CN205733768U - A kind of automatic assembly line for transformer production - Google Patents
A kind of automatic assembly line for transformer production Download PDFInfo
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- CN205733768U CN205733768U CN201620114297.9U CN201620114297U CN205733768U CN 205733768 U CN205733768 U CN 205733768U CN 201620114297 U CN201620114297 U CN 201620114297U CN 205733768 U CN205733768 U CN 205733768U
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Abstract
The utility model discloses a kind of automatic assembly line for transformer production, including frame, frame is provided with the conveyer belt of level, it is characterised in that: it is sequentially provided with magnetic core feeding module, some rubber moulding group, magnetic core fastening module, solidification module, tool fractionation module, discharging module along conveyer belt.This utility model can realize the assembling of transformator, and overall process is carried out automatically, it is not necessary to manual operation, can reduce the demand to manpower greatly, effectively reduce entreprise cost；Production efficiency is high, and fraction defective is low.
Description
Technical field
This utility model relates to automatic field, especially relates to a kind of automatic assembly line.
Background technology
Conventional transformator includes the parts such as magnetic core, coil, needs through multiple working procedures such as magnetic core feeding, coil feeding, magnetic core bonding, solidifications in its whole production procedure.In prior art, above-mentioned operation is usually and is completed on different devices by workman, for ensureing that produce is smoothed out, need to expend substantial amounts of manually, this today day by day gone up in human cost, it will dramatically increase the cost of enterprise；Simultaneously as semi-finished product need to transport between different station, in addition it is also necessary to arrange the storage and management link of material, increase the cost of enterprise further；The situation that efficiency is low additionally, manual assembly there is also, fraction defective is high, therefore people need a kind of streamline that can realize and automatically assembling badly.
Utility model content
In order to overcome the deficiencies in the prior art, this utility model provides a kind of automatic assembly line for transformer production, it is possible to achieve the assembling of transformator, overall process is carried out automatically, without manual operation, the demand to manpower can be reduced greatly, effectively reduce entreprise cost；Production efficiency is high, and fraction defective is low.
This utility model solves its technical problem and be the technical scheme is that
A kind of automatic assembly line for transformer production, including frame, frame is provided with the conveyer belt of level, is sequentially provided with magnetic core feeding module, some rubber moulding group, magnetic core fastening module, solidification module, tool fractionation module, discharging module along conveyer belt.
Further improved procedure as such scheme, magnetic core feeding module includes feeding support and feeding device, magazine and jacking apparatus mounted thereto, feeding device can move back and forth along Z axis with X-direction by feeding support relatively, and by this motion, the material in magazine is shifted, jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
Further improved procedure as such scheme, feeding device includes feeding base, feeding bar and sleeve, feeding bar can move back and forth along Z-direction by feeding base relatively, it has a lower end being made up of permeability magnetic material, sleeve can occur the elastic movement along Z-direction by feeding base relatively, and feeding bar is plugged on also energy its motion relatively in sleeve.
As the further improved procedure of such scheme, including being correspondingly arranged at the material distributing rod at feeding bar rear, material distributing rod is parallel with feeding bar, relatively the elastic movement along Z-direction can occur feeding base.
As the further improved procedure of such scheme, including being correspondingly arranged at the rod for stiring materials at feeding bar rear, rod for stiring materials can occur along the reciprocating motion of Z-direction and rotating around Y-axis relative to feeding base.
As the further improved procedure of such scheme, some rubber moulding group includes first rubber moulding group and second point rubber moulding group, and the two sets gradually along the direction of motion of conveyer belt.
Further improved procedure as such scheme, first rubber moulding group includes a glue support, some glue base, Glue dripping head and jacking apparatus, point glue floor installation is on a glue support and can be moved back and forth with Z axis along X-axis, Y-axis by it, Glue dripping head is arranged on a glue base and can relatively it move back and forth along X-axis, jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
Further improved procedure as such scheme, second point rubber moulding group includes a glue support, point glue base, Glue dripping head, quality detection device, defective products retracting device and jacking apparatus, point glue floor installation is on a glue support and can pass through it along X-axis, Y-axis moves back and forth with Z axis, Glue dripping head is arranged on a glue base and can relatively it move back and forth along X-axis, defective products retracting device includes can be along reciprocating first jaw of Z-direction, second jaw and the 3rd jaw, wherein, 3rd jaw is relative to the first jaw, second jaw self-movement, jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
Further improved procedure as such scheme, magnetic core fastens module and includes fastening support, active rotation device, driven rotary apparatus and jacking apparatus, active rotation device and driven rotary apparatus move back and forth with Y-axis along Z axis, X-axis by fastening support, wherein, active rotation device includes the driving lever of a level that can rotate around Pivot Point Center, driven rotary apparatus includes the follower lever of a level that can rotate around Pivot Point Center, driving lever and follower lever are in same level and keep coaxial, jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
As the further improved procedure of such scheme, the center of driving lever end is provided with the inserting groove of a rectangle, and follower lever has the end of a taper.
As the further improved procedure of such scheme, can be along the reciprocating pressing plate of Z-direction including one.
As the further improved procedure of such scheme, solidification module includes solidifying support, charging basket, feeding device, shifting material device and drawing mechanism, and wherein charging basket includes the first vertical cavity and the second cavity；Feeding device is for being sequentially sent to product to be solidified on conveyer belt and be stacked in the first cavity from the first cavity bottom, moving material device and will be located in the transferred product at top after product in the first cavity reaches a setting quantity in the second cavity, drawing mechanism will be located in the transferred product of bottom to conveyer belt after the product in the second cavity reaches a setting quantity.
Further improved procedure as such scheme, feeding device includes pan feeding jacking apparatus and the one-way slabs being arranged in pairs, one-way slabs is positioned at the bottom of the first cavity, the two is located in the same horizontal plane and sets up the both sides at conveyer belt separately, being hinged in frame of one-way slabs level, and the rotary motion towards the first inside cavity can occur under external force, pan feeding jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
Further improved procedure as such scheme, drawing mechanism includes discharging jacking apparatus and the bearing plate being arranged in pairs, bearing plate is positioned at the bottom of the second cavity, the two is located in the same horizontal plane and sets up the both sides at conveyer belt separately, bearing plate can move back and forth in the horizontal direction, thus there is the first state gathered and the second state separated, it is when being in the first state, can be limited in the second cavity by product；It is when being in the second state, and product can pass through between bearing plate, and discharging jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
As the further improved procedure of such scheme, move material device and include that vacuum cup, vacuum cup are located at the first cavity top, and can move back and forth with Y direction along Z axis.
Further improved procedure as such scheme, tool splits module and includes splitting support, active rotation device, driven rotary apparatus and jacking apparatus, active rotation device can move back and forth with Y-axis along Z axis, X-axis by splitting support with driven rotary apparatus, wherein, active rotation device includes the driving lever of a level that can rotate around Pivot Point Center, driven rotary apparatus includes the follower lever of a level that can rotate around Pivot Point Center, driving lever and follower lever are in same level and keep coaxial, jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
As the further improved procedure of such scheme, can be along the reciprocating pressing plate of Z-direction including one, the lower surface of pressing plate is provided with location bar, and insertion rod is located in the end of location bar.
Further improved procedure as such scheme, discharging module includes jacking apparatus, discharging support and device for discharging mounted thereto, device for discharging can move back and forth along Z axis with X-direction by discharging support relatively, and by this motion, the product assembled is shifted, jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
Further improved procedure as such scheme, device for discharging includes discharging base, discharge arm and sleeve, discharge arm can move back and forth along Z-direction by discharging base relatively, it has a lower end being made up of permeability magnetic material, sleeve is affixed with discharging base, and discharge arm also can its motion relatively in being plugged on sleeve.
Further improved procedure as such scheme, including the calibration module being located between magnetic core feeding module and some rubber moulding group, this calibration module includes jacking apparatus, sizing stop and the horizontal alignment bar being arranged on sizing stop, first vertical calibrating stem and the second vertical calibrating stem, horizontal alignment bar can move back and forth along X-direction, second vertical calibrating stem can occur the reciprocating motion along X-direction and the elastic movement along Z-direction, horizontal alignment bar, first vertical calibrating stem and the second vertical calibrating stem top are provided with the alignment surface of level, it is extended with vertical insertion rod in the alignment surface of the second vertical calibrating stem, the diameter of this insertion rod is less than the diameter of the second vertical calibrating stem, jacking apparatus is located at the lower section of conveyer belt, can move back and forth along Z axis.
Further improved procedure as such scheme, including the detection module being located between solidification module and tool fractionation module, it includes inductance detection device and is located at the power connection equipment below conveyer belt, power connection equipment includes can be along the first top board of Z-direction self-movement and the second top board, if being extended with dry joint on the second top board, joint connects with inductance detection device.
Further improved procedure as such scheme, including the wire peeling module being located between solidification module and tool fractionation module, it includes laser generator and rotation platform, and rotation platform is located at the lower section of laser generator, can rotate around the rotary shaft being located therein portion.
The beneficial effects of the utility model are:
Can realize the assembling of transformator, overall process is carried out automatically, it is not necessary to manual operation, can reduce the demand to manpower greatly, effectively reduce entreprise cost；Production efficiency is high, and fraction defective is low.
Accompanying drawing explanation
With embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is the schematic diagram of this utility model streamline first half section；
Fig. 2 is the schematic diagram of this utility model streamline second half section；
Fig. 3 is the overall schematic of this utility model tool；
Fig. 4 is the schematic diagram that this utility model magnetic core A fixes seat；
Fig. 5 is the schematic diagram that this utility model magnetic core B fixes seat；
Fig. 6 is the schematic diagram of this utility model magnetic core feeding module；
Fig. 7 is the schematic diagram of this utility model feeding device；
Fig. 8 is the schematic diagram in this utility model calibration one direction of module；
Fig. 9 is the schematic diagram (hidden parts support) in this utility model calibration another direction of module；
Figure 10 is the schematic diagram of first rubber moulding group of this utility model；
Figure 11 is the schematic diagram of first rubber moulding group Glue dripping head device of this utility model；
Figure 12 is the schematic diagram of this utility model second point rubber moulding group；
Figure 13 is the schematic diagram of this utility model second point rubber moulding group Glue dripping head device；
Figure 14 is the schematic diagram that this utility model magnetic core fastens one direction of module；
Figure 15 is the schematic diagram that this utility model magnetic core fastens another direction of module；
Figure 16 is the schematic diagram of this utility model solidification module；
Figure 17 is the schematic diagram of this utility model charging basket；
Figure 18 is the schematic diagram (hiding detection device) of detection module；
Figure 19 is the schematic diagram (hiding support) of this utility model wire peeling module；
Figure 20 is the schematic diagram of this utility model wire peeling module rotation platform and lockable mechanism；
Figure 21 is the decomposing schematic representation of the transformator that this utility model is assembled.
Detailed description of the invention
Below with reference to embodiment and accompanying drawing, the technique effect of design of the present utility model, concrete structure and generation is clearly and completely described, to be completely understood by the purpose of this utility model, scheme and effect.It should be noted that in the case of not conflicting, the embodiment in the application and the feature in embodiment can be mutually combined.
It should be noted that if no special instructions, when a certain feature is referred to as " fixing ", " connection " in another feature, and it can directly be fixed, be connected in another feature, it is also possible to indirectly fixes, be connected in another feature.Additionally, the upper and lower, left and right etc. used in this utility model describe and are only for the mutual alignment relation of each ingredient of this utility model in accompanying drawing.
Additionally, unless otherwise defined, all of technology used herein is identical with the implication that scientific terminology is generally understood that with those skilled in the art.Term the most used in the description is intended merely to describe specific embodiment rather than in order to limit this utility model.Term as used herein " and/or " include that the arbitrary of one or more relevant Listed Items combines.
With reference to Figure 21, show the decomposing schematic representation of the transformator that this utility model streamline produced, described transformator includes that magnetic core A, magnetic core B and coil, magnetic core A and magnetic core B all include a housing and the fixing bar being fixed on housing, and the two fastens and bonding formation one installation cavity.Coil is provided with endoporus, some stitch and the wire stretched out, and it is placed in installation cavity, positions by the way of fixing bar inserts endoporus.
With reference to Fig. 1 and Fig. 2, streamline includes that frame, described frame are provided with the conveyer belt of level, for lasting conveying tool.It is sequentially provided with magnetic core feeding module 1 along conveyer belt, calibrates module 2, some rubber moulding group 3, magnetic core fastening module 4, solidification module 5, detection module 6, wire peeling module 7, tool fractionation module 8 and discharging module 9, wherein magnetic core feeding module 1 is for being transferred to tool by magnetic core, calibration module 2 is for adjusting the attitude of magnetic core, it is simple to follow-up some glue operation；Point rubber moulding group 3 and magnetic core fasten module 4 and are used for some glue and the fastening of magnetic core A, B, and being allowed to affixed is an entirety；The solidification module 5 solidification after some glue；Detection module 6 is for carrying out the inductance detection of transformator；Wire peeling module 7 is at the crust removing wire precalculated position；Tool splits module 8 with discharging module 9 for realizing separating between product with tool.
With reference to Fig. 3 to Fig. 5, the invention also discloses a kind of for magnetic core location and fixing tool, this tool includes a jig base 101, in this jig base 101, seat fixed by dismountable magnetic core that is provided with, and as a example by above-mentioned transformator to be assembled, described magnetic core is fixed seat and is preferably at two, it is divided into magnetic core A to fix seat 102 and fixes seat 103 with magnetic core B, the two arranged side by side upper surface being located at jig base 101, for accommodating corresponding magnetic core, wherein magnetic core B fixes and is additionally operable to fixed coil on seat 103.
Wherein, fixing seat 102 at magnetic core A and fix with magnetic core B and be provided with some grooves on seat 103, the shape of described groove is adaptive with the external form of magnetic core, is provided with spring between magnetic core and groove bottom wall.In order to limit the motion of magnetic core, tool is provided with magnetic core latch 104, concrete, magnetic core latch 104 can elastic movement on occurred level direction by a spring, in an initial condition, latch stretches out from the sidewall of groove, is supported by magnetic core on the offside sidewall of groove, just can be completed the fixing of magnetic core by frictional force；And when needing to separate magnetic core from fixing seat, only need to apply external force and make latch be retracted in sidewall.
Tool is additionally provided with fixing seat locking structure, described fixing seat locking structure includes that being located at described magnetic core A fixes the latch 1021 above seat 102, latch 1021 is cylindric, annular groove it is provided with in the middle part of it, jig base 101 and magnetic core B fix seat 103 and are provided with through hole 1031, and the diameter of this through hole 1031 is slightly larger than the diameter of latch 1021.In addition, fix at magnetic core B and between seat 103 and base, be additionally provided with locking slide block, described locking slide block can jig base 101 slide relatively, which is provided with the via isometrical with through hole 1031, and the U-shaped hole connected with this via, wherein the diameter of U-shaped hole is less than the diameter of latch 1021 slightly larger than the diameter of annular groove, so, when the via on locking slide block is concentric with through hole 1031, latch 1021 may be inserted into through hole 1031, move locking slide block the most again so that U-shaped hole embeds in annular groove, magnetic core A just can be fixed seat 102 and be locked at magnetic core B and fix on seat 103.
Magnetic core A fixes the two ends of seat 102 and is additionally provided with connection-peg 1022 and spliced eye 1023.
Being additionally provided with spring 105 on tool, it is fixed seat 103 with magnetic core B and be arranged in parallel, on the spring that the wire that coil stretches out can clamp, is used for making wire remain linear state.
With reference to Fig. 6, Fig. 7, show the schematic diagram of magnetic core one embodiment of feeding module, including feeding support 11, feeding device 12, magazine 13, pusher dog (not shown) and jacking apparatus (not shown), wherein feeding device 12 is slidably mounted on feeding support 11, and by it, reciprocatingly sliding along Z-direction and X-direction can occur.Concrete, feeding support 11 includes X-axis slide rail, X-axis slide block, Z axis slide rail and Z axis slide block, and Z axis slide rail is affixed with X-axis slide block, and feeding device 12 is affixed with Z axis slide block.
Feeding device 12 includes feeding base 120, and it realizes the connection with Z axis slide block by this feeding base.Feeding base 120 is provided with slide rail 121 and slide block 122, the bottom of slide block 122 is connected with a feeding bar 123, under the driving of cylinder, feeding bar 123 can with slide block 122 one occur along the reciprocating motion of Z-direction, the lower end of feeding bar 123 is made up of permeability magnetic material, for adsorbing magnetic core to be moved.Additionally, feeding device 12 also includes slide block 124 and the sleeve 125 being fixed on slide block 124, feeding bar 123 can slide in sleeve 125.It is provided with spring, such that it is able to make sleeve 125 that the elastic movement of Z-direction can occur between slide block 124 and feeding base 120.
In this utility model, feeding device 12 is at two be set up in parallel, and is respectively used to the feeding of magnetic core A and magnetic core B, it is preferred that feeding device is arranged along the direction of motion of conveyer belt, first carries out the feeding of magnetic core A, then carries out the feeding of magnetic core B.
Jacking apparatus and pusher dog are respectively arranged on lower section and the top of conveyer belt, and wherein jacking apparatus includes a top board that can move along Z-direction, and top board is provided with locating dowel；Pusher dog can occur the reciprocating motion along X-direction.
As a example by the feeding of magnetic core A, the reclaiming process of magnetic core feeding module is as follows: when tool is by time at conveyer belt to feeding module, jacking apparatus is by top board by tool jack-up positioning from conveyer belt, and the magnetic core latch 104 that pusher dog is stirred on tool makes it be retracted in recess sidewall.First feeding device 12 moves to the top of magazine 13 the first row magnetic core, then decline along Z axis and sleeve 125 is supported with the upper surface of magnetic core, because sleeve 125 can occur elastic movement, therefore is avoided that it damages magnetic core during pressure down.Feeding bar moves down until being adsorbed thereon by magnetic core under the effect of cylinder along sleeve, feeding device moves after absorption completes on the whole, the top to tool is moved with magnetic core, and magnetic core is placed in the groove that corresponding magnetic core is fixed on seat, then pusher dog release magnetic core latch 104, latch resets and is fixed in groove by magnetic core, moves simultaneously and depart from magnetic core on feeding bar 123, last feeding device moves reset on the whole, completes material step.
The feeding step of magnetic core B is similar to therewith, repeats the most one by one at this.
Preferably, slide block 124 being additionally provided with the material distributing rod 126 that Z-direction elastic movement can occur, it is correspondingly arranged at the rear of sleeve 125, can push down adjacent magnetic core when feeding bar 123 adsorbs magnetic core, prevents the feeding multiple material of bar primary sorption.
Further, it is additionally provided with sensor 127, whether there is magnetic core for the feeding position (in the present embodiment, the feeding position i.e. the first row of magazine) detected in magazine 13.
Further, it is additionally provided with rod for stiring materials 128, it is located on feeding base 120 and can occur to move along Z axis and around the rotation of Y-axis, after the magnetic core of the first row is removed, rod for stiring materials 128 can move at the magnetic core of last column by Z axis, by forcing magnetic core integral forward lead around the rotation of Y-axis, to ensure that the first row exists magnetic core to be transferred all the time.
In order to increase loading efficiency, feeding device 12 being provided with multiple feeding bar and corresponding drive mechanism, material distributing rod, sensor and rod for stiring materials side by side, feeding bar is at 8 in the present embodiment.
Magnetic core A, B all load correspondence magnetic core fix seat after, also include being arranged on coil the assembly station on magnetic core B, this action can be completed by artificial or machine automatization.
With reference to Fig. 8, Fig. 9, it is shown that the schematic diagram of calibration one embodiment of module, it includes a sizing stop 21 and jacking apparatus 24, and described sizing stop 21 is provided with magnetic core A calibrating installation and magnetic core B calibrating installation.Wherein, magnetic core A calibrating installation includes horizontal alignment bar 22 and the first vertical calibrating stem 23, magnetic core B calibrating installation includes the second vertical calibrating stem 25, the top of above-mentioned calibrating stem is provided with the alignment surface of level, being extended with vertical insertion rod in the alignment surface of the second vertical calibrating stem 25, the diameter of this insertion rod is less than the diameter of the second vertical calibrating stem.Horizontal alignment bar 22 and the second vertical calibrating stem 25 can occur the reciprocating motion along X-direction under the effect of cylinder, additionally, the second vertical calibrating stem 25 also can occur the elastic movement along Z-direction.
After magnetic core A, B and coil have assembled, tool is delivered to calibrate at module by conveyer belt, jacking apparatus is by tool jack-up and positions, the alignment surface making magnetic core A contacts with the first vertical calibrating stem 23, the upper surface of coil contacts with the alignment surface of the second vertical calibrating stem 25, thus limiting magnetic core A and magnetic core B, coil degree of freedom in the Z-axis direction, the second vertical calibrating stem 25 reduces the active force being applied on coil by the elastic movement of Z-direction, it is to avoid damage coil.Meanwhile, the breach that horizontal alignment bar 22 fixes seat 102 upper groove from magnetic core A stretches into, and supports on the sidewall of groove by magnetic core A, limits magnetic core A degree of freedom in the X-axis direction；The insertion rod on the second vertical calibrating stem 25 top is inserted in the endoporus of coil, on the one hand coil can be positioned, on the other hand along moving of X-axis, magnetic core B is supported on the sidewall of corresponding recesses by the second vertical calibrating stem 25, limit magnetic core B degree of freedom in the X-axis direction, in conjunction with the magnetic core latch 104 restriction to Y-axis degree of freedom, magnetic core is fixed on corresponding fixing seat firmly, such that it is able to correct injustice that magnetic core is likely to occur in placement process, the bad attitude such as crooked with coil.
With reference to Fig. 1, some rubber moulding group includes the jacking apparatus of first rubber moulding group 31 along the setting of conveyer belt direction, second point rubber moulding group 32 and corresponding first, second module in the present embodiment.With reference to Figure 10 and Figure 11, first rubber moulding group 31 includes a glue support 311 and Glue dripping head device 312, described Glue dripping head device 312 can occur moving back and forth along X, Y, Z axis direction (structure of some glue support is similar with above-mentioned feeding support, the most on its basis increase Y-axis guide rail and Y-axis slide block) by a glue support 311.With reference to Figure 11, Glue dripping head device 312 includes some glue bases 3121, and is arranged on the Glue dripping head 3122 on a glue base, and described Glue dripping head applies glue by three-axis moving at the upper surface of magnetic core.Preferably, Glue dripping head 3122 is at two be set up in parallel, and the two can be by separate the moving along X-axis of horizontal guide rail being fixed on a glue base 3121.
With reference to Figure 12, Figure 13, show the schematic diagram of second point one embodiment of rubber moulding group, it is similar to, second point rubber moulding group 32 includes a glue support 321 and Glue dripping head device 322, described Glue dripping head device 322 can occur moving back and forth along X, Y, Z axis direction by a glue support 321, and with reference to Figure 13, Glue dripping head device 322 includes some glue bases 3221, and it being arranged on the Glue dripping head 3222 on a glue base, described Glue dripping head applies glue by three-axis moving at the upper surface of magnetic core.Preferably, Glue dripping head 3222 is at two be set up in parallel.The difference of second point rubber moulding group and first rubber moulding group also resides in and includes quality detection device 323 and defective products retracting device 324, concrete, quality detection device 323 includes that a CCD detects device, it is for detecting magnetic core after a glue step is fully completed, to differentiate whether it meets the requirements, if discovery defective products, then rejected by defective products retracting device 324.
Defective products retracting device 324 includes the first jaw the 3241, second jaw 3242 and the 3rd jaw 3243, wherein first jaw the 3241, second jaw 3242 corresponding magnetic core A, magnetic core B is arranged, by along Z-direction move and magnetic core bad for a glue is separated from tool by the clamping movement of jaw.The corresponding coil of 3rd jaw 3243 is arranged, and separates with tool for coil.3rd jaw 3243 can relative first, second jaw independence along Z-direction lift, it is additionally provided with a snap fit 3244 on it, when needs separate winding, first passes through buckle 3244 and the wire on coil is extracted from the spring fixing this wire, then the 3rd jaw clamps wire, and band moving winding departs from tool.
The workflow of some rubber moulding group is: when tool is delivered at a rubber moulding group, from conveyer belt, after jack-up, first carried out the coating of glue by first rubber moulding group by jacking apparatus, it is delivered at second point rubber moulding group carry out second time by conveyer belt the most again and puts glue, until the magnetic core on current tool all completes a glue operation；Carrying out CCD defective products detection subsequently, without defective products, tool is delivered to next station, if be detected that defective products magnetic core, retracting device starts this magnetic core and corresponding magnetic core, coil recovery.
With reference to Figure 14, Figure 15, it is shown that magnetic core fastens the schematic diagram of one embodiment of module, magnetic core A, B, after a glue operation, need to have fastened timely the docking of the two.Magnetic core fastens module and includes fastening support 41, active rotation device 42, driven rotary apparatus 43 and jacking apparatus (not shown), active rotation device 42 and driven rotary apparatus 43 are arranged on a base plate, and this base plate can relatively fasten support 41 and occur along Z axis and moving in X-direction.The electric rotating machine 421 that active rotation device 42 includes horizontal positioned and the driving lever 422 being fixed in electric rotating machine rotary shaft, the end of driving lever 422 is provided with inserting groove 4211, driven rotary apparatus 43 includes the follower lever 431 that can rotate around Pivot Point Center, follower lever 431 has the end of a taper, it is in described driving lever 422, and same level is interior and holding is coaxial, additionally, active rotation device 42 moves along Y-axis also by the horizontal slide rail on base plate with driven rotary apparatus 43.
The workflow fastening module is as follows: tool is jack-up from conveyer belt, and unlocking mechanism promotes locking slide block movement, until via alignment jig base 101 and magnetic core B fix the through hole 1031 on seat 103.Active rotation device 42 is separated from each other along Y-axis with driven rotary apparatus 43 and declines along Z axis, until the connection-peg 1022 being respectively aligned to tool two ends is gathered with spliced eye 1023 tailing edge Y-axis, connection-peg 1022 is inserted in inserting groove 4211, and the tapered end of follower lever 431 inserts in spliced eye 1023.After grafting completes, active rotation device 42 and driven rotary apparatus 43 drive magnetic core A to fix seat 102 to depart from from tool and the mobile top fixing seat 103 to magnetic core B, under the driving of motor, magnetic core A fixes seat 102 and rotates 180 °, fix seat 103 with magnetic core A attitude down with magnetic core B to fit, thus realize between magnetic core A with magnetic core B bonding, finally, again promote locking slide block to make U-shaped hole be embedded in annular groove, complete whole fastening step.
Preferably, being additionally provided with pressue device, it includes a pressing plate 44 that can move along Z-direction, when magnetic core A fix seat 102 be placed on magnetic core B fix on seat 103 time, magnetic core A fixes seat 102 and applies pressure by pressing plate 44, and make between magnetic core bonding more fastens.
Further, in order to ensure that magnetic core A fixes seat 102 and follows active rotation device 42 synchronous axial system, inserting groove and connection-peg 1022 are rectangle.
General, tool after bonding needs just can have higher bonding strength after the solidification of certain time, therefore after a rubber moulding group, it is provided with solidification module, with reference to Figure 16 and Figure 17, show the schematic diagram of solidification one embodiment of module, including solidification support 51, charging basket 52, feeding device 53, move material device 54, drawing mechanism 55 and sensor (not shown), wherein, the main place that charging basket 52 is placed as tool transfer, including the first vertical cavity 521 and the second cavity 522, the bottom of described cavity and top are provided with opening, enter and removal for tool.When tool moves the lower section to the first cavity 521 with conveyer belt, entered by the bottom opening of described first cavity and be stacked on inside cavity under the driving of feeding device 53, continuous firing along with feeding device 53, in first cavity 521, the quantity of tool is on the increase, when the quantity of tool reaches a certain setting value, shifting material device 54 starts will be located in the tool at top and is transferred in the second cavity 522, it is similar to, when the tool quantity in the second cavity 522 reaches a setting value, drawing mechanism 55 is started working, lasting by being transferred on conveyer belt piece by piece of the tool bottom the second cavity 522, the most just the tool motion from conveyer belt the-the first cavity the-the second cavity-conveyer belt is achieved, both can guarantee that tool was without departing from streamline, the hardening time of its abundance can be given again.
Concrete, feeding device includes that pan feeding jacking apparatus, described pan feeding jacking apparatus are located at the lower section of described conveyer belt, corresponding with described first cavity, can be headed in the first cavity by the tool on conveyer belt by motion vertically.
Feeding device 53 also includes the one-way slabs 531 being arranged in pairs, and described one-way slabs is positioned at the bottom of the first cavity 521, and the two is located in the same horizontal plane and sets up the both sides at conveyer belt separately.One-way slabs being shelved on of level when original state solidifies on support 51, and the tool in accepting the first cavity 521 prevents tool from dropping in cavity；Additionally, it can also occur the rotary motion towards the first inside cavity under external force, thus allow the unidirectional entrance inside cavity of tool.
Drawing mechanism includes discharging jacking apparatus and bearing plate 551, and wherein said discharging jacking apparatus is located at the lower section of conveyer belt, corresponding with the second cavity 522, can be by the tool in motion jacking the second cavity vertically.
Bearing plate 551 is arranged in pairs, and it is located at the bottom of described second cavity, and the two is located in the same horizontal plane and sets up the both sides at conveyer belt separately.Bearing plate 551 can move back and forth in the horizontal direction, thus has the first state gathered and the second state separated, and it is when being in the first state, the tool in accepting the second cavity, will it be limited in the second cavity；It is when being in the second state, and tool can pass through between bearing plate.
Discharging flow process in the present embodiment is as described below: discharging jacking apparatus moves whole for the tool in cavity jack-up, bearing plate 551 separates immediately, it is in the second state, then discharging jacking apparatus drives tool to decline, bearing plate 551 alignment is made to be positioned at the bottom and the binding site of layer tool second from the bottom, now bearing plate 551 relative motion, insert in the space between two-layer tool, last discharging jacking apparatus declines again, the tool of the bottom is placed on a moving belt, layer second from the bottom and above tool continue to be limited in the second cavity by bearing plate 551, repeat said process, just lasting for the tool in the second cavity can be transferred on conveyer belt.
Move material device and include vacuum cup, vacuum cup is located at the top of the first cavity, moving along Z axis and Y-axis can occur, when needs carry out moving material operation, vacuum cup first moves to the top of the first cavity along Y direction, absorption is positioned at the tool of top layer, then along adverse movement to the top of the second cavity, then moves along Z-direction and is placed in the second cavity by tool.
Sensor is preferably disposed to the top of charging basket, determines whether to start to move material and discharging step by the height of tool in test chamber.
With reference to Figure 18, show the schematic diagram of detection one embodiment of module, including the detecting instrument (not shown) being located at top, in this programme, it is inductance detection instrument, also include the power connection equipment being located at below conveyer belt, described power connection equipment includes the first top board 611 and the second top board 612, and what described first top board 611 can be separate with the second top board 612 occurs moving along Z-direction.Wherein the first top board is used for jacking tool so that it is separate with conveyer belt；Second top board is provided with joint 613, and described joint is one group with two, contacts with stitch at two on coil respectively, for realizing the electrical connection between coil and PCB.
The workflow of detection module is: the first first top board is by tool jack-up from conveyer belt, and then the second top board drives and moves on joint, contacts with the stitch of coil, closing coil and detecting instrument.
With reference to Figure 19, Figure 20, show the schematic diagram of one embodiment of wire peeling module, it includes a laser generator 71, the lower section of described laser generator is provided with a rotation platform 72, this rotation platform 72 can rotate around the rotary shaft being located therein portion, additionally it is provided with a lockable mechanism 73, for tool being locked at rotation platform 72 so that it is can be with the rotating of rotation platform 72 one.Concrete, lockable mechanism 73 includes a locking rod 731 with tapered end, and this locking rod can move in the X-axis direction under the promotion of cylinder, be directly inserted in the bellmouth of tool lateral wall.The operating process of peeling module is: tool is shelved on rotation platform 72 and locked by locking rod, first laser carry out scorification to the crust of wire top half, then rotation platform drives jig rotation 180 °, the one of wire residual crust is made to face up, again by laser scorification, until crust is removed completely.
The middle part of rotation platform 72 is provided with opening, it is simple to laser scorification wire sheath and the recovery of crust combustion residue.
For the ease of laser stripping and the rotation of rotation platform, conveyer belt does not extends to remove the peel at module, in order to tool is transferred to rotation platform from conveyer belt, it is additionally provided with poking device, described poking device includes the switch-plate that can move along Y direction, when tool moves to the end of conveyer belt, switch-plate promotes tool to enter rotation platform from conveyer belt；Same, after completing peeling, tool is promoted by switch-plate and reenters on follow-up conveyer belt.For ease of pushing and releasing in tool, the entrance of rotation platform is provided with inclined-plane.
This utility model also includes that tool splits module, it is fixed seat 103 with magnetic core B separate for magnetic core A fixes seat 102, module is fastened similar with magnetic core, tool splits module and includes splitting support, active rotation device, driven rotary apparatus and jacking apparatus, active rotation device and driven rotary apparatus are arranged on a base plate, and this base plate can relatively split support and occur along Z axis and moving in X-direction.Active rotation device includes the electric rotating machine of horizontal positioned and the driving lever being fixed in electric rotating machine rotary shaft, the end of driving lever is provided with inserting groove, driven rotary apparatus includes the follower lever that can rotate around Pivot Point Center, follower lever has the end of a taper, it is in described connection-peg, and same level is interior and holding is coaxial, additionally, active rotation device moves along Y-axis also by the horizontal slide rail on base plate with driven rotary apparatus.
The workflow that tool splits is as follows: tool is jack-up from conveyer belt, on the one hand unlocking mechanism promotes locking slide block movement, U-shaped hole is departed from annular groove, until via alignment jig base 101 on slide block and magnetic core B fix the through hole 1031 on seat 103, now magnetic core A fixes seat 102 and can fix seat 103 with magnetic core B and be freely separating；On the other hand, the magnetic core latch 104 that unlocking mechanism forces magnetic core A to fix on seat 102 is retracted in the sidewall of groove, releases the locking to magnetic core A.Active rotation device separates along Y-axis with driven rotary apparatus, decline along Z axis again, until the connection-peg 1022 being respectively aligned to tool two ends is gathered with spliced eye 1023 tailing edge Y-axis so that connection-peg 1022 inserts in inserting groove, the tapered end of follower lever inserts in spliced eye 1023.After grafting completes, active rotation device and driven rotary apparatus drive magnetic core A to fix seat and fix disengaging seat from magnetic core B, and under the driving of motor, magnetic core A fixes seat 102 and rotates 180 °, moves down and is again fixed in jig base 101.
Furthermore it is preferred that, it being additionally provided with auxiliary detachment device, it includes a pressing plate that can move along Z-direction, and pressing plate is provided with some fractionation bars, and its head end has an insertion rod.When needs split, the hole that insertion rod is fixed bottom seat 102 from magnetic core A is inserted into, and contacts with the bottom surface of magnetic core A and supports on magnetic core B by magnetic core A, the most just can prevent magnetic core A from following magnetic core A and fix seat 102 and fix seat 103 with magnetic core B together and separate.
This utility model also includes discharging module, for product is separated with tool, it is similar to feed mechanism, including discharging support, which is provided with discharge arm, under the driving of cylinder, there is the reciprocating motion along Z-direction Yu X-direction relative to discharging support in discharge arm, the lower end of discharge arm is made up of permeability magnetic material, for adsorbing product to be moved.Additionally, discharging module also includes the sleeve being fixed on discharging support, discharge arm can slide in sleeve.
The work process of discharging module is as follows: tool by jacking apparatus by top board by tool jack-up from conveyer belt, unlocking mechanism stirs the magnetic core latch 104 that magnetic core B fixes on seat 103 makes it be retracted in recess sidewall, releases the locking to magnetic core B.Discharging module makes sleeve support with the upper surface of product along Z axis decline.Discharge arm moves down along sleeve until being adsorbed thereon by product under the effect of cylinder, and discharging module moves after absorption completes on the whole, separates with the product assembled, complete discharge step from tool.
In order to realize the recycling of tool, it is additionally provided with recovery conveyer belt in the bottom of frame.After product and tool are kept completely separate, tool moves the end to conveyer belt, is placed on the starting position reclaiming on conveyer belt and being transported to streamline by a jacking apparatus, again participates in assembling.
In this utility model, coordinate system all with vertical direction as Z axis, the direction of conveyer belt is Y-axis, and vertical and Y-axis direction is X-axis.
It is above preferable enforcement of the present utility model is illustrated, but this utility model is created and is not limited to described embodiment, those of ordinary skill in the art it may also be made that all equivalent variations or replacement on the premise of this utility model spirit, and deformation or the replacement of these equivalents are all contained in the application claim limited range.
Claims (22)
1. the automatic assembly line for transformer production, including frame, described frame is provided with the conveyer belt of level, it is characterised in that: it is sequentially provided with magnetic core feeding module, some rubber moulding group, magnetic core fastening module, solidification module, tool fractionation module, discharging module along described conveyer belt.
Automatic assembly line for transformer production the most according to claim 1, it is characterized in that: described magnetic core feeding module includes feeding support and feeding device, magazine and jacking apparatus mounted thereto, described feeding device can move back and forth along Z axis with X-direction by the most described feeding support, and by this motion, the material in magazine is shifted, described jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
Automatic assembly line for transformer production the most according to claim 2, it is characterized in that: described feeding device includes feeding base, feeding bar and sleeve, described feeding bar can move back and forth along Z-direction by the most described feeding base, it has a lower end being made up of permeability magnetic material, described sleeve can occur the elastic movement along Z-direction by the most described feeding base, and described feeding bar is plugged on also energy its motion relatively in described sleeve.
Automatic assembly line for transformer production the most according to claim 3, it is characterized in that: include being correspondingly arranged at the material distributing rod at described feeding bar rear, described material distributing rod is parallel with feeding bar, the elastic movement along Z-direction can occur the most described feeding base.
Automatic assembly line for transformer production the most according to claim 3, it is characterized in that: include being correspondingly arranged at the rod for stiring materials at described feeding bar rear, described rod for stiring materials can occur along the reciprocating motion of Z-direction and rotating around Y-axis relative to described feeding base.
Automatic assembly line for transformer production the most according to claim 1, it is characterised in that: described some rubber moulding group includes first rubber moulding group and second point rubber moulding group, and the two sets gradually along the direction of motion of described conveyer belt.
Automatic assembly line for transformer production the most according to claim 6, it is characterized in that: described first rubber moulding group includes a glue support, some glue base, Glue dripping head and jacking apparatus, described some glue floor installation and can be moved back and forth with Z axis along X-axis, Y-axis by it on described some glue support, described Glue dripping head is arranged on described some glue base and can relatively it move back and forth along X-axis, described jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
Automatic assembly line for transformer production the most according to claim 6, it is characterized in that: described second point rubber moulding group includes a glue support, point glue base, Glue dripping head, quality detection device, defective products retracting device and jacking apparatus, described some glue floor installation and can pass through it along X-axis on described some glue support, Y-axis moves back and forth with Z axis, described Glue dripping head is arranged on described some glue base and can relatively it move back and forth along X-axis, described defective products retracting device includes can be along reciprocating first jaw of Z-direction, second jaw and the 3rd jaw, wherein, described 3rd jaw is relative to the first jaw, second jaw self-movement, described jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
Automatic assembly line for transformer production the most according to claim 1, it is characterized in that: described magnetic core fastens module and includes fastening support, active rotation device, driven rotary apparatus and jacking apparatus, described active rotation device and driven rotary apparatus pass through described fastening support along Z axis, X-axis moves back and forth with Y-axis, wherein, described active rotation device includes the driving lever of a level that can rotate around Pivot Point Center, described driven rotary apparatus includes the follower lever of a level that can rotate around Pivot Point Center, described driving lever and follower lever are in same level and keep coaxial, described jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
Automatic assembly line for transformer production the most according to claim 9, it is characterised in that: the center of described driving lever end is provided with the inserting groove of a rectangle, and described follower lever has the end of a taper.
11. automatic assembly lines for transformer production according to claim 9, it is characterised in that: include that one can be along the reciprocating pressing plate of Z-direction.
12. automatic assembly lines for transformer production according to claim 1, it is characterised in that: solidification module includes solidifying support, charging basket, feeding device, shifting material device and drawing mechanism, and wherein charging basket includes the first vertical cavity and the second cavity；Described feeding device is for being sequentially sent to product to be solidified on described conveyer belt and be stacked in the first cavity from described first cavity bottom, the described material device that moves will be located in the transferred product at top in the second cavity after product in described first cavity reaches a setting quantity, and described drawing mechanism will be located in the transferred product of bottom to conveyer belt after the product in described second cavity reaches a setting quantity.
13. automatic assembly lines for transformer production according to claim 12, it is characterized in that: described feeding device includes pan feeding jacking apparatus and the one-way slabs being arranged in pairs, described one-way slabs is positioned at the bottom of described first cavity, the two is located in the same horizontal plane and sets up the both sides at conveyer belt separately, being hinged in described frame of described one-way slabs level, and the rotary motion towards the first inside cavity can occur under external force, described pan feeding jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
14. automatic assembly lines for transformer production according to claim 12, it is characterized in that: described drawing mechanism includes discharging jacking apparatus and the bearing plate being arranged in pairs, described bearing plate is positioned at the bottom of described second cavity, the two is located in the same horizontal plane and sets up the both sides at conveyer belt separately, described bearing plate can move back and forth in the horizontal direction, thus there is the first state gathered and the second state separated, it is when being in the first state, can be limited in the second cavity by product；It is when being in the second state, and product can pass through between bearing plate, and described discharging jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
15. automatic assembly lines for transformer production according to claim 12, it is characterised in that: the described material device that moves includes that vacuum cup, described vacuum cup are located at described first cavity top, and can move back and forth along Z axis with Y direction.
16. automatic assembly lines for transformer production according to claim 1, it is characterized in that: described tool splits module and includes splitting support, active rotation device, driven rotary apparatus and jacking apparatus, described active rotation device and driven rotary apparatus can be by described fractionation support along Z axis, X-axis moves back and forth with Y-axis, wherein, described active rotation device includes the driving lever of a level that can rotate around Pivot Point Center, described driven rotary apparatus includes the follower lever of a level that can rotate around Pivot Point Center, described driving lever and follower lever are in same level and keep coaxial, described jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
17. automatic assembly lines for transformer production according to claim 16, it is characterised in that: including that one can be along the reciprocating pressing plate of Z-direction, the lower surface of described pressing plate is provided with location bar, and insertion rod is located in the end of described location bar.
18. automatic assembly lines for transformer production according to claim 1, it is characterized in that: described discharging module includes jacking apparatus, discharging support and device for discharging mounted thereto, described device for discharging can move back and forth along Z axis with X-direction by the most described discharging support, and by this motion, the product assembled is shifted, described jacking apparatus is located at the lower section of described conveyer belt, can move back and forth along Z axis.
19. automatic assembly lines for transformer production according to claim 18, it is characterized in that: described device for discharging includes discharging base, discharge arm and sleeve, described discharge arm can move back and forth along Z-direction by the most described discharging base, it has a lower end being made up of permeability magnetic material, described sleeve is affixed with described discharging base, and described discharge arm also can its motion relatively in being plugged on described sleeve.
null20. automatic assembly lines for transformer production according to claim 1，It is characterized in that: include the calibration module being located between described magnetic core feeding module and some rubber moulding group，This calibration module includes jacking apparatus、Sizing stop and the horizontal alignment bar being arranged on sizing stop、First vertical calibrating stem and the second vertical calibrating stem，Described horizontal alignment bar can move back and forth along X-direction，Described second vertical calibrating stem can occur the reciprocating motion along X-direction and the elastic movement along Z-direction，Described horizontal alignment bar、First vertical calibrating stem and the second vertical calibrating stem top are provided with the alignment surface of level，It is extended with vertical insertion rod in the alignment surface of the described second vertical calibrating stem，The diameter of this insertion rod is less than the diameter of the second vertical calibrating stem，Described jacking apparatus is located at the lower section of described conveyer belt，Can move back and forth along Z axis.
21. according to the automatic assembly line for transformer production according to any one of claim 1 to 19, it is characterized in that: include being located at described solidification module and tool splits the detection module between module, it includes inductance detection device and is located at the power connection equipment below described conveyer belt, described power connection equipment includes can be along the first top board of Z-direction self-movement and the second top board, if being extended with dry joint on described second top board, described joint connects with inductance detection device.
22. according to the automatic assembly line for transformer production according to any one of claim 1 to 19, it is characterized in that: include being located at described solidification module and tool splits the wire peeling module between module, it includes laser generator and rotation platform, described rotation platform is located at the lower section of described laser generator, can rotate around the rotary shaft being located therein portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620114297.9U CN205733768U (en) | 2016-02-04 | 2016-02-04 | A kind of automatic assembly line for transformer production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620114297.9U CN205733768U (en) | 2016-02-04 | 2016-02-04 | A kind of automatic assembly line for transformer production |
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| Publication Number | Publication Date |
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| CN205733768U true CN205733768U (en) | 2016-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620114297.9U Withdrawn - After Issue CN205733768U (en) | 2016-02-04 | 2016-02-04 | A kind of automatic assembly line for transformer production |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881005A (en) * | 2016-02-04 | 2016-08-24 | 深圳市海目星激光科技有限公司 | Automatic assembly line for transformer production |
| CN106441416A (en) * | 2016-12-17 | 2017-02-22 | 大连运明自动化技术有限公司 | Magnetic core test line body |
| CN108962577A (en) * | 2018-08-24 | 2018-12-07 | 天津经纬正能电气设备有限公司 | The assembly device and its assembly method of open-core type reactor |
| CN109013186A (en) * | 2018-09-12 | 2018-12-18 | 珠海格力智能装备有限公司 | Rubber coating fixture |
| CN109103009A (en) * | 2018-09-12 | 2018-12-28 | 珠海格力智能装备有限公司 | Center pillar assembles equipment |
| WO2019140844A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Online adhesive curing device |
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2016
- 2016-02-04 CN CN201620114297.9U patent/CN205733768U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881005A (en) * | 2016-02-04 | 2016-08-24 | 深圳市海目星激光科技有限公司 | Automatic assembly line for transformer production |
| CN106441416A (en) * | 2016-12-17 | 2017-02-22 | 大连运明自动化技术有限公司 | Magnetic core test line body |
| CN106441416B (en) * | 2016-12-17 | 2019-05-21 | 大连运明自动化技术有限公司 | A kind of magnetic core test wire body |
| WO2019140844A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Online adhesive curing device |
| CN108962577A (en) * | 2018-08-24 | 2018-12-07 | 天津经纬正能电气设备有限公司 | The assembly device and its assembly method of open-core type reactor |
| CN109013186A (en) * | 2018-09-12 | 2018-12-18 | 珠海格力智能装备有限公司 | Rubber coating fixture |
| CN109103009A (en) * | 2018-09-12 | 2018-12-28 | 珠海格力智能装备有限公司 | Center pillar assembles equipment |
| CN109103009B (en) * | 2018-09-12 | 2020-07-14 | 珠海格力智能装备有限公司 | Center pillar assembling equipment |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20161130 Effective date of abandoning: 20180406 |