WO2019128114A1

WO2019128114A1 - Royal jelly filtration apparatus and method

Info

Publication number: WO2019128114A1
Application number: PCT/CN2018/090283
Authority: WO
Inventors: 方小明; 彭文君; 田文礼
Original assignee: 中国农业科学院蜜蜂研究所
Priority date: 2017-12-27
Filing date: 2018-06-07
Publication date: 2019-07-04
Also published as: JP2021505384A; CN108096893B; CN108096893A; JP7008146B2

Abstract

Provided are a royal jelly filtration apparatus and method. The filtration apparatus comprises a reciprocating filtration apparatus and an air-discharge jelly-storing apparatus. The reciprocating filtration apparatus comprises a filtration chamber (1), a filtration mesh (2), a sediment-removing mechanism (3), and a first drive mechanism. The air-discharge jelly-storing apparatus comprises a jelly-storing chamber (4), a mixing mechanism (5), a second drive mechanism, and a vacuumization and air-discharge mechanism. The first drive mechanism drives the sediment-removing mechanism (3) in linear reciprocating motion on the filtration mesh (2), thereby accomplishing continuous filtration and production of the royal jelly; by means of a combination of reciprocating sediment removal and negative-pressure suction filtration, the efficiency of filtration of royal jelly is increased.

Description

Royal jelly filtering device and method

cross reference

The present application is hereby incorporated by reference in its entirety in its entirety in its entirety in its entirety in the the the the the the the the the

Technical field

The invention relates to the technical field of bee product processing, in particular to a royal jelly filtering device and method.

Background technique

During the production and processing of royal jelly, it is necessary to remove impurities such as bee carcasses, beeswax slag and dust, so it needs to be filtered. The fresh royal jelly is in the form of a syrup, which is semi-fluid, and the impurities present in the royal jelly and the 10-hydroxy-2-decenoic acid (10-HDA) crystals easily clog the filter, so the filtration of the royal jelly is very difficult. Fresh royal jelly is rich in active peptides, hormones, enzymes and other biologically active substances. Its biological activity is unstable, and it is easily damaged under the influence of temperature, light, air, processing and other conditions, especially the temperature affects its health care effect. Therefore, improving filtration efficiency and quality will help reduce the degradation of royal jelly bioactive substances and maintain the quality and freshness of royal jelly.

There are two main methods for filtering the existing royal jelly: First, the royal jelly is filtered by the compressed air of the piston. The filtering device has the advantages of simple structure and convenient operation, but has the following disadvantages: continuous filtration cannot be realized, and the royal jelly raw material needs to be continuously added in the production process; the efficiency in the initial stage of filtration is high, and in the middle and late stages, beeswax residue in the royal jelly, 10-HDA ( Royal jelly acid, crystals, bee corpses and other impurities can easily block the filter, so it is necessary to frequently replace and clean the filter, resulting in reduced production efficiency, more loss of royal jelly, low filtration efficiency; air squeeze filtration in filtration, filtration of royal jelly air Carrying a large amount causes oxidation of some biologically active ingredients. Second, through the mechanical oscillation filter to achieve royal jelly filtration. The mechanical structure of the filtering method is relatively simple and the operation is convenient. However, there are the following disadvantages: the efficiency of the initial stage of filtration is high, and the impurities are greatly blocked due to impurities such as beeswax residue, 10-HDA (parent acid) crystals, and bee corpses in the royal jelly, which greatly reduces the filtration efficiency; Slag mouth, but there is no design equipment to achieve the slag removal function, only by oscillating slag, the slag removal effect is poor, so the operation process also needs manual slag removal or replacement of the oscillating screen to improve the filtration efficiency, it is difficult to achieve efficient continuous Filtration operation; oscillating operation is used in the filtration, and the possibility of contact of the royal jelly with the air is increased during the oscillation process, thereby aggravating the oxidative deterioration of the biological active component of the royal jelly.

Summary of the invention

(1) Technical problems to be solved

The object of the present invention is to provide a royal jelly filtration device and method, which solves the problem that the existing royal jelly filtration mode cannot achieve continuous filtration, easily clogging the filter mesh, has low filtration efficiency, and easily causes oxidative degradation of the biological active component.

(2) Technical plan

In order to solve the above technical problems, the present invention provides a royal jelly filtering device comprising a reciprocating filtering device and a venting slurry storage device connected to the reciprocating filtering device;

Wherein the reciprocating filter device comprises a filter chamber, a filter mesh disposed in the filter chamber, a slag removing mechanism disposed on the filter mesh, and driving the slag removing mechanism to perform linear reciprocating motion on the filter mesh First drive mechanism;

The vented slurry storage device includes a slurry storage chamber, a stirring mechanism disposed in the slurry storage chamber, a second driving mechanism that drives the stirring mechanism to perform a stirring operation, and an evacuation vacuum connected to the slurry storage chamber Exhaust mechanism.

Further, the first driving mechanism includes an active mechanism and a driven mechanism disposed above the filter chamber, and the active mechanism and the driven mechanism are respectively disposed on the front and rear sides of the filter chamber; The active mechanism includes a lead screw, an active slider disposed on the lead screw, and a servo motor drivingly coupled to the lead screw; the driven mechanism includes a guide rod, and a guide rod disposed on the guide rod Follow the slider.

Further, the slag removing mechanism comprises a pressure regulating plate, a supporting beam, a fixing seat, a slag removing squeegee and two columns, and the pressure regulating plate, the supporting beam, the fixing seat and the slag removing squeegee are in order from top to bottom Provided that the fixing seat is connected to the slag scraping board, the bottom ends of the two columns are respectively connected to the fixing seat, and the top ends of the two columns are respectively connected to the pressure regulating plate through the supporting beam a spring is sleeved on the column between the support beam and the pressure regulating plate, and the support beam and the pressure regulating plate are connected by an adjusting bolt; wherein two ends of the supporting beam Correspondingly connected to the active slider and the driven slider respectively, the slag scraping blade is in contact with the filter mesh.

Further, the reciprocating filter device further includes a first frame, the filter chamber is mounted on the first frame, and a mounting plate is disposed on the first frame, and the mounting plate is disposed at the Above the filter chamber, the active mechanism and the driven mechanism are both disposed on the mounting plate; the vented slurry storage device further includes a second frame, and the slurry chamber is disposed at the second On the rack.

Further, the evacuation venting mechanism includes an exhaust line connected to the slurry chamber and a vacuum pump connected to the exhaust line.

Specifically, the filter screen divides the filter chamber into an upper slag filter compartment and a lower slurry storage compartment, the upper slag filter compartment is a rectangular tank structure, and the lower slurry storage compartment is a funnel-shaped structure, wherein The lower slurry storage compartment is connected to the slurry chamber through a slurry delivery line; a seal is provided at a junction between the upper slag filtration compartment and the lower slurry storage compartment, the filter Disposed on the gasket.

Specifically, a first liquid level sensor is disposed in the upper slag filtering sub-chamber, a second liquid level sensor is disposed in the slurry storage chamber, and the slurry conveying pipeline is disposed at an outlet of the lower slurry storage sub-chamber A first control valve is disposed, and a second control valve is disposed on the slurry delivery line disposed at the inlet of the slurry chamber, and a third control valve is disposed on the exhaust line.

Specifically, the second driving mechanism includes a geared motor connected to the stirring mechanism; and an insulating layer is disposed outside the slurry chamber.

Further, the device further includes a control device including an automatic controller, the automatic controller and the servo motor, the reduction motor, the vacuum pump, the first liquid level sensor, the second liquid level sensor, and the first control The valve, the second control valve and the third control valve are connected.

The invention also provides a method for filtering royal jelly, which adopts the above-mentioned royal jelly filtering device, and specifically comprises the following steps:

S1, installing the filter net in the filter chamber, installing the slag removing mechanism on the filter net, and adjusting the pressure of the slag removing mechanism to meet a predetermined requirement, and closing the first control valve;

S2, adding the thawed royal jelly to the filtering chamber to ensure that the liquid level of the royal jelly in the filtering chamber is lower than the upper limit of the predetermined liquid level.

S3, turning on the power, starting the automatic controller, setting the moving speed of the slag removing mechanism to 0.2-0.8 m/s, setting the vacuum pressure of the vacuum pump to 4-20 kPa, and stirring the The stirring speed of the mechanism is set to 30 to 50 rpm;

S4, the first control valve and the third control valve are opened, the vacuum pump is activated, and when the vacuum pressure meets the set requirement, the second control valve is opened to start the servo motor, and the slag removing mechanism Performing automatic filtration and slag removal operations, and monitoring the level of the royal jelly in the filtration chamber in real time by the first liquid level sensor;

S5. When the liquid level of the royal jelly in the filtering chamber is lower than the lower limit of the predetermined liquid level, the liquid adding operation is performed in the filtering chamber, and when the liquid level of the royal jelly in the filtering chamber reaches the upper limit of the predetermined liquid level, the liquid adding The job is automatically stopped;

S6. After the liquid level in the slurry storage chamber reaches a predetermined liquid level, the second liquid level sensor transmits a start signal, and the automatic controller activates the speed reduction motor, and the stirring mechanism performs homogenization and removal of the royal jelly. Gas operation

S7. After the royal jelly is all put into the filtering chamber, when the liquid level of the royal jelly in the filtering chamber is lower than the warning liquid level, the first liquid level sensor transmits a stop signal, and the automatic controller turns off the second control. Valve, the servo motor stops working, automatic filtering and slag removal operations are completed;

S8. Clean the residual royal jelly in the filter chamber and the slurry conveying pipeline, and collect the filter residue in the filter net to complete the clearing operation.

(3) Beneficial effects

The above technical solution of the present invention has the following advantages:

The royal jelly filtering device and method provided by the invention drive the slag removing mechanism to linearly reciprocate on the filtering net by the first driving mechanism, thereby realizing the continuous production of the royal jelly filtering, realizing the automation of the royal jelly filtering operation, and facilitating the standardization of the royal jelly production and processing process.

The royal jelly filtering device and method provided by the invention drive the stirring mechanism to move by the second driving mechanism, thereby realizing the homogenization and degassing operation of the royal jelly, and the vacuuming and exhausting is realized by the vacuuming and exhausting mechanism, and the filtration efficiency of the royal jelly is improved. It can realize low-temperature rapid filtration, and the filtered royal jelly is stored in a low-temperature, vacuum, dark-proof storage chamber, which effectively reduces the adverse effects of oxygen, light and temperature on the filtration of royal jelly.

The royal jelly filtering device and method provided by the invention combines reciprocating slag and negative pressure suction filtering, and when the royal jelly in the filtering chamber is filtered, the royal jelly in the slurry chamber simultaneously completes degassing and homogenizing operation, which is not only greatly shortened The contact time between royal jelly and air is effective, and the total production time of royal jelly is effectively reduced. The royal jelly is in a low-oxygen state after being filtered into the slurry storage chamber. At the same time, by providing an insulation layer outside the slurry storage, the low-temperature storage condition is maintained, and the effect of the royal jelly is more effectively preserved. ingredient.

The royal jelly filtering device and method provided by the invention adopts a pressure-adjustable slag removing mechanism, and the slag removing mechanism can automatically scrape the filter residue accumulated on the filter net during the reciprocating motion, and the filter residue can be temporarily stored on both sides of the filter net. The existing royal jelly filtration mode greatly reduces the possibility of secondary clogging of the filter slag, and greatly improves the filtration efficiency and stability.

The royal jelly filtering device and method provided by the invention adopts an automatic controller to control the working of the first driving mechanism, the second driving mechanism, the vacuuming exhausting mechanism and the respective control valves, and simultaneously adopts the liquid level sensor to separately monitor the filtering chamber and the slurry. The indoor royal jelly liquid level not only has high control precision and high reliability, but also realizes automatic high-efficiency continuous filtration of royal jelly, which reduces production cost.

DRAWINGS

1 is a schematic structural view of a royal jelly filtering device according to an embodiment of the present invention;

Figure 2 is an enlarged view of a portion A of Figure 1 of the royal jelly filtration device of the embodiment of the present invention;

3 is a top plan view of a reciprocating filter device in a royal jelly filter device according to an embodiment of the present invention;

4 is a schematic view of a stirring mechanism in a royal jelly filtration device according to an embodiment of the present invention.

In the figure: 1: filter chamber; 101: upper slag filter compartment; 102: lower slurry storage compartment; 2: filter; 3: slag removal mechanism; 301: pressure regulation plate; 302: support beam; 303: fixed seat; 304: slag scraping plate; 305: column; 306: spring; 307: adjusting bolt; 4: pulping chamber; 5: stirring mechanism; 6: geared motor; 7: screw; 8: active slider; Motor; 10: guide rod; 11: driven slider; 12: first frame; 13: mounting plate; 14: second frame; 15: exhaust pipe; 16: vacuum pump; 17: slurry conveying pipe 18: seal; 19: first level sensor; 20: second level sensor; 21: first control valve; 22: second control valve; 23: third control valve; 24: automatic controller; :Insulation.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a part of the embodiment of the invention, not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.

As shown in FIG. 1-4, an embodiment of the present invention provides a royal jelly filtering device including a reciprocating filtering device and a venting slurry storage device connected to the reciprocating filtering device.

The reciprocating filter device includes a filter chamber 1, a filter screen 2 disposed in the filter chamber 1, a slag removal mechanism 3 disposed on the filter screen 2, and a drive for the slag removal mechanism 3 at the filter A first drive mechanism for linear reciprocating motion on the net 2.

The venting type slurry storage device includes a slurry storage chamber 4, a stirring mechanism 5 disposed in the slurry storage chamber 4, a second driving mechanism that drives the stirring mechanism 5 to perform a stirring operation, and a storage chamber 4 connected vacuum exhaust mechanism.

The royal jelly filtering device according to the embodiment of the present invention drives the slag removal mechanism 3 to perform linear reciprocating motion on the filter net 2 by the first driving mechanism, thereby realizing continuous filtration production of royal jelly, thereby realizing automatic filtration operation of royal jelly. And standard work, which is conducive to the standardization of the royal jelly production process. The stirring mechanism is driven by the second driving mechanism to perform a stirring motion, and the vacuuming and exhausting mechanism is used to realize vacuuming and exhausting, thereby realizing homogenization and degassing operation of the royal jelly, and improving the filtration efficiency of the royal jelly.

The royal jelly filtering device according to the embodiment of the present invention combines the reciprocating slag and the negative pressure suction filter. When the royal jelly in the filtering chamber 1 is subjected to the filtering operation, the royal jelly in the slurry storage chamber 4 is simultaneously removed. Gas and homogenization work not only greatly shortens the contact time between royal jelly and air, but also effectively reduces the total production time of royal jelly. After the royal jelly is filtered into the slurry storage chamber 4, it is in a vacuum, low oxygen and dark state, thus effectively protecting the royal jelly. Functional ingredients.

Further, the first driving mechanism includes an active mechanism and a driven mechanism disposed above the filter chamber 1, and the active mechanism and the driven mechanism are respectively disposed on the front and rear sides of the filter chamber 1 respectively. .

The active mechanism includes a lead screw 7, an active slider 8 disposed on the lead screw 7, and a servo motor 9 drivingly coupled to the lead screw 7, the servo motor 9 driving the lead screw 7 The clockwise or counterclockwise rotation is performed to drive the active slider 8 to linearly reciprocate along the lead screw 7.

The driven mechanism includes a guide rod 10 and a driven slider 11 disposed on the guide rod 10, and the driven slider 11 can linearly reciprocate along the guide rod 10.

Further, the slag removing mechanism 3 includes a pressure regulating plate 301, a support beam 302, a fixing base 303, a slag removing blade 304, and two columns 305, the pressure regulating plate 301, the support beam 302, and the fixing base 303. The slag scrapers 304 are disposed in order from top to bottom, and the fixing base 303 is connected to the slag scraping plate 304. The bottom ends of the two struts 305 are respectively connected to the fixing base 303, and the two columns 305 are respectively connected. The top end is connected to the pressure regulating plate 301 through the support beam 302, and the spring 306 is sleeved on the column 305 between the support beam 302 and the pressure regulating plate 301. 302 is connected to the pressure regulating plate 301 by an adjusting bolt 307.

The two ends of the support beam 302 are respectively connected to the active slider 8 and the driven slider 11 to drive the slag through the active slider 8 and the driven slider 11 . The mechanism 3 performs a linear reciprocating motion.

Wherein, the slag scraping blade 304 is in contact with the filter net 2, and linear reciprocating motion is performed by the dross removing mechanism 3 to realize continuous filtering operation on the royal jelly. The distance between the support beam 302 and the pressure regulating plate 301 is adjusted by the adjusting bolt 307, thereby changing the axial pressure exerted by the dross removing blade 304 on the filter screen 2.

In the royal jelly filtering device of the embodiment of the invention, the pressure of the slag removing mechanism 3 can be adjusted by itself, and the slag removing mechanism 3 can automatically scrape the filter residue accumulated on the filter net 2 during the reciprocating motion, and the filter residue can be Temporarily stored on both sides of the filter net 2, thereby greatly reducing the possibility of the filter residue secondary clogging the filter screen, thereby greatly improving the filtration efficiency and stability.

Further, the reciprocating filter device further includes a first frame 12, the filter chamber 1 is mounted on the first frame 12, and a mounting plate 13 is disposed on the first frame 12. The mounting plate 13 is disposed above the filter chamber 1, and the active mechanism and the driven mechanism are both disposed on the mounting plate 13. The vented slurry storage device further includes a second frame 14 on which the slurry chamber 4 is disposed.

Further, the evacuation venting mechanism includes an exhaust line 15 connected to the slurry chamber 4 and a vacuum pump 16 connected to the exhaust line 15.

Specifically, the filter screen 2 divides the filter chamber 1 into an upper slag filter compartment 101 and an lower slurry storage compartment 102, and the upper slag filter compartment 101 is a rectangular tank structure, and the lower slurry storage compartment 102 is a funnel-shaped structure in which the lower slurry storage compartment 102 and the slurry storage chamber 4 are connected by a slurry delivery line 17.

Wherein, a seal 18 is disposed at a junction between the upper slag filtering compartment 101 and the lower slurry storage compartment 102, and the filter 2 is disposed on the gasket 18, and the gasket 18 is Made of a silicone material, the thickness is preferably set to 5 to 8 mm. By providing the gasket 18, it is possible to ensure that the royal jelly in the upper dross removing filter compartment 101 does not flow from the peripheral edge gap of the filter net 2 into the lower slurry storage compartment 102, thereby ensuring the filtering effect.

Specifically, a first liquid level sensor 19 is disposed in the upper slag filtering compartment 101, and a second liquid level sensor 20 is disposed in the slurry chamber 4. a first control valve 21 is disposed on the slurry delivery line 17 disposed at the outlet of the lower slurry storage compartment 102, and the slurry delivery line 17 disposed at the inlet of the slurry storage chamber 4 is provided with a first The second control valve 22 is provided with a third control valve 23 on the exhaust line 15.

Specifically, the second drive mechanism includes a reduction motor 6 connected to the agitation mechanism 5.

Further, the royal jelly filtering device according to the embodiment of the present invention further includes a control device, the control device includes an automatic controller 24, and the automatic controller 24 and the servo motor 9 and the reduction motor 6, respectively. The vacuum pump 16, the first level sensor 19, the second level sensor 20, the first control valve 21, the second control valve 22, and the third control valve 23 are connected.

The royal jelly filtering device according to the embodiment of the present invention uses the automatic controller 24 to control the operations of the first driving mechanism, the second driving mechanism, the vacuum exhausting mechanism, and the respective control valves, while utilizing the The first liquid level sensor 19 and the second liquid level sensor 20 respectively monitor the liquid level of the royal jelly in the filter chamber 1 and the slurry storage chamber 4, which not only has high control precision and high reliability, but also realizes automatic and efficient continuous continuous operation of royal jelly. Filtration reduces production costs.

Further, the slurry chamber 4 is preferably made of 316L stainless steel sheet and has a wall thickness of 6 to 10 mm.

Further, the filter chamber 1 is thermoformed using a food grade acrylic opaque material, the filter chamber 1 has a wall thickness of 8 to 12 mm, and the lower slurry storage compartment 102 has an angle of inclination of 20 to 30 degrees.

Further, the number of meshes of the filter network 2 is 80 to 120 mesh. The periphery of the filter net 2 is fixed by a food grade acrylic material, and the thickness is set to 8 to 12 mm.

In addition, the slag scraping blade 304 is made of a food grade silica gel material and has a thickness of 15 to 25 mm. The fixing seat 303 is made of food grade acrylic material and has a thickness of 20-30 mm. The column 305 is made of 316L stainless steel plate and has a diameter of 20 to 25 mm.

In the royal jelly filtering device according to the embodiment of the present invention, the filtering chamber 1 and the slurry storage chamber 4 are all designed in a self-flowing manner, and no dead angle is cleaned, thereby reducing the loss of royal jelly. The contact parts with royal jelly are made of food grade acrylic material and 316L stainless steel material, which effectively reduces the adverse effects of chemical reaction during the filtration and storage of royal jelly.

Further, an insulating layer 25 is provided outside the slurry chamber 4, and the insulating layer 25 has a thickness of 60 to 80 mm. By providing the insulating layer 25, the low temperature storage conditions in the slurry chamber 4 are ensured, thereby more effectively preserving the royal jelly efficacy component.

The embodiment of the present invention provides a method for filtering a royal jelly. The method uses the royal jelly filter device of the above embodiment to perform a royal jelly filtering operation, and specifically includes the following steps:

S1, the filter net 2 is installed in the filter chamber 1, and the dross removing mechanism 3 is installed on the filter net 2, and the pressure of the dross removing mechanism 3 is adjusted to meet a predetermined requirement, and the first control is turned off. Valve 21.

S2, adding the thawed royal jelly to the filter chamber 1 to ensure that the liquid level of the royal jelly in the filter chamber 1 is lower than the upper limit of the predetermined liquid level.

S3, turning on the power, starting the automatic controller 24, setting the moving speed of the dross removing mechanism 3 to 0.2 to 0.8 m/s, and setting the vacuum pressure of the vacuum pump 16 to 4 to 20 kPa, The stirring speed of the stirring mechanism 5 is set to 30 to 50 rpm.

S4, the first control valve 21 and the third control valve 23 are opened, the vacuum pump 16 is activated, and when the vacuum pressure meets the set requirement, the second control valve 22 is opened, and the servo motor 9 is activated. The slag removing mechanism 3 performs an automatic filtering and slag removing operation, and monitors the level of the royal jelly in the filtering chamber 1 in real time by the first liquid level sensor 19.

S5. When the liquid level of the royal jelly in the filtering chamber 1 is lower than the lower limit of the predetermined liquid level, the liquid adding operation is performed in the filtering chamber 1, and the liquid adding operation may be performed by automatic liquid adding or manual liquid adding. When the liquid level of the royal jelly in the filter chamber 1 reaches the upper limit of the predetermined liquid level, the liquid filling operation is automatically stopped.

S6. After the liquid level in the slurry storage chamber 4 reaches a predetermined liquid level, the second liquid level sensor 20 transmits a start signal, and the automatic controller 24 activates the speed reduction motor 6, and the stirring mechanism 5 performs The royal jelly is homogenized and degassed.

S7. After the royal jelly is all put into the filter chamber 1, when the liquid level of the royal jelly in the filter chamber 1 is lower than the warning liquid level, the first liquid level sensor 19 transmits a stop signal, and the automatic controller 24 is turned off. The second control valve 22, the servo motor 9 stops working, and the automatic filtering and slag removal operations are completed.

S8, cleaning the royal jelly remaining in the filter chamber 1 and the slurry conveying pipeline 17, and collecting the filter residue on the filter net 2 to complete the clearing operation.

The royal jelly filtering device and method according to the present invention will be specifically described below by way of embodiments in two practical applications.

First embodiment

The 300 kg of rapeseed royal jelly is fully thawed and completely thawed for later use.

The filter screen 2 is installed in the filter chamber 1, wherein the filter net 2 has a mesh number of 100 mesh, and the pressure of the dross removing mechanism 3 is adjusted to meet a predetermined requirement, and the first control valve 21 is closed.

The fully thawed canola royal jelly is pumped into the filter chamber 1 such that the royal jelly level is slightly below the upper limit of the predetermined level.

Turning on the power, starting the automatic controller 24, setting the moving speed of the dross removing mechanism 3 to 0.3 m/s, setting the vacuum pressure of the vacuum pump 16 to 10 kPa to 15 kPa, and the stirring mechanism The stirring speed of 5 was set to 35 rpm.

Opening the first control valve 21 and the third control valve 23, starting the vacuum pump 16, and when the vacuum pressure is lower than 15 kPa, opening the second control valve 22, and simultaneously starting the servo motor 9, The slag removing mechanism 3 performs an automatic filtering and slag removing operation, and the royal liquid level in the filtering chamber 1 is transmitted in real time through the first liquid level sensor 19, and the automatic controller 24 displays the real time in the filtering chamber 1 Royal jelly level value.

After 5 minutes of the filtering operation, the liquid level of the royal jelly in the filtering chamber 1 is lower than the lower limit of the predetermined liquid level, and the automatic control system performs an automatic feeding operation to perform an automatic liquid adding operation to the filtering chamber 1 when the filtering chamber 1 When the liquid level of the royal jelly reaches the upper limit of the predetermined liquid level, the liquid filling operation is automatically stopped.

After the reciprocating filter device is operated for 18 minutes, the liquid level in the slurry storage chamber 4 reaches a predetermined liquid level, the second liquid level sensor 20 transmits an activation signal, and the automatic controller 24 activates the reduction motor 6 The stirring mechanism 5 performs homogenization and degassing operation of the royal jelly.

After the reciprocating filter device is operated for 35 minutes, the raw material of the royal jelly has all been put into the filter chamber 1. When the liquid level of the royal jelly in the filter chamber 1 is lower than the warning liquid level, the first liquid level sensor 19 stops transmitting. Signal, the automatic controller 24 closes the second control valve 22, the servo motor 9 stops working, the automatic filtration and slag removal operations are completed, and the total filtration time is 41 minutes.

The royal jelly remaining in the filter chamber 1 and the slurry transfer line 17 is cleaned, and the filter residue on the filter net 2 is collected to complete the clearing operation.

Filtration results: The filtered royal jelly royal jelly has no black spots such as bee carcasses, beeswax residue and dust, no bubbles, uniform quality and luster.

Second embodiment

The 240 kg of Viburnum Royal Jelly is fully thawed and completely thawed for later use.

The filter screen 2 is installed in the filter chamber 1, wherein the filter net 2 has a mesh number of 120 mesh, and the pressure of the dross removing mechanism 3 is adjusted to meet a predetermined requirement, and the first control valve 21 is closed.

The fully thawed Royal Jelly Royal Jelly is pumped into the filter chamber 1 such that the royal jelly level is slightly below the upper limit of the predetermined level.

Turning on the power, starting the automatic controller 24, setting the moving speed of the dross removing mechanism 3 to 0.2 m/s, and setting the vacuum pressure of the vacuum pump 16 to 12 kPa to 18 kPa, and the stirring mechanism The stirring speed of 5 was set to 48 rpm.

Opening the first control valve 21 and the third control valve 23, starting the vacuum pump 16, and when the vacuum pressure is lower than 18 kPa, opening the second control valve 22, and simultaneously starting the servo motor 9, The slag removing mechanism 3 performs an automatic filtering and slag removing operation, and the royal liquid level in the filtering chamber 1 is transmitted in real time through the first liquid level sensor 19, and the automatic controller 24 displays the real time in the filtering chamber 1 Royal jelly level value.

After 6 minutes of the filtering operation, the liquid level of the royal jelly in the filtering chamber 1 is lower than the lower limit of the predetermined liquid level, and the automatic control system performs an automatic feeding operation, and an automatic liquid adding operation is performed in the filtering chamber 1, when the filtering chamber 1 When the liquid level of the royal jelly reaches the upper limit of the predetermined liquid level, the liquid filling operation is automatically stopped.

After the reciprocating filter device is operated for 20 minutes, the liquid level in the slurry storage chamber 4 reaches a predetermined liquid level, the second liquid level sensor 20 transmits an activation signal, and the automatic controller 24 activates the reduction motor 6 The stirring mechanism 5 performs homogenization and degassing operation of the royal jelly.

After the reciprocating filter device is operated for 34 minutes, the raw material of the royal jelly has all been put into the filter chamber 1. When the liquid level of the royal jelly in the filter chamber 1 is lower than the warning liquid level, the first liquid level sensor 19 stops transmitting. Signal, the automatic controller 24 closes the second control valve 22, the servo motor 9 stops working, the automatic filtration and slag removal operations are completed, and the total filtration time is 38 minutes.

The royal jelly remaining in the filtration chamber 1 and the slurry delivery line 17 is cleaned, and the filter residue on the filter 2 is collected to complete the clearing operation.

In summary, the royal jelly filtering device and method according to the embodiments of the present invention can realize the continuous production of royal jelly filtration, and combine the reciprocating slag and the negative pressure suction filtration to improve the filtration efficiency of the royal jelly, and the filtered royal jelly is stored at a low temperature. In the vacuum and light-proof environment, the adverse effects of oxygen, light and temperature on the filtration of royal jelly are effectively reduced, and the automation of the royal jelly filtration operation is realized, which is conducive to the standardization of the production process of royal jelly.

It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not limited thereto; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that The technical solutions described in the foregoing embodiments are modified, or the equivalents of the technical features are replaced. The modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

A royal jelly filtering device, comprising: a reciprocating filtering device; and a venting slurry storage device connected to the reciprocating filtering device;

Wherein the reciprocating filter device comprises a filter chamber, a filter mesh disposed in the filter chamber, a slag removing mechanism disposed on the filter mesh, and driving the slag removing mechanism to perform linear reciprocating motion on the filter mesh First drive mechanism;

The vented slurry storage device includes a slurry storage chamber, a stirring mechanism disposed in the slurry storage chamber, a second driving mechanism that drives the stirring mechanism to perform a stirring operation, and an evacuation vacuum connected to the slurry storage chamber Exhaust mechanism.
The royal jelly filtering device according to claim 1, wherein the first driving mechanism comprises an active mechanism and a driven mechanism disposed above the filtering chamber, and the active mechanism and the driven mechanism are respectively correspondingly arranged. On the front and rear sides of the filter chamber; wherein the active mechanism includes a lead screw, an active slider disposed on the lead screw, and a servo motor drivingly coupled to the lead screw; the driven mechanism includes a guide rod, and a driven slider disposed on the guide rod.
The royal jelly filtering device according to claim 2, wherein the slag removing mechanism comprises a pressure regulating plate, a supporting beam, a fixing seat, a slag removing squeegee and two columns, the pressure regulating plate, the supporting beam, The fixing seat and the slag removing squeegee are disposed in order from top to bottom, and the fixing seat is connected with the slag removing squeegee, and the bottom ends of the two of the vertical columns are respectively connected with the fixing seat, and the top ends of the two columns are respectively worn The support beam is connected to the pressure regulating plate, and a spring is sleeved on the column between the support beam and the pressure regulating plate, and the support beam and the pressure regulating plate are adjusted The two ends of the support beam are respectively connected to the active sliding block and the driven sliding block, and the slag removing squeegee is in contact with the filtering net.
The apparatus for filtering royal jelly according to claim 3, wherein said reciprocating filter device further comprises a first frame, said filter chamber being mounted on said first frame, said first frame a mounting plate is disposed, the mounting plate is disposed above the filtering chamber, and the active mechanism and the driven mechanism are disposed on the mounting plate; the exhaust type slurry storage device further includes a second frame The slurry chamber is disposed on the second frame.
A royal jelly filtering device according to claim 4, wherein said evacuation venting mechanism comprises an exhaust line connected to said slurry chamber and a vacuum pump connected to said exhaust line.
The apparatus for filtering royal jelly according to claim 5, wherein the filter screen divides the filter chamber into an upper slag filter compartment and a lower slurry storage compartment, and the upper slag filter compartment is a rectangular tank structure. The lower slurry storage compartment is a funnel-shaped structure; wherein the lower slurry storage compartment is connected to the slurry compartment through a slurry delivery line; and the upper slag filtration compartment and the lower slurry storage compartment A seal is provided at the junction, and the filter is disposed on the gasket.
The royal jelly filtering device according to claim 6, wherein a first liquid level sensor is disposed in the upper slag filtering sub-chamber, and a second liquid level sensor is disposed in the slurry storage chamber; a first control valve is disposed on the slurry delivery line at the outlet of the slurry storage compartment, and a second control valve is disposed on the slurry delivery line disposed at the inlet of the slurry storage chamber, and the exhaust gas pipeline is disposed on the exhaust gas pipeline There is a third control valve.
The apparatus for filtering royal jelly according to claim 7, wherein said second drive mechanism comprises a reduction motor coupled to said agitation mechanism; and an insulation layer is disposed outside said slurry storage chamber.
A royal jelly filtering device according to claim 8, further comprising control means, said control means comprising an automatic controller, said automatic controller and said servo motor, geared motor, vacuum pump, first liquid The position sensor, the second level sensor, the first control valve, the second control valve, and the third control valve are connected.
A method for filtering a royal jelly, characterized in that the royal jelly filtering device according to claim 9 comprises the following steps:

S1, installing the filter net in the filter chamber, installing the slag removing mechanism on the filter net, and adjusting the pressure of the slag removing mechanism to meet a predetermined requirement, and closing the first control valve;

S2, adding the thawed royal jelly to the filtering chamber to ensure that the liquid level of the royal jelly in the filtering chamber is lower than the upper limit of the predetermined liquid level.

S3, turning on the power, starting the automatic controller, setting the moving speed of the slag removing mechanism to 0.2-0.8 m/s, setting the vacuum pressure of the vacuum pump to 4-20 kPa, and stirring the The stirring speed of the mechanism is set to 30 to 50 rpm;

S4, the first control valve and the third control valve are opened, the vacuum pump is activated, and when the vacuum pressure meets the set requirement, the second control valve is opened to start the servo motor, and the slag removing mechanism Performing automatic filtration and slag removal operations, and monitoring the level of the royal jelly in the filtration chamber in real time by the first liquid level sensor;

S5. When the liquid level of the royal jelly in the filtering chamber is lower than the lower limit of the predetermined liquid level, the liquid adding operation is performed in the filtering chamber, and when the liquid level of the royal jelly in the filtering chamber reaches the upper limit of the predetermined liquid level, the liquid adding The job is automatically stopped;

S6. After the liquid level in the slurry storage chamber reaches a predetermined liquid level, the second liquid level sensor transmits a start signal, and the automatic controller activates the speed reduction motor, and the stirring mechanism performs homogenization and removal of the royal jelly. Gas operation

S7. After the royal jelly is all put into the filtering chamber, when the liquid level of the royal jelly in the filtering chamber is lower than the warning liquid level, the first liquid level sensor transmits a stop signal, and the automatic controller turns off the second control. Valve, the servo motor stops working, automatic filtering and slag removal operations are completed;

S8. Clean the residual royal jelly in the filter chamber and the slurry conveying pipeline, and collect the filter residue in the filter net to complete the clearing operation.