WO2019127905A1 - Laser-tig hybrid welding head - Google Patents
Laser-tig hybrid welding head Download PDFInfo
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- WO2019127905A1 WO2019127905A1 PCT/CN2018/078377 CN2018078377W WO2019127905A1 WO 2019127905 A1 WO2019127905 A1 WO 2019127905A1 CN 2018078377 W CN2018078377 W CN 2018078377W WO 2019127905 A1 WO2019127905 A1 WO 2019127905A1
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- laser
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- tig
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- welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
- B23K28/02—Combined welding or cutting procedures or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/12—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure
- B23K26/123—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure in an atmosphere of particular gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
Definitions
- the invention relates to the field of welding in the equipment manufacturing industry and is a new form of laser TIG composite welding head.
- Laser and TIG are widely used in the field of metal welding, but the traditional welding method uses a separate laser head and a separate TIG welding head to be fixed on the welding robot or welding machine, occupying a large space and forming each other. The angle is not conducive to the welding of complex curves and the completion of welding in a small space, the quality of welding is not high.
- This machine integrates the laser welding head with the TIG (Tungsten Arc Welding) welding head and maintains the coaxial welding, which is more suitable for welding in complex and small space.
- the invention is directed to the conventional welding equipment laser head and the TIG welding head are independent of each other, and solves the problem that the laser head is occupied or the operation is not good after the front TIG welding head is behind or the TIG welding head is in front of the front laser head;
- a laser welding head and a TIG welding head are integrated to form a new type of composite welding head, and coaxial welding can be achieved.
- a new form of laser TIG composite welding head a hybrid welding head with a laser welding head integrated with a TIG welding head; after the laser welding head is integrated with the TIG welding head, the laser is internally injected through the TIG tungsten pole, and the laser focus is focused on Below the tungsten pole.
- the composite welding head comprises a welding head main body, a laser focusing module is arranged on the upper part of the welding head main body, and a tungsten pole is arranged in the lower part of the welding head main body; a gas connecting pipe is arranged on the side wall of the welding head main body.
- a new form of laser TIG composite welding head a composite welding head with a laser welding head integrated with a TIG welding head; after the laser welding head is integrated with the TIG welding head, the laser is emitted around the tungsten pole, and the laser focus is focused on the tungsten pole In front.
- the composite welding head comprises a welding head body, a laser focusing module is arranged on the upper part of the welding head body, a tungsten pole is arranged on a side wall of the lower part of the welding head body, and a passage through which the laser beam passes is arranged beside the tungsten pole of the lower part of the welding head body; A gas connecting pipe is disposed on the side wall of the main body.
- the traditional laser TIG hybrid welding is integrated into a welding head by the two welding heads of the laser welding head and the TIG welding head.
- the tungsten TIG inside the laser TIG emits light or laser surrounds.
- the tungsten electrode focuses on a new type of soldering at the front end of the tungsten electrode, which reduces the size of the soldering tip and makes it more flexible to use.
- the welding head of the invention is a coaxial welding head, and the laser and the TIG welding heat input angle are the same, and can be matched with various welding robots and welding automation equipments, and the welding angle is always consistent during the process of welding complicated corners. To stabilize the quality of welding. Reduce the footprint and make it more flexible. In particular, the problem of inconsistent angles of the double horns when welding at the corners is solved, and the welding quality is improved.
- Figure 1 is a schematic view of the structure of the present invention.
- Figure 2 is a schematic view 2 of the structure of the present invention.
- a new form of laser TIG composite welding head, laser welding head and TIG welding head integrated composite welding head after the laser welding head and TIG welding head integration, the laser passes through the TIG tungsten inside Shot, the laser focus is focused below the tungsten.
- the composite welding head includes a welding head main body 1.
- the upper part of the welding head main body 1 is provided with a laser focusing module 2, and the lower part of the welding head main body is provided with a tungsten electrode 3; and the side wall of the welding head main body 1 is provided with a gas connecting pipe 4.
- the inside of the tungsten electrode 3 is perforated, the laser beam 5 passes through the tungsten hole, and the shielding gas 6 is introduced into the hole of the tungsten electrode 3 to prevent the tungsten electrode 3 from being burned.
- the composite welding head comprises a welding head main body 1 , and a laser focusing module 2 is arranged on an upper part of the welding head main body, a tungsten pole 3 is arranged on a side wall of the lower part of the welding head main body, and a passage through which the laser beam passes is arranged beside the tungsten pole of the lower part of the welding head main body 8; a gas connecting pipe 4 is disposed on the side wall of the welding head body.
- the laser focusing module 2 adopts a oscillating galvanometer laser module; under the action of the galvanometer laser module, the focusing point 7 can rotate around the tungsten pole to achieve the welding effect of the laser beam and the tungsten pole coaxially; the protective gas is introduced into the welding head 6 The protective gas is blown around the tungsten electrode to protect the weld pool and protect the tungsten electrode.
- Embodiment 1 A tungsten hole is internally processed with a circular hole which is a laser beam passage passage, as shown in FIG.
- the laser After the laser is focused, its beam is directed through the internal channel of the tungsten to the surface of the workpiece to form a molten pool. This process can exert the high energy characteristics of laser welding to increase the weld penetration.
- the tungsten pole independently turns on the TIG welding power source, and generates arc ignition and arc welding when it is close to the metal to be welded.
- the laser and TIG arc welding work together to form a stable molten pool to achieve the welding effect.
- the integrated welding head is internally connected with a shielding gas, and the shielding gas is respectively protected from the inner laser channel of the tungsten electrode and the tungsten electrode to the welding pool.
- the internal protection gas of the tungsten electrode also protects the tungsten electrode and prevents the internal laser channel of the tungsten electrode from being clogged due to high temperature melting during the soldering process.
- Embodiment 2 A laser lasing laser laser module is used. See Figure 2.
- the laser relies on the internal motor of the galvanometer module, and its focus can be rotated around the tungsten pole to achieve the laser and tungsten coaxial welding effect.
- the integrated welding head is internally filled with a welding shielding gas, which is blown around the tungsten pole to protect the weld pool and protect the tungsten electrode.
Abstract
Disclosed is a laser-TIG hybrid welding head, wherein same is a hybrid welding head integrating a laser welding head with a TIG welding head. After the laser welding head is integrated with the TIG welding head, a laser (5) is transferred through the interior of a tungsten electrode (3) of the TIG or around the tungsten electrode, and a focal point (7) of the laser is located below or in front of the tungsten electrode. The laser-TIG hybrid welding head can achieve coaxial welding, reduces the amount of space occupied, is more flexible in use, and solves the problem of inconsistent included angles of two welding heads during welding at a corner, thereby improving the quality of welding.
Description
本发明涉及装备制造业中的焊接领域,是一种新形式的激光TIG复合焊接头。The invention relates to the field of welding in the equipment manufacturing industry and is a new form of laser TIG composite welding head.
激光与TIG(钨极氩弧焊)目前广泛用于金属焊接领域,但传统焊接方式采用独立的激光头与独立的TIG焊接头分别固定在焊接机器人或焊接机床上,占用空间大,且相互形成夹角不利于焊接复杂曲线及在狭小的空间内完成焊接,焊接质量不高的问题。本发将激光焊接头与TIG(钨极氩弧焊)焊接头集成在一起,并保持同轴焊接,更加适用于焊接复杂及小空间内焊接。Laser and TIG (tungsten argon arc welding) are widely used in the field of metal welding, but the traditional welding method uses a separate laser head and a separate TIG welding head to be fixed on the welding robot or welding machine, occupying a large space and forming each other. The angle is not conducive to the welding of complex curves and the completion of welding in a small space, the quality of welding is not high. This machine integrates the laser welding head with the TIG (Tungsten Arc Welding) welding head and maintains the coaxial welding, which is more suitable for welding in complex and small space.
发明内容Summary of the invention
本发明针对传统的焊接设备激光头及TIG焊头相互独立,解决激光头在前TIG焊头在后或TIG焊头在前激光头在后的空间占用、操作不灵的问题;本发明目的是提供一种将激光头与TIG焊接头集成在一起,成为一种新型复合焊接头,并可以做到同轴焊接。The invention is directed to the conventional welding equipment laser head and the TIG welding head are independent of each other, and solves the problem that the laser head is occupied or the operation is not good after the front TIG welding head is behind or the TIG welding head is in front of the front laser head; A laser welding head and a TIG welding head are integrated to form a new type of composite welding head, and coaxial welding can be achieved.
本发明采用的技术方案是:The technical solution adopted by the invention is:
一种新形式的激光TIG复合焊接头,激光焊接头与TIG焊头集成在一起的复合焊接头;将激光焊接头与TIG焊接头集成后,激光通过TIG的钨极内部射出,激光焦点聚焦在钨极下方。A new form of laser TIG composite welding head, a hybrid welding head with a laser welding head integrated with a TIG welding head; after the laser welding head is integrated with the TIG welding head, the laser is internally injected through the TIG tungsten pole, and the laser focus is focused on Below the tungsten pole.
复合焊接头包括焊头主体,焊头主体内上部设有激光聚焦模块,焊头主体内下部设有钨极;焊头主体侧壁上设有气体连接管。The composite welding head comprises a welding head main body, a laser focusing module is arranged on the upper part of the welding head main body, and a tungsten pole is arranged in the lower part of the welding head main body; a gas connecting pipe is arranged on the side wall of the welding head main body.
一种新形式的激光TIG复合焊接头,激光焊接头与TIG焊头集成在一起的复合焊接头;将激光焊接头与TIG焊接头集成后,激光围绕钨极周围射出,激光焦点聚焦在钨极前方。A new form of laser TIG composite welding head, a composite welding head with a laser welding head integrated with a TIG welding head; after the laser welding head is integrated with the TIG welding head, the laser is emitted around the tungsten pole, and the laser focus is focused on the tungsten pole In front.
复合焊接头包括焊头主体,焊头主体内上部设有激光聚焦模块,焊头主体下部一侧壁上设有钨极,焊头主体下部钨极旁边设有激光束穿过的通道;焊头主体侧壁上设有气体连接管。The composite welding head comprises a welding head body, a laser focusing module is arranged on the upper part of the welding head body, a tungsten pole is arranged on a side wall of the lower part of the welding head body, and a passage through which the laser beam passes is arranged beside the tungsten pole of the lower part of the welding head body; A gas connecting pipe is disposed on the side wall of the main body.
本发明的优点是:The advantages of the invention are:
1、将传统的激光TIG复合焊分别由激光焊接头及TIG焊接头两个焊头集成为一款焊接头,将激光焊接头与TIG焊接头集成后,激光TIG的钨极内部出光或激光围绕钨极并焦点聚焦在钨极前端的一种新型焊接方式,缩小了焊接头的尺寸,使用更加灵活。1. The traditional laser TIG hybrid welding is integrated into a welding head by the two welding heads of the laser welding head and the TIG welding head. After the laser welding head is integrated with the TIG welding head, the tungsten TIG inside the laser TIG emits light or laser surrounds. The tungsten electrode focuses on a new type of soldering at the front end of the tungsten electrode, which reduces the size of the soldering tip and makes it more flexible to use.
2、本发明焊接头为同轴焊接头,其激光与TIG焊接热输入角度一致,可以适配各种焊接机器人及焊接自动化设备,在焊接复杂拐角的过程中,始终保持焊接夹角一致,带来稳定的焊接质量。减少占用空间,使用更加灵活。特别解决了拐角处焊接时,双焊头夹角不一致的问题,提高焊接质量。2. The welding head of the invention is a coaxial welding head, and the laser and the TIG welding heat input angle are the same, and can be matched with various welding robots and welding automation equipments, and the welding angle is always consistent during the process of welding complicated corners. To stabilize the quality of welding. Reduce the footprint and make it more flexible. In particular, the problem of inconsistent angles of the double horns when welding at the corners is solved, and the welding quality is improved.
图1是本发明结构示意图一。Figure 1 is a schematic view of the structure of the present invention.
图2是本发明结构示意图二。Figure 2 is a schematic view 2 of the structure of the present invention.
下面结合说明书附图及实施例对本发明进一步详细说明。The present invention will be further described in detail below in conjunction with the drawings and embodiments.
如图1所示,一种新形式的激光TIG复合焊接头,激光焊接头与TIG焊头集成在一起的复合焊接头;将激光焊接头与TIG焊接头集成后,激光通过TIG的钨极内部射出,激光焦点聚焦在钨极下方。As shown in Figure 1, a new form of laser TIG composite welding head, laser welding head and TIG welding head integrated composite welding head; after the laser welding head and TIG welding head integration, the laser passes through the TIG tungsten inside Shot, the laser focus is focused below the tungsten.
复合焊接头包括焊头主体1,焊头主体1内上部设有激光聚焦模块2,焊头主体内下部设有钨极3;焊头主体1侧壁上设有气体连接管4。The composite welding head includes a welding head main body 1. The upper part of the welding head main body 1 is provided with a laser focusing module 2, and the lower part of the welding head main body is provided with a tungsten electrode 3; and the side wall of the welding head main body 1 is provided with a gas connecting pipe 4.
将钨极3内部打孔,激光束5从钨极孔内通过,钨极3孔内通入保护气体6,防止钨极3烧损。The inside of the tungsten electrode 3 is perforated, the laser beam 5 passes through the tungsten hole, and the shielding gas 6 is introduced into the hole of the tungsten electrode 3 to prevent the tungsten electrode 3 from being burned.
如图2所示,一种新形式的激光TIG复合焊接头,激光焊接头与TIG焊头集成在一起的复合焊接头;将激光焊接头与TIG焊接头集成后,激光围绕钨极周围射出,激光聚焦点7聚焦在钨极前方。As shown in Fig. 2, a new form of laser TIG composite welding head, a laser welding head and a TIG welding head integrated composite welding head; after the laser welding head is integrated with the TIG welding head, the laser is emitted around the tungsten pole, The laser focus point 7 is focused in front of the tungsten pole.
复合焊接头包括焊头主体1,焊头主体内上部设有激光聚焦模块2,焊头主体下部一侧壁上设有钨极3,焊头主体下部钨极旁边设有激光束穿过的通道8;焊头主体侧壁上设有气体连接管4。The composite welding head comprises a welding head main body 1 , and a laser focusing module 2 is arranged on an upper part of the welding head main body, a tungsten pole 3 is arranged on a side wall of the lower part of the welding head main body, and a passage through which the laser beam passes is arranged beside the tungsten pole of the lower part of the welding head main body 8; a gas connecting pipe 4 is disposed on the side wall of the welding head body.
激光聚焦模块2采用摆动振镜激光模块;激光在振镜激光模块作用下,其聚焦点7可围绕钨极旋转,达到激光光束与钨极同轴的焊接效果;焊接头内部通入保护气体6,保护气体在钨极周围吹出,达到保护焊接熔池及保护钨极的效果。The laser focusing module 2 adopts a oscillating galvanometer laser module; under the action of the galvanometer laser module, the focusing point 7 can rotate around the tungsten pole to achieve the welding effect of the laser beam and the tungsten pole coaxially; the protective gas is introduced into the welding head 6 The protective gas is blown around the tungsten electrode to protect the weld pool and protect the tungsten electrode.
实施例1:钨极内部加工圆孔,此圆孔为激光束通过通道,见图1。Embodiment 1: A tungsten hole is internally processed with a circular hole which is a laser beam passage passage, as shown in FIG.
激光经过聚焦后,其光束通过钨极内部通道射向工件表面,形成熔池。此过程可以发挥激光焊接高能量特性增加焊接熔深。After the laser is focused, its beam is directed through the internal channel of the tungsten to the surface of the workpiece to form a molten pool. This process can exert the high energy characteristics of laser welding to increase the weld penetration.
钨极独立接通TIG焊接电源,在靠近待焊金属时产生引弧并形成弧焊。The tungsten pole independently turns on the TIG welding power source, and generates arc ignition and arc welding when it is close to the metal to be welded.
激光与TIG弧焊共同作用形成稳定熔池,达到焊接效果。其焊接过程中,此集成焊接头内部接通保护气体,保护气体分别从钨极内部激光通道及钨极四周吹向焊接熔池形成保护。The laser and TIG arc welding work together to form a stable molten pool to achieve the welding effect. During the welding process, the integrated welding head is internally connected with a shielding gas, and the shielding gas is respectively protected from the inner laser channel of the tungsten electrode and the tungsten electrode to the welding pool.
钨极内部保护气体还起到保护钨极作用,防止焊接过程中钨极内部激光通道由于高温产生熔化而堵塞现象。The internal protection gas of the tungsten electrode also protects the tungsten electrode and prevents the internal laser channel of the tungsten electrode from being clogged due to high temperature melting during the soldering process.
实施例2:采用可摆动振镜激光激光模块。见图2。Embodiment 2: A laser lasing laser laser module is used. See Figure 2.
激光依靠振镜模块内部电机,其聚焦焦点可围绕钨极旋转,达到激光与钨极同轴的焊接效果。The laser relies on the internal motor of the galvanometer module, and its focus can be rotated around the tungsten pole to achieve the laser and tungsten coaxial welding effect.
此集成焊接头内部通入焊接保护气体,随钨极四周吹出,达到保护焊接熔池及保护钨极效果。The integrated welding head is internally filled with a welding shielding gas, which is blown around the tungsten pole to protect the weld pool and protect the tungsten electrode.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the embodiments described above, and various modifications may be made to the technical solutions of the present invention within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情 况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not be further described in various possible combinations.
Claims (6)
- 一种新形式的激光TIG复合焊接头,其特征在于:A new form of laser TIG composite welded joint characterized by:激光焊接头与TIG焊头集成在一起的复合焊接头;a composite welding head in which a laser welding head is integrated with a TIG welding head;将激光焊接头与TIG焊接头集成后,激光通过TIG的钨极内部射出,激光焦点聚焦在钨极下方。After the laser welding head is integrated with the TIG welding head, the laser is emitted through the inside of the TIG tungsten, and the laser focus is focused below the tungsten.
- 根据权利要求1所述的一种新形式的激光TIG复合焊接头,其特征在于:A new form of laser TIG composite welded joint according to claim 1 wherein:包括焊头主体,焊头主体内上部设有激光聚焦模块,焊头主体内下部设有钨极;焊头主体侧壁上设有气体连接管。The utility model comprises a welding head main body, a laser focusing module is arranged on the upper part of the welding head main body, a tungsten pole is arranged in the lower part of the welding head main body, and a gas connecting pipe is arranged on the side wall of the welding head main body.
- 根据权利要求1所述的一种新形式的激光TIG复合焊接头,其特征在于:A new form of laser TIG composite welded joint according to claim 1 wherein:将钨极内部打孔,激光束从钨极孔内通过,钨极孔内通入保护气体,防止钨极烧损。The inside of the tungsten electrode is perforated, the laser beam passes through the tungsten hole, and a shielding gas is introduced into the tungsten hole to prevent the tungsten from being burned.
- 一种新形式的激光TIG复合焊接头,其特征在于:A new form of laser TIG composite welded joint characterized by:激光焊接头与TIG焊头集成在一起的复合焊接头;a composite welding head in which a laser welding head is integrated with a TIG welding head;将激光焊接头与TIG焊接头集成后,激光围绕钨极周围射出,激光焦点聚焦在钨极前方。After the laser welding head is integrated with the TIG welding head, the laser is emitted around the tungsten pole, and the laser focus is focused in front of the tungsten pole.
- 根据权利要求4所述的一种新形式的激光TIG复合焊接头,其特征在于:A new form of laser TIG composite welded joint according to claim 4, wherein:包括焊头主体,焊头主体内上部设有激光聚焦模块,焊头主体下部一侧壁上设有钨极,焊头主体下部钨极旁边设有激光束穿过的通道;焊头主体侧壁上设有气体连接管。The utility model comprises a welding head main body, a laser focusing module is arranged on the upper part of the welding head main body, a tungsten electrode is arranged on a side wall of the lower part of the welding head main body, and a passage through which the laser beam passes is arranged beside the tungsten pole of the lower part of the welding head main body; There is a gas connection pipe.
- 根据权利要求4所述的一种新形式的激光TIG复合焊接头,其特征在于:A new form of laser TIG composite welded joint according to claim 4, wherein:激光聚焦模块采用摆动振镜激光模块;The laser focusing module adopts a oscillating galvanometer laser module;激光在振镜激光模块作用下,其聚焦点可围绕钨极旋转,达到激光与钨极同轴的焊接效果;焊接头内部通入保护气体,在钨极周围吹出,达到保护焊接熔池及保护钨极的效果。Under the action of the galvanometer laser module, the laser can rotate around the tungsten pole to achieve the welding effect of the laser and the tungsten pole. The welding head is internally insulated with a protective gas and blown around the tungsten pole to protect the weld pool and protect it. The effect of tungsten.
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