WO2019054222A1 - Refractory for siliconizing furnaces - Google Patents
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- WO2019054222A1 WO2019054222A1 PCT/JP2018/032582 JP2018032582W WO2019054222A1 WO 2019054222 A1 WO2019054222 A1 WO 2019054222A1 JP 2018032582 W JP2018032582 W JP 2018032582W WO 2019054222 A1 WO2019054222 A1 WO 2019054222A1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
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- C04B35/58—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
- C04B35/584—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride
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- C04B35/58—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
- C04B35/597—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon oxynitride, e.g. SIALONS
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/06—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases
- C23C10/08—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases only one element being diffused
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- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
- C23C10/34—Embedding in a powder mixture, i.e. pack cementation
- C23C10/36—Embedding in a powder mixture, i.e. pack cementation only one element being diffused
- C23C10/44—Siliconising
- C23C10/46—Siliconising of ferrous surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
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- F27—FURNACES; KILNS; OVENS; RETORTS
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- F27D1/00—Casings; Linings; Walls; Roofs
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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Definitions
- the present invention relates to a refractory used in a furnace using silicon chloride gas, such as a continuous siliconization furnace for steel strip.
- Silicon steel sheets are widely used as core materials for transformers and motors because they have excellent soft magnetic properties. It is known that a silicon steel sheet exhibits excellent magnetic properties such as the core loss decreases as the Si content increases, the magnetostriction becomes zero at about 6.5 wt% of Si, and the maximum permeability becomes a peak.
- a manufacturing method by a gas siliconizing method as shown, for example, in Patent Document 1 is known. According to this manufacturing method, a steel strip having a relatively low Si content is heated and siliconized by siliconizing treatment in a non-oxidizing gas atmosphere containing silicon chloride gas (SiCl 4 ), and then the thickness of Si is determined.
- SiCl 4 silicon chloride gas
- the continuous siliconizing furnace in which the above siliconizing treatment is performed is operated for a long time at a furnace temperature of 1200 ° C. or higher, and silicon chloride gas (SiCl 4 ) contained in the atmosphere gas is very reactive. It is a rich and corrosive gas. For this reason, there is a problem that silicon chloride gas activated in a high temperature furnace reacts with a refractory which is a furnace material of the continuous siliconizing treatment furnace to deteriorate the refractory.
- Patent Literatures 2 and 3 As a refractory for a continuous siliconization furnace, for example, applying a refractory described in Patent Literatures 2 and 3 is known.
- JP-A-62-227078 JP-A-10-147856 Japanese Patent Application Publication No. 08-169750
- the iron chloride deposited in the refractory absorbs the moisture in the atmosphere and expands.
- the refractory of the furnace wall and the hearth may come out inside the furnace or the refractory may be cracked and collapsed. Therefore, there is a problem that the life of the refractory is shortened and the update cycle is shortened.
- Patent Documents 2 and 3 When the refractories described in Patent Documents 2 and 3 can be used to suppress the alteration and embrittlement of refractories caused by silicon chloride gas, the alteration and embrittlement of refractories caused by iron chloride can be prevented. It turned out that it is difficult to suppress until promotion.
- the present invention has been made in view of the above-mentioned circumstances, and an object thereof is to provide a refractory for a siliconization treatment furnace having a short life and a small amount of deterioration or embrittlement.
- the present inventors have found that the use of a refractory having a predetermined component composition and a low porosity can improve the life of the refractory and extend the renewal period.
- the present invention has been made based on such findings, and the gist of the present invention is as follows.
- [1] 35% by mass or more in total of one or more selected from oxides of silicon, nitrides of silicon and oxynitrides of silicon, and 0.05% by mass or less in total of alkali metals Refractory for siliconizing treatment furnace having a porosity of 25% by volume or less and a compressive strength of 5 MPa or more.
- the refractory for siliconization treatment furnace according to [1] further containing not more than 1.0% by mass in total of oxides of Mg, Ca, Ti, Fe, Cr and Zr.
- the present invention it is possible to provide a refractory for a siliconization treatment furnace which is less in deterioration or embrittlement and has a long life. Therefore, when the refractory of the present invention is applied as a refractory of a continuous siliconizing furnace using silicon chloride gas, it does not cause deterioration or embrittlement over a long time, and exhibits excellent durability. For this reason, in the continuous production line of high silicon steel plate by gas siliconizing method, stable operation can be performed for a long time without causing deterioration of the refractory.
- FIG. 1 is a schematic view of a continuous siliconization treatment facility for producing a high silicon steel plate.
- Refractories made of various materials were prepared. These refractories are placed in a furnace for an atmosphere containing silicon chloride gas (SiCl 4 : about 15 vol%, furnace temperature: about 1200 ° C.) for 3 months, and changes in appearance, weight, volume, etc. of each refractory are examined.
- silicon chloride gas SiCl 4 : about 15 vol%, furnace temperature: about 1200 ° C.
- a refractory having a total content of one or more selected from oxides of silicon, nitrides of silicon, and oxynitrides of silicon is less than 35% by mass, the surface is altered or embrittled.
- refractories having a total content of at least 35% by mass of one or more selected from oxides of silicon, nitrides of silicon, and oxynitrides of silicon are partially cracked Although some were generated, there was no deterioration or embrittlement leading to the falling-off of the surface layer of the furnace material, and it was judged that it could be used almost continuously.
- the content of the oxide of silicon, the nitride of silicon, and the oxynitride of silicon contained in the refractory are the oxide of silicon, the nitride of silicon, and the oxynitride of silicon. 1 or 2 types selected from is specified as 35 mass% or more in total. Preferably, it contains 90% by mass or more in total of one or more selected from oxides of silicon, nitrides of silicon, and oxynitrides of silicon.
- silicon nitride and fused silica are preferable, and fused silica is particularly preferable.
- the total content of alkali metals contained in the refractory is specified as 0.05 mass% or less.
- the alkali metal contained in the refractory contributes to the reactivity with silicon chloride gas. If the content of the alkali metal exceeds 0.05% by mass, the reaction between the refractory and the silicon chloride gas proceeds, and the surface of the refractory may be cracked or broken.
- the total content of the respective oxides of Mg, Ca, Ti, Fe, Cr and Zr contained in the refractory is preferably 1.0 mass% or less.
- the oxides such as Mg and Ca contained in the refractory also contribute to the reactivity with silicon chloride gas.
- the content of oxides such as Mg and Ca exceeds 1.0% by mass, the reaction between the refractory and the silicon chloride gas proceeds, and the surface of the refractory may be cracked or may be broken.
- the remainder other than the above in the refractory may be Al 2 O 3 or an impurity, and may contain metal oxides other than the above as an impurity.
- iron chloride (gas) generated as a by-product in the process of manufacturing the high silicon steel plate penetrates into the refractory in the furnace and condenses or solidifies in the temperature reduction portion near the furnace wall or the hearth.
- the accumulation or aggregation of the coagulated or solidified iron chloride in the refractory promotes the reduction reaction with the oxide in the refractory, thereby promoting the deterioration or embrittlement of the refractory.
- the iron chloride deposited in the refractory absorbs the moisture in the atmosphere and expands.
- the present inventors diligently studied the deterioration and embrittlement of the refractory caused by such iron chloride. As a result, it has been found that by making the porosity of the refractory not more than 25% by volume, it is possible to suppress the deterioration and embrittlement of the refractory.
- Iron chloride (solid) deposited in the refractory is likely to be deposited in the refractory as the number of pores in the refractory increases.
- the iron chloride deposited in the refractory is expanded by exposure to the atmosphere, which applies pressure to the refractory from the inside, which causes deterioration of the refractory. From such a thing, it is desirable that the number of pores in the refractory is small, and by setting the porosity to 25% by volume or less, the deposition of iron chloride in the refractory is suppressed, and the deterioration of the refractory is prevented. Is possible.
- the present invention by setting the porosity to 25% by volume or less, deterioration or embrittlement of the refractory can be suppressed. As a result, long-term stable operation in a continuous production line of high silicon steel plates can be realized.
- the compressive strength is less than 5 MPa, the by-product iron chloride gas penetrates into the refractory, the refractory expands, and the refractory collapses, which affects the surface appearance.
- the compressive strength is 20 to 200 MPa.
- the compressive strength is preferably 200 MPa or less.
- the method of measuring the porosity and the compressive strength is not particularly limited, and may be determined by an ordinary method.
- a refractory having a porosity of 25% by volume or less and a compressive strength of 5 MPa or more can also be used.
- Refractories 50 mm ⁇ 50 mm ⁇ 50 mm having various component compositions were prepared and placed in the silicon treatment furnace of the high-silicon steel sheet continuous production line shown in FIG. After continuously operating the atmosphere of the siliconizing furnace with SiCl 4 concentration: 15 vol% and the temperature in the furnace: 1200 ° C. for 3 months, the damage state of each refractory was examined. Table 1 shows the composition of each refractory, the porosity, the compressive strength and the damage state.
- the state of damage was judged by surface observation and reactivity.
- Surface observation observed the appearance of the refractory, and evaluation was performed in four steps from the deterioration condition: defected> cracked> discoloration> no change.
- reactivity 4 stages of ⁇ , ⁇ , ⁇ , ⁇ from the deterioration situation ( ⁇ : not reacting, ⁇ : hardly reacting, (: small reaction (refractory deterioration is observed Evaluation was made at the level where continuous use is possible, and x: reaction is remarkable. The surface observation gave discoloring and no change as pass, and the reactivity gave ⁇ , ⁇ and ⁇ as pass.
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Abstract
Description
[1]珪素の酸化物、珪素の窒化物および珪素の酸窒化物の中から選ばれる1種または2種以上を合計で35質量%以上と、アルカリ金属を合計で0.05質量%以下とを含有し、気孔率が25体積%以下であり、圧縮強度が5MPa以上である浸珪処理炉用耐火物。
[2]さらに、Mg、Ca、Ti、Fe、CrおよびZrの各酸化物を合計で1.0質量%以下を含有する[1]に記載の浸珪処理炉用耐火物。
[3]珪素の酸化物、珪素の窒化物および珪素の酸窒化物の中から選ばれる1種または2種以上を合計で90質量%以上含有する[1]または[2]に記載の浸珪処理炉用耐火物。 The present invention has been made based on such findings, and the gist of the present invention is as follows.
[1] 35% by mass or more in total of one or more selected from oxides of silicon, nitrides of silicon and oxynitrides of silicon, and 0.05% by mass or less in total of alkali metals Refractory for siliconizing treatment furnace having a porosity of 25% by volume or less and a compressive strength of 5 MPa or more.
[2] The refractory for siliconization treatment furnace according to [1], further containing not more than 1.0% by mass in total of oxides of Mg, Ca, Ti, Fe, Cr and Zr.
[3] Silicon nitride according to [1] or [2], containing 90% by mass or more in total of one or more selected from oxides of silicon, nitrides of silicon and oxynitrides of silicon Refractories for processing furnaces.
Claims (3)
- 珪素の酸化物、珪素の窒化物および珪素の酸窒化物の中から選ばれる1種または2種以上を合計で35質量%以上と、アルカリ金属を合計で0.05質量%以下とを含有し、
気孔率が25体積%以下であり、圧縮強度が5MPa以上
である浸珪処理炉用耐火物。 35% by mass or more in total of one or more selected from oxides of silicon, nitrides of silicon and oxynitrides of silicon, and 0.05% by mass or less in total of alkali metals ,
Refractory for siliconizing treatment furnace having a porosity of 25 volume% or less and a compressive strength of 5 MPa or more. - さらに、Mg、Ca、Ti、Fe、CrおよびZrの各酸化物を合計で1.0質量%以下を含有する請求項1に記載の浸珪処理炉用耐火物。 The refractory for siliconization furnace according to claim 1, further comprising not more than 1.0% by mass in total of respective oxides of Mg, Ca, Ti, Fe, Cr and Zr.
- 珪素の酸化物、珪素の窒化物および珪素の酸窒化物の中から選ばれる1種または2種以上を合計で90質量%以上含有する請求項1または2に記載の浸珪処理炉用耐火物。 The refractory for a siliconization treatment furnace according to claim 1 or 2, which contains one or more selected from oxide of silicon, nitride of silicon and oxynitride of silicon in total at 90% by mass or more in total. .
Priority Applications (3)
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KR1020207006888A KR102401344B1 (en) | 2017-09-12 | 2018-09-03 | Refractory materials for acupuncture furnaces |
JP2018560694A JP6747520B2 (en) | 2017-09-12 | 2018-09-03 | Refractories for furnaces using silicon chloride gas |
CN201880058716.3A CN111094212A (en) | 2017-09-12 | 2018-09-03 | Refractory for siliconizing treatment furnace |
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JP2000283655A (en) * | 1999-03-31 | 2000-10-13 | Nkk Corp | Silicifying furnace |
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JPS62227078A (en) | 1986-03-28 | 1987-10-06 | Nippon Kokan Kk <Nkk> | Manufacture of high silicon steel strip continuous line |
JP2947107B2 (en) * | 1994-12-29 | 1999-09-13 | 日本鋼管株式会社 | Continuous production method of high silicon steel strip |
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CN106783132B (en) * | 2016-12-26 | 2019-03-19 | 安徽工业大学 | A kind of high silicon steel core and preparation method thereof to insulate between particle |
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2018
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- 2018-09-03 WO PCT/JP2018/032582 patent/WO2019054222A1/en active Application Filing
- 2018-09-03 JP JP2018560694A patent/JP6747520B2/en active Active
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JPH01282148A (en) * | 1988-05-06 | 1989-11-14 | Shinagawa Refract Co Ltd | Melted siliceous refractory brick resistant to gaseous chlorine |
JPH08169750A (en) * | 1994-12-15 | 1996-07-02 | Nkk Corp | Refractory for furnace using gaseous silicon chloride |
JP2000283655A (en) * | 1999-03-31 | 2000-10-13 | Nkk Corp | Silicifying furnace |
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JP6747520B2 (en) | 2020-08-26 |
KR102401344B1 (en) | 2022-05-23 |
CN111094212A (en) | 2020-05-01 |
JPWO2019054222A1 (en) | 2019-11-07 |
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