WO2019029113A1 - 谷物联合收割机及其脱粒分离装置 - Google Patents

谷物联合收割机及其脱粒分离装置 Download PDF

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Publication number
WO2019029113A1
WO2019029113A1 PCT/CN2017/119684 CN2017119684W WO2019029113A1 WO 2019029113 A1 WO2019029113 A1 WO 2019029113A1 CN 2017119684 W CN2017119684 W CN 2017119684W WO 2019029113 A1 WO2019029113 A1 WO 2019029113A1
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WIPO (PCT)
Prior art keywords
concave plate
threshing
combine harvester
fixed
grain combine
Prior art date
Application number
PCT/CN2017/119684
Other languages
English (en)
French (fr)
Inventor
黄玉华
徐锋
朱应信
杨志平
李天福
李素霞
魏本同
张和锋
李洪全
刘洪岩
Original Assignee
中联重机股份有限公司
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Publication date
Application filed by 中联重机股份有限公司 filed Critical 中联重机股份有限公司
Publication of WO2019029113A1 publication Critical patent/WO2019029113A1/zh

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F7/00Threshing apparatus
    • A01F7/02Threshing apparatus with rotating tools
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/12Details of combines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/12Details of combines
    • A01D41/1243Devices for laying-out or distributing the straw
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/08Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • A01F12/28Devices for adjusting the concaves

Definitions

  • the present invention relates to a grain combine harvester.
  • the existing "cutting flow + horizontal axial flow" threshing separation device can not be too long due to the lateral arrangement, the threshing separation capacity is limited, the feeding amount is difficult to break, the machine work efficiency is low, and it can not meet the modern users. demand.
  • current harvesters are still insufficient for harvesting crops of different crops or different maturity levels.
  • the present invention has been made in view of the above problems of the prior art to alleviate or eliminate one or more problems existing in the prior art, and at least provide a beneficial alternative.
  • a threshing separation apparatus for a grain combine harvester, the threshing separation apparatus comprising a threshing drum, a threshing concave plate, a concave plate fixing beam, and a concave plate adjusting device, a threshing drum fixed on the concave plate fixing beam, the threshing concave plate is located at a lower portion of the threshing drum, the upper portion of the threshing concave plate has a concave plate connecting portion, and the concave plate fixing beam has a fixing beam connecting portion, The concave plate connecting portion and the fixed beam connecting portion cooperate with each other, so that the threshing concave plate can be connected to the concave plate fixing beam by the concave plate connecting portion and the fixed beam connecting portion; The lower portion of the threshing concave plate is connected to the concave plate adjusting device, and the concave plate adjusting device is capable of
  • a grain combine harvester comprising the degranulation separation device as claimed.
  • the grain combine harvester further includes a stem shredder device including a fixed knife, a movable knife, an adjustment handle, and an adjustment handle fixing device.
  • the adjusting handle fixing device is configured to releasably fix the adjusting handle to the body of the stem chopping and dispersing device, the adjusting handle is fixedly connected with the fixed knife, and the adjusting handle is fixed When the device is released, the adjustment handle can drive the fixed knife to move relative to the movable knife.
  • harvesting of different crops or harvesting of different maturity crops can be achieved.
  • FIG. 1 and 2 show schematic views of a grain combine harvester in accordance with an embodiment of the present invention
  • Figure 3 shows a schematic view of a threshing separation apparatus in accordance with one embodiment of the present invention
  • Figure 4 is a schematic cross-sectional view showing the threshing separation apparatus of Figure 3 in accordance with one embodiment of the present invention
  • Figure 5 is a partially enlarged schematic view showing the stepless adjustment of the gap between the threshing concave plate and the threshing drum;
  • Figure 6 shows a schematic view of a stem shredder dispersing device in accordance with one embodiment of the present invention.
  • a longitudinal axial grain combine harvester includes a header assembly 31 to complete support, cutting, and feeding of crops.
  • a bridge device 32 is provided downstream of the header assembly 31 to complete the transportation of the crops fed from the header assembly 31.
  • a threshing separation device 36 is provided downstream of the bridge device 32 to complete the threshing and separation of the crops conveyed by the bridge device 32.
  • An arc plate 44 is disposed on the right side of the rear straw outlet of the threshing separation device 36. The arc plate 44 uniformly slides the straw discharged from the threshing separation device 36 onto the grass blade 5.
  • the grass blade 5 is disposed at the outlet of the straw at the rear end of the threshing separation device 36, and is inclined downward by a certain angle.
  • a stalk chopping and dispersing device 47 is disposed downstream of the grass blade 5, and the tail end of the grass blade 5 extends to the upper portion of the fixed portion of the fixed blade and the movable blade of the stalk chopping and dispersing device 47, and the rotating diameter and the fixed knife of the movable blade The upper end ensures a certain safe distance, and the stem discharged from the threshing and separating device 36 is smoothly slid to the stem chopping and dispersing device 47 for chopping, throwing, and returning.
  • the rotational driving force of the stem chopper dispersing device 47 is transmitted from the pulley 10 mounted on the rear drive shaft 9 of the transmission 46 at the lower rear end of the cleaning device assembly 45 to the rotary shaft pulley 2 of the chopping dispersing device 47 through the transmission belt 6. .
  • the cleaning device assembly structure 45 is used to mount components such as a cleaning device.
  • a cleaning device 38 for cleaning off the seeds, the stalks, the broken stalks, the impurities, and the like.
  • a grain pushing device 39 for collecting and collecting clean kernels, and a grain lifting device 65 is connected to the right end outlet of the grain pushing device 39. After the grain lifting device 65 passes over the rear side wall of the grain tank, the outlet is connected to the top auger (not shown) of the grain tank 37, so that the clean grain is transported to the grain tank 37 through the grain lifting device, after the warehouse is full. Unloading grain.
  • a waste collection and conveying device 40 is provided, and the waste collection and conveying device 40 pushes and collects the uncut head, and then transports it to the threshing and separating device 36 for secondary threshing. And then clear.
  • the left and right sides of the threshing separation device 36 are fixed to the cleaning device assembly structure 45, and the cleaning device assembly structure 45 includes the cleaning chamber 4.
  • the lower portion of the cleaning device assembly structure 45 is provided with a front axle frame assembly structure 35, and the rear portion of the front axle frame assembly structure 35 is provided with a steering bridge assembly structure 43.
  • the front end of the cleaning device assembly structure 45 is provided with a driver's cab 33.
  • the cab 33 is provided with a cab 34.
  • the cab 34 can be fixed to the upper portion of the cab 33 by fastening bolts, and the cab 34 is provided with an operating device for Complete various manipulations of the whole machine.
  • a grain tank 37, a power system 41, and a hydraulic system 42 are disposed in this order in the rear of the cab 34.
  • the front of the grain tank 37 is bolted together with the cab 34 and the lower end is secured to the upper portion of the cleaning device assembly 45 by fastening bolts.
  • a fuel system 48 is disposed on the left rear side of the cleaning device assembly structure 45.
  • the fuel system 48 may be composed of a fuel tank, an electronic oil pump and a connecting pipeline.
  • the drum speed control device 49 includes a support structure and a sprocket mounted on the left rear side wall of the cleaning device assembly structure to assist in achieving stepless speed regulation of the drum to meet the harvest of different crops.
  • FIG. 3 is a schematic view showing a threshing separation apparatus according to an embodiment of the present invention
  • FIG. 4 is a schematic cross-sectional view showing the degranulation separation apparatus shown in FIG. 3 according to an embodiment of the present invention.
  • the threshing separation device 36 according to an embodiment of the present invention includes a concave plate fixing beam 26, which is a rectangular structure composed of steel, and the left and right sides are fastened. Bolts are fixed to the left and right side walls of the housing of the cleaning chamber 4.
  • the threshing separation device 36 further comprises a longitudinal axial threshing drum 23 (sometimes referred to simply as a drum or a threshing drum, depending on the context), the longitudinal axial threshing drum 23 has a drum shaft, and the longitudinal axial threshing drum 23 is supported in front of the fixed beam by the front end of the drum shaft On the beam bearing 20, the rear end of the drum shaft is fixed to the coupling 22 by fastening bolts.
  • a longitudinal axial threshing drum 23 (sometimes referred to simply as a drum or a threshing drum, depending on the context)
  • the longitudinal axial threshing drum 23 has a drum shaft
  • the longitudinal axial threshing drum 23 is supported in front of the fixed beam by the front end of the drum shaft
  • the rear end of the drum shaft is fixed to the coupling 22 by fastening bolts.
  • the coupling 22 is coupled to the spline shaft of the drum reversing box 21 through a spline sleeve, and the power required for the rotation of the longitudinal axis threshing drum 23 is transmitted to the drum reversing box 21 through the external transmission shaft, and then the drum reversing box 21 is
  • the output shaft is transmitted to the coupling 22 to drive the longitudinal axial flow threshing drum 23 to rotate.
  • the longitudinal axial threshing drum 23 has a threshing element, and various threshing elements now known and known in the future can be used.
  • the threshing elements of the drum 23 may be of a "nail-tooth/rod" combination and arranged in a conical single helix.
  • the threshing element in this way is completely and completely degranulated, and can realize the threshing separation of various crops (for details, see CN201610941478.3, a maintenance-free multifunctional vertical axial flow degranulation separation drum, the patent application is passed
  • the references are incorporated herein, as explained in detail herein.
  • the threshing element of the drum 23 can also be realized in other conventional ways.
  • the threshing separation device 36 further includes an upper drum cover 24 on the upper portion of the drum 23.
  • the cross-section of the upper drum cover 24 has a trapezoidal or circular arc-shaped structure, and the inner side of the upper cover is mounted or welded with a grass at an angle to the drum shaft and a certain radial depth.
  • the angle of the plate 66, the grass guide plate and the drum shaft of the drum 23 can be adjusted, so that the separation of different crops or different maturity crops can be realized (for details, see CN201620627435.3, a drum cover of a harvester threshing chamber, by reference The entire contents of this Chinese patent application are incorporated herein by reference in its entirety herein.
  • the threshing separation device 36 further includes a threshing concave plate 25 at a lower portion of the drum 23. As shown in Fig. 4, a plurality of vertical long holes (concave holes) are formed in the upper portions of both sides of the threshing concave plate 25.
  • the length (longitudinal height) L of the long hole corresponds to the length (longitudinal height) A of the long hole (wall hole) on the left and right side walls of the cleaning chamber housing, and the gap H between the threshing drum 23 and the threshing concave plate 25 is ensured.
  • the length A of the wall aperture in the up and down direction is equal to the length L of the recessed aperture.
  • the threshing separation device 36 further includes a concave plate supporting shaft 29, and the threshing concave plate 25 is hooked on the concave plate supporting shaft 29 through the concave plate hole L, and the concave plate supporting shaft 29 passes through the left and right side wall connecting holes of the fixing beam 26, The nut is fastened and fixed to the fixed beam 26.
  • the concave plate hole is an embodiment of the concave plate connecting portion of the present invention
  • the concave plate supporting shaft 29 is an embodiment of the fixed beam connecting portion of the present invention, and those skilled in the art can conceive various kinds of the threshing concave plate 25 with respect to the fixing.
  • the beam 26 can be coupled up and down.
  • the gap between the threshing concave plate 25 and the threshing drum 23 is steplessly adjustable by the concave plate adjusting device.
  • the concave plate adjustment device comprises a concave plate connection device 28 and an upper and lower adjustment device 62.
  • the up and down adjustment device 62 is an adjustment screw.
  • Fig. 5 is a partially enlarged schematic view showing the infinitely adjustable gap between the threshing concave plate 25 and the threshing drum 23 by the concave plate adjusting device. As shown in FIG. 3 to FIG.
  • the concave plate connecting device 28 is fixed to the threshing concave plate 25 by a plurality of fixing bolts 64, and passes through holes (wall holes) and upper and lower adjusting devices 62 of the side wall of the cleaning chamber casing. Connected.
  • the lower end of the upper and lower adjusting device 62 is connected to the concave plate adjusting device 28, and the upper end is fixed to the cleaning chamber housing, and the position of the upper and lower adjusting device 62 on the housing can be adjusted.
  • the up-and-down adjustment device 62 is an adjustment screw, it can pass through a hole (seat hole) in the holder on the side wall of the cleaning chamber housing.
  • the position of the adjusting screw fixed in the seat hole can be adjusted by adjusting the lock nut 63.
  • the lock nut 63 is first loosened, and the adjusting screw 62 is moved up and down as needed.
  • the adjusting screw 62 drives the concave plate connecting device 28, and further drives the threshing concave plate 25 to move up and down in the vertical direction.
  • the stepless adjustment of the gap H between the threshing concave plate and the threshing drum is completed, thereby realizing harvesting of different crops or harvesting of different maturity crops.
  • the threshing separation device 36 further includes a waste cylinder support structure 27 which may be located at the left front portion of the upper drum cover 24 and which is bolted to the upper drum cover 24 for support of the waste collection conveyor.
  • the threshing separation device 36 further includes a feeding plate 30 which is located at the front lower portion of the drum 23, the front portion of the threshing concave plate 25, and the left and right sides of the upper end can be fixed to the fixing beam 26
  • the front lower side encloses a specific space with the feeding spiral blade of the drum 23 and the front portion of the upper drum cover 24, so that the crop conveyed from the bridge structure can be smoothly fed and finished to be sufficiently degranulated and separated after being conveyed backward.
  • FIGS. 1 and 6 show a schematic view of a stem shredder dispersing device in accordance with one embodiment of the present invention.
  • the stem chopping and dispersing device 47 is fixed to the rear end of the casing of the cleaning chamber 4 by N fastening bolts 3, and is ensured by the cleaning tail screen 7 of the cleaning device 38. Distance, ensure the rear screen repair space.
  • the grass blade 5 is installed between the lower end of the drum grass wheel 8 of the threshing and separating device 36 and the stem shredding device 47.
  • the grass board 5 is at an angle to the horizontal plane, and the front end front and rear direction is flat with the front end of the drum grass wheel 8. It fits over the drive shaft of the transmission 46 and ensures a certain distance from the drive shaft.
  • the lower end is located between the movable knife and the fixed knife of the stem chopping and dispersing device 47, and is kept at a certain distance from the rotating diameter of the moving knife.
  • the chopping and dispersing device of the stem can adjust the chopping length and the spreading width of the stem to meet the needs of different users.
  • the handle fixing bolts 55 are used to secure the adjustment handle 56 to the body of the stem shredder device, such as a cabinet or frame.
  • the adjustment handle is fixedly connected to the fixed knife 53.
  • the length of the stem chopping is determined by the amount of overlap between the fixed knife 53 and the movable knife 54. The amount of overlap is large, the chopping length of the stem is short; the amount of overlap is small, and the length of the stem is chopped. The amount of overlap can be adjusted.
  • the adjusting handle fixing bolt 55 is first loosened, and then the adjusting handle 56 is pulled back and forth, and the adjusting handle 56 drives the fixed knife 53 to rotate, thereby changing the fixed knife 53 and the movable knife 54.
  • the radial overlap amount is achieved for the purpose of adjusting the chopping length of the stem, and finally the adjusting handle fixing bolt 55 is tightened. Pulling the adjustment handle 56 backward, the fixed knife rotates counterclockwise, the radial overlap with the movable knife is reduced, and the length of the stem chopping is lengthened; the adjustment handle 56 is pulled forward, the fixed knife rotates clockwise, and the radial direction of the movable knife
  • the amount of overlap is increased and the length of stem chopping is reduced. Users can adjust as needed.
  • the adjustment handle is shown to drive the fixed knife rotation, it will be apparent to those skilled in the art that, according to various embodiments, the adjustment handle 56 can urge the fixed knife to move back and forth.
  • the stem chopping and dispersing device 47 according to an embodiment of the present invention is adjustable in the width of the shredded stem. As shown in Fig. 6, the spreading width for the stem is determined by the width of the spread of the tail of the throwing plate 50 (the rear end of the throwing plate). The tail is spread out to the ends, and the chopped stem is thrown along the throwing surface of the throwing board, and the ground is widened, the stacking is thin, and the returning effect is good.
  • the spreading width for the stem is determined by the width of the spread of the tail of the throwing plate 50 (the rear end of the throwing plate). The tail is spread out to the ends, and the chopped stem is thrown along the throwing surface of the throwing board, and the ground is widened, the stacking is thin, and the returning effect is good.
  • the bolt 52 and the bolt 51 are loosened, and the position of the tail of the dispersing plate 50 on the fixing plate 67 in the lateral long groove 68 can be adjusted to meet the user's requirements, and finally the bolt is tightened.
  • 52 and bolt 51 can be used.
  • Bolts 52 and 51 are respectively located at the bottom of the spreading plate 50 and the corresponding portion of the lateral elongated groove 68 for fixing the spreading plate to the fixing plate 67, which are examples of the adjusting device of the present invention, and other Various embodiments are provided in which the spreading plate 50 is spread out in width. Although six spreader plates 50 are shown, those skilled in the art will appreciate that there may be more or fewer throwing plates and corresponding lateral slots 68.

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Threshing Machine Elements (AREA)

Abstract

一种谷物联合收割机及其脱粒分离装置。脱粒分离装置(36)包括脱粒滚筒(23)、脱粒凹板(25)、凹板固定梁(26)、凹板调节装置,其中,脱粒凹板位于脱粒滚筒的下部,脱粒凹板的上部具有凹板连接部,凹板固定梁具有固定梁连接部,凹板连接部和固定梁连接部相互配合,从而脱粒凹板能够通过凹板连接部和固定梁连接部上下移动地与凹板固定梁相连接,脱粒凹板的下部与凹板调节装置相连接,凹板调节装置能够使脱粒凹板相对凹板固定梁上下移动。谷物联合收割机包括上述脱粒分离装置。该谷物联合收割机及其脱粒分离装置能够对不同作物和不同成熟程度的作物进行收获。

Description

谷物联合收割机及其脱粒分离装置 技术领域
本发明涉及谷物联合收割机。
背景技术
目前,国家土地流转集中程度进一步加剧,家庭式农场逐步形成,以农机合作社形式组建收割队成为趋势。
随着国家对种植结构的调整,对单产高的农作物,如小麦、水稻等加大了扶持力度,种植面积得以提高,由此促进了大喂入量谷物收获机械的需求。
为确保大气质量良好,国家加大了对秸秆焚烧的严查及严惩,秸秆还田已成为收割条件之一。
农村生活水平及用户知识的不断提高,现代用户对作业综合经济效益及操控舒适性更加重视。喂入量大,结构紧凑、重量轻、机动灵活、多功能的收获机械更受青睐。
受农村道路宽度限制,现有的“切流+横轴流”脱粒分离装置因横向布置不能太长,脱粒分离能力受到限制,喂入量很难突破,机器工作效率低,已不能满足现代用户需求。另外,目前的收割机对不同作物或不同成熟程度的作物的收获还有不足。
发明内容
本发明鉴于现有技术的以上问题作出,用以缓解或消除现有技术中存在的 一个或更多个问题,至少提供一种有益的选择。
为了实现以上目的,根据本发明的一个方面,提供了一种脱粒分离装置,用于谷物联合收割机,该脱粒分离装置包括脱粒滚筒、脱粒凹板、凹板固定梁、凹板调节装置,该脱粒滚筒固定在所述凹板固定梁上,该脱粒凹板位于所述脱粒滚筒的下部,所述脱粒凹板的上部具有凹板连接部,所述凹板固定梁具有固定梁连接部,所述凹板连接部和所述固定梁连接部相互配合,从而所述脱粒凹板能够通过所述凹板连接部和所述固定梁连接部可上下移动地与所述凹板固定梁相连接;所述脱粒凹板的下部与凹板调节装置相连接,所述凹板调节装置能够使所述脱粒凹板相对所述凹板固定梁上下移动。
根据本发明的另一方面,还提供了一种谷物联合收割机,所述谷物联合收割机包括要求保护的所述脱粒分离装置。
根据一种实施方式,所述谷物联合收割机所述谷物联合收割机还包括茎杆切碎抛撒装置,所述茎杆切碎抛撒装置包括定刀、动刀、调节手柄、调节手柄固定装置,所述调节手柄固定装置用于可松开地将所述调节手柄固定连接在所述茎杆切碎抛撒装置的机体上,所述调节手柄与所述定刀固定连接,在所述调节手柄固定装置被松开时,所述调节手柄能够带动所述定刀相对所述动刀运动。
根据本发明的实施方式,可以实现对不同农作物的收获或对不同成熟度作物的收获。
附图说明
结合附图,可以更好地理解本发明。但是附图仅仅是示例性的,不是对本发明的保护范围的限制。
图1和图2示出了依据本发明一种实施方式的谷物联合收割机的示意图;
图3示出了依据本发明一种实施方式的脱粒分离装置的示意图;
图4示出了图3所示的依据本发明一种实施方式的脱粒分离装置的示意图横切剖视图;
图5是实现脱粒凹板与脱粒滚筒之间的间隙无极可调的局部放大示意图;
图6示出了依据本发明一种实施方式的茎杆切碎抛撒装置的示意图。
具体实施方式
下面结合附图,对本发明的具体实施例作进一步详述,但不构成对本发明的任何限制。
图1和图2示出了依据本发明一种实施方式的谷物联合收割机的示意图。如图1所示,依据本发明的一种实施方式的纵轴流谷物联合收割机包括割台总成31,完成对农作物的扶持、切割、喂入。割台总成31下游设有过桥装置32,完成从割台总成31喂入的农作物的输送。过桥装置32下游设有脱粒分离装置36,完成对过桥装置32输送的农作物的脱粒、分离。脱粒分离装置36后部秸秆出口处右侧设置一弧板44,弧板44使从脱粒分离装置36排出的秸秆厚薄均匀地滑落到滑草板5上。滑草板5设置在该脱粒分离装置36后端秸秆出口处,向下倾斜一定角度。滑草板5下游设置有茎杆切碎抛撒装置47,滑草板5尾端延伸到茎杆切碎抛撒装置47的定刀与动刀重叠部分的上部,并与动刀旋转直径及定刀上端保证一定安全距离,把从脱粒分离装置36排出的茎杆顺畅滑送到茎杆切碎抛撒装置47进行切碎、抛撒、还田。茎杆切碎抛撒装置47的旋转驱动力由安装于清选装置装配结构45后下端的传动装置46的后传动轴9上的皮带轮10通过传动带6传递给切碎抛撒装置47的旋转轴皮带轮2。清选装置装配结构45用于安装清选装置等部件。
另外,脱粒分离装置36下方设有对籽粒、颖糠、碎茎秆、杂余等脱下物 进行清选的清选装置38。清选装置38下方设有对干净籽粒进行推运收集的籽粒推运装置39,所述籽粒推运装置39右端出口连接有籽粒升运装置65。籽粒升运装置65向前上方穿越粮箱后侧壁后,出口与粮箱37顶部顶搅龙(未示出)连接,这样,干净籽粒经籽粒升运装置输送到粮箱37,仓满后卸粮。在清选装置38下方、籽粒推运装置39后,设置有杂余收集输送装置40,杂余收集输送装置40把未脱净的穗头等推运收集后输送到脱粒分离装置36进行二次脱粒,然后清选。脱粒分离装置36左右两侧固定在清选装置装配结构45上,清选装置装配结构45包括清选室4。清选装置装配结构45下部设置有前桥机架装配结构35,前桥机架装配结构35后下部设置有转向桥装配结构43。清选装置装配结构45前上端设置有驾驶台33,驾驶台33上设置有驾驶室34,驾驶室34可通过紧固螺栓固定在驾驶台33上部,驾驶室34内设置有操纵装置,用于完成整机的各种操纵。驾驶室34后部依次设置有粮箱37、动力系统41、液压系统42。根据一种实施方式,粮箱37前部与驾驶室34用螺栓固定在一起,下端通过紧固螺栓固定在清选装置装配结构45的上部。清选装置装配结构45左后侧设置有燃油系统48。根据一种实施方式,燃油系统48可由燃油箱、电子输油泵及连接管路组成,燃油箱通过支架固定在清选室左后方,电子输油泵位于燃油箱前下方,连接管路把燃油箱中燃油输送给发动机。根据一种实施方式,滚筒调速装置49包括支撑结构及链轮,安装在清选装置装配结构左后侧壁上,辅助实现滚筒的无级调速,来满足不同作物的收获。
图3示出了依据本发明一种实施方式的脱粒分离装置的示意图,图4示出了图3所示的依据本发明一种实施方式的脱粒分离装置的示意横切剖视图。如图3和图4所示,依据本发明的一种实施方式的脱粒分离装置36包括凹板固定梁26,所述凹板固定梁为一由型钢组成的矩形结构,左右两侧通过紧固螺栓 固定在清选室4的壳体的左右侧壁上。脱粒分离装置36还包括纵轴流脱粒滚筒23(根据上下文,有时简称为滚筒或脱粒滚筒),纵轴流脱粒滚筒23具有滚筒轴,纵轴流脱粒滚筒23通过滚筒轴前端支撑在固定梁前横梁轴承20上,滚筒轴后端通过紧固螺栓固定在联轴器22上。联轴器22通过花键套与滚筒换向箱21花键轴联接在一起,纵轴流脱粒滚筒23转动所需动力通过外部传动轴传递给滚筒换向箱21,再由滚筒换向箱21的输出轴传递给联轴器22而带动纵轴流脱粒滚筒23旋转。纵轴流脱粒滚筒23具有脱粒元件,可以采用现在已知的和未来已知的各种脱粒元件。根据一种实施方式,滚筒23的脱粒元件可以为“钉齿+杆齿”组合式,并呈锥形单螺旋线排列。这种方式的脱粒元件脱粒完全、分离彻底,并可实现对多种作物的脱粒分离(具体的详细内容可见CN201610941478.3,一种免维护型多功能纵轴流脱粒分离滚筒,该专利申请通过引用并入本文中,如同在本文中详细说明了一样)。滚筒23的脱粒元件也可以采用现有的其他方式实现。脱粒分离装置36还包括滚筒23上部的滚筒上罩24,滚筒上罩24的横截面成梯形或圆弧形结构,上罩内侧安装或焊接有与滚筒轴成一角度、径向一定高度的导草板66,导草板与滚筒23的滚筒轴的角度可调,从而可实现对不同作物或不同成熟度作物的分离(详见CN201620627435.3,一种收割机脱粒室的滚筒盖,通过引用将该中国专利申请的全部内容并入本文中,如同在本文进行了详细阐述一样)。脱粒分离装置36还包括在滚筒23的下部的脱粒凹板25。如图4所示,在脱粒凹板25的两侧上部有若干个垂直方向的长孔(凹板孔)。长孔的长度(纵向高度)L与清选室壳体左右侧壁上长孔(壁孔)的长度(纵向高度)A相对应,确保脱粒滚筒23与脱粒凹板25之间间隙H在设计范围内。在一种实施方式中,壁孔的在上下方向上的长度A等于凹板孔的长度L。脱粒分离装置36还包括凹板支撑轴29, 所述脱粒凹板25通过凹板孔L挂接在凹板支撑轴29上,凹板支撑轴29穿过固定梁26左右侧壁连接孔,经螺母紧固后固定在固定梁26上。凹板孔是本发明的凹板连接部的实施例,凹板支撑轴29是本发明的固定梁连接部的实施例,本领域技术人员可以想到各种的使脱粒凹板25能够相对于固定梁26可上下移动地连接的各种实施方式。
脱粒凹板25与脱粒滚筒23之间的间隙通过凹板调节装置而实现无级可调。根据一种实施方式,凹板调节装置包括凹板连接装置28和上下调节装置62。根据一种实施方式,该上下调节装置62是调节螺杆。图5是凹板调节装置实现脱粒凹板25与脱粒滚筒23之间的间隙的无极可调的局部放大示意图。如图3到图5所示,凹板连接装置28通过若干个固定螺栓64与脱粒凹板25固定在一起,并穿过清选室壳体侧壁的孔(壁孔)与上下调节装置62相连接。上下调节装置62下端与凹板调节装置28相连接,上端固定在清选室壳体上,上下调节装置62在该壳体上的位置可以调节。在上下调节装置62是调节螺杆的情况下,其可以穿过清选室壳体侧壁上的固定座上的孔(座孔)。此时,可以通过调节锁紧螺母63来调节该调节螺杆在固定在该座孔中的位置。用锁紧螺母63调节间隙H大小时,首先松开锁紧螺母63,根据需要上下移动调节螺杆62,调节螺杆62带动凹板连接装置28,并进而带动脱粒凹板25一起沿垂直方向上下移动,完成脱粒凹板与脱粒滚筒间隙H的无级可调,从而实现对不同农作物的收获或对不同成熟度作物的收获。脱粒分离装置36还包括杂余筒支撑结构27,所述杂余筒支撑结构27可位于滚筒上罩24左前部,通过螺栓固定在滚筒上罩24上,用于杂余收集输送装置的支撑。
回到图3,并参见图1,脱粒分离装置36还包括喂入板30,喂入板30位于滚筒23的前下部、脱粒凹板25的前部,上端的左右两侧可固定在固定梁26 前下侧,与滚筒23的喂入螺旋叶片、滚筒上罩24前部围成一特定空间,使从过桥结构输送来的作物顺利喂入并完成向后输送后得到充分脱粒、分离。
图6示出了依据本发明一种实施方式的茎杆切碎抛撒装置的示意图。如图1和图6所示,茎杆切碎抛撒装置47通过N个紧固螺栓3固定在清选室4的壳体的后尾部,并与清选装置38的清选尾筛7保证一定距离,确保尾筛维修空间。滑草板5安装在脱粒分离装置36的滚筒排草轮8下端与茎杆切碎抛撒装置47之间,滑草板5与水平面成一定角度,且上端前后方向与滚筒排草轮8前端平齐、并搭装在传动装置46的传动轴上方,并与传动轴确保一定距离。下端位于茎杆切碎抛撒装置47的动刀与定刀之间,并与动刀旋转直径保持一定距离。由此,脱粒后的茎杆经滚筒排草轮排出后滑落到滑草板5表面,沿滑草板5表面顺利下滑到茎杆切碎抛撒装置47的动刀与定刀之间被切碎、抛撒。
茎杆切碎抛撒装置对茎杆的切碎长度、抛撒宽度可调,以满足不同用户需求。如图6所示,手柄固定螺栓55用于将调节手柄56固定在茎杆切碎抛撒装置的机体上,如机壳或机架上。调节手柄与定刀53固定连接。茎杆切碎长度由定刀53与动刀54前后重叠量的大小确定。重叠量大,茎杆切碎长度短;重叠量小,茎杆切碎长度长。该重叠量可以调节,调节时,如图6所示,首先松开调节手柄固定螺栓55,再前后扳动调节手柄56,调节手柄56带动定刀53旋转,从而改变定刀53与动刀54的径向重叠量大小,达到调节茎杆切碎长度的目的,最后再拧紧调节手柄固定螺栓55。向后扳动调节手柄56,定刀逆时针转动,与动刀径向重叠量减小,茎杆切碎长度加长;向前扳动调节手柄56,定刀顺时针旋转,与动刀径向重叠量加大,茎杆切碎长度减小。用户可根据需要进行调节。尽管图中示出为调节手柄带动定刀旋转,但是本领域技术人员应该可以清楚,根据不同的实施例,调节手柄56可以推动定刀前后移动。另外,依据本发明的一种实施方式的茎杆切碎 抛撒装置47对切碎后茎杆抛撒宽度可调。如图6所示,对茎杆的抛撒宽度由抛撒板50尾部(抛撒板后端)散开宽度确定。尾部向两端散开,切碎后的茎杆沿抛撒板抛撒面抛出后,抛撒地面宽,堆积薄,还田效果好。调整时,如图6所示,松开螺栓52及螺栓51,移动抛撒板50尾部在其固定板67上的横向长槽68内位置可实现抛撒宽度的调整,以满足用户要求,最后拧紧螺栓52及螺栓51即可。螺栓52和51分别位于抛撒板50的底部和与横向长槽68的对应处,用于将抛撒板固定在固定板67上,螺栓52和51是本发明的调节装置的示例,可以想到其他的使抛撒板50得散开宽度变化的各种实施方式。尽管图中示出了6个抛撒板50,但是本领域的技术人员应该意识到,可以有更多的或少些的抛撒板和对应的横向长槽68。
本发明的上述详细的描述仅仅用于向本领域技术人员提供更进一步的详细内容,以用于实施本发明的优选方面,不是对本发明的范围进行限制。仅有权利要求用于确定本发明的保护范围。为了获得本发明的附加的实用实施例,在说明书中给出教导的各种不同的特征可通过多种方式结合,这些结合都在本发明的保护范围内。

Claims (10)

  1. 一种脱粒分离装置,用于谷物联合收割机,其特征在于,所述脱粒分离装置包括脱粒滚筒(23)、脱粒凹板(25)、凹板固定梁(26)、凹板调节装置,所述脱粒滚筒(23)固定在所述凹板固定梁(26)上,
    其中,所述脱粒凹板(25)位于所述脱粒滚筒(23)的下部,所述脱粒凹板(25)的上部具有凹板连接部,所述凹板固定梁(26)具有固定梁连接部(29),所述凹板连接部和所述固定梁连接部(29)相互配合,从而所述脱粒凹板(25)能够通过所述凹板连接部和所述固定梁连接部可上下移动地与所述凹板固定梁(26)相连接;
    所述脱粒凹板(25)的下部与凹板调节装置相连接,所述凹板调节装置能够使所述脱粒凹板(25)相对所述凹板固定梁(26)上下移动。
  2. 根据权利要求1所述的脱粒分离装置,其特征在于,所述凹板连接部为设置在所述脱粒凹板上部的孔,所述孔在上下方向具有预定的长度L,所述固定梁连接部为固定在所述凹板固定梁上的轴,所述孔挂在所述轴上。
  3. 根据权利要求1所述的脱粒分离装置,其特征在于,所述谷物联合收割机还包括清选装置装配结构,所述清选装置装配结构清选装置包括清选室,所述凹板固定梁(26)固定连接在所述清选室的壳体上,所述凹板调节装置能够固定在所述清选室的壳体上,通过改变所述凹板调节装置的在所述清选室的壳体上的固定位置而使所述脱粒凹板(25)相对所述凹板固定梁(26)上下移动。
  4. 根据权利要求3所述的脱粒分离装置,其特征在于,所述凹板调节装置包括凹板连接装置和上下调节装置(62),所述凹板连接装置与所述脱粒凹板 (25)相连接,穿过所述清选室的壳体的壁孔与所述上下调节装置(62)相连接,所述凹板连接装置能在所述壁孔内相对所述壳体上下运动,所述上下调节装置可以改变与所述壳体的连接位置,从而带动所述凹板连接装置相对于所述壳体上下移动,进而带动所述脱粒凹板(25)相对所述凹板固定梁(26)上下移动。
  5. 根据权利要求4所述的脱粒分离装置,其特征在于,所述凹板连接部为设置在所述脱粒凹板上部的凹板孔,所述凹板孔在上下方向具有预定的长度L,所述固定梁连接部为固定在所述凹板固定梁上的轴,所述凹板孔挂在所述轴上,所述凹板孔相对所述轴在上下方向移动的距离与所述凹板连接装置相对所述壁孔在上下方向上移动的距离相同。
  6. 一种谷物联合收割机,其特征在于,所述谷物联合收割机包括权利要求1-5任一项所述的脱粒分离装置。
  7. 根据权利要求6所述的谷物联合收割机,其特征在于,所述谷物联合收割机还包括茎杆切碎抛撒装置,所述茎杆切碎抛撒装置包括定刀、动刀、调节手柄、调节手柄固定装置,所述调节手柄固定装置用于可松开地将所述调节手柄固定连接在所述茎杆切碎抛撒装置的机体上,所述调节手柄与所述定刀固定连接,在所述调节手柄固定装置被松开时,所述调节手柄能够带动所述定刀相对所述动刀运动。
  8. 根据权利要求6所述的谷物联合收割机,其特征在于,所述谷物联合收割机还包括茎杆切碎抛撒装置、清选装置和清选装置装配结构(45),所述清选装置设置在所述脱粒分离装置下方,用于对所述脱粒分离装置的脱下物进行清选,所述清选装置装配结构包括清选室,所述清选装置包括清选尾筛,所述茎杆切碎抛撒装置固定在所述清选室的壳体的后部,并与所述清选尾筛保持一 定距离。
  9. 根据权利要求8所述的谷物联合收割机,其特征在于,所述谷物联合收割机还包括滑草板(5)和传动装置(46),
    所述传动装置(46)安装在所述清选装置装配结构(45)的后下端,用于将动力传递给所述茎杆切碎抛撒装置,
    所述脱粒分离装置包括滚筒排草轮(8),所述茎杆切碎抛撒装置包括动刀和定刀,
    所述滑草板(5)安装在所述滚筒排草轮(8)下端与所述茎杆切碎抛撒装置之间,所述滑草板的本体与水平面成一定角度,且上端前后方向与所述滚筒排草轮前端平齐,下端位于所述动刀与定刀之间,并与所述动刀的旋转直径保持一定距离,所述滑草板在所述传动装置的传动轴上方,并与传动轴确保一定距离。
  10. 根据权利要求6所述的谷物联合收割机,其特征在于,所述谷物联合收割机还包括茎杆切碎抛撒装置,所述茎杆切碎抛撒装置包括固定板、调节装置和抛撒板(50),所述固定板具有槽体,所述抛撒板固定在所述固定板上,通过所述调节装置能够使得所述抛撒板的后端在所述槽体中移动,从而调节所述抛撒板的散开宽度。
PCT/CN2017/119684 2017-08-07 2017-12-29 谷物联合收割机及其脱粒分离装置 WO2019029113A1 (zh)

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CN106561172A (zh) * 2016-10-25 2017-04-19 江苏大学 一种纵轴流联合收获机排草粉碎自适应抛撒装置及其控制方法
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