WO2019165765A1 - 一种石质板及其制造方法 - Google Patents

一种石质板及其制造方法 Download PDF

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Publication number
WO2019165765A1
WO2019165765A1 PCT/CN2018/101135 CN2018101135W WO2019165765A1 WO 2019165765 A1 WO2019165765 A1 WO 2019165765A1 CN 2018101135 W CN2018101135 W CN 2018101135W WO 2019165765 A1 WO2019165765 A1 WO 2019165765A1
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Prior art keywords
stone
plate
natural stone
light source
board
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PCT/CN2018/101135
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English (en)
French (fr)
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杨剑桥
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杨剑桥
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Publication of WO2019165765A1 publication Critical patent/WO2019165765A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
    • E04F13/074—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
    • E04F13/077—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements composed of several layers, e.g. sandwich panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass

Definitions

  • the invention relates to the field of architectural decoration, in particular to a stone board for decoration.
  • Natural stone has always been a high-grade and beautiful decorative material, and the natural stone plate decorative board with light transmission effect is favored by consumers.
  • the natural stone board used in this natural stone board is thicker and requires not only consumption. A lot of stone resources, but also need to undergo complex engraving processing, complex processing steps, long processing time.
  • the object of the present invention is to provide a stone board which does not need to use a thick natural stone board, saves the stone, and can have a good visual effect of the stone board without complicated engraving processing, and the processing procedure is simple. Processing time is short.
  • a stone board comprising a base board, a natural stone board, and a light source
  • the base plate is provided with at least one groove; the at least one groove constitutes a pattern;
  • the natural stone plate has a thickness of 1 mm to 3.5 mm;
  • the base plate is provided with a groove surface and is adhered and fixed to the inner surface of the natural stone plate;
  • the light source is disposed in a cavity, and the light source is connected to the electric wire;
  • the pattern In the case where the light source in the cavity does not emit light, the pattern is not visible; in the case where the light source in the cavity emits light, the pattern is visible through the natural stone plate.
  • a transparent plate is disposed between the natural stone plate and the light source in the cavity; a photoluminescent material is disposed on the transparent plate; or a photoluminescent material is disposed on a side of the transparent plate facing the light source.
  • the transparent plate is provided with a pigment on one side of the natural stone plate; when the light source in the cavity does not emit light and the photoluminescent material on the transparent plate is not activated to emit light, the pattern is not visible; when the photoluminescent material on the transparent plate In the case where the light is activated, the pattern is visible.
  • the use of the luminescence of the photoluminescent material to display the pattern saves power and adds visual effects.
  • the natural stone plate in the cavity is coated with a curable transparent glue, which can ensure that the natural stone plate is not easily broken during the process including polishing and polishing, and does not affect the light source ( The light source is visible from the natural stone board.
  • a light-transmissive color plate is disposed between the curable transparent glue and the light source, and when the light source emits light, the stone plate exhibits a color pattern to increase the visual effect of the stone plate.
  • a transparent plate is disposed between the curable transparent glue and the light source in the cavity; a photoluminescent material is disposed on the transparent plate; or a photoluminescence is provided on a side of the transparent plate facing the light source a material having a pigment on a side of the transparent plate facing the natural stone plate; when the light source in the cavity does not emit light and the photoluminescent material on the transparent plate is not activated to emit light, the pattern is not visible; when on the transparent plate In the case where the photoluminescent material is activated to emit light, the pattern is visible.
  • the use of the luminescence of the photoluminescent material to display the pattern saves power and adds visual effects.
  • the inner surface and the outer surface of the natural stone board are flat, and can be polished and polished by an automatic polishing machine, which is efficient, labor-saving and effective.
  • the base plate is prefabricated with a wire tube, and the wire is connected to the controller and the power source through the wire tube, and the wire is not pierced through the groove and the hole, which is easy to process and simple to produce.
  • the base plate is one of a cement board, a fired board, and a honeycomb board; the groove is prefabricated on the cement board, the fired board, and the honeycomb board; the structure of the stone board is ensured to be stable.
  • the groove can be prefabricated on the base plate without complicated engraving, simple labor saving and convenient production.
  • the grooves are integrally formed or combined.
  • the light source is a light emitting diode.
  • the light emitting diode can be an ultraviolet light emitting diode, and the ultraviolet light emitting diode controls the light emitting time through the time controller, which not only increases the viewing effect of the stone board but also saves electric energy.
  • the light emitting diode can be a color light emitting diode, which can increase the display effect of the stone face block.
  • the curable transparent adhesive is one of an epoxy resin adhesive, a polyurethane adhesive, and an unsaturated polyester resin adhesive, and has strong adhesive force and high light passing rate after curing.
  • a reserved hole for mounting the light source is disposed at a position corresponding to the groove on the base plate to prevent the light source from being damaged during the process of fixing the natural stone plate and the base plate.
  • the wire connected to the light source passes through the base plate and is connected to the power switch or/and the time controller, and the time controller controls the light source to periodically emit light. Since the power-on time is very short compared to the power-off time, that is, no power is required for most of the time, it is very power-saving, effectively saving energy and reducing the cost of use.
  • a light guiding strip or a light emitting strip is installed in the groove, and the light source or the power source line is disposed at a position of the periphery of the natural stone board and communicating with the groove. Since the light source is located at the periphery of the natural stone plate, it is convenient to replace the light source, and the light guide bar or the light bar can make the light in the groove more uniform and avoid the spot.
  • a heating unit is provided in the recess.
  • the use of the natural stone panel can be greatly expanded, for example, it can be used on the ground or a dining table to increase user comfort.
  • the natural stone plate has a plurality of hollow portions, and the hollow portion is provided with a light-transmissive stone filling block, and all the light-transmissive stone filling blocks are patterned; the concave plate on the base plate The groove is disposed corresponding to the hollow portion.
  • a natural stone plate is disposed on each side of the base plate, and each of the natural stone plates is provided with a plurality of hollow portions, and the hollow portion is provided with a light-filled stone filling block; two natural stone materials are provided.
  • the hollows on the plates are completely opposite, partially offset or completely offset; and the sides of the base plate each have a groove corresponding to the adjacent natural stone plate.
  • the natural stone board is formed by splicing a plurality of natural stone blocks, and the corner material can be fully utilized, thereby saving stone resources.
  • the thickness of the natural stone plate is controlled from 1mm to 3.5mm, because when the thickness of the natural stone is processed to less than 1mm, the processing difficulty is increased, the defective rate is increased, and the visual effect is stone texture. Not strong; when the thickness of the natural stone is greater than 3.5mm, the pattern of the light source from the back side of the stone is not delicate and unclear;
  • the thickness of the natural stone board is controlled from 1mm to 3.5mm, which not only ensures the outer surface of the stone board is a natural stone board, but also has the function of displaying light patterns, and does not need to use natural stone with high price and good light transmittance. As raw materials, the selection of materials is more extensive, and the cost is greatly reduced;
  • the thickness of the natural stone plate is controlled from 1mm to 3.5mm, eliminating the need for thick natural stone plates, saving valuable stone resources;
  • Grooves are provided on the base plate, so that it is not necessary to engrave on the natural stone plate, the processing process is simple, and the processing time is short;
  • the light source is installed in the space of the groove, which not only adds a light-emitting function but also increases the volume.
  • Embodiment 1 is a schematic structural view of Embodiment 1;
  • 1A is a schematic structural view of a reserved hole provided on a base plate
  • 1B is a structural schematic view showing a natural stone plate on both sides of a base plate, and the groove is completely opposite to the hollow portion;
  • 1C is a schematic view showing a structure in which natural stone plates are respectively disposed on both sides of the base plate, and the grooves and the hollow portions are completely staggered;
  • Figure 2 is a schematic structural view of Embodiment 2;
  • Figure 3 is a schematic structural view of Embodiment 3
  • Embodiment 4 is a schematic view showing the structure of Embodiment 4.
  • a stone board includes a base board 1, a natural stone board 2, and a light source 3.
  • the base plate 1 is prefabricated with a plurality of grooves 11 which form a pattern.
  • the natural stone plate 2 has a thickness of 1 mm to 3.5 mm, and both the inner surface and the outer surface are flat.
  • One side of the base plate 1 provided with the groove surface is adhered and fixed to the inner surface of the natural stone plate 2, and a cavity 4 is formed between the groove 11 and the natural stone plate 2.
  • the light source 3 is placed in the cavity 4, and the electric wire 6 to which the light source 3 is connected is connected to the power source through the prefabricated wire tube 5.
  • the light source 3 can be a light emitting diode.
  • the pattern In the case where the light source 3 in the cavity 4 does not emit light, the pattern is not visible; in the case where the light source in the cavity 4 emits light, the pattern is visible through the natural stone plate.
  • a reserved hole 12 for mounting a light source is disposed at a position corresponding to the groove 11; in other words, in the case where the reserved hole 12 is provided, the natural stone plate 2 and the base body may be firstly The plate 1 is fixed, and the light source 3 is not installed at this time to prevent the light source 3 from being damaged during the process of fixing the natural stone plate 2 and the base plate 1.
  • the electric wire 6 connected to the light source 3 is connected to the power switch or/and the time controller through the slot or opening on the base plate 1, and the time controller controls the light source to periodically emit light;
  • the light source can be externally connected to the power source, increasing Its practicability makes the light source more durable to ensure the decorative effect;
  • the time controller is mainly used to control the ultraviolet light source to excite the photoluminescent material in the groove, for example, the time controller can be set to be energized 5 seconds, then power off for 15 minutes (photoluminescent material is excited to emit light), and then power on for 5 seconds, and so on, and repeated. Since the power-on time is very short compared to the power-off time, that is, no power is required for most of the time, it is very power-saving, effectively saving energy and reducing the cost of use.
  • a light guiding strip or a light strip may be installed in the groove 11, and the light source 3 may be disposed at a position of the periphery of the natural stone plate 2 and communicating with the groove 11, so that Light emitted from the light source can be introduced into the groove 11 through the light guiding strip. Since the light source 3 is located at the periphery of the natural stone plate 2, the light source 3 can be easily replaced, and the light guiding strip or the light bar can make the light in the groove 11 more Uniform to avoid spots.
  • a heating unit (not shown in detail) may be provided in the recess 11 and the heating unit may be subjected to a water repellent treatment.
  • a heating unit in the recess 11, the use of the natural stone panel can be greatly expanded, for example, it can be used on the ground or a dining table to increase the comfort of the user.
  • the natural stone plate 2 may have a plurality of hollow portions, and the hollow portion is provided with a light-transmissive stone filling block, and all the light-transmissive stone filling blocks are patterned; the base plate is provided with hollowing out a corresponding groove in which a light source or a reserved hole for mounting a light source is disposed, and the light source is connected to a power switch or/and a time controller through a power line, and the advantage of the setting is that the groove is disposed The illumination of the light source can be directly transmitted from the stone filling block at the hollow.
  • a natural stone plate 2 may be respectively disposed on both sides of the base plate 1, and each of the natural stone plates is provided with a plurality of hollow portions 21, and the hollow portion is provided with a light-filled stone filling block; two natural stones
  • the hollow portions on the slab may appear to be completely opposite (as shown in FIG. 1B), partially offset or completely offset (as shown in FIG. 1C), and the sides of the base plate 1 respectively have recesses corresponding to the adjacent natural stone plates. Slot 11. Thereby creating a double-sided decorative effect.
  • the natural stone plate 2 can also be formed by splicing a plurality of natural stone blocks, which can make full use of the corner residual materials, save stone resources and greatly save costs.
  • the natural stone plate 2 in the cavity 4 is coated with a curable transparent plastic 7 to ensure that the natural stone plate 2 is not easily broken during the process including polishing. .
  • a transparent plate 8 is disposed between the natural stone plate 2 and the light source 3 in the cavity 4, and a photoluminescence material is disposed on the transparent plate 8 on the side of the light source 3. 9; on the transparent plate 8, on the side of the natural stone plate 2, with the pigment 10; when the light source 3 in the cavity 4 does not emit light and/or the photoluminescent material 9 on the transparent plate 8 is not activated to emit light, the pattern Not visible; when the light source 3 in the cavity 4 is illuminated and/or the photoluminescent material 9 on the transparent plate 8 is activated to emit light, the pattern is visible.
  • a transparent plate 8 is disposed between the curable transparent adhesive 7 and the light source 3 in the cavity 4, and a light is provided on the transparent plate 8 on the side of the light source 3.
  • a luminescent material 9 on the transparent plate 8, a side of the natural stone plate 2 is provided with a pigment 10; when the light source 3 in the cavity 4 does not emit light and/or the photoluminescent material 9 on the transparent plate 8 is not activated to emit light, The pattern is not visible; when the light source 3 in the cavity 4 is illuminated and/or the photoluminescent material 9 on the transparent plate 8 is activated to emit light, the pattern is visible.
  • Embodiment 2 The difference from Embodiment 2 is that a light-transmissive color plate is provided between the curable transparent glue and the light source. When the light source is illuminated, the stone plate exhibits a colored pattern to increase the visual effect of the stone plate.
  • the light emitting diode may be an ultraviolet light emitting diode, and the ultraviolet light emitting diode controls the light emitting time through a time controller for activating the photoluminescent material, and displaying the pattern by using the light emitting of the photoluminescent material, thereby saving power and adding vision. effect.
  • the LED can also be a color LED to give the pattern a color effect.
  • the curable clear adhesive is one of an epoxy resin adhesive, a polyurethane adhesive, and an unsaturated polyester resin adhesive.
  • the base plate is one of a cement board, a fired board, and a honeycomb board.
  • the invention also provides a method for manufacturing a stone board, which mainly comprises the following steps:
  • Step 1 providing a groove (and a wire groove or a wire hole) on the base plate;
  • Step 2 a light source or a reserved hole for mounting the light source is installed in the groove, the light source is connected to the power line, and the power line is pierced through the wire slot or the wire hole;
  • Step 3 affixing the side of the base plate with the groove to the inner surface of the natural stone plate through the adhesive;
  • Step 4 after the adhesive is cured, the thickness of the natural stone plate is controlled within a range of 1 mm to 3.5 mm, and the thickness may be specifically achieved by sawing or thickness control;
  • Step 5 Polishing the outer surface of the natural stone board to complete the manufacture of the stone board.
  • the beneficial effects of the present invention are: according to the light transmittance of the stone used, the thickness of the natural stone plate is controlled to be 1 mm to 3.5 mm, in order to prevent the light source (light source), the stone plate
  • the appearance looks like an ordinary natural stone decorative board. Only when the light source is illuminated, the pattern is visible and the viewing is enhanced.
  • By attaching and fixing the natural stone board to the base board it is possible to ensure that the natural stone board is processed into 1mm. Natural stone plate is not easy to be broken during 3.5mm and further polishing; and the thickness of natural stone plate is controlled from 1mm to 3.5mm, which ensures that the outer surface of the stone plate is natural stone plate and has a luminous display pattern.
  • the material selection is wider and the cost is greatly reduced; the thickness of natural stone board is controlled from 1mm to 3.5mm, no need to use thick natural stone board, saving Valuable stone resources; groove on the base plate, no need to engrave on the natural stone plate, simple processing, short processing time; use The space of the groove is provided with a light source, which not only adds light-emitting function but also increases volume.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Finishing Walls (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

一种石质板，包括基体板（1）、天然石质板（2）、光源（3），基体板（1）上设有多个凹槽（11），多个凹槽（11）构成图案，天然石质板（2）的厚度为1mm至3.5mm；凹槽（11）与天然石质板（2）之间形成空腔（4），光源（3）置于空腔（4）内，且光源（3）与电线（6）连接。该石质板的制造方法包括基体板（1）上设有多个凹槽（11）；在凹槽（11）设置光源（3），且光源（3）与电线（6）连接；将基体板（1）的设有凹槽（11）的面与天然石质板（2）的内表面粘贴固定等步骤。在空腔（4）内的光源（3）不发光的情况下，图案不可见；光源（3）发光的情况下，图案可见。该石质板及其制造方法无需采用厚天然石质板，节约了石材，也无需经过复杂的雕刻加工就能使石质板具有良好的视觉效果，加工工序简单，加工时间短。

Description

一种石质板及其制造方法
相关申请的交叉引用
本申请要求享有于2018年3月1日提交的名称为“一种石面板”的中国专利申请CN201820284550.4的优先权，该申请的全部内容通过引用并入本文中。
技术领域
本发明涉及建筑装饰领域，具体涉及一种用于装饰的石质板。
背景技术
天然石材一直是高档美观的装饰材料，具有透光效果的天然石质板装饰板更是受到消费者青睐。市面上有一种能透光的天然石质板装饰板是通过在天然石质板板上进行凹雕雕刻制作而成的，但是这种天然石质板装饰板所采用的天然石质板比较厚，不仅需要消耗很多的石材资源，而且还需要经过复杂的雕刻加工，加工工序复杂，加工时间长。
发明内容
本发明的目的在于提供一种石质板，该石质板无需采用厚天然石质板，节约了石材，也无需经过复杂的雕刻加工就能使石质板具有良好的视觉效果，加工工序简单，加工时间短。
本发明所采用的技术方案是：
一种石质板，其包括基体板、天然石质板、光源；
所述基体板上设有至少一个凹槽；所述至少一个凹槽构成图案；
所述天然石质板的厚度为1mm至3.5mm；
所述基体板的设有凹槽面与天然石质板的内表面粘贴固定；
所述凹槽与天然石质板之间形成空腔；
所述光源置于空腔内，该光源与电线连接；
在空腔内的光源不发光的情况下，图案不可见；在空腔内的光源发光的情况 下，图案通过天然石质板可见。
按上述方案，在空腔内，天然石质板与光源之间设有透明板；在透明板上设有光致发光材料；或者，在透明板朝向光源的一侧设有光致发光材料，在透明板朝向天然石质板的一侧设有颜料；当空腔内的光源不发光并且透明板上的光致发光材料没被激活发光的情况下，图案不可见；当透明板上的光致发光材料被激活发光的情况下，图案可见。利用光致发光材料的发光来展示图案，省电又增添了视觉效果。
按上述方案，在空腔内的天然石质板上涂覆有可固化的透明胶，所述可固化的透明胶可以保证天然石质板在包括打磨抛光的加工过程中不易破碎，而且不影响光源(光源)从天然石质板透出可见。
按上述方案，在可固化的透明胶与光源之间设有可透光的彩色板，当光源发光时，石质板展示出彩色图案，以便增加石质板的视觉效果。
按上述方案，在空腔内，在可固化的透明胶与光源之间设有透明板；在透明板上设有光致发光材料；或者，在透明板朝向光源的一侧设有光致发光材料，在透明板上朝向天然石质板的一侧设有颜料；当空腔内的光源不发光并且透明板上的光致发光材料没被激活发光的情况下，图案不可见；当透明板上的光致发光材料被激活发光的情况下，图案可见。
利用光致发光材料的发光来展示图案，省电又增添了视觉效果。
按上述方案，所述天然石质板的内表面和外表面均为平面，可用自动抛光机进行常规的打磨抛光，高效，省工，效果好。
按上述方案，所述基体板上预制有线管，所述电线通过所述线管连接控制器和电源，不用通过刻槽、钻孔将电线穿出，加工容易，生产简单。
按上述方案，所述基体板是水泥板、烧制板、蜂窝板中的一种；所述凹槽预制在水泥板、烧制板、蜂窝板上；既可保证石质板的结构稳定，又可以将凹槽在基体板上进行预制，无需进行复杂的雕刻加工，简单省工，制作方便。所述凹槽为一体成型或组合成型。
按上述方案，所述光源为发光二极管。
按上述方案，所述发光二极管可为紫外发光二极管，所述紫外发光二极管通过时间控制器控制其发光时间，既增加了石质板的观赏效果，也节约了电能。
按上述方案，所述发光二极管可为彩色发光二极管，可增加石面块的展示效 果。
按上述方案，所述可固化的透明胶为环氧树脂胶粘剂、聚氨酯胶粘剂、不饱和聚酯树脂粘合剂中的一种，粘接力强，固化后光通过率高。
按上述方案，所述基体板上对应凹槽的位置处设有用于安装光源的预留孔，以避免光源在固定天然石质板与基体板的过程中遭到损毁。
按上述方案，与光源连接的电线穿过基体板后与电源开关或/和时间控制器连接，时间控制器控制着光源周期性发光。由于通电时间相较于断电时间非常短，即大部分时间无需通电，因此非常省电，有效地节约了能源且降低了使用成本。
按上述方案，在凹槽内安装导光条或发光条，光源或电源线设置在天然石质板的周边且与凹槽连通的位置处。由于光源位于天然石质板的周边，因此便于更换光源，且导光条或发光条可使得凹槽内的光更均匀，避免出现光斑。
按上述方案，在凹槽内设置加热单元。通过在凹槽内设置加热单元，可以大大扩展天然石材面板的使用用途，例如可用于地面或餐桌等，增加使用者的舒适性。
按上述方案，所述天然石质板上具有多个镂空部，且镂空部内设有可透光的石质填充块，所有可透光的石质填充块形成图案；所述基体板上的凹槽与所述镂空部对应设置。这样设置的优势在于凹槽内设置的光源的发光可以直接从镂空部处的石质填充块透出。
按上述方案，所述基体板的两侧分别设置一块天然石质板，且每个天然石质板上均设有多个镂空部，镂空处设有可透光的石质填充块；两块天然石质板上的镂空部为完全相对、部分错开或完全错开；并且基体板的两侧分别具有与接近的天然石质板对应的凹槽。从而营造出双面装饰效果。
按上述方案，天然石质板由多个天然石质块拼接而成，可以充分利用边角余料，节约了石材资源。
本发明的有益效果在于：
根据所用石材的透光性不同，将天然石质板的厚度控制在1mm至3.5mm，是因为当把天然石材厚度加工成小于1mm时，加工难度增大、次品率增加，视觉效果上石质感不强；当天然石材厚度大于3.5mm时，光源从石材后侧照射的图案显示不细腻、不清晰；
通过把天然石质板与基体板进行粘贴固定，可以保证在将天然石质板加工成 1mm至3.5mm以及进一步打磨抛光的过程中，天然石质板不易破碎；
将天然石质板的厚度控制在1mm至3.5mm，既保证了石质板的外表面为天然石质板，又具有发光展示图案功能，而且不需要使用价格很高、透光性较好的天然石材做原料，选材更广泛，成本大大降低；
将天然石质板的厚度控制在1mm至3.5mm，无需采用厚天然石质板，节省了宝贵的石材资源；
基体板上设置凹槽，无需在天然石质板上进行雕刻，加工工序简单，加工时间短；
利用凹槽的空间安设光源，既增添了发光功能又不增加体积。
附图说明
下面将结合附图及实施例对本发明作进一步说明，附图中：
图1是实施例1的结构示意图；
图1A是在基体板上设置预留孔的结构示意图；
图1B是在基体板两侧分别设置天然石质板，且凹槽与镂空部完全相对的结构示意图；
图1C是在基体板两侧分别设置天然石质板，且凹槽与镂空部完全错开的结构示意图；
图2是实施例2的结构示意图；
图3是实施例3的结构示意图；
图4是实施例4的结构示意图。
在附图中，相同的部件使用相同的附图标记。附图并未按照实际的比例。
附图标记说明：1、基体板，2、天然石质板，3、光源，4、空腔，5、线管，6、电线，7、可固化的透明胶，8、透明板，9、光致发光材料，10、颜料，11、凹槽。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。
实施例1
参见图1，一种石质板，其包括基体板1、天然石质板2、光源3。基体板1上预制有多个凹槽11，多个凹槽11构成图案。天然石质板2的厚度为1mm至3.5mm，其内表面和外表面均为平面。基体板1设有凹槽面的一侧与天然石质板2的内表面粘贴固定在一起，且凹槽11与天然石质板2之间形成空腔4。光源3置于空腔4内，光源3连接的电线6通过预制线管5与电源连接。所述光源3可为发光二极管。
在空腔4内的光源3不发光的情况下，图案不可见；在空腔4内的光源发光的情况下，图案通过天然石质板可见。
优选地，所述基体板1上，对应凹槽11的位置处设有用于安装光源的预留孔12；换言之，在设有预留孔12的情况下，可先将天然石质板2与基体板1固定，此时不安装光源3，以避免光源3在固定天然石质板2与基体板1的过程中遭到损毁。
优选地，与光源3连接的电线6通过基体板1上的刻槽或开孔穿出后与电源开关或/和时间控制器连接，时间控制器控制光源周期性发光；光源可外接电源，增加其实用性，使光源更持久的发光，以确保装饰效果；具体而言，时间控制器主要是用于控制紫外光源来激发凹槽内的光致发光材料，例如，时间控制器可以设置为通电5秒，再断电15分钟(光致发光材料被激发而发光)，而后再通电5秒，依此类推，周而复始。由于通电时间相较于断电时间非常短，即大部分时间无需通电，因此非常省电，有效地节约了能源且降低了使用成本。
再优选地，作为可替换的方案，还可以在凹槽11内安装导光条或发光条，光源3可以设置在天然石质板2的周边且与凹槽11连通的位置处，这样一来，可以通过导光条将光源发出的光导入到凹槽11内，由于光源3位于天然石质板2的周边，因此便于更换光源3，且导光条或发光条可使得凹槽11内的光更均匀，避免出现光斑。
需要说明的是，除了光源，本发明还可以使用其他体积小的光源。
此外，优选地，可在凹槽11内设置加热单元(图中未详示)，并对加热单元做防水处理。通过在凹槽11内设置加热单元，可以大大扩展天然石材面板的使用用途，例如可用于地面或餐桌等，增加使用者的舒适性。
所述天然石质板2上可以具有多个镂空部，且镂空部内设有可透光的石质填 充块，所有可透光的石质填充块形成图案；所述基体板上设有与镂空部相对应的凹槽，凹槽内设有光源或用于安装光源的预留孔，所述光源通过电源线与电源开关或/和时间控制器连接，这样设置的优势在于凹槽内设置的光源的发光可以直接从镂空部处的石质填充块透出。此外，可以在基体板1的两侧分别设置一块天然石质板2，且每个天然石质板上均设有多个镂空部21，镂空处设有可透光的石质填充块；两块天然石质板上的镂空部可以呈现出完全相对(如图1B所示)、部分错开或完全错开(如图1C所示)，并且基体板1的两侧分别具有与接近的天然石质板对应的凹槽11。从而营造出双面装饰效果。
再例如，天然石质板2还可以由多个天然石质块拼接而成，可以充分利用边角余料，节约了石材资源，大大节约成本。
实施例2
参见图2，与实施例1所不同的是，在空腔4内的天然石质板2上涂覆有可固化的透明胶7，以保证天然石质板2在包括打磨抛光的加工过程中不易破碎。
实施例3
参见图3，与实施例1所不同的是，空腔4内，在天然石质板2与光源3之间设有透明板8；在透明板8上，光源3侧，设有光致发光材料9；在透明板8上，天然石质板2侧，设有颜料10；当空腔4内的光源3不发光和/或透明板8上的光致发光材料9没被激活发光的情况下，图案不可见；当空腔4内的光源3发光和/或透明板8上的光致发光材料9被激活发光的情况下，图案可见。
实施例4
参见图4，与实施例2所不同的是，空腔4内，在可固化的透明胶7与光源3之间设有透明板8；在透明板8上，光源3侧，设有光致发光材料9；在透明板8上，天然石质板2侧设有颜料10；当空腔4内的光源3不发光和/或透明板8上的光致发光材料9没被激活发光的情况下，图案不可见；当空腔4内的光源3发光和/或透明板8上的光致发光材料9被激活发光的情况下，图案可见。
实施例5
与实施例2所不同的是：在可固化的透明胶与光源之间设有可透光的彩色板。当光源发光时，石质板展示出彩色图案，以便增加石质板的视觉效果。
本发明中，发光二极管可以为紫外发光二极管，该紫外发光二极管通过时间控制器控制其发光时间，用来激活光致发光材料，利用光致发光材料的发光来展 示图案，省电又增添了视觉效果。发光二极管也可以为彩色发光二极管，让图案展示彩色效果。
本发明中，可固化的透明胶为环氧树脂胶粘剂、聚氨酯胶粘剂、不饱和聚酯树脂粘合剂中的一种。基体板是水泥板、烧制板、蜂窝板中的一种。
本发明还提供一种石质板的制造方法，其主要包括以下步骤：
步骤1：在基体板上设置有凹槽(以及线槽或线孔)；
步骤2：在凹槽内安装有光源或者用于安装光源的预留孔，光源连接电源线，电源线通过线槽或线孔穿出；
步骤3：将基体板设有凹槽的一侧通过粘胶与天然石质板的内表面粘贴；
步骤4，当粘胶固化后，将天然石质板的厚度控制在1mm～3.5mm的范围内，可具体可采用锯切或控厚的方式实现该厚度；
步骤5：对天然石质板的外表面进行抛光，完成石质板的制造。
综上所述，本发明的有益效果在于：根据所用石材的透光性不同，将天然石质板的厚度控制在1mm至3.5mm，是为了在不开光源(光源)的情况下，石质板外表看起来就是一块普通的天然石质装饰板，只有在光源发光时，图案才展示可见，增加了观赏性；通过把天然石质板与基体板进行粘贴固定，可以保证在将天然石质板加工成1mm至3.5mm以及进一步打磨抛光的过程中，天然石质板不易破碎；并且将天然石质板的厚度控制在1mm至3.5mm，既保证了石质板的外表面为天然石质板，又具有发光展示图案功能，而且不需要使用价格很高、透光性较好的天然石材做原料，选材更广泛，成本大大降低；将天然石质板的厚度控制在1mm至3.5mm，无需采用厚天然石质板，节省了宝贵的石材资源；基体板上设置凹槽，无需在天然石质板上进行雕刻，加工工序简单，加工时间短；利用凹槽的空间安设光源，既增添了发光功能又不增加体积。
应当理解的是，对本领域普通技术人员来说，可以根据上述说明加以改进或变换，而所有这些改进和变换都应属于本发明所附权利要求的保护范围。
虽然已经参考优选实施例对本发明进行了描述，但在不脱离本发明的范围的情况下，可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是，只要不存在结构冲突，各个实施例中所提到的各项技术特征均可以任意方式组合起来。本发明并不局限于文中公开的特定实施例，而是包括落入权利要求的范围内的所有技术方案。

Claims (35)

  1. 一种石质板，其特征在于：包括基体板、天然石质板以及光源；
    所述基体板上设有至少一个凹槽；所述至少一个凹槽构成图案；
    所述天然石质板的厚度为1mm至3.5mm；
    所述基体板设有凹槽的一侧与天然石质板的内表面粘贴固定；
    所述凹槽与天然石质板之间形成空腔；
    所述光源置于空腔内，该光源与电线连接；
    在空腔内的光源不发光的情况下，图案不可见；在空腔内的光源发光的情况下，图案通过天然石质板可见。
  2. 根据权利要求1所述的石质板，其特征在于：在空腔内，天然石质板与光源之间设有透明板；在透明板上设有光致发光材料；或者，在透明板朝向光源的一侧设有光致发光材料，在透明板朝向天然石质板的一侧设有颜料；当空腔内的光源不发光并且透明板上的光致发光材料没被激活发光的情况下，图案不可见；当透明板上的光致发光材料被激活发光的情况下，图案通过天然石质板可见。
  3. 根据权利要求1所述的石质板，其特征在于：在空腔内的天然石质板上涂覆有可固化的透明胶。
  4. 根据权利要求3所述的石质板，其特征在于：在可固化的透明胶与光源之间设有可透光的彩色板。
  5. 根据权利要求3所述的石质板，其特征在于：在空腔内，在可固化的透明胶与光源之间设有透明板；在透明板上设有光致发光材料；或者，在透明板朝向光源的一侧设有光致发光材料，在透明板上朝向天然石质板的一侧设有颜料；当空腔内的光源不发光并且透明板上的光致发光材料没被激活发光的情况下，图案不可见；当透明板上的光致发光材料被激活发光的情况下，图案通过天然石质板可见。
  6. 根据权利要求1至3中任一项所述的石质板，其特征在于：所述天然石质板的内表面和外表面均为平面。
  7. 根据权利要求1至3中任一项所述的石质板，其特征在于：所述基体板上预制有线管，所述电线通过所述线管连接控制器和电源。
  8. 根据权利要求1至3中任一项所述的石质板，其特征在于：所述基体板 是水泥板、烧制板、蜂窝板中的一种；所述凹槽预制在水泥板、烧制板、蜂窝板上。
  9. 根据权利要求1至3中任一项所述的石质板，其特征在于：所述光源为发光二极管。
  10. 根据权利要求9所述的石质板，其特征在于：所述发光二极管为彩色发光二极管或紫外发光二极管，所述紫外发光二极管通过时间控制器控制其发光时间。
  11. 根据权利要求3所述的石质板，其特征在于：所述可固化的透明胶为环氧树脂胶粘剂、聚氨酯胶粘剂、不饱和聚酯树脂粘合剂中的一种。
  12. 根据权利要求1至3中任一项所述的石质板，其特征在于：所述基体板上对应凹槽的位置处设有用于安装光源的预留孔。
  13. 根据权利要求1至3中任一项所述的石质板，其特征在于：与光源连接的电线穿过基体板后与电源开关或/和时间控制器连接。
  14. 根据权利要求1至3中任一项所述的石质板，其特征在于：在凹槽内安装导光条或发光条，光源或电源线设置在天然石质板的周边且与凹槽连通的位置处。
  15. 根据权利要求1至3中任一项所述的石质板，其特征在于：在凹槽内设置加热单元。
  16. 根据权利要求1至3中任一项所述的石质板，其特征在于：所述天然石质板上具有多个镂空部，且镂空部内设有可透光的石质填充块，所有可透光的石质填充块形成图案；所述基体板上的凹槽与所述镂空部对应设置。
  17. 根据权利要求1至3中任一项所述的石质板，其特征在于：所述基体板的两侧分别设置一块天然石质板，且每个天然石质板上均设有多个镂空部，镂空处设有可透光的石质填充块；两块天然石质板上的镂空部为完全相对、部分错开或完全错开；并且基体板的两侧分别具有与接近的天然石质板对应的凹槽。
  18. 根据权利要求1至3中任一项所述的石质板，其特征在于：天然石质板由多个天然石质块拼接而成。19、一种石质板的制造方法，其特征在于，包括以下步骤：
    步骤1：在基体板上设置有至少一个凹槽；
    步骤2：在凹槽内安装有光源或者用于安装光源的预留孔，光源连接电源线， 电源线通过线槽或线孔穿出；
    步骤3：将基体板设有凹槽的一侧通过粘胶与天然石质板的内表面粘贴，所述凹槽与天然石质板之间形成空腔；
    步骤4，当粘胶固化后，将天然石质板的厚度加工为1mm～3.5mm；
    步骤5：对天然石质板的外表面进行抛光，完成石质板的制造。
  19. 根据权利要求19所述的石质板的制造方法，其特征在于：在空腔内，天然石质板与光源之间设有透明板；在透明板上设有光致发光材料；或者，在透明板朝向光源的一侧设有光致发光材料，在透明板朝向天然石质板的一侧设有颜料；当空腔内的光源不发光并且透明板上的光致发光材料没被激活发光的情况下，图案不可见；当透明板上的光致发光材料被激活发光的情况下，图案通过天然石质板可见。
  20. 根据权利要求19所述的石质板的制造方法，其特征在于：在空腔内的天然石质板上涂覆有可固化的透明胶。
  21. 根据权利要求21所述的石质板的制造方法，其特征在于：在可固化的透明胶与光源之间设有可透光的彩色板。
  22. 根据权利要求21所述的石质板的制造方法，其特征在于：在空腔内，在可固化的透明胶与光源之间设有透明板；在透明板上设有光致发光材料；或者，在透明板朝向光源的一侧设有光致发光材料，在透明板上朝向天然石质板的一侧设有颜料；当空腔内的光源不发光并且透明板上的光致发光材料没被激活发光的情况下，图案不可见；当透明板上的光致发光材料被激活发光的情况下，图案可见。
  23. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：所述天然石质板的内表面和外表面均为平面。
  24. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：所述基体板上预制有线管，所述电线通过所述线管连接控制器和电源。
  25. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：所述基体板是水泥板、烧制板、蜂窝板中的一种；所述凹槽预制在水泥板、烧制板、蜂窝板上。
  26. 根据权利要求26所述的石质板，其特征在于：所述光源为发光二极管。
  27. 根据权利要求27中任一项所述的石质板的制造方法，其特征在于：所 述发光二极管为彩色发光二极管或紫外发光二极管，所述紫外发光二极管通过时间控制器控制其发光时间。
  28. 根据权利要求21所述的石质板的制造方法，其特征在于：所述可固化的透明胶为环氧树脂胶粘剂、聚氨酯胶粘剂、不饱和聚酯树脂粘合剂中的一种。
  29. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：所述基体板上对应凹槽的位置处设有用于安装光源的预留孔。
  30. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：与光源连接的电线穿过基体板后与电源开关或/和时间控制器连接。
  31. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：在凹槽内安装导光条或发光条，光源或电源线设置在天然石质板的周边且与凹槽连通的位置处。
  32. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：在凹槽内设置加热单元。
  33. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：所述天然石质板上具有多个镂空部，且镂空部内设有可透光的石质填充块，所有可透光的石质填充块形成图案；所述基体板上的凹槽与所述镂空部对应设置。
  34. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：所述基体板的两侧分别设置一块天然石质板，且每个天然石质板上均设有多个镂空部，镂空处设有可透光的石质填充块；两块天然石质板上的镂空部为完全相对、部分错开或完全错开；并且基体板的两侧分别具有与接近的天然石质板对应的凹槽。
  35. 根据权利要求19至21中任一项所述的石质板的制造方法，其特征在于：天然石质板由多个天然石质块拼接而成。
PCT/CN2018/101135 2018-03-01 2018-08-17 一种石质板及其制造方法 WO2019165765A1 (zh)

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