WO2019117089A1 - 複層型電磁鋼板 - Google Patents
複層型電磁鋼板 Download PDFInfo
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- WO2019117089A1 WO2019117089A1 PCT/JP2018/045340 JP2018045340W WO2019117089A1 WO 2019117089 A1 WO2019117089 A1 WO 2019117089A1 JP 2018045340 W JP2018045340 W JP 2018045340W WO 2019117089 A1 WO2019117089 A1 WO 2019117089A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/14766—Fe-Si based alloys
- H01F1/14775—Fe-Si based alloys in the form of sheets
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/011—Layered products comprising a layer of metal all layers being exclusively metallic all layers being formed of iron alloys or steels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/008—Ferrous alloys, e.g. steel alloys containing tin
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/208—Magnetic, paramagnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12458—All metal or with adjacent metals having composition, density, or hardness gradient
Definitions
- the present invention relates to a multilayer electromagnetic steel sheet, and more particularly, to a multilayer electromagnetic steel sheet in which low-frequency iron loss and high magnetic flux density are compatible.
- Motors for hybrid electric vehicles and vacuum cleaners are driven in a high frequency range of 400 Hz to 2 kHz from the viewpoint of downsizing and high efficiency. Therefore, a non-oriented electrical steel sheet used as a core material of such a motor is required to have a high magnetic flux density and a low high frequency core loss.
- Patent Document 1 proposes an electromagnetic steel sheet having a concentration gradient of Si in the thickness direction and having a higher Si concentration on the surface of the steel sheet than in the central portion of the thickness of the steel sheet.
- the Si concentration in the central portion of the plate thickness is 3.4% or more
- surface layer portions having a Si concentration of 5 to 8% by mass are provided on both surfaces of the steel plate.
- the thickness of the surface layer portion is 10% or more of the plate thickness.
- This invention is made in view of the said situation, and an object of this invention is to provide the multilayer electromagnetic steel sheet which made the low-frequency core loss and the high magnetic flux density make compatible.
- a multilayer electromagnetic steel sheet comprising an inner layer portion and surface layer portions provided on both sides of the inner layer portion,
- the surface layer portion has a component composition including Si in the surface layer portion Si content: [Si] 1 and the balance being Fe and unavoidable impurities
- the inner layer portion has a component composition in which the inner layer portion contains Si in an inner layer portion Si content: [Si] 0 and the balance is Fe and an unavoidable impurity, Said [Si] 1 is 2.5-6.0 mass%, Said [Si] 0 is 1.5-5.0 mass%, ⁇ Si defined as the difference between the Si content in the surface layer portion and the Si content in the inner layer portion ([Si] 1- [Si] 0 ) is 0.5 mass% or more, Content of Al contained as inevitable impurities in the surface layer: content of [Al] 1 and content of Al contained as inevitable impurities in the inner layer: [Al] absolute value of the difference between 0 (
- FIG. 1 is a schematic view showing a structure of a multilayer electromagnetic steel sheet according to an embodiment of the present invention.
- FIG. 2 is a schematic view showing an example of the Si content profile in the thickness direction of the multilayer electromagnetic steel sheet.
- the vertical axis in FIG. 2 indicates the position in the thickness direction, where 0 represents one surface of the multilayer electromagnetic steel sheet, and t represents the other surface of the multilayer electromagnetic steel sheet.
- the multilayer electromagnetic steel sheet 1 (hereinafter sometimes referred to simply as “steel sheet”) of the present invention comprises an inner layer portion 10 and surface layer portions 20 provided on both sides of the inner layer portion 10.
- the surface layer 20 and the inner layer 10 have different Si contents.
- the Si content may change continuously in the thickness direction of the steel plate (FIG. 2 (a)) or may change stepwise (FIG. 2 (b)).
- the Si content changes stepwise, the Si content can be changed in any two or more stages.
- the “surface layer portion” refers to the surface layer portions provided on the surfaces on both sides of the multilayer electromagnetic steel sheet. Therefore, in the present invention, both the first surface layer portion provided on one surface of the multi-layered electromagnetic steel sheet and the second surface layer portion provided on the other surface satisfy the conditions described below.
- a portion in which the Si content is higher than the average value of the Si content in the entire thickness of the steel sheet is defined as a “surface layer portion”, and a portion in which the Si content is lower than the average value is defined as an “inner layer portion”.
- the portion made of the high Si material is usually The surface layer portion and the portion made of the low Si material become the inner layer portion. In that case, the amount of Si in the surface layer portion is substantially constant, and the amount of Si in the inner layer portion is also substantially constant.
- both the first surface layer portion provided on one surface of the multi-layered magnetic steel sheet and the second surface layer portion provided on the other surface have the component compositions described below.
- the component composition of the first surface layer portion and the component composition of the second surface layer portion may be the same, but both may be different.
- content of the element in a surface layer part shall refer to the average content of the said element in one surface layer part here.
- Si 2.5 to 6.0% Si is an element having the function of increasing the electrical resistance of the steel plate and reducing the eddy current loss. If the Si content ([Si] 1 ) in the surface layer portion is less than 2.5%, the eddy current loss can not be effectively reduced. Therefore, the Si content in the surface layer portion is 2.5% or more, preferably 3.0% or more, and more preferably 3.5% or more. On the other hand, when the Si content in the surface layer portion exceeds 6.0%, the magnetic flux density decreases due to the decrease in saturation magnetization. Therefore, the Si content in the surface layer portion is 6.0% or less, preferably less than 5.5%, and more preferably 5.0% or less.
- the average Si content in the first surface layer is 2.5 to 6.0%
- the average Si content in the second surface layer is 2.5 to 6.0%
- the average Si content in the first surface layer portion and the average Si content in the second surface layer portion may be the same or different. Similar definitions apply to other elements.
- the surface layer portion has a component composition including Si in the above amount ([Si] 1 ) and the balance of Fe and unavoidable impurities.
- Al is mentioned as an example of the element which may be contained in a multilayer electromagnetic steel sheet as said unavoidable impurity. If the Al content is suppressed to 0.1% or less, the magnetic flux density can be further improved. Therefore, it is preferable to suppress the Al content to 0.1% or less.
- the component composition of the surface layer may further contain one or both of Sn and Sb in the following amounts.
- Sn 0.001 to 0.1%
- Sn is an element having an effect of further improving the magnetic flux density by texture improvement.
- Sn content is made into 0.001% or more.
- the Sn content exceeds 0.1%, the effect is saturated, and the cost is unnecessarily increased. Therefore, the Sn content is 0.1% or less.
- Sb 0.001 to 0.1%
- Sb is also an element having an effect of further improving the magnetic flux density.
- the Sb content is set to 0.001% or more in order to obtain the above effect.
- the Sb content exceeds 0.1%, the effect is saturated, and the cost is unnecessarily increased. Therefore, the Sb content is 0.1% or less.
- the component composition of the surface layer portion can further contain Mo in the following amounts.
- Mo 0.001 to 0.1%
- Mo is an element having the effect of further reducing iron loss by suppressing the oxidation of the surface layer of the steel sheet.
- the Mo content is made 0.001% or more in order to obtain the above-mentioned effect.
- the Mo content exceeds 0.1%, carbide is formed and iron loss increases. Therefore, the Mo content is 0.1% or less.
- the surface layer in one embodiment of the present invention is, by mass%, Si: 2.5 to 6.0%, Optionally, one or both of Sn: 0.001 to 0.1% and Sb: 0.001 to 0.1%, and optionally Mo: 0.001 to 0.1%, the balance being Fe and It can have a component composition consisting of unavoidable impurities.
- the surface layer portion in another embodiment of the present invention is, by mass%, Si: 2.5 to 6.0%, Optionally one or both of Sn: 0.001 to 0.1% and Sb: 0.001 to 0.1% Optionally, it can have a component composition consisting of Mo: 0.001 to 0.1%, and the balance of Fe and unavoidable impurities.
- the component composition of the inner layer portion refers to the average content of the element in the inner layer portion.
- Si 1.5 to 5.0% If the Si content ([Si] 0 ) in the inner layer portion is less than 1.5%, high frequency iron loss increases. Therefore, the Si content in the inner layer portion is 1.5% or more. On the other hand, when the Si content in the inner layer portion exceeds 5.0%, there arises a problem that the core is broken at the time of punching the motor core. Therefore, the Si content in the inner layer portion is 5.0% or less.
- the Si content of the inner layer portion is preferably 4.0% or less, more preferably 2.8% or less.
- the inner layer portion has a component composition containing Si in the above amount ([Si] 0 ), with the balance being Fe and unavoidable impurities.
- Al is mentioned as an example of the element which may be contained in a multilayer electromagnetic steel sheet as said unavoidable impurity. If the Al content is suppressed to 0.1% or less, the magnetic flux density can be further improved. Therefore, it is preferable to suppress the Al content to 0.1% or less.
- the component composition of the inner layer portion may further contain one or both of Sn and Sb in the following amounts.
- Sn 0.001 to 0.1%
- Sn is an element having an effect of further improving the magnetic flux density by texture improvement.
- Sn content is made into 0.001% or more.
- the Sn content exceeds 0.1%, the effect is saturated, and the cost is unnecessarily increased. Therefore, the Sn content is 0.1% or less.
- Sb 0.001 to 0.1%
- Sb is also an element having an effect of further improving the magnetic flux density.
- the Sb content is set to 0.001% or more in order to obtain the above effect.
- the Sb content exceeds 0.1%, the effect is saturated, and the cost is unnecessarily increased. Therefore, the Sb content is 0.1% or less.
- the component composition of the inner layer portion can further contain Mo in the following amounts.
- Mo 0.001 to 0.1%
- Mo is an element having an effect of reducing iron loss by suppressing the oxidation of the surface layer of the steel sheet.
- Mo may be present in the surface layer portion of the steel sheet for the purpose of oxidation prevention, Mo may be added to the inner layer portion.
- Mo may be added to the entire steel plate. Exists.
- Mo may be added to the inner layer portion. From the viewpoint of production, when adding Mo to the inner layer part, the Mo content of the inner layer part is made 0.001% or more, similarly to the Mo content of the surface layer part. On the other hand, when the Mo content exceeds 0.1%, carbide is formed and iron loss increases. Therefore, the Mo content is 0.1% or less.
- the inner layer portion in one embodiment of the present invention is, by mass%, Si: 1.5 to 5.0%, optionally, one or both of Sn: 0.001 to 0.1% and Sb: 0.001 to 0.1%, and optionally Mo: 0.001 to 0.1%, the balance being Fe and It can have a component composition consisting of unavoidable impurities.
- the inner layer portion in another embodiment of the present invention is, by mass%, Si: 1.5 to 5.0%, Optionally one or both of Sn: 0.001 to 0.1% and Sb: 0.001 to 0.1% Optionally, it can have a component composition consisting of Mo: 0.001 to 0.1%, and the balance of Fe and unavoidable impurities.
- the steel for the surface layer is attached to both sides of the steel for the inner layer so that the ratio of the thickness of the surface layer to the thickness (full thickness) of the multi-layer electromagnetic steel sheet is 0.30, and hot Rolled.
- the steel for the surface layer portion and the steel for the inner layer portion are melted to have desired component compositions to form an ingot.
- the Si content [Si] 0 of the inner layer portion was 2.5%
- the Si content [Si] 1 of the surface layer portion was changed in the range of 2.5% to 6.5%.
- the Si content in the surface layer was the same value on both sides.
- the Al content was 0.001% in both the surface layer portion and the inner layer portion.
- the test piece of width 30 mm and length 180 mm was extract
- L-direction test pieces collected such that the length direction of the test piece is the rolling direction (L direction), and collected such that the length direction of the test pieces is the rolling perpendicular direction (C direction)
- Equal amounts of C direction test pieces were used to evaluate the average value of the magnetic characteristics in the L direction and the C direction.
- FIG. 3 shows the correlation between ⁇ Si (mass%) defined as the difference ([Si] 1- [Si] 0 ) of the Si content in the surface layer portion and the inner layer portion and the eddy current loss at 1.0 T and 1 kHz. Show. From this result, it is understood that the eddy current loss is greatly reduced when ⁇ Si is 0.5 mass% or more. This is because, as a result of the amount of Si in the surface layer being higher than that in the inner layer, the permeability of the surface layer is higher than in the inner layer, and the magnetic flux is concentrated on the surface. Since the specific resistance of the portion where the magnetic flux concentrates is high, the eddy current loss can be effectively reduced.
- ⁇ Si defined as the difference between the Si content in the surface layer portion and the Si content in the inner layer portion ([Si] 1- [Si] 0 ) is 0.5 mass% or more, preferably Make it 1.0 mass% or more.
- the upper limit of ⁇ Si is not particularly limited, but usually ⁇ Si may be 4.5% or less. From the viewpoint of further reducing the magnetostriction, it is preferable to set ⁇ Si to 2.9 mass% or less.
- the magnetostriction of the surface layer portion and the inner layer portion is strongly influenced by the amount of Si, but is also influenced by the texture. For example, when the amounts of impurities in the surface layer portion and the inner layer portion are different, the formation of a texture at the time of finish annealing largely differs, so that the magnetostriction difference between the surface layer portion and the inner layer portion becomes large.
- Al is an element that greatly affects the formation of texture.
- the content of Al contained as an unavoidable impurity in the surface layer portion the content of [Al] 1 and the content of Al contained as an unavoidable impurity in the inner layer portion: [Al] 0 absolute value (
- ) be 0.05% by mass or less.
- the lower limit of ⁇ Al is not particularly limited, but may be 0.
- Magnetictostriction difference In order to examine the influence of the difference in magnetostriction ( ⁇ 1.0 / 400 ) between the surface layer and the inner layer on the magnetic properties, multilayer electromagnetic steel sheets with different ⁇ 1.0 / 400 are fabricated according to the following procedure, and their magnetic properties are calculated evaluated.
- the steel for the surface layer is attached to both sides of the steel for the inner layer so that the ratio of the thickness of the surface layer to the thickness (full thickness) of the multi-layer electromagnetic steel sheet is 0.30, and hot Rolled.
- the steel for the surface layer portion and the steel for the inner layer portion are melted to have desired component compositions to form an ingot.
- the Si content [Si] 0 of the inner layer portion was 2.5%
- the Si content [Si] 1 of the surface layer portion was changed in the range of 2.5% to 7.0%.
- the Si content in the surface layer was the same value on both sides.
- the Al content was 0.001% in both the surface layer portion and the inner layer portion.
- the test piece of width 30 mm and length 180 mm was extract
- L-direction test pieces collected such that the length direction of the test piece is the rolling direction (L direction), and collected such that the length direction of the test pieces is the rolling perpendicular direction (C direction)
- Equal amounts of C direction test pieces were used to evaluate the average value of the magnetic characteristics in the L direction and the C direction.
- a laser Doppler displacement meter was used to measure the peak to peak value of magnetostriction at a magnetic flux density of 1.0 T and a frequency of 400 Hz.
- FIG. 4 shows the correlation between the difference in magnetostriction ( ⁇ 1.0 / 400 ) between the surface layer portion and the inner layer portion and the hysteresis loss (excitation up to 1.0 T). From this result, it can be seen that the hysteresis loss is greatly reduced when ⁇ 1.0 / 400 is 1.0 ⁇ 10 ⁇ 6 or less. This is because when the magnetostriction difference between the surface layer portion and the inner layer portion is large, internal stress caused by the magnetostriction difference between the surface layer portion and the inner layer portion is generated when the steel plate is magnetized.
- the magnetostriction of the surface layer portion inner layer portion of the magnetostriction with lambda 1.0 / 400, 1: absolute value of the difference between ⁇ 1.0 / 400,0: and the ⁇ 1.0 / 400 1.0 ⁇ 10 -6 or less Do.
- t is 0.03 mm or more.
- t exceeds 0.3 mm, the eddy current loss increases and the total iron loss increases. Therefore, t is 0.3 mm or less.
- Multi-layer ratio Thickness of the multilayered electromagnetic steel plates: total thickness of the surface layer portion to the t: the ratio of t 1 (t 1 / t) ( hereinafter referred to as "multi-layer ratio") is studied influence on magnetic properties In order to achieve this, multilayer magnetic steel sheets having different multilayer ratios were produced in the following procedure, and their magnetic properties were evaluated.
- the total thickness of the surface layer portion refers to the sum of the thicknesses of the surface layer portions provided on both sides.
- steel for the surface layer portion was bonded to both surfaces of the steel for the inner layer portion so as to obtain a predetermined double layer ratio, and hot rolling was performed.
- the steel for the surface layer portion and the steel for the inner layer portion are melted to have desired component compositions to form an ingot.
- the Si content [Si] 0 of the inner layer part was 1.9%, and the Si content [Si] 1 of the surface layer part was 2.5% on both sides.
- FIG. 5 shows the correlation between the multilayer ratio and the total iron loss (W 10 / 1k ). From this result, it is understood that the core loss is lowered when the multilayer ratio is 0.10 to 0.70. This decrease in iron loss is considered to be due to the following reasons. First, when the ratio of the surface layer portion having high resistance is less than 0.10, the eddy current concentrated on the surface layer portion can not be effectively reduced. On the other hand, when the ratio of the surface layer portion exceeds 0.70, the magnetic permeability difference between the surface layer portion and the inner layer portion decreases, so that the magnetic flux penetrates to the inner layer portion and the eddy current loss also occurs from the inner layer portion. Therefore, the core loss can be reduced by setting the multilayer ratio to 0.10 to 0.70.
- the multilayer electromagnetic steel sheet of the present invention is not particularly limited, and can be manufactured by any method.
- a manufacturing method the method of cladding the steel raw material from which Si content differs is mentioned.
- the component composition of the steel material can be adjusted, for example, by blowing materials having different components in a converter and degassing the molten steel.
- the method of cladding is not particularly limited, for example, steel slabs different in Si content are prepared, and the surface layer portion on both surfaces of the steel slab for the inner layer portion with a thickness such that the final double layer ratio becomes a desired value. It is sufficient to paste steel slabs for rolling and rolling.
- the rolling may be, for example, one or more selected from the group consisting of hot rolling, warm rolling, and cold rolling. Generally, a combination of hot rolling and subsequent warm rolling, or a combination of hot rolling and subsequent cold rolling is preferred. It is preferable to perform hot-rolled sheet annealing after the said hot rolling. Moreover, the warm rolling and the cold rolling may be performed twice or more with the intermediate annealing interposed.
- the finishing temperature and the coiling temperature in hot rolling are not particularly limited, and may be determined according to a conventional method. After the rolling, finish annealing is performed.
- a multilayer electromagnetic steel sheet obtained by cladding steel materials different in Si content has, for example, a Si content profile as shown in FIG. 2 (b).
- siliconizing treatment can also be used.
- the silicon content of the surface layer portion on both sides of the steel plate can be increased by subjecting the steel plate having the Si content constant in the thickness direction to the siliconizing treatment.
- the method of siliconization treatment is not particularly limited, and may be performed by any method. For example, a method of depositing Si on the surface of a steel plate by a chemical vapor deposition method (CVD method), and then performing heat treatment to diffuse Si into the inside of the steel plate can be used.
- the Si content in the surface layer portion and the inner layer portion can be controlled by adjusting the deposition amount of Si by the CVD method and the heat treatment conditions.
- the multilayer electromagnetic steel sheet obtained by the siliconizing treatment has, for example, a Si content profile as shown in FIG. 2 (a).
- a multilayer electromagnetic steel sheet was manufactured according to the procedure described below, and its magnetic characteristics were evaluated.
- the laminated steel slabs were heated at 1140 ° C. for 1 hour, and then subjected to hot rolling to obtain a hot-rolled steel plate having a thickness of 2.0 mm.
- the hot rolling finish temperature in the hot rolling was set to 800 ° C.
- the hot rolled steel sheet was taken up at a winding temperature of 610 ° C., and then subjected to hot rolled sheet annealing of 900 ° C. ⁇ 30 s. Thereafter, pickling and cold rolling were performed, and annealing was performed at the finish annealing temperature shown in Table 2 to obtain a multilayer electromagnetic steel sheet.
- the ratio (double layer ratio) of the plate thickness: t of the finally obtained multilayer electromagnetic steel sheet and the total thickness of the surface layer portion to the above t: t 1 is as shown in Table 2.
- Magnetictostriction Also, in order to measure the magnetostriction of the surface layer portion and the inner layer portion, hot rolling, hot-rolled sheet annealing, cold rolling, and the like in the above-described procedure without laminating steel slabs corresponding to the surface layer portion and the inner layer portion. And finish annealing was performed to obtain a steel plate with a thickness of 0.1 mm. Subsequently, the magnetostriction in the rolling direction of the obtained steel plate was measured. The measurement results are as shown in Table 2. For measurement of magnetostriction, a laser Doppler displacement meter was used to measure the peak to peak value of magnetostriction at a magnetic flux density of 1.0 T and a frequency of 400 Hz.
- the multilayer electromagnetic steel sheet of the invention example satisfying the conditions of the present invention has excellent properties such as low high frequency core loss and high magnetic flux density. . Therefore, the multilayer electromagnetic steel sheet of the present invention is used as a core material for a motor core such as a hybrid electric car, an electric car, a vacuum cleaner, a high speed generator, an air conditioner compressor, a machine tool, etc. It can be used very suitably.
- a motor core such as a hybrid electric car, an electric car, a vacuum cleaner, a high speed generator, an air conditioner compressor, a machine tool, etc. It can be used very suitably.
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Abstract
Description
前記表層部が、Siを表層部Si含有量:[Si]1で含み、残部がFeおよび不可避不純物からなる成分組成を有し、
前記内層部が、Siを内層部Si含有量:[Si]0で含み、残部がFeおよび不可避不純物からなる成分組成を有し、
前記[Si]1が2.5~6.0質量%であり、
前記[Si]0が1.5~5.0質量%であり、
前記表層部におけるSi含有量と前記内層部におけるSi含有量の差([Si]1-[Si]0)として定義されるΔSiが0.5質量%以上であり、
前記表層部に不可避的不純物として含まれるAlの含有量:[Al]1と前記内層部に不可避的不純物として含まれるAlの含有量:[Al]0の差の絶対値(|[Al]1-[Al]0|)として定義されるΔAlが0.05質量%以下であり、
前記表層部の磁歪:λ1.0/400,1と前記内層部の磁歪:λ1.0/400,0との差の絶対値:Δλ1.0/400が1.0×10-6以下であり、
前記複層型電磁鋼板の板厚:tが0.03~0.3mmであり、かつ、
前記tに対する前記表層部の合計厚さ:t1の比率が0.10~0.70である、複層型電磁鋼板。
Sn:0.001~0.1%および
Sb:0.001~0.1%の一方または両方を含む、上記1に記載の複層型電磁鋼板。
Mo:0.001~0.1%を含む、上記1または2に記載の複層型電磁鋼板。
図1は、本発明の一実施形態における複層型電磁鋼板の構造を示す模式図である。また、図2は、複層型電磁鋼板の板厚方向における、Si含有量プロファイルの例を示す模式図である。図2における縦軸は板厚方向の位置を示しており、0が複層型電磁鋼板の一方の表面を、tが該複層型電磁鋼板の他方の表面を、それぞれ表している。
まず、前記表層部と内層部の成分組成について説明する。なお、以下の説明において、各元素の含有量を表す「%」は、特に断らない限り「質量%」を表すものとする。
まず、前記表層部の成分組成について説明する。本発明においては、複層型電磁鋼板の一方の面に設けられた第1の表層部と他方の面に設けられた第2の表層部の両者が、以下に述べる成分組成を有する。一般的には、第1の表層部の成分組成と第2の表層部の成分組成は同一とすればよいが、両者が異なっていてもよい。また、ここで表層部における元素の含有量とは、1つの表層部における当該元素の平均含有量を指すものとする。
Siは、鋼板の電気抵抗を高め、渦電流損を低減する作用を有する元素である。表層部のSi含有量([Si]1)が2.5%未満であると、効果的に渦電流損を低減することができない。そのため、表層部のSi含有量は2.5%以上、好ましくは3.0%以上、より好ましくは3.5%超とする。一方、表層部のSi含有量が6.0%を超えると、飽和磁化の低下により磁束密度が低下する。そのため、表層部のSi含有量は6.0%以下、好ましくは5.5%未満、より好ましくは5.0%以下とする。なお、上述したように、表層部におけるSi含有量が2.5~6.0%であるとは、第1の表層部における平均Si含有量が2.5~6.0%であり、かつ第2の表層部における平均Si含有量が2.5~6.0%であることを意味する。第1の表層部における平均Si含有量と第2の表層部における平均Si含有量とは同じであっても、異なっていてもよい。他の元素についても同様の定義が適用される。
Snは、集合組織改善により磁束密度をさらに向上させる効果を有する元素である。Snを添加する場合、前記効果を得るために、Sn含有量を0.001%以上とする。一方、Sn含有量が0.1%を超えると、効果が飽和し、いたずらにコストアップを招く。そのため、Sn含有量は0.1%以下とする。
Sbも、Snと同様、磁束密度をさらに向上させる効果を有する元素である。Sbを添加する場合、前記効果を得るために、Sb含有量を0.001%以上とする。一方、Sb含有量が0.1%を超えると、効果が飽和し、いたずらにコストアップを招く。そのため、Sb含有量は0.1%以下とする。
Moは、鋼板表層の酸化を抑制することによって鉄損をさらに低減する効果を有する元素である。Moを添加する場合、前記効果を得るために、Mo含有量を0.001%以上とする。一方、Mo含有量が0.1%を超えると、炭化物を形成し、鉄損が増加する。そのため、Mo含有量は0.1%以下とする。
Si:2.5~6.0%、
任意に、Sn:0.001~0.1%およびSb:0.001~0.1%の一方または両方、および
任意に、Mo:0.001~0.1%を含み、残部がFeおよび不可避不純物からなる成分組成を有することができる。
Si:2.5~6.0%、
任意に、Sn:0.001~0.1%およびSb:0.001~0.1%の一方または両方、
任意に、Mo:0.001~0.1%、および
残部のFeおよび不可避不純物、からなる成分組成を有することができる。
次に、内層部の成分組成について説明する。ここで内層部における元素の含有量とは、内層部における当該元素の平均含有量を指すものとする。
内層部のSi含有量([Si]0)が1.5%未満であると高周波鉄損が増加する。そのため、内層部のSi含有量は1.5%以上とする。一方、内層部のSi含有量が5.0%を超えると、モータコアの打ち抜き時にコアが割れるといった問題が生じる。そのため、内層部のSi含有量は5.0%以下とする。内層部のSi含有量は、4.0%以下とすることが好ましく、2.8%以下とすることがより好ましい。
Snは、集合組織改善により磁束密度をさらに向上させる効果を有する元素である。Snを添加する場合、前記効果を得るために、Sn含有量を0.001%以上とする。一方、Sn含有量が0.1%を超えると、効果が飽和し、いたずらにコストアップを招く。そのため、Sn含有量は0.1%以下とする。
Sbも、Snと同様、磁束密度をさらに向上させる効果を有する元素である。Sbを添加する場合、前記効果を得るために、Sb含有量を0.001%以上とする。一方、Sb含有量が0.1%を超えると、効果が飽和し、いたずらにコストアップを招く。そのため、Sb含有量は0.1%以下とする。
Moは、上述したように、鋼板表層の酸化を抑制することによって鉄損を低減する効果を有する元素である。酸化防止のためには鋼板の表層部にMoが存在すればよいが、内層部にMoを添加してもよい。例えば、後述する浸珪処理によって複層型電磁鋼板を製造する場合、表層部にMoを添加するためには、鋼板全体にMoを添加すればよく、したがって、その場合、内層部にもMoが存在する。また、浸珪処理以外の方法で製造する場合でも、内層部にMoを添加してよい。製造上の観点から、内層部にMoを添加する場合、内層部のMo含有量を表層部のMo含有量と同様、0.001%以上とする。一方、Mo含有量が0.1%を超えると、炭化物を形成し、鉄損が増加する。そのため、Mo含有量は0.1%以下とする。
Si:1.5~5.0%、
任意に、Sn:0.001~0.1%およびSb:0.001~0.1%の一方または両方、および
任意に、Mo:0.001~0.1%を含み、残部がFeおよび不可避不純物からなる成分組成を有することができる。
Si:1.5~5.0%、
任意に、Sn:0.001~0.1%およびSb:0.001~0.1%の一方または両方、
任意に、Mo:0.001~0.1%、および
残部のFeおよび不可避不純物、からなる成分組成を有することができる。
表層部と内層部のSi含有量の差(ΔSi)が磁気特性に与える影響について検討するために、ΔSiが異なる複層型電磁鋼板を以下の手順で作製し、その磁気特性を評価した。
表層部と内層部の磁歪はSi量の影響を強く受けるが、集合組織の影響も受ける。例えば、表層部と内層部の不純物量が異なっていると、仕上げ焼鈍時の集合組織形成が大きく異なってくるため、表層部と内層部の磁歪差が大きくなる。特にAlは集合組織形成に大きく影響する元素である。そのため、表層部に不可避的不純物として含まれるAlの含有量:[Al]1と内層部に不可避的不純物として含まれるAlの含有量:[Al]0の差の絶対値(|[Al]1-[Al]0|)として定義されるΔAlを0.05質量%以下とする。一方、ΔAlの下限についてはとくに限定されないが、0であってよい。
表層部と内層部の磁歪の差(Δλ1.0/400)が磁気特性に与える影響について検討するために、Δλ1.0/400が異なる複層型電磁鋼板を以下の手順で作製し、その磁気特性を評価した。
複層型電磁鋼板の板厚:tが0.03mm未満であると、該複層型電磁鋼板の製造における冷間圧延、焼鈍が困難となり、著しくコストアップする。そのため、tは0.03mm以上とする。一方、tが0.3mmを超えると渦電流損が大きくなり、全鉄損が増加する。そのため、tは0.3mm以下とする。
複層型電磁鋼板の板厚:tに対する前記表層部の合計厚さ:t1の比率(t1/t)(以下、「複層比」という場合がある)が磁気特性に与える影響について検討するために、複層比が異なる複層型電磁鋼板を以下の手順で作製し、その磁気特性を評価した。ここで、「表層部の合計厚さ」とは、両側に設けられている表層部の厚さの和を指す。
本発明の複層型電磁鋼板は、特に限定されることなく、任意の方法で製造することができる。製造方法の一例としては、Si含有量の異なる鋼素材をクラッドする方法が挙げられる。前記鋼素材の成分組成は、例えば、成分の異なる材料を転炉で吹練し、溶鋼を脱ガス処理することによって調整することができる。
また、表層部と内層部の磁歪を測定するために、表層部および内層部に相当する鋼スラブを貼り合わせることなく、上述した手順と同様に熱間圧延、熱延板焼鈍、冷間圧延、および仕上焼鈍を行って、板厚0.1mmの鋼板を得た。次いで、得られた鋼板の圧延方向における磁歪を測定した。測定結果は表2に示したとおりであった。磁歪の測定にはレーザードップラー変位計を用い、磁束密度1.0T、周波数400Hzにおける磁歪のpeak to peak値を測定した。
次いで、得られた複層型電磁鋼板のそれぞれについて、磁気特性を測定した。前記磁気測定は、JIS C 2550-1に準じて、25cmエプスタイン枠を用いて行った。前記磁気特性としては、1.0T、1kHzにおける鉄損:W10/1k(W/kg)、および磁界の強さ5000A/mにおける磁束密度:B50を測定した。測定結果は、表2に示したとおりであった。
10 内層部
20 表層部
Claims (3)
- 内層部と、前記内層部の両側に設けられた表層部からなる複層型電磁鋼板であって、
前記表層部が、Siを表層部Si含有量:[Si]1で含み、残部がFeおよび不可避不純物からなる成分組成を有し、
前記内層部が、Siを内層部Si含有量:[Si]0で含み、残部がFeおよび不可避不純物からなる成分組成を有し、
前記[Si]1が2.5~6.0質量%であり、
前記[Si]0が1.5~5.0質量%であり、
前記表層部におけるSi含有量と前記内層部におけるSi含有量の差([Si]1-[Si]0)として定義されるΔSiが0.5質量%以上であり、
前記表層部に不可避的不純物として含まれるAlの含有量:[Al]1と前記内層部に不可避的不純物として含まれるAlの含有量:[Al]0の差の絶対値(|[Al]1-[Al]0|)として定義されるΔAlが0.05質量%以下であり、
前記表層部の磁歪:λ1.0/400,1と前記内層部の磁歪:λ1.0/400,0との差の絶対値:Δλ1.0/400が1.0×10-6以下であり、
前記複層型電磁鋼板の板厚:tが0.03~0.3mmであり、かつ、
前記tに対する前記表層部の合計厚さ:t1の比率が0.10~0.70である、複層型電磁鋼板。 - 前記表層部の成分組成と前記内層部の成分組成のいずれか一方または両方が、さらに、質量%で、
Sn:0.001~0.1%および
Sb:0.001~0.1%の一方または両方を含む、請求項1に記載の複層型電磁鋼板。 - 前記表層部の成分組成と前記内層部の成分組成のいずれか一方または両方が、さらに、質量%で、
Mo:0.001~0.1%を含む、請求項1または2に記載の複層型電磁鋼板。
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JP2021038458A (ja) * | 2019-08-30 | 2021-03-11 | Jfeスチール株式会社 | 無方向性電磁鋼板およびその製造方法 |
JP7056699B2 (ja) | 2019-08-30 | 2022-04-19 | Jfeスチール株式会社 | 無方向性電磁鋼板およびその製造方法 |
JPWO2021261121A1 (ja) * | 2020-06-25 | 2021-12-30 | ||
WO2021261121A1 (ja) * | 2020-06-25 | 2021-12-30 | Jfeスチール株式会社 | モータコアおよびモータ |
JP7243842B2 (ja) | 2020-06-25 | 2023-03-22 | Jfeスチール株式会社 | モータコアおよびモータ |
Also Published As
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US11355271B2 (en) | 2022-06-07 |
KR20200093037A (ko) | 2020-08-04 |
CN111479942A (zh) | 2020-07-31 |
EP3725905B1 (en) | 2021-08-25 |
EP3725905A1 (en) | 2020-10-21 |
TW201928086A (zh) | 2019-07-16 |
US20210151229A1 (en) | 2021-05-20 |
JP6555449B1 (ja) | 2019-08-07 |
JPWO2019117089A1 (ja) | 2019-12-19 |
TWI692533B (zh) | 2020-05-01 |
KR102394521B1 (ko) | 2022-05-04 |
RU2742292C1 (ru) | 2021-02-04 |
EP3725905A4 (en) | 2020-10-21 |
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