WO2019119523A1 - Deburring machine - Google Patents

Deburring machine Download PDF

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Publication number
WO2019119523A1
WO2019119523A1 PCT/CN2017/120440 CN2017120440W WO2019119523A1 WO 2019119523 A1 WO2019119523 A1 WO 2019119523A1 CN 2017120440 W CN2017120440 W CN 2017120440W WO 2019119523 A1 WO2019119523 A1 WO 2019119523A1
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WO
WIPO (PCT)
Prior art keywords
roller
belt
lifting
frame
drive
Prior art date
Application number
PCT/CN2017/120440
Other languages
French (fr)
Chinese (zh)
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WO2019119523A8 (en
Inventor
戴阳
Original Assignee
莱纳斯工业设备(苏州)有限公司
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Application filed by 莱纳斯工业设备(苏州)有限公司 filed Critical 莱纳斯工业设备(苏州)有限公司
Priority to DE212017000255.7U priority Critical patent/DE212017000255U1/en
Publication of WO2019119523A1 publication Critical patent/WO2019119523A1/en
Publication of WO2019119523A8 publication Critical patent/WO2019119523A8/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/002Machines or devices using grinding or polishing belts; Accessories therefor for grinding edges or bevels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/005Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents using brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/06Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like

Definitions

  • the present disclosure relates to the field of workpiece surface treatment technology, for example, to a deburring machine.
  • the burr is an extra iron scrap generated by the plastic deformation of the material at the edge of the processed material. For example, for materials with good ductility or toughness, burrs are more likely to occur, and the burr problem is difficult to solve in the metal processing industry.
  • the commonly used method is manual deburring, using a trowel, sandpaper, grinding head, etc. as an auxiliary tool to wipe off the burrs on the surface of the workpiece.
  • This method consumes a lot of manpower and is inefficient; at the same time, the method of manual deburring Due to the influence of manpower, it is difficult to control the weight of the hand. Excessive force will scratch the surface of the workpiece and affect the surface quality of the workpiece.
  • workpieces that have been punched such as thin-plated and dense-hole workpieces, stainless steel plate stampings, and corner appearance requirements are very high. High workpieces make it difficult to remove burrs by hand, and manual deburring can no longer meet the quality requirements of the workpiece.
  • the present disclosure provides a deburring machine capable of achieving continuous automated deburring.
  • a deburring machine comprising a base and a conveying device for conveying a workpiece disposed on the base, a universal rolling brush grinding head for deburring the edge and the hole of the workpiece, and for grinding a belt grinding head of a workpiece surface, wherein the universal rolling brush grinding head and the belt grinding head are sequentially disposed along a conveying direction of the conveying device, and the universal rolling Both the brush grinding head and the belt grinding head are located above the conveyor.
  • the universal rolling brush grinding head comprises a frame and a roller brush mechanism mounted on the frame, the brushing mechanism comprising:
  • roller brush portion is rotatably coupled to the support plate, and the roller brush portion includes a plurality of roller brushes rotatable about an axis thereof;
  • the revolving drive unit is mounted on the support plate and connected to the roller brush unit to drive a plurality of the roller brushes to revolve around a rotation center of the roller brush unit.
  • the number of the roller brushes is an even number, and the rotation directions of the two adjacent roller brushes are opposite.
  • the universal roller brush grinding head further includes a lifting mechanism coupled to the frame, the lifting mechanism being coupled to the support plate to drive the roller brush portion to be near or away from the conveying device.
  • the lifting mechanism comprises a lifting drive motor, two lifting links and four lifting columns, the lifting columns are distributed at four corners of the frame, and the two lifting links are connected by a chain drive or a belt.
  • the lift drive motor is mounted to the frame and coupled to one of the lift links to drive the lift link to rotate, and each of the lift links is respectively engaged with the two lift columns to drive
  • the lifting column is raised or lowered, and the lifting column is connected with the supporting plate to drive the supporting plate to rise or fall.
  • the abrasive belt grinding head comprises a belt support frame connected to the machine base, an abrasive belt moving around the belt support frame, and a belt drive mechanism for driving the belt movement
  • the belt drive mechanism is coupled to the belt support frame.
  • the conveying device comprises a conveying frame, a conveying belt disposed around the conveying frame, a conveyor belt driving mechanism connected to the conveying frame for driving the conveying belt to move around the conveying frame, and a negative pressure mechanism a vacuum chamber is disposed in the transport rack, and the negative pressure mechanism is in communication with the vacuum chamber.
  • the surface of the transport frame for adsorbing the workpiece is provided with a plurality of strip-shaped grooves arranged side by side, and the plurality of strip-shaped grooves extend along a moving direction of the conveyor belt, and the strip-shaped grooves are A plurality of through holes communicating with the vacuum chamber are disposed, and the conveyor belt is provided with a plurality of rows of adsorption holes along a moving direction thereof, and each of the columns of the adsorption holes is in one-to-one correspondence with each of the strip-shaped grooves.
  • the carriage further includes two first support plates connected to one end and two second support plates connected to the other end, the conveyor belt drive mechanism including a conveyor belt drive motor, a drive roller and a passive roller
  • the conveyor belt drive mechanism including a conveyor belt drive motor, a drive roller and a passive roller
  • the driving roller is rotatably coupled between the two first supporting plates
  • the passive roller is connected between the two second supporting plates
  • the conveying belt is in close contact with the driving roller
  • the A driven roller is coupled to the drive roller.
  • the deburring machine further comprises a dust hood mounted on the base, the dust hood being located at an upper portion of the conveying device.
  • the deburring machine provided by the present disclosure is provided with a universal rolling brush grinding head and a belt grinding head, and the universal rolling brush grinding head can realize the function of metal edge and hole deburring, and the belt grinding machine
  • the head can realize the processing of drawing, de-slaging and descaling on the metal surface, and the workpiece can complete multiple surface treatment processes on the conveying device once, which improves the surface quality and processing efficiency of the workpiece.
  • FIG. 1 is a schematic structural view of a deburring machine provided in this embodiment
  • FIG. 2 is a schematic structural view of a universal rolling brush grinding head of the deburring machine in the embodiment
  • FIG. 3 is a schematic structural view of a roller brush mechanism of a universal rolling brush grinding head in the embodiment
  • Figure 4 is a cross-sectional view showing the roller brush mechanism of the universal roller brush grinding head in the embodiment
  • Figure 5 is a partial cross-sectional view of the universal rolling brush grinding head of the deburring machine of the embodiment
  • FIG. 6 is a schematic structural view of a belt grinding head of the deburring machine provided in the embodiment.
  • Figure 7 is a schematic structural view of a conveying device of the deburring machine in the embodiment.
  • Figure 8 is a schematic structural view of a conveying frame and a driving mechanism of the conveying device in the embodiment
  • Figure 9 is a partial enlarged view of a portion A in Figure 8.
  • Figure 10 is a schematic view showing the structure of the correcting mechanism and the tensioning mechanism of the conveying device in the embodiment.
  • conveying device 21, transport frame; 211, strip groove; 212, through hole; 213, first support plate; 214, second support plate; 217, fixed plate; 22, conveyor belt; 23, conveyor belt drive mechanism; 231, conveyor belt drive motor; 232, drive roller; 233, passive roller; 24, air duct joint; 25, correcting mechanism; 251, correcting wheel; 252, correcting wheel mounting plate; Tightening mechanism; 261, tensioning screw; 262, screw sleeve; 263, tensioning seat; 264, lock nut.
  • abrasive belt grinding head 41, abrasive belt support frame; 42, abrasive belt; 43, belt drive mechanism.
  • the deburring machine comprises a base 1 and a conveying device 2, a universal rolling brush grinding head 3, a belt grinding head 4 and a dust collecting cover 5, both of which are mounted on the base 1, wherein
  • the conveying device 2 is used for conveying the workpiece, and the universal rolling brush grinding head 3 and the belt grinding head 4 are both located at an upper portion of the conveying device 2 and are spaced apart for grinding the workpiece on the conveying device 2, To remove the burrs on the surface of the workpiece, and to process the workpiece such as drawing, de-slaging and descaling.
  • one or more universal rolling brush grinding heads 3 and one or more abrasive belt grinding heads 4 can be selected, and the universal rolling brush grinding head 3 and sand
  • the front and rear positions of the belt-grinding head 4 on the conveyor belt 2 can be adaptively adjusted.
  • the deburring machine provided in this embodiment is provided with a universal rolling brush grinding head 3 and a belt grinding head 4, and the universal rolling brush grinding head 3 can realize the function of metal edge and hole deburring.
  • the abrasive belt grinding head 4 can realize the processing of metal surface drawing, de-slaging and descaling, by setting one or more universal rolling brush grinding heads 3 and one or more abrasive belt grinding heads 4 Therefore, the workpiece can be completed on the conveying device 2 once to complete a plurality of surface treatment processes, thereby improving the surface quality and processing efficiency of the workpiece.
  • the dust cover 5 is disposed at the front and rear positions of the universal rolling brush grinding head 3 and the belt grinding head 4, respectively, to sufficiently absorb the grinding debris and keep the conveying device 2 clean.
  • FIG. 2 is a schematic structural view of a universal rolling brush grinding head 3, which includes a frame 31, a brush mechanism 32 and a lifting mechanism 33, and the lifting mechanism 33 is coupled to the frame 31.
  • the roller brush mechanism 32 is for removing the burr of the surface of the workpiece
  • the lifting mechanism 33 is connected with the roller brush mechanism 32 for adjusting the position of the roller brush mechanism 2 in the vertical direction, and the roller brush mechanism 2 maintains proper contact with the workpiece. Effectively remove burrs on the workpiece.
  • the brush mechanism 32 includes a support plate 321, a roller brush portion 322, and a revolving drive portion 323.
  • the support plate 321 is coupled to the elevating mechanism 33.
  • the roller brush portion 322 is rotatably coupled to the support.
  • the plate 321 has a plurality of roller brushes 3221 that rotate in the axial direction of the roller brush portion 322.
  • the revolution driving portion 323 is attached to the support plate 321, and the revolution driving portion 323 is connected to the roller brush portion 322 by a chain drive.
  • the roller brushes 3221 revolve around the center of rotation of the brush portion 322.
  • the universal rolling brush grinding head of the embodiment is provided with a roller brush portion and a revolving drive portion, and the plurality of roller brushes rotate about their own axis directions, and the revolving drive portion drives the plurality of roller brushes to revolve around the rotation center of the roller brush portion.
  • the surface of the workpiece is brushed from multiple directions by the rotation and revolution of the roller brush, which improves the effect of removing burrs.
  • the brush mechanism 32 further includes a rotation driving motor 324 attached to the support plate 321 and a rotating shaft connected to the rotation driving motor 324.
  • the roller brush portion 322 further includes a roller brush holder and The rotating sleeve is sleeved on the rotating shaft, the rotating sleeve is rotatably connected to the rotating shaft, and the plurality of rolling brushes 3221 are rotatably connected to the rolling brush seat, and the revolution driving part 323 is connected with the rotating sleeve through the chain transmission to drive the rotating sleeve to rotate, and the roller brush is simultaneously rolled
  • the seat is fixedly coupled to the rotating sleeve, and the plurality of roller brushes 3221 are driven to revolve around the center of rotation of the roller brush portion 322 under the rotation of the rotating sleeve.
  • the rotation drive motor 324 is coupled to the plurality of roller brushes 3221 through a rotation shaft to drive the plurality of roller brushes 3221 to rotate around the axial direction of
  • one end of the rotating shaft connected to the roller brush 3221 is provided with a first bevel gear
  • each of the roller brushes 3221 is provided with a second bevel gear.
  • the first bevel gear and the second bevel gear cooperate to realize one-axis input multi-axis output.
  • the rotation drive motor 324 drives the rotation of the rotation shaft to realize the rotation of the plurality of roller brushes 3221.
  • the first bevel gear may include a first upper bevel gear and a first lower bevel gear.
  • the first upper bevel gear and the first lower bevel gear are respectively fixedly connected to the rotating shaft, and the rotation directions of the gears of the two are opposite.
  • the roller brushes 3221 are selectively engageable with the first upper bevel gear or the first lower bevel gear.
  • the number of the roller brushes 3221 may be an even number, for example, 4, 6, or 8, etc., one of the adjacent two roller brushes 3221, one meshes with the first upper bevel gear, and the other and the first lower bevel gear Engagement, the opposite rotation directions of the adjacent two roller brushes 3221 are realized.
  • the elevating mechanism 33 is coupled to the support plate 321 for driving the support plate 321 to move in the vertical direction.
  • the position of the brush mechanism 32 in the vertical direction can be adjusted by the lifting mechanism 33, so that the roller brush 3221 can maintain proper contact with the workpiece to adjust the processing or compensation roller 3221 for workpieces with different thicknesses. Loss during use.
  • the lifting mechanism 33 includes an elevation driving motor 331, two lifting links 332 and four lifting columns 333.
  • the lifting columns 333 are distributed at the four corners of the frame 31, and the two lifting links 332 are connected by a chain drive, and are driven by the lifting and lowering.
  • the motor 331 is mounted on the frame 31 and connected to a lifting link 332 for driving the lifting link 332 to rotate.
  • Each lifting link 332 is respectively engaged with the two lifting columns 333 to drive the lifting column 333 to rise or fall, and the lifting column 333 is
  • the support plate 321 is connected to drive the support plate 321 to rise or fall.
  • FIG. 6 is a schematic view showing the structure of the abrasive belt grinding mechanism 4.
  • the abrasive belt grinding head 4 includes a belt support frame 41, an abrasive belt 42 and a belt driving mechanism 43.
  • the belt support frame 41 is connected to the base 1
  • the abrasive belt 42 is disposed around the abrasive belt support frame 41, and the abrasive belt drive mechanism 43 is coupled to the abrasive belt support frame 41 and drives the abrasive belt 42 to operate at a high speed.
  • the belt support frame 41 is disposed on a side of the conveying device 2 with a belt driving shaft, and a side away from the conveying device 2 is provided with a belt passive shaft, and the belt driving shaft and the belt passive shaft are rotatably connected to The belt support frame 41 is disposed on the belt driving shaft and the belt passive shaft.
  • the belt driving mechanism 43 drives the belt driving shaft to rotate to drive the belt 42 to move, and the belt passive shaft cooperates with the belt 42. Turn.
  • a rubber sleeve is arranged outside the driving shaft of the abrasive belt, and the rubber sleeve is sleeved on the driving shaft of the abrasive belt, and the abrasive belt 42 passes between the driving shaft of the abrasive belt and the driving shaft of the abrasive belt.
  • the rubber sleeve When the rubber sleeve is in contact with the workpiece, the rubber sleeve will generate a certain amount of deformation under the action of the pressure, so that the abrasive belt 42 is in proper contact with the workpiece, and the rubber sleeve is used for grinding.
  • the belt grinding head 4 is located above the conveying device 2 for performing surface treatment such as drawing, de-slaging, etc. on the workpiece located on the conveying device 2.
  • the belt grinding head 4 may be located at least one of one end of the workpiece entering the universal rolling brush grinding head 3 and one end of the workpiece leaving the universal rolling brush grinding head 3, depending on the processing sequence required for the different workpieces. position.
  • FIG. 7 is a schematic structural view of a conveying device 2 including a conveying frame 21, a conveying belt 22 moving around the conveying frame 21, a conveyor belt driving mechanism 23 connected to the conveying frame 21, and a negative pressure mechanism.
  • the conveyor belt driving mechanism 23 is configured to drive the conveyor belt 22 to move; the conveyor frame 21 is fixed at a position to be installed by a plurality of fixing plates 217 connected to the conveyor frame 21, and a vacuum chamber is disposed in the conveyor frame 21,
  • the pressing mechanism is in communication with the vacuum chamber, and includes a duct joint 24 and a vacuum pump (not shown).
  • the transport frame 21 is provided with an air receiving port, and the air duct joint 24 is mounted on the transport frame 21 and communicates with the vacuum chamber through the air inlet, the vacuum pump and The air pipe joint 24 is connected to generate a negative pressure to the vacuum chamber, and the air outlet port may be plural.
  • the air pipe joint 24 has the same number of air inlet ports and is connected with the vacuum pump; the conveyor belt 22 is provided with an adsorption hole 221, and the vacuum chamber passes through The surface of the transport frame 21 for adsorbing the workpiece communicates with the adsorption hole 221, and the suction pressure of the adsorption hole 221 is generated by the negative pressure of the vacuum chamber, and the workpiece placed on the conveyor belt 22 is sucked to prevent the workpiece from slipping during the process of transporting the workpiece.
  • the carriage 21 further includes two first support plates 213 connected to the first end of the transport frame 21 and two second support plates 214 connected to the second end of the transport frame 21, and the correcting mechanism 25 is connected to the first support plate 213. Or a second support plate 214 for limiting the offset of the conveyor belt 22 during movement; the tensioning mechanism 26 is coupled to the second support plate 214 for tensioning the conveyor belt 22 to prevent the conveyor belt 22 from slack.
  • the conveyor 2 further includes a roller rotatably coupled to the carriage 21, the roller being located below the carriage 21 and abutting the conveyor belt 22 for holding the conveyor belt 22.
  • the conveyor belt driving mechanism 23 includes a conveyor belt driving motor 231, a driving roller 232 and a driving roller 233.
  • the driving roller 232 includes a driving shaft and a driving wheel. The driving wheel is fixedly connected with the driving shaft, and the driving shaft is rotatably connected to the two.
  • the conveyor belt drive motor 231 is coupled to the drive roller 232, and the rotation of the drive roller 232 is achieved by driving the drive shaft rotation;
  • the passive roller 233 includes a passive shaft and a rotary connection connected to the second support plate 214.
  • the passive wheel of the passive shaft is connected between the two second support plates 214.
  • the conveyor belt 2 is in close contact with the driving roller 232 and the driven roller 233.
  • the driving motor 23 rotates by driving the driving roller 232 to drive the conveyor belt 22 to move.
  • the conveyor belt 22 drives the passive roller 33 to move synchronously.
  • the embodiment adopts the following scheme: a plurality of strip-shaped grooves 211 arranged side by side are arranged on the surface of the conveyor frame 21 , A plurality of strip grooves 211 extend along the moving direction of the conveyor belt 22.
  • the strip groove 211 is provided with a plurality of through holes 212 communicating with the vacuum chamber.
  • the conveyor belt 22 is provided with multiple columns of adsorption along the moving direction of the conveyor belt 22.
  • the holes 221 have one-to-one correspondence with each of the strip-shaped grooves 211.
  • a uniform negative pressure is generated in the strip-shaped groove 211, and the corresponding conveyor belt 22 is provided.
  • Each of the adsorption holes 221 of each column generates a uniform adsorption force, so that the workpiece is always subjected to the adsorption force during the movement, the workpiece can be stably conveyed, and no slip occurs during the transportation.
  • the correcting mechanism 25 is for limiting the offset of the conveyor belt 22 during the movement, including the correcting wheel 251 and the correcting wheel mounting plate 252, and the correcting wheel mounting plate 252 is mounted on the first supporting plate 213 or the second branch.
  • the plate 214 and the correcting wheel 251 are rotatably connected to the correcting wheel mounting plate 252.
  • the correcting wheel 251 is provided with an annular groove. The width of the groove is larger than the thickness of the conveying belt 22, and the edge of the conveying belt 22 is caught in the groove.
  • the offset of the conveyor belt 22 can be restricted by a pair of correcting wheels 251 disposed on the two first support plates 213 or the two second support plates 214, respectively.
  • the tensioning mechanism 26 is used for tensioning the conveyor belt 22, and the tensioning mechanism 26 is disposed on the second supporting plate 214, and includes a tensioning screw 261, a screw sleeve 262 fixedly connected to the tensioning screw 261, and a fixing to the second supporting plate 214.
  • the support plate 214 is provided with a strip hole, the passive shaft passes through the strip hole and can move in the strip hole, and the screw sleeve 262 is sleeved on the end of the passive shaft, and the position of the tension screw 261 is adjusted by adjusting the lock nut 264.
  • the position of the passive shaft at the second support plate 214 is adjusted, whereby the conveyor belt 22 can be tensioned.
  • the deburring machine provided by the present disclosure is provided with a universal rolling brush grinding head and a belt grinding head, and the universal rolling brush grinding head can realize the function of metal edge and hole deburring, and the belt grinding machine
  • the head can realize the processing of drawing, de-slaging and descaling on the metal surface, and the workpiece can complete multiple surface treatment processes on the conveying device once, which improves the surface quality and processing efficiency of the workpiece.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

Disclosed is a deburring machine, comprising a machine base (1), and a conveying device (2) for conveying a workpiece, a universal rolling brush grinding machine head (3) for deburring edges and holes of the workpiece, and an abrasive belt grinding machine head (4) for grinding a surface of the workpiece which are arranged on the machine base (1), wherein the universal rolling brush grinding machine head (3) and the abrasive belt grinding machine head (4) are sequentially spaced apart in the conveying direction of the conveying device (2), and the universal rolling brush grinding machine head (3) and the abrasive belt grinding machine head (4) are both located above the conveying device (2). By the deburring machine, a plurality of surface treatment procedures can be completed when the workpiece passes through the conveying device (2) once, and the surface quality and the processing efficiency of the workpiece are improved.

Description

去毛刺机Deburring machine 技术领域Technical field
本公开涉及工件表面处理技术领域,例如涉及一种去毛刺机。The present disclosure relates to the field of workpiece surface treatment technology, for example, to a deburring machine.
背景技术Background technique
毛刺是由于材料的塑性变形在被加工材料加工边缘生成的一种多余的铁屑,例如,对于延展性或者韧性较好的材质,比较容易出现毛刺,而毛刺问题又是金属加工行业难以解决的问题之一。The burr is an extra iron scrap generated by the plastic deformation of the material at the edge of the processed material. For example, for materials with good ductility or toughness, burrs are more likely to occur, and the burr problem is difficult to solve in the metal processing industry. One of the problems.
在金属加工领域,普遍采用的方法是手工去毛刺,采用锉刀、砂纸、磨头等作为辅助工具,将工件表面的毛刺擦去,这种方法消耗大量人力,效率低下;同时,人工去毛刺的方法由于受人力影响,下手轻重难以控制,过度用力会擦伤工件表面,影响工件的表面质量,对于很多经过冲裁加工的工件,如薄板密孔类工件、不锈钢板冲压件、边角外观要求很高的工件,很难进行手工去除毛刺,人工去毛刺已不能满足工件的质量要求。In the field of metal processing, the commonly used method is manual deburring, using a trowel, sandpaper, grinding head, etc. as an auxiliary tool to wipe off the burrs on the surface of the workpiece. This method consumes a lot of manpower and is inefficient; at the same time, the method of manual deburring Due to the influence of manpower, it is difficult to control the weight of the hand. Excessive force will scratch the surface of the workpiece and affect the surface quality of the workpiece. For many workpieces that have been punched, such as thin-plated and dense-hole workpieces, stainless steel plate stampings, and corner appearance requirements are very high. High workpieces make it difficult to remove burrs by hand, and manual deburring can no longer meet the quality requirements of the workpiece.
为解决上述问题,现有技术中目前也有使用机械去毛刺的方法,然而,机械去毛刺往往只能单机实现部分功能,无法实现多覆盖面地对金属材料表面进行去毛刺、拉丝等加工处理。In order to solve the above problems, there is currently a method of using mechanical deburring in the prior art. However, mechanical deburring often only achieves partial functions in a single machine, and it is impossible to perform deburring, drawing, and the like on the surface of the metal material with multiple coverages.
发明内容Summary of the invention
本公开提供一种去毛刺机,能够实现连续自动化去毛刺。The present disclosure provides a deburring machine capable of achieving continuous automated deburring.
一种去毛刺机,包括机座以及设置在所述机座上的用于输送工件的输送装 置、用于对工件棱边及孔洞去毛刺的万向滚刷磨削机头和用于磨削工件表面的砂带磨削机头,其中,所述万向滚刷磨削机头和所述砂带磨削机头沿着所述输送装置的输送方向依次间隔设置,且所述万向滚刷磨削机头和所述砂带磨削机头均位于所述输送装置的上方。A deburring machine comprising a base and a conveying device for conveying a workpiece disposed on the base, a universal rolling brush grinding head for deburring the edge and the hole of the workpiece, and for grinding a belt grinding head of a workpiece surface, wherein the universal rolling brush grinding head and the belt grinding head are sequentially disposed along a conveying direction of the conveying device, and the universal rolling Both the brush grinding head and the belt grinding head are located above the conveyor.
可选地,所述万向滚刷磨削机头包括机架及安装于所述机架的滚刷机构,所述滚刷机构包括:Optionally, the universal rolling brush grinding head comprises a frame and a roller brush mechanism mounted on the frame, the brushing mechanism comprising:
支撑板,所述支撑板连接于所述机架;a support plate connected to the frame;
滚刷部,所述滚刷部转动连接于所述支撑板,所述滚刷部包括多个能够绕自身轴线转动的滚刷;及a brushing portion, the roller brush portion is rotatably coupled to the support plate, and the roller brush portion includes a plurality of roller brushes rotatable about an axis thereof;
公转驱动部,所述公转驱动部安装于所述支撑板并与所述滚刷部连接,以驱动多个所述滚刷绕所述滚刷部的旋转中心公转。The revolving drive unit is mounted on the support plate and connected to the roller brush unit to drive a plurality of the roller brushes to revolve around a rotation center of the roller brush unit.
可选地,所述滚刷的数量为偶数,相邻两个所述滚刷的自转方向相反。Optionally, the number of the roller brushes is an even number, and the rotation directions of the two adjacent roller brushes are opposite.
可选地,所述万向滚刷磨削机头还包括连接于机架的升降机构,所述升降机构与所述支撑板连接以驱动所述滚刷部靠近或远离所述输送装置。Optionally, the universal roller brush grinding head further includes a lifting mechanism coupled to the frame, the lifting mechanism being coupled to the support plate to drive the roller brush portion to be near or away from the conveying device.
可选地,所述升降机构包括升降驱动电机、两个升降连杆和四个升降立柱,所述升降立柱分布于所述机架的四角,两个所述升降连杆通过链传动连接或者皮带传动连接,所述升降驱动电机安装于所述机架并与一个所述升降连杆连接以驱动所述升降连杆转动,每个所述升降连杆分别与两个所述升降立柱啮合以驱动所述升降立柱上升或下降,所述升降立柱与所述支撑板连接以驱动所述支撑板上升或下降。Optionally, the lifting mechanism comprises a lifting drive motor, two lifting links and four lifting columns, the lifting columns are distributed at four corners of the frame, and the two lifting links are connected by a chain drive or a belt. a drive connection, the lift drive motor is mounted to the frame and coupled to one of the lift links to drive the lift link to rotate, and each of the lift links is respectively engaged with the two lift columns to drive The lifting column is raised or lowered, and the lifting column is connected with the supporting plate to drive the supporting plate to rise or fall.
可选地,所述砂带磨削机头包括连接于所述机座的砂带支撑架、环绕所述砂带支撑架移动的砂带和用于驱动所述砂带移动的砂带驱动机构,所述砂带驱动机构连接于所述砂带支撑架。Optionally, the abrasive belt grinding head comprises a belt support frame connected to the machine base, an abrasive belt moving around the belt support frame, and a belt drive mechanism for driving the belt movement The belt drive mechanism is coupled to the belt support frame.
可选地,所述输送装置包括输送架、环绕所述输送架设置的输送带、连接于所述输送架用于驱动所述输送带绕所述输送架移动的输送带驱动机构及负压机构,所述输送架内设有真空腔,所述负压机构与所述真空腔连通。Optionally, the conveying device comprises a conveying frame, a conveying belt disposed around the conveying frame, a conveyor belt driving mechanism connected to the conveying frame for driving the conveying belt to move around the conveying frame, and a negative pressure mechanism a vacuum chamber is disposed in the transport rack, and the negative pressure mechanism is in communication with the vacuum chamber.
可选地,所述输送架用于吸附工件的表面开设有多条并排布置的条形槽,多条所述条形槽均沿着所述输送带的移动方向延伸,所述条形槽内设有与所述真空腔连通的多个通孔,所述输送带沿其移动方向设有多列吸附孔,每列所述吸附孔与每条所述条形槽一一对应。Optionally, the surface of the transport frame for adsorbing the workpiece is provided with a plurality of strip-shaped grooves arranged side by side, and the plurality of strip-shaped grooves extend along a moving direction of the conveyor belt, and the strip-shaped grooves are A plurality of through holes communicating with the vacuum chamber are disposed, and the conveyor belt is provided with a plurality of rows of adsorption holes along a moving direction thereof, and each of the columns of the adsorption holes is in one-to-one correspondence with each of the strip-shaped grooves.
可选地,所述输送架还包括连接于一端的两个第一支板和连接于另一端的两个第二支板,所述输送带驱动机构包括输送带驱动电机、主动辊和被动辊,所述主动辊转动连接于两个所述第一支板之间,所述被动辊连接于两个所述第二支板之间,所述输送带紧贴于所述主动辊和所述被动辊,所述输送带驱动电机与所述主动辊连接。Optionally, the carriage further includes two first support plates connected to one end and two second support plates connected to the other end, the conveyor belt drive mechanism including a conveyor belt drive motor, a drive roller and a passive roller The driving roller is rotatably coupled between the two first supporting plates, the passive roller is connected between the two second supporting plates, the conveying belt is in close contact with the driving roller and the A driven roller is coupled to the drive roller.
可选地,所述去毛刺机还包括安装于所述机座的吸尘罩,所述吸尘罩位于所述输送装置的上部。Optionally, the deburring machine further comprises a dust hood mounted on the base, the dust hood being located at an upper portion of the conveying device.
本公开提供的去毛刺机设置了万向滚刷磨削机头及砂带磨削机头,万向滚刷磨削机头能够实现金属棱边、孔洞去毛刺的功能,砂带磨削机头能够实现金属表面拉丝、去熔渣和去氧化皮等加工,工件在输送装置上一次通过即可完成多个表面处理工序,提高了工件的表面质量及加工效率。The deburring machine provided by the present disclosure is provided with a universal rolling brush grinding head and a belt grinding head, and the universal rolling brush grinding head can realize the function of metal edge and hole deburring, and the belt grinding machine The head can realize the processing of drawing, de-slaging and descaling on the metal surface, and the workpiece can complete multiple surface treatment processes on the conveying device once, which improves the surface quality and processing efficiency of the workpiece.
附图说明DRAWINGS
图1是本实施例提供的去毛刺机的结构示意图;1 is a schematic structural view of a deburring machine provided in this embodiment;
图2是本实施例中去毛刺机的万向滚刷磨削机头的结构示意图;2 is a schematic structural view of a universal rolling brush grinding head of the deburring machine in the embodiment;
图3是本实施例中万向滚刷磨削机头的滚刷机构的结构示意图;3 is a schematic structural view of a roller brush mechanism of a universal rolling brush grinding head in the embodiment;
图4是本实施例中万向滚刷磨削机头的滚刷机构的剖视图;Figure 4 is a cross-sectional view showing the roller brush mechanism of the universal roller brush grinding head in the embodiment;
图5是本实施例中去毛刺机的万向滚刷磨削机头的局部剖视图;Figure 5 is a partial cross-sectional view of the universal rolling brush grinding head of the deburring machine of the embodiment;
图6是本实施例提供的去毛刺机的砂带磨削机头的结构示意图;6 is a schematic structural view of a belt grinding head of the deburring machine provided in the embodiment;
图7是本实施例中去毛刺机的输送装置的结构示意图;Figure 7 is a schematic structural view of a conveying device of the deburring machine in the embodiment;
图8是本实施例中输送装置的输送架和驱动机构的结构示意图;Figure 8 is a schematic structural view of a conveying frame and a driving mechanism of the conveying device in the embodiment;
图9是图8中A处的局部放大图;Figure 9 is a partial enlarged view of a portion A in Figure 8;
图10是本实施例中输送装置的纠偏机构和张紧机构的结构示意图。Figure 10 is a schematic view showing the structure of the correcting mechanism and the tensioning mechanism of the conveying device in the embodiment.
图中:In the picture:
1、机座。1, the base.
2、输送装置;21、输送架;211、条形槽;212、通孔;213、第一支板;214、第二支板;217、固定板;22、输送带;221、吸附孔;23、输送带驱动机构;231、输送带驱动电机;232、主动辊;233、被动辊;24、风管接头;25、纠偏机构;251、纠偏轮;252、纠偏轮安装板;26、张紧机构;261、张紧螺杆;262、螺杆套;263、张紧座;264、锁紧螺母。2, conveying device; 21, transport frame; 211, strip groove; 212, through hole; 213, first support plate; 214, second support plate; 217, fixed plate; 22, conveyor belt; 23, conveyor belt drive mechanism; 231, conveyor belt drive motor; 232, drive roller; 233, passive roller; 24, air duct joint; 25, correcting mechanism; 251, correcting wheel; 252, correcting wheel mounting plate; Tightening mechanism; 261, tensioning screw; 262, screw sleeve; 263, tensioning seat; 264, lock nut.
3、万向滚刷磨削机头;31、机架;32、滚刷机构;321、支撑板;322、滚刷部;3221、滚刷;323、公转驱动部;324、自转驱动电机;33、升降机构;331、升降驱动电机;332、升降连杆;333、升降立柱。3, universal rolling brush grinding head; 31, frame; 32, roller brush mechanism; 321, support plate; 322, roller brush portion; 3221, roller brush; 323, revolution drive portion; 324, rotation drive motor; 33, lifting mechanism; 331, lifting drive motor; 332, lifting link; 333, lifting column.
4、砂带磨削机头;41、砂带支撑架;42、砂带;43、砂带驱动机构。4, abrasive belt grinding head; 41, abrasive belt support frame; 42, abrasive belt; 43, belt drive mechanism.
5、吸尘罩。5, vacuum hood.
具体实施方式Detailed ways
下面结合附图并通过实施方式来说明本公开的技术方案。The technical solutions of the present disclosure will be described below with reference to the accompanying drawings and embodiments.
如图1所示,该去毛刺机包括机座1和均安装于机座1的输送装置2、万向 滚刷磨削机头3、砂带磨削机头4和吸尘罩5,其中,输送装置2用于输送工件,万向滚刷磨削机头3和砂带磨削机头4均位于输送装置2的上部并间隔设置,用于对输送装置2上的工件进行磨削,以去除工件表面的毛刺,并对工件进行拉丝、去熔渣和去氧化皮等加工。As shown in FIG. 1, the deburring machine comprises a base 1 and a conveying device 2, a universal rolling brush grinding head 3, a belt grinding head 4 and a dust collecting cover 5, both of which are mounted on the base 1, wherein The conveying device 2 is used for conveying the workpiece, and the universal rolling brush grinding head 3 and the belt grinding head 4 are both located at an upper portion of the conveying device 2 and are spaced apart for grinding the workpiece on the conveying device 2, To remove the burrs on the surface of the workpiece, and to process the workpiece such as drawing, de-slaging and descaling.
根据待处理工件的实际需要,可选择设置一个或多个万向滚刷磨削机头3及一个或多个砂带磨削机头4,同时,万向滚刷磨削机头3及砂带磨削机头4在输送带2上的前后位置可作适应性调整。According to the actual needs of the workpiece to be processed, one or more universal rolling brush grinding heads 3 and one or more abrasive belt grinding heads 4 can be selected, and the universal rolling brush grinding head 3 and sand The front and rear positions of the belt-grinding head 4 on the conveyor belt 2 can be adaptively adjusted.
本实施例提供的去毛刺机,设置了万向滚刷磨削机头3及砂带磨削机头4,万向滚刷磨削机头3能够实现金属棱边、孔洞去毛刺的功能,砂带磨削机头4能够实现金属表面拉丝、去熔渣和去氧化皮等加工,通过设置一个或多个万向滚刷磨削机头3及一个或多个砂带磨削机头4,使得工件在输送装置2上一次通过即可完成多个表面处理工序,提高了工件的表面质量及加工效率。The deburring machine provided in this embodiment is provided with a universal rolling brush grinding head 3 and a belt grinding head 4, and the universal rolling brush grinding head 3 can realize the function of metal edge and hole deburring. The abrasive belt grinding head 4 can realize the processing of metal surface drawing, de-slaging and descaling, by setting one or more universal rolling brush grinding heads 3 and one or more abrasive belt grinding heads 4 Therefore, the workpiece can be completed on the conveying device 2 once to complete a plurality of surface treatment processes, thereby improving the surface quality and processing efficiency of the workpiece.
工件在进行表面处理时会产生磨屑,滞留在输送装置2上,因此设置吸尘罩5以除去磨屑,吸尘罩5位于输送装置2的上方,可以根据磨屑量选择设置多个吸尘罩5,分别设置于万向滚刷磨削机头3和砂带磨削机头4的前后位置,以充分吸去磨屑,保持输送装置2的清洁。When the workpiece is subjected to surface treatment, grinding debris is generated and retained on the conveying device 2, so that the dust collecting cover 5 is provided to remove the grinding debris, and the dust collecting cover 5 is located above the conveying device 2, and a plurality of suctions can be selected according to the amount of the grinding debris. The dust cover 5 is disposed at the front and rear positions of the universal rolling brush grinding head 3 and the belt grinding head 4, respectively, to sufficiently absorb the grinding debris and keep the conveying device 2 clean.
如图2所示是万向滚刷磨削机头3的结构示意图,万向滚刷磨削机头3包括机架31、滚刷机构32和升降机构33,升降机构33连接于机架31,滚刷机构32用于去除工件表面的毛刺,升降机构33与滚刷机构32连接,用于调整滚刷机构2在竖直方向上的位置,滚刷机构2与工件保持合适的接触,能够有效地去除工件上的毛刺。2 is a schematic structural view of a universal rolling brush grinding head 3, which includes a frame 31, a brush mechanism 32 and a lifting mechanism 33, and the lifting mechanism 33 is coupled to the frame 31. The roller brush mechanism 32 is for removing the burr of the surface of the workpiece, and the lifting mechanism 33 is connected with the roller brush mechanism 32 for adjusting the position of the roller brush mechanism 2 in the vertical direction, and the roller brush mechanism 2 maintains proper contact with the workpiece. Effectively remove burrs on the workpiece.
如图3所示是滚刷机构32的结构示意图,滚刷机构32包括支撑板321、滚刷部322和公转驱动部323,支撑板321与升降机构33连接;滚刷部322转动 连接于支撑板321,滚刷部322包括多个绕该滚刷部322轴线方向转动的滚刷3221;公转驱动部323安装于支撑板321,公转驱动部323通过链传动与滚刷部322连接,驱动多个滚刷3221绕滚刷部322的旋转中心公转。3 is a schematic structural view of the brush mechanism 32. The brush mechanism 32 includes a support plate 321, a roller brush portion 322, and a revolving drive portion 323. The support plate 321 is coupled to the elevating mechanism 33. The roller brush portion 322 is rotatably coupled to the support. The plate 321 has a plurality of roller brushes 3221 that rotate in the axial direction of the roller brush portion 322. The revolution driving portion 323 is attached to the support plate 321, and the revolution driving portion 323 is connected to the roller brush portion 322 by a chain drive. The roller brushes 3221 revolve around the center of rotation of the brush portion 322.
本实施例的万向滚刷磨削机头设置有滚刷部和公转驱动部,多个滚刷绕自身轴线方向转动,同时公转驱动部驱动多个滚刷绕滚刷部的旋转中心公转,通过滚刷的自转和公转,从多个方向对工件表面进行刷洗,提高了去除毛刺的效果。The universal rolling brush grinding head of the embodiment is provided with a roller brush portion and a revolving drive portion, and the plurality of roller brushes rotate about their own axis directions, and the revolving drive portion drives the plurality of roller brushes to revolve around the rotation center of the roller brush portion. The surface of the workpiece is brushed from multiple directions by the rotation and revolution of the roller brush, which improves the effect of removing burrs.
如图4所示是滚刷机构32的剖视图,滚刷机构32还包括安装于支撑板321的自转驱动电机324、与自转驱动电机324连接的转动轴,滚刷部322还包括滚刷座和套设于转动轴外的转动套,转动套转动连接于转动轴,多个滚刷3221转动连接于滚刷座,公转驱动部323通过链传动与转动套连接,驱动转动套转动,同时滚刷座与转动套固定连接,在转动套的转动下驱动多个滚刷3221绕滚刷部322的旋转中心公转。自转驱动电机324通过转动轴与多个滚刷3221连接以驱动多个滚刷3221绕滚刷3221轴线方向自转。4 is a cross-sectional view of the brush mechanism 32. The brush mechanism 32 further includes a rotation driving motor 324 attached to the support plate 321 and a rotating shaft connected to the rotation driving motor 324. The roller brush portion 322 further includes a roller brush holder and The rotating sleeve is sleeved on the rotating shaft, the rotating sleeve is rotatably connected to the rotating shaft, and the plurality of rolling brushes 3221 are rotatably connected to the rolling brush seat, and the revolution driving part 323 is connected with the rotating sleeve through the chain transmission to drive the rotating sleeve to rotate, and the roller brush is simultaneously rolled The seat is fixedly coupled to the rotating sleeve, and the plurality of roller brushes 3221 are driven to revolve around the center of rotation of the roller brush portion 322 under the rotation of the rotating sleeve. The rotation drive motor 324 is coupled to the plurality of roller brushes 3221 through a rotation shaft to drive the plurality of roller brushes 3221 to rotate around the axial direction of the roller 3221.
可选地,转动轴与滚刷3221连接的一端设有第一锥齿轮,每个滚刷3221均设有第二锥齿轮,第一锥齿轮与第二锥齿轮配合实现一轴输入多轴输出,自转驱动电机324驱动转动轴旋转以实现多个滚刷3221的自转。可选地,第一锥齿轮可以包括第一上锥齿轮和第一下锥齿轮,第一上锥齿轮和第一下锥齿轮分别固定连接于转动轴,两者的齿轮的旋向相反,多个滚刷3221可选择性地与第一上锥齿轮或第一下锥齿轮啮合。Optionally, one end of the rotating shaft connected to the roller brush 3221 is provided with a first bevel gear, and each of the roller brushes 3221 is provided with a second bevel gear. The first bevel gear and the second bevel gear cooperate to realize one-axis input multi-axis output. The rotation drive motor 324 drives the rotation of the rotation shaft to realize the rotation of the plurality of roller brushes 3221. Optionally, the first bevel gear may include a first upper bevel gear and a first lower bevel gear. The first upper bevel gear and the first lower bevel gear are respectively fixedly connected to the rotating shaft, and the rotation directions of the gears of the two are opposite. The roller brushes 3221 are selectively engageable with the first upper bevel gear or the first lower bevel gear.
可选地,滚刷3221的数量可以为偶数,例如4个、6个或8个等,相邻两个滚刷3221中,一个与第一上锥齿轮啮合,另一个与第一下锥齿轮啮合,实现相邻两个滚刷3221的自转方向相反。Optionally, the number of the roller brushes 3221 may be an even number, for example, 4, 6, or 8, etc., one of the adjacent two roller brushes 3221, one meshes with the first upper bevel gear, and the other and the first lower bevel gear Engagement, the opposite rotation directions of the adjacent two roller brushes 3221 are realized.
如图2和图5所示,升降机构33与支撑板321连接,用于驱动支撑板321沿竖直方向移动。针对不同厚度的工件,通过升降机构33可以调节滚刷机构32在竖直方向上的位置,使滚刷3221与工件之间保持合适的接触,以调整适应不同厚度工件的加工或者补偿滚刷3221在使用过程中的耗损。As shown in FIGS. 2 and 5, the elevating mechanism 33 is coupled to the support plate 321 for driving the support plate 321 to move in the vertical direction. For workpieces of different thicknesses, the position of the brush mechanism 32 in the vertical direction can be adjusted by the lifting mechanism 33, so that the roller brush 3221 can maintain proper contact with the workpiece to adjust the processing or compensation roller 3221 for workpieces with different thicknesses. Loss during use.
可选地,升降机构33包括升降驱动电机331、两个升降连杆332和四个升降立柱333,升降立柱333分布于机架31的四角,两个升降连杆332通过链传动连接,升降驱动电机331安装于机架31并与一个升降连杆332连接以驱动升降连杆332转动,每个升降连杆332分别与两个升降立柱333啮合以驱动升降立柱333上升或下降,升降立柱333与支撑板321连接以驱动支撑板321上升或下降。Optionally, the lifting mechanism 33 includes an elevation driving motor 331, two lifting links 332 and four lifting columns 333. The lifting columns 333 are distributed at the four corners of the frame 31, and the two lifting links 332 are connected by a chain drive, and are driven by the lifting and lowering. The motor 331 is mounted on the frame 31 and connected to a lifting link 332 for driving the lifting link 332 to rotate. Each lifting link 332 is respectively engaged with the two lifting columns 333 to drive the lifting column 333 to rise or fall, and the lifting column 333 is The support plate 321 is connected to drive the support plate 321 to rise or fall.
如图6所示是砂带磨削机构4的结构示意图,砂带磨削机头4包括砂带支撑架41、砂带42和砂带驱动机构43,砂带支撑架41连接于机座1,砂带42环绕砂带支撑架41设置,砂带驱动机构43连接于砂带支撑架41并驱动砂带42高速运转。FIG. 6 is a schematic view showing the structure of the abrasive belt grinding mechanism 4. The abrasive belt grinding head 4 includes a belt support frame 41, an abrasive belt 42 and a belt driving mechanism 43. The belt support frame 41 is connected to the base 1 The abrasive belt 42 is disposed around the abrasive belt support frame 41, and the abrasive belt drive mechanism 43 is coupled to the abrasive belt support frame 41 and drives the abrasive belt 42 to operate at a high speed.
可选地,砂带支撑架41靠近输送装置2的一侧设置有砂带主动轴,远离输送装置2的一侧设置有砂带被动轴,砂带主动轴和砂带被动轴均转动连接于砂带支撑架41,砂带42设置于砂带主动轴和砂带被动轴上,砂带驱动机构43驱动砂带主动轴转动以带动砂带42移动,砂带被动轴配合所述砂带42转动。由于位于砂带主动轴处的砂带42需要对工件进行磨削,在砂带主动轴外设置有胶套,胶套套设于砂带主动轴上,砂带42与砂带主动轴之间通过胶套接触,在砂带42对工件表面进行磨削时,胶套在压力的作用下会产生一定的变形量,使砂带42在与工件保持合适的接触,进行磨削时在胶套的作用下获得一定的缓冲。砂带磨削机头4位于输送装置2的上方,用于对位于输送装置2上的工件进行 拉丝、去熔渣等表面处理。根据不同工件所需的加工顺序不同,砂带磨削机头4可以位于工件进入万向滚刷磨削机头3的一端和工件离开万向滚刷磨削机头3的一端中的至少一个位置。Optionally, the belt support frame 41 is disposed on a side of the conveying device 2 with a belt driving shaft, and a side away from the conveying device 2 is provided with a belt passive shaft, and the belt driving shaft and the belt passive shaft are rotatably connected to The belt support frame 41 is disposed on the belt driving shaft and the belt passive shaft. The belt driving mechanism 43 drives the belt driving shaft to rotate to drive the belt 42 to move, and the belt passive shaft cooperates with the belt 42. Turn. Since the abrasive belt 42 located at the driving shaft of the abrasive belt needs to grind the workpiece, a rubber sleeve is arranged outside the driving shaft of the abrasive belt, and the rubber sleeve is sleeved on the driving shaft of the abrasive belt, and the abrasive belt 42 passes between the driving shaft of the abrasive belt and the driving shaft of the abrasive belt. When the rubber sleeve is in contact with the workpiece, the rubber sleeve will generate a certain amount of deformation under the action of the pressure, so that the abrasive belt 42 is in proper contact with the workpiece, and the rubber sleeve is used for grinding. Get a certain buffer under the action. The belt grinding head 4 is located above the conveying device 2 for performing surface treatment such as drawing, de-slaging, etc. on the workpiece located on the conveying device 2. The belt grinding head 4 may be located at least one of one end of the workpiece entering the universal rolling brush grinding head 3 and one end of the workpiece leaving the universal rolling brush grinding head 3, depending on the processing sequence required for the different workpieces. position.
如图7所示是输送装置2的结构示意图,该真空负压吸附送料装置包括输送架21、环绕输送架21移动的输送带22、与输送架21连接的输送带驱动机构23、负压机构、纠偏机构25和张紧机构26。其中,输送带驱动机构23用于驱动输送带22移动;输送架21通过连接于该输送架21上的多个固定板217固定在所需安装的位置,输送架21内设有真空腔,负压机构与真空腔连通,包括风管接头24和真空泵(图中未示出),输送架21设有接风口,风管接头24安装于输送架21并通过接风口与真空腔连通,真空泵与风管接头24连接,用于对真空腔产生负压,接风口可以为多个,风管接头24与接风口数量相同并均与真空泵连接;输送带22上设置有吸附孔221,真空腔通过输送架21用于吸附工件的表面与吸附孔221连通,通过真空腔的负压使吸附孔221产生吸附力,将放置于输送带22上的工件吸附,防止运输工件的过程中工件发生滑动。FIG. 7 is a schematic structural view of a conveying device 2 including a conveying frame 21, a conveying belt 22 moving around the conveying frame 21, a conveyor belt driving mechanism 23 connected to the conveying frame 21, and a negative pressure mechanism. The correcting mechanism 25 and the tensioning mechanism 26. The conveyor belt driving mechanism 23 is configured to drive the conveyor belt 22 to move; the conveyor frame 21 is fixed at a position to be installed by a plurality of fixing plates 217 connected to the conveyor frame 21, and a vacuum chamber is disposed in the conveyor frame 21, The pressing mechanism is in communication with the vacuum chamber, and includes a duct joint 24 and a vacuum pump (not shown). The transport frame 21 is provided with an air receiving port, and the air duct joint 24 is mounted on the transport frame 21 and communicates with the vacuum chamber through the air inlet, the vacuum pump and The air pipe joint 24 is connected to generate a negative pressure to the vacuum chamber, and the air outlet port may be plural. The air pipe joint 24 has the same number of air inlet ports and is connected with the vacuum pump; the conveyor belt 22 is provided with an adsorption hole 221, and the vacuum chamber passes through The surface of the transport frame 21 for adsorbing the workpiece communicates with the adsorption hole 221, and the suction pressure of the adsorption hole 221 is generated by the negative pressure of the vacuum chamber, and the workpiece placed on the conveyor belt 22 is sucked to prevent the workpiece from slipping during the process of transporting the workpiece.
输送架21还包括连接于该输送架21第一端的两个第一支板213和连接于该输送架21第二端的两个第二支板214,纠偏机构25连接于第一支板213或第二支板214,用于限制输送带22在移动过程中的偏移;张紧机构26连接于第二支板214,用于张紧输送带22,避免输送带22松弛。该输送装置2还包括转动连接与输送架21的托辊,托辊位于输送架21的下方并紧贴输送带22,用于托住输送带22。The carriage 21 further includes two first support plates 213 connected to the first end of the transport frame 21 and two second support plates 214 connected to the second end of the transport frame 21, and the correcting mechanism 25 is connected to the first support plate 213. Or a second support plate 214 for limiting the offset of the conveyor belt 22 during movement; the tensioning mechanism 26 is coupled to the second support plate 214 for tensioning the conveyor belt 22 to prevent the conveyor belt 22 from slack. The conveyor 2 further includes a roller rotatably coupled to the carriage 21, the roller being located below the carriage 21 and abutting the conveyor belt 22 for holding the conveyor belt 22.
如图8所示,输送带驱动机构23包括输送带驱动电机231、主动辊232和被动辊233,主动辊232包括主动轴和主动轮,主动轮与主动轴固定连接,主动轴转动连接于两个第一支板213之间,输送带驱动电机231与主动辊232连接, 通过驱动主动轴转动,实现主动辊232的转动;被动辊233包括连接于第二支板214的被动轴和转动连接于被动轴的被动轮,被动轴连接于两个第二支板214之间,输送带2紧贴于主动辊232和被动辊233,驱动电机23通过驱动主动辊232转动,驱动输送带22移动,输送带22带动被动辊33同步运动。As shown in FIG. 8, the conveyor belt driving mechanism 23 includes a conveyor belt driving motor 231, a driving roller 232 and a driving roller 233. The driving roller 232 includes a driving shaft and a driving wheel. The driving wheel is fixedly connected with the driving shaft, and the driving shaft is rotatably connected to the two. Between the first support plates 213, the conveyor belt drive motor 231 is coupled to the drive roller 232, and the rotation of the drive roller 232 is achieved by driving the drive shaft rotation; the passive roller 233 includes a passive shaft and a rotary connection connected to the second support plate 214. The passive wheel of the passive shaft is connected between the two second support plates 214. The conveyor belt 2 is in close contact with the driving roller 232 and the driven roller 233. The driving motor 23 rotates by driving the driving roller 232 to drive the conveyor belt 22 to move. The conveyor belt 22 drives the passive roller 33 to move synchronously.
如图9所示,为保证输送带22在移动过程中吸附孔221始终保持吸附力,本实施例采取了如下方案:在输送架21的表面开设有多条并列排布的条形槽211,多条条形槽211均沿着输送带22的移动方向延伸,条形槽211内设有与真空腔连通的多个通孔212,输送带22沿该输送带22移动方向设有多列吸附孔221,每列吸附孔221与每条条形槽211一一对应。As shown in FIG. 9 , in order to ensure that the adsorption hole 221 always maintains the adsorption force during the movement of the conveyor belt 22 , the embodiment adopts the following scheme: a plurality of strip-shaped grooves 211 arranged side by side are arranged on the surface of the conveyor frame 21 , A plurality of strip grooves 211 extend along the moving direction of the conveyor belt 22. The strip groove 211 is provided with a plurality of through holes 212 communicating with the vacuum chamber. The conveyor belt 22 is provided with multiple columns of adsorption along the moving direction of the conveyor belt 22. The holes 221 have one-to-one correspondence with each of the strip-shaped grooves 211.
本实施例中,通过在输送架21上设置条形槽211并在条形槽211内开设多个通孔212与真空腔连通,使条形槽内211产生均匀的负压,对应输送带22上每列吸附孔221产生均匀的吸附力,使工件在移动过程中始终受到吸附力的作用,工件能够稳定地被输送,输送过程中不会发生滑动。In this embodiment, by providing a strip-shaped groove 211 on the transport frame 21 and opening a plurality of through holes 212 in the strip-shaped groove 211 to communicate with the vacuum chamber, a uniform negative pressure is generated in the strip-shaped groove 211, and the corresponding conveyor belt 22 is provided. Each of the adsorption holes 221 of each column generates a uniform adsorption force, so that the workpiece is always subjected to the adsorption force during the movement, the workpiece can be stably conveyed, and no slip occurs during the transportation.
如图10所示,纠偏机构25用于限制输送带22在移动过程中的偏移,包括纠偏轮251和纠偏轮安装板252,纠偏轮安装板252安装于第一支板213或第二支板214,纠偏轮251转动连接于纠偏轮安装板252,纠偏轮251设有环形凹槽,凹槽的宽度大于输送带22的厚度,输送带22的边缘卡入凹槽。通过一对设置于分别设置于两个第一支板213或两个第二支板214的纠偏轮251,可以限制输送带22的偏移。As shown in FIG. 10, the correcting mechanism 25 is for limiting the offset of the conveyor belt 22 during the movement, including the correcting wheel 251 and the correcting wheel mounting plate 252, and the correcting wheel mounting plate 252 is mounted on the first supporting plate 213 or the second branch. The plate 214 and the correcting wheel 251 are rotatably connected to the correcting wheel mounting plate 252. The correcting wheel 251 is provided with an annular groove. The width of the groove is larger than the thickness of the conveying belt 22, and the edge of the conveying belt 22 is caught in the groove. The offset of the conveyor belt 22 can be restricted by a pair of correcting wheels 251 disposed on the two first support plates 213 or the two second support plates 214, respectively.
张紧机构26用于张紧输送带22,张紧机构26设置于第二支板214,包括张紧螺杆261、与张紧螺杆261固定连接的螺杆套262、固定于第二支板214的张紧座263和连接于张紧螺杆261的两个锁紧螺母264,张紧螺杆261穿过张紧座263并通过位于张紧座263两侧的两个锁紧螺母264限位,第二支板214开 设有条形孔,被动轴穿过条形孔并能够在条形孔内移动,螺杆套262套设于被动轴的端部,通过调节锁紧螺母264在张紧螺杆261的位置以调整被动轴在第二支板214的位置,由此可张紧输送带22。The tensioning mechanism 26 is used for tensioning the conveyor belt 22, and the tensioning mechanism 26 is disposed on the second supporting plate 214, and includes a tensioning screw 261, a screw sleeve 262 fixedly connected to the tensioning screw 261, and a fixing to the second supporting plate 214. The tensioning seat 263 and the two locking nuts 264 connected to the tensioning screw 261, the tensioning screw 261 passes through the tensioning seat 263 and is restrained by two locking nuts 264 located on both sides of the tensioning seat 263, second The support plate 214 is provided with a strip hole, the passive shaft passes through the strip hole and can move in the strip hole, and the screw sleeve 262 is sleeved on the end of the passive shaft, and the position of the tension screw 261 is adjusted by adjusting the lock nut 264. The position of the passive shaft at the second support plate 214 is adjusted, whereby the conveyor belt 22 can be tensioned.
工业实用性Industrial applicability
本公开提供的去毛刺机设置了万向滚刷磨削机头及砂带磨削机头,万向滚刷磨削机头能够实现金属棱边、孔洞去毛刺的功能,砂带磨削机头能够实现金属表面拉丝、去熔渣和去氧化皮等加工,工件在输送装置上一次通过即可完成多个表面处理工序,提高了工件的表面质量及加工效率。The deburring machine provided by the present disclosure is provided with a universal rolling brush grinding head and a belt grinding head, and the universal rolling brush grinding head can realize the function of metal edge and hole deburring, and the belt grinding machine The head can realize the processing of drawing, de-slaging and descaling on the metal surface, and the workpiece can complete multiple surface treatment processes on the conveying device once, which improves the surface quality and processing efficiency of the workpiece.

Claims (10)

  1. 一种去毛刺机,包括机座(1),以及设置在所述机座(1)上的用于输送工件的输送装置(2)、用于对工件棱边及孔洞去毛刺的万向滚刷磨削机头(3)和用于磨削工件表面的砂带磨削机头(4),其中,所述万向滚刷磨削机头(3)和所述砂带磨削机头(4)沿着所述输送装置(2)的输送方向依次间隔设置,且所述万向滚刷磨削机头(3)和所述砂带磨削机头(4)均位于所述输送装置(2)的上方。A deburring machine comprising a base (1), and a conveying device (2) for conveying a workpiece disposed on the base (1), a universal rolling for deburring the edge and the hole of the workpiece a grinding head (3) and a belt grinding head (4) for grinding a surface of the workpiece, wherein the universal rolling brush head (3) and the belt grinding head (4) sequentially disposed along the conveying direction of the conveying device (2), and the universal rolling brush grinding head (3) and the belt grinding head (4) are both located at the conveying Above the device (2).
  2. 根据权利要求1所述的去毛刺机,其中,所述万向滚刷磨削机头(3)包括机架(31)及安装于所述机架(31)的滚刷机构(32),所述滚刷机构(32)包括:The deburring machine according to claim 1, wherein the universal roller brushing head (3) comprises a frame (31) and a roller brush mechanism (32) mounted to the frame (31), The roller brush mechanism (32) includes:
    支撑板(321),所述支撑板(321)连接于所述机架(31);a support plate (321), the support plate (321) is connected to the frame (31);
    滚刷部(322),所述滚刷部(322)转动连接于所述支撑板(321),所述滚刷部(322)包括多个能够绕所述滚刷部(322)轴线转动的滚刷(3221);以及a brushing portion (322), the roller brush portion (322) is rotatably coupled to the support plate (321), and the roller brush portion (322) includes a plurality of rotations rotatable about the axis of the roller brush portion (322) Roller brush (3221);
    公转驱动部(323),所述公转驱动部(323)安装于所述支撑板(321)并与所述滚刷部(322)连接,以驱动多个所述滚刷(3221)绕所述滚刷部(322)的旋转中心公转。a revolution driving unit (323) mounted on the support plate (321) and connected to the roller brush portion (322) to drive a plurality of the roller brushes (3221) around the The center of rotation of the brush portion (322) revolves.
  3. 根据权利要求2所述的去毛刺机,其中,所述滚刷(3221)的数量为偶数,相邻两个所述滚刷(3221)的自转方向相反。The deburring machine according to claim 2, wherein the number of the roller brushes (3221) is an even number, and the rotation directions of the adjacent two of the roller brushes (3221) are opposite.
  4. 根据权利要求2所述的去毛刺机,其中,所述万向滚刷磨削机头(3)还包括连接于机架(31)的升降机构(33),所述升降机构(33)与所述支撑板(321)连接以驱动所述滚刷部(322)靠近或远离所述输送装置(2)。The deburring machine according to claim 2, wherein said universal roller brushing head (3) further comprises a lifting mechanism (33) coupled to the frame (31), said lifting mechanism (33) and The support plate (321) is coupled to drive the roller brush portion (322) toward or away from the delivery device (2).
  5. 根据权利要求4所述的去毛刺机,其中,所述升降机构(33)包括升降驱动电机(331)、两个升降连杆(332)和四个升降立柱(333),所述升降立柱(333)分布于所述机架(31)的四角,两个所述升降连杆(332)通过链传动 连接,所述升降驱动电机(331)安装于所述机架(31)并与一个所述升降连杆(332)连接以驱动所述升降连杆(332)转动,每个所述升降连杆(332)分别与两个所述升降立柱(333)啮合以驱动所述升降立柱(333)上升或下降,所述升降立柱(333)与所述支撑板(321)连接以驱动所述支撑板(321)上升或下降。The deburring machine according to claim 4, wherein said lifting mechanism (33) comprises a lifting drive motor (331), two lifting links (332) and four lifting columns (333), said lifting column ( 333) distributed at four corners of the frame (31), two of the lifting links (332) are connected by a chain drive, and the lifting drive motor (331) is mounted to the frame (31) and with a The lifting link (332) is connected to drive the lifting link (332) to rotate, and each of the lifting links (332) is respectively engaged with the two lifting columns (333) to drive the lifting column (333) Ascending or descending, the lifting column (333) is coupled to the support plate (321) to drive the support plate (321) to rise or fall.
  6. 根据权利要求1所述的去毛刺机,其中,所述砂带磨削机头(4)包括连接于所述机座(1)的砂带支撑架(41)、环绕所述砂带支撑架(41)设置的砂带(42)和用于驱动所述砂带(42)移动的砂带驱动机构(43),所述砂带驱动机构(43)连接于所述砂带支撑架(41)。A deburring machine according to claim 1, wherein said belt grinding head (4) comprises a belt support frame (41) attached to said machine base (1), surrounding said belt support frame (41) an abrasive belt (42) and an abrasive belt driving mechanism (43) for driving the movement of the abrasive belt (42), the abrasive belt driving mechanism (43) being coupled to the abrasive belt support frame (41) ).
  7. 根据权利要求1-6任一项所述的去毛刺机,其中,所述输送装置(2)包括输送架(21)、环绕所述输送架(21)设置的输送带(22)、连接于所述输送架(21)用于驱动所述输送带(22)绕所述输送架(21)移动的输送带驱动机构(23)及负压机构,所述输送架(21)内设有真空腔,所述负压机构与所述真空腔连通。Deburring machine according to any one of claims 1-6, wherein the conveying device (2) comprises a conveyor (21), a conveyor belt (22) arranged around the carriage (21), connected to The transport rack (21) is used for driving a conveyor belt driving mechanism (23) and a negative pressure mechanism for moving the conveyor belt (22) around the transport frame (21), and a vacuum is arranged in the transport rack (21). a cavity, the negative pressure mechanism being in communication with the vacuum chamber.
  8. 根据权利要求7所述的去毛刺机,其中,所述输送架(21)用于吸附工件的表面开设有多条并排布置的条形槽(211),多条所述条形槽(211)均沿着所述输送带(22)的移动方向延伸,所述条形槽(211)内设有与所述真空腔连通的多个通孔(212),所述输送带(22)沿所述输送带(22)移动方向设有多列吸附孔(221),每列所述吸附孔(221)与每条所述条形槽(211)一一对应。The deburring machine according to claim 7, wherein the surface of the carriage (21) for adsorbing the workpiece is provided with a plurality of strip-shaped grooves (211) arranged side by side, and the plurality of strip-shaped grooves (211) Both extend along the moving direction of the conveyor belt (22), and a plurality of through holes (212) communicating with the vacuum chamber are disposed in the strip groove (211), and the conveyor belt (22) is along A plurality of rows of adsorption holes (221) are disposed in the moving direction of the conveyor belt (22), and each of the adsorption holes (221) corresponds to each of the strip grooves (211).
  9. 根据权利要求8所述的去毛刺机,其中,所述输送架(21)还包括连接于所述输送架(21)第一端的两个第一支板(213)和连接于所述输送架(21)第二端的两个第二支板(214),所述输送带驱动机构(23)包括输送带驱动电机(231)、主动辊(232)和被动辊(233),所述主动辊(232)转动连接于两 个所述第一支板(213)之间,所述被动辊(233)连接于两个所述第二支板(214)之间,所述输送带(22)紧贴于所述主动辊(232)和所述被动辊(233),所述输送带驱动电机(23)与所述主动辊(32)连接。Deburring machine according to claim 8, wherein the carriage (21) further comprises two first supports (213) connected to the first end of the carriage (21) and connected to the conveyor Two second support plates (214) at the second end of the frame (21), the conveyor belt drive mechanism (23) comprising a conveyor belt drive motor (231), a drive roller (232) and a passive roller (233), the active A roller (232) is rotatably coupled between the two first support plates (213), and the passive roller (233) is coupled between the two second support plates (214), the conveyor belt (22) Adhering to the driving roller (232) and the driven roller (233), the conveyor driving motor (23) is coupled to the driving roller (32).
  10. 根据权利要求1所述的去毛刺机,还包括安装于所述机座的吸尘罩(5),所述吸尘罩(5)位于所述输送装置(2)的上部。A deburring machine according to claim 1, further comprising a suction hood (5) mounted to said base, said suction hood (5) being located at an upper portion of said conveying device (2).
PCT/CN2017/120440 2017-12-18 2017-12-31 Deburring machine WO2019119523A1 (en)

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CN108705425A (en) * 2018-07-13 2018-10-26 安徽金龙浩光电科技有限公司 A kind of high efficient mobile phone cover board clears off device
CN110340785A (en) * 2019-07-29 2019-10-18 佛山市建信塑料制品有限公司 A kind of cosmetic packaging bottle production line and production method
CN110421473A (en) * 2019-09-16 2019-11-08 苏州威兹泰克自动化科技有限公司 A kind of surface grinding device
CN110653705A (en) * 2019-09-25 2020-01-07 东莞市金太阳精密技术有限责任公司 Grinding machine
WO2021137823A1 (en) * 2019-12-30 2021-07-08 Telefoncular Metal Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇ Sliding gear unit for deburring machine
CN112471568A (en) * 2020-12-15 2021-03-12 邵阳豪锋食品有限公司 Pickle food processing is with pickling device
WO2022139704A1 (en) * 2020-12-25 2022-06-30 Telefoncular Metal Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇ Deburring machine
CN113352182A (en) * 2021-02-04 2021-09-07 李登洋 Deburring device for wooden products
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CN114800261A (en) * 2022-04-14 2022-07-29 深圳市德治鑫自动化设备有限公司 Unloading equipment in medium plate burring multistation
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CN115008290A (en) * 2022-07-05 2022-09-06 一汽解放汽车有限公司 Polishing apparatus and polishing method
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CN115365917A (en) * 2022-10-25 2022-11-22 山东永进传动机械有限公司 Loading attachment is used in processing of balance shaft
CN116079541A (en) * 2023-02-20 2023-05-09 海安上海交通大学智能装备研究院 Transmission device for iron core sheet production and use method
CN116352564A (en) * 2023-04-13 2023-06-30 临沂富中机械有限公司 Precision casting side hole burr removing device that polishes
CN116352564B (en) * 2023-04-13 2023-08-15 临沂富中机械有限公司 Precision casting side hole burr removing device that polishes
CN117001491A (en) * 2023-09-08 2023-11-07 威伦维客节能科技河北有限公司 Online equipment of polishing of acoustical board
CN117001491B (en) * 2023-09-08 2024-02-20 威伦维客节能科技河北有限公司 Online equipment of polishing of acoustical board
CN117226630A (en) * 2023-11-14 2023-12-15 乾安天顺风电叶片有限公司 High-precision full-automatic polishing device for wind power blade girder
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