CN108096893A - A kind of royal jelly filter device and method - Google Patents
A kind of royal jelly filter device and method Download PDFInfo
- Publication number
- CN108096893A CN108096893A CN201711447953.2A CN201711447953A CN108096893A CN 108096893 A CN108096893 A CN 108096893A CN 201711447953 A CN201711447953 A CN 201711447953A CN 108096893 A CN108096893 A CN 108096893A
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- royal jelly
- filter
- liquid level
- filter chamber
- storage
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- 229940109850 royal jelly Drugs 0.000 title claims abstract description 148
- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 239000002002 slurry Substances 0.000 claims abstract description 74
- 238000003860 storage Methods 0.000 claims abstract description 73
- 238000001914 filtration Methods 0.000 claims abstract description 50
- 239000002893 slag Substances 0.000 claims abstract description 42
- 238000004513 sizing Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 83
- 230000033001 locomotion Effects 0.000 claims description 19
- 239000012530 fluid Substances 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 15
- 238000007872 degassing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000012840 feeding operation Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 5
- 238000010257 thawing Methods 0.000 claims description 5
- 230000010534 mechanism of action Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005286 illumination Methods 0.000 abstract description 4
- 230000002411 adverse Effects 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 235000013336 milk Nutrition 0.000 description 6
- 239000008267 milk Substances 0.000 description 6
- 210000004080 milk Anatomy 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 235000013871 bee wax Nutrition 0.000 description 4
- 239000012166 beeswax Substances 0.000 description 4
- 230000000975 bioactive effect Effects 0.000 description 4
- 241000532412 Vitex Species 0.000 description 3
- 235000001667 Vitex agnus castus Nutrition 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- QHBZHVUGQROELI-SOFGYWHQSA-N (E)-10-hydroxydec-2-enoic acid Chemical compound OCCCCCCC\C=C\C(O)=O QHBZHVUGQROELI-SOFGYWHQSA-N 0.000 description 2
- 206010021143 Hypoxia Diseases 0.000 description 2
- QHBZHVUGQROELI-UHFFFAOYSA-N Royal Jelly acid Natural products OCCCCCCCC=CC(O)=O QHBZHVUGQROELI-UHFFFAOYSA-N 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 208000018875 hypoxemia Diseases 0.000 description 1
- 230000007954 hypoxia Effects 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/20—Products from apiculture, e.g. royal jelly or pollen; Substitutes therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/60—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration
- B01D29/605—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration by level measuring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
- B01D29/6423—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a translational movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/001—Filters in combination with devices for the removal of gas, air purge systems
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Jellies, Jams, And Syrups (AREA)
- Degasification And Air Bubble Elimination (AREA)
- Filtration Of Liquid (AREA)
Abstract
The present invention relates to bee product processing technique field more particularly to a kind of royal jelly filter device and methods.The device includes reciprocating filter device and exhaust storage sizing device, the reciprocating filter device includes filter chamber, filter screen, slag removal mechanism and the first driving mechanism, and the exhaust storage sizing device includes storage slurry room, rabbling mechanism, the second driving mechanism and vacuumizing and exhausting mechanism.Royal jelly filter device of the present invention and method, it can realize that royal jelly filters continuous production, royal jelly filter efficiency is improved back and forth removing the gred in a manner that negative pressure suction strainer is combined, filtering gained royal jelly is stored in low temperature, vacuum, the environment that is protected from light, effectively reduce the adverse effect that oxygen, illumination and temperature generate royal jelly filtering, the automation of royal jelly filtration operation is realized simultaneously, is conducive to the standardization of royal jelly and its product process.
Description
Technical field
The present invention relates to bee product processing technique field more particularly to a kind of royal jelly filter device and methods.
Background technology
It needs to remove the impurity such as its bee corpse, beeswax slag and the dust that contain in royal jelly and its product process, therefore needs
It is filtered processing.Fresh royal jelly is in creamy, is semifluid, and impurity present in royal jelly and 10- hydroxyls -2-
Decylenic acid (10-HDA) crystalline solid is easy to block filter screen, therefore royal jelly filtering is very difficult.Fresh royal jelly contains rich
The abundant bioactive substance such as rich active peptide, hormone, enzyme, biologically active labile, temperature, illumination, air plus
Under the influence of the conditions such as work, being vulnerable to destruction, especially temperature influences its health-care efficacy.Therefore, filter efficiency and quality are improved, it will
The degradation of royal jelly bioactive substance is advantageously reduced, keeps royal jelly quality and freshness.
The filter type of existing royal jelly mainly has following two methods:First, bee is realized by piston compresses air
Royal jelly filters.This filter type apparatus structure is simple, easy to operate, but has the disadvantage that:It can not realize continuous filtering,
It needs to be continuously added royal jelly raw material in production process;Filtering starting stage efficiency is higher, and the middle and later periods is due to the bee in royal jelly
The impurity such as petroleum tailings, 10-HDA (royal jelly acid) crystal, bee corpse easily block filter screen, it is therefore desirable to often replace, cleaning filtering
Net causes production efficiency to decline, and royal jelly loss is more, and filter efficiency is low;It is filtered in filtering using air extrusion, filtering gained
Royal jelly air carrying amount is big, and some biological activity ingredient is caused to aoxidize.2nd, royal jelly is realized by mechanical oscillation filter screen
Filtering.This filter type mechanical structure is relatively easy, and operation is more convenient.But it has the disadvantage that:Filter the starting stage
Efficiency is higher, and the later stage easily blocks filtering due to beeswax slag, 10-HDA (royal jelly acid) crystal, the impurity such as bee corpse in royal jelly
Net causes filter efficiency to be greatly reduced;Although device is provided with except cinder notch, there is no design corollary apparatus to realize slagging-off
Function is only removed the gred by vibrating, and slagging-off effect is poor, therefore manually slagging-off is also needed in operating process or replaces vibration sieve
Improve filter efficiency, it is difficult to realize high-efficiency and continuous filtration operation;Using operation is vibrated in filtering, queen bee is increased in oscillatory process
The possibility contacted with air is starched, so as to exacerbate royal jelly bioactive ingredients oxidation deterioration.
The content of the invention
(1) technical problems to be solved
The object of the present invention is to provide a kind of royal jelly filter device and methods, solve existing royal jelly filter type and exist
Can not realize continuous filtering, easily block filter screen, filter efficiency is low, is easy to cause bioactive ingredients oxidation deterioration and asks
Topic.
(2) technical solution
In order to solve the above technical problem, the present invention provides a kind of royal jelly filter device, including reciprocating filtering dress
The exhaust storage sizing device put and be connected with the reciprocating filter device;
Wherein, the reciprocating filter device includes filter chamber, the filter screen being arranged in the filter chamber, is arranged on institute
It states the slag removal mechanism on filter screen and the driving slag removal mechanism carries out the first of straight reciprocating motion on the filter screen
Driving mechanism;
Exhaust storage sizing device includes storage slurry room, the rabbling mechanism being arranged in the storage slurry room, stirs described in driving
Mix the vacuumizing and exhausting mechanism that mechanism is stirred the second driving mechanism of action and is connected with the storage slurry room.
Further, first driving mechanism includes being arranged on the driving mechanism and driven machine above the filter chamber
Structure, the driving mechanism and the follower are correspondingly arranged at the front and rear sides of the filter chamber respectively;Wherein, the active
Mechanism includes screw, the active sliding block being arranged on the leading screw and the servomotor being drivingly connected with the leading screw;It is described
Follower includes guide rod and the driven sliding block being arranged on the guide rod.
Further, it is vertical to include pressure regulator panel, supporting beam, fixed seat, slagging-off scraper plate and two for the slag removal mechanism
Column, the pressure regulator panel, supporting beam, fixed seat, slagging-off scraper plate are set gradually from top to bottom, and the fixed seat is scraped with slagging-off
Plate is connected, and the bottom of two columns is connected respectively with the fixed seat, and the tops of two columns is each passed through described
Supporting beam is connected with the pressure regulator panel, is arranged on the column between the supporting beam and the pressure regulator panel
Spring is connected between the supporting beam and the pressure regulator panel by adjusting bolt;Wherein, the both ends difference of the supporting beam
It is correspondingly connected with the active sliding block, the driven sliding block, the slagging-off scraper plate is in contact with the filter screen.
Further, the reciprocating filter device further includes the first rack, and the filter chamber is mounted on first machine
On frame, installing plate is equipped in first rack, the installing plate is arranged on above the filter chamber, the driving mechanism and
The follower is arranged on the installing plate;The exhaust storage sizing device further includes the second rack, the storage slurry room
It is arranged in second rack.
Further, the vacuumizing and exhausting mechanism include with the storage slurry gas exhaust piping that is connected of room and with the row
The vacuum pump that air pipe is connected.
Specifically, the filter chamber is divided into top deslagging filtering locellus and lower slurry storage point by the filter screen
Room, the top deslagging filtering locellus are rectangle trough body structure, and the lower slurry storage locellus is funnel-shaped structure, wherein institute
It states and is connected between lower slurry storage locellus and the storage slurry room by slurries transfer pipeline;In the top deslagging filtering locellus
The junction stored with the lower slurry between locellus is equipped with gasket, and the filter screen is arranged on the gasket.
Specifically, the first liquid level sensor is equipped in the top deslagging filtering locellus, second is equipped in the storage slurry room
Liquid level sensor;It is arranged on the slurries transfer pipeline at the lower slurry storage subchamber outlet and is equipped with the first control
Valve, the slurries transfer pipeline for being arranged on the storage slurry room entrance is equipped with the second control valve, on the gas exhaust piping
Equipped with third control valve.
Specifically, second driving mechanism includes the decelerating motor being connected with the rabbling mechanism;In the storage slurry room
Outside be equipped with insulating layer.
Further, control device is further included, the control device includes automatic controller, the automatic controller difference
With the servomotor, decelerating motor, vacuum pump, the first liquid level sensor, the second liquid level sensor, the first control valve,
Two control valves are connected with third control valve.
The present invention also provides a kind of royal jelly filter method, using above-mentioned royal jelly filter device, specifically include as
Lower step:
S1, the filter screen in the filter chamber is installed, the slag removal mechanism on the filter screen is installed, and is adjusted
The pressure of the slag removal mechanism reaches pre-provisioning request, closes first control valve;
S2, the royal jelly after defrosting is added in the filter chamber, it is ensured that royal jelly liquid level is less than pre- in the filter chamber
Determine the liquid level upper limit.
S3, power on, start the automatic controller, the movement velocity of the slag removal mechanism is set as 0.2~
The vacuum pressure settings of the vacuum pump are 4~20kPa, the mixing speed of the rabbling mechanism are set as 30 by 0.8m/s
~50rpm;
S4, first control valve and the third control valve are opened, starts the vacuum pump, when vacuum pressure satisfaction is set
After provisioning request, second control valve is opened, starts the servomotor, the slag removal mechanism carries out automatic fitration and slagging-off is made
Industry, and the royal jelly liquid level in the filter chamber is monitored in real time by first liquid level sensor;
S5, when the royal jelly liquid level in the filter chamber be less than predetermined fluid level lower limit when, added into the filter chamber
Liquid operation, when the royal jelly liquid level in the filter chamber reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped;
S6, when it is described storage slurry room in liquid level reach predetermined fluid level after, the second liquid level sensor transmission start signal,
The automatic controller starts the decelerating motor, and the rabbling mechanism carries out royal jelly homogeneous, degassing operation;
After S7, royal jelly all put into the filter chamber, when the royal jelly liquid level in the filter chamber is less than early warning liquid level
When, first liquid level sensor transmits stop signal, and the automatic controller closes second control valve, the servo electricity
Machine is stopped, and automatic fitration and slagging-off operation are completed;
S8, remaining royal jelly in the filter chamber and the slurries transfer pipeline is cleared up, and collected in the filter screen
Filter residue, completion clears out a gathering place operation.
(3) advantageous effect
The above-mentioned technical proposal of the present invention has the following advantages that:
Royal jelly filter device provided by the invention and method drive slag removal mechanism in filter screen by the first driving mechanism
Upper carry out straight reciprocating motion filters continuous production so that royal jelly filtration operation realizes automation, has so as to fulfill royal jelly
It is standardized beneficial to royal jelly and its product process.
Royal jelly filter device provided by the invention and method drive rabbling mechanism to move by the second driving mechanism, from
And realize royal jelly homogeneous, degassing operation, and vacuumizing and exhausting is realized by vacuumizing and exhausting mechanism, while improve bee
Royal jelly filter efficiency is, it can be achieved that low temperature fast filtering, filtering gained royal jelly pass through low temperature, vacuum, the storage slurry room progress being protected from light
Storage effectively reduces the adverse effect that oxygen, illumination and temperature generate royal jelly filtering.
Royal jelly filter device provided by the invention and method will back and forth remove the gred and be combined combination with negative pressure suction strainer, filter
When indoor royal jelly is filtered operation, storage starches indoor royal jelly and completes degassing, homogeneous operation simultaneously, not only greatly shortens
Royal jelly and air contact time, and effectively reduce royal jelly and its product total time, royal jelly filtering is into behind storage slurry room
In hypoxia, while by setting insulating layer in storage slurry outdoor, low-temperature storage condition is maintained, more effectively preserves queen bee
Starch functional component.
Royal jelly filter device provided by the invention and method, using the slag removal mechanism of pressure adjustable section, slag removal mechanism exists
The filter residue being accumulated on filter screen can be struck off in reciprocating motion automatically, filter residue can be temporarily stored into the both sides of filter screen, compared to existing bee
Royal jelly filter type greatly reduces the secondary possibility for blocking strainer of filter residue, filter efficiency and stability greatly improved.
Royal jelly filter device provided by the invention and method control the first driving mechanism, second using automatic controller
The work of driving mechanism, vacuumizing and exhausting mechanism and each control valve, while monitored respectively using liquid level sensor
Indoor royal jelly liquid level is starched in filter chamber and storage, and not only control accuracy is high, highly reliable, and realizes the automatical and efficient company of royal jelly
Continuous filtering, reduces production cost.
Description of the drawings
Fig. 1 is the structure diagram of royal jelly filter device of the embodiment of the present invention;
Fig. 2 is the enlarged drawing of part A in royal jelly filter device of embodiment of the present invention Fig. 1;
Fig. 3 is the top view of reciprocating filter device in royal jelly filter device of the embodiment of the present invention;
Fig. 4 is the schematic diagram of rabbling mechanism in royal jelly filter device of the embodiment of the present invention.
In figure:1:Filter chamber;101:Top deslagging filtering locellus;102:Lower slurry stores locellus;2:Filter screen;3:It removes
Slag mechanism;301:Pressure regulator panel;302:Supporting beam;303:Fixed seat;304:Remove the gred scraper plate;305:Column;306:Spring;
307:Adjusting bolt;4:Storage slurry room;5:Rabbling mechanism;6:Decelerating motor;7:Leading screw;8:Active sliding block;9:Servomotor;10:
Guide rod;11:Driven sliding block;12:First rack;13:Installing plate;14:Second rack;15:Gas exhaust piping;16:Vacuum pump;17:
Slurries transfer pipeline;18:Gasket;19:First liquid level sensor;20:Second liquid level sensor;21:First control valve;22:
Second control valve;23:Third control valve;24:Automatic controller;25:Insulating layer.
Specific embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
The part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
Member's all other embodiments obtained on the premise of creative work is not made, belong to the scope of protection of the invention.
As shown in Figs 1-4, the embodiment of the present invention provides a kind of royal jelly filter device, including reciprocating filter device and
The exhaust storage sizing device being connected with the reciprocating filter device.
The reciprocating filter device include filter chamber 1, the filter screen 2 being arranged in the filter chamber 1, be arranged on it is described
Slag removal mechanism 3 on filter screen 2 and the driving slag removal mechanism 3 carry out the of straight reciprocating motion on the filter screen 2
One driving mechanism.
Exhaust storage sizing device includes storage slurry room 4, the rabbling mechanism 5 being arranged in the storage slurry room 4, described in driving
The vacuumizing and exhausting mechanism that rabbling mechanism 5 is stirred the second driving mechanism of action and is connected with the storage slurry room 4.
Royal jelly filter device described in the embodiment of the present invention drives the slag removal mechanism by first driving mechanism
3 carry out straight reciprocating motion on the filter screen 2, and production is continuously filtered so as to fulfill royal jelly so that royal jelly filtering is made
Industry realizes automation and standard operation, is conducive to royal jelly and its product process standardization.Institute is driven by second driving mechanism
It states rabbling mechanism 5 and is stirred movement, vacuumizing and exhausting is realized by the vacuumizing and exhausting mechanism, so as to fulfill royal jelly
Homogeneous, degassing operation, while improve royal jelly filter efficiency.
Royal jelly filter device described in the embodiment of the present invention will back and forth remove the gred and be combined combination with negative pressure suction strainer, described
When royal jelly in filter chamber 1 is filtered operation, the royal jelly in the storage slurry room 4 completes degassing, homogeneous operation simultaneously, no
Only substantially reduce royal jelly and air contact time, and effectively reduce royal jelly and its product total time, royal jelly filter into
Enter after room 4 is starched in the storage and be in vacuum, hypoxemia, be protected from light state, so as to effectively save royal jelly functional component.
Furthermore, it is understood that first driving mechanism includes being arranged on the driving mechanism of 1 top of the filter chamber and driven
Mechanism, the driving mechanism and the follower are correspondingly arranged at the front and rear sides of the filter chamber 1 respectively.
Wherein, the driving mechanism include screw 7, the active sliding block 8 that is arranged on the leading screw 7 and with the silk
The servomotor 9 that thick stick 7 is drivingly connected, the servomotor 9 drive the leading screw 7 to be rotated clockwise or counterclockwise, and then
The active sliding block 8 is driven to carry out straight reciprocating motion along the leading screw 7.
Wherein, the follower includes guide rod 10 and the driven sliding block 11 that is arranged on the guide rod 10, it is described from
Movable slider 11 can carry out straight reciprocating motion along the guide rod 10.
Furthermore, it is understood that the slag removal mechanism 3 is scraped including pressure regulator panel 301, supporting beam 302, fixed seat 303, slagging-off
Plate 304 and two columns 305, the pressure regulator panel 301, supporting beam 302, fixed seat 303, slagging-off scraper plate 304 are from upper
Set gradually under, the fixed seat 303 is connected with slagging-off scraper plate 304, the bottoms of two columns 305 respectively with it is described solid
Reservation 303 is connected, and the top of two columns 305 is each passed through the supporting beam 302 and 301 phase of pressure regulator panel
Even, spring 306, the branch are arranged on the column 305 between the supporting beam 302 and the pressure regulator panel 301
It is connected between support beam 302 and the pressure regulator panel 301 by adjusting bolt 307.
Wherein, the both ends of the supporting beam 302 are correspondingly connected with respectively with the active sliding block 8, the driven sliding block 11, from
And by the active sliding block 8 and the driven sliding block 11 slag removal mechanism 3 is driven to carry out straight reciprocating motion.
Wherein, the slagging-off scraper plate 304 is in contact with the filter screen 2, and linear reciprocation is carried out by the slag removal mechanism 3
Movement, to realize the continuous filtration operation to royal jelly.The supporting beam 302 and institute are adjusted by the adjusting bolt 307
The distance between pressure regulator panel 301 is stated, so as to change the axial pressure that the slagging-off scraper plate 304 is applied on the filter screen 2
Power.
Royal jelly filter device described in the embodiment of the present invention, the pressure of the slag removal mechanism 3 can be adjusted voluntarily, described to remove
Slag mechanism 3 can strike off the filter residue being accumulated on the filter screen 2 automatically in reciprocating motion, and filter residue can be temporarily stored into the filter screen
2 both sides, thus greatly reduce the possibility of the secondary blocking strainer of filter residue, and then filter efficiency and stability greatly improved.
Furthermore, it is understood that the reciprocating filter device further includes the first rack 12, the filter chamber 1 is mounted on described the
In one rack 12, installing plate 13 is equipped in first rack 12, the installing plate 13 is arranged on 1 top of filter chamber,
The driving mechanism and the follower are arranged on the installing plate 13.The exhaust storage sizing device further includes second
Rack 14, the storage slurry room 4 are arranged in second rack 14.
More specifically, the vacuumizing and exhausting mechanism include with the storage slurry gas exhaust piping 15 that is connected of room 4 and
The vacuum pump 16 being connected with the gas exhaust piping 15.
Specifically, the filter chamber 1 is divided into top deslagging filtering locellus 101 and lower slurry by the filter screen 2
Locellus 102 is stored, the top deslagging filtering locellus 101 is rectangle trough body structure, and the lower slurry storage locellus 102 is leakage
Bucket shape structure is connected wherein the lower slurry stores between locellus 102 and the storage slurry room 4 by slurries transfer pipeline 17.
Wherein, the junction between the top deslagging filtering locellus 101 and lower slurry storage locellus 102 is set
There is gasket 18, the filter screen 2 is arranged on the gasket 18, and the gasket 18 is made of silica gel material, thickness
It is preferably arranged to 5~8mm.By setting the gasket 18, it can be ensured that the queen bee in the top deslagging filtering locellus 101
Slurry will not be flowed into from the edge gap of the filter screen 2 in the lower slurry storage locellus 102, ensured filtering effect
Fruit.
Specifically, the first liquid level sensor 19 is equipped in the top deslagging filtering locellus 101, the storage is starched in room 4
Equipped with the second liquid level sensor 20.It is arranged on the slurries transfer pipeline 17 in 102 exit of lower slurry storage locellus
The first control valve 21 is equipped with, the slurries transfer pipeline 17 for being arranged on storage slurry 4 entrance of room is equipped with the second control
Valve 22 is equipped with third control valve 23 on the gas exhaust piping 15.
Specifically, second driving mechanism includes the decelerating motor 6 being connected with the rabbling mechanism 5.
More specifically, the royal jelly filter device described in the embodiment of the present invention further includes control device, the control
Device include automatic controller 24, the automatic controller 24 respectively with the servomotor 9, decelerating motor 6, vacuum pump
16th, the first liquid level sensor 19, the second liquid level sensor 20, the first control valve 21, the second control valve 22 and third control valve 23
It is connected.
Royal jelly filter device described in the embodiment of the present invention controls described first using the automatic controller 24
The work of driving mechanism, the second driving mechanism, vacuumizing and exhausting mechanism and each control valve, while utilize described first
19 and second liquid level sensor 20 of liquid level sensor come monitor respectively the filter chamber 1 and it is described storage slurry room 4 in bee milk liquid
Position, not only control accuracy is high, highly reliable, and realizes the automatical and efficient continuous filtering of royal jelly, reduces production cost.
In addition, the storage slurry room 4 is preferably made of 316L stainless steel materials, wall thickness is arranged to 6~10mm.
In addition, the filter chamber 1 uses food-grade acrylic light-proof material thermoplastic shaping, 1 wall thickness of filter chamber is set
8~12mm is set to, and the angle of inclination of lower slurry storage locellus 102 is arranged to 20~30 degree.
In addition, the 2 mesh number of filter screen is 80~120 mesh.The surrounding of the filter screen 2 uses food-grade acrylic material
Material is fixed, and thickness is arranged to 8~12mm.
In addition, the slagging-off scraper plate 304 is made of food grade silicone material, thickness is arranged to 15~25mm.It is described solid
Reservation 303 is made of food-grade acrylic material, and thickness is arranged to 20~30mm.The column 305 uses 316L stainless steels
Plate is made, and diameter is arranged to 20~25mm.
Royal jelly filter device described in the embodiment of the present invention, the filter chamber 1 and the storage slurry room 4 are set using gravity flow
Meter, no the dead ends of cleanning reduce royal jelly loss.And select food-grade acrylic material and 316L not with royal jelly contact component
Rust Steel material is made, and effectively reduces the generated adverse effect of chemical reaction during royal jelly filtering and storage.
In addition, being equipped with insulating layer 25 in the outside of the storage slurry room 4, the thickness of the insulating layer 25 is 60~80mm.It is logical
It crosses and the insulating layer 25 is set, the low-temperature storage condition in the storage slurry room 4 is ensure that, so as to more efficiently preserve royal jelly
Functional component.
The embodiment of the present invention provides a kind of royal jelly filter method, and this method is filled using the royal jelly filtering of above-described embodiment
It puts and carries out royal jelly filter operation, specifically comprise the following steps:
S1, the filter screen 2 in the filter chamber 1 is installed, the slag removal mechanism 3 is installed on the filter screen 2, adjust
The pressure for saving the slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
S2, the royal jelly after defrosting is added in the filter chamber 1, it is ensured that royal jelly liquid level is less than in the filter chamber 1
The predetermined fluid level upper limit.
S3, power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.2~
The vacuum pressure settings of the vacuum pump 16 are 4~20kPa, the mixing speed of the rabbling mechanism 5 are set as by 0.8m/s
30~50rpm.
S4, first control valve 21 and the third control valve 23 are opened, starts the vacuum pump 16, work as vacuum pressure
After meeting sets requirement, second control valve 22 is opened, starts the servomotor 9, the slag removal mechanism 3 carries out mistake automatically
Filter and slagging-off operation, and the royal jelly liquid level in the filter chamber 1 is monitored in real time by first liquid level sensor 19.
S5, when the royal jelly liquid level in the filter chamber 1 be less than predetermined fluid level lower limit when, carried out into the filter chamber 1
Liquid feeding operation, can be used automatic liquid-feeding or manual liquid feeding mode carries out filling operation.Bee milk liquid in the filter chamber 1
When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
S6, after the liquid level in the storage slurry room 4 reaches predetermined fluid level, 20 transmission start of the second liquid level sensor letter
Number, the automatic controller 24 starts the decelerating motor 6, and the rabbling mechanism 5 carries out royal jelly homogeneous, degassing operation.
S7, after royal jelly all puts into the filter chambers 1, when the royal jelly liquid level in the filter chamber 1 is less than pre-
During alert liquid level, first liquid level sensor 19 transmits stop signal, and the automatic controller 24 closes second control valve
22, the servomotor 9 is stopped, and automatic fitration and slagging-off operation are completed.
S8, remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and collects the filter screen
Filter residue on 2 completes operation of clearing out a gathering place.
Come below by the embodiment in two actual applications to royal jelly filter device of the present invention and side
Method is specifically described.
First embodiment
300 kilograms of rape florescence royal jelly are fully thawed, it is spare after thawing completely.
The filter screen 2 is installed in the filter chamber 1, wherein the mesh number of the filter screen 2 is 100 mesh, described in adjusting
The pressure of slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
The rape royal jelly fully to thaw is pumped into the filter chamber 1, royal jelly liquid level is made to be slightly less than on predetermined fluid level
Limit.
Power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.3m/s,
It is 10kPa~15kPa by the vacuum pressure settings of the vacuum pump 16, the mixing speed of the rabbling mechanism 5 is set as
35rpm。
First control valve 21 and the third control valve 23 are opened, starts the vacuum pump 16, when vacuum pressure is low
After 15kPa, second control valve 22 is opened, while starts the servomotor 9, the slag removal mechanism 3 carries out mistake automatically
Filter and slagging-off operation, by the royal jelly liquid level in filter chamber 1 described in 19 real-time Transmission of the first liquid level sensor, it is described from
Bee milk liquid bit value in filter chamber 1 described in the real-time display of movement controller 24.
After five minutes, royal jelly liquid level in the filter chamber 1 automatically controls and is less than predetermined fluid level lower limit filtration operation
System performs auto feed operation, and automatic liquid-feeding operation, the bee milk liquid in the filter chamber 1 are carried out into the filter chamber 1
When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
After the reciprocating filter device works 18 minutes, the liquid level in the storage slurry room 4 reaches predetermined fluid level, and described the
Two liquid level sensors, 20 transmission start signal, the automatic controller 24 start the decelerating motor 6, the rabbling mechanism 5 into
Row royal jelly homogeneous, degassing operation.
After the reciprocating filter device works 35 minutes, royal jelly raw material has all put into the filter chamber 1, when described
When royal jelly liquid level in filter chamber 1 is less than early warning liquid level, first liquid level sensor 19 transmits stop signal, described automatic
Controller 24 closes second control valve 22, and the servomotor 9 is stopped, and automatic fitration and slagging-off operation are completed, mistake
It is 41 minutes to filter total time.
Remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and is collected on the filter screen 2
Filter residue, completion clears out a gathering place operation.
Filter result:Rape royal jelly after filtering has no the stains impurity such as bee corpse, beeswax slag and dust, bubble-free,
Quality is homogeneous, glossy.
Second embodiment
240 kilograms of twigs of the chaste tree florescence royal jelly are fully thawed, it is spare after thawing completely.
The filter screen 2 is installed in the filter chamber 1, wherein the mesh number of the filter screen 2 is 120 mesh, described in adjusting
The pressure of slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
The twigs of the chaste tree royal jelly fully to thaw is pumped into the filter chamber 1, royal jelly liquid level is made to be slightly less than on predetermined fluid level
Limit.
Power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.2m/s,
It is 12kPa~18kPa by the vacuum pressure settings of the vacuum pump 16, the mixing speed of the rabbling mechanism 5 is set as
48rpm。
First control valve 21 and the third control valve 23 are opened, starts the vacuum pump 16, when vacuum pressure is low
After 18kPa, second control valve 22 is opened, while starts the servomotor 9, the slag removal mechanism 3 carries out mistake automatically
Filter and slagging-off operation, by the royal jelly liquid level in filter chamber 1 described in 19 real-time Transmission of the first liquid level sensor, it is described from
Bee milk liquid bit value in filter chamber 1 described in the real-time display of movement controller 24.
After filtration operation 6 minutes, royal jelly liquid level in the filter chamber 1 is automatically controlled and is less than predetermined fluid level lower limit
System performs auto feed operation, and automatic liquid-feeding operation, the bee milk liquid in the filter chamber 1 are carried out into the filter chamber 1
When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
After twenty minutes, the liquid level in the storage slurry room 4 reaches predetermined fluid level for the reciprocating filter device work, and described the
Two liquid level sensors, 20 transmission start signal, the automatic controller 24 start the decelerating motor 6, the rabbling mechanism 5 into
Row royal jelly homogeneous, degassing operation.
After the reciprocating filter device works 34 minutes, royal jelly raw material has all put into the filter chamber 1, when described
When royal jelly liquid level in filter chamber 1 is less than early warning liquid level, first liquid level sensor 19 transmits stop signal, described automatic
Controller 24 closes second control valve 22, and the servomotor 9 is stopped, and automatic fitration and slagging-off operation are completed, mistake
Filter 38 minutes total times.
Remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and is collected on the filter screen 2
Filter residue, completion clears out a gathering place operation.
Filter result:Twigs of the chaste tree royal jelly after filtering has no the stains impurity such as bee corpse, beeswax slag and dust, bubble-free,
Quality is homogeneous, glossy.
In conclusion royal jelly filter device and method described in the embodiment of the present invention, can realize that royal jelly filtering connects
Continuous production, back and forth removing the gred in a manner that negative pressure suction strainer is combined to improve royal jelly filter efficiency, filtering gained royal jelly
Be stored in low temperature, vacuum, the environment that is protected from light, effectively reduce oxygen, illumination and temperature royal jelly filtering is generated it is unfavorable
It influences, while realizes the automation of royal jelly filtration operation, be conducive to the standardization of royal jelly and its product process.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that:It still may be used
To modify to the technical solution recorded in foregoing embodiments or carry out equivalent substitution to which part technical characteristic;
And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical solution spirit and
Scope.
Claims (10)
1. a kind of royal jelly filter device, it is characterised in that:It is filled including reciprocating filter device and with the reciprocating filtering
Put connected exhaust storage sizing device;
Wherein, the reciprocating filter device includes filter chamber, the filter screen being arranged in the filter chamber, is arranged on the mistake
Slag removal mechanism and the driving slag removal mechanism on strainer carry out the first driving of straight reciprocating motion on the filter screen
Mechanism;
The exhaust storage sizing device includes storage slurry room, the rabbling mechanism being arranged in the storage slurry room, the driving mixer
The vacuumizing and exhausting mechanism that structure is stirred the second driving mechanism of action and is connected with the storage slurry room.
2. royal jelly filter device according to claim 1, it is characterised in that:First driving mechanism includes being arranged on
Driving mechanism and follower above the filter chamber, the driving mechanism and the follower are correspondingly arranged at institute respectively
State the front and rear sides of filter chamber;Wherein, the driving mechanism include screw, the active sliding block that is arranged on the leading screw and
The servomotor being drivingly connected with the leading screw;The follower includes guide rod and is arranged on driven on the guide rod
Sliding block.
3. royal jelly filter device according to claim 2, it is characterised in that:The slag removal mechanism is adjusted including pressure
Plate, supporting beam, fixed seat, slagging-off scraper plate and two columns, the pressure regulator panel, supporting beam, fixed seat, slagging-off scraper plate
Set gradually from top to bottom, the fixed seat is connected with slagging-off scraper plate, the bottoms of two columns respectively with the fixed seat
Be connected, the top of two columns is each passed through the supporting beam and is connected with the pressure regulator panel, in the supporting beam and
Spring is arranged on the column between the pressure regulator panel, passes through tune between the supporting beam and the pressure regulator panel
Section bolt is connected;Wherein, the both ends of the supporting beam are correspondingly connected with respectively with the active sliding block, the driven sliding block, described
Slagging-off scraper plate is in contact with the filter screen.
4. royal jelly filter device according to claim 3, it is characterised in that:The reciprocating filter device further includes
One rack, the filter chamber are mounted in first rack, and installing plate is equipped in first rack, and the installing plate is set
It puts above the filter chamber, the driving mechanism and the follower are arranged on the installing plate;The exhaust
Storage sizing device further includes the second rack, and the storage slurry room is arranged in second rack.
5. royal jelly filter device according to claim 4, it is characterised in that:The vacuumizing and exhausting mechanism includes and institute
State the storage slurry room gas exhaust piping being connected and the vacuum pump being connected with the gas exhaust piping.
6. royal jelly filter device according to claim 5, it is characterised in that:The filter screen separates the filter chamber
Locellus is stored for top deslagging filtering locellus and lower slurry, the top deslagging filtering locellus is rectangle trough body structure, described
Lower slurry storage locellus is funnel-shaped structure;Wherein, slurry is passed through between the lower slurry storage locellus and the storage slurry room
Liquid transfer pipeline is connected;Junction between the top deslagging filtering locellus and lower slurry storage locellus is equipped with close
Packing, the filter screen are arranged on the gasket.
7. royal jelly filter device according to claim 6, it is characterised in that:It is equipped in the top deslagging filtering locellus
First liquid level sensor, the storage, which is starched, is equipped with the second liquid level sensor in room;It is arranged on the lower slurry storage subchamber outlet
The slurries transfer pipeline at place is equipped with the first control valve, is arranged on the slurries transfer pipeline of the storage slurry room entrance
The second control valve is equipped with, third control valve is equipped on the gas exhaust piping.
8. royal jelly filter device according to claim 7, it is characterised in that:Second driving mechanism include with it is described
The decelerating motor that rabbling mechanism is connected;Insulating layer is equipped in the outside of the storage slurry room.
9. royal jelly filter device according to claim 8, it is characterised in that:Further include control device, the control dress
Put including automatic controller, the automatic controller respectively with the servomotor, decelerating motor, vacuum pump, the first liquid level
Sensor, the second liquid level sensor, the first control valve, the second control valve are connected with third control valve.
10. a kind of royal jelly filter method, it is characterised in that:Using royal jelly filter device as claimed in claim 9, specifically
Include the following steps:
S1, the filter screen in the filter chamber is installed, the slag removal mechanism is installed on the filter screen, and described in adjusting
The pressure of slag removal mechanism reaches pre-provisioning request, closes first control valve;
S2, the royal jelly after defrosting is added in the filter chamber, it is ensured that royal jelly liquid level is less than predetermined liquid in the filter chamber
The position upper limit.
S3, power on, start the automatic controller, the movement velocity of the slag removal mechanism is set as 0.2~0.8m/s,
It is 4~20kPa by the vacuum pressure settings of the vacuum pump, the mixing speed of the rabbling mechanism is set as 30~50rpm;
S4, first control valve and the third control valve are opened, starts the vacuum pump, wanted when vacuum pressure meets setting
After asking, second control valve to be opened, starts the servomotor, the slag removal mechanism carries out automatic fitration and slagging-off operation,
And the royal jelly liquid level in the filter chamber is monitored in real time by first liquid level sensor;
S5, when the royal jelly liquid level in the filter chamber be less than predetermined fluid level lower limit when, into the filter chamber carry out liquid feeding work
Industry, when the royal jelly liquid level in the filter chamber reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped;
S6, when it is described storage slurry room in liquid level reach predetermined fluid level after, the second liquid level sensor transmission start signal is described
Automatic controller starts the decelerating motor, and the rabbling mechanism carries out royal jelly homogeneous, degassing operation;
After S7, royal jelly all put into the filter chamber, when the royal jelly liquid level in the filter chamber is less than early warning liquid level, institute
The first liquid level sensor transmission stop signal is stated, the automatic controller closes second control valve, and the servomotor stops
It only works, automatic fitration and slagging-off operation are completed;
S8, remaining royal jelly in the filter chamber and the slurries transfer pipeline is cleared up, and collects the filter in the filter screen
Slag completes operation of clearing out a gathering place.
Priority Applications (3)
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CN201711447953.2A CN108096893B (en) | 2017-12-27 | 2017-12-27 | A kind of royal jelly filter device and method |
PCT/CN2018/090283 WO2019128114A1 (en) | 2017-12-27 | 2018-06-07 | Royal jelly filtration apparatus and method |
JP2020549846A JP7008146B2 (en) | 2017-12-27 | 2018-06-07 | Royal jelly filtration device and method |
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CN109436606A (en) * | 2018-09-29 | 2019-03-08 | 天津诺塑料制品有限公司 | A kind of liquid stream self-balancing reagent barrel |
WO2019128114A1 (en) * | 2017-12-27 | 2019-07-04 | 中国农业科学院蜜蜂研究所 | Royal jelly filtration apparatus and method |
CN113599878A (en) * | 2021-09-01 | 2021-11-05 | 杭州康力食品有限公司 | High-activity royal jelly filtering device |
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Also Published As
Publication number | Publication date |
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JP2021505384A (en) | 2021-02-18 |
JP7008146B2 (en) | 2022-01-25 |
WO2019128114A1 (en) | 2019-07-04 |
CN108096893B (en) | 2019-07-09 |
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