WO2019128025A1 - 一种pe膜专用清洗机 - Google Patents

一种pe膜专用清洗机 Download PDF

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Publication number
WO2019128025A1
WO2019128025A1 PCT/CN2018/085772 CN2018085772W WO2019128025A1 WO 2019128025 A1 WO2019128025 A1 WO 2019128025A1 CN 2018085772 W CN2018085772 W CN 2018085772W WO 2019128025 A1 WO2019128025 A1 WO 2019128025A1
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Prior art keywords
cover
film
rotor
cleaning machine
rotating shaft
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PCT/CN2018/085772
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English (en)
French (fr)
Inventor
高学超
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Shandong Jia Lan Environmental Protection Technology Co Ltd
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Shandong Jia Lan Environmental Protection Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14—Removing waste, e.g. labels, from cleaning liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B2017/001—Pretreating the materials before recovery
    • B29B2017/0015—Washing, rinsing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Definitions

  • the invention relates to a special cleaning machine for PE film, belonging to the field of resource recycling and reuse.
  • China has introduced film-coating technology since the 1970s, and it has been more than 20 years.
  • China's agricultural film use area has exceeded 100 million mu, covering more than 50 kinds of crops, and still increasing at a rate of 10% every year.
  • the widespread use of mulching technology has greatly increased crop yields and has contributed to the rapid development of agricultural production.
  • the residual film has been increasing year by year in farmland soil, causing serious pollution to the agro-ecological environment.
  • the film recycling machine has been developed in China, the treatment and reuse of the recovered mulch film has been difficult to overcome, and the recovery rate of the mulch film has been greatly hindered. Therefore, it is very necessary to strengthen the technical public relations of plastic film recycling, and the environmental pollutants are reusable resources, which can promote and promote the recovery of plastic film and reduce the amount of film remaining in the farmland.
  • the present invention provides a special cleaning machine for PE membranes, which is specially used for cleaning PE membranes, and has limited solution to clean cleaning of the water tank, high energy consumption, large water consumption and labor. problem.
  • a special cleaning machine for a PE film comprising a cover with a bracket mounted at the bottom, the cover being internally provided with a cleaning mechanism, the cleaning mechanism comprising a rotating shaft, a rotor, a plurality of feeding teeth, a driven wheel and a power device, wherein the rotating shaft
  • the rotor is fixedly mounted on the rotating shaft, and the rotor is fixed on the rotating shaft and can rotate synchronously with the rotating shaft.
  • One end of the rotating shaft protrudes from the outer cover and is fixedly connected with the driven wheel outside the outer cover.
  • the plurality of picking teeth are evenly distributed.
  • the power device is for driving the driven wheel; a screen is disposed below the rotor; a top portion and a bottom portion of the outer cover are respectively provided with a feeding port and a discharge port; and a bottom of the outer cover is provided with a water inlet And the water outlet.
  • the power unit includes an electric motor and a driving wheel fixed to the output shaft of the motor, and the driving wheel and the driven wheel are connected by a belt.
  • the outer cover comprises an upper cover and a lower cover
  • the lower cover is fixedly connected with the bracket
  • the upper cover is hinged with the lower cover
  • the outer cover is internally provided with an inner cover, and the inner cover is fixed above the rotor; further preferably, the inner cover is fixedly connected to the screen.
  • the longitudinal section of the picking teeth is a trapezoidal shape; further preferably, the picking teeth are distributed in a spiral trajectory on the rotor.
  • the invention adopts the fully enclosed type, so that the sediment-containing plastic film of the special cleaning machine for PE film can be thoroughly cleaned and separated under the action of mechanical force and hydraulic force, thereby not only reducing the energy consumption, but also reducing the water consumption by 50%. It also greatly improves the purity of the plastic, the production capacity is 2-3 times that of the traditional cleaning tank, and no need for secondary cleaning, reducing labor intensity.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a view taken along line A of Figure 1 of the present invention.
  • 1 driven wheel 2 rotor, 3 inner cover, 4 outer cover, 5 feed port, 6 bracket, 7 discharge port, 8 water outlet, 9 water inlet, 10 mesh, 11 motor, 12 drive wheel, 13 Upper cover, 14 lower cover, 15 shafts, 16 feed teeth.
  • the PE film cleaning machine of the present invention comprises a cover 4 with a bracket 6 mounted at the bottom.
  • the cover 4 is internally provided with a cleaning mechanism, and the cleaning mechanism includes a rotating shaft 15, a rotor 12, and a plurality of dialings.
  • the feed tooth 16, the driven wheel 1 and the power unit wherein the rotating shaft 15 is laterally rotatably mounted inside the outer cover 4, the rotor 12 is fixed on the rotating shaft 15 and can rotate synchronously with the rotating shaft 15, one end of the rotating shaft 15 Extending the outer cover 4 and fixedly connecting with the driven wheel 1 outside the outer cover 4, the plurality of picking teeth 16 are evenly distributed on the surface of the rotor 12, the power device is for driving the driven wheel 1; the lower portion of the rotor 12 is provided with a sieve
  • the top and bottom of the outer cover 4 are respectively provided with a feed port 5 and a discharge port 7; the bottom of the outer cover 4 is provided with a water inlet 8 and a water outlet 9.
  • the power unit includes an electric motor 11 and a driving wheel 12 fixed to an output shaft of the electric motor 11, and the driving wheel 12 and the driven wheel 1 are connected by a belt.
  • the cover 4 includes an upper cover 13 and a lower cover 14.
  • the lower cover 14 is fixedly connected to the bracket 6.
  • the upper cover 13 is hinged to the lower cover 14.
  • the upper cover 13 can be opened at a 90-degree angle, and the maintenance is convenient and quick. .
  • the inner cover 4 is internally provided with an inner cover 3, the inner cover 3 is fixed above the rotor 2, and the inner cover 3 is provided with an inlet corresponding to the feeding port 5; more preferably, the inner cover is mounted with alternately arranged
  • the high pressure nozzle and the high pressure nozzle are connected to the water inlet. .
  • the inner cover 3 is fixedly connected to the screen 10.
  • the longitudinal section of the picking tooth 16 is a trapezoidal shape, which can fully expand the film and avoid the entanglement and clogging of the material; the feeding teeth 16 are spirally distributed on the rotor 2, thereby ensuring the film material in the device.
  • the uniform operation inside the body prevents the blockage of materials.
  • the invention is mainly used for the recovery and cleaning of the mulch film, and is the core equipment in the film processing production line.
  • the motor of the invention adopts PLC control and frequency conversion speed regulation. After the mulch recovered from the farmland is crushed by the crusher, it is transported to the PE-specific washing machine of the present invention by the conveying device. Since the plucking teeth are arranged in a spiral, the ground moves along the spiral direction toward the discharge opening, and When the rotor 2 is dissipated at a high speed, the mulch film is fully deployed, and after several times of flushing from the alternately arranged high-pressure water jet head, the sediment on the mulch film is cleaned and passed through the screen 10, mud.
  • the sand and water are discharged from the special cleaning machine for PE film, and the cleaned PE film is uniformly transported through the discharge port and then packed or granulated in the next process.
  • the washed sediment is mixed in the water, and under the action of the centrifugal force of the rotor and the filtering effect of the screen, it is discharged from the bottom of the device through the mesh, enters the collecting basin, and is reused after being treated.
  • variable frequency speed control motor to effectively reduce unnecessary energy consumption during operation, fully enclosed cleaning, compared with the traditional sink cleaning, the production capacity is increased by 2-3 times, the energy consumption is reduced by 40%, and the water consumption is reduced by 50%.

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种PE膜专用清洗机，其主要包括外罩（4）、支架（6）、内盖（3）、主动轮（12）、从动轮（1）、转子（2）、进料口（5）、出料口（7）、进水口（8）、出水口（9）、筛网（10）、电动机（11）、拨料齿（16），主动轮(12)与从动轮(1)通过皮带连接，内盖（3）上交替排布高压喷头，高压喷头与进水口连通，拨料齿（16）在转子（2）上螺旋分布。

Description

一种PE膜专用清洗机 技术领域
本发明涉及一种PE膜专用清洗机，属于资源回收再利用领域。
背景技术
我国自20世纪70年代引进覆膜技术,至今已有20余年。目前我国农膜使用面积已突破亿亩,覆盖作物高达50余种,每年仍以10％的速度递增。尤其是地膜覆盖技术的普遍运用,大幅度提高了农作物产量,有利地促进了农业生产的快速发展。但由于缺乏残膜回收的有力措施,造成了残膜在农田土壤中逐年增多,对农业生态环境造成了严重的污染。虽然国内研制出了地膜回收机，可是回收来的地膜的处理与再利用一直是难以攻克的难题，并大大阻碍了地膜的回收率。因此十分有必要加强地膜循环再利用的技术公关，变环境的污染物为可再利用的资源，以此带动和促进地膜回收，减少残留在农田中的地膜数量。
目前国内外通常是通过物料在水槽里经过长时间的漂洗来完成的，产能极低，物料在水槽中运行需要的耗能很大，漂洗不彻底。
发明内容
本发明为了克服以上技术的不足，提供了一种PE膜专用清洗机，该清洗机专门用于PE膜的清洗，有限解决水槽清洗不干净、耗能较高、用水量较大和用人工多的问题。
本发明为克服其技术问题所采用的技术方案是：
一种PE膜专用清洗机，包括底部安装有支架的外罩，所述外罩内部设置有清洗机构，所述清洗机构包括转轴、转子、若干拨料齿、从动轮以及动力装置，其中，所述转轴横向可转动的安装在外罩内部，所述转子固定在转轴上并且可随转轴同步转动，所述转轴的一端伸出外罩并与外罩外部的从动轮固定连接，所述若干拨料齿均匀分布在转子表面，所述动力装置用于驱动从动轮；所述转子的下方设置有筛网；所述外罩的顶部和底部分别设置有进料口和出料口；所述外罩的底部设置有进水口和出水口。
优选的，所述动力装置包括电动机和固定与电机输出轴上的主动轮，所述主动轮与从动轮通过皮带连接。
优选的，所述外罩包括上盖和下盖，所述下盖与支架固定连接，所述上盖与下盖铰接。
优选的，所述外罩内部设置有内盖，所述内盖固定在转子上方；进一步优选的，所述内盖与筛网固定连接。
优选的，所述拨料齿的纵向截面为梯形状；进一步优选的，所述拨料齿在转子上呈螺旋轨迹分布。
本发明的有益效果是：
本发明采用全封闭式，可使经过PE膜专用清洗机的含泥沙塑料膜在机械力和水力作用下得到彻底的清洗和分离，不仅降低了耗能，同时降低了50％的用水量，还大大提高了塑料的纯净度，产能是传统清洗槽的2-3倍，并且无需再进行二次清洗，降低了劳动强度。
附图说明
下面结合附图对发明作进一步说明。
图1为本发明的结构示意图。
图2为本发明图1的A向视图。
图中，1从动轮，2转子，3内盖，4外罩，5进料口，6支架，7出料口，8出水口，9进水口，10筛网，11电动机，12主动轮，13上盖，14下盖，15转轴，16拨料齿。
具体实施方式
为了便于本领域技术人员更好的理解本实用新型，下面结合附图和具体实施例对本实用新型作进一步说明，下面仅是示例性的不限定本实用新型的保护范围。
如图1-2所示，本发明的PE膜专用清洗机，包括底部安装有支架6的外罩4，所述外罩4内部设置有清洗机构，所述清洗机构包括转轴15、转子12、若干拨料齿16、从动轮1以及动力装置，其中，所述转轴15横向可转动的安装在外罩4内部，所述转子12固定在转轴15上并且可随转轴15同步旋转，所述转轴15的一端伸出外罩4并与外罩4外部的从动轮1固定连接，所述若干拨料齿16均匀分布在转子12表面，所述动力装置用于驱动从动轮1；所述转子12的下方设置有筛网10；所述外罩4的顶部和底部分别设置有进料口5和出料口7；所述外罩4的底部设置有进水口8和出水口9。
所述动力装置包括电动机11和固定与电动机11输出轴上的主动轮12，所述主动轮12与从动轮1通过皮带连接。
所述外罩4包括上盖13和下盖14，所述下盖14与支架6固定连接，所述上盖13与下盖14铰接，上盖13可实施90度角的打开模式，维修方便快捷。
所述外罩4内部设置有内盖3，所述内盖3固定在转子2上方，内盖3上设有与进料口5相应的入口；更优的，内盖上安装有交替排布的高压喷头，高压喷头与进水口连通。。
所述内盖3与筛网10固定连接。
所述拨料齿16的纵截面为梯形状，既能充分展开料膜，又避免了物料的缠绕和堵 塞；所述拨料齿16在转子2上呈螺旋轨迹分布，保证了地膜物料在设备机体内的匀速运行，防止了物料的堵塞。
本发明主要用于地膜的回收清洗，是地膜处理生产线中的核心设备。本发明的电动机采用PLC控制、变频调速。从农田中回收回来的地膜经过破碎机破碎之后，用输送设备输送到本发明的PE专用清洗机内，由于拨料齿呈螺旋线排列，地面会沿螺线方向向出料口运动，并在转子2的高速打散下，地膜被充分展开，再经过从交替排布的高压喷水头喷出来的水数次的冲洗，地膜上的泥沙就会被清洗下来，通过筛网10，泥沙和水被排出PE膜专用清洗机，被清洗干净的PE地膜通过出料口均匀地输送出来进入下一道工序打包或造粒。清洗下来的泥沙混合在水中，在转子离心力的作用和筛网的过滤作用下，通过网孔从设备底部排出，进入集水池，经过处理后回用。
本设备直接与地膜破碎机出口对接，出水口通向集水池，地膜出口可直接输送到自动打包机或其他塑料制品设备。采用变频调速控制电动机，有效地降低运行中不必要的耗能，全封闭式清洗，与传统水槽清洗相比，产能提升2-3倍，耗能降低40％，使用水量降低50％。

Claims (7)

  1. 一种PE膜专用清洗机，其特征在于：包括底部安装有支架(6)的外罩(4)，所述外罩(4)内部设置有清洗机构，所述清洗机构包括转轴(15)、转子(12)、若干拨料齿(16)、从动轮(1)以及动力装置，其中，所述转轴(15)横向可转动的安装在外罩(4)内部，所述转子(12)固定在转轴(15)上并且可随转轴(15)同步旋转，所述转轴(15)的一端伸出外罩(4)并与外罩(4)外部的从动轮(1)固定连接，所述若干拨料齿(16)均匀分布在转子(12)表面，所述动力装置用于驱动从动轮(1)；所述转子(12)的下方设置有筛网(10)；所述外罩(4)的顶部和底部分别设置有进料口(5)和出料口(7)；所述外罩(4)的底部设置有进水口(8)和出水口(9)。
  2. 根据权利要求1所述的PE膜专用清洗机，其特征在于：所述动力装置包括电动机(11)和固定与电动机(11)输出轴上的主动轮(12)，所述主动轮(12)与从动轮(1)通过皮带连接。
  3. 根据权利要求1所述的PE膜专用清洗机，其特征在于：所述外罩(4)包括上盖(13)和下盖(14)，所述下盖(14)与支架(6)固定连接，所述上盖(13)与下盖(14)铰接。
  4. 根据权利要求1所述的PE膜专用清洗机，其特征在于：所述外罩(4)内部设置有内盖(3)，所述内盖(3)固定在转子(2)上方。
  5. 根据权利要求4所述的PE膜专用清洗机，其特征在于：所述内盖(3)与筛网(10)固定连接。
  6. 根据权利要求1所述的PE膜专用清洗机，其特征在于：所述拨料齿(16)的纵截面为梯形状。
  7. 根据权利要求1或6所述的PE膜专用清洗机，其特征在于：所述拨料齿(16)在转子(2)上呈螺旋轨迹分布。
PCT/CN2018/085772 2017-12-29 2018-05-07 一种pe膜专用清洗机 Ceased WO2019128025A1 (zh)

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CN107856225A (zh) * 2017-12-29 2018-03-30 山东珈蓝环保科技有限公司 一种pe膜专用清洗机
CN108858891B (zh) * 2018-08-07 2020-11-10 西安淼境智链科技有限公司 一种pe膜专用清洗机

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