CN108096893A - A kind of royal jelly filter device and method - Google Patents

A kind of royal jelly filter device and method Download PDF

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Publication number
CN108096893A
CN108096893A CN201711447953.2A CN201711447953A CN108096893A CN 108096893 A CN108096893 A CN 108096893A CN 201711447953 A CN201711447953 A CN 201711447953A CN 108096893 A CN108096893 A CN 108096893A
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CN
China
Prior art keywords
royal jelly
filter
liquid level
filter chamber
storage
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CN201711447953.2A
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CN108096893B (en
Inventor
方小明
彭文君
田文礼
高凌宇
赵亚周
韩胜明
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Institute of Apicultural Research of Chinese Academy of Agricultural Sciences
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Institute of Apicultural Research of Chinese Academy of Agricultural Sciences
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Application filed by Institute of Apicultural Research of Chinese Academy of Agricultural Sciences filed Critical Institute of Apicultural Research of Chinese Academy of Agricultural Sciences
Priority to CN201711447953.2A priority Critical patent/CN108096893B/en
Publication of CN108096893A publication Critical patent/CN108096893A/en
Priority to PCT/CN2018/090283 priority patent/WO2019128114A1/en
Priority to JP2020549846A priority patent/JP7008146B2/en
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Publication of CN108096893B publication Critical patent/CN108096893B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/03Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L21/00Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
    • A23L21/20Products from apiculture, e.g. royal jelly or pollen; Substitutes therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/60Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration
    • B01D29/605Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration by level measuring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/64Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
    • B01D29/6407Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
    • B01D29/6423Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a translational movement with respect to the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/001Filters in combination with devices for the removal of gas, air purge systems

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Degasification And Air Bubble Elimination (AREA)
  • Filtration Of Liquid (AREA)

Abstract

The present invention relates to bee product processing technique field more particularly to a kind of royal jelly filter device and methods.The device includes reciprocating filter device and exhaust storage sizing device, the reciprocating filter device includes filter chamber, filter screen, slag removal mechanism and the first driving mechanism, and the exhaust storage sizing device includes storage slurry room, rabbling mechanism, the second driving mechanism and vacuumizing and exhausting mechanism.Royal jelly filter device of the present invention and method, it can realize that royal jelly filters continuous production, royal jelly filter efficiency is improved back and forth removing the gred in a manner that negative pressure suction strainer is combined, filtering gained royal jelly is stored in low temperature, vacuum, the environment that is protected from light, effectively reduce the adverse effect that oxygen, illumination and temperature generate royal jelly filtering, the automation of royal jelly filtration operation is realized simultaneously, is conducive to the standardization of royal jelly and its product process.

Description

A kind of royal jelly filter device and method
Technical field
The present invention relates to bee product processing technique field more particularly to a kind of royal jelly filter device and methods.
Background technology
It needs to remove the impurity such as its bee corpse, beeswax slag and the dust that contain in royal jelly and its product process, therefore needs It is filtered processing.Fresh royal jelly is in creamy, is semifluid, and impurity present in royal jelly and 10- hydroxyls -2- Decylenic acid (10-HDA) crystalline solid is easy to block filter screen, therefore royal jelly filtering is very difficult.Fresh royal jelly contains rich The abundant bioactive substance such as rich active peptide, hormone, enzyme, biologically active labile, temperature, illumination, air plus Under the influence of the conditions such as work, being vulnerable to destruction, especially temperature influences its health-care efficacy.Therefore, filter efficiency and quality are improved, it will The degradation of royal jelly bioactive substance is advantageously reduced, keeps royal jelly quality and freshness.
The filter type of existing royal jelly mainly has following two methods:First, bee is realized by piston compresses air Royal jelly filters.This filter type apparatus structure is simple, easy to operate, but has the disadvantage that:It can not realize continuous filtering, It needs to be continuously added royal jelly raw material in production process;Filtering starting stage efficiency is higher, and the middle and later periods is due to the bee in royal jelly The impurity such as petroleum tailings, 10-HDA (royal jelly acid) crystal, bee corpse easily block filter screen, it is therefore desirable to often replace, cleaning filtering Net causes production efficiency to decline, and royal jelly loss is more, and filter efficiency is low;It is filtered in filtering using air extrusion, filtering gained Royal jelly air carrying amount is big, and some biological activity ingredient is caused to aoxidize.2nd, royal jelly is realized by mechanical oscillation filter screen Filtering.This filter type mechanical structure is relatively easy, and operation is more convenient.But it has the disadvantage that:Filter the starting stage Efficiency is higher, and the later stage easily blocks filtering due to beeswax slag, 10-HDA (royal jelly acid) crystal, the impurity such as bee corpse in royal jelly Net causes filter efficiency to be greatly reduced;Although device is provided with except cinder notch, there is no design corollary apparatus to realize slagging-off Function is only removed the gred by vibrating, and slagging-off effect is poor, therefore manually slagging-off is also needed in operating process or replaces vibration sieve Improve filter efficiency, it is difficult to realize high-efficiency and continuous filtration operation;Using operation is vibrated in filtering, queen bee is increased in oscillatory process The possibility contacted with air is starched, so as to exacerbate royal jelly bioactive ingredients oxidation deterioration.
The content of the invention
(1) technical problems to be solved
The object of the present invention is to provide a kind of royal jelly filter device and methods, solve existing royal jelly filter type and exist Can not realize continuous filtering, easily block filter screen, filter efficiency is low, is easy to cause bioactive ingredients oxidation deterioration and asks Topic.
(2) technical solution
In order to solve the above technical problem, the present invention provides a kind of royal jelly filter device, including reciprocating filtering dress The exhaust storage sizing device put and be connected with the reciprocating filter device;
Wherein, the reciprocating filter device includes filter chamber, the filter screen being arranged in the filter chamber, is arranged on institute It states the slag removal mechanism on filter screen and the driving slag removal mechanism carries out the first of straight reciprocating motion on the filter screen Driving mechanism;
Exhaust storage sizing device includes storage slurry room, the rabbling mechanism being arranged in the storage slurry room, stirs described in driving Mix the vacuumizing and exhausting mechanism that mechanism is stirred the second driving mechanism of action and is connected with the storage slurry room.
Further, first driving mechanism includes being arranged on the driving mechanism and driven machine above the filter chamber Structure, the driving mechanism and the follower are correspondingly arranged at the front and rear sides of the filter chamber respectively;Wherein, the active Mechanism includes screw, the active sliding block being arranged on the leading screw and the servomotor being drivingly connected with the leading screw;It is described Follower includes guide rod and the driven sliding block being arranged on the guide rod.
Further, it is vertical to include pressure regulator panel, supporting beam, fixed seat, slagging-off scraper plate and two for the slag removal mechanism Column, the pressure regulator panel, supporting beam, fixed seat, slagging-off scraper plate are set gradually from top to bottom, and the fixed seat is scraped with slagging-off Plate is connected, and the bottom of two columns is connected respectively with the fixed seat, and the tops of two columns is each passed through described Supporting beam is connected with the pressure regulator panel, is arranged on the column between the supporting beam and the pressure regulator panel Spring is connected between the supporting beam and the pressure regulator panel by adjusting bolt;Wherein, the both ends difference of the supporting beam It is correspondingly connected with the active sliding block, the driven sliding block, the slagging-off scraper plate is in contact with the filter screen.
Further, the reciprocating filter device further includes the first rack, and the filter chamber is mounted on first machine On frame, installing plate is equipped in first rack, the installing plate is arranged on above the filter chamber, the driving mechanism and The follower is arranged on the installing plate;The exhaust storage sizing device further includes the second rack, the storage slurry room It is arranged in second rack.
Further, the vacuumizing and exhausting mechanism include with the storage slurry gas exhaust piping that is connected of room and with the row The vacuum pump that air pipe is connected.
Specifically, the filter chamber is divided into top deslagging filtering locellus and lower slurry storage point by the filter screen Room, the top deslagging filtering locellus are rectangle trough body structure, and the lower slurry storage locellus is funnel-shaped structure, wherein institute It states and is connected between lower slurry storage locellus and the storage slurry room by slurries transfer pipeline;In the top deslagging filtering locellus The junction stored with the lower slurry between locellus is equipped with gasket, and the filter screen is arranged on the gasket.
Specifically, the first liquid level sensor is equipped in the top deslagging filtering locellus, second is equipped in the storage slurry room Liquid level sensor;It is arranged on the slurries transfer pipeline at the lower slurry storage subchamber outlet and is equipped with the first control Valve, the slurries transfer pipeline for being arranged on the storage slurry room entrance is equipped with the second control valve, on the gas exhaust piping Equipped with third control valve.
Specifically, second driving mechanism includes the decelerating motor being connected with the rabbling mechanism;In the storage slurry room Outside be equipped with insulating layer.
Further, control device is further included, the control device includes automatic controller, the automatic controller difference With the servomotor, decelerating motor, vacuum pump, the first liquid level sensor, the second liquid level sensor, the first control valve, Two control valves are connected with third control valve.
The present invention also provides a kind of royal jelly filter method, using above-mentioned royal jelly filter device, specifically include as Lower step:
S1, the filter screen in the filter chamber is installed, the slag removal mechanism on the filter screen is installed, and is adjusted The pressure of the slag removal mechanism reaches pre-provisioning request, closes first control valve;
S2, the royal jelly after defrosting is added in the filter chamber, it is ensured that royal jelly liquid level is less than pre- in the filter chamber Determine the liquid level upper limit.
S3, power on, start the automatic controller, the movement velocity of the slag removal mechanism is set as 0.2~ The vacuum pressure settings of the vacuum pump are 4~20kPa, the mixing speed of the rabbling mechanism are set as 30 by 0.8m/s ~50rpm;
S4, first control valve and the third control valve are opened, starts the vacuum pump, when vacuum pressure satisfaction is set After provisioning request, second control valve is opened, starts the servomotor, the slag removal mechanism carries out automatic fitration and slagging-off is made Industry, and the royal jelly liquid level in the filter chamber is monitored in real time by first liquid level sensor;
S5, when the royal jelly liquid level in the filter chamber be less than predetermined fluid level lower limit when, added into the filter chamber Liquid operation, when the royal jelly liquid level in the filter chamber reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped;
S6, when it is described storage slurry room in liquid level reach predetermined fluid level after, the second liquid level sensor transmission start signal, The automatic controller starts the decelerating motor, and the rabbling mechanism carries out royal jelly homogeneous, degassing operation;
After S7, royal jelly all put into the filter chamber, when the royal jelly liquid level in the filter chamber is less than early warning liquid level When, first liquid level sensor transmits stop signal, and the automatic controller closes second control valve, the servo electricity Machine is stopped, and automatic fitration and slagging-off operation are completed;
S8, remaining royal jelly in the filter chamber and the slurries transfer pipeline is cleared up, and collected in the filter screen Filter residue, completion clears out a gathering place operation.
(3) advantageous effect
The above-mentioned technical proposal of the present invention has the following advantages that:
Royal jelly filter device provided by the invention and method drive slag removal mechanism in filter screen by the first driving mechanism Upper carry out straight reciprocating motion filters continuous production so that royal jelly filtration operation realizes automation, has so as to fulfill royal jelly It is standardized beneficial to royal jelly and its product process.
Royal jelly filter device provided by the invention and method drive rabbling mechanism to move by the second driving mechanism, from And realize royal jelly homogeneous, degassing operation, and vacuumizing and exhausting is realized by vacuumizing and exhausting mechanism, while improve bee Royal jelly filter efficiency is, it can be achieved that low temperature fast filtering, filtering gained royal jelly pass through low temperature, vacuum, the storage slurry room progress being protected from light Storage effectively reduces the adverse effect that oxygen, illumination and temperature generate royal jelly filtering.
Royal jelly filter device provided by the invention and method will back and forth remove the gred and be combined combination with negative pressure suction strainer, filter When indoor royal jelly is filtered operation, storage starches indoor royal jelly and completes degassing, homogeneous operation simultaneously, not only greatly shortens Royal jelly and air contact time, and effectively reduce royal jelly and its product total time, royal jelly filtering is into behind storage slurry room In hypoxia, while by setting insulating layer in storage slurry outdoor, low-temperature storage condition is maintained, more effectively preserves queen bee Starch functional component.
Royal jelly filter device provided by the invention and method, using the slag removal mechanism of pressure adjustable section, slag removal mechanism exists The filter residue being accumulated on filter screen can be struck off in reciprocating motion automatically, filter residue can be temporarily stored into the both sides of filter screen, compared to existing bee Royal jelly filter type greatly reduces the secondary possibility for blocking strainer of filter residue, filter efficiency and stability greatly improved.
Royal jelly filter device provided by the invention and method control the first driving mechanism, second using automatic controller The work of driving mechanism, vacuumizing and exhausting mechanism and each control valve, while monitored respectively using liquid level sensor Indoor royal jelly liquid level is starched in filter chamber and storage, and not only control accuracy is high, highly reliable, and realizes the automatical and efficient company of royal jelly Continuous filtering, reduces production cost.
Description of the drawings
Fig. 1 is the structure diagram of royal jelly filter device of the embodiment of the present invention;
Fig. 2 is the enlarged drawing of part A in royal jelly filter device of embodiment of the present invention Fig. 1;
Fig. 3 is the top view of reciprocating filter device in royal jelly filter device of the embodiment of the present invention;
Fig. 4 is the schematic diagram of rabbling mechanism in royal jelly filter device of the embodiment of the present invention.
In figure:1:Filter chamber;101:Top deslagging filtering locellus;102:Lower slurry stores locellus;2:Filter screen;3:It removes Slag mechanism;301:Pressure regulator panel;302:Supporting beam;303:Fixed seat;304:Remove the gred scraper plate;305:Column;306:Spring; 307:Adjusting bolt;4:Storage slurry room;5:Rabbling mechanism;6:Decelerating motor;7:Leading screw;8:Active sliding block;9:Servomotor;10: Guide rod;11:Driven sliding block;12:First rack;13:Installing plate;14:Second rack;15:Gas exhaust piping;16:Vacuum pump;17: Slurries transfer pipeline;18:Gasket;19:First liquid level sensor;20:Second liquid level sensor;21:First control valve;22: Second control valve;23:Third control valve;24:Automatic controller;25:Insulating layer.
Specific embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is The part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people Member's all other embodiments obtained on the premise of creative work is not made, belong to the scope of protection of the invention.
As shown in Figs 1-4, the embodiment of the present invention provides a kind of royal jelly filter device, including reciprocating filter device and The exhaust storage sizing device being connected with the reciprocating filter device.
The reciprocating filter device include filter chamber 1, the filter screen 2 being arranged in the filter chamber 1, be arranged on it is described Slag removal mechanism 3 on filter screen 2 and the driving slag removal mechanism 3 carry out the of straight reciprocating motion on the filter screen 2 One driving mechanism.
Exhaust storage sizing device includes storage slurry room 4, the rabbling mechanism 5 being arranged in the storage slurry room 4, described in driving The vacuumizing and exhausting mechanism that rabbling mechanism 5 is stirred the second driving mechanism of action and is connected with the storage slurry room 4.
Royal jelly filter device described in the embodiment of the present invention drives the slag removal mechanism by first driving mechanism 3 carry out straight reciprocating motion on the filter screen 2, and production is continuously filtered so as to fulfill royal jelly so that royal jelly filtering is made Industry realizes automation and standard operation, is conducive to royal jelly and its product process standardization.Institute is driven by second driving mechanism It states rabbling mechanism 5 and is stirred movement, vacuumizing and exhausting is realized by the vacuumizing and exhausting mechanism, so as to fulfill royal jelly Homogeneous, degassing operation, while improve royal jelly filter efficiency.
Royal jelly filter device described in the embodiment of the present invention will back and forth remove the gred and be combined combination with negative pressure suction strainer, described When royal jelly in filter chamber 1 is filtered operation, the royal jelly in the storage slurry room 4 completes degassing, homogeneous operation simultaneously, no Only substantially reduce royal jelly and air contact time, and effectively reduce royal jelly and its product total time, royal jelly filter into Enter after room 4 is starched in the storage and be in vacuum, hypoxemia, be protected from light state, so as to effectively save royal jelly functional component.
Furthermore, it is understood that first driving mechanism includes being arranged on the driving mechanism of 1 top of the filter chamber and driven Mechanism, the driving mechanism and the follower are correspondingly arranged at the front and rear sides of the filter chamber 1 respectively.
Wherein, the driving mechanism include screw 7, the active sliding block 8 that is arranged on the leading screw 7 and with the silk The servomotor 9 that thick stick 7 is drivingly connected, the servomotor 9 drive the leading screw 7 to be rotated clockwise or counterclockwise, and then The active sliding block 8 is driven to carry out straight reciprocating motion along the leading screw 7.
Wherein, the follower includes guide rod 10 and the driven sliding block 11 that is arranged on the guide rod 10, it is described from Movable slider 11 can carry out straight reciprocating motion along the guide rod 10.
Furthermore, it is understood that the slag removal mechanism 3 is scraped including pressure regulator panel 301, supporting beam 302, fixed seat 303, slagging-off Plate 304 and two columns 305, the pressure regulator panel 301, supporting beam 302, fixed seat 303, slagging-off scraper plate 304 are from upper Set gradually under, the fixed seat 303 is connected with slagging-off scraper plate 304, the bottoms of two columns 305 respectively with it is described solid Reservation 303 is connected, and the top of two columns 305 is each passed through the supporting beam 302 and 301 phase of pressure regulator panel Even, spring 306, the branch are arranged on the column 305 between the supporting beam 302 and the pressure regulator panel 301 It is connected between support beam 302 and the pressure regulator panel 301 by adjusting bolt 307.
Wherein, the both ends of the supporting beam 302 are correspondingly connected with respectively with the active sliding block 8, the driven sliding block 11, from And by the active sliding block 8 and the driven sliding block 11 slag removal mechanism 3 is driven to carry out straight reciprocating motion.
Wherein, the slagging-off scraper plate 304 is in contact with the filter screen 2, and linear reciprocation is carried out by the slag removal mechanism 3 Movement, to realize the continuous filtration operation to royal jelly.The supporting beam 302 and institute are adjusted by the adjusting bolt 307 The distance between pressure regulator panel 301 is stated, so as to change the axial pressure that the slagging-off scraper plate 304 is applied on the filter screen 2 Power.
Royal jelly filter device described in the embodiment of the present invention, the pressure of the slag removal mechanism 3 can be adjusted voluntarily, described to remove Slag mechanism 3 can strike off the filter residue being accumulated on the filter screen 2 automatically in reciprocating motion, and filter residue can be temporarily stored into the filter screen 2 both sides, thus greatly reduce the possibility of the secondary blocking strainer of filter residue, and then filter efficiency and stability greatly improved.
Furthermore, it is understood that the reciprocating filter device further includes the first rack 12, the filter chamber 1 is mounted on described the In one rack 12, installing plate 13 is equipped in first rack 12, the installing plate 13 is arranged on 1 top of filter chamber, The driving mechanism and the follower are arranged on the installing plate 13.The exhaust storage sizing device further includes second Rack 14, the storage slurry room 4 are arranged in second rack 14.
More specifically, the vacuumizing and exhausting mechanism include with the storage slurry gas exhaust piping 15 that is connected of room 4 and The vacuum pump 16 being connected with the gas exhaust piping 15.
Specifically, the filter chamber 1 is divided into top deslagging filtering locellus 101 and lower slurry by the filter screen 2 Locellus 102 is stored, the top deslagging filtering locellus 101 is rectangle trough body structure, and the lower slurry storage locellus 102 is leakage Bucket shape structure is connected wherein the lower slurry stores between locellus 102 and the storage slurry room 4 by slurries transfer pipeline 17.
Wherein, the junction between the top deslagging filtering locellus 101 and lower slurry storage locellus 102 is set There is gasket 18, the filter screen 2 is arranged on the gasket 18, and the gasket 18 is made of silica gel material, thickness It is preferably arranged to 5~8mm.By setting the gasket 18, it can be ensured that the queen bee in the top deslagging filtering locellus 101 Slurry will not be flowed into from the edge gap of the filter screen 2 in the lower slurry storage locellus 102, ensured filtering effect Fruit.
Specifically, the first liquid level sensor 19 is equipped in the top deslagging filtering locellus 101, the storage is starched in room 4 Equipped with the second liquid level sensor 20.It is arranged on the slurries transfer pipeline 17 in 102 exit of lower slurry storage locellus The first control valve 21 is equipped with, the slurries transfer pipeline 17 for being arranged on storage slurry 4 entrance of room is equipped with the second control Valve 22 is equipped with third control valve 23 on the gas exhaust piping 15.
Specifically, second driving mechanism includes the decelerating motor 6 being connected with the rabbling mechanism 5.
More specifically, the royal jelly filter device described in the embodiment of the present invention further includes control device, the control Device include automatic controller 24, the automatic controller 24 respectively with the servomotor 9, decelerating motor 6, vacuum pump 16th, the first liquid level sensor 19, the second liquid level sensor 20, the first control valve 21, the second control valve 22 and third control valve 23 It is connected.
Royal jelly filter device described in the embodiment of the present invention controls described first using the automatic controller 24 The work of driving mechanism, the second driving mechanism, vacuumizing and exhausting mechanism and each control valve, while utilize described first 19 and second liquid level sensor 20 of liquid level sensor come monitor respectively the filter chamber 1 and it is described storage slurry room 4 in bee milk liquid Position, not only control accuracy is high, highly reliable, and realizes the automatical and efficient continuous filtering of royal jelly, reduces production cost.
In addition, the storage slurry room 4 is preferably made of 316L stainless steel materials, wall thickness is arranged to 6~10mm.
In addition, the filter chamber 1 uses food-grade acrylic light-proof material thermoplastic shaping, 1 wall thickness of filter chamber is set 8~12mm is set to, and the angle of inclination of lower slurry storage locellus 102 is arranged to 20~30 degree.
In addition, the 2 mesh number of filter screen is 80~120 mesh.The surrounding of the filter screen 2 uses food-grade acrylic material Material is fixed, and thickness is arranged to 8~12mm.
In addition, the slagging-off scraper plate 304 is made of food grade silicone material, thickness is arranged to 15~25mm.It is described solid Reservation 303 is made of food-grade acrylic material, and thickness is arranged to 20~30mm.The column 305 uses 316L stainless steels Plate is made, and diameter is arranged to 20~25mm.
Royal jelly filter device described in the embodiment of the present invention, the filter chamber 1 and the storage slurry room 4 are set using gravity flow Meter, no the dead ends of cleanning reduce royal jelly loss.And select food-grade acrylic material and 316L not with royal jelly contact component Rust Steel material is made, and effectively reduces the generated adverse effect of chemical reaction during royal jelly filtering and storage.
In addition, being equipped with insulating layer 25 in the outside of the storage slurry room 4, the thickness of the insulating layer 25 is 60~80mm.It is logical It crosses and the insulating layer 25 is set, the low-temperature storage condition in the storage slurry room 4 is ensure that, so as to more efficiently preserve royal jelly Functional component.
The embodiment of the present invention provides a kind of royal jelly filter method, and this method is filled using the royal jelly filtering of above-described embodiment It puts and carries out royal jelly filter operation, specifically comprise the following steps:
S1, the filter screen 2 in the filter chamber 1 is installed, the slag removal mechanism 3 is installed on the filter screen 2, adjust The pressure for saving the slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
S2, the royal jelly after defrosting is added in the filter chamber 1, it is ensured that royal jelly liquid level is less than in the filter chamber 1 The predetermined fluid level upper limit.
S3, power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.2~ The vacuum pressure settings of the vacuum pump 16 are 4~20kPa, the mixing speed of the rabbling mechanism 5 are set as by 0.8m/s 30~50rpm.
S4, first control valve 21 and the third control valve 23 are opened, starts the vacuum pump 16, work as vacuum pressure After meeting sets requirement, second control valve 22 is opened, starts the servomotor 9, the slag removal mechanism 3 carries out mistake automatically Filter and slagging-off operation, and the royal jelly liquid level in the filter chamber 1 is monitored in real time by first liquid level sensor 19.
S5, when the royal jelly liquid level in the filter chamber 1 be less than predetermined fluid level lower limit when, carried out into the filter chamber 1 Liquid feeding operation, can be used automatic liquid-feeding or manual liquid feeding mode carries out filling operation.Bee milk liquid in the filter chamber 1 When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
S6, after the liquid level in the storage slurry room 4 reaches predetermined fluid level, 20 transmission start of the second liquid level sensor letter Number, the automatic controller 24 starts the decelerating motor 6, and the rabbling mechanism 5 carries out royal jelly homogeneous, degassing operation.
S7, after royal jelly all puts into the filter chambers 1, when the royal jelly liquid level in the filter chamber 1 is less than pre- During alert liquid level, first liquid level sensor 19 transmits stop signal, and the automatic controller 24 closes second control valve 22, the servomotor 9 is stopped, and automatic fitration and slagging-off operation are completed.
S8, remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and collects the filter screen Filter residue on 2 completes operation of clearing out a gathering place.
Come below by the embodiment in two actual applications to royal jelly filter device of the present invention and side Method is specifically described.
First embodiment
300 kilograms of rape florescence royal jelly are fully thawed, it is spare after thawing completely.
The filter screen 2 is installed in the filter chamber 1, wherein the mesh number of the filter screen 2 is 100 mesh, described in adjusting The pressure of slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
The rape royal jelly fully to thaw is pumped into the filter chamber 1, royal jelly liquid level is made to be slightly less than on predetermined fluid level Limit.
Power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.3m/s, It is 10kPa~15kPa by the vacuum pressure settings of the vacuum pump 16, the mixing speed of the rabbling mechanism 5 is set as 35rpm。
First control valve 21 and the third control valve 23 are opened, starts the vacuum pump 16, when vacuum pressure is low After 15kPa, second control valve 22 is opened, while starts the servomotor 9, the slag removal mechanism 3 carries out mistake automatically Filter and slagging-off operation, by the royal jelly liquid level in filter chamber 1 described in 19 real-time Transmission of the first liquid level sensor, it is described from Bee milk liquid bit value in filter chamber 1 described in the real-time display of movement controller 24.
After five minutes, royal jelly liquid level in the filter chamber 1 automatically controls and is less than predetermined fluid level lower limit filtration operation System performs auto feed operation, and automatic liquid-feeding operation, the bee milk liquid in the filter chamber 1 are carried out into the filter chamber 1 When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
After the reciprocating filter device works 18 minutes, the liquid level in the storage slurry room 4 reaches predetermined fluid level, and described the Two liquid level sensors, 20 transmission start signal, the automatic controller 24 start the decelerating motor 6, the rabbling mechanism 5 into Row royal jelly homogeneous, degassing operation.
After the reciprocating filter device works 35 minutes, royal jelly raw material has all put into the filter chamber 1, when described When royal jelly liquid level in filter chamber 1 is less than early warning liquid level, first liquid level sensor 19 transmits stop signal, described automatic Controller 24 closes second control valve 22, and the servomotor 9 is stopped, and automatic fitration and slagging-off operation are completed, mistake It is 41 minutes to filter total time.
Remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and is collected on the filter screen 2 Filter residue, completion clears out a gathering place operation.
Filter result:Rape royal jelly after filtering has no the stains impurity such as bee corpse, beeswax slag and dust, bubble-free, Quality is homogeneous, glossy.
Second embodiment
240 kilograms of twigs of the chaste tree florescence royal jelly are fully thawed, it is spare after thawing completely.
The filter screen 2 is installed in the filter chamber 1, wherein the mesh number of the filter screen 2 is 120 mesh, described in adjusting The pressure of slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
The twigs of the chaste tree royal jelly fully to thaw is pumped into the filter chamber 1, royal jelly liquid level is made to be slightly less than on predetermined fluid level Limit.
Power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.2m/s, It is 12kPa~18kPa by the vacuum pressure settings of the vacuum pump 16, the mixing speed of the rabbling mechanism 5 is set as 48rpm。
First control valve 21 and the third control valve 23 are opened, starts the vacuum pump 16, when vacuum pressure is low After 18kPa, second control valve 22 is opened, while starts the servomotor 9, the slag removal mechanism 3 carries out mistake automatically Filter and slagging-off operation, by the royal jelly liquid level in filter chamber 1 described in 19 real-time Transmission of the first liquid level sensor, it is described from Bee milk liquid bit value in filter chamber 1 described in the real-time display of movement controller 24.
After filtration operation 6 minutes, royal jelly liquid level in the filter chamber 1 is automatically controlled and is less than predetermined fluid level lower limit System performs auto feed operation, and automatic liquid-feeding operation, the bee milk liquid in the filter chamber 1 are carried out into the filter chamber 1 When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
After twenty minutes, the liquid level in the storage slurry room 4 reaches predetermined fluid level for the reciprocating filter device work, and described the Two liquid level sensors, 20 transmission start signal, the automatic controller 24 start the decelerating motor 6, the rabbling mechanism 5 into Row royal jelly homogeneous, degassing operation.
After the reciprocating filter device works 34 minutes, royal jelly raw material has all put into the filter chamber 1, when described When royal jelly liquid level in filter chamber 1 is less than early warning liquid level, first liquid level sensor 19 transmits stop signal, described automatic Controller 24 closes second control valve 22, and the servomotor 9 is stopped, and automatic fitration and slagging-off operation are completed, mistake Filter 38 minutes total times.
Remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and is collected on the filter screen 2 Filter residue, completion clears out a gathering place operation.
Filter result:Twigs of the chaste tree royal jelly after filtering has no the stains impurity such as bee corpse, beeswax slag and dust, bubble-free, Quality is homogeneous, glossy.
In conclusion royal jelly filter device and method described in the embodiment of the present invention, can realize that royal jelly filtering connects Continuous production, back and forth removing the gred in a manner that negative pressure suction strainer is combined to improve royal jelly filter efficiency, filtering gained royal jelly Be stored in low temperature, vacuum, the environment that is protected from light, effectively reduce oxygen, illumination and temperature royal jelly filtering is generated it is unfavorable It influences, while realizes the automation of royal jelly filtration operation, be conducive to the standardization of royal jelly and its product process.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that:It still may be used To modify to the technical solution recorded in foregoing embodiments or carry out equivalent substitution to which part technical characteristic; And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical solution spirit and Scope.

Claims (10)

1. a kind of royal jelly filter device, it is characterised in that:It is filled including reciprocating filter device and with the reciprocating filtering Put connected exhaust storage sizing device;
Wherein, the reciprocating filter device includes filter chamber, the filter screen being arranged in the filter chamber, is arranged on the mistake Slag removal mechanism and the driving slag removal mechanism on strainer carry out the first driving of straight reciprocating motion on the filter screen Mechanism;
The exhaust storage sizing device includes storage slurry room, the rabbling mechanism being arranged in the storage slurry room, the driving mixer The vacuumizing and exhausting mechanism that structure is stirred the second driving mechanism of action and is connected with the storage slurry room.
2. royal jelly filter device according to claim 1, it is characterised in that:First driving mechanism includes being arranged on Driving mechanism and follower above the filter chamber, the driving mechanism and the follower are correspondingly arranged at institute respectively State the front and rear sides of filter chamber;Wherein, the driving mechanism include screw, the active sliding block that is arranged on the leading screw and The servomotor being drivingly connected with the leading screw;The follower includes guide rod and is arranged on driven on the guide rod Sliding block.
3. royal jelly filter device according to claim 2, it is characterised in that:The slag removal mechanism is adjusted including pressure Plate, supporting beam, fixed seat, slagging-off scraper plate and two columns, the pressure regulator panel, supporting beam, fixed seat, slagging-off scraper plate Set gradually from top to bottom, the fixed seat is connected with slagging-off scraper plate, the bottoms of two columns respectively with the fixed seat Be connected, the top of two columns is each passed through the supporting beam and is connected with the pressure regulator panel, in the supporting beam and Spring is arranged on the column between the pressure regulator panel, passes through tune between the supporting beam and the pressure regulator panel Section bolt is connected;Wherein, the both ends of the supporting beam are correspondingly connected with respectively with the active sliding block, the driven sliding block, described Slagging-off scraper plate is in contact with the filter screen.
4. royal jelly filter device according to claim 3, it is characterised in that:The reciprocating filter device further includes One rack, the filter chamber are mounted in first rack, and installing plate is equipped in first rack, and the installing plate is set It puts above the filter chamber, the driving mechanism and the follower are arranged on the installing plate;The exhaust Storage sizing device further includes the second rack, and the storage slurry room is arranged in second rack.
5. royal jelly filter device according to claim 4, it is characterised in that:The vacuumizing and exhausting mechanism includes and institute State the storage slurry room gas exhaust piping being connected and the vacuum pump being connected with the gas exhaust piping.
6. royal jelly filter device according to claim 5, it is characterised in that:The filter screen separates the filter chamber Locellus is stored for top deslagging filtering locellus and lower slurry, the top deslagging filtering locellus is rectangle trough body structure, described Lower slurry storage locellus is funnel-shaped structure;Wherein, slurry is passed through between the lower slurry storage locellus and the storage slurry room Liquid transfer pipeline is connected;Junction between the top deslagging filtering locellus and lower slurry storage locellus is equipped with close Packing, the filter screen are arranged on the gasket.
7. royal jelly filter device according to claim 6, it is characterised in that:It is equipped in the top deslagging filtering locellus First liquid level sensor, the storage, which is starched, is equipped with the second liquid level sensor in room;It is arranged on the lower slurry storage subchamber outlet The slurries transfer pipeline at place is equipped with the first control valve, is arranged on the slurries transfer pipeline of the storage slurry room entrance The second control valve is equipped with, third control valve is equipped on the gas exhaust piping.
8. royal jelly filter device according to claim 7, it is characterised in that:Second driving mechanism include with it is described The decelerating motor that rabbling mechanism is connected;Insulating layer is equipped in the outside of the storage slurry room.
9. royal jelly filter device according to claim 8, it is characterised in that:Further include control device, the control dress Put including automatic controller, the automatic controller respectively with the servomotor, decelerating motor, vacuum pump, the first liquid level Sensor, the second liquid level sensor, the first control valve, the second control valve are connected with third control valve.
10. a kind of royal jelly filter method, it is characterised in that:Using royal jelly filter device as claimed in claim 9, specifically Include the following steps:
S1, the filter screen in the filter chamber is installed, the slag removal mechanism is installed on the filter screen, and described in adjusting The pressure of slag removal mechanism reaches pre-provisioning request, closes first control valve;
S2, the royal jelly after defrosting is added in the filter chamber, it is ensured that royal jelly liquid level is less than predetermined liquid in the filter chamber The position upper limit.
S3, power on, start the automatic controller, the movement velocity of the slag removal mechanism is set as 0.2~0.8m/s, It is 4~20kPa by the vacuum pressure settings of the vacuum pump, the mixing speed of the rabbling mechanism is set as 30~50rpm;
S4, first control valve and the third control valve are opened, starts the vacuum pump, wanted when vacuum pressure meets setting After asking, second control valve to be opened, starts the servomotor, the slag removal mechanism carries out automatic fitration and slagging-off operation, And the royal jelly liquid level in the filter chamber is monitored in real time by first liquid level sensor;
S5, when the royal jelly liquid level in the filter chamber be less than predetermined fluid level lower limit when, into the filter chamber carry out liquid feeding work Industry, when the royal jelly liquid level in the filter chamber reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped;
S6, when it is described storage slurry room in liquid level reach predetermined fluid level after, the second liquid level sensor transmission start signal is described Automatic controller starts the decelerating motor, and the rabbling mechanism carries out royal jelly homogeneous, degassing operation;
After S7, royal jelly all put into the filter chamber, when the royal jelly liquid level in the filter chamber is less than early warning liquid level, institute The first liquid level sensor transmission stop signal is stated, the automatic controller closes second control valve, and the servomotor stops It only works, automatic fitration and slagging-off operation are completed;
S8, remaining royal jelly in the filter chamber and the slurries transfer pipeline is cleared up, and collects the filter in the filter screen Slag completes operation of clearing out a gathering place.
CN201711447953.2A 2017-12-27 2017-12-27 A kind of royal jelly filter device and method Active CN108096893B (en)

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PCT/CN2018/090283 WO2019128114A1 (en) 2017-12-27 2018-06-07 Royal jelly filtration apparatus and method
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