WO2019130496A1 - Laminated body and method for manufacturing same - Google Patents

Laminated body and method for manufacturing same Download PDF

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Publication number
WO2019130496A1
WO2019130496A1 PCT/JP2017/047011 JP2017047011W WO2019130496A1 WO 2019130496 A1 WO2019130496 A1 WO 2019130496A1 JP 2017047011 W JP2017047011 W JP 2017047011W WO 2019130496 A1 WO2019130496 A1 WO 2019130496A1
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WO
WIPO (PCT)
Prior art keywords
substrate
hole
surface electrode
disposed
insulating member
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Application number
PCT/JP2017/047011
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French (fr)
Japanese (ja)
Inventor
勇介 山根
詠逸 品田
大 和田
翔 篠原
Original Assignee
日立化成株式会社
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Application filed by 日立化成株式会社 filed Critical 日立化成株式会社
Priority to JP2019561487A priority Critical patent/JP7057792B2/en
Priority to PCT/JP2017/047011 priority patent/WO2019130496A1/en
Priority to TW107146872A priority patent/TWI820073B/en
Publication of WO2019130496A1 publication Critical patent/WO2019130496A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits

Definitions

  • the present invention relates to a laminate and a method of manufacturing the same.
  • the entire multilayer wiring board is laminated in the direction required for connection.
  • a through hole passing through and forming a conductor portion on the inner wall of the through hole by metal plating it can be obtained by providing a through through hole electrically connecting both ends of the through hole.
  • the circuit is formed so as to avoid the formation positions of the through holes.
  • the pattern is placed. Therefore, there is a limit in improving the wiring density in the through through hole structure.
  • the components mounted on the multilayer wiring board are mainly surface mounted, and the connecting parts for connecting the components and the multilayer wiring board are becoming smaller year by year.
  • the number of mounting points is also increasing, and a reduction in through-hole pitch of the multilayer wiring board and an increase in the number of layers of wiring circuits are required.
  • an interstitial via hole (IVH: not formed) is provided with a through hole obtained by forming a conductor portion on the inner wall of the through hole by providing a through hole which penetrates the entire multilayer wiring board in the stacking direction.
  • a multilayer wiring board with through holes (through holes) is known. This multilayer wiring board is capable of drilling holes of a smaller diameter than a multilayer wiring board having only through holes, and can easily cope with narrowing of the pitch.
  • Interlayer connection techniques have been developed to accommodate further densification. For example, after a build-up layer is formed on the surface of the wiring board, the inner wall of the non-through hole provided by a laser or the like is plated to electrically connect both ends of the non-through hole. Build-up method is known. Furthermore, as an interlayer connection technology other than the build-up method, a manufacturing technology of a multilayer wiring board using a conductive paste, an anisotropic conductive material or the like as an interlayer connection member without using plating has been proposed.
  • Patent Document 1 after laminating a member filled with a conductive paste in a hole provided in a thin prepreg, a circuit board, etc., heating and pressure are applied to form a single multilayer wiring board. Methods are disclosed.
  • Patent Document 2 a circuit board, copper foil or the like is superimposed on a structure obtained by penetrating the bump from the insulation material by pressing the insulating material against the bumps formed on the circuit board, copper foil or the like.
  • a multilayer wiring board obtained by integration by heating and pressing after integration.
  • a via made of a conductive bump is formed by forming a mountain-shaped or substantially conical conductive bump on a conductor plate and then heating the insulating prepreg base material to soften and press-insert it. Methods of forming are disclosed.
  • Patent Document 4 a plurality of members having conductive vias penetrating in the thickness direction of the insulating member are laminated by filling the holes provided in the hardened insulating member with the conductive paste.
  • a method of forming a multilayer circuit board is disclosed.
  • a pin insertion type (press fit pin type) component in which a pin is inserted and held in a through hole (through through hole) can be mentioned.
  • a pin insertion type component through holes penetrating through a plurality of substrates in a multilayer wiring board are required.
  • the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method of manufacturing a laminate capable of efficiently obtaining a laminate capable of mounting a pin insertion type component. Moreover, this invention aims at providing the laminated body which can be obtained by the said manufacturing method.
  • a manufacturing method of a layered product concerning the present invention is a manufacturing method of a layered product which has a layered structure which an insulating member intervenes between the 1st substrate and the 2nd substrate, and penetrates the 1st above-mentioned substrate
  • a first through hole is formed in the first substrate
  • a second through hole penetrating the second substrate is formed in the second substrate
  • the insulating member is the first substrate and the first substrate.
  • a through hole is formed in the insulating member in a state of being disposed between the two substrates, and the first through hole, the second through hole, and the through hole of the insulating member form the through hole.
  • the first substrate has a first conductor portion disposed on the inner wall of the first through hole, and the second substrate is formed by A second conductor portion disposed on the inner wall of the second through hole, and a second substrate facing the second substrate in the first substrate;
  • the first surface electrode is disposed at a position different from the position where the first through hole is formed on the main surface of the second main surface, and the second main surface of the second substrate facing the first substrate is disposed.
  • a second surface electrode is disposed at a position different from the formation position of the second through hole, and an end of the first through hole on the opposite side to the second substrate, and the second The end of the through hole on the opposite side to the first substrate is the first conductor, the first surface electrode, the second surface electrode, and the second conductor.
  • the first through hole penetrating the first substrate is formed in the first substrate
  • the second through hole penetrating the second substrate is the second
  • a through hole is formed in the insulating member in a state where the insulating member is formed between the first substrate and the second substrate, and the first through hole and the second through hole are formed on the substrate.
  • a through hole penetrating the laminated body is formed by the through hole of the insulating member.
  • the conductor portion is formed on the substrate in advance before stacking the plurality of substrates, it is not necessary to consider the roundness of plating after the substrates are stacked. Since the diameter of the holes can be easily reduced by these, the distance between the through holes formed in the substrate can be increased. In this case, the number of signal lines can be increased, and the signal lines can be easily routed.
  • the method for manufacturing a laminate according to the present invention may be an aspect in which the through hole of the insulating member is formed by laser processing.
  • the through hole of the insulating member may be formed by drilling.
  • a laminate according to the present invention is a laminate having a laminate structure in which an insulating member is interposed between a first substrate and a second substrate, and the first through hole penetrating the first substrate and A second through hole penetrating the second substrate and a through hole penetrating the insulating member constitute a through hole penetrating the laminated body, and the first substrate is the first through hole.
  • the first surface electrode is disposed at a position different from the position where the first through hole is formed on the first main surface of the substrate facing the second substrate, and the first surface electrode is disposed on the second substrate.
  • Second surface electrode at a position different from the position where the second through hole is formed on the second main surface facing the first substrate An end of the first through hole opposite to the second substrate and an end of the second through hole opposite to the first substrate are disposed It is electrically connected via the 1st conductor part, the said 1st surface electrode, the said 2nd surface electrode, and the said 2nd conductor part.
  • the first surface electrode and the second surface electrode may be electrically connected to each other by a conductive member disposed between the first surface electrode and the second surface electrode.
  • a third through hole penetrating the first substrate is further formed in the first substrate, and the first substrate is formed on the inner wall of the third through hole.
  • a fourth through hole penetrating the second substrate is further formed in the second substrate, and the second substrate is the fourth conductor portion.
  • the semiconductor device further includes a fourth conductor portion disposed on the inner wall of the through hole, the third surface electrode is disposed on the first main surface, and the fourth surface electrode is disposed on the second main surface. It may be the aspect which is carried out.
  • the third through hole and the fourth through hole are formed at positions overlapping with each other in the stacking direction of the first substrate, the insulating member, and the second substrate.
  • the third front surface electrode is disposed at a formation position of the third through hole in the first main surface, and the fourth front surface electrode is disposed in the fourth main surface in the second main surface.
  • positioned in the formation position of a through-hole may be sufficient.
  • the third through hole and the fourth through hole are formed at positions not overlapping each other in the stacking direction of the first substrate, the insulating member, and the second substrate.
  • the third surface electrode is disposed at the formation position of the third through hole in the first main surface, and the fourth surface electrode is disposed in the third main surface in the second main surface.
  • the aspect may be arranged at a position facing the surface electrode of
  • the third surface electrode and the fourth surface electrode may be electrically connected to each other by a conductive member disposed between the third surface electrode and the fourth surface electrode. Good.
  • the layered product concerning the present invention may be a mode in which a conductive member is not arranged between the 3rd surface electrode and the 4th surface electrode.
  • the diameter of at least one of the first through hole and the second through hole may be larger than the diameter of the through hole of the insulating member.
  • the diameter of the first through hole and the diameter of the second through hole may be larger than the diameter of the through hole of the insulating member.
  • a laminate capable of mounting a pin insertion type component can be efficiently and easily obtained.
  • the degree of freedom in the design of the laminate and the degree of freedom in the formation of the through holes can be increased.
  • FIG. 1 is a schematic cross-sectional view showing a laminate according to an embodiment of the present invention.
  • FIG. 2 is a schematic cross-sectional view showing a laminate according to another embodiment of the present invention.
  • FIG. 3 is a schematic sectional drawing which shows the manufacturing method of the laminated body which concerns on one Embodiment of this invention.
  • FIG. 4 is a schematic cross-sectional view showing a method of manufacturing a laminate according to an embodiment of the present invention.
  • the laminate according to the present embodiment is a laminate having a laminate structure in which an insulating member is interposed between the first substrate and the second substrate, and the first through hole penetrating the first substrate and A second through hole penetrating the second substrate and a through hole penetrating the insulating member constitute a through hole penetrating the laminate, and the first substrate is a portion of the first through hole.
  • the first surface electrode is disposed at a position different from the formation position of the first through hole on the opposing first main surface, and a second main surface facing the first substrate in the second substrate.
  • the second surface electrode is disposed at a position different from the formation position of the second through hole, and the second substrate in the first through hole is The end on the opposite side and the end on the opposite side to the first substrate in the second through hole are a first conductor, a first surface electrode, a second surface electrode, and a second Are electrically connected to each other through the conductor portion of
  • the diameter (diameter in the direction orthogonal to the thickness direction of the substrate) of the through hole (at least one of the first through hole and the second through hole) of the substrate may be 0.1 mm or more, and 0.2 mm or more It may be 0.3 mm or more, may be 0.4 mm or more, and may be 0.5 mm or more.
  • the diameter of the through hole of the substrate (the first substrate and / or the second substrate) may be 5 mm or less, 3 mm or less, or 1 mm or less.
  • the diameter of the through hole of the first substrate and the diameter of the through hole of the second substrate may be the same as or different from each other.
  • the diameter of the through hole of the insulating member (diameter in the direction orthogonal to the thickness direction of the insulating member) may be 0.1 mm or more, 0.2 mm or more, 0.3 mm or more, 0 .4 mm or more, 0.45 mm or more may be 0.5 mm or more.
  • the diameter of the through hole of the insulating member may be 1 mm or less, 0.9 mm or less, 0.8 mm or less, 0.7 mm or less, 0.6 mm or less Good.
  • the difference between the diameter of the through hole (at least one of the first through hole and the second through hole) of the substrate and the diameter of the through hole of the insulating member is the through hole of the substrate when forming the through hole in the insulating member It may be 0.1 mm or more, 0.15 mm or more, or 0.2 mm or more, from the viewpoint of suppressing breakage of the inner conductor portion.
  • the upper limit of the difference between the diameter of at least one of the first through hole and the second through hole and the diameter of the through hole of the insulating member is, for example, 0.5 mm.
  • the diameter of the through hole of the insulating member may be the same as or different from the diameter of the through hole (at least one of the first through hole and the second through hole) of the substrate.
  • the diameter of the through hole (at least one of the first through hole and the second through hole) of the substrate may be larger than the diameter of the through hole of the insulating member.
  • the diameter of the first through hole and the diameter of the second through hole may be larger than the diameter of the through hole of the insulating member. It is preferable that the diameter of the through hole of the insulating member and the diameter of the through hole of the substrate be the same (the same diameter).
  • the constituent material of the insulating member can be easily removed from the through hole of the substrate, and foreign matter and the like can be suppressed from being accumulated in the through hole of the substrate. Moreover, at the time of component mounting, it can suppress that an insulation member contacts an insertion-type pin and the constituent material of an insulation member scatters.
  • the thickness of the conductor portion (the thickness in the radial direction of the through hole in the conductor portion) may be 10 ⁇ m or more, 15 ⁇ m or more, or 20 ⁇ m or more.
  • the thicknesses of the conductor portions 14a to 14d and the conductor portions 24a to 24d may be 40 ⁇ m or less, 35 ⁇ m or less, and 30 ⁇ m or less.
  • FIG. 1 is a schematic cross-sectional view showing a laminate according to the present embodiment.
  • a laminated body (multilayer wiring board) 100 shown in FIG. 1 includes a substrate (first substrate) 10, a substrate (second substrate) 20, and an insulating member 30, and the substrate 10 and the substrate 20 Between the layers, the insulating member 30 intervenes between them.
  • the insulating member 30 is in contact with the substrate 10 and the substrate 20.
  • the substrate 10, the insulating member 30, and the substrate 20 are stacked in this order.
  • the size, shape, and the like of the substrates 10 and 20 are not particularly limited.
  • the size, shape, etc. of the substrate 10 and the substrate 20 may be the same as or different from each other.
  • a printed wiring board can be used as the substrates 10 and 20.
  • a printed wiring board a double-sided circuit board, a multilayer wiring board, a multi-wire wiring board, etc. are mentioned.
  • An insulating base material containing reinforcing materials, such as glass cloth is preferred from a viewpoint of controlling modification (dimensional change) by pressurization heating at the time of lamination.
  • a substrate of FR (Flame Retardant) -5 grade of NEMA (National Electrical Manufacturers Association) standard a substrate having a high glass transition temperature (for example, a substrate containing a polyimide resin etc.) Is preferred.
  • the substrate 10 has a plurality of through holes 12a to 12d penetrating the substrate 10 in the thickness direction of the substrate 10, and has conductor portions (vias) 14a to 14d disposed on the inner walls of the through holes 12a to 12d. doing.
  • the conductor portions 14a to 14d extend from the end of the through holes 12a to 12d on the substrate 20 side to the end of the through holes 12a to 12d opposite to the substrate 20 along the axial direction of the through holes.
  • the substrate 20 has a plurality of through holes 22a to 22d penetrating the substrate 20 in the thickness direction of the substrate 20, and has conductor portions (vias) 24a to 24d disposed on the inner walls of the through holes 22a to 22d. doing.
  • the conductor portions 24a to 24d extend from the end of the through holes 22a to 22d on the substrate 10 side to the end of the through holes 22a to 22d opposite to the substrate 10 along the axial direction of the through holes.
  • the substrate 10 and the substrate 20 have a through hole structure.
  • the through holes 12a to 12d and the through holes 22a to 22d are formed at positions opposed to each other in the stacking direction of the substrate 10, the insulating member 30, and the substrate 20.
  • the through holes 32 a penetrating the insulating member 30 in the thickness direction of the insulating member 30 form the through holes 100 a penetrating the stacked body 100 in the thickness direction of the stacked body 100.
  • the through holes 12b penetrating the substrate 10, the through holes 22b penetrating the substrate 20, and the through holes 32b penetrating the insulating member 30 form the through holes 100b penetrating the laminate 100 in the thickness direction of the laminate 100. doing.
  • the through holes 12a, 12b, 22a, 22b have a hollow central portion in the radial direction.
  • a hole filling resin 40 is filled in a space other than the space occupied by the conductor portions 14c, 14d, 24c, 24d in the through holes 12c, 12d, 22c, 22d.
  • trade name: THP-100 DX1 manufactured by Taiyo Ink Mfg. Co., Ltd., trade name: AE1244 manufactured by Tatsuta Electric Wire Co., Ltd., etc. can be used.
  • the through holes 12 a and the through holes 22 a constituting the through holes 100 a are formed at positions overlapping with each other in the stacking direction of the substrate 10, the insulating member 30 and the substrate 20.
  • the through holes 12 b and the through holes 22 b constituting the through holes 100 b are formed at positions overlapping with each other in the stacking direction of the substrate 10, the insulating member 30 and the substrate 20.
  • the central axes of both through holes may be the same axis. , May not be the same axis.
  • the through holes of the substrate 10 and the through holes of the substrate 20 are formed at overlapping positions in the stacking direction of the substrate 10, the insulating member 30 and the substrate 20. It may be formed in the position which does not overlap mutually.
  • surface electrodes (first surface electrodes, lands) 16a are disposed at positions different from the positions where the through holes 12a are formed.
  • the surface electrode 16a is disposed at a position adjacent to the formation position of the through hole 12a in the main surface 10a.
  • the surface electrode 16a is in contact with the conductor portion 14a in the through hole 12a, and is electrically connected to the conductor portion 14a.
  • surface electrodes (second surface electrodes, lands) 26a are disposed at positions different from the positions where the through holes 22a are formed.
  • the surface electrode 26a is disposed at a position adjacent to the formation position of the through hole 22a in the main surface 20a.
  • the surface electrode 26a is in contact with the conductor portion 24a in the through hole 22a, and is electrically connected to the conductor portion 24a.
  • surface electrode 16b is disposed at a position different from the formation position of through hole 12b.
  • Surface electrodes (pads) 16c and 16d are disposed at positions where the through holes 12c and 12d are formed on the main surface 10a.
  • the surface electrode 26b is disposed at a position different from the position where the through hole 22b is formed.
  • Surface electrodes (pads) 26c and 26d are disposed at positions where the through holes 22c and 22d are formed in the main surface 20a.
  • the surface electrodes 16c, 16d, 26c, 26d can be easily formed at the formation positions of the through holes 12c, 12d, 22c, 22d. Further, since the surface electrodes 16c, 16d, 26c, 26d are easily brought into contact with the conductive members (for example, the conductive members 50c described later) electrically connected to the conductor portions 14c, 14d, 24c, 24d, the surface electrodes 16c , 16d, 26c, and 26d, electrical connection between the conductor portions 14c, 14d, 24c, and 24d and the conductive member can be easily obtained.
  • the conductive members for example, the conductive members 50c described later
  • the end of the substrate 10 opposite to the substrate 10 (opposite to the main surface 20a) is at least a conductor (for example, the conductor 14a (first conductor)) of the substrate 10 and a surface electrode of the substrate 10 (For example, the surface electrode 16a), the surface electrode of the substrate 20 (for example, the surface electrode 26a), and the conductor portion of the substrate 20 (for example, the conductor portion 24a (second conductor portion)) It is done.
  • the surface electrode 16a and the surface electrode 26a are electrically connected to each other by the conductive member 50a disposed between the surface electrode 16a and the surface electrode 26a.
  • the surface electrode 16c and the surface electrode 26c are electrically connected to each other by a conductive member 50c disposed between the surface electrode 16c and the surface electrode 26c.
  • the front surface electrode 16d and the front surface electrode 26d do not have a conductive member disposed between the front surface electrode 16d and the front surface electrode 26d, and the insulating member 30 is interposed between the front surface electrode 16d and the front surface electrode 26d. Not connected to.
  • the conductive material used for the conductive members is not limited as long as it has conductivity, and is melted at a general lamination temperature (200 ° C. or less) in the printed wiring board A material having a re-melting temperature of 250 ° C. or higher after formation of an interbonding is preferred.
  • the conductive material include copper, tin alloy and the like.
  • the conductive material contains, for example, at least one of copper particles and metal-coated copper particles (eg, copper particles coated with silver, gold or tin) as the first metal, and tin as the second metal. It is preferable to contain at least one metal selected from the group consisting of bismuth, silver, zinc and palladium.
  • the second metal preferably forms an intermetallic compound with the first metal.
  • the second metal preferably contains at least tin.
  • a conductive paste can be used as the conductive member.
  • trade name: HT-710 manufactured by ORMET trade name: MPA 500 manufactured by Tatsuta Electric Wire Co., Ltd., etc. may be mentioned.
  • the surface of the substrate may be subjected to surface treatment (surface finish).
  • the surface treatment is preferably gold plating.
  • an oxide film for example, a copper oxide film
  • an oxide film may be formed on the surface to reduce the connectivity between the surface electrode and the conductive member. In this case, oxidation protection of the surface electrode can be easily suppressed by protecting the surface of the surface electrode by gold plating or the like.
  • the insulating member 30 is not particularly limited as long as it has an insulating property.
  • a film having an insulating property can be used as the insulating member 30.
  • the insulating material of the insulating member 30 is made of, for example, a resin composition.
  • the resin composition preferably contains a resin (polymer), and more preferably contains a thermosetting resin, from the viewpoint of easily controlling the flowability.
  • a thermosetting resin an epoxy resin, a phenol resin, a polyimide resin etc. are mentioned.
  • the glass transition temperature of the cured product is preferably 150 ° C. or higher, and more preferably 180 ° C. or higher, from the viewpoint of improving the reflow resistance during component mounting.
  • the resin composition preferably contains particles such as a filler as a reinforcing material from the viewpoint of suppressing the coefficient of thermal expansion of the cured product.
  • the glass transition temperature can be measured by the following method.
  • Sample preparation method The thermosetting resin composition was applied onto a release PET (polyethylene terephtalate) film (manufactured by Teijin DuPont Films, trade name: A-53) using an applicator so that the thickness after drying was 100 ⁇ m. After that, a semi-cured film is produced by drying at a temperature of 130 ° C. for 30 minutes. Next, the semi-cured film is peeled off from the release PET film. Then, after fixing the film by sandwiching the semi-cured film between two metal frames, a film composed of a thermosetting resin composition cured by drying under the conditions of a temperature of 185 ° C. and a time of 60 minutes.
  • Examples of the insulating material of the insulating member 30 include a trade name: AS-401HS manufactured by Hitachi Chemical Co., Ltd., and a trade name: AS-9500 manufactured by Hitachi Chemical Co., Ltd.
  • AS-401HS manufactured by Hitachi Chemical Co., Ltd.
  • AS-9500 manufactured by Hitachi Chemical Co., Ltd.
  • the height of the surface electrode is likely to vary from surface to surface electrode due to the difference in the thickness of the non-woven fabric or cloth.
  • the resistance may be unstable. Therefore, the insulating material may not contain non-woven fabric made of glass fiber or carbon fiber, glass cloth / carbon cloth or the like.
  • the substrate is a through hole (for example, the above-mentioned through holes 12a, 12b) which constitutes a through hole which penetrates the laminate (for example, the through holes 100a, 100b which penetrate the above-mentioned laminate 100) , 22a, 22b). Only one through hole may be formed through the laminate, or a plurality of through holes may be formed. Only one through hole forming a through hole penetrating the laminated body may be formed in each substrate, or a plurality of through holes may be formed in at least one of the substrates.
  • a through hole for example, the above-mentioned through holes 12a, 12b
  • Only one through hole may be formed through the laminate, or a plurality of through holes may be formed. Only one through hole forming a through hole penetrating the laminated body may be formed in each substrate, or a plurality of through holes may be formed in at least one of the substrates.
  • a substrate may have a penetration hole which does not constitute a penetration hole which penetrates a layered product.
  • the substrate 10 may have through holes 12c and 12d (third through holes) in addition to the through holes 12a as the through holes penetrating the substrate 10.
  • the substrate 20 may have through holes 22c and 22d (fourth through holes) as the through holes penetrating the substrate 20.
  • the through holes 12 c, 12 d, 22 c, 22 d do not constitute through holes penetrating the laminated body 100.
  • the through holes 12 c and 12 d and the through holes 22 c and 22 d are formed at positions opposed to each other in the stacking direction of the substrate 10, the insulating member 30, and the substrate 20.
  • the substrate 10 has conductor portions 14c and 14d (third conductor portions) disposed on the inner walls of the through holes 12c and 12d.
  • the surface electrodes 16c and 16d (third surface electrodes) are disposed on the main surface 10a of the substrate 10, and the surface electrodes 16c and 16d are disposed at positions where the through holes 12c and 12d are formed on the main surface 10a.
  • the substrate 20 has conductor portions 24c and 24d (fourth conductor portions) disposed on the inner walls of the through holes 22c and 22d.
  • the surface electrodes 26c and 26d are disposed on the main surface 20a of the substrate 20, and the surface electrodes 26c and 26d are disposed at positions where the through holes 22c and 22d are formed in the main surface 20a.
  • a mode (a mode of surface electrodes 16c and 26c) where surface electrodes arranged in a formation position of a through hole which does not constitute a through hole which penetrates a layered product are electrically connected with each other by a conductive member arranged between the surface electrodes
  • a mode in which the conductive member is not disposed between the surface electrodes (a mode of the surface electrodes 16d and 26d).
  • the insulating member 30 is interposed between the surface electrodes.
  • the example shown in FIG. 2 is mentioned as another example of the through-hole which does not comprise the through-hole which penetrates a laminated body.
  • the through holes 12c and the through holes 22c are formed at positions where they do not overlap each other in the stacking direction of the substrate 10, the insulating member 30, and the substrate 20, and the surface electrodes 16c form the through holes 12c in the main surface 10a. It is arrange
  • the surface electrodes 16c and 26c may be electrically connected to each other by the conductive member 50c disposed between the surface electrodes 16c and 26c (FIG. 2A), and between the surface electrodes 16c and 26c.
  • positioned may be sufficient.
  • the layered product concerning this embodiment can be obtained by the manufacturing method of the layered product concerning this embodiment.
  • a first through hole penetrating the first substrate is formed in the first substrate
  • a second through hole penetrating the second substrate is the second substrate
  • the through-hole formation process of forming the through-hole which penetrates a laminated body by the through-hole of a member is provided.
  • the method of manufacturing a laminate according to the present embodiment includes, for example, a substrate preparation step, a conductor portion formation step, a surface electrode formation step, a lamination step, and a through hole formation step in this order.
  • the substrate preparation step is a step of preparing a substrate (a first substrate and a second substrate) having through holes penetrating the substrate in the thickness direction of the substrate.
  • a formation method of a penetration hole the same method (for example, drilling) as a formation method of a penetration hole of an insulating member mentioned below can be used.
  • the conductor portion forming step is a step of forming the conductor portion on the inner wall of the through hole of the substrate (the first substrate and the second substrate).
  • the conductor portion can be formed by plating, for example.
  • the insulating material may be filled in the through hole which does not constitute the through hole penetrating the laminated body.
  • the surface electrode forming step is a step of forming the surface electrode on the main surface of the substrate (the first substrate and the second substrate) at a position different from the formation position of the through hole forming the through hole penetrating the laminated body. is there.
  • the front surface electrode can be formed at a position adjacent to the formation position of the through hole forming the through hole penetrating the laminated body. Further, the surface electrode can be formed to be in contact with the conductor portion in the through hole of the substrate.
  • the surface electrode can be formed, for example, by etching a metal layer (for example, copper foil) disposed on the main surface of the substrate.
  • the metal layer can be formed, for example, by plating.
  • the front surface electrode may be further formed on the main surface of the substrate at the formation position of the through hole which does not constitute the through hole penetrating the laminated body.
  • the laminating step is a step of laminating the first substrate and the second substrate through the insulating member.
  • the first substrate and the second substrate can be stacked via the insulating member and the conductive member.
  • the substrates can be stacked in a state where these surface electrodes face each other to perform heating and pressing.
  • the alignment alignment pins are inserted into the through holes (alignment through holes) provided for inserting the pins to align the substrates.
  • the stacking alignment pin may be inserted into only one through hole or may be inserted into a plurality of through holes.
  • through holes are formed at positions between the surface electrodes in the insulating member.
  • the through hole may not be formed at a position where the surface electrodes in the insulating member are not electrically connected to each other, and the through hole may be formed.
  • the formation method of the through-hole of an insulation member is not specifically limited, The formation method of the through-hole of the below-mentioned insulation member in a through-hole formation process can be used.
  • a release film is disposed on the surface of the insulating member.
  • the release film plays a role as a protective film for protecting the surface of the insulating member when the conductive member (for example, conductive paste) is supplied in a later step, and is matched to the supply position of the conductive member. Since it is not necessary to prepare an open protective mask, the manufacturing cost of the laminate can be reduced.
  • the release film for example, a single-side release-treated PET film (for example, trade name: A-31) manufactured by Teijin DuPont Co., Ltd. may be mentioned. When laminating the substrates, the release film is peeled off.
  • the insulating member is bonded (laminated) to the main surface of the substrate.
  • the conductive member is filled in the through hole of the insulating member.
  • the conductive member filled in the through hole is in contact with the surface electrode.
  • the conductive member may be filled in the through hole after laminating the substrate and the insulating member, or may be filled in the through hole before lamination. For example, after the insulating member is attached to the first substrate, the through hole can be filled with the conductive member, and then the second substrate can be stacked over the first substrate and the insulating member.
  • the conductive member when the opening is formed at the formation position of the through hole constituting the through hole penetrating the laminated body, the conductive member is disposed in the opening and the through hole constituting the through hole penetrating the laminated body In order to be an obstacle at the time of formation of a hole, it is preferable that an opening is not formed in a formation position of a penetration hole which constitutes a penetration hole which penetrates a layered product.
  • a method of supplying the conductive member for example, a method of disposing a conductive paste by a screen printing method, a dispenser method or the like can be mentioned.
  • the conductive paste for example, there is a material in which viscosity is maintained by mixing a metal material with a binder resin to facilitate screen printing, dispenser processing, and the like.
  • the heat treatment can be performed at a temperature of 70 to 150 ° C. for a time of 10 to 120 minutes. When the temperature is 70 ° C.
  • the viscosity is easily increased sufficiently, and the shape of the conductive paste is easily maintained.
  • the temperature is 150 ° C. or less or the time is 120 minutes or less, the viscosity is excessively increased and / or the curing of the binder resin is easily suppressed, and the conductive paste is sufficiently melted Intermetallic compounds are easily formed.
  • the shape of the conductive member it is easy to ensure sufficient connectivity.
  • a first through hole penetrating the first substrate is formed in the first substrate
  • a second through hole penetrating the second substrate is formed in the second substrate
  • the insulating member is formed.
  • a through hole is formed in the insulating member in a state of being disposed between the first substrate and the second substrate, and the first through hole, the second through hole, and the through hole of the insulating member are formed. , Forming a through hole penetrating the laminated body.
  • the through hole of the insulating member can be formed by processing a portion of the insulating member exposed from the through hole through the first through hole or the second through hole.
  • the formation method of the through-hole of an insulation member is not specifically limited.
  • the through holes may be formed by physical treatment or may be formed by chemical treatment. Examples of physical processing include laser processing (laser irradiation), drill processing (cutting processing), punching processing and the like. Examples of the chemical treatment include chemical treatment and the like.
  • the conductor in the through hole of the substrate may be scraped off.
  • a release film for example, a PET film or the like is preferably attached in order to suppress adhesion of the chemical solution on the substrate surface.
  • laser processing since processing is performed by irradiating a laser, damage to the conductor portion can be easily suppressed regardless of the hole diameter or the drill diameter, as compared with cutting processing using a drill or the like. Therefore, laser processing is preferable as a method of forming the through holes of the insulating member.
  • Examples of the laser in laser processing include a CO 2 laser, a UV laser, a YAG laser, a UV-YAG laser and the like.
  • the laser wavelength of the CO 2 laser is 9400 nm
  • the laser wavelength of the UV-YAG laser is 355 nm
  • the UV-YAG laser is superior in small diameter processing, the current mass production processing is possible even using the CO 2 laser.
  • holes having a diameter of 50 ⁇ m or more can be formed.
  • the CO 2 laser output is greater than 10 times than the output of the UV laser, CO 2 laser of production efficiency is higher than UV laser. Therefore, a CO 2 laser is preferable as the laser.
  • FIG.3 and FIG.4 is a schematic sectional drawing which shows the manufacturing method of the laminated body which concerns on this embodiment.
  • the substrate 10 having the through holes 12a to 12d penetrating the substrate 10 in the thickness direction of the substrate 10 is prepared.
  • the substrate 10 has a main surface 10 a that is to be opposed to the substrate (substrate 20) to be stacked on the substrate 10.
  • the conductor portions 14a to 14d are formed on the inner walls of the through holes 12a to 12d of the substrate 10.
  • the through holes 12c and 12d are filled with an insulating material.
  • the surface electrodes 16a and 16b are formed at positions different from the formation positions of the through holes 12a and 12b constituting the through holes 100a and 100b penetrating the laminated body 100.
  • the surface electrodes 16c and 16d are formed at the formation positions of the through holes 12c and 12d which do not constitute the through holes penetrating the stacked body 100.
  • a substrate 20 having the same configuration as the substrate 10 is prepared.
  • the insulating member 30 having a through hole formed at a position corresponding to the arrangement position of the surface electrodes 16a and 16c of the substrate 10 is prepared. Subsequently, the insulating member 30 is attached to the major surface 10 a of the substrate 10 and then heated and pressurized. Then, the through holes of the insulating member 30 are filled with the conductive members 50a and 50c to bring the surface electrode 16a and the conductive member 50a into contact with each other, and to bring the surface electrode 16c into contact with the conductive member 50c.
  • the insulating member 30 is attached to the major surface 20 a of the substrate 20 on which the surface electrodes 26 a to 26 d are disposed such that the surface electrodes 26 a to 26 d of the substrate 20 face the surface electrodes 16 a to 16 d of the substrate 10, heating is performed. Pressurize. In this case, the insulating member 30 is disposed at a position between the through hole 12a and the through hole 22a, a position between the through hole 12b and the through hole 22b, and a position between the through hole 12d and the through hole 22d. It is done.
  • the through hole 32a is formed in the portion between the through hole 12a and the through hole 22a in the insulating member 30, whereby the through hole 12a, the through hole 22a and the through hole 32a are formed.
  • the through holes 100 a penetrating the stacked body 100 are formed.
  • the through holes 100 b penetrate the laminate 100 by the through holes 12 b, the through holes 22 b and the through holes 32 b.
  • the through holes 12a and 12b penetrating the substrate 10 are formed in the substrate 10, and the through holes 22a and 22b penetrating the substrate 20 are formed in the substrate 20
  • the through holes 32a and 32b are formed in the insulating member 30 in a state where the member 30 is disposed between the substrate 10 and the substrate 20, and the through holes 12a and 12b, the through holes 22a and 22b, and the through holes 32a and 32b.
  • the through holes 100 a and 100 b penetrating the stacked body 100 are formed.
  • the through holes 12 a, 12 b, 22 a and 22 b are formed in advance in the substrate 10 and the substrate 20.
  • the method of manufacturing the laminate 100 according to the present embodiment even when the substrate is thick, through holes can be formed through the laminate using a small-diameter drill.
  • the conductor portion is formed on the substrate in advance before stacking the plurality of substrates, it is not necessary to consider the roundness of plating after the substrates are stacked. Since the diameter of the holes can be easily reduced by these, the distance between the through holes formed in the substrate can be increased. In this case, the number of signal lines can be increased, and the signal lines can be easily routed.
  • the end of the through hole 12a on the opposite side to the substrate 20 and the end of the 22a through hole on the opposite side to the substrate 10 have the conductor portion 14a and the surface.
  • the number of laminated layers of the substrate is not particularly limited, and may be three or more.
  • a through hole may be formed so as to penetrate the whole of the multilayer structure from one surface to multiple areas of the multilayer structure of two or more layers; The through hole penetrating through the above may not be formed.
  • a through hole penetrating the entire laminate it is easy to suppress the liquid from remaining in the through hole even when the treatment using a liquid is performed on the laminate.
  • Example 1 A wiring circuit is formed on both sides of an epoxy resin copper clad laminate (made by Hitachi Chemical Co., Ltd., trade name: MCL-E-679) with a resin layer thickness of 0.10 mm, a copper foil thickness of 18 ⁇ m, and a size of 660 mm ⁇ 615 mm. Ten inner layer substrates were produced.
  • prepreg A manufactured by Hitachi Chemical Co., Ltd., trade name: GEA-679
  • GEA-679 20 sheets of prepreg A having a resin layer thickness of 0.1 mm and a size of 660 mm ⁇ 615 mm were prepared.
  • alignment between the inner layer substrates was performed by a pin lamination method.
  • one inner layer substrate and two prepregs A were alternately arranged, and one prepreg B (a prepreg similar to the prepreg A) was arranged on the further outside of the inner layer substrate arranged at the outermost side.
  • an electrolytic copper foil manufactured by Nippon Electrolytic Co., Ltd., trade name: YGP-18
  • YGP-18 electrolytic copper foil having a thickness of 18 ⁇ m and a size of 660 mm ⁇ 615 mm
  • heating and pressing are performed with a vacuum press machine Turned After the heating and pressure pressing, in order to remove the resin of the prepreg that has run out to the end face, the substrate was cut into a substrate size of 605 mm ⁇ 500 mm to obtain a structure A with a thickness of 3.00 mm.
  • drilling was performed according to the inner layer position of the structure A with a drill having a diameter of 0.65 mm to form a through hole (diameter: 0.65 mm).
  • a plated layer (conductor portion) with a thickness of 25 ⁇ m was formed using thick electroless copper plating.
  • a hole-filling resin manufactured by Taiyo Ink Mfg. Co., Ltd., trade name: THP-100DX1
  • resin filling was performed by a screen printing method using a vacuum printing machine. At this time, resin filling is not performed in the through holes that form through holes that penetrate the multilayer wiring board (the laminate finally obtained), and the through holes that do not form through holes that penetrate the multilayer wiring board went.
  • the entire main surface of the substrate including the resin-filled portion was thickened and electroless copper plating was performed to form a copper layer having a thickness of 15 ⁇ m.
  • an insulation comprising a resin layer (nominal thickness: 0.075 mm) made of a resin composition containing a thermosetting resin, and a PET film (thickness: 0.025 mm) disposed on one side of the resin layer
  • the surface electrodes are electrically connected to each other (Hitachi Chemical Co., Ltd., trade name: AS-401HS, size 605 mm ⁇ 500 mm) using a drill with a diameter of 0.55 mm using an NC control drilling machine.
  • a through hole was formed at the position where the conductive member for the Furthermore, through holes were formed at positions where pins for holding the layers were placed at the time of stacking.
  • the insulating member was placed on one surface of the first printed wiring board so that the resin layer of the insulating member was in contact with the first printed wiring board and the surface electrode was exposed from the through hole of the insulating member. Subsequently, using a vacuum laminator, heating and pressing were performed under the conditions of a temperature of 85 ° C., a pressure of 0.5 MPa, and a pressurization time of 30 seconds (vacuum evacuation for 30 seconds).
  • a conductive material product name: MPA500, manufactured by Tatsuta Electric Wire Co., Ltd.
  • MPA500 manufactured by Tatsuta Electric Wire Co., Ltd.
  • the number of holes filled was 12000.
  • the PET film disposed on the surface of the insulating member serves as a protective mask, the MPA 500 is supplied only in the through holes of the insulating member, and the MPA 500 is prevented from adhering to other places in the insulating member.
  • the PET film disposed on the surface of the insulating member was peeled off from the insulating member.
  • pins are inserted into the through holes of the first printed wiring board for alignment, and then the second printed wiring board is stacked on the insulating member, and then the temperature is 180 ° C. and the pressure is 3 MPa with a vacuum press. Heat and pressure were applied under the press conditions of 90 minutes for time to produce a structure B. Under the present circumstances, printed wiring boards were piled up so that the surface electrode of the 1st printed wiring board and the surface electrode of the 2nd printed wiring board might face.
  • laser irradiation was performed on a portion of the insulating member exposed from the through hole of the printed wiring board using a laser drilling machine (CO 2 laser) to form a through hole (diameter 0.55 mm) in the insulating member.
  • Laser irradiation was performed under the conditions of an output of 6.0 W, a cycle of 1.0 ms, a pulse width of 30 ⁇ s, and a shot number of 20 times.
  • the part located between the through holes of the two printed wiring boards in the insulating member was removed, and a multilayer wiring board (laminate) having through holes penetrating the multilayer wiring board was obtained.
  • Example 2 After manufacturing the structure B in the same manner as in Example 1, a through hole (diameter 0) is formed in a portion exposed from the through hole of the printed wiring board in the insulating member with a drill with a diameter of 0.45 mm using an NC control drilling machine. By forming the .45 mm) as an insulating member, a multilayer wiring board (laminated body) having through holes penetrating the multilayer wiring board was obtained.

Abstract

Disclosed is a method for manufacturing a laminated body 100 having a laminated structure wherein an insulating member 30 is disposed between a substrate 10 and a substrate 20. The method is provided with a step for: forming, in the substrate 10, a through hole 12a penetrating the substrate 10; forming, in the substrate 20, a through hole 22a penetrating the substrate 20; forming, in the insulating member 30, a through hole 32a, in a state wherein the insulating member 30 is disposed between the substrate 10 and the substrate 20; and forming, with the through hole 12a, the through hole 22a, and the through hole 32a, a through hole 100a penetrating the laminated body 100. The method is provided for the purpose of manufacturing the substrate 100 wherein: the substrate 10 has a conductor section 14a disposed on the inner wall of the through hole 12a; the substrate 20 has a conductor section 24a disposed on the inner wall of the through hole 22a; a surface electrode 16a is disposed on a substrate 10 main surface 10a facing the substrate 20, said surface electrode being at a position different from the position where the through hole 12a is formed; a surface electrode 26a is disposed on a substrate 20 main surface 20a facing the substrate 10, said surface electrode being at a position different from the position where the through hole 22a is formed; and a through hole 12a end section on the reverse side of the substrate 20, and a through hole 22a end section on the reverse side of the substrate 10 are electrically connected to each other via the conductor section 14a, the surface electrode 16a, the surface electrode 26a, and the conductor section 24a.

Description

積層体及びその製造方法LAMINATE AND METHOD FOR MANUFACTURING THE SAME
 本発明は、積層体及びその製造方法に関する。 The present invention relates to a laminate and a method of manufacturing the same.
 多層配線板は、例えば、回路形成された両面銅張積層板と、絶縁性接着剤とを交互に積層して一体化させた後、接続に必要な箇所に、多層配線板の全体を積層方向に貫通する貫通孔を設け、さらに、金属めっきにより貫通孔の内壁に導体部を作製することによって、貫通孔の両端部を電気的に接続する貫通スルーホールを設けることにより得ることができる。 In the multilayer wiring board, for example, after alternately laminating and integrating a double-sided copper-clad laminate on which circuits are formed and an insulating adhesive, the entire multilayer wiring board is laminated in the direction required for connection. By providing a through hole passing through and forming a conductor portion on the inner wall of the through hole by metal plating, it can be obtained by providing a through through hole electrically connecting both ends of the through hole.
 貫通スルーホールは、多層配線板の積層方向の全体にわたって形成されるため、多層配線板の表面では、貫通スルーホールとの電気的な接続を避けるため、貫通スルーホールの形成位置を避けるように回路パターンが配置される。そのため、貫通スルーホール構造では、配線密度を向上させることには限界がある。 Since the through holes are formed in the entire stacking direction of the multilayer wiring board, on the surface of the multilayer wiring board, in order to avoid electrical connection with the through holes, the circuit is formed so as to avoid the formation positions of the through holes. The pattern is placed. Therefore, there is a limit in improving the wiring density in the through through hole structure.
 多層配線板に実装される部品は、主に表面実装されており、部品と多層配線板とを接続するための接続部は年々狭小化している。多層配線板に実装される部品の高密度化に伴い、実装点数も益々増加しており、多層配線板の貫通スルーホールピッチの狭小化、配線回路の層数の増加等が求められている。例えば、多層配線板の全体を積層方向に貫通する貫通孔を設けた後に金属めっきにより貫通孔の内壁に導体部を形成して得られる貫通スルーホールを設けたインタスティシャルバイアホール(IVH:非貫通スルーホール)付き多層配線板が知られている。この多層配線板は、貫通スルーホールのみの多層配線板に比べ、小径の孔あけが可能であり、狭ピッチ化へ対応しやすい。 The components mounted on the multilayer wiring board are mainly surface mounted, and the connecting parts for connecting the components and the multilayer wiring board are becoming smaller year by year. With the higher density of components mounted on a multilayer wiring board, the number of mounting points is also increasing, and a reduction in through-hole pitch of the multilayer wiring board and an increase in the number of layers of wiring circuits are required. For example, an interstitial via hole (IVH: not formed) is provided with a through hole obtained by forming a conductor portion on the inner wall of the through hole by providing a through hole which penetrates the entire multilayer wiring board in the stacking direction. A multilayer wiring board with through holes (through holes) is known. This multilayer wiring board is capable of drilling holes of a smaller diameter than a multilayer wiring board having only through holes, and can easily cope with narrowing of the pitch.
 更なる高密度化に対応するために層間接続技術が開発されている。例えば、配線板の表面にビルドアップ層を形成した後、レーザ等により設けられた非貫通孔の内壁をめっきして非貫通孔の両端部を電気的に接続した構造を、必要層数に応じて逐次積み重ねるビルドアップ工法が知られている。さらに、ビルドアップ工法以外の層間接続技術として、めっきを用いることなく、層間接続部材として導電性ペースト、異方導電材料等を用いる多層配線板の製造技術が提案されている。 Interlayer connection techniques have been developed to accommodate further densification. For example, after a build-up layer is formed on the surface of the wiring board, the inner wall of the non-through hole provided by a laser or the like is plated to electrically connect both ends of the non-through hole. Build-up method is known. Furthermore, as an interlayer connection technology other than the build-up method, a manufacturing technology of a multilayer wiring board using a conductive paste, an anisotropic conductive material or the like as an interlayer connection member without using plating has been proposed.
 例えば、下記特許文献1には、薄型のプリプレグに設けられた孔の中に導電性ペーストを充填した部材、回路基板等を重ね合わせた後、加熱・加圧して一枚の多層配線板を形成する方法が開示されている。 For example, in Patent Document 1 below, after laminating a member filled with a conductive paste in a hole provided in a thin prepreg, a circuit board, etc., heating and pressure are applied to form a single multilayer wiring board. Methods are disclosed.
 下記特許文献2には、回路板、銅箔等の上に形成されたバンプに絶縁材料を押し付けることによりバンプを絶縁材料から貫通させて得られる構造体の上に回路板、銅箔等を重ね合わせた後、加熱・加圧による積層を行い一体化することにより得られる多層配線板が開示されている。 In Patent Document 2 listed below, a circuit board, copper foil or the like is superimposed on a structure obtained by penetrating the bump from the insulation material by pressing the insulating material against the bumps formed on the circuit board, copper foil or the like. There is disclosed a multilayer wiring board obtained by integration by heating and pressing after integration.
 下記特許文献3には、導体板上に山形又は略円錐状の導電性バンプを形成した後に絶縁性プリプレグ基材を加熱して軟化させてプレス貫挿させることにより、導電性バンプからなるビアを形成する方法が開示されている。 In Patent Document 3 below, a via made of a conductive bump is formed by forming a mountain-shaped or substantially conical conductive bump on a conductor plate and then heating the insulating prepreg base material to soften and press-insert it. Methods of forming are disclosed.
 下記特許文献4には、硬化した絶縁部材に設けられた孔の中に導電性ペーストを充填することにより、絶縁部材の厚さ方向に貫通する導電性のビアが形成された複数の部材を積層して多層の回路基板を形成する方法が開示されている。 In Patent Document 4 below, a plurality of members having conductive vias penetrating in the thickness direction of the insulating member are laminated by filling the holes provided in the hardened insulating member with the conductive paste. A method of forming a multilayer circuit board is disclosed.
特開平11-87870号公報Japanese Patent Application Laid-Open No. 11-87870 特開平9-162553号公報Unexamined-Japanese-Patent No. 9-162553 gazette 特開2013-110230号公報JP, 2013-110230, A 特開2015-26689号公報JP, 2015-26689, A
 ところで、多層配線板に実装される部品として、貫通孔(貫通スルーホール)内にピンを挿入して保持されるピン挿入型(プレスフィットピン型)の部品が挙げられる。ピン挿入型の部品を用いるためには、多層配線板における複数の基板を貫通する貫通孔が必要である。 By the way, as a component mounted on a multilayer wiring board, a pin insertion type (press fit pin type) component in which a pin is inserted and held in a through hole (through through hole) can be mentioned. In order to use a pin insertion type component, through holes penetrating through a plurality of substrates in a multilayer wiring board are required.
 複数の基板を積層(層間接続)することにより多層配線板を得た後に貫通孔を多層配線板に設けることは可能であるが、複数の基板を貫通させることを要するため、多層配線板の製造工程が長くなること、多層配線板の製造コストが高くなること等が懸念される。そのため、多層配線板として用いられる積層体、又は、多層配線板を得るために用いられる積層体として、ピン挿入型の部品を実装可能である積層体を効率的に得ることが求められる。 Although it is possible to provide a through hole in the multilayer wiring board after obtaining the multilayer wiring board by laminating a plurality of substrates (interlayer connection), it is necessary to penetrate the plurality of substrates, so the manufacture of the multilayer wiring board It is feared that the process becomes long and the manufacturing cost of the multilayer wiring board becomes high. Therefore, as a laminate used as a multilayer wiring board or a laminate used to obtain a multilayer wiring board, it is required to efficiently obtain a laminate on which pin insertion type components can be mounted.
 本発明は、前記事情を鑑みてなされたものであり、ピン挿入型の部品を実装可能である積層体を効率的に得ることが可能な積層体の製造方法を提供することを目的とする。また、本発明は、前記製造方法により得ることが可能な積層体を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method of manufacturing a laminate capable of efficiently obtaining a laminate capable of mounting a pin insertion type component. Moreover, this invention aims at providing the laminated body which can be obtained by the said manufacturing method.
 本発明に係る積層体の製造方法は、第1の基板と第2の基板との間に絶縁部材が介在する積層構造を有する積層体の製造方法であって、前記第1の基板を貫通する第1の貫通孔が前記第1の基板に形成され、前記第2の基板を貫通する第2の貫通孔が前記第2の基板に形成され、前記絶縁部材が前記第1の基板と前記第2の基板との間に配置された状態で前記絶縁部材に貫通孔を形成して、前記第1の貫通孔と、前記第2の貫通孔と、前記絶縁部材の前記貫通孔とにより、前記積層体を貫通する貫通孔を形成する工程を備え、前記第1の基板が、前記第1の貫通孔の内壁に配置された第1の導体部を有し、前記第2の基板が、前記第2の貫通孔の内壁に配置された第2の導体部を有し、前記第1の基板における前記第2の基板と対向する第1の主面において、前記第1の貫通孔の形成位置とは異なる位置に第1の表面電極が配置されており、前記第2の基板における前記第1の基板と対向する第2の主面において、前記第2の貫通孔の形成位置とは異なる位置に第2の表面電極が配置されており、前記第1の貫通孔における前記第2の基板とは反対側の端部と、前記第2の貫通孔における前記第1の基板とは反対側の端部とが、前記第1の導体部と、前記第1の表面電極と、前記第2の表面電極と、前記第2の導体部とを介して電気的に接続されている。 A manufacturing method of a layered product concerning the present invention is a manufacturing method of a layered product which has a layered structure which an insulating member intervenes between the 1st substrate and the 2nd substrate, and penetrates the 1st above-mentioned substrate A first through hole is formed in the first substrate, a second through hole penetrating the second substrate is formed in the second substrate, and the insulating member is the first substrate and the first substrate. A through hole is formed in the insulating member in a state of being disposed between the two substrates, and the first through hole, the second through hole, and the through hole of the insulating member form the through hole. And forming a through hole through the laminate, wherein the first substrate has a first conductor portion disposed on the inner wall of the first through hole, and the second substrate is formed by A second conductor portion disposed on the inner wall of the second through hole, and a second substrate facing the second substrate in the first substrate; The first surface electrode is disposed at a position different from the position where the first through hole is formed on the main surface of the second main surface, and the second main surface of the second substrate facing the first substrate is disposed. A second surface electrode is disposed at a position different from the formation position of the second through hole, and an end of the first through hole on the opposite side to the second substrate, and the second The end of the through hole on the opposite side to the first substrate is the first conductor, the first surface electrode, the second surface electrode, and the second conductor. Are electrically connected via
 本発明に係る積層体の製造方法によれば、第1の基板を貫通する第1の貫通孔が第1の基板に形成され、第2の基板を貫通する第2の貫通孔が第2の基板に形成され、絶縁部材が第1の基板と第2の基板との間に配置された状態で絶縁部材に貫通孔を形成して、第1の貫通孔と、第2の貫通孔と、絶縁部材の貫通孔とにより、積層体を貫通する貫通孔を形成する。この場合、積層体を貫通する貫通孔を形成する操作を行う際に、第1の基板及び第2の基板に予め貫通孔が形成されているため、絶縁部材に加えて第1の基板及び第2の基板に貫通孔を形成する必要がない。そのため、積層体の製造工程を簡略化することが可能であると共に、積層体の製造コストが高くなることを抑制することができる。したがって、本発明に係る積層体の製造方法によれば、ピン挿入型の部品を実装可能である積層体を効率的に得ることができる。 According to the method of manufacturing a laminate according to the present invention, the first through hole penetrating the first substrate is formed in the first substrate, and the second through hole penetrating the second substrate is the second A through hole is formed in the insulating member in a state where the insulating member is formed between the first substrate and the second substrate, and the first through hole and the second through hole are formed on the substrate. A through hole penetrating the laminated body is formed by the through hole of the insulating member. In this case, since the through holes are formed in advance in the first substrate and the second substrate when performing the operation of forming the through holes penetrating the stacked body, the first substrate and the first substrate in addition to the insulating member are formed. There is no need to form a through hole in the second substrate. Therefore, while being able to simplify the manufacturing process of a laminated body, it can suppress that the manufacturing cost of a laminated body becomes high. Therefore, according to the method for manufacturing a laminate according to the present invention, it is possible to efficiently obtain a laminate capable of mounting a pin insertion type component.
 ところで、複数の基板を積層(層間接続)することにより多層配線板を得た後に貫通孔を多層配線板に設けることは可能であるが、基板が厚い場合、小径のドリルでの加工が難しい(ドリル折れが発生する)恐れがあると共に、貫通孔の内壁に配置された導体部のめっきの付き回り性(スローイングパワー。例えば、貫通孔のアスペクト比が25を超える場合のめっきの付き回り性)が低下する恐れがある。一方、本発明に係る積層体の製造方法によれば、基板が厚い場合であっても、小径のドリルを用いて、積層体を貫通する貫通孔を形成することができる。また、基板が厚い場合であっても、複数の基板を積層する前に予め基板に導体部が形成されているため、基板を積層した後にめっきの付き回り性を考慮する必要がない。これらにより、孔を容易に小径化できることから、基板に形成される貫通孔間の距離を増大させることができる。この場合、信号線の増加等が可能であると共に、信号線の引き回しも容易である。 By the way, although it is possible to provide a through hole in a multilayer wiring board after obtaining a multilayer wiring board by laminating a plurality of substrates (interlayer connection), when the substrate is thick, processing with a small diameter drill is difficult ( In addition to the possibility of occurrence of drill breakage, the plating rotation of the conductor part arranged on the inner wall of the through hole (slowing power, eg plating rotation when the aspect ratio of the through hole exceeds 25) May decrease. On the other hand, according to the method for manufacturing a laminate according to the present invention, even when the substrate is thick, through holes can be formed through the laminate using a small diameter drill. In addition, even when the substrate is thick, since the conductor portion is formed on the substrate in advance before stacking the plurality of substrates, it is not necessary to consider the roundness of plating after the substrates are stacked. Since the diameter of the holes can be easily reduced by these, the distance between the through holes formed in the substrate can be increased. In this case, the number of signal lines can be increased, and the signal lines can be easily routed.
 本発明に係る積層体の製造方法は、前記絶縁部材の前記貫通孔をレーザ加工によって形成する態様であってもよい。本発明に係る積層体の製造方法は、前記絶縁部材の前記貫通孔をドリル加工によって形成する態様であってもよい。 The method for manufacturing a laminate according to the present invention may be an aspect in which the through hole of the insulating member is formed by laser processing. In the method of manufacturing a laminate according to the present invention, the through hole of the insulating member may be formed by drilling.
 本発明に係る積層体は、第1の基板と第2の基板との間に絶縁部材が介在する積層構造を有する積層体であって、前記第1の基板を貫通する第1の貫通孔と、前記第2の基板を貫通する第2の貫通孔と、前記絶縁部材を貫通する貫通孔とが、前記積層体を貫通する貫通孔を構成しており、前記第1の基板が、前記第1の貫通孔の内壁に配置された第1の導体部を有し、前記第2の基板が、前記第2の貫通孔の内壁に配置された第2の導体部を有し、前記第1の基板における前記第2の基板と対向する第1の主面において、前記第1の貫通孔の形成位置とは異なる位置に第1の表面電極が配置されており、前記第2の基板における前記第1の基板と対向する第2の主面において、前記第2の貫通孔の形成位置とは異なる位置に第2の表面電極が配置されており、前記第1の貫通孔における前記第2の基板とは反対側の端部と、前記第2の貫通孔における前記第1の基板とは反対側の端部とが、前記第1の導体部と、前記第1の表面電極と、前記第2の表面電極と、前記第2の導体部とを介して電気的に接続されている。 A laminate according to the present invention is a laminate having a laminate structure in which an insulating member is interposed between a first substrate and a second substrate, and the first through hole penetrating the first substrate and A second through hole penetrating the second substrate and a through hole penetrating the insulating member constitute a through hole penetrating the laminated body, and the first substrate is the first through hole. A first conductor portion disposed on the inner wall of the first through hole, and the second substrate having a second conductor portion disposed on the inner wall of the second through hole; The first surface electrode is disposed at a position different from the position where the first through hole is formed on the first main surface of the substrate facing the second substrate, and the first surface electrode is disposed on the second substrate. Second surface electrode at a position different from the position where the second through hole is formed on the second main surface facing the first substrate An end of the first through hole opposite to the second substrate and an end of the second through hole opposite to the first substrate are disposed It is electrically connected via the 1st conductor part, the said 1st surface electrode, the said 2nd surface electrode, and the said 2nd conductor part.
 前記第1の表面電極及び前記第2の表面電極は、前記第1の表面電極及び前記第2の表面電極の間に配置された導電部材によって互いに電気的に接続されていてもよい。 The first surface electrode and the second surface electrode may be electrically connected to each other by a conductive member disposed between the first surface electrode and the second surface electrode.
 本発明に係る積層体は、前記第1の基板を貫通する第3の貫通孔が前記第1の基板に更に形成されており、前記第1の基板が、前記第3の貫通孔の内壁に配置された第3の導体部を更に有し、前記第2の基板を貫通する第4の貫通孔が前記第2の基板に更に形成されており、前記第2の基板が、前記第4の貫通孔の内壁に配置された第4の導体部を更に有し、前記第1の主面に第3の表面電極が配置されており、前記第2の主面に第4の表面電極が配置されている態様であってもよい。 In the laminate according to the present invention, a third through hole penetrating the first substrate is further formed in the first substrate, and the first substrate is formed on the inner wall of the third through hole. And a fourth through hole penetrating the second substrate is further formed in the second substrate, and the second substrate is the fourth conductor portion. The semiconductor device further includes a fourth conductor portion disposed on the inner wall of the through hole, the third surface electrode is disposed on the first main surface, and the fourth surface electrode is disposed on the second main surface. It may be the aspect which is carried out.
 本発明に係る積層体は、前記第1の基板、前記絶縁部材及び前記第2の基板の積層方向において互いに重なる位置に前記第3の貫通孔と前記第4の貫通孔とが形成されており、前記第3の表面電極が、前記第1の主面における前記第3の貫通孔の形成位置に配置されており、前記第4の表面電極が、前記第2の主面における前記第4の貫通孔の形成位置に配置されている態様であってもよい。 In the laminate according to the present invention, the third through hole and the fourth through hole are formed at positions overlapping with each other in the stacking direction of the first substrate, the insulating member, and the second substrate. The third front surface electrode is disposed at a formation position of the third through hole in the first main surface, and the fourth front surface electrode is disposed in the fourth main surface in the second main surface. The aspect arrange | positioned in the formation position of a through-hole may be sufficient.
 本発明に係る積層体は、前記第1の基板、前記絶縁部材及び前記第2の基板の積層方向において互いに重ならない位置に前記第3の貫通孔と前記第4の貫通孔とが形成されており、前記第3の表面電極が、前記第1の主面における前記第3の貫通孔の形成位置に配置されており、前記第4の表面電極が、前記第2の主面における前記第3の表面電極と対向する位置に配置されている態様であってもよい。 In the laminate according to the present invention, the third through hole and the fourth through hole are formed at positions not overlapping each other in the stacking direction of the first substrate, the insulating member, and the second substrate. The third surface electrode is disposed at the formation position of the third through hole in the first main surface, and the fourth surface electrode is disposed in the third main surface in the second main surface. The aspect may be arranged at a position facing the surface electrode of
 前記第3の表面電極及び前記第4の表面電極は、前記第3の表面電極及び前記第4の表面電極の間に配置された導電部材によって互いに電気的に接続されている態様であってもよい。 The third surface electrode and the fourth surface electrode may be electrically connected to each other by a conductive member disposed between the third surface electrode and the fourth surface electrode. Good.
 本発明に係る積層体は、前記第3の表面電極と前記第4の表面電極との間に導電部材が配置されていない態様であってもよい。 The layered product concerning the present invention may be a mode in which a conductive member is not arranged between the 3rd surface electrode and the 4th surface electrode.
 前記第1の貫通孔及び前記第2の貫通孔の少なくとも一方の径は、前記絶縁部材の前記貫通孔の径よりも大きくてもよい。 The diameter of at least one of the first through hole and the second through hole may be larger than the diameter of the through hole of the insulating member.
 前記第1の貫通孔の径及び前記第2の貫通孔の径は、前記絶縁部材の前記貫通孔の径よりも大きくてもよい。 The diameter of the first through hole and the diameter of the second through hole may be larger than the diameter of the through hole of the insulating member.
 本発明によれば、ピン挿入型の部品を実装可能である積層体を効率的かつ容易に得ることができる。このような本発明によれば、積層体の設計の自由度及び貫通孔の形成の自由度を高めることができる。 According to the present invention, a laminate capable of mounting a pin insertion type component can be efficiently and easily obtained. According to the present invention, the degree of freedom in the design of the laminate and the degree of freedom in the formation of the through holes can be increased.
図1は、本発明の一実施形態に係る積層体を示す概略断面図である。FIG. 1 is a schematic cross-sectional view showing a laminate according to an embodiment of the present invention. 図2は、本発明の他の実施形態に係る積層体を示す概略断面図である。FIG. 2 is a schematic cross-sectional view showing a laminate according to another embodiment of the present invention. 図3は、本発明の一実施形態に係る積層体の製造方法を示す概略断面図である。FIG. 3: is a schematic sectional drawing which shows the manufacturing method of the laminated body which concerns on one Embodiment of this invention. 図4は、本発明の一実施形態に係る積層体の製造方法を示す概略断面図である。FIG. 4 is a schematic cross-sectional view showing a method of manufacturing a laminate according to an embodiment of the present invention.
 以下、図面を適宜参照しながら、本発明の実施形態について説明する。ただし、本発明は以下の実施形態に限定されるものではない。各図における構成要素の大きさは概念的なものであり、構成要素間の大きさの相対的な関係は各図に示されたものに限定されない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings as appropriate. However, the present invention is not limited to the following embodiments. The sizes of components in the respective drawings are conceptual, and the relative relationship between the sizes of the components is not limited to those shown in the respective drawings.
 本実施形態に係る積層体は、第1の基板と第2の基板との間に絶縁部材が介在する積層構造を有する積層体であって、第1の基板を貫通する第1の貫通孔と、第2の基板を貫通する第2の貫通孔と、絶縁部材を貫通する貫通孔とが、積層体を貫通する貫通孔を構成しており、第1の基板が、第1の貫通孔の内壁に配置された第1の導体部を有し、第2の基板が、第2の貫通孔の内壁に配置された第2の導体部を有し、第1の基板における第2の基板と対向する第1の主面において、第1の貫通孔の形成位置とは異なる位置に第1の表面電極が配置されており、第2の基板における第1の基板と対向する第2の主面において、第2の貫通孔の形成位置とは異なる位置に第2の表面電極が配置されており、第1の貫通孔における第2の基板とは反対側の端部と、第2の貫通孔における第1の基板とは反対側の端部とが、第1の導体部と、第1の表面電極と、第2の表面電極と、第2の導体部とを介して電気的に接続されている。 The laminate according to the present embodiment is a laminate having a laminate structure in which an insulating member is interposed between the first substrate and the second substrate, and the first through hole penetrating the first substrate and A second through hole penetrating the second substrate and a through hole penetrating the insulating member constitute a through hole penetrating the laminate, and the first substrate is a portion of the first through hole. A second substrate having a first conductor portion disposed on the inner wall, and a second substrate having a second conductor portion disposed on the inner wall of the second through hole; The first surface electrode is disposed at a position different from the formation position of the first through hole on the opposing first main surface, and a second main surface facing the first substrate in the second substrate. , The second surface electrode is disposed at a position different from the formation position of the second through hole, and the second substrate in the first through hole is The end on the opposite side and the end on the opposite side to the first substrate in the second through hole are a first conductor, a first surface electrode, a second surface electrode, and a second Are electrically connected to each other through the conductor portion of
 基板の貫通孔(第1の貫通孔及び第2の貫通孔の少なくとも一方)の径(基板の厚み方向に直行する方向の直径)は、0.1mm以上であってよく、0.2mm以上であってよく、0.3mm以上であってよく、0.4mm以上であってよく、0.5mm以上であってよい。基板(第1の基板、及び/又は、第2の基板)の貫通孔の径は、5mm以下であってよく、3mm以下であってよく、1mm以下であってよい。第1の基板の貫通孔の径と、第2の基板の貫通孔の径とは、互いに同一であっても異なっていてもよい。 The diameter (diameter in the direction orthogonal to the thickness direction of the substrate) of the through hole (at least one of the first through hole and the second through hole) of the substrate may be 0.1 mm or more, and 0.2 mm or more It may be 0.3 mm or more, may be 0.4 mm or more, and may be 0.5 mm or more. The diameter of the through hole of the substrate (the first substrate and / or the second substrate) may be 5 mm or less, 3 mm or less, or 1 mm or less. The diameter of the through hole of the first substrate and the diameter of the through hole of the second substrate may be the same as or different from each other.
 絶縁部材の貫通孔の径(絶縁部材の厚み方向に直行する方向の直径)は、0.1mm以上であってよく、0.2mm以上であってよく、0.3mm以上であってよく、0.4mm以上であってよく、0.45mm以上であってよく、0.5mm以上であってよい。絶縁部材の貫通孔の径は、1mm以下であってよく、0.9mm以下であってよく、0.8mm以下であってよく、0.7mm以下であってよく、0.6mm以下であってよい。 The diameter of the through hole of the insulating member (diameter in the direction orthogonal to the thickness direction of the insulating member) may be 0.1 mm or more, 0.2 mm or more, 0.3 mm or more, 0 .4 mm or more, 0.45 mm or more may be 0.5 mm or more. The diameter of the through hole of the insulating member may be 1 mm or less, 0.9 mm or less, 0.8 mm or less, 0.7 mm or less, 0.6 mm or less Good.
 基板の貫通孔(第1の貫通孔及び第2の貫通孔の少なくとも一方)の径と、絶縁部材の貫通孔の径との差は、絶縁部材に貫通孔を形成する際に基板の貫通孔内の導体部が破損することを抑制しやすい観点から、0.1mm以上であってもよく、0.15mm以上であってもよく、0.2mm以上であってもよい。第1の貫通孔及び第2の貫通孔の少なくとも一方の径と、絶縁部材の貫通孔の径との差の上限値は、例えば0.5mmである。 The difference between the diameter of the through hole (at least one of the first through hole and the second through hole) of the substrate and the diameter of the through hole of the insulating member is the through hole of the substrate when forming the through hole in the insulating member It may be 0.1 mm or more, 0.15 mm or more, or 0.2 mm or more, from the viewpoint of suppressing breakage of the inner conductor portion. The upper limit of the difference between the diameter of at least one of the first through hole and the second through hole and the diameter of the through hole of the insulating member is, for example, 0.5 mm.
 絶縁部材の貫通孔の径は、基板の貫通孔(第1の貫通孔及び第2の貫通孔の少なくとも一方)の径と同一であっても異なっていてもよい。例えば、基板の貫通孔(第1の貫通孔及び第2の貫通孔の少なくとも一方)の径は、絶縁部材の貫通孔の径よりも大きくてもよい。また、第1の貫通孔の径及び第2の貫通孔の径は、絶縁部材の貫通孔の径よりも大きくてもよい。絶縁部材の貫通孔の径と基板の貫通孔の径とは同一(同径)であることが好ましい。この場合、絶縁部材に貫通孔を形成した後に絶縁部材の構成材料が基板の貫通孔内から除去されやすく、基板の貫通孔内に異物等が溜まることを抑制できる。また、部品実装の際に、挿入型のピンに絶縁部材が接触して絶縁部材の構成材料が飛散することを抑制できる。 The diameter of the through hole of the insulating member may be the same as or different from the diameter of the through hole (at least one of the first through hole and the second through hole) of the substrate. For example, the diameter of the through hole (at least one of the first through hole and the second through hole) of the substrate may be larger than the diameter of the through hole of the insulating member. Further, the diameter of the first through hole and the diameter of the second through hole may be larger than the diameter of the through hole of the insulating member. It is preferable that the diameter of the through hole of the insulating member and the diameter of the through hole of the substrate be the same (the same diameter). In this case, after forming the through hole in the insulating member, the constituent material of the insulating member can be easily removed from the through hole of the substrate, and foreign matter and the like can be suppressed from being accumulated in the through hole of the substrate. Moreover, at the time of component mounting, it can suppress that an insulation member contacts an insertion-type pin and the constituent material of an insulation member scatters.
 導体部の厚さ(導体部における貫通孔の径方向の厚さ)は、10μm以上であってよく、15μm以上であってよく、20μm以上であってよい。導体部14a~14d及び導体部24a~24dの厚さは、40μm以下であってよく、35μm以下であってよく、30μm以下であってよい。 The thickness of the conductor portion (the thickness in the radial direction of the through hole in the conductor portion) may be 10 μm or more, 15 μm or more, or 20 μm or more. The thicknesses of the conductor portions 14a to 14d and the conductor portions 24a to 24d may be 40 μm or less, 35 μm or less, and 30 μm or less.
 図1は、本実施形態に係る積層体を示す概略断面図である。図1に示す積層体(多層配線板)100は、基板(第1の基板)10と、基板(第2の基板)20と、絶縁部材30と、を備えており、基板10と基板20との間に絶縁部材30が介在する積層構造を有している。絶縁部材30は、基板10及び基板20に接している。基板10、絶縁部材30及び基板20は、この順に積層されている。 FIG. 1 is a schematic cross-sectional view showing a laminate according to the present embodiment. A laminated body (multilayer wiring board) 100 shown in FIG. 1 includes a substrate (first substrate) 10, a substrate (second substrate) 20, and an insulating member 30, and the substrate 10 and the substrate 20 Between the layers, the insulating member 30 intervenes between them. The insulating member 30 is in contact with the substrate 10 and the substrate 20. The substrate 10, the insulating member 30, and the substrate 20 are stacked in this order.
 基板10,20の大きさ、形状等は、特に限定されない。基板10及び基板20の大きさ、形状等は、互いに同一であっても異なっていてもよい。 The size, shape, and the like of the substrates 10 and 20 are not particularly limited. The size, shape, etc. of the substrate 10 and the substrate 20 may be the same as or different from each other.
 基板10,20としては、プリント配線板を用いることができる。プリント配線板としては、両面回路板、多層配線板、マルチワイヤ配線板等が挙げられる。プリント配線板に用いられる基材の種類は限定されないが、積層時の加圧加熱による変形(寸法変化)を制御する観点から、ガラスクロス等の強化材を含有する絶縁基材が好ましい。同様の観点から、基材としては、NEMA(National Electrical Manufacturers Association)規格のFR(Flame Retardant)-5グレードの基材、ガラス転移温度が高い基材(例えば、ポリイミド樹脂等を含有する基材)が好ましい。 A printed wiring board can be used as the substrates 10 and 20. As a printed wiring board, a double-sided circuit board, a multilayer wiring board, a multi-wire wiring board, etc. are mentioned. Although the kind of base material used for a printed wiring board is not limited, An insulating base material containing reinforcing materials, such as glass cloth, is preferred from a viewpoint of controlling modification (dimensional change) by pressurization heating at the time of lamination. From the same viewpoint, as a substrate, a substrate of FR (Flame Retardant) -5 grade of NEMA (National Electrical Manufacturers Association) standard, a substrate having a high glass transition temperature (for example, a substrate containing a polyimide resin etc.) Is preferred.
 基板10は、基板10の厚み方向に基板10を貫通する複数の貫通孔12a~12dを有しており、当該貫通孔12a~12dの内壁に配置された導体部(ビア)14a~14dを有している。導体部14a~14dは、貫通孔の軸方向に沿って、貫通孔12a~12dにおける基板20側の端部から、貫通孔12a~12dにおける基板20とは反対側の端部まで伸びている。基板20は、基板20の厚み方向に基板20を貫通する複数の貫通孔22a~22dを有しており、当該貫通孔22a~22dの内壁に配置された導体部(ビア)24a~24dを有している。導体部24a~24dは、貫通孔の軸方向に沿って、貫通孔22a~22dにおける基板10側の端部から、貫通孔22a~22dにおける基板10とは反対側の端部まで伸びている。基板10及び基板20は、貫通スルーホール構造を有している。貫通孔12a~12dと、貫通孔22a~22dとは、基板10、絶縁部材30及び基板20の積層方向において対向する位置に形成されている。 The substrate 10 has a plurality of through holes 12a to 12d penetrating the substrate 10 in the thickness direction of the substrate 10, and has conductor portions (vias) 14a to 14d disposed on the inner walls of the through holes 12a to 12d. doing. The conductor portions 14a to 14d extend from the end of the through holes 12a to 12d on the substrate 20 side to the end of the through holes 12a to 12d opposite to the substrate 20 along the axial direction of the through holes. The substrate 20 has a plurality of through holes 22a to 22d penetrating the substrate 20 in the thickness direction of the substrate 20, and has conductor portions (vias) 24a to 24d disposed on the inner walls of the through holes 22a to 22d. doing. The conductor portions 24a to 24d extend from the end of the through holes 22a to 22d on the substrate 10 side to the end of the through holes 22a to 22d opposite to the substrate 10 along the axial direction of the through holes. The substrate 10 and the substrate 20 have a through hole structure. The through holes 12a to 12d and the through holes 22a to 22d are formed at positions opposed to each other in the stacking direction of the substrate 10, the insulating member 30, and the substrate 20.
 積層体100では、基板10の厚み方向に基板10を貫通する貫通孔12a(第1の貫通孔)と、基板20の厚み方向に基板20を貫通する貫通孔22a(第2の貫通孔)と、絶縁部材30の厚み方向に絶縁部材30を貫通する貫通孔32aとが、積層体100の厚み方向に積層体100を貫通する貫通孔100aを形成している。基板10を貫通する貫通孔12bと、基板20を貫通する貫通孔22bと、絶縁部材30を貫通する貫通孔32bとが、積層体100の厚み方向に積層体100を貫通する貫通孔100bを形成している。貫通孔12a,12b,22a,22bは、径方向の中央部が中空の構造を有している。貫通孔12c,12d,22c,22dにおける導体部14c,14d,24c,24dの占有空間以外の空間に孔埋め樹脂40が充填されている。孔埋め樹脂40としては、太陽インキ製造株式会社製の商品名:THP-100DX1、タツタ電線株式会社製の商品名:AE1244等を用いることができる。 In the laminate 100, a through hole 12a (first through hole) penetrating the substrate 10 in the thickness direction of the substrate 10 and a through hole 22a (second through hole) penetrating the substrate 20 in the thickness direction of the substrate 20 The through holes 32 a penetrating the insulating member 30 in the thickness direction of the insulating member 30 form the through holes 100 a penetrating the stacked body 100 in the thickness direction of the stacked body 100. The through holes 12b penetrating the substrate 10, the through holes 22b penetrating the substrate 20, and the through holes 32b penetrating the insulating member 30 form the through holes 100b penetrating the laminate 100 in the thickness direction of the laminate 100. doing. The through holes 12a, 12b, 22a, 22b have a hollow central portion in the radial direction. A hole filling resin 40 is filled in a space other than the space occupied by the conductor portions 14c, 14d, 24c, 24d in the through holes 12c, 12d, 22c, 22d. As the hole filling resin 40, trade name: THP-100 DX1 manufactured by Taiyo Ink Mfg. Co., Ltd., trade name: AE1244 manufactured by Tatsuta Electric Wire Co., Ltd., etc. can be used.
 貫通孔100aを構成する貫通孔12a及び貫通孔22aは、基板10、絶縁部材30及び基板20の積層方向において互いに重なる位置に形成されている。貫通孔100bを構成する貫通孔12b及び貫通孔22bは、基板10、絶縁部材30及び基板20の積層方向において互いに重なる位置に形成されている。基板10の貫通孔及び基板20の貫通孔が基板10、絶縁部材30及び基板20の積層方向において互いに重なる位置に形成されている場合、両貫通孔の中心軸は、同一軸であってもよく、同一軸でなくてもよい。積層体100を貫通する貫通孔が形成されていない位置では、基板10の貫通孔及び基板20の貫通孔は、基板10、絶縁部材30及び基板20の積層方向において、互いに重なる位置に形成されていてもよく、互いに重ならない位置に形成されていてもよい。 The through holes 12 a and the through holes 22 a constituting the through holes 100 a are formed at positions overlapping with each other in the stacking direction of the substrate 10, the insulating member 30 and the substrate 20. The through holes 12 b and the through holes 22 b constituting the through holes 100 b are formed at positions overlapping with each other in the stacking direction of the substrate 10, the insulating member 30 and the substrate 20. When the through holes of the substrate 10 and the through holes of the substrate 20 are formed at mutually overlapping positions in the stacking direction of the substrate 10, the insulating member 30, and the substrate 20, the central axes of both through holes may be the same axis. , May not be the same axis. At positions where the through holes penetrating through the laminated body 100 are not formed, the through holes of the substrate 10 and the through holes of the substrate 20 are formed at overlapping positions in the stacking direction of the substrate 10, the insulating member 30 and the substrate 20. It may be formed in the position which does not overlap mutually.
 基板10における基板20と対向する主面(第1の主面)10aにおいて、貫通孔12aの形成位置とは異なる位置に表面電極(第1の表面電極、ランド)16aが配置されている。表面電極16aは、主面10aにおける貫通孔12aの形成位置に隣接する位置に配置されている。表面電極16aは、貫通孔12a内の導体部14aに接しており、導体部14aと電気的に接続されている。基板20における基板10と対向する主面(第2の主面)20aにおいて、貫通孔22aの形成位置とは異なる位置に表面電極(第2の表面電極、ランド)26aが配置されている。表面電極26aは、主面20aにおける貫通孔22aの形成位置に隣接する位置に配置されている。表面電極26aは、貫通孔22a内の導体部24aに接しており、導体部24aと電気的に接続されている。 In the main surface (first main surface) 10a of the substrate 10 facing the substrate 20, surface electrodes (first surface electrodes, lands) 16a are disposed at positions different from the positions where the through holes 12a are formed. The surface electrode 16a is disposed at a position adjacent to the formation position of the through hole 12a in the main surface 10a. The surface electrode 16a is in contact with the conductor portion 14a in the through hole 12a, and is electrically connected to the conductor portion 14a. In the main surface (second main surface) 20a of the substrate 20 facing the substrate 10, surface electrodes (second surface electrodes, lands) 26a are disposed at positions different from the positions where the through holes 22a are formed. The surface electrode 26a is disposed at a position adjacent to the formation position of the through hole 22a in the main surface 20a. The surface electrode 26a is in contact with the conductor portion 24a in the through hole 22a, and is electrically connected to the conductor portion 24a.
 主面10aにおいて、貫通孔12bの形成位置とは異なる位置に表面電極16bが配置されている。主面10aにおける貫通孔12c,12dの形成位置には、表面電極(パッド)16c,16dが配置されている。主面20aにおいて、貫通孔22bの形成位置とは異なる位置に表面電極26bが配置されている。主面20aにおける貫通孔22c,22dの形成位置には、表面電極(パッド)26c,26dが配置されている。貫通孔12c,12d,22c,22d内に孔埋め樹脂40が充填されていると、貫通孔12c,12d,22c,22dの形成位置に表面電極16c,16d,26c、26dを形成しやすい。また、表面電極16c,16d,26c、26dは、導体部14c,14d,24c,24dと電気的に接続される導電部材(例えば、後述する導電部材50c)と接触させやすいことから、表面電極16c,16d,26c、26dを配置することにより導体部14c,14d,24c,24dと導電部材との電気的接続を容易に得ることができる。 In main surface 10a, surface electrode 16b is disposed at a position different from the formation position of through hole 12b. Surface electrodes (pads) 16c and 16d are disposed at positions where the through holes 12c and 12d are formed on the main surface 10a. In the main surface 20a, the surface electrode 26b is disposed at a position different from the position where the through hole 22b is formed. Surface electrodes (pads) 26c and 26d are disposed at positions where the through holes 22c and 22d are formed in the main surface 20a. When the hole filling resin 40 is filled in the through holes 12c, 12d, 22c, 22d, the surface electrodes 16c, 16d, 26c, 26d can be easily formed at the formation positions of the through holes 12c, 12d, 22c, 22d. Further, since the surface electrodes 16c, 16d, 26c, 26d are easily brought into contact with the conductive members (for example, the conductive members 50c described later) electrically connected to the conductor portions 14c, 14d, 24c, 24d, the surface electrodes 16c , 16d, 26c, and 26d, electrical connection between the conductor portions 14c, 14d, 24c, and 24d and the conductive member can be easily obtained.
 積層体100において、基板10の貫通孔(例えば、貫通孔12a)における基板20とは反対側(主面10aとは反対側)の端部と、基板20の貫通孔(例えば、貫通孔22a)における基板10とは反対側(主面20aとは反対側)の端部とは、少なくとも、基板10の導体部(例えば、導体部14a(第1の導体部))と、基板10の表面電極(例えば、表面電極16a)と、基板20の表面電極(例えば、表面電極26a)と、基板20の導体部(例えば、導体部24a(第2の導体部))とを介して電気的に接続されている。表面電極16a及び表面電極26aは、表面電極16a及び表面電極26aの間に配置された導電部材50aによって互いに電気的に接続されている。表面電極16c及び表面電極26cは、表面電極16c及び表面電極26cの間に配置された導電部材50cによって互いに電気的に接続されている。表面電極16d及び表面電極26dは、表面電極16dと表面電極26dとの間に導電部材が配置されることなく、表面電極16d及び表面電極26dの間に絶縁部材30が介在するため、互いに電気的に接続されていない。 In the laminate 100, the end of the through hole (for example, the through hole 12a) of the substrate 10 on the opposite side to the substrate 20 (the opposite side to the main surface 10a) and the through hole for the substrate 20 (for example, the through hole 22a) The end of the substrate 10 opposite to the substrate 10 (opposite to the main surface 20a) is at least a conductor (for example, the conductor 14a (first conductor)) of the substrate 10 and a surface electrode of the substrate 10 (For example, the surface electrode 16a), the surface electrode of the substrate 20 (for example, the surface electrode 26a), and the conductor portion of the substrate 20 (for example, the conductor portion 24a (second conductor portion)) It is done. The surface electrode 16a and the surface electrode 26a are electrically connected to each other by the conductive member 50a disposed between the surface electrode 16a and the surface electrode 26a. The surface electrode 16c and the surface electrode 26c are electrically connected to each other by a conductive member 50c disposed between the surface electrode 16c and the surface electrode 26c. The front surface electrode 16d and the front surface electrode 26d do not have a conductive member disposed between the front surface electrode 16d and the front surface electrode 26d, and the insulating member 30 is interposed between the front surface electrode 16d and the front surface electrode 26d. Not connected to.
 導電部材(例えば、導電部材50a,50c)に用いられる導電性材料は、導電性を有していれば限定されず、プリント配線板における一般的な積層温度(200℃以下)で溶融して金属間結合が形成された後の再溶融温度が250℃以上である材料が好ましい。導電性材料としては、銅、スズ合金等が挙げられる。導電性材料は、例えば、第一の金属として、銅粒子及び金属被覆銅粒子(例えば、銀、金又はスズに被覆された銅粒子)の少なくとも一方を含有し、第二の金属として、スズ、ビスマス、銀、亜鉛及びパラジウムからなる群より選ばれる少なくとも一種の金属を含有することが好ましい。第二の金属は、第一の金属と金属間化合物を形成することが好ましい。この場合、第二の金属は、少なくともスズを含むことが好ましい。導電部材としては、導電性ペーストを用いることができる。導電部材としては、ORMET社製の商品名:HT-710、タツタ電線株式会社製の商品名:MPA500等が挙げられる。 The conductive material used for the conductive members (for example, the conductive members 50a and 50c) is not limited as long as it has conductivity, and is melted at a general lamination temperature (200 ° C. or less) in the printed wiring board A material having a re-melting temperature of 250 ° C. or higher after formation of an interbonding is preferred. Examples of the conductive material include copper, tin alloy and the like. The conductive material contains, for example, at least one of copper particles and metal-coated copper particles (eg, copper particles coated with silver, gold or tin) as the first metal, and tin as the second metal. It is preferable to contain at least one metal selected from the group consisting of bismuth, silver, zinc and palladium. The second metal preferably forms an intermetallic compound with the first metal. In this case, the second metal preferably contains at least tin. A conductive paste can be used as the conductive member. As the conductive member, trade name: HT-710 manufactured by ORMET, trade name: MPA 500 manufactured by Tatsuta Electric Wire Co., Ltd., etc. may be mentioned.
 表面電極の表面を保護するために、基板の表面に表面処理(表面仕上げ)が施されていてもよい。表面処理は、金めっきであることが好ましい。表面電極の材料の種類(例えば銅)によっては、大気中に放置すると、表面に酸化膜(例えば、酸化銅膜)が形成されて表面電極と導電部材との接続性が低下する場合がある。この場合、金めっき等により表面電極の表面を保護することにより、表面電極が酸化劣化することを抑制しやすい。 In order to protect the surface of the surface electrode, the surface of the substrate may be subjected to surface treatment (surface finish). The surface treatment is preferably gold plating. Depending on the type of material of the surface electrode (for example, copper), when left in the atmosphere, an oxide film (for example, a copper oxide film) may be formed on the surface to reduce the connectivity between the surface electrode and the conductive member. In this case, oxidation protection of the surface electrode can be easily suppressed by protecting the surface of the surface electrode by gold plating or the like.
 絶縁部材30は、絶縁性を有していれば特に限定されない。絶縁部材30としては、例えば、絶縁性を有するフィルムを用いることができる。絶縁部材30の絶縁材料は、例えば、樹脂組成物から構成されている。樹脂組成物は、流動性を制御しやすい観点から、樹脂(ポリマ)を含有することが好ましく、熱硬化性樹脂を含有することがより好ましい。熱硬化性樹脂としては、エポキシ樹脂、フェノール樹脂、ポリイミド樹脂等が挙げられる。 The insulating member 30 is not particularly limited as long as it has an insulating property. For example, a film having an insulating property can be used as the insulating member 30. The insulating material of the insulating member 30 is made of, for example, a resin composition. The resin composition preferably contains a resin (polymer), and more preferably contains a thermosetting resin, from the viewpoint of easily controlling the flowability. As a thermosetting resin, an epoxy resin, a phenol resin, a polyimide resin etc. are mentioned.
 樹脂組成物が熱硬化性樹脂を含有する場合、硬化物(熱硬化物)のガラス転移温度は、部品実装時のリフロー耐性が向上する観点から、150℃以上が好ましく、180℃以上がより好ましい。樹脂組成物が熱硬化性樹脂を含有する場合、樹脂組成物は、硬化物の熱膨張率を抑える観点から、強化材としてフィラー等の粒子を含有することが好ましい。 When the resin composition contains a thermosetting resin, the glass transition temperature of the cured product (thermally cured product) is preferably 150 ° C. or higher, and more preferably 180 ° C. or higher, from the viewpoint of improving the reflow resistance during component mounting. . When the resin composition contains a thermosetting resin, the resin composition preferably contains particles such as a filler as a reinforcing material from the viewpoint of suppressing the coefficient of thermal expansion of the cured product.
 ガラス転移温度は、次の方法で測定することができる。
(サンプル作製方法)
 乾燥後の厚さが100μmになるように、アプリケータを用いて熱硬化性樹脂組成物を離型PET(polyethylene terephthalate)フィルム(帝人デュポンフィルム社製、商品名:A-53)上に塗布した後、温度130℃、時間30分の条件で乾燥することにより半硬化のフィルムを作製する。次に、離型PETフィルムから半硬化のフィルムを剥がす。そして、2枚の金属製の枠に半硬化のフィルムを挟むことでフィルムを固定した後、温度185℃、時間60分の条件で乾燥することにより、硬化した熱硬化性樹脂組成物からなるフィルムを作製する。
(測定方法)
 TAインスツルメント社製、装置名:TMA-2940を用いて、冶具:引っ張り、チャック間距離:15mm、測定温度:室温~350℃、昇温温度:10℃/分、引っ張り荷重:5gf、サンプルサイズ:幅5mm×長さ25mmの条件で測定し、得られた温度-変位曲線から接線法によりガラス転移温度を求める。
The glass transition temperature can be measured by the following method.
(Sample preparation method)
The thermosetting resin composition was applied onto a release PET (polyethylene terephtalate) film (manufactured by Teijin DuPont Films, trade name: A-53) using an applicator so that the thickness after drying was 100 μm. After that, a semi-cured film is produced by drying at a temperature of 130 ° C. for 30 minutes. Next, the semi-cured film is peeled off from the release PET film. Then, after fixing the film by sandwiching the semi-cured film between two metal frames, a film composed of a thermosetting resin composition cured by drying under the conditions of a temperature of 185 ° C. and a time of 60 minutes. Make
(Measuring method)
Fixture made by TA Instruments, device name: TMA-2940, jig: tension, distance between chucks: 15 mm, measurement temperature: room temperature to 350 ° C., temperature rise temperature: 10 ° C./min, tensile load: 5 gf, sample Size: Measured under the condition of width 5 mm × length 25 mm, and the glass transition temperature is determined by the tangent method from the obtained temperature-displacement curve.
 絶縁部材30の絶縁材料としては、例えば、日立化成株式会社製の商品名:AS-401HS、日立化成株式会社製の商品名:AS-9500が挙げられる。ガラス繊維又はカーボン繊維からなる不織布、ガラスクロス・カーボンクロスを含む絶縁材料を用いる場合、不織布・クロスの緻密による厚さの違いによって、表面電極の高さが表面電極毎にばらつきやすいことから、接続抵抗値が不安定となる場合がある。そのため、絶縁材料は、ガラス繊維又はカーボン繊維からなる不織布、ガラスクロス・カーボンクロス等を含まなくてよい。 Examples of the insulating material of the insulating member 30 include a trade name: AS-401HS manufactured by Hitachi Chemical Co., Ltd., and a trade name: AS-9500 manufactured by Hitachi Chemical Co., Ltd. When using a non-woven fabric made of glass fiber or carbon fiber, or an insulating material containing glass cloth or carbon cloth, the height of the surface electrode is likely to vary from surface to surface electrode due to the difference in the thickness of the non-woven fabric or cloth. The resistance may be unstable. Therefore, the insulating material may not contain non-woven fabric made of glass fiber or carbon fiber, glass cloth / carbon cloth or the like.
 本実施形態に係る積層体において基板は、積層体を貫通する貫通孔(例えば、上述の積層体100を貫通する貫通孔100a,100b)を構成する貫通孔(例えば、上述の貫通孔12a,12b,22a,22b)を有していればよい。積層体を貫通する貫通孔は、一つのみ形成されていてもよく、複数形成されていてもよい。積層体を貫通する貫通孔を構成する貫通孔は、各基板に一つのみ形成されていてもよく、少なくとも一方の基板に複数形成されていてもよい。 In the laminate according to the present embodiment, the substrate is a through hole (for example, the above-mentioned through holes 12a, 12b) which constitutes a through hole which penetrates the laminate (for example, the through holes 100a, 100b which penetrate the above-mentioned laminate 100) , 22a, 22b). Only one through hole may be formed through the laminate, or a plurality of through holes may be formed. Only one through hole forming a through hole penetrating the laminated body may be formed in each substrate, or a plurality of through holes may be formed in at least one of the substrates.
 本実施形態に係る積層体において基板は、積層体を貫通する貫通孔を構成しない貫通孔を有していてもよい。例えば、上述の積層体100のように、基板10は、基板10を貫通する貫通孔として、貫通孔12aに加えて貫通孔12c,12d(第3の貫通孔)を有していてもよい。また、基板20は、基板20を貫通する貫通孔として、貫通孔22aに加えて貫通孔22c,22d(第4の貫通孔)を有していてもよい。これらの貫通孔12c,12d,22c,22dは、積層体100を貫通する貫通孔を構成していない。貫通孔12c,12dと、貫通孔22c,22dとは、基板10、絶縁部材30及び基板20の積層方向において対向する位置に形成されている。 In the layered product concerning this embodiment, a substrate may have a penetration hole which does not constitute a penetration hole which penetrates a layered product. For example, as in the above-described laminated body 100, the substrate 10 may have through holes 12c and 12d (third through holes) in addition to the through holes 12a as the through holes penetrating the substrate 10. In addition to the through holes 22a, the substrate 20 may have through holes 22c and 22d (fourth through holes) as the through holes penetrating the substrate 20. The through holes 12 c, 12 d, 22 c, 22 d do not constitute through holes penetrating the laminated body 100. The through holes 12 c and 12 d and the through holes 22 c and 22 d are formed at positions opposed to each other in the stacking direction of the substrate 10, the insulating member 30, and the substrate 20.
 基板10は、貫通孔12c,12dの内壁に配置された導体部14c,14d(第3の導体部)を有している。基板10の主面10aには、表面電極16c,16d(第3の表面電極)が配置されており、表面電極16c,16dは、主面10aにおける貫通孔12c,12dの形成位置に配置されている。基板20は、貫通孔22c,22dの内壁に配置された導体部24c,24d(第4の導体部)を有している。基板20の主面20aには、表面電極26c,26d(第4の表面電極)が配置されており、表面電極26c,26dは、主面20aにおける貫通孔22c,22dの形成位置に配置されている。積層体を貫通する貫通孔を構成しない貫通孔の形成位置に配置された表面電極は、表面電極の間に配置された導電部材によって互いに電気的に接続される態様(表面電極16c,26cの態様)であってもよく、表面電極の間に導電部材が配置されていない態様(表面電極16d,26dの態様)であってもよい。表面電極の間に導電部材が配置されていない態様では、表面電極の間に絶縁部材30が介在している。 The substrate 10 has conductor portions 14c and 14d (third conductor portions) disposed on the inner walls of the through holes 12c and 12d. The surface electrodes 16c and 16d (third surface electrodes) are disposed on the main surface 10a of the substrate 10, and the surface electrodes 16c and 16d are disposed at positions where the through holes 12c and 12d are formed on the main surface 10a. There is. The substrate 20 has conductor portions 24c and 24d (fourth conductor portions) disposed on the inner walls of the through holes 22c and 22d. The surface electrodes 26c and 26d (fourth surface electrodes) are disposed on the main surface 20a of the substrate 20, and the surface electrodes 26c and 26d are disposed at positions where the through holes 22c and 22d are formed in the main surface 20a. There is. A mode (a mode of surface electrodes 16c and 26c) where surface electrodes arranged in a formation position of a through hole which does not constitute a through hole which penetrates a layered product are electrically connected with each other by a conductive member arranged between the surface electrodes Or a mode in which the conductive member is not disposed between the surface electrodes (a mode of the surface electrodes 16d and 26d). In the aspect in which the conductive member is not disposed between the surface electrodes, the insulating member 30 is interposed between the surface electrodes.
 積層体を貫通する貫通孔を構成しない貫通孔の他の例として、図2に示す例が挙げられる。図2では、基板10、絶縁部材30及び基板20の積層方向において互いに重ならない位置に貫通孔12cと貫通孔22cとが形成されており、表面電極16cが、主面10aにおける貫通孔12cの形成位置に配置されており、表面電極26cが、主面20aにおける表面電極16cと対向する位置に配置されている。表面電極16c,26cは、表面電極16c,26cの間に配置された導電部材50cによって互いに電気的に接続される態様(図2(a))であってもよく、表面電極16c,26cの間に導電部材が配置されていない態様(図2(b))であってもよい。 The example shown in FIG. 2 is mentioned as another example of the through-hole which does not comprise the through-hole which penetrates a laminated body. In FIG. 2, the through holes 12c and the through holes 22c are formed at positions where they do not overlap each other in the stacking direction of the substrate 10, the insulating member 30, and the substrate 20, and the surface electrodes 16c form the through holes 12c in the main surface 10a. It is arrange | positioned in the position and the surface electrode 26c is arrange | positioned in the position which opposes the surface electrode 16c in the main surface 20a. The surface electrodes 16c and 26c may be electrically connected to each other by the conductive member 50c disposed between the surface electrodes 16c and 26c (FIG. 2A), and between the surface electrodes 16c and 26c. The aspect (FIG.2 (b)) in which the electrically-conductive member is not arrange | positioned may be sufficient.
 本実施形態に係る積層体は、本実施形態に係る積層体の製造方法により得ることができる。本実施形態に係る積層体の製造方法は、第1の基板を貫通する第1の貫通孔が第1の基板に形成され、第2の基板を貫通する第2の貫通孔が第2の基板に形成され、絶縁部材が第1の基板と第2の基板との間に配置された状態で絶縁部材に貫通孔を形成して、第1の貫通孔と、第2の貫通孔と、絶縁部材の貫通孔とにより、積層体を貫通する貫通孔を形成する貫通孔形成工程を備える。 The layered product concerning this embodiment can be obtained by the manufacturing method of the layered product concerning this embodiment. In the method of manufacturing a laminate according to the present embodiment, a first through hole penetrating the first substrate is formed in the first substrate, and a second through hole penetrating the second substrate is the second substrate Forming a through hole in the insulating member in a state where the insulating member is disposed between the first substrate and the second substrate, the first through hole, the second through hole, and the insulating The through-hole formation process of forming the through-hole which penetrates a laminated body by the through-hole of a member is provided.
 本実施形態に係る積層体の製造方法は、例えば、基板準備工程と、導体部形成工程と、表面電極形成工程と、積層工程と、貫通孔形成工程とをこの順に備える。 The method of manufacturing a laminate according to the present embodiment includes, for example, a substrate preparation step, a conductor portion formation step, a surface electrode formation step, a lamination step, and a through hole formation step in this order.
 基板準備工程は、基板の厚み方向に基板を貫通する貫通孔を有する基板(第1の基板及び第2の基板)を準備する工程である。貫通孔の形成方法としては、後述する絶縁部材の貫通孔の形成方法と同様の方法(例えばドリル加工)を用いることができる。 The substrate preparation step is a step of preparing a substrate (a first substrate and a second substrate) having through holes penetrating the substrate in the thickness direction of the substrate. As a formation method of a penetration hole, the same method (for example, drilling) as a formation method of a penetration hole of an insulating member mentioned below can be used.
 導体部形成工程は、基板(第1の基板及び第2の基板)の貫通孔の内壁に導体部を形成する工程である。導体部は、例えばめっきにより形成することができる。導体部形成工程では、導体部を形成した後に、積層体を貫通する貫通孔を構成しない貫通孔に絶縁材料を充填してもよい。 The conductor portion forming step is a step of forming the conductor portion on the inner wall of the through hole of the substrate (the first substrate and the second substrate). The conductor portion can be formed by plating, for example. In the conductor portion forming step, after forming the conductor portion, the insulating material may be filled in the through hole which does not constitute the through hole penetrating the laminated body.
 表面電極形成工程は、基板(第1の基板及び第2の基板)の主面において、積層体を貫通する貫通孔を構成する貫通孔の形成位置とは異なる位置に表面電極を形成する工程である。表面電極形成工程では、積層体を貫通する貫通孔を構成する貫通孔の形成位置に隣接する位置に表面電極を形成することができる。また、基板の貫通孔内の導体部に接するように表面電極を形成することができる。表面電極は、例えば、基板の主面に配置された金属層(例えば銅箔)をエッチングすることにより形成することができる。金属層は、例えばめっきにより形成することができる。表面電極形成工程では、基板の主面において、積層体を貫通する貫通孔を構成しない貫通孔の形成位置に更に表面電極を形成してもよい。 The surface electrode forming step is a step of forming the surface electrode on the main surface of the substrate (the first substrate and the second substrate) at a position different from the formation position of the through hole forming the through hole penetrating the laminated body. is there. In the front surface electrode forming step, the front surface electrode can be formed at a position adjacent to the formation position of the through hole forming the through hole penetrating the laminated body. Further, the surface electrode can be formed to be in contact with the conductor portion in the through hole of the substrate. The surface electrode can be formed, for example, by etching a metal layer (for example, copper foil) disposed on the main surface of the substrate. The metal layer can be formed, for example, by plating. In the front surface electrode forming step, the front surface electrode may be further formed on the main surface of the substrate at the formation position of the through hole which does not constitute the through hole penetrating the laminated body.
 積層工程は、絶縁部材を介して第1の基板と第2の基板とを積層する工程である。積層工程では、絶縁部材及び導電部材を介して第1の基板と第2の基板とを積層することができる。第1の基板の表面電極と第2の基板の表面電極とを電気的に接続するため、これらの表面電極が互いに対向した状態で基板同士を積層して加熱・加圧を行うことができる。 The laminating step is a step of laminating the first substrate and the second substrate through the insulating member. In the stacking step, the first substrate and the second substrate can be stacked via the insulating member and the conductive member. In order to electrically connect the surface electrode of the first substrate and the surface electrode of the second substrate, the substrates can be stacked in a state where these surface electrodes face each other to perform heating and pressing.
 基板同士を積層する場合、精度よく位置合わせする観点から、ピンを挿入するために設けた貫通孔(位置合わせ用の貫通孔)に積層位置合わせ用のピンを挿入して基板の位置合わせを行うことが好ましい。積層位置合わせ用のピンは、一つの貫通孔のみに挿入されてもよく、複数の貫通孔に挿入されてもよい。 When laminating the substrates, from the viewpoint of accurate alignment, the alignment alignment pins are inserted into the through holes (alignment through holes) provided for inserting the pins to align the substrates. Is preferred. The stacking alignment pin may be inserted into only one through hole or may be inserted into a plurality of through holes.
 積層工程では、基板の主面に配置された表面電極同士を電気的に接続するため、絶縁部材における表面電極間の位置に貫通孔を形成する。絶縁部材における表面電極同士を電気的に接続しない位置には、貫通孔を形成しなくてもよく、貫通孔を形成してもよい。絶縁部材の貫通孔の形成方法は、特に限定されず、貫通孔形成工程における後述の絶縁部材の貫通孔の形成方法を用いることができる。 In the laminating step, in order to electrically connect the surface electrodes disposed on the main surface of the substrate, through holes are formed at positions between the surface electrodes in the insulating member. The through hole may not be formed at a position where the surface electrodes in the insulating member are not electrically connected to each other, and the through hole may be formed. The formation method of the through-hole of an insulation member is not specifically limited, The formation method of the through-hole of the below-mentioned insulation member in a through-hole formation process can be used.
 絶縁部材の表面には離型フィルムが配置されていることが好ましい。この場合、絶縁部材の表面への異物の付着を防止できる。さらに、離型フィルムは、後工程の導電部材(例えば、導電性ペースト)の供給の際に、絶縁部材の表面を保護するための保護フィルムとしての役割をし、導電部材の供給位置に合わせて開口した保護マスクを用意する必要がなくなるため、積層体の製造コストを低減できる。離型フィルムとしては、例えば、帝人デュポン株式会社製の片面離型処理PETフィルム(例えば、商品名:A-31)が挙げられる。基板同士を積層する際には離型フィルムを剥離する。 Preferably, a release film is disposed on the surface of the insulating member. In this case, adhesion of foreign matter to the surface of the insulating member can be prevented. Furthermore, the release film plays a role as a protective film for protecting the surface of the insulating member when the conductive member (for example, conductive paste) is supplied in a later step, and is matched to the supply position of the conductive member. Since it is not necessary to prepare an open protective mask, the manufacturing cost of the laminate can be reduced. As the release film, for example, a single-side release-treated PET film (for example, trade name: A-31) manufactured by Teijin DuPont Co., Ltd. may be mentioned. When laminating the substrates, the release film is peeled off.
 絶縁部材に貫通孔を形成した後、絶縁部材を基板の主面に貼り合せ(ラミネート)する。次に、表面電極同士を導電部材で接続する場合、絶縁部材の貫通孔に導電部材を充填する。貫通孔に充填された導電部材は、表面電極に接している。導電部材は、基板と絶縁部材とを積層した後に貫通孔に充填されてもよく、積層前に貫通孔に充填されてもよい。例えば、第1の基板に絶縁部材を貼り合せた後に貫通孔に導電部材を充填し、その後に第1の基板及び絶縁部材に第2の基板を積層することができる。絶縁部材において、積層体を貫通する貫通孔を構成する貫通孔の形成位置に開口部が形成されていると、導電部材が当該開口部内に配置され、積層体を貫通する貫通孔を構成する貫通孔の形成時に妨げとなるため、積層体を貫通する貫通孔を構成する貫通孔の形成位置に開口部が形成されていないことが好ましい。 After forming the through holes in the insulating member, the insulating member is bonded (laminated) to the main surface of the substrate. Next, when connecting surface electrodes with a conductive member, the conductive member is filled in the through hole of the insulating member. The conductive member filled in the through hole is in contact with the surface electrode. The conductive member may be filled in the through hole after laminating the substrate and the insulating member, or may be filled in the through hole before lamination. For example, after the insulating member is attached to the first substrate, the through hole can be filled with the conductive member, and then the second substrate can be stacked over the first substrate and the insulating member. In the insulating member, when the opening is formed at the formation position of the through hole constituting the through hole penetrating the laminated body, the conductive member is disposed in the opening and the through hole constituting the through hole penetrating the laminated body In order to be an obstacle at the time of formation of a hole, it is preferable that an opening is not formed in a formation position of a penetration hole which constitutes a penetration hole which penetrates a layered product.
 導電部材を供給する方法としては、例えば、スクリーン印刷法、ディスペンサ法等により導電性ペーストを配置する方法が挙げられる。導電性ペーストとしては、例えば、金属材料をバインダ樹脂に混合することで、粘性を保ち、スクリーン印刷、ディスペンサ加工等を容易化した材料が挙げられる。このような導電性ペーストを用いる場合、導電部材の形状を保持する観点から、導電性ペースト配置後に熱処理を行うことによってバインダ樹脂の予備硬化を行うことにより導電性ペーストの粘性を高めることが好ましい。この場合、温度70~150℃、時間10~120分の範囲で熱処理を行うことができる。温度が70℃以上、又は、時間が10分以上であると、充分に粘性を高めやすく、導電性ペーストの形状を保持しやすい。温度が150℃以下、又は、時間が120分以下であると、粘性が過剰に高くなること、及び/又は、バインダ樹脂の硬化が進むことが抑制されやすく、導電性ペーストが溶融しても充分な金属間化合物が形成されやすい。導電部材の形状を保持することにより充分な接続性を確保しやすい。 As a method of supplying the conductive member, for example, a method of disposing a conductive paste by a screen printing method, a dispenser method or the like can be mentioned. As the conductive paste, for example, there is a material in which viscosity is maintained by mixing a metal material with a binder resin to facilitate screen printing, dispenser processing, and the like. When using such a conductive paste, it is preferable to increase the viscosity of the conductive paste by performing pre-curing of the binder resin by performing heat treatment after disposing the conductive paste, from the viewpoint of maintaining the shape of the conductive member. In this case, the heat treatment can be performed at a temperature of 70 to 150 ° C. for a time of 10 to 120 minutes. When the temperature is 70 ° C. or more or the time is 10 minutes or more, the viscosity is easily increased sufficiently, and the shape of the conductive paste is easily maintained. When the temperature is 150 ° C. or less or the time is 120 minutes or less, the viscosity is excessively increased and / or the curing of the binder resin is easily suppressed, and the conductive paste is sufficiently melted Intermetallic compounds are easily formed. By maintaining the shape of the conductive member, it is easy to ensure sufficient connectivity.
 貫通孔形成工程では、第1の基板を貫通する第1の貫通孔が第1の基板に形成され、第2の基板を貫通する第2の貫通孔が第2の基板に形成され、絶縁部材が第1の基板と第2の基板との間に配置された状態で絶縁部材に貫通孔を形成して、第1の貫通孔と、第2の貫通孔と、絶縁部材の貫通孔とにより、積層体を貫通する貫通孔を形成する。絶縁部材の貫通孔は、第1の貫通孔又は第2の貫通孔を介して、絶縁部材における貫通孔から露出した部分を処理することにより形成することができる。 In the through hole forming step, a first through hole penetrating the first substrate is formed in the first substrate, a second through hole penetrating the second substrate is formed in the second substrate, and the insulating member is formed. A through hole is formed in the insulating member in a state of being disposed between the first substrate and the second substrate, and the first through hole, the second through hole, and the through hole of the insulating member are formed. , Forming a through hole penetrating the laminated body. The through hole of the insulating member can be formed by processing a portion of the insulating member exposed from the through hole through the first through hole or the second through hole.
 絶縁部材の貫通孔の形成方法は、特に限定されない。貫通孔は、物理的処理により形成してもよく、化学的処理により形成してもよい。物理的処理としては、レーザ加工(レーザ照射)、ドリル加工(切削加工)、パンチング加工等が挙げられる。化学的処理としては、薬液処理等が挙げられる。ドリル加工では、基板の貫通孔内の導体部が削れてしまう場合がある。薬液処理により絶縁材料を溶かして貫通孔を形成する場合、基板表面の薬液付着を抑制するため、離型フィルム(例えばPETフィルム)等を貼り付けることが好ましい。レーザ加工を用いる場合では、レーザを照射して加工するため、ドリル等の切削加工に比べて、孔径又はドリル径に依らず、導体部が損傷することを抑制しやすい。そのため、絶縁部材の貫通孔の形成方法としては、レーザ加工が好ましい。 The formation method of the through-hole of an insulation member is not specifically limited. The through holes may be formed by physical treatment or may be formed by chemical treatment. Examples of physical processing include laser processing (laser irradiation), drill processing (cutting processing), punching processing and the like. Examples of the chemical treatment include chemical treatment and the like. In the drilling process, the conductor in the through hole of the substrate may be scraped off. When the insulating material is dissolved by chemical treatment to form the through holes, a release film (for example, a PET film) or the like is preferably attached in order to suppress adhesion of the chemical solution on the substrate surface. In the case of using laser processing, since processing is performed by irradiating a laser, damage to the conductor portion can be easily suppressed regardless of the hole diameter or the drill diameter, as compared with cutting processing using a drill or the like. Therefore, laser processing is preferable as a method of forming the through holes of the insulating member.
 レーザ加工におけるレーザとしては、COレーザ、UVレーザ、YAGレーザ、UV-YAGレーザ等が挙げられる。COレーザのレーザ波長が9400nmであるのに対し、UV-YAGレーザのレーザ波長は355nmであり、UV-YAGレーザの方が小径加工に優れるものの、COレーザを用いても現状の量産加工において直径50μm以上の孔を形成できる。さらに、COレーザの出力がUVレーザの出力よりも10倍以上大きいことから、COレーザの生産効率はUVレーザよりも高い。そのため、レーザとしては、COレーザが好ましい。 Examples of the laser in laser processing include a CO 2 laser, a UV laser, a YAG laser, a UV-YAG laser and the like. Although the laser wavelength of the CO 2 laser is 9400 nm, the laser wavelength of the UV-YAG laser is 355 nm, and although the UV-YAG laser is superior in small diameter processing, the current mass production processing is possible even using the CO 2 laser. In the above, holes having a diameter of 50 μm or more can be formed. Further, since the CO 2 laser output is greater than 10 times than the output of the UV laser, CO 2 laser of production efficiency is higher than UV laser. Therefore, a CO 2 laser is preferable as the laser.
 以下、図3及び図4を用いて、一例として図1の積層体100の製造方法を説明する。図3及び図4は、本実施形態に係る積層体の製造方法を示す概略断面図である。 Hereinafter, the manufacturing method of the laminated body 100 of FIG. 1 is demonstrated as an example using FIG.3 and FIG.4. FIG.3 and FIG.4 is a schematic sectional drawing which shows the manufacturing method of the laminated body which concerns on this embodiment.
 まず、図3(a)に示すように、基板10の厚み方向に基板10を貫通する貫通孔12a~12dを有する基板10を準備する。基板10は、基板10に積層される基板(基板20)に対向することとなる主面10aを有する。 First, as shown in FIG. 3A, the substrate 10 having the through holes 12a to 12d penetrating the substrate 10 in the thickness direction of the substrate 10 is prepared. The substrate 10 has a main surface 10 a that is to be opposed to the substrate (substrate 20) to be stacked on the substrate 10.
 次に、図3(b)に示すように、基板10の貫通孔12a~12dの内壁に導体部14a~14dを形成する。続いて、貫通孔12c,12dに絶縁材料を充填する。そして、基板10の主面10aにおいて、積層体100を貫通する貫通孔100a,100bを構成する貫通孔12a,12bの形成位置とは異なる位置に表面電極16a,16bを形成する。また、基板10の主面10aにおいて、積層体100を貫通する貫通孔を構成しない貫通孔12c,12dの形成位置に表面電極16c,16dを形成する。 Next, as shown in FIG. 3B, the conductor portions 14a to 14d are formed on the inner walls of the through holes 12a to 12d of the substrate 10. Subsequently, the through holes 12c and 12d are filled with an insulating material. Then, on the main surface 10a of the substrate 10, the surface electrodes 16a and 16b are formed at positions different from the formation positions of the through holes 12a and 12b constituting the through holes 100a and 100b penetrating the laminated body 100. Further, on the main surface 10a of the substrate 10, the surface electrodes 16c and 16d are formed at the formation positions of the through holes 12c and 12d which do not constitute the through holes penetrating the stacked body 100.
 さらに、基板10に積層される基板として、基板10と同様の構成を有する基板20を準備する。 Furthermore, as a substrate to be stacked on the substrate 10, a substrate 20 having the same configuration as the substrate 10 is prepared.
 次に、図4(a)に示すように、基板10の表面電極16a,16cの配置位置に対応する位置に形成された貫通孔を有する絶縁部材30を準備する。続いて、絶縁部材30を基板10の主面10aに張り付けた後に加熱・加圧する。そして、絶縁部材30の貫通孔に導電部材50a,50cを充填し、表面電極16aと導電部材50aとを接触させると共に、表面電極16cと導電部材50cとを接触させる。さらに、基板20の表面電極26a~26dが基板10の表面電極16a~16dに対向するように、基板20における表面電極26a~26dが配置された主面20aに絶縁部材30を張り付けた後に加熱・加圧する。この場合、貫通孔12aと貫通孔22aとの間の位置、貫通孔12bと貫通孔22bとの間の位置、及び、貫通孔12dと貫通孔22dとの間の位置には絶縁部材30が配置されている。 Next, as shown in FIG. 4A, the insulating member 30 having a through hole formed at a position corresponding to the arrangement position of the surface electrodes 16a and 16c of the substrate 10 is prepared. Subsequently, the insulating member 30 is attached to the major surface 10 a of the substrate 10 and then heated and pressurized. Then, the through holes of the insulating member 30 are filled with the conductive members 50a and 50c to bring the surface electrode 16a and the conductive member 50a into contact with each other, and to bring the surface electrode 16c into contact with the conductive member 50c. Furthermore, after the insulating member 30 is attached to the major surface 20 a of the substrate 20 on which the surface electrodes 26 a to 26 d are disposed such that the surface electrodes 26 a to 26 d of the substrate 20 face the surface electrodes 16 a to 16 d of the substrate 10, heating is performed. Pressurize. In this case, the insulating member 30 is disposed at a position between the through hole 12a and the through hole 22a, a position between the through hole 12b and the through hole 22b, and a position between the through hole 12d and the through hole 22d. It is done.
 次に、図4(b)に示すように、絶縁部材30における貫通孔12aと貫通孔22aとの間の部分に貫通孔32aを形成することにより、貫通孔12a、貫通孔22a及び貫通孔32aにより、積層体100を貫通する貫通孔100aを形成する。また、絶縁部材30における貫通孔12bと貫通孔22bとの間の部分に貫通孔32bを形成することにより、貫通孔12b、貫通孔22b及び貫通孔32bにより、積層体100を貫通する貫通孔100bを形成する。以上により、図1の積層体100を得ることができる。 Next, as shown in FIG. 4B, the through hole 32a is formed in the portion between the through hole 12a and the through hole 22a in the insulating member 30, whereby the through hole 12a, the through hole 22a and the through hole 32a are formed. Thus, the through holes 100 a penetrating the stacked body 100 are formed. In addition, by forming through holes 32 b in the portion between the through holes 12 b and the through holes 22 b in the insulating member 30, the through holes 100 b penetrate the laminate 100 by the through holes 12 b, the through holes 22 b and the through holes 32 b. Form By the above, the laminated body 100 of FIG. 1 can be obtained.
 本実施形態に係る積層体100の製造方法によれば、基板10を貫通する貫通孔12a,12bが基板10に形成され、基板20を貫通する貫通孔22a,22bが基板20に形成され、絶縁部材30が基板10と基板20との間に配置された状態で絶縁部材30に貫通孔32a,32bを形成して、貫通孔12a,12bと貫通孔22a,22bと貫通孔32a,32bとにより、積層体100を貫通する貫通孔100a,100bを形成する。この場合、積層体100を貫通する貫通孔100a,100bを形成する操作を行う際に、基板10及び基板20に予め貫通孔12a,12b,22a,22bが形成されているため、絶縁部材30に加えて基板10及び基板20に貫通孔を形成する必要がない。そのため、積層体の製造工程を簡略化することが可能であると共に、積層体の製造コストが高くなることを抑制することができる。したがって、本実施形態に係る積層体100の製造方法によれば、ピン挿入型の部品を実装可能である積層体100を効率的に得ることができる。 According to the method of manufacturing the laminate 100 according to the present embodiment, the through holes 12a and 12b penetrating the substrate 10 are formed in the substrate 10, and the through holes 22a and 22b penetrating the substrate 20 are formed in the substrate 20 The through holes 32a and 32b are formed in the insulating member 30 in a state where the member 30 is disposed between the substrate 10 and the substrate 20, and the through holes 12a and 12b, the through holes 22a and 22b, and the through holes 32a and 32b. The through holes 100 a and 100 b penetrating the stacked body 100 are formed. In this case, when performing the operation of forming the through holes 100 a and 100 b penetrating the stacked body 100, the through holes 12 a, 12 b, 22 a and 22 b are formed in advance in the substrate 10 and the substrate 20. In addition, it is not necessary to form through holes in the substrate 10 and the substrate 20. Therefore, while being able to simplify the manufacturing process of a laminated body, it can suppress that the manufacturing cost of a laminated body becomes high. Therefore, according to the method of manufacturing the laminated body 100 according to the present embodiment, the laminated body 100 capable of mounting a pin insertion type component can be efficiently obtained.
 本実施形態に係る積層体100の製造方法によれば、基板が厚い場合であっても、小径のドリルを用いて、積層体を貫通する貫通孔を形成することができる。また、基板が厚い場合であっても、複数の基板を積層する前に予め基板に導体部が形成されているため、基板を積層した後にめっきの付き回り性を考慮する必要がない。これらにより、孔を容易に小径化できることから、基板に形成される貫通孔間の距離を増大させることができる。この場合、信号線の増加等が可能であると共に、信号線の引き回しも容易である。 According to the method of manufacturing the laminate 100 according to the present embodiment, even when the substrate is thick, through holes can be formed through the laminate using a small-diameter drill. In addition, even when the substrate is thick, since the conductor portion is formed on the substrate in advance before stacking the plurality of substrates, it is not necessary to consider the roundness of plating after the substrates are stacked. Since the diameter of the holes can be easily reduced by these, the distance between the through holes formed in the substrate can be increased. In this case, the number of signal lines can be increased, and the signal lines can be easily routed.
 本実施形態に係る積層体100の製造方法では、貫通孔12aにおける基板20とは反対側の端部と、22a貫通孔における基板10とは反対側の端部とが、導体部14aと、表面電極16aと、導電部材50aと、表面電極16bと、導体部24aとを介して電気的に接続されていることにより、積層体100の両面を電気的に接続することができる。 In the method of manufacturing the laminate 100 according to the present embodiment, the end of the through hole 12a on the opposite side to the substrate 20 and the end of the 22a through hole on the opposite side to the substrate 10 have the conductor portion 14a and the surface. By electrically connecting the electrode 16a, the conductive member 50a, the surface electrode 16b, and the conductor portion 24a, both surfaces of the laminate 100 can be electrically connected.
 本実施形態によれば、接続信頼性に優れた積層体を得ることができる。また、基板の厚みが厚い場合であっても、ピン挿入型の部品を実装可能である積層体を効率的に得ることができる。 According to this embodiment, it is possible to obtain a laminate excellent in connection reliability. In addition, even when the thickness of the substrate is large, it is possible to efficiently obtain a laminate capable of mounting a pin insertion type component.
 以上、本発明の実施形態について説明したが、本発明は、前記実施形態に限定されるものではない。例えば、基板の積層数は、特に限定されず、3層以上であってもよい。3層以上の積層体において、2層以上の積層構造の一方面から多方面にかけて当該積層構造の全体を貫通する貫通孔が形成されていればよく、積層体の一方面から多方面にかけて3層以上を貫通する貫通孔が形成されていなくてもよい。積層体の全体を貫通する貫通孔が形成されている場合には、液体を用いた処理を積層体に施す場合であっても、貫通孔内に液体が残存することを抑制しやすい。 As mentioned above, although embodiment of this invention was described, this invention is not limited to the said embodiment. For example, the number of laminated layers of the substrate is not particularly limited, and may be three or more. In a laminate of three or more layers, a through hole may be formed so as to penetrate the whole of the multilayer structure from one surface to multiple areas of the multilayer structure of two or more layers; The through hole penetrating through the above may not be formed. In the case where a through hole penetrating the entire laminate is formed, it is easy to suppress the liquid from remaining in the through hole even when the treatment using a liquid is performed on the laminate.
(実施例1)
 樹脂層厚さ0.10mm、銅箔厚さ18μm、サイズ660mm×615mmのエポキシ樹脂系銅張積層板(日立化成株式会社製、商品名:MCL-E-679)の両面に配線回路を形成して内層基板を10枚作製した。
Example 1
A wiring circuit is formed on both sides of an epoxy resin copper clad laminate (made by Hitachi Chemical Co., Ltd., trade name: MCL-E-679) with a resin layer thickness of 0.10 mm, a copper foil thickness of 18 μm, and a size of 660 mm × 615 mm. Ten inner layer substrates were produced.
 次に、樹脂層厚さ0.1mm、サイズ660mm×615mmのプリプレグA(日立化成株式会社製、商品名:GEA-679)20枚を準備した。続いて、ピンラミネーション方式にて内層基板間の位置合わせを行った。そして、前記内層基板1枚と前記プリプレグA2枚とを交互に配置し、最も外側に配置された内層基板の更に外側にプリプレグB(プリプレグAと同様のプリプレグ)を1枚配置した。さらに、厚さ18μm、サイズ660mm×615mmの電解銅箔(日本電解株式会社製、商品名:YGP-18)をプリプレグB上に配置した後、真空プレス機にて加熱・加圧プレスを行い一体化した。加熱・加圧プレス後に、端面にはみ出したプリプレグの樹脂を除去するため基板サイズ605mm×500mmに切断して厚さ3.00mmの構造体Aを得た。 Next, 20 sheets of prepreg A (manufactured by Hitachi Chemical Co., Ltd., trade name: GEA-679) having a resin layer thickness of 0.1 mm and a size of 660 mm × 615 mm were prepared. Subsequently, alignment between the inner layer substrates was performed by a pin lamination method. Then, one inner layer substrate and two prepregs A were alternately arranged, and one prepreg B (a prepreg similar to the prepreg A) was arranged on the further outside of the inner layer substrate arranged at the outermost side. Furthermore, an electrolytic copper foil (manufactured by Nippon Electrolytic Co., Ltd., trade name: YGP-18) having a thickness of 18 μm and a size of 660 mm × 615 mm is disposed on the prepreg B, and heating and pressing are performed with a vacuum press machine Turned After the heating and pressure pressing, in order to remove the resin of the prepreg that has run out to the end face, the substrate was cut into a substrate size of 605 mm × 500 mm to obtain a structure A with a thickness of 3.00 mm.
 次に、NC制御孔あけ機を用いて、直径0.65mmのドリルで前記構造体Aの内層位置に合わせて孔あけを行って貫通孔(直径:0.65mm)を形成した。 Next, using an NC control drilling machine, drilling was performed according to the inner layer position of the structure A with a drill having a diameter of 0.65 mm to form a through hole (diameter: 0.65 mm).
 次に、過マンガン酸処理で孔内のスミアを除去した後、厚付け無電解銅めっきを用いて厚さ25μmのめっき層(導体部)を形成した。 Next, after removing the smear in the holes by permanganic acid treatment, a plated layer (conductor portion) with a thickness of 25 μm was formed using thick electroless copper plating.
 次に、非導電性材料として孔埋め樹脂(太陽インキ製造株式会社製、商品名:THP-100DX1)を準備した後、真空印刷機を用いてスクリーン印刷法にて樹脂埋めを行った。このときの樹脂埋めは、多層配線板(最終的に得られる積層体)を貫通する貫通孔を構成する貫通孔には行わず、多層配線板を貫通する貫通孔を構成しない貫通孔に対して行った。次に、樹脂埋めした箇所を含む基板の主面全体に厚付け無電解銅めっきを行い、厚さ15μmの銅層を形成した。次に、テンティング法にて銅層をエッチングすることにより、基板における多層配線板を貫通する貫通孔を構成する貫通孔の形成位置に隣接する位置に配置された表面電極Aと、樹脂埋めした箇所に配置された表面電極B(蓋めっき)と、を有するプリント配線板を2枚作製した。 Next, a hole-filling resin (manufactured by Taiyo Ink Mfg. Co., Ltd., trade name: THP-100DX1) was prepared as a non-conductive material, and then resin filling was performed by a screen printing method using a vacuum printing machine. At this time, resin filling is not performed in the through holes that form through holes that penetrate the multilayer wiring board (the laminate finally obtained), and the through holes that do not form through holes that penetrate the multilayer wiring board went. Next, the entire main surface of the substrate including the resin-filled portion was thickened and electroless copper plating was performed to form a copper layer having a thickness of 15 μm. Next, by etching the copper layer by the tenting method, the surface electrode A disposed at the position adjacent to the formation position of the through hole constituting the through hole penetrating the multilayer wiring board in the substrate, and the resin was embedded Two printed wiring boards having a surface electrode B (lid plating) disposed at a location were produced.
 次に、熱硬化性樹脂を含有する樹脂組成物からなる樹脂層(公称厚さ:0.075mm)と、樹脂層の片面に配置されたPETフィルム(厚さ:0.025mm)とを備える絶縁部材(日立化成株式会社製、商品名:AS-401HS、サイズ605mm×500mm)に対して、NC制御孔あけ機を用いて、直径0.55mmのドリルで、表面電極同士を電気的に接続するための導電部材を配置する位置に貫通孔を形成した。さらに、積層時に層間を保持するためのピンを配置する位置に貫通孔を形成した。 Next, an insulation comprising a resin layer (nominal thickness: 0.075 mm) made of a resin composition containing a thermosetting resin, and a PET film (thickness: 0.025 mm) disposed on one side of the resin layer The surface electrodes are electrically connected to each other (Hitachi Chemical Co., Ltd., trade name: AS-401HS, size 605 mm × 500 mm) using a drill with a diameter of 0.55 mm using an NC control drilling machine. A through hole was formed at the position where the conductive member for the Furthermore, through holes were formed at positions where pins for holding the layers were placed at the time of stacking.
 次に、絶縁部材の樹脂層が第1のプリント配線板に接すると共に絶縁部材の貫通孔から表面電極が露出するように、第1のプリント配線板の一方面に絶縁部材を載せた。続いて、真空ラミネータを用いて、温度85℃、圧力0.5MPa、加圧時間30秒(真空引き30秒)の条件で加熱・加圧を行った。 Next, the insulating member was placed on one surface of the first printed wiring board so that the resin layer of the insulating member was in contact with the first printed wiring board and the surface electrode was exposed from the through hole of the insulating member. Subsequently, using a vacuum laminator, heating and pressing were performed under the conditions of a temperature of 85 ° C., a pressure of 0.5 MPa, and a pressurization time of 30 seconds (vacuum evacuation for 30 seconds).
 次に、電気的に接続される表面電極が露出した絶縁部材の貫通孔内に導電性材料(タツタ電線株式会社製、商品名:MPA500)を充填した。充填した孔数は12000孔であった。このとき、絶縁部材の表面に配置されたPETフィルムが保護マスクとなり、絶縁部材の貫通孔内のみにMPA500が供給され、絶縁部材における他の箇所にMPA500が付着することを防止した。 Next, a conductive material (product name: MPA500, manufactured by Tatsuta Electric Wire Co., Ltd.) was filled in the through hole of the insulating member to which the surface electrode to be electrically connected was exposed. The number of holes filled was 12000. At this time, the PET film disposed on the surface of the insulating member serves as a protective mask, the MPA 500 is supplied only in the through holes of the insulating member, and the MPA 500 is prevented from adhering to other places in the insulating member.
 次に、絶縁部材の表面に配置されたPETフィルムを絶縁部材から剥離した。続いて、第1のプリント配線板の貫通孔にピンを挿入して位置合わせを行った上で第2のプリント配線板を絶縁部材に重ねた後、真空プレス機にて温度180℃、圧力3MPa、時間90分のプレス条件で加熱・加圧プレスを行って構造体Bを作製した。この際、第1のプリント配線板の表面電極と第2のプリント配線板の表面電極とが対向するようにプリント配線板同士を重ねた。 Next, the PET film disposed on the surface of the insulating member was peeled off from the insulating member. Subsequently, pins are inserted into the through holes of the first printed wiring board for alignment, and then the second printed wiring board is stacked on the insulating member, and then the temperature is 180 ° C. and the pressure is 3 MPa with a vacuum press. Heat and pressure were applied under the press conditions of 90 minutes for time to produce a structure B. Under the present circumstances, printed wiring boards were piled up so that the surface electrode of the 1st printed wiring board and the surface electrode of the 2nd printed wiring board might face.
 次に、レーザ孔あけ機(COレーザ)を用いて、絶縁部材におけるプリント配線板の貫通孔から露出する部分にレーザ照射を行って貫通孔(直径0.55mm)を絶縁部材に形成した。出力6.0W、周期1.0ms、パルス幅30μs、ショット数20回の条件でレーザ照射を行った。その結果、絶縁部材における2枚のプリント配線板の貫通孔間に位置する部分が除去され、多層配線板を貫通する貫通孔を有する多層配線板(積層体)が得られた。 Next, laser irradiation was performed on a portion of the insulating member exposed from the through hole of the printed wiring board using a laser drilling machine (CO 2 laser) to form a through hole (diameter 0.55 mm) in the insulating member. Laser irradiation was performed under the conditions of an output of 6.0 W, a cycle of 1.0 ms, a pulse width of 30 μs, and a shot number of 20 times. As a result, the part located between the through holes of the two printed wiring boards in the insulating member was removed, and a multilayer wiring board (laminate) having through holes penetrating the multilayer wiring board was obtained.
(実施例2)
 実施例1と同様に構造体Bを製作した後、NC制御孔あけ機を用いて、直径0.45mmのドリルで、絶縁部材におけるプリント配線板の貫通孔から露出する部分に貫通孔(直径0.45mm)を絶縁部材に形成することにより、多層配線板を貫通する貫通孔を有する多層配線板(積層体)を得た。
(Example 2)
After manufacturing the structure B in the same manner as in Example 1, a through hole (diameter 0) is formed in a portion exposed from the through hole of the printed wiring board in the insulating member with a drill with a diameter of 0.45 mm using an NC control drilling machine. By forming the .45 mm) as an insulating member, a multilayer wiring board (laminated body) having through holes penetrating the multilayer wiring board was obtained.
 10,20…基板、10a,20a…主面、12a~12d,22a~22d,32a~32b…貫通孔、14a~14d,24a~24d…導体部、16a~16d,26a~26d…表面電極、30…絶縁部材、40…孔埋め樹脂、50a,50c…導電部材、100…積層体、100a,100b…貫通孔。 DESCRIPTION OF SYMBOLS 10, 20 ... Board | substrate, 10a, 20a ... Principal surface, 12a-12d, 22a-22d, 32a-32b ... Through-hole, 14a-14d, 24a-24d ... Conductor part 16a-16d, 26a-26d ... Surface electrode, DESCRIPTION OF SYMBOLS 30 ... Insulation member, 40 ... Hole-filling resin, 50a, 50c ... Conductive member, 100 ... Laminated body, 100a, 100b ... Through-hole.

Claims (12)

  1.  第1の基板と第2の基板との間に絶縁部材が介在する積層構造を有する積層体の製造方法であって、
     前記第1の基板を貫通する第1の貫通孔が前記第1の基板に形成され、前記第2の基板を貫通する第2の貫通孔が前記第2の基板に形成され、前記絶縁部材が前記第1の基板と前記第2の基板との間に配置された状態で前記絶縁部材に貫通孔を形成して、前記第1の貫通孔と、前記第2の貫通孔と、前記絶縁部材の前記貫通孔とにより、前記積層体を貫通する貫通孔を形成する工程を備え、
     前記第1の基板が、前記第1の貫通孔の内壁に配置された第1の導体部を有し、
     前記第2の基板が、前記第2の貫通孔の内壁に配置された第2の導体部を有し、
     前記第1の基板における前記第2の基板と対向する第1の主面において、前記第1の貫通孔の形成位置とは異なる位置に第1の表面電極が配置されており、
     前記第2の基板における前記第1の基板と対向する第2の主面において、前記第2の貫通孔の形成位置とは異なる位置に第2の表面電極が配置されており、
     前記第1の貫通孔における前記第2の基板とは反対側の端部と、前記第2の貫通孔における前記第1の基板とは反対側の端部とが、前記第1の導体部と、前記第1の表面電極と、前記第2の表面電極と、前記第2の導体部とを介して電気的に接続されている、積層体の製造方法。
    A method of manufacturing a laminate having a laminated structure in which an insulating member is interposed between a first substrate and a second substrate,
    A first through hole penetrating the first substrate is formed in the first substrate, a second through hole penetrating the second substrate is formed in the second substrate, and the insulating member is A through hole is formed in the insulating member in a state of being disposed between the first substrate and the second substrate, and the first through hole, the second through hole, and the insulating member Forming a through hole penetrating the laminate with the through hole of
    The first substrate has a first conductor portion disposed on an inner wall of the first through hole;
    The second substrate has a second conductor portion disposed on the inner wall of the second through hole;
    A first surface electrode is disposed at a position different from the position where the first through hole is formed on a first main surface of the first substrate facing the second substrate,
    In the second main surface of the second substrate facing the first substrate, the second surface electrode is disposed at a position different from the position where the second through hole is formed,
    An end of the first through hole opposite to the second substrate and an end of the second through hole opposite to the first substrate are the first conductor portion. A manufacturing method of a layered product electrically connected via said 1st surface electrode, said 2nd surface electrode, and said 2nd conductor part.
  2.  前記絶縁部材の前記貫通孔をレーザ加工によって形成する、請求項1に記載の積層体の製造方法。 The manufacturing method of the laminated body of Claim 1 which forms the said through-hole of the said insulation member by laser processing.
  3.  前記絶縁部材の前記貫通孔をドリル加工によって形成する、請求項1に記載の積層体の製造方法。 The manufacturing method of the laminated body of Claim 1 which forms the said through-hole of the said insulation member by drilling.
  4.  第1の基板と第2の基板との間に絶縁部材が介在する積層構造を有する積層体であって、
     前記第1の基板を貫通する第1の貫通孔と、前記第2の基板を貫通する第2の貫通孔と、前記絶縁部材を貫通する貫通孔とが、前記積層体を貫通する貫通孔を構成しており、
     前記第1の基板が、前記第1の貫通孔の内壁に配置された第1の導体部を有し、
     前記第2の基板が、前記第2の貫通孔の内壁に配置された第2の導体部を有し、
     前記第1の基板における前記第2の基板と対向する第1の主面において、前記第1の貫通孔の形成位置とは異なる位置に第1の表面電極が配置されており、
     前記第2の基板における前記第1の基板と対向する第2の主面において、前記第2の貫通孔の形成位置とは異なる位置に第2の表面電極が配置されており、
     前記第1の貫通孔における前記第2の基板とは反対側の端部と、前記第2の貫通孔における前記第1の基板とは反対側の端部とが、前記第1の導体部と、前記第1の表面電極と、前記第2の表面電極と、前記第2の導体部とを介して電気的に接続されている、積層体。
    A laminated body having a laminated structure in which an insulating member is interposed between a first substrate and a second substrate,
    A first through hole passing through the first substrate, a second through hole passing through the second substrate, and a through hole passing through the insulating member are through holes passing through the laminate. Have configured
    The first substrate has a first conductor portion disposed on an inner wall of the first through hole;
    The second substrate has a second conductor portion disposed on the inner wall of the second through hole;
    A first surface electrode is disposed at a position different from the position where the first through hole is formed on a first main surface of the first substrate facing the second substrate,
    In the second main surface of the second substrate facing the first substrate, the second surface electrode is disposed at a position different from the position where the second through hole is formed,
    An end of the first through hole opposite to the second substrate and an end of the second through hole opposite to the first substrate are the first conductor portion. A stacked body electrically connected via the first surface electrode, the second surface electrode, and the second conductor portion.
  5.  前記第1の表面電極及び前記第2の表面電極が、前記第1の表面電極及び前記第2の表面電極の間に配置された導電部材によって互いに電気的に接続されている、請求項4に記載の積層体。 The first surface electrode and the second surface electrode are electrically connected to each other by a conductive member disposed between the first surface electrode and the second surface electrode. Description laminate.
  6.  前記第1の基板を貫通する第3の貫通孔が前記第1の基板に更に形成されており、
     前記第1の基板が、前記第3の貫通孔の内壁に配置された第3の導体部を更に有し、
     前記第2の基板を貫通する第4の貫通孔が前記第2の基板に更に形成されており、
     前記第2の基板が、前記第4の貫通孔の内壁に配置された第4の導体部を更に有し、
     前記第1の主面に第3の表面電極が配置されており、
     前記第2の主面に第4の表面電極が配置されている、請求項4又は5に記載の積層体。
    A third through hole penetrating the first substrate is further formed in the first substrate,
    The first substrate further includes a third conductor portion disposed on the inner wall of the third through hole,
    A fourth through hole penetrating the second substrate is further formed in the second substrate,
    The second substrate further includes a fourth conductor portion disposed on the inner wall of the fourth through hole,
    A third surface electrode is disposed on the first main surface,
    The laminated body of Claim 4 or 5 in which the 4th surface electrode is arrange | positioned at the said 2nd main surface.
  7.  前記第1の基板、前記絶縁部材及び前記第2の基板の積層方向において互いに重なる位置に前記第3の貫通孔と前記第4の貫通孔とが形成されており、
     前記第3の表面電極が、前記第1の主面における前記第3の貫通孔の形成位置に配置されており、
     前記第4の表面電極が、前記第2の主面における前記第4の貫通孔の形成位置に配置されている、請求項6に記載の積層体。
    The third through hole and the fourth through hole are formed at positions overlapping with each other in the stacking direction of the first substrate, the insulating member, and the second substrate,
    The third surface electrode is disposed at a formation position of the third through hole in the first main surface,
    The layered product according to claim 6 in which said 4th surface electrode is arranged in a formation position of said 4th penetration hole in said 2nd principal surface.
  8.  前記第1の基板、前記絶縁部材及び前記第2の基板の積層方向において互いに重ならない位置に前記第3の貫通孔と前記第4の貫通孔とが形成されており、
     前記第3の表面電極が、前記第1の主面における前記第3の貫通孔の形成位置に配置されており、
     前記第4の表面電極が、前記第2の主面における前記第3の表面電極と対向する位置に配置されている、請求項6に記載の積層体。
    The third through hole and the fourth through hole are formed at positions not overlapping with each other in the stacking direction of the first substrate, the insulating member, and the second substrate,
    The third surface electrode is disposed at a formation position of the third through hole in the first main surface,
    The layered product according to claim 6 in which said 4th surface electrode is arranged in a position which counters said 3rd surface electrode in said 2nd principal surface.
  9.  前記第3の表面電極及び前記第4の表面電極が、前記第3の表面電極及び前記第4の表面電極の間に配置された導電部材によって互いに電気的に接続されている、請求項6~8のいずれか一項に記載の積層体。 The third surface electrode and the fourth surface electrode are electrically connected to each other by a conductive member disposed between the third surface electrode and the fourth surface electrode. The laminated body as described in any one of 8.
  10.  前記第3の表面電極と前記第4の表面電極との間に導電部材が配置されていない、請求項6~8のいずれか一項に記載の積層体。 The laminate according to any one of claims 6 to 8, wherein a conductive member is not disposed between the third surface electrode and the fourth surface electrode.
  11.  前記第1の貫通孔及び前記第2の貫通孔の少なくとも一方の径は、前記絶縁部材の前記貫通孔の径よりも大きい、請求項4~10のいずれか一項に記載の積層体。 The laminate according to any one of claims 4 to 10, wherein a diameter of at least one of the first through hole and the second through hole is larger than a diameter of the through hole of the insulating member.
  12.  前記第1の貫通孔の径及び前記第2の貫通孔の径が、前記絶縁部材の前記貫通孔の径よりも大きい、請求項4~11のいずれか一項に記載の積層体。 The laminate according to any one of claims 4 to 11, wherein a diameter of the first through hole and a diameter of the second through hole are larger than a diameter of the through hole of the insulating member.
PCT/JP2017/047011 2017-12-27 2017-12-27 Laminated body and method for manufacturing same WO2019130496A1 (en)

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Citations (3)

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JPH1154927A (en) * 1997-06-03 1999-02-26 Toshiba Corp Composite wiring board, flexible board, semiconductor device and manufacture of composite wiring board
US20070037432A1 (en) * 2005-08-11 2007-02-15 Mershon Jayne L Built up printed circuit boards
JP2012151375A (en) * 2011-01-21 2012-08-09 Hitachi Ltd Printed circuit board manufacturing method

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Publication number Priority date Publication date Assignee Title
CN101385403B (en) * 2006-02-09 2012-08-08 日立化成工业株式会社 Method for manufacturing multilayer wiring board

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Publication number Priority date Publication date Assignee Title
JPH1154927A (en) * 1997-06-03 1999-02-26 Toshiba Corp Composite wiring board, flexible board, semiconductor device and manufacture of composite wiring board
US20070037432A1 (en) * 2005-08-11 2007-02-15 Mershon Jayne L Built up printed circuit boards
JP2012151375A (en) * 2011-01-21 2012-08-09 Hitachi Ltd Printed circuit board manufacturing method

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