CN105773141A - Automatic assembly line for cameras - Google Patents

Automatic assembly line for cameras Download PDF

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Publication number
CN105773141A
CN105773141A CN201610258074.4A CN201610258074A CN105773141A CN 105773141 A CN105773141 A CN 105773141A CN 201610258074 A CN201610258074 A CN 201610258074A CN 105773141 A CN105773141 A CN 105773141A
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CN
China
Prior art keywords
assembly
objective carrier
icr
pcb board
charging tray
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Granted
Application number
CN201610258074.4A
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Chinese (zh)
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CN105773141B (en
Inventor
刘德华
彭文
曾鹏
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Hangzhou Instant Innovation Technology Co.,Ltd.
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Hangzhou Msung Automatic Technology Co Ltd
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Priority to CN201610258074.4A priority Critical patent/CN105773141B/en
Publication of CN105773141A publication Critical patent/CN105773141A/en
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Publication of CN105773141B publication Critical patent/CN105773141B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an automatic assembly line for cameras. The automatic assembly line comprises an assembly platform, a first assembly system, a second assembly system, a third assembly system, a screw machine and a feed system, wherein the first assembly system, the second assembly system, the third assembly system and the screw machine are sequentially arranged on the assembly platform, and the feed system feeds materials to the first assembly system, the second assembly system and the third assembly system; the first assembly system is used for automatically assembling lens bases, the second assembly system is used for inserting ICRs into the lens bases, and the third assembly system is used for automatically assembling PCBs. According to the automatic assembly line, automatic assembly of the lens bases, the ICRs and the PCBs in the cameras is realized through the reasonable structural arrangement. Compared with existing semi-automatic production, the automatic assembly line has the advantages of being low in production cost, high in efficiency, good in stability and capable of meeting the production and development requirements of enterprises.

Description

A kind of video camera automatic assembly production line
Technical field
The invention belongs to the technical field of video camera assembly equipment, be specifically related to a kind of video camera automatic assembly production line realizing the objective carrier in video camera, ICR and pcb board carry out Automated assembly.
Background technology
Along with the development of science and technology, full-automatic production line instead of semi-automatic production equipment gradually.Wherein, the automatic producing technology field of front end assemblies in video camera, wherein front end assemblies includes objective carrier, ICR, pcb board and non-essential assembly sheet metal component.
At present, in the production line of video camera front end assemblies, and being absent from the production line of a kind of full-automation, mostly being part steps has the artificial semi-automatic production participating in preparation.Being appreciated that existing semi-automatic production line, not only production cost is high for it, and production efficiency is low, and poor stability, it is impossible to meet the production development demand of enterprise well.
Summary of the invention
It is an object of the invention to provide a kind of video camera automatic assembly production line for solving above-mentioned technical problem.
Video camera automatic assembly production line provided by the present invention, for objective carrier, ICR and pcb board are carried out Automated assembly, described assembling line includes:
Mounting plate, described mounting plate includes middle rotating disk and is located at the multiple assembly toolings on middle rotating disk;
First assembly system, including the objective carrier detent mechanism for objective carrier is positioned, and for the objective carrier on objective carrier detent mechanism is transferred to the objective carrier secondary transfer mechanism in assembly tooling;
Second assembly system, including the ICR detent mechanism for ICR is positioned, and for driving the assembling driving mechanism of the objective carrier being inserted in assembly tooling of the ICR on ICR detent mechanism;
3rd assembly system, including the pcb board detent mechanism for pcb board is positioned, and for the PCB on pcb board detent mechanism is transferred to the pcb board secondary transfer mechanism in assembly tooling;
Screw machine, fixes for the objective carrier in assembly tooling, ICR and pcb board carry out dozen screw;
And feeding system, it is respectively used to the first assembly system, the second assembly system and the 3rd assembly system are carried out feed.
As the preferred version of the present invention, described mounting plate includes fixed disk, lower fixed disk and the middle rotating disk being located between fixed disk and lower fixed disk successively, and wherein said upper fixed disk, middle rotating disk and lower fixed disk are set to step-like.
As the preferred version of the present invention, described assembly tooling is respectively provided with two latches, fixes for being opposite to objective carrier in this assembly tooling and pcb board.
As the preferred version of the present invention, described objective carrier detent mechanism includes base plate, and is located at two objective carrier Pneumatic clamping jaw assemblies on base plate, and wherein said objective carrier Pneumatic clamping jaw assembly is fixed on base plate respectively through gripper shoe;Said two objective carrier Pneumatic clamping jaw assembly is respectively connected with an objective carrier profiling jaw, for objective carrier being clamped location.
Preferred version as the present invention, described objective carrier secondary transfer mechanism includes installing rack, for capturing the grasping mechanism of objective carrier, and the upright driving mechanism for driving grasping mechanism in the vertical direction to move, and the horizontal drive mechanism for driving grasping mechanism to move in the horizontal direction.
As the preferred version of the present invention, described second assembly system also includes ICR guiding hold-down mechanism, to guide ICR to be inserted into objective carrier.
Preferred version as the present invention, described ICR guiding hold-down mechanism includes support, be located at and support vertically drive assembly, and be fixed on holding down assembly on this pars contractilis vertically driving assembly, wherein said hold down assembly on be provided with the guide pad that end face is inclined-plane.
As the preferred version of the present invention, described feeding system includes feed bin framework, hoisting mechanism, two charging tray switches and grabbing device;Being provided with two row feed bins on described feed bin framework, wherein each column feed bin is placed with multilamellar charging tray from top to bottom successively, and this two row feed bin is slidably connected with feed bin framework, and can be driven back and forth up and down by hoisting mechanism;Two described charging tray switches and two row feed bins are oppositely arranged, for being undertaken pulling out and pushing back by the charging tray in corresponding feed bin;Described grabbing device is for capturing the objective carrier on the charging tray being on charging tray switch, ICR or pcb board and transfer.
As the preferred version of the present invention, described grabbing device is arranged on the side of two row feed bins or is located at the position between two row feed bins.
As the preferred version of the present invention, described assembling line also includes blanking system, and described blanking system is arranged on the station after screw machine, to carry out automatization's blanking to fixing the objective carrier of connection, ICR and pcb board via screw machine.
Due to the application of technique scheme, the method have the advantages that
The video camera automatic assembly production line of the present invention, arranged by rational structure, achieve the automatization of the assembling of objective carrier, ICR and pcb board in video camera, it compares existing semi-automatic production, not only production cost is low, efficiency is high, and good stability, meet the production development demand of enterprise.
Accompanying drawing explanation
Fig. 1 is the structural representation of the provided video camera automatic assembly production line of present pre-ferred embodiments.
Fig. 2 is the axonometric chart of the provided video camera automatic assembly production line of present pre-ferred embodiments.
Fig. 3 is the B portion enlarged drawing of Fig. 2.
Fig. 4 is the structural representation of mounting plate in the present invention.
Fig. 5 is the structural representation of the first intelligence feeding system in the present invention.
Fig. 6 is the A portion enlarged drawing of Fig. 5.
Fig. 7 is the structural representation of objective carrier detent mechanism in the present invention.
Fig. 8 is the structural representation of the second assembly system in the present invention.
Fig. 9 is structural representation when objective carrier and ICR assembling.
Figure 10 is the structural representation of blanking system in the present invention.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
The video camera automatic assembly production line 1 that present pre-ferred embodiments provides, is for the front end assemblies in video camera is carried out Automated assembly.Wherein, the front end assemblies of video camera specifically includes objective carrier 10, ICR20 and pcb board (not shown), and of coursing can also according to the different user demand of video camera, and its front end assemblies also includes sheet metal component.The front end assemblies that the assembling line 1 of the present embodiment assembles specifically includes objective carrier 10, ICR20, pcb board and sheet metal component (not shown).
Refer to Fig. 1~Figure 10, the assembling line 1 of the present embodiment is according to its handling characteristics, specifically include mounting plate 100, feeding system, objective carrier 10 is positioned the first assembly system 300 of assembling, ICR20 is positioned the second assembly system 400 of assembling, pcb board is positioned the 3rd assembly system 500 of assembling, sheet metal component is positioned the 4th assembly system 600 of assembling, front end assemblies for having assembled carries out beating the screw machine 700 that screw is fixing, and for the front end assemblies assembled being carried out the blanking system 800 of blanking.
Wherein, described mounting plate 100 is set to step-like disc structure, and first assembly system the 300, second assembly system the 400, the 3rd assembly system the 500, the 4th assembly system 600, screw machine 700 and blanking system 800 are arranged in the surrounding of this mounting plate 100 successively.The mounting plate 100 of the present embodiment is specifically configured to three-decker according to the purpose of its use, wherein centrally located disk is middle rotating disk 110, and described middle rotating disk 110 is fixed with assembly tooling 111, to realize the assembling to objective carrier 10, ICR20, sheet metal component and pcb board successively, and the front end assemblies assembled is carried out beat screw fix;And the disk being positioned at upper and lower two-layer position is fixed platform structure, it is respectively defined as fixed disk 120 and lower fixed disk 130, it can arrange the relevant device in first assembly system the 300, second assembly system the 400, the 3rd assembly system the 500, the 4th assembly system 600, corresponding material being positioned and being transferred.
It is appreciated that, described middle rotating disk 110 is correspondingly provided with multiple assembly tooling 111, to meet this assembling line 1 operationally, on it, first assembly system the 300, second assembly system the 400, the 3rd assembly system the 500, the 4th assembly system 600, screw machine 700 and blanking system 800 are operated simultaneously.It is appreciated that and joins at the enterprising luggage of assembly tooling 111 to realize objective carrier 10, ICR20, sheet metal component and pcb board, described assembly tooling 111 is provided with position limiting structure, to meet the matching requirements of this assembling line 1.In the present embodiment, the position limiting structure in described assembly tooling 111 is specifically configured to two latches 1111, and it takes full advantage of the construction features of objective carrier 10 and pcb board.Specifically, by latch 1111 diagonal angle, both sides of objective carrier 10 carried out spacing realize objective carrier 10 entirety spacing;Utilize the through hole offered on pcb board, the partial insertion offering through hole corresponding on pcb board realized to overall spacing of pcb board by latch 1111.
Described feeding system is for first assembly system the 300, second assembly system the 400, the 3rd assembly system the 500, the 4th assembly system 600 is carried out feeding, to realize the feed of this assembling line 1.In the present embodiment, described feeding system specifically includes 4 intelligent feeding systems, carry out feeding to accordingly first assembly system the 300, second assembly system the 400, the 3rd assembly system the 500, the 4th assembly system 600.It is appreciated that, different according to the structure of the objective carrier 10 of feeding, ICR20, sheet metal component and pcb board needed for this assembling line 1, the intelligent feeding system of objective carrier 10, ICR20 and pcb board can be set to same structure, the intelligent feeding system of sheet metal component is then set to another structure.
Just it is used for objective carrier 10, ICR20 and pcb board are carried out the intelligent feeding system of feeding below, and the intelligent feeding system that sheet metal component carries out feeding is further explained, for convenient differentiation between the two, it is respectively defined as the first intelligence feeding system 200 and the second intelligence feeding system 201.
Described first intelligence feeding system 200 includes 220, two charging tray switches 230 of feed bin framework 210, two row feed bin, grabbing device 240 and hoisting mechanism 250;Two described row feed bins 220 are arranged in sequence with multilamellar charging tray 221 from top to bottom, and wherein a layered material dish 221 and two the charging tray switches 230 on this two row feed bin 220 are oppositely arranged, and be slidably connected with feed bin framework 210, make this first intelligence feeding system 200 operationally, can move back and forth up and down on feed bin framework 210 under the driving of hoisting mechanism 250.
Wherein, described feed bin framework 210 is the general frame structure of this first intelligence feeding system 200, and it includes feed bin base 211, and this feed bin base 211 is provided with multiple leg 212 in the side of near floor level, so that feed bin framework 210 to be supported.Grabbing device 240 is specifically assemblied on feed bin base 211 by the first intelligence feeding system 200 of the present embodiment by column 241, so that this first intelligence feeding system 200 shape is integral.
Described feed bin 220 is applied in this first intelligence feeding system 200 and is particularly used for storage objective carrier 10, ICR20 or pcb board, the present embodiment specifically includes two row feed bins 220, and each column feed bin 220 is divided on multilamellar and every layer to be respectively used to place the concrete charging tray 221 storing objective carrier 10, ICR20 and pcb board from top to bottom.In the present embodiment, described feed bin 220 is specifically made up of charging tray framework 224, and the two sides of this charging tray framework 224 are fixed with multiple support 222 accordingly, and with two supports 222 being oppositely arranged, charging tray 221 is supported, that is, the charging tray 221 of the present embodiment is specifically placed on the support 222 of charging tray framework 224 both sides.Further, the present embodiment is provided with spacing shelves bar 223 at each support 222 away from a side end of charging tray switch 230, for the charging tray 221 being placed on support 222 is carried out spacing, in case when charging tray 221 is pushed back to feed bin 220 by this charging tray switch 230, charging tray 221 departs from from support 222.
Described charging tray switch 230 is particularly used for going out charging tray 221 from feed bin 220 lira, in order to the inner stored objective carrier 10 of charging tray 221, ICR20 or pcb board are captured and transfer operation by grabbing device 240;Vacant charging tray 221 can also be pushed back to feed bin 220 again simultaneously.It is appreciated that, the charging tray switch 230 of the present embodiment is assembled in this first intelligence feeding system 200, the charging tray 221 of each layer in feed bin 220 can be carried out push-and-pull action, for this when specifically arranging charging tray switch 230, just the charging tray 221 of one layer, the top in feed bin 220 being arranged by charging tray switch 230, now this feed bin 220 is in the bottom of feed bin framework 210.Handling characteristics according to this charging tray switch 230, the charging tray switch 230 of the present embodiment specifically includes and can move horizontally assembly (not shown) relative to what feed bin 220 carried out moving horizontally, relative to the vertical moving assembly (not shown) that feed bin 220 vertically moves, and the pull bar (not shown) for drag hook charging tray 221.The charging tray switch 230 of the present embodiment is when specific works, can first with the position moving horizontally Component driver pull bar and stretching to charging tray 221 place, then drive pull bar to be move upwardly until pull bar with vertical moving assembly and catch on charging tray 221, afterwards again with the pull bar removal moving horizontally assembly and catching on charging tray 221, thus achieve this charging tray switch 230 by charging tray 221 from pull-out in feed bin 220.Otherwise, it is also possible to realize pushing back in feed bin 220 vacant charging tray 221.Wherein, the power source moved horizontally described in assembly and vertical moving assembly specifically can be provided by cylinder.Of coursing, this charging tray switch 230 can also realize by other structure, owing to this charging tray switch 230 is not the emphasis of this Patent Application Request protection, in this illustration that just differs.
Described grabbing device 240 is particularly used for the objective carrier 10 on the charging tray 221 being on charging tray switch 230, ICR20 or pcb board are captured and transferred, and then realizes the effect of the feeding feeding of this first intelligence feeding system 200.It is appreciated that, the grabbing device 240 of the present embodiment feature according to its use, it specifically could be arranged to the structure of robotic arm, and this grabbing device 240 is applied in this first intelligence feeding system 200 and uses, specifically to the objective carrier 10 on the charging tray 221 being on two charging tray switches 230, ICR20 or pcb board carry out feeding successively, that is this grabbing device 240 is operationally first to the objective carrier 10 wherein given on a charging tray 221, ICR20 or pcb board capture, again to the objective carrier 10 on another one charging tray 221 after having captured, ICR20 or pcb board capture.
Described hoisting mechanism 250 is assembled in this first intelligence feeding system 200, it is particularly used for driving feed bin 220 to move up and down on feed bin framework 210, to coordinate charging tray switch 230 to be pulled out in feed bin 220 by the charging tray 221 being loaded with objective carrier 10, ICR20 or pcb board, and vacant charging tray 221 is pushed to feed back storehouse 220.The hoisting mechanism 250 of the present embodiment specifically includes servomotor (not shown), leading screw (not shown) and the slide block (not shown) threadeded with leading screw (not shown), wherein said servomotor is connected with leading screw by shaft coupling (not shown), slide block and the fixing assembling of two row feed bins 220, thus can specifically drive two row feed bins 220 to carry out upper and lower moving back and forth on feed bin framework 210 with servomotor.
It is appreciated that grabbing device 240 can be arranged on the wherein side of two row feed bins 220 by the present embodiment according to the demand used, it is also possible to be arranged on the middle part of this two row feed bin 220.When this grabbing device 240 is arranged on the side of two row feed bins 220, this two row feed bin 220 is set up in parallel, and the charging tray framework 224 of this two row feed bin 220 shares side, and correspondingly, the slide block in described hoisting mechanism 250 is fixing connection with charging tray framework 224;And when this grabbing device 240 is arranged on the position between two row feed bins 220, two described row feed bins 220 are slidably connected each via charging tray framework 224 and feed bin framework 210, correspondingly, slide block in described hoisting mechanism 250 is fixedly connected particular by the charging tray framework 224 of a connecting rod (not shown) Yu two row feed bins 220, to realize the driving effect to two row feed bins 220 of this hoisting mechanism 250.
As from the foregoing, this the first intelligence feeding system 200 is operationally, first, charging tray 221 is pulled out by two charging tray switches 230 respectively from two row feed bins 220, and the objective carrier 10 on the charging tray 221 on two charging tray switches 230, ICR20 or pcb board are carried out pickup and transfer by grabbing device 240 successively;Then, after the objective carrier 10 on one of them charging tray 221, ICR20 or pcb board crawled device 240 pickup are complete, vacant charging tray 221 is just pushed back to the feed bin 220 of correspondence by corresponding charging tray switch 230, this hoisting mechanism 250 drives two row feed bins 220 to rise after a charging tray station afterwards, and the charging tray 221 in corresponding feed bin 220 is pulled out by this charging tray switch 230 again;Thus achieve and vacant charging tray 221 is pushed feed back storehouse 220, and will be located in charging tray 221 next layer full pull-out in feed bin 220;Then, objective carrier 10 on another charging tray 221, ICR20 or pcb board are in the process that crawled device 240 captures, hoisting mechanism 250 also can drive two row feed bins 220 to decline after a charging tray station, and after pickup is complete, vacant charging tray 221 will be pushed back to the feed bin 220 of correspondence by another charging tray switch 230, hoisting mechanism 250 drives two row feed bins 220 to rise after a charging tray station again, and the charging tray 221 in corresponding feed bin 220 is pulled out by this charging tray switch 230 again.This completes this first intelligence feeding system 200 in a circulation to objective carrier 10, ICR20 or pcb board feeding, repeat above operation, be achieved that the feeding process of this first intelligence feeding system 200 entirety.It is appreciated that and adopts the first above-mentioned intelligence feeding system 200 to achieve the uninterrupted of this grabbing device 240 work, and then improve the work efficiency of this assembling line 1 entirety.
Described second intelligence feeding system 201 specifically includes four station turnplate (not shown), and for sheet metal component from crawl this four station turnplate and is transferred to the transfer mechanism (not shown) on the middle rotating disk 110 of mounting plate 100.Four stations of described four station turnplates are respectively arranged with two intelligent feed bin (not shown) for storing sheet metal component, and on each intelligence feed bin, storage has multilamellar sheet metal component.Wherein, operationally it can be placed on its interior multilamellar sheet metal component and rises to surface this intelligence feed bin successively, in order to the sheet metal component that travel mechanism is opposite on this four station turnplate captures.So this second intelligence feeding system 201 is operationally, the sheet metal component that available travel mechanism will be located in two intelligent feed bins on one of them station captures successively and transfers, and when intelligence feed bin is vacant, four station turnplates can be passed through and drive the angle rotating a station, and the intelligent feed bin on next station is repeated above action, this assures the continual work of this transfer mechanism.Wherein, in described second intelligence feeding system, the operation principle of transfer mechanism is identical with the operation principle of grabbing device 240 on the first intelligence feeding system 200, and its structure referring specifically to grabbing device 240, just can not elaborate at this one by one.
Described first assembly system 300 includes objective carrier detent mechanism 310 and objective carrier secondary transfer mechanism 320;Wherein, described objective carrier detent mechanism 310 is fixed on the lower fixed disk 130 of mounting plate 100, for the objective carrier 10 transferred by grabbing device 240 is accurately positioned;Described objective carrier secondary transfer mechanism 320 is fixed on the upper fixed disk 120 of mounting plate 100, for the objective carrier 10 on objective carrier detent mechanism 310 is transferred to assembly tooling 111.
Described objective carrier detent mechanism 310 includes the base plate 311 being fixed in mounting plate 100 on lower fixed disk 130, is located at two objective carrier Pneumatic clamping jaw assemblies 312 on base plate 311;Two described objective carrier Pneumatic clamping jaw assemblies 312 are fixed on base plate 311 respectively through gripper shoe 313, and the motion portion of these two objective carrier Pneumatic clamping jaw assemblies 312 is respectively connected with an objective carrier profiling jaw 314, for objective carrier 10 is clamped location;Wherein, described gripper shoe 313 is provided with support platform 313, described support platform 313 is specifically located at the top of objective carrier Pneumatic clamping jaw assembly 312, and it offers a locating slot (not shown) on a side end face of remote objective carrier Pneumatic clamping jaw assembly 312, is used for placing objective carrier 10.It is appreciated that, described objective carrier profiling jaw 314 is oppositely arranged in the both side ends away from objective carrier Pneumatic clamping jaw assembly 312, and it is positioned at the both sides of locating slot, and the end face of these objective carrier profiling jaw 314 two opposite sides is set to the structure of coupling objective carrier 10, make this objective carrier detent mechanism 310 when specific works, objective carrier profiling jaw 314 can be driven to be clamped being placed into the objective carrier 10 supported in platform 313 locating slot with objective carrier Pneumatic clamping jaw assembly 312, and by these two objective carrier profiling jaws 314, the extruding of objective carrier 10 is realized being accurately positioned objective carrier 10.When objective carrier 10 is accurately positioned by the objective carrier detent mechanism 310 of the present embodiment, its objective carrier 10 is placed into the position supporting platform 313 locating slot and can regulate, to improve the flexibility ratio of this objective carrier detent mechanism 310 assembling further.In the present embodiment, described gripper shoe 313 is be connected to a fixed by position adjustments plate 315 with base plate 311, it is wherein undertaken tightening by multiple screw (not shown) fixing between position adjustments plate 315 and base plate 311, so can be realized the position adjustments supporting platform 313 by the screw position between adjusting position adjustable plate 315 and base plate 311.
Described objective carrier secondary transfer mechanism 320 includes the installing rack 321 for being fixed in mounting plate 100 on upper fixed disk 120, it is fixed on the horizontal drive mechanism 322 on installing rack 321, it is fixed on the upright driving mechanism 323 in the motion portion of horizontal drive mechanism 322, and is fixed in the motion portion of upright driving mechanism 323 for objective carrier 10 carries out capturing the grasping mechanism 324 of operation.Wherein, described horizontal drive mechanism 322 can drive upright driving mechanism 323 and grasping mechanism 324 to move in the horizontal direction, and upright driving mechanism 323 can drive grasping mechanism 324 in the vertical direction to move, the objective carrier 10 that so this objective carrier secondary transfer mechanism 320 just can realize will be located on objective carrier detent mechanism 310 is transferred in assembly tooling 111.In the present embodiment, described horizontal drive mechanism 322 and upright driving mechanism 323 specifically include cylinder, and are carried out the corresponding function of corresponding realization by the driving of Telescopic-cylinder bar.
Described second assembly system 400 includes ICR detent mechanism 410, ICR leads hold-down mechanism 420 and assembling driving mechanism 430, wherein, described ICR detent mechanism 410 is fixed on the lower fixed disk 130 of mounting plate 100, for being accurately positioned by the ICR20 transferred by grabbing device 240;Described assembling driving mechanism 430 is arranged on ICR detent mechanism 410, for driving the ICR having good positioning to move towards the objective carrier 10 in assembly tooling 111, to realize the assembling between ICR20 and objective carrier 10, and the described ICR hold-down mechanism 420 that leads is applied in this second assembly system 400, it is to cooperate with assembling driving mechanism 430 to use, in case this assembling driving mechanism 430 is driving ICR20 to insert in the process of objective carrier 10, ICR20 collides the inwall of objective carrier 10 and causes the damage of ICR20.
Specifically the ICR20 transferred by grabbing device 240 is accurately positioned owing to ICR detent mechanism 410 is applied in this second assembly system 400, so, the concrete structure of this ICR detent mechanism 410 could be arranged to mutually similar with the structure of objective carrier detent mechanism 310.It is further explained in these differences existed with regard to both: the position being used for clamping ICR20 used for ICR20 being clamped on the ICR Pneumatic clamping jaw assembly 411 of location in described ICR detent mechanism 410 is specifically located at the side of contiguous assembly tooling 111, that is, after ICR20 is by ICR Pneumatic clamping jaw assembly 411 clamping position, this ICR20 stretches out towards assembly tooling 111 direction part, in order to the assembling between ICR20 and objective carrier 10;And the ICR Pneumatic clamping jaw assembly 411 in this ICR detent mechanism 410 can the radial direction of fixed disk 120 carry out moving back and forth along this, the ICR20 that this ICR Pneumatic clamping jaw assembly 411 clamps is inserted on the objective carrier 10 of assembly tooling 111 and realizes assembling between the two, that is, this ICR Pneumatic clamping jaw assembly 411 particular by guide rail to be assemblied in the way of being slidably connected on this ICR detent mechanism 410.
It is appreciated that, described assembling driving mechanism 430 is applied in this second assembly system 400, move back and forth for driving ICR Pneumatic clamping jaw assembly 411 to carry out towards the direction of assembly tooling 111, in the present embodiment, described assembling driving mechanism 430 is specifically configured to cylinder (not shown), and the pars contractilis of this cylinder and ICR Pneumatic clamping jaw assembly 411 directly or indirectly fix, to realize driving the ICR20 clamped on ICR Pneumatic clamping jaw assembly 411 to be inserted on objective carrier 10.
Described ICR guiding hold-down mechanism 420 is applied in this second assembly system 400, specifically it is assemblied on the upper fixed disk 120 of mounting plate 100, it includes the support 421 being fixed on fixed disk 120, it is located at and support 421 vertically drives assembly 422, and be fixed on this pars contractilis vertically driving assembly 422 holds down assembly 423.In the present embodiment, described vertical driving assembly 422 is set to cylinder, and this cylinder is specifically located at the surface of assembly tooling 111, to drive 423 in the vertical directions that hold down assembly to move back and forth.Described 423 connecting plates 4231 including being fixed on Telescopic-cylinder bar that hold down assembly, and it is arranged on the inclined-plane guided tooling 4232 of these connecting plate both sides, it is appreciated that, construction features according to objective carrier 10 with ICR20, the end face of the guide pad 4233 specifically playing pressing guide effect in this inclined-plane guided tooling is specifically configured to inclined-plane, and when this guide pad 4233 is pressed on objective carrier 10, the least significant end of its guide pad 4233 and this objective carrier 10 are used for coinciding with the ICR20 top end face carrying out assembling, so that the ICR20 inserting objective carrier 10 is guided, the damage of ICR20 is caused to prevent ICR20 from colliding the inwall of objective carrier 10.
Described 4th assembly system 600 includes for sheet metal component carries out accurately fixed sheet metal component detent mechanism 610, and for capturing the sheet metal component secondary transfer mechanism 620 that the sheet metal component being accurately positioned via sheet metal component detent mechanism 610 moves to assembly tooling 111, for realizing the assembling to objective carrier 10, ICR20 and sheet metal component.Owing to sheet metal component is inessential component parts for this video camera front end assemblies, and the 4th assembly system 600 sheet metal component detent mechanism 610 and the effect played of sheet metal component secondary transfer mechanism 620, similar with the objective carrier detent mechanism 310 in the first assembly system 300 and objective carrier secondary transfer mechanism structure, just do not elaborate one by one at this.
Described 3rd assembly system 500 includes pcb board detent mechanism 510 and pcb board secondary transfer mechanism 520, wherein, described pcb board detent mechanism 510 is fixed on the lower fixed disk 130 of mounting plate 100, for the pcb board transferred by grabbing device 240 is accurately positioned, described pcb board secondary transfer mechanism 520 is fixed on the upper fixed disk 120 of mounting plate 100, for capturing the pcb board having good positioning via pcb board detent mechanism 510 and being transferred to assembly tooling 111, and realize the assembling between objective carrier 10, ICR20 and sheet metal component.
nullOwing to the operation principle of the pcb board detent mechanism 510 of the present embodiment is identical with the operation principle of objective carrier detent mechanism 310,Described pcb board secondary transfer mechanism 520 is also identical with the operation principle of objective carrier secondary transfer mechanism 320,So,The pcb board detent mechanism 510 of the present embodiment and the concrete structure of pcb board secondary transfer mechanism 520 are it can also be provided that mutually similar with the structure of objective carrier detent mechanism 310 and objective carrier secondary transfer mechanism 320,The distinctive points existed at this is further explained: the pcb board profiling jaw in the pcb board Pneumatic clamping jaw assembly (not shown) that pcb board is clamped location in described pcb board detent mechanism 510,Can the construction features of pcb board of its required effect,Could be arranged to cornerwise mode,And match with two diagonal angles of pcb board self offer breach,Realize being accurately positioned pcb board.
Described screw machine 700 is applied on this assembling line 1, is the front end assemblies assembled carries out play screw fix.It is appreciated that, user demand according to this screw machine 700, the muzzle of this screw machine 700 can be arranged in correspondence with above the fixing hole (not shown) on this front end assemblies, and arranged by certain program, make when the assembly tooling 111 being clamped with front end assemblies is transferred to the position at screw machine 700 place, start working, it is achieved front end assemblies is played screw and fixes.The screw machine 700 of the present embodiment specifically can be selected for the screw machine of prior art, therefore is not just specifically described in the present embodiment.In the present embodiment, described assembling line 1 includes by two screw machines 700, to meet the fixing matching requirements of front end assemblies.
Described blanking system 800 includes 180 ° of switching mechanisms 810 and Z axis transfer mechanism 820, wherein said 180 ° of switching mechanisms 810 are used for capturing front end assemblies and overturning 180 °, that is realize from assembling line, remove the front end assemblies assembled, described Z axis transfer mechanism 820 is for capturing front end assemblies from these 180 ° of switching mechanisms 810, and is transferred on focused production line.
Described 180 ° of switching mechanisms 810 include clip claw assembly 811, installing rack 812, and it is located at rotary cylinder 813 on this installing rack 812, the anglec of rotation of wherein said rotary cylinder 813 is 180 °, and the bull stick portion of this rotary cylinder 813 is connected by link 814 is fixing with clip claw assembly 811.In the present embodiment, described clip claw assembly 811 includes two Pneumatic clamping jaw assemblies 811 being oppositely arranged.
Described Z axis transfer mechanism 820 includes mechanical hand transfer assembly 821, it is located at the Z axis on mechanical hand transfer assembly 821 and connects assembly 822, and for capturing the Z axis nose tool 823 of the front end assemblies on clip claw assembly 811, wherein said Z axis connects assembly 822 and is slidably connected with mechanical hand transfer assembly 821 in vertical manner, described Z axis nose tool 823 is fixed on Z axis and connects assembly 822 away from a side end of mechanical hand transfer assembly 821, and can connect the extended line direction of assembly 822 along Z axis and move back and forth.That is, this Z axis transfer mechanism 820 operationally can drive the front end assemblies that Z axis nose tool 823 is pointed in 180 ° of switching mechanisms 810 on clip claw assembly 811 to carry out capturing and transferring.In the present embodiment, described mechanical hand transfer assembly 821 is connected assembly 822 with Z axis and is disposed as electricity cylinder, wherein this Z axis connection assembly 822 is connected with mechanical hand transfer assembly 821 with slide block 8211 by support 8221, further, described mechanical hand transfer assembly 821 arranges a drag chain 8212, and the other end of this drag chain 8212 is fixed with support 8221 and is connected.Wherein, described Z axis nose tool 823 includes being fixed on Z axis and connects the connecting plate 8231 on assembly 822, and is located at two Pneumatic clamping jaw assembly (not shown) on connecting plate 8231.
As from the foregoing, the blanking system of the present embodiment is operationally, the front end assemblies assembled is captured by the clip claw assembly 811 being positioned on 180 ° of switching mechanisms 810 from assembling line, then with rotary cylinder 813, the clip claw assembly 811 being adsorbed with front end assemblies is overturn 180 °;Then mechanical hand transfer assembly 821 is started working, after driving Z axis connection assembly 822 and Z axis nose tool 823 to move to the surface of the clip claw assembly 811 having overturn 180 °, Z axis connects assembly 822 and starts working, Z axis nose tool 823 is driven to move down until the front end assemblies that Pneumatic clamping jaw assembly on this Z axis nose tool 823 adsorbs with clip claw assembly 811 contacts, then front end assemblies is come loose by clip claw assembly 811, and the Pneumatic clamping jaw assembly on Z axis nose tool 823 is started working and front end assemblies is adsorbed;Then, Z axis connection assembly 822 brings up Z axis nose tool 823 and moves up and driven Z axis to connect the assembly 822 position to focusing production line place by mechanical hand transfer assembly 821, the front end assemblies of its absorption is entered blanking by the Pneumatic clamping jaw assembly on last Z axis nose tool 823, and complete a circulation, this completes this blanking system 800 and front end assemblies is carried out blanking operation.
In sum, the video camera automatic assembly production line of the present invention, arranged by rational structure, achieve the automatization of the assembling of objective carrier, ICR and pcb board in video camera, it compares existing semi-automatic production, not only production cost is low, efficiency is high, and good stability, meet the production development demand of enterprise.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent replacement and improvement etc. made within the spirit and principles in the present invention, should be included within protection scope of the present invention.

Claims (10)

1. a video camera automatic assembly production line, for carrying out Automated assembly to objective carrier, ICR and pcb board, it is characterised in that: described assembling line includes:
Mounting plate, described mounting plate includes middle rotating disk and is located at the multiple assembly toolings on middle rotating disk;
First assembly system, including the objective carrier detent mechanism for objective carrier is positioned, and for the objective carrier on objective carrier detent mechanism is transferred to the objective carrier secondary transfer mechanism in assembly tooling;
Second assembly system, including the ICR detent mechanism for ICR is positioned, and for driving the assembling driving mechanism of the objective carrier being inserted in assembly tooling of the ICR on ICR detent mechanism;
3rd assembly system, including the pcb board detent mechanism for pcb board is positioned, and for the PCB on pcb board detent mechanism is transferred to the pcb board secondary transfer mechanism in assembly tooling;
Screw machine, fixes for the objective carrier in assembly tooling, ICR and pcb board carry out dozen screw;
And feeding system, it is respectively used to the first assembly system, the second assembly system and the 3rd assembly system are carried out feed.
2. video camera automatic assembly production line according to claim 1, it is characterized in that: described mounting plate includes fixed disk, lower fixed disk and the middle rotating disk being located between fixed disk and lower fixed disk successively, and wherein said upper fixed disk, middle rotating disk and lower fixed disk are set to step-like.
3. video camera automatic assembly production line according to claim 1, it is characterised in that: described assembly tooling is respectively provided with two latches, fixes for being opposite to objective carrier in this assembly tooling and pcb board.
4. video camera automatic assembly production line according to claim 1, it is characterized in that: described objective carrier detent mechanism includes base plate, and it is located at two objective carrier Pneumatic clamping jaw assemblies on base plate, wherein said objective carrier Pneumatic clamping jaw assembly is fixed on base plate respectively through gripper shoe;Said two objective carrier Pneumatic clamping jaw assembly is respectively connected with an objective carrier profiling jaw, for objective carrier being clamped location.
5. video camera automatic assembly production line according to claim 1, it is characterized in that: described objective carrier secondary transfer mechanism includes installing rack, for capturing the grasping mechanism of objective carrier, and the upright driving mechanism for driving grasping mechanism in the vertical direction to move, and the horizontal drive mechanism for driving grasping mechanism to move in the horizontal direction.
6. video camera automatic assembly production line according to claim 1, it is characterised in that: described second assembly system also includes ICR guiding hold-down mechanism, to guide ICR to be inserted into objective carrier.
7. video camera automatic assembly production line according to claim 6, it is characterized in that: described ICR guiding hold-down mechanism includes support, it is located at and support vertically drives assembly, and be fixed on holding down assembly on this pars contractilis vertically driving assembly, wherein said hold down assembly on be provided with the guide pad that end face is inclined-plane.
8. video camera automatic assembly production line according to claim 1, it is characterised in that: described feeding system includes feed bin framework, hoisting mechanism, two charging tray switches and grabbing device;Being provided with two row feed bins on described feed bin framework, wherein each column feed bin is placed with multilamellar charging tray from top to bottom successively, and this two row feed bin is slidably connected with feed bin framework, and can be driven back and forth up and down by hoisting mechanism;Two described charging tray switches and two row feed bins are oppositely arranged, for being undertaken pulling out and pushing back by the charging tray in corresponding feed bin;Described grabbing device is for capturing the objective carrier on the charging tray being on charging tray switch, ICR or pcb board and transfer.
9. video camera automatic assembly production line according to claim 8, it is characterised in that: described grabbing device is arranged on the side of two row feed bins or is located at the position between two row feed bins.
10. video camera automatic assembly production line according to claim 1, it is characterized in that: described assembling line also includes blanking system, described blanking system is arranged on the station after screw machine, to carry out automatization's blanking to fixing the objective carrier of connection, ICR and pcb board via screw machine.
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CN108817923A (en) * 2018-06-23 2018-11-16 刘道灵 A kind of automated assembling equipment for electric elements

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