesma seja colocada em varias posições para execução do trabalho. Vale salientar, ainda, que a tarefe de execução desses serviços fica a cargo de um pessoal roais experiente, pote qualquer descuido na posição ½ ferramenta compromete toda peça, que não terá como ser reaproveitada ocasionando a perda de muito material. [002] Nowadays, for the manufacture of ornamental stone slabs, either by machining, roughing and finishing of granite, marble and similar pieces, the professional needs to perform this service through a hand-held equipment that has a tool for roughing where he positions the tool over the area to be worked, which requires great skill and muscle effort; This task becomes time consuming and depending on the size of the piece and its shape leaves several hours for the final finish which makes it less competitive, because the workmanship has a great influence on the final cost of the product. The part has a lot of detail, because the service done inside requires that it be placed in various positions to perform the work. It is also worth noting that the task of performing these services is the responsibility of experienced personnel, so any carelessness in the ½ tool position compromises every part, which will not be reused causing the loss of much material.
[003] Desta forma, vê-se que há diversos inconvenientes que prejudicam a produção em série dessas chapas, pois, os processos hoje conhecidos mantêm um baixo padrão de homogeneidade nas chapas, alto custo na produção, trabalho manual e experiência de manuseio, ou seja, grande demanda de mão de obra especializada e, consequentemente, uma produção em pequena escala. [003] Thus, it is seen that there are several drawbacks that hinder the serial production of these sheets, as the processes known today maintain a low standard of plate homogeneity, high cost in production, manual labor and handling experience, or that is, high demand for skilled labor and, consequently, small-scale production.
[004] Outro inconveniente é também A forma de montagem existente é feita unitariamente, peça por peça, montando chapa por chapa artisticamente, com limitações no tamanho das peças, variações na espessura de seus elementos, produção em pequena escala, necessidade de mão de obra manual e especializada e ausência de padronização no design. Another drawback is also The existing form of assembly is done individually, piece by piece, assembling sheet by sheet artistically, with limitations on the size of the parts, variations in the thickness of its elements, small scale production, need for labor. manual and specialized and lack of standardization in design.
[005] Por esses e outros motivos, foi desenvolvido o processo de fabricação de chapas, à qual permitirá a produção de chapas de rochas ornamentais bem como outros materiais, permitindo, com mais rigor, a formatação a ser inserida na chapa, de forma idêntica, com formatos diversos e em série.
G006] Portanto, o diferencial mais relevante entre o processo aqui descrito ao do estado da técnica é quanto à forma de montagem proposta manipula e produz múltiplas chapas de mosaico simultaneamente, sem limitações no tamanho das peças, com precisão na espessura de seus elementos, produção em grande escala, processo industrial com mão de obra reduzida, não requer mão de obra artístico-especializada e permite a produção de chapas padronizadas com designs idênticos. For these and other reasons, the slab manufacturing process was developed, which will allow the production of ornamental rock slabs as well as other materials, allowing more accurately the formatting to be inserted into the slab in an identical manner. , in different formats and in series. G006] Therefore, the most relevant differential between the process described here and the state of the art is that the proposed mounting method handles and produces multiple mosaic sheets simultaneously, without limitations in the size of the pieces, with precision in the thickness of their elements, production. Large-scale industrial process with reduced labor, does not require skilled artisan labor and allows the production of standard plates with identical designs.
[qoh As principais aplicações são relacionadas à construção civil, direcionado aos acabamentos das edificações. Esse material também pode ser aplicado em usos diversos como: lápides fúnebres e artísticas. Bem como para a confecção de balcões e bancadas, pias, acabamentos de áreas de banho, revestimento de parede, pisos e outras relacionadas aos acabamentos das construções e etc. [qoh The main applications are related to construction, directed to the finishing of buildings. This material can also be applied in various uses such as funeral and artistic tombstones. As well as the making of counters and countertops, sinks, bathroom finishes, wall covering, flooring and others related to the finishes of buildings and etc.
[008] Portanto, com pode-se notar o processo de fabricação de chapas proporcionará algumas vantagens, tais como a produção de chapas idênticas, produção em série, custo de produção reduzido, capacidade de produção em grande escala, qualidade na reprodução dos designs e etc. Therefore, as can be noted, the sheet metal fabrication process will provide some advantages, such as identical sheet metal production, serial production, reduced production cost, large-scale production capacity, quality reproduction of designs and etc.
[009] O processo de fabricação de chapas poderá ser melhor compreendido através da descrição detalhada em consonância com as seguintes figuras em anexo, onde: [009] The sheet metal fabrication process can be better understood through the detailed description in line with the following attached figures, where:
FIGURA 01 Apresenta uma vista em perspeetiva do bloco utilizado no processo de fabricação de chapas. FIGURE 01 Shows a perspective view of the block used in the sheet metal fabrication process.
FIGURA 02 Apresenta uma vista em perspeetiva do bldco recebendo o elemento de corte, iniciando a Etapa (A) do processo de fabricação de chapas. FIGURE 02 Shows a perspective view of the bldco receiving the cutting element, initiating Step (A) of the sheet metal fabrication process.
FIGURA 03 Apresenta uma vista em perspeetiva do bloco com o corte feito com o elemento de corte em parte da Etapa (A) do processo de fabricação de chapas. FIGURE 03 Shows a perspective view of the block with the cutting element made in part of Step (A) of the sheet metal fabrication process.
FIGURA 04 Apresenta uma vista em perspeetiva do bloco cortado e envelopado, em parte da Etapa (A) do processo de fabricação de chapas. FIGURE 04 Shows a perspective view of the cut and enveloped block, in part of Step (A) of the sheet metal fabrication process.
FIGURA 05 Apresenta uma vista em perspeetiva do bloco cortado, envelopado e recebendo o preenchimento, em parte da Etapa (A) do processo de fabricação de chapas. FIGURA 06 Apresenta uma vista em perspeetiva do bloco cortado, envelopado e preenchido» em parte da Etapa (A) do processo de fabricação de chapas. FIGURE 05 Shows a perspective view of the block cut, enveloped and filled in, in part of Step (A) of the sheet metal fabrication process. FIGURE 06 presents a view in perspeetiva the cut block, enveloped and filled "in part of Step (A) of the sheet manufacturing process.
FIGURA 07 Apresenta uma vista em perspeetiva do bloco cortado, envelopado e preenchido recebendo novo corte pelos elementos de corte, em parte da Etapa (A) do processo de fabricação de chapas.
FIGURA 08 Apresenta uma vista em perspectiva das chapas em parte da Etapa (A) do processo de fabricação de chapas. FIGURE 07 Shows a perspective view of the cut, enveloped, and filled block receiving new cut by the cutting elements, in part of Step (A) of the sheet metal fabrication process. FIGURE 08 Shows a perspective view of the plates in part of Step (A) of the plate making process.
FIGURA 09 Apresenta uma vista em perspectiva do bloco demarcado e recebendo o elemento de furo, iniciando a Etapa (B) do processo de fabricação de chapas. FIGURE 09 Shows a perspective view of the demarcated block and receiving the hole element, starting Step (B) of the sheet metal fabrication process.
FIGURA 10 Apresenta uma vista em perspectiva do bloco com a realização dos furos pelo elemento de furo em parte da Etapa (B) do processo de fabricação de chapas. FIGURE 10 Shows a perspective view of the block with the drilling of holes by the hole member in part of Step (B) of the sheet metal fabrication process.
FIGURA 11 Apresenta uma vista em perspectiva do bloco com os furos feitos pelo elemento de furo em parte da Etapa (B) do processo de fabricação de chapas. FIGURE 11 Shows a perspective view of the block with holes drilled by the hole element in part of Step (B) of the sheet metal fabrication process.
FIGURA 12 Apresenta uma vista em perspectiva do bloco recebendo o preenchimento dos &ros em parte da Etapa (B) do processo de fabricação de chapas. FIGURE 12 Shows a perspective view of the block receiving fill-in of parts of Step (B) of the sheet metal fabrication process.
FIGURA 13 Apresenta uma vista em perspectiva do bloco com preenchimento completo dos foros em parte da Etapa (B) do processo de fabricação de chapas. FIGURE 13 Shows a perspective view of the full fill block of the part in Part (B) of the sheet metal fabrication process.
FIGURA 14 Apresenta uma vista em perspectiva do bloco com os foros preenchidos, recebendo o corte pelos elementos de corte, em parte da Etapa (B) do processo de fabricação de chapas. FIGURE 14 Provides a perspective view of the block with the filled fillers being cut by the cutting elements in part of Step (B) of the sheet metal fabrication process.
FIGURA 15 Apresenta uma vista em perspectiva das chapas em parte da Etapa (B) do processo de fabricação de chapas. FIGURE 15 Shows a perspective view of the plates in part of Step (B) of the plate making process.
[010] De acordo com as figura acima, pode-se observar que o processo de fabricação de chapas consiste em quatro etapas principais, primeiro cria-se o design desejado ainda no bloco (1) da rocha. A segunda etapa refere-se ao preenchimento (7) do desenho, feito no bloco (1). Já, a terceira etapa é a manipulação 3D do bloco (1) de acordo com o ângulo de corte das chapas (3), e por último o bloco já preparado entra na linha de beneficíamento tradicional (serragem, telagem e acabamento final). [010] According to the figures above, it can be seen that the sheet metal fabrication process consists of four main steps, first creating the desired design still in the block (1) of the rock. The second step refers to the filling (7) of the drawing made in block (1). The third step is the 3D manipulation of the block (1) according to the cutting angle of the plates (3), and finally the already prepared block enters the traditional processing line (sawing, tiling and final finishing).
[011] O processo de produção inicia-se com o bloco (1) (Figuras 01), da rocha ornamental íntegro, selecionado e pronto para os passos seguintes. [011] The production process begins with block (1) (Figures 01) of intact ornamental rock, selected and ready for the next steps.
[012] A produção tem etapas semelhantes, variando apenas parte do processo para concordar com o design desejado. No geral, inicia-se o processo com a preparação do equipamento, após isso, será inserido o design no bloco (1), depois preenche-se os espaços vazios (6) deixando o bloco (1) pronto para a próxima etapa, executar um giro 3D no bloco (1) e posicioná-lo para o corte das chapas (3). Após o corte das chapas (3), estas seguirão ao processo de beneficíamento tradicional, aplicando o acabamento final desejado.
[013] As etapas (A) e (B) são correspondentes a cada tipo de design e podem ser combinadas no mesmo bloco (1). [012] Production has similar steps, varying only part of the process to agree on the desired design. In general, the process begins with the preparation of the equipment, after which the design will be inserted in the block (1), then the empty spaces (6) will be filled leaving the block (1) ready for the next step, to execute a 3D turn on the block (1) and position it for cutting the plates (3). After cutting the plates (3), they will follow the traditional beneficiation process, applying the desired final finish. [013] Steps (A) and (B) correspond to each type of design and can be combined in the same block (1).
[014] ETAPA (A) - Chapas mosaico com linhas: [014] STEP (A) - Mosaic plates with lines:
- Adaptação do equipamento: Todos os equipamentos para corte de bloco (ex. jato d'água, teares de laminas, de multi-fios, etc.) serão ajustados para que a distância entre as linhas de corte acompanhem o design pré-detenninado, conforme Figuras 02. - Equipment adaptation: All block cutting equipment (eg waterjet, blade, multi-wire looms, etc.) will be adjusted so that the distance between the cutting lines follows the predennined design, according to Figures 02.
- Inserindo as Unhas: Com o equipamento já ajustado, será executada uma semi- serragem ou mais, com os elementos de corte (2), em diferentes ângulos, onde não haverá o desligamento das chapas mantendo a estrutura estável para a próxima etapa do processo, conforme Figuras 03. - Inserting the nails: With the equipment already adjusted, a sawing or more will be performed, with the cutting elements (2), at different angles, where there will be no shutdown of the plates keeping the structure stable for the next process step. , as shown in Figures 03.
-Preenchimento das linhas: Esta etapa requer o envelopamento (4) do bloco semi- serrado (5) para a contenção do elemento de preenchimento (7) e para a estruturação do bloco (1), conforme Figuras 04. - Filling the lines: This step requires the envelope (4) of the half-sawed block (5) to contain the filling element (7) and to structure the block (1), according to Figures 04.
- Após o envelopamento (4) do bloco pré-senado preenchem-se os espaços vazios (6) deixados pela pré-serragem, conforme Figura 05. - After enveloping (4) the pre-senate block fill in the empty spaces (6) left by the pre-sawdust, as shown in Figure 05.
- Depois do envelopamento (4) e do preenchimento (7), o bloco (1) estará pronto para a próxima etapa, conforme Figuras 06. - After wrapping (4) and filling (7), block (1) will be ready for the next step, as shown in Figures 06.
- Manipulação tridimensional do bloco: Depois do bloco (1) pranto, executa-se o giro tridimensional para obtenção do design desejado no corte das chapas, conforme Figura - Three-dimensional block manipulation: After the block (1) tears, the three-dimensional rotation is performed to obtain the desired design in the cutting of the plates, as shown in Figure
07. 07
- Após a serragem das chapas podemos perceber a fiel repetição do design desejado, conforme Figuras 08. - After sawing the sheets we can see the faithful repetition of the desired design, according to Figures 08.
- Processo de bcneficiamento tradicional: Na última etapa de produção, as chapas recortadas (8) receberão o tratamento final. E então, será executado o processo tradicional de bcneficiamento das chapas, ou seja, a telagem para a estabilidade na estrutura da chapa, a resinagem da chapa e a execução do acabamento final (polimento, flambagem, eseovação, jateamento ou outros). - Traditional processing process: In the last production stage, the cut sheet (8) will receive the final treatment. And then, the traditional sheetfitting process will be carried out, ie the tiling for stability in the sheet metal structure, the sheet resinating and the final finishing (polishing, buckling, crushing, blasting or others).
[015] ETAPA (B) - Chapas mosaico com pontos: [015] STEP (B) - Dotted mosaic plates:
- Adaptação do equipamento: O equipamento para a obtenção dos pontos será adaptado com um ou mais elementos de perfuração (9) (broca, serra copo, ou outra) que possa penetrar no bloco (i) coan precisão no prumo, no corte e na profundidade, conforme Figura 09.
- Inserindo os pontos: Os pontos, marcação dos foros (11), serão foros
que podem ser executados um por vez, ou em conjunto acelerando o processo, conforme Figura 10.- Equipment adaptation: The stitching equipment shall be fitted with one or more perforating elements (9) (drill, cup saw or other) which can penetrate the block (i) as accurately as plumb, cut and depth as shown in Figure 09. - Entering the points: The points, forum marking (11), will be forums which can be executed one at a time, or together speeding up the process, as shown in Figure 10.
- Preenchimento dos foros: Os foros (11) executados nos blocos (1) serão preenchidos (7) gerando o design desejado, conforme Figura 11. - Filling the Forums: The forums (11) executed in the blocks (1) will be filled (7) generating the desired design, as shown in Figure 11.
- Após o preenchimento (7), o bloco (1) estará pronto para a próxima etapa, conforme Figpras 12 e 13. - After filling (7), block (1) will be ready for the next step, according to Figpras 12 and 13.
- Manipulação tridimensional do bloco: Depois do bloco (1) pronto, executa-se o giro tridimensional para obtenção do design desejado no corte das chapas (8), conforme Figura 14, - Three-dimensional block manipulation: After the block (1) is ready, the three-dimensional rotation is performed to obtain the desired design in the cutting of the plates (8), according to Figure 14,
- Após a serragem das chapas pode-se perceber a fiel repetição do design desejado, conforme Figura 15, - After sawing the sheets, one can see the faithful repetition of the desired design, as shown in Figure 15,
[016] Visto as etapas acima do processo de fabricação de chapas, e para consolidação do processo necessita-se da matéria-prima básica, o bloco de rocha ornamental, o qual é selecionado, podendo ser de qualquer tipo, e com as dimensões estabelecidas. [016] In view of the above steps of the sheet metal fabrication process, the basic raw material, the selected rock block, which can be of any type and with the established dimensions, is required to consolidate the process. .
[017] Um aspecto também importante é que para a inserção do design no bloco precisa-se de elementos de corte têm-se como exemplo o jato d'água, teares de laminas, de multi-fios, etc, E para reproduzir linhas ou de elementos de perfuração têm-se a broca, serra copo, ou outro, para reproduzir pontos. [017] Another important aspect is that the insertion of the design into the block requires cutting elements such as water jet, blade, multi-threaded looms, etc., and to reproduce lines or Drilling elements have the drill, cup saw, or other to reproduce points.
[018] Outro elemento importante é o componente de preenchimento (7) dos espaços vazios (6), ali serão aplicadas as variações de cores, translucidez, brilho, dureza e outras caracteristicas importantes do elemento. Para o corte das chapas e o beneficiamento final serão utilizados os processos convencionais de benefitáamento.
[018] Another important element is the filler component (7) of the voids (6), where color variations, translucency, brightness, hardness and other important characteristics of the element will be applied. For the cutting of the plates and the final processing will be used the conventional processing processes.
Claims
1. PROCESSO DE FABRICAÇÃO DE CHAPAS caraeterizado por um processo que pennitíiá a fabricação de chapas de rochas ornamentais, a partir de quatro etapas principais, sendo a primeira ao desenvolvimento do design desejado ainda no bloco (l) da rocha; a segunda etapa refere-se ao preenchimento (7) do desenho, feito no bloco (1); já a terceira etapa é a manipulação 3D do bloco de acordo com o ângulo de corte das chapas recortadas (3); e, por último, o bloco (1) já preparado entra na linha de beneficiamento tradicional (serragem, tetagem e acabamento final); Entretanto, para designs específicos, a produção tem. etapas semelhantes, variando apenas parte do processo para concordar com o design desejado, compreendidas pelas ETAPAS (A) e (B), «m que inicia-se o com a preparação do equipamento, após isso, será inserido o design no bloco (1), depois preenche-se os espaços vazios (6) deixando o bloco (1) pronto para a próxima etaqpa, executar um giro 3D no bloco (1) e posicioná-lo para o corte das chapas (3); após o corte das chapas (3), estas seguirão ao processo de beneficiamento tradicional, aplicando o acabamento final desejado; 1. PLATE MANUFACTURING PROCESS is characterized by a process that allows the manufacture of ornamental stone slabs, from four main stages, the first being the development of the desired design still in the block (l) of the rock; the second step refers to the filling (7) of the drawing made in block (1); The third step is the 3D manipulation of the block according to the cutting angle of the cut sheets (3); and finally, the already prepared block (1) enters the traditional processing line (sawdust, tiling and final finishing); However, for specific designs, production has. Similar steps, varying only part of the process to conform to the desired design, comprised of STEPS (A) and (B), 'm which begins with the preparation of the equipment, after which the design will be inserted into block (1). ), then fill in the blanks (6) leaving the block (1) ready for the next stage, perform a 3D rotation on the block (1) and position it for cutting the plates (3); After cutting the plates (3), they will follow the traditional beneficiation process, applying the desired final finish;
2. PROCESSO DE FABRICAÇÃO DE CHAPAS, de acordo com a reivindicação 1, caraeterizado por compreender etapas (A) e (B) que são correspondentes a cada tipo de design e podem ser combinadas no mesmo bloco (1); PLATE MAKING PROCESS according to claim 1, characterized in that it comprises steps (A) and (B) which correspond to each type of design and may be combined in the same block (1);
3. PROCESSO DE FABRICAÇÃO DE CHAPAS, de acordo com a reivindicação 1 e 2, caraeterizado por ETAPA (Á) que corresponde ás Chapas mosaico com linhas, e seguirão alguns passos, tais como: adaptação do equipamento; inserindo as linhas; preenchimento das linhas; manipulação tridimensional do bloco; e, processo de beneficiamento tradicional; PLATE MANUFACTURING PROCEDURE according to claims 1 and 2, characterized by STEP (Á) which corresponds to the mosaic sheets with lines, and will follow some steps, such as: equipment adaptation; inserting the lines; line filling; three-dimensional block manipulation; and, traditional beneficiation process;
4. PROCESSO DE FABRICAÇÃO DE CHAPAS, de acordo com a reivindicação 1, 2 e 3, caraeterizado por ETAPA (B) que corresponde às Chapas mosaico com pontos, e seguirão alguns passos, tais como: adaptação do equipamento; inserindo os pontos; preenchimento dos furos; e, manipulação tridimensional do bloco; PLATE MANUFACTURING PROCEDURE according to claim 1, 2 and 3, characterized by STEP (B) which corresponds to the Dot Mosaic Plates, and will follow some steps, such as: equipment adaptation; inserting the points; hole filling; and three-dimensional block manipulation;
5. PROCESSO DE FABRICAÇÃO DE CHAPAS, de acordo com a reivindicação 1, caraeterizado pelo feto da inserção do design no bloco necessitar de elementos de corte, têm-se como exemplo o jato d'água, teares de laminas, de multi-fios, etc; E para reproduzir linhas ou de elementos de perfuração têm-se como exemplo a broca, serra copo, ou outro, para reproduzir pontos.
PLATE MAKING PROCESS according to claim 1, characterized in that the design insert in the block requires cutting elements, such as water jet, multi-threaded looms, etc; And for reproducing lines or drilling elements, the drill, cup saw, or other, for example, is reproduced.
6. PROCESSO DE FABRICAÇÃO DE CHAPAS, de acordo com a reivindicação 1, caracterizado pelo fato de que o componente de preenchimento (7) dos espaços vazios (6), ali serão aplicadas as variações de cores, translucidez, brilho, dureza e outras caracteristicas importantes do elemento; E, por fim, para o corte das chapas e o beneficáamento final serão utilizados os processos convencionais de beneficiamento.
PLATE MANUFACTURING PROCESS according to claim 1, characterized in that the filler component (7) of the voids (6) will apply color variations, translucency, brightness, hardness and other characteristics therein. elements of the element; And finally, for the cutting of the plates and the final processing will be used the conventional processing processes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/BR2018/000026 WO2019183691A1 (en) | 2018-03-28 | 2018-03-28 | Process of manufacturing slabs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/BR2018/000026 WO2019183691A1 (en) | 2018-03-28 | 2018-03-28 | Process of manufacturing slabs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019183691A1 true WO2019183691A1 (en) | 2019-10-03 |
Family
ID=68062499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/BR2018/000026 WO2019183691A1 (en) | 2018-03-28 | 2018-03-28 | Process of manufacturing slabs |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2019183691A1 (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3384064A (en) * | 1966-05-02 | 1968-05-21 | Super Cut | Adjustable spacer and stabilizing means for the saw blades of a gang sawmill |
| DE3743511A1 (en) * | 1987-12-22 | 1989-07-13 | Giancarlo Negri | Process for producing thin panels from a cuboid of natural or cast stone, and panel produced by this process |
| US4911138A (en) * | 1986-07-08 | 1990-03-27 | Rudolf Leis | Apparatus for producing composite panels |
| US5131378A (en) * | 1988-06-01 | 1992-07-21 | Tecnomaiera S.R.L. | Method for the production of reinforced panels from a block of building material, such as stone |
| US5398458A (en) * | 1992-11-19 | 1995-03-21 | Craftsman Marble, Granite & Tile Co. | Process of manufacturing stone tile mosaics and apparatus therefor |
| EP1095750A1 (en) * | 1999-10-29 | 2001-05-02 | Veronesi S.r.l. | An improved tool for cutting stone blocks or the like and a process for obtaining the tool |
| US20030127086A1 (en) * | 1999-06-17 | 2003-07-10 | Brauninger Goetz H. | Method and apparatus for cutting granite |
| WO2005016610A2 (en) * | 2003-08-14 | 2005-02-24 | Diamond Innovations, Inc. | System and method for cutting granite or similar materials |
-
2018
- 2018-03-28 WO PCT/BR2018/000026 patent/WO2019183691A1/en active Application Filing
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3384064A (en) * | 1966-05-02 | 1968-05-21 | Super Cut | Adjustable spacer and stabilizing means for the saw blades of a gang sawmill |
| US4911138A (en) * | 1986-07-08 | 1990-03-27 | Rudolf Leis | Apparatus for producing composite panels |
| DE3743511A1 (en) * | 1987-12-22 | 1989-07-13 | Giancarlo Negri | Process for producing thin panels from a cuboid of natural or cast stone, and panel produced by this process |
| US5131378A (en) * | 1988-06-01 | 1992-07-21 | Tecnomaiera S.R.L. | Method for the production of reinforced panels from a block of building material, such as stone |
| US5398458A (en) * | 1992-11-19 | 1995-03-21 | Craftsman Marble, Granite & Tile Co. | Process of manufacturing stone tile mosaics and apparatus therefor |
| US20030127086A1 (en) * | 1999-06-17 | 2003-07-10 | Brauninger Goetz H. | Method and apparatus for cutting granite |
| EP1095750A1 (en) * | 1999-10-29 | 2001-05-02 | Veronesi S.r.l. | An improved tool for cutting stone blocks or the like and a process for obtaining the tool |
| WO2005016610A2 (en) * | 2003-08-14 | 2005-02-24 | Diamond Innovations, Inc. | System and method for cutting granite or similar materials |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US1534353A (en) | Fractured block and method of making the same | |
| Mogetta | A new date for concrete in Rome | |
| JP2007223032A (en) | System for designing, previewing and cutting natural stone veneer to deliver ready for installation | |
| CN106248449B (en) | A kind of mold making the rocks sample containing non-through type crack | |
| CN108693007A (en) | Compound rock stratum rocks test block pours mold and preparation method, compound formation sample machining tool and method | |
| CN109520798A (en) | The production method of more sizes, the multi-angle structure interview spliced mold of sample based on 3D printing | |
| CN109537746B (en) | Assembled building component joint shear type separate bin plugging construction tool and method thereof | |
| WO2019183691A1 (en) | Process of manufacturing slabs | |
| KR100948362B1 (en) | Method for manufacturing architectural model made of artificial marble | |
| CN109520810A (en) | It is a kind of to be produced once the production method of the sliceable identical rock structural face mold of multiple groups based on 3D printing | |
| US7845062B2 (en) | Method of manufacturing multi piece curved moldings from planar material | |
| US1099837A (en) | Method or process of producing mosaics. | |
| CN202214939U (en) | Marble closing-in wall facade including embedded part | |
| Brookes | Stoneworking in the Geometric period at Corinth | |
| ITMI20130154A1 (en) | DECORATED CEMENT FACTORIES | |
| Pan et al. | A Study of Western Influence on Chinese Building Tools in Chinese Treaty Ports in the Early 20th Century | |
| US1598132A (en) | Ornamenting concrete walls | |
| CN206681304U (en) | Floor panel assembly | |
| CN105965704A (en) | Stone line composite machining method | |
| CN201620539U (en) | Suspending type ceramic tile | |
| CA2515277A1 (en) | Method of manufacturing stone veneers | |
| EP3068952B1 (en) | Joining element and method of joining wood structures | |
| WO1993017881A1 (en) | Process for tarsia-working of marble, granite, etc. | |
| JP4387045B2 (en) | Design panel having crushing surface and cutting groove and manufacturing method thereof | |
| JP5068013B2 (en) | Repair method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 18911947 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 18911947 Country of ref document: EP Kind code of ref document: A1 |