WO2019127298A1 - Pressure fitting-up device capable of performing welding by multiple robots cooperatively - Google Patents
Pressure fitting-up device capable of performing welding by multiple robots cooperatively Download PDFInfo
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- WO2019127298A1 WO2019127298A1 PCT/CN2017/119632 CN2017119632W WO2019127298A1 WO 2019127298 A1 WO2019127298 A1 WO 2019127298A1 CN 2017119632 W CN2017119632 W CN 2017119632W WO 2019127298 A1 WO2019127298 A1 WO 2019127298A1
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- conveying
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/02—Pressure butt welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/025—Seam welding; Backing means; Inserts for rectilinear seams
Definitions
- the invention relates to the field of welding, in particular to a pressure pairing device for multi-robot cooperative welding.
- the metal composite board is generally formed by laminating and welding the substrate and the superimposed board.
- the welding process of the metal composite board pressure group is performed by the welding personnel in cooperation with the press, manual spot welding and then transferring the workpiece for sealing welding, which is difficult to weld and weld.
- the accuracy depends on the skill level and working state of the welder, which makes the welding efficiency low and the quality stability cannot be guaranteed and the transfer and re-assembly of the workpiece wastes a lot of time, which is not conducive to the improvement of production efficiency.
- the object of the present invention is to provide a multi-robot cooperative welding pressure group-pairing device, which has the advantages that the substrate and the super-plate can be welded into a composite plate automatically, quickly and conveniently, thereby improving production efficiency.
- a workbench a platen mechanism for pressing the substrate and the cover plate above the workbench, a six-axis robot located on both sides of the workbench in the width direction, and being located at work.
- a three-axis robot on both sides of the length of the table, a first conveying mechanism for conveying the substrate and the cover plate to the table at the feeding end of the table, and a discharging plate for conveying the composite plate out of the table at the discharge end of the table a second conveying mechanism, wherein the six-axis robot is provided with a first welding torch for welding one side of the substrate and the covering plate in the longitudinal direction, and the three-axis robot is provided with a first side for welding the substrate and the covering plate in the width direction Second welding torch.
- the operator places the substrate and the cover plate on the first transport mechanism, and at this time, the first transport mechanism transports the substrate and the cover plate to the workbench, and then the six-axis robot And the three-axis robot respectively work to weld the substrate and the cover plate along the length direction and the width direction, thereby welding the substrate and the cover plate into a composite plate, and at this time, the second conveying mechanism works to convey the composite plate out of the work table, thereby being fast Convenient completion of the welding process improves the production efficiency of the composite panel.
- the first conveying mechanism includes a first conveying table, and the first conveying table is provided with a first conveying roller along a width direction of the table, and both ends of the first conveying roller are rotated by the first connecting block Connected to the first conveying table, the first conveying roller is provided in plurality along the length direction of the table, and the same end of each of the first conveying rollers is connected with a first synchronizing gear, and each of the first synchronizing gears Connected to the first conveyor, a first conveyor motor is connected to the first conveyor, and one end of one of the first conveyor rollers is connected to the output end of the first conveyor motor.
- the first conveying motor After the operator places the substrate and the superstrate on the first conveying roller, the first conveying motor is started, and the first conveying motor drives the first conveying roller connected thereto to rotate, and at this time, the first conveying roller
- the first synchronizing gear drives the other first synchronizing gears to rotate synchronously through the first chain, so that the other first conveying rollers rotate synchronously, thereby automatically and continuously conveying the substrate and the superstrate to the table.
- the first transport motor stops working, so that the substrate and the cover plate are stably placed on the workbench.
- one end of the first conveying table away from the working table is provided with a positioning block disposed in a vertical direction, the positioning block is set to an angle steel, and an inner side of the angle steel faces an end of the first conveying roller.
- the two sides of the substrate and the covering plate can respectively interfere with the inner side walls of the angle steel, thereby quickly positioning the substrate and the covering plate. Function to improve processing accuracy.
- the platen mechanism comprises a platen block connected above the workbench by a plurality of columns, the platen block being connected to a side of the table with a plurality of hydraulic cylinders arranged in a vertical direction, the piston rod connection of the hydraulic cylinder On the platen block.
- the operator starts the hydraulic cylinder, the hydraulic cylinder works and extends the piston rod, at which time the hydraulic cylinder moves downward and collides with the cover plate, thereby automatically and quickly
- the substrate and the cover plate are pressed against the table, thereby facilitating the welding of the substrate and the cover plate by the six-axis robot and the three-axis robot.
- hydraulic cylinder is connected with an abutting block toward one end of the table.
- the hydraulic cylinder is in conflict with the cover plate through the abutting block, thereby greatly reducing the possibility of wear of the hydraulic cylinder, thereby prolonging the service life of the hydraulic cylinder.
- the worktable is provided with a lifting groove along the conveying direction of the composite plate, the lifting groove is provided in a plurality of directions along the width direction of the table, and two rotating shafts are slidably connected in the vertical direction in the lifting groove.
- a roller is disposed on each of the two rotating shafts, and a pushing member that moves the driving roller in a vertical direction and interferes with the bottom of the composite plate is disposed between the two rollers.
- the pushing member pushes the roller to rise, so that the outer peripheral wall of the roller interferes with the bottom of the composite plate and lifts the composite plate, and the composite plate is separated from the table, and the second conveying is performed.
- the mechanism works to transport the composite board out of the workbench, and then the pushing piece drives the roller to descend into the lifting trough, so that the roller is lower than the working table to facilitate subsequent processing of the composite board.
- the pushing member includes a cylinder connected to the bottom of the lifting trough, and both ends of the cylinder are provided with a piston rod, and the piston rod of the cylinder is connected with a resisting wheel, and the peripheral wall of the abutting wheel and the roller The peripheral wall is in conflict; when the resisting wheel is directly below the roller, the peripheral wall of the roller is higher than the surface of the table.
- the cylinder works, and at this time, the piston rods at both ends of the cylinder are extended, and the peripheral wall of the anti-contact wheel on the piston rod of the cylinder is in conflict with the peripheral wall of the roller, thereby quickly and conveniently pushing the roller upward Jack up until the peripheral wall of the roller interferes with the bottom of the composite panel and lifts the composite panel away from the surface of the table.
- the piston rods at both ends of the cylinder are retracted, and the roller falls back into the lifting trough under the action of its own gravity. The whole process is automatic and fast, and the work efficiency is high.
- the second conveying mechanism includes a second conveying table, and the second conveying table is provided with a second conveying roller along the width direction of the table, and both ends of the second conveying roller are rotated by the second connecting block Connected to the second conveying table, the second conveying roller is provided in plurality along the length direction of the table, and the second synchronous gear is connected to the same end of each of the second conveying rollers, and each of the second synchronous gears Connected to the second conveyor, a second conveying motor is connected to the second conveying table, and one end of one of the second conveying rollers is connected to the output end of the second conveying motor.
- the operator activates the second conveying motor, and the second conveying motor drives the second conveying roller connected thereto to rotate, and the second synchronization on the second conveying roller at this time
- the gear drives the other second synchronizing gears to rotate synchronously through the second chain, so that the other second conveying rollers rotate synchronously, thereby automatically and continuously conveying the composite plate out of the table.
- the three-axis robot includes a horizontal plate connected to the pressure plate block, a first connecting plate slidably connected to the horizontal plate, a vertical plate slidably connected to the first connecting plate in a vertical direction, and a sliding plate.
- a second connecting plate connected to one end of the vertical plate toward the table the upper surface of the horizontal plate is connected with a first rack along the length of the table, and the first rack is provided with the first rack a first gear that is meshed, the first gear is driven by a first motor coupled to the first connecting plate;
- the vertical plate is coupled with a second rack disposed in a vertical direction, the second tooth
- the strip is provided with a second gear meshed with the second rack, the second gear is driven by a second motor connected to the first connecting plate;
- the second connecting plate is provided along the width direction of the table a third rack having a third gear meshed with the third rack, the third gear being driven by a third motor coupled to the vertical plate; the second torch Connected to the side of the second connecting plate facing
- the first motor can drive the first gear to rotate, and the first gear meshes with the first rack, thereby driving the first connecting plate along the first
- the length direction of a rack moves in the width direction of the table.
- the second motor can drive the vertical plate to move along the height direction of the table
- the third motor can move the second connecting plate along the length of the table to accurately and automatically realize the three-axis movement of the second welding torch.
- the present invention has the following beneficial effects: the six-axis robot and the three-axis robot can automatically weld the substrate and the cover plate that are transported to the work table by the first transport mechanism, and the substrate and the cover plate are welded into a composite plate and then pass through the first
- the second conveying mechanism is conveyed out of the workbench, and the whole work process is highly automated, convenient and labor-saving, and the production efficiency is improved.
- Figure 1 is a schematic view showing the overall structure of the embodiment
- FIG. 2 is a schematic structural view of the first embodiment for embodying the first conveying mechanism
- Figure 3 is an enlarged view of a portion A of Figure 2;
- FIG. 4 is a schematic structural view of a second conveying mechanism according to an embodiment of the present invention.
- FIG. 5 is a schematic structural view of a three-axis manipulator according to the embodiment.
- Figure 6 is an enlarged view of a portion B of Figure 5;
- Figure 7 is an enlarged view of a portion C of Figure 5;
- FIG. 8 is a schematic structural view showing the first welding torch of the embodiment.
- Figure 9 is an enlarged view of a portion D of Figure 8.
- FIG. 10 is a schematic structural view of the embodiment for embodying a pushing member
- Figure 11 is an enlarged view of a portion E in Figure 10.
- a multi-robot cooperative welding pressure pairing device as shown in FIG. 1, includes a table 1, a platen mechanism 2 for pressing the substrate and the cover plate above the table 1, 2, 6 on both sides of the table 1 in the width direction
- the axis robot 3, the three-axis robot 4 located on both sides of the table 1 in the longitudinal direction, the first conveying mechanism 5 for conveying the substrate and the cover plate to the table 1 at the feeding end of the table 1, and the table 1
- the discharge end is used to convey the composite sheet out of the second conveying mechanism 6 of the table 1.
- a first welding torch 31 (as shown in FIG. 8) is fixedly coupled to the six-axis robot 3, and a second welding torch 45 is fixedly coupled to the three-axis robot 4 (FIG. 5).
- the composite plate is welded by the substrate and the cover plate.
- the first welding torch 31 is welded to the substrate and the side of the cover plate along the longitudinal direction by the six-axis robot 3.
- the second welding torch 45 is welded to one side of the substrate and the covering plate in the width direction by the three-axis robot 4, thereby welding the substrate and the covering plate into a composite plate quickly, quickly and automatically, and then the second conveying mechanism 6 conveys the composite plate.
- Workbench 1, complete the welding process.
- the first conveying mechanism 5 includes a first conveying table 51.
- the first conveying table 51 is provided with a first conveying roller 52 along the width direction of the table 1, and both ends of the first conveying roller 52 pass through the first connecting block. 53 is rotatably connected to the first conveying table 51.
- the first conveying roller 52 is provided along the longitudinal direction of the table 1. After the substrate and the covering plate are placed on the first conveying roller 52, the first conveying roller 52 can be Automatically conveyed to the table 1 under rotation.
- a first synchronizing gear 521 (FIG. 3) is fixedly connected to the same end of each of the first conveying rollers 52.
- Each of the first synchronizing gears 521 is connected by a first chain 54 (FIG.
- the first conveying table 51 is connected with The first conveying motor 55, the output end of the first conveying motor 55 is connected to one end of one of the first conveying rollers 52. Therefore, when the first conveying motor 55 is operated, the first conveying rollers 52 can be synchronously rotated by the first chain 54 and the respective first synchronizing gears 521 at the same time.
- the one end of the first transport table 51 away from the workbench 1 is provided with a positioning block 56 disposed in the vertical direction, and the positioning block 56 is set to An angle steel, one end of the angle steel is fixedly coupled to the first conveying table 51, and the inner side of the angle steel faces one end of the first conveying roller 52.
- the two sides of the substrate and the covering plate can respectively interfere with the inner side walls of the angle steel, thereby quickly positioning the substrate and the covering plate to improve the positioning and improving the substrate and the covering plate. Precision.
- the platen mechanism 2 (FIG. 1) includes a platen block 22 connected to the table 1 by four uprights 21, and the press plate block 22 is fixedly connected to one side of the table 1 with six hydraulic cylinders 23, hydraulic cylinders. 23 is disposed in a vertical direction, the push rod of the hydraulic cylinder 23 is fixedly connected to the pressure plate block 22, and the hydraulic cylinder 23 is fixedly connected with the abutting block 231 (such as FIG. 9) toward the end of the work table 1, and the resisting block 231 faces away from the hydraulic cylinder 23.
- One side is set to a flat surface.
- the operator activates the hydraulic cylinder 23, and the hydraulic cylinder 23 operates and extends the push rod, at which time the hydraulic cylinder 23 moves downward until it abuts against the block 231.
- the superimposed plates are in contact with each other and the clad plate and the substrate are pressed to facilitate welding of the substrate and the superstrate, thereby reducing the possibility of displacement of the substrate and the superstrate during the welding process.
- the second conveying mechanism 6 includes a second conveying table 61.
- the second conveying table 61 is provided with a second conveying roller 62 along the width direction of the table 1, and both ends of the second conveying roller 62 pass through the second connecting block.
- 63 is rotatably connected to the second conveying table 61.
- the second conveying roller 62 is provided along the longitudinal direction of the table 1. After the substrate and the covering plate are welded into the composite plate, the second conveying roller 62 can be automatically rotated under the rotation of the second conveying roller 62. It is sent out of the workbench 1.
- a second synchronizing gear 621 is fixedly connected to the same end of each of the second conveying rollers 62.
- Each of the second synchronizing gears 621 is connected by a second chain 64, and a second conveying motor 65 is connected to the second conveying table 61.
- An output end of the motor 65 is coupled to both ends of the two second conveying rollers 62. Therefore, when the second conveying motor 65 is operated, the second conveying rollers 62 can simultaneously rotate the respective second conveying rollers 62 by the second chain 64 and the respective second synchronizing gears 621.
- the table 1 is provided with a lifting groove 11 along the conveying direction of the composite plate, and the lifting groove 11 is provided along the width direction of the table 1 with four lifting grooves.
- the two rotating shafts 12 are respectively located at two ends of the table 1 in the longitudinal direction, and the two rotating shafts 12 are respectively provided with rollers 121 and two rollers 121.
- a pusher 7 that drives the roller 121 to move in the vertical direction is provided.
- the pushing member 7 includes a cylinder 71 connected to the bottom of the groove of the lifting groove 11.
- the cylinder 71 is provided with a piston rod 711 at both ends thereof, and the piston rod 711 of the cylinder 71 is rotatably coupled with the abutting wheel 72.
- the piston rod 711 at both ends of the cylinder 71 is extended and the peripheral wall of the abutment wheel 72 is in contact with the peripheral wall of the roller 121.
- the piston rod 711 at both ends of the cylinder 71 continues to extend, and the counter wheel 72 lifts the roller 121.
- the resisting wheel 72 is located directly under the roller 121, the peripheral wall of the roller 121 is in contact with the bottom of the composite plate and the composite plate is lifted off the surface of the table 1, thereby reducing the friction between the composite plate and the table 1.
- the second conveying roller 62 rotates and conveys the composite sheet out of the table 1. After the composite plate is conveyed out of the table 1, the piston rod 711 at both ends of the cylinder 71 is retracted, and the roller 121 is dropped back into the lifting groove 11 by the action of its own gravity, and the whole process is fast and efficient, and the working efficiency is high.
- the three-axis robot 4 includes a horizontal plate 41 connected to the platen block 22, a first connecting plate 42 slidably coupled to the horizontal plate 41 (Fig. 6), and a first sliding connection in the vertical direction.
- a vertical plate 43 on the connecting plate 42 and a second connecting plate 44 slidably connected to one end of the vertical plate 43 toward the table 1 (as shown in FIG. 1), and the upper surface of the horizontal plate 41 is connected along the length direction of the table 1.
- the first rack 411 (FIG. 6) is provided with a first gear 412 (FIG. 6) that meshes with the first rack 411, and the first gear 412 is connected to the first connecting plate 42.
- the upper first motor 413 is driven such that the first motor 413 can be driven to move the vertical plate 43 along the length of the table 1.
- the vertical plate 43 is connected with a second rack 431 disposed in a vertical direction, and the second rack 431 is provided with a second gear 432 that meshes with the second rack 431, and the second gear 432 passes
- the second motor 433 connected to the first connecting plate 42 is driven so that when the second motor 433 operates, the vertical plate 43 can be driven to move in the height direction of the table 1 (Fig. 1).
- the second connecting plate 44 is provided with a third rack 441 disposed along the width direction of the table 1 (as shown in FIG. 8), and the third rack 441 is provided with a third meshing engagement with the third rack 441.
- the gear 442, the vertical plate 43 is connected to the end of the table 1 via the fixing plate 444, and the third motor 443 is driven.
- the third gear 442 is driven by the third motor 443, so that when the third motor 443 is in operation, the second connecting plate 44 can be driven.
- the second welding gun 45 Moving in the width direction of the table 1; the second welding gun 45 is fixedly coupled to the side of the second connecting plate 44 facing the table 1.
- the second welding torch 45 fixedly connected to the second connecting plate 44 can be automatically and conveniently realized.
- the movement in the three-axis direction is performed to weld the substrate and the side of the sheath in the width direction.
- Operation process the operator places the substrate on the first conveying roller 52, then places the covering plate on the substrate, and respectively adheres the adjacent sides of the substrate and the covering plate to the inner side walls of the positioning block 56, thereby Quickly position the substrate and the cover.
- the first conveying motor 55 operates, the first conveying roller 52 rotates and conveys the substrate and the cover plate to the table 1, at which time the hydraulic cylinder 23 operates, the hydraulic cylinder 23 moves downward and the resisting block 231 is pressed against the substrate and the cover.
- the cylinder 71 works to lift the roller 121 through the resisting wheel 72.
- the roller 121 opposes the composite plate and separates the composite plate from the surface of the table 1, and the operator pushes the composite toward the second conveying table 61.
- the plate causes the composite plate to fall onto the second conveying roller 62.
- the second conveying motor 65 operates to drive the second conveying roller 62 to rotate, thereby quickly and automatically conveying the composite plate out of the table 1 to complete the welding of the entire composite plate. Process.
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Abstract
A pressure fitting-up device capable of performing welding by multiple robots cooperatively, belonging to the field of welding, and aiming to provide a pressure fitting-up device capable of performing welding by multiple robots cooperatively. The technical solution is as follows: comprising a workbench (1), a pressing plate mechanism (2) located above the workbench (1) for pressing the composite plate, six-axis robots (3) located at two sides of the workbench (1) along the width direction, three-axis mechanical arms (4) located at two sides of the workbench (1) along the longitudinal direction, a first conveying mechanism (5) located at a feeding end of the workbench (1) for conveying the composite plate to the workbench (1), and a second conveying mechanism (6) located at a discharge end of the workbench (1) for conveying the composite plate out of the workbench (1), the six-axis robots (3) each being provided with a first welding gun (31) for welding one side of the composite plate along the longitudinal direction, and the three-axis mechanical arms (4) each being provided with a second welding gun (45) for welding one side of the composite plate along the width direction. The substrate and the shroud plate can be welded into a composite plate in an automatic, quick, convenient and labor-saving manner, thereby improving the production efficiency.
Description
本发明涉及焊接领域,特别涉及一种多机器人协同焊接的压力组对设备。The invention relates to the field of welding, in particular to a pressure pairing device for multi-robot cooperative welding.
金属复合板一般通过将基板和覆板贴合并焊接而成,目前金属复合板压力组对焊接制坯工序是由焊接人员配合压力机,手工点焊继而转移工件进行封焊,焊接难度大且焊接精度取决于焊接人员的技术水平和工作状态,这使得焊接效率低下且质量稳定性无法保证并且工件的转移和重新装夹浪费大量时间,不利于生产效率的提升。The metal composite board is generally formed by laminating and welding the substrate and the superimposed board. At present, the welding process of the metal composite board pressure group is performed by the welding personnel in cooperation with the press, manual spot welding and then transferring the workpiece for sealing welding, which is difficult to weld and weld. The accuracy depends on the skill level and working state of the welder, which makes the welding efficiency low and the quality stability cannot be guaranteed and the transfer and re-assembly of the workpiece wastes a lot of time, which is not conducive to the improvement of production efficiency.
因此行业内亟需一种焊接迅速、生产效率高的金属复合板的焊接设备。Therefore, there is a need in the industry for a welding equipment for a metal composite panel that is rapidly welded and highly productive.
发明内容Summary of the invention
本发明的目的是提供一种多机器人协同焊接的压力组对设备,其优点在于:可以自动快捷、方便省力的将基板和覆板焊接成复合板,提高生产效率。The object of the present invention is to provide a multi-robot cooperative welding pressure group-pairing device, which has the advantages that the substrate and the super-plate can be welded into a composite plate automatically, quickly and conveniently, thereby improving production efficiency.
本发明的上述技术目的是通过以下技术方案得以实现的:包括工作台、位于工作台上方用于压紧基板和覆板的压板机构、位于工作台沿宽度方向两侧的六轴机器人、位于工作台沿长度方向两侧的三轴机械手、位于工作台入料端用于将基板和覆板输送至工作台上的第一输送机构以及位于工作台出料端用于将复合板输送出工作台第二输送机构,所述六轴机器人上设有用于对基板和覆板沿长度方向一边焊接的第一焊枪,所述三轴机械手上设有用于对基板和覆板沿宽度方向一边焊接的第二焊枪。The above technical object of the present invention is achieved by the following technical solutions: a workbench, a platen mechanism for pressing the substrate and the cover plate above the workbench, a six-axis robot located on both sides of the workbench in the width direction, and being located at work. a three-axis robot on both sides of the length of the table, a first conveying mechanism for conveying the substrate and the cover plate to the table at the feeding end of the table, and a discharging plate for conveying the composite plate out of the table at the discharge end of the table a second conveying mechanism, wherein the six-axis robot is provided with a first welding torch for welding one side of the substrate and the covering plate in the longitudinal direction, and the three-axis robot is provided with a first side for welding the substrate and the covering plate in the width direction Second welding torch.
通过上述方案,需要对基板和覆板进行焊接时,操作者将基板和覆板放置在第一输送机构上,此时第一输送机构将基板和覆板输送至工作台上,然后六轴机器人和三轴机械手分别工作对基板和覆板沿长度方向和宽度方向进行焊接,从而将基板和覆板焊接成一块复合板,此时第二输送机构工作,将复合板输送出工作台,从而快速便捷的完成焊接过程,提高了复合板的生产效率。Through the above solution, when the substrate and the cover plate need to be welded, the operator places the substrate and the cover plate on the first transport mechanism, and at this time, the first transport mechanism transports the substrate and the cover plate to the workbench, and then the six-axis robot And the three-axis robot respectively work to weld the substrate and the cover plate along the length direction and the width direction, thereby welding the substrate and the cover plate into a composite plate, and at this time, the second conveying mechanism works to convey the composite plate out of the work table, thereby being fast Convenient completion of the welding process improves the production efficiency of the composite panel.
进一步的,所述第一输送机构包括第一输送台,所述第一输送台上沿工作台宽度方向设有第一输送辊,所述第一输送辊的两端均通过第一连接块转动连接在第一输送台上,所述第一输送辊沿工作台的长度方向设有多个,各个所述第一输送辊的同一端均连接有第一同步齿轮,各个所述第一同步齿轮通过第一链条相连,所述第一输送台上连接有第一输送电机,其中一个所述第一输送辊的一端连接在第一输送电机的输出端上。Further, the first conveying mechanism includes a first conveying table, and the first conveying table is provided with a first conveying roller along a width direction of the table, and both ends of the first conveying roller are rotated by the first connecting block Connected to the first conveying table, the first conveying roller is provided in plurality along the length direction of the table, and the same end of each of the first conveying rollers is connected with a first synchronizing gear, and each of the first synchronizing gears Connected to the first conveyor, a first conveyor motor is connected to the first conveyor, and one end of one of the first conveyor rollers is connected to the output end of the first conveyor motor.
通过上述方案,操作者将基板和覆板放在第一输送辊上后,启动第一输送电机,第一输 送电机带动与之相连的第一输送辊转动,此时这个第一输送辊上的第一同步齿轮通过第一链条带动其它第一同步齿轮同步转动,从而使得其它第一输送辊同步转动,进而将基板和覆板自动持续的输送向工作台。基板和覆板输送至工作台后,第一输送电机停止工作,从而使得基板和覆板稳定的放置在工作台上。Through the above scheme, after the operator places the substrate and the superstrate on the first conveying roller, the first conveying motor is started, and the first conveying motor drives the first conveying roller connected thereto to rotate, and at this time, the first conveying roller The first synchronizing gear drives the other first synchronizing gears to rotate synchronously through the first chain, so that the other first conveying rollers rotate synchronously, thereby automatically and continuously conveying the substrate and the superstrate to the table. After the substrate and the cover plate are transported to the workbench, the first transport motor stops working, so that the substrate and the cover plate are stably placed on the workbench.
进一步的,所述第一输送台远离工作台的一端设有沿竖直方向设置的定位块,所述定位块设为角钢,所述角钢的内侧朝向第一输送辊的一端。Further, one end of the first conveying table away from the working table is provided with a positioning block disposed in a vertical direction, the positioning block is set to an angle steel, and an inner side of the angle steel faces an end of the first conveying roller.
通过上述方案,操作者将基板和覆板放置在第一输送辊上后,可以将基板和覆板的两边分别与角钢的两内侧壁相抵触,从而快速的对基板和覆板起到一个定位作用,提高加工精度。Through the above scheme, after the operator places the substrate and the cover plate on the first conveying roller, the two sides of the substrate and the covering plate can respectively interfere with the inner side walls of the angle steel, thereby quickly positioning the substrate and the covering plate. Function to improve processing accuracy.
进一步的,所述压板机构包括通过若干立柱连接在工作台上方的压板块,所述压板块朝向工作台的一侧连接有若干沿竖直方向设置的液压缸,所述液压缸的活塞杆连接在压板块上。Further, the platen mechanism comprises a platen block connected above the workbench by a plurality of columns, the platen block being connected to a side of the table with a plurality of hydraulic cylinders arranged in a vertical direction, the piston rod connection of the hydraulic cylinder On the platen block.
通过上述方案,基板和覆板放置在工作台上后,操作者启动液压缸,液压缸工作并伸长活塞杆,此时液压缸便向下移动并与覆板相抵触,从而自动快速的将基板和覆板压紧在工作台上,进而便于六轴机器人和三轴机械手对基板和覆板进行焊接。Through the above scheme, after the substrate and the cover plate are placed on the workbench, the operator starts the hydraulic cylinder, the hydraulic cylinder works and extends the piston rod, at which time the hydraulic cylinder moves downward and collides with the cover plate, thereby automatically and quickly The substrate and the cover plate are pressed against the table, thereby facilitating the welding of the substrate and the cover plate by the six-axis robot and the three-axis robot.
进一步的,所述液压缸朝向工作台的一端连接有抵触块。Further, the hydraulic cylinder is connected with an abutting block toward one end of the table.
通过上述方案,液压缸通过抵触块与覆板相抵触,从而大大减少了液压缸磨损的可能,进而延长了液压缸的使用寿命。Through the above scheme, the hydraulic cylinder is in conflict with the cover plate through the abutting block, thereby greatly reducing the possibility of wear of the hydraulic cylinder, thereby prolonging the service life of the hydraulic cylinder.
进一步的,所述工作台沿复合板的输送方向开设有升降槽,所述升降槽沿工作台的宽度方向设有多个,所述升降槽内沿竖直方向滑移连接有两个转动轴,两个所述转动轴上均套设有滚轮,两个所述滚轮之间设有驱动滚轮沿竖直方向移动并与复合板底部相抵触的推动件。Further, the worktable is provided with a lifting groove along the conveying direction of the composite plate, the lifting groove is provided in a plurality of directions along the width direction of the table, and two rotating shafts are slidably connected in the vertical direction in the lifting groove. A roller is disposed on each of the two rotating shafts, and a pushing member that moves the driving roller in a vertical direction and interferes with the bottom of the composite plate is disposed between the two rollers.
通过上述方案,基板和覆板被焊接成复合板后,推动件推动滚轮上升,使得滚轮外周壁与复合板底部相抵触并将复合板抬升,此时复合板与工作台相分离,第二输送机构工作将复合板输送出工作台,然后推动件再驱动滚轮下降至升降槽内,使得滚轮低于工作台,以便于后续的复合板加工。Through the above scheme, after the substrate and the superstrate are welded into the composite plate, the pushing member pushes the roller to rise, so that the outer peripheral wall of the roller interferes with the bottom of the composite plate and lifts the composite plate, and the composite plate is separated from the table, and the second conveying is performed. The mechanism works to transport the composite board out of the workbench, and then the pushing piece drives the roller to descend into the lifting trough, so that the roller is lower than the working table to facilitate subsequent processing of the composite board.
进一步的,所述推动件包括连接在升降槽槽底的气缸,所述气缸的两端均设有活塞杆,所述气缸的活塞杆上连接有抵触轮,所述抵触轮的周壁与滚轮的周壁相抵触;当抵触轮位于滚轮的正下方时,所述滚轮的周壁高于工作台表面。Further, the pushing member includes a cylinder connected to the bottom of the lifting trough, and both ends of the cylinder are provided with a piston rod, and the piston rod of the cylinder is connected with a resisting wheel, and the peripheral wall of the abutting wheel and the roller The peripheral wall is in conflict; when the resisting wheel is directly below the roller, the peripheral wall of the roller is higher than the surface of the table.
通过上述方案,基板和覆板被焊接成复合板后,气缸工作,此时气缸两端的活塞杆伸出,气缸的活塞杆上的抵触轮周壁与滚轮周壁相抵触,从而快速便捷的将滚轮向上顶升,直至滚 轮周壁与复合板底部相抵触并将复合板顶离工作台表面。当复合板被输送出工作台后,气缸两端的活塞杆收回,滚轮在自身重力的作用下落回升降槽内,整个过程自动快捷,工作效率高。Through the above scheme, after the substrate and the superstrate are welded into the composite plate, the cylinder works, and at this time, the piston rods at both ends of the cylinder are extended, and the peripheral wall of the anti-contact wheel on the piston rod of the cylinder is in conflict with the peripheral wall of the roller, thereby quickly and conveniently pushing the roller upward Jack up until the peripheral wall of the roller interferes with the bottom of the composite panel and lifts the composite panel away from the surface of the table. When the composite plate is transported out of the workbench, the piston rods at both ends of the cylinder are retracted, and the roller falls back into the lifting trough under the action of its own gravity. The whole process is automatic and fast, and the work efficiency is high.
进一步的,所述第二输送机构包括第二输送台,所述第二输送台上沿工作台宽度方向设有第二输送辊,所述第二输送辊的两端均通过第二连接块转动连接在第二输送台上,所述第二输送辊沿工作台的长度方向设有多个,各个所述第二输送辊的同一端均连接有第二同步齿轮,各个所述第二同步齿轮通过第二链条相连,所述第二输送台上连接有第二输送电机,其中一个所述第二输送辊的一端连接在第二输送电机的输出端上。Further, the second conveying mechanism includes a second conveying table, and the second conveying table is provided with a second conveying roller along the width direction of the table, and both ends of the second conveying roller are rotated by the second connecting block Connected to the second conveying table, the second conveying roller is provided in plurality along the length direction of the table, and the second synchronous gear is connected to the same end of each of the second conveying rollers, and each of the second synchronous gears Connected to the second conveyor, a second conveying motor is connected to the second conveying table, and one end of one of the second conveying rollers is connected to the output end of the second conveying motor.
通过上述方案,基板和覆板被焊接成复合板后,操作者启动第二输送电机,第二输送电机带动与之相连的第二输送辊转动,此时这个第二输送辊上的第二同步齿轮通过第二链条带动其它第二同步齿轮同步转动,从而使得其它第二输送辊同步转动,进而将复合板自动持续的输送出工作台。Through the above scheme, after the substrate and the superstrate are welded into the composite plate, the operator activates the second conveying motor, and the second conveying motor drives the second conveying roller connected thereto to rotate, and the second synchronization on the second conveying roller at this time The gear drives the other second synchronizing gears to rotate synchronously through the second chain, so that the other second conveying rollers rotate synchronously, thereby automatically and continuously conveying the composite plate out of the table.
进一步的,所述三轴机械手包括连接在压板块上的水平板、滑移连接在水平板上的第一连接板、沿竖直方向滑移连接在第一连接板上的竖直板以及滑移连接在竖直板朝向工作台一端的第二连接板,所述水平板的上表面沿工作台的长度方向连接有第一齿条,所述第一齿条上设有与第一齿条相啮合的第一齿轮,所述第一齿轮通过连接在第一连接板上的第一电机驱动;所述竖直板上连接有沿竖直方向设置的第二齿条,所述第二齿条上设有与第二齿条相啮合的第二齿轮,所述第二齿轮通过连接在第一连接板上的第二电机驱动;所述第二连接板上设有沿工作台宽度方向设置的第三齿条,所述第三齿条上设有与第三齿条相啮合的第三齿轮,所述第三齿轮通过连接在竖直板上的第三电机驱动;所述第二焊枪连接在第二连接板朝向工作台的一侧。Further, the three-axis robot includes a horizontal plate connected to the pressure plate block, a first connecting plate slidably connected to the horizontal plate, a vertical plate slidably connected to the first connecting plate in a vertical direction, and a sliding plate. Moving a second connecting plate connected to one end of the vertical plate toward the table, the upper surface of the horizontal plate is connected with a first rack along the length of the table, and the first rack is provided with the first rack a first gear that is meshed, the first gear is driven by a first motor coupled to the first connecting plate; the vertical plate is coupled with a second rack disposed in a vertical direction, the second tooth The strip is provided with a second gear meshed with the second rack, the second gear is driven by a second motor connected to the first connecting plate; the second connecting plate is provided along the width direction of the table a third rack having a third gear meshed with the third rack, the third gear being driven by a third motor coupled to the vertical plate; the second torch Connected to the side of the second connecting plate facing the table.
通过上述方案,对基板和覆板沿工作台宽度方向进行焊接时,第一电机工作可以带动第一齿轮转动,第一齿轮与第一齿条相啮合,从而可以带动第一连接板沿着第一齿条的长度方向即工作台的宽度方向移动。同理,第二电机可以带动竖直板沿着工作台的高度方向移动,第三电机可以带动第二连接板沿着工作台的长度方向移动,从而精准自动的实现第二焊枪的三轴移动。Through the above solution, when the substrate and the sheathing plate are welded along the width direction of the table, the first motor can drive the first gear to rotate, and the first gear meshes with the first rack, thereby driving the first connecting plate along the first The length direction of a rack moves in the width direction of the table. Similarly, the second motor can drive the vertical plate to move along the height direction of the table, and the third motor can move the second connecting plate along the length of the table to accurately and automatically realize the three-axis movement of the second welding torch. .
综上,本发明具有以下有益效果:六轴机器人和三轴机械手可以自动的对被第一输送机构输送至工作台上的基板和覆板进行焊接,基板和覆板焊接成复合板后通过第二输送机构被输送出工作台,整个工作流程自动化程度高,方便省力,提高了生产效率。In summary, the present invention has the following beneficial effects: the six-axis robot and the three-axis robot can automatically weld the substrate and the cover plate that are transported to the work table by the first transport mechanism, and the substrate and the cover plate are welded into a composite plate and then pass through the first The second conveying mechanism is conveyed out of the workbench, and the whole work process is highly automated, convenient and labor-saving, and the production efficiency is improved.
图1为本实施例的整体结构示意图;Figure 1 is a schematic view showing the overall structure of the embodiment;
图2为本实施例用于体现第一输送机构的结构示意图;2 is a schematic structural view of the first embodiment for embodying the first conveying mechanism;
图3为图2中A部的放大图;Figure 3 is an enlarged view of a portion A of Figure 2;
图4为本实施例用于体现第二输送机构的结构示意图;4 is a schematic structural view of a second conveying mechanism according to an embodiment of the present invention;
图5为本实施例用于体现三轴机械手的结构示意图;FIG. 5 is a schematic structural view of a three-axis manipulator according to the embodiment; FIG.
图6为图5中B部的放大图;Figure 6 is an enlarged view of a portion B of Figure 5;
图7为图5中C部的放大图;Figure 7 is an enlarged view of a portion C of Figure 5;
图8为本实施例用于体现第一焊枪的结构示意图;FIG. 8 is a schematic structural view showing the first welding torch of the embodiment; FIG.
图9为图8中D部的放大图;Figure 9 is an enlarged view of a portion D of Figure 8;
图10为本实施例用于体现推动件的结构示意图;FIG. 10 is a schematic structural view of the embodiment for embodying a pushing member;
图11为图10中E部的放大图。Figure 11 is an enlarged view of a portion E in Figure 10.
图中,1、工作台;11、升降槽;12、转动轴;121、滚轮;2、压板机构;21、立柱;22、压板块;23、液压缸;231、抵触块;3、六轴机器人;31、第一焊枪;4、三轴机械手;41、水平板;411、第一齿条;412、第一齿轮;413、第一电机;42、第一连接板;43、竖直板;431、第二齿条;432、第二齿轮;433、第二电机;44、第二连接板;441、第三齿条;442、第三齿轮;443、第三电机;444、固定板;45、第二焊枪;5、第一输送机构;51、第一输送台;52、第一输送辊;521、第一同步齿轮;53、第一连接块;54、第一链条;55、第一输送电机;56、定位块;6、第二输送机构;61、第二输送台;62、第二输送辊;621、第二同步齿轮;63、第二连接块;64、第二链条;65、第二输送电机;7、推动件;71、气缸;711、活塞杆;72、抵触轮。In the figure, 1, workbench; 11, lifting trough; 12, rotating shaft; 121, roller; 2, platen mechanism; 21, column; 22, pressure plate; 23, hydraulic cylinder; 231, resisting block; Robot; 31, first welding gun; 4, three-axis robot; 41, horizontal plate; 411, first rack; 412, first gear; 413, first motor; 42, first connecting plate; 43, vertical plate 431, second rack; 432, second gear; 433, second motor; 44, second connecting plate; 441, third rack; 442, third gear; 443, third motor; 444, fixed plate 45, the second welding gun; 5, the first conveying mechanism; 51, the first conveying table; 52, the first conveying roller; 521, the first synchronizing gear; 53, the first connecting block; 54, the first chain; a first conveying motor; 56, a positioning block; 6, a second conveying mechanism; 61, a second conveying table; 62, a second conveying roller; 621, a second synchronizing gear; 63, a second connecting block; 64, a second chain ; 65, second conveying motor; 7, pushing member; 71, cylinder; 711, piston rod; 72, against the wheel.
以下结合附图对本发明作进一步详细说明。The invention will be further described in detail below with reference to the accompanying drawings.
其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The same components are denoted by the same reference numerals. It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, the words "bottom" and "top" "Face", "inner" and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.
一种多机器人协同焊接的压力组对设备,如图1,包括工作台1、位于工作台1上方用于压紧基板和覆板的压板机构2、位于工作台1沿宽度方向两侧的六轴机器人3、位于工作台1沿长度方向两侧的三轴机械手4、位于工作台1入料端用于将基板和覆板输送至工作台 1上的第一输送机构5以及位于工作台1出料端用于将复合板输送出工作台1第二输送机构6。六轴机器人3上固定连接有第一焊枪31(如图8),三轴机械手4上固定连接有第二焊枪45(如图5)。复合板由基板和覆板焊接而成,基板和覆板被第一输送机构5输送至工作台1上后,第一焊枪31通过六轴机器人3对基板和覆板沿长度方向的一边焊接,第二焊枪45通过三轴机械手4对基板和覆板沿宽度方向的一边焊接,从而迅捷快速、自动省力的将基板和覆板焊接成一块复合板,然后第二输送机构6将复合板输送出工作台1,完成焊接过程。A multi-robot cooperative welding pressure pairing device, as shown in FIG. 1, includes a table 1, a platen mechanism 2 for pressing the substrate and the cover plate above the table 1, 2, 6 on both sides of the table 1 in the width direction The axis robot 3, the three-axis robot 4 located on both sides of the table 1 in the longitudinal direction, the first conveying mechanism 5 for conveying the substrate and the cover plate to the table 1 at the feeding end of the table 1, and the table 1 The discharge end is used to convey the composite sheet out of the second conveying mechanism 6 of the table 1. A first welding torch 31 (as shown in FIG. 8) is fixedly coupled to the six-axis robot 3, and a second welding torch 45 is fixedly coupled to the three-axis robot 4 (FIG. 5). The composite plate is welded by the substrate and the cover plate. After the substrate and the cover plate are transported to the table 1 by the first transport mechanism 5, the first welding torch 31 is welded to the substrate and the side of the cover plate along the longitudinal direction by the six-axis robot 3. The second welding torch 45 is welded to one side of the substrate and the covering plate in the width direction by the three-axis robot 4, thereby welding the substrate and the covering plate into a composite plate quickly, quickly and automatically, and then the second conveying mechanism 6 conveys the composite plate. Workbench 1, complete the welding process.
如图2,第一输送机构5包括第一输送台51,第一输送台51上沿工作台1宽度方向设有第一输送辊52,第一输送辊52的两端均通过第一连接块53转动连接在第一输送台51上,第一输送辊52沿工作台1的长度方向设有多个,基板和覆板放置在第一输送辊52上后,可以在第一输送辊52的转动下自动的被输送向工作台1。各个第一输送辊52的同一端均固定连接有第一同步齿轮521(如图3),各个第一同步齿轮521通过第一链条54(如图3)相连,第一输送台51上连接有第一输送电机55,第一输送电机55的输出端连接在其中一个第一输送辊52的一端上。从而当第一输送电机55工作时,可以通过第一链条54和各个第一同步齿轮521同时带动各个第一输送辊52同步转动。As shown in FIG. 2, the first conveying mechanism 5 includes a first conveying table 51. The first conveying table 51 is provided with a first conveying roller 52 along the width direction of the table 1, and both ends of the first conveying roller 52 pass through the first connecting block. 53 is rotatably connected to the first conveying table 51. The first conveying roller 52 is provided along the longitudinal direction of the table 1. After the substrate and the covering plate are placed on the first conveying roller 52, the first conveying roller 52 can be Automatically conveyed to the table 1 under rotation. A first synchronizing gear 521 (FIG. 3) is fixedly connected to the same end of each of the first conveying rollers 52. Each of the first synchronizing gears 521 is connected by a first chain 54 (FIG. 3), and the first conveying table 51 is connected with The first conveying motor 55, the output end of the first conveying motor 55 is connected to one end of one of the first conveying rollers 52. Therefore, when the first conveying motor 55 is operated, the first conveying rollers 52 can be synchronously rotated by the first chain 54 and the respective first synchronizing gears 521 at the same time.
如图2,为了对放置在第一输送辊52上的基板和覆板进行定位,第一输送台51远离工作台1的一端设有沿竖直方向设置的定位块56,定位块56设为角钢,角钢的一端固定连接在第一输送台51上,角钢的内侧朝向第一输送辊52的一端。操作者将基板和覆板放置在第一输送辊52上后,可以将基板和覆板的两边分别与角钢的两内侧壁相抵触,从而快速的对基板和覆板起到一个定位作用,提高加工精度。As shown in FIG. 2, in order to position the substrate and the cover plate placed on the first transport roller 52, the one end of the first transport table 51 away from the workbench 1 is provided with a positioning block 56 disposed in the vertical direction, and the positioning block 56 is set to An angle steel, one end of the angle steel is fixedly coupled to the first conveying table 51, and the inner side of the angle steel faces one end of the first conveying roller 52. After the operator places the substrate and the cover plate on the first conveying roller 52, the two sides of the substrate and the covering plate can respectively interfere with the inner side walls of the angle steel, thereby quickly positioning the substrate and the covering plate to improve the positioning and improving the substrate and the covering plate. Precision.
如图8,压板机构2(如图1)包括通过四个立柱21连接在工作台1上方的压板块22,压板块22朝向工作台1的一侧固定连接有六个液压缸23,液压缸23沿竖直方向设置,液压缸23的推动杆固定连接在压板块22上,液压缸23朝向工作台1的一端固定连接有抵触块231(如图9),抵触块231背离液压缸23的一侧设为平面。基板和覆板被第一输送辊52输送至工作台1上后,操作者启动液压缸23,液压缸23工作并伸长推动杆,此时液压缸23便向下移动,直至抵触块231与覆板相抵触并将覆板和基板压紧,以便于对基板和覆板进行焊接,减少基板和覆板在焊接过程中产生位移的可能。As shown in FIG. 8, the platen mechanism 2 (FIG. 1) includes a platen block 22 connected to the table 1 by four uprights 21, and the press plate block 22 is fixedly connected to one side of the table 1 with six hydraulic cylinders 23, hydraulic cylinders. 23 is disposed in a vertical direction, the push rod of the hydraulic cylinder 23 is fixedly connected to the pressure plate block 22, and the hydraulic cylinder 23 is fixedly connected with the abutting block 231 (such as FIG. 9) toward the end of the work table 1, and the resisting block 231 faces away from the hydraulic cylinder 23. One side is set to a flat surface. After the substrate and the cover plate are transported to the table 1 by the first transport roller 52, the operator activates the hydraulic cylinder 23, and the hydraulic cylinder 23 operates and extends the push rod, at which time the hydraulic cylinder 23 moves downward until it abuts against the block 231. The superimposed plates are in contact with each other and the clad plate and the substrate are pressed to facilitate welding of the substrate and the superstrate, thereby reducing the possibility of displacement of the substrate and the superstrate during the welding process.
如图4,第二输送机构6包括第二输送台61,第二输送台61上沿工作台1宽度方向设有第二输送辊62,第二输送辊62的两端均通过第二连接块63转动连接在第二输送台61上, 第二输送辊62沿工作台1的长度方向设有多个,基板和覆板被焊接成复合板后,可以在第二输送辊62的转动下自动的被输送出工作台1。各个第二输送辊62的同二端均固定连接有第二同步齿轮621,各个第二同步齿轮621通过第二链条64相连,第二输送台61上连接有第二输送电机65,第二输送电机65的输出端连接在其中二个第二输送辊62的二端上。从而当第二输送电机65工作时,可以通过第二链条64和各个第二同步齿轮621同时带动各个第二输送辊62同步转动。As shown in FIG. 4, the second conveying mechanism 6 includes a second conveying table 61. The second conveying table 61 is provided with a second conveying roller 62 along the width direction of the table 1, and both ends of the second conveying roller 62 pass through the second connecting block. 63 is rotatably connected to the second conveying table 61. The second conveying roller 62 is provided along the longitudinal direction of the table 1. After the substrate and the covering plate are welded into the composite plate, the second conveying roller 62 can be automatically rotated under the rotation of the second conveying roller 62. It is sent out of the workbench 1. A second synchronizing gear 621 is fixedly connected to the same end of each of the second conveying rollers 62. Each of the second synchronizing gears 621 is connected by a second chain 64, and a second conveying motor 65 is connected to the second conveying table 61. An output end of the motor 65 is coupled to both ends of the two second conveying rollers 62. Therefore, when the second conveying motor 65 is operated, the second conveying rollers 62 can simultaneously rotate the respective second conveying rollers 62 by the second chain 64 and the respective second synchronizing gears 621.
如图10和图11,为了便于复合板被输送出工作台1,工作台1沿复合板的输送方向开设有升降槽11,升降槽11沿工作台1的宽度方向设有四个,升降槽11内沿竖直方向滑移连接有两个转动轴12,两转动轴12分别位于工作台1沿长度方向的两端,两个转动轴12上均套设有滚轮121,两个滚轮121之间设有驱动滚轮121沿竖直方向移动的推动件7。推动件7包括连接在升降槽11槽底的气缸71,气缸71的两端均设有活塞杆711,气缸71的活塞杆711上转动连接有抵触轮72。气缸71工作时,气缸71两端的活塞杆711伸出并使得抵触轮72的周壁与滚轮121的周壁相抵触,此时气缸71两端的活塞杆711继续伸出,抵触轮72将滚轮121顶升,当抵触轮72位于滚轮121的正下方时,滚轮121周壁与复合板底部相抵触并将复合板顶离工作台1表面,减小了复合板与工作台1之间的摩擦力,此时第二输送辊62转动并将复合板输送出工作台1。当复合板被输送出工作台1后,气缸71两端的活塞杆711收回,滚轮121在自身重力的作用下落回升降槽11内,整个过程自动快捷,工作效率高。As shown in FIG. 10 and FIG. 11, in order to facilitate the conveyance of the composite plate to the table 1, the table 1 is provided with a lifting groove 11 along the conveying direction of the composite plate, and the lifting groove 11 is provided along the width direction of the table 1 with four lifting grooves. There are two rotating shafts 12 which are respectively slidably connected in the vertical direction. The two rotating shafts 12 are respectively located at two ends of the table 1 in the longitudinal direction, and the two rotating shafts 12 are respectively provided with rollers 121 and two rollers 121. A pusher 7 that drives the roller 121 to move in the vertical direction is provided. The pushing member 7 includes a cylinder 71 connected to the bottom of the groove of the lifting groove 11. The cylinder 71 is provided with a piston rod 711 at both ends thereof, and the piston rod 711 of the cylinder 71 is rotatably coupled with the abutting wheel 72. When the cylinder 71 is in operation, the piston rod 711 at both ends of the cylinder 71 is extended and the peripheral wall of the abutment wheel 72 is in contact with the peripheral wall of the roller 121. At this time, the piston rod 711 at both ends of the cylinder 71 continues to extend, and the counter wheel 72 lifts the roller 121. When the resisting wheel 72 is located directly under the roller 121, the peripheral wall of the roller 121 is in contact with the bottom of the composite plate and the composite plate is lifted off the surface of the table 1, thereby reducing the friction between the composite plate and the table 1. The second conveying roller 62 rotates and conveys the composite sheet out of the table 1. After the composite plate is conveyed out of the table 1, the piston rod 711 at both ends of the cylinder 71 is retracted, and the roller 121 is dropped back into the lifting groove 11 by the action of its own gravity, and the whole process is fast and efficient, and the working efficiency is high.
如图5,三轴机械手4包括连接在压板块22上的水平板41、滑移连接在水平板41上的第一连接板42(如图6)、沿竖直方向滑移连接在第一连接板42上的竖直板43以及滑移连接在竖直板43朝向工作台1(如图1)一端的第二连接板44,水平板41的上表面沿工作台1的长度方向连接有第一齿条411(如图6),第一齿条411上设有与第一齿条411相啮合的第一齿轮412(如图6),第一齿轮412通过连接在第一连接板42上的第一电机413驱动,从而第一电机413工作时,可以驱动竖直板43沿工作台1的长度方向运动。As shown in Fig. 5, the three-axis robot 4 includes a horizontal plate 41 connected to the platen block 22, a first connecting plate 42 slidably coupled to the horizontal plate 41 (Fig. 6), and a first sliding connection in the vertical direction. a vertical plate 43 on the connecting plate 42 and a second connecting plate 44 slidably connected to one end of the vertical plate 43 toward the table 1 (as shown in FIG. 1), and the upper surface of the horizontal plate 41 is connected along the length direction of the table 1. The first rack 411 (FIG. 6) is provided with a first gear 412 (FIG. 6) that meshes with the first rack 411, and the first gear 412 is connected to the first connecting plate 42. The upper first motor 413 is driven such that the first motor 413 can be driven to move the vertical plate 43 along the length of the table 1.
如图7,竖直板43上连接有沿竖直方向设置的第二齿条431,第二齿条431上设有与第二齿条431相啮合的第二齿轮432,第二齿轮432通过连接在第一连接板42上的第二电机433驱动,从而第二电机433工作时,可以驱动竖直板43沿工作台1(如图1)的高度方向运动。As shown in FIG. 7, the vertical plate 43 is connected with a second rack 431 disposed in a vertical direction, and the second rack 431 is provided with a second gear 432 that meshes with the second rack 431, and the second gear 432 passes The second motor 433 connected to the first connecting plate 42 is driven so that when the second motor 433 operates, the vertical plate 43 can be driven to move in the height direction of the table 1 (Fig. 1).
如图9,第二连接板44上设有沿工作台1(如图8)宽度方向设置的第三齿条441,第 三齿条441上设有与第三齿条441相啮合的第三齿轮442,竖直板43朝向工作台1的一端通过固定板444连接有第三电机443,第三齿轮442通过第三电机443驱动,从而第三电机443工作时,可以驱动第二连接板44沿工作台1的宽度方向运动;第二焊枪45固定连接在第二连接板44朝向工作台1的一侧。综上,通过第一电机413(如图6)、第二电机433(如图7)以及第三电机443的驱动,固定连接在第二连接板44上的第二焊枪45可以自动便捷的实现三轴方向的运动,从而对基板和覆板沿宽度方向的一边进行焊接。As shown in FIG. 9, the second connecting plate 44 is provided with a third rack 441 disposed along the width direction of the table 1 (as shown in FIG. 8), and the third rack 441 is provided with a third meshing engagement with the third rack 441. The gear 442, the vertical plate 43 is connected to the end of the table 1 via the fixing plate 444, and the third motor 443 is driven. The third gear 442 is driven by the third motor 443, so that when the third motor 443 is in operation, the second connecting plate 44 can be driven. Moving in the width direction of the table 1; the second welding gun 45 is fixedly coupled to the side of the second connecting plate 44 facing the table 1. In summary, by the driving of the first motor 413 (FIG. 6), the second motor 433 (FIG. 7), and the third motor 443, the second welding torch 45 fixedly connected to the second connecting plate 44 can be automatically and conveniently realized. The movement in the three-axis direction is performed to weld the substrate and the side of the sheath in the width direction.
操作过程:操作者将基板放置在第一输送辊52上,然后将覆板放置在基板上,并将基板和覆板的相邻的两边分别与定位块56的两内侧壁相贴合,从而快速的将基板和覆板定位。然后第一输送电机55工作,第一输送辊52转动并将基板和覆板输送至工作台1上,此时液压缸23工作,液压缸23向下运动并使得抵触块231压紧基板和覆板,然后六轴机器人3上的第一焊枪31以及三轴机械手4上的第二焊枪45对基板和覆板进行焊接。基板和覆板被焊接成复合板后,气缸71工作通过抵触轮72将滚轮121抬升,滚轮121与复合板抵触并使得复合板与工作台1表面分离,操作者向着第二输送台61推动复合板,使得复合板落到第二输送辊62上,此时第二输送电机65工作,带动第二输送辊62转动,从而快捷自动的将复合板输送出工作台1,完成整个复合板的焊接工序。Operation process: the operator places the substrate on the first conveying roller 52, then places the covering plate on the substrate, and respectively adheres the adjacent sides of the substrate and the covering plate to the inner side walls of the positioning block 56, thereby Quickly position the substrate and the cover. Then, the first conveying motor 55 operates, the first conveying roller 52 rotates and conveys the substrate and the cover plate to the table 1, at which time the hydraulic cylinder 23 operates, the hydraulic cylinder 23 moves downward and the resisting block 231 is pressed against the substrate and the cover. The plate, then the first welding torch 31 on the six-axis robot 3 and the second welding torch 45 on the three-axis robot 4 weld the substrate and the cover plate. After the substrate and the cover plate are welded into the composite plate, the cylinder 71 works to lift the roller 121 through the resisting wheel 72. The roller 121 opposes the composite plate and separates the composite plate from the surface of the table 1, and the operator pushes the composite toward the second conveying table 61. The plate causes the composite plate to fall onto the second conveying roller 62. At this time, the second conveying motor 65 operates to drive the second conveying roller 62 to rotate, thereby quickly and automatically conveying the composite plate out of the table 1 to complete the welding of the entire composite plate. Process.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。The present invention is only an explanation of the present invention, and is not intended to limit the present invention. Those skilled in the art can make modifications without innovating the present embodiment as needed after reading the present specification, but as long as the present invention is in the right of the present invention. All requirements are protected by patent law.
Claims (9)
- 一种多机器人协同焊接的压力组对设备,其特征是:包括工作台(1)、位于工作台(1)上方用于压紧基板和覆板的压板机构(2)、位于工作台(1)沿宽度方向两侧的六轴机器人(3)、位于工作台(1)沿长度方向两侧的三轴机械手(4)、位于工作台(1)入料端用于将基板和覆板输送至工作台(1)上的第一输送机构(5)以及位于工作台(1)出料端用于将复合板输送出工作台(1)第二输送机构(6),所述六轴机器人(3)上设有用于对基板和覆板沿长度方向一边焊接的第一焊枪(31),所述三轴机械手(4)上设有用于对基板和覆板沿宽度方向一边焊接的第二焊枪(45)。A multi-robot cooperative welding pressure pairing device, comprising: a work table (1), a pressure plate mechanism (2) located above the work table (1) for pressing the substrate and the cover plate, and is located at the work table (1) a six-axis robot (3) on both sides in the width direction, a three-axis robot (4) on both sides of the table (1) along the length direction, and a feeding end on the table (1) for conveying the substrate and the cover plate a first conveying mechanism (5) to the table (1) and a discharge end at the table (1) for conveying the composite plate out of the table (1) a second conveying mechanism (6), the six-axis robot (3) a first welding torch (31) for welding one side of the substrate and the cover plate in the longitudinal direction, wherein the three-axis robot (4) is provided with a second surface for soldering the substrate and the cover plate in the width direction Welding torch (45).
- 根据权利要求1所述的多机器人协同焊接的压力组对设备,其特征是:所述第一输送机构(5)包括第一输送台(51),所述第一输送台(51)上沿工作台(1)宽度方向设有第一输送辊(52),所述第一输送辊(52)的两端均通过第一连接块(53)转动连接在第一输送台(51)上,所述第一输送辊(52)沿工作台(1)的长度方向设有多个,各个所述第一输送辊(52)的同一端均连接有第一同步齿轮(521),各个所述第一同步齿轮(521)通过第一链条(54)相连,所述第一输送台(51)上连接有第一输送电机(55),其中一个所述第一输送辊(52)的一端连接在第一输送电机(55)的输出端上。The multi-robot cooperative welding pressure grouping device according to claim 1, wherein the first conveying mechanism (5) comprises a first conveying table (51), and the first conveying table (51) upper edge a first conveying roller (52) is disposed in the width direction of the table (1), and both ends of the first conveying roller (52) are rotatably connected to the first conveying table (51) through the first connecting block (53). The first conveying roller (52) is provided along the longitudinal direction of the table (1), and the same end of each of the first conveying rollers (52) is connected with a first synchronizing gear (521), each of which is The first synchronizing gear (521) is connected by a first chain (54), and the first conveying table (51) is connected with a first conveying motor (55), wherein one end of one of the first conveying rollers (52) is connected At the output of the first conveyor motor (55).
- 根据权利要求2所述的多机器人协同焊接的压力组对设备,其特征是:所述第一输送台(51)远离工作台(1)的一端设有沿竖直方向设置的定位块(56),所述定位块(56)设为角钢,所述角钢的内侧朝向第一输送辊(52)的一端。The multi-robot cooperative welding pressure grouping device according to claim 2, characterized in that: the one end of the first conveying table (51) remote from the table (1) is provided with a positioning block disposed in a vertical direction (56). The positioning block (56) is set to an angle steel, and the inner side of the angle steel faces one end of the first conveying roller (52).
- 根据权利要求1所述的多机器人协同焊接的压力组对设备,其特征是:所述压板机构(2)包括通过若干立柱(21)连接在工作台(1)上方的压板块(22),所述压板块(22)朝向工作台(1)的一侧连接有若干沿竖直方向设置的液压缸(23),所述液压缸(23)的活塞杆(711)连接在压板块(22)上。The multi-robot cooperative welding pressure grouping device according to claim 1, wherein the platen mechanism (2) comprises a platen block (22) connected to the table (1) through a plurality of columns (21), The press plate block (22) is connected to a side of the table (1) with a plurality of hydraulic cylinders (23) arranged in a vertical direction, and a piston rod (711) of the hydraulic cylinder (23) is connected to the pressure plate block (22). )on.
- 根据权利要求4所述的多机器人协同焊接的压力组对设备,其特征是:所述液压缸(23)朝向工作台(1)的一端连接有抵触块(231)。The multi-robot cooperative welding pressure grouping device according to claim 4, characterized in that the hydraulic cylinder (23) is connected with an abutting block (231) toward one end of the table (1).
- 根据权利要求1所述的多机器人协同焊接的压力组对设备,其特征是:所述工作台(1)沿复合板的输送方向开设有升降槽(11),所述升降槽(11)沿工作台(1)的宽度方向设有多个,所述升降槽(11)内沿竖直方向滑移连接有两个转动轴(12),两个所述转动轴(12)上均套设有滚轮(121),两个所述滚轮(121)之间设有驱动滚轮(121)沿竖直方向移动并与复合板底部相抵触的推动件(7)。The multi-robot cooperative welding pressure grouping device according to claim 1, wherein the working table (1) is provided with a lifting groove (11) along a conveying direction of the composite plate, and the lifting groove (11) is along A plurality of width directions are arranged in the working platform (1), and two rotating shafts (12) are slidably connected in the vertical direction in the lifting groove (11), and the two rotating shafts (12) are sleeved There is a roller (121), and between the two rollers (121), a pushing member (7) is provided which drives the roller (121) to move in the vertical direction and collide with the bottom of the composite plate.
- 根据权利要求6所述的多机器人协同焊接的压力组对设备,其特征是:所述推动件(7) 包括连接在升降槽(11)槽底的气缸(71),所述气缸(71)的两端均设有活塞杆(711),所述气缸(71)的活塞杆(711)上连接有抵触轮(72),所述抵触轮(72)的周壁与滚轮(121)的周壁相抵触;当抵触轮(72)位于滚轮(121)的正下方时,所述滚轮(121)的周壁高于工作台(1)表面。The multi-robot cooperative welding pressure grouping device according to claim 6, wherein the pushing member (7) comprises a cylinder (71) connected to the bottom of the lifting groove (11), the cylinder (71) Both ends are provided with a piston rod (711), and a piston rod (711) of the cylinder (71) is connected with an abutting wheel (72), and a peripheral wall of the abutting wheel (72) is opposite to a peripheral wall of the roller (121). The surface of the roller (121) is higher than the surface of the table (1) when the resisting wheel (72) is located directly below the roller (121).
- 根据权利要求1所述的多机器人协同焊接的压力组对设备,其特征是:所述第二输送机构(6)包括第二输送台(61),所述第二输送台(61)上沿工作台(1)宽度方向设有第二输送辊(62),所述第二输送辊(62)的两端均通过第二连接块(63)转动连接在第二输送台(61)上,所述第二输送辊(62)沿工作台(1)的长度方向设有多个,各个所述第二输送辊(62)的同一端均连接有第二同步齿轮(621),各个所述第二同步齿轮(621)通过第二链条(64)相连,所述第二输送台(61)上连接有第二输送电机(65),其中一个所述第二输送辊(62)的一端连接在第二输送电机(65)的输出端上。The multi-robot cooperative welding pressure grouping device according to claim 1, wherein the second conveying mechanism (6) comprises a second conveying table (61), and the second conveying table (61) upper edge a second conveying roller (62) is disposed in the width direction of the table (1), and both ends of the second conveying roller (62) are rotatably connected to the second conveying table (61) through the second connecting block (63). The second conveying roller (62) is provided along the longitudinal direction of the table (1), and the same end of each of the second conveying rollers (62) is connected with a second synchronizing gear (621), each of which is The second synchronizing gear (621) is connected by a second chain (64), and the second conveying table (61) is connected to a second conveying motor (65), wherein one end of one of the second conveying rollers (62) is connected At the output of the second conveyor motor (65).
- 根据权利要求4所述的多机器人协同焊接的压力组对设备,其特征是:所述三轴机械手(4)包括连接在压板块(22)上的水平板(41)、滑移连接在水平板(41)上的第一连接板(42)、沿竖直方向滑移连接在第一连接板(42)上的竖直板(43)以及滑移连接在竖直板(43)朝向工作台(1)一端的第二连接板(44),所述水平板(41)的上表面沿工作台(1)的长度方向连接有第一齿条(411),所述第一齿条(411)上设有与第一齿条(411)相啮合的第一齿轮(412),所述第一齿轮(412)通过连接在第一连接板(42)上的第一电机(413)驱动;所述竖直板(43)上连接有沿竖直方向设置的第二齿条(431),所述第二齿条(431)上设有与第二齿条(431)相啮合的第二齿轮(432),所述第二齿轮(432)通过连接在第一连接板(42)上的第二电机(433)驱动;所述第二连接板(44)上设有沿工作台(1)宽度方向设置的第三齿条(441),所述第三齿条(441)上设有与第三齿条(441)相啮合的第三齿轮(442),所述第三齿轮(442)通过连接在竖直板(43)上的第三电机(443)驱动;所述第二焊枪(45)连接在第二连接板(44)朝向工作台(1)的一侧。A multi-robot cooperative welding pressure grouping apparatus according to claim 4, wherein said three-axis robot (4) comprises a horizontal plate (41) attached to the platen block (22), and the sliding connection is horizontal. a first connecting plate (42) on the plate (41), a vertical plate (43) slidably coupled to the first connecting plate (42) in a vertical direction, and a sliding connection facing the vertical plate (43) a second connecting plate (44) at one end of the table (1), the upper surface of the horizontal plate (41) is connected with a first rack (411) along a length direction of the table (1), the first rack ( 411) is provided with a first gear (412) meshing with the first rack (411), the first gear (412) being driven by a first motor (413) connected to the first connecting plate (42) a second rack (431) disposed in a vertical direction is coupled to the vertical plate (43), and the second rack (431) is provided with a second mesh (431) a second gear (432), the second gear (432) is driven by a second motor (433) connected to the first connecting plate (42); and the second connecting plate (44) is provided along the working table ( 1) a third rack (441) disposed in the width direction, the third rack (441) a third gear (442) meshing with the third rack (441), the third gear (442) being driven by a third motor (443) coupled to the vertical plate (43); The welding gun (45) is connected to the side of the second connecting plate (44) facing the table (1).
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