WO2019140844A1 - Online adhesive curing device - Google Patents

Online adhesive curing device Download PDF

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Publication number
WO2019140844A1
WO2019140844A1 PCT/CN2018/089603 CN2018089603W WO2019140844A1 WO 2019140844 A1 WO2019140844 A1 WO 2019140844A1 CN 2018089603 W CN2018089603 W CN 2018089603W WO 2019140844 A1 WO2019140844 A1 WO 2019140844A1
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WO
WIPO (PCT)
Prior art keywords
product
discharge
area
feed
glue curing
Prior art date
Application number
PCT/CN2018/089603
Other languages
French (fr)
Chinese (zh)
Inventor
赵盛宇
刘明清
汪结顺
钟辉
黄世生
高才峰
黄志强
周宇超
林国栋
Original Assignee
深圳市海目星激光智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 深圳市海目星激光智能装备股份有限公司 filed Critical 深圳市海目星激光智能装备股份有限公司
Publication of WO2019140844A1 publication Critical patent/WO2019140844A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types

Definitions

  • the present invention relates to the field of automation equipment, and more particularly to an in-line glue curing apparatus.
  • Dispensing is a common inter-component joining process, which has the advantages of fast connection speed and convenient operation, and is widely used in industrial production.
  • the speed of curing is usually related to the ambient temperature.
  • the products after the dispensing are generally subjected to the step of curing/heat curing. And some glue The curing time is longer.
  • the dispensing process is generally an intermediate process, if the curing cannot be made online Fully automatic production of the product cannot be achieved.
  • the curing method in the prior art is to put a batch of products into the curing chamber as a whole, and after the curing is completed, the batch of products is taken out, and then another batch of products is put in, which inevitably causes interruption of production, which restricts curing. Efficiency and promotion of fully automated production processes.
  • the present invention provides an in-line glue curing device for solving the problem that the production breakpoint exists in the prior art, and the curing device occupies a large area and has low efficiency.
  • An online glue curing device including
  • a rack having a feeding area and a discharging area
  • a production line which is disposed below the feeding area and the discharging area, for conveying the product to be solidified to the feeding area, and transporting the finished product;
  • a feeding module installed on the frame for sequentially feeding the products on the assembly line from the bottom of the feeding area and stacking them in the feeding area;
  • a transfer module mounted on the frame for transferring the product at the top to the discharge area after the product in the feed zone reaches a set number
  • a discharge module which is mounted on the frame for transferring the product at the bottom to the assembly line after the product in the discharge area reaches a set number
  • a drying device mounted on the frame, for drying the product in the feed zone and the discharge zone.
  • the drying device comprises a blower, a heating device and a air duct, and the air duct communicates with an air outlet of the air blower, and the heating device is configured to heat the airflow blown by the air blowing device.
  • the drying device comprises a heating pipe mounted on the side walls of the feed zone and the discharge zone.
  • the feeding module comprises a first lifting mechanism and a first one-way mechanism
  • the first lifting mechanism is disposed below the pipeline, corresponding to the feeding region, and can move through the vertical direction
  • the product on the line is introduced into the feed zone and the product entering the feed zone is blocked by the first one-way mechanism and retained in the feed zone.
  • the first jacking mechanism includes a vertically disposed cylinder and a first top plate fixed to the cylinder drive shaft, the first top plate being located directly below the feed area.
  • the first unidirectional mechanism comprises a pair of unidirectional plates, the unidirectional plates are located at the bottom of the feeding area, and the two are located in the same horizontal plane and are respectively disposed on both sides of the pipeline, the unidirectional plate level It is hinged on the frame and can rotate under the external force towards the inside of the feeding area.
  • the discharging module comprises a second lifting mechanism and a second one-way mechanism
  • the second lifting mechanism is disposed below the pipeline, corresponding to the discharging area, and can support the products in the discharging area And driving the product in the discharge area to move downward
  • the second one-way mechanism has a first state of blocking the product to retain the product in the discharge area, and a second state through which the product can pass.
  • the second jacking mechanism comprises a vertically arranged screw rod, the screw rod is screwed to the screw rod seat, the second top plate is fixed on the screw rod seat, and the second top plate is located at the discharge area Below.
  • the second one-way mechanism comprises a pair of receiving plates, the receiving plates are located at the bottom of the discharge area, the two are located in the same horizontal plane and are respectively disposed on both sides of the pipeline, and the receiving plate can be horizontally
  • the reciprocating motion is a first state when relatively concentrated, and a second state when relatively separated.
  • the moving module comprises a vertical rail, a horizontal rail, a first sliding seat, a second sliding seat and a clamping jaw
  • the vertical rail is arranged on the frame
  • the first sliding seat can be relatively vertical
  • the rail slides in a vertical direction
  • the horizontal rail is disposed on the first sliding seat
  • the second sliding seat is slidable in a horizontal direction relative to the horizontal rail
  • the clamping jaw is fixed to the second sliding seat.
  • the invention can realize the transit storage of the material by setting the feeding area and the discharging area, thereby realizing the uninterrupted drying of the material, effectively avoiding the occurrence of production interruption, and contributing to the improvement of the curing efficiency.
  • Figure 1 is a front elevational view of one embodiment of the present invention
  • Figure 2 is a perspective view of one direction of the present invention
  • Figure 3 is a perspective view of another direction of the present invention.
  • FIG. 4 is a schematic view showing the connection between the first jacking mechanism and the second jacking mechanism of the present invention and the pipeline;
  • Figure 5 is a perspective view of the first one-way mechanism of the present invention.
  • Figure 6 is a perspective view of a second one-way mechanism of the present invention.
  • Figure 7 is a perspective view of the transfer module of the present invention.
  • the online glue curing device comprises a frame 1 , and the frame 1 is used as a load-bearing structure, and the assembly line 2, the drying device 3, the feeding module 4, the moving module 5 and the discharging module are mounted thereon. 6.
  • the assembly line 2 is used for continuously conveying the product to be solidified and transferring the cured product to other stations.
  • the assembly line 2 comprises two juxtaposed belts arranged side by side with gaps between the timing belts, and the product is placed in synchronization. With the belt moving forward, the gap between the timing belts passes through the jacking mechanism described below.
  • the frame 1 is disposed above the assembly line 2 as a main place for product transfer, including a vertical feed zone 11 and a discharge zone 12, and the feed zone 11 and the discharge zone 12 are preferably profiles on the frame 1 Two juxtaposed areas separated from the sheet, the feed area 11, the bottom of the discharge area 12, and the top are provided with openings for product entry and removal.
  • the product moves to the lower side of the feeding area 11 with the pipeline, it can be driven by the bottom opening of the feeding area and stacked inside the cavity under the driving of the feeding module 4, with the continuous operation of the feeding module 4
  • the quantity of the product in the feeding area 11 is increasing.
  • the moving module 5 starts to transfer the product located at the top of the feeding area 11 into the discharging area 12, similarly,
  • the discharge module 6 continuously transfers the products at the bottom of the discharge area 12 one by one to the assembly line 2, thus realizing the product self-pipeline-feeding.
  • Zone-discharge zone-line movement not only ensures that the product does not leave the line, but also gives it sufficient cure time.
  • a discharge area 12 and two feed areas 11 are preferably provided.
  • both feed areas 11 are vacant, the product can be selected to enter any one of the feed areas 11, but when a feed area is selected
  • the stack of the other feed zone 11 should be started after the feed zone 11 is stacked.
  • the drying device 3 is used for drying the products in the feeding area 11 and the discharging area 12 to achieve accelerated curing of the product.
  • the drying device 3 includes a blower 31, a heating device (not shown) and a duct 32.
  • the air duct 32 communicates with an air outlet of the air blower 31.
  • the heating device can be used with a common heating wire, a heating tube, etc.
  • the airflow blown by the air blowing device 31 is heated.
  • the hot air enters the feed zone 11 and the discharge zone 12 from the air outlets on the side walls such that the feed zone 11 and the discharge zone 12 maintain a flowing hot gas stream.
  • the plurality of drying devices 3 are sequentially distributed along the height direction of the feeding region 11 and the discharging region 12 to help achieve uniform drying.
  • the drying device may also be a heating tube directly mounted on the side walls of the feed region 11 and the discharge region 12.
  • the feeding module 4 includes a first lifting mechanism and a first one-way mechanism.
  • the first lifting mechanism is disposed below the pipeline 2, corresponding to the feeding region 11, and can be moved on the pipeline 2 by moving in the vertical direction.
  • the product is introduced into the feed zone 11, and the product entering the feed zone 11 is blocked by the first one-way mechanism and retained in the feed zone 11, so that by repeated upward lifting, the product will be in the feed zone 11. Stacked upwards, the product that first enters the feed zone 11 is progressively topped toward the upper end of the feed zone 11.
  • the discharge module 6 includes a second jacking mechanism and a second one-way mechanism.
  • the second jacking mechanism is disposed below the pipeline 2, corresponding to the discharge area 12, and the second jacking mechanism can be opposite to the discharge area.
  • the product within 12 supports and moves the product within the discharge zone 12 downwardly, and the second one-way mechanism has a first state that blocks the product to retain the product in the discharge zone 12 and allows the product to pass. Second state.
  • FIG. 4 a schematic diagram of the connection between the first jacking mechanism and the second jacking mechanism of the present invention and the pipeline is shown.
  • the assembly line 2 includes two timing belts 21 arranged side by side with a gap between the timing belts 21.
  • the first jacking mechanism includes a vertically disposed cylinder 41 and a first top plate 42 fixed to the drive shaft of the cylinder 41.
  • the first top plate 42 is placed directly below the feed area 11, and is driven by the cylinder 41 to be vertically oriented. Reciprocating motion.
  • the first top plate 41 projects from the gap between the timing belts 21 to push the product into the feed zone 11.
  • the second lifting mechanism includes a vertically disposed screw 61.
  • the screw 61 is screwed to the screw seat 62.
  • the screw seat 62 is fixedly connected to the second top plate 65 through the connecting plate 63 and the connecting rod 64.
  • the motor 66 is started, the second top plate 65 is reciprocated in the vertical direction.
  • the precise movement of the second top plate 65 can be achieved by the cooperation of the screw rod 61 and the screw seat 62, thereby ensuring the consistency of the single moving distance.
  • the first one-way mechanism includes a pair of unidirectional plates 43 disposed in a pair, the unidirectional plates 43 are located at the bottom of the feed region 11, both in the same horizontal plane and are disposed on both sides of the pipeline 2.
  • the unidirectional plate is horizontally rested on the frame 1 in the initial state for receiving the product in the feeding area 11 to prevent the product from falling from the cavity; moreover, it can also occur toward the feeding area 11 under external force.
  • the internal rotary motion allows the product to enter the interior of the feed zone 11 in one direction.
  • the second one-way mechanism includes a pair of receiving plates 67 disposed in pairs at the bottom of the discharge area 12, both in the same horizontal plane and on both sides of the line.
  • the receiving plate 67 is reciprocable in the horizontal direction, in the first state when it is relatively gathered, and in the second state when it is relatively separated.
  • the discharging process in this embodiment is as follows: the second lifting mechanism moves all the products in the discharging area 12 to be jacked up, and the receiving plate 67 is then separated, in the second state, and then the second lifting mechanism drives the product to fall.
  • the receiving plate 67 is aligned with the joint portion of the bottommost layer and the penultimate layer product.
  • the receiving plate 67 is relatively moved, inserted into the gap between the two layers of products, and finally the second jacking mechanism is lowered again, and the bottom layer is lowered.
  • the product is placed on the assembly line, and the product of the penultimate layer and above is continuously restricted by the receiving plate 67 in the discharge area, and the above process is repeated to continuously transfer the product in the discharge area to the assembly line.
  • the transfer module includes a vertical rail 51, a horizontal rail (not shown), a first slider 52, a second slider 53, a jaw 54 and a jaw cylinder 55, and the vertical rail 51 is disposed on the machine.
  • the first sliding seat 52 is slidable relative to the vertical sliding direction under the driving of the motor-synchronous belt system
  • the horizontal rail is disposed on the first sliding seat 52
  • the second sliding seat 53 is in the motor-screw-wire
  • the rod seat is slidable in the horizontal direction with respect to the horizontal rail
  • the jaw 54 is fixed to the second slider 53 to perform the clamping operation under the driving of the jaw cylinder 55.
  • the jaws 54 When a transfer operation is required, the jaws 54 first move in the horizontal direction to the top of the feed area, grip the product on the top layer, then move in the opposite direction to the top of the discharge area, and then move the product in the vertical direction. Placed in the discharge area.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

The present invention relates to the field of automation equipment. Disclosed is an online adhesive curing device, comprising: a frame provided with a feed region and a discharge region; an assembly line used to deliver a product to be cured to the feed region and to remove the cured product; a loading module used to sequentially take in, from a bottom portion of the feed region, products on the assembly line and to stack the same in the feed region; a transfer module used to transfer products at the top to the discharge region when a quantity of the products in the feed region reaches a set threshold; a discharge module used to transfer products at the bottom to the assembly line when a quantity of the products in the discharge region reaches a set threshold; and a drying device used to dry the products in the feed region and the discharge region. In the invention, provision of a feed region and a discharge region realizes transit storage of materials, thereby realizing continuous drying of materials, effectively preventing interruption of production, and improving curing efficiency.

Description

一种在线式胶水固化装置  Online glue curing device
技术领域Technical field
本发明涉及自动化设备领域,尤其是涉及一种在线式胶水固化装置。The present invention relates to the field of automation equipment, and more particularly to an in-line glue curing apparatus.
背景技术Background technique
点胶属于常见的部件间连接工艺,其具有连接速度快、操作方便等优点,从而广泛应用于工业生产。胶水喷涂之后需要经过一段时间的固化才能具有足够的连接强度,固化的速度通常与环境温度相关,为了缩短固化时间,增加生产效率,点胶之后的产品一般都会经过固化/加热固化这一步骤,且有些胶水 的固化时间较长,在快节奏的生产要求下,如何在有限空间内高效准确的实现胶水固化是工厂面对的实质问题;且点胶工艺一般属于中间工艺,如果固化不能做成在线式则不能实现产品的全自动生产。现有技术中的固化手段是将一批产品整体放入固化室,固化完毕之后取出这一批产品,然后放入另一批产品,上述过程中将不可避免地造成生产的中断,制约了固化效率及全自动生产过程的推广。Dispensing is a common inter-component joining process, which has the advantages of fast connection speed and convenient operation, and is widely used in industrial production. After the glue is sprayed, it needs to be cured for a period of time to have sufficient joint strength. The speed of curing is usually related to the ambient temperature. In order to shorten the curing time and increase the production efficiency, the products after the dispensing are generally subjected to the step of curing/heat curing. And some glue The curing time is longer. Under the fast-paced production requirements, how to realize glue curing efficiently and accurately in a limited space is a substantial problem faced by the factory; and the dispensing process is generally an intermediate process, if the curing cannot be made online Fully automatic production of the product cannot be achieved. The curing method in the prior art is to put a batch of products into the curing chamber as a whole, and after the curing is completed, the batch of products is taken out, and then another batch of products is put in, which inevitably causes interruption of production, which restricts curing. Efficiency and promotion of fully automated production processes.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供一种在线式胶水固化装置,用于解决现有技术中存在生产断点,固化装置占地大、效率低的问题。In order to overcome the deficiencies of the prior art, the present invention provides an in-line glue curing device for solving the problem that the production breakpoint exists in the prior art, and the curing device occupies a large area and has low efficiency.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve the technical problem thereof is:
一种在线式胶水固化装置,包括An online glue curing device, including
机架,机架上设有进料区域与出料区域;a rack having a feeding area and a discharging area;
流水线,流水线设于进料区域与出料区域的下方,用于将待固化的产品送至进料区域处,以及运走完成固化的产品;a production line, which is disposed below the feeding area and the discharging area, for conveying the product to be solidified to the feeding area, and transporting the finished product;
入料模组,其安装在机架上,用于将流水线上的产品自进料区域底部依次送入并堆叠在进料区域内;a feeding module installed on the frame for sequentially feeding the products on the assembly line from the bottom of the feeding area and stacking them in the feeding area;
移料模组,其安装在机架上,用于在进料区域内的产品达到一设定数量后将位于顶部的产品转移至出料区域内;a transfer module mounted on the frame for transferring the product at the top to the discharge area after the product in the feed zone reaches a set number;
出料模组,其安装在机架上,用于在出料区域内的产品达到一设定数量后将位于底部的产品转移至流水线上;a discharge module, which is mounted on the frame for transferring the product at the bottom to the assembly line after the product in the discharge area reaches a set number;
烘干装置,其安装在机架上,用于对进料区域与出料区域内的产品进行烘干。A drying device, mounted on the frame, for drying the product in the feed zone and the discharge zone.
作为上述方案的进一步改进方式,烘干装置包括鼓风机、加热装置与风道,风道与鼓风机的出风口连通,加热装置用于对鼓风装置所吹出的气流进行加热。As a further improvement of the above solution, the drying device comprises a blower, a heating device and a air duct, and the air duct communicates with an air outlet of the air blower, and the heating device is configured to heat the airflow blown by the air blowing device.
作为上述方案的进一步改进方式,烘干装置包括安装在进料区域与出料区域的侧壁上的加热管。As a further improvement of the above aspect, the drying device comprises a heating pipe mounted on the side walls of the feed zone and the discharge zone.
作为上述方案的进一步改进方式,入料模组包括第一顶升机构与第一单向机构,第一顶升机构设于流水线的下方,与进料区域对应,可通过沿竖直方向的运动将流水线上的产品顶入进料区域内,进入进料区域内的产品被第一单向机构阻挡而滞留在进料区域内。As a further improvement of the above solution, the feeding module comprises a first lifting mechanism and a first one-way mechanism, and the first lifting mechanism is disposed below the pipeline, corresponding to the feeding region, and can move through the vertical direction The product on the line is introduced into the feed zone and the product entering the feed zone is blocked by the first one-way mechanism and retained in the feed zone.
作为上述方案的进一步改进方式,第一顶升机构包括竖直设置的气缸,以及固定在气缸驱动轴上的第一顶板,第一顶板位于进料区域的正下方。As a further improvement of the above aspect, the first jacking mechanism includes a vertically disposed cylinder and a first top plate fixed to the cylinder drive shaft, the first top plate being located directly below the feed area.
作为上述方案的进一步改进方式,第一单向机构包括成对设置的单向板,单向板位于进料区域的底部,二者位于同一水平面内且分设在流水线的两侧,单向板水平的铰接在机架上,并可在外力作用下发生朝向进料区域内部的旋转运动。As a further improvement of the above solution, the first unidirectional mechanism comprises a pair of unidirectional plates, the unidirectional plates are located at the bottom of the feeding area, and the two are located in the same horizontal plane and are respectively disposed on both sides of the pipeline, the unidirectional plate level It is hinged on the frame and can rotate under the external force towards the inside of the feeding area.
作为上述方案的进一步改进方式,出料模组包括第二顶升机构与第二单向机构,第二顶升机构设于流水线的下方,与出料区域对应,可支撑出料区域内的产品,并带动出料区域内的产品向下运动,第二单向机构具有阻挡产品以将该产品滞留在出料区域内的第一状态,以及可供产品通过的第二状态。As a further improvement of the above solution, the discharging module comprises a second lifting mechanism and a second one-way mechanism, and the second lifting mechanism is disposed below the pipeline, corresponding to the discharging area, and can support the products in the discharging area And driving the product in the discharge area to move downward, the second one-way mechanism has a first state of blocking the product to retain the product in the discharge area, and a second state through which the product can pass.
作为上述方案的进一步改进方式,第二顶升机构包括竖直设置的丝杆,丝杆上螺纹连接有丝杆座,丝杆座上固定有第二顶板,第二顶板位于出料区域的正下方。As a further improvement of the above solution, the second jacking mechanism comprises a vertically arranged screw rod, the screw rod is screwed to the screw rod seat, the second top plate is fixed on the screw rod seat, and the second top plate is located at the discharge area Below.
作为上述方案的进一步改进方式,第二单向机构包括成对设置的承接板,承接板位于出料区域的底部,二者位于同一水平面内且分设在流水线的两侧,承接板可沿水平方向往复运动,在相对聚拢时为第一状态,在相对分离时为第二状态。As a further improvement of the above solution, the second one-way mechanism comprises a pair of receiving plates, the receiving plates are located at the bottom of the discharge area, the two are located in the same horizontal plane and are respectively disposed on both sides of the pipeline, and the receiving plate can be horizontally The reciprocating motion is a first state when relatively concentrated, and a second state when relatively separated.
作为上述方案的进一步改进方式,移料模组包括竖直导轨、水平导轨、第一滑座、第二滑座与夹爪,竖直导轨设于机架上,第一滑座可相对竖直导轨沿竖直方向滑动,水平导轨设于第一滑座上,第二滑座可相对水平导轨沿水平方向滑动,夹爪与第二滑座固接。As a further improvement of the above solution, the moving module comprises a vertical rail, a horizontal rail, a first sliding seat, a second sliding seat and a clamping jaw, the vertical rail is arranged on the frame, and the first sliding seat can be relatively vertical The rail slides in a vertical direction, the horizontal rail is disposed on the first sliding seat, the second sliding seat is slidable in a horizontal direction relative to the horizontal rail, and the clamping jaw is fixed to the second sliding seat.
本发明的有益效果是:The beneficial effects of the invention are:
本发明通过设置进料区域与出料区域,可以实现物料的中转存放,进而实现物料的不间断烘干,有效地避免了生产中断的产生,有助于提升固化效率。The invention can realize the transit storage of the material by setting the feeding area and the discharging area, thereby realizing the uninterrupted drying of the material, effectively avoiding the occurrence of production interruption, and contributing to the improvement of the curing efficiency.
附图说明DRAWINGS
下面结合附图和实施例对本发明进一步说明。The invention will now be further described with reference to the drawings and embodiments.
图1是本发明一个实施例的正视图;Figure 1 is a front elevational view of one embodiment of the present invention;
图2是本发明一个方向上的立体示意图;Figure 2 is a perspective view of one direction of the present invention;
图3是本发明另一个方向上的立体示意图;Figure 3 is a perspective view of another direction of the present invention;
图4是本发明第一顶升机构、第二顶升机构与流水线的连接示意图;4 is a schematic view showing the connection between the first jacking mechanism and the second jacking mechanism of the present invention and the pipeline;
图5是本发明第一单向机构的立体示意图;Figure 5 is a perspective view of the first one-way mechanism of the present invention;
图6是本发明第二单向机构的立体示意图;Figure 6 is a perspective view of a second one-way mechanism of the present invention;
图7是本发明移料模组的立体示意图。Figure 7 is a perspective view of the transfer module of the present invention.
具体实施方式Detailed ways
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整的描述,以充分地理解本发明的目的、方案和效果。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The concept, the specific structure and the technical effects of the present invention will be clearly and completely described in conjunction with the embodiments and the accompanying drawings. It should be noted that the embodiments in the present application and the features in the embodiments may be combined with each other without conflict.
需要说明的是,如无特殊说明,当某一特征被称为“固定”、“连接”在另一个特征,它可以直接固定、连接在另一个特征上,也可以间接地固定、连接在另一个特征上。此外,本发明中所使用的上、下、左、右、前、后等描述仅仅是相对于附图中本发明各组成部分的相互位置关系来说的。It should be noted that, unless otherwise stated, when a feature is referred to as “fixed” or “connected” in another feature, it may be directly fixed, connected to another feature, or indirectly fixed and connected to another feature. A feature. Further, the descriptions of the upper, lower, left, right, front, rear, and the like used in the present invention are merely relative to the mutual positional relationship of the respective components of the present invention in the drawings.
此外,除非另有定义,本文所使用的所有的技术和科学术语与本技术领域的技术人员通常理解的含义相同。本文说明书中所使用的术语只是为了描述具体的实施例,而不是为了限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的组合。Moreover, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art, unless otherwise defined. The terminology used in the description herein is for the purpose of description The term "and/or" used herein includes any combination of one or more of the associated listed items.
参照图1至图3,分别示出了本发明一个实施例的正视图与两个方向上的立体示意图。如图所示,在线式胶水固化装置包括机架1,机架1作为承载结构,其上安装有流水线2、烘干装置3、入料模组4、移料模组5与出料模组6。Referring to Figures 1 through 3, perspective views of two embodiments of the present invention are shown, respectively, in two directions. As shown in the figure, the online glue curing device comprises a frame 1 , and the frame 1 is used as a load-bearing structure, and the assembly line 2, the drying device 3, the feeding module 4, the moving module 5 and the discharging module are mounted thereon. 6.
流水线2用于持续的输送待固化的产品,并将固化后的产品转运至其他工位,优选的,流水线2包括两条并列设置的同步带,该同步带之间具有间隙,产品搁置在同步带上,随其一体的向前运动,同步带之间的间隙供下述的顶升机构通过。The assembly line 2 is used for continuously conveying the product to be solidified and transferring the cured product to other stations. Preferably, the assembly line 2 comprises two juxtaposed belts arranged side by side with gaps between the timing belts, and the product is placed in synchronization. With the belt moving forward, the gap between the timing belts passes through the jacking mechanism described below.
机架1设于流水线2的上方,其作为产品中转放置的主要场所,包括竖直的进料区域11与出料区域12,进料区域11与出料区域12优选是机架1上通过型材与板材分隔出的两个并列区域,进料区域11、出料区域12的底部、顶部均设有开口,以供产品进入与移出。The frame 1 is disposed above the assembly line 2 as a main place for product transfer, including a vertical feed zone 11 and a discharge zone 12, and the feed zone 11 and the discharge zone 12 are preferably profiles on the frame 1 Two juxtaposed areas separated from the sheet, the feed area 11, the bottom of the discharge area 12, and the top are provided with openings for product entry and removal.
当产品随流水线移动至进料区域11的下方时,可在入料模组4驱动下由所述进料区域的底部开口进入并堆叠在腔体内部,随着入料模组4的持续工作,进料区域11内产品的数量不断增多,当产品的数量达到某一设定值时,移料模组5开始将位于进料区域11顶部的产品转移至出料区域12内,类似的,当出料区域12内的产品数量达到一设定值时,出料模组6持续的将出料区域12底部的产品逐件的转移至流水线2上,这样便实现了产品自流水线-进料区域-出料区域-流水线的运动,既能保证产品不脱离流水线,又能给予其充足的固化时间。When the product moves to the lower side of the feeding area 11 with the pipeline, it can be driven by the bottom opening of the feeding area and stacked inside the cavity under the driving of the feeding module 4, with the continuous operation of the feeding module 4 The quantity of the product in the feeding area 11 is increasing. When the quantity of the product reaches a certain set value, the moving module 5 starts to transfer the product located at the top of the feeding area 11 into the discharging area 12, similarly, When the quantity of products in the discharge area 12 reaches a set value, the discharge module 6 continuously transfers the products at the bottom of the discharge area 12 one by one to the assembly line 2, thus realizing the product self-pipeline-feeding. Zone-discharge zone-line movement not only ensures that the product does not leave the line, but also gives it sufficient cure time.
本实施例中优选设置有一个出料区域12和两个进料区域11,当两个进料区域11均空置时,产品可以选择进入任意一个进料区域11内,但当某个进料区域11内已有产品时,应当在叠满该进料区域11后才开始另一进料区域11的叠料。In this embodiment, a discharge area 12 and two feed areas 11 are preferably provided. When both feed areas 11 are vacant, the product can be selected to enter any one of the feed areas 11, but when a feed area is selected When there is already a product in 11, the stack of the other feed zone 11 should be started after the feed zone 11 is stacked.
烘干装置3用于对进料区域11与出料区域12内的产品进行烘干,实现产品的加速固化。本实施例中烘干装置3包括鼓风机31、加热装置(未示出)与风道32,风道32与鼓风机31的出风口连通,加热装置可以采用常见的加热丝、加热管等,用于对鼓风装置31所吹出的气流进行加热。热风由侧壁上的出风口进入进料区域11与出料区域12内,使得进料区域11与出料区域12保持有流动的热气流。优选地,多个烘干装置3沿进料区域11、出料区域12的高度方向依次分布,有助于实现均匀烘干。The drying device 3 is used for drying the products in the feeding area 11 and the discharging area 12 to achieve accelerated curing of the product. In the present embodiment, the drying device 3 includes a blower 31, a heating device (not shown) and a duct 32. The air duct 32 communicates with an air outlet of the air blower 31. The heating device can be used with a common heating wire, a heating tube, etc. The airflow blown by the air blowing device 31 is heated. The hot air enters the feed zone 11 and the discharge zone 12 from the air outlets on the side walls such that the feed zone 11 and the discharge zone 12 maintain a flowing hot gas stream. Preferably, the plurality of drying devices 3 are sequentially distributed along the height direction of the feeding region 11 and the discharging region 12 to help achieve uniform drying.
作为本发明的另一实施例,烘干装置也可以是直接安装在进料区域11与出料区域12的侧壁上的加热管。As another embodiment of the present invention, the drying device may also be a heating tube directly mounted on the side walls of the feed region 11 and the discharge region 12.
入料模组4包括第一顶升机构与第一单向机构,第一顶升机构设于流水线2的下方,与进料区域11对应,可通过沿竖直方向的运动将流水线2上的产品顶入进料区域11内,进入进料区域11内的产品被第一单向机构阻挡而滞留在进料区域11内,如此,通过反复的向上顶升,产品将在进料区域11内向上堆叠,最先进入进料区域11的产品逐渐的被顶向进料区域11的上端。The feeding module 4 includes a first lifting mechanism and a first one-way mechanism. The first lifting mechanism is disposed below the pipeline 2, corresponding to the feeding region 11, and can be moved on the pipeline 2 by moving in the vertical direction. The product is introduced into the feed zone 11, and the product entering the feed zone 11 is blocked by the first one-way mechanism and retained in the feed zone 11, so that by repeated upward lifting, the product will be in the feed zone 11. Stacked upwards, the product that first enters the feed zone 11 is progressively topped toward the upper end of the feed zone 11.
类似的,出料模组6包括第二顶升机构与第二单向机构,第二顶升机构设于流水线2的下方,与出料区域12对应,第二顶升机构可以对出料区域12内的产品进行支撑,并带动出料区域12内的产品向下运动,第二单向机构具有阻挡产品以将该产品滞留在出料区域12内的第一状态,以及可供产品通过的第二状态。Similarly, the discharge module 6 includes a second jacking mechanism and a second one-way mechanism. The second jacking mechanism is disposed below the pipeline 2, corresponding to the discharge area 12, and the second jacking mechanism can be opposite to the discharge area. The product within 12 supports and moves the product within the discharge zone 12 downwardly, and the second one-way mechanism has a first state that blocks the product to retain the product in the discharge zone 12 and allows the product to pass. Second state.
具体地,参照图4,示出了本发明第一顶升机构、第二顶升机构与流水线的连接示意图。如图所示,流水线2包括两条并列设置的同步带21,该同步带21之间具有间隙。Specifically, referring to FIG. 4, a schematic diagram of the connection between the first jacking mechanism and the second jacking mechanism of the present invention and the pipeline is shown. As shown, the assembly line 2 includes two timing belts 21 arranged side by side with a gap between the timing belts 21.
第一顶升机构包括一竖直设置的气缸41与固定在气缸41驱动轴上的第一顶板42,第一顶板42置于进料区域11的正下方,由气缸41驱动发生竖直方向的往复运动。当产品输送至进料区域11的下方时,第一顶板41自同步带21之间的间隙中伸出,将产品顶入进料区域11内。The first jacking mechanism includes a vertically disposed cylinder 41 and a first top plate 42 fixed to the drive shaft of the cylinder 41. The first top plate 42 is placed directly below the feed area 11, and is driven by the cylinder 41 to be vertically oriented. Reciprocating motion. When the product is conveyed below the feed zone 11, the first top plate 41 projects from the gap between the timing belts 21 to push the product into the feed zone 11.
第二顶升机构包括一竖直设置的丝杆61,丝杆61上螺纹连接有丝杆座62,丝杆座62上通过连接板63、连接杆64与第二顶板65固定连接,随着电机66的启动,第二顶板65发生竖直方向的往复运动,通过丝杆61与丝杆座62的配合可以实现第二顶板65的精确移动,保证单次移动距离的一致性。The second lifting mechanism includes a vertically disposed screw 61. The screw 61 is screwed to the screw seat 62. The screw seat 62 is fixedly connected to the second top plate 65 through the connecting plate 63 and the connecting rod 64. When the motor 66 is started, the second top plate 65 is reciprocated in the vertical direction. The precise movement of the second top plate 65 can be achieved by the cooperation of the screw rod 61 and the screw seat 62, thereby ensuring the consistency of the single moving distance.
参照图5,示出了本发明第一单向机构的立体示意图。如图所示,第一单向机构包括成对设置的单向板43,单向板43位于进料区域11的底部,二者位于同一水平面内且分设在流水线2的两侧。单向板在初始状态时水平的搁置在机架1上,用于承接进料区域11内的产品,防止产品从腔体内掉落;此外,其还能在外力作用下发生朝向进料区域11内部的旋转运动,从而允许产品单向的进入进料区域11内部。Referring to Figure 5, a perspective schematic view of a first one-way mechanism of the present invention is shown. As shown, the first one-way mechanism includes a pair of unidirectional plates 43 disposed in a pair, the unidirectional plates 43 are located at the bottom of the feed region 11, both in the same horizontal plane and are disposed on both sides of the pipeline 2. The unidirectional plate is horizontally rested on the frame 1 in the initial state for receiving the product in the feeding area 11 to prevent the product from falling from the cavity; moreover, it can also occur toward the feeding area 11 under external force. The internal rotary motion allows the product to enter the interior of the feed zone 11 in one direction.
参照图6,示出了本发明第二单向机构的立体示意图。如图所示,第二单向机构包括成对设置的承接板67,其设于出料区域12的底部,二者位于同一水平面内且分设在流水线的两侧。承接板67可沿水平方向往复运动,在相对聚拢时为上述第一状态,在相对分离时为上述第二状态。Referring to Figure 6, a perspective schematic view of a second one-way mechanism of the present invention is shown. As shown, the second one-way mechanism includes a pair of receiving plates 67 disposed in pairs at the bottom of the discharge area 12, both in the same horizontal plane and on both sides of the line. The receiving plate 67 is reciprocable in the horizontal direction, in the first state when it is relatively gathered, and in the second state when it is relatively separated.
本实施例中的出料流程如下所述:第二顶升机构运动将出料区域12内的产品全部顶起,承接板67随即分开,处于第二状态,然后第二顶升机构带动产品下降,使承接板67对准位于最底层以及倒数第二层产品的结合部位,此时承接板67相对运动,插入两层产品间的空隙内,最后第二顶升机构再次下降,将最底层的产品放置在流水线上,倒数第二层及以上的产品继续被承接板67限制在出料区域内,重复上述过程,便能将出料区域内的产品持续的转移至流水线上。The discharging process in this embodiment is as follows: the second lifting mechanism moves all the products in the discharging area 12 to be jacked up, and the receiving plate 67 is then separated, in the second state, and then the second lifting mechanism drives the product to fall. The receiving plate 67 is aligned with the joint portion of the bottommost layer and the penultimate layer product. At this time, the receiving plate 67 is relatively moved, inserted into the gap between the two layers of products, and finally the second jacking mechanism is lowered again, and the bottom layer is lowered. The product is placed on the assembly line, and the product of the penultimate layer and above is continuously restricted by the receiving plate 67 in the discharge area, and the above process is repeated to continuously transfer the product in the discharge area to the assembly line.
参照图7,示出了本发明移料模组的立体示意图。突入所示,移料模组包括竖直导轨51、水平导轨(未示出)、第一滑座52、第二滑座53、夹爪54与夹爪气缸55,竖直导轨51设于机架1上,第一滑座52在电机-同步带系统的驱动下可相对其沿竖直方向滑动,水平导轨设于第一滑座52上,第二滑座53在电机-丝杆-丝杆座的驱动下可相对水平导轨沿水平方向滑动,夹爪54与第二滑座53固接,可在夹爪气缸55的驱动下进行夹持动作。当需要进行移料操作时,夹爪54先沿水平方向运动至进料区域的顶部,夹持位于顶层的产品,然后沿反向运动至出料区域的上方,再沿竖直方向运动将产品放置在出料区域内。Referring to Figure 7, a perspective view of the transfer module of the present invention is shown. As shown, the transfer module includes a vertical rail 51, a horizontal rail (not shown), a first slider 52, a second slider 53, a jaw 54 and a jaw cylinder 55, and the vertical rail 51 is disposed on the machine. On the frame 1, the first sliding seat 52 is slidable relative to the vertical sliding direction under the driving of the motor-synchronous belt system, the horizontal rail is disposed on the first sliding seat 52, and the second sliding seat 53 is in the motor-screw-wire The rod seat is slidable in the horizontal direction with respect to the horizontal rail, and the jaw 54 is fixed to the second slider 53 to perform the clamping operation under the driving of the jaw cylinder 55. When a transfer operation is required, the jaws 54 first move in the horizontal direction to the top of the feed area, grip the product on the top layer, then move in the opposite direction to the top of the discharge area, and then move the product in the vertical direction. Placed in the discharge area.
以上是对本发明的较佳实施进行的具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a detailed description of the preferred embodiments of the present invention, but the present invention is not limited to the embodiments, and various equivalent modifications or substitutions can be made by those skilled in the art without departing from the spirit of the invention. Such equivalent modifications or alternatives are intended to be included within the scope of the claims.

Claims (10)

  1. 一种在线式胶水固化装置,其特征在于,包括 An online glue curing device characterized in that it comprises
    机架,所述机架上设有进料区域与出料区域;a rack having a feeding area and a discharging area;
    流水线,所述流水线设于所述进料区域与出料区域的下方,用于将待固化的产品送至所述进料区域处,以及运走完成固化的产品;a pipeline disposed below the feed zone and the discharge zone for delivering a product to be cured to the feed zone and transporting the cured product;
    入料模组,其安装在所述机架上,用于将所述流水线上的产品自所述进料区域底部依次送入并堆叠在进料区域内;a feeding module installed on the frame for sequentially feeding and stacking products on the assembly line from the bottom of the feeding area in the feeding area;
    移料模组,其安装在所述机架上,用于在所述进料区域内的产品达到一设定数量后将位于顶部的产品转移至出料区域内;a transfer module mounted on the frame for transferring the product at the top to the discharge area after the product in the feed area reaches a set number;
    出料模组,其安装在所述机架上,用于在所述出料区域内的产品达到一设定数量后将位于底部的产品转移至所述流水线上;a discharge module mounted on the frame for transferring a product located at the bottom to the assembly line after the product in the discharge area reaches a set number;
    烘干装置,其安装在所述机架上,用于对所述进料区域与出料区域内的产品进行烘干。A drying device is mounted on the frame for drying the product in the feed zone and the discharge zone.
  2. 根据权利要求1所述的在线式胶水固化装置,其特征在于,所述烘干装置包括鼓风机、加热装置与风道,所述风道与所述鼓风机的出风口连通,所述加热装置用于对所述鼓风装置所吹出的气流进行加热。 The in-line glue curing device according to claim 1, wherein the drying device comprises a blower, a heating device and a duct, and the duct is in communication with an air outlet of the blower, the heating device is used for The airflow blown by the air blowing device is heated.
  3. 根据权利要求1所述的在线式胶水固化装置,其特征在于,所述烘干装置包括安装在所述进料区域与出料区域的侧壁上的加热管。 The inline glue curing apparatus according to claim 1, wherein said drying means comprises a heating pipe mounted on a side wall of said feed zone and discharge zone.
  4. 根据权利要求1至3中任一项所述的在线式胶水固化装置,其特征在于,所述入料模组包括第一顶升机构与第一单向机构,所述第一顶升机构设于所述流水线的下方,与所述进料区域对应,可通过沿竖直方向的运动将流水线上的所述产品顶入进料区域内,进入所述进料区域内的所述产品被所述第一单向机构阻挡而滞留在所述进料区域内。 The online glue curing device according to any one of claims 1 to 3, wherein the feeding module comprises a first lifting mechanism and a first one-way mechanism, and the first lifting mechanism is provided Below the line, corresponding to the feed zone, the product on the line can be introduced into the feed zone by movement in the vertical direction, and the product entering the feed zone is The first one-way mechanism blocks and remains in the feed zone.
  5. 根据权利要求4所述的在线式胶水固化装置,其特征在于,所述第一顶升机构包括竖直设置的气缸,以及固定在气缸驱动轴上的第一顶板,所述第一顶板位于所述进料区域的正下方。 The in-line glue curing apparatus according to claim 4, wherein said first jacking mechanism comprises a vertically disposed cylinder, and a first top plate fixed to the cylinder drive shaft, said first top plate being located at said Just below the feed area.
  6. 根据权利要求4所述的在线式胶水固化装置,其特征在于,所述第一单向机构包括成对设置的单向板,所述单向板位于所述进料区域的底部,二者位于同一水平面内且分设在流水线的两侧,所述单向板水平的铰接在所述机架上,并可在外力作用下发生朝向进料区域内部的旋转运动。 The in-line glue curing apparatus according to claim 4, wherein said first one-way mechanism comprises a pair of unidirectional plates, said one-way plate being located at the bottom of said feed region, both located In the same horizontal plane and on both sides of the pipeline, the one-way plate is horizontally hinged on the frame, and can rotate under the external force toward the inside of the feeding region.
  7. 根据权利要求1至3中任一项所述的在线式胶水固化装置,其特征在于,所述出料模组包括第二顶升机构与第二单向机构,所述第二顶升机构设于所述流水线的下方,与所述出料区域对应,可支撑所述出料区域内的产品,并带动所述出料区域内的产品向下运动,所述第二单向机构具有阻挡所述产品以将该产品滞留在所述出料区域内的第一状态,以及可供所述产品通过的第二状态。 The online glue curing device according to any one of claims 1 to 3, wherein the discharging module comprises a second lifting mechanism and a second one-way mechanism, and the second lifting mechanism is provided Below the pipeline, corresponding to the discharge area, the product in the discharge area can be supported, and the product in the discharge area is driven to move downward, and the second one-way mechanism has a blocking mechanism. The product is in a first state in which the product is retained in the discharge zone and a second state in which the product is passed.
  8. 根据权利要求7所述的在线式胶水固化装置,其特征在于,所述第二顶升机构包括竖直设置的丝杆,所述丝杆上螺纹连接有丝杆座,所述丝杆座上固定有第二顶板,所述第二顶板位于所述出料区域的正下方。 The in-line glue curing device according to claim 7, wherein the second jacking mechanism comprises a vertically disposed screw, the screw is threaded with a screw seat, the screw seat A second top plate is fixed, and the second top plate is located directly below the discharge area.
  9. 根据权利要求7所述的在线式胶水固化装置,其特征在于,所述第二单向机构包括成对设置的承接板,所述承接板位于所述出料区域的底部,二者位于同一水平面内且分设在流水线的两侧,所述承接板可沿水平方向往复运动,在相对聚拢时为所述第一状态,在相对分离时为所述第二状态。 The in-line glue curing apparatus according to claim 7, wherein said second one-way mechanism comprises a receiving plate disposed in pairs, said receiving plate being located at a bottom of said discharge area, both at the same horizontal plane And being disposed on both sides of the pipeline, the receiving plate can reciprocate in a horizontal direction, the first state when relatively gathered, and the second state when relatively separated.
  10. 根据权利要求1至3中任一项所述的在线式胶水固化装置,其特征在于,所述移料模组包括竖直导轨、水平导轨、第一滑座、第二滑座与夹爪,所述竖直导轨设于所述机架上,所述第一滑座可相对竖直导轨沿竖直方向滑动,所述水平导轨设于第一滑座上,所述第二滑座可相对水平导轨沿水平方向滑动,所述夹爪与所述第二滑座固接。 The online glue curing device according to any one of claims 1 to 3, wherein the moving module comprises a vertical rail, a horizontal rail, a first sliding seat, a second sliding seat and a clamping jaw, The vertical rail is disposed on the frame, the first sliding seat is slidable in a vertical direction relative to the vertical rail, the horizontal rail is disposed on the first sliding seat, and the second sliding seat is opposite The horizontal rail slides in a horizontal direction, and the jaw is fixed to the second slider.
PCT/CN2018/089603 2018-01-19 2018-06-01 Online adhesive curing device WO2019140844A1 (en)

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