WO2019119884A1 - 一种具有综合保健功能的纯天然染色服饰产品的生产方法 - Google Patents

一种具有综合保健功能的纯天然染色服饰产品的生产方法 Download PDF

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WO2019119884A1
WO2019119884A1 PCT/CN2018/104664 CN2018104664W WO2019119884A1 WO 2019119884 A1 WO2019119884 A1 WO 2019119884A1 CN 2018104664 W CN2018104664 W CN 2018104664W WO 2019119884 A1 WO2019119884 A1 WO 2019119884A1
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natural
dyeing
extract
dye
dyed
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PCT/CN2018/104664
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English (en)
French (fr)
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何炽斌
何欣洋
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何炽斌
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/651—Compounds without nitrogen
    • D06P1/65106—Oxygen-containing compounds
    • D06P1/65118—Compounds containing hydroxyl groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02—Material containing basic nitrogen
    • D06P3/04—Material containing basic nitrogen containing amide groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D06P3/60—Natural or regenerated cellulose
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8219—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and amide groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/828—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl groups

Definitions

  • the invention relates to the field of textile apparel, in particular to a method for producing an apparel product having comprehensive health care functions such as natural antibacterial, antioxidative and physiological activity.
  • Antibacterial yarns include non-natural and natural, non-natural. It is an antibacterial chemical fiber prepared by incorporating an antibacterial agent into a spinning solution, and has the disadvantage that it cannot be dyed by a natural dye; natural types include: hemp fiber such as flax, ramie, jute, kapok, shrimp, crab, Chitin fiber, soybean fiber, bamboo fiber and milk protein fiber made of shells such as insects have certain natural antibacterial functions.
  • Non-natural yarn materials and finished padding antibacterial agent types are all obtained after using chemical additives, which are difficult to meet the natural health needs of high-end consumers; natural antibacterial yarn materials have natural antibacterial functions, but not It has health care functions such as antioxidant and physiological activity.
  • apparel products such as towels, underwear, bras, home clothes, socks, diapers and masks for spunlace nonwovens have become popular, and most of them are used against the skin.
  • Naturally dyed apparel products with comprehensive health care functions such as natural antibacterial, antioxidant and physiological activities are highly anticipated. However, it has natural antibacterial function, antioxidant and physiological activity, and is a purely natural dyed product. The market is still blank. Therefore, it is necessary to provide a production method of a purely natural dyed apparel product having a comprehensive health care function.
  • the object of the present invention is to provide a method for producing a pure natural dyed apparel product having comprehensive health care functions, and the inventors have conducted intensive research through natural dyeing through the preferential use of special materials, innovative dyeing processes and special fixing methods.
  • natural dyes containing polyphenols and natural dyes with good fixing properties are used to dye natural antibacterial materials with natural antibacterial properties, thereby obtaining comprehensive health care functions such as natural antibacterial, antioxidant and physiological activities.
  • Apparel products to solve the shortcomings of the prior art.
  • the invention relates to a method for producing pure natural dyed apparel products with comprehensive health care functions, comprising the following steps: S1. Selection of natural antibacterial materials; S2. Processing before dyeing; S3. Selection of natural dyeing dyes and preparation of natural dyeing liquids; S4. Pure Natural dyeing; S5. Processing after dyeing; S6. Sewing, ironing, packaging.
  • the natural antibacterial materials selected in step S1 include, but are not limited to, hemp fibers, kapok fibers, chitin fibers, soybean fibers, bamboo fibers, milk protein fibers, and pure or blended yarns and fabrics of the above fibers;
  • Step S2 includes but is not limited to the following steps or a combination thereof: warping, sizing, warp, weaving, pre-dyeing;
  • the natural dyeing dye selected in the step S3 comprises at least one high-viscosity natural dye having a viscosity of 10 to 2000 centipoise, and the prepared tea polyphenols have a content of at least 30%, and do not contain any Chemical dyes, chemical additives and synthetic pigments; use natural dyes with higher viscosity to improve the color fastness of pure natural dyes and fix the polyphenols on the fibers, through polyphenols on the fibers. Attachment to achieve a health care function such as strong antioxidant and physiological activity of the apparel product;
  • the dyeing in step S4 is carried out by the method of tank dyeing or padding using the natural dyeing liquid in step S1;
  • Step S5 includes, but is not limited to, the following steps or a combination thereof: pre-baking, water washing, drying, shaping, and pre-shrinking;
  • Step S6 includes but is not limited to the following steps or a combination thereof: weaving, cutting, sewing, ironing, and packaging;
  • the high-viscosity natural dye includes, but is not limited to, wild yam extract, water hyacinth extract and jackfruit extract, and the natural dye includes, but not limited to, wild mountain yam extract, water hyacinth extract Liquid, jackfruit extract, grape extract, apple extract, broccoli extract, dragon fruit extract, cocoa extract, tea extract and soy extract.
  • the method of the invention has strong technical consistency and comprehensiveness, and can realize ecological green production, and the product produced by the method of the invention has the advantages of natural, healthy and comprehensive health care functions.
  • a method for producing a pure natural dyed apparel product having comprehensive health care functions wherein the natural antibacterial yarn material is a blended yarn of 21s/1 pure cotton 60%/chitin fiber 40% as the towel product of the embodiment.
  • Raw materials then according to the traditional towel production process for warping, sizing, warp, weaving, towel grey cloth pre-treatment; natural dyes for towel dyeing, preferred dye liquor ratio: yam 85%, jackfruit 5% 5% of apples and 5% of cocoa beans.
  • the viscosity is adjusted to about 1000CP, and the content of tea polyphenols in the natural dyeing solution is about 65%.
  • the dyeing process uses natural dyeing solution to pass through the rolling. The dyeing method is used for dyeing.
  • the dyeing solution used for dyeing does not contain any chemical dyes, chemical additives and synthetic pigments.
  • the natural fixing property of high-viscosity natural dyes is used to improve the dyeing fastness of pure natural dyes and the fixation of polyphenols.
  • the present embodiment is a method for producing a pure natural dyed apparel product with comprehensive health care function.
  • the natural antibacterial yarn material is selected from the blended yarn of 50s/1 kapok 20%/chitin fiber 40%/ ⁇ 40%.
  • the raw materials of underwear products then weaving according to the traditional knitting fabric or woven fabric production process, pre-treatment of grey fabric dyeing; natural dyes used for dyeing underwear fabrics, preferred ratio of dyeing liquid ingredients: 75% of yam, Grape 5%, apple 15%, cocoa bean 5%, after the extraction and preparation of the dyeing solution, the viscosity is adjusted to about 800CP, the natural dyeing liquid has a tea polyphenol content of about 60%; the dyeing process uses natural dyeing.
  • the liquid is produced by the dyeing method of padding.
  • the natural dyeing liquid does not contain any chemical dyes, chemical additives and synthetic pigments, and the natural fixing property of the high-viscosity natural dye itself is used to improve the color fastness of the pure natural dye and the fixation of the polyphenol component.
  • the pure natural dyed fabric made after steps S1, S2, S3, S4 and S5 in the above technical features of the present invention, and all the fabrics for the underpants are loosened and laid according to the traditional pant cutting and ironing process.
  • a method for producing a pure natural dyed apparel product having a comprehensive health care function wherein the natural antibacterial yarn material is a blended yarn of 40s/1 kapok 20%/soybean fiber 30%/modal 50% as the embodiment.
  • Raw materials for bra apparel products then weaving according to the traditional knitting fabric production process, pre-treatment of grey fabric dyeing; natural dyes used for dyeing bra fabrics, preferred dye liquor ratio: yam 85%, grapes 5%, west 5% of orchids and 5% of tea.
  • the viscosity is adjusted to about 900CP, and the content of tea polyphenols in the natural dyeing solution is about 70%.
  • the dyeing process uses natural dyeing solution through padding.
  • the dyeing method produces, the natural dyeing solution used for dyeing does not contain any chemical dyes, chemical additives and synthetic pigments, and the natural fixing property of the high-viscosity natural dye itself is used to improve the dyeing fastness of the pure natural dye and fix the polyphenol component in the fiber.
  • bra After the completion of pure natural dyeing, according to the traditional fabric finishing process for pre-drying, washing, drying, shaping, pre-shrinking production; bra When it comes into contact with the skin, it will be made of pure natural dyed fabrics, used for bra underwear lining fabrics, according to the traditional bra cutting, sewing and ironing process for bonding, cutting, joining, ironing, packaging production: sticky cloth is The cloth and the sponge are glued together, and then typeset and cut, and then the middle bowl is combined with the sponge, the inner and outer bowls are combined, the upper ridge is combined with the bowl, the lace and the bowl are fixed, the center seam, the center seam line, and the spine Combination, lower ridge heart and bowl combination, upper hem, ridge heart and bowl and ridge heart, left and right seam line, hem and elastic band, shoulder head lock, big hook, small hook, size hook and lock. Finally, after ironing and packaging, the production of pure natural dyed bra products with comprehensive health care functions is completed.
  • the present embodiment is a method for producing a pure natural dyed apparel product with comprehensive health care function.
  • the natural antibacterial yarn material is selected from the blended yarn of 32s/1 flax fiber 20%/chitin fiber 20%/bamboo fiber 60%.
  • the viscosity is adjusted to about 1000CP, and the content of tea polyphenols in the natural dyeing solution is about 75%.
  • the dyeing process uses natural dyeing solution.
  • the dyeing method of padding is produced.
  • the natural dyeing solution does not contain any chemical dyes, chemical additives and synthetic pigments. It uses the natural fixing properties of high-viscosity natural dyes to improve the color fastness of pure natural dyes and fix the polyphenols in the fibers. After the completion of pure natural dyeing, pre-drying, washing, drying, shaping, pre-shrinking production according to the traditional fabric finishing process; Good natural dyeing fabrics, for the production of all home service with a cloth, a scrim according to the traditional sewing and ironing clothes at home cutting process, spreading pieces, sewing, ironing, cut thread, packing. Thereby, the production of pure natural dyed home service clothing products with comprehensive health care functions is completed.
  • a method for producing a pure natural dyed apparel product having comprehensive health care functions wherein the natural antibacterial yarn material is a blended yarn of 21s/1 kapok fiber 20%/pure cotton 20%/bamboo fiber 60% is used as the embodiment.
  • Raw materials for socks and apparel products then, according to the production process of traditional socks, weaving, inspection, sewing, and dyeing pre-treatment of Luokou and socks; natural dyes for dyeing socks, preferred ratio of dyeing ingredients: Dioscorea 5%, grape 25%, apple 25%, dragon fruit 35%, jackfruit 5%, soybean 5%, after the extraction and preparation of the dyeing solution, the viscosity is adjusted to about 10CP, and the tea is made into a natural dyeing solution.
  • the phenol content is about 30%; the dyeing process uses natural dyeing liquid to produce by the dyeing method of cylinder dyeing.
  • the natural dyeing liquid used for dyeing does not contain any chemical dyes, chemical additives and synthetic pigments, and the natural fixing color of the high-viscosity natural dye itself is utilized.
  • Performance to improve the dyeing fastness of pure natural dyes and fix the polyphenols on the fibers after the completion of pure natural dyeing, according to the traditional socks dyeing and finishing production process Pre-drying, washing, drying, and shaping production; finally, through the ironing and packaging described in step S6, the production of pure natural dyed socks clothing products (first weaving and dyeing) with comprehensive health care functions is completed.
  • the present embodiment is a method for producing a pure natural dyed apparel product having comprehensive health care functions.
  • the natural antibacterial yarn material is a blended yarn of 21s/1 flax fiber 20%/pure cotton 20%/bamboo fiber 60% as the embodiment.
  • the viscosity is adjusted to about 1000CP, and the content of tea polyphenols in the natural dyeing liquid is about 70%; the yarn dyeing process is produced by dyeing the pure natural dye through the barrel dyeing or the sheet yarn dyeing.
  • the dyeing liquid used for dyeing does not contain any chemical dyes, chemical additives and synthetic pigments, and the natural fixation of high-viscosity natural dyes is utilized. Performance to improve the dyeing fastness of pure natural dyes and fix the polyphenols on the fibers; then weaving, inspection, seaming, and finishing of Luokou and socks according to the production process of traditional socks Hot, packaging production. Thereby, the production of pure natural dyed socks clothing products (first yarn dyed and woven socks) with comprehensive health care functions is completed.
  • the present embodiment is a method for producing a pure natural dyed apparel product having a comprehensive health care function.
  • the natural antibacterial yarn material is selected from the group consisting of 20% of kapok fiber/80% of bamboo fiber as the natural natural dyed paper diaper and mask of the present embodiment.
  • the raw material of spunlace non-woven clothing products the ratio of natural dye ingredients selected during fiber dyeing: 60% of yam, 5% of grapes, 30% of dragon fruit, 5% of jackfruit, after the extraction and preparation of dyeing solution, viscosity adjustment Up to 1000CP, the content of tea polyphenols in the natural dyeing liquid is about 70%; then, according to the traditional spunlace nonwoven fabric, the mixing and mixing, combing and messy netting and pre-wet production are carried out; The dyeing liquid replaces the water, and the traditional hydroentangled non-woven fabric is used for the anti-hydroentanglement, dyeing and spunlacing process.
  • the natural dyeing solution used for dyeing does not contain any chemical dyes, chemical additives and synthetic pigments, and utilizes high viscosity natural.
  • the purely dyed spunlace nonwoven fabric is dried; finally, the traditional spunlace nonwoven fabric is used for winding, slitting and packaging production.
  • the present embodiment is a method for producing a pure natural dyed apparel product having comprehensive health care functions.
  • the natural antibacterial yarn material is selected from the group consisting of kapok fiber 20%/linen fiber 5%/bamboo fiber 75% mixed fiber as the pure natural dyed paper of the embodiment.
  • the natural dyeing solution used for dyeing does not contain any chemical dyes, chemical additives and synthetic pigments, and utilizes the natural solidity of high-viscosity natural dyes themselves.
  • the last method according to the traditional spunlace wound, cutting, packaging the last method according to the traditional spunlace wound, cutting, packaging.

Abstract

一种具有综合保健功能的纯天然染色服饰产品的生产方法，包括以下步骤：S1.天然抗菌材料的选取；S2.染色前加工；S3.天然染料的选取和制备天然染色液；S4.纯天然染色；S.染色后加工；S6.车缝、整烫、包装。通过在纯天然染色过程中使用含有多酚成分的天然染料和高粘度天然染料，对天然抗菌类材料进行染色，让毛巾、内裤、文胸、家居服、袜子、纸尿布和面膜用的水刺无纺布等服饰产品获得天然抗菌、抗氧化性和生理活性等综合保健功能。该方法技术连贯性强、综合性强、产品创新，可实现生态绿色生产，产品具有天然、健康、综合保健功能强的优点。

Description

一种具有综合保健功能的纯天然染色服饰产品的生产方法 技术领域
本发明涉及纺织服饰领域,特别是涉及一种具有天然抗菌、抗氧化性和生理活性等综合保健功能的服饰产品的生产方法。
背景技术
具有抗氧化性和生理活性等保健功能传统的应用大多是在食品和护肤品的领域，一直未能在服饰领域上得到应用体现。而传统的单独具有抗菌功能的服饰产品就非常多，主要通过使用具有抗菌性能的纱线材料或成品浸轧抗菌剂制造而成，抗菌纱线又包括非天然类和天然类，非天然类大多是通过将抗菌剂掺入纺丝液中而制成的抗菌化学纤维，具有不能通过天然染料进行染色的缺点；天然类包括：亚麻、苎麻、黄麻等麻类纤维，木棉，采用虾、蟹、昆虫等的壳制成的甲壳素纤维，大豆纤维，竹纤维以及牛奶蛋白纤维，这些纤维都具有一定的天然抗菌功能。非天然类纱线材料和成品浸轧抗菌剂类型的产品由于都是使用化工助剂后得到，很难满足高端消费者的天然健康需求；天然抗菌类纱线材料具备了天然抗菌功能，但不具备抗氧化性和生理活性等保健功能。
随着消费者健康意识的不断提升，毛巾、内裤、文胸、家居服、袜子、纸尿布和面膜用的水刺无纺布等服饰产品开始流行，由于使用过程中多是贴着皮肤使用，市场非常期待具有天然抗菌、抗氧化性和 生理活性等综合保健功能的天然染色服饰产品。但既有天然抗菌功能，又有抗氧化性和生理活性，并且是纯天然染色的产品，至今市场仍然是空白。因此，提供一种具有综合保健功能的纯天然染色服饰产品的生产方法很有必要。
发明内容
本发明的目的在于提供一种具有综合保健功能的纯天然染色服饰产品的生产方法，本发明人经过深入研究，通过特殊材料的优选使用、创新的染色工艺以及特殊的固着方法，在纯天然染色过程中使用含有多酚成份的天然染料和固着性能较好的天然染料，对已具有天然抗菌性能的天然抗菌类材料进行染色，从而获得具有天然抗菌、抗氧化性和生理活性等综合保健功能的服饰产品，以解决现有技术的不足。
本发明的技术方案:
一种具有综合保健功能的纯天然染色服饰产品的生产方法，包括以下步骤：S1.天然抗菌材料的选取；S2.染色前加工；S3.天然染色染料的选取和制备天然染色液；S4.纯天然染色；S5.染色后加工；S6.车缝、整烫、包装。
步骤S1中选取的天然抗菌材料包括但不限于麻类纤维、木棉纤维、甲壳素纤维、大豆纤维、竹纤维、牛奶蛋白纤维以及上述纤维的纯纺或混纺纱线、布料；
步骤S2包括但不限于以下步骤或其组合：整经、浆纱、穿经、织造、染色前处理；
步骤S3中选取的天然染色染料至少包括一种高粘度天然染料，其粘度为10～2000厘泊，其制备的天然染色液的茶多酚指标检测到的含量至少为30％，且不含任何化工染料、化工助剂以及合成色素；利用粘度较高的天然染料自身较好的天然固色性能、来提高纯天然染料的染色牢度和固着多酚成份在纤维上，通过多酚在纤维上的附着以实现服饰产品具有很强的抗氧化性和生理活性等保健功能；
步骤S4中的染色选用步骤S1中的天然染色液通过缸染或轧染的方法进行；
步骤S5包括但不限于以下步骤或其组合：预烘干、水洗、烘干、定型以及预缩；
步骤S6包括但不限于以下步骤或其组合：织造、裁剪、车缝、整烫以及包装；
优选的，所述高粘度天然染料包括但不限于野山果薯莨萃取液、凤眼果萃取液和菠萝蜜萃取液，所述天然染色染料包括但不限于野山果薯莨萃取液、凤眼果萃取液、菠萝蜜萃取液、葡萄萃取液、苹果萃取液、西兰花萃取液、火龙果萃取液、可可豆萃取液、茶萃取液以及大豆萃取液。
有益效果：本发明方法技术连贯性强、综合性强,可实现生态绿色生产，本发明方法生产出来的产品具有天然、健康、综合保健功能强的优点。
具体实施方式
以下内容是结合具体的优选实施方式对本实用新型所作的进一 步详细说明，不能认定本实用新型的具体实施只局限于这些说明,需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。
实施例1：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用21s/1纯棉60％/甲壳素纤维40％的混纺纱线作为本实施例毛巾服饰产品的原材料；然后按传统的毛巾生产工艺进行整经、浆纱、穿经、织造、毛巾坯布染色前处理；毛巾染色用到的天然染料，优选的染液配料比例：薯莨85％、菠萝蜜5％、苹果5％、可可豆5％，经过染色液的萃取和配制好后，粘度调至1000CP左右，制成的天然染色液的茶多酚含量为65％左右；染色工艺选用天然染色液通过轧染的染色方法生产，染色使用的染液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天然染料的染色牢度和固着多酚成份在纤维上；完成纯天然染色后，按传统的毛巾后整理生产工艺进行车缝、包装。从而完成具有综合保健功能的纯天然染色毛巾服饰产品的生产。
实施例2：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用50s/1木棉20％/甲壳素纤维40％/木代尔40％的混纺纱线作为本实施例内裤服饰产品的原材料；然后按传统的针织布或机织布的生产工艺进行织造、坯布染色前处理生产；内裤布料染色用到的天然染料，优选的染液配料比例：薯莨75％、葡萄5％、 苹果15％、可可豆5％，经过染色液的萃取和配制好后，粘度调至800CP左右，制成的天然染色液的茶多酚含量为60％左右；染色工艺选用天然染色液通过轧染的染色方法生产，天然染色液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天然染料的染色牢度和固着多酚成份在纤维上；完成纯天然染色后，按传统的布料后整理生产工艺进行预烘干、水洗、烘干、定型、预缩的生产；经过本发明上述技术特征中的步骤S1、S2、S3、S4和S5后做成的纯天然染色布料、用于内裤的全部用布，按传统的内裤裁剪车缝和整烫工艺进行松布、铺布裁片、车缝、整烫、剪线头、包装的生产，从而完成具有综合保健功能的纯天然染色内裤服饰产品的生产。
实施例3：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用40s/1木棉20％/大豆纤维30％/木代尔50％的混纺纱线作为本实施例文胸服饰产品的原材料；然后按传统的针织布的生产工艺进行织造、坯布染色前处理生产；文胸布料染色用到的天然染料，优选的染液配料比例：薯莨85％、葡萄5％、西兰花5％、茶5％，经过染色液的萃取和配制好后，粘度调至900CP左右，制成的天然染色液的茶多酚含量为70％左右；染色工艺选用天然染色液通过轧染的染色方法生产，染色使用的天然染色液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天然染料的染色牢度和固着多酚成份在纤维上；完成纯天 然染色后，按传统的布料后整理生产工艺进行预烘干、水洗、烘干、定型、预缩的生产；文胸直接接触肌肤，将做好的纯天然染色布料、用于文胸内衣衬里布料，按传统的文胸裁剪、车缝和整烫工艺进行粘布、裁剪、接合、整烫、包装的生产：粘布就是将布与海绵用胶粘剂粘在一起，然后排版裁剪，再进行中碗结合、海绵结合、内外碗结合、上脊心与碗结合、固定花边与碗布、中心缝、中心缝盖线、脊心结合、下脊心与碗结合、上摆包边、脊心与碗及脊心结合、左右缝盖线、下摆加松紧带、肩带头锁边、大钩、小钩、大小钩锁边。最后经过整烫、包装，从而完成具有综合保健功能的纯天然染色文胸服饰产品的生产。
实施例4：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用32s/1亚麻纤维20％/甲壳素纤维20％/竹纤维60％的混纺纱线作为本实施例家居服服饰产品的原材料；然后按传统的机织布的生产工艺进行织造、坯布染色前处理生产；家居服布料染色用到的天然染料，优选的染液配料比例：薯莨85％、葡萄5％、菠萝蜜5％、大豆5％，经过染色液的萃取和配制好后，粘度调至1000CP左右，制成的天然染色液的茶多酚含量为75％左右；染色工艺选用天然染色液通过轧染的染色方法生产，天然染色液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天然染料的染色牢度和固着多酚成份在纤维上；完成纯天然染色后，按传统的布料后整理生产工艺进行预烘干、水洗、烘干、定 型、预缩的生产；将做好的纯天然染色布料、用于家居服的全部用布，按传统的家居服裁剪车缝和整烫工艺进行松布、铺布裁片、车缝、整烫、剪线头、包装的生产。从而完成具有综合保健功能的纯天然染色家居服服饰产品的生产。
实施例5：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用21s/1木棉纤维20％/纯棉20％/竹纤维60％的混纺纱线作为本实施例袜子服饰产品的原材料；然后按传统袜子的生产工艺进行罗口和袜子的织造、检验、缝头、坯袜的染色前处理的生产；袜子染色用到的天然染料，优选的染液配料比例：薯莨5％、葡萄25％、苹果25％、火龙果35％、菠萝蜜5％、大豆5％，经过染色液的萃取和配制好后，粘度调至10CP左右，制成天然染色液的茶多酚含量为30％左右；染色工艺选用天然染色液通过缸染的染色方法生产，染色使用的天然染色液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天然染料的染色牢度和固着多酚成份在纤维上；完成纯天然染色后，按传统的袜子染色后整理生产工艺进行预烘干、水洗、烘干、定型的生产；最后经过步骤S6中所述的整烫、包装，完成具有综合保健功能的纯天然染色袜子服饰产品(先织造后染色)的生产。
实施例6：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用21s/1亚麻纤维20％/纯棉20％/竹纤维 60％的混纺纱线作为本实施例袜子服饰产品的原材料；织袜子用的纱线染色时选择的天然染料的优选的染液配料比例：薯莨60％、葡萄5％、火龙果25％、菠萝蜜5％，经过染色液的萃取和配制好后，粘度调至1000CP左右，制成的天然染色液的茶多酚含量为70％左右；纱线染色工艺选用纯天然染料通过筒子缸染或片状纱线轧染的染色方法生产，按纱线天然染色后整理的生产工艺进行预烘干、水洗、烘干的生产，染色使用的染液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天然染料的染色牢度和固着多酚成份在纤维上；然后按传统袜子的生产工艺进行罗口和袜子的织造、检验、缝头、整烫、包装的生产。从而完成具有综合保健功能的纯天然染色袜子服饰产品(先纱线染色后织袜子)的生产。
实施例7：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用木棉纤维20％/竹纤维80％的混合纤维作为本实施例纯天然染色纸尿布和面膜用的水刺无纺布服饰产品的原材料；纤维染色时选择的天然染料配料比例：薯莨60％、葡萄5％、火龙果30％、菠萝蜜5％，经过染色液的萃取和配制好后，粘度调至1000CP左右，制成的天然染色液的茶多酚含量为70％左右；然后按传统水刺无纺布的方法进行开松混和、梳理杂乱成网和预湿生产；将上述配置好的天然染液代替水、按传统水刺无纺布的工艺进行正反水刺，染色和水刺过程中，染色使用的天然染色液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天 然染料的染色牢度和固着多酚成份在纤维上；然后按传统水刺无纺布的方法进行脱水、烘干生产；再在传统水刺无纺布的生产方法上增加轧洗槽和烘干滚筒，利用轧洗槽将已经染色的水刺无纺布上的浮色水洗干净、然后利用烘干滚筒将纯天然染色的水刺无纺布烘干；最后按传统水刺无纺布的方法进行卷绕、分切、包装生产。从而完成具有综合保健功能的纯天然染色纸尿布和面膜用的水刺无纺布服饰产品(染色和水刺同时进行)的生产。
实施例8：
本实施例一种具有综合保健功能的纯天然染色服饰产品的生产方法，天然抗菌纱线材料选用木棉纤维20％/亚麻纤维5％/竹纤维75％的混合纤维作为本实施例纯天然染色纸尿布和面膜用的水刺无纺布服饰产品的原材料；纤维染色时选择的天然染料配料比例：薯莨40％、葡萄15％、火龙果40％、菠萝蜜5％，经过染色液的萃取和配制好后，粘度调至600CP左右，制成的天然染色液液的茶多酚含量为60％左右；然后按传统水刺无纺布的方法进行开松混和、梳理杂乱成网、预湿、正反水刺、脱水、烘干的生产；将上述水刺好的水刺无纺布用上述配置好的天然染色液进行纯天然染色、预烘干、水洗、烘干，染色工艺选用纯天然染料通过布料平幅轧染的染色方法生产，染色使用的天然染色液不包含任何化工染料、化工助剂和合成色素，利用高粘度天然染料自身的天然固色性能来提高纯天然染料的染色牢度和固着多酚成份在纤维上；最后按传统水刺无纺布的方法进行卷绕、分切、包装生产。从而完成具有综合保健功能的纯天然染色纸尿布和面膜用的水 刺无纺布服饰产品(先水刺后染色)的生产。
对于本发明所属技术领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干简单推演或替换，都应当视为属于本发明的保护范围。

Claims (3)

  1. 一种具有综合保健功能的纯天然染色服饰产品的生产方法，包括以下步骤：S1.天然抗菌材料的选取；S2.染色前加工；S3.天然染色染料的选取和制备天然染色液；S4.纯天然染色；S5.染色后加工；S6.车缝、整烫、包装。
    步骤S1中选取的天然抗菌材料包括但不限于麻类纤维、木棉纤维、甲壳素纤维、大豆纤维、竹纤维、牛奶蛋白纤维以及上述纤维的纯纺或混纺纱线、布料；
    步骤S2包括但不限于以下步骤或其组合：整经、浆纱、穿经、织造、染色前处理；
    步骤S3中选取的天然染色染料至少包括一种高粘度天然染料，其粘度为10～2000厘泊，其制备的天然染色液的茶多酚指标含量至少为30％，且不含任何化工染料、化工助剂以及合成色素；
    步骤S4中的染色选用步骤S1中的天然染色液通过缸染或轧染的方法进行；
    步骤S5包括但不限于以下步骤或其组合：预烘干、水洗、烘干、定型以及预缩；
    步骤S6包括但不限于以下步骤或其组合：织造、裁剪、车缝、整烫以及包装；
  2. 根据权利要求1所述所述一种具有综合保健功能的纯天然染色服饰产品的生产方法，其特征在于，所述高粘度天然染料包括但不限于野山果薯莨萃取液、凤眼果萃取液和菠萝蜜萃取液。
  3. 根据权利要求1所述所述一种具有综合保健功能的纯天然染色服饰产品的生产方法，其特征在于，所述天然染色染料包括但不限于野山果薯莨萃取液、凤眼果萃取液、菠萝蜜萃取液、葡萄萃取液、苹果萃取液、西兰花萃取液、火龙果萃取液、可可豆萃取液、茶萃取液以及大豆萃取液。
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