CN108096893B - A kind of royal jelly filter device and method - Google Patents
A kind of royal jelly filter device and method Download PDFInfo
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- CN108096893B CN108096893B CN201711447953.2A CN201711447953A CN108096893B CN 108096893 B CN108096893 B CN 108096893B CN 201711447953 A CN201711447953 A CN 201711447953A CN 108096893 B CN108096893 B CN 108096893B
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- 229940109850 royal jelly Drugs 0.000 title claims abstract description 146
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000002002 slurry Substances 0.000 claims abstract description 72
- 238000003860 storage Methods 0.000 claims abstract description 68
- 238000001914 filtration Methods 0.000 claims abstract description 50
- 239000002893 slag Substances 0.000 claims abstract description 42
- 238000004513 sizing Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 84
- 230000033001 locomotion Effects 0.000 claims description 23
- 239000012530 fluid Substances 0.000 claims description 18
- 238000007872 degassing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000012840 feeding operation Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 5
- 238000010257 thawing Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005286 illumination Methods 0.000 abstract description 4
- 230000002411 adverse Effects 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 235000013336 milk Nutrition 0.000 description 6
- 239000008267 milk Substances 0.000 description 6
- 210000004080 milk Anatomy 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 235000013871 bee wax Nutrition 0.000 description 4
- 239000012166 beeswax Substances 0.000 description 4
- 230000000975 bioactive effect Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 241000532412 Vitex Species 0.000 description 3
- 235000001667 Vitex agnus castus Nutrition 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- QHBZHVUGQROELI-SOFGYWHQSA-N (E)-10-hydroxydec-2-enoic acid Chemical compound OCCCCCCC\C=C\C(O)=O QHBZHVUGQROELI-SOFGYWHQSA-N 0.000 description 2
- 206010021143 Hypoxia Diseases 0.000 description 2
- QHBZHVUGQROELI-UHFFFAOYSA-N Royal Jelly acid Natural products OCCCCCCCC=CC(O)=O QHBZHVUGQROELI-UHFFFAOYSA-N 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 208000018875 hypoxemia Diseases 0.000 description 1
- 230000007954 hypoxia Effects 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/20—Products from apiculture, e.g. royal jelly or pollen; Substitutes therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/60—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration
- B01D29/605—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration by level measuring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
- B01D29/6423—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a translational movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/001—Filters in combination with devices for the removal of gas, air purge systems
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Jellies, Jams, And Syrups (AREA)
- Degasification And Air Bubble Elimination (AREA)
- Filtration Of Liquid (AREA)
Abstract
The present invention relates to bee product processing technique field more particularly to a kind of royal jelly filter device and methods.The device includes reciprocating filter device and exhaust storage sizing device, the reciprocating filter device includes filter chamber, filter screen, slag removal mechanism and the first driving mechanism, and the exhaust storage sizing device includes storage slurry room, rabbling mechanism, the second driving mechanism and vacuumizing and exhausting mechanism.Royal jelly filter device of the present invention and method, it can be realized royal jelly filtering continuous production, royal jelly filter efficiency is improved by way of back and forth removing the gred and combining with negative pressure suction strainer, filtering gained royal jelly is stored in low temperature, vacuum, in the environment that is protected from light, effectively reduce the adverse effect that oxygen, illumination and temperature generate royal jelly filtering, the automation for realizing royal jelly filtration operation simultaneously is conducive to the standardization of royal jelly and its product process.
Description
Technical field
The present invention relates to bee product processing technique field more particularly to a kind of royal jelly filter device and methods.
Background technique
It needs to remove the impurity such as bee corpse, beeswax slag and the dust that it contains in royal jelly and its product process, therefore needs
It is filtered processing.Fresh royal jelly is in creamy, is semifluid, and impurity present in royal jelly and 10- hydroxyl -2-
Decylenic acid (10-HDA) crystalline solid is easy to blocking filter screen, therefore royal jelly filtering is very difficult.Fresh royal jelly contains rich
The bioactive substances abundant such as rich active peptide, hormone, enzyme, biologically active labile in temperature, illumination, air, add
Under the influence of the conditions such as work, its health-care efficacy is influenced vulnerable to destruction, especially temperature.Therefore, filter efficiency and quality are improved, it will
The degradation of royal jelly bioactive substance is advantageously reduced, royal jelly quality and freshness are kept.
The filter type of existing royal jelly there are mainly two types of method: one, bee is realized by piston compresses air
Royal jelly filtering.This filter type apparatus structure is simple, easy to operate, but has the following disadvantages: and cannot achieve continuous filtering,
It needs to be continuously added royal jelly raw material in production process；Filtering initial stage efficiency is higher, and the middle and later periods is due to the bee in royal jelly
The impurity such as petroleum tailings, 10-HDA (royal jelly acid) crystal, bee corpse easily block filter screen, it is therefore desirable to often replacement, cleaning filtering
Net causes production efficiency to decline, and royal jelly loss is more, and filter efficiency is low；It is filtered in filtering using air extrusion, filtering gained
Royal jelly air carrying amount is big, and some biological activity ingredient is caused to aoxidize.Two, royal jelly is realized by mechanical oscillation filter screen
Filtering.This filter type mechanical structure is relatively easy, operates more convenient.But have the following disadvantages: the filtering initial stage
Efficiency is higher, and the later period easily blocks filtering due to impurity such as beeswax slag, 10-HDA (royal jelly acid) crystal, bee corpse in royal jelly
Net causes filter efficiency to be greatly reduced；Although device, which is provided with, removes cinder notch, there is no design corollary apparatus to realize slagging-off
Function, only by vibrating slagging-off, slagging-off effect is poor, therefore also needs manually to remove the gred or replace oscillation sieve in operating process
Improve filter efficiency, it is difficult to realize high-efficiency and continuous filtration operation；Using operation is vibrated in filtering, queen bee is increased in oscillatory process
A possibility that slurry is contacted with air, to exacerbate royal jelly bioactive ingredients oxidation deterioration.
Summary of the invention
(1) technical problems to be solved
The object of the present invention is to provide a kind of royal jelly filter device and methods, solve existing royal jelly filter type and exist
Cannot achieve continuous filtering, easy blocking filter screen, filter efficiency is low, and bioactive ingredients oxidation deterioration is easy to cause to ask
Topic.
(2) technical solution
In order to solve the above-mentioned technical problems, the present invention provides a kind of royal jelly filter devices, including reciprocating filtering to fill
The exhaust storage sizing device set and be connected with the reciprocating filter device；
Wherein, the reciprocating filter device includes filter chamber, the filter screen being arranged in the filter chamber, is arranged in institute
It states the slag removal mechanism on filter screen and the driving slag removal mechanism carries out the first of straight reciprocating motion on the filter screen
Driving mechanism；
The exhaust storage sizing device includes storage slurry room, is arranged in described in the rabbling mechanism stored up in slurry room, driving and stirs
Mix the vacuumizing and exhausting mechanism that mechanism is stirred the second driving mechanism of movement and is connected with storage slurry room.
Further, first driving mechanism includes the driving mechanism and driven machine being arranged in above the filter chamber
Structure, the driving mechanism and the follower respectively correspond the front and rear sides that the filter chamber is arranged in；Wherein, the active
Mechanism includes lead screw, the active sliding block being arranged on the lead screw and the servo motor being drivingly connected with the lead screw；It is described
Follower includes guide rod and the driven sliding block that is arranged on the guide rod.
Further, the slag removal mechanism includes that pressure regulator panel, supporting beam, fixing seat, slagging-off scraper plate and two are vertical
Column, the pressure regulator panel, supporting beam, fixing seat, slagging-off scraper plate are set gradually from top to bottom, and the fixing seat is scraped with slagging-off
Plate is connected, and the bottom end of two columns is connected with the fixing seat respectively, and the top of two columns is each passed through described
Supporting beam is connected with the pressure regulator panel, is arranged on the column between the supporting beam and the pressure regulator panel
Spring is connected between the supporting beam and the pressure regulator panel by adjusting bolt；Wherein, the both ends difference of the supporting beam
It is correspondingly connected with the active sliding block, the driven sliding block, the slagging-off scraper plate is in contact with the filter screen.
Further, the reciprocating filter device further includes the first rack, and the filter chamber is mounted on first machine
On frame, mounting plate is equipped in first rack, the mounting plate is arranged above the filter chamber, the driving mechanism and
The follower is arranged on the mounting plate；The exhaust storage sizing device further includes the second rack, and room is starched in the storage
It is arranged in second rack.
Further, the vacuumizing and exhausting mechanism include with the storage slurry gas exhaust piping that is connected of room and with the row
The connected vacuum pump of air pipe.
Specifically, the filter chamber is divided into top deslagging filtering locellus and lower slurry storage point by the filter screen
Room, the top deslagging filtering locellus are rectangle trough body structure, and the lower slurry storage locellus is funnel-shaped structure, wherein institute
It states and is connected between lower slurry storage locellus and storage slurry room by slurries transfer pipeline；In the top deslagging filtering locellus
Junction between lower slurry storage locellus is equipped with gasket, and the filter screen is arranged on the gasket.
Specifically, the first liquid level sensor is equipped in the top deslagging filtering locellus, the storage slurry is equipped with second in room
Liquid level sensor；The slurries transfer pipeline at the lower slurry storage subchamber outlet is set and is equipped with the first control
Valve, the slurries transfer pipeline that the storage slurry room entrance is arranged in is equipped with the second control valve, on the gas exhaust piping
Equipped with third control valve.
Specifically, second driving mechanism includes the decelerating motor being connected with the rabbling mechanism；Room is starched in the storage
Outside be equipped with insulating layer.
It further, further include control device, the control device includes automatic controller, the automatic controller difference
With the servo motor, decelerating motor, vacuum pump, the first liquid level sensor, the second liquid level sensor, the first control valve,
Two control valves are connected with third control valve.
The present invention also provides a kind of royal jelly filter methods, using above-mentioned royal jelly filter device, specifically include as
Lower step:
S1, the filter screen is installed in the filter chamber, the slag removal mechanism is installed on the filter screen, and adjust
The pressure of the slag removal mechanism reaches pre-provisioning request, closes first control valve；
S2, the royal jelly after defrosting is added in the filter chamber, it is ensured that royal jelly liquid level is lower than pre- in the filter chamber
Determine the liquid level upper limit.
S3, power on, start the automatic controller, the movement velocity of the slag removal mechanism is set as 0.2~
The vacuum pressure settings of the vacuum pump are 4~20kPa, the mixing speed of the rabbling mechanism are set as 30 by 0.8m/s
~50rpm；
S4, first control valve and the third control valve are opened, starts the vacuum pump, when vacuum pressure satisfaction is set
After provisioning request, second control valve is opened, starts the servo motor, the slag removal mechanism carries out automatic fitration and slagging-off is made
Industry, and monitor by first liquid level sensor royal jelly liquid level in the filter chamber in real time；
S5, when the royal jelly liquid level in the filter chamber be lower than predetermined fluid level lower limit when, Xiang Suoshu is added in filter chamber
Liquid operation, when the royal jelly liquid level in the filter chamber reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped；
S6, when it is described storage slurry room in liquid level reach predetermined fluid level after, the second liquid level sensor transmission start signal,
The automatic controller starts the decelerating motor, and the rabbling mechanism carries out royal jelly homogeneous, degassing operation；
After S7, royal jelly all put into the filter chamber, when the royal jelly liquid level in the filter chamber is lower than early warning liquid level
When, first liquid level sensor transmits stop signal, and the automatic controller closes second control valve, the servo electricity
Machine stops working, and automatic fitration and slagging-off operation are completed；
S8, remaining royal jelly in the filter chamber and the slurries transfer pipeline is cleared up, and collected in the filter screen
Filter residue, completion clears out a gathering place operation.
(3) beneficial effect
Above-mentioned technical proposal of the invention has the advantages that
Royal jelly filter device provided by the invention and method drive slag removal mechanism in filter screen by the first driving mechanism
Upper carry out straight reciprocating motion, so that royal jelly filtration operation realizes automation, has to realize that royal jelly filters continuous production
Conducive to the standardization of royal jelly and its product process.
Royal jelly filter device provided by the invention and method drive rabbling mechanism movement by the second driving mechanism, from
And realize royal jelly homogeneous, degassing operation, and vacuumizing and exhausting is realized by vacuumizing and exhausting mechanism, while improving bee
Royal jelly filter efficiency, it can be achieved that low temperature quickly filters, starched room by low temperature, vacuum, the storage being protected from light and carried out by filtering gained royal jelly
Storage effectively reduces the adverse effect that oxygen, illumination and temperature generate royal jelly filtering.
Royal jelly filter device provided by the invention and method will back and forth remove the gred and be combined in conjunction with negative pressure suction strainer, filter
When indoor royal jelly is filtered operation, storage starches indoor royal jelly and is completed at the same time degassing, homogeneous operation, not only greatly shortens
Royal jelly and air contact time, and effectively reduce royal jelly and its product total time, after royal jelly filtering enters storage slurry room
In hypoxia, while by the way that insulating layer is arranged in storage slurry outdoor, low-temperature storage condition is maintained, more effectively preservation queen bee
Starch functional component.
Royal jelly filter device provided by the invention and method, using the slag removal mechanism of pressure adjustable section, slag removal mechanism exists
The filter residue being accumulated on filter screen can be struck off in reciprocating motion automatically, filter residue can be temporarily stored into the two sides of filter screen, compare existing bee
Royal jelly filter type greatly reduces the possibility of the secondary blocking strainer of filter residue, filter efficiency and stability greatly improved.
Royal jelly filter device provided by the invention and method control the first driving mechanism, second using automatic controller
The work of driving mechanism, vacuumizing and exhausting mechanism and each control valve, while being monitored respectively using liquid level sensor
Indoor royal jelly liquid level is starched in filter chamber and storage, not only controls precision height, highly reliable, and realizes the automatical and efficient company of royal jelly
Continuous filtering, reduces production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of royal jelly filter device of the embodiment of the present invention；
Fig. 2 is the enlarged drawing of part A in royal jelly filter device of embodiment of the present invention Fig. 1；
Fig. 3 is the top view of reciprocating filter device in royal jelly filter device of the embodiment of the present invention；
Fig. 4 is the schematic diagram of rabbling mechanism in royal jelly filter device of the embodiment of the present invention.
In figure: 1: filter chamber；101: top deslagging filtering locellus；102: lower slurry stores locellus；2: filter screen；3: removing
Slag mechanism；301: pressure regulator panel；302: supporting beam；303: fixing seat；304: slagging-off scraper plate；305: column；306: spring；
307: adjusting bolt；4: storage slurry room；5: rabbling mechanism；6: decelerating motor；7: lead screw；8: active sliding block；9: servo motor；10:
Guide rod；11: driven sliding block；12: the first racks；13: mounting plate；14: the second racks；15: gas exhaust piping；16: vacuum pump；17:
Slurries transfer pipeline；18: gasket；19: the first liquid level sensors；20: the second liquid level sensors；21: the first control valves；22:
Second control valve；23: third control valve；24: automatic controller；25: insulating layer.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
Member's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
As shown in Figs 1-4, the embodiment of the present invention provides a kind of royal jelly filter device, including reciprocating filter device and
The exhaust storage sizing device being connected with the reciprocating filter device.
The reciprocating filter device includes filter chamber 1, the filter screen 2 being arranged in the filter chamber 1, is arranged described
Slag removal mechanism 3 on filter screen 2 and the driving slag removal mechanism 3 carry out the of straight reciprocating motion on the filter screen 2
One driving mechanism.
The exhaust storage sizing device includes storage slurry room 4, is arranged in described in the rabbling mechanism 5 stored up in slurry room 4, driving
The vacuumizing and exhausting mechanism that rabbling mechanism 5 is stirred the second driving mechanism of movement and is connected with storage slurry room 4.
Royal jelly filter device described in the embodiment of the present invention drives the slag removal mechanism by first driving mechanism
3 carry out straight reciprocating motion on the filter screen 2, to realize that royal jelly continuously filters production, so that royal jelly filtering is made
Industry realizes automation and standard operation, is conducive to royal jelly and its product process standardization.Institute is driven by second driving mechanism
It states rabbling mechanism 5 and is stirred movement, vacuumizing and exhausting is realized by the vacuumizing and exhausting mechanism, to realize royal jelly
Homogeneous, degassing operation, while improving royal jelly filter efficiency.
Royal jelly filter device described in the embodiment of the present invention will back and forth remove the gred and be combined in conjunction with negative pressure suction strainer, described
When royal jelly in filter chamber 1 is filtered operation, the royal jelly in storage slurry room 4 is completed at the same time degassing, homogeneous operation, no
Only substantially reduce royal jelly and air contact time, and effectively reduce royal jelly and its product total time, royal jelly filter into
Enter after room 4 is starched in the storage and be in vacuum, hypoxemia, be protected from light state, to effectively save royal jelly functional component.
Furthermore, it is understood that first driving mechanism includes that the driving mechanism of 1 top of the filter chamber and driven is arranged in
Mechanism, the driving mechanism and the follower respectively correspond the front and rear sides that the filter chamber 1 is arranged in.
Wherein, the driving mechanism include lead screw 7, the active sliding block 8 being arranged on the lead screw 7 and with the silk
The servo motor 9 that thick stick 7 is drivingly connected, the servo motor 9 drive the lead screw 7 to be rotated clockwise or counterclockwise, in turn
The active sliding block 8 is driven to carry out straight reciprocating motion along the lead screw 7.
Wherein, the follower includes guide rod 10 and the driven sliding block 11 that is arranged on the guide rod 10, it is described from
Movable slider 11 can carry out straight reciprocating motion along the guide rod 10.
Furthermore, it is understood that the slag removal mechanism 3 includes pressure regulator panel 301, supporting beam 302, fixing seat 303, removes the gred and scrape
Plate 304 and two columns 305, the pressure regulator panel 301, supporting beam 302, fixing seat 303, slagging-off scraper plate 304 are from upper
Set gradually under, the fixing seat 303 with slagging-off scraper plate 304 be connected, the bottom end of two columns 305 respectively with it is described solid
Reservation 303 is connected, and the top of two columns 305 is each passed through the supporting beam 302 and 301 phase of pressure regulator panel
Even, spring 306, the branch are arranged on the column 305 between the supporting beam 302 and the pressure regulator panel 301
It is connected between support beam 302 and the pressure regulator panel 301 by adjusting bolt 307.
Wherein, the both ends of the supporting beam 302 are correspondingly connected with the active sliding block 8, the driven sliding block 11 respectively, from
And the slag removal mechanism 3 is driven to carry out straight reciprocating motion by the active sliding block 8 and the driven sliding block 11.
Wherein, the slagging-off scraper plate 304 is in contact with the filter screen 2, carries out linear reciprocation by the slag removal mechanism 3
Movement, to realize the continuous filtration operation to royal jelly.The supporting beam 302 and institute are adjusted by the adjusting bolt 307
The distance between pressure regulator panel 301 is stated, to change the axial pressure that the slagging-off scraper plate 304 is applied on the filter screen 2
Power.
The pressure of royal jelly filter device described in the embodiment of the present invention, the slag removal mechanism 3 can be adjusted voluntarily, described to remove
Slag mechanism 3 can strike off the filter residue being accumulated on the filter screen 2 automatically in reciprocating motion, and filter residue can be temporarily stored into the filter screen
2 two sides, thus greatly reduce the possibility of the secondary blocking strainer of filter residue, and then filter efficiency and stability greatly improved.
Furthermore, it is understood that the reciprocating filter device further includes the first rack 12, the filter chamber 1 is mounted on described
In one rack 12, mounting plate 13 is equipped in first rack 12, the mounting plate 13 is arranged above the filter chamber 1,
The driving mechanism and the follower are arranged on the mounting plate 13.The exhaust storage sizing device further includes second
Rack 14, storage slurry room 4 are arranged in second rack 14.
More specifically, the vacuumizing and exhausting mechanism include with the storage slurry gas exhaust piping 15 that is connected of room 4 and
The vacuum pump 16 being connected with the gas exhaust piping 15.
Specifically, the filter chamber 1 is divided into top deslagging filtering locellus 101 and lower slurry by the filter screen 2
Locellus 102 is stored, the top deslagging filtering locellus 101 is rectangle trough body structure, and the lower slurry storage locellus 102 is leakage
Bucket shape structure is connected between locellus 102 and storage slurry room 4 by slurries transfer pipeline 17 wherein the lower slurry stores.
Wherein, the junction between the top deslagging filtering locellus 101 and lower slurry storage locellus 102 is set
There is gasket 18, the filter screen 2 is arranged on the gasket 18, and the gasket 18 is made of silica gel material, thickness
It is preferably arranged to 5~8mm.By the way that the gasket 18 is arranged, it can be ensured that the queen bee in the top deslagging filtering locellus 101
Slurry will not be flowed into the lower slurry storage locellus 102 from the edge gap of the filter screen 2, ensured filtering effect
Fruit.
Specifically, the first liquid level sensor 19 is equipped in the top deslagging filtering locellus 101, the storage is starched in room 4
Equipped with the second liquid level sensor 20.The slurries transfer pipeline 17 in the lower slurry storage 102 exit of locellus is set
It is equipped with the first control valve 21, the slurries transfer pipeline 17 that storage slurry 4 entrance of room is arranged in is equipped with the second control
Valve 22 is equipped with third control valve 23 on the gas exhaust piping 15.
Specifically, second driving mechanism includes the decelerating motor 6 being connected with the rabbling mechanism 5.
More specifically, royal jelly filter device described in the embodiment of the present invention, further includes control device, the control
Device includes automatic controller 24, the automatic controller 24 respectively with the servo motor 9, decelerating motor 6, vacuum pump
16, the first liquid level sensor 19, the second liquid level sensor 20, the first control valve 21, the second control valve 22 and third control valve 23
It is connected.
Royal jelly filter device described in the embodiment of the present invention controls described first using the automatic controller 24
The work of driving mechanism, the second driving mechanism, vacuumizing and exhausting mechanism and each control valve, while utilizing described first
Liquid level sensor 19 and the second liquid level sensor 20 monitor the bee milk liquid in the filter chamber 1 and storage slurry room 4 respectively
Position not only controls precision height, highly reliable, and realizes the automatical and efficient continuous filtering of royal jelly, reduces production cost.
In addition, storage slurry room 4 is preferably made of 316L stainless steel materials, wall thickness is set as 6~10mm.
In addition, the filter chamber 1 uses food-grade acrylic light-proof material thermoplastic shaping, 1 wall thickness of filter chamber is set
It is set to 8~12mm, and the tilt angle of lower slurry storage locellus 102 is set as 20~30 degree.
In addition, the 2 mesh number of filter screen is 80~120 mesh.The surrounding of the filter screen 2 uses food-grade acrylic material
Material is fixed, and thickness is set as 8~12mm.
In addition, the slagging-off scraper plate 304 is made of food grade silicone material, thickness is set as 15~25mm.It is described solid
Reservation 303 is made of food-grade acrylic material, and thickness is set as 20~30mm.The column 305 uses 316L stainless steel
Plate is made, and diameter is set as 20~25mm.
Royal jelly filter device described in the embodiment of the present invention, the filter chamber 1 and storage slurry room 4 are all made of gravity flow and set
Meter, no dead end of cleanning reduce royal jelly loss.And food-grade acrylic material and 316L are selected not with royal jelly contact component
Rust Steel material is made, and effectively reduces the generated adverse effect of chemical reaction during royal jelly filtering and storage.
In addition, it is described storage slurry room 4 outside be equipped with insulating layer 25, the insulating layer 25 with a thickness of 60~80mm.It is logical
It crosses and the insulating layer 25 is set, ensure that the low-temperature storage condition in storage slurry room 4, to more efficiently save royal jelly
Functional component.
The embodiment of the present invention provides a kind of royal jelly filter method, and this method filters dress using the royal jelly of above-described embodiment
It sets and carries out royal jelly filter operation, specifically comprise the following steps:
S1, the filter screen 2 is installed in the filter chamber 1, the slag removal mechanism 3 is installed on the filter screen 2, adjust
The pressure for saving the slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
S2, the royal jelly after defrosting is added in the filter chamber 1, it is ensured that royal jelly liquid level is lower than in the filter chamber 1
The predetermined fluid level upper limit.
S3, power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.2~
The vacuum pressure settings of the vacuum pump 16 are 4~20kPa, the mixing speed of the rabbling mechanism 5 are set as by 0.8m/s
30~50rpm.
S4, first control valve 21 and the third control valve 23 are opened, starts the vacuum pump 16, works as vacuum pressure
After meeting sets requirement, second control valve 22 is opened, starts the servo motor 9, the slag removal mechanism 3 carries out mistake automatically
Filter and slagging-off operation, and the royal jelly liquid level in the filter chamber 1 is monitored in real time by first liquid level sensor 19.
S5, when the royal jelly liquid level in the filter chamber 1 is lower than predetermined fluid level lower limit, carry out in the filter chamber Xiang Suoshu 1
Liquid feeding operation, can be used automatic liquid-feeding or manual liquid feeding mode carries out filling operation.Bee milk liquid in the filter chamber 1
When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
S6, after the liquid level in storage slurry room 4 reaches predetermined fluid level, 20 transmission start of the second liquid level sensor letter
Number, the automatic controller 24 starts the decelerating motor 6, and the rabbling mechanism 5 carries out royal jelly homogeneous, degassing operation.
S7, after royal jelly all puts into the filter chambers 1, when the royal jelly liquid level in the filter chamber 1 is lower than pre-
When alert liquid level, first liquid level sensor 19 transmits stop signal, and the automatic controller 24 closes second control valve
22, the servo motor 9 stops working, and automatic fitration and slagging-off operation are completed.
S8, remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and collects the filter screen
Filter residue on 2 completes operation of clearing out a gathering place.
Come below by the embodiment in two actual applications to royal jelly filter device of the present invention and side
Method is specifically described.
First embodiment
300 kilograms of rape florescence royal jelly are sufficiently thawed, it is spare after thawing completely.
The filter screen 2 is installed in the filter chamber 1, wherein the mesh number of the filter screen 2 is 100 mesh, described in adjusting
The pressure of slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
The rape royal jelly sufficiently to thaw is pumped into the filter chamber 1, is slightly less than royal jelly liquid level on predetermined fluid level
Limit.
Power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.3m/s,
It is 10kPa~15kPa by the vacuum pressure settings of the vacuum pump 16, the mixing speed of the rabbling mechanism 5 is set as
35rpm。
First control valve 21 and the third control valve 23 are opened, the vacuum pump 16 is started, when vacuum pressure is low
After 15kPa, second control valve 22 is opened, while starting the servo motor 9, the slag removal mechanism 3 carries out mistake automatically
Filter and slagging-off operation, by the royal jelly liquid level in filter chamber 1 described in 19 real-time Transmission of the first liquid level sensor, it is described from
Bee milk liquid bit value in filter chamber 1 described in the real-time display of movement controller 24.
After five minutes, the royal jelly liquid level in the filter chamber 1 is lower than predetermined fluid level lower limit to filtration operation, automatically controls system
System executes auto feed operation, carries out automatic liquid-feeding operation, the bee milk liquid in the filter chamber 1 in the filter chamber Xiang Suoshu 1
When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
After the reciprocating filter device works 18 minutes, the liquid level in storage slurry room 4 reaches predetermined fluid level, and described the
Two liquid level sensors, 20 transmission start signal, the automatic controller 24 start the decelerating motor 6, the rabbling mechanism 5 into
Row royal jelly homogeneous, degassing operation.
After the reciprocating filter device works 35 minutes, royal jelly raw material has all put into the filter chamber 1, when described
When royal jelly liquid level in filter chamber 1 is lower than early warning liquid level, first liquid level sensor 19 transmits stop signal, described automatic
Controller 24 closes second control valve 22, and the servo motor 9 stops working, and automatic fitration and slagging-off operation are completed, mistake
Filtering total time is 41 minutes.
Remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and is collected on the filter screen 2
Filter residue, completion clears out a gathering place operation.
Filter result: filtered rape royal jelly has no the stains impurity such as bee corpse, beeswax slag and dust, bubble-free,
Quality is uniform, glossy.
Second embodiment
240 kilograms of twigs of the chaste tree florescence royal jelly are sufficiently thawed, it is spare after thawing completely.
The filter screen 2 is installed in the filter chamber 1, wherein the mesh number of the filter screen 2 is 120 mesh, described in adjusting
The pressure of slag removal mechanism 3 reaches pre-provisioning request, closes first control valve 21.
The twigs of the chaste tree royal jelly sufficiently to thaw is pumped into the filter chamber 1, is slightly less than royal jelly liquid level on predetermined fluid level
Limit.
Power on, start the automatic controller 24, the movement velocity of the slag removal mechanism 3 is set as 0.2m/s,
It is 12kPa~18kPa by the vacuum pressure settings of the vacuum pump 16, the mixing speed of the rabbling mechanism 5 is set as
48rpm。
First control valve 21 and the third control valve 23 are opened, the vacuum pump 16 is started, when vacuum pressure is low
After 18kPa, second control valve 22 is opened, while starting the servo motor 9, the slag removal mechanism 3 carries out mistake automatically
Filter and slagging-off operation, by the royal jelly liquid level in filter chamber 1 described in 19 real-time Transmission of the first liquid level sensor, it is described from
Bee milk liquid bit value in filter chamber 1 described in the real-time display of movement controller 24.
After filtration operation 6 minutes, the royal jelly liquid level in the filter chamber 1 is lower than predetermined fluid level lower limit, automatically controls system
System executes auto feed operation, carries out automatic liquid-feeding operation, the bee milk liquid in the filter chamber 1 in the filter chamber Xiang Suoshu 1
When position reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped.
After twenty minutes, the liquid level in storage slurry room 4 reaches predetermined fluid level for the reciprocating filter device work, and described the
Two liquid level sensors, 20 transmission start signal, the automatic controller 24 start the decelerating motor 6, the rabbling mechanism 5 into
Row royal jelly homogeneous, degassing operation.
After the reciprocating filter device works 34 minutes, royal jelly raw material has all put into the filter chamber 1, when described
When royal jelly liquid level in filter chamber 1 is lower than early warning liquid level, first liquid level sensor 19 transmits stop signal, described automatic
Controller 24 closes second control valve 22, and the servo motor 9 stops working, and automatic fitration and slagging-off operation are completed, mistake
Filter 38 minutes total times.
Remaining royal jelly in the filter chamber 1 and the slurries transfer pipeline 17 is cleared up, and is collected on the filter screen 2
Filter residue, completion clears out a gathering place operation.
Filter result: filtered twigs of the chaste tree royal jelly has no the stains impurity such as bee corpse, beeswax slag and dust, bubble-free,
Quality is uniform, glossy.
In conclusion royal jelly filter device and method described in the embodiment of the present invention, can be realized royal jelly filtering and connect
Continuous production improves royal jelly filter efficiency, filtering gained royal jelly by way of back and forth removing the gred and combining with negative pressure suction strainer
Be stored in low temperature, vacuum, in the environment that is protected from light, effectively reduce oxygen, illumination and temperature royal jelly filtering is generated it is unfavorable
It influences, while realizing the automation of royal jelly filtration operation, be conducive to the standardization of royal jelly and its product process.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features；
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (8)
1. a kind of royal jelly filter device, it is characterised in that: filled including reciprocating filter device and with the reciprocating filtering
Set connected exhaust storage sizing device；
Wherein, the reciprocating filter device includes filter chamber, the filter screen being arranged in the filter chamber, is arranged in the mistake
Slag removal mechanism and the driving slag removal mechanism on strainer carry out the first driving of straight reciprocating motion on the filter screen
Mechanism；
The exhaust storage sizing device includes storage slurry room, the rabbling mechanism being arranged in storage slurry room, the driving blender
The vacuumizing and exhausting mechanism that structure is stirred the second driving mechanism of movement and is connected with storage slurry room；
The filter chamber is divided into top deslagging filtering locellus to the filter screen and lower slurry stores locellus, the lower part slurry
Liquid, which stores, to be connected between locellus and storage slurry room by slurries transfer pipeline；
First driving mechanism includes the driving mechanism and follower being arranged in above the filter chamber, the driving mechanism
The front and rear sides that the filter chamber is set are respectively corresponded with the follower；Wherein, the driving mechanism includes lead screw, sets
The servo motor setting the active sliding block on the lead screw and being drivingly connected with the lead screw；The follower includes leading
Bar and the driven sliding block being arranged on the guide rod；
The slag removal mechanism includes pressure regulator panel, supporting beam, fixing seat, slagging-off scraper plate and two columns, the pressure
Adjustable plate, supporting beam, fixing seat, slagging-off scraper plate are set gradually from top to bottom, and the fixing seat is connected with slagging-off scraper plate, two institutes
The bottom end for stating column is connected with the fixing seat respectively, and the top of two columns is each passed through the supporting beam and the pressure
Power adjustable plate is connected, and is arranged with spring, the support on the column between the supporting beam and the pressure regulator panel
It is connected between beam and the pressure regulator panel by adjusting bolt；Wherein, the both ends of the supporting beam are sliding with the active respectively
Block, the driven sliding block are correspondingly connected with, and the slagging-off scraper plate is in contact with the filter screen.
2. royal jelly filter device according to claim 1, it is characterised in that: the reciprocating filter device further includes
One rack, the filter chamber are mounted in first rack, and mounting plate is equipped in first rack, and the mounting plate is set
It sets above the filter chamber, the driving mechanism and the follower are arranged on the mounting plate；The exhaust
Storing up sizing device further includes the second rack, and storage slurry room is arranged in second rack.
3. royal jelly filter device according to claim 2, it is characterised in that: the vacuumizing and exhausting mechanism includes and institute
State the vacuum pump that storage slurry room connected gas exhaust piping and is connected with the gas exhaust piping.
4. royal jelly filter device according to claim 3, it is characterised in that: the top deslagging filtering locellus is rectangle
Trough body structure, the lower slurry storage locellus is funnel-shaped structure；It is starched in the top deslagging filtering locellus and the lower part
Liquid stores the junction between locellus and is equipped with gasket, and the filter screen is arranged on the gasket.
5. royal jelly filter device according to claim 4, it is characterised in that: be equipped in the top deslagging filtering locellus
First liquid level sensor, the storage slurry are equipped with the second liquid level sensor in room；Setting stores subchamber outlet in the lower slurry
The slurries transfer pipeline at place is equipped with the first control valve, and the slurries transfer pipeline of the storage slurry room entrance is arranged in
It is equipped with the second control valve, third control valve is equipped on the gas exhaust piping.
6. royal jelly filter device according to claim 5, it is characterised in that: second driving mechanism include with it is described
The connected decelerating motor of rabbling mechanism；Insulating layer is equipped in the outside of storage slurry room.
7. royal jelly filter device according to claim 6, it is characterised in that: it further include control device, the control dress
Set including automatic controller, the automatic controller respectively with the servo motor, decelerating motor, vacuum pump, the first liquid level
Sensor, the second liquid level sensor, the first control valve, the second control valve are connected with third control valve.
8. a kind of royal jelly filter method, it is characterised in that: use royal jelly filter device as claimed in claim 7, specifically
Include the following steps:
S1, the filter screen is installed in the filter chamber, the slag removal mechanism is installed on the filter screen, and described in adjusting
The pressure of slag removal mechanism reaches pre-provisioning request, closes first control valve；
S2, the royal jelly after defrosting is added in the filter chamber, it is ensured that royal jelly liquid level is lower than predetermined liquid in the filter chamber
The position upper limit；
S3, power on, start the automatic controller, the movement velocity of the slag removal mechanism is set as 0.2~0.8m/s,
It is 4~20kPa by the vacuum pressure settings of the vacuum pump, the mixing speed of the rabbling mechanism is set as 30~50rpm；
S4, first control valve and the third control valve are opened, starts the vacuum pump, wanted when vacuum pressure meets setting
After asking, second control valve to be opened, starts the servo motor, the slag removal mechanism carries out automatic fitration and slagging-off operation,
And monitor the royal jelly liquid level in the filter chamber in real time by first liquid level sensor；
S5, when the royal jelly liquid level in the filter chamber is lower than predetermined fluid level lower limit, liquid feeding work is carried out in the filter chamber Xiang Suoshu
Industry, when the royal jelly liquid level in the filter chamber reaches the predetermined fluid level upper limit, liquid feeding operation is automatically stopped；
S6, when it is described storage slurry room in liquid level reach predetermined fluid level after, the second liquid level sensor transmission start signal is described
Automatic controller starts the decelerating motor, and the rabbling mechanism carries out royal jelly homogeneous, degassing operation；
After S7, royal jelly all put into the filter chamber, when the royal jelly liquid level in the filter chamber is lower than early warning liquid level, institute
The first liquid level sensor transmission stop signal is stated, the automatic controller closes second control valve, and the servo motor stops
It only works, automatic fitration and slagging-off operation are completed；
S8, remaining royal jelly in the filter chamber and the slurries transfer pipeline is cleared up, and collects the filter in the filter screen
Slag completes operation of clearing out a gathering place.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711447953.2A CN108096893B (en) | 2017-12-27 | 2017-12-27 | A kind of royal jelly filter device and method |
| JP2020549846A JP7008146B2 (en) | 2017-12-27 | 2018-06-07 | Royal jelly filtration device and method |
| PCT/CN2018/090283 WO2019128114A1 (en) | 2017-12-27 | 2018-06-07 | Royal jelly filtration apparatus and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711447953.2A CN108096893B (en) | 2017-12-27 | 2017-12-27 | A kind of royal jelly filter device and method |
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| CN108096893A CN108096893A (en) | 2018-06-01 |
| CN108096893B true CN108096893B (en) | 2019-07-09 |
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| CN108096893B (en) * | 2017-12-27 | 2019-07-09 | 中国农业科学院蜜蜂研究所 | A kind of royal jelly filter device and method |
| CN109436606B (en) * | 2018-09-29 | 2023-05-12 | 天津一诺塑料制品有限公司 | Liquid flow self-balancing reagent bucket |
| CN111714946B (en) * | 2020-05-25 | 2023-01-20 | 北京航天发射技术研究所 | Insert formula low temperature filter to one side |
| CN112538776B (en) * | 2020-11-30 | 2024-03-22 | 浙江诺盾过滤机械有限公司 | Pulping and filtering device of papermaking machine |
| CN112806547A (en) * | 2021-01-13 | 2021-05-18 | 飞天蜂(天津)健康科技有限公司 | Royal jelly filtering method and royal jelly filtering production line |
| CN113599878A (en) * | 2021-09-01 | 2021-11-05 | 杭州康力食品有限公司 | High-activity royal jelly filtering device |
| CN114376077A (en) * | 2022-01-18 | 2022-04-22 | 湖南德邦生物科技有限公司 | Preparation method of chitosan oligosaccharide chelated zinc |
| CN114504861A (en) * | 2022-04-20 | 2022-05-17 | 广东环凯生物科技有限公司 | On-site monitoring-free filtering control method and system |
| CN117654143B (en) * | 2024-01-31 | 2024-05-07 | 山东科睿诺生物科技有限公司 | Cardiovascular medicine residue collection device of traditional chinese medical science |
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| CN108096893A (en) | 2018-06-01 |
| WO2019128114A1 (en) | 2019-07-04 |
| JP7008146B2 (en) | 2022-01-25 |
| JP2021505384A (en) | 2021-02-18 |
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