WO2019080859A1 - 手柄组件及具有其的园林工具 - Google Patents

手柄组件及具有其的园林工具

Info

Publication number
WO2019080859A1
WO2019080859A1 PCT/CN2018/111598 CN2018111598W WO2019080859A1 WO 2019080859 A1 WO2019080859 A1 WO 2019080859A1 CN 2018111598 W CN2018111598 W CN 2018111598W WO 2019080859 A1 WO2019080859 A1 WO 2019080859A1
Authority
WO
WIPO (PCT)
Prior art keywords
battery pack
cavity
terminal
handle assembly
battery
Prior art date
Application number
PCT/CN2018/111598
Other languages
English (en)
French (fr)
Inventor
卞小贤
魏娟
张添荣
Original Assignee
苏州科瓴精密机械科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201711002705.7A external-priority patent/CN107787667A/zh
Priority claimed from CN201820868449.3U external-priority patent/CN208434328U/zh
Application filed by 苏州科瓴精密机械科技有限公司 filed Critical 苏州科瓴精密机械科技有限公司
Priority to EP18871365.5A priority Critical patent/EP3701782A4/en
Priority to US16/758,468 priority patent/US11399461B2/en
Publication of WO2019080859A1 publication Critical patent/WO2019080859A1/zh

Links

Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/412Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
    • A01D34/42Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a horizontal axis, e.g. cutting-cylinders
    • A01D34/46Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a horizontal axis, e.g. cutting-cylinders hand-guided by a walking operator
    • A01D34/47Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a horizontal axis, e.g. cutting-cylinders hand-guided by a walking operator with motor driven cutters or wheels

Definitions

  • the present invention relates to a handle assembly and a garden tool therewith.
  • the commonly used structure is that the battery pack and the main control circuit board are placed separately on the whole machine, and some batteries are placed in the handle, which are not detachable, and are complicated to manufacture and assemble.
  • the electric starter engine mower the grass mower uses a gasoline engine as a power source, and an electric starting system is provided, and the battery pack and the control board are all mounted on the engine mechanism to facilitate power supply to the electric starting system.
  • the engine vibrates and generates a lot of heat, and it also emits exhaust gas, which may affect the battery pack and the control panel, causing the lawnmower to malfunction and affecting the service life. Therefore, it is necessary to improve the prior art to solve the above problems.
  • Another object of the present invention is to provide a garden tool which is structurally reliable and has a long service life.
  • the present invention provides a handle assembly for a garden tool including a link assembly, the handle assembly being mounted on the link assembly; the handle assembly including a housing, One end of the housing is provided with a grip portion, and the other end of the housing is provided with an operation portion, and the housing is provided with a cavity for detachably mounting a battery pack, and the battery pack is configured to be along the The extending direction of the link assembly is inserted into the cavity.
  • the operating portion is at least partially disposed on an upper side of the link assembly, and the cavity is disposed on a lower side of the link assembly .
  • a control panel unit is further disposed in the housing, and the control panel unit is disposed on a lower side of the link assembly and located in the extending direction of the link assembly. Cavity Above.
  • the control board unit includes a substrate and an electrode holder disposed on a lower surface of the substrate, the battery package includes at least two batteries, and an axis of the at least two batteries Consisting with the extending direction of the connecting rod assembly and arranged along a direction perpendicular to the up-and-down direction of the connecting rod assembly, the battery pack is respectively disposed on the two sides of the at least two electric cores to be respectively engaged with the electrode holder A terminal in which the battery pack is electrically connected to the substrate.
  • the present invention also provides another handle assembly for a garden tool, the handle assembly including a housing, the housing is provided with a grip portion, and the housing is provided with a battery pack for detachably mounting The cavity, the battery pack is configured to be inserted into the cavity along an extending direction of the grip.
  • the housing is further provided with an operation portion, the operation portion is disposed at an end of the grip portion adjacent to the battery pack; and the housing is further provided with a control a board unit, the control board unit being disposed below the operating portion.
  • the control board unit includes a substrate and an electrode holder disposed on a lower surface of the substrate, the battery package includes at least two batteries, and the at least two batteries An axis of the same as the extending direction of the grip portion, and an arrangement direction of the at least two batteries is perpendicular to an extending direction of the grip portion, and the battery pack is along two sides of the at least two batteries The side is respectively provided with a terminal that cooperates with the electrode holder to electrically connect the battery pack and the substrate.
  • the electrode holder has a body fixed to the substrate and a card leg extending downwardly along both ends of the body, the card foot extending into the cavity, the battery pack The installation in the cavity cooperates with the card foot to realize electrical connection with the control board unit.
  • the electrode holder is mounted in the housing, and the housing is provided with a recess, and the two legs of the electrode holder are all engaged in the recess.
  • the cavity includes an opening, a front cavity communicating with the opening, and an opposite rear cavity, the leg is located in the rear cavity, and the front cavity includes along the An open portion that communicates with a direction perpendicular to a direction in which the battery pack is mounted, the battery pack is mounted in the cavity, and a portion of the side wall of the battery pack is exposed from the open portion.
  • a sidewall of the battery pack is provided with an encapsulation, and the encapsulation is exposed from the open portion.
  • the leg of the two ends of the body is correspondingly provided with a first terminal of the leg protruding to the inside of the cavity and a second terminal of the leg, and the battery pack is respectively provided with a corresponding The first terminal of the battery and the second terminal of the battery are matched with the first terminal of the card and the second terminal of the card. The first terminal of the battery and the second terminal of the battery are respectively disposed at two sides of the end of the battery pack.
  • one of the battery pack and the sidewall of the cavity is provided with a guiding groove
  • the other of the battery pack and the inner wall of the cavity is provided with a guiding convex
  • the battery pack is mounted into the cavity by a cooperation of the guiding groove and the guiding protrusion, and the guiding groove or the guiding protrusion corresponds to the battery first terminal and/or the battery second terminal position.
  • the rear wall of the cavity is provided with a third terminal of the cavity
  • the end of the battery pack adjacent to the first terminal of the battery and the second terminal of the battery is provided with a cavity
  • the third terminal of the battery is matched with the third terminal of the body, and the control panel unit is connected to the detection module in the battery pack by the cooperation of the third terminal of the cavity and the third terminal of the battery.
  • a third guiding protrusion is disposed on one of the lower wall of the cavity and the battery pack, and the lower wall of the cavity and the battery pack are the other one. And a third guiding groove matched with the third guiding protrusion, wherein the third guiding protrusion or the third guiding groove corresponds to the third terminal of the cavity or the third terminal position of the battery.
  • the electrode holder is of a unitary structure, and the body and the legs of the two ends are disposed in a U shape.
  • the material of the electrode holder is a flame retardant material.
  • the first terminal of the leg and the second terminal of the leg are respectively provided with a first fixing member, and the legs of the two ends of the body are respectively provided with the first A fixing member is matched with the second fixing member.
  • one of the first fixing member and the second fixing member is a positioning hole, and the other is a positioning post.
  • the electrode holder and the substrate are fixedly connected by a third fixing member.
  • the third fixing member is a rivet.
  • a substrate positioning hole is disposed on the substrate, and the electrode A substrate positioning column is disposed on the body of the frame, and the substrate positioning hole cooperates with the substrate positioning column for positioning the electrode frame and the substrate.
  • the first end of the first terminal of the leg is provided with a first electrode insert
  • the upper end of the second terminal of the leg is provided with a second electrode insert
  • the substrate An electrode hole is opened at a position corresponding to the first terminal of the leg and the second terminal of the leg, and the first electrode tab and the second electrode tab respectively pass through the corresponding electrode hole and the substrate Soldered and connected.
  • the first electrode tab and the second electrode tab each include two pins, which are respectively soldered to the substrate by two of the pins.
  • the third terminal of the cavity is provided with a lead portion, and the third terminal of the cavity is connected to the substrate through a lead portion.
  • the battery pack further includes a charging port, the charging port is disposed at a bottom side of the battery pack, and the charging port includes charging respectively electrically connected to the control board unit. a negative port and a charging positive port, wherein the charging negative port and the charging positive port are spaced apart, and an outer contour of the charging negative port is different from an outer contour of the charging positive port.
  • the battery pack is further provided with at least one temperature sensor electrically connected to the control board unit, respectively.
  • the battery pack further includes a vibration damping member made of an elastic material.
  • the damper member includes a first damper member and a second damper member, and at least two of the left side and the right side of the battery pack are disposed a vibration damping member; at least one of the second vibration damping members is disposed on a top side of the battery pack.
  • the battery pack further includes a battery pack casing for mounting the battery core, and the battery pack outer casing includes an upper cover and a lower cover of the snap connection,
  • a damper member includes a first outer end that at least partially protrudes from an outer surface of the lower cover, and a first inner end that at least partially protrudes from an inner surface of the lower cover, the inner portion of the first inner end The end surface abuts against the battery core; when the battery is packaged into the cavity, the outer end surface of the first outer end abuts against the inner wall of the cavity, and the first vibration damping member is clamped in the cavity Between the inner wall and the cell.
  • the second vibration damping member is embedded in a top side of the lower cover
  • the second damper member includes a second outer end that at least partially protrudes from an outer surface of the lower cover, and further includes a second inner end that at least partially protrudes from an inner surface of the lower cover,
  • the inner end surface of the inner end of the second inner end is provided with a curved surface corresponding to the curvature of the outer surface of the electric core, and the curved surface abuts against the electric core; when the battery is packaged into the cavity, the outer end surface of the second outer end is abutted By the inner wall of the cavity, the second damper is sandwiched between the inner wall of the cavity and the cell.
  • the first outer end of the first vibration damper is smaller than the first inner end of the first vibration damper, and the second outer end of the second vibration damper The end is smaller than the second inner end of the second damper.
  • a lower portion of the cavity is provided with a battery operating mechanism, and the operating mechanism includes an operation key and a resetting member for pressing the operation key, and the battery pack is provided with the The slot portion of the operation key is engaged, and the operation key is engaged with the slot portion by the reset member to lock the battery pack in the cavity.
  • the operation key includes a hook portion engaged with the groove portion, a pressing portion away from the hook portion, and a rotating shaft between the hook portion and the pressing portion, the resetting member Pressing the pressing portion to hold the hook portion in the groove portion, the battery pack is locked with respect to the cavity; the pressing portion is operable to overcome the force of the reset member to make the hook portion Separating from the groove portion, the battery pack is unlocked relative to the cavity.
  • a rear wall of the cavity is provided with an elastic member, the battery pack is locked with respect to the cavity, and the battery pack presses the elastic member and elasticizes The battery pack is unlocked with respect to the cavity, and the elastic member elastically releases the battery pack to move outside the cavity
  • the elastic member is configured as a third terminal of the cavity
  • the battery pack is provided with a battery third terminal that is matched with the third terminal of the cavity
  • the control panel unit The detection module in the battery pack is connected by the cooperation of the third terminal of the cavity and the third terminal of the battery.
  • the groove portion includes a first groove and a second groove that can cooperate with the hook portion, and the first groove is closer to the second groove than the second groove a protruding end of the battery pack, when the hook portion is engaged in the first slot, the battery pack is locked and mounted in the cavity; when the hook portion is engaged in the second slot, the The battery pack can be withdrawn from the cavity.
  • the sidewall of the first slot away from the protruding end of the battery pack is a plane, and an angle between the sidewall and the top side of the battery pack is not greater than 90°, or the side wall is curved, the minimum angle between the cut surface of the side wall and the top side of the battery pack is not more than 90°; the second slot is away from the side of the protruding end of the battery pack
  • the wall is a plane, the angle between the side wall and the top side of the battery pack is not less than 120°, or the side wall is a curved surface, and the maximum between the cut surface of the side wall and the top side of the battery pack The angle is not less than 120°.
  • the present invention also provides a garden tool, including a link assembly, a working mechanism disposed at one end of the link assembly, and a power mechanism disposed at the other end of the link assembly, the power mechanism including a gasoline engine, the gasoline
  • the engine includes an electric starting system, the electric starting system includes a starting motor, and the battery pack supplies power to the starting motor;
  • the garden tool further includes the handle assembly described in any one of the above embodiments, the handle assembly is located A position between the working mechanism and the power mechanism is adjacent to the power mechanism.
  • the garden tool is an electric starter lawn mower.
  • the present invention also provides another garden tool, including a working mechanism and a power mechanism, wherein the power mechanism includes a gasoline engine, the gasoline engine includes an electric starting system, and the electric starting system includes a starting motor;
  • the garden tool also includes a handle assembly as described in any of the above embodiments; the battery pack powering the starter motor.
  • the garden tool is an electric start gasoline blower.
  • the opening of the cavity faces the working mechanism.
  • the gasoline engine further includes one or more of an electronic fuel injection system, an electronic ignition system, and an automatic damper system, wherein the battery package is the electronic fuel injection system, One or more of the electronic ignition system and the automatic damper system.
  • the battery pack mounting structure is disposed on the handle assembly, and the operation portion is also disposed on the handle assembly, and the tool can be operated while being held, and the battery pack, the control panel unit, and the operation portion are set together. , Reduce wiring troubles, make assembly easier, cost less and reliable.
  • the handle assembly By arranging the handle assembly between the working mechanism and the power mechanism, the battery pack and the control panel unit can be protected from the vibration and heat generation of the power mechanism, and the handle assembly is located at the front of the power mechanism. It will not receive the influence of the exhaust gas generated by the power mechanism, thereby reducing the failure of the garden tools due to vibration and heat, so that the use is more reliable and the service life of the garden tools is longer.
  • a garden tool with a long handle which usually rotates the tool with the gripping portion as a fulcrum during work, and the battery pack is placed near the handle, which can reduce the labor intensity when rotating the tool, and enable the operator to use the tool. It's easier.
  • FIG. 1 is a perspective view of a lawnmower according to a preferred embodiment 1 of the present invention.
  • Figure 2 is a front elevational view of the handle assembly of the lawnmower of Figure 1;
  • FIG. 3 is a perspective exploded view of the handle assembly of FIG. 2; [0056] FIG.
  • FIG. 4 is a left side view of the handle assembly of FIG. 2, wherein the battery pack is mounted within the cavity; [0057] FIG.
  • FIG. 5 is similar to FIG. 4, in which the battery pack is detached from the cavity;
  • FIG. 6 is a perspective view of the control board unit in the handle assembly of FIG. 3; [0059] FIG.
  • FIG. 7 is a perspective view of the electrode holder in the control board unit of FIG. 6;
  • FIG. 8 is a perspective exploded view of the battery pack in the handle assembly of FIG. 3;
  • FIG. 9 is a top plan view of the lower cover of the battery pack of FIG. 8;
  • Figure 10 is a top plan view of the handle assembly of Figure 2;
  • Figure 11 is a cross-sectional view of the handle assembly of Figure 10 taken along line A-A, wherein the battery pack is in a locked state;
  • Figure 12 is an enlarged schematic view of a portion of Figure 11;
  • FIG. 13 is similar to FIG. 11 in that the battery pack is in an unlocked state
  • Figure 14 is an enlarged schematic view of a portion b of Figure 13;
  • Figure 15 is a schematic view of a blower in a preferred embodiment 2 of the present invention;
  • FIG. 16 is a view showing a state in which the battery pack of FIG. 15 is separated from the body of the blower;
  • FIG. 17 is a partial cross-sectional view of the battery pack and the battery mounting portion of FIG. 15 (a state in which the hook portion is caught in the first groove);
  • FIG. 18 is a partial cross-sectional view of the battery pack and the battery mounting portion of FIG. 15 (a state in which the hook portion is caught in the second groove);
  • FIG. 19 is a partial cross-sectional view of the battery pack and the battery mounting portion of FIG. 15 (a state in which the battery pack is taken out from the cavity)
  • FIG. 20 is an enlarged schematic view of a portion c in FIG. 19;
  • 21 is a partial cross-sectional view of another perspective view of the battery pack and the battery mounting portion of FIG. 15;
  • FIG. 22 is an enlarged schematic view of a portion f in FIG. 21;
  • FIG. 23 is an assembled view of a substrate and an electrode holder in a preferred embodiment 2 of the present invention.
  • 24 is an exploded view of a substrate and an electrode holder in a preferred embodiment 2 of the present invention.
  • FIG. 25 is a front elevational view of an electrode holder in a preferred embodiment 2 of the present invention.
  • FIG. 26 is a top plan view of an electrode holder in a preferred embodiment 2 of the present invention.
  • FIG. 27 is a schematic view of a battery pack in a preferred embodiment 2 of the present invention.
  • FIG. 28 is a schematic view showing another perspective of a battery pack in a preferred embodiment 2 of the present invention.
  • 29 is a right side view of the battery pack in a preferred embodiment 2 of the present invention.
  • FIG. 30 is a bottom side view of a battery pack in a preferred embodiment 2 of the present invention.
  • FIG. 31 is an enlarged schematic view of a portion d in FIG. 30;
  • FIG. 33 is a schematic view of a second vibration damping member in a second preferred embodiment of the present invention.
  • Figure 34 is a cross-sectional view taken along line C-C of Figure 29;
  • 35 is a schematic view of a first vibration damping member in a preferred embodiment 2 of the present invention.
  • 36 is a schematic view of a battery pack with a cover removed in a preferred embodiment of the present invention.
  • the lawnmower 100 includes a linkage assembly 13, a working mechanism 11 coupled to the forward end of the linkage assembly 13, and a power mechanism 12 coupled to the rear end of the linkage assembly 13.
  • the front and rear ends are close to the area to be cut when the lawnmower is operated, and the user is holding or away from the cutting area, and the direction indicated by the arrow in the figure is the front.
  • the working mechanism 11 includes a housing, a cutting member disposed within the housing for rotation about an axis in the working plane, and a shield attached to the housing or to the linkage assembly.
  • the lawnmower of this embodiment includes a gasoline engine disposed within the power mechanism 12, and the gasoline engine provides power to the working mechanism 11.
  • a starter motor is also provided in the power unit 12 for implementing an electric start of the gasoline engine.
  • starting motor and electric starting are also referred to as “starting motor” and “electric starting”.
  • the cutting member of the working mechanism may also be a linear reciprocating motion, a rotary motion or a shearing motion by interlacing the lateral movement of the blade, and of course other mechanisms that do not perform the cutting work, such as blowing.
  • the power mechanism 12 includes a gasoline engine including an electric starting system that is powered by a gasoline engine to power the lawnmower and can be used outdoors for a long time.
  • the power mechanism can also be a motor and a rechargeable battery pack or AC power source that powers the motor.
  • the link assembly 13 is provided with a battery pack 50.
  • the function of the battery pack 50 is mainly to supply power to the starter motor of the electric starting system, and to discharge only when the gasoline engine is started. Further, the battery pack 50 can also supply power to the gasoline engine's electronic control system, such as an electronic ignition system, an electronic fuel injection system, an electric throttle system, an automatic damper system, and the like. Further, the battery pack can be charged while the gasoline engine is operating.
  • the link assembly 13 is further provided with two handles, a handle assembly 20 extending substantially in the same direction as the link assembly 13 and an auxiliary handle 14 located before the handle assembly 20.
  • the auxiliary handle 14 can be movably connected.
  • the link assembly 13 is convenient for position adjustment.
  • the power mechanism 12 is disposed at the rear end of the handle assembly 20, that is, the handle assembly 20 is disposed between the auxiliary handle 14 and the power mechanism 12, and the grip is more stable when the user operates.
  • the link assembly 13 includes a telescopic link, and the distance between the handle assembly 20 and the working mechanism 11 can be adjusted by adjusting the telescopic link.
  • the handle assembly 20 extends substantially in the front-rear direction, and includes a front mechanical connection port 20 2 and a rear mechanical connection port 203.
  • the front mechanical connection port 202 is connected to the link assembly 13, and then Mechanical connection 203 connects the power mechanism 12 directly or indirectly.
  • the front mechanical connection port 202 and the rear mechanical connection port 203 are each configured as a circular hole, and the center lines of the two connection ports are collinear, as shown by the axis X in FIGS. 2 and 3, so that the handle assembly 20 extends in the direction of the connection.
  • the rod assemblies 13 extend in the same direction, facilitating the linkage assembly 13 to pass through the two attachment ports to simplify assembly of the handle assembly 20 and linkage assembly 13.
  • the rear portion of the handle assembly 20 is configured as a grip portion 21 .
  • the grip portion 21 extends a predetermined length in the front-rear direction, and the handle portion 21 is further provided with a handle rubber 211 for the user to hold.
  • the front portion of the handle assembly 20 includes an operating portion 22, and the front portion of the handle assembly 20 includes a battery mounting portion 30.
  • the front and rear of the handle assembly 20 are connected to the link assembly 13 and the power mechanism 12, respectively, and the operating mechanism 22 can control the working mechanism 11 at the front end of the power mechanism 12 and the link assembly 13.
  • the operating portion 22 is provided with a plurality of buttons, such as an accelerator lock button 222 that protrudes to the upper end of the grip portion 21, and a throttle button 221 that protrudes to the lower end of the grip portion 21, and is juxtaposed outside the housing of the operating portion 21.
  • the ignition key 225 and the flameout key 220 are located on the side of the ignition key 225 and the flameout key 220 and are located lower than the total opening key 224 of the ignition key 225 and the flameout key 220, and the like. That is, along the extending direction of the link assembly 13, the operating portion 22 is at least partially disposed on the upper side of the link assembly.
  • the handle assembly 20 includes a housing 201 of a Half structure, that is, the housing 201 is assembled from substantially symmetrical left and right housings, the operating portion 22 is disposed at an upper portion of the housing 201, and the battery mounting portion 30 is disposed at The lower portion of the housing 201 is located obliquely below the operating portion 22 for mounting the battery pack 50, and the battery pack 50 is for supplying power to the electric starting system.
  • the battery pack 50 can also supply power to the electronic ignition system, the electronic fuel injection system, and the like.
  • the battery mounting portion 30 includes a battery pack mounting structure including a cavity 35 for mounting the battery pack 50 and a control panel unit disposed above the cavity 35, along the extending direction of the link assembly 13, the cavity 35 and the control
  • the plate units are each disposed on the underside of the linkage assembly, and the control panel unit is closer to the linkage assembly 13 than the cavity.
  • the control panel unit has functions such as controlling the starter motor and battery protection.
  • the cavity 35 is disposed on the housing 201 of the handle assembly 20, and the control board unit is disposed in the housing 201.
  • the control board unit includes a substrate 31, electronic components disposed on the upper surface of the substrate 31, and a lower surface disposed on the substrate 31.
  • the electrode holder 32 has a body 320a fixed to the substrate 31 and a leg 320b extending downwardly from opposite ends of the body 320a.
  • the leg 320b extends into the cavity 35, and the battery pack 50 is mounted in the cavity 35 and the card.
  • the foot 320b cooperates to achieve an electrical connection with the control board unit.
  • the cavity 35 is provided with an opening 350 in front of the cavity 35.
  • the cavity 35 can be divided into a front cavity 350a communicating with the opening 350 and an opposite rear cavity 350b.
  • the leg 320b extends into the rear cavity 350b.
  • the front cavity 350a is inserted from the opening 350, and then enters the rear cavity 350b.
  • the front cavity 350a has a The outer open portion is communicated in a direction perpendicular to the mounting direction of the battery pack 50, and the battery pack 50 is mounted in the cavity 35, and a part of the side wall of the battery pack 50 is exposed from the open portion.
  • the front portion of the left and right side walls of the cavity 35 has no physical side walls, so that the front ends of the left and right side walls of the battery pack 50 are easily held in the mounted or disassembled state.
  • the front end of the left and right side walls of the battery pack 50 may be provided with a rubber 525, which is convenient for holding and prevents the battery pack 50 from being accidentally collided.
  • the leg 320b of the two ends of the body of the electrode holder 32 is provided with a first leg 321 and a second terminal 322 which protrude toward the inside of the cavity, and the battery pack 50 is provided on the battery pack 50.
  • the battery first terminal 521 and the battery second terminal 522, the battery first terminal 521 and the battery second terminal 522 are respectively configured as the positive and negative poles of the battery pack 50, and are respectively matched with the first leg terminal 321 and the second leg terminal 322 of the leg. They are respectively disposed on two sides of the end of the battery pack 50.
  • the first terminal 321 and the second terminal 322 of the card are connected to the substrate 31 through the body 320a.
  • the first terminal of the card is installed.
  • the 321 is electrically connected to the battery first terminal 521, the second leg terminal 322 and the battery second terminal 522, thereby achieving electrical connection between the battery pack 50 and the control board unit.
  • the left and right side walls of the cavity 35 are respectively provided with guiding protrusions 351 and 352 protruding into the cavity 35, and the left and right sides of the battery pack 50 are correspondingly provided.
  • the guiding groove 526, the battery pack is mounted into the cavity 35 through the guiding guide 526 and the guiding protrusions 351, 352, wherein the guiding grooves 526 on both sides correspond to the battery first terminal 521 and the battery second terminal 522 respectively.
  • the installation of the battery pack 50 is more reliable.
  • the battery pack 50 includes an upper cover 51 and a lower cover 52 which are assembled together, and a battery core 53 located in the upper cover 51 and the lower cover 52.
  • the upper cover 51 is provided with a charging port 511, and the lower cover 52 corresponds to a charging electrode. 512, respectively set by charging and discharging, in order to facilitate the standardization of the charging interface, making charging more convenient.
  • the direction in which the battery cells 53 are disposed coincides with the extending direction of the handle assembly, that is, the axis of the battery core 53 and the extending direction of the handle assembly or the extension of the link assembly.
  • the directions are substantially parallel, and the cells 53 include at least two.
  • the cells 53 are two 3.6V cells.
  • at least two cells 53 are arranged along the lateral direction of the handle assembly, where the user faces the working surface when the handle assembly is operated, and the other side is upper, perpendicular to the upper and lower directions of the handle assembly.
  • the battery pack 50 has a relatively thin thickness in the up and down direction (about the diameter of one cell), that is, the size of the battery pack 50 in the up and down direction is smaller than the dimension in the lateral direction.
  • the battery first terminal 521 and the battery second terminal 522 are respectively disposed on two sides of the battery pack, so that the battery pack and the mounting structure thereof are thinner, Reduce the overall volume of the handle assembly.
  • the rear wall of the cavity 35 is provided with a third terminal 323 of the cavity, and the end of the corresponding battery pack 50 adjacent to the first terminal 521 of the battery and the second terminal 522 of the battery is provided with the third terminal 323 of the cavity.
  • the matched battery third terminal 523, the control board unit is connected to the detection module in the battery pack 50 through the cavity third terminal 323 and the battery third terminal 523, such as the temperature measurement module in the battery pack 50.
  • the lower wall of the cavity 35 is provided with a third guiding protrusion 353, and the lower part of the corresponding battery pack 50 is provided with a third groove portion (not shown) that cooperates with the third guiding protrusion 353, and the third guiding protrusion
  • the mounting direction of the battery pack 50 corresponds to the position of the third terminal 323 of the cavity, and the corresponding third slot portion also corresponds to the position of the third terminal 523 of the battery, thereby facilitating the third terminal 323 of the cavity when the battery pack 50 is mounted. A reliable connection to the battery third terminal 523.
  • the battery pack mounting structure further includes an operating mechanism, and the operating mechanism is disposed at a lower portion of the cavity 35, and the operating mechanism includes an operation key 60 and a pressing operation.
  • the reset member 65 of the key 60 is provided with a groove portion 55 that cooperates with the operation key 60.
  • the operation key 60 locks the battery pack 50 in the cavity 35 by the latching portion 55 under the action of the reset member 65.
  • the operation key 60 includes a hook portion 62 that is engaged with the groove portion 55, a pressing portion 61 that is away from the hook portion 62, and a rotating shaft 63 between the hook portion 62 and the pressing portion 61.
  • the reset member 65 presses the pressing portion outward. 61. Under the action of the rotating shaft 65, the hook portion 61 is inwardly engaged with the groove portion 55, so that the battery pack 50 is locked with respect to the cavity 35.
  • the pressing portion 61 when it is necessary to disassemble the battery pack 50, the pressing portion 61 is biased inwardly, and the pressing portion 61 overcomes the force of the resetting member 65 and simultaneously pivots under the action of the rotating shaft 63.
  • the portion 62 is separated from the groove portion 55, and the battery pack 50 is unlocked relative to the cavity 35.
  • an elastic member is disposed on the rear wall of the cavity 35, and the battery pack 50 is installed in the cavity, and the elastic member is compressed;
  • the battery pack 50 is unlocked, and the elastic force of the elastic member is released, that is, under the action of the elastic member, the battery pack 50 is ejected to the outside of the cavity 35, so that the battery pack can be disassembled with one hand.
  • the cavity third terminal 323 and the elastic member may be constructed as the same component, such as a spring, to facilitate assembly to reduce cost.
  • the elastic member and the cavity third terminal 323 can also be separately set according to actual needs.
  • the hook portion 62 protrudes toward the cavity 35 by the resetting member 65.
  • the hook portion 62 is configured to face the opening 350 of the cavity 35 as The guide surface, the guide surface may be a slope, a curved surface or a curved surface, etc., which can cause the force of the battery pack 50 to move into the cavity 35 to generate a downward component.
  • the hook portion 62 outward movement through the shaft 63 to drive The portion 61 of the battery pack 50 is smoothly mounted into the cavity 35.
  • the reset member 65 is preferably a compression spring, one end of which abuts against the housing, and the other end abuts against the pressing portion.
  • the compression spring can also be arranged to abut the hook portion, and the reset member can also be provided as a torsion spring.
  • the torsion spring can be sleeved on the rotating shaft, one end is fixed relative to the housing, and the other end is pressed against the pressing portion or the hook portion.
  • the present invention realizes the fixing of the battery pack relative to the substrate by mounting the battery pack to the control panel unit, and is not affected by the vibration of the tool during use, and can protect the battery pack and the control panel unit. Preventing the resulting tool failure from being used, and the battery pack is compact in installation, and it is also possible to realize a one-handed disassembly and assembly of the battery pack, thereby making the user more convenient to use.
  • the battery pack mounting structure By arranging the battery pack mounting structure on the handle assembly, the operating portion is also disposed on the handle assembly, and the tool can be operated while being held, and the battery pack, the control board unit and the operation portion are set together to reduce the trouble of wiring. Easy assembly, low cost and reliable use.
  • the handle assembly By arranging the handle assembly between the working mechanism and the power mechanism, the battery pack and the control panel unit can be protected from the vibration and heat generation of the power mechanism, and the handle assembly is located at the front of the power mechanism, and the battery is installed at the time of installation.
  • the opening of the cavity of the bag faces the working mechanism, and is less affected by the exhaust gas generated by the power mechanism, thereby reducing the failure of the garden tool due to vibration and heat, thereby making the use more reliable and the service life of the garden tool is longer.
  • This embodiment is described by taking a grass-climbing machine as an example.
  • garden tools such as a brush cutter, a trimmer, a chain saw, a pruning shear, and the like, may be used.
  • the present embodiment is described by taking an electric starting gasoline blowing machine as an example.
  • the electric starting gasoline blowing machine of the embodiment is a device capable of cleaning the courtyard or the surrounding environment.
  • the working principle is to start the engine of the gasoline engine through the battery work, and the engine causes the crankshaft to rotate at a high speed and drives the impeller to rotate, thereby generating suction or blowing. The purpose of cleaning.
  • the air blower 700 includes a body 701.
  • the machine body 701 is provided with a working mechanism and a power mechanism.
  • the working mechanism includes a volute 702 and a volute 702. Impeller, worm One side of the casing 702 is provided with an air inlet 703, and a front portion of the volute 702 is provided with an air outlet 704.
  • the working mechanism of the blower 700 includes a centrifugal fan, and the air outlet direction of the air outlet 704 is perpendicular to the air inlet direction of the air inlet 703.
  • the working mechanism of the air blower 700 is further In the axial flow fan, the air outlet direction of the air outlet 704 is parallel to the air inlet direction of the air inlet 703.
  • the power mechanism includes a gasoline engine and a starter motor, the gasoline engine provides power to the working mechanism, and the starter motor is used to realize electric starting of the gasoline engine.
  • the embodiment provides power by the gasoline engine to make the power of the blower strong, and can be used outdoors for a long time; of course, the power mechanism can also be a motor and a rechargeable battery pack or an AC power source that supplies power to the motor.
  • a handle assembly 20 is further disposed above the body 701.
  • the handle assembly 20 includes a housing.
  • the housing is provided with a grip portion 21, an operating portion 22 and a battery mounting portion, wherein the grip portion 21 extends in the direction of the wind.
  • the handle portion 21 is further provided with a handle rubber for convenient gripping by the user; the operation portion 22 is located at the front end of the grip portion 21, and the operation portion 22 is provided with an activation switch 226 for activating the blower and for starting the blowing
  • the battery installation unit 30 is disposed at one end of the housing near the air outlet 704, and is located obliquely below the operation portion 22.
  • the battery package 50 is detachably mounted on the battery mounting portion 30. For powering the starter motor.
  • the battery pack 50 can also supply power to the gasoline engine's electronic control system, such as an electronic ignition system, an electronic fuel injection system, an electric throttle system, an automatic damper system, and the like. Still further, the battery pack 50 can also be charged while the gasoline engine is operating.
  • the gasoline engine's electronic control system such as an electronic ignition system, an electronic fuel injection system, an electric throttle system, an automatic damper system, and the like. Still further, the battery pack 50 can also be charged while the gasoline engine is operating.
  • the starting process of the blower is as follows:
  • the battery pack 50 supplies a DC power to the starter motor, and the starter motor rotates the gear assembly in the high speed rotating belt engine body 701, and the gear assembly continuously applies pressure to the coil spring in the body 701, that is, The vortex spring continuously stores the kinetic energy of the starter motor.
  • the vortex spring Once the spring force provided by the vortex spring is greater than the resistance of the crankshaft in the body 701, the vortex spring will release energy to the crankshaft through the clutch mechanism, thereby promoting the rotation of the crankshaft and realizing the electric start of the gasoline engine. process.
  • the crankshaft will rotate at a high speed to drive the impeller to work, and the clutch mechanism will disengage, causing the speed reduction mechanism to stop working.
  • the cavity 35 and the control panel unit are both disposed above the air outlet 704, and both are located below the operation portion 22.
  • the cavity 35 is disposed in the battery mounting portion 30, and the battery pack 50 can be inserted into or ejected from the cavity 35 in the extending direction of the grip portion 21.
  • the existing battery pack mounting structure is popped up by If there is no buffering, if the user can not hold the battery pack 50 in time during the pop-up of the battery pack 50, the battery pack 50 is easily damaged. For this reason, the pop-up buffer structure is provided on the battery pack 50 in this embodiment, which can effectively Prevent the battery pack from popping up once. Specifically, as shown in FIG. 17 to FIG.
  • the slot portion 55 is disposed as a first slot 551 and a second slot 552, wherein the first slot 551 is relatively far from the battery third terminal 523, and the second slot 552 is relatively close.
  • the battery third terminal 523, and the first groove 551 and the second groove 552 can be matched with the hook portion.
  • the depth of the first groove 551 is greater than the depth of the second groove 552.
  • the sidewall of the first slot 551 away from the protruding end of the battery pack 50 is a plane, and the angle ⁇ between the sidewall and the top side 507 of the battery pack 50 is not more than 90°.
  • the side wall is a curved surface, and the minimum angle between the cut surface of the side wall and the top side surface 507 of the battery pack 50 is not more than 90°; the arrangement can ensure the locking connection of the hook portion 62 and the first slot 551, Preventing the battery pack from slipping off; exemplarily, as shown in FIG.
  • the angle between the front portion of the first groove 551 and the top side 507 of the battery pack may be set to an acute angle
  • the rear portion of the first groove 551 and the top side 507 of the battery pack may be The angle is set to an acute angle.
  • the sidewall of the second slot 552 away from the protruding end of the battery pack 50 is a plane, and the angle ⁇ between the sidewall and the top side 507 of the battery pack 50 is not less than 120°, or the sidewall is curved, and the sidewall is The maximum angle between the cut surface and the top side 507 of the battery pack 50 is not less than 120°.
  • This arrangement enables the battery pack 50 to be caught in the cavity 35 without falling, and on the other hand enables the operator to apply
  • the battery pack 50 is withdrawn from the cavity 35 under certain action; exemplarily, as shown in FIG. 20, the angle between the front portion of the second slot 552 and the top side 507 of the battery pack can be set to an acute angle, and the second slot 552 is The angle of the rear portion to the top side 507 of the battery pack is set to an obtuse angle.
  • the working process of the pop-up buffer structure of the present embodiment is as follows: When the battery pack 50 needs to be disassembled, the pressing portion 61 is biased inwardly, and the pressing portion 61 overcomes the force of the resetting member 65 and simultaneously pivots under the action of the rotating shaft 63.
  • the driving hook portion 62 is separated from the first slot 551, and the battery pack 50 is unlocked relative to the cavity 35; when the battery pack 50 is unlocked, the elastic member of the rear wall of the cavity 35 is elastically released, that is, under the action of the elastic member, the battery pack 50 is The outer cavity of the cavity 35 is ejected.
  • the second slot 552 of the battery pack 50 is engaged with the hook portion 62 to prevent the battery pack 50 from being completely separated from the cavity 35. Then, the user can artificially remove the battery pack 50 from the cavity. Extracted within 35.
  • the embodiment further improves the control board unit and its mounting structure. details as follows:
  • the control board unit includes a substrate 31, electronic components disposed on an upper surface of the substrate 31, and an electrode holder 32 disposed on a lower surface of the substrate 31.
  • the electrode holder 32 has a substrate 31 fixed thereto.
  • the body 320a and the leg 320b extending downward along both ends of the body 320a.
  • the electrode holder 32 is mounted in the housing 201.
  • the housing 201 is provided with a recess 34.
  • the two legs 320b of the electrode holder 32 are all engaged in the recess 34, thereby further preventing The sway of the electrode holder 32 during the insertion and removal of the battery pack 50.
  • the two legs 320b of the electrode holder 32 extend into the cavity 35.
  • the first leg 321 of the leg is mounted on the leg 320b of one end, and the second terminal 322 of the leg is mounted on the leg 320b of the other end.
  • the battery pack 50 is mounted.
  • the cavity 35 is electrically connected to the first leg terminal 321 and the second leg 322 of the leg.
  • the electrode holder 32 of the embodiment is a unitary structure, wherein the body 320a and the leg 320b at both ends thereof form a "U" shape, and the arrangement can enable the battery first terminal 521 and the battery second on the battery pack 50 on the one hand.
  • the terminals 522 are respectively closely connected with the first leg 321 and the second terminal 322 of the leg on both sides of the electrode holder 32 to improve the connection reliability; on the other hand, the U-shaped structure also has an elastic shock absorbing effect.
  • the battery pack 50 is prevented from being disconnected from the control board unit due to vibration during use.
  • the above-mentioned integrated "U"-shaped structure can also meet the requirements of better safety performance with a minimum of materials, thereby saving material costs.
  • the electrode holder 32 of the embodiment is made of a flame retardant material, such as plastic, rubber, glass, etc., to ensure good flame retardancy of the electrode holder 32.
  • the first fixing member 32 4 and the second terminal 322 of the leg are respectively provided with a first fixing member 32 4
  • the clamping legs 33 b at the two ends of the main body 320 a are respectively provided with a terminal mounting groove 33 .
  • a second fixing member 325 is disposed on the groove 33.
  • the first leg 321 of the leg and the second terminal 322 of the leg are firmly fixed to the leg 320b by the cooperation of the first fixing member 324 and the second fixing member 325, thereby preventing the two terminals from being under the force of the battery pack 50. Shaking occurs.
  • the first fixing member 324 is a positioning hole formed in the bottom of the first leg 321 and the second terminal 322 of the leg.
  • the second fixing member 325 is a positioning post protruding from the inner side of the leg 320b.
  • the cooperation with the positioning post not only ensures the reliability of the terminal fixing, but also improves the reliability. Installation convenience.
  • the upper end of the first terminal 321 of the leg is provided with a first electrode tab 3211, and the upper end of the second terminal 322 of the leg is provided with a second electrode tab 3221, and the first terminal 321 of the card pin 32 is opened on the electrode frame 32.
  • the through hole of the second terminal 322 of the leg is passed through, and the electrode hole 311 is opened on the substrate 31 at a position corresponding to the first terminal 321 of the leg and the second terminal 322 of the leg.
  • the first electrode tab 3211 and the second electrode tab 322 1 respectively pass through the corresponding through holes and the electrode holes 311, and are then soldered to the substrate 31.
  • This arrangement improves the positioning accuracy of the electrode tabs.
  • the shape of the first electrode tab 3211 and the second electrode tab 3221 of the present embodiment is preferably a harpoon shape, and the structure of the harpoon shape can be welded to the substrate 31 by two forks to make the electrode The soldering of the blade to the substrate is more secure.
  • the lower end of the first terminal 321 of the leg is provided with a first contact piece 3212 for abutting against the first terminal 521 of the battery; the lower end of the second terminal 322 of the leg is provided with a second contact piece 3222 for connecting with the second terminal of the battery 522 abuts.
  • the main body 320a of the electrode holder 32 and the substrate 31 are fixedly connected by the third fixing member 326.
  • the third fixing member 326 is preferably a rivet
  • the substrate 31 and the electrode holder 32 are provided with a rivet. Rivet hole 326a of the rivet.
  • the riveted connection ensures a firm and stable connection of the electrode holder 32 to the substrate 31.
  • a substrate positioning hole 312 may be disposed on the substrate 31, and a substrate positioning post 312a may be disposed at the top end of the electrode holder 32 to realize positioning of the electrode holder 32 and the substrate 31 to ensure the accuracy of installation.
  • the positioning of the substrate 31 and the motor frame 32 is achieved by the cooperation of the substrate positioning hole 312 and the substrate positioning post 312a.
  • the fixing of the electrode holder 32 and the substrate 31 is achieved by the cooperation of the rivet and the rivet hole 326a, and the rivet and the substrate positioning column are adopted.
  • the interaction of 31 2a allows the electrode holder 32 to be firmly fixed to the substrate 31 to prevent loosening of the electrode pads during battery insertion and removal.
  • the first terminal 321 and the second terminal 322 of the leg are fixed on the electrode holder 32, and the electrode holder 32 is fixed on the substrate 31, so that the first terminal 321 and the second leg of the card are second. Even when the terminal 322 is subjected to the impact force of the battery pack 50, the relative position is stabilized, and the electrode tab is prevented from rattling in the electrode hole 311 to cause the solder joint to be loose.
  • a wire portion 3231 having a certain flexibility is disposed, and the cavity third terminal 323 is connected to the substrate 31 through the wire portion 3231, and the wire portion 3231 can absorb vibration, thereby better solving the problem.
  • the battery pack 50 has a substantially hexahedral shape, and includes a battery bottom side 508 and a battery pack top side 507, and a front side of the battery pack. 503 and battery pack rear side 504, and oppositely disposed battery pack left side 505 and battery pack right side 506.
  • the battery pack 50 includes a battery pack case and a battery cell 53 mounted in the battery pack case.
  • the battery pack outer casing is at least buckled by the upper cover 51 and the lower cover 52.
  • the bottom side surface 508 is disposed on the upper cover 51
  • the top side surface 507 is disposed on the lower cover 52.
  • the battery core 53 is substantially cylindrical, and the battery core 53 is mounted in the battery pack casing.
  • the axial direction of the two batteries 53 is arranged along the front and rear direction of the battery pack 50, and the radial direction of the two batteries 53 is along the battery pack 50.
  • the two cells 53 are arranged side by side in the left-right direction (ie, the axis of the cell 53 coincides with the extending direction of the grip portion 21, and the arrangement direction of the two cells 53 and the grip portion 2 1
  • the extension direction is vertical), and this arrangement allows the battery pack 50 to have a small thickness in the up and down direction.
  • a battery control board 57 is disposed behind the battery cell 50 in the battery pack casing.
  • the battery pack 50 is provided with a discharge port and a charging port 54, and the discharge port is specifically a first terminal 521 and a battery of the battery disposed on the left and right sides of the battery pack 50.
  • the two terminals 522, the battery first terminal 521 and the battery second terminal 522 are both disposed near the rear of the battery pack 50, and are electrically connected to the battery control board 57, respectively.
  • the battery first terminal 521 and the battery second terminal 522 are respectively located on both sides of the battery pack 50, and since the distance between the two is large, it is difficult to directly contact in an unintentional situation, thereby maximally preventing A short circuit occurs between the battery first terminal 521 and the battery second terminal 522; on the other hand, since the battery control board 57 is disposed at the rear of the battery pack 50, the battery first terminal 521 and the battery second terminal 522 can be directly from the battery The left and right ends of the control board 57 are led out to avoid complicated wiring.
  • a discharge negative mark 521a is provided on the left side of the battery pack 50 near the first terminal 521 of the battery; and a discharge positive mark 522a is provided on the right side of the battery pack 50 and near the second terminal 522 of the battery.
  • the position of the battery first terminal 521 and the battery second terminal 522 can be reversed according to actual conditions.
  • the charging port 54 is provided on the bottom side surface 508 of the battery pack 50.
  • the charging port 54 includes a charging negative port 541 and a charging positive port 542 that are electrically connected to the battery control board 57, respectively.
  • the charging negative port 541 and the charging positive port 542 are spaced apart, and the outer contour of the charging negative port 541 is different from the outer contour of the charging positive port 542.
  • the charging terminal that is mated with the charging port 54 has a corresponding positive charging terminal and a charging negative terminal, and the charging is positive.
  • the outer contour of the pole is not the same as the outer contour of the charging negative terminal.
  • This design can prevent not only the positive and negative poles from being reversed, but also effectively preventing a short circuit between the charging positive electrode port 542 and the charging negative electrode port 541.
  • the charging port 54 is disposed near the rear side 504 of the battery pack 50, so that the charging port 54 is designed to be close to the battery control board 57, avoiding complicated wiring.
  • the battery pack 50 is further provided with at least one temperature sensor 56 electrically connected to the battery control board 57, respectively.
  • the temperature sensor 56 is disposed between the two cells 53 and is in surface contact with any one of the cells 53.
  • at least one temperature sensor 56 may be provided on each of the cells 53 as needed, and the temperature sensor 56 is connected to the battery control board 57 by wires.
  • the rear side 504 of the battery pack 50 is provided with a battery third terminal 523. Since the battery third terminal 523 is close to the battery control board 57, the battery third terminal 523 can be directly taken out from the battery control board 57, thereby avoiding complicated wiring.
  • a cavity third terminal 323 is provided on the inner wall of the rear side of the cavity 35 to be coupled to the battery third terminal 523.
  • the battery first terminal 521 and the battery second terminal 522 are respectively electrically connected to the first leg terminal 321 and the second leg 322 of the leg, so that the battery pack 50 is controlled.
  • the board unit and the cable assembly are electrically connected to the starter motor to supply power to the starter motor and other electronic components;
  • the battery third terminal 5 23 is electrically connected to the control board unit through the third terminal 323 of the cavity, and the control board unit passes through the third terminal of the battery 52 3
  • the collected temperature signal directly controls or indirectly controls the operating parameters of the battery pack 50 via the battery control board 57.
  • the power pack includes a gasoline engine, which makes it difficult to avoid a large vibration during operation. If the matching gap between the battery pack 50 and the cavity 35 is designed to be small, the sloshing of the battery pack 50 relative to the cavity 35 can be prevented, thereby preventing the wear of the battery pack discharge port, but the battery pack 50 can be difficult to be inserted and removed. The problem. If the matching gap between the battery pack 50 and the cavity 35 is not designed to be small enough, although the plugging and unplugging can be ensured smoothly, the wear of the battery pack discharge port seriously affects the service life of the battery pack 50.
  • the battery pack 50 further includes a vibration damper made of an elastic material in the present embodiment.
  • a vibration damper made of an elastic material in the present embodiment.
  • at least two first vibration-damping members 571 are respectively disposed on the left side surface of the battery pack 50 and the right side surface of the battery pack 50.
  • at least one second damper 57 is disposed on the top side 507 of the battery pack 50. 2.
  • the two first damper members 571 are symmetrically disposed on the left side of the battery pack 50 and the right side of the battery pack 50.
  • the first damper 571 is embedded in the left side surface of the lower cover 52, and includes a first outer end 571a at least partially protruding from the outer surface of the lower cover 52. Also included is a first inner end 571b that at least partially protrudes from an inner surface of the lower cover 52.
  • the inner end surface of the first inner end 571b abuts against the battery core 53; when the battery pack 50 is inserted into the cavity 35, the outer end surface of the first outer end 571a abuts against the inner wall of the cavity 35, at which time the first damper 571 is clamped Between the inner wall of the cavity 35 and the battery core 53.
  • the first outer end 571a is smaller than the first inner end 571b, and the first damper 571 can be prevented from falling off the battery pack 50.
  • the distance between the first damper 571 and the front side 503 of the battery pack 50 is D1
  • the distance between the first damper 571 and the rear side 504 of the battery pack 50 is D2, compared with D1 and D2.
  • the value of D1/D2 can be set between 1 and 1.5, and the preferred D1/D2 is 1.2 to 1.3.
  • At least one second damper 572 is embedded in the lower cover 52, and includes a second outer end 572a that at least partially protrudes from the outer surface of the lower cover 52, and further includes at least The second inner end 572b partially protrudes from the inner surface of the lower cover 52. Further, the inner end surface of the second inner end 572b is provided with a curved surface corresponding to the curvature of the outer surface of the battery core 53.
  • the arc surface abuts against the battery core 53; when the battery pack 50 is inserted into the cavity 35, the outer end surface of the second outer end 572a abuts against the inner wall of the cavity 35, and the second vibration damper 572 is clamped on the inner wall of the cavity 35 and the electricity Between the cores 53. Further, the second outer end 572a is smaller than the second inner end 572b, and it can be ensured that the second damper 572 does not fall off the battery pack 50. Further, the second damper 572 is disposed between the groove portion 55 and the rear side surface 504 of the battery pack 50. In the present embodiment, the second damper members 572 are disposed in two, and their arc faces are disposed substantially directly below the two cells 53.
  • the embodiment can effectively reduce the vibration of the battery pack 50 during the operation, and prevent the battery pack 50 from shaking relative to the cavity 35, in the case that the battery pack 50 is inserted and removed smoothly. Further, the wear of the discharge port of the battery pack 50 is avoided, and the service life of the battery pack 50 is improved.

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本发明提供了一种手柄组件,用于包括连杆组件的园林工具,所述手柄组件安装在所述连杆组件上;所述手柄组件包括壳体,所述壳体的一端设有握持部,所述壳体的另一端设有操作部,所述壳体上设有用于可拆卸地安装电池包的腔体,所述电池包被配置为沿所述连杆组件的延伸方向插入所述腔体。本发明还提供了一种具有上述手柄组件的园林工具。具有长柄的园林工具,通常在作业时会以握持的部位为支点旋转工具,将电池包设置在手柄附近,能够降低旋转工具时的劳动强度,使操作者使用工具更加轻松自如。

Description

发明名称:手柄组件及具有其的园林工具
技术领域
[0001] 本发明涉及一种手柄组件及具有其的园林工具。
背景技术
[0002] 园林工具中, 常用的结构是电池包与主控线路板是分开放置于整机上, 且有些 电池是放于手柄内的, 不可拆卸,制造和装配都比较麻烦。 尤其是电起动引擎打 草机, 打草机以汽油发动机为动力源, 并且设置电起动系统, 电池包以及控制 板均安装在引擎机构上, 以方便给电起动系统供电。 但是, 打草机在使用过程 中, 引擎会产生振动以及产生大量的热量, 而且还会排出废气, 这些都可能对 电池包以及控制板有影响, 导致打草机出现故障从而影响使用寿命。 因此, 有 必要对现有技术进行改进以解决上述问题。
技术问题
问题的解决方案
技术解决方案
[0003] 本发明的目的在于提供一种手柄组件, 其安装方便, 使用可靠。
[0004] 本发明的另一个目的在于提供一种园林工具, 其结构可靠, 使用寿命长。
[0005] 为实现上述发明目的, 本发明提供一种手柄组件, 用于包括连杆组件的园林工 具, 所述手柄组件安装在所述连杆组件上; 所述手柄组件包括壳体, 所述壳体 的一端设有握持部, 所述壳体的另一端设有操作部, 所述壳体上设有用于可拆 卸地安装电池包的腔体, 所述电池包被配置为沿所述连杆组件的延伸方向插入 所述腔体。
[0006] 如作为本发明一实施方式的进一步改进, 沿着连杆组件的延伸方向, 所述操作 部至少部分设置在连杆组件的上侧, 所述腔体设置在连杆组件的下侧。
[0007] 作为本发明一实施方式的进一步改进, 所述壳体内还设有控制板单元, 沿着连 杆组件的延伸方向, 所述控制板单元设置在连杆组件的下侧并且位于所述腔体 的上方。
[0008] 作为本发明一实施方式的进一步改进, 所述控制板单元包括基板和设置在基板 下表面的电极架, 所述电池包包括至少两个电芯, 所述至少两个电芯的轴线与 连杆组件的延伸方向一致并且沿着与所述连杆组件上下方向垂直的方向排布, 所述电池包沿着至少两个电芯并排的两侧分别设有与所述电极架配合实现电池 包与基板电连接的端子。
[0009] 本发明还提供另一种手柄组件, 用于园林工具, 所述手柄组件包括壳体, 所述 壳体设有握持部, 所述壳体上设有用于可拆卸地安装电池包的腔体, 所述电池 包被配置为沿所述握持部的延伸方向插入所述腔体。
[0010] 作为本发明一实施方式的进一步改进, 所述壳体还设有操作部, 所述操作部设 置在所述握持部靠近所述电池包的一端; 所述壳体内还设有控制板单元, 所述 控制板单元设置在所述操作部的下方。
[0011] 作为本发明一实施方式的进一步改进, 所述控制板单元包括基板和设置在所述 基板下表面的电极架, 所述电池包包括至少两个电芯, 所述至少两个电芯的轴 线与所述握持部的延伸方向一致, 并且所述至少两个电芯的排布方向与所述握 持部的延伸方向垂直, 所述电池包沿着至少两个电芯并排的两侧分别设有与所 述电极架配合实现电池包与基板电连接的端子。
[0012] 作为本发明一实施方式的进一步改进, 所述电极架具有固定在基板的本体以及 沿本体两端向下延伸的卡脚, 所述卡脚伸入所述腔体, 所述电池包安装于腔体 内与卡脚配合实现与控制板单元的电连接。
[0013] 作为本发明一实施方式的进一步改进, 所述电极架安装于壳体内, 所述壳体内 设置有凹部, 所述电极架的两个卡脚均卡接于所述凹部内。
[0014] 作为本发明一实施方式的进一步改进, 所述腔体包括开口、 与开口连通的前腔 以及相对的后腔, 所述卡脚位于所述后腔内, 所述前腔包括沿着与电池包安装 方向垂直的方向连通的敞开部, 所述电池包安装于腔体内, 所述电池包的侧壁 的一部分自所述敞开部露出。
[0015] 作为本发明一实施方式的进一步改进, 所述电池包的侧壁设有包胶, 所述包胶 自所述敞开部露出。 [0016] 作为本发明一实施方式的进一步改进, 所述本体两端的卡脚对应的设有向腔体 内部突出的卡脚第一端子和卡脚第二端子, 所述电池包上设有分别与卡脚第一 端子和卡脚第二端子配合的电池第一端子和电池第二端子, 所述电池第一端子 和电池第二端子分别设置于电池包端部的两侧。
[0017] 作为本发明一实施方式的进一步改进, 所述电池包和腔体侧壁二者之一上设有 导向槽, 所述电池包和腔体内壁二者之另一个上设有导向凸起, 所述电池包通 过导向槽与导向凸起的配合安装入腔体, 所述导向槽或导向凸起与所述电池第 一端子和 /或电池第二端子位置对应。
[0018] 作为本发明一实施方式的进一步改进, 所述腔体的后壁设有腔体第三端子, 所 述电池包上临近电池第一端子和电池第二端子的端部设有与腔体第三端子配合 的电池第三端子, 所述控制板单元通过腔体第三端子和电池第三端子的配合连 接电池包内的检测模块。
[0019] 作为本发明一实施方式的进一步改进, 所述腔体的下壁与电池包二者之一上设 置第三导向凸起, 所述腔体的下壁与电池包二者之另一个上设置与所述第三导 向凸起配合的第三导向槽, 所述第三导向凸起或第三导向槽与所述腔体第三端 子或电池第三端子位置对应。
[0020] 作为本发明一实施方式的进一步改进, 所述电极架为一体式结构, 所述本体与 其两端的卡脚呈" U"形设置。
[0021] 作为本发明一实施方式的进一步改进, 所述电极架的材料为阻燃材料。
[0022] 作为本发明一实施方式的进一步改进, 所述卡脚第一端子和卡脚第二端子上分 别设置有第一固定件, 所述本体两端的卡脚上分别设置有与所述第一固定件相 配合的第二固定件。
[0023] 作为本发明一实施方式的进一步改进, 所述第一固定件和所述第二固定件其中 一个为定位孔, 另一个为定位柱。
[0024] 作为本发明一实施方式的进一步改进, 所述电极架与所述基板之间通过第三固 定件固定连接。
[0025] 作为本发明一实施方式的进一步改进, 所述第三固定件为铆钉。
[0026] 作为本发明一实施方式的进一步改进, 所述基板上设有基板定位孔, 所述电极 架的本体上设有基板定位柱, 所述基板定位孔与所述基板定位柱配合, 用于对 所述电极架与所述基板定位。
[0027] 作为本发明一实施方式的进一步改进, 所述卡脚第一端子的上端设置有第一电 极插片, 所述卡脚第二端子的上端设置有第二电极插片, 所述基板上与所述卡 脚第一端子和卡脚第二端子相对应的位置开设有电极孔, 所述第一电极插片和 第二电极插片分别穿过相应的所述电极孔与所述基板焊接相连。
[0028] 作为本发明一实施方式的进一步改进, 所述第一电极插片和第二电极插片均包 括两个插脚, 分别通过两个所述插脚与所述基板两点焊接。
[0029] 作为本发明一实施方式的进一步改进, 所述腔体第三端子上设置有导线部, 所 述腔体第三端子通过导线部与所述基板连接。
[0030] 作为本发明一实施方式的进一步改进, 所述电池包还包括充电端口, 所述充电 端口设置在所述电池包的底侧面, 所述充电端口包括分别与控制板单元电连接 的充电负极端口和充电正极端口, 其中所述充电负极端口和充电正极端口间隔 设置, 且所述充电负极端口的外轮廓与所述充电正极端口的外轮廓不相同。
[0031] 作为本发明一实施方式的进一步改进, 所述电池包还设有分别与所述控制板单 元电连接的至少一个温度传感器。
[0032] 作为本发明一实施方式的进一步改进, 所述电池包还包括由弹性材料制成的减 振件。
[0033] 作为本发明一实施方式的进一步改进, 所述减振件包括第一减振件和第二减振 件, 所述电池包左侧面和右侧面均设置至少两个所述第一减振件; 所述电池包 的顶侧面设置至少一个所述第二减振件。
[0034] 作为本发明一实施方式的进一步改进, 所述电池包还包括用于安装所述电芯的 电池包外壳, 所述电池包外壳包括扣合连接的上盖和下盖, 所述第一减振件包 括至少部分地凸出于所述下盖外表面的第一外端, 还包括至少部分地凸出于所 述下盖内表面的第一内端, 所述第一内端的内端面抵靠所述电芯; 当所述电池 包装入所述腔体时, 所述第一外端的外端面抵靠所述腔体内壁, 此时所述第一 减振件夹在所述腔体内壁和所述电芯之间。
[0035] 作为本发明一实施方式的进一步改进, 所述第二减振件嵌在所述下盖的顶侧面 内, 所述第二减振件包括至少部分地凸出于所述下盖外表面的第二外端, 还包 括至少部分地凸出于所述下盖内表面的第二内端, 在第二内端的内端面设有与 电芯外表面弧度相应的弧面, 所述弧面抵靠所述电芯; 当所述电池包装入所述 腔体时, 所述第二外端的外端面抵靠所述腔体内壁, 此时所述第二减振件夹在 所述腔体内壁和所述电芯之间。
[0036] 作为本发明一实施方式的进一步改进, 所述第一减振件的第一外端小于所述第 一减振件的第一内端, 所述第二减振件的第二外端小于所述第二减振件的第二 内端。
[0037] 作为本发明一实施方式的进一步改进, 所述腔体下部设有电池操作机构, 所述 操作机构包括操作键以及抵压操作键的复位件, 所述电池包上设有与所述操作 键配合的槽部, 所述操作键在复位件的作用下卡接所述槽部将所述电池包锁定 在所述腔体内。
[0038] 作为本发明一实施方式的进一步改进, 所述操作键包括与所述槽部配合的勾部 、 远离勾部的按压部以及位于勾部和按压部之间的转轴, 所述复位件抵压所述 按压部使所述勾部保持于所述槽部卡接, 所述电池包相对于所述腔体锁定; 所 述按压部可操作的克服复位件的作用力使所述勾部与槽部分离, 所述电池包相 对于所述腔体解锁。
[0039] 作为本发明一实施方式的进一步改进, 所述腔体的后壁设有弹性件, 所述电池 包相对于所述腔体锁定, 所述电池包抵压所述弹性件并使弹性件蓄能; 所述电 池包相对于所述腔体解锁, 所述弹性件弹力释放带动所述电池包向腔体外运动
[0040] 作为本发明一实施方式的进一步改进, 所述弹性件构造为腔体第三端子, 所述 电池包上设有与腔体第三端子配合的电池第三端子, 所述控制板单元通过腔体 第三端子和电池第三端子的配合连接电池包内的检测模块。
[0041] 作为本发明一实施方式的进一步改进, 所述槽部包括能与所述勾部相配合的第 一槽和第二槽, 所述第一槽比所述第二槽更靠近所述电池包的伸出端, 当所述 勾部卡入所述第一槽时, 所述电池包被锁定安装于所述腔体中; 当所述勾部卡 入所述第二槽时, 所述电池包能够被抽出所述腔体。 [0042] 作为本发明一实施方式的进一步改进, 所述第一槽远离所述电池包的伸出端的 侧壁为平面, 该侧壁与所述电池包的顶侧面之间的夹角不大于 90°, 或者该侧壁 为曲面, 则该侧壁的切面与所述电池包的顶侧面之间的最小夹角不大于 90°; 所 述第二槽远离所述电池包的伸出端的侧壁为平面, 该侧壁与所述电池包的顶侧 面之间的夹角不小于 120°, 或者该侧壁为曲面, 则该侧壁的切面与所述电池包的 顶侧面之间的最大夹角不小于 120°。
[0043] 本发明还提供了一种园林工具, 包括连杆组件、 设置于连杆组件一端的工作机 构以及设置于连杆组件另一端的动力机构, 所述动力机构包括汽油发动机, 所 述汽油发动机包括电起动系统, 所述电起动系统包括起动电机, 所述电池包为 所述起动电机供电; 所述园林工具还包括上述任何一种实施方式中所述的手柄 组件, 所述手柄组件位于所述工作机构和动力机构之间临近所述动力机构的位 置。
[0044] 作为本发明一实施方式的进一步改进, 所述园林工具为电起动引擎打草机。
[0045] 本发明还提供了另一种园林工具, 包括工作机构和动力机构, 其中所述动力机 构包括汽油发动机, 所述汽油发动机包括电起动系统, 所述电起动系统包括起 动电机; 所述园林工具还包括如上述任何一种实施方式中所述的手柄组件; 所 述电池包为所述起动电机供电。
[0046] 作为本发明一实施方式的进一步改进, 所述园林工具为电起动汽油吹吸机。
[0047] 作为本发明一实施方式的进一步改进, 所述腔体的开口朝向所述工作机构。
[0048] 作为本发明一实施方式的进一步改进, 所述汽油发动机还包括电子喷油系统、 电子点火系统和自动风门系统中的一个或多个, 所述电池包为所述电子喷油系 统、 电子点火系统和自动风门系统中的一个或多个供电。
发明的有益效果
有益效果
[0049] 从以上技术解决方案可以看出, 本发明具有诸多突出的实质性技术特点, 实施 本发明技术方案之后, 其显著的技术进步主要体现在:
[0050] (1) 通过将电池包安装到控制板单元, 实现电池包相对于基板的固定, 不会 受到工具使用时振动的影响, 能够保护电池包以及控制板单元, 防止因此而导 致的工具故障无法使用, 而且该电池包安装结构紧凑, 还可以实现单手拆装电 池包, 从而用户使用更加方便。
[0051] (2) 通过将电池包安装结构设置于手柄组件, 而操作部也设置在手柄组件, 握持的同时可以进行工具的操作, 而且将电池包、 控制板单元以及操作部设置 在一起, 减少布线的麻烦, 组装更加简便, 成本小同时使用可靠。
[0052] (3) 通过将手柄组件设置于工作机构和动力机构之间, 能够保护电池包和控 制板单元不受动力机构的振动和产生热量的影响, 而且手柄组件位于动力机构 的前部, 更加不会收到动力机构产生的废气的影响, 从而减小园林工具因振动 和受热引发的故障, 从而使用更加可靠并且园林工具的使用寿命更长。
[0053] (4) 具有长柄的园林工具, 通常在作业时会以握持的部位为支点旋转工具, 将电池包设置在手柄附近, 能够降低旋转工具时的劳动强度, 使操作者使用工 具更加轻松自如。
对附图的简要说明
附图说明
[0054] 图 1是本发明优选的实施例一中打草机的立体示意图;
[0055] 图 2是图 1中的打草机的手柄组件的主视图;
[0056] 图 3是图 2中手柄组件的立体分解示意图;
[0057] 图 4是图 2中手柄组件的左视图, 其中电池包安装在腔体内;
[0058] 图 5与图 4类似, 其中电池包从腔体内拆下;
[0059] 图 6是图 3中手柄组件中的控制板单元的立体示意图;
[0060] 图 7是图 6中控制板单元中的电极架的立体示意图;
[0061] 图 8是图 3中手柄组件中的电池包的立体分解示意图;
[0062] 图 9是图 8中电池包的下盖的俯视示意图;
[0063] 图 10是图 2中手柄组件的俯视图;
[0064] 图 11是图 10中手柄组件沿 A-A线的剖视图, 其中电池包处于锁定状态;
[0065] 图 12是图 11中 a部分的放大示意图;
[0066] 图 13与图 11类似, 其中电池包处于解锁状态;
[0067] 图 14是图 13中 b部分的放大示意图; [0068] 图 15是本发明优选实施例二中吹吸机的示意图;
[0069] 图 16是图 15中电池包与吹吸机机体分离的状态图;
[0070] 图 17是图 15中电池包与电池安装部的局部剖视图 (勾部卡入第一槽的状态) ;
[0071] 图 18是图 15中电池包与电池安装部的局部剖视图 (勾部卡入第二槽的状态) ;
[0072] 图 19是图 15中电池包与电池安装部的局部剖视图 (电池包由腔体抽出的状态)
[0073] 图 20是图 19中 c部分的放大示意图;
[0074] 图 21是图 15中电池包与电池安装部的另一视角的局部剖视图;
[0075] 图 22是图 21中 f部分的放大示意图;
[0076] 图 23是本发明优选实施例二中基板与电极架的组装图;
[0077] 图 24是本发明优选实施例二中基板与电极架的爆炸图;
[0078] 图 25是本发明优选实施例二中电极架的正面视图;
[0079] 图 26是本发明优选实施例二中电极架的顶面视图;
[0080] 图 27是本发明优选实施例二中电池包的示意图;
[0081] 图 28是本发明优选实施例二中电池包的另一视角的示意图;
[0082] 图 29是本发明优选实施例二中电池包右侧面视图;
[0083] 图 30是本发明优选实施例二中电池包的底侧面视图;
[0084] 图 31是图 30中 d部分的放大示意图;
[0085] 图 32是图 29中沿 B-B方向的剖视图;
[0086] 图 33是本发明优选实施例二中第二减振件的示意图;
[0087] 图 34是图 29中沿 C-C方向的剖视图;
[0088] 图 35是本发明优选实施例二中第一减振件的示意图;
[0089] 图 36是本发明优选实施例二中隐去上盖的电池包的示意图。
本发明的实施方式
[0090] 以下将结合附图所示的实施方式对本发明进行详细描述。 但这些实施方式并不 限制本发明, 本领域的普通技术人员根据这些实施方式所做出的结构或功能上 的变换均包含在本发明的保护范围内。 [0091] 实施例一
[0092] 本实施例以打草机为例进行具体说明。 参照图 1所示, 打草机 100包括连杆组件 13、 连接在连杆组件 13前端的工作机构 11和连接在连杆组件 13后端的动力机构 1 2。 这里的前后端以操作打草机时接近待切割区域为前, 用户手持或远离切割区 域为后, 如图中箭头所示的方向为前。 本实施例中, 工作机构 11包括外壳、 设 置于外壳内在工作平面内绕一轴线旋转的切割件, 以及连接于外壳上或连杆组 件上的护罩。 本实施例中的打草机, 包括设置在动力机构 12内的汽油发动机, 汽油发动机为工作机构 11提供动力。 在动力机构 12内还设有起动电机, 用以实 现汽油发动机的电起动。 在一些文献中, "起动电机" "电起动"也被称为"启动电 机""电启动"。
[0093] 在其它园林工具中, 工作机构的切割件也可以是直线往复移动、 旋转运动或者 通过交错的刀片横向运动来进行剪切动作, 当然也可以是其它不执行切割工作 的机构, 如吹吸机。 动力机构 12包括汽油机,汽油机包括电起动系统, 通过汽油 机提供动力以使打草机的动力强劲, 能够长时间在户外使用。 当然, 动力机构 也可以是电机以及给电机供电的可充电电池包或交流电源。
[0094] 在本实施例中, 连杆组件 13设置有电池包 50, 电池包 50的作用主要是给电起动 系统的起动电机供电, 仅在起动汽油发动机时放电。 进一步地, 电池包 50还可 以给汽油机的电控系统, 例如电子点火系统、 电子喷油系统、 电动油门系统、 自动风门系统等进行供电。 再进一步地, 在汽油发动机工作时, 可以给电池包 充电。
[0095] 本实施例中, 连杆组件 13上还设有两个手柄, 与连杆组件 13大致同一方向延伸 的手柄组件 20以及位于手柄组件 20之前的辅助手柄 14, 辅助手柄 14可以活动连 接于连杆组件 13以方便进行位置调节。 而动力机构 12设置在手柄组件 20的后端 , 即手柄组件 20设置于辅助手柄 14和动力机构 12之间, 用户操作时握持更加稳 定。 另外, 连杆组件 13包括伸缩连杆, 通过调节伸缩连杆, 可以调节手柄组件 2 0和工作机构 11之间的距离。
[0096] 参照图 2到图 9所示, 手柄组件 20大致沿前后方向延伸, 包括前部机械连接口 20 2和后部机械连接口 203, 前部机械连接口 202连接连杆组件 13, 后部机械连接口 203直接或间接地连接动力机构 12。 前部机械连接口 202和后部机械连接口 203均 构造为圆孔, 且两个连接口的中心线共线, 如图 2和图 3中的轴线 X, 因此手柄组 件 20的延伸方向与连杆组件 13的延伸方向一致, 方便连杆组件 13穿过两个连接 口以简化手柄组件 20和连杆组件 13的组装。 手柄组件 20的后部构造为握持部 21 , 握持部 21沿前后方向延伸预设长度, 握持部 21上还设有手柄包胶 211, 方便用 户握持。 手柄组件 20的前部上方包括操作部 22, 手柄组件 20的前部下方包括电 池安装部 30。 手柄组件 20的前后分别连接连杆组件 13和动力机构 12, 通过操作 部 22能够实现对动力机构 12和连杆组件 13前端的工作机构 11进行控制。 具体的 , 操作部 22设有若干按键, 如伸出到握持部 21上端的油门锁定键 222, 伸出到握 持部 21下端的油门键 221, 并列的设置于操作部 21的壳体外部的点火键 225和熄 火键 220, 位于点火键 225和熄火键 220—侧且位置低于点火键 225和熄火键 220的 总开关键 224等等。 也就是说, 沿着连杆组件 13的延伸方向, 操作部 22至少部分 设置在连杆组件的上侧。
[0097] 手柄组件 20包括哈夫 (Half) 结构的壳体 201, 即壳体 201由大致对称的左右壳 体组装而成, 操作部 22设置在壳体 201的上部, 电池安装部 30设置于壳体 201的 下部, 且位于操作部 22的斜下方, 用于安装电池包 50, 电池包 50用于给电起动 系统供电, 电池包 50还可以给电子点火系统、 电子喷油系统等供电。 电池安装 部 30包括电池包安装结构, 其包括用于安装电池包 50的腔体 35以及设置于腔体 3 5上方的控制板单元, 沿着连杆组件 13的延伸方向, 腔体 35和控制板单元均设置 在连杆组件的下侧, 且控制板单元比腔体更靠近连杆组件 13。 控制板单元具有 控制起动电机、 电池保护等功能。 其中腔体 35设置于手柄组件 20的壳体 201上, 控制板单元卡设于壳体 201内, 控制板单元包括基板 31、 设置在基板 31上表面的 电子元件和设置在基板 31下表面的电极架 32, 电极架 32具有固定在基板 31的本 体 320a以及沿本体 320a两端向下延伸的卡脚 320b, 卡脚 320b伸入腔体 35内, 电池 包 50安装于腔体 35内与卡脚 320b配合实现与控制板单元的电连接。
[0098] 腔体 35的前方设有开口 350, 腔体 35可以分为与开口 350连通的前腔 350a以及相 对的后腔 350b, 卡脚 320b伸入后腔 350b内, 电池包 50安装时, 从开口 350插入前 腔 350a, 继而进入后腔 350b。 为了方便电池包 50的安装与拆卸, 前腔 350a具有沿 着与电池包 50安装方向垂直的方向连通外部的敞开部, 电池包 50安装于腔体 35 内, 电池包 50的侧壁的一部分自敞开部露出。 在本实施例中具体为腔体 35左、 右侧壁的前部无实体侧壁, 使电池包 50的左右侧壁的前端在安装或者拆卸状态 时容易被握持。 另外, 电池包 50的左右侧壁的前端还可以设置包胶 525, 方便握 持的同时也可以防止电池包 50被意外碰撞。
[0099] 参照图 6和图 8, 电极架 32的本体两端的卡脚 320b对应的设有向腔体内部突出的 卡脚第一端子 321和卡脚第二端子 322, 电池包 50上设有分别与卡脚第一端子 321 和卡脚第二端子 322配合的电池第一端子 521和电池第二端子 522, 电池第一端子 521和电池第二端子 522构造为电池包 50的正负极, 其分别设置于电池包 50端部 的两侧, 因卡脚第一端子 321和卡脚第二端子 322通过本体 320a连接于基板 31, 电 池包 50安装于腔体 35内时卡脚第一端子 321与电池第一端子 521电连接、 卡脚第 二端子 322和电池第二端子 522电连接, 从而实现电池包 50与控制板单元之间的 电连接。
[0100] 进一步的, 如图 5和图 8所示, 腔体 35左、 右侧壁分别设有向腔体 35内突出的导 向凸起 351、 352, 电池包 50的左右两侧对应设有导向槽 526, 电池包通过导向槽 526与导向凸起 351、 352的配合导向安装入腔体 35内, 其中两侧的导向槽 526分 别与电池第一端子 521和电池第二端子 522位置对应以实现电池包 50的安装更加 可靠。 另外, 电池包 50包括组装到一起的上盖 51和下盖 52以及位于上盖 51和下 盖 52内的电芯 53, 上盖 51上设置有充电口 511, 下盖 52上对应有充电电极 512, 通过充放电分别设置, 以利于充电接口标准化, 使充电更加方便。
[0101] 参照图 8并配合图 1和图 3所示, 电芯 53的设置方向与手柄组件的延伸方向一致 , 也就是说电芯 53的轴线与手柄组件的延伸方向或连杆组件的延伸方向大致平 行, 电芯 53包括至少两个, 在本实施例中, 电芯 53为两个 3.6V电芯。 并且至少 两个电芯 53沿手柄组件的侧向排布, 这里以用户握持手柄组件操作时朝向工作 表面的一侧为下, 另一侧为上, 垂直于上下和手柄组件的延伸方向的为侧向, 因此电池包 50在上下方向上具有较薄的厚度 (约一个电芯的直径) , 也就是说 , 电池包 50在上下方向的尺寸小于其在侧向方向的尺寸。 而且电池第一端子 521 和电池第二端子 522分别设置于电池包的两侧, 使电池包及其安装结构更薄, 以 减小手柄组件的整体体积。 在本实施例中, 腔体 35的后壁设有腔体第三端子 323 , 对应的电池包 50临近电池第一端子 521和电池第二端子 522的端部设有与腔体 第三端子 323配合的电池第三端子 523, 控制板单元通过腔体第三端子 323和电池 第三端子 523连接电池包 50内的检测模块, 比如电池包 50内的测温模块。 另外, 腔体 35的下壁设有第三导向凸起 353, 对应的电池包 50的下部设有与第三导向凸 起 353配合的第三槽部 (图未示) , 第三导向凸起 353沿着电池包 50的安装方向 与腔体第三端子 323的位置对应, 相应的第三槽部与电池第三端子 523的位置也 对应, 从而方便电池包 50安装时腔体第三端子 323与电池第三端子 523的可靠连 接。
[0102] 参照图 10到图 14所示, 为了实现电池包在腔体内的锁定, 电池包安装结构还包 括操作机构, 操作机构设置在腔体 35下部, 操作机构包括操作键 60以及抵压操 作键 60的复位件 65, 电池包 50上设有与操作键 60配合的槽部 55, 操作键 60在复 位件 65的作用下卡接槽部 55将电池包 50锁定在腔体 35内。 具体的, 操作键 60包 括与槽部 55卡接的勾部 62、 远离勾部 62的按压部 61以及位于勾部 62和按压部 61 之间的转轴 63, 复位件 65向外抵压按压部 61, 在转轴 65的作用下, 勾部 61向内 与槽部 55保持卡接, 从而使电池包 50相对于腔体 35被锁定。
[0103] 参照图 13和图 14所示, 当需要拆卸电池包 50时, 向内施力给按压部 61, 按压部 61克服复位件 65的作用力同时在转轴 63的作用下枢转带动勾部 62与槽部 55分离 , 电池包 50相对于腔体 35解锁, 为了方便取出电池包, 在腔体 35的后壁设有弹 性件, 电池包 50安装于腔体内, 弹性件被压缩; 当电池包 50解锁, 弹性件的弹 力释放, 即在弹性件的作用下, 电池包 50被向腔体 35外弹出, 从而可以实现单 手拆卸电池包。 本实施例中优选的, 腔体第三端子 323和弹性件可以构造为同一 元件, 如弹簧, 从而方便组装, 以降低成本。 当然也可以根据实际需求将弹性 件和腔体第三端子 323分别设置。
[0104] 另外, 未安装电池包 50时, 勾部 62在复位件 65的作用下朝向腔体 35内突出, 为 实现单手安装电池包, 勾部 62朝向腔体 35开口 350的一面构造为导向面, 导向面 可以是斜面、 弧面或曲面等能够使电池包 50向腔体 35内移动的力产生向下的分 力的面, 随着电池包 50向腔体 35内移动, 勾部 62向外运动通过转轴 63带动按压 部 61克服复位件 65的作用, 电池包 50顺利安装入腔体 35, 当槽部 55与勾部 62位 置对应时, 勾部 62在复位件 65的作用下卡入槽部 55实现电池包 50的锁定。 本实 施例中, 复位件 65优选为压缩弹簧, 其一端抵接在壳体上, 另一端抵接按压部 。 当然, 压缩弹簧也可以设置为抵接勾部, 而且复位件也可以设置为扭簧, 扭 簧可以套设在转轴上, 一端相对于壳体固定, 另一端抵压按压部或者勾部。
[0105] 由上述说明可以看出, 本发明通过将电池包安装到控制板单元, 实现电池包相 对于基板的固定, 不会受到工具使用时振动的影响, 能够保护电池包以及控制 板单元, 防止因此而导致的工具故障无法使用, 而且该电池包安装结构紧凑, 还可以实现单手拆装电池包, 从而用户使用更加方便。 通过将电池包安装结构 设置于手柄组件, 而操作部也设置在手柄组件, 握持的同时可以进行工具的操 作, 而且将电池包、 控制板单元以及操作部设置在一起, 减少布线的麻烦, 组 装更加简便, 成本小同时使用可靠。 通过将手柄组件设置于工作机构和动力机 构之间, 能够保护电池包和控制板单元不受动力机构的振动和产生热量的影响 , 而且手柄组件位于动力机构的前部, 并且安装的时候安装电池包的腔体的开 口朝向工作机构, 更加不会收到动力机构产生的废气的影响, 从而减小园林工 具因振动和受热引发的故障, 从而使用更加可靠并且园林工具的使用寿命更长
[0106] 本实施例以打草机为例进行说明, 当然也可以是其它园林工具, 如割灌机、 修 边机、 链锯、 修枝剪等园林工具。
[0107] 实施例二
[0108] 如图 15-图 36所示, 本实施例以电起动汽油吹吸机为例进行说明。 秋天户外往 往会有很多散落的落叶, 为家宅庭院的环境带来诸多问题, 尤其是下过雨之后 , 树叶混杂着泥水贴在地面上, 给清扫带来很大的麻烦。 本实施例的电起动汽 油吹吸机是能够清扫庭院或周边环境的设备, 其工作原理是通过电池工作启动 汽油机的引擎, 引擎促使曲轴高速旋转并带动叶轮旋转, 从而产生吸风或吹风 , 实现打扫的目的。
[0109] 具体地, 如图 15和图 16所示, 该吹吸机 700包括机体 701, 机体 701上设置有工 作机构和动力机构, 其中工作机构包括蜗壳 702和设置在蜗壳 702内的叶轮, 蜗 壳 702的一侧设置有进风口 703, 蜗壳 702的前部设置有出风口 704。 在本实施例 中, 吹吸机 700的工作机构包括为离心风机, 出风口 704的出风方向与进风口 703 的进风方向相垂直; 在其他实施例中, 吹吸机 700的工作机构还可为轴流风机, 则其出风口 704的出风方向与进风口 703的进风方向平行。 上述动力机构包括汽 油发动机和起动电机, 汽油发动机为工作机构提供动力, 起动电机用以实现汽 油发动机的电起动。 本实施例通过汽油发动机提供动力以使吹吸机的动力强劲 , 能够长时间在户外使用; 当然, 动力机构也可以是电机以及给电机供电的可 充电电池包或交流电源等。 进一步地, 机体 701的上方还设置有手柄组件 20, 手 柄组件 20包括壳体, 壳体上设有握持部 21、 操作部 22和电池安装部, 其中握持 部 21沿出风的方向延伸, 握持部 21上还设有手柄包胶, 方便用户握持; 操作部 2 2位于握持部 21的前端, 操作部 22上设有用于激活吹吸机的激活开关 226和用于 启动吹吸机工作的启动开关 227; 电池安装部 30设置于壳体靠近出风口 704的一 端, 且位于操作部 22的斜下方, 电池安装部 30上可拆卸地安装有电池包 50, 电 池包 50用于为起动电机供电。 此外, 电池包 50还可以给汽油机的电控系统, 例 如电子点火系统、 电子喷油系统、 电动油门系统、 自动风门系统等进行供电。 再进一步地, 在汽油发动机工作时, 还可以给电池包 50充电。
[0110] 该吹吸机的起动过程如下: 电池包 50向起动电机提供直流电源, 起动电机高速 旋转带动机体 701内的齿轮组件转动, 齿轮组件不断地向机体 701内的涡簧施加 压力, 即涡簧不断地将起动电机的动能进行储存, 一旦涡簧提供的弹力大于机 体 701内曲轴的阻力, 涡簧将通过离合机构向曲轴释放能量, 由此促使曲轴的旋 转, 并实现汽油机的电起动过程。 一旦汽油机启动过后, 曲轴将高速旋转, 带 动叶轮进行工作, 同时离合机构将脱离, 使减速机构停止工作。
[0111] 需要说明的是, 本实施例所提供的手柄组件 20的具体结构与实施例一中的手柄 组件 20的结构相似, 其相同之处本实施例中将不再赘述, 下面仅以其不同之处 进行说明。
[0112] 本实施例中, 腔体 35和控制板单元均设置在出风口 704的上方, 且均位于操作 部 22的下方。 腔体 35设置于电池安装部 30内, 电池包 50能够沿握持部 21的延伸 方向插入腔体 35或从腔体 35中弹出。 然而, 现有的电池包安装结构在弹出时由 于没有缓冲, 若在电池包 50弹出的过程中用户不能及时握住电池包 50, 则容易 造成电池包 50跌落损坏, 为此, 本实施例在电池包 50上设置了弹出缓冲结构, 能有效防止电池包一次性弹出。 具体地, 如图 17-图 19所示, 本实施例将槽部 55 设置为第一槽 551和第二槽 552, 其中第一槽 551相对远离电池第三端子 523, 第 二槽 552相对靠近电池第三端子 523, 且第一槽 551和第二槽 552均能与勾部相配 合。 这里, 第一槽 551的深度大于第二槽 552的深度, 当勾部 62卡入第一槽 551时 , 能使电池包 50相对于腔体 35锁定, 此时电池包 50不能从腔体 35内抽出; 当电 池包 50相对于腔体 35解锁时, 电池包 50向腔体 35外弹出, 此时勾部 62能卡入第 二槽, 电池包 50可被用户手动抽出。
[0113] 进一步地, 如图 20所示, 第一槽 551远离电池包 50的伸出端的侧壁为平面, 该 侧壁与电池包 50的顶侧面 507之间的夹角 α不大于 90°, 或者该侧壁为曲面, 则该 侧壁的切面与电池包 50的顶侧面 507之间的最小夹角不大于 90° ; 该设置能够保证 勾部 62与第一槽 551的卡紧连接, 防止电池包滑脱; 示例性的, 如图 20, 可将第 一槽 551的前部与电池包顶侧面 507的角度设置为一锐角, 将第一槽 551的后部与 电池包顶侧面 507的角度设置为一锐角。 第二槽 552远离电池包 50的伸出端的侧 壁为平面, 该侧壁与电池包 50的顶侧面 507之间的夹角 β不小于 120°, 或者该侧壁 为曲面, 则该侧壁的切面与电池包 50的顶侧面 507之间的最大夹角不小于 120°, 该设置一方面能使电池包 50卡在腔体 35内不会跌落, 另一方面又能使操作者通 过施加一定的作用下将电池包 50从腔体 35内抽出; 示例性的, 如图 20, 可将第 二槽 552的前部与电池包顶侧面 507的角度设置为一锐角, 将第二槽 552的后部与 电池包顶侧面 507的角度设置为一钝角。
[0114] 本实施例弹出缓冲结构的工作过程如下: 当需要拆卸电池包 50时, 向内施力给 按压部 61, 按压部 61克服复位件 65的作用力同时在转轴 63的作用下枢转带动勾 部 62与第一槽 551分离, 电池包 50相对于腔体 35解锁; 当电池包 50解锁, 腔体 35 后壁的弹性件弹力释放, 即在弹性件的作用下, 电池包 50被向腔体 35外弹出, 弹出的过程中电池包 50上的第二槽 552与勾部 62卡接, 防止电池包 50完全与腔体 35分离, 然后用户可人为地将电池包 50从腔体 35内抽出。
[0115] 进一步地, 由于电池包 50插入方向的特点, 在电池包 50插入腔体 35的过程中, 电池包 50的左右两侧会对卡脚第一端子 321和卡脚第二端子 322产生沿电池包 50 插入方向的力, 导致电极架 32容易发生松动, 同时, 在电池包 50多次插拔的过 程中, 也容易造成卡脚第一端子 321和卡脚第二端子 322与基板 31之间的焊点损 坏松脱。 为此, 本实施例还进一步对控制板单元及其安装结构进行了改进。 具 体如下:
[0116] 如图 21-图 26所示, 该控制板单元包括基板 31、 设置在基板 31上表面的电子元 件和设置在基板 31下表面的电极架 32, 电极架 32具有固定在基板 31的本体 320a以 及沿本体 320a两端向下延伸的卡脚 320b。 如图 22, 本实施例中电极架 32安装于壳 体 201内, 壳体 201内设置有凹部 34, 电极架 32的两个卡脚 320b均卡接于凹部 34 内, 从而能够进一步地防止在电池包 50插拔过程中电极架 32的晃动。 电极架 32 的两个卡脚 320b伸入腔体 35内, 一端的卡脚 320b上安装有卡脚第一端子 321, 另 一端的卡脚 320b上安装卡脚第二端子 322, 电池包 50安装于腔体 35内并与卡脚第 一端子 321和卡脚第二端子 322电连接。 进一步地, 本实施例的电极架 32为一体 式结构, 其中本体 320a与其两端的卡脚 320b形成" U"形状, 该设置一方面能够使 电池包 50上的电池第一端子 521和电池第二端子 522分别对应地与电极架 32两侧 的卡脚第一端子 321和卡脚第二端子 322紧密连接, 提高连接可靠性; 另一方面" U"形的结构还具有弹性的减震效果, 防止电池包 50在使用过程中由于振动而与 控制板单元断开连接。 同时上述一体式" U"形结构的设置还能以最少的材料满足 较好的安全性能需要, 因而也节省了材料成本。 优选地, 本实施例电极架 32采 用阻燃材料制作, 如塑料、 橡胶、 玻璃等, 以保证电极架 32具有良好的阻燃性 能。
[0117] 本实施例中, 卡脚第一端子 321和卡脚第二端子 322上分别设置有第一固定件 32 4, 本体 320a两端的卡脚 320b上分别设置有端子安装槽 33, 端子安装槽 33上设置 有第二固定件 325。 通过第一固定件 324与第二固定件 325的配合, 将卡脚第一端 子 321和卡脚第二端子 322牢牢固定于卡脚 320b上, 防止两个端子在电池包 50的 作用力下发生晃动。 优选地, 上述第一固定件 324为开设于卡脚第一端子 321和 卡脚第二端子 322底部的定位孔, 第二固定件 325为凸设于卡脚 320b内侧的定位 柱, 通过定位孔与定位柱的配合, 既保证了端子固定的可靠性, 同时也提高了 安装便捷性。 上述卡脚第一端子 321的上端设置有第一电极插片 3211, 卡脚第二 端子 322的上端设置有第二电极插片 3221, 电极架 32上与开设有供卡脚第一端子 321和卡脚第二端子 322穿过的通孔, 基板 31上在与卡脚第一端子 321和卡脚第二 端子 322相对应的位置开设有电极孔 311。 第一电极插片 3211和第二电极插片 322 1分别穿过相应的通孔及电极孔 311, 然后与基板 31焊接相连, 该设置提高了电 极插片的定位准确性。 为提高焊接强度, 本实施例第一电极插片 3211和第二电 极插片 3221的形状优选为鱼叉形, 鱼叉形的结构可通过两个叉脚与基板 31进行 两点焊接, 使电极插片与基板的焊接更牢靠。 卡脚第一端子 321的下端设有第一 触片 3212, 用于与电池第一端子 521抵接; 卡脚第二端子 322的下端设有第二触 片 3222, 用于与电池第二端子 522抵接。
[0118] 进一步地, 电极架 32的本体 320a与基板 31之间通过第三固定件 326固定连接, 本实施例优选第三固定件 326为铆钉, 基板 31和电极架 32上开设有用于穿设铆钉 的铆钉孔 326a。 铆接的连接方式保证了电极架 32与基板 31的牢固稳定连接。 进一 步地, 还可以在基板 31上设置基板定位孔 312, 在电极架 32的顶端设置基板定位 柱 312a, 以实现电极架 32与基板 31的定位, 保证安装的准确性。 本实施例通过基 板定位孔 312与基板定位柱 312a的配合实现基板 31与电机架 32的定位, 通过铆钉 与铆钉孔 326a的配合, 实现电极架 32与基板 31的固定, 通过铆钉和基板定位柱 31 2a的共同作用, 使电极架 32牢固地固定在基板 31上, 防止电池插拔过程中电极焊 点的松动。
[0119] 本实施例通过将卡脚第一端子 321和卡脚第二端子 322固定于电极架 32上, 将电 极架 32固定于基板 31上, 使得卡脚第一端子 321和卡脚第二端子 322即使在受到 电池包 50的冲击力时, 仍能保持相对位置的稳定定, 防止电极插片在电极孔 311 内晃动而导致焊点松脱。 进一步地, 本实施例腔体第三端子 323上设置有具有一 定柔性的导线部 3231, 腔体第三端子 323通过导线部 3231与基板 31连接, 导线部 3231能够吸收振动, 从而较好地解决了由于振动而导致腔体第三端子 323与基板 31焊点松动的问题。 此外腔体第三端子 323上还设置有弹簧部 3232, 该弹簧部 32 32既可作为电池包 50的弹出的功能构件, 同时又可作为信号传递的功能构件, 从而方便了设备的组装, 降低了制作成本。 [0120] 在本实施方式中, 如图 27〜图 36所示, 电池包 50的形状大致呈六面体, 包括相 对设置的电池包底侧面 508和电池包顶侧面 507、 相对设置的电池包前侧面 503和 电池包后侧面 504、 以及相对设置的电池包左侧面 505和电池包右侧面 506。 电池 包 50包括电池包外壳和安装在电池包外壳内的电芯 53。 具体地, 电池包外壳至 少由上盖 51和下盖 52扣合而成。 需要说明的是, 本实施例中底侧面 508设置于上 盖 51, 顶侧面 507设置于下盖 52。 电芯 53大致呈圆柱状, 电芯 53安装在电池包外 壳内, 其中, 两个电芯 53的轴向沿电池包 50的前后方向设置、 两个电芯 53的径 向沿电池包 50的左右方向设置, 且两个电芯 53沿电池包的左右方向并排排列 ( 即电芯 53的轴线与握持部 21的延伸方向一致, 两个电芯 53的排布方向与握持部 2 1的延伸方向垂直) , 这种设置使电池包 50具有较小的在上下方向的厚度。 此外 , 电池包外壳内位于电芯 50的后方还设有电池控制板 57。
[0121] 在本实施方式中, 参考图 34〜图 36, 电池包 50上设置有放电端口和充电端口 54 , 放电端口具体为设置于电池包 50左右两侧的电池第一端子 521和电池第二端子 522, 电池第一端子 521和电池第二端子 522均靠近电池包 50的后部设置, 且分别 与电池控制板 57电连接。 采用上述设置形式, 一方面使电池第一端子 521和电池 第二端子 522分别位于电池包 50的两侧, 由于两者的距离很大, 难以在非故意的 情况下直接接触, 最大限度地防止电池第一端子 521和电池第二端子 522之间发 生短路; 另一方面, 由于电池控制板 57设置在电池包 50的后部, 所以电池第一 端子 521和电池第二端子 522可以直接从电池控制板 57的左右两端引出, 避免了 复杂的布线。 为了方便识别, 在电池包 50左侧面上、 电池第一端子 521附近设有 放电负极标记 521a; 在电池包 50右侧面上、 电池第二端子 522附近设有放电正极 标记 522a。 在其他实施方式中, 电池第一端子 521和电池第二端子 522的位置可根 据实际情况调换。
[0122] 在本实施方式中, 参考图 27、 图 30〜图 31, 充电端口 54设置在电池包 50的底侧 面 508。 充电端口 54包括分别于电池控制板 57电连接的充电负极端口 541和充电 正极端口 542。 其中, 充电负极端口 541和充电正极端口 542间隔设置, 且充电负 极端口 541的外轮廓与充电正极端口 542的外轮廓不相同。 与充电端口 54插接配 合的充电端子具备相应的间隔设置的充电正极端子和充电负极端子, 且充电正 极端子的外轮廓与充电负极端子的外轮廓不相同。 这种设计不仅可以防止正负 极插反, 而且能够有效地防止充电正极端口 542与充电负极端口 541之间发生短 路。 进一步地, 充电端口 54设于靠近电池包 50后侧面 504的位置, 这样设计使充 电端口 54靠近电池控制板 57, 避免了复杂的布线。
[0123] 进一步地, 电池包 50还设有分别与电池控制板 57电连接的至少一个温度传感器 56。 在本实施方式中, 温度传感器 56设置在两个电芯 53之间, 且与任意一个电 芯 53表面贴合。 在其他实施方式中, 可根据需要在每个电芯 53上均设置至少一 个温度传感器 56, 温度传感器 56通过导线与电池控制板 57连接。 电池包 50后侧 面 504设有电池第三端子 523, 由于电池第三端子 523与电池控制板 57的距离很近 , 所以电池第三端子 523可以从电池控制板 57上直接引出, 避免了复杂的布线。 相应地, 在腔体 35的后侧内壁设有与电池第三端子 523配接的腔体第三端子 323
[0124] 当电池包 50插入腔体 35后, 电池第一端子 521和电池第二端子 522分别对应地与 卡脚第一端子 321和卡脚第二端子 322电连接, 使电池包 50通过控制板单元、 线 缆组件与起动电机电连接, 为起动电机及其他电子元器件供电; 电池第三端子 5 23通过腔体第三端子 323与控制板单元电连接, 控制板单元通过电池第三端子 52 3采集的温度信号, 直接地控制或通过电池控制板 57间接地控制电池包 50的工作 参数。
[0125] 在吹吸机中, 动力组件包括汽油发动机, 导致在工作时很难避免产生较大的振 动。 如果将电池包 50与腔体 35的配合间隙设计得很小, 虽然可以防止电池包 50 相对于腔体 35的晃动, 进而避免电池包放电端口的磨损, 然而会带来电池包 50 插拔困难的问题。 如果将电池包 50与腔体 35的配合间隙设计得不足够小, 虽然 可以保证插拔顺利, 但是电池包放电端口磨损会严重影响电池包 50的使用寿命
[0126] 鉴于上述原因, 在本实施例中电池包 50还包括弹性材料制成的减振件。 如图 27 -图 36所示, 为了吸收电池包 50在腔体 35内沿左右方向的振动, 在电池包 50左侧 面和电池包 50右侧面分别设置至少两个第一减振件 571 ; 为了吸收电池 50包在腔 体 35内沿上下方向的振动, 在电池包 50的顶侧面 507设置至少一个第二减振件 57 2。 具体地, 参考图 34、 图 35, 两个第一减振件 571对称地设置在电池包 50左侧 面和电池包 50右侧面。 以左侧的第一减振件 571为例, 第一减振件 571嵌在下盖 5 2的左侧面内, 其包括至少部分地凸出于下盖 52外表面的第一外端 571a, 还包括 至少部分地凸出于下盖 52内表面的第一内端 571b。 第一内端 571b的内端面抵靠 电芯 53 ; 当电池包 50装入腔体 35时, 第一外端 571a的外端面抵靠腔体 35内壁, 此 时第一减振件 571夹在腔体 35内壁和电芯 53之间。 进一步地, 第一外端 571a小于 第一内端 571b, 能够保证第一减振件 571不会从电池包 50上脱落。 更进一步地, 第一减振件 571与电池包 50前侧面 503之间的距离为 Dl, 第一减振件 571与电池包 50后侧面 504之间的距离为 D2, D1与 D2与相比大致相等, 可以将 D1/D2取值设在 1〜1.5之间, 优选的 D1/D2为 1.2〜1.3。
[0127] 参考图 28、 图 32和图 33, 至少一个第二减振件 572嵌在下盖 52内, 其包括至少 部分地凸出于下盖 52外表面的第二外端 572a, 还包括至少部分地凸出于下盖 52内 表面的第二内端 572b。 进一步地, 在第二内端 572b的内端面设有与电芯 53外表 面弧度相应的弧面。 弧面抵靠电芯 53 ; 当电池包 50装入腔体 35时, 第二外端 572a 的外端面抵靠腔体 35内壁, 此时第二减振件 572夹在腔体 35内壁和电芯 53之间。 进一步地, 第二外端 572a小于第二内端 572b, 能够保证第二减振件 572不会从电 池包 50上脱落。 更进一步地, 第二减振件 572设置在槽部 55与电池包 50后侧面 50 4之间。 在本实施方式中, 第二减振件 572设置为两个, 其弧面分别设置在两个 电芯 53的大致正下方。
[0128] 通过设置减振件, 本实施例在保证电池包 50插拔顺利的情况下, 有效减小了电 池包 50在工作过程中的振动, 防止电池包 50相对于腔体 35发生晃动, 进而避免 了电池包 50放电端口的磨损, 提高了电池包 50的使用寿命。
[0129] 本实施例以吹吸机为例进行说明, 当然本实施例以上所提供的手柄组件 20中电 池包 50的缓冲弹出结构, 电极架 32与基板 31、 卡脚第一端子 321、 卡脚第二端子 322、 腔体第三端子 323之间的连接结构, 电池包 50自身的结构, 电池包 50与腔 体 35的安装结构, 以及充电端口 54、 减振件、 温度传感器 56的具体设置等等, 同样也可用于实施例一中的打草机或其它的园林工具, 如割灌机、 修边机、 链 锯、 修枝剪等园林工具。 [0130] 应当理解, 虽然本说明书按照实施方式加以描述, 但并非每个实施方式仅包含 一个独立的技术方案, 说明书的这种叙述方式仅仅是为清楚起见, 本领域技术 人员应当将说明书作为一个整体, 各实施方式中的技术方案也可以经适当组合 , 形成本领域技术人员可以理解的其他实施方式。
[0131] 上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说 明, 它们并非用以限制本发明的保护范围, 凡未脱离本发明技艺精神所作的等 效实施方式或变更均应包含在本发明的保护范围之内。

Claims

权利要求书
一种手柄组件, 用于包括连杆组件的园林工具, 所述手柄组件安装在 所述连杆组件上; 所述手柄组件包括壳体, 所述壳体设有握持部, 其 特征在于: 所述壳体上设有用于可拆卸地安装电池包的腔体, 所述电 池包被配置为沿所述连杆组件的延伸方向插入所述腔体。
如权利要求 1所述的手柄组件, 其特征是, 所述壳体还设有操作部; 沿着连杆组件的延伸方向, 所述操作部至少部分设置在连杆组件的上 侧, 所述腔体设置在连杆组件的下侧; 所述壳体内还设有控制板单元 , 沿着连杆组件的延伸方向, 所述控制板单元设置在连杆组件的下侧 并且位于所述腔体的上方。
根据权利要求 2所述的手柄组件, 其特征在于: 所述控制板单元包括 基板和设置在基板下表面的电极架, 所述电池包包括至少两个电芯, 所述至少两个电芯的轴线与连杆组件的延伸方向一致, 并且所述至少 两个电芯沿着与所述连杆组件的径向方向排布, 所述电池包沿着至少 两个电芯并排的两侧分别设有与所述电极架配合实现电池包与基板电 连接的端子。
一种手柄组件, 用于园林工具, 所述手柄组件包括壳体, 所述壳体设 有握持部, 其特征在于: 所述壳体上设有用于可拆卸地安装电池包的 腔体, 所述电池包被配置为沿所述握持部的延伸方向插入所述腔体。 如权利要求 4所述的手柄组件, 其特征在于, 所述壳体还设有操作部 , 所述操作部设置在所述握持部靠近所述电池包的一端; 所述壳体内 还设有控制板单元, 所述控制板单元设置在所述操作部的下方。 根据权利要求 5所述的手柄组件, 其特征在于: 所述控制板单元包括 基板和设置在所述基板下表面的电极架, 所述电池包包括至少两个电 芯, 所述至少两个电芯的轴线与所述握持部的延伸方向一致, 并且所 述至少两个电芯的排布方向与所述握持部的延伸方向垂直, 所述电池 包沿着至少两个电芯并排的两侧分别设有与所述电极架配合实现电池 包与基板电连接的端子。 如权利要求 3或 6所述的手柄组件, 其特征是: 所述电极架包括固定在 基板的本体以及沿本体两端向下延伸的卡脚, 所述卡脚伸入所述腔体 , 所述电池包安装于腔体内与卡脚配合实现与控制板单元的电连接。 根据权利要求 7所述的手柄组件, 其特征在于: 所述电极架安装于壳 体内, 所述壳体内设置有凹部, 所述电极架的两个卡脚均卡接于所述 凹部内。
根据权利要求 7所述的手柄组件, 其特征在于: 所述腔体包括开口、 与开口连通的前腔以及相对的后腔, 所述卡脚位于所述后腔内, 所述 前腔包括沿着与电池包安装方向垂直的方向连通的敞开部, 所述电池 包安装于腔体内, 所述电池包的侧壁的一部分自所述敞开部露出。 根据权利要求 9所述的手柄组件, 其特征在于: 所述电池包的侧壁设 有包胶, 所述包胶自所述敞开部露出。
根据权利要求 7所述的手柄组件, 其特征在于: 所述本体两端的卡脚 对应的设有向腔体内部突出的卡脚第一端子和卡脚第二端子, 所述电 池包上设有分别与卡脚第一端子和卡脚第二端子配合的电池第一端子 和电池第二端子, 所述电池第一端子和电池第二端子分别设置于电池 包端部的两侧。
根据权利要求 11所述的手柄组件, 其特征在于: 所述电池包和腔体侧 壁二者之一上设有导向槽, 所述电池包和腔体内壁二者之另一个上设 有导向凸起, 所述电池包通过导向槽与导向凸起的配合安装入腔体, 所述导向槽或导向凸起与所述电池第一端子和 /或电池第二端子位置 对应。
根据权利要求 11所述的手柄组件, 其特征在于: 所述腔体的后壁设有 腔体第三端子, 所述电池包上临近电池第一端子和电池第二端子的端 部设有与腔体第三端子配合的电池第三端子, 所述控制板单元通过腔 体第三端子和电池第三端子的配合连接电池包内的检测模块。
根据权利要求 13所述的手柄组件, 其特征在于: 所述腔体的下壁与电 池包二者之一上设置第三导向凸起, 所述腔体的下壁与电池包二者之 另一个上设置与所述第三导向凸起配合的第三导向槽, 所述第三导向 凸起或第三导向槽与所述腔体第三端子或电池第三端子位置对应。
[权利要求 15] 如权利要求 7所述的手柄组件, 其特征在于: 所述电极架为一体式结 构, 所述本体与其两端的卡脚呈 "U"形设置。
[权利要求 16] 如权利要求 15所述的手柄组件, 其特征在于: 所述电极架的材料为阻 燃材料。
[权利要求 17] 根据权利要求 11所述的手柄组件, 其特征在于: 所述卡脚第一端子和 卡脚第二端子上分别设置有第一固定件, 所述本体两端的卡脚上分别 设置有与所述第一固定件相配合的第二固定件。
[权利要求 18] 根据权利要求 17所述的手柄组件, 其特征在于: 所述第一固定件和所 述第二固定件其中一个为定位孔, 另一个为定位柱。
[权利要求 19] 根据权利要求 11所述的手柄组件, 其特征在于: 所述电极架与所述基 板之间通过第三固定件固定连接。
[权利要求 20] 根据权利要求 19所述的手柄组件, 其特征在于: 所述第三固定件为铆 钉。
[权利要求 21] 根据权利要求 11所述的手柄组件, 其特征在于: 所述基板上设有基板 定位孔, 所述电极架的本体上设有基板定位柱, 所述基板定位孔与所 述基板定位柱配合, 用于对所述电极架与所述基板定位。
[权利要求 22] 根据权利要求 11所述的手柄组件, 其特征在于: 所述卡脚第一端子的 上端设置有第一电极插片, 所述卡脚第二端子的上端设置有第二电极 插片, 所述基板上与所述卡脚第一端子和卡脚第二端子相对应的位置 开设有电极孔, 所述第一电极插片和第二电极插片分别穿过相应的所 述电极孔与所述基板焊接相连。
[权利要求 23] 根据权利要求 22所述的手柄组件, 其特征在于: 所述第一电极插片和 第二电极插片均包括两个插脚, 分别通过两个所述插脚与所述基板两 点焊接。
[权利要求 24] 根据权利要求 13所述的手柄组件, 其特征在于: 所述腔体第三端子上 设置有导线部, 所述腔体第三端子通过导线部与所述基板连接。 根据权利要求 1或 4所述的手柄组件, 其特征在于: 所述电池包还包括 充电端口, 所述充电端口设置在所述电池包的底侧面, 所述电池包的 外壳内设有电池控制板, 所述充电端口包括分别与所述电池控制板电 连接的充电负极端口和充电正极端口, 其中所述充电负极端口和充电 正极端口间隔设置, 且所述充电负极端口的外轮廓与所述充电正极端 口的外轮廓不相同。
根据权利要求 25所述的手柄组件, 其特征在于: 所述电池包还设有分 别与所述电池控制板电连接的至少一个温度传感器。
根据权利要求 6所述的手柄组件, 其特征在于: 所述电池包还包括由 弹性材料制成的减振件。
根据权利要求 27所述的手柄组件, 其特征在于: 所述减振件包括第一 减振件和第二减振件, 所述电池包左侧面和右侧面均设置至少两个所 述第一减振件; 所述电池包的顶侧面设置至少一个所述第二减振件。 根据权利要求 28所述的手柄组件, 其特征在于: 所述电池包还包括用 于安装所述电芯的电池包外壳, 所述电池包外壳包括扣合连接的上盖 和下盖, 所述第一减振件包括至少部分地凸出于所述下盖外表面的第 一外端, 还包括至少部分地凸出于所述下盖内表面的第一内端, 所述 第一内端的内端面抵靠所述电芯; 当所述电池包装入所述腔体时, 所 述第一外端的外端面抵靠所述腔体内壁, 此时所述第一减振件夹在所 述腔体内壁和所述电芯之间。
根据权利要求 29所述的手柄组件, 其特征在于: 所述第二减振件嵌在 所述下盖的顶侧面内, 所述第二减振件包括至少部分地凸出于所述下 盖外表面的第二外端, 还包括至少部分地凸出于所述下盖内表面的第 二内端, 在第二内端的内端面设有与电芯外表面弧度相应的弧面, 所 述弧面抵靠所述电芯; 当所述电池包装入所述腔体时, 所述第二外端 的外端面抵靠所述腔体内壁, 此时所述第二减振件夹在所述腔体内壁 和所述电芯之间。
根据权利要求 30所述的手柄组件, 其特征在于: 所述第一减振件的第 一外端小于所述第一减振件的第一内端, 所述第二减振件的第二外端 小于所述第二减振件的第二内端。
根据权利要求 2或 5所述的手柄组件, 其特征在于: 所述腔体下部设有 电池操作机构, 所述操作机构包括操作键以及抵压操作键的复位件, 所述电池包上设有与所述操作键配合的槽部, 所述操作键在复位件的 作用下卡接所述槽部将所述电池包锁定在所述腔体内。
根据权利要求 32所述的手柄组件, 其特征在于: 所述操作键包括与所 述槽部配合的勾部、 远离勾部的按压部以及位于勾部和按压部之间的 转轴, 所述复位件抵压所述按压部使所述勾部保持与所述槽部卡接, 所述电池包相对于所述腔体锁定; 所述按压部可操作的克服复位件的 作用力使所述勾部与槽部分离, 所述电池包相对于所述腔体解锁。 根据权利要求 33所述的手柄组件, 其特征在于: 所述腔体的后壁设有 弹性件, 所述电池包相对于所述腔体锁定, 所述电池包抵压所述弹性 件并使弹性件蓄能; 所述电池包相对于所述腔体解锁, 所述弹性件弹 力释放带动所述电池包向腔体外运动。
根据权利要求 34所述的手柄组件, 其特征在于: 所述弹性件构造为腔 体第三端子, 所述电池包上设有与腔体第三端子配合的电池第三端子 , 所述控制板单元通过腔体第三端子和电池第三端子的配合连接电池 包内的检测模块。
根据权利要求 33所述的手柄组件, 其特征在于: 所述槽部包括能与所 述勾部相配合的第一槽和第二槽, 所述第一槽比所述第二槽更靠近所 述电池包的伸出端, 当所述勾部卡入所述第一槽时, 所述电池包被锁 定安装于所述腔体中; 当所述勾部卡入所述第二槽时, 所述电池包能 够被抽出所述腔体。
根据权利要求 36所述的手柄组件, 其特征在于: 所述第一槽远离所述 电池包的伸出端的侧壁为平面, 该侧壁与所述电池包的顶侧面之间的 夹角不大于 90°, 或者该侧壁为曲面, 则该侧壁的切面与所述电池包 的顶侧面之间的最小夹角不大于 90° ; 所述第二槽远离所述电池包的 伸出端的侧壁为平面, 该侧壁与所述电池包的顶侧面之间的夹角不小 于 120°, 或者该侧壁为曲面, 则该侧壁的切面与所述电池包的顶侧面 之间的最大夹角不小于 120°。
一种园林工具, 包括连杆组件、 设置于所述连杆组件一端的工作机构 以及设置于所述连杆组件另一端的动力机构; 其中, 所述动力机构包 括汽油发动机, 所述汽油发动机包括电起动系统, 所述电起动系统包 括起动电机; 其特征在于, 所述园林工具还包括如权利要求 1-3, 7-3 7任意一项所述的手柄组件; 所述电池包为所述起动电机供电。
如权利要求 38所述的园林工具, 其特征在于, 所述园林工具为电起动 引擎打草机。
一种园林工具, 包括工作机构和动力机构, 其中所述动力机构包括汽 油发动机, 所述汽油发动机包括电起动系统, 所述电起动系统包括起 动电机; 其特征在于, 所述园林工具还包括如权利要求 4-6,7-37任意 一项所述的手柄组件; 所述电池包为所述起动电机供电。
如权利要求 40所述的园林工具, 其特征在于, 所述园林工具为电起动 汽油吹吸机。
如权利要求 38-41任一项所述的园林工具, 其特征是, 所述腔体的开 口朝向所述工作机构。
如权利要求 38-41任一项所述的园林工具, 其特征是, 所述汽油发动 机还包括电子喷油系统、 电子点火系统和自动风门系统中的一个或多 个, 所述电池包为所述电子喷油系统、 电子点火系统和自动风门系统 中的一个或多个供电。
PCT/CN2018/111598 2017-10-24 2018-10-24 手柄组件及具有其的园林工具 WO2019080859A1 (zh)

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