WO2019101009A1 - Preparation method for sic-based umosfet, and sic-based umosfet - Google Patents

Preparation method for sic-based umosfet, and sic-based umosfet Download PDF

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WO2019101009A1
WO2019101009A1 PCT/CN2018/115869 CN2018115869W WO2019101009A1 WO 2019101009 A1 WO2019101009 A1 WO 2019101009A1 CN 2018115869 W CN2018115869 W CN 2018115869W WO 2019101009 A1 WO2019101009 A1 WO 2019101009A1
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layer
gate trench
ion implantation
type
sic
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PCT/CN2018/115869
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French (fr)
Chinese (zh)
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何志
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重庆伟特森电子科技有限公司
北京品捷电子科技有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7801DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
    • H01L29/7802Vertical DMOS transistors, i.e. VDMOS transistors
    • H01L29/7813Vertical DMOS transistors, i.e. VDMOS transistors with trench gate electrode, e.g. UMOS transistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/0445Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising crystalline silicon carbide
    • H01L21/0455Making n or p doped regions or layers, e.g. using diffusion
    • H01L21/046Making n or p doped regions or layers, e.g. using diffusion using ion implantation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66053Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide
    • H01L29/66068Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices

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  • the present invention relates to the field of semiconductor device technology. More specifically, it relates to a method of fabricating a SiC-based UMOSFET (U-shaped Metal-Oxide-Semiconductor Field-Effect Transistor) and a SiC-based UMOSFET.
  • SiC-based UMOSFET U-shaped Metal-Oxide-Semiconductor Field-Effect Transistor
  • SiC is a wide bandgap semiconductor material with high saturation electron mobility, high breakdown electric field strength, and high thermal conductivity. It is especially suitable for high voltage, high current, high temperature, high radiation and other environments.
  • a MOSFET-Metal-Oxide-Semiconductor Field-Effect Transistor is a IGBT-Insulated Gate Bipolar Transistor of the same electrical grade. Higher operating frequency and lower power consumption. Therefore, SiC-based MOSFETs are widely used in inverters, photovoltaics, wind power, rail trains, aerospace, DC high-voltage power transmission, etc., and with the continuous improvement of electrical grades, the application advantages of SiC-based semiconductor devices become more prominent.
  • SiC-based MOSFETs as switching devices are mainly classified into two types, one is planar and the other is trench.
  • the planar MOSFET is formed by implanting ions on the SiC epitaxial layer to form a P-doped region and an N+ region, directly growing an oxide layer on the surface of the epitaxial layer by high-temperature thermal growth, and then depositing a layer of polysilicon on the oxide layer and polysilicon.
  • a gate is formed after the patterning process.
  • the trench MOSFET is trenched on the epitaxial layer, and the polysilicon gate wrapped by the dielectric layer is placed therein.
  • the trench type SiC-based MOSFET improves the density of the conductive channel by placing the conductive channel vertically, the JFET (Junction Field-Effect Transistor) region in the planar MOSFET is eliminated, thereby realizing Lower on-resistance is favored.
  • JFET Joint Field-Effect Transistor
  • the Si crystal plane since SiC epitaxial growth is usually based on the Si crystal plane, the Si crystal plane has the slowest oxidation rate in each crystal plane of SiC, and therefore the oxide layer at the bottom of the trench after the high temperature thermal oxidation of the trench on the epitaxial layer
  • the thickness is significantly thinner than the sidewalls of the trench, which makes the gate oxide layer at the bottom of the trench easily break down due to excessive electric field in the device when the high voltage is blocked, thereby causing the entire semiconductor device to fail.
  • the gate oxide layer at the bottom of the trench with a thin thickness causes the gate-drain capacitance to be high, and the frequency response characteristics of the semiconductor device may be deviated.
  • a first technical problem to be solved by the present invention is to provide a method of fabricating a SiC-based UMOSFET.
  • a second technical problem to be solved by the present invention is to provide a SiC-based UMOSFET.
  • a method for preparing a SiC-based UMOSFET comprising the steps of:
  • S1 selecting an epitaxial wafer having an N-type epitaxial layer grown on the front surface of the N+ type 4H-SiC substrate;
  • S3 depositing a first dielectric mask layer on the P-doped layer, forming an ion implantation window on the first dielectric mask layer by photolithography, so that the P-doped layer located at the ion implantation window is exposed;
  • the dielectric layer above the gate trench is covered by the photoresist by photolithography, and a part of the dielectric layer on the convex surface of the gate trench is exposed, and then the gate trench is convex on both sides of the trench. Part of the dielectric layer is removed such that the P-doped layer and the partial N+-type ion implantation layer on each side of the gate trench are exposed, and a source contact region is formed on each side of the gate trench;
  • steps S9-S11 are replaced by the following steps:
  • S9' depositing a polysilicon layer on the surface of the bump in the gate trench and on both sides thereof, so that the polysilicon layer in the gate trench is filled and overflows;
  • the implantation concentration of the N+ type ions in the N+ type ion implantation layer is 1 ⁇ 10 18 cm ⁇ 3 to 1 ⁇ 10 21 cm ⁇ 3
  • the implantation depth of the N+ type ions is 10 nm to 1000 nm. .
  • the implantation depth of oxygen ions in the oxygen ion implantation layer is 30 nm to 1000 nm, and the implantation concentration of oxygen ions is 1 ⁇ 10 18 cm ⁇ 3 to 1 ⁇ 10 22 cm ⁇ 3 .
  • the temperature of the thermal oxidation treatment is 600 ° C to 2000 ° C.
  • the thickness of the oxide layer at the bottom of the gate trench is 40 nm to 1000 nm; and the thickness of the oxide layer of the sidewall of the gate trench is 20 nm to 1000 nm.
  • the first dielectric mask layer and the second dielectric mask layer are both a hard mask layer or a soft mask layer;
  • the hard mask layer is made of SiO 2 , Si 3 N 4 , AlN or a mixture thereof;
  • the soft mask layer is a photoresist.
  • SiC-based UMOSFET prepared by the above preparation method, the SiC-based UMOSFET comprising:
  • An epitaxial wafer comprising an N+ type 4H-SiC substrate and an N-type epitaxial layer grown homogenously on the front side of the N+ type 4H-SiC substrate;
  • An N+ type ion implantation layer is formed in the P doped layer, an upper surface of the N+ type ion implantation layer is overlapped with an upper surface of the P doped layer, and a thickness of the N+ type ion implantation layer is smaller than a P doped layer;
  • a gate trench penetrating through the P doped layer and the N+ type ion implantation layer, and the gate trench depth is greater than the thickness of the P doped layer, such that the bottom of the gate trench is embedded in the N-type epitaxial layer;
  • a dielectric layer covering a polysilicon gate and a partial region of the N+ type ion implantation layer
  • a source metal layer covering the upper surface of the dielectric layer and the P-doped layer and covering an area of the N+ type ion implantation layer not covered by the dielectric layer;
  • a drain metal layer is formed on the back side of the N+ type 4H-SiC substrate.
  • the N+ type ion implantation layer has an implantation concentration of 1 ⁇ 10 18 cm ⁇ 3 to 1 ⁇ 10 21 cm ⁇ 3 , and the N+ ion implantation depth is 10 nm to 1000 nm.
  • the thickness of the oxide layer at the bottom of the gate trench is 40 nm to 1000 nm; and the thickness of the oxide layer of the sidewall of the gate trench is 20 nm to 1000 nm.
  • Any range recited in the present invention includes any value between the end value and the end value, and any subrange of any value between the end value or the end value.
  • each of the raw materials in the present invention can be obtained by commercially available purchase, and the apparatus used in the present invention can be carried out by using conventional equipment in the art or by referring to the prior art in the related art.
  • the present invention has the following beneficial effects:
  • the method for fabricating the SiC-based UMOSFET of the present invention amorphizes the SiC in the N-type epitaxial layer by performing oxygen ion implantation on the N-type epitaxial layer at the bottom of the gate trench.
  • An oxygen ion implantation layer is formed in the N-type epitaxial layer at the bottom of the pole trench, and the thickness of the oxide layer at the bottom of the gate trench is greater than the thickness of the oxide layer of the sidewall of the gate trench by oxidation, thereby reducing the oxide layer at the bottom of the gate trench.
  • FIG. 1 is a flow chart of a method for fabricating a SiC-based UMOSFET according to an embodiment of the present invention
  • FIGS. 2-14 are schematic diagrams showing steps of a method for fabricating a SiC-based UMOSFET according to an embodiment of the present invention
  • FIG. 15 is a partial schematic diagram of a method of fabricating a SiC-based UMOSFET according to another embodiment of the present invention.
  • the embodiment provides a method for preparing a SiC-based UMOSFET, and the preparation method includes the following steps:
  • an epitaxial wafer having an N-type epitaxial layer 2 grown on the front surface of the N+ type 4H-SiC substrate 1 is selected (the epitaxial wafer includes an N+ type 4H-SiC substrate 1 and an N-type epitaxial layer 2), as shown in the figure. 2;
  • N+-type ion implantation is performed on the exposed P-doped layer 3 through the ion implantation window L1, and then the first dielectric mask layer M1 is stripped, and then subjected to a first annealing treatment to form an N+ type in the P-doped layer 3.
  • the first annealing treatment is a high temperature annealing treatment, and the first annealing treatment is performed to activate ions implanted into the P doped layer 3;
  • the N+ type ion implantation layer 4 is preferably located in an intermediate portion of the P doped layer 3;
  • S5 depositing a second dielectric mask layer M2 on the surface of the P-doped layer 3 (including the N+-type ion implantation layer 4 therein), and forming a gate trench on the second dielectric mask layer M2 by photolithography
  • the slot window L2 causes the N+ type ion implantation layer 4 located at the gate trench window to be exposed, as shown in FIG. 6;
  • S8 performing thermal oxidation treatment so that the oxygen ion implantation layer 6 is oxidized, forming an oxide layer 7 at the bottom of the gate trench 5 and its sidewall, and the thickness of the oxide layer at the bottom of the gate trench 5 is greater than or equal to the gate.
  • the oxide layer on the sidewall of the trench 5 is as shown in FIG. 9; in this step, the thermal oxidation treatment also forms a thin oxide layer on the convex surface on both sides of the gate trench 5 (not shown) Shown), ignored here;
  • the polysilicon layer 8 in the gate trench 5 is covered by the photoresist by photolithography, and the polysilicon layer 8 on the convex surface of the gate trench 5 is exposed, and then the gate trench 5 is etched.
  • the polysilicon layer 8 on the side convex mesa is removed, and the polysilicon layer 8 remaining in the gate trench 5 forms a polysilicon gate, as shown in FIG. 11;
  • Step S9' is: depositing a polysilicon layer 8 on the surface of the land in the gate trench 5 and on both sides thereof, so that the polysilicon layer 8 in the gate trench 5 is filled and overflows (ie, in the gate trench 5).
  • the upper surface of the polysilicon layer 8 exceeds the surface of the land on both sides of the gate trench 5);
  • Step S10' is: then etching the polysilicon layer 8 on the land surface above the gate trench 5 and on both sides thereof, so that a continuous and flat polysilicon layer is left on the land surface of the gate trench 5 and on both sides of the land surface. 8, as shown in Figure 15;
  • Step S11' is: the polysilicon layer 8 remaining on the land surface on the gate trench 5 and on both sides of the gate trench 5 is oxidized to form the dielectric layer 9 by the oxidation treatment, and the unoxidized polysilicon remaining in the gate trench 5 is formed.
  • Layer 8 forms a polysilicon gate as shown in FIG.
  • the N-type epitaxial layer 2 is formed based on Si-plane epitaxial growth of SiC.
  • the P-doping layer 3 has a P-type doping concentration of 1 ⁇ 10 15 cm ⁇ 3 to 1 ⁇ 10 18 cm ⁇ 3 .
  • the implantation concentration of the N+ type ions in the N+ type ion implantation layer 4 is 1 ⁇ 10 18 cm ⁇ 3 to 1 ⁇ 10 21 cm ⁇ 3 , and the implantation depth of the N+ type ions is 10 nm to 1000 nm.
  • the oxygen ion implantation depth in the oxygen ion implantation layer 6 is 30 nm to 1000 nm, and the oxygen ion implantation concentration is 1 x 10 18 cm -3 to 1 x 10 22 cm -3 . .
  • the temperature of the thermal oxidation treatment is 600 ° C to 2000 ° C.
  • the thickness of the oxide layer at the bottom of the gate trench 5 is 40 nm to 1000 nm; and the thickness of the oxide layer on the sidewall of the gate trench 5 is 20 nm to 1000 nm.
  • the first dielectric mask layer M1 and the second dielectric mask layer M2 are both a hard mask layer or a soft mask layer.
  • the material of the hard mask layer is SiO 2 , Si 3 N 4 , AlN or a mixture thereof; the soft mask layer is a photoresist.
  • the embodiment provides a SiC-based UMOSFET prepared by the above preparation method, and the SiC-based UMOSFET includes:
  • An epitaxial wafer comprising an N+ type 4H-SiC substrate 1 and an N-type epitaxial layer 2 grown homogenously on the front side of the N+ type 4H-SiC substrate 1;
  • An N+ type ion implantation layer 4 is formed in the P doped layer 3, an upper surface of the N+ type ion implantation layer 4 coincides with an upper surface of the P doped layer 3, and a thickness of the N+ type ion implantation layer 4 is smaller than a P doping layer.
  • Layer 3; the N+ type ion implantation layer 4 is preferably located in an intermediate region of the P doped layer 3;
  • a source metal layer 11 covering the upper surfaces of the dielectric layer 9 and the P doped layer 3 and covering a region of the N+ type ion implantation layer 4 not covered by the dielectric layer 9;
  • a drain metal layer 12 is formed on the back surface of the N+ type 4H-SiC substrate 1.
  • the N-type epitaxial layer 2 is formed based on Si crystal facet epitaxial growth of SiC.
  • the P-doped layer 3 has a P-type doping concentration of 1 x 10 15 cm -3 to 1 x 10 18 cm -3 .
  • the implantation concentration of the N+ type ions in the N+ type ion implantation layer 4 is 1 ⁇ 10 18 cm ⁇ 3 to 1 ⁇ 10 21 cm ⁇ 3 , and the implantation depth of the N+ ions is 10 nm to 1000 nm.
  • the oxygen ion implantation layer 6 has an implantation depth of oxygen ions of 30 nm to 1000 nm and an oxygen ion implantation concentration of 1 x 10 18 cm -3 to 1 x 10 22 cm -3 .
  • the thickness of the oxide layer at the bottom of the gate trench 5 is 40 nm to 1000 nm; and the thickness of the oxide layer of the sidewall of the gate trench 5 is 20 nm to 1000 nm.

Abstract

Provided are a preparation method for an SiC-based UMOSFET, and an SiC-based UMOSFET. The SiC-based UMOSFET comprises: an epitaxial slice comprising an N+ type 4H-SiC substrate (1) and an N- type epitaxial layer (2) which is homogenously grown on the front of the N+ type 4H-SiC substrate (1); a P-doped layer (3) formed on an upper surface of the N-type epitaxial layer (2); an N+ type ion implantation layer (4) formed in the P-doped layer (3); a gate electrode trench (5) penetrating through the P-doped layer (3) and the N+ type ion implantation layer (4); an oxide layer (7) covering the bottom and side walls of the gate electrode trench (5); a polycrystalline silicon gate electrode (8) formed in the gate electrode trench (5) and covering the oxide layer (7); a dielectric layer (9) covering the polycrystalline silicon gate electrode (8) and part of an area of the N+ type ion implantation layer (4); a source electrode metal layer (11) covering the upper surfaces of the dielectric layer (9) and the P-doped layer (3) and covering an area, which is not covered by the dielectric layer (9), of the N+ type ion implantation layer (4); and a drain electrode metal layer (12) formed on the back of the N+ type 4H-SiC substrate (1). The thickness of the oxide layer at the bottom of the gate electrode trench of the SiC-based UMOSFET is increasesd, which reduces the electric field strength of the oxide layer at the bottom of the gate electrode trench and the capacitance between a gate electrode and a drain electrode.

Description

一种SiC基UMOSFET的制备方法及SiC基UMOSFETMethod for preparing SiC-based UMOSFET and SiC-based UMOSFET 技术领域Technical field
本发明涉及半导体器件技术领域。更具体地,涉及一种SiC基UMOSFET(沟槽型MOSFET,U-shaped Metal-Oxide-Semiconductor Field-Effect Transistor)的制备方法及SiC基UMOSFET。The present invention relates to the field of semiconductor device technology. More specifically, it relates to a method of fabricating a SiC-based UMOSFET (U-shaped Metal-Oxide-Semiconductor Field-Effect Transistor) and a SiC-based UMOSFET.
背景技术Background technique
SiC是一种宽禁带半导体材料,具有高饱和电子迁移率、高击穿电场强度、以及高热导率等优点,特别适合应用于高压、大电流、高温、高辐射等环境。SiC is a wide bandgap semiconductor material with high saturation electron mobility, high breakdown electric field strength, and high thermal conductivity. It is especially suitable for high voltage, high current, high temperature, high radiation and other environments.
作为一种开关器件,SiC基金属-氧化物半导体场效应晶体管(MOSFET-Metal-Oxide-Semiconductor Field-Effect Transistor)较同等电气级别的Si基绝缘栅双极型晶体管(IGBT-Insulated Gate Bipolar Transistor)具有更高的工作频率,更低的功耗。因此,SiC基MOSFET被广泛用于逆变器、光伏、风电、轨道列车、航空、直流高压电力传输等领域,并且随着电气等级的不断提高,SiC基半导体器件的应用优势越发显著。As a switching device, a MOSFET-Metal-Oxide-Semiconductor Field-Effect Transistor is a IGBT-Insulated Gate Bipolar Transistor of the same electrical grade. Higher operating frequency and lower power consumption. Therefore, SiC-based MOSFETs are widely used in inverters, photovoltaics, wind power, rail trains, aerospace, DC high-voltage power transmission, etc., and with the continuous improvement of electrical grades, the application advantages of SiC-based semiconductor devices become more prominent.
作为开关器件的SiC基MOSFET从结构上主要分为两类,一类是平面型,一类是沟槽型。平面型MOSFET是通过在SiC外延层上选择注入离子形成P掺杂区和N+区,直接通过高温热生长在外延层表面生长一层氧化层,然后在氧化层上淀积一层多晶硅并将多晶硅图形化处理后形成栅极。而沟槽型MOSFET是在外延层上挖槽,将被介质层包裹的多晶硅栅极放置其中。SiC-based MOSFETs as switching devices are mainly classified into two types, one is planar and the other is trench. The planar MOSFET is formed by implanting ions on the SiC epitaxial layer to form a P-doped region and an N+ region, directly growing an oxide layer on the surface of the epitaxial layer by high-temperature thermal growth, and then depositing a layer of polysilicon on the oxide layer and polysilicon. A gate is formed after the patterning process. The trench MOSFET is trenched on the epitaxial layer, and the polysilicon gate wrapped by the dielectric layer is placed therein.
由于沟槽型SiC基MOSFET通过将导电沟道竖直放置,提高了导电沟道的密度,消除了平面型MOSFET中的JFET(结型场效应晶体管,Junction Field-Effect Transistor)区,从而实现了更低的导通电阻而备受青睐。但是,由于目前SiC外延生长通常基于Si晶面,而在SiC的各个晶面中,Si晶面的氧化速度最慢,因此外延层上的沟槽在经过高温热氧化后沟槽底部的氧化层厚度会明显薄于沟槽侧壁,这使得器件在阻断高电压时沟槽底部栅氧层很容易因为其中的电场过强而发生击穿,进而使得整个半导体器件失效。同时,厚度偏薄的沟槽底部栅氧层导致栅漏电容会偏高,半导体器件的频率响应特性会偏差。Since the trench type SiC-based MOSFET improves the density of the conductive channel by placing the conductive channel vertically, the JFET (Junction Field-Effect Transistor) region in the planar MOSFET is eliminated, thereby realizing Lower on-resistance is favored. However, since SiC epitaxial growth is usually based on the Si crystal plane, the Si crystal plane has the slowest oxidation rate in each crystal plane of SiC, and therefore the oxide layer at the bottom of the trench after the high temperature thermal oxidation of the trench on the epitaxial layer The thickness is significantly thinner than the sidewalls of the trench, which makes the gate oxide layer at the bottom of the trench easily break down due to excessive electric field in the device when the high voltage is blocked, thereby causing the entire semiconductor device to fail. At the same time, the gate oxide layer at the bottom of the trench with a thin thickness causes the gate-drain capacitance to be high, and the frequency response characteristics of the semiconductor device may be deviated.
因此,需要提供一种SiC基UMOSFET及其制备方法,SiC基UMOSFET具有高可靠性和低栅漏电容。Therefore, there is a need to provide a SiC-based UMOSFET having high reliability and low gate-drain capacitance.
发明内容Summary of the invention
本发明要解决的第一个技术问题是提供一种SiC基UMOSFET的制备方法。A first technical problem to be solved by the present invention is to provide a method of fabricating a SiC-based UMOSFET.
本发明要解决的第二个技术问题是提供一种SiC基UMOSFET。A second technical problem to be solved by the present invention is to provide a SiC-based UMOSFET.
为解决上述第一个技术问题,发明采用如下的技术方案:In order to solve the above first technical problem, the invention adopts the following technical solutions:
一种SiC基UMOSFET的制备方法,该制备方法包括如下步骤:A method for preparing a SiC-based UMOSFET, the method comprising the steps of:
S1:选取在N+型4H-SiC衬底的正面同质生长有一N-型外延层的外延片;S1: selecting an epitaxial wafer having an N-type epitaxial layer grown on the front surface of the N+ type 4H-SiC substrate;
S2:对N-型外延层进行P型掺杂或P型外延生长,形成一P掺杂层;S2: performing P-type doping or P-type epitaxial growth on the N-type epitaxial layer to form a P-doped layer;
S3:在P掺杂层上淀积一第一介质掩膜层,通过光刻在第一介质掩膜层上形成一离子注入窗口,使得位于离子注入窗口处的P掺杂层裸露;S3: depositing a first dielectric mask layer on the P-doped layer, forming an ion implantation window on the first dielectric mask layer by photolithography, so that the P-doped layer located at the ion implantation window is exposed;
S4:经离子注入窗口向裸露的P掺杂层进行N+型离子注入,然后将第一介质掩膜层剥离,再进行第一退火处理,在P掺杂层内形成一N+型离子注入层,N+型离子注入层的上表面与P掺杂层的上表面重合,且N+型离子注入层的厚度小于P掺杂层;S4: performing N+-type ion implantation on the exposed P-doped layer through the ion implantation window, then peeling off the first dielectric mask layer, and performing a first annealing treatment to form an N+-type ion implantation layer in the P-doped layer. The upper surface of the N+ type ion implantation layer coincides with the upper surface of the P doped layer, and the thickness of the N+ type ion implantation layer is smaller than the P doped layer;
S5:在P掺杂层上表面淀积一第二介质掩膜层,通过光刻在第二介质掩膜层上形成一栅极沟槽窗口,使得位于栅极沟槽窗口处的N+型离子注入层裸露;S5: depositing a second dielectric mask layer on the surface of the P-doped layer, and forming a gate trench window on the second dielectric mask layer by photolithography, so that the N+-type ions located at the gate trench window The injection layer is bare;
S6:经栅极沟槽窗口依次对裸露的N+型离子注入层以及位于N+型离子注入层下面的P掺杂层进行刻蚀至低于N-型外延层的上表面,形成栅极沟槽,且P掺杂层和N+型离子注入层均被栅极沟槽分成两部分;S6: sequentially etching the exposed N+ type ion implantation layer and the P doped layer under the N+ type ion implantation layer to the upper surface of the N-type epitaxial layer through the gate trench window to form a gate trench And the P doped layer and the N+ type ion implantation layer are both divided into two parts by the gate trench;
S7:向栅极沟槽底部的N-型外延层进行氧离子注入,在栅极沟槽底部的N-型外延层内形成一氧离子注入层,然后将第二介质掩膜层剥离;S7: performing oxygen ion implantation on the N-type epitaxial layer at the bottom of the gate trench, forming an oxygen ion implantation layer in the N-type epitaxial layer at the bottom of the gate trench, and then peeling off the second dielectric mask layer;
S8:进行热氧化处理,使得氧离子注入层被氧化,在栅极沟槽底部及其侧壁形成一氧化层,且栅极沟槽底部的氧化层的厚度大于或等于栅极沟槽侧壁的氧化层;S8: performing thermal oxidation treatment so that the oxygen ion implantation layer is oxidized, forming an oxide layer at the bottom of the gate trench and the sidewall thereof, and the thickness of the oxide layer at the bottom of the gate trench is greater than or equal to the sidewall of the gate trench Oxide layer
S9:在栅极沟槽内及其两侧的凸台表面淀积一多晶硅层,使得多晶硅层将栅极沟槽刚好填平;S9: depositing a polysilicon layer on the surface of the bump in the gate trench and on both sides thereof, so that the polysilicon layer just fills the gate trench;
S10:通过光刻使得栅极沟槽内的多晶硅层被光刻胶覆盖,且栅极沟槽两侧凸台面上的多晶硅层裸露,然后通过刻蚀将栅极沟槽两侧凸台面上的多晶硅层去除,留在栅极沟槽内的多晶硅层形成多晶硅栅极;S10: the polysilicon layer in the gate trench is covered by the photoresist by photolithography, and the polysilicon layer on the convex surface on both sides of the gate trench is exposed, and then the gate trench is convex on both sides of the trench The polysilicon layer is removed, and the polysilicon layer remaining in the gate trench forms a polysilicon gate;
S11:在多晶硅栅极以及栅极沟槽两侧的凸台表面淀积介质层;S11: depositing a dielectric layer on the surface of the polysilicon gate and the land on both sides of the gate trench;
S12:通过光刻使得栅极沟槽上方的介质层被光刻胶覆盖,且栅极沟槽两侧凸台 面上的部分介质层裸露,然后通过刻蚀将栅极沟槽两侧凸台面上的部分介质层去除,使得栅极沟槽每侧的P掺杂层和部分N+型离子注入层裸露,在栅极沟槽的每侧形成一源极接触区;S12: the dielectric layer above the gate trench is covered by the photoresist by photolithography, and a part of the dielectric layer on the convex surface of the gate trench is exposed, and then the gate trench is convex on both sides of the trench. Part of the dielectric layer is removed such that the P-doped layer and the partial N+-type ion implantation layer on each side of the gate trench are exposed, and a source contact region is formed on each side of the gate trench;
S13:在介质层表面和源极接触区淀积一源极金属层,在N+型4H-SiC衬底的背面淀积一漏极金属层,然后进行第二退火处理,得到SiC基UMOSFET。S13: depositing a source metal layer on the surface of the dielectric layer and the source contact region, depositing a drain metal layer on the back side of the N+ type 4H-SiC substrate, and then performing a second annealing treatment to obtain a SiC-based UMOSFET.
优选地,所述步骤S9-S11被替换为如下步骤:Preferably, the steps S9-S11 are replaced by the following steps:
S9':在所述栅极沟槽内及其两侧的凸台表面淀积一多晶硅层,使得所述栅极沟槽内的多晶硅层填满后溢出;S9': depositing a polysilicon layer on the surface of the bump in the gate trench and on both sides thereof, so that the polysilicon layer in the gate trench is filled and overflows;
S10':然后将所述栅极沟槽上方及其两侧凸台面上的所述多晶硅层刻蚀,使得在所述栅极沟槽上方及其两侧凸台面上留有一连续、平整的所述多晶硅层;S10': then etching the polysilicon layer on the land surface above the gate trench and on both sides thereof, so that a continuous and flat surface is left above the gate trench and on the convex surfaces on both sides thereof Polysilicon layer
S11':通过氧化处理使得在所述栅极沟槽上方及其两侧凸台面上留有的所述多晶硅层被氧化形成介质层,留在所述栅极沟槽内的未被氧化的多晶硅层形成多晶硅栅极。S11': the polysilicon layer remaining on the land surface above and above the gate trench is oxidized to form a dielectric layer by oxidation treatment, and the unoxidized polysilicon remaining in the gate trench The layer forms a polysilicon gate.
作为技术方案的进一步改进,所述步骤S4中,所述N+型离子注入层中N+型离子的注入浓度为1x10 18cm -3至1x10 21cm -3,N+型离子的注入深度为10nm至1000nm。 As a further improvement of the technical solution, in the step S4, the implantation concentration of the N+ type ions in the N+ type ion implantation layer is 1×10 18 cm −3 to 1×10 21 cm −3 , and the implantation depth of the N+ type ions is 10 nm to 1000 nm. .
作为技术方案的进一步改进,所述步骤S7中,所述氧离子注入层中氧离子的注入深度为30nm至1000nm,氧离子的注入浓度为1x10 18cm -3至1x10 22cm -3As a further improvement of the technical solution, in the step S7, the implantation depth of oxygen ions in the oxygen ion implantation layer is 30 nm to 1000 nm, and the implantation concentration of oxygen ions is 1×10 18 cm −3 to 1×10 22 cm −3 .
作为技术方案的进一步改进,所述步骤S8中,所述热氧化处理的温度为600℃至2000℃。As a further improvement of the technical solution, in the step S8, the temperature of the thermal oxidation treatment is 600 ° C to 2000 ° C.
优选地,所述步骤S8中,所述栅极沟槽底部的氧化层的厚度为40nm至1000nm;所述栅极沟槽侧壁的氧化层的厚度为20nm至1000nm。Preferably, in the step S8, the thickness of the oxide layer at the bottom of the gate trench is 40 nm to 1000 nm; and the thickness of the oxide layer of the sidewall of the gate trench is 20 nm to 1000 nm.
作为技术方案的进一步改进,所述第一介质掩膜层和所述第二介质掩膜层均为硬掩膜层或软掩膜层;所述硬掩膜层的材质为SiO 2、Si 3N 4、AlN或其混合物;所述软掩膜层为光刻胶。 As a further improvement of the technical solution, the first dielectric mask layer and the second dielectric mask layer are both a hard mask layer or a soft mask layer; the hard mask layer is made of SiO 2 , Si 3 N 4 , AlN or a mixture thereof; the soft mask layer is a photoresist.
为解决上述第二个技术问题,本发明采用如下的技术方案:In order to solve the above second technical problem, the present invention adopts the following technical solutions:
一种采用上述制备方法制备的SiC基UMOSFET,该SiC基UMOSFET包括:A SiC-based UMOSFET prepared by the above preparation method, the SiC-based UMOSFET comprising:
一外延片,该外延片包括一N+型4H-SiC衬底,以及在N+型4H-SiC衬底的正面同质生长的一N-型外延层;An epitaxial wafer comprising an N+ type 4H-SiC substrate and an N-type epitaxial layer grown homogenously on the front side of the N+ type 4H-SiC substrate;
一P掺杂层,形成于N-型外延层的上表面;a P-doped layer formed on the upper surface of the N-type epitaxial layer;
一N+型离子注入层,形成于P掺杂层内,N+型离子注入层的上表面与P掺杂层 的上表面重合,且N+型离子注入层的厚度小于P掺杂层;An N+ type ion implantation layer is formed in the P doped layer, an upper surface of the N+ type ion implantation layer is overlapped with an upper surface of the P doped layer, and a thickness of the N+ type ion implantation layer is smaller than a P doped layer;
一栅极沟槽,贯穿P掺杂层和N+型离子注入层,且栅极沟槽深度大于P掺杂层的厚度,使得栅极沟槽的底部嵌入N-型外延层;a gate trench penetrating through the P doped layer and the N+ type ion implantation layer, and the gate trench depth is greater than the thickness of the P doped layer, such that the bottom of the gate trench is embedded in the N-type epitaxial layer;
一氧化层,覆盖于栅极沟槽的底部和侧壁;An oxide layer covering the bottom and sidewalls of the gate trench;
一多晶硅栅极,形成于栅极沟槽内,且覆盖氧化层;a polysilicon gate formed in the gate trench and covering the oxide layer;
一介质层,覆盖多晶硅栅极和N+型离子注入层的部分区域;a dielectric layer covering a polysilicon gate and a partial region of the N+ type ion implantation layer;
一源极金属层,覆盖于介质层和P掺杂层的上表面,且覆盖N+型离子注入层的未被介质层覆盖的区域;a source metal layer covering the upper surface of the dielectric layer and the P-doped layer and covering an area of the N+ type ion implantation layer not covered by the dielectric layer;
一漏极金属层,形成于N+型4H-SiC衬底的背面。A drain metal layer is formed on the back side of the N+ type 4H-SiC substrate.
作为技术方案的进一步改进,所述N+型离子注入层中N+型离子的注入浓度为1x10 18cm -3至1x10 21cm -3,N+离子的注入深度为10nm至1000nm。 As a further improvement of the technical solution, the N+ type ion implantation layer has an implantation concentration of 1×10 18 cm −3 to 1×10 21 cm −3 , and the N+ ion implantation depth is 10 nm to 1000 nm.
作为技术方案的进一步改进,所述栅极沟槽底部的氧化层的厚度为40nm至1000nm;所述栅极沟槽侧壁的氧化层的厚度为20nm至1000nm。As a further improvement of the technical solution, the thickness of the oxide layer at the bottom of the gate trench is 40 nm to 1000 nm; and the thickness of the oxide layer of the sidewall of the gate trench is 20 nm to 1000 nm.
本发明所记载的任何范围包括端值以及端值之间的任何数值以及端值或者端值之间的任意数值所构成的任意子范围。Any range recited in the present invention includes any value between the end value and the end value, and any subrange of any value between the end value or the end value.
如无特殊说明,本发明中的各原料均可通过市售购买获得,本发明中所用的设备可采用所属领域中的常规设备或参照所属领域的现有技术进行。Unless otherwise specified, each of the raw materials in the present invention can be obtained by commercially available purchase, and the apparatus used in the present invention can be carried out by using conventional equipment in the art or by referring to the prior art in the related art.
与现有技术相比较,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
与现有技术相比,本发明的SiC基UMOSFET的制备方法,通过向栅极沟槽底部的N-型外延层进行氧离子注入,使得N-型外延层内的SiC非晶化,在栅极沟槽底部的N-型外延层内形成一氧离子注入层,通过氧化使得栅极沟槽底部的氧化层的厚度大于其侧壁的氧化层厚度,从而降低了栅极沟槽底部氧化层的电场强度和栅漏间的电容,最终提高了UMOSFET器件的可靠性和频率响应特性。Compared with the prior art, the method for fabricating the SiC-based UMOSFET of the present invention amorphizes the SiC in the N-type epitaxial layer by performing oxygen ion implantation on the N-type epitaxial layer at the bottom of the gate trench. An oxygen ion implantation layer is formed in the N-type epitaxial layer at the bottom of the pole trench, and the thickness of the oxide layer at the bottom of the gate trench is greater than the thickness of the oxide layer of the sidewall of the gate trench by oxidation, thereby reducing the oxide layer at the bottom of the gate trench The electric field strength and the capacitance between the gate and drain ultimately improve the reliability and frequency response characteristics of the UMOSFET device.
附图说明DRAWINGS
下面结合附图对本发明的具体实施方式作进一步详细的说明The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
图1为本发明实施例提供的SiC基UMOSFET的制备方法的流程图;1 is a flow chart of a method for fabricating a SiC-based UMOSFET according to an embodiment of the present invention;
图2-14为本发明一种实施例提供的SiC基UMOSFET的制备方法的步骤示意图;2-14 are schematic diagrams showing steps of a method for fabricating a SiC-based UMOSFET according to an embodiment of the present invention;
图15为本发明另一种实施例提供的SiC基UMOSFET的制备方法的部分步骤示意图。FIG. 15 is a partial schematic diagram of a method of fabricating a SiC-based UMOSFET according to another embodiment of the present invention.
具体实施方式Detailed ways
为了更清楚地说明本发明,下面结合优选实施例对本发明做进一步的说明。本领域技术人员应当理解,下面所具体描述的内容是说明性的而非限制性的,不应以此限制本发明的保护范围。In order to more clearly illustrate the invention, the invention will be further described in conjunction with the preferred embodiments. It should be understood by those skilled in the art that the following detailed description is intended to be illustrative and not restrictive.
如图1所示,本实施例提供一种SiC基UMOSFET的制备方法,该制备方法包括如下步骤:As shown in FIG. 1 , the embodiment provides a method for preparing a SiC-based UMOSFET, and the preparation method includes the following steps:
S1:选取在N+型4H-SiC衬底1的正面同质生长有一N-型外延层2的外延片(外延片包括N+型4H-SiC衬底1和N-型外延层2),如图2所示;S1: an epitaxial wafer having an N-type epitaxial layer 2 grown on the front surface of the N+ type 4H-SiC substrate 1 is selected (the epitaxial wafer includes an N+ type 4H-SiC substrate 1 and an N-type epitaxial layer 2), as shown in the figure. 2;
S2:对N-型外延层2进行P型掺杂或P型外延生长,形成一P掺杂层3,如图3所示;S2: performing P-type doping or P-type epitaxial growth on the N-type epitaxial layer 2 to form a P-doped layer 3, as shown in FIG. 3;
S3:在P掺杂层3上淀积一第一介质掩膜层M1,通过光刻在第一介质掩膜层M1上形成一离子注入窗口L1,使得位于离子注入窗口L1处的P掺杂层3裸露,如图4所示;S3: depositing a first dielectric mask layer M1 on the P-doped layer 3, forming an ion implantation window L1 on the first dielectric mask layer M1 by photolithography, so that the P-doping at the ion implantation window L1 is performed. Layer 3 is bare, as shown in Figure 4;
S4:经离子注入窗口L1向裸露的P掺杂层3进行N+型离子注入,然后将第一介质掩膜层M1剥离,再进行第一退火处理,在P掺杂层3内形成一N+型离子注入层4,N+型离子注入层4的上表面与P掺杂层3的上表面重合,且N+型离子注入层4的厚度小于P掺杂层3,如图5所示;该步骤中,第一退火处理为高温退火处理,进行第一退火处理的目的是激活注入到P掺杂层3内的离子;N+型离子注入层4优选地位于P掺杂层3的中间区域;S4: N+-type ion implantation is performed on the exposed P-doped layer 3 through the ion implantation window L1, and then the first dielectric mask layer M1 is stripped, and then subjected to a first annealing treatment to form an N+ type in the P-doped layer 3. The ion implantation layer 4, the upper surface of the N+ type ion implantation layer 4 coincides with the upper surface of the P doped layer 3, and the thickness of the N+ type ion implantation layer 4 is smaller than that of the P doped layer 3, as shown in FIG. 5; The first annealing treatment is a high temperature annealing treatment, and the first annealing treatment is performed to activate ions implanted into the P doped layer 3; the N+ type ion implantation layer 4 is preferably located in an intermediate portion of the P doped layer 3;
S5:在P掺杂层3(包含其内的N+型离子注入层4)上表面淀积一第二介质掩膜层M2,通过光刻在第二介质掩膜层M2上形成一栅极沟槽窗口L2,使得位于栅极沟槽窗口处的N+型离子注入层4裸露,如图6所示;S5: depositing a second dielectric mask layer M2 on the surface of the P-doped layer 3 (including the N+-type ion implantation layer 4 therein), and forming a gate trench on the second dielectric mask layer M2 by photolithography The slot window L2 causes the N+ type ion implantation layer 4 located at the gate trench window to be exposed, as shown in FIG. 6;
S6:经栅极沟槽窗口L2依次对裸露的N+型离子注入层4以及位于N+型离子注入层4下面的P掺杂层3进行刻蚀至低于N-型外延层2的上表面,形成栅极沟槽5,且P掺杂层3和N+型离子注入层4均被栅极沟槽5分成两部分,如图7所示;栅极沟槽5优选地位于P掺杂层3和N+型离子注入层4的中间区域;S6: sequentially etching the exposed N+ type ion implantation layer 4 and the P doped layer 3 under the N+ type ion implantation layer 4 to the upper surface of the N-type epitaxial layer 2 via the gate trench window L2. The gate trench 5 is formed, and both the P doped layer 3 and the N+ type ion implantation layer 4 are divided into two portions by the gate trench 5 as shown in FIG. 7; the gate trench 5 is preferably located in the P doped layer 3 And an intermediate region of the N+ type ion implantation layer 4;
S7:向栅极沟槽5底部的N-型外延层2进行氧离子注入,在栅极沟槽5底部的N-型外延层2内形成一氧离子注入层6,然后将第二介质掩膜层M2剥离,如图8所示;该步骤中,氧离子注入使得N-型外延层2内的SiC非晶化;S7: performing oxygen ion implantation on the N-type epitaxial layer 2 at the bottom of the gate trench 5, forming an oxygen ion implantation layer 6 in the N-type epitaxial layer 2 at the bottom of the gate trench 5, and then masking the second dielectric The film layer M2 is peeled off, as shown in FIG. 8; in this step, oxygen ion implantation causes the SiC in the N-type epitaxial layer 2 to be amorphized;
S8:进行热氧化处理,使得氧离子注入层6被氧化,在栅极沟槽5底部及其侧 壁形成一氧化层7,且栅极沟槽5底部的氧化层的厚度大于或等于栅极沟槽5侧壁的氧化层,如图9所示;需要说明的是,该步骤中,热氧化处理也会使栅极沟槽5两侧凸台面上形成一薄层氧化层(图中未示出),在此忽略不计;S8: performing thermal oxidation treatment so that the oxygen ion implantation layer 6 is oxidized, forming an oxide layer 7 at the bottom of the gate trench 5 and its sidewall, and the thickness of the oxide layer at the bottom of the gate trench 5 is greater than or equal to the gate. The oxide layer on the sidewall of the trench 5 is as shown in FIG. 9; in this step, the thermal oxidation treatment also forms a thin oxide layer on the convex surface on both sides of the gate trench 5 (not shown) Shown), ignored here;
S9:在栅极沟槽5内及其两侧的凸台表面淀积一多晶硅层8,使得多晶硅层8将栅极沟槽5刚好填平(即栅极沟槽5内的多晶硅层8表面刚好与栅极沟槽5两侧的凸台表面平齐),如图10所示;S9: depositing a polysilicon layer 8 on the surface of the land in the gate trench 5 and on both sides thereof, so that the polysilicon layer 8 just fills the gate trench 5 (ie, the surface of the polysilicon layer 8 in the gate trench 5) Just flush with the surface of the land on both sides of the gate trench 5, as shown in FIG. 10;
S10:通过光刻使得栅极沟槽5内的多晶硅层8被光刻胶覆盖,且栅极沟槽5两侧凸台面上的多晶硅层8裸露,然后通过刻蚀将栅极沟槽5两侧凸台面上的多晶硅层8去除,留在栅极沟槽5内的多晶硅层8形成多晶硅栅极,如图11所示;S10: the polysilicon layer 8 in the gate trench 5 is covered by the photoresist by photolithography, and the polysilicon layer 8 on the convex surface of the gate trench 5 is exposed, and then the gate trench 5 is etched. The polysilicon layer 8 on the side convex mesa is removed, and the polysilicon layer 8 remaining in the gate trench 5 forms a polysilicon gate, as shown in FIG. 11;
S11:在多晶硅栅极以及栅极沟槽5两侧的凸台表面淀积一介质层9,如图12所示;S11: depositing a dielectric layer 9 on the surface of the polysilicon gate and the land on both sides of the gate trench 5, as shown in FIG. 12;
S12:通过光刻使得栅极沟槽5上方的介质层9被光刻胶覆盖,且栅极沟槽5两侧凸台面上的部分介质层9裸露,然后通过刻蚀将栅极沟槽5两侧凸台面上的部分介质层9去除,使得栅极沟槽5每侧的P掺杂层3和部分N+型离子注入层4裸露,在栅极沟槽5的每侧形成一源极接触区10,如图13所示;S12: the dielectric layer 9 above the gate trench 5 is covered by the photoresist by photolithography, and a part of the dielectric layer 9 on the convex surface of the gate trench 5 is exposed, and then the gate trench 5 is etched. A portion of the dielectric layer 9 on both sides of the land is removed, such that the P-doped layer 3 and the portion of the N+-type ion implantation layer 4 on each side of the gate trench 5 are exposed, and a source contact is formed on each side of the gate trench 5. Zone 10, as shown in Figure 13;
S13:在介质层9表面和源极接触区10淀积一源极金属层11,在N+型4H-SiC衬底1的背面淀积一漏极金属层12,然后进行第二退火处理,得到SiC基UMOSFET,如图14所示。S13: depositing a source metal layer 11 on the surface of the dielectric layer 9 and the source contact region 10, depositing a drain metal layer 12 on the back surface of the N+ type 4H-SiC substrate 1, and then performing a second annealing treatment to obtain SiC-based UMOSFET, as shown in Figure 14.
在本实施例的一种优选实施方式中,上述步骤S9-S11被替换为如下步骤(其余步骤不变):In a preferred embodiment of the embodiment, the above steps S9-S11 are replaced by the following steps (the remaining steps are unchanged):
步骤S9'为:在栅极沟槽5内及其两侧的凸台表面淀积多晶硅层8,使得栅极沟槽5内的多晶硅层8填满后溢出(即栅极沟槽5内的多晶硅层8上表面超出栅极沟槽5两侧的凸台表面);Step S9' is: depositing a polysilicon layer 8 on the surface of the land in the gate trench 5 and on both sides thereof, so that the polysilicon layer 8 in the gate trench 5 is filled and overflows (ie, in the gate trench 5). The upper surface of the polysilicon layer 8 exceeds the surface of the land on both sides of the gate trench 5);
步骤S10'为:然后将栅极沟槽5上方及其两侧凸台面上的多晶硅层8刻蚀,使得在栅极沟槽5上方及其两侧凸台面上留有一连续、平整的多晶硅层8,如图15所示;Step S10' is: then etching the polysilicon layer 8 on the land surface above the gate trench 5 and on both sides thereof, so that a continuous and flat polysilicon layer is left on the land surface of the gate trench 5 and on both sides of the land surface. 8, as shown in Figure 15;
步骤S11'为:通过氧化处理使得在栅极沟槽5上方及其两侧凸台面上留有的多晶硅层8被氧化形成介质层9,留在栅极沟槽5内的未被氧化的多晶硅层8形成多晶硅栅极,如图12所示。Step S11' is: the polysilicon layer 8 remaining on the land surface on the gate trench 5 and on both sides of the gate trench 5 is oxidized to form the dielectric layer 9 by the oxidation treatment, and the unoxidized polysilicon remaining in the gate trench 5 is formed. Layer 8 forms a polysilicon gate as shown in FIG.
在本实施例的一种优选实施方式中,上述步骤S1中,N-型外延层2基于SiC 的Si晶面外延生长形成。In a preferred embodiment of the present embodiment, in the above step S1, the N-type epitaxial layer 2 is formed based on Si-plane epitaxial growth of SiC.
在本实施例的一种优选实施方式中,上述步骤S2中,P掺杂层3的P型掺杂浓度为1x10 15cm -3至1x10 18cm -3In a preferred embodiment of the present embodiment, in the above step S2, the P-doping layer 3 has a P-type doping concentration of 1×10 15 cm −3 to 1×10 18 cm −3 .
在本实施例的一种优选实施方式中,上述步骤S4中,N+型离子注入层4中N+型离子的注入浓度为1x10 18cm -3至1x10 21cm -3,N+型离子的注入深度为10nm至1000nm。 In a preferred embodiment of the present embodiment, in the step S4, the implantation concentration of the N+ type ions in the N+ type ion implantation layer 4 is 1×10 18 cm −3 to 1×10 21 cm −3 , and the implantation depth of the N+ type ions is 10 nm to 1000 nm.
在本实施例的一种优选实施方式中,上述步骤S7中,氧离子注入层6中氧离子的注入深度为30nm至1000nm,氧离子的注入浓度为1x10 18cm -3至1x10 22cm -3In a preferred embodiment of the present embodiment, in the above step S7, the oxygen ion implantation depth in the oxygen ion implantation layer 6 is 30 nm to 1000 nm, and the oxygen ion implantation concentration is 1 x 10 18 cm -3 to 1 x 10 22 cm -3 . .
在本实施例的一种优选实施方式中,上述步骤S8中,热氧化处理的温度为600℃至2000℃。In a preferred embodiment of the present embodiment, in the above step S8, the temperature of the thermal oxidation treatment is 600 ° C to 2000 ° C.
在本实施例的一种优选实施方式中,上述步骤S8中,栅极沟槽5底部的氧化层的厚度为40nm至1000nm;栅极沟槽5侧壁的氧化层的厚度为20nm至1000nm。In a preferred embodiment of the present embodiment, in the above step S8, the thickness of the oxide layer at the bottom of the gate trench 5 is 40 nm to 1000 nm; and the thickness of the oxide layer on the sidewall of the gate trench 5 is 20 nm to 1000 nm.
在本实施例的一种优选实施方式中,第一介质掩膜层M1和第二介质掩膜层M2均为硬掩膜层或软掩膜层。硬掩膜层的材质为SiO 2、Si 3N 4、AlN或其混合物;软掩膜层为光刻胶。 In a preferred embodiment of the embodiment, the first dielectric mask layer M1 and the second dielectric mask layer M2 are both a hard mask layer or a soft mask layer. The material of the hard mask layer is SiO 2 , Si 3 N 4 , AlN or a mixture thereof; the soft mask layer is a photoresist.
如图14所示,本实施例提供一种SiC基UMOSFET,该SiC基UMOSFET采用上述制备方法制备,该SiC基UMOSFET包括:As shown in FIG. 14, the embodiment provides a SiC-based UMOSFET prepared by the above preparation method, and the SiC-based UMOSFET includes:
一外延片,该外延片包括一N+型4H-SiC衬底1,以及在N+型4H-SiC衬底1的正面同质生长的一N-型外延层2;An epitaxial wafer comprising an N+ type 4H-SiC substrate 1 and an N-type epitaxial layer 2 grown homogenously on the front side of the N+ type 4H-SiC substrate 1;
一P掺杂层3,形成于N-型外延层2的上表面;a P-doped layer 3 formed on the upper surface of the N-type epitaxial layer 2;
一N+型离子注入层4,形成于P掺杂层3内,N+型离子注入层4的上表面与P掺杂层3的上表面重合,且N+型离子注入层4的厚度小于P掺杂层3;N+型离子注入层4优选地位于P掺杂层3的中间区域;An N+ type ion implantation layer 4 is formed in the P doped layer 3, an upper surface of the N+ type ion implantation layer 4 coincides with an upper surface of the P doped layer 3, and a thickness of the N+ type ion implantation layer 4 is smaller than a P doping layer. Layer 3; the N+ type ion implantation layer 4 is preferably located in an intermediate region of the P doped layer 3;
一栅极沟槽5,栅极沟槽5贯穿掺杂层3和N+型离子注入层4,且栅极沟槽5深度大于P掺杂层3的厚度,使得栅极沟槽5的底部嵌入N-型外延层2;a gate trench 5 through which the gate trench 5 penetrates the doped layer 3 and the N+ type ion implantation layer 4, and the depth of the gate trench 5 is greater than the thickness of the P doped layer 3, so that the bottom of the gate trench 5 is embedded N-type epitaxial layer 2;
一氧化层7,覆盖于栅极沟槽5的底部和侧壁;An oxide layer 7 covering the bottom and sidewalls of the gate trench 5;
一多晶硅栅极,形成于栅极沟槽5内,且覆盖氧化层7;a polysilicon gate formed in the gate trench 5 and covering the oxide layer 7;
一介质层9,覆盖多晶硅栅极和N+型离子注入层4的部分区域;a dielectric layer 9, covering a polysilicon gate and a partial region of the N+ type ion implantation layer 4;
一源极金属层11,覆盖于介质层9和P掺杂层3的上表面,且覆盖N+型离子注入层4的未被介质层9覆盖的区域;a source metal layer 11 covering the upper surfaces of the dielectric layer 9 and the P doped layer 3 and covering a region of the N+ type ion implantation layer 4 not covered by the dielectric layer 9;
一漏极金属层12,形成于N+型4H-SiC衬底1的背面。A drain metal layer 12 is formed on the back surface of the N+ type 4H-SiC substrate 1.
在本实施例的一种优选实施方式中,N-型外延层2基于SiC的Si晶面外延生长形成。In a preferred embodiment of the present embodiment, the N-type epitaxial layer 2 is formed based on Si crystal facet epitaxial growth of SiC.
在本实施例的一种优选实施方式中,P掺杂层3的P型掺杂浓度为1x10 15cm -3至1x10 18cm -3In a preferred embodiment of the present embodiment, the P-doped layer 3 has a P-type doping concentration of 1 x 10 15 cm -3 to 1 x 10 18 cm -3 .
在本实施例的一种优选实施方式中,N+型离子注入层4中N+型离子的注入浓度为1x10 18cm -3至1x10 21cm -3,N+离子的注入深度为10nm至1000nm。 In a preferred embodiment of the present embodiment, the implantation concentration of the N+ type ions in the N+ type ion implantation layer 4 is 1×10 18 cm −3 to 1×10 21 cm −3 , and the implantation depth of the N+ ions is 10 nm to 1000 nm.
在本实施例的一种优选实施方式中,氧离子注入层6中氧离子的注入深度为30nm至1000nm,氧离子的注入浓度为1x10 18cm -3至1x10 22cm -3In a preferred embodiment of the present embodiment, the oxygen ion implantation layer 6 has an implantation depth of oxygen ions of 30 nm to 1000 nm and an oxygen ion implantation concentration of 1 x 10 18 cm -3 to 1 x 10 22 cm -3 .
在本实施例的一种优选实施方式中,栅极沟槽5底部的氧化层的厚度为40nm至1000nm;栅极沟槽5侧壁的氧化层的厚度为20nm至1000nm。In a preferred embodiment of the present embodiment, the thickness of the oxide layer at the bottom of the gate trench 5 is 40 nm to 1000 nm; and the thickness of the oxide layer of the sidewall of the gate trench 5 is 20 nm to 1000 nm.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无法对所有的实施方式予以穷举。凡是属于本发明的技术方案所引伸出的显而易见的变化或变动仍处于本发明的保护范围之列。It is apparent that the above-described embodiments of the present invention are merely illustrative of the present invention and are not intended to limit the embodiments of the present invention. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. It is not possible to exhaust all implementations here. Obvious changes or variations that come within the scope of the invention are still within the scope of the invention.

Claims (10)

  1. 一种SiC基UMOSFET的制备方法,其特征在于,该制备方法包括如下步骤:A method for preparing a SiC-based UMOSFET, characterized in that the preparation method comprises the following steps:
    S1:选取在N+型4H-SiC衬底(1)的正面同质生长有一N-型外延层(2)的外延片;S1: an epitaxial wafer having an N-type epitaxial layer (2) grown on the front surface of the N+ type 4H-SiC substrate (1) is selected;
    S2:对N-型外延层(2)进行P型掺杂或P型外延生长,形成一P掺杂层(3);S2: P-type doping or P-type epitaxial growth of the N-type epitaxial layer (2) to form a P-doped layer (3);
    S3:在P掺杂层(3)上淀积一第一介质掩膜层,通过光刻在第一介质掩膜层上形成一离子注入窗口,使得位于离子注入窗口处的P掺杂层(3)裸露;S3: depositing a first dielectric mask layer on the P-doped layer (3), forming an ion implantation window on the first dielectric mask layer by photolithography, so that the P-doped layer located at the ion implantation window ( 3) bare;
    S4:经离子注入窗口向裸露的P掺杂层(3)进行N+型离子注入,然后将第一介质掩膜层剥离,再进行第一退火处理,在P掺杂层(3)内形成一N+型离子注入层(4),N+型离子注入层(4)的上表面与P掺杂层(3)的上表面重合,且N+型离子注入层(4)的厚度小于P掺杂层(3);S4: performing N+-type ion implantation on the exposed P-doped layer (3) through the ion implantation window, then peeling off the first dielectric mask layer, and performing a first annealing treatment to form a P-doped layer (3). The N+ type ion implantation layer (4), the upper surface of the N+ type ion implantation layer (4) coincides with the upper surface of the P doped layer (3), and the thickness of the N+ type ion implantation layer (4) is smaller than that of the P doped layer ( 3);
    S5:在P掺杂层(3)上表面淀积一第二介质掩膜层,通过光刻在第二介质掩膜层上形成一栅极沟槽窗口,使得位于栅极沟槽窗口处的N+型离子注入层(4)裸露;S5: depositing a second dielectric mask layer on the upper surface of the P-doped layer (3), and forming a gate trench window on the second dielectric mask layer by photolithography, so as to be located at the gate trench window N+ type ion implantation layer (4) is exposed;
    S6:经栅极沟槽窗口依次对裸露的N+型离子注入层(4)以及位于N+型离子注入层(4)下面的P掺杂层(3)进行刻蚀至低于N-型外延层(2)的上表面,形成栅极沟槽(5),且P掺杂层(3)和N+型离子注入层(4)均被栅极沟槽(5)分成两部分;S6: sequentially etching the exposed N+ type ion implantation layer (4) and the P doped layer (3) under the N+ type ion implantation layer (4) through the gate trench window to be lower than the N-type epitaxial layer a gate trench (5) is formed on the upper surface of (2), and the P-doped layer (3) and the N+-type ion implantation layer (4) are both divided into two portions by the gate trench (5);
    S7:向栅极沟槽(5)底部的N-型外延层(2)进行氧离子注入,在栅极沟槽(5)底部的N-型外延层(2)内形成一氧离子注入层(6),然后将第二介质掩膜层剥离;S7: performing oxygen ion implantation on the N-type epitaxial layer (2) at the bottom of the gate trench (5), and forming an oxygen ion implantation layer in the N-type epitaxial layer (2) at the bottom of the gate trench (5) (6), then peeling off the second dielectric mask layer;
    S8:进行热氧化处理,使得氧离子注入层(6)被氧化,在栅极沟槽(5)底部及其侧壁形成一氧化层(7),且栅极沟槽(5)底部的氧化层的厚度大于或等于栅极沟槽(5)侧壁的氧化层;S8: performing thermal oxidation treatment so that the oxygen ion implantation layer (6) is oxidized, forming an oxide layer (7) at the bottom of the gate trench (5) and its sidewall, and oxidizing the bottom of the gate trench (5) The thickness of the layer is greater than or equal to the oxide layer of the sidewall of the gate trench (5);
    S9:在栅极沟槽(5)内及其两侧的凸台表面淀积一多晶硅层(8),使得多晶硅层(8)将栅极沟槽(5)刚好填平;S9: depositing a polysilicon layer (8) on the surface of the bump in the gate trench (5) and on both sides thereof, so that the polysilicon layer (8) just fills the gate trench (5);
    S10:通过光刻使得栅极沟槽(5)内的多晶硅层(8)被光刻胶覆盖,且栅极沟槽(5)两侧凸台面上的多晶硅层(8)裸露,然后通过刻蚀将栅极沟槽(5)两侧凸台面上的多晶硅层(8)去除,留在栅极沟槽(5)内的多晶硅层(8)形成多晶硅栅极;S10: the polysilicon layer (8) in the gate trench (5) is covered by the photoresist by photolithography, and the polysilicon layer (8) on the convex surface on both sides of the gate trench (5) is exposed, and then engraved The etch removes the polysilicon layer (8) on the land on both sides of the gate trench (5), and the polysilicon layer (8) remaining in the gate trench (5) forms a polysilicon gate;
    S11:在多晶硅栅极以及栅极沟槽(5)两侧的凸台表面淀积介质层(9);S11: depositing a dielectric layer (9) on the surface of the pad on both sides of the polysilicon gate and the gate trench (5);
    S12:通过光刻使得栅极沟槽(5)上方的介质层(9)被光刻胶覆盖,且栅极沟槽(5)两侧凸台面上的部分介质层(9)裸露,然后通过刻蚀将栅极沟槽(5)两侧凸台面上的部 分介质层(9)去除,使得栅极沟槽(5)每侧的P掺杂层(3)和部分N+型离子注入层(4)裸露,在栅极沟槽(5)的每侧形成一源极接触区(10);S12: the dielectric layer (9) above the gate trench (5) is covered by the photoresist by photolithography, and a part of the dielectric layer (9) on the convex surface on both sides of the gate trench (5) is exposed, and then passes through Etching removes a portion of the dielectric layer (9) on the land surface on both sides of the gate trench (5) such that the P-doped layer (3) and the partial N+-type ion implantation layer on each side of the gate trench (5) 4) bare, forming a source contact region (10) on each side of the gate trench (5);
    S13:在介质层(9)表面和源极接触区(10)淀积一源极金属层(11),在N+型4H-SiC衬底(1)的背面淀积一漏极金属层(12),然后进行第二退火处理,得到SiC基UMOSFET。S13: depositing a source metal layer (11) on the surface of the dielectric layer (9) and the source contact region (10), and depositing a drain metal layer on the back side of the N+ type 4H-SiC substrate (1) (12) Then, a second annealing treatment is performed to obtain a SiC-based UMOSFET.
  2. 根据权利要求1所述的SiC基UMOSFET的制备方法,其特征在于,所述步骤S9-S11被替换为如下步骤:The method of fabricating a SiC-based UMOSFET according to claim 1, wherein the steps S9-S11 are replaced by the following steps:
    S9':在所述栅极沟槽(5)内及其两侧的凸台表面淀积一多晶硅层(8),使得所述栅极沟槽(5)内的多晶硅层(8)填满后溢出;S9': depositing a polysilicon layer (8) on the surface of the land in the gate trench (5) and on both sides thereof, so that the polysilicon layer (8) in the gate trench (5) is filled Post overflow
    S10':然后将所述栅极沟槽(5)上方及其两侧凸台面上的所述多晶硅层(8)刻蚀,使得在所述栅极沟槽(5)上方及其两侧凸台面上留有一连续、平整的所述多晶硅层(8);S10': then etching the polysilicon layer (8) above the gate trench (5) and on the convex surfaces on both sides thereof so as to be convex above the gate trench (5) and on both sides thereof a continuous, flat layer of the polysilicon (8) is left on the mesa;
    S11':通过氧化处理使得在所述栅极沟槽(5)上方及其两侧凸台面上留有的所述多晶硅层(8)被氧化形成介质层(9),留在所述栅极沟槽(5)内的未被氧化的多晶硅层(8)形成多晶硅栅极。S11': the polysilicon layer (8) remaining above the gate trench (5) and on both sides of the land surface is oxidized to form a dielectric layer (9) by oxidation treatment, leaving the gate The unoxidized polysilicon layer (8) within the trench (5) forms a polysilicon gate.
  3. 根据权利要求1或2所述的SiC基UMOSFET的制备方法,其特征在于,所述步骤S4中,所述N+型离子注入层(4)中N+型离子的注入浓度为1x10 18cm -3至1x10 21cm -3,N+型离子的注入深度为10nm至1000nm。 The method for fabricating a SiC-based UMOSFET according to claim 1 or 2, wherein in the step S4, the implantation concentration of the N+ type ions in the N+ type ion implantation layer (4) is 1×10 18 cm -3 to 1x10 21 cm -3 , the implantation depth of the N+ type ions is 10 nm to 1000 nm.
  4. 根据权利要求1或2所述的SiC基UMOSFET的制备方法,其特征在于,所述步骤S7中,所述氧离子注入层(6)中氧离子的注入深度为30nm至1000nm,氧离子的注入浓度为1x10 18cm -3至1x10 22cm -3The method for fabricating a SiC-based UMOSFET according to claim 1 or 2, wherein in the step S7, the oxygen ion implantation layer (6) has an implantation depth of oxygen ions of 30 nm to 1000 nm, and oxygen ion implantation The concentration is 1x10 18 cm -3 to 1x10 22 cm -3 .
  5. 根据权利要求1或2所述的SiC基UMOSFET的制备方法,其特征在于,所述步骤S8中,所述热氧化处理的温度为600℃至2000℃。The method of manufacturing a SiC-based UMOSFET according to claim 1 or 2, wherein in the step S8, the temperature of the thermal oxidation treatment is 600 ° C to 2000 ° C.
  6. 根据权利要求1或2所述的SiC基UMOSFET的制备方法,其特征在于,所述步骤S8中,所述栅极沟槽(5)底部的氧化层的厚度为40nm至1000nm;所述栅极沟槽(5)侧壁的氧化层的厚度为20nm至1000nm。The method for fabricating a SiC-based UMOSFET according to claim 1 or 2, wherein in the step S8, the thickness of the oxide layer at the bottom of the gate trench (5) is 40 nm to 1000 nm; The oxide layer on the sidewall of the trench (5) has a thickness of 20 nm to 1000 nm.
  7. 根据权利要求1或2所述的SiC基UMOSFET的制备方法,其特征在于,所述第一介质掩膜层和所述第二介质掩膜层均为硬掩膜层或软掩膜层;所述硬掩膜层的材质为SiO 2、Si 3N 4、AlN或其混合物;所述软掩膜层为光刻胶。 The method for fabricating a SiC-based UMOSFET according to claim 1 or 2, wherein the first dielectric mask layer and the second dielectric mask layer are both a hard mask layer or a soft mask layer; The material of the hard mask layer is SiO 2 , Si 3 N 4 , AlN or a mixture thereof; the soft mask layer is a photoresist.
  8. 一种采用权利要求1-7中任一项所述的制备方法制备的SiC基UMOSFET,其特征在于,该SiC基UMOSFET包括:A SiC-based UMOSFET prepared by the preparation method according to any one of claims 1 to 7, characterized in that the SiC-based UMOSFET comprises:
    一外延片,该外延片包括一N+型4H-SiC衬底(1),以及在N+型4H-SiC衬底(1)的正面同质生长的一N-型外延层(2);An epitaxial wafer comprising an N+ type 4H-SiC substrate (1), and an N-type epitaxial layer (2) grown homogenously on the front side of the N+ type 4H-SiC substrate (1);
    一P掺杂层(3),形成于N-型外延层(2)的上表面;a P-doped layer (3) formed on the upper surface of the N-type epitaxial layer (2);
    一N+型离子注入层(4),形成于P掺杂层(3)内,N+型离子注入层(4)的上表面与P掺杂层(3)的上表面重合,且N+型离子注入层(4)的厚度小于P掺杂层(3);An N+ type ion implantation layer (4) is formed in the P doped layer (3), an upper surface of the N+ type ion implantation layer (4) coincides with an upper surface of the P doped layer (3), and an N+ type ion implantation The thickness of the layer (4) is smaller than the P doped layer (3);
    一栅极沟槽(5),贯穿掺杂层(3)和N+型离子注入层(4),且栅极沟槽(5)深度大于P掺杂层(3)的厚度,使得栅极沟槽(5)的底部嵌入N-型外延层(2);a gate trench (5) penetrating the doped layer (3) and the N+ type ion implantation layer (4), and the gate trench (5) has a depth greater than a thickness of the P doped layer (3), such that the gate trench The bottom of the groove (5) is embedded with an N-type epitaxial layer (2);
    一氧化层(7),覆盖于栅极沟槽(5)的底部和侧壁;An oxide layer (7) covering the bottom and sidewalls of the gate trench (5);
    一多晶硅栅极,形成于栅极沟槽(5)内,且覆盖氧化层(7);a polysilicon gate formed in the gate trench (5) and covering the oxide layer (7);
    一介质层(9),覆盖多晶硅栅极和N+型离子注入层(4)的部分区域;a dielectric layer (9) covering a polysilicon gate and a partial region of the N+ type ion implantation layer (4);
    一源极金属层(11),覆盖于介质层(9)和P掺杂层(3)的上表面,且覆盖N+型离子注入层(4)的未被介质层(9)覆盖的区域;a source metal layer (11) covering the upper surface of the dielectric layer (9) and the P-doped layer (3) and covering a region of the N+ type ion implantation layer (4) not covered by the dielectric layer (9);
    一漏极金属层(12),形成于N+型4H-SiC衬底(1)的背面。A drain metal layer (12) is formed on the back surface of the N+ type 4H-SiC substrate (1).
  9. 根据权利要求8所述的SiC基UMOSFET,其特征在于,所述N+型离子注入层(4)中N+型离子的注入浓度为1x10 18cm -3至1x10 21cm -3,N+离子的注入深度为10nm至1000nm。 The SiC-based UMOSFET according to claim 8, wherein an implantation concentration of the N+ type ions in the N+ type ion implantation layer (4) is 1 x 10 18 cm -3 to 1 x 10 21 cm -3 , and an implantation depth of the N+ ions It is from 10 nm to 1000 nm.
  10. 根据权利要求8所述的SiC基UMOSFET,其特征在于,所述栅极沟槽(5)底部的氧化层的厚度为40nm至1000nm;所述栅极沟槽(5)侧壁的氧化层的厚度为20nm至1000nm。The SiC-based UMOSFET according to claim 8, wherein the oxide layer at the bottom of the gate trench (5) has a thickness of 40 nm to 1000 nm; and the oxide layer of the sidewall of the gate trench (5) The thickness is from 20 nm to 1000 nm.
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