WO2019140743A1 - 一种微型手持电动牵引装置 - Google Patents

一种微型手持电动牵引装置 Download PDF

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Publication number
WO2019140743A1
WO2019140743A1 PCT/CN2018/077500 CN2018077500W WO2019140743A1 WO 2019140743 A1 WO2019140743 A1 WO 2019140743A1 CN 2018077500 W CN2018077500 W CN 2018077500W WO 2019140743 A1 WO2019140743 A1 WO 2019140743A1
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WIPO (PCT)
Prior art keywords
reel
traction device
power motor
electric traction
motor
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PCT/CN2018/077500
Other languages
English (en)
French (fr)
Inventor
张国纲
肖克谦
唐侃
张春香
汤良道
张人怡
Original Assignee
浙江诺和机电股份有限公司
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Application filed by 浙江诺和机电股份有限公司 filed Critical 浙江诺和机电股份有限公司
Priority to US16/630,899 priority Critical patent/US11479447B2/en
Publication of WO2019140743A1 publication Critical patent/WO2019140743A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02—Driving gear
    • B66D1/14—Power transmissions between power sources and drums or barrels
    • B66D1/22—Planetary or differential gearings, i.e. with planet gears having movable axes of rotation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02—Driving gear
    • B66D1/12—Driving gear incorporating electric motors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28—Other constructional details
    • B66D1/40—Control devices
    • B66D1/42—Control devices non-automatic
    • B66D1/46—Control devices non-automatic electric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D3/00—Portable or mobile lifting or hauling appliances
    • B66D3/006—Power actuated devices operating on ropes, cables, or chains for hauling in a mainly horizontal direction
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/0094—Structural association with other electrical or electronic devices
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30—Structural association with control circuits or drive circuits
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/207—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225—Terminal boxes or connection arrangements
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003—Couplings; Details of shafts
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08—Structural association with bearings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08—Structural association with bearings
    • H02K7/085—Structural association with bearings radially supporting the rotary shaft at only one end of the rotor
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/102—Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction brakes
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • H02K7/145—Hand-held machine tool
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K2205/00—Specific aspects not provided for in the other groups of this subclass relating to casings, enclosures, supports
    • H02K2205/09—Machines characterised by drain passages or by venting, breathing or pressure compensating means
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/06—Machines characterised by the presence of fail safe, back up, redundant or other similar emergency arrangements

Definitions

  • the invention relates to the field of mechanical traction, and in particular to a miniature hand-held electric traction device.
  • Electric traction devices are widely used in various industries. In use, the electric traction device is hung on the support mechanism, and then the drive mechanism of the electric traction device drives the reel to rotate, thereby driving the traction rope wound on the reel to move.
  • a hand-held portable tool is disclosed in the patent publication No. US Pat. No. 7,850,145 B2.
  • the hand-held portable tool is different from the conventional electric traction device.
  • the conventional electric traction device has a main body as a fixed point, and the main body leads the chain rope to hang on the traction object.
  • the structure of the patent is hooked on the tow by the body and moves with the tow.
  • the hand-held portable tool has a small pulling force and a smaller overall size, so that it is convenient to disassemble and hook, and can be conveniently used.
  • the object of the present invention is to provide a miniature hand-held electric traction device in view of the above problems.
  • the present invention includes a housing, a power supply unit, a power motor, a reduction gear set, a braking portion, and a reel, wherein the power motor, the reduction gear set, and the reel are disposed in the case In the body, the power supply unit is connected to the power motor, and a control circuit is disposed between the power supply unit and the power motor.
  • the power motor links the reel through the reduction gear set, and the surface of the reel is wound around the traction rope, and one end of the traction rope is a free end.
  • a hook is arranged outside the casing, wherein the reduction gear set comprises a planetary gear, the sun gear of the planetary gear is coaxial with the reel, the reel is connected with the planetary gear, the motor of the power motor or the motor of the power motor The shaft is inserted into the inner ring of the drum, and the motor shaft links the planetary gears.
  • the sun gear of the power motor, the reel and the planetary gear are coaxially arranged.
  • the reduction gear set includes one or more stages of planetary gears.
  • the braking portion is disposed on the reduction gear set link, including the small-teeth difference planetary gear, and the sun gear of the small-gear planetary gear is coaxial with the sun gear of the planetary gear.
  • an inner sleeve is disposed in the housing, the power motor is fixed in the inner sleeve of the housing, and the motor shaft of the power motor is provided with a connecting sleeve, and between the sleeve and the inner wall of the inner sleeve
  • the annular portion has a ring-shaped spacing, and the braking portion further includes a reduced-diameter rectangular spring. The reduced-diameter rectangular spring is inserted in the spacing, and the reduced-diameter rectangular spring is distributed on the inner wall of the inner sleeve and the outer surface of the sleeve.
  • the power motor is fixed in the inner sleeve of the casing, the reel sleeve is outside the inner sleeve, and a sliding bearing is arranged between the reel and the inner sleeve.
  • the surface of the reel is provided with a spiral winding groove
  • the casing is provided with a crimping plate which is hinged on the casing and is provided with an elastic torsion part at the hinge, and the crimping plate One side tends toward the surface of the roll.
  • the winding ratio of the diameter of the reel to the diameter of the traction rope is ⁇ 16
  • the housing is provided with a rope exit, and the free end of the traction rope passes through the rope exit, and the two sides of the rope exit are provided with rolling columns.
  • the housing comprises an intermediate body and a cover on both sides, the intermediate body is provided with a grip, the intermediate body is made of metal, and the power motor, the reduction gear set, the braking portion and the reel are all connected to the intermediate body.
  • the intermediate body is provided with a heat dissipation hole.
  • an emergency stop switch is disposed outside the housing, and the emergency stop switch is connected to the control circuit.
  • the housing is provided with an electrical installation cavity, and the electrical installation cavity is provided with the above-mentioned control circuit, the inner wall of the electrical installation cavity is provided with an insulation sleeve, and the difference between the insulation sleeve and the inner wall of the electrical installation cavity is at least 4 mm.
  • the insulating sleeve is provided with a rib on a side facing the electrical installation cavity.
  • the motor is a high-speed, low-torque permanent magnet DC motor
  • the power supply unit is a battery
  • the battery is detachably connected to the casing, and the battery is a rechargeable battery.
  • the motor is an AC motor
  • the power supply part is a wire and a plug
  • the plug is connected to an external power grid for supplying power.
  • the invention has the following advantages: 1.
  • the length of the traction tool is greatly reduced, the body shape can be more simplified; 2.
  • the double brake protection and the emergency stop control are improved.
  • Safety; 3 the diameter of the reel and the diameter of the traction rope adopt a large winding ratio, so that the roping can achieve better arrangement and prevent knotting.
  • Figure 1 is a schematic view showing the arrangement of internal structures of the present invention.
  • Figure 2 is a schematic illustration of an electrical placement chamber.
  • Fig. 3 is a schematic view showing the structure of energizing the hoist with alternating current in the first embodiment.
  • Fig. 4 is a schematic view showing the structure of the battery for energizing the hoist in the second embodiment.
  • Figure 5 is a schematic view of the rope exit.
  • the embodiment provides a miniature hand-held electric traction device, comprising a casing composed of three parts, a cover 1 and an intermediate body 21 at both ends.
  • the intermediate body 21 must be made of metal.
  • the middle portion of the intermediate body 21 has an inner sleeve 2, and the inner sleeve 2 and the intermediate body 21 are integrally formed.
  • the inner sleeve 2 is covered with a reel 19, and a sliding bearing 8 is disposed between the reel 19 and the inner sleeve 2.
  • the reel 19 and the inner sleeve 2 can roll relative to each other.
  • the reel 19 is provided with a spiral winding groove 20, and at the same time, a crimping plate 6 is provided, which is hinged on the intermediate body 21, and a torsion spring is arranged at the hinge to make one side of the crimping plate 6 Pressed on the surface of the reel 19, it can be flipped when the rope is wound.
  • the inner ring of the inner sleeve 2 is inserted with the power motor 3, and the tail of the power motor 3 is a fan 4, and the power motor 3 is linked with the reel 19 through the reduction gear set.
  • the power motor 3 can be disposed on the side of the inner sleeve 2, and the motor shaft 9 can pass through the inner sleeve 2 and reach the other side and be coupled to the reduction gear set.
  • the power motor 3 can be disposed on the side of the inner sleeve 2, and the inner sleeve 2 is provided with a plurality of transmission gears.
  • the motor shaft 9 is first connected to the transmission gear and then transmitted to the reduction gear on the other side of the inner sleeve 2.
  • the power motor 3 is inserted into the inner sleeve 2 and concentric with both, and also concentric with the spool 19, which is the most effective way to reduce the overall volume of the machine.
  • the reduction gear set includes one or more stages of planetary gears, and a plurality of stages of transmission gears may be added.
  • the sun gear of the planetary gears is concentric with the reel 19.
  • the preferred setting method is as follows:
  • the motor shaft 9 is connected with the connecting sleeve 10, and the connecting sleeve 10 is connected with the first planetary gear.
  • the connecting sleeve 10 is connected to the first sun gear 11, and the first sun gear 11 and the first star wheel 15 are driven.
  • the star wheel 15 drives the first ring gear to rotate, achieving a first-order deceleration.
  • the first ring gear is connected with the coupling shaft 12, and the coupling shaft 12 is connected to the second planetary gear.
  • the coupling shaft 12 is connected to the second sun gear 13, and the second sun gear 13 and the second star wheel 14 are driven, and the second star is The wheel 14 drives the second ring gear to rotate.
  • the secondary planetary gear is a set of less differential planetary gears
  • the second ring gear comprises a fixed ring gear 16 and a moving ring gear 17, and the fixed ring gear 16 acts as a relatively fixed role when the second sun
  • the fixed ring gear 16 locks the second star wheel 14.
  • the moving ring gear 17 follows the rotation when the second star wheel 14 rotates.
  • the moving ring gear 17 is again used as an output portion of the secondary planetary gear speed.
  • One side of the reel 19 is provided with a reel connecting ring gear 18, and the reel connecting ring gear 18 is meshed with the moving ring gear 17.
  • the planetary gear set can be further reduced in speed.
  • the planetary gear with few teeth difference is used as a brake component, but in order to be safe, a set of brakes is added, and the inner circumference of the sleeve 10 and the inner sleeve 2 have an annular spacing, and the variable-diameter rectangular spring is inserted in the spacing. 7.
  • the reduced-diameter rectangular spring 7 is distributed against the inner wall of the inner sleeve 2 and the outer surface of the sleeve 10. When the sleeve 10 is rotated forward, the tapered rectangular spring 7 is also tightly wound and reduced in diameter.
  • the sleeve 10 is separated from the inner sleeve 2; when the sleeve 10 is reversed, The variable-diameter rectangular spring 7 rotates in the reverse direction and becomes larger in diameter under friction. At this time, the coupling sleeve 10 and the inner sleeve 2 are tightly coupled to limit the rotation of the coupling sleeve 10 and the entire transmission system to achieve braking. The role.
  • the intermediate body 21 is provided with an integral grip 23, and the grip 23 is provided with a start switch 27, and the start switch 27 is connected with the control circuit.
  • the control circuit comprises an electronic component 5 and a line portion, and the intermediate part corresponding to the line portion 21 is provided with an electric setting chamber 22, in order to prevent leakage of current, an insulating device is provided, including an insulating sleeve 222, and at least 4 mm of thickness difference between the insulating sleeve 222 and the inner wall of the electrical housing cavity 22, the insulating sleeve 222 facing A rib 221 is disposed on one side of the electrical installation cavity 22.
  • the rib 221 functions to reduce friction when the insulating sleeve 222 is inserted or removed.
  • An emergency stop switch is also provided outside the housing for emergency shutdown, which again enhances safety.
  • a hook 25 is provided on the casing, and a traction rope 24 is also wound around the reel 19, and the traction rope 24 is pulled out from the tail of the intermediate body 21, and a slit is formed in order to prevent the traction rope 24 from rubbing to both sides of the rope exit 29. It is necessary to provide the rolling column 30 on both sides of the rope exit 29 so as to become rolling friction.
  • the winding ratio of the diameter of the reel 19 to the diameter of the rope is ⁇ 16, and the breaking force of the rope should be ⁇ 2 times of the rated load.
  • the power supply portion can be powered by a battery 28 which is a high speed, low torque permanent magnet DC motor, the battery 28 being detachably connected under the housing, the battery 28 being a rechargeable battery 28 .
  • the motor is an AC motor
  • the power part is a wire 26 and a plug
  • the plug is connected to an external power grid
  • the working voltage is AC220V and AC110V respectively.
  • the working current of the AC220V product is ⁇ 8.5A.
  • the lifting speed is ⁇ 2m/min, the falling speed is ⁇ 3.5m/min; the AC110V product working current is ⁇ 15A, the lifting speed is ⁇ 2m/min, and the falling speed is ⁇ 3.5m/min.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
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Abstract

一种微型手持电动牵引装置包括壳体、电源部（28）、动力电机（3）、减速齿轮组、制动部和卷筒（19）。动力电机（3）、减速齿轮组和卷筒（19）设在壳体内，电源部（28）连接动力电机（3），电源部（28）和动力电机（3）之间设有控制电路，动力电机（3）通过减速齿轮组联动卷筒（19）。卷筒（19）表面卷绕牵引绳索，牵引绳索一端为自由端。壳体外设有挂钩（25），减速齿轮组包括行星齿轮，行星齿轮的太阳轮与卷筒（19）同轴心，卷筒（19）与行星齿轮传动连接，动力电机（3）或动力电机的电机轴（9）穿插在卷筒（19）的内圈中，动力电机轴（9）联动行星齿轮。该装置减小了牵引工具的体积；卷筒直径与牵引绳索直径采用了大的缠绕比，使绕绳时达到较好的排布，防止打结。

Description

一种微型手持电动牵引装置 技术领域
本发明涉及机械牵引领域，特别是涉及一种微型手持电动牵引装置。
背景技术
电动牵引装置在各行各业中应用广泛。在使用时，将电动牵引装置挂在支撑机构上，然后通过电动牵引装置的驱动机构带动卷筒转动，从而带动缠绕于卷筒上的牵引绳移动。
在专利公开号US7850145B2中公开了一种手持便携式工具，这种手持便携式工具有别于传统的电动牵引装置，传统的电动牵引装置是主体为固定点，主体上引出链绳吊在牵引物上。而该专利的结构是通过主体钩挂在牵引物上，并与牵引物一起移动。这种手持便携式工具拉力较小，整体体积也能做到更小，因此拆卸和钩挂方便，可以便捷使用。
但是以上专利的卷筒和传动齿轮组设计的布局结构还是不够精巧，卷筒和电机处于平行、并排偏离的位置上，并且齿轮组的排布横跨位置较大，使其整体体积不能有效的减小。
发明内容
本发明的目的是针对现有的上述问题，提供一种微型手持电动牵引装置。
本发明的目的可通过下列技术方案来实现：本发明包括壳体、电源部、动力电机、减速齿轮组、制动部和卷筒，所述的动力电机、减速齿轮组和卷筒设在壳体内，电源部连接动力电机，电源部和动力电机之间设有控制电路，动力电机通过减速齿轮组联动卷筒，所述的卷筒表面卷绕牵引绳索，牵引绳索一端为自由端，所述壳体外设有挂钩，其特征在于，减速齿轮组包括行星齿轮，行星齿轮的太阳轮与卷筒同轴心，所述卷筒与行星齿轮传 动连接，所述的动力电机，或动力电机的电机轴穿插在卷筒的内圈中，所述电机轴联动行星齿轮。
优选的，动力电机、卷筒、行星齿轮的太阳轮同轴设置。
优选的，减速齿轮组包括一级或多级传动的行星齿轮。
优选的，制动部设在减速齿轮组环节上，包括少齿差行星齿轮，少齿差行星齿轮的太阳轮与行星齿轮的太阳轮同轴。
优选的，壳体中设有内筒套，所述动力电机固定在壳体的内筒套中，所述动力电机的电机轴上设有连轴套，连轴套和内筒套内壁之间具有环形的间距，所述的制动部还包括变径矩形弹簧，变径矩形弹簧插设在间距中，变径矩形弹簧分布抵在内筒套内壁和连轴套外表面上。
优选的，动力电机固定在壳体的内筒套中，所述卷筒套在内筒套外，卷筒与内筒套之间设有滑动轴承。
优选的，卷筒的表面设有螺旋的绕线槽，所述壳体上设有压线板，该压线板铰接在机壳上，并且在铰接处设有弹性扭力部件，压线板的一侧趋向卷筒表面。
优选的，卷筒直径与牵引绳索直径的缠绕比≥16
优选的，壳体上设有出绳口，牵引绳索的自由端从出绳口穿出，出绳口的两侧边设有滚动柱。
优选的，壳体包括中间体和两侧的罩盖，中间体上设有握把，中间体为金属材质，动力电机、减速齿轮组、制动部和卷筒均连接在中间体上。
优选的，中间体上设有散热孔。
优选的，壳体外设有急停开关，所述的急停开关与控制电路连接。
优选的，壳体内设有电气安置腔，电气安置腔中设有上述的控制电路，所述电气安置腔的内壁设有绝缘套，绝缘套与电气安置腔的内壁之间至少有4mm的厚度差，所述的绝缘套面向电气安置腔一侧设有凸筋。
优选的，所述的电机为高速、低扭矩的永磁直流电机，电源部为电池，该电池可拆卸的连接在壳体上，该电池为充电电池。
优选的，所述的电机为交流电机，电源部为导线和插头，插头与外部 电网连接供电。
与现有技术相比，本发明具有以下优点：1、极大的减小了牵引工具的长度，体型可以做到更为精简；2、设有双重的制动保护和急停控制，提升了安全度；3、卷筒直径与牵引绳索直径采用了大的缠绕比，使绕绳时达到较好的排布，防止打结。
附图说明
本发明的另外的方面和优点将不仅仅从权利要求获悉，而且还从对本发明的优选说明性实施例的以下描述获悉，下面参考诸图来解释本发明的优选说明性实施例，在附图中：
图1为本发明内部结构排布的示意图。
图2为电气安置腔的示意图。
图3为第一实施例中针对葫芦以交流电供能的结构示意图。
图4为第二实施例中针对葫芦以电池供能的结构示意图。
图5为出绳口示意图。
1、罩盖；2、内筒套；3、动力电机；4、风扇；5、电子元器件；6、压线板；7、变径矩形弹簧；8、滑动轴承；9、电机轴；10、连轴套；11、第一太阳轮；12、连轴；13、第二太阳轮；14、第二星轮；15、第一星轮；16、定齿圈；17、动齿圈；18、卷筒连接齿圈；19、卷筒；20、绕线槽；21、中间体；22、电气安置腔；221、凸筋；222、绝缘套；23、握把；24、牵引绳索；25、挂钩；26、导线；27、启动开关；28、电池；29、出绳口；30、滚动柱。
具体实施方式
下面结合附图和实施例对本发明作进一步描述。
本实施例提供了一种微型手持电动牵引装置，包括壳体，壳体由三部分组成，两头的罩盖1和中间体21，为增加强度，中间体21必须为金属材质。
中间体21中间具有内筒套2，该内筒套2与中间体21为一体结构，在内筒套2外套有一个卷筒19，卷筒19与内筒套2之间设有滑动轴承8，卷筒19与内筒套2能相对滚动。卷筒19上设有螺旋的绕线槽20，同时设有压线板6，该压线板6铰接在中间体21上，并且在铰接处设有扭簧，使压线板6的一侧压在卷筒19表面，绕绳时又能翻动。
内筒套2的内圈插设动力电机3，动力电机3尾部是风扇4，动力电机3通过减速齿轮组与卷筒19联动。作为另一个实施例，动力电机3能设置在内筒套2一侧，电机轴9能穿过内筒套2并达到另一侧且与减速齿轮组连接。又例如，动力电机3能设置在内筒套2一侧，内筒套2中设有多级的传动齿轮，电机轴9先与传动齿轮连接再传动至内筒套2另一侧的减速齿轮组上。优选的还是动力电机3插入与内筒套2中且两者同心，也与卷筒19同心，这是最能减小机器整体体积的做法。
减速齿轮组包括一级或多级传动的行星齿轮，也可以再增加多级的传动齿轮，行星齿轮的太阳轮与卷筒19同心。优选的设置方法如下：
电机轴9与连轴套10连接，连轴套10与一级行星齿轮连接，具体的是连轴套10连接第一太阳轮11，第一太阳轮11与第一星轮15传动，第一星轮15驱动第一齿圈转动，实现一级减速。
其次，第一齿圈与连轴12连接，连轴12连接二级行星齿轮，具体的，连轴12连接第二太阳轮13，第二太阳轮13与第二星轮14传动，第二星轮14驱动第二齿圈转动。需要说明的是，二级行星齿轮为一组少齿差行星齿轮，第二齿圈包括定齿圈16和动齿圈17两部分组成，定齿圈16作为相对固定的作用，当第二太阳轮13反转时，不能带动第二星轮14转动，定齿圈16将第二星轮14卡死。所述的动齿圈17在第二星轮14转动时跟随转动。动齿圈17又作为二级行星齿轮转速的输出部。
所述卷筒19的一侧设有卷筒连接齿圈18，卷筒连接齿圈18与动齿圈17啮合传动。
当然的，为了减小转速可以再多加行星齿轮组下降转速。
少齿差行星齿轮作为一个制动部件使用，但是为了保险起见还要再增 加一组制动，连轴套10和内筒套2内壁之间具有环形的间距，间距中插设变径矩形弹簧7，变径矩形弹簧7分布抵在内筒套2内壁和连轴套10外表面上。当连轴套10正转时，变径矩形弹簧7也是正向旋转裹紧且减小直径大小，此时，连轴套10与内筒套2分离；当连轴套10被反转时，变径矩形弹簧7反向旋转，且在摩擦作用下变大直径，此时，连轴套10与内筒套2紧密结合，使其限制连轴套10与整个传动系统的转动，达到制动的作用。
中间体21上设有一体的握把23，握把23上设有启动开关27，启动开关27与控制电路连接，控制电路包括电子元器件5和线路部分，所述的线路部分对应的中间体21内部设有电气安置腔22，为了防止电流的泄露需要设置绝缘装置，包括绝缘套222，绝缘套222与电气安置腔22的内壁之间至少有4mm的厚度差，所述的绝缘套222面向电气安置腔22一侧设有凸筋221。凸筋221作用是，当绝缘套222嵌入或取出时，减小摩擦。
在壳体外还设有一个急停开关，作为紧急关闭使用，也再次增强了安全性。
壳体上设有挂钩25，也设有牵引绳索24绕在卷筒19上，牵引绳索24从中间体21的尾部拉出，为了防止牵引绳索24摩擦到出绳口29的两侧而形成切口，需要在出绳口29的两侧边设置滚动柱30，使其变为滚动摩擦。该卷筒19直径与绳直径的缠绕比≥16，绳的破断拉力应≥额定负载的2倍。
电源部分，作为一个实施例，本发明可以采用电池28供电，所述的电机为高速、低扭矩的永磁直流电机，该电池28可拆卸的连接在壳体下方，该电池28为充电电池28。
作为另一个实施例，所述的电机为交流电机，电源部为导线26和插头，插头与外部电网连接供电，工作电压分别为AC220V和AC110V，在额定负载下，AC220V产品工作电流≤8.5A，提升速度≥2m/min,下降速度≥3.5m/min；AC110V产品工作电流≤15A，提升速度≥2m/min,下降速度≥3.5m/min。
可以理解的，以上实施例仅表达了本发明的优选实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制；应当指出 的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，可以对上述技术特点进行自由组合，还可以做出若干变形和改进，这些都属于本发明的保护范围；因此，凡跟本发明权利要求范围所做的等同变换与修饰，均应属于本发明权利要求的涵盖范围。

Claims (15)

  1. 一种微型手持电动牵引装置，它包括壳体、电源部、动力电机(3)、减速齿轮组、制动部和卷筒(19)，所述的动力电机(3)、减速齿轮组和卷筒(19)设在壳体内，电源部连接动力电机(3)，电源部和动力电机(3)之间设有控制电路，动力电机(3)通过减速齿轮组联动卷筒(19)，所述的卷筒(19)表面卷绕牵引绳索(24)，牵引绳索(24)一端为自由端，所述壳体外设有挂钩(25)，其特征在于，减速齿轮组包括行星齿轮，行星齿轮的太阳轮与卷筒(19)同轴心，所述卷筒(19)与行星齿轮传动连接，所述动力电机(3)的电机轴(9)联动行星齿轮。
  2. 根据权利要求1所述的一种微型手持电动牵引装置，其特征在于，所述动力电机(3)或动力电机(3)的电机轴(9)穿插在卷筒(19)的内圈中。
  3. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述动力电机(3)、卷筒(19)、行星齿轮的太阳轮同轴设置，所述的减速齿轮组包括一级或多级传动的行星齿轮。
  4. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述的制动部设在减速齿轮组环节上，包括少齿差行星齿轮，少齿差行星齿轮的太阳轮与行星齿轮的太阳轮同轴。
  5. 根据权利要求4所述的一种微型手持电动牵引装置，其特征在于，所述壳体中设有内筒套(2)，所述动力电机(3)固定在壳体的内筒套(2)中，所述动力电机(3)的电机轴(9)上设有连轴套(10)，连轴套(10)和内筒套(2)内壁之间具有环形的间距，所述的制动部还包括变径矩形弹簧(7)，变径矩形弹簧(7)插设在间距中，变径矩形弹簧(7)分布抵在内筒套(2)内壁和连轴套(10)外表面上。
  6. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述动力电机(3)固定在壳体的内筒套(2)中，所述卷筒(19)套在内筒套(2)外，卷筒(19)与内筒套(2)之间设有滑动轴承(8)。
  7. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述卷筒(19)的表面设有螺旋的绕线槽(20)，所述壳体上设有压线板(6)，该压线板(6)铰接在机壳上，并且在铰接处设有弹性扭力部件，压线板(6)的一侧趋向卷筒(19)表面。
  8. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述卷筒(19)直径与牵引绳索(24)直径的缠绕比≥16。
  9. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述的壳体 上设有出绳口(29)，牵引绳索(24)的自由端从出绳口(29)穿出，出绳口(29)的两侧边设有滚动柱(30)。
  10. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述的壳体包括中间体(21)和两侧的罩盖(1)，中间体(21)上设有握把(23)，中间体(21)为金属材质，动力电机(3)、减速齿轮组、制动部和卷筒(19)均连接在中间体(21)上。
  11. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述中间体(21)上设有散热孔。
  12. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述壳体外设有急停开关，所述的急停开关与控制电路连接。
  13. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，壳体内设有电气安置腔(22)，电气安置腔(22)中设有上述的控制电路，所述电气安置腔(22)的内壁设有绝缘套(222)，绝缘套(222)与电气安置腔(22)的内壁之间至少有(4)mm的厚度差，所述的绝缘套(222)面向电气安置腔(22)一侧设有凸筋(221)。
  14. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述的电机为高速、低扭矩的永磁直流电机，电源部为电池(28)，该电池(28)可拆卸的连接在壳体上，该电池(28)为充电电池(28)。
  15. 根据权利要求1或2所述的一种微型手持电动牵引装置，其特征在于，所述的电机为交流电机，电源部为导线(26)和插头，插头与外部电网连接供电。
PCT/CN2018/077500 2018-01-16 2018-02-28 一种微型手持电动牵引装置 WO2019140743A1 (zh)

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