WO2019104800A1 - 一种预防人员伤害的冲压机系统 - Google Patents

一种预防人员伤害的冲压机系统 Download PDF

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Publication number
WO2019104800A1
WO2019104800A1 PCT/CN2017/118793 CN2017118793W WO2019104800A1 WO 2019104800 A1 WO2019104800 A1 WO 2019104800A1 CN 2017118793 W CN2017118793 W CN 2017118793W WO 2019104800 A1 WO2019104800 A1 WO 2019104800A1
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WO
WIPO (PCT)
Prior art keywords
punching machine
console
forming device
personal injury
machine system
Prior art date
Application number
PCT/CN2017/118793
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English (en)
French (fr)
Inventor
郑坚雄
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昆山一邦泰汽车零部件制造有限公司
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Publication of WO2019104800A1 publication Critical patent/WO2019104800A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts

Definitions

  • the invention relates to a punching machine system for preventing personal injury, and belongs to the technical field of stamping processing.
  • the punching machine drives the flywheel through the electric motor, and through the clutch, the transmission gear drives the crank linkage mechanism to move the slider up and down, and drives the drawing die to form the steel plate.
  • the so-called double action means that the press has two sliders, which are divided into an inner slider and an outer slider.
  • the inner slider drives the punch or the die of the mold, and the outer slider drives the crimp ring on the mold to stretch. When the pressure ring first acts to press the edge of the steel plate, the inner slider moves to stretch.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and to provide a punching machine system for preventing personal injury.
  • the present invention provides a punching machine system for preventing personal injury, which comprises an electric loading device, a press forming device, a picking device, a product transport device, a security system and a console, the control
  • the table is respectively connected to the electric feeding device, the press forming device, the picking device, and the product transport device, and the safety system is connected to the press forming device and then connected to the console;
  • the security system includes an infrared sensing device and an alarm.
  • the device and the switch triggering device are arranged in the stamping and forming device for one week.
  • the infrared sensing module senses the action and triggers
  • the alarm device and the trigger device emit an audible alert to the person, and the trigger device disconnects the switch of the press forming device to avoid danger.
  • console is used to control the operation of the electric loading device, the press forming device, the picking device, the product transport device, and the security system.
  • the electric loading device is driven by a motor to feed.
  • the press forming device controls the punching by a hydraulic press.
  • the picking device includes a plurality of robots for facilitating the grasping of the product.
  • the product transport device employs a conveyor mechanism.
  • the worker can operate the human-computer interaction module on the console to control the whole process of the reclaiming of the punching machine to the molding to the transmission product, and has a safety system to prevent people with low safety awareness from entering.
  • Work area improve system safety; easy to operate, high degree of mechanization, high production efficiency, and good promotion.
  • Figure 1 is a schematic view showing the structure of the system of the present invention.
  • a punching machine system for preventing personal injury comprising: an electric loading device, a press forming device, a picking device, a product transport device, a security system and a console, wherein the console is respectively The electric feeding device, the press forming device, the picking device, and the product transport device are connected, and the safety system is connected to the press forming device and then connected to the console;
  • the safety system includes an infrared sensing device, an alarm device, and a switch a triggering device, the infrared module is disposed in the stamping forming device for one week, and if other objects are close to the stamping forming device during the startup or operation of the stamping forming device, and the warning line is operated, the infrared sensing module senses the action, triggers the alarm device and The trigger device sends an audible alarm to the person, and the trigger device disconnects the switch of the press forming device to avoid danger.
  • the console is used to control the operation of the electric loading device, the press forming device, the picking device, the product transport device, and the security system.
  • the electric loading device is driven by a motor to perform loading.
  • the press forming apparatus controls the punching by a hydraulic press.
  • the picking device includes a plurality of robots for facilitating the grasping of the product.
  • the product transport device employs a conveyor mechanism.

Abstract

本发明公开了一种预防人员伤害的冲压机系统，其特征是，包括电动上料装置、冲压成型装置、取件装置、产品运输装置、安全系统和控制台，所述控制台分别与所述电动上料装置、冲压成型装置、取件装置、产品运输装置连接，所述安全系统与所述冲压成型装置连接后再连接控制台；所述安全系统包括红外感应装置、警报装置以及开关触发装置。优点：在冲压机加工过程中，工人只需在操作台操作人机交互模块即可操控冲压机的的取料到成型到传输产品的整个过程，而且设有安全系统，避免安全意识不高的人进入作业区，提高系统安全性；操作方便，机械化程度高，生产效率也高，有很好的推广性。

Description

一种预防人员伤害的冲压机系统 技术领域
本发明涉及一种预防人员伤害的冲压机系统，属于冲压加工技术领域。
背景技术
冲压机是通过电动机驱动飞轮，并通过离合器，传动齿轮带动曲柄连杆机构使滑块上下运动，带动拉伸模具对钢板成型。所谓的双动就是指压力机有两个滑块，分为内滑块和外滑块，内滑块带动模具的凸模或凹模，外滑块带动模具上的压边圈，在拉伸时压边圈首先动作压住钢板边缘，内滑块再动作进行拉伸。
但现有的冲压机的操作中往往不够机械化，自动化程度低，效率也低，而且在操作过程中一些安全意识差的人员可能会接近冲压机，有一定的危险性，该问题有待解决。
发明内容
本发明所要解决的技术问题是克服现有技术的缺陷，提供一种预防人员伤害的冲压机系统。
为解决上述技术问题，本发明提供一种预防人员伤害的冲压机系统，其特征是，包括电动上料装置、冲压成型装置、取件装置、产品运输装置、安全系统和控制台，所述控制台分别与所述电动上料装置、冲压成型装置、取件装置、产品运输装置连接，所述安全系统与所述冲压成型装置连接后再连接控制台；所述安全系统包括红外感应装置、警报装置以及开关触发装置，所述红外模块设在冲压成型装置一周，在冲压成型装置启动时或者运作中若有其他物体靠近所述冲压成型装置，并操过警戒线，红外感应模块感应动作，触发警报装置和触发装置，警报装置发出声音提醒人员，触发装置断开所述冲压成型装置的开关，避免危险。
进一步的，所述控制台用于控制电动上料装置、冲压成型装置、取件装置、产品运输装置、安全系统的运作。
进一步的，所述电动上料装置通过电机驱动进行上料。
进一步的，所述冲压成型装置通过液压器控制冲压。
进一步的，所述取件装置包括若干个机械手，方便对产品的抓取。
进一步的，所述产品运输装置采用传送带机构。
本发明所达到的有益效果：
在冲压机加工过程中，工人只需在操作台操作人机交互模块即可操控冲压机的的取料到成型到传输产品的整个过程，而且设有安全系统，避免安全意识不高的人进入作业区，提高系统安全性；操作方便，机械化程度高，生产效率也高，有很好的推广性。
附图说明
图1是本发明的系统结构示意图。
具体实施方式
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案，而不能以此来限制本发明的保护范围。
如图1所示，一种预防人员伤害的冲压机系统，其特征是，包括电动上料装置、冲压成型装置、取件装置、产品运输装置、安全系统和控制台，所述控制台分别与所述电动上料装置、冲压成型装置、取件装置、产品运输装置连接，所述安全系统与所述冲压成型装置连接后再连接控制台；所述安全系统包括红外感应装置、警报装置以及开关触发装置，所述红外模块设在冲压成型装置一周，在冲压成型装置启动时或者运作中若有其他物体靠近所述冲压成型装置，并操过警戒线，红外感应模块感应动作，触发警报装置和触发装置，警报装置发出声音提醒人员，触发装置断开所述冲压成型装置的开关，避免危险。
本实施例中，所述控制台用于控制电动上料装置、冲压成型装置、取件装置、产品运输装置、安全系统的运作。
本实施例中，所述电动上料装置通过电机驱动进行上料。
本实施例中，所述冲压成型装置通过液压器控制冲压。
本实施例中，所述取件装置包括若干个机械手，方便对产品的抓取。
本实施例中，所述产品运输装置采用传送带机构。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明技术原理的前提下，还可以做出若干改进和变形，这些改进和变形也应视为本发明的保护范围。

Claims (6)

  1. 一种预防人员伤害的冲压机系统，其特征是，包括电动上料装置、冲压成型装置、取件装置、产品运输装置、安全系统和控制台，所述控制台分别与所述电动上料装置、冲压成型装置、取件装置、产品运输装置连接，所述安全系统与所述冲压成型装置连接后再连接控制台；所述安全系统包括红外感应装置、警报装置以及开关触发装置，所述红外模块设在冲压成型装置一周，在冲压成型装置启动时或者运作中若有其他物体靠近所述冲压成型装置，并操过警戒线，红外感应模块感应动作，触发警报装置和触发装置，警报装置发出声音提醒人员，触发装置断开所述冲压成型装置的开关，避免危险。
  2. 根据权利要求1所述的一种预防人员伤害的冲压机系统，其特征是，所述控制台用于控制电动上料装置、冲压成型装置、取件装置、产品运输装置、安全系统的运作。
  3. 根据权利要求1所述的一种预防人员伤害的冲压机系统，其特征是，所述电动上料装置通过电机驱动进行上料。
  4. 根据权利要求1所述的一种预防人员伤害的冲压机系统，其特征是，所述冲压成型装置通过液压器控制冲压。
  5. 根据权利要求1所述的一种预防人员伤害的冲压机系统，其特征是，所述取件装置包括若干个机械手，方便对产品的抓取。
  6. 根据权利要求1所述的一种预防人员伤害的冲压机系统，其特征是，所述产品运输装置采用传送带机构。
PCT/CN2017/118793 2017-11-30 2017-12-27 一种预防人员伤害的冲压机系统 WO2019104800A1 (zh)

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US6006638A (en) * 1998-03-02 1999-12-28 Kendor Steel Rule Die, Inc. Automated sheet metal blanking apparatus
CN102554062A (zh) * 2012-01-17 2012-07-11 柳州高华机械有限公司 自动冲压生产线
CN205309167U (zh) * 2016-01-26 2016-06-15 莆田德信电子有限公司 一种冲床安全防护装置
CN206263137U (zh) * 2016-10-28 2017-06-20 北京汽车研究总院有限公司 一种冲压机床
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