WO2019174534A1 - Coal gangue interface recognition test system for top coal caving - Google Patents

Coal gangue interface recognition test system for top coal caving Download PDF

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Publication number
WO2019174534A1
WO2019174534A1 PCT/CN2019/077591 CN2019077591W WO2019174534A1 WO 2019174534 A1 WO2019174534 A1 WO 2019174534A1 CN 2019077591 W CN2019077591 W CN 2019077591W WO 2019174534 A1 WO2019174534 A1 WO 2019174534A1
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WO
WIPO (PCT)
Prior art keywords
coal
support
plate
baffle
bracket
Prior art date
Application number
PCT/CN2019/077591
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French (fr)
Chinese (zh)
Inventor
曾庆良
杨扬
万丽荣
张鑫
王成龙
王亮
刘志海
高魁东
仉毅
Original Assignee
山东科技大学
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Application filed by 山东科技大学 filed Critical 山东科技大学
Priority to AU2019233100A priority Critical patent/AU2019233100B2/en
Priority to CA3096739A priority patent/CA3096739C/en
Publication of WO2019174534A1 publication Critical patent/WO2019174534A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/08Shock-testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/02Vibration-testing by means of a shake table

Definitions

  • the invention relates to a roofing coal gangue interface identification test system, and belongs to the technical field of coal gangue interface identification in top coal mining.
  • Coal is in a dominant position in China's energy, and it is related to the development of national industry and agriculture, and plays a pivotal role in the entire national economy.
  • the development of coal mining technology is an important measure to increase the rate of coal mining and an important means to increase coal production.
  • coal mining automation is conducive to improving workers' working conditions, reducing personal injury and death, and improving labor productivity.
  • Thick coal seams account for about 44.8% of China's total coal reserves.
  • a considerable part of the nearly 3 billion tons of coal is mined by top coal. Therefore, the research and promotion of top coal technology is particularly important for the development of China's coal industry. The meaning.
  • the top coal caving mainly relies on manual visual inspection to judge the control. Due to the large dust and poor conditions of the coal mining face, it brings safety problems to the operators on site, and it is difficult to accurately judge the top. The degree of coal release will inevitably lead to over-discharge and de-discharge of the coal-splitting process. How to determine the coal-release time of the coal-filling port according to the degree of coal caving is a difficult problem encountered in the mining process of fully mechanized caving mining. As the production of coal mining face increases, it is necessary to increase the speed of hydraulic support shifting.
  • the method of manually controlling the opening and closing of the coal inlet is no longer suitable for the operation of the electro-hydraulic caving coal support.
  • the automatic identification of coal gangue interface is the basis for automatic control of coal mine opening and closing and top coal mining automation, which has become a basic issue in the coal production process.
  • the invention aims at the deficiencies of the prior art and provides a test system for the interface recognition of the coal slag.
  • a roofing coal gangue interface identification test system comprises a pedestal and a coal gangue particle impact vibration test device arranged on the pedestal, and a coal-like coal gangue drop impact test device;
  • the coal gang particle impact vibration test device comprises a vibration table device, a bracket assembly, a coal sump device and a high speed camera assembly, wherein the vibration table device is disposed at the bottom of the bracket assembly, and the coal smashing device is disposed on the bracket assembly and located above the vibration table device.
  • the high-speed camera assembly is located on one side of the bracket assembly and arranged side by side with the vibrating table device; the coal gangue particles are released to the vibrating table device by the coal releasing device, and the instantaneous image information of the coal gangue particle falling vibration table device is obtained by the high speed camera assembly;
  • the coal-fired coal gangue impact test device includes a coal-like stream drop device, a coal shovel transport device, a shovel coal device and a plurality of top-loading coal hydraulic support working groups; a plurality of top-loading coal hydraulic support working groups are arranged side by side at the base
  • the resettlement coal support working group is provided in the storage tunnel of the top coal support working group; the imitation coal flow releasing device comprises a mine-like pressure loading device arranged from top to bottom, a coal flow buckle device and a hydraulic support device, and the coal shovel device is arranged in the coal-like coal
  • the side of the flow drop device is used to push the coal gangue particles after the test to the coal
  • the bracket assembly comprises a support base assembly and a lifting mechanism mounted on the support base assembly, wherein the support base assembly is placed in the slide assembly slide provided on the base, and the lifting mechanism comprises four corners vertically disposed on the support base assembly.
  • the lifting guide column at the position, the coal discharging device is connected to the four lifting guide columns.
  • the support base assembly comprises a sliding chassis, and the bottom of the sliding chassis is mounted on the base by a mesh toothed anti-skid rod and a mesh toothed anti-skid rod connecting cylinder, and the sliding chassis is provided with an anti-shake lever loader and an anti-shake lever
  • the anti-shake pressure bar loader is disposed in a groove formed in the sliding chassis, and the bottom end of the lifting guide column is installed at four corners on the sliding chassis through the lifting guide column fixing bolt, and the sliding chassis is opened with multi-particles
  • the slide of the support seat of the coal discharging device is correspondingly slotted.
  • the advantage of this design is that the vibrating table device enters the slot on the sliding chassis through the sliding table device slide, so that the vibrating table device is located directly below the coal discharging device, and the vibrating table device is pressed by the anti-shake pressing rod to ensure the coal.
  • the coal discharging device comprises a multi-particle coal discharging assembly
  • the multi-particle coal discharging assembly comprises a first lifting plate, a multi-particle coal discharging table and a coal discharging plate assembly, wherein the first lifting plate is connected to the lifting plate through the sliding block
  • the multi-particle coal-removing workbench is installed on the first lifting plate, and the multi-particle coal-receiving workbench and the first lifting plate are correspondingly provided with a coal drop port, and the coal-discharging plate assembly is located at the multi-particle coal-removing workbench.
  • a horizontal sliding rod and a longitudinal sliding rod are connected in the bottom of the coal drop port and the bottom of the coal discharging plate assembly, and the ends of the horizontal sliding rod and the longitudinal sliding rod are respectively slidably connected with the multi-particle coal discharging table through the horizontal sliding block and the longitudinal sliding block.
  • the coal discharging plate assembly comprises a coal discharging plate, and at least one coal slag particle discharging port is opened on the coal discharging plate, and each coal slag particle discharging port is provided with a coal slag particle bottom baffle and coal slag particles.
  • the transverse baffle, the longitudinal baffle of the coal gangue particles, the four corners of the bottom of the coal slab are provided with a two-way sliding connecting block, and the horizontal sliding bar and the longitudinal sliding bar penetrate the two-way sliding connecting block.
  • a coal slag particle storage box is disposed on one side of the first lifting plate, and a four-degree-of-freedom manipulator is disposed on one side of the multi-particle coal-removing work platform, the four-degree-of-freedom manipulator and the coal gangue
  • the particle storage tanks are adjacent.
  • the coal discharging device further comprises a group particle coal discharging assembly
  • the group particle coal discharging assembly comprises a coal discharging box combined plate and a ball head hydraulic cylinder
  • the ball head hydraulic cylinder comprises a ball head hydraulic cylinder body and a ball head hydraulic rod
  • the ball The head hydraulic rod is hinged to the coal discharging box connecting table disposed around the coal discharging box assembly board, and the first telescopic extension rod and the second telescopic extension rod are connected at the bottom of the slider, and the second telescopic extension rod and the ball head hydraulic cylinder body are arranged. connection.
  • the advantage of this design is that the first telescopic extension rod and the second telescopic extension rod can be used to lift and lower the coal box combination plate to meet the different requirements of the group particle vibration test.
  • the high speed camera assembly comprises a high speed camera first lifting rod, a high speed camera second lifting rod and a high speed camera
  • the high speed camera is mounted on the top of the high speed camera second lifting rod, the high speed camera second lifting rod bottom end and the high speed
  • the top end of the first lifting rod of the camera is connected, and the bottom end of the first lifting rod of the high speed camera is installed in the slide of the high speed camera assembly opened on the base.
  • the vibrating table device comprises a flat plate vibrating table assembly
  • the flat plate vibrating table assembly comprises a vibrating table moving base, a vibrating table secondary moving seat and a plane vibrating plate
  • the vibrating table secondary moving seat is slidably disposed in the vibration
  • the vibrating table two-stage moving seat is provided with a vibrating table support sliding groove
  • the bottom of the plane vibrating plate is sequentially connected to the third lifting support of the vibrating table, the second lifting support of the vibrating table, and the first lifting of the vibrating table.
  • the support is mounted on the sliding groove of the vibration table support.
  • the vibrating table device further comprises a box-plate fixed constraining vibrating table assembly
  • the box-plate fixed constraining vibrating table assembly comprises a vibrating table moving base, a vibrating table secondary moving seat and a box-shaped vibrating plate, and the vibrating table
  • the secondary moving seat is slidably disposed on the moving base of the vibrating table
  • the vibrating table secondary moving seat is provided with a vibrating table support sliding groove and a vibrating table material recovery device
  • the box type vibrating plate is located in the vibrating table material recovery device and the box type
  • the bottom of the vibrating plate is connected to the third lifting support of the vibrating table, the second lifting support of the vibrating table, and the first lifting support of the vibrating table are mounted on the sliding groove of the vibrating table support
  • the material recovery device of the vibrating table comprises the main body of the collecting body
  • the expansion and contraction of the mountain type expansion plate relative to the aggregate mountain plate ensures that the bottom surface is always in contact with the inner side panels of the two opposite aggregate main bodies;
  • the first inner baffle of the aggregate mountain plate is welded to the aggregate mountain
  • the inner end surface of the template is connected to the side of the box type vibration plate;
  • the second inner baffle of the aggregate mountain plate is slidably installed in the first inner baffle of the aggregate mountain plate;
  • the aggregate side is facing the first baffle Slidingly mounted on the inner panel of the aggregate main body box, the aggregate side is slidably mounted on the second baffle in the groove of the first baffle, and the aggregate side is slidably mounted on the aggregate side to the third baffle The inside of the groove of the second baffle.
  • the vibrating table device further comprises a box-type cylinder-cylinder vibrating table assembly
  • the box-plate-cylinder vibrating table assembly comprises a vibrating table moving base, a vibrating table secondary moving seat, a box-type cylinder connecting plate and a vibration
  • the oil cylinder and the vibrating table two-stage moving seat are slidably arranged on the moving base of the vibrating table
  • the vibrating table second moving seat is provided with a vibrating table support sliding groove
  • the bottom side of the box-type cylinder connecting plate is sequentially connected to the vibrating table by the third lifting The support, the second lifting support of the vibrating table, the first lifting support of the vibrating table are mounted on the sliding groove of the vibrating table support
  • the piston rod of the vibrating cylinder is hinged on the other side of the bottom of the box-type cylinder connecting plate
  • the bottom of the cylinder of the vibrating cylinder The end is hinged on the sliding groove of the vibration table support.
  • the vibration table device further comprises a single top coal support vibration table assembly
  • the single top coal support vibration table assembly comprises a vibration table moving base, a single top coal support second moving seat and a top coal hydraulic pressure
  • the bracket, the single-stage top coal support, the second-stage moving seat is slidably disposed on the moving base of the vibrating table, and the top-loading coal hydraulic bracket is installed on the second moving seat of the single-disposing top coal support.
  • the imitation ore loading device comprises two supporting columns disposed on the base.
  • the two supporting columns are respectively provided with a sliding card board, and the sliding card board is connected with a fixed single slot plate, and two fixed orders
  • Two sliding slot plates are connected to opposite sides of the slot plate, and one of the sliding slot plates is connected with a single cylinder pressurized tank cylinder, a single cylinder pressurized tank rod, a single cylinder pressure plate, and the bottom of the other sliding slot plate.
  • a multi-cylinder pressurized tank is connected, and a plurality of independent pressure rods are arranged side by side at the bottom of the multi-cylinder pressure tank, and a separate pressure plate is connected to the bottom of each of the independent pressure rods.
  • the coal flow depressing device comprises two second sliding card plates mounted on the supporting column, the second sliding sliding plate is connected with the second fixed sliding plate, and the two second fixed sliding plates are opposite.
  • the main board is buckled, and the second buckle main board is slidably connected in the slot opened at the bottom end of the main body plate, and the bottom end of the traverse buckle slide bar is sequentially connected with the sequestration sub-package and the diffuser sub-assembly step board, and the expansion and distribution step ladder
  • the plate is slidably connected in a groove opened at the bottom end of the seizing plate.
  • the hydraulic bracket positioning device comprises a bracket transfer board, a belt transport slip machine, a bracket shifting hand, a belt transport sliding machine push-pull cylinder, a bracket shifting hand and a bracket mounting board; the bracket is arranged on the main board.
  • the bracket is placed on the card slot, the top coal support group second-stage mobile seat passes through the slot, the hydraulic bracket positioning slot, and the bracket gear position adjustment slot, wherein the bracket is placed on the base and the hydraulic bracket is installed on the base.
  • the belt transport slipper and the bracket mounting plate are slidably mounted in the bracket mounting slot, and the belt transport slipper and the bracket mounting plate are connected by the belt transport sliding machine push-pull cylinder; the belt transporting the sliding machine at both ends
  • the brackets are respectively slidably mounted in the side slots, and a plurality of bracket gears are slidably mounted in the bracket position adjustment slot on the side of the bracket mounting plate; the bracket shifting hand includes the brackets that are sequentially connected and the hand is moved.
  • a lifting rod a bracket lifting hand second lifting rod, a bracket pushing hand first shifting rod, a bracket pushing hand second shifting rod and a two-way shifting block, wherein the bracket is moved by the hand
  • the bottom end of a lifting rod is slidably installed in the side groove at both ends of the belt transporting and sliding machine;
  • the bracket gear hand includes the first lifting rod of the bracket position hand, the second lifting rod of the bracket position hand, and the bracket position hand
  • bracket gears are slidably mounted side by side in the bracket gear positioning groove on one side of the bracket mounting plate.
  • the coal shovel conveying device comprises a first conveyor belt, a secondary conveyor belt, a conveyor belt lateral baffle, a conveyor belt inner side baffle, a conveyor belt tiling small baffle, and a conveyor belt longitudinal small baffle;
  • the first conveyor belt and the bottom end of the secondary conveyor belt are connected to each other and installed in the coal shovel transport device installation path on the substrate.
  • the conveyor belt lateral baffle and the inner belt of the conveyor belt are respectively installed on the secondary conveyor belt.
  • the small baffles of the conveyor belt are respectively connected with the side of the first conveyor belt and the side of the secondary conveyor belt, and the longitudinal small baffle of the conveyor belt is slidably mounted on the upper end surface of the flat baffle of the conveyor belt;
  • the device installation channel communicates with the shovel coal aisle, and the top end of the secondary conveyor belt is located above the coal flow depressing device.
  • the advantage of this design is that the longitudinal baffle of the conveyor belt and the small baffle of the conveyor belt are combined to form a coal shovel material blocking device at the transitional contact position of the two conveyor belts, which is pushed from the coal shovel to the coal shovel of the first conveyor belt, and conveyed. After reaching the bottom end of the secondary conveyor belt, enter the ascending conveying section of the secondary conveyor belt, and enter the coal flow depressing device through the sliding section of the upper part of the secondary conveyor belt.
  • the upper surface of the primary conveyor belt and the upper surface of the bottom end of the secondary conveyor belt are both lower than the end faces of the coal-passing aisle.
  • the coal shovel device comprises a shovel coal drive, a shovel coal control system, a coal shovel bucket and a shovel coal baffle, wherein the shovel coal drive, the shovel coal control system, and the coal shovel bucket are sequentially fixedly connected and placed on the base In the shovel coal aisle opened above, the shovel coal baffle is slidably installed in the groove of the bracket at the inlet end of the pedestal, and the bracket transposition inlet is located at the side of the shovel coal aisle; wherein the shovel coal drive includes a drive motor and a gear
  • the shovel coal control system includes an industrial control machine, a lateral longitudinal guard arm of the coal shovel bucket, a walking wheel and a pushing cylinder, and the lateral longitudinal arm guards of the pushing cylinder and the coal shovel bucket are respectively connected with the coal collecting bucket, and the walking wheel passes
  • the gear transmission mechanism is connected with the driving motor, and the driving motor, the lateral longitudinal arm guard of the coal storage bucket, and the pushing cylinder are respectively connected with the
  • the advantage of this design is that when the coal shovel needs to be collected, the shovel coal baffle slides to lock the bracket to the imported position, and the bracket aligns the slide along the slide of the hydraulic support device to push the coal to the shovel coal aisle and shovel the coal.
  • the drive is operated by a shovel coal control system to control the coal shovel bucket to push the coal along the shovel coal aisle to the primary conveyor belt.
  • the working group of the top coal hydraulic support comprises a hydraulic support moving base, a top coal hydraulic support, a top coal support group secondary moving seat, a top coal support lateral baffle chute, and a top coal
  • the sliding base of the hydraulic support is slidably mounted In the storage tunnel of the top coal support working group, the secondary moving seat of the top coal support group is slidably installed in the slot opened at the upper end of the mobile support mobile base, and three parallel slides are opened on the secondary moving seat of the top coal support group.
  • the top coal support is slidably mounted in the middle slideway, and the top coal support is slidably mounted on the top of the first baffle, and the top side of the coal support It is slidably installed in the slide rails of both sides of the baffle chute, and the lateral first baffle of the top coal support is slidably installed in the lateral baffle chute of the top coal support, and the lateral secondary baffle of the top coal support is slidably installed.
  • the level baffle is fixed for the card position.
  • top coal gangue interface identification test system of the present invention uses the experiment of the single-particle, multi-particle, group particle coal gangue impact simulation vibration plate and the real tail beam; at the same time, the actual release of the top coal can be simulated.
  • the small-scale simulation of the real coal release signal can effectively obtain the data of the top coal caving test, and provide a scientific basis for the top coal caving interface.
  • the roofing coal gangue interface identification test system of the present invention can extract vibration signals by installing vibration sensors, speed sensors and acceleration sensors according to different test requirements and test conditions, and can also capture video and pictures through high-speed camera. Conduct comparative analysis and expandability.
  • the coal gangue particle impact vibration test device in the top coal gangue interface identification test system of the present invention adopts a single particle and multi-particle integrated design, and the multi-particles and group particles are arranged one above another, alternately, without hindering each other, saving space.
  • Single, multiple, group coal inlets can reach any position on the specified height plane, and the control is precise and convenient.
  • the coal-fired coal gangue impact test device in the top coal gangue interface identification test system of the present invention can also simulate the different plunging speeds and coal mining processes under different mine pressures, and can also be used as different The pressure loading device is applied in other aspects;
  • the structure of the top coal gangue interface identification test system of the present invention is ingeniously designed and purely automated, and can simulate different working principles of the top coal caving interface according to different test conditions and test requirements, and is less affected by external environment.
  • the test has high feasibility, no need of labor, accurate test process, small error and high promotion value.
  • Figure 1 is a schematic view showing the overall structure of a test stand of the present invention
  • FIG. 2 is a schematic structural view of a multi-particle coal discharging device in the present invention
  • FIG. 3 is a partial view of the coal discharging device of the present invention.
  • Figure 4 is a bottom perspective view of the coal discharging device of the present invention.
  • FIG. 5 is a top perspective view of the coal discharging device of the present invention.
  • Figure 6 is a perspective view of the group particle coal discharging device of the present invention.
  • Figure 7 is a structural view of a coal discharging assembly of the multi-particle coal discharging device of the present invention.
  • Figure 8 is a cross-sectional view of the multi-particle coal discharging plate assembly
  • Figure 9 is a perspective view of the support base assembly of the present invention.
  • Figure 10 is a perspective view of the vibrating table device of the present invention.
  • Figure 11 is a perspective view of a flat plate shaking table
  • Figure 12 is a mounting view of a flat plate shaking table
  • Figure 13 is a view showing the installation of the inclined angle plane vibration plate
  • Figure 14 is a perspective view of the box-plate fixed constraining vibration table assembly
  • Figure 15 is a perspective view of different angles of the box-plate fixed constraining vibration table assembly
  • Figure 16 is a perspective view of a different angle of the box-plate fixed constraining vibration table assembly
  • Figure 17 is a cross-sectional perspective view of the box-plate fixed constraining vibration table assembly
  • Figure 18 is a half cross-sectional view of the box-plate fixed constraining vibration table assembly
  • Figure 19 is a partial view of the box-plate fixed constraining vibration table assembly
  • Figure 20 is a partial cutaway view of the box-plate fixed constraining vibration table assembly
  • Figure 21 is a structural view of a vibrating table assembly of a box-type plate connecting cylinder
  • Figure 22 is a structural view of a single-stage top coal support shaker assembly
  • Figure 23 is a schematic view showing the installation of the working group of the top coal hydraulic support in the test system
  • Figure 24 is a schematic structural view of a working group of a top coal hydraulic support in a test system
  • Figure 25 is a perspective view of the imitation coal stream falling device in the test system of the present invention.
  • Figure 26 is a perspective view of the coal gangue transport device in the test system
  • Figure 27 is a perspective view of the imitation ore loading device in the test system
  • Figure 28 is a perspective bottom view of the imitation ore loading device in the test system
  • Figure 29 is a perspective assembled view of the coal flow crimping device in the test system.
  • Figure 30 is an enlarged view of the coal flow crimping device in the test system
  • Figure 31 is a perspective view of the hydraulic bracket adjusting device in the test system
  • Figure 32 is a cross-sectional view of the hydraulic bracket adjusting device in the test system
  • Figure 33 is a schematic structural view of a coal shovel device in a test system
  • Figure 34 is a perspective enlarged view of the coal shovel device in the test system.
  • 201 multi-particle coal discharging component
  • 202 group particle coal discharging component
  • 203 lifting guide column
  • 204 multi-particle coal discharging device support seat assembly
  • 205 high speed camera assembly.
  • 301 a flat plate vibrating table assembly
  • 302 a box plate fixed constraining vibrating table assembly
  • 303 a box plate connecting cylinder shaking table assembly
  • 304 a single top coal supporting bracket shaking table assembly.
  • the bracket is placed in the card slot; 11302, the top coal support group second-stage mobile seat passes through the slot; 11303, the hydraulic support positioning slot; 11304, the bracket gear position adjustment slot;
  • coal shovel conveying device 402, imitation ore loading device; 403, coal flow depressing device; 404, hydraulic support adjusting device; 405, shovel coal device.
  • a top coal gangue interface identification test system includes a susceptor 1 and a coal gangue particle impact vibration test device installed on the pedestal 1, and a coal-like coal gangue drop impact test device. section;
  • the coal gangue particle impact vibration test device comprises a vibration table device 3, a bracket assembly, a coal sump device 2 and a high speed camera assembly 205, wherein the vibration table device 3 is disposed at the bottom of the bracket assembly, and the coal blasting device 2 is disposed on the bracket assembly and located Above the vibrating table device 3, the high speed camera assembly 205 is located on one side of the bracket assembly and disposed side by side with the vibrating table device 3; the coal gangue particles are released by the coal releasing device 2 onto the vibrating table device 3, and the coal gangue particles are obtained by the high speed camera assembly 205.
  • the imitation coal flow coal gangue drop impact test device includes a simulated coal flow falling device 4, a coal shovel conveying device 401, a shovel coal device 405 and a plurality of top coal hydraulic support working groups 5; a plurality of top coal caving hydraulic support working groups 5
  • the side-by-side coal support working group storage passage 105 is arranged side by side on the susceptor 1; the imitation coal flow falling device 4 includes a mine-like pressure loading device 402, a coal flow pressing device 403, and a hydraulic support set up from the top to the bottom.
  • the slinging device 404 is disposed on the side of the imitation coal stream dropping device 4 for pushing the tested coal gangue particles to the coal shovel conveying device 401, and the coal shovel conveying device 401 is disposed at one end of the imitation coal stream releasing device 4
  • the coal gangue particles are transported to the imitation coal stream falling device 4, and then the coal sluice coal sluice impact test is carried out on the top coal caving hydraulic working group 5 through the imitation ore loading device 402 and the coal flow squeezing device 403.
  • the pedestal 1 is a flat steel plate with a plurality of sliding grooves, and the plurality of sliding grooves include a vibration table device slide 103, a vibration table device storage channel 104, and a top coal support working group storage channel 105.
  • the arrangement of the chute is as shown in FIG. 33; the vibrating table device 3 and the high-speed camera assembly 205 are both placed in the chute, and the vibrating table device 3 can be displaced in the chute to adjust its position, so that the vibrating table device 3 is in the coal discharging device. Underneath the 2nd, the high-speed camera assembly 205 can adjust its position through the chute to be placed side by side with the vibrating table device, so that the high-speed camera can capture the momentary image when the coal shovel falls on the vibrating table device.
  • the bracket assembly includes a support base assembly and a lifting mechanism mounted on the support base assembly, wherein the support base assembly is disposed in the bracket assembly slide 102 opened on the base 1, and the lifting mechanism is vertically disposed at four corners of the support base assembly
  • the lifting guide column 203 and the coal discharging device 2 are connected to the four lifting guide columns 203.
  • the support base assembly includes a sliding chassis 29, and the sliding chassis 29 is mounted in the bracket assembly slide 102 of the base 1 through a sliding projection slide provided at the lower end.
  • the mesh toothed anti-skid rod connecting cylinder 33 is mounted on the bottom surface of the sliding chassis 29, and the mesh teeth
  • the anti-slip bar 32 is mounted in the net toothed anti-skid rod connecting cylinder 33.
  • the net tooth anti-slip bar 32 is deep down to the surface of the anti-slip tooth to press against the upper surface of the base 1.
  • An anti-shake lever loader 31 and an anti-shake lever 30 are disposed on one side of the upper surface of the sliding chassis 29.
  • the anti-shake lever loader 30 is mounted in a recess formed in the sliding chassis 29 (the upper side of the upper surface of the sliding chassis 29 is provided). There are grooves, and a plurality of anti-shake lever loaders 30) can be installed in each groove.
  • three anti-shake lever loaders 31 are mounted in one of the grooves, and the anti-shake lever loader 31 is mounted.
  • the upper anti-shake lever 30 is used to press the vibrating table device 3 to increase the stability of the vibrating table device 3.
  • the bottom end of the lifting guide post 203 is mounted on the four corners of the sliding chassis 29 by the lifting guide column fixing bolts 35 and is increased in stability by the double-slot fixing connecting block 34 at the bottom corner, and the sliding chassis 29 is opened and
  • the bracket assembly chute 102 is correspondingly slotted to facilitate subsequent sliding of the vibrating table device 3 thereto.
  • the coal discharging device 2 comprises a multi-particle coal discharging assembly, wherein the multi-particle coal discharging assembly comprises a first lifting plate 11, a multi-particle coal discharging table 13 and a coal discharging plate assembly 21, wherein the first lifting plate 11 is fixed by the first lifting plate
  • the bolt 12 is fixed to the first lifting plate support plate 24, the first lifting plate receiving plate 24 is mounted on the slider 9, the slider 9 is fitted on the lifting guide column 203, and the multi-particle coal discharging table 13 is welded.
  • the first lifting plate 11 and the multi-particle coal discharging table 13 and the first lifting plate 11 are correspondingly provided with a coal drop port; the coal discharging plate assembly 21 is located in the coal falling mouth opened by the multi-particle coal discharging table 13, and the coal discharging plate The assembly 21 includes a coal discharging plate 2101.
  • the four corners of the bottom of the coal discharging plate 2101 are provided with a two-way sliding connecting block 22, the horizontal sliding bar 18 and the longitudinal sliding bar 20 extend through the two-way sliding connecting block 22, the horizontal sliding bar 18 and the longitudinal sliding bar
  • the ends of the 20 are slidably coupled to the inner wall of the coal drop of the multi-particle coal-receiving table 13 through the lateral sliding block 17 and the longitudinal sliding block 19, respectively, and the horizontal sliding block 17 and the longitudinal sliding block 19 are controlled along the multi-particle coal discharging table.
  • the horizontal and longitudinal sides of the coal mouth slide, and the coal can be put into the 2101 Horizontal position adjustment in the mouth.
  • the lateral sliding block 17 is slidably mounted in the lateral side groove of the multi-particle coal discharging table 13, and the horizontal sliding bar 18 is fixedly mounted on the upper hole of the lateral sliding block 17; the longitudinal sliding block 19 is slidably mounted on the multi-particle coal discharging table 13 In the longitudinal side groove, the longitudinal sliding bar 20 is fixedly mounted on the lower hole of the longitudinal sliding block 19; the multi-particle coal discharging assembly 201 is provided with four bidirectional sliding connecting blocks 22, a lateral sliding block 17, a lateral sliding bar 18, and a longitudinal sliding block 19 Each of the two groups of the longitudinal sliding rods 20, the horizontal sliding rods 18 and the longitudinal sliding rods 20 respectively pass through the lateral and longitudinal holes of the two-way sliding connecting block 22, and can maintain the relative direction sliding, and the coal discharging plate assembly 21 passes through the coal discharging plate 2101 and The two-way sliding connection block 22 is fixedly connected.
  • the position of the coal discharging plate assembly 21 in the middle portion of the multi-particle coal discharging table 13 is changed in four groups. Lift the position in the guide post 23.
  • Each coal slag particle discharge port is composed of two sets of coal slag particle bottom baffles 2104, coal slag particle lateral baffles 2102, coal.
  • the slag particle longitudinal baffle 2103 is composed, the coal gang particle transverse baffle 2102, the coal gang particle longitudinal baffle 2103, and the coal gangue particle bottom baffle 2104 are respectively slidably installed in the transverse groove and the longitudinal direction of each group of coal shovel 2101.
  • the transverse width of the transverse baffle 2102 of the coal gangue is the same as the lateral width of the coal sump, and the width of the longitudinal baffle 2103 of the coal gangue is slightly smaller than the minimum length or diameter of the gangue particles during the test, through the coal gangue particles.
  • the transverse baffle 2102 cooperates with the coal gang particle longitudinal baffle 2103 to achieve placement of different particles in the coal sump.
  • the two sets of opposite coal gangue particle bottom baffles 2104 are closed, and the coal gangue particles are placed on the coal gangue particle bottom baffle 2104.
  • the coal sluice opening is quickly opened by electric control, so that the coal gangue particles have no initial The speed falls freely.
  • single particle drop can be realized, and the single coal particles can be released at different positions by selecting and controlling different coal discharging ports; multi-particle falling can be realized, and the number and position of the 49 sets of coal discharging mouth can be selected by The opening and closing of the coal mouth and the different sizes of the particles placed in different coal inlets enable the multi-particle drop test.
  • the coal discharging device further includes a group particle coal discharging assembly 202, the group particle coal discharging assembly 202 includes a coal discharging box assembly plate 25 and a ball head hydraulic cylinder, and the ball head hydraulic cylinder includes a ball head hydraulic cylinder body 27 and a ball head hydraulic rod 26, the ball
  • the head hydraulic rod 26 is hinged with the coal discharging box connecting table 28 disposed around the coal discharging box assembly board, and the first telescopic extension rod 7 and the second telescopic extension rod 6 are connected at the bottom of the slider, and the second telescopic extension rod 6 is The ball joint hydraulic cylinder body 27 is connected.
  • the lumping box assembly plate 25 can be lifted and lowered by the first telescopic extension rod 7 and the second telescopic extension rod 6 to meet the different requirements of the group particle vibration test.
  • the ball-end hydraulic cylinder body 27 is connected to the spherical groove ball on the second telescopic extension rod 6 of the multi-particle coal discharging device lifting mechanism 203 through the tail ball head, and the ball-end hydraulic cylinder body 27 is wound around the second telescopic extension rod by electric control.
  • the high speed camera assembly 205 includes a high speed camera 36, a high speed camera second lifting rod 37, a high speed camera first lifting rod 38, and a high speed camera first lifting rod 38 slidably mounted in the high speed camera assembly slide 101 of the base 1, the high speed camera
  • the second lifting rod 37 is moved and mounted in the high speed camera first lifting rod 38, and the high speed camera 36 is placed on the upper end surface of the high speed camera second lifting rod 37, and the position of the first lifting rod 38 in the speed camera assembly slide 101 through the high speed camera
  • the height of the high speed camera second lifting lever 37 in the first lifting rod 38 of the high speed camera adjusts the spatial position of the high speed camera 36 so that it can track the vibration phenomenon when the coal gangue particles impact the vibration plate or the hydraulic support tail beam.
  • the vibrating table device includes a flat plate vibrating table assembly 301, and the flat plate vibrating table assembly 301 includes a vibrating table moving base 39, a vibrating table secondary moving seat 40, a vibrating table bearing sliding groove 41, and a shaking table first lifting support 42.
  • the lower end of the vibration table (bracket) moving base 39 is slidably mounted in the vibration table device storage passage 104, and the lower end of the vibration table secondary moving seat 40 is slidably mounted in the sliding groove of the vibration table moving base 39, and the vibration table support sliding groove 41 is slidably mounted in the four chutes of the upper end of the vibrating table secondary moving seat 40.
  • the lower end of the vibrating table first lifting support 42 is slidably mounted in the vibrating table support sliding groove 41, and the vibrating table second lifting support 43 is mounted on
  • the third lifting support 44 of the vibrating table is installed in the square hole of the second lifting support 43 of the vibrating table
  • the flat vibrating plate 45 is fixed by the flat vibrating plate 46 and the plane vibration
  • the plate fixing rod 47 is fixedly connected to the hole at the upper end of the third lifting support 44 of the vibrating table.
  • the position of the attachment holes of the three lift supports 44 is adapted to accommodate different sizes of the planar diaphragm 45.
  • the heights of the upper end faces of the opposite two sets of vibrating table third lifting supports 44 are adjusted. Different to accommodate different angles of the plane vibration plate 45.
  • the imitation ore loading device 402 includes a support column 83, a sliding card plate 84, a fixed single slot plate 85, a sliding slot plate 86, a single cylinder pressurized tank cylinder 87, a single cylinder pressurized tank rod 88, and a single cylinder pressure plate. 89.
  • the mine pressure loading device 402 is slidably mounted in the support column slide 107 through the lower end of the support column 83, and is passed through the two support columns 83.
  • the sliding in the support column slide 107 changes the spacing between the two support columns 83, thereby changing the lateral size of the ore-pressure loading device 402;
  • the sliding card plate 84 is slidably mounted in the support column 83, and can slide up and down along the support column 83;
  • the single groove plate 85 is fixed on the sliding card plate 84, and has a side groove on the inner side.
  • the sliding groove plate 86 is slidably mounted in the side groove of the fixed single groove plate 85; the fixed single groove plate 85, the sliding groove plate 86, and the single cylinder pressure
  • the tank 87 and the single cylinder pressurizing box rod 88 together form a uniform loading group, wherein the upper end of the single cylinder pressurized tank 87 is slidably mounted in the groove at the lower end of the sliding slot plate 86, and the lower end of the single cylinder pressurized tank 87 has a slot.
  • the single-cylinder pressure tank rod 88 is slidably installed in a square groove at the lower end of the single-cylinder pressure tank cylinder 87, and the single-cylinder pressure plate 89 is welded on the end face of the single-cylinder pressure tank rod 88, and the single-cylinder pressure tank rod 88 is moved along the square groove of the lower end of the single-cylinder pressure tank cylinder 87 by hydraulic oil and the loading pressure is controlled by controlling the pressure of the hydraulic oil to simulate Uniform pressure loading causes the single-cylinder pressure plate 89 to be pressed against the upper surface of the coal gangue particles of the coal flow crimping device 403; the multi-cylinder pressurized tank cylinder 90 is slidably mounted in the groove at the lower end of the other set of sliding groove plates 86, and the multi-cylinder is added
  • the lower end of the pressure box cylinder 90 is provided with a plurality of small-sized square grooves, and the independent pressure rod 91 is slidably installed in a small square groove at the lower end of the multi-cylinder pressure tank cylinder
  • the independent pressure plate 92 is left with a slit of a very small size, and the independent pressure rod 91 is moved along the square groove of the lower end of the multi-cylinder pressure tank 90 by hydraulic oil and the pressure is controlled by controlling the pressure of the hydraulic oil, so that the pressure is different.
  • the independent pressure plate 92 can achieve the same pressure loading, and can also realize different loading pressures of each independent pressure plate 92 to simulate the top coal seams and rock layers of different mine pressures or different thicknesses, and can control different quantities at the same time.
  • Independent pressure rod 91 drives independent pressure plate 9 2 action to adapt to the coal sump storage box of different size coal flow crimping device 403.
  • the coal flow depressing device 403 includes a second sliding card plate 93, a second fixed chute plate 94, a traverse seizure slide bar 95, a longitudinal interlocking slide bar 96, a second crimping main plate 97, a seizing main plate 98, and a seizure pack.
  • the plate 99 and the diffusing and dividing step plate 100 wherein the second sliding card plate 93 is slidably mounted in the support column 83 and can slide up and down along the support column 83; the second fixed chute plate 94 is fixed on the sliding card plate 84, and the inner side There is a side slot, and the longitudinally-sliding sliding slider 96 is slidably mounted in the side slot of the second fixed sliding slot plate 94; the longitudinal connecting and sliding sliding lever 96 is provided with two vertical sliding slots, and the traverse clamping sliding rod 95 slides
  • the upper end of the main body plate 98 is fixedly connected to the lower end of the longitudinally-moving and sliding sliding rod 96, and the inner side of the main body board 98 is provided with a groove, and the second pressing main board 97 is slidably mounted.
  • the control system automatically controls the traverse clamping slider 95 along the longitudinal connection.
  • the vertical sliding slot on the sliding buckle 96 slides to the tail of the vertical sliding slot, and automatically calculates the number of the group of the binding and dispensing plates 99 required to form the box and controls one of the slots sliding along the lower end of the horizontally sliding slider 95.
  • the two inner end faces of the two main body plates 98 are slid, and then the traverse sliding slide bar 95 is slid in the vertical sliding groove of the longitudinally-moving and sliding sliding rod 96 to a designated position (the required coal flow squeezing device 403 is stored in the coal sump)
  • the width of the box controls each group of the depressing and dispensing plate 99 in the slot of the diffuser sub-package plate 100 to slide down to the position of contact with the tail bracket of the hydraulic support; at this time, the second buckles the main board 97,
  • the seizing main body board 98, the seizing and unloading board 99, and the diffusing and dispensing step board 100 constitute a coal sump storage box of the coal flow depressing device 403.
  • the hydraulic bracket positioning device 404 includes a bracket transfer main board 113, a belt transport slip machine 114, a bracket shifting hand first lifting rod 115, a bracket pushing hand second lifting rod 116, a bracket pushing hand first shifting rod 117, and a bracket pushing hand. a second shifting lever 118, a two-way shifting block 119, a belt transporting and sliding machine pushing and pulling cylinder 120, a bracket shifting hand first lifting rod 121, a bracket shifting hand second lifting rod 122, a bracket shifting hand third lifting rod 123, The bracket gear hand first push rod 124, the bracket gear hand second push rod 125, the two-way gear block 126, and the bracket mounting plate 127.
  • the upper end surface of the bracket transfer board 113 has a bracket plate slot 11301, a top coal support group second stage movable seat through the slot 11302, a hydraulic bracket positioning slot 11303, a bracket gear position adjustment slot 11304, and the bracket adjusts the main board.
  • the lower end of the 113 is slidably mounted in the slide bracket 108 of the hydraulic support device; the belt transport slip machine 114 and the bracket mounting plate 127 are respectively slidably mounted in the bracket mounting slot 11301 of the bracket transfer board 113, and the belt transport slip machine 114 And the bracket mounting plate 127 is connected by the belt transport slipper push-pull cylinder 120, the bracket shifting hand first lifting rod 115 is slidably installed in the side groove at the rear end of the belt transport slip machine 114, and the bracket shifting hand second lifting rod 116 is slidably mounted on The bracket shifting hand first lifting rod 115, the bracket pushing hand first shifting lever 117 is slidably mounted in the bracket pushing hand second lifting rod 116, and the bracket pushing hand second shifting lever 118 is slidably mounted on the bracket pushing hand first shifting lever 117
  • the two-way shifting block 119 is welded to the end surface of the second shifting rod 118 of the bracket shifting hand; the first lifting rod 121 of the bracket shifting hand is slidably mounted on the rear side
  • the bracket shifting hand first pushing rod 124 is slidably mounted in the bracket shifting hand third lifting rod 123
  • the bracket shifting hand second pushing rod 125 is slidably mounted in the bracket shifting hand first pushing rod 124.
  • the two-way stop block 126 is welded to the end surface of the second push rod 125 of the bracket gear.
  • four bracket gears are slidably mounted side by side in the bracket gear position adjusting groove 11304 on the side of the bracket mounting plate 127 to facilitate the positioning of the hydraulic bracket.
  • the coal shovel conveying device 401 includes a first conveying belt 77, a secondary conveying belt 78, a conveyor belt lateral baffle 79, a conveyor belt inner side baffle 80, a conveyor belt tiling small baffle 81, and a conveyor belt longitudinal small baffle 82.
  • the primary conveyor belt 77 is installed in the coal gangue transporting device mounting lane 112, the length of the primary conveyor belt 77 is retractable; the end of the secondary conveyor belt 78 is installed in the coal gangue transporting device mounting lane 112, and the first stage
  • the ends of the conveyor belt 77 are connected, the upper end surface of the first conveyor belt 77 and the upper end surface of the end of the secondary conveyor belt 78 are slightly lower than the end surface of the coal gangway 106;
  • the conveyor belt lateral baffle 79, the conveyor belt inner side baffle 80 are respectively installed on both sides of the secondary conveyor belt 78 to serve as a coal retaining function during transportation;
  • the conveyor belt flat small baffle 81 is respectively connected to the side of the primary conveyor belt 77 and the side of the secondary conveyor belt 78.
  • the longitudinal small baffle 82 of the conveyor belt is slidably mounted on the upper end surface of the small baffle plate 81 of the conveyor belt, and the longitudinal baffle 82 of the conveyor belt and the small baffle plate 81 of the conveyor belt are combined to form a coal block of the transitional contact position of the two conveyor belts.
  • the material device is pushed from the shovel aisle 106 to the coal gangue of the primary conveyor belt 77, and is transported to After the end of the secondary conveyor belt 78, the ascending conveying section of the secondary conveyor belt 78 enters the coal flow depressing device 403 via the sliding section of the upper portion of the secondary conveyor belt 78.
  • the shovel coal device 405 includes a shovel coal driver 128, a shovel coal control system 129, a coal shovel bucket 130, and a shovel coal shovel 131.
  • the shovel coal driver 128 is fixedly connected to the shovel coal control system 129 and the coal shovel bucket 130 in sequence.
  • the three are placed in the shovel coal passage 106, and the shovel coal baffle 131 is slidably installed in the groove at the end of the bracket transposition inlet 110.
  • the shovel coal baffle 131 slides to block the bracket transposition inlet 110, and the bracket aligning main plate 113 slides along the hydraulic bracket hoisting device chute 108 to push the coal to the shovel coal passage 106, and the shovel coal drive
  • the 128 operation controls the coal shovel bucket 130 through the shovel coal control system 129 to push the coal along the shovel coal aisle 106 to the primary conveyor belt 77.
  • the shovel coal drive unit 128 includes a drive motor and a gear transmission mechanism
  • the shovel coal control system 129 includes an industrial control machine, a lateral longitudinal guard arm of the coal shovel bucket, a traveling wheel and a push cylinder, and a lateral longitudinal protection of the push cylinder and the coal shovel bucket
  • the arms are respectively connected with the coal-collecting bucket 130, and the traveling wheel is connected with the driving motor through a gear transmission mechanism, and the driving motor, the lateral longitudinal arm guard of the coal-collecting bucket, and the pushing cylinder are respectively connected with the industrial control machine.
  • the industrial computer controls the driving motor speed, the overall movement of the control device, adjusts the position and size of the coal-collecting bucket, and controls the shovel coal device to go straight to prevent the collision with the shovel coal aisle due to the deviation of the force during the contact with the coal; And controlling the lateral longitudinal arm guard of the coal-collecting bucket to protect both sides and the longitudinal direction when there is more coal in the coal-collaring bucket, to prevent the coal height in the coal-collecting bucket from being too high or some coal pieces colliding and squeezing to generate a projectile Shovel the sides of the coal aisle or fly over the back side of the coal bucket to fly to the rear, affecting the normal operation of the equipment; the advantage of pushing the coal cylinder with the coal cylinder to push the coal bucket forward is that it can be used in the coal bucket Buffering and progressive force application (hydraulic has certain cushioning and compression performance) from vacant state to gradually accumulating coal and finally pushing forward coal in the shovel coal aisle, protecting the shovel coal device from damage due to rigid contact;
  • the coal is lowered into the shovel coal aisle by the close fitting and frictional pressing action of the shovel coal aisle cleaning slide table and the bottom surface of the shovel coal passage. in Debris, coal wastes and other finer-time forward, keep the shovel clean coal aisle, is conducive to the normal operation and service life of the equipment.
  • the top coal hydraulic support working group 5 includes a hydraulic support moving base 39, a top coal hydraulic support 70, a top coal support group secondary moving seat 71, a top coal support lateral baffle chute 72, a top coal
  • the bracket lateral first baffle 73, the top coal support lateral secondary baffle 74, the top coal support back to the first baffle 75, the top coal support back to the secondary baffle 76, the hydraulic support mobile base 39 is slidably installed in the top coal support working group storage passage 105
  • the top coal support group secondary moving seat 71 is slidably installed in the slot of the hydraulic support moving base 39, and the top coal support group secondary moving seat is placed.
  • top coal support is slidably mounted in the middle slide of the secondary moving seat 71 of the top coal support group, and the top coal support slides back to the secondary baffle 76.
  • the lateral first baffle 73 is slidably mounted in the lateral coal baffle lateral baffle chute 72, and the top coal brace lateral secondary baffle 74 is placed. Slidingly mounted in the laterally facing primary baffle 73 of the top coal support.
  • the top coal support side baffle chute 72 By moving the top coal support side baffle chute 72, the top coal support back to the first baffle 75, the position in the slide of the top coal support group secondary moving seat 71 and changing the lateral position of the top coal support
  • the position of the first baffle 73 in the lateral baffle chute 72 of the caving coal support, the lateral secondary baffle 74 of the top coal support and the secondary baffle 76 of the top coal support are on the side of the top coal support
  • the adaptation of different length, width, height and other size hydraulic supports is realized and positioned.
  • the lateral baffle chute 72 of the top coal support, the lateral first baffle 73 of the top coal support, and the lateral secondary baffle of the top coal support transfer the bracket.
  • the interface test system for the top coal gangue of the present invention is designed with two parts: a coal gang particle impact vibration test device and a coal-like coal gangue drop impact test device, which can realize single-particle, multi-particle, group particle coal gangue impact.
  • the simulation of the vibrating plate and the real tail beam, as well as the actual drop of the simulated top coal can achieve a variety of working principles in the simulation of the simulated coal caving and coal boring interface in a set of test systems, convenient and practical .
  • a roofing coal gangue interface identification test system the structure is as described in Embodiment 1, except that a coal gangue particle storage box 14 is installed on one side of the first lifting plate 11 at A four-degree-of-freedom manipulator 16 is disposed on one side of the multi-particle coal-removing workbench 13, and the four-degree-of-freedom manipulator 16 is installed in the chute of the upper surface of the multi-particle coal-receiving workbench 13 through the robot sliding seat 15, so that a four-degree-of-freedom manipulator can be realized.
  • the space of 16 is rotated 360 degrees, and the four degree of freedom manipulator 16 is adjacent to the coal gangue particle storage tank 14. Subsequently, the coal gangue particles stored in the coal gangue particle storage tank 14 are grasped by the four-degree-of-freedom robot 16 and placed in the coal sump of the corresponding coal gangue.
  • a roofing coal gangue interface identification test system the structure is as described in Embodiment 1, the difference is that the vibration table device further comprises a box plate fixed constraining vibration table assembly 302, and the box plate fixed constraining vibration table assembly 302
  • the vibrating table material recovery device 58 further includes an aggregate main body box 50, an aggregate lateral first baffle 51, an aggregate lateral second baffle 52, an aggregate lateral third baffle 53, and an aggregate mountain type.
  • the hinge holes of the box type vibrating plate 49 are respectively hinged with the side holes of the vibrating table third lifting support 44 through the box type vibrating plate fixing rod 48, and the components of the vibrating table material recovery device 58 surround the box type vibrating plate 49, wherein
  • the lower end block of the aggregate main body box 50 is slidably disposed in the longitudinal sliding groove of the vibrating table secondary moving seat 40, and the inner baffle of the aggregate main body box 50 is connected with the edge of the box type vibrating plate 49 to prevent particles from leaking in the collecting device.
  • the lower end surface of the main body box telescopic baffle 57 is slidably embedded in the lower end groove of the aggregate main body box 50, and the aggregate main body box 50 and the aggregate main body box telescopic baffle 57 together form an aggregate main library (through each other)
  • the telescopic movement adjusts the size of the mobile library); the aggregate side first baffle 51, the aggregate side second baffle 52, the aggregate lateral third baffle 53, and the aggregate mountain plate first telescopic rod 54 , aggregate mountain plate first inner baffle 55, aggregate mountain plate second inner baffle 56, aggregate main body box telescopic baffle 57, aggregate mountain plate 59, aggregate mountain plate second telescopic rod 60.
  • the mountain type expansion plate 61 together constitutes a side block of the aggregate, wherein the first telescopic rod 54 of the aggregate mountain plate is slidably disposed In the transverse chute of the vibrating table secondary moving seat 40, the second telescopic rod 60 of the aggregate mountain plate is slidably installed in the first telescopic rod 54 of the aggregate mountain plate, and the aggregate mountain plate 59 is welded in the aggregate mountain type.
  • the upper end surface of the second telescopic rod 60 of the plate, the two sets of mountain telescopic plates 61 are respectively slidably installed in the slots at both ends of the aggregate mountain plate 59, and are ensured by the expansion and contraction of the mountain type expansion plate 61 with respect to the aggregate mountain plate 59.
  • the bottom surface is always in contact with the inner side panels of the two opposite aggregate main body cases 50; the aggregate mountain plate first inner baffle 55 is welded to the inner end surface of the aggregate mountain plate 59, and is adjacent to the side of the box type vibration plate 49.
  • the second inner baffle 56 of the aggregate mountain plate is slidably installed in the first inner baffle 55 of the aggregate mountain plate, and one of the two sides is mounted on each side, and the bearing device of the box-shaped vibrating plate 49 of different lengths is respectively expanded and contracted.
  • the first lifting bracket 42 of the vibrating table is in contact with each other; the aggregate side is slidably mounted on the inner panel of the aggregate main body box 50, and the aggregate side is slidably mounted to the second baffle 52 on the side of the aggregate.
  • the aggregate side is slidably mounted to the third baffle 53 in the groove of the aggregate side to the second baffle 52, and the aggregate side
  • the first baffle 51 is slid back and forth on the inner panel of the aggregate main body box 50, and is kept in contact with the outer end surface of the aggregate mountain plate 59, and passes through the aggregate side to the third baffle 53 and the aggregate side to the second.
  • the expansion and contraction of the baffle 52 realizes the two sets of aggregate lateral baffles; and the position of the first telescopic rod 54 and the aggregate main body box 50 in the horizontal and vertical chutes are changed by moving the aggregate mountain plate to change the vibrating table material recovery.
  • the device 58 is sized to accommodate the collection of different sized vibrating plates and different elastic particles.
  • a roofing coal gangue interface identification test system has the structure as described in Embodiment 1, and the difference is that the vibration table device further comprises a box type plate cylinder clamping table assembly 303, and the box plate connecting cylinder shaking table assembly 303
  • Two sets of vibrating table support sliding groove 41, a vibrating table first lifting support 42, a vibrating table second lifting support 43, and a vibrating table third lifting support 44 are installed in the adjacent two groups of the vibrating table secondary moving seat 40.
  • the vibrating cylinder support block 68 is mounted on the other two sets of the vibrating table support sliding grooves 41, and the vibrating cylinder outer cylinder 66 is pivotally hinged and vibrated by the vibrating cylinder outer cylinder fixing pin shaft 67 and the vibrating cylinder supporting block 68.
  • the cylinder middle cylinder 65 is slidably mounted in the vibration cylinder outer cylinder 66, and the vibration cylinder rod 64 is slidably mounted in the vibration cylinder cylinder 65, and the two sides of the tank type cylinder connection plate 62 and the inner side of the vibration table third lifting support 44 and the vibration
  • the upper end hole of the cylinder rod 64 is hinged by the box type vibration plate fixing rod 48 and the box type cylinder connecting plate fixing pin shaft 63.
  • the outer cylinder 66 is positioned to accommodate different sizes of the box-type cylinder connecting plates 62 and to achieve different inclination angles of the box-type cylinder connecting plates 62.
  • a roofing coal gangue interface identification test system the structure is as described in Embodiment 1, the difference is that the vibration table device further comprises a single top coal support vibration table assembly 304, and a single top coal support vibration table assembly 304
  • the utility model comprises a vibration table moving base 39, a single top coal support secondary moving seat 69, a top coal hydraulic support 70, a vibration table material recovery device 58, and a three-side sliding groove of the single-stage top coal support secondary moving seat 69.
  • the positioning robot (not shown) is placed, and by controlling the action of the manipulator, the top coal hydraulic support 70 reaches the designated position of the secondary moving seat 69 of the single top coal support.
  • the difference between the single-stage top coal-supporting second-stage moving seat 69 and the vibrating-stage second-stage moving seat 40 is that the upper end of the single-stage top coal-supporting secondary moving seat 69 has fewer slots, because the bottom surface of the single-receiving top coal support is compared. Large, to prevent the opening of the groove more than affect the vibration signal generated by the single-top coal support.
  • the flat plate vibrating table assembly 301 or the box plate fixing constraining vibrating table assembly 302 or the box plate connecting cylinder shaking table assembly 303 or the single top coal supporting table shaking table assembly 304 is slid to the supporting base assembly.
  • the position is located directly below the coal sumping device 2; that is, the vibrating table form and the vibrating plate form are first selected, and the flat plate vibrating table assembly 301 (testing similarity of other vibrating components) is taken as an example, and the flat plate vibrating table assembly 301 is
  • the vibrating table moving base 39 slides along the vibrating table device storage channel 104, the vibrating table device chute 103, and the multi-particle coal discharging device support slide 102 to the lifting device sliding chassis 29 with the multi-particle coal discharging device support base assembly 204.
  • the vibrating table secondary moving seat 40 drives the upper end vibrating table support sliding groove 41, the vibrating table first lifting support 42, the vibrating table second lifting support 43, the vibrating table third lifting support 44, and the plane vibration
  • the plate 45, the plane vibrating plate fixing nut 46, the plane vibrating plate fixing rod 47, the vibrating table material recovery device 58 and the like are slid from the chute of the vibrating table moving base 39 to the finger in the chute of the lifting device sliding chassis 29.
  • the sliding strut loader 31 slides to the designated position in the three side grooves of the lifting device sliding chassis 29, and drives the anti-shake pressing lever 30 to move against the pressure groove of the vibrating table secondary moving seat 40.
  • the vibrating table first lifting support 42, the vibrating table second lifting support 43, and the vibrating table third lifting support 44 operate.
  • Driving the plane vibration plate 45 to a specified height and posture at this time, the high speed camera first lifting rod 38 slides along the high speed camera assembly slide 101 to a designated position, and the high speed camera second lifting rod 37 drives the high speed camera 36 to move to a designated height;
  • the material recovery device 58 passes through a series of actions of various components to adapt to the vibration plates of different forms and sizes, and prepares for the aggregate work.
  • the coal gangue particles are clamped in the coal discharging board assembly or placed in the coal discharging box composite board;
  • steps (2)(3)(4) For different coal gangue particle impact vibration tests, the order of operation of steps (2)(3)(4) is the same, but the specific implementation process is not the same, as follows:
  • a certain coal discharging port on the coal discharging plate assembly 21 is selected, and the horizontal sliding block 17 and the longitudinal sliding block 19 are along the horizontal and vertical side grooves of the multi-particle coal discharging table 13 Sliding, changing the position of the coal discharging plate assembly 21 in the middle portion of the multi-particle coal discharging table 13, thereby changing the selected coal discharging port to vertically release the coal gangue particles and then hitting the specified position of the vibrating plate to control the selected coal discharging
  • the two sets of opposite coal gangue particle bottom baffles 2104 are closed, and the widths of the two sets of relative coal gangue lateral baffles 2102 and the width of the coal gangue longitudinal baffles 2103 are adjusted so that the size of the coal caulking port is slightly larger than the specified coal gangue size.
  • the slider 9 is slid to the designated height at the lifting guide column 23, and the four-degree-of-freedom manipulator 16 cooperates with the sliding of the robot sliding seat 15 in the groove of the multi-particle coal discharging table 13, and is taken out from the coal slag particle storage box 14
  • the shape of the coal/vermiculite particles is placed in the selected coal sump, and the vibration sensor (speed, acceleration sensor, etc.) is mounted to the specified position of the vibration plate, and the preparation is completed.
  • the control system controls the coal gangue particle bottom baffle 2104 to open quickly, the coal gangue falls freely at the initial velocity of 0, the vibration sensor collects the vibration signal of the vibrating plate, and the high-speed camera captures video and image information, and captures and captures the image. Signals and information are passed to the control system. After the coal gangue particles impact on the vibrating plate, they are rebounded into the vibrating table material recovery device 58.
  • a plurality of coal caving ports on the coal discharging plate assembly 21 are selected, and the horizontal sliding block 17 and the longitudinal sliding block 19 are slid along the horizontal and longitudinal side grooves of the multi-particle coal discharging table 13, and the coal is changed.
  • the plate assembly 21 is at the position of the middle portion of the multi-particle coal-removing workbench 13, thereby changing the selected coal-filling port to vertically release the coal gangue particles and impacting the specified position of the vibrating plate, and controlling the selected two sets of coal-filling ports.
  • the bottom baffle 2104 of the coal gangue particles is closed, and the width of the transverse baffle 2102 of the two sets of coal gangues and the width of the longitudinal baffle 2103 of the coal gangue are adjusted so that the size of the coal sluice port is slightly larger than the designated coal gangue size (
  • the size of each coal injection port can be adjusted, and the size of each coal injection port can be adjusted differently, so that the multi-particle drop experiment of the same size coal gangue particles can be completed, and coal granules of different sizes can also be completed.
  • the control system controls each group of coal gangue particle bottom baffles 2104 to open quickly (can control each group of coal injection ports at the same time to open, and can control each group of coal injection ports to open at a specified time), coal gangue to 0
  • the initial velocity falls freely, the vibration sensor collects the vibration signal of the vibration plate, and the high-speed camera captures video and image information, and transmits the collected and captured signals and information to the control system. After the coal gangue particles impact on the vibrating plate, they are rebounded into the vibrating table material recovery device 58.
  • the lateral sliding block 17 and the longitudinal sliding block 19 slide along the horizontal and longitudinal side grooves of the multi-particle coal discharging table 13 to drive the coal discharging plate assembly 21 to a corner of the multi-particle coal discharging table 13,
  • the ball head hydraulic cylinder 27 moves around the spherical groove of the second telescopic extension rod 6, and the ball head hydraulic rod 26 protrudes in the axial direction of the ball head cylinder block 27, and the ball head hydraulic rod 26 drives the coal discharging box connecting table 28 thereby
  • the four-degree-of-freedom robot 16 cooperates with the manipulator sliding seat 15 to slide in the groove of the multi-particle coal discharging table 13, from the coal granules
  • the coal/mercite particles of the specified shape and quantity are taken out from the storage tank 14 and placed in the group particle discharge box, and then the second telescopic extension rod 6 is
  • the group particle discharge box of the combination of the box combination plates 25 has a certain distance from the multi-particle coal discharging assembly 201 to prevent mutual interference between the components. Then, the lifting device sliding chassis 29 is slid to the designated position on the multi-particle coal discharging device support slide 102, and the net tooth anti-slip bar 32 is deep down to the surface of the surface of the anti-slip tooth pressing the upper surface of the system base 1, and the vibration table is selected. After the form and the vibration plate form, the flat plate vibration table assembly 301 (testing similarity of other vibration components) is taken as an example, and the vibration table moving base 39 of the plane plate vibration table assembly 301 is along the vibration table device storage channel 104 and the vibration table device.
  • the vibrating table secondary moving seat 40 drives the upper end shaking table support to slide.
  • the apparatus such as the stage material recovery device 58 slides from the chute of the vibrating table moving base 39 to a designated position in the chute of the lifting device sliding chassis 29.
  • the sliding strut loader 31 slides to the designated position in the three side grooves of the lifting device sliding chassis 29, and drives the anti-shake pressing lever 30 to move against the pressure groove of the vibrating table secondary moving seat 40.
  • the vibrating table holder sliding groove 41 slides to the designated position in the vibrating table secondary moving seat 40, the vibrating table first lifting support 42, the vibrating table second lifting support 43, and the vibrating table third lifting support 44 operate.
  • the high speed camera first lifting rod 38 slides along the high speed camera assembly slide 101 to a designated position, and the high speed camera second lifting rod 37 drives the high speed camera 36 to move to a designated height;
  • the material recovery device 58 passes through a series of actions of various components to adapt to the vibration plates of different forms and sizes, and prepares for the aggregate work.
  • the slider 9 drives the lifting guide column 23 to move up and down, so that the group of particles discharges the coal box to a specified height of the vibration plate.
  • the ball-head hydraulic rod 26 and the ball-end hydraulic cylinder body 27 actuate to drive the group of particles of the four sets of coal-carrying box combination plates 25 to open quickly, and the group particles are dropped.
  • the vibration sensor collects the vibration signal of the vibration plate, and the high-speed camera captures video and image information, and transmits the collected and captured signals and information to the control system. After the coal gangue particles impact on the vibrating plate, they are rebounded into the vibrating table material recovery device 58.
  • the position of the vibrating table support sliding groove 41 in the vibrating table moving base 39 can be adjusted to adapt to the size of the different types of vibrating plates;
  • the different heights of the vibrating table second lifting support 43 and the vibrating table third lifting support 44 are adapted to the inclination of the different types of vibrating plates.
  • the angle of the upper end surface of the box-type cylinder connecting plate 62 can be controlled by controlling the angle of the vibrating cylinder outer cylinder 66 and the position of the vibrating cylinder rod 64 and the vibrating cylinder cylinder 65.
  • the lateral coal baffle chute 72 for the top coal support For the simulated top coal caving of the single-stand top coal hydraulic support: the lateral coal baffle chute 72 for the top coal support, the lateral first baffle 73 for the top coal support, and the lateral secondary baffle for the top coal support 74.
  • the top coal support is backed to the first baffle 75, and the top coal support is backed to the secondary baffle 76.
  • the top coal support 70 is fixedly positioned by the various movements in the top coal support group.
  • the outer end of the belt transport slip machine 114 is flush with the inner side of the hydraulic bracket positioning groove 11303.
  • the bracket shifting hand first lifting rod 115 and the bracket shifting hand first lifting rod 121 are respectively located at the rear end of the belt transporting slip machine 114.
  • the slot and the bracket adjust the initial position of the rear side slot bracket of the main board 113 to the hand alignment slot 11304.
  • the moving base 39 drives the lower bracket group group exit channel 109, the bracket transfer path 111, the bracket indexing inlet 110, and the hydraulic bracket adjusting device slide 108 to move to the hydraulic bracket moving base 39 to contact the bracket adjusting board 113.
  • the moving block at the lower end of the secondary moving seat 71 of the top coal support group and the secondary moving seat of the top coal support group are aligned through the slot 11302, and then the top coal hydraulic support 70 and the top coal support group are two
  • the top-loading coal support back to the secondary baffle 76 is placed under the driving of the top-level moving seat 71 of the top coal support group
  • the coal support group secondary moving seat moves to the bracket transfer main plate 113 through the slot 11302 and enters the hydraulic bracket positioning slot 11303, and moves to the designated position in the hydraulic bracket positioning slot 11303, at this time, the top coal support group is level 2
  • the moving seat 71 is in contact with the front end of the belt transporting and sliding machine 114, and then in the two groups by the top coal support side baffle chute 72, the top coal support side first stage baffle 73, and the top coal support side
  • the hydraulic support 70 is pushed along the straight line to the belt transport slip machine 114, and the rear belt transport slip machine 114 is fixed on the bracket transfer main plate 113, and the
  • the plate 127 is in contact with the belt transport skid 114 (the contact here is not the actual contact, there is a very small gap between the two because the belt transport skid 114 needs to be rotated to prevent friction and damage), and then the belt transport slips.
  • Machine 114 starts up on it
  • the slide machine is arranged to gradually slide the top coal hydraulic support 70 from the belt transport slip machine 114 to the bracket mounting plate 127. During the sliding process, the two sets are supported by the bracket, the first lifting rod 115, and the bracket pushing the second.
  • the lifting rod 116, the bracket shifting hand first shifting rod 117, the bracket pushing hand second shifting rod 118, the two-way shifting block 119, the hydraulic bracket shifting the hand block, and the topping coal hydraulic support 70 on both sides of the top coal hydraulic support 70 The clamping of 70 ensures that it slides linearly from the belt transport skid 114 to the bracket mounting plate 127.
  • the top coal hydraulic support 70 is about to be separated from the belt transport slip machine 114, it no longer pushes the top coal hydraulic support 70.
  • the belt transport slip machine 114 is again fixed on the bracket transfer main board 113.
  • the bracket mounting plate 127 and the belt transport slip machine 114 are pushed away by the belt transport sliding machine push-pull cylinder 120.
  • the two sets are supported by the bracket first lifting rod 115, the bracket pushing hand second lifting rod 116, and the bracket.
  • the hydraulic support of the first hand shifting lever 117, the second shifting lever 118 of the bracket, and the two-way shifting block 119 are further moved to the sides of the top coal hydraulic support 70 to be clamped, and the other set is moved by the bracket.
  • the first lifting rod 115 of the hand, the second lifting rod 116 of the bracket pushing hand, the first pushing rod 117 of the bracket pushing hand, the second pushing rod 118 of the bracket pushing hand 118, and the hydraulic bracket of the two-way shifting block 119 are moved from the top coal hydraulic support
  • the rearward pushing of the top coal hydraulic support 70 of the 70 is straight forward on the bracket mounting plate 127.
  • the third group of brackets, the first lifting rod 121, the second lifting rod 122 of the bracket, the third lifting rod 123 of the bracket, the first pushing rod 124 of the bracket, and the second pushing of the bracket The bracket 125 and the two-way gear block 126 extend out to the designated position, and respectively position the top coal hydraulic support 70 from the front side and the two sides of the top coal hydraulic support 70, and finally the top coal is placed.
  • the hydraulic bracket 70 is moved to a designated position of the bracket mounting plate 127. The positioning of the hydraulic bracket on the bracket mounting plate 127 is completed.
  • the second sliding card plate 93 drives the coal flow pressing device 403 to slide along the support column 83 to a specified height, and the longitudinal longitudinally connected buckle sliding rod 96 drives the coal flow to buckle.
  • the other movable parts of the device 403 are moved to the tail beam portion of the top coal hydraulic support 70, and the distance between the two longitudinally linked buckle slide bars 96 is adjusted such that the inner side of one set of the buckle body plate 98 is aligned with the front end space of the top beam, and the other The inner side surface of the group main body board 98 is aligned with the end of the tail beam, and then the second crimping main board 97 is dropped along the main body board 98 to the two sets of the second pressing main board 97, respectively, which are connected to the front end of the top end of the top beam and the end of the upper end surface of the tail beam. .
  • the control system automatically calculates the distance between the inner end faces of the two main body plates 98 and calculates how many sets of the demolition sub-packages 99 and the diffusing and sub-packing plate 100 are required to be filled, and then automatically controls the seizure and dispersing plates 99 to slide along the traverse buckle slides 95.
  • the two side faces of the side dispensing baffle composed of the plurality of sets of the seizing and unloading plates 99 are aligned with the inner end faces of the two main body plates 98, and the rear sliding sliding bar 95 slides along the vertical sliding grooves on the longitudinally-moving and sliding sliding bars 96.
  • the distance to the inner side of the opposite side split baffles of the two groups is aligned with the two sides of the top coal hydraulic support 70, and then the respective sets of the diffuser sub-step plates 100 are slid along the sequestration sub-plate 99 to the diffusing point.
  • the lower end of the stepped plate 100 is in contact with the upper end surface of each component of the top coal hydraulic support 70.
  • the second crimping main plate 97, the seizing main plate 98, the seizing and unloading plate 99, and the diffusing and packing step plate 100 constitute a coal containing coal.
  • the coal shovel is stored in the box.
  • the capacity of the coal sump storage box constituting the coal slag can be controlled, and the slag storage can also be changed.
  • the amount of coal gangue stored in the tank is adjusted to reduce the amount of coal gangue.
  • the sliding slot plate 86 drives the single cylinder pressurized tank 87, the single cylinder pressurized tank rod 88, and the single cylinder pressure plate 89 to slide along the side slots of the fixed single slot plate 85 to the longitudinal direction of the coal sump storage box
  • the space is aligned, and the rear cylinder pressurizing tank 87 drives the single cylinder pressurizing rod 88 and the single cylinder pressing plate 89 to move along the groove of the sliding trough 86 to be laterally aligned with the coal sump storage box, and then the single cylinder pressing plate 89
  • the coal gangue in the coal sump storage box is gradually pressed to form a flat surface on the upper end surface.
  • the single-cylinder pressure plate 89 is continuously pressed down to the set pressure value. If not, the upper end surface of the coal gangue forms a plane and then the single-cylinder pressure tank rod is retracted. 88.
  • Single-cylinder pressure plate 89 can be used; if it is necessary to load non-uniform pressure on the upper surface of coal gangue to simulate different roof pressure conditions, the upper end surface of coal gangue forms a plane and then retracts single-cylinder pressure tank rod 88, single The cylinder pressing plate 89, and the rear sliding groove plate 86 drives the single cylinder pressing tank 87, the single cylinder pressing box rod 88, the single cylinder pressing plate 89 to reach one side of the fixed single groove plate 85, and the other group of sliding grooves.
  • the plate 86 drives the multi-cylinder pressurized tank cylinder 90, the independent pressure rod 91, and the independent twisting plate 92 to reach vertically above the coal sump storage box, and then pressurizes the different independent pressure rods 91 to the independent twisting plates 92 to be different.
  • the pressure is set to be applied to the upper surface of the coal gangue in a plane (at the same time, the loading pressure or spacing of the connected loading plates can be jumped to select a certain loading pressure, a plurality of independent pressure bars 91, independent twisting plates 92 and more
  • the loading device consisting of the cylinder pressurization tank 90 has high flexibility Load form to achieve a comprehensive, flexible).
  • the second buckled main plate 97 on the end side of the tail beam of the hydraulic support of the top coal is automatically lifted along the main body plate 98, and the coal gang is automatically pressed from the tail beam and the second buckle.
  • the gap between the lower end of the main board 97 flows out of the sensor and detects the tail beam vibration signal and automatically transmits it to the control system in real time.
  • the simulation of the top coal caving of the multiple top coal caving hydraulic support groups also needs to be completed on the support plate 127, the order is multiple
  • the coal hydraulic support 70 simultaneously passes from the plurality of bracket group exiting passages 109 along the plurality of bracket transposition inlets 110 into the plurality of top coal caving group sublevel moving seats through the slots 11302, and then sequentially steps from the top coal support according to the above steps.
  • the group secondary mover is transferred to the bracket mounting plate 127 through the slot 11302.
  • the second crimping main board 97, the seizing main board 98, the seizing and unloading board 99, and the diffusing and packing step board 100 are arranged to form a coal sump storage box containing the coal shovel and the hydraulic support of the plurality of top coal caving pipes can be attached.
  • the bracket group consisting of multiple hydraulic supports is too large, the support column 83 can be controlled to slide outward in the support column slide 107, and the distance between the two support columns 83 can be increased, and then the intermediate construction can be replaced. Simulated top coal caving test for the top coal hydraulic support group.
  • the coal shovel scattered in the slide rail 108 of the hydraulic support device is pushed to the coal sluice aisle 106, and the shovel coal drive 128 is operated to control the coal shovel 130 by the shovel control system 129 to push the coal along the shovel aisle 106 to a
  • the conveyor belt 77 is conveyed to the end of the secondary conveyor belt 78 through the primary conveyor belt 77, and then enters the ascending conveying section of the secondary conveyor belt 78, and enters the coal flow buckle device through the sliding section of the upper portion of the secondary conveyor belt 78. 403.
  • the rising conveying section of the secondary conveyor belt 78 and the sliding section of the upper part of the secondary conveyor belt 78 can be stretched and contracted, so that the tail portion of the sliding section of the upper part of the secondary conveyor belt 78 can be extended to the second pressing main board 97 when the coal needs to be transported.
  • the seizing main body board 98, the seizing and unloading board 99, and the diffusing and substituting step board 100 constitute a coal sump storage box containing the coal shovel, and the coal shovel is transported therein, and is automatically retracted to one side when no transportation is required to prevent the test from being carried out. .

Abstract

A coal gangue interface recognition test system for top coal caving, comprising a base (1), a coal gangue particle impact vibration test device, and a coal flow-simulated coal gangue caving impact test device, wherein the coal gang particle impact vibration test device comprises a vibration stand device (3), a support assembly, a coal caving device (2), and a high-speed camera assembly (205). The coal gangue particles is released to the vibration stand device (3) by means of the coal caving device (2). Instantaneous image information of the coal gang particles falling to the vibration stand device (3) is obtained by the high-speed camera assembly (205). The coal flow-simulated coal gangue caving impact test device comprises a coal flow-simulated caving device (4), a coal gangue conveying device (401), a coal shoveling device (405), and a top coal caving hydraulic support working group (5). The coal flow-simulated coal gangue caving impact test is performed on the top coal caving hydraulic support working group (5) by means of a simulated mining pressure loading device (402) and a coal flow pressing device (403). The test system can achieve the vibration plate test of impact simulation of single-particle, multi-particle, and group-particle coal gangue, and can also simulate the actual release of top coal caving and effectively obtain the data of the release test of top coal caving.

Description

一种放顶煤煤矸界面识别试验系统A top coal gangue interface identification test system 技术领域Technical field
本发明涉及一种放顶煤煤矸界面识别试验系统,属于放顶煤开采中的煤矸界面识别技术领域。The invention relates to a roofing coal gangue interface identification test system, and belongs to the technical field of coal gangue interface identification in top coal mining.
背景技术Background technique
煤炭在我国能源中处于主导地位,关乎国民工业和农业的发展,在整个国民经济中具有举足轻重的地位。煤炭开采技术的发展是提高煤炭开采率的重要措施,是提高煤炭产量的重要手段。同时,煤炭开采自动化有利于改善工人劳动条件,降低人身伤亡事故,提高劳动生产效率。厚煤层约占我国煤炭总储量的44.8%,每年近30亿吨煤炭中的相当一部分是采用放顶煤的方法开采出来,因此放顶煤技术的研究和推广对我国煤炭工业的发展具有特别重要的意义。目前在综采自动化放顶煤开采过程中,顶煤放落主要是依靠人工目测来判断控制,由于采煤工作面灰尘大,条件恶劣,带来现场操作工人安全问题,且人工难以准确判断顶煤放落程度,不可避免地导致放煤过程的过放状况和欠放状况,如何根据煤炭放落程度确定放煤口放煤时间是综采放顶煤开采过程中遇到的难题。随着采煤工作面产量增加,需要提高液压支架移架速度,手动控制放煤口启闭的方法已不再适用电液放顶煤支架操作需要。煤矸界面的自动识别是实现自动控制放煤口启闭和放顶煤开采自动化的基础,它因此成为了煤炭生产过程中的一项基础性课题。Coal is in a dominant position in China's energy, and it is related to the development of national industry and agriculture, and plays a pivotal role in the entire national economy. The development of coal mining technology is an important measure to increase the rate of coal mining and an important means to increase coal production. At the same time, coal mining automation is conducive to improving workers' working conditions, reducing personal injury and death, and improving labor productivity. Thick coal seams account for about 44.8% of China's total coal reserves. A considerable part of the nearly 3 billion tons of coal is mined by top coal. Therefore, the research and promotion of top coal technology is particularly important for the development of China's coal industry. The meaning. At present, in the process of fully mechanized top coal caving mining, the top coal caving mainly relies on manual visual inspection to judge the control. Due to the large dust and poor conditions of the coal mining face, it brings safety problems to the operators on site, and it is difficult to accurately judge the top. The degree of coal release will inevitably lead to over-discharge and de-discharge of the coal-splitting process. How to determine the coal-release time of the coal-filling port according to the degree of coal caving is a difficult problem encountered in the mining process of fully mechanized caving mining. As the production of coal mining face increases, it is necessary to increase the speed of hydraulic support shifting. The method of manually controlling the opening and closing of the coal inlet is no longer suitable for the operation of the electro-hydraulic caving coal support. The automatic identification of coal gangue interface is the basis for automatic control of coal mine opening and closing and top coal mining automation, which has become a basic issue in the coal production process.
现阶段放顶煤开采过程中煤矸自动识别方法的研究多在射线识别和图像识别领域,其识别效率较低,现场干扰因素较大。煤与矸石虽都属于岩石,但是其物理属性相差较大,落煤过程中冲击液压支架时会产生不同的振动响应信号,若以这些振动响应信号为基础,采取科学的方法将其分辨出来并加以利用,可为放顶煤开采中的煤矸识别提供一种新思路。近几年,国内部分学者开展了基于尾梁振动信号的煤矸界面识别方法研究,取得了很有效的成果,通过对信号处理和特征提取,已能在实验室中较准确地识别煤矸界面,但是离实际工程应用还有很大的差距,识别方法也并不完善。同时,由于相关理论的缺失,严重制约了基于数据分析进行放顶煤开采煤矸识别的理论发展与煤矸识别技术的实际应用。为清晰地了解在各种现场条件下信号产生的本质原因及真实传播规律,在研究过程中,需要对岩石与煤冲击尾梁时的振动特征进行定量分析,但是现阶段缺乏合理的实验装置,用以验证和辅助研究。At present, the research on automatic identification method of coal gangue in the process of top coal caving is mostly in the field of ray identification and image recognition, and its recognition efficiency is low, and the on-site interference factor is large. Although both coal and vermiculite belong to rock, their physical properties are quite different. When the hydraulic support is hit, different vibration response signals are generated. If these vibration response signals are used, scientific methods are used to distinguish them. It can be used to provide a new idea for the identification of coal gangue in top coal mining. In recent years, some domestic scholars have carried out research on the identification method of coal gangue interface based on tail beam vibration signal, and achieved very effective results. Through signal processing and feature extraction, it has been able to accurately identify coal gangue interface in the laboratory. However, there is still a big gap between the actual engineering application and the identification method is not perfect. At the same time, due to the lack of relevant theories, the theoretical development of coal gangue identification based on data analysis and the practical application of coal blast identification technology are severely restricted. In order to clearly understand the essential causes of signal generation under various field conditions and the true propagation law, in the research process, it is necessary to quantitatively analyze the vibration characteristics of rock and coal impact tail beam, but there is no reasonable experimental device at this stage. Used to validate and aid research.
发明内容Summary of the invention
本发明针对现有技术的不足,提供一种放顶煤煤矸界面识别试验系统。The invention aims at the deficiencies of the prior art and provides a test system for the interface recognition of the coal slag.
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种放顶煤煤矸界面识别试验系统,包括基座及设置在基座上的煤矸颗粒冲击振动试验装置、仿煤流煤矸放落冲击试验装置;A roofing coal gangue interface identification test system comprises a pedestal and a coal gangue particle impact vibration test device arranged on the pedestal, and a coal-like coal gangue drop impact test device;
所述煤矸颗粒冲击振动试验装置包括振动台装置、支架组件、放煤装置和高速摄像机组件,其中振动台装置设置在支架组件底部,放煤装置设置在支架组件上并位于振动台装置上方,高速摄像机组件位于支架组件一侧且与振动台装置并排设置;通过放煤装置释放煤矸颗粒到振动台装置上,并由高速摄像机组件获取煤矸颗粒砸落振动台装置的瞬间图像信息;所述仿煤流煤矸放落冲击试验装置包括仿煤流放落装置、煤矸运送装置、铲煤装置和多个放顶煤液压支架工作组;多个放顶煤液 压支架工作组并排安置在基座上开设的放顶煤支架工作组储放道内;仿煤流放落装置包括由上而下设置的仿矿压加载装置、煤流扣压装置、液压支架调放装置,铲煤装置设置在仿煤流放落装置一侧用于将试验后的煤矸颗粒推送至煤矸运送装置,煤矸运送装置设置在仿煤流放落装置一端用于将煤矸颗粒输送到仿煤流放落装置上,后续通过仿矿压加载装置和煤流扣压装置对放顶煤液压支架工作组进行仿煤流煤矸放落冲击试验。The coal gang particle impact vibration test device comprises a vibration table device, a bracket assembly, a coal sump device and a high speed camera assembly, wherein the vibration table device is disposed at the bottom of the bracket assembly, and the coal smashing device is disposed on the bracket assembly and located above the vibration table device. The high-speed camera assembly is located on one side of the bracket assembly and arranged side by side with the vibrating table device; the coal gangue particles are released to the vibrating table device by the coal releasing device, and the instantaneous image information of the coal gangue particle falling vibration table device is obtained by the high speed camera assembly; The coal-fired coal gangue impact test device includes a coal-like stream drop device, a coal shovel transport device, a shovel coal device and a plurality of top-loading coal hydraulic support working groups; a plurality of top-loading coal hydraulic support working groups are arranged side by side at the base The resettlement coal support working group is provided in the storage tunnel of the top coal support working group; the imitation coal flow releasing device comprises a mine-like pressure loading device arranged from top to bottom, a coal flow buckle device and a hydraulic support device, and the coal shovel device is arranged in the coal-like coal The side of the flow drop device is used to push the coal gangue particles after the test to the coal shovel conveying device, and the coal shovel conveying device is arranged in the coal pulverizing One end of the falling device is used to transport the coal gangue particles to the imitation coal flow falling device, and then the coal mining flow impact test of the coal caving hydraulic working support group is carried out by the imitation mining pressure loading device and the coal flow pressing device.
优选的,所述支架组件包括支撑座组件及安装在支撑座组件上的升降机构,其中支撑座组件安放在基座上开设的支架组件滑道内,升降机构包括垂直设置在支撑座组件四个角位处的升降导柱,放煤装置连接在四根升降导柱上。Preferably, the bracket assembly comprises a support base assembly and a lifting mechanism mounted on the support base assembly, wherein the support base assembly is placed in the slide assembly slide provided on the base, and the lifting mechanism comprises four corners vertically disposed on the support base assembly. The lifting guide column at the position, the coal discharging device is connected to the four lifting guide columns.
优选的,所述支撑座组件包括滑动底盘,滑动底盘的底部通过网齿防滑杆和网齿防滑杆连接缸安装在基座上,滑动底盘上设置有防抖压杆装载机和防抖压杆,防抖压杆装载机设置在滑动底盘上开设的凹槽内,升降导柱的底端通过升降导柱固定螺栓安装在滑动底盘上的四个角位处,滑动底盘上开设有与多颗粒放煤装置支撑座滑道相对应地开槽。此设计的好处在于,振动台装置通过振动台装置滑道进入滑动底盘上的开槽,使振动台装置位于放煤装置的正下方,并通过防抖压杆按压住振动台装置,保证煤矸下落砸在振动台上时的稳定性。Preferably, the support base assembly comprises a sliding chassis, and the bottom of the sliding chassis is mounted on the base by a mesh toothed anti-skid rod and a mesh toothed anti-skid rod connecting cylinder, and the sliding chassis is provided with an anti-shake lever loader and an anti-shake lever The anti-shake pressure bar loader is disposed in a groove formed in the sliding chassis, and the bottom end of the lifting guide column is installed at four corners on the sliding chassis through the lifting guide column fixing bolt, and the sliding chassis is opened with multi-particles The slide of the support seat of the coal discharging device is correspondingly slotted. The advantage of this design is that the vibrating table device enters the slot on the sliding chassis through the sliding table device slide, so that the vibrating table device is located directly below the coal discharging device, and the vibrating table device is pressed by the anti-shake pressing rod to ensure the coal. The stability of the 矸 when it falls on the vibration table.
优选的,所述放煤装置包括多颗粒放煤组件,其中多颗粒放煤组件包括第一升降板、多颗粒放煤工作台和放煤板组件,其中第一升降板通过滑块连接在升降导柱上,多颗粒放煤工作台安装在第一升降板上且多颗粒放煤工作台和第一升降板上对应开设有落煤口,放煤板组件位于多颗粒放煤工作台开设的落煤口内且放煤板组件的底部连接有横向滑杆和纵向滑杆,横向滑杆和纵向滑杆的端部分别通过横向滑动块和纵向滑动块与多颗粒放煤工作台滑动连接。Preferably, the coal discharging device comprises a multi-particle coal discharging assembly, wherein the multi-particle coal discharging assembly comprises a first lifting plate, a multi-particle coal discharging table and a coal discharging plate assembly, wherein the first lifting plate is connected to the lifting plate through the sliding block On the guide post, the multi-particle coal-removing workbench is installed on the first lifting plate, and the multi-particle coal-receiving workbench and the first lifting plate are correspondingly provided with a coal drop port, and the coal-discharging plate assembly is located at the multi-particle coal-removing workbench. A horizontal sliding rod and a longitudinal sliding rod are connected in the bottom of the coal drop port and the bottom of the coal discharging plate assembly, and the ends of the horizontal sliding rod and the longitudinal sliding rod are respectively slidably connected with the multi-particle coal discharging table through the horizontal sliding block and the longitudinal sliding block.
优选的,所述放煤板组件包括放煤板,放煤板上开设有至少一个煤矸颗粒放煤口,每一煤矸颗粒放煤口均设置有煤矸颗粒底面挡板、煤矸颗粒横向挡板、煤矸颗粒纵向挡板,放煤板底部的四个角位设置有双向滑动连接块,横向滑杆和纵向滑杆贯穿双向滑动连接块。Preferably, the coal discharging plate assembly comprises a coal discharging plate, and at least one coal slag particle discharging port is opened on the coal discharging plate, and each coal slag particle discharging port is provided with a coal slag particle bottom baffle and coal slag particles. The transverse baffle, the longitudinal baffle of the coal gangue particles, the four corners of the bottom of the coal slab are provided with a two-way sliding connecting block, and the horizontal sliding bar and the longitudinal sliding bar penetrate the two-way sliding connecting block.
优选的,在所述第一升降板的一侧设置有煤矸颗粒储集箱,在所述多颗粒放煤工作台上一侧设置有四自由度机械手,所述四自由度机械手与煤矸颗粒储集箱相邻。Preferably, a coal slag particle storage box is disposed on one side of the first lifting plate, and a four-degree-of-freedom manipulator is disposed on one side of the multi-particle coal-removing work platform, the four-degree-of-freedom manipulator and the coal gangue The particle storage tanks are adjacent.
优选的,所述放煤装置还包括群颗粒放煤组件,群颗粒放煤组件包括放煤箱组合板和球头液压缸,球头液压缸包括球头液压缸体和球头液压杆,球头液压杆与放煤箱组合板四周设置的放煤箱连接台铰接,滑块底部设置有相连接的第一伸缩加长杆和第二伸缩加长杆,第二伸缩加长杆与球头液压缸体连接。此设计的好处在于,通过第一伸缩加长杆和第二伸缩加长杆可以对放煤箱组合板进行升降作业,以满足群颗粒振动试验的不同要求。Preferably, the coal discharging device further comprises a group particle coal discharging assembly, the group particle coal discharging assembly comprises a coal discharging box combined plate and a ball head hydraulic cylinder, and the ball head hydraulic cylinder comprises a ball head hydraulic cylinder body and a ball head hydraulic rod, the ball The head hydraulic rod is hinged to the coal discharging box connecting table disposed around the coal discharging box assembly board, and the first telescopic extension rod and the second telescopic extension rod are connected at the bottom of the slider, and the second telescopic extension rod and the ball head hydraulic cylinder body are arranged. connection. The advantage of this design is that the first telescopic extension rod and the second telescopic extension rod can be used to lift and lower the coal box combination plate to meet the different requirements of the group particle vibration test.
优选的,所述高速摄像机组件包括高速摄像机第一升降杆、高速摄像机第二升降杆和高速摄像机,所述高速摄像机安装在高速摄像机第二升降杆顶端,高速摄像机第二升降杆底端与高速摄像机第一升降杆顶端连接,高速摄像机第一升降杆底端安装在基座上开设的高速摄像机组件滑道内。Preferably, the high speed camera assembly comprises a high speed camera first lifting rod, a high speed camera second lifting rod and a high speed camera, the high speed camera is mounted on the top of the high speed camera second lifting rod, the high speed camera second lifting rod bottom end and the high speed The top end of the first lifting rod of the camera is connected, and the bottom end of the first lifting rod of the high speed camera is installed in the slide of the high speed camera assembly opened on the base.
优选的,所述振动台装置包括平面板振动台组件,所述平面板振动台组件包括振动台移动基座、振动台二级移动座和平面振动板,振动台二级移动座滑动设置在振动台移动基座上,振动台二级移动座上设置有振动台支座滑动槽,平面振动板底部通过依次连接振动台第三升降支座、振动台第二升降支座、振动台第一升降支座安装在振动台支座滑动槽上。Preferably, the vibrating table device comprises a flat plate vibrating table assembly, the flat plate vibrating table assembly comprises a vibrating table moving base, a vibrating table secondary moving seat and a plane vibrating plate, and the vibrating table secondary moving seat is slidably disposed in the vibration On the moving base of the table, the vibrating table two-stage moving seat is provided with a vibrating table support sliding groove, and the bottom of the plane vibrating plate is sequentially connected to the third lifting support of the vibrating table, the second lifting support of the vibrating table, and the first lifting of the vibrating table. The support is mounted on the sliding groove of the vibration table support.
优选的,所述振动台装置还包括箱型板固定约束振动台组件,所述箱型板固定约束振动台组件包括振动台移动基座、振动台二级移动座和箱型振动板,振动台二级移动座滑动设置在振动台移动基座上,振动台二级移动座上设置有振动台支座滑动槽和振动台物料回收装置,箱型振动板位于振动台物料回收装置内且箱型振动板底部通过依次连接振动台第三升降支座、振动台第二升降支座、振动台第一升降支座安装在振动台支座滑动槽上;所述振动台物料回收装置包括集料主体箱、集料侧向第一挡板、集料侧向第二挡板、集料侧向第三挡板、集料山型板第一伸缩杆、集料山型板第一内挡板、集料山型板第二内挡板、集料主体箱伸缩挡板、集料山型板、集料山型板第二伸缩杆、山型伸缩板,集料主体箱的底部滑动设置在振动台二级移动座的纵向滑槽内,集料主体箱伸缩挡板滑动镶嵌在集料主体箱的下端槽内,集料山型板第一伸缩杆滑动安置在振动台二级移动座的横向滑槽中,集料山型板第二伸缩杆滑动安装在集料山型板第一伸缩杆内,集料山型板焊接在集料山型板第二伸缩杆的上端面,两组山型伸缩板分别滑动安装在集料山型板两端的槽中,通过山型伸缩板相对于集料山型板的伸缩,保证底面始终与两相对集料主体箱的内侧面板相接;集料山型板第一内挡板焊接在集料山型板的内端面并且与箱型振动板的侧边相接;集料山型板第二内挡板滑动安装在集料山型板第一内挡板中;集料侧向第一挡板滑动安装在集料主体箱的内侧面板上,集料侧向第二挡板滑动安装在集料侧向第一挡板的槽内,集料侧向第三挡板滑动安装在集料侧向第二挡板的槽内。Preferably, the vibrating table device further comprises a box-plate fixed constraining vibrating table assembly, the box-plate fixed constraining vibrating table assembly comprises a vibrating table moving base, a vibrating table secondary moving seat and a box-shaped vibrating plate, and the vibrating table The secondary moving seat is slidably disposed on the moving base of the vibrating table, and the vibrating table secondary moving seat is provided with a vibrating table support sliding groove and a vibrating table material recovery device, and the box type vibrating plate is located in the vibrating table material recovery device and the box type The bottom of the vibrating plate is connected to the third lifting support of the vibrating table, the second lifting support of the vibrating table, and the first lifting support of the vibrating table are mounted on the sliding groove of the vibrating table support; the material recovery device of the vibrating table comprises the main body of the collecting body The first baffle of the box and the aggregate side, the second baffle of the aggregate side, the third baffle of the aggregate side, the first telescopic rod of the aggregate mountain plate, the first inner baffle of the aggregate mountain plate, The second inner baffle of the aggregate mountain plate, the telescopic baffle of the aggregate main body box, the aggregate mountain plate, the second telescopic rod of the aggregate mountain plate, the mountain telescopic plate, and the bottom sliding of the aggregate main body box is set in the vibration Set in the longitudinal chute of the secondary moving seat The main box telescopic baffle is slidably embedded in the lower end slot of the aggregate main body box, and the first telescopic rod of the aggregate mountain plate is slidably disposed in the transverse chute of the vibrating table secondary moving seat, and the aggregate mountain plate second telescopic rod The sliding is installed in the first telescopic rod of the aggregate mountain plate, and the aggregate mountain plate is welded on the upper end surface of the second telescopic rod of the aggregate mountain plate, and the two sets of mountain expansion plates are respectively slidably installed on the aggregate mountain plate. In the groove of the end, the expansion and contraction of the mountain type expansion plate relative to the aggregate mountain plate ensures that the bottom surface is always in contact with the inner side panels of the two opposite aggregate main bodies; the first inner baffle of the aggregate mountain plate is welded to the aggregate mountain The inner end surface of the template is connected to the side of the box type vibration plate; the second inner baffle of the aggregate mountain plate is slidably installed in the first inner baffle of the aggregate mountain plate; the aggregate side is facing the first baffle Slidingly mounted on the inner panel of the aggregate main body box, the aggregate side is slidably mounted on the second baffle in the groove of the first baffle, and the aggregate side is slidably mounted on the aggregate side to the third baffle The inside of the groove of the second baffle.
优选的,所述振动台装置还包括箱型板接油缸振动台组件,所述箱型板接油缸振动台组件包括振动台移动基座、振动台二级移动座、箱型油缸连接板和振动油缸,振动台二级移动座滑动设置在振动台移动基座上,振动台二级移动座上设置有振动台支座滑动槽,箱型油缸连接板底部一侧通过依次连接振动台第三升降支座、振动台第二升降支座、振动台第一升降支座安装在振动台支座滑动槽上,箱型油缸连接板底部另一侧铰接振动油缸的活塞杆,振动油缸的缸体底端铰接在振动台支座滑动槽上。Preferably, the vibrating table device further comprises a box-type cylinder-cylinder vibrating table assembly, the box-plate-cylinder vibrating table assembly comprises a vibrating table moving base, a vibrating table secondary moving seat, a box-type cylinder connecting plate and a vibration The oil cylinder and the vibrating table two-stage moving seat are slidably arranged on the moving base of the vibrating table, and the vibrating table second moving seat is provided with a vibrating table support sliding groove, and the bottom side of the box-type cylinder connecting plate is sequentially connected to the vibrating table by the third lifting The support, the second lifting support of the vibrating table, the first lifting support of the vibrating table are mounted on the sliding groove of the vibrating table support, the piston rod of the vibrating cylinder is hinged on the other side of the bottom of the box-type cylinder connecting plate, and the bottom of the cylinder of the vibrating cylinder The end is hinged on the sliding groove of the vibration table support.
优选的,所述振动台装置还包括单放顶煤支架振动台组件,所述单放顶煤支架振动台组件包括振动台移动基座、单放顶煤支架二级移动座和放顶煤液压支架,单放顶煤支架二级移动座滑动设置在振动台移动基座上,放顶煤液压支架安装在单放顶煤支架二级移动座上。Preferably, the vibration table device further comprises a single top coal support vibration table assembly, the single top coal support vibration table assembly comprises a vibration table moving base, a single top coal support second moving seat and a top coal hydraulic pressure The bracket, the single-stage top coal support, the second-stage moving seat is slidably disposed on the moving base of the vibrating table, and the top-loading coal hydraulic bracket is installed on the second moving seat of the single-disposing top coal support.
优选的,所述仿矿压加载装置包括相对设置在基座上的两个支撑柱,两个支撑柱上分别安装有滑动卡板,滑动卡板上连接有固定单槽板,两个固定单槽板相对的内侧连接有两个滑动槽板,其中一个滑动槽板的底部依次连接有单缸加压箱缸、单缸加压箱杆、单缸加压板,另一个滑动槽板的底部连接有多缸加压箱缸,多缸加压箱缸的底部并排设置有多个独立加压杆,每一独立加压杆的底部都连接有独立加压板。Preferably, the imitation ore loading device comprises two supporting columns disposed on the base. The two supporting columns are respectively provided with a sliding card board, and the sliding card board is connected with a fixed single slot plate, and two fixed orders Two sliding slot plates are connected to opposite sides of the slot plate, and one of the sliding slot plates is connected with a single cylinder pressurized tank cylinder, a single cylinder pressurized tank rod, a single cylinder pressure plate, and the bottom of the other sliding slot plate. A multi-cylinder pressurized tank is connected, and a plurality of independent pressure rods are arranged side by side at the bottom of the multi-cylinder pressure tank, and a separate pressure plate is connected to the bottom of each of the independent pressure rods.
优选的,所述煤流扣压装置包括相对安装在支撑柱上的两个第二滑动卡板,第二滑动卡板上连接有第二固定滑槽板,两个第二固定滑槽板相对的内侧连接有两个纵连移扣押滑杆,两个纵连移扣押滑杆上滑动连接两个横移扣押滑杆,其中纵连移扣押滑杆的底端依次连接有扣押主体板和第二扣压主板,且第二扣压主板滑动连接在扣押主体板底端开设的槽内,横移扣押滑杆的底端依次连接有扣押分装板和扩压分装阶梯板,且扩压分装阶梯板滑动连接在扣押分装板底端开设的槽内。Preferably, the coal flow depressing device comprises two second sliding card plates mounted on the supporting column, the second sliding sliding plate is connected with the second fixed sliding plate, and the two second fixed sliding plates are opposite. There are two longitudinally connected and slidable sliding rods on the inner side, and two longitudinally slidable sliding sliding rods are slidably connected to the two horizontally sliding sliding sliding rods, wherein the bottom end of the vertical connecting and sliding sliding rods is connected with the main body plate and the second The main board is buckled, and the second buckle main board is slidably connected in the slot opened at the bottom end of the main body plate, and the bottom end of the traverse buckle slide bar is sequentially connected with the sequestration sub-package and the diffuser sub-assembly step board, and the expansion and distribution step ladder The plate is slidably connected in a groove opened at the bottom end of the seizing plate.
优选的,所述液压支架调放装置包括支架调放主板、皮带运输滑移机、支架推移手、皮带运输滑移机推拉油缸、支架挡位手和支架安放板;支架调放主板上开设有支架安放板卡槽、放顶煤支架 群组二级移动座通过槽、液压支架定位槽、支架挡位手调位槽,其中,支架调放主板滑动安装在基座上开设的液压支架调放装置滑道中,皮带运输滑移机和支架安放板并列滑动安装在支架安放板卡槽中且皮带运输滑移机和支架安放板通过皮带运输滑移机推拉油缸连接;皮带运输滑移机两端的侧槽中分别滑动安装所述的支架推移手,在支架安放板一侧的支架挡位手调位槽内并列滑动安装有多个支架挡位手;支架推移手包括依次连接的支架推移手第一升降杆、支架推移手第二升降杆、支架推移手第一推移杆、支架推移手第二推移杆和双向推移块,其中支架推移手第一升降杆的底端滑动安装在皮带运输滑移机两端的侧槽内;支架挡位手包括依次连接的支架挡位手第一升降杆、支架挡位手第二升降杆、支架挡位手第三升降杆、支架挡位手第一推动杆、支架挡位手第二推动杆和双向挡位块,其中支架挡位手第一升降杆的底端滑动安装在支架挡位手调位槽内。Preferably, the hydraulic bracket positioning device comprises a bracket transfer board, a belt transport slip machine, a bracket shifting hand, a belt transport sliding machine push-pull cylinder, a bracket shifting hand and a bracket mounting board; the bracket is arranged on the main board. The bracket is placed on the card slot, the top coal support group second-stage mobile seat passes through the slot, the hydraulic bracket positioning slot, and the bracket gear position adjustment slot, wherein the bracket is placed on the base and the hydraulic bracket is installed on the base. In the device slide, the belt transport slipper and the bracket mounting plate are slidably mounted in the bracket mounting slot, and the belt transport slipper and the bracket mounting plate are connected by the belt transport sliding machine push-pull cylinder; the belt transporting the sliding machine at both ends The brackets are respectively slidably mounted in the side slots, and a plurality of bracket gears are slidably mounted in the bracket position adjustment slot on the side of the bracket mounting plate; the bracket shifting hand includes the brackets that are sequentially connected and the hand is moved. a lifting rod, a bracket lifting hand second lifting rod, a bracket pushing hand first shifting rod, a bracket pushing hand second shifting rod and a two-way shifting block, wherein the bracket is moved by the hand The bottom end of a lifting rod is slidably installed in the side groove at both ends of the belt transporting and sliding machine; the bracket gear hand includes the first lifting rod of the bracket position hand, the second lifting rod of the bracket position hand, and the bracket position hand The third lifting rod, the first pushing rod of the bracket gear, the second pushing rod of the bracket gear hand and the two-way gear block, wherein the bottom end of the first lifting rod of the bracket gear is slidably mounted on the bracket gear position adjusting slot Inside.
进一步优选的,在支架安放板一侧的支架挡位手调位槽内并列滑动安装有四个支架挡位手。Further preferably, four bracket gears are slidably mounted side by side in the bracket gear positioning groove on one side of the bracket mounting plate.
优选的,所述煤矸运送装置包括一级输送带、二级输送带、输送带侧向挡板、输送带内侧向挡板、输送带平铺小挡板、输送带纵向小挡板;其中,一级输送带和二级输送带底端前后连接并安装在基板上开设的煤矸运送装置安放道中,输送带侧向挡板、输送带内侧向挡板分别安装在二级输送带的两侧,输送带平铺小挡板分别与一级输送带的侧面和二级输送带的侧面相接,输送带纵向小挡板滑动安装在输送带平铺小挡板的上端面;煤矸运送装置安放道和铲煤过道相通,二级输送带顶端位于煤流扣压装置的上方。此设计的好处在于,输送带纵向小挡板和输送带平铺小挡板联合组成两输送带过渡接触位置的煤矸挡料装置,自铲煤过道推送到一级输送带的煤矸,输送到二级输送带的底端后,进入二级输送带的上升输送段,经二级输送带上部的滑落段,进入煤流扣压装置。Preferably, the coal shovel conveying device comprises a first conveyor belt, a secondary conveyor belt, a conveyor belt lateral baffle, a conveyor belt inner side baffle, a conveyor belt tiling small baffle, and a conveyor belt longitudinal small baffle; The first conveyor belt and the bottom end of the secondary conveyor belt are connected to each other and installed in the coal shovel transport device installation path on the substrate. The conveyor belt lateral baffle and the inner belt of the conveyor belt are respectively installed on the secondary conveyor belt. On the side, the small baffles of the conveyor belt are respectively connected with the side of the first conveyor belt and the side of the secondary conveyor belt, and the longitudinal small baffle of the conveyor belt is slidably mounted on the upper end surface of the flat baffle of the conveyor belt; The device installation channel communicates with the shovel coal aisle, and the top end of the secondary conveyor belt is located above the coal flow depressing device. The advantage of this design is that the longitudinal baffle of the conveyor belt and the small baffle of the conveyor belt are combined to form a coal shovel material blocking device at the transitional contact position of the two conveyor belts, which is pushed from the coal shovel to the coal shovel of the first conveyor belt, and conveyed. After reaching the bottom end of the secondary conveyor belt, enter the ascending conveying section of the secondary conveyor belt, and enter the coal flow depressing device through the sliding section of the upper part of the secondary conveyor belt.
进一步优选的,所述一级输送带的上表面和二级输送带底端的上表面均低于铲煤过道的端面。Further preferably, the upper surface of the primary conveyor belt and the upper surface of the bottom end of the secondary conveyor belt are both lower than the end faces of the coal-passing aisle.
优选的,所述铲煤装置包括铲煤驱动器、铲煤控制系统、积煤铲斗和铲煤挡板,其中铲煤驱动器、铲煤控制系统、积煤铲斗依次固定连接并安置在基座上开设的铲煤过道内,铲煤挡板滑动安装在基座上开设的支架换位进口末端的槽内,支架换位进口位于铲煤过道一侧;其中,铲煤驱动器包括驱动电机和齿轮传动机构,铲煤控制系统包括工控机、积煤铲斗侧向纵向护臂、行走轮及推动油缸,推动油缸和积煤铲斗侧向纵向护臂分别与积煤铲斗连接,行走轮通过齿轮传动机构与驱动电机连接,驱动电机、积煤铲斗侧向纵向护臂、推动油缸分别与工控机连接。此设计的好处在于,在需要收集煤矸料时,铲煤挡板滑动将支架换位进口挡死,支架调放主板沿液压支架调放装置滑道滑动将煤推送至铲煤过道,铲煤驱动器运行通过铲煤控制系统控制积煤铲斗将煤沿铲煤过道推动至一级输送带。Preferably, the coal shovel device comprises a shovel coal drive, a shovel coal control system, a coal shovel bucket and a shovel coal baffle, wherein the shovel coal drive, the shovel coal control system, and the coal shovel bucket are sequentially fixedly connected and placed on the base In the shovel coal aisle opened above, the shovel coal baffle is slidably installed in the groove of the bracket at the inlet end of the pedestal, and the bracket transposition inlet is located at the side of the shovel coal aisle; wherein the shovel coal drive includes a drive motor and a gear The transmission mechanism, the shovel coal control system includes an industrial control machine, a lateral longitudinal guard arm of the coal shovel bucket, a walking wheel and a pushing cylinder, and the lateral longitudinal arm guards of the pushing cylinder and the coal shovel bucket are respectively connected with the coal collecting bucket, and the walking wheel passes The gear transmission mechanism is connected with the driving motor, and the driving motor, the lateral longitudinal arm guard of the coal storage bucket, and the pushing cylinder are respectively connected with the industrial control machine. The advantage of this design is that when the coal shovel needs to be collected, the shovel coal baffle slides to lock the bracket to the imported position, and the bracket aligns the slide along the slide of the hydraulic support device to push the coal to the shovel coal aisle and shovel the coal. The drive is operated by a shovel coal control system to control the coal shovel bucket to push the coal along the shovel coal aisle to the primary conveyor belt.
优选的,所述放顶煤液压支架工作组包括液压支架移动基座、放顶煤液压支架、放顶煤支架群组二级移动座、放顶煤支架侧向挡板滑槽、放顶煤支架侧向一级挡板、放顶煤支架侧向二级挡板、放顶煤支架背向一级挡板、放顶煤支架背向二级挡板;液压支架移动基座滑动安装在放顶煤支架工作组储放道内,放顶煤支架群组二级移动座滑动安装在液压支架移动基座上端开设的槽内且放顶煤支架群组二级移动座上开设有三条平行滑道,其中放顶煤支架背向一级挡板滑动安装在中间滑道内,放顶煤支架背向二级挡板滑动安装在放顶煤支架背向一级挡板的顶端,放顶煤支架侧向挡板滑槽滑动安装在两侧滑道内,放顶煤支架侧向一级挡板滑动安装在放顶煤支架侧向挡板滑槽中,放顶煤支架侧向二级挡板滑动安装在放顶煤支架侧向一级挡板的顶端;放顶煤液压支架位于三条平行滑道的 一端,并通过放顶煤支架侧向一级挡板、放顶煤支架侧向二级挡板、放顶煤支架背向一级挡板、放顶煤支架背向二级挡板进行卡位固定。Preferably, the working group of the top coal hydraulic support comprises a hydraulic support moving base, a top coal hydraulic support, a top coal support group secondary moving seat, a top coal support lateral baffle chute, and a top coal The lateral side baffle of the bracket, the lateral secondary baffle of the top coal support, the backward first baffle of the top coal support, and the secondary baffle of the top coal support; the sliding base of the hydraulic support is slidably mounted In the storage tunnel of the top coal support working group, the secondary moving seat of the top coal support group is slidably installed in the slot opened at the upper end of the mobile support mobile base, and three parallel slides are opened on the secondary moving seat of the top coal support group. The top coal support is slidably mounted in the middle slideway, and the top coal support is slidably mounted on the top of the first baffle, and the top side of the coal support It is slidably installed in the slide rails of both sides of the baffle chute, and the lateral first baffle of the top coal support is slidably installed in the lateral baffle chute of the top coal support, and the lateral secondary baffle of the top coal support is slidably installed. The top of the first-stage baffle on the side of the top coal support; the hydraulic support of the top coal Located at one end of three parallel slides, and through the top-level baffle of the top coal support, the lateral secondary baffle of the top coal support, the back-level baffle of the top coal support, and the back coal support The level baffle is fixed for the card position.
本发明的有益效果在于:The beneficial effects of the invention are:
1.利用本发明放顶煤煤矸界面识别试验系统,可以实现单颗粒、多颗粒、群颗粒煤矸冲击模拟的振动板和真实的尾梁的实验;同时可以模拟放顶煤的实际放落,与真实的液压支架群组配合,小范围模拟真实放煤信号,能够有效获得放顶煤放落试验的数据,为放顶煤煤矸界面提供科学的依据。1. Using the top coal gangue interface identification test system of the present invention, the experiment of the single-particle, multi-particle, group particle coal gangue impact simulation vibration plate and the real tail beam can be realized; at the same time, the actual release of the top coal can be simulated. In combination with the real hydraulic support group, the small-scale simulation of the real coal release signal can effectively obtain the data of the top coal caving test, and provide a scientific basis for the top coal caving interface.
2.本发明放顶煤煤矸界面识别试验系统,能根据不同的试验要求和试验条件,既可以通过安装振动传感器、速度传感器、加速度传感器提取振动信号,又可以通过高速摄像仪拍摄视频、图片进行对比分析,拓展性强。2. The roofing coal gangue interface identification test system of the present invention can extract vibration signals by installing vibration sensors, speed sensors and acceleration sensors according to different test requirements and test conditions, and can also capture video and pictures through high-speed camera. Conduct comparative analysis and expandability.
3.本发明放顶煤煤矸界面识别试验系统中的煤矸颗粒冲击振动试验装置,采用单颗粒、多颗粒集成设计,多颗粒、群颗粒上下重叠设置,交替进行,互不妨碍,节省空间;单、多、群放煤口可以到达指定高度平面的任意位置,控制精准方便。3. The coal gangue particle impact vibration test device in the top coal gangue interface identification test system of the present invention adopts a single particle and multi-particle integrated design, and the multi-particles and group particles are arranged one above another, alternately, without hindering each other, saving space. Single, multiple, group coal inlets can reach any position on the specified height plane, and the control is precise and convenient.
4.本发明放顶煤煤矸界面识别试验系统中的仿煤流煤矸放落冲击试验装置,还可以模拟不同的放落速度和不同矿压显现下的放煤过程,也可作为不同的压力加载装置应用在其他方面;4. The coal-fired coal gangue impact test device in the top coal gangue interface identification test system of the present invention can also simulate the different plunging speeds and coal mining processes under different mine pressures, and can also be used as different The pressure loading device is applied in other aspects;
5.本发明放顶煤煤矸界面识别试验系统结构设计巧妙,纯自动化实现,能够根据不同的试验条件和试验要求进行模拟不同的放顶煤煤矸界面的工作原理,受外界环境干扰小,试验可行性高,无需人工,试验过程精准,误差小,具有极高的推广价值。5. The structure of the top coal gangue interface identification test system of the present invention is ingeniously designed and purely automated, and can simulate different working principles of the top coal caving interface according to different test conditions and test requirements, and is less affected by external environment. The test has high feasibility, no need of labor, accurate test process, small error and high promotion value.
附图说明DRAWINGS
图1为本发明试验台的整体结构示意图;Figure 1 is a schematic view showing the overall structure of a test stand of the present invention;
图2为本发明中多颗粒放煤装置的结构示意图;2 is a schematic structural view of a multi-particle coal discharging device in the present invention;
图3为本发明中放煤装置的局部图;Figure 3 is a partial view of the coal discharging device of the present invention;
图4为本发明中放煤装置的仰视立体图;Figure 4 is a bottom perspective view of the coal discharging device of the present invention;
图5为本发明中放煤装置的俯视立体图;Figure 5 is a top perspective view of the coal discharging device of the present invention;
图6为本发明中群颗粒放煤装置的立体图;Figure 6 is a perspective view of the group particle coal discharging device of the present invention;
图7为本发明多颗粒放煤装置放煤组件的结构图;Figure 7 is a structural view of a coal discharging assembly of the multi-particle coal discharging device of the present invention;
图8为多颗粒放煤板组件的剖视图;Figure 8 is a cross-sectional view of the multi-particle coal discharging plate assembly;
图9为本发明中支撑座组件的立体图;Figure 9 is a perspective view of the support base assembly of the present invention;
图10为本发明中振动台装置的立体图;Figure 10 is a perspective view of the vibrating table device of the present invention;
图11为平面板振动台的立体图;Figure 11 is a perspective view of a flat plate shaking table;
图12为平面板振动台的安装图;Figure 12 is a mounting view of a flat plate shaking table;
图13为倾斜角度平面振动板的安装图;Figure 13 is a view showing the installation of the inclined angle plane vibration plate;
图14为箱型板固定约束振动台组件的立体图;Figure 14 is a perspective view of the box-plate fixed constraining vibration table assembly;
图15为箱型板固定约束振动台组件的不同角度立体图;Figure 15 is a perspective view of different angles of the box-plate fixed constraining vibration table assembly;
图16为箱型板固定约束振动台组件的不同角度立体图;Figure 16 is a perspective view of a different angle of the box-plate fixed constraining vibration table assembly;
图17为箱型板固定约束振动台组件剖视立体图;Figure 17 is a cross-sectional perspective view of the box-plate fixed constraining vibration table assembly;
图18为箱型板固定约束振动台组件半剖视图;Figure 18 is a half cross-sectional view of the box-plate fixed constraining vibration table assembly;
图19为箱型板固定约束振动台组件局部装置图;Figure 19 is a partial view of the box-plate fixed constraining vibration table assembly;
图20为箱型板固定约束振动台组件局部剖切视图;Figure 20 is a partial cutaway view of the box-plate fixed constraining vibration table assembly;
图21为箱型板接油缸振动台组件的结构图;Figure 21 is a structural view of a vibrating table assembly of a box-type plate connecting cylinder;
图22为单放顶煤支架振动台组件的结构图;Figure 22 is a structural view of a single-stage top coal support shaker assembly;
图23为试验系统中放顶煤液压支架工作组的安装示意图;Figure 23 is a schematic view showing the installation of the working group of the top coal hydraulic support in the test system;
图24为试验系统中放顶煤液压支架工作组的结构示意图;Figure 24 is a schematic structural view of a working group of a top coal hydraulic support in a test system;
图25为本发明试验系统中仿煤流放落装置的立体图;Figure 25 is a perspective view of the imitation coal stream falling device in the test system of the present invention;
图26为试验系统中煤矸运送装置的立体图;Figure 26 is a perspective view of the coal gangue transport device in the test system;
图27为试验系统中仿矿压加载装置的立体图;Figure 27 is a perspective view of the imitation ore loading device in the test system;
图28为试验系统中仿矿压加载装置的立体仰视图;Figure 28 is a perspective bottom view of the imitation ore loading device in the test system;
图29为试验系统中煤流扣压装置的立体装配图;Figure 29 is a perspective assembled view of the coal flow crimping device in the test system;
图30为试验系统中煤流扣压装置的放大视图;Figure 30 is an enlarged view of the coal flow crimping device in the test system;
图31为试验系统中液压支架调放装置的立体图;Figure 31 is a perspective view of the hydraulic bracket adjusting device in the test system;
图32为试验系统中液压支架调放装置的剖视图;Figure 32 is a cross-sectional view of the hydraulic bracket adjusting device in the test system;
图33为试验系统中铲煤装置的结构示意图;Figure 33 is a schematic structural view of a coal shovel device in a test system;
图34为试验系统中铲煤装置的立体放大图。Figure 34 is a perspective enlarged view of the coal shovel device in the test system.
图中:1、基座;2、放煤装置;3、振动台装置;4、仿煤流放落装置;5、放顶煤液压支架工作组;6、第二伸缩加长杆;7、第一伸缩加长杆;8、连接销轴;9、滑块;10、加强筋;11、第一升降板;12、第一升降板固定螺栓;13、多颗粒放煤工作台;14、煤矸颗粒储集箱;15、机械手滑动座;16、四自由度机械手;17、横向滑动块;18、横向滑杆;19、纵向滑动块;20、纵向滑杆;21、放煤板组件;22、双向滑动连接块;23、升降导柱;24、第一升降板承托板;25、放煤箱组合板;26、球头液压杆;27、球头液压缸体;28、放煤箱连接台;29、滑动底盘;30、防抖压杆;31、防抖压杆装载机;32、网齿防滑杆;33、网齿防滑杆连接缸;34、双槽固定连接块;35、升降导柱固定螺栓;36、高速摄像机;37、高速摄像机第二升降杆;38、高速摄像机第一升降杆;39、振动台移动基座或液压支架移动基座;40、振动台二级移动座;41、振动台支座滑动槽;42、振动台第一升降支座;43、振动台第二升降支座;44、振动台第三升降支座;45、平面振动板;46、平面振动板固定螺母;47、平面振动板固定杆;48、箱型振动板固定杆;49、箱型振动板;50、集料主体箱;51、集料侧向第一挡板;52、集料侧向第二挡板;53、集料侧向第三挡板;54、集料山型板第一伸缩杆;55、集料山型板第一内挡板;56、集料山型板第二内挡板;57、集料主体箱伸缩挡板;59、集料山型板;60、集料山型板第二伸缩杆;61、山型伸缩板;62、箱型油缸连接板;63、箱型油缸连接板固定销轴;64、振动油缸杆;65、振动油缸中缸;66、振动油缸外缸;67、振动油缸外缸固定销轴;68、振动油缸支承块;69、单放顶煤支架二级移动座;70、放顶煤液压支架;71、放顶煤支架群组二级移动座;72、放顶煤支架侧向挡板滑槽;73、放顶煤支架侧向一级挡板;74、放顶煤支架侧向二级挡板;75、放顶煤支架背向一级挡板;76、放顶煤支架背向二级挡板;77、一级输送带;78、二级输送带;79、输送带侧向挡板;80、输送带内侧向挡板;81、输送带平铺小挡板;82、输送带纵向小挡板;83、支撑柱;84、滑动卡板;85、固定单槽板;86、滑动槽板;87、单缸 加压箱缸;88、单缸加压箱杆;89、单缸加压板;90、多缸加压箱缸;91、独立加压杆;92、独立加压板;93、第二滑动卡板;94、第二固定滑槽板;95、横移扣押滑杆;96、纵连移扣押滑杆;97、第二扣压主板;98、扣押主体板;99、扣押分装板;100、扩压分装阶梯板;101、高速摄像机组件滑道;102、支架组件滑道;103、振动台装置滑道;104、振动台装置储放道;105、放顶煤支架工作组储放道;106、铲煤过道;107、支撑柱滑道;108、液压支架调放装置滑道;109、支架群组出库道;110、支架换位进口;111、支架转移道;112、煤矸运送装置安放道;113、支架调放主板;114、皮带运输滑移机;115、支架推移手第一升降杆;116、支架推移手第二升降杆;117、支架推移手第一推移杆;118、支架推移手第二推移杆;119、双向推移块;120、皮带运输滑移机推拉油缸;121、支架挡位手第一升降杆;122、支架挡位手第二升降杆;123、支架挡位手第三升降杆;124、支架挡位手第一推动杆;125、支架挡位手第二推动杆;126、双向挡位块;127、支架安放板;128、铲煤驱动器;129、铲煤控制系统;130、积煤铲斗;131、铲煤挡板;In the figure: 1, pedestal; 2, coal discharging device; 3, shaking table device; 4, imitation coal flow falling device; 5, top coal hydraulic support working group; 6, second telescopic extension rod; 7, first Telescopic extension rod; 8, connecting pin shaft; 9, slider; 10, reinforcing rib; 11, first lifting plate; 12, first lifting plate fixing bolt; 13, multi-particle coal placing table; 14, coal granules Storage box; 15, manipulator sliding seat; 16, four-degree-of-freedom manipulator; 17, lateral sliding block; 18, horizontal sliding bar; 19, longitudinal sliding block; 20, longitudinal sliding bar; 21, coal discharging plate assembly; Two-way sliding connection block; 23, lifting guide column; 24, first lifting plate supporting plate; 25, coal discharging box composite plate; 26, ball head hydraulic rod; 27, ball head hydraulic cylinder; 28, coal discharging box connection Taiwan; 29, sliding chassis; 30, anti-shake pressure bar; 31, anti-shake pressure bar loader; 32, mesh tooth anti-skid bar; 33, mesh tooth anti-skid rod connection cylinder; 34, double-slot fixed connection block; Guide post fixing bolt; 36, high speed camera; 37, high speed camera second lifting rod; 38, high speed camera first lifting rod; 39, vibration table shift Base or hydraulic support moving base; 40, vibrating table secondary moving seat; 41, vibrating table bearing sliding groove; 42, shaking table first lifting support; 43, vibrating table second lifting support; 44, vibration The third lifting support; 45, the plane vibration plate; 46, the plane vibration plate fixing nut; 47, the plane vibration plate fixing rod; 48, the box type vibration plate fixing rod; 49, the box type vibration plate; 50, the aggregate body Box; 51, aggregate lateral first baffle; 52, aggregate lateral second baffle; 53, aggregate lateral third baffle; 54, aggregate mountain plate first telescopic rod; 55, set The first inner baffle of the mountain plate; 56, the second inner baffle of the aggregate mountain plate; 57, the telescopic baffle of the aggregate main body box; 59, the aggregate mountain plate; 60, the aggregate mountain plate second Telescopic rod; 61, mountain type expansion plate; 62, box type cylinder connection plate; 63, box type cylinder connection plate fixing pin shaft; 64, vibrating cylinder rod; 65, vibrating cylinder cylinder; 66, vibrating cylinder outer cylinder; , vibrating cylinder outer cylinder fixed pin; 68, vibrating cylinder support block; 69, single-stage top coal support secondary moving seat; 70, top coal hydraulic support; 71, top coal Bracket group secondary moving seat; 72, top coal support side baffle chute; 73, top coal support lateral first baffle; 74, top coal support lateral secondary baffle; 75, put The top coal support is facing away from the first baffle; 76, the top coal support is facing the secondary baffle; 77, the first conveyor belt; 78, the secondary conveyor belt; 79, the conveyor belt lateral baffle; 80, the conveyor belt Inner baffle; 81, conveyor belt flat baffle; 82, conveyor belt longitudinal baffle; 83, support column; 84, sliding card; 85, fixed single trough plate; 86, sliding trough plate; Single cylinder pressurized tank; 88, single cylinder pressurized box rod; 89, single cylinder pressure plate; 90, multi-cylinder pressure tank; 91, independent pressure rod; 92, independent pressure plate; Two sliding card board; 94, second fixed sliding slot board; 95, traverse buckle sliding rod; 96, longitudinal linkage sliding slider; 97, second buckle main board; 98, seizing main board; 99, seizing the loading board 100, diffuser sub-assembly ladder; 101, high-speed camera assembly slide; 102, bracket assembly slide; 103, vibration table device slide; 104, vibration table device storage and release; 105, top coal support work Storage channel; 106, shovel coal aisle; 107, support column slide; 108, hydraulic support transfer device slide; 109, bracket group exit channel; 110, bracket transposition import; 111, bracket transfer path; , coal shovel transport device installation road; 113, bracket transfer board; 114, belt transport slip machine; 115, bracket shift hand first lift rod; 116, bracket shift hand second lift rod; 117, bracket shift hand first Shifting rod; 118, bracket shifting hand second shifting rod; 119, two-way shifting block; 120, belt transporting slipper pushing and pulling cylinder; 121, bracket shifting hand first lifting rod; 122, bracket shifting hand second lifting rod 123, the third lifting rod of the bracket gear position; 124, the first pushing rod of the bracket gear position; 125, the second pushing rod of the bracket gear position; 126, the two-way gear block; 127, the bracket mounting plate; 128, the shovel Coal drive; 129, shovel coal control system; 130, coal shovel bucket; 131, shovel coal baffle;
201、多颗粒放煤组件;202、群颗粒放煤组件;203、升降导柱;204、多颗粒放煤装置支撑座组件;205、高速摄像机组件。201, multi-particle coal discharging component; 202, group particle coal discharging component; 203, lifting guide column; 204, multi-particle coal discharging device support seat assembly; 205, high speed camera assembly.
2101、放煤板;2102、煤矸颗粒横向挡板;2103、煤矸颗粒纵向挡板;2104、煤矸颗粒底面挡板;2102, coal release board; 2102, coal slag particle transverse baffle; 2103, coal slag particle longitudinal baffle; 2104, coal slag particle bottom baffle;
301、平面板振动台组件;302、箱型板固定约束振动台组件;303、箱型板接油缸振动台组件;304、单放顶煤支架振动台组件。301, a flat plate vibrating table assembly; 302, a box plate fixed constraining vibrating table assembly; 303, a box plate connecting cylinder shaking table assembly; 304, a single top coal supporting bracket shaking table assembly.
11301、支架安放板卡槽;11302、放顶煤支架群组二级移动座通过槽;11303、液压支架定位槽;11304、支架挡位手调位槽;11301, the bracket is placed in the card slot; 11302, the top coal support group second-stage mobile seat passes through the slot; 11303, the hydraulic support positioning slot; 11304, the bracket gear position adjustment slot;
401、煤矸运送装置;402、仿矿压加载装置;403、煤流扣压装置;404、液压支架调放装置;405、铲煤装置。401, coal shovel conveying device; 402, imitation ore loading device; 403, coal flow depressing device; 404, hydraulic support adjusting device; 405, shovel coal device.
具体实施方式detailed description
下面结合附图中的实施例对本发明做进一步的说明:The present invention will be further described below in conjunction with the embodiments in the drawings:
实施例1:Example 1:
如图1所示,一种放顶煤煤矸界面识别试验系统,包括基座1及安装在基座1上的煤矸颗粒冲击振动试验装置、仿煤流煤矸放落冲击试验装置两大部分;As shown in Fig. 1, a top coal gangue interface identification test system includes a susceptor 1 and a coal gangue particle impact vibration test device installed on the pedestal 1, and a coal-like coal gangue drop impact test device. section;
其中,煤矸颗粒冲击振动试验装置包括振动台装置3、支架组件、放煤装置2和高速摄像机组件205,其中振动台装置3设置在支架组件底部,放煤装置2设置在支架组件上并位于振动台装置3上方,高速摄像机组件205位于支架组件一侧且与振动台装置3并排设置;通过放煤装置2释放煤矸颗粒到振动台装置3上,并由高速摄像机组件205获取煤矸颗粒砸落振动台装置3的瞬间图像信息;The coal gangue particle impact vibration test device comprises a vibration table device 3, a bracket assembly, a coal sump device 2 and a high speed camera assembly 205, wherein the vibration table device 3 is disposed at the bottom of the bracket assembly, and the coal blasting device 2 is disposed on the bracket assembly and located Above the vibrating table device 3, the high speed camera assembly 205 is located on one side of the bracket assembly and disposed side by side with the vibrating table device 3; the coal gangue particles are released by the coal releasing device 2 onto the vibrating table device 3, and the coal gangue particles are obtained by the high speed camera assembly 205. Instantaneous image information of the collapsed shaker device 3;
仿煤流煤矸放落冲击试验装置包括仿煤流放落装置4、煤矸运送装置401、铲煤装置405和多个放顶煤液压支架工作组5;多个放顶煤液压支架工作组5并排安置在基座1上开设的放顶煤支架工作组储放道105内;仿煤流放落装置4包括由上而下设置的仿矿压加载装置402、煤流扣压装置403、液压支架调放装置404,铲煤装置405设置在仿煤流放落装置4一侧用于将试验后的煤矸颗粒推送至煤矸运送装置401,煤矸运送装置401设置在仿煤流放落装置4一端用于将煤矸颗粒输送到 仿煤流放落装置4上,后续通过仿矿压加载装置402和煤流扣压装置403对放顶煤液压支架工作组5进行仿煤流煤矸放落冲击试验。The imitation coal flow coal gangue drop impact test device includes a simulated coal flow falling device 4, a coal shovel conveying device 401, a shovel coal device 405 and a plurality of top coal hydraulic support working groups 5; a plurality of top coal caving hydraulic support working groups 5 The side-by-side coal support working group storage passage 105 is arranged side by side on the susceptor 1; the imitation coal flow falling device 4 includes a mine-like pressure loading device 402, a coal flow pressing device 403, and a hydraulic support set up from the top to the bottom. The slinging device 404 is disposed on the side of the imitation coal stream dropping device 4 for pushing the tested coal gangue particles to the coal shovel conveying device 401, and the coal shovel conveying device 401 is disposed at one end of the imitation coal stream releasing device 4 The coal gangue particles are transported to the imitation coal stream falling device 4, and then the coal sluice coal sluice impact test is carried out on the top coal caving hydraulic working group 5 through the imitation ore loading device 402 and the coal flow squeezing device 403.
具体而言,基座1为一平面钢板,上开有多条滑槽,多条滑槽包括振动台装置滑道103、振动台装置储放道104、放顶煤支架工作组储放道105、铲煤过道106、支撑柱滑道107、液压支架调放装置滑道108、支架群组出库道109、支架换位进口110、支架转移道111、煤矸运送装置安放道112,多条滑槽的布置如图33所示;振动台装置3和高速摄像机组件205均置于滑槽内,振动台装置3可以在滑槽内移位调整其位置,使振动台装置3处于放煤装置2的整下方,高速摄像机组件205通过滑槽可以调节其位置使其与振动台装置处于并排设置,便于高速摄像机抓取煤矸砸落在振动台装置上时的瞬间图像。Specifically, the pedestal 1 is a flat steel plate with a plurality of sliding grooves, and the plurality of sliding grooves include a vibration table device slide 103, a vibration table device storage channel 104, and a top coal support working group storage channel 105. , shovel coal aisle 106, support column slide 107, hydraulic support transfer device slide 108, bracket group exit passage 109, bracket transposition inlet 110, bracket transfer passage 111, coal shovel transport device installation passage 112, multiple The arrangement of the chute is as shown in FIG. 33; the vibrating table device 3 and the high-speed camera assembly 205 are both placed in the chute, and the vibrating table device 3 can be displaced in the chute to adjust its position, so that the vibrating table device 3 is in the coal discharging device. Underneath the 2nd, the high-speed camera assembly 205 can adjust its position through the chute to be placed side by side with the vibrating table device, so that the high-speed camera can capture the momentary image when the coal shovel falls on the vibrating table device.
支架组件包括支撑座组件及安装在支撑座组件上的升降机构,其中支撑座组件安放在基座1上开设的支架组件滑道102内,升降机构包括垂直设置在支撑座组件四个角位处的升降导柱203,放煤装置2连接在四根升降导柱203上。支撑座组件包括滑动底盘29,滑动底盘29通过下端设置的滑动凸块滑道安装在基座1的支架组件滑道102中,网齿防滑杆连接缸33安装在滑动底盘29四角底面,网齿防滑杆32安装在网齿防滑杆连接缸33中,在滑动底盘29确定了在试验装置中的位置后,网齿防滑杆32向下深处至其表面防滑齿压住基座1的上表面,以此固定住滑动底盘29,防止其振动和滑移。滑动底盘29上表面一侧设置有防抖压杆装载机31和防抖压杆30,防抖压杆装载机30安装在滑动底盘29上开设的凹槽内(滑动底盘29上表面三侧均开有凹槽,每一凹槽内可安装多个防抖压杆装载机30),本实施例中一侧凹槽内安装有三个防抖压杆装载机31,防抖压杆装载机31上的防抖压杆30用于按压振动台装置3,增加振动台装置3的稳定性。升降导柱203的底端通过升降导柱固定螺栓35安装在滑动底盘29上的四个角位处并通过底角处的双槽固定连接块34增加其稳定性,滑动底盘29上开设有与支架组件滑道102相对应地开槽,方便后续振动台装置3滑移到此。The bracket assembly includes a support base assembly and a lifting mechanism mounted on the support base assembly, wherein the support base assembly is disposed in the bracket assembly slide 102 opened on the base 1, and the lifting mechanism is vertically disposed at four corners of the support base assembly The lifting guide column 203 and the coal discharging device 2 are connected to the four lifting guide columns 203. The support base assembly includes a sliding chassis 29, and the sliding chassis 29 is mounted in the bracket assembly slide 102 of the base 1 through a sliding projection slide provided at the lower end. The mesh toothed anti-skid rod connecting cylinder 33 is mounted on the bottom surface of the sliding chassis 29, and the mesh teeth The anti-slip bar 32 is mounted in the net toothed anti-skid rod connecting cylinder 33. After the sliding chassis 29 is determined in the position in the testing device, the net tooth anti-slip bar 32 is deep down to the surface of the anti-slip tooth to press against the upper surface of the base 1. In order to fix the sliding chassis 29, it is prevented from vibrating and slipping. An anti-shake lever loader 31 and an anti-shake lever 30 are disposed on one side of the upper surface of the sliding chassis 29. The anti-shake lever loader 30 is mounted in a recess formed in the sliding chassis 29 (the upper side of the upper surface of the sliding chassis 29 is provided). There are grooves, and a plurality of anti-shake lever loaders 30) can be installed in each groove. In this embodiment, three anti-shake lever loaders 31 are mounted in one of the grooves, and the anti-shake lever loader 31 is mounted. The upper anti-shake lever 30 is used to press the vibrating table device 3 to increase the stability of the vibrating table device 3. The bottom end of the lifting guide post 203 is mounted on the four corners of the sliding chassis 29 by the lifting guide column fixing bolts 35 and is increased in stability by the double-slot fixing connecting block 34 at the bottom corner, and the sliding chassis 29 is opened and The bracket assembly chute 102 is correspondingly slotted to facilitate subsequent sliding of the vibrating table device 3 thereto.
放煤装置2包括多颗粒放煤组件,其中多颗粒放煤组件包括第一升降板11、多颗粒放煤工作台13和放煤板组件21,其中第一升降板11通过第一升降板固定螺栓12与第一升降板承托板24相固定,第一升降板承托板24安装在滑块9上,滑块9配合安装在升降导柱203上,多颗粒放煤工作台13焊接在第一升降板11上且多颗粒放煤工作台13和第一升降板11上对应开设有落煤口;放煤板组件21位于多颗粒放煤工作台13开设的落煤口内,放煤板组件21包括放煤板2101,放煤板2101底部的四个角位设置有双向滑动连接块22,横向滑杆18和纵向滑杆20贯穿双向滑动连接块22,横向滑杆18和纵向滑杆20的端部分别通过横向滑动块17和纵向滑动块19与多颗粒放煤工作台13的落煤口内壁滑动连接,通过控制横向滑动块17和纵向滑动块19沿多颗粒放煤工作台落煤口横、纵侧槽滑动,实现放煤把2101在落煤口内的水平位置调整。横向滑动块17滑动安装在多颗粒放煤工作台13的横侧槽中,横向滑杆18固定安装在横向滑动块17的上部孔;纵向滑动块19滑动安装在多颗粒放煤工作台13的纵侧槽中,纵向滑杆20固定安装在纵向滑动块19的下部孔;多颗粒放煤组件201设置有四个双向滑动连接块22,横向滑动块17、横向滑杆18、纵向滑动块19、纵向滑杆20各两组,横向滑杆18、纵向滑杆20分别穿过双向滑动连接块22的横向和纵向孔,并可保持相对方向滑动,放煤板组件21通过放煤板2101与双向滑动连接块22固定连接。通过控制横向滑 动块17和纵向滑动块19沿多颗粒放煤工作台13横、纵侧槽的滑动,改变放煤板组件21在多颗粒放煤工作台13中间部的位置即改变在四组升降导柱23中的位置。The coal discharging device 2 comprises a multi-particle coal discharging assembly, wherein the multi-particle coal discharging assembly comprises a first lifting plate 11, a multi-particle coal discharging table 13 and a coal discharging plate assembly 21, wherein the first lifting plate 11 is fixed by the first lifting plate The bolt 12 is fixed to the first lifting plate support plate 24, the first lifting plate receiving plate 24 is mounted on the slider 9, the slider 9 is fitted on the lifting guide column 203, and the multi-particle coal discharging table 13 is welded. The first lifting plate 11 and the multi-particle coal discharging table 13 and the first lifting plate 11 are correspondingly provided with a coal drop port; the coal discharging plate assembly 21 is located in the coal falling mouth opened by the multi-particle coal discharging table 13, and the coal discharging plate The assembly 21 includes a coal discharging plate 2101. The four corners of the bottom of the coal discharging plate 2101 are provided with a two-way sliding connecting block 22, the horizontal sliding bar 18 and the longitudinal sliding bar 20 extend through the two-way sliding connecting block 22, the horizontal sliding bar 18 and the longitudinal sliding bar The ends of the 20 are slidably coupled to the inner wall of the coal drop of the multi-particle coal-receiving table 13 through the lateral sliding block 17 and the longitudinal sliding block 19, respectively, and the horizontal sliding block 17 and the longitudinal sliding block 19 are controlled along the multi-particle coal discharging table. The horizontal and longitudinal sides of the coal mouth slide, and the coal can be put into the 2101 Horizontal position adjustment in the mouth. The lateral sliding block 17 is slidably mounted in the lateral side groove of the multi-particle coal discharging table 13, and the horizontal sliding bar 18 is fixedly mounted on the upper hole of the lateral sliding block 17; the longitudinal sliding block 19 is slidably mounted on the multi-particle coal discharging table 13 In the longitudinal side groove, the longitudinal sliding bar 20 is fixedly mounted on the lower hole of the longitudinal sliding block 19; the multi-particle coal discharging assembly 201 is provided with four bidirectional sliding connecting blocks 22, a lateral sliding block 17, a lateral sliding bar 18, and a longitudinal sliding block 19 Each of the two groups of the longitudinal sliding rods 20, the horizontal sliding rods 18 and the longitudinal sliding rods 20 respectively pass through the lateral and longitudinal holes of the two-way sliding connecting block 22, and can maintain the relative direction sliding, and the coal discharging plate assembly 21 passes through the coal discharging plate 2101 and The two-way sliding connection block 22 is fixedly connected. By controlling the sliding of the lateral sliding block 17 and the longitudinal sliding block 19 along the lateral and longitudinal side grooves of the multi-particle coal discharging table 13, the position of the coal discharging plate assembly 21 in the middle portion of the multi-particle coal discharging table 13 is changed in four groups. Lift the position in the guide post 23.
放煤板2101上开设有横竖各7组共49组煤矸颗粒放煤口,每一煤矸颗粒放煤口均由两组煤矸颗粒底面挡板2104、煤矸颗粒横向挡板2102、煤矸颗粒纵向挡板2103组成,煤矸颗粒横向挡板2102、煤矸颗粒纵向挡板2103、煤矸颗粒底面挡板2104分别滑动安装在放煤板2101每一组放煤口的横向槽、纵向槽和底部滑槽中,煤矸颗粒横向挡板2102宽度与放煤口的横向宽度相同,煤矸颗粒纵向挡板2103的宽度略小于试验时煤矸颗粒的最小长度或直径,通过煤矸颗粒横向挡板2102与煤矸颗粒纵向挡板2103的配合,实现不同颗粒在放煤口中的放置。在未进行试验时,两组相对的煤矸颗粒底面挡板2104闭合,煤矸颗粒放置在煤矸颗粒底面挡板2104上,试验时通过电控制迅速打开放煤口,使煤矸颗粒无初速度自由落体下落。在此试验中,可以实现单颗粒放落,通过选择控制不同放煤口,实现单颗粒在不同位置的放落;可实现多颗粒放落,通过选取49组放煤口中不同数量、不同位置放煤口的开合以及不同放煤口放置颗粒的不同大小,实现多颗粒放落试验。There are 7 sets of 49 sets of coal gangue coal discharge ports in each of the 7 sets of horizontal and vertical sections. Each coal slag particle discharge port is composed of two sets of coal slag particle bottom baffles 2104, coal slag particle lateral baffles 2102, coal. The slag particle longitudinal baffle 2103 is composed, the coal gang particle transverse baffle 2102, the coal gang particle longitudinal baffle 2103, and the coal gangue particle bottom baffle 2104 are respectively slidably installed in the transverse groove and the longitudinal direction of each group of coal shovel 2101. In the trough and the bottom chute, the transverse width of the transverse baffle 2102 of the coal gangue is the same as the lateral width of the coal sump, and the width of the longitudinal baffle 2103 of the coal gangue is slightly smaller than the minimum length or diameter of the gangue particles during the test, through the coal gangue particles. The transverse baffle 2102 cooperates with the coal gang particle longitudinal baffle 2103 to achieve placement of different particles in the coal sump. When the test is not carried out, the two sets of opposite coal gangue particle bottom baffles 2104 are closed, and the coal gangue particles are placed on the coal gangue particle bottom baffle 2104. During the test, the coal sluice opening is quickly opened by electric control, so that the coal gangue particles have no initial The speed falls freely. In this test, single particle drop can be realized, and the single coal particles can be released at different positions by selecting and controlling different coal discharging ports; multi-particle falling can be realized, and the number and position of the 49 sets of coal discharging mouth can be selected by The opening and closing of the coal mouth and the different sizes of the particles placed in different coal inlets enable the multi-particle drop test.
放煤装置还包括群颗粒放煤组件202,群颗粒放煤组件202包括放煤箱组合板25和球头液压缸,球头液压缸包括球头液压缸体27和球头液压杆26,球头液压杆26与放煤箱组合板四周设置的放煤箱连接台28铰接,滑块底部安装有相连接的第一伸缩加长杆7和第二伸缩加长杆6,第二伸缩加长杆6与球头液压缸体27连接。通过第一伸缩加长杆7和第二伸缩加长杆6可以对放煤箱组合板25进行升降作业,以满足群颗粒振动试验的不同要求。其中球头液压缸体27通过尾部球头与多颗粒放煤装置升降机构203第二伸缩加长杆6上的球形槽球连接,通过电动控制可实现球头液压缸体27绕第二伸缩加长杆6球形槽的任意方向转动;球头液压杆26放置在球头液压缸体27,通过液压油驱动球头液压杆26沿球头液压缸体27的轴向伸缩;球头液压杆26前端的球头通过球连接安装在放煤箱连接台28的球槽内,通过电动控制可实现球头液压杆26与放煤箱连接台28的任意方向相对转动;放煤箱连接台28焊接在放煤箱组合板25上,四组不同方向的放煤箱组合板25通过各组球头液压杆26和球头液压缸体27的任意运动,按照给定位置自动组合成一个完整的放煤箱;The coal discharging device further includes a group particle coal discharging assembly 202, the group particle coal discharging assembly 202 includes a coal discharging box assembly plate 25 and a ball head hydraulic cylinder, and the ball head hydraulic cylinder includes a ball head hydraulic cylinder body 27 and a ball head hydraulic rod 26, the ball The head hydraulic rod 26 is hinged with the coal discharging box connecting table 28 disposed around the coal discharging box assembly board, and the first telescopic extension rod 7 and the second telescopic extension rod 6 are connected at the bottom of the slider, and the second telescopic extension rod 6 is The ball joint hydraulic cylinder body 27 is connected. The lumping box assembly plate 25 can be lifted and lowered by the first telescopic extension rod 7 and the second telescopic extension rod 6 to meet the different requirements of the group particle vibration test. The ball-end hydraulic cylinder body 27 is connected to the spherical groove ball on the second telescopic extension rod 6 of the multi-particle coal discharging device lifting mechanism 203 through the tail ball head, and the ball-end hydraulic cylinder body 27 is wound around the second telescopic extension rod by electric control. 6 spherical groove rotates in any direction; the ball head hydraulic rod 26 is placed in the ball head hydraulic cylinder 27, and the hydraulic oil is driven by the hydraulic oil to extend and contract along the axial direction of the ball head hydraulic cylinder 27; the front end of the ball head hydraulic rod 26 The ball head is installed in the ball slot of the coal discharging box connecting table 28 through the ball connection, and the electric control can realize the relative rotation of the ball head hydraulic rod 26 and the coal discharging box connecting table 28 in any direction; the coal discharging box connecting table 28 is welded On the coal box composite plate 25, four sets of different directions of the coal discharging box combination plate 25 are automatically combined into a complete coal discharging box according to a given position by any movement of each group of ball head hydraulic rods 26 and ball head hydraulic cylinders 27. ;
高速摄像机组件205包括高速摄像机36、高速摄像机第二升降杆37、高速摄像机第一升降杆38,高速摄像机第一升降杆38滑动安装在基座1的高速摄像机组件滑道101中,高速摄像机第二升降杆37移动安装在高速摄像机第一升降杆38内,高速摄像机36放置在高速摄像机第二升降杆37上端面,通过高速摄像机第一升降杆38在速摄像机组件滑道101中的位置和高速摄像机第二升降杆37在高速摄像机第一升降杆38中的高度,调节高速摄像机36的空间位置,从而使其能跟踪拍摄煤矸颗粒冲击振动板或液压支架尾梁时的振动现象。The high speed camera assembly 205 includes a high speed camera 36, a high speed camera second lifting rod 37, a high speed camera first lifting rod 38, and a high speed camera first lifting rod 38 slidably mounted in the high speed camera assembly slide 101 of the base 1, the high speed camera The second lifting rod 37 is moved and mounted in the high speed camera first lifting rod 38, and the high speed camera 36 is placed on the upper end surface of the high speed camera second lifting rod 37, and the position of the first lifting rod 38 in the speed camera assembly slide 101 through the high speed camera The height of the high speed camera second lifting lever 37 in the first lifting rod 38 of the high speed camera adjusts the spatial position of the high speed camera 36 so that it can track the vibration phenomenon when the coal gangue particles impact the vibration plate or the hydraulic support tail beam.
振动台装置包括平面板振动台组件301,平面板振动台组件301包括振动台移动基座39、振动台二级移动座40、振动台支座滑动槽41、振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44、平面振动板45、平面振动板固定螺母46、平面振动板固定杆47。振动台(支架)移动基座39下端滑动安装在振动台装置储放道104中,振动台二级移动座40下端滑动安装在振动台移动基座39的滑槽中,振动台支座滑动槽41滑动安装在振动台二级移动座40上端的四个滑槽中,振动台第一升降支座42下端滑动安装在振动台支座滑动槽41中,振动台第二升降支座43安装在振动台第一升降支座42的方形孔中,振动台第三升降支座44安装在振动台第二升降支座43 的方形孔中,平面振动板45通过平面振动板固定螺母46、平面振动板固定杆47与振动台第三升降支座44上端的孔固定连接。通过振动台支座滑动槽4在振动台二级移动座40的滑槽中的移动和振动台第一升降支座42在振动台支座滑动槽41中的左右滑动,调节四个振动台第三升降支座44的连接孔的位置,从而使其适应不同尺寸的平面振动板45。通过调节振动台第三升降支座44、振动台第二升降支座43与振动台第一升降支座42的相对位置,使得相对的两组振动台第三升降支座44的上端面的高度不同,以适应不同角度的平面振动板45。The vibrating table device includes a flat plate vibrating table assembly 301, and the flat plate vibrating table assembly 301 includes a vibrating table moving base 39, a vibrating table secondary moving seat 40, a vibrating table bearing sliding groove 41, and a shaking table first lifting support 42. The vibrating table second lifting support 43, the vibrating table third lifting support 44, the plane vibration plate 45, the plane vibration plate fixing nut 46, and the plane vibration plate fixing rod 47. The lower end of the vibration table (bracket) moving base 39 is slidably mounted in the vibration table device storage passage 104, and the lower end of the vibration table secondary moving seat 40 is slidably mounted in the sliding groove of the vibration table moving base 39, and the vibration table support sliding groove 41 is slidably mounted in the four chutes of the upper end of the vibrating table secondary moving seat 40. The lower end of the vibrating table first lifting support 42 is slidably mounted in the vibrating table support sliding groove 41, and the vibrating table second lifting support 43 is mounted on In the square hole of the first lifting support 42 of the vibrating table, the third lifting support 44 of the vibrating table is installed in the square hole of the second lifting support 43 of the vibrating table, and the flat vibrating plate 45 is fixed by the flat vibrating plate 46 and the plane vibration The plate fixing rod 47 is fixedly connected to the hole at the upper end of the third lifting support 44 of the vibrating table. The movement of the vibrating table holder sliding groove 4 in the chute of the vibrating table secondary moving seat 40 and the shaking table first lifting support 42 slide in the left and right of the vibrating table holder sliding groove 41, and the four vibrating tables are adjusted. The position of the attachment holes of the three lift supports 44 is adapted to accommodate different sizes of the planar diaphragm 45. By adjusting the relative positions of the vibrating table third lifting support 44, the vibrating table second lifting support 43 and the vibrating table first lifting support 42, the heights of the upper end faces of the opposite two sets of vibrating table third lifting supports 44 are adjusted. Different to accommodate different angles of the plane vibration plate 45.
其中,仿矿压加载装置402包括支撑柱83、滑动卡板84、固定单槽板85、滑动槽板86、单缸加压箱缸87、单缸加压箱杆88、单缸加压板89、多缸加压箱缸90、独立加压杆91、独立加压板92;仿矿压加载装置402通过支撑柱83的下端滑动安装在支撑柱滑道107中,通过两支撑柱83在支撑柱滑道107中的滑动,改变两支撑柱83的间距,从而改变仿矿压加载装置402的横向大小;滑动卡板84滑动安装在支撑柱83中,可沿支撑柱83上下滑动;固定单槽板85固定在滑动卡板84上,内侧开有一侧槽,滑动槽板86滑动安装在固定单槽板85的侧槽中;固定单槽板85、滑动槽板86、单缸加压箱缸87、单缸加压箱杆88共同组成均匀加载组,其中单缸加压箱缸87上端滑动安装在滑动槽板86下端的槽中,单缸加压箱缸87下端开有一方槽,单缸加压箱杆88滑动安装在单缸加压箱缸87下端的方槽中,单缸加压板89焊接在单缸加压箱杆88的端面上,通过液压油带动单缸加压箱杆88沿单缸加压箱缸87下端的方槽移动并通过控制液压油的压力控制加载压力,模拟均匀压力加载,使单缸加压板89压在煤流扣压装置403的煤矸颗粒上表面;多缸加压箱缸90滑动安装在另一组滑动槽板86下端的槽中,多缸加压箱缸90下端开有多个小尺寸方槽,独立加压杆91滑动安装在多缸加压箱缸90下端的小方槽中,独立加压板92焊接在独立加压杆91的端面上,独立加压板92留有极小尺寸的缝隙,通过液压油带动独立加压杆91沿多缸加压箱缸90下端的方槽移动并通过控制液压油的压力控制加载压力,使得不同的独立加压板92既可以实现相同压力加载,也可实现每个独立加压板92的加载压力不同来模拟不同矿压或不同厚度的放顶煤上部煤层、岩层,同时可控制不同数量的独立加压杆91带动独立加压板92动作,以适应不同大小的煤流扣压装置403的煤矸存放箱体。The imitation ore loading device 402 includes a support column 83, a sliding card plate 84, a fixed single slot plate 85, a sliding slot plate 86, a single cylinder pressurized tank cylinder 87, a single cylinder pressurized tank rod 88, and a single cylinder pressure plate. 89. A multi-cylinder pressurized tank cylinder 90, an independent pressure rod 91, and an independent pressure plate 92. The mine pressure loading device 402 is slidably mounted in the support column slide 107 through the lower end of the support column 83, and is passed through the two support columns 83. The sliding in the support column slide 107 changes the spacing between the two support columns 83, thereby changing the lateral size of the ore-pressure loading device 402; the sliding card plate 84 is slidably mounted in the support column 83, and can slide up and down along the support column 83; The single groove plate 85 is fixed on the sliding card plate 84, and has a side groove on the inner side. The sliding groove plate 86 is slidably mounted in the side groove of the fixed single groove plate 85; the fixed single groove plate 85, the sliding groove plate 86, and the single cylinder pressure The tank 87 and the single cylinder pressurizing box rod 88 together form a uniform loading group, wherein the upper end of the single cylinder pressurized tank 87 is slidably mounted in the groove at the lower end of the sliding slot plate 86, and the lower end of the single cylinder pressurized tank 87 has a slot. The single-cylinder pressure tank rod 88 is slidably installed in a square groove at the lower end of the single-cylinder pressure tank cylinder 87, and the single-cylinder pressure plate 89 is welded on the end face of the single-cylinder pressure tank rod 88, and the single-cylinder pressure tank rod 88 is moved along the square groove of the lower end of the single-cylinder pressure tank cylinder 87 by hydraulic oil and the loading pressure is controlled by controlling the pressure of the hydraulic oil to simulate Uniform pressure loading causes the single-cylinder pressure plate 89 to be pressed against the upper surface of the coal gangue particles of the coal flow crimping device 403; the multi-cylinder pressurized tank cylinder 90 is slidably mounted in the groove at the lower end of the other set of sliding groove plates 86, and the multi-cylinder is added The lower end of the pressure box cylinder 90 is provided with a plurality of small-sized square grooves, and the independent pressure rod 91 is slidably installed in a small square groove at the lower end of the multi-cylinder pressure tank cylinder 90, and the independent pressure plate 92 is welded to the end surface of the independent pressure rod 91. The independent pressure plate 92 is left with a slit of a very small size, and the independent pressure rod 91 is moved along the square groove of the lower end of the multi-cylinder pressure tank 90 by hydraulic oil and the pressure is controlled by controlling the pressure of the hydraulic oil, so that the pressure is different. The independent pressure plate 92 can achieve the same pressure loading, and can also realize different loading pressures of each independent pressure plate 92 to simulate the top coal seams and rock layers of different mine pressures or different thicknesses, and can control different quantities at the same time. Independent pressure rod 91 drives independent pressure plate 9 2 action to adapt to the coal sump storage box of different size coal flow crimping device 403.
煤流扣压装置403包括第二滑动卡板93、第二固定滑槽板94、横移扣押滑杆95、纵连移扣押滑杆96、第二扣压主板97、扣押主体板98、扣押分装板99、扩压分装阶梯板100,其中第二滑动卡板93滑动安装在支撑柱83中,可沿支撑柱83上下滑动;第二固定滑槽板94固定在滑动卡板84上,内侧开有一侧槽,纵连移扣押滑杆96滑动安装在第二固定滑槽板94的侧槽中;纵连移扣押滑杆96上开有两条纵滑槽,横移扣押滑杆95滑动安装在纵连移扣押滑杆96的纵滑槽中;扣押主体板98上端固定连接在纵连移扣押滑杆96的下端,扣押主体板98内侧设置了凹槽,第二扣压主板97滑动安装在扣押主体板98的凹槽中;通过控制相对的两组第二扣压主板97在扣押主体板98中的位置,使其适应液压支架的尾梁并与之相贴合;扣押分装板99的上端滑动安装在横移扣押滑杆95下端的槽中,扩压分装阶梯板100滑动安装在横移扣押滑杆95下端的槽中,对于不同长度和宽度的尾梁,在两第二扣压主板97与之贴合后,控制系统自动控制横移扣押滑杆95沿纵连移扣押滑杆96上的纵滑槽滑动到纵滑槽尾部,自动计算形成箱体需要的扣押分装板99的组数并控制其一个贴一个的沿横移扣押滑杆95下端的槽滑动到两扣押主体板98两内端面内,而后控制横移扣押滑杆 95在纵连移扣押滑杆96的纵滑槽中滑动至指定的位置(需要的煤流扣压装置403组成的煤矸存放箱体的宽度),而后控制系统控制各组扣押分装板99槽中的扩压分装阶梯板100沿槽下滑至与液压支架尾梁相接触的位置;此时,第二扣压主板97、扣押主体板98、扣押分装板99、扩压分装阶梯板100组成煤流扣压装置403的煤矸存放箱体。The coal flow depressing device 403 includes a second sliding card plate 93, a second fixed chute plate 94, a traverse seizure slide bar 95, a longitudinal interlocking slide bar 96, a second crimping main plate 97, a seizing main plate 98, and a seizure pack. The plate 99 and the diffusing and dividing step plate 100, wherein the second sliding card plate 93 is slidably mounted in the support column 83 and can slide up and down along the support column 83; the second fixed chute plate 94 is fixed on the sliding card plate 84, and the inner side There is a side slot, and the longitudinally-sliding sliding slider 96 is slidably mounted in the side slot of the second fixed sliding slot plate 94; the longitudinal connecting and sliding sliding lever 96 is provided with two vertical sliding slots, and the traverse clamping sliding rod 95 slides The upper end of the main body plate 98 is fixedly connected to the lower end of the longitudinally-moving and sliding sliding rod 96, and the inner side of the main body board 98 is provided with a groove, and the second pressing main board 97 is slidably mounted. In the recess of the main body board 98; by controlling the position of the opposite two sets of the second crimping main board 97 in the main body board 98, adapting it to the tail beam of the hydraulic support and fitting it; The upper end is slidably mounted in the groove of the lower end of the sliding slide bar 95, and the diffusing and dividing step plate is 100 slidingly installed in the groove of the lower end of the sliding sliding bar 95. For the tail beams of different lengths and widths, after the two second pressing main plates 97 are fitted thereto, the control system automatically controls the traverse clamping slider 95 along the longitudinal connection. The vertical sliding slot on the sliding buckle 96 slides to the tail of the vertical sliding slot, and automatically calculates the number of the group of the binding and dispensing plates 99 required to form the box and controls one of the slots sliding along the lower end of the horizontally sliding slider 95. The two inner end faces of the two main body plates 98 are slid, and then the traverse sliding slide bar 95 is slid in the vertical sliding groove of the longitudinally-moving and sliding sliding rod 96 to a designated position (the required coal flow squeezing device 403 is stored in the coal sump) The width of the box), and then the control system controls each group of the depressing and dispensing plate 99 in the slot of the diffuser sub-package plate 100 to slide down to the position of contact with the tail bracket of the hydraulic support; at this time, the second buckles the main board 97, The seizing main body board 98, the seizing and unloading board 99, and the diffusing and dispensing step board 100 constitute a coal sump storage box of the coal flow depressing device 403.
液压支架调放装置404包括支架调放主板113、皮带运输滑移机114、支架推移手第一升降杆115、支架推移手第二升降杆116、支架推移手第一推移杆117、支架推移手第二推移杆118、双向推移块119、皮带运输滑移机推拉油缸120、支架挡位手第一升降杆121、支架挡位手第二升降杆122、支架挡位手第三升降杆123、支架挡位手第一推动杆124、支架挡位手第二推动杆125、双向挡位块126、支架安放板127。其中支架调放主板113上端面开有支架安放板卡槽11301、放顶煤支架群组二级移动座通过槽11302、液压支架定位槽11303、支架挡位手调位槽11304,支架调放主板113下端滑动安装在液压支架调放装置滑道108中;皮带运输滑移机114和支架安放板127分别滑动安装在支架调放主板113的支架安放板卡槽11301中,皮带运输滑移机114和支架安放板127通过皮带运输滑移机推拉油缸120连接,支架推移手第一升降杆115滑动安装在皮带运输滑移机114后端的侧槽中,支架推移手第二升降杆116滑动安装在支架推移手第一升降杆115中,支架推移手第一推移杆117滑动安装在支架推移手第二升降杆116中,支架推移手第二推移杆118滑动安装在支架推移手第一推移杆117中,双向推移块119焊接在支架推移手第二推移杆118的端面上;支架挡位手第一升降杆121滑动安装在支架调放主板113的后侧槽支架挡位手调位槽11304中,支架挡位手第二升降杆122滑动安装在支架挡位手第一升降杆121中,支架挡位手第三升降杆123滑动安装在支架挡位手第二升降杆122中,支架挡位手第一推动杆124滑动安装在支架挡位手第三升降杆123中,支架挡位手第二推动杆125滑动安装在支架挡位手第一推动杆124中,双向挡位块126焊接在支架挡位手第二推动杆125的端面上。本实施例中,在支架安放板127一侧的支架挡位手调位槽11304内并列滑动安装有四个支架挡位手,方便对液压支架进行调位。The hydraulic bracket positioning device 404 includes a bracket transfer main board 113, a belt transport slip machine 114, a bracket shifting hand first lifting rod 115, a bracket pushing hand second lifting rod 116, a bracket pushing hand first shifting rod 117, and a bracket pushing hand. a second shifting lever 118, a two-way shifting block 119, a belt transporting and sliding machine pushing and pulling cylinder 120, a bracket shifting hand first lifting rod 121, a bracket shifting hand second lifting rod 122, a bracket shifting hand third lifting rod 123, The bracket gear hand first push rod 124, the bracket gear hand second push rod 125, the two-way gear block 126, and the bracket mounting plate 127. The upper end surface of the bracket transfer board 113 has a bracket plate slot 11301, a top coal support group second stage movable seat through the slot 11302, a hydraulic bracket positioning slot 11303, a bracket gear position adjustment slot 11304, and the bracket adjusts the main board. The lower end of the 113 is slidably mounted in the slide bracket 108 of the hydraulic support device; the belt transport slip machine 114 and the bracket mounting plate 127 are respectively slidably mounted in the bracket mounting slot 11301 of the bracket transfer board 113, and the belt transport slip machine 114 And the bracket mounting plate 127 is connected by the belt transport slipper push-pull cylinder 120, the bracket shifting hand first lifting rod 115 is slidably installed in the side groove at the rear end of the belt transport slip machine 114, and the bracket shifting hand second lifting rod 116 is slidably mounted on The bracket shifting hand first lifting rod 115, the bracket pushing hand first shifting lever 117 is slidably mounted in the bracket pushing hand second lifting rod 116, and the bracket pushing hand second shifting lever 118 is slidably mounted on the bracket pushing hand first shifting lever 117 The two-way shifting block 119 is welded to the end surface of the second shifting rod 118 of the bracket shifting hand; the first lifting rod 121 of the bracket shifting hand is slidably mounted on the rear side bracket of the bracketing and disposing main board 113 In the gear position adjusting groove 11304, the second lifting rod 122 of the bracket gear is slidably mounted in the first lifting rod 121 of the bracket gear, and the third lifting rod 123 of the bracket gear is slidably mounted on the second position of the bracket. In the lifting rod 122, the bracket shifting hand first pushing rod 124 is slidably mounted in the bracket shifting hand third lifting rod 123, and the bracket shifting hand second pushing rod 125 is slidably mounted in the bracket shifting hand first pushing rod 124. The two-way stop block 126 is welded to the end surface of the second push rod 125 of the bracket gear. In this embodiment, four bracket gears are slidably mounted side by side in the bracket gear position adjusting groove 11304 on the side of the bracket mounting plate 127 to facilitate the positioning of the hydraulic bracket.
煤矸运送装置401包括一级输送带77、二级输送带78、输送带侧向挡板79、输送带内侧向挡板80、输送带平铺小挡板81、输送带纵向小挡板82,其中,一级输送带77安装在煤矸运送装置安放道112中,一级输送带77的长度可伸缩;二级输送带78的末端安装在煤矸运送装置安放道112中,与一级输送带77的末端相接,一级输送带77的上端面和二级输送带78末端的上端面略低于铲煤过道106的端面;输送带侧向挡板79、输送带内侧向挡板80分别安装在二级输送带78的两侧,起输送过程中的挡煤作用;输送带平铺小挡板81分别与一级输送带77的侧面和二级输送带78的侧面相接,输送带纵向小挡板82滑动安装在输送带平铺小挡板81的上端面,输送带纵向小挡板82和输送带平铺小挡板81联合组成两输送带过渡接触位置的煤矸挡料装置,自铲煤过道106推送到一级输送带77的煤矸,输送到二级输送带78的末端后,进入二级输送带78的上升输送段,经二级输送带78上部的滑落段,进入煤流扣压装置403。The coal shovel conveying device 401 includes a first conveying belt 77, a secondary conveying belt 78, a conveyor belt lateral baffle 79, a conveyor belt inner side baffle 80, a conveyor belt tiling small baffle 81, and a conveyor belt longitudinal small baffle 82. Wherein, the primary conveyor belt 77 is installed in the coal gangue transporting device mounting lane 112, the length of the primary conveyor belt 77 is retractable; the end of the secondary conveyor belt 78 is installed in the coal gangue transporting device mounting lane 112, and the first stage The ends of the conveyor belt 77 are connected, the upper end surface of the first conveyor belt 77 and the upper end surface of the end of the secondary conveyor belt 78 are slightly lower than the end surface of the coal gangway 106; the conveyor belt lateral baffle 79, the conveyor belt inner side baffle 80 are respectively installed on both sides of the secondary conveyor belt 78 to serve as a coal retaining function during transportation; the conveyor belt flat small baffle 81 is respectively connected to the side of the primary conveyor belt 77 and the side of the secondary conveyor belt 78. The longitudinal small baffle 82 of the conveyor belt is slidably mounted on the upper end surface of the small baffle plate 81 of the conveyor belt, and the longitudinal baffle 82 of the conveyor belt and the small baffle plate 81 of the conveyor belt are combined to form a coal block of the transitional contact position of the two conveyor belts. The material device is pushed from the shovel aisle 106 to the coal gangue of the primary conveyor belt 77, and is transported to After the end of the secondary conveyor belt 78, the ascending conveying section of the secondary conveyor belt 78 enters the coal flow depressing device 403 via the sliding section of the upper portion of the secondary conveyor belt 78.
铲煤装置405包括铲煤驱动器128、铲煤控制系统129、积煤铲斗130和铲煤挡板131,其中铲煤驱动器128与铲煤控制系统129、积煤铲斗130三者依次固定连接,三者放置在铲煤过道106中,铲煤挡板131滑动安装在支架换位进口110末端的槽内。在需要收集煤矸料时,铲煤挡板131滑动将支架换位进口110挡死,支架调放主板113沿液压支架调放装置滑道108滑动将煤推送至铲煤过 道106,铲煤驱动器128运行通过铲煤控制系统129控制积煤铲斗130将煤沿铲煤过道106推动至一级输送带77。其中,铲煤驱动器128包括驱动电机和齿轮传动机构,铲煤控制系统129包括工控机、积煤铲斗侧向纵向护臂、行走轮及推动油缸,推动油缸和积煤铲斗侧向纵向护臂分别与积煤铲斗130连接,行走轮通过齿轮传动机构与驱动电机连接,驱动电机、积煤铲斗侧向纵向护臂、推动油缸分别与工控机连接。工控机控制驱动电机转速、控制装置的整体运动、调整积煤铲斗的位置、尺寸等;控制铲煤装置直行,防止因与煤接触过程中受力发生偏移而与铲煤过道碰撞摩擦;以及控制积煤铲斗侧向纵向护臂在积煤铲斗内煤较多时护住两侧向和纵向,防止积煤铲斗内煤高度过高或某些煤块碰撞挤压产生抛射而冲出铲煤过道两侧或迈过积煤铲斗后侧而飞向后方,影响设备的正常运行;用推动油缸与积煤铲斗连接推动积煤铲斗前进的好处在于可以在积煤铲斗从空置状态到逐渐堆满煤并最终推动铲煤过道中煤向前运动时具有缓冲和渐进施力作用(液压具有一定缓冲和压缩性能),保护铲煤装置防止因刚性接触而损伤破坏;积煤铲斗前端面设置有耐磨耐压性好的铲煤过道清理滑台,通过铲煤过道清理滑台与铲煤过道底面的紧密贴合和摩擦挤压作用,将煤落到铲煤过道中的碎屑、煤粉等较细小废料一次性向前推进,保持铲煤过道的清洁干净,有利于设备的正常运行和使用寿命。The shovel coal device 405 includes a shovel coal driver 128, a shovel coal control system 129, a coal shovel bucket 130, and a shovel coal shovel 131. The shovel coal driver 128 is fixedly connected to the shovel coal control system 129 and the coal shovel bucket 130 in sequence. The three are placed in the shovel coal passage 106, and the shovel coal baffle 131 is slidably installed in the groove at the end of the bracket transposition inlet 110. When the coal shovel needs to be collected, the shovel coal baffle 131 slides to block the bracket transposition inlet 110, and the bracket aligning main plate 113 slides along the hydraulic bracket hoisting device chute 108 to push the coal to the shovel coal passage 106, and the shovel coal drive The 128 operation controls the coal shovel bucket 130 through the shovel coal control system 129 to push the coal along the shovel coal aisle 106 to the primary conveyor belt 77. Wherein, the shovel coal drive unit 128 includes a drive motor and a gear transmission mechanism, and the shovel coal control system 129 includes an industrial control machine, a lateral longitudinal guard arm of the coal shovel bucket, a traveling wheel and a push cylinder, and a lateral longitudinal protection of the push cylinder and the coal shovel bucket The arms are respectively connected with the coal-collecting bucket 130, and the traveling wheel is connected with the driving motor through a gear transmission mechanism, and the driving motor, the lateral longitudinal arm guard of the coal-collecting bucket, and the pushing cylinder are respectively connected with the industrial control machine. The industrial computer controls the driving motor speed, the overall movement of the control device, adjusts the position and size of the coal-collecting bucket, and controls the shovel coal device to go straight to prevent the collision with the shovel coal aisle due to the deviation of the force during the contact with the coal; And controlling the lateral longitudinal arm guard of the coal-collecting bucket to protect both sides and the longitudinal direction when there is more coal in the coal-collaring bucket, to prevent the coal height in the coal-collecting bucket from being too high or some coal pieces colliding and squeezing to generate a projectile Shovel the sides of the coal aisle or fly over the back side of the coal bucket to fly to the rear, affecting the normal operation of the equipment; the advantage of pushing the coal cylinder with the coal cylinder to push the coal bucket forward is that it can be used in the coal bucket Buffering and progressive force application (hydraulic has certain cushioning and compression performance) from vacant state to gradually accumulating coal and finally pushing forward coal in the shovel coal aisle, protecting the shovel coal device from damage due to rigid contact; The front end surface of the coal bucket is equipped with a shovel coal aisle cleaning slide with good wear resistance and pressure resistance. The coal is lowered into the shovel coal aisle by the close fitting and frictional pressing action of the shovel coal aisle cleaning slide table and the bottom surface of the shovel coal passage. in Debris, coal wastes and other finer-time forward, keep the shovel clean coal aisle, is conducive to the normal operation and service life of the equipment.
放顶煤液压支架工作组5包括液压支架移动基座39、放顶煤液压支架70、放顶煤支架群组二级移动座71、放顶煤支架侧向挡板滑槽72、放顶煤支架侧向一级挡板73、放顶煤支架侧向二级挡板74、放顶煤支架背向一级挡板75、放顶煤支架背向二级挡板76,液压支架移动基座39滑动安装在放顶煤支架工作组储放道105中,放顶煤支架群组二级移动座71滑动安装在液压支架移动基座39的槽内,放顶煤支架群组二级移动座71开有三条滑道,其中放顶煤支架背向一级挡板75滑动安装在放顶煤支架群组二级移动座71的中间滑道内,放顶煤支架背向二级挡板76滑动安装在放顶煤支架背向一级挡板75内部;放顶煤支架侧向挡板滑槽72滑动安装在放顶煤支架群组二级移动座71的两侧滑道内,放顶煤支架侧向一级挡板73滑动安装在放顶煤支架侧向挡板滑槽72中,放顶煤支架侧向二级挡板74滑动安装在放顶煤支架侧向一级挡板73中。通过移动放顶煤支架侧向挡板滑槽72、放顶煤支架背向一级挡板75在放顶煤支架群组二级移动座71的滑道中的位置以及改变放顶煤支架侧向一级挡板73在放顶煤支架侧向挡板滑槽72中的位置、放顶煤支架侧向二级挡板74和放顶煤支架背向二级挡板76在放顶煤支架侧向一级挡板73和放顶煤支架背向二级挡板76中的位置,实现对不同长宽高等尺寸液压支架的适应并对其进行定位。在将液压支架往仿煤流放落装置4上运送时,通过放顶煤支架侧向挡板滑槽72、放顶煤支架侧向一级挡板73、放顶煤支架侧向二级挡板74组成的侧面固定装置和放顶煤支架背向一级挡板75、放顶煤支架背向二级挡板76组成的推动装置将支架转移。The top coal hydraulic support working group 5 includes a hydraulic support moving base 39, a top coal hydraulic support 70, a top coal support group secondary moving seat 71, a top coal support lateral baffle chute 72, a top coal The bracket lateral first baffle 73, the top coal support lateral secondary baffle 74, the top coal support back to the first baffle 75, the top coal support back to the secondary baffle 76, the hydraulic support mobile base 39 is slidably installed in the top coal support working group storage passage 105, and the top coal support group secondary moving seat 71 is slidably installed in the slot of the hydraulic support moving base 39, and the top coal support group secondary moving seat is placed. There are three slides in the 71, wherein the top coal support is slidably mounted in the middle slide of the secondary moving seat 71 of the top coal support group, and the top coal support slides back to the secondary baffle 76. Installed on the top of the first-stage baffle 75 of the top-loading coal support; the lateral baffle groove 72 of the top-loading coal support is slidably installed in the two side slides of the secondary moving seat 71 of the top coal support group, and the top coal support is placed The lateral first baffle 73 is slidably mounted in the lateral coal baffle lateral baffle chute 72, and the top coal brace lateral secondary baffle 74 is placed. Slidingly mounted in the laterally facing primary baffle 73 of the top coal support. By moving the top coal support side baffle chute 72, the top coal support back to the first baffle 75, the position in the slide of the top coal support group secondary moving seat 71 and changing the lateral position of the top coal support The position of the first baffle 73 in the lateral baffle chute 72 of the caving coal support, the lateral secondary baffle 74 of the top coal support and the secondary baffle 76 of the top coal support are on the side of the top coal support To the position of the first baffle 73 and the top coal support back to the secondary baffle 76, the adaptation of different length, width, height and other size hydraulic supports is realized and positioned. When the hydraulic support is transported to the imitation coal flow falling device 4, the lateral baffle chute 72 of the top coal support, the lateral first baffle 73 of the top coal support, and the lateral secondary baffle of the top coal support The side fixing device composed of 74 and the pushing device of the top coal support back to the first stage baffle 75 and the top coal support back to the secondary baffle 76 transfer the bracket.
本发明放顶煤煤矸界面识别试验系统,同时设计有煤矸颗粒冲击振动试验装置、仿煤流煤矸放落冲击试验装置两大部分,可以实现单颗粒、多颗粒、群颗粒煤矸冲击模拟的振动板和真实的尾梁的实验,以及模拟放顶煤的实际放落,能够达到在一套试验系统内,即可实现模拟放顶煤煤矸界面识别的多种工作原理,方便实用。The interface test system for the top coal gangue of the present invention is designed with two parts: a coal gang particle impact vibration test device and a coal-like coal gangue drop impact test device, which can realize single-particle, multi-particle, group particle coal gangue impact. The simulation of the vibrating plate and the real tail beam, as well as the actual drop of the simulated top coal, can achieve a variety of working principles in the simulation of the simulated coal caving and coal boring interface in a set of test systems, convenient and practical .
实施例2:Example 2:
一种放顶煤煤矸界面识别试验系统,结构如实施例1所述,其不同之处在于:在所述第一升降板11的一侧安装有煤矸颗粒储集箱14,在所述多颗粒放煤工作台13上一侧设置有四自由度机械手16,四自由度机械手16通过机械手滑动座15安装在多颗粒放煤工作台13上表面的滑槽中,可以实现四自由度机械手16的空间360度转动,四自由度机械手16与煤矸颗粒储集箱14相邻。后续通过四自由度机械手16抓取储存在煤矸颗粒储集箱14内的煤矸颗粒,放置到相应煤矸颗粒放煤口内。A roofing coal gangue interface identification test system, the structure is as described in Embodiment 1, except that a coal gangue particle storage box 14 is installed on one side of the first lifting plate 11 at A four-degree-of-freedom manipulator 16 is disposed on one side of the multi-particle coal-removing workbench 13, and the four-degree-of-freedom manipulator 16 is installed in the chute of the upper surface of the multi-particle coal-receiving workbench 13 through the robot sliding seat 15, so that a four-degree-of-freedom manipulator can be realized. The space of 16 is rotated 360 degrees, and the four degree of freedom manipulator 16 is adjacent to the coal gangue particle storage tank 14. Subsequently, the coal gangue particles stored in the coal gangue particle storage tank 14 are grasped by the four-degree-of-freedom robot 16 and placed in the coal sump of the corresponding coal gangue.
实施例3:Example 3:
一种放顶煤煤矸界面识别试验系统,结构如实施例1所述,其不同之处在于:振动台装置还包括箱型板固定约束振动台组件302,箱型板固定约束振动台组件302包括振动台移动基座39、振动台二级移动座40、振动台支座滑动槽41、振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44、箱型振动板固定杆48、箱型振动板49、振动台物料回收装置58。其中,振动台物料回收装置58又包括集料主体箱50、集料侧向第一挡板51、集料侧向第二挡板52、集料侧向第三挡板53、集料山型板第一伸缩杆54、集料山型板第一内挡板55、集料山型板第二内挡板56、集料主体箱伸缩挡板57、集料山型板59、集料山型板第二伸缩杆60、山型伸缩板61。箱型振动板49的铰接孔分别与振动台第三升降支座44的侧面孔通过箱型振动板固定杆48相铰接,振动台物料回收装置58的各部件包围住箱型振动板49,其中集料主体箱50的下端块滑动安置在振动台二级移动座40的纵向滑槽中,集料主体箱50内部挡板与箱型振动板49的边沿相接,防止颗粒漏在集料装置外部;集料主体箱伸缩挡板57下端面滑动镶嵌在集料主体箱50的下端槽内,集料主体箱50和集料主体箱伸缩挡板57共同组成集料主库(通过相互之间的伸缩移动调节移动库的大小);集料侧向第一挡板51、集料侧向第二挡板52、集料侧向第三挡板53、集料山型板第一伸缩杆54、集料山型板第一内挡板55、集料山型板第二内挡板56、集料主体箱伸缩挡板57、集料山型板59、集料山型板第二伸缩杆60、山型伸缩板61共同组成集料侧面挡库,其中集料山型板第一伸缩杆54滑动安置在振动台二级移动座40的横向滑槽中,集料山型板第二伸缩杆60滑动安装在集料山型板第一伸缩杆54内,集料山型板59焊接在集料山型板第二伸缩杆60的上端面,两组山型伸缩板61分别滑动安装在集料山型板59两端的槽中,通过山型伸缩板61相对于集料山型板59的伸缩,保证底面始终与两相对集料主体箱50的内侧面板相接;集料山型板第一内挡板55焊接在集料山型板59的内端面,并且与箱型振动板49的侧边相接;集料山型板第二内挡板56滑动安装在集料山型板第一内挡板55中,两侧各安装一个,通过伸缩,分别与不同长度箱型振动板49的承载装置振动台第一升降支座42相接触;集料侧向第一挡板51滑动安装在集料主体箱50的内侧面板上,集料侧向第二挡板52滑动安装在集料侧向第一挡板51的槽内,集料侧向第三挡板53滑动安装在集料侧向第二挡板52的槽内,集料侧向第一挡板51通过在集料主体箱50的内侧面板上前后滑动,保持与集料山型板59的外端面相接触,通过集料侧向第三挡板53、集料侧向第二挡板52的伸缩,实现两组集料侧向挡板相接;通过移动集料山型板第一伸缩杆54和集料主体箱50在横纵滑槽中的位置,改变振动台物料回收装置58的大小,以适应不同大小的振动板和不同弹性的颗粒的收集。A roofing coal gangue interface identification test system, the structure is as described in Embodiment 1, the difference is that the vibration table device further comprises a box plate fixed constraining vibration table assembly 302, and the box plate fixed constraining vibration table assembly 302 The vibration table moving base 39, the vibration table second moving seat 40, the vibration table bearing sliding groove 41, the vibration table first lifting support 42, the vibration table second lifting support 43, and the vibration table third lifting support 44 The box type vibrating plate fixing rod 48, the box type vibrating plate 49, and the vibrating table material recovery device 58. The vibrating table material recovery device 58 further includes an aggregate main body box 50, an aggregate lateral first baffle 51, an aggregate lateral second baffle 52, an aggregate lateral third baffle 53, and an aggregate mountain type. Plate first telescopic rod 54, aggregate mountain plate first inner baffle 55, aggregate mountain plate second inner baffle 56, aggregate main body box telescopic baffle 57, aggregate mountain plate 59, aggregate mountain The second telescopic rod 60 and the mountain telescopic plate 61 are formed. The hinge holes of the box type vibrating plate 49 are respectively hinged with the side holes of the vibrating table third lifting support 44 through the box type vibrating plate fixing rod 48, and the components of the vibrating table material recovery device 58 surround the box type vibrating plate 49, wherein The lower end block of the aggregate main body box 50 is slidably disposed in the longitudinal sliding groove of the vibrating table secondary moving seat 40, and the inner baffle of the aggregate main body box 50 is connected with the edge of the box type vibrating plate 49 to prevent particles from leaking in the collecting device. The lower end surface of the main body box telescopic baffle 57 is slidably embedded in the lower end groove of the aggregate main body box 50, and the aggregate main body box 50 and the aggregate main body box telescopic baffle 57 together form an aggregate main library (through each other) The telescopic movement adjusts the size of the mobile library); the aggregate side first baffle 51, the aggregate side second baffle 52, the aggregate lateral third baffle 53, and the aggregate mountain plate first telescopic rod 54 , aggregate mountain plate first inner baffle 55, aggregate mountain plate second inner baffle 56, aggregate main body box telescopic baffle 57, aggregate mountain plate 59, aggregate mountain plate second telescopic rod 60. The mountain type expansion plate 61 together constitutes a side block of the aggregate, wherein the first telescopic rod 54 of the aggregate mountain plate is slidably disposed In the transverse chute of the vibrating table secondary moving seat 40, the second telescopic rod 60 of the aggregate mountain plate is slidably installed in the first telescopic rod 54 of the aggregate mountain plate, and the aggregate mountain plate 59 is welded in the aggregate mountain type. The upper end surface of the second telescopic rod 60 of the plate, the two sets of mountain telescopic plates 61 are respectively slidably installed in the slots at both ends of the aggregate mountain plate 59, and are ensured by the expansion and contraction of the mountain type expansion plate 61 with respect to the aggregate mountain plate 59. The bottom surface is always in contact with the inner side panels of the two opposite aggregate main body cases 50; the aggregate mountain plate first inner baffle 55 is welded to the inner end surface of the aggregate mountain plate 59, and is adjacent to the side of the box type vibration plate 49. The second inner baffle 56 of the aggregate mountain plate is slidably installed in the first inner baffle 55 of the aggregate mountain plate, and one of the two sides is mounted on each side, and the bearing device of the box-shaped vibrating plate 49 of different lengths is respectively expanded and contracted. The first lifting bracket 42 of the vibrating table is in contact with each other; the aggregate side is slidably mounted on the inner panel of the aggregate main body box 50, and the aggregate side is slidably mounted to the second baffle 52 on the side of the aggregate. In the groove of a baffle 51, the aggregate side is slidably mounted to the third baffle 53 in the groove of the aggregate side to the second baffle 52, and the aggregate side The first baffle 51 is slid back and forth on the inner panel of the aggregate main body box 50, and is kept in contact with the outer end surface of the aggregate mountain plate 59, and passes through the aggregate side to the third baffle 53 and the aggregate side to the second. The expansion and contraction of the baffle 52 realizes the two sets of aggregate lateral baffles; and the position of the first telescopic rod 54 and the aggregate main body box 50 in the horizontal and vertical chutes are changed by moving the aggregate mountain plate to change the vibrating table material recovery. The device 58 is sized to accommodate the collection of different sized vibrating plates and different elastic particles.
实施例4:Example 4:
一种放顶煤煤矸界面识别试验系统,结构如实施例1所述,其不同之处在于:振动台装置还包括箱型板接油缸振动台组件303,箱型板接油缸振动台组件303包括振动台移动基座39、振动台二 级移动座40、振动台支座滑动槽41、振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44、箱型振动板固定杆48、箱型油缸连接板62、箱型油缸连接板固定销轴63、振动油缸杆64、振动油缸中缸65、振动油缸外缸66、振动油缸外缸固定销轴67、振动油缸支承块68。两组振动台支座滑动槽41、振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44安装在振动台二级移动座40的相邻两组滑槽中;振动油缸支承块68安装在另一侧的两组振动台支座滑动槽41中,振动油缸外缸66通过振动油缸外缸固定销轴67与振动油缸支承块68转动铰接,振动油缸中缸65滑动安装在振动油缸外缸66中,振动油缸杆64滑动安装在振动油缸中缸65中,箱型油缸连接板62两端分别与振动台第三升降支座44的内侧和振动油缸杆64的上端孔通过箱型振动板固定杆48和箱型油缸连接板固定销轴63相铰接。通过调节振动台支座滑动槽41、振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44、振动油缸杆64、振动油缸中缸65、振动油缸外缸66的位置,来适应不同大小的箱型油缸连接板62以及实现箱型油缸连接板62的不同倾角。A roofing coal gangue interface identification test system has the structure as described in Embodiment 1, and the difference is that the vibration table device further comprises a box type plate cylinder clamping table assembly 303, and the box plate connecting cylinder shaking table assembly 303 The vibration table moving base 39, the vibration table second moving seat 40, the vibration table bearing sliding groove 41, the vibration table first lifting support 42, the vibration table second lifting support 43, and the vibration table third lifting support 44 , box type vibrating plate fixing rod 48, box type cylinder connecting plate 62, box type cylinder connecting plate fixing pin shaft 63, vibrating cylinder rod 64, vibrating cylinder middle cylinder 65, vibrating cylinder outer cylinder 66, vibrating cylinder outer cylinder fixing pin shaft 67. A vibrating cylinder support block 68. Two sets of vibrating table support sliding groove 41, a vibrating table first lifting support 42, a vibrating table second lifting support 43, and a vibrating table third lifting support 44 are installed in the adjacent two groups of the vibrating table secondary moving seat 40. In the chute, the vibrating cylinder support block 68 is mounted on the other two sets of the vibrating table support sliding grooves 41, and the vibrating cylinder outer cylinder 66 is pivotally hinged and vibrated by the vibrating cylinder outer cylinder fixing pin shaft 67 and the vibrating cylinder supporting block 68. The cylinder middle cylinder 65 is slidably mounted in the vibration cylinder outer cylinder 66, and the vibration cylinder rod 64 is slidably mounted in the vibration cylinder cylinder 65, and the two sides of the tank type cylinder connection plate 62 and the inner side of the vibration table third lifting support 44 and the vibration The upper end hole of the cylinder rod 64 is hinged by the box type vibration plate fixing rod 48 and the box type cylinder connecting plate fixing pin shaft 63. By adjusting the vibrating table holder sliding groove 41, the vibrating table first lifting support 42, the vibrating table second lifting support 43, the vibrating table third lifting support 44, the vibrating cylinder rod 64, the vibrating cylinder intermediate cylinder 65, the vibrating cylinder The outer cylinder 66 is positioned to accommodate different sizes of the box-type cylinder connecting plates 62 and to achieve different inclination angles of the box-type cylinder connecting plates 62.
实施例5:Example 5:
一种放顶煤煤矸界面识别试验系统,结构如实施例1所述,其不同之处在于:振动台装置还包括单放顶煤支架振动台组件304,单放顶煤支架振动台组件304包括振动台移动基座39、单放顶煤支架二级移动座69、放顶煤液压支架70、振动台物料回收装置58,单放顶煤支架二级移动座69的三侧滑槽内可放置定位机械手(图中未画出),通过控制机械手的动作,使放顶煤液压支架70到达单放顶煤支架二级移动座69的指定位置。单放顶煤支架二级移动座69与振动台二级移动座40的区别在于,单放顶煤支架二级移动座69上端面开的槽较少,原因是单放顶煤支架的底面比较大,防止开的槽较多时影响单放顶煤支架产生额振动信号。A roofing coal gangue interface identification test system, the structure is as described in Embodiment 1, the difference is that the vibration table device further comprises a single top coal support vibration table assembly 304, and a single top coal support vibration table assembly 304 The utility model comprises a vibration table moving base 39, a single top coal support secondary moving seat 69, a top coal hydraulic support 70, a vibration table material recovery device 58, and a three-side sliding groove of the single-stage top coal support secondary moving seat 69. The positioning robot (not shown) is placed, and by controlling the action of the manipulator, the top coal hydraulic support 70 reaches the designated position of the secondary moving seat 69 of the single top coal support. The difference between the single-stage top coal-supporting second-stage moving seat 69 and the vibrating-stage second-stage moving seat 40 is that the upper end of the single-stage top coal-supporting secondary moving seat 69 has fewer slots, because the bottom surface of the single-receiving top coal support is compared. Large, to prevent the opening of the groove more than affect the vibration signal generated by the single-top coal support.
实施例6:Example 6
一种放顶煤煤矸界面识别试验系统的工作方法,利用实施例1-5的试验系统,其具体操作过程如下:The working method of the roof coal gangue interface identification test system, using the test system of the embodiment 1-5, the specific operation process is as follows:
A进行煤矸颗粒冲击振动试验时A when the coal gangue particle impact vibration test
(1)根据实验要求,首先将平面板振动台组件301或箱型板固定约束振动台组件302或箱型板接油缸振动台组件303或单放顶煤支架振动台组件304滑动到支撑座组件位置处,并处于放煤装置2的正下方;即首先选定振动台形式和振动板形式,以平面板振动台组件301(其它振动组件的试验雷同)为例,平面板振动台组件301的振动台移动基座39沿振动台装置储放道104、振动台装置滑道103、多颗粒放煤装置支撑座滑道102滑动到与多颗粒放煤装置支撑座组件204的升降装置滑动底盘29接触后,振动台二级移动座40带动上端的振动台支座滑动槽41、振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44、平面振动板45、平面振动板固定螺母46、平面振动板固定杆47、振动台物料回收装置58等装置从振动台移动基座39的滑槽中滑动到升降装置滑动底盘29的滑槽中的指定位置。而后,滑动压杆装载机31在升降装置滑动底盘29的三条侧槽中滑动到指定位置,并带动防抖压杆30运动压住振动台二级移动座40的压槽。振动台支座滑动槽41在振动台二级移动座40中滑动到指定位置后,振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44动作,带动平面振动板45到达指定高度和位姿,此时高速摄像机第一升降 杆38沿高速摄像机组件滑道101滑动到指定位置,高速摄像机第二升降杆37带动高速摄像机36移动到指定高度;振动台物料回收装置58经过各组件一系列的动作,适应不同形式、不同尺寸的振动板,做好集料工作准备。(1) According to the experimental requirements, first, the flat plate vibrating table assembly 301 or the box plate fixing constraining vibrating table assembly 302 or the box plate connecting cylinder shaking table assembly 303 or the single top coal supporting table shaking table assembly 304 is slid to the supporting base assembly. The position is located directly below the coal sumping device 2; that is, the vibrating table form and the vibrating plate form are first selected, and the flat plate vibrating table assembly 301 (testing similarity of other vibrating components) is taken as an example, and the flat plate vibrating table assembly 301 is The vibrating table moving base 39 slides along the vibrating table device storage channel 104, the vibrating table device chute 103, and the multi-particle coal discharging device support slide 102 to the lifting device sliding chassis 29 with the multi-particle coal discharging device support base assembly 204. After the contact, the vibrating table secondary moving seat 40 drives the upper end vibrating table support sliding groove 41, the vibrating table first lifting support 42, the vibrating table second lifting support 43, the vibrating table third lifting support 44, and the plane vibration The plate 45, the plane vibrating plate fixing nut 46, the plane vibrating plate fixing rod 47, the vibrating table material recovery device 58 and the like are slid from the chute of the vibrating table moving base 39 to the finger in the chute of the lifting device sliding chassis 29. Location. Then, the sliding strut loader 31 slides to the designated position in the three side grooves of the lifting device sliding chassis 29, and drives the anti-shake pressing lever 30 to move against the pressure groove of the vibrating table secondary moving seat 40. After the vibrating table holder sliding groove 41 slides to the designated position in the vibrating table secondary moving seat 40, the vibrating table first lifting support 42, the vibrating table second lifting support 43, and the vibrating table third lifting support 44 operate. Driving the plane vibration plate 45 to a specified height and posture, at this time, the high speed camera first lifting rod 38 slides along the high speed camera assembly slide 101 to a designated position, and the high speed camera second lifting rod 37 drives the high speed camera 36 to move to a designated height; The material recovery device 58 passes through a series of actions of various components to adapt to the vibration plates of different forms and sizes, and prepares for the aggregate work.
(2)根据实验要求,将煤矸颗粒装夹在放煤板组件内或放置在放煤箱组合板内;(2) According to the experimental requirements, the coal gangue particles are clamped in the coal discharging board assembly or placed in the coal discharging box composite board;
(3)释放放煤板组件内或放煤箱组合板内的煤矸颗粒;(3) releasing coal gangue particles in the coal slab assembly or in the coal sump combination panel;
(4)煤矸颗粒下落砸在平面板振动台组件或箱型板固定约束振动台组件或箱型板接油缸振动台组件或单放顶煤支架振动台组件上,同时高速摄像机组件捕捉煤矸颗粒砸落瞬间的图像。(4) The slag particles fall on the flat plate vibration table assembly or the box plate fixed constraining vibration table assembly or the box plate cylinder shock table assembly or the single top coal support vibration table assembly, while the high speed camera assembly captures the coal gangue An image of the moment when the particles fall.
对于不同的煤矸颗粒冲击振动试验,步骤(2)(3)(4)的操作顺序一致,但具体的实施过程不尽相同,具体情况如下:For different coal gangue particle impact vibration tests, the order of operation of steps (2)(3)(4) is the same, but the specific implementation process is not the same, as follows:
在此基础上,对于单颗粒冲击试验,首先选定放煤板组件21上的某个放煤口,横向滑动块17和纵向滑动块19沿多颗粒放煤工作台13横、纵侧槽的滑动,改变放煤板组件21在多颗粒放煤工作台13中间部的位置,从而改变选定的放煤口垂直放落煤矸石颗粒后冲击到振动板的指定位置,控制选定的放煤口两组相对的煤矸颗粒底面挡板2104闭合,调整两组相对的煤矸颗粒横向挡板2102宽度、煤矸颗粒纵向挡板2103的宽度使放煤口的尺寸略大于指定的煤矸石大小,而后滑块9在升降导柱23滑动到指定高度,四自由度机械手16配合机械手滑动座15在多颗粒放煤工作台13的槽中的滑动,从煤矸颗粒储集箱14中取出指定形状的煤/矸石颗粒,并放置到选定的放煤口中,将振动传感器(速度、加速度传感器等)安装到振动板的指定位置后,准备工作完成。而后,控制系统控制煤矸颗粒底面挡板2104迅速打开,煤矸石以0的初速度自由落体下落,振动传感器采集振动板的振动信号,同时高速摄像机拍摄视频、图像信息,并将采集和拍摄的信号和信息传入控制系统。煤矸颗粒冲击在振动板后,回弹到振动台物料回收装置58中。On the basis of this, for the single particle impact test, first, a certain coal discharging port on the coal discharging plate assembly 21 is selected, and the horizontal sliding block 17 and the longitudinal sliding block 19 are along the horizontal and vertical side grooves of the multi-particle coal discharging table 13 Sliding, changing the position of the coal discharging plate assembly 21 in the middle portion of the multi-particle coal discharging table 13, thereby changing the selected coal discharging port to vertically release the coal gangue particles and then hitting the specified position of the vibrating plate to control the selected coal discharging The two sets of opposite coal gangue particle bottom baffles 2104 are closed, and the widths of the two sets of relative coal gangue lateral baffles 2102 and the width of the coal gangue longitudinal baffles 2103 are adjusted so that the size of the coal caulking port is slightly larger than the specified coal gangue size. Then, the slider 9 is slid to the designated height at the lifting guide column 23, and the four-degree-of-freedom manipulator 16 cooperates with the sliding of the robot sliding seat 15 in the groove of the multi-particle coal discharging table 13, and is taken out from the coal slag particle storage box 14 The shape of the coal/vermiculite particles is placed in the selected coal sump, and the vibration sensor (speed, acceleration sensor, etc.) is mounted to the specified position of the vibration plate, and the preparation is completed. Then, the control system controls the coal gangue particle bottom baffle 2104 to open quickly, the coal gangue falls freely at the initial velocity of 0, the vibration sensor collects the vibration signal of the vibrating plate, and the high-speed camera captures video and image information, and captures and captures the image. Signals and information are passed to the control system. After the coal gangue particles impact on the vibrating plate, they are rebounded into the vibrating table material recovery device 58.
对于多颗粒冲击试验,首先选定放煤板组件21上的多个放煤口,横向滑动块17和纵向滑动块19沿多颗粒放煤工作台13横、纵侧槽的滑动,改变放煤板组件21在多颗粒放煤工作台13中间部的位置,从而改变选定的放煤口垂直放落煤矸石颗粒后冲击到振动板的指定位置,控制选定的放煤口两组相对的煤矸颗粒底面挡板2104闭合,调整各个放煤口两组相对的煤矸颗粒横向挡板2102宽度、煤矸颗粒纵向挡板2103的宽度使放煤口的尺寸略大于指定的煤矸石大小(此处可以调整每个放煤口的大小相同,也可以调整每个放煤口的大小不同,从而可以完成形同尺寸煤矸颗粒的多颗粒放落实验,也可以完成不同尺寸的煤矸颗粒的多颗粒放落实验),而后滑块9在升降导柱23滑动到指定高度,四自由度机械手16配合机械手滑动座15在多颗粒放煤工作台13的槽中的滑动,从煤矸颗粒储集箱14中取出指定形状的煤/矸石颗粒,并放置到指定的放煤口中,将振动传感器(速度、加速度传感器等)安装到振动板的指定位置后,准备工作完成。而后,控制系统控制各组煤矸颗粒底面挡板2104迅速打开(既可以控制每组放煤口的同时间打开,又可以控制每组放煤口以指定的时间打开),煤矸石以0的初速度自由落体下落,振动传感器采集振动板的振动信号,同时高速摄像机拍摄视频、图像信息,并将采集和拍摄的信号和信息传入控制系统。煤矸颗粒冲击在振动板后,回弹到振动台物料回收装置58中。For the multi-particle impact test, firstly, a plurality of coal caving ports on the coal discharging plate assembly 21 are selected, and the horizontal sliding block 17 and the longitudinal sliding block 19 are slid along the horizontal and longitudinal side grooves of the multi-particle coal discharging table 13, and the coal is changed. The plate assembly 21 is at the position of the middle portion of the multi-particle coal-removing workbench 13, thereby changing the selected coal-filling port to vertically release the coal gangue particles and impacting the specified position of the vibrating plate, and controlling the selected two sets of coal-filling ports. The bottom baffle 2104 of the coal gangue particles is closed, and the width of the transverse baffle 2102 of the two sets of coal gangues and the width of the longitudinal baffle 2103 of the coal gangue are adjusted so that the size of the coal sluice port is slightly larger than the designated coal gangue size ( Here, the size of each coal injection port can be adjusted, and the size of each coal injection port can be adjusted differently, so that the multi-particle drop experiment of the same size coal gangue particles can be completed, and coal granules of different sizes can also be completed. The multi-particle drop test), and then the slider 9 slides to the designated height in the lift guide column 23, and the four-degree-of-freedom manipulator 16 cooperates with the manipulator slide seat 15 to slide in the groove of the multi-particle coal-receiving table 13, from the coal gangue particles Reservoir 14 taken in a predetermined shape after coal / gangue particles, and placed into the designated caving mouth, vibration sensor (velocity, acceleration sensor) is mounted to a specified position of the vibration plate, the preparations are completed. Then, the control system controls each group of coal gangue particle bottom baffles 2104 to open quickly (can control each group of coal injection ports at the same time to open, and can control each group of coal injection ports to open at a specified time), coal gangue to 0 The initial velocity falls freely, the vibration sensor collects the vibration signal of the vibration plate, and the high-speed camera captures video and image information, and transmits the collected and captured signals and information to the control system. After the coal gangue particles impact on the vibrating plate, they are rebounded into the vibrating table material recovery device 58.
对于群颗粒煤矸冲击试验,横向滑动块17和纵向滑动块19沿多颗粒放煤工作台13横、纵侧槽的滑动带动放煤板组件21到多颗粒放煤工作台13的一个角落,而后球头液压缸体27绕第二伸缩 加长杆6球形槽运动,球头液压杆26沿球头液压缸体27的轴向伸出,同时球头液压杆26带动放煤箱连接台28从而带动放煤箱组合板25转动到给定位置自动组合成一个完整的放煤箱,四自由度机械手16配合机械手滑动座15在多颗粒放煤工作台13的槽中的滑动,从煤矸颗粒储集箱14中取出指定形状、数量的煤/矸石颗粒放入群颗粒放煤箱中,而后第二伸缩加长杆6在控制系统控制下沿第一伸缩加长杆7伸长,从而使放煤箱组合板25组合成的群颗粒放煤箱与多颗粒放煤组件201有一定距离,防止各组件之间互相干涉。而后升降装置滑动底盘29在多颗粒放煤装置支撑座滑道102滑动到指定位置,网齿防滑杆32向下深处至其表面防滑齿压住系统基座1的上表面,选定振动台形式和振动板形式后,以平面板振动台组件301(其它振动组件的试验雷同)为例,平面板振动台组件301的振动台移动基座39沿振动台装置储放道104、振动台装置滑道103、多颗粒放煤装置支撑座滑道102滑动到与多颗粒放煤装置支撑座组件204的升降装置滑动底盘29接触后,振动台二级移动座40带动上端的振动台支座滑动槽41、振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44、平面振动板45、平面振动板固定螺母46、平面振动板固定杆47、振动台物料回收装置58等装置从振动台移动基座39的滑槽中滑动到升降装置滑动底盘29的滑槽中的指定位置。而后,滑动压杆装载机31在升降装置滑动底盘29的三条侧槽中滑动到指定位置,并带动防抖压杆30运动压住振动台二级移动座40的压槽。振动台支座滑动槽41在振动台二级移动座40中滑动到指定位置后,振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44动作,带动平面振动板45到达指定高度和位姿,此时高速摄像机第一升降杆38沿高速摄像机组件滑道101滑动到指定位置,高速摄像机第二升降杆37带动高速摄像机36移动到指定高度;振动台物料回收装置58经过各组件一系列的动作,适应不同形式、不同尺寸的振动板,做好集料工作准备。最后滑块9带动升降导柱23上下移动,使得群颗粒放煤箱到达振动板的指定高度处。四组两两相对、相互间隔成90的第二伸缩加长杆6、第一伸缩加长杆7、连接销轴8、滑块9、放煤箱组合板25、球头液压杆26、球头液压缸体27、放煤箱连接台28,好处在于,可以在四组放煤箱组合板25组合成一个完整的群颗粒放煤箱时,使群颗粒放煤箱处于四组升降导柱23一高度平面内的任意位置。For the group particle coal gangue impact test, the lateral sliding block 17 and the longitudinal sliding block 19 slide along the horizontal and longitudinal side grooves of the multi-particle coal discharging table 13 to drive the coal discharging plate assembly 21 to a corner of the multi-particle coal discharging table 13, Then, the ball head hydraulic cylinder 27 moves around the spherical groove of the second telescopic extension rod 6, and the ball head hydraulic rod 26 protrudes in the axial direction of the ball head cylinder block 27, and the ball head hydraulic rod 26 drives the coal discharging box connecting table 28 thereby Driving the coal box combination plate 25 to rotate to a given position and automatically combining into a complete coal discharging box, the four-degree-of-freedom robot 16 cooperates with the manipulator sliding seat 15 to slide in the groove of the multi-particle coal discharging table 13, from the coal granules The coal/mercite particles of the specified shape and quantity are taken out from the storage tank 14 and placed in the group particle discharge box, and then the second telescopic extension rod 6 is extended along the first telescopic extension rod 7 under the control of the control system, thereby allowing coal to be discharged. The group particle discharge box of the combination of the box combination plates 25 has a certain distance from the multi-particle coal discharging assembly 201 to prevent mutual interference between the components. Then, the lifting device sliding chassis 29 is slid to the designated position on the multi-particle coal discharging device support slide 102, and the net tooth anti-slip bar 32 is deep down to the surface of the surface of the anti-slip tooth pressing the upper surface of the system base 1, and the vibration table is selected. After the form and the vibration plate form, the flat plate vibration table assembly 301 (testing similarity of other vibration components) is taken as an example, and the vibration table moving base 39 of the plane plate vibration table assembly 301 is along the vibration table device storage channel 104 and the vibration table device. After the slide 103 and the multi-particle coal discharging device support slide 102 are in contact with the lifting device sliding chassis 29 of the multi-particle coal discharging device support base assembly 204, the vibrating table secondary moving seat 40 drives the upper end shaking table support to slide. The groove 41, the vibration table first lifting support 42, the vibration table second lifting support 43, the vibration table third lifting support 44, the plane vibration plate 45, the plane vibration plate fixing nut 46, the plane vibration plate fixing rod 47, and the vibration The apparatus such as the stage material recovery device 58 slides from the chute of the vibrating table moving base 39 to a designated position in the chute of the lifting device sliding chassis 29. Then, the sliding strut loader 31 slides to the designated position in the three side grooves of the lifting device sliding chassis 29, and drives the anti-shake pressing lever 30 to move against the pressure groove of the vibrating table secondary moving seat 40. After the vibrating table holder sliding groove 41 slides to the designated position in the vibrating table secondary moving seat 40, the vibrating table first lifting support 42, the vibrating table second lifting support 43, and the vibrating table third lifting support 44 operate. Driving the plane vibration plate 45 to a specified height and posture, at this time, the high speed camera first lifting rod 38 slides along the high speed camera assembly slide 101 to a designated position, and the high speed camera second lifting rod 37 drives the high speed camera 36 to move to a designated height; The material recovery device 58 passes through a series of actions of various components to adapt to the vibration plates of different forms and sizes, and prepares for the aggregate work. Finally, the slider 9 drives the lifting guide column 23 to move up and down, so that the group of particles discharges the coal box to a specified height of the vibration plate. Four sets of two telescopic extension rods 6 which are opposite to each other and are 90 apart from each other, the first telescopic extension rod 7, the connecting pin shaft 8, the slider 9, the coal discharging box assembly plate 25, the ball head hydraulic rod 26, the ball head hydraulic pressure The cylinder block 27 and the coal discharging box connecting table 28 have the advantages that, when the four sets of coal discharging box combination plates 25 are combined into one complete group particle discharging box, the group particle discharging box is placed in four groups of lifting guide columns 23 Any position in the height plane.
在进行试验时,球头液压杆26、球头液压缸体27动作带动四组放煤箱组合板25组合成的群颗粒放煤箱迅速打开,将群颗粒放落。振动传感器采集振动板的振动信号,同时高速摄像机拍摄视频、图像信息,并将采集和拍摄的信号和信息传入控制系统。煤矸颗粒冲击在振动板后,回弹到振动台物料回收装置58中。During the test, the ball-head hydraulic rod 26 and the ball-end hydraulic cylinder body 27 actuate to drive the group of particles of the four sets of coal-carrying box combination plates 25 to open quickly, and the group particles are dropped. The vibration sensor collects the vibration signal of the vibration plate, and the high-speed camera captures video and image information, and transmits the collected and captured signals and information to the control system. After the coal gangue particles impact on the vibrating plate, they are rebounded into the vibrating table material recovery device 58.
另外,对于不同形式的振动板组件,可以通过调整振动台支座滑动槽41在振动台移动基座39中的位置,适应不同形式振动板的大小;通过调整振动台第一升降支座42、振动台第二升降支座43、振动台第三升降支座44的不同高度适应不同形式振动板的倾角。对于箱型板接油缸振动台组件303,可以通过控制振动油缸外缸66的角度和振动油缸杆64、振动油缸中缸65的位置控制箱型油缸连接板62上端面的角度。In addition, for different types of vibrating plate assemblies, the position of the vibrating table support sliding groove 41 in the vibrating table moving base 39 can be adjusted to adapt to the size of the different types of vibrating plates; The different heights of the vibrating table second lifting support 43 and the vibrating table third lifting support 44 are adapted to the inclination of the different types of vibrating plates. For the box-type cylinder-cylinder vibrating table assembly 303, the angle of the upper end surface of the box-type cylinder connecting plate 62 can be controlled by controlling the angle of the vibrating cylinder outer cylinder 66 and the position of the vibrating cylinder rod 64 and the vibrating cylinder cylinder 65.
B进行仿煤流煤矸放落冲击试验时B. When the coal-fired coal gangue drop impact test is carried out
对于单架放顶煤液压支架的模拟放顶煤放落:放顶煤支架侧向挡板滑槽72、放顶煤支架侧向一级挡板73、放顶煤支架侧向二级挡板74、放顶煤支架背向一级挡板75、放顶煤支架背向二级挡板 76通过各种运动将放顶煤液压支架70固定定位在放顶煤支架群组二级移动座71上;支架调放主板113沿液压支架调放装置滑道108滑动到指定位置后,支架安放板127通过皮带运输滑移机推拉油缸120将皮带运输滑移机114沿支架安放板卡槽11301推动至皮带运输滑移机114外端与液压支架定位槽11303内侧面持平,此时支架推移手第一升降杆115和支架挡位手第一升降杆121分别位于皮带运输滑移机114后端的侧槽和支架调放主板113的后侧槽支架挡位手调位槽11304的初始位置。而后放顶煤液压支架工作组5的单个组件液压支架移动基座39、放顶煤液压支架70、放顶煤支架群组二级移动座71、放顶煤支架侧向挡板滑槽72、放顶煤支架侧向一级挡板73、放顶煤支架侧向二级挡板74、放顶煤支架背向一级挡板75、放顶煤支架背向二级挡板76在液压支架移动基座39带动下沿支架群组出库道109、支架转移道111、支架换位进口110、液压支架调放装置滑道108运动到液压支架移动基座39与支架调放主板113相接触,并使得放顶煤支架群组二级移动座71下端的移动块与放顶煤支架群组二级移动座通过槽11302对齐,而后放顶煤液压支架70、放顶煤支架群组二级移动座71、放顶煤支架侧向挡板滑槽72、放顶煤支架侧向一级挡板73、放顶煤支架侧向二级挡板74、放顶煤支架背向一级挡板75、放顶煤支架背向二级挡板76在放顶煤支架群组二级移动座71的带动下沿放顶煤支架群组二级移动座通过槽11302移动到支架调放主板113上并进入液压支架定位槽11303,并在液压支架定位槽11303中移动到指定的位置,此时放顶煤支架群组二级移动座71与皮带运输滑移机114前端相贴合,而后在两组由放顶煤支架侧向挡板滑槽72、放顶煤支架侧向一级挡板73、放顶煤支架侧向二级挡板74组成的侧面固定装置的固定夹持和由放顶煤支架背向一级挡板75、放顶煤支架背向二级挡板76组成的推动装置的推动下,放顶煤液压支架70沿直线被推动到皮带运输滑移机114上,而后皮带运输滑移机114固定在支架调放主板113上,通过皮带运输滑移机推拉油缸120将支架安放板127拉动到支架安放板127与皮带运输滑移机114接触(此处的接触不是实际接触,两者之间有极小的缝隙,因为皮带运输滑移机114需要转动,防止摩擦和破坏),而后皮带运输滑移机114启动其上设置的滑动机,将放顶煤液压支架70从皮带运输滑移机114逐渐滑动到支架安放板127上,在滑动过程中,两组由支架推移手第一升降杆115、支架推移手第二升降杆116、支架推移手第一推移杆117、支架推移手第二推移杆118、双向推移块119组成的液压支架推移手挡在放顶煤液压支架70的两侧进行对放顶煤液压支架70的夹持,保证其从皮带运输滑移机114直线滑动到支架安放板127。当放顶煤液压支架70即将与皮带运输滑移机114分离时,其不再对放顶煤液压支架70由推动作用,此时皮带运输滑移机114再次在支架调放主板113上固定,通过皮带运输滑移机推拉油缸120将支架安放板127与皮带运输滑移机114推离一段距离,此时两组由支架推移手第一升降杆115、支架推移手第二升降杆116、支架推移手第一推移杆117、支架推移手第二推移杆118、双向推移块119组成的液压支架推移手继续挡在放顶煤液压支架70的两侧,进行夹持,另一组由支架推移手第一升降杆115、支架推移手第二升降杆116、支架推移手第一推移杆117、支架推移手第二推移杆118、双向推移块119组成的液压支架推移手从放顶煤液压支架70的后方推动放顶煤液压支架70在支架安放板127上直线向前。而后三组支架挡位手第一升降杆121、支架挡位手第二升降杆122、支架挡位手第三升降杆123、支架挡位手第一推动杆124、支架挡位手第二推动杆125、双向挡位块126组成的支架挡位手伸出到指定位置,分别从放顶煤液 压支架70的正前方和两侧对放顶煤液压支架70进行档位,最终将放顶煤液压支架70移动到支架安放板127的指定位置。完成液压支架在支架安放板127上的定位。For the simulated top coal caving of the single-stand top coal hydraulic support: the lateral coal baffle chute 72 for the top coal support, the lateral first baffle 73 for the top coal support, and the lateral secondary baffle for the top coal support 74. The top coal support is backed to the first baffle 75, and the top coal support is backed to the secondary baffle 76. The top coal support 70 is fixedly positioned by the various movements in the top coal support group. After the bracket transfer main board 113 slides along the hydraulic bracket adjusting device slide 108 to the designated position, the bracket mounting plate 127 pushes the belt transport sliding machine 114 along the bracket mounting board slot 11301 through the belt transport sliding machine push-pull cylinder 120. The outer end of the belt transport slip machine 114 is flush with the inner side of the hydraulic bracket positioning groove 11303. At this time, the bracket shifting hand first lifting rod 115 and the bracket shifting hand first lifting rod 121 are respectively located at the rear end of the belt transporting slip machine 114. The slot and the bracket adjust the initial position of the rear side slot bracket of the main board 113 to the hand alignment slot 11304. Then, the single component hydraulic support moving base 39, the top coal hydraulic support 70, the top coal support group secondary moving seat 71, the top coal support lateral baffle chute 72, the top coal caving hydraulic working group 5, The horizontal first stage baffle 73 of the top coal support, the lateral secondary baffle 74 of the top coal support, the back coal baffle 75 of the top coal support, and the secondary baffle 76 of the top coal support 76 in the hydraulic support The moving base 39 drives the lower bracket group group exit channel 109, the bracket transfer path 111, the bracket indexing inlet 110, and the hydraulic bracket adjusting device slide 108 to move to the hydraulic bracket moving base 39 to contact the bracket adjusting board 113. And the moving block at the lower end of the secondary moving seat 71 of the top coal support group and the secondary moving seat of the top coal support group are aligned through the slot 11302, and then the top coal hydraulic support 70 and the top coal support group are two The movable seat 71, the top coal support side baffle chute 72, the top coal support lateral first baffle 73, the top coal support lateral secondary baffle 74, the top coal support back to the first stage baffle 75. The top-loading coal support back to the secondary baffle 76 is placed under the driving of the top-level moving seat 71 of the top coal support group The coal support group secondary moving seat moves to the bracket transfer main plate 113 through the slot 11302 and enters the hydraulic bracket positioning slot 11303, and moves to the designated position in the hydraulic bracket positioning slot 11303, at this time, the top coal support group is level 2 The moving seat 71 is in contact with the front end of the belt transporting and sliding machine 114, and then in the two groups by the top coal support side baffle chute 72, the top coal support side first stage baffle 73, and the top coal support side The fixed clamping of the side fixing device composed of the secondary baffle 74 and the pushing device composed of the top coal brace back to the first baffle 75 and the top coal support back to the secondary baffle 76, the top coal The hydraulic support 70 is pushed along the straight line to the belt transport slip machine 114, and the rear belt transport slip machine 114 is fixed on the bracket transfer main plate 113, and the bracket mounting plate 127 is pulled to the bracket by the belt transport slipper push-pull cylinder 120. The plate 127 is in contact with the belt transport skid 114 (the contact here is not the actual contact, there is a very small gap between the two because the belt transport skid 114 needs to be rotated to prevent friction and damage), and then the belt transport slips. Machine 114 starts up on it The slide machine is arranged to gradually slide the top coal hydraulic support 70 from the belt transport slip machine 114 to the bracket mounting plate 127. During the sliding process, the two sets are supported by the bracket, the first lifting rod 115, and the bracket pushing the second. The lifting rod 116, the bracket shifting hand first shifting rod 117, the bracket pushing hand second shifting rod 118, the two-way shifting block 119, the hydraulic bracket shifting the hand block, and the topping coal hydraulic support 70 on both sides of the top coal hydraulic support 70 The clamping of 70 ensures that it slides linearly from the belt transport skid 114 to the bracket mounting plate 127. When the top coal hydraulic support 70 is about to be separated from the belt transport slip machine 114, it no longer pushes the top coal hydraulic support 70. At this time, the belt transport slip machine 114 is again fixed on the bracket transfer main board 113. The bracket mounting plate 127 and the belt transport slip machine 114 are pushed away by the belt transport sliding machine push-pull cylinder 120. At this time, the two sets are supported by the bracket first lifting rod 115, the bracket pushing hand second lifting rod 116, and the bracket. The hydraulic support of the first hand shifting lever 117, the second shifting lever 118 of the bracket, and the two-way shifting block 119 are further moved to the sides of the top coal hydraulic support 70 to be clamped, and the other set is moved by the bracket. The first lifting rod 115 of the hand, the second lifting rod 116 of the bracket pushing hand, the first pushing rod 117 of the bracket pushing hand, the second pushing rod 118 of the bracket pushing hand 118, and the hydraulic bracket of the two-way shifting block 119 are moved from the top coal hydraulic support The rearward pushing of the top coal hydraulic support 70 of the 70 is straight forward on the bracket mounting plate 127. The third group of brackets, the first lifting rod 121, the second lifting rod 122 of the bracket, the third lifting rod 123 of the bracket, the first pushing rod 124 of the bracket, and the second pushing of the bracket The bracket 125 and the two-way gear block 126 extend out to the designated position, and respectively position the top coal hydraulic support 70 from the front side and the two sides of the top coal hydraulic support 70, and finally the top coal is placed. The hydraulic bracket 70 is moved to a designated position of the bracket mounting plate 127. The positioning of the hydraulic bracket on the bracket mounting plate 127 is completed.
完成放顶煤液压支架70在支架安放板127上的定位后,第二滑动卡板93带动煤流扣压装置403沿支撑柱83滑动到指定高度,而后纵连移扣押滑杆96带动煤流扣压装置403的其他可移动部件移动到放顶煤液压支架70的尾梁部分,调整两纵连移扣押滑杆96的间距使得一组扣押主体板98的内侧面与顶梁前端空间对齐,另一组扣押主体板98的内侧面与尾梁末端对齐,而后控制第二扣压主板97沿扣押主体板98下落至两组第二扣压主板97分别与顶梁上端面前端和尾梁上端面末端相接。而后控制系统自动计算两扣押主体板98内端面的间距并计算需要多少组扣押分装板99、扩压分装阶梯板100填充,而后自动控制扣押分装板99沿横移扣押滑杆95滑动至多组扣押分装板99组成的侧面分装挡板的两侧面与两扣押主体板98的内端面对齐,而后横移扣押滑杆95沿纵连移扣押滑杆96上的纵滑槽滑动,至两组相对的侧面分装挡板的内侧面的距离与此顶煤液压支架70的两侧边对齐,而后控制各组扩压分装阶梯板100沿扣押分装板99滑动至扩压分装阶梯板100的下端与放顶煤液压支架70各组件的上端面接触,如此,第二扣压主板97、扣押主体板98、扣押分装板99、扩压分装阶梯板100组成盛放煤矸的煤矸存放箱体。通过控制第二滑动卡板93在支撑柱83的高度位置,结合放顶煤液压支架70的高度,可以控制组成盛放煤矸的煤矸存放箱体的容量大小,也可以通过改变煤矸存放箱体存放的煤矸的量来调整煤矸放落量。调整好煤矸存放箱体后,通过煤矸运送装置401将煤矸运送到煤矸存放箱体中,而后,滑动卡板84带动固定单槽板85向上滑动,从而带动仿矿压加载装置402上升到指定高度,滑动槽板86带动单缸加压箱缸87、单缸加压箱杆88、单缸加压板89沿固定单槽板85的侧槽滑动至与煤矸存放箱体纵向空间对齐,而后缸加压箱缸87带动单缸加压箱杆88、单缸加压板89沿滑动槽板86的槽移动至与煤矸存放箱体横向对齐,而后单缸加压板89在单缸加压箱杆88的带动下缓缓压向煤矸存放箱体中的煤矸,使其上端面形成一个平面。如果需要在煤矸上表面继续加载一均匀压力,使单缸加压板89继续下压至设定压力值为止,若不需要,则煤矸上端面形成一个平面后收回单缸加压箱杆88、单缸加压板89即可;若需要在煤矸上表面加载非均匀压力来模拟不同的顶板矿压情况,则煤矸上端面形成一个平面后收回单缸加压箱杆88、单缸加压板89,而后滑动槽板86带动单缸加压箱缸87、单缸加压箱杆88、单缸加压板89到达固定单槽板85的一侧,而后另一组滑动槽板86带动多缸加压箱缸90、独立加压杆91、独立加圧板92到达煤矸存放箱体的垂直上方,而后对不同的独立加压杆91加压至独立加圧板92以不同的设定压力加载在成一平面的煤矸上表面(同时,可以跳跃式选取相互连接的加载板加载压力或间隔得选取某几个加载压力,多个独立加压杆91、独立加圧板92和多缸加压箱缸90组成的加载装置,灵活度高,可实现的加载形式全面,灵活)。在进行煤矸放落实验时,安装好传感器后,自动控制放顶煤液压支架70尾梁末端侧的第二扣压主板97沿扣押主体板98提升,则煤矸自动从尾梁与第二扣压主板97下端之间的间隙流出传感器测到尾梁振动信号后自动实时传送给控制系统。通过控制第二扣压主板97沿扣押主体板98提升的高度,控制尾梁与第二扣压主板97下端之间的间隙大小,从而控制煤矸的滑落速度。After the positioning of the top coal hydraulic support 70 on the bracket mounting plate 127 is completed, the second sliding card plate 93 drives the coal flow pressing device 403 to slide along the support column 83 to a specified height, and the longitudinal longitudinally connected buckle sliding rod 96 drives the coal flow to buckle. The other movable parts of the device 403 are moved to the tail beam portion of the top coal hydraulic support 70, and the distance between the two longitudinally linked buckle slide bars 96 is adjusted such that the inner side of one set of the buckle body plate 98 is aligned with the front end space of the top beam, and the other The inner side surface of the group main body board 98 is aligned with the end of the tail beam, and then the second crimping main board 97 is dropped along the main body board 98 to the two sets of the second pressing main board 97, respectively, which are connected to the front end of the top end of the top beam and the end of the upper end surface of the tail beam. . Then, the control system automatically calculates the distance between the inner end faces of the two main body plates 98 and calculates how many sets of the demolition sub-packages 99 and the diffusing and sub-packing plate 100 are required to be filled, and then automatically controls the seizure and dispersing plates 99 to slide along the traverse buckle slides 95. The two side faces of the side dispensing baffle composed of the plurality of sets of the seizing and unloading plates 99 are aligned with the inner end faces of the two main body plates 98, and the rear sliding sliding bar 95 slides along the vertical sliding grooves on the longitudinally-moving and sliding sliding bars 96. The distance to the inner side of the opposite side split baffles of the two groups is aligned with the two sides of the top coal hydraulic support 70, and then the respective sets of the diffuser sub-step plates 100 are slid along the sequestration sub-plate 99 to the diffusing point. The lower end of the stepped plate 100 is in contact with the upper end surface of each component of the top coal hydraulic support 70. Thus, the second crimping main plate 97, the seizing main plate 98, the seizing and unloading plate 99, and the diffusing and packing step plate 100 constitute a coal containing coal. The coal shovel is stored in the box. By controlling the height position of the second sliding card plate 93 at the support column 83, combined with the height of the top coal hydraulic support 70, the capacity of the coal sump storage box constituting the coal slag can be controlled, and the slag storage can also be changed. The amount of coal gangue stored in the tank is adjusted to reduce the amount of coal gangue. After the coal sump storage box is adjusted, the coal shovel is transported to the coal sump storage box by the coal shovel conveying device 401, and then the sliding squeegee 84 drives the fixed single groove plate 85 to slide upward, thereby driving the imitation ore loading device 402. Raising to a specified height, the sliding slot plate 86 drives the single cylinder pressurized tank 87, the single cylinder pressurized tank rod 88, and the single cylinder pressure plate 89 to slide along the side slots of the fixed single slot plate 85 to the longitudinal direction of the coal sump storage box The space is aligned, and the rear cylinder pressurizing tank 87 drives the single cylinder pressurizing rod 88 and the single cylinder pressing plate 89 to move along the groove of the sliding trough 86 to be laterally aligned with the coal sump storage box, and then the single cylinder pressing plate 89 Under the driving of the single-cylinder pressure tank rod 88, the coal gangue in the coal sump storage box is gradually pressed to form a flat surface on the upper end surface. If it is necessary to continue to load a uniform pressure on the upper surface of the coal gangue, the single-cylinder pressure plate 89 is continuously pressed down to the set pressure value. If not, the upper end surface of the coal gangue forms a plane and then the single-cylinder pressure tank rod is retracted. 88. Single-cylinder pressure plate 89 can be used; if it is necessary to load non-uniform pressure on the upper surface of coal gangue to simulate different roof pressure conditions, the upper end surface of coal gangue forms a plane and then retracts single-cylinder pressure tank rod 88, single The cylinder pressing plate 89, and the rear sliding groove plate 86 drives the single cylinder pressing tank 87, the single cylinder pressing box rod 88, the single cylinder pressing plate 89 to reach one side of the fixed single groove plate 85, and the other group of sliding grooves. The plate 86 drives the multi-cylinder pressurized tank cylinder 90, the independent pressure rod 91, and the independent twisting plate 92 to reach vertically above the coal sump storage box, and then pressurizes the different independent pressure rods 91 to the independent twisting plates 92 to be different. The pressure is set to be applied to the upper surface of the coal gangue in a plane (at the same time, the loading pressure or spacing of the connected loading plates can be jumped to select a certain loading pressure, a plurality of independent pressure bars 91, independent twisting plates 92 and more The loading device consisting of the cylinder pressurization tank 90 has high flexibility Load form to achieve a comprehensive, flexible). When the coal sluice drop test is carried out, after the sensor is installed, the second buckled main plate 97 on the end side of the tail beam of the hydraulic support of the top coal is automatically lifted along the main body plate 98, and the coal gang is automatically pressed from the tail beam and the second buckle. The gap between the lower end of the main board 97 flows out of the sensor and detects the tail beam vibration signal and automatically transmits it to the control system in real time. By controlling the height of the second crimping main plate 97 along the lifting main body plate 98, the gap between the tail beam and the lower end of the second crimping main plate 97 is controlled, thereby controlling the sliding speed of the coal gangue.
对于多架放顶煤液压支架的模拟放顶煤放落:多架放顶煤液压支架群组的模拟放顶煤放落也需要完成在支架安放板127上的定位,顺序为多架放顶煤液压支架70同时从多个支架群组出库道109 沿多个支架换位进口110进入多个放顶煤支架群组二级移动座通过槽11302,而后依次按照上述步骤从放顶煤支架群组二级移动座通过槽11302转移到支架安放板127。而后调整第二扣压主板97、扣押主体板98、扣押分装板99、扩压分装阶梯板100组成盛放煤矸的煤矸存放箱体与多架放顶煤液压支架相贴合即可。若多架液压支架组成的支架群组过大时,可以控制支撑柱83在支撑柱滑道107中往外侧滑动,增大两支撑柱83之间的距离,再更换中间的构建即可进行多架放顶煤液压支架群组的模拟放顶煤放落试验。For the simulation of the top coal caving of multiple top coal caving hydraulic supports: the simulation of the top coal caving of the multiple top coal caving hydraulic support groups also needs to be completed on the support plate 127, the order is multiple The coal hydraulic support 70 simultaneously passes from the plurality of bracket group exiting passages 109 along the plurality of bracket transposition inlets 110 into the plurality of top coal caving group sublevel moving seats through the slots 11302, and then sequentially steps from the top coal support according to the above steps. The group secondary mover is transferred to the bracket mounting plate 127 through the slot 11302. Then, the second crimping main board 97, the seizing main board 98, the seizing and unloading board 99, and the diffusing and packing step board 100 are arranged to form a coal sump storage box containing the coal shovel and the hydraulic support of the plurality of top coal caving pipes can be attached. . If the bracket group consisting of multiple hydraulic supports is too large, the support column 83 can be controlled to slide outward in the support column slide 107, and the distance between the two support columns 83 can be increased, and then the intermediate construction can be replaced. Simulated top coal caving test for the top coal hydraulic support group.
模拟放顶煤放落过程煤矸的收集与运送工作原理:单/多架放顶煤液压支架群组的模拟放顶煤放落试验完成后,煤流沿着尾梁与第二扣压主板97下端之间的间隙流向液压支架调放装置滑道108,试验完成后,控制铲煤挡板131滑动将支架换位进口110挡死,支架调放主板113沿液压支架调放装置滑道108滑动将散落在液压支架调放装置滑道108中的煤矸推送至铲煤过道106,而后铲煤驱动器128运行通过铲煤控制系统129控制积煤铲斗130将煤沿铲煤过道106推动至一级输送带77,而后通过一级输送带77输送到二级输送带78的末端后,进入二级输送带78的上升输送段,经二级输送带78上部的滑落段,进入煤流扣压装置403。二级输送带78的上升输送段和二级输送带78上部的滑落段均可伸缩,使其能在需要输送煤时二级输送带78上部的滑落段的尾部伸向第二扣压主板97、扣押主体板98、扣押分装板99、扩压分装阶梯板100组成盛放煤矸的煤矸存放箱体将煤矸输送进去,在无需输送时自动缩回到一侧防止妨碍试验的进行。Simulating the process of collecting and transporting coal slag during the caving process of coal caving: After the completion of the simulated caving coal drop test of the single/multiple top coal caving hydraulic support group, the coal flow along the tail beam and the second buckled main board 97 The gap between the lower ends flows to the hydraulic support device slide 108. After the test is completed, the control coal shovel 131 slides to block the bracket transposition inlet 110, and the bracket transfer main plate 113 slides along the hydraulic support device slide 108. The coal shovel scattered in the slide rail 108 of the hydraulic support device is pushed to the coal sluice aisle 106, and the shovel coal drive 128 is operated to control the coal shovel 130 by the shovel control system 129 to push the coal along the shovel aisle 106 to a The conveyor belt 77 is conveyed to the end of the secondary conveyor belt 78 through the primary conveyor belt 77, and then enters the ascending conveying section of the secondary conveyor belt 78, and enters the coal flow buckle device through the sliding section of the upper portion of the secondary conveyor belt 78. 403. The rising conveying section of the secondary conveyor belt 78 and the sliding section of the upper part of the secondary conveyor belt 78 can be stretched and contracted, so that the tail portion of the sliding section of the upper part of the secondary conveyor belt 78 can be extended to the second pressing main board 97 when the coal needs to be transported. The seizing main body board 98, the seizing and unloading board 99, and the diffusing and substituting step board 100 constitute a coal sump storage box containing the coal shovel, and the coal shovel is transported therein, and is automatically retracted to one side when no transportation is required to prevent the test from being carried out. .

Claims (10)

  1. 一种放顶煤煤矸界面识别试验系统,其特征在于,包括基座及设置在基座上的煤矸颗粒冲击振动试验装置、仿煤流煤矸放落冲击试验装置;A top coal gangue interface identification test system, comprising: a pedestal and a coal gangue particle impact vibration test device disposed on the pedestal; and a coal-like coal gangue drop impact test device;
    所述煤矸颗粒冲击振动试验装置包括振动台装置、支架组件、放煤装置和高速摄像机组件,其中振动台装置设置在支架组件底部,放煤装置设置在支架组件上并位于振动台装置上方,高速摄像机组件位于支架组件一侧且与振动台装置并排设置;通过放煤装置释放煤矸颗粒到振动台装置上,并由高速摄像机组件获取煤矸颗粒砸落振动台装置的瞬间图像信息;The coal gang particle impact vibration test device comprises a vibration table device, a bracket assembly, a coal sump device and a high speed camera assembly, wherein the vibration table device is disposed at the bottom of the bracket assembly, and the coal smashing device is disposed on the bracket assembly and located above the vibration table device. The high speed camera assembly is located on one side of the bracket assembly and arranged side by side with the vibrating table device; the coal gangue particles are released to the vibrating table device by the coal discharging device, and the instantaneous image information of the coal gangue particle falling shaking table device is obtained by the high speed camera assembly;
    所述仿煤流煤矸放落冲击试验装置包括仿煤流放落装置、煤矸运送装置、铲煤装置和多个放顶煤液压支架工作组;多个放顶煤液压支架工作组并排安置在基座上开设的放顶煤支架工作组储放道内;仿煤流放落装置包括由上而下设置的仿矿压加载装置、煤流扣压装置、液压支架调放装置,铲煤装置设置在仿煤流放落装置一侧用于将试验后的煤矸颗粒推送至煤矸运送装置,煤矸运送装置设置在仿煤流放落装置一端用于将煤矸颗粒输送到仿煤流放落装置上,后续通过仿矿压加载装置和煤流扣压装置对放顶煤液压支架工作组进行仿煤流煤矸放落冲击试验。The coal-fired coal gangue drop impact test device comprises a coal-like stream drop device, a coal shovel transport device, a shovel coal device and a plurality of top-loading coal hydraulic support working groups; and a plurality of top coal caving hydraulic support working groups are arranged side by side The top coal support working group storage channel is provided on the pedestal; the imitation coal flow releasing device comprises a mine-like pressure loading device arranged from top to bottom, a coal flow buckle device, a hydraulic support device, and a shovel device is arranged in the imitation One side of the coal flow falling device is used to push the tested coal gangue particles to the coal gang conveying device, and the coal gangue conveying device is disposed at one end of the imitation coal flow releasing device for conveying the coal gangue particles to the imitation coal flow releasing device, and subsequently Through the imitation ore loading device and the coal flow depressing device, the impact test of the coal-filled coal gangue is carried out on the working group of the top coal caving hydraulic support.
  2. 如权利要求1所述的放顶煤煤矸界面识别试验系统,其特征在于,所述支架组件包括支撑座组件及安装在支撑座组件上的升降机构,其中支撑座组件安放在基座上开设的支架组件滑道内,升降机构包括垂直设置在支撑座组件四个角位处的升降导柱,放煤装置连接在四根升降导柱上;The jacking coal gangue interface identification test system according to claim 1, wherein the bracket assembly comprises a support base assembly and a lifting mechanism mounted on the support base assembly, wherein the support base assembly is placed on the base. In the bracket assembly slide, the lifting mechanism comprises a lifting guide column vertically disposed at four corners of the support base assembly, and the coal discharging device is connected to the four lifting guide columns;
    所述支撑座组件包括滑动底盘,滑动底盘的底部通过网齿防滑杆和网齿防滑杆连接缸安装在基座上,滑动底盘上设置有防抖压杆装载机和防抖压杆,防抖压杆装载机设置在滑动底盘上开设的凹槽内,升降导柱的底端通过升降导柱固定螺栓安装在滑动底盘上的四个角位处,滑动底盘上开设有与多颗粒放煤装置支撑座滑道相对应地开槽。The support base assembly comprises a sliding chassis, and the bottom of the sliding chassis is mounted on the base by a mesh toothed anti-skid rod and a mesh toothed anti-skid rod connecting cylinder, and the sliding chassis is provided with an anti-shake lever loader and an anti-shake lever, anti-shake The pressure bar loader is disposed in a groove formed in the sliding chassis, and the bottom end of the lifting guide column is installed at four corners of the sliding chassis through the lifting guide column fixing bolts, and the sliding chassis is provided with a multi-particle coal discharging device The support slides are correspondingly slotted.
  3. 如权利要求2所述的放顶煤煤矸界面识别试验系统,其特征在于,所述放煤装置包括多颗粒放煤组件,其中多颗粒放煤组件包括第一升降板、多颗粒放煤工作台和放煤板组件,其中第一升降板通过滑块连接在升降导柱上,多颗粒放煤工作台安装在第一升降板上且多颗粒放煤工作台和第一升降板上对应开设有落煤口,放煤板组件位于多颗粒放煤工作台开设的落煤口内且放煤板组件的底部连接有横向滑杆和纵向滑杆,横向滑杆和纵向滑杆的端部分别通过横向滑动块和纵向滑动块与多颗粒放煤工作台滑动连接;The jacking coal gangue interface identification test system according to claim 2, wherein the coal discharging device comprises a multi-particle coal discharging assembly, wherein the multi-particle coal discharging assembly comprises a first lifting plate and a multi-particle coal discharging work. a table and a coal discharging board assembly, wherein the first lifting plate is connected to the lifting guide column through a slider, the multi-particle coal discharging table is mounted on the first lifting plate, and the multi-particle coal discharging table and the first lifting plate are correspondingly opened There is a coal drop port, the coal discharge plate assembly is located in the coal drop opening opened by the multi-particle coal preparation workbench, and the bottom of the coal discharge plate assembly is connected with a horizontal sliding bar and a longitudinal sliding bar, and the ends of the horizontal sliding bar and the longitudinal sliding bar respectively pass The horizontal sliding block and the longitudinal sliding block are slidably connected to the multi-particle coal discharging table;
    所述放煤板组件包括放煤板,放煤板上开设有至少一个煤矸颗粒放煤口,每一煤矸颗粒放煤口均设置有煤矸颗粒底面挡板、煤矸颗粒横向挡板、煤矸颗粒纵向挡板,放煤板底部的四个角位设置有双向滑动连接块,横向滑杆和纵向滑杆贯穿双向滑动连接块;The coal discharging board assembly comprises a coal discharging board, and at least one coal slag particle discharging port is opened on the coal discharging board, and each coal slag particle coal discharging mouth is provided with a coal slag particle bottom baffle and a coal slag particle horizontal baffle , the longitudinal baffle of the coal gangue particles, the four corners of the bottom of the coal slab are provided with a two-way sliding connecting block, and the horizontal sliding bar and the longitudinal sliding bar penetrate the two-way sliding connecting block;
    在所述第一升降板的一侧设置有煤矸颗粒储集箱,在所述多颗粒放煤工作台上一侧设置有四自由度机械手,所述四自由度机械手与煤矸颗粒储集箱相邻;所述放煤装置还包括群颗粒放煤组件,群颗粒放煤组件包括放煤箱组合板和球头液压缸,球头液压缸包括球头液压缸体和球头液压杆,球 头液压杆与放煤箱组合板四周设置的放煤箱连接台铰接,滑块底部设置有相连接的第一伸缩加长杆和第二伸缩加长杆,第二伸缩加长杆与球头液压缸体连接。A coal slag particle storage tank is disposed on one side of the first lifting plate, and a four-degree-of-freedom manipulator is disposed on one side of the multi-particle coal-removing work platform, and the four-degree-of-freedom manipulator and the coal gangue particle storage The box is adjacent; the coal discharging device further comprises a group particle coal discharging assembly, the group particle coal discharging assembly comprises a coal discharging box combined plate and a ball head hydraulic cylinder, and the ball head hydraulic cylinder comprises a ball head hydraulic cylinder body and a ball head hydraulic rod, The ball head hydraulic rod is hinged to the coal discharging box connecting table disposed around the coal box, and the bottom of the slider is provided with a first telescopic extension rod and a second telescopic extension rod, and a second telescopic extension rod and a ball head hydraulic cylinder. Body connection.
  4. 如权利要求1所述的放顶煤煤矸界面识别试验系统,其特征在于,所述高速摄像机组件包括高速摄像机第一升降杆、高速摄像机第二升降杆和高速摄像机,所述高速摄像机安装在高速摄像机第二升降杆顶端,高速摄像机第二升降杆底端与高速摄像机第一升降杆顶端连接,高速摄像机第一升降杆底端安装在基座上开设的高速摄像机组件滑道内。The jacking coal gangue interface identification test system according to claim 1, wherein said high speed camera assembly comprises a high speed camera first lifting rod, a high speed camera second lifting rod and a high speed camera, said high speed camera being mounted on The top end of the second lifting rod of the high speed camera, the bottom end of the second lifting rod of the high speed camera is connected with the top end of the first lifting rod of the high speed camera, and the bottom end of the first lifting rod of the high speed camera is installed in the slide of the high speed camera assembly opened on the base.
  5. 如权利要求1所述的放顶煤煤矸界面识别试验系统,其特征在于,所述振动台装置包括平面板振动台组件,所述平面板振动台组件包括振动台移动基座、振动台二级移动座和平面振动板,振动台二级移动座滑动设置在振动台移动基座上,振动台二级移动座上设置有振动台支座滑动槽,平面振动板底部通过依次连接振动台第三升降支座、振动台第二升降支座、振动台第一升降支座安装在振动台支座滑动槽上;The jacking coal gangue interface identification test system according to claim 1, wherein the vibration table device comprises a flat plate vibration table assembly, and the flat plate vibration table assembly comprises a vibration table moving base and a vibration table 2 The moving seat and the plane vibrating plate, the vibrating table two-stage moving seat is slidably arranged on the moving base of the vibrating table, the vibrating table second moving seat is provided with a vibrating table support sliding groove, and the bottom of the flat vibrating plate is connected to the vibrating table in turn The third lifting support, the second lifting support of the vibration table, and the first lifting support of the vibration table are mounted on the sliding groove of the vibration table support;
    所述振动台装置还包括箱型板固定约束振动台组件,所述箱型板固定约束振动台组件包括振动台移动基座、振动台二级移动座和箱型振动板,振动台二级移动座滑动设置在振动台移动基座上,振动台二级移动座上设置有振动台支座滑动槽和振动台物料回收装置,箱型振动板位于振动台物料回收装置内且箱型振动板底部通过依次连接振动台第三升降支座、振动台第二升降支座、振动台第一升降支座安装在振动台支座滑动槽上;所述振动台物料回收装置包括集料主体箱、集料侧向第一挡板、集料侧向第二挡板、集料侧向第三挡板、集料山型板第一伸缩杆、集料山型板第一内挡板、集料山型板第二内挡板、集料主体箱伸缩挡板、集料山型板、集料山型板第二伸缩杆、山型伸缩板,集料主体箱的底部滑动设置在振动台二级移动座的纵向滑槽内,集料主体箱伸缩挡板滑动镶嵌在集料主体箱的下端槽内,集料山型板第一伸缩杆滑动安置在振动台二级移动座的横向滑槽中,集料山型板第二伸缩杆滑动安装在集料山型板第一伸缩杆内,集料山型板焊接在集料山型板第二伸缩杆的上端面,两组山型伸缩板分别滑动安装在集料山型板两端的槽中,通过山型伸缩板相对于集料山型板的伸缩,保证底面始终与两相对集料主体箱的内侧面板相接;集料山型板第一内挡板焊接在集料山型板的内端面并且与箱型振动板的侧边相接;集料山型板第二内挡板滑动安装在集料山型板第一内挡板中;集料侧向第一挡板滑动安装在集料主体箱的内侧面板上,集料侧向第二挡板滑动安装在集料侧向第一挡板的槽内,集料侧向第三挡板滑动安装在集料侧向第二挡板的槽内;The vibrating table device further includes a box-plate fixed constraining vibrating table assembly, the box-plate fixed constraining vibrating table assembly includes a vibrating table moving base, a vibrating table secondary moving seat and a box-type vibrating plate, and the vibrating table is moved in two steps. The sliding seat is arranged on the moving base of the vibrating table, and the vibrating table secondary moving seat is provided with a vibrating table support sliding groove and a vibrating table material recovery device, and the box type vibrating plate is located in the vibrating table material recovery device and the bottom of the box type vibrating plate The third lifting support of the vibrating table, the second lifting support of the vibrating table, and the first lifting support of the vibrating table are sequentially mounted on the sliding groove of the vibrating table support; the material recovery device of the vibrating table comprises a collecting body box and a set Material side first baffle, aggregate side to second baffle, aggregate side to third baffle, aggregate mountain plate first telescopic rod, aggregate mountain plate first inner baffle, aggregate mountain The second inner baffle of the plate, the telescopic baffle of the aggregate main body box, the aggregate mountain plate, the second telescopic rod of the aggregate mountain plate, the mountain telescopic plate, and the bottom sliding of the aggregate main body box is set at the vibration table In the longitudinal chute of the moving seat, the aggregate main box The shrinkage baffle is slidably embedded in the lower end groove of the aggregate main body box, and the first telescopic rod of the aggregate mountain plate is slidably disposed in the transverse chute of the second stage moving seat of the vibrating table, and the second telescopic rod of the aggregate mountain plate is slidably installed In the first telescopic rod of the aggregate mountain plate, the aggregate mountain plate is welded on the upper end surface of the second telescopic rod of the aggregate mountain plate, and the two sets of mountain expansion plates are respectively slidably installed on the slots at both ends of the aggregate mountain plate. Through the expansion and contraction of the mountain type expansion plate relative to the aggregate mountain plate, the bottom surface is always connected with the inner side panels of the two opposite aggregate main boxes; the first inner baffle of the aggregate mountain plate is welded to the aggregate mountain plate The inner end surface is connected to the side of the box-shaped vibrating plate; the second inner baffle of the aggregate mountain plate is slidably installed in the first inner baffle of the aggregate mountain plate; the aggregate side is slidably mounted to the first baffle On the inner side panel of the aggregate main body box, the aggregate side is slidably mounted on the second baffle in the groove of the aggregate side to the first baffle, and the aggregate side is slidably mounted on the aggregate side to the second baffle. Inside the groove of the baffle;
    所述振动台装置还包括箱型板接油缸振动台组件,所述箱型板接油缸振动台组件包括振动台移动基座、振动台二级移动座、箱型油缸连接板和振动油缸,振动台二级移动座滑动设置在振动台移动基座上,振动台二级移动座上设置有振动台支座滑动槽,箱型油缸连接板底部一侧通过依次连接振动台第三升降支座、振动台第二升降支座、振动台第一升降支座安装在振动台支座滑动槽上,箱型油缸连接板底部另一侧铰接振动油缸的活塞杆,振动油缸的缸体底端铰接在振动台支座滑动槽上;The vibrating table device further comprises a box-type cylinder-cylinder vibrating table assembly, the box-plate-cylinder vibrating table assembly comprises a vibrating table moving base, a vibrating table secondary moving seat, a box-type cylinder connecting plate and a vibrating cylinder, and the vibration The second-stage moving seat is slidably disposed on the moving base of the vibrating table, and the vibrating table second moving seat is provided with a vibrating table support sliding groove, and the bottom side of the box-type cylinder connecting plate is sequentially connected to the vibrating table third lifting support, The second lifting support of the vibrating table and the first lifting support of the vibrating table are mounted on the sliding groove of the vibrating table support, and the piston rod of the vibrating cylinder is hinged on the other side of the bottom of the box-type cylinder connecting plate, and the bottom end of the cylinder of the vibrating cylinder is hinged at The vibration table support slide groove;
    所述振动台装置还包括单放顶煤支架振动台组件,所述单放顶煤支架振动台组件包括振动台移动基座、单放顶煤支架二级移动座和放顶煤液压支架,单放顶煤支架二级移动座滑动设置在振动台移动基座上,放顶煤液压支架安装在单放顶煤支架二级移动座上。The vibrating table device further comprises a single-receiving coal support vibrating table assembly, wherein the single-receiving coal support vibrating table assembly comprises a vibrating table moving base, a single-receiving coal support second-stage moving seat and a top-lying coal hydraulic support, the single The secondary moving seat of the top coal support is slidably arranged on the moving base of the vibration table, and the hydraulic support of the top coal is installed on the secondary moving seat of the single top coal support.
  6. 如权利要求1所述的放顶煤煤矸界面识别试验系统,其特征在于,所述仿矿压加载装置包括相对设置在基座上的两个支撑柱,两个支撑柱上分别安装有滑动卡板,滑动卡板上连接有固定单槽板,两个固定单槽板相对的内侧连接有两个滑动槽板,其中一个滑动槽板的底部依次连接有单缸加压箱缸、单缸加压箱杆、单缸加压板,另一个滑动槽板的底部连接有多缸加压箱缸,多缸加压箱缸的底部并排设置有多个独立加压杆,每一独立加压杆的底部都连接有独立加压板。The jacking coal gangue interface identification test system according to claim 1, wherein the mine pressure loading device comprises two support columns disposed on the base, and the two support columns are respectively mounted with sliding The card board has a fixed single slot plate connected to the sliding card board, and two sliding slot plates are connected to the opposite inner sides of the two fixed single slot plates, and one of the sliding slot plates is connected with a single cylinder pressurized tank cylinder and a single cylinder in turn. a pressurized tank rod, a single cylinder pressure plate, and a multi-cylinder pressure tank cylinder connected to the bottom of the other sliding groove plate, and a plurality of independent pressure rods are arranged side by side at the bottom of the multi-cylinder pressure tank cylinder, each of which is independently pressurized A separate pressure plate is attached to the bottom of the rod.
  7. 如权利要求6所述的放顶煤煤矸界面识别试验系统,其特征在于,所述煤流扣压装置包括相对安装在支撑柱上的两个第二滑动卡板,第二滑动卡板上连接有第二固定滑槽板,两个第二固定滑槽板相对的内侧连接有两个纵连移扣押滑杆,两个纵连移扣押滑杆上滑动连接两个横移扣押滑杆,其中纵连移扣押滑杆的底端依次连接有扣押主体板和第二扣压主板,且第二扣压主板滑动连接在扣押主体板底端开设的槽内,横移扣押滑杆的底端依次连接有扣押分装板和扩压分装阶梯板,且扩压分装阶梯板滑动连接在扣押分装板底端开设的槽内。The jacking coal gangue interface identification test system according to claim 6, wherein the coal flow buckle device comprises two second sliding card plates mounted on the support column, and the second sliding card board is connected. There is a second fixed sliding slot plate, two opposite fixed sliding plate plates are connected with two longitudinal connecting and sliding sliding rods, and two longitudinally connected sliding sliding rods are slidingly connected with two horizontally sliding and sliding sliding rods, wherein The bottom end of the longitudinally-shifted sliding slider is connected with a buckle body plate and a second buckle main board in turn, and the second buckle main board is slidably connected in a slot opened at the bottom end of the buckle body plate, and the bottom end of the traverse buckle slide bar is sequentially connected The sub-package plate and the diffuser sub-step ladder are sequestered, and the diffuser sub-step ladder is slidably connected in the groove opened at the bottom end of the sequestration sub-package.
  8. 如权利要求1所述的放顶煤煤矸界面识别试验系统,其特征在于,所述液压支架调放装置包括支架调放主板、皮带运输滑移机、支架推移手、皮带运输滑移机推拉油缸、支架挡位手和支架安放板;支架调放主板上开设有支架安放板卡槽、放顶煤支架群组二级移动座通过槽、液压支架定位槽、支架挡位手调位槽,其中,支架调放主板滑动安装在基座上开设的液压支架调放装置滑道中,皮带运输滑移机和支架安放板并列滑动安装在支架安放板卡槽中且皮带运输滑移机和支架安放板通过皮带运输滑移机推拉油缸连接;皮带运输滑移机两端的侧槽中分别滑动安装所述的支架推移手,在支架安放板一侧的支架挡位手调位槽内并列滑动安装有多个支架挡位手;支架推移手包括依次连接的支架推移手第一升降杆、支架推移手第二升降杆、支架推移手第一推移杆、支架推移手第二推移杆和双向推移块,其中支架推移手第一升降杆的底端滑动安装在皮带运输滑移机两端的侧槽内;支架挡位手包括依次连接的支架挡位手第一升降杆、支架挡位手第二升降杆、支架挡位手第三升降杆、支架挡位手第一推动杆、支架挡位手第二推动杆和双向挡位块,其中支架挡位手第一升降杆的底端滑动安装在支架挡位手调位槽内;在支架安放板一侧的支架挡位手调位槽内并列滑动安装有四个支架挡位手。The jacking coal gangue interface identification test system according to claim 1, wherein the hydraulic bracket adjusting device comprises a bracket transfer board, a belt transport slip machine, a bracket shifting hand, and a belt transport slip machine push-pull. The oil cylinder, the bracket gear position and the bracket mounting plate; the bracket is placed on the main board, and the bracket is placed on the main board, the top coal support group is arranged in the second stage mobile seat through the slot, the hydraulic support positioning slot, the bracket gear position adjustment slot, Wherein, the bracket transfer main board is slidably installed in the slide bracket of the hydraulic bracket arranged on the base, and the belt transport slip machine and the bracket mounting plate are slidably mounted in the bracket mounting slot and the belt transport slipper and the bracket are placed. The plate is transported by the belt transport sliding machine push-pull cylinder; the side grooves of the two ends of the belt transporting sliding machine are respectively slidably mounted to mount the bracket, and the brackets in the bracket position of the bracket mounting plate are slidably mounted in parallel. a plurality of bracket shifting hands; the bracket shifting hand includes a bracket connecting hand first lifting rod, a bracket pushing hand second lifting rod, a bracket pushing hand first shifting rod, a branch The second shifting lever and the two-way shifting block of the shifting hand, wherein the bottom end of the first lifting rod of the bracket shifting hand is slidably installed in the side groove at both ends of the belt transporting sliding machine; the bracket gear hand includes the bracket gear position hand connected in sequence a lifting rod, a second lifting rod of the bracket gear, a third lifting rod of the bracket gear, a first pushing rod of the bracket gear, a second pushing rod of the bracket gear, and a two-way gear block, wherein the bracket gear hand The bottom end of the first lifting rod is slidably installed in the bracket gear positioning groove; four bracket gear hands are slidably mounted in parallel in the bracket gear position adjusting groove on the side of the bracket mounting plate.
  9. 如权利要求1所述的放顶煤煤矸界面识别试验系统,其特征在于,所述煤矸运送装置包括一级输送带、二级输送带、输送带侧向挡板、输送带内侧向挡板、输送带平铺小挡板、输送带纵向小挡板;其中,一级输送带和二级输送带底端前后连接并安装在基板上开设的煤矸运送装置安放道中,输送带侧向挡板、输送带内侧向挡板分别安装在二级输送带的两侧,输送带平铺小挡板分别与一级输送带的侧面和二级输送带的侧面相接,输送带纵向小挡板滑动安装在输送带平铺小挡板的上端面;煤矸运送装置安放道和铲煤过道相通,二级输送带顶端位于煤流扣压装置的上方;The jacking coal gangue interface identification test system according to claim 1, wherein the coal gangue conveying device comprises a first conveyor belt, a secondary conveyor belt, a conveyor belt lateral baffle, and a conveyor belt inner side gear. The plate and the conveyor belt are laid with a small baffle and a longitudinal baffle of the conveyor belt; wherein the bottom end of the first conveyor belt and the secondary conveyor belt are connected back and forth and installed in a coal gangue transporting device on the substrate, and the conveyor belt is laterally The baffle and the inner baffle of the conveyor belt are respectively installed on both sides of the secondary conveyor belt, and the small baffles of the conveyor belt are respectively connected with the side of the first conveyor belt and the side of the secondary conveyor belt, and the longitudinal belt of the conveyor belt is small. The plate is slidably mounted on the upper end surface of the conveyor baffle; the coal shovel transporting device is connected to the shovel coal passage, and the top of the secondary conveyor is located above the coal flow squeezing device;
    所述一级输送带的上表面和二级输送带底端的上表面均低于铲煤过道的端面。The upper surface of the primary conveyor belt and the upper surface of the bottom end of the secondary conveyor belt are both lower than the end faces of the coal gangway.
  10. 如权利要求1所述的放顶煤煤矸界面识别试验系统,其特征在于,所述铲煤装置包括铲煤驱动器、铲煤控制系统、积煤铲斗和铲煤挡板,其中铲煤驱动器、铲煤控制系统、积煤铲斗依次固定连接并安置在基座上开设的铲煤过道内,铲煤挡板滑动安装在基座上开设的支架换位进口末端的 槽内,支架换位进口位于铲煤过道一侧;其中,铲煤驱动器包括驱动电机和齿轮传动机构,铲煤控制系统包括工控机、积煤铲斗侧向纵向护臂、行走轮及推动油缸,推动油缸和积煤铲斗侧向纵向护臂分别与积煤铲斗连接,行走轮通过齿轮传动机构与驱动电机连接,驱动电机、积煤铲斗侧向纵向护臂、推动油缸分别与工控机连接;The jacking coal gangue interface identification test system according to claim 1, wherein the shovel coal device comprises a shovel coal drive, a shovel coal control system, a coal shovel bucket and a shovel coal baffle, wherein the shovel coal drive The shovel coal control system and the coal shovel bucket are fixedly connected in turn and placed in the shovel coal aisle opened on the pedestal. The shovel coal baffle is slidably mounted on the pedestal to open the bracket at the inlet end of the bracket, and the bracket is transposed. The inlet is located on the side of the shovel coal aisle; wherein the shovel coal drive comprises a drive motor and a gear transmission mechanism, and the shovel coal control system comprises an industrial control machine, a lateral longitudinal arm guard of the coal shovel bucket, a walking wheel and a push cylinder, and the push cylinder and the coal accumulating The lateral longitudinal arm guards of the bucket are respectively connected with the coal-collecting buckets, and the traveling wheels are connected with the driving motor through the gear transmission mechanism, and the driving motor, the lateral longitudinal guard arms of the coal-collecting buckets, and the pushing cylinders are respectively connected with the industrial control machine;
    所述放顶煤液压支架工作组包括液压支架移动基座、放顶煤液压支架、放顶煤支架群组二级移动座、放顶煤支架侧向挡板滑槽、放顶煤支架侧向一级挡板、放顶煤支架侧向二级挡板、放顶煤支架背向一级挡板、放顶煤支架背向二级挡板;液压支架移动基座滑动安装在放顶煤支架工作组储放道内,放顶煤支架群组二级移动座滑动安装在液压支架移动基座上端开设的槽内且放顶煤支架群组二级移动座上开设有三条平行滑道,其中放顶煤支架背向一级挡板滑动安装在中间滑道内,放顶煤支架背向二级挡板滑动安装在放顶煤支架背向一级挡板的顶端,放顶煤支架侧向挡板滑槽滑动安装在两侧滑道内,放顶煤支架侧向一级挡板滑动安装在放顶煤支架侧向挡板滑槽中,放顶煤支架侧向二级挡板滑动安装在放顶煤支架侧向一级挡板的顶端;放顶煤液压支架位于三条平行滑道的一端,并通过放顶煤支架侧向一级挡板、放顶煤支架侧向二级挡板、放顶煤支架背向一级挡板、放顶煤支架背向二级挡板进行卡位固定。The working group of the top coal hydraulic support comprises a hydraulic support moving base, a top coal hydraulic support, a top coal support group secondary moving seat, a top coal support lateral baffle chute, and a top coal support lateral direction The first-stage baffle, the horizontal secondary baffle of the top-loading coal support, the back-level baffle of the top-loading coal support, and the secondary baffle of the top coal support; the hydraulic support mobile base is slidably mounted on the top coal support In the working group storage channel, the secondary moving seat of the top coal support group is slidably installed in the slot opened at the upper end of the mobile support mobile base, and three parallel slides are opened on the secondary moving seat of the top coal support group, wherein The top coal support is slidingly mounted on the intermediate slide in the back of the first baffle, and the top coal support is slidably mounted on the top of the first baffle, and the lateral baffle is placed on the top of the first baffle. The sliding groove is slidably installed in the slide rails on both sides, and the horizontal first-stage baffle of the top coal support is slidably installed in the lateral baffle chute of the top coal support, and the lateral secondary baffle of the top coal support is slidably mounted on the top. The coal support is laterally directed to the top of the first baffle; the top coal hydraulic support is located at three One end of the parallel slideway, and the horizontal first-stage baffle of the top coal support, the lateral secondary baffle of the top coal support, the back-level baffle of the top coal support, and the second-stage stop of the top coal support The board is fixed by the card.
PCT/CN2019/077591 2018-03-14 2019-03-11 Coal gangue interface recognition test system for top coal caving WO2019174534A1 (en)

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