WO2019029040A1

WO2019029040A1 - Intelligent production and automatic selling system for chinese hamburgers

Info

Publication number: WO2019029040A1
Application number: PCT/CN2017/111473
Authority: WO
Inventors: 王建忠
Original assignee: 王建忠
Priority date: 2017-08-09
Filing date: 2017-11-17
Publication date: 2019-02-14
Also published as: CN107240198A

Abstract

Disclosed is an intelligent production and automatic selling system for Chinese hamburgers, the system comprising an automatic pastry feeding device (4), an automatic pastry steaming and baking device (6), automatic pastry conveying devices (7), automatic pastry slicing devices (5), automatic pastry sandwiching devices, automatic Chinese hamburger packaging devices (2), an automatic selling roller transmitting device (14) and an IoT intelligent self-service code scanning and selling system (3). The automatic pastry feeding device (4) is installed at the entrance to the pastry steaming and baking device (6); one automatic pastry conveying device (7) is installed on each of the two exits to the pastry steaming and baking device; and one automatic pastry slicing device (5), one automatic pastry sandwiching device and one automatic Chinese hamburger packaging device (2) are sequentially arranged on one side of each of the automatic pastry conveying devices (7), the automatic selling roller transmitting device (14) is installed in the middle of same, and a self-service code scanning receiving window is installed at the exit thereof. Automatic Chinese hamburger pastry feeding, intelligent steaming and baking, meat cube chopping and extruding and pushing and filling, instant packaging and order code scanning and automatic selling can all be achieved by the system.

Description

[ ^QQQ1 ] - ^Meat folder, intelligent production and automatic sales system

Technical field

[0002] The invention relates to a meat clipping intelligent production automatic selling system, belonging to the field of intelligent production processing and automatic selling of fast food in commercial outlets based on IoT technology, in particular to an automatic feeding device for cakes, an automatic cake automatic cake The fumigation baking device, a bread cake automatic sandwich device and a meat folder automatic packaging device and a PLC intelligent production and sales system based on the IoT platform.

Background technique

[0003] Compared with the traditional bread sandwich machine and the vending machine, the intelligent meat folder 馍 fumigation baking sandwich packaging instant 吋 automatic sales system combines the production line processing with the commercial automatic sales, and can be executed according to the order of the cloud customer. The instant noodle cake production and automatic on-site sale ensure the best taste and heat of the noodle cake, and provide an efficient operation platform for the sales outlets that meet the large order volume in the short room. It can ensure the consistency of the finished product quality of the meat folder, and the closed-loop management of the food safety of the sales outlets under the support of the central kitchen supply chain provides an intelligent solution for accurately controlling the production volume and meeting the dynamic demand.

technical problem

[0004] The existing bread sandwich machine, the biscuit sandwich machine, the meat grinder and the meatball bag machine and the like use a stirring impeller and a screw propeller to feed the filling to the filling pump, and the filling pump is used to inject the filling into the bread and the biscuit. Waiting for the target, but the sandwich is cream, bean paste, soy bean, jam, chocolate, meatball, etc. in the state of liquid powder sauce, etc. The meat grinder and the meatball filling machine process the raw meat into meat and fill it. The applicant has not found the technology of chopping the cooked meat pieces, and squeezing the meat pieces and liquid juice into the meat folder, and the function of steaming and heating the noodles without steam, no automatic baking The function of the cake can not realize the cooked meat in the sandwich cake. The sandwiching process has no heat preservation function. The slurry barrel has no sensor to monitor the solid-liquid ratio of the meat and liquid juice. The sauce bucket has no heating and heat preservation function.

[0005] The existing vibrating plate mostly uses an electromagnetic vibrator to make the hopper torsional vibration, so that the target moves from low to high along the spiral track, and is mostly used for the material processing of the disordered workpiece. The applicant did not find that the single vibrating plate technology should It is used in food production and processing. It has not been found that it can combine the vibration plate technology with the carbon fiber wire heating technology to realize the technology of fumigation baking of food in the same state of vibration transmission.

[0006] In the operation of the existing bread biscuit sandwich machine, the feeding of bread or biscuits is mostly manual, or a relatively complicated line feeding device is adopted, which is not suitable for the intermittent automatic operation mode of the instant product. In the prior art, the Applicant has not found a technique for performing cake feeding by means of a batch automatic operation in which a combination of a guide groove and a push cylinder is combined.

[0007] The existing multi-packaging machine adopts a relatively complicated thermocouple cutting and packaging system, which has a complicated structure and a large volume, and the replacement of the package type is complicated, and must be continuous operation, and is not suitable for the intermittent operation of the single product. In the prior art, the Applicant has not found a device for automatically packaging a dough cake in a combination of air blowing and cylinder pushing.

[0008] The existing vending machine is composed of a coin device, a pointing device, a storage vending device, etc., and can provide a corresponding storage food for the customer according to the amount of money input, and needs to manually place the food in the vending machine in advance, which cannot be completed. On-site automatic processing of foods sold, pre-sale automatic packaging, multi-variety automatic order shipment, on-site sale and processing of hot food (standard products such as non-bottled coffee milk), and fumigation and fumigation of frozen fresh foods are not guaranteed. The ready-to-eat requirements for fumigation baking cakes are not suitable for the configuration and maintenance of commercial outlets. In the prior art, the applicant has not found a solution to the problem of the on-site production processing function of the vending machine.

Technical solution

[0009] In view of the problems existing in the prior art, the object of the present invention is to provide a meat clipping intelligent production automatic selling system capable of programmatic control and automatic management of the number and timing of meat clip feeding. The cooked meat pieces (non-liquid powder sauce, etc.) are chopped, and the ratio of the meat pieces and the liquid juice is monitored and squeezed and filled into the cake. Various meat pieces and sauces can be freely matched. And sold in different colors, can meet the individual needs of customers; from fumigation to finished product sales only 3 to 4 minutes, can be adapted to the on-site customer-customized immediate sales needs. The overall size of the invention is 2.6mx2mxl.7m, which occupies a small space, and is suitable for being disposed at a commercial sales outlet of the inch-inch gold, and can cooperate with the supply chain distribution network of the central kitchen to realize closed-loop management of food safety. It belongs to the intelligent production and processing and automatic sales of fast foods in commercial outlets based on IoT technology. [0010] In order to achieve the above object, the present invention adopts the following technical solutions:

[0011] The present invention relates to a meat clipping intelligent production automatic selling system, comprising a bread automatic feeding device, the automatic cake feeding device is located at the entrance of the automatic cake fumigation baking device, and the cake A set of automatic cake conveying device is installed at each of the two outlets of the automatic fumigation baking device, and an automatic cutting device for the cake, an automatic sandwich device for the cake, and an automatic packing device for the meat folder are sequentially installed on each side of the automatic conveying device for the cake. The two sides of the packaging device are installed opposite to each other, and the automatic selling roller conveying system is installed at the middle position, and the self-service scanning code receiving system is installed above the outlet of the automatic selling roller transmission system, and the PLC intelligent production and sales system module on the IoT platform is located. The inside of the main rack is under the automatic cutting device.

[0012] An automatic cake feeding device according to the present invention is characterized in that it has a dough guiding groove and a cylinder with a pushing rod, and the cylinder is controlled by a PLC.

[0013] The automatic cake fumigation baking device is characterized in that it has a vibration base, a fumigation inner cylinder and a baking outer cylinder, and the two baking cylinders have spiral blades with holes, and the spiral blades of the outer cylinder have radial directions. There is a carbon fiber heating wire with a vapor inlet and a condensate outlet.

[0014] The automatic cake transfer device is characterized in that there is a needle belt in the middle, and a long flat belt is respectively arranged on both sides of the needle belt and operates synchronously with the needle belt.

[0015] The automatic cake cutting device is characterized in that there is a disc cutter for cutting a dough cake, and the disc cutter is driven by a PLC controlled motor.

[0016] The automatic cake filling device is characterized in that it comprises a meat chopping extrusion pushing device and a sauce injection and meat filling device. The meat chopping extrusion pushing device is characterized in that there is a meat piece eccentric pressing device with a meat chopping function screw propeller, which is driven by a servo motor with a frequency converter. The sauce injection and meat filling device is characterized in that three sauce spray pistons are installed side by side in a sauce spray seat, and the sauce spray piston is at an angle to the lower meat filling device. The meat filling device consists of a meat filling piston and a meat filling station. The sauce injection piston and the meat filling piston are driven by the corresponding cylinders, and the servo motor and the cylinder are controlled by the PLC.

[0017] The automatic cake packaging device is characterized in that there is a blowing device facing the paper bag, a meat clip pushing cylinder facing the paper bag mouth, a wrapping paper bag positioning pin under the paper bag mouth and a paper bag. The bottom of the wrapping paper bag is composed of a top bar, and there is a pressing plate above the mouth of the paper bag, and the wrapping paper bag below the mouth of the paper bag is set The top ejector is equipped with a paper bag that automatically feeds the light sensing control system.

[0018] The vending drum transport system is characterized in that the system consists of a vertical circulating drum transport device and five finished pallets, each of which has four finished areas and is controlled by a PLC.

[0019] The self-service scanning code collection system is characterized by comprising a scanning code system and a self-service electronic receiving system.

[0020] The PLC intelligent production and sales system based on the IoT platform is characterized by comprising a Siemens P LC controller and an IoT interconnection module, and the PLC controller manages the circuit, mechanical and pneumatic circuits of the entire intelligent system, and with the IoT The interconnection module is responsible for the feedback and receiving cloud data.

[0021] The intelligent control method and production process of the present invention are:

[0022] S1. The refrigerating cake provided by the central kitchen is put into the automatic feeding device of the cake. When the customer scans the code, the PLC controls the push cylinder to push the cake into the inner tube of the automatic fumigation baking oven, in the vibration chassis. Under the action, the dough cake travels along the spiral track, and the inner cylinder is subjected to fumigation by high temperature steam, and the outer cylinder is subjected to the local temperature of the carbon fiber heating wire.

[0023] S2. When the dough cake reaches the upper portion of the outer tube of the automatic fumigation baking furnace, the outlet switching device alternately outputs the dough cake from the cake outlet I and the cake outlet ;;

[0024] S3. The output cakes respectively reach the automatic cake conveying device. When the light sensing system detects that the dough cake reaches the preset position of the conveying device, the PLC drives the cylinder to push the dough cake to the conveyor belt, and detects that the dough cake reaches the cutting section. After the cutting position, the dough cake is cut by the disc knife into two pieces that are still connected;

[0025] S4. When the cut cake is passed through the sauce injection and the meat filling device, the screw pusher cuts the meat piece in the heat preservation state in the meat storage box and pushes it into the meat piece eccentric pressing device. The meat eccentric pressing device squeezes the meat piece into the meat filling device, and the meat piece and the sauce are sequentially poured into the cake under the control of the PLC; [0026] S5. The finished meat folder reaches the meat folder 馍The automatic packaging device 吋, the meat clip 馍 push cylinder pushes the finished meat squeegee into the packaging paper bag in turn, and pushes the packaged finished product to the finished product tray on the automatic sale roller conveying device;

[0027] S6. PLC confirms that the required variety and quantity of the customer order have been loaded into the finished tray, and the automatic sale roller conveying device transports the finished tray to the customer receiving port, and the LOGO of the finished product receiving electronic reminder system is changed by red Green, prompting customers to pick up the finished product;

[0028] S7. After the customer is received, the panel LOGO of the self-service scan code collection system changes from green to red, the system Enter the processing and production of the next order, and feedback the completion information to the cloud.

Advantageous effects of the invention

Beneficial effect

[0029] A meat clipping intelligent production automatic selling system of the present invention is capable of programmatic control and automatic management of the amount and timing of the meat clip feeding, and the cooked meat pieces (non-liquid powder sauce, etc.) Chopped, the ratio of meat and liquid juice is monitored and squeezed and filled into the cake. A variety of meat pieces and sauces can be freely matched and sold in different colors to meet the individual needs of customers. From fumigation to finished product sales, it only takes 3-4 minutes to meet the needs of on-site customer-customized instant sales. The overall size of the invention is 2.6 mx2mxl.7m, which takes up less space and is suitable for commercial sales outlets. It can be used in conjunction with the supply chain distribution network of the central kitchen to achieve closed-loop management of food safety.

Brief description of the drawing

DRAWINGS

1 is a structural diagram of an automatic production and sales system of meat clips according to the present invention.

2 is a schematic structural view of an automatic cake feeding device of the present invention.

3 is a schematic structural view of an automatic cake fumigation baking device of the present invention.

4 is a schematic structural view of a doughnut outlet converting device of the present invention.

5 is a schematic structural view of an automatic cake conveying device of the present invention.

6 is a schematic structural view of an automatic cake cutting device according to the present invention.

7 is a schematic structural view of a meat chopping extrusion pushing device of the present invention.

8 is a schematic structural view of a sauce injection and meat filling device according to the present invention.

9 is a schematic structural view of a meat folder automatic packaging device according to the present invention.

10 is a schematic structural view of a meat folder packaging paper bag of the present invention.

11 is a schematic structural view of an automatic vending roller transport system of the present invention.

12 is a schematic structural diagram of a self-service scan code collection system according to the present invention.

13 is a schematic structural view of a main frame of the present invention.

[0043] FIG. 14 is a flow chart of a PLC intelligent production and sales system based on the IoT platform.

[0044] wherein, 1 is a shopping bag supply device, 2 is a meat folder automatic packaging device, 3 is a self-service scanning code collection system, 4 is an automatic cake feeding device, 5 is an automatic cutting device for cakes, 6 is a surface Automatic fumigation baking device, 7 is automatic bread delivery device, 8 is PLC intelligent system module on IoT platform, 9 is chopped and squeezed push device, 10 is sauce injection and meat filling device, 11 is steam recovery pipe 12 is a silent air pump, 13 is a main frame, 14 is a vending roller transmission system, 15 is a dough cake pusher, 16 is a refrigerating cake, 17 is a falling cake slot, 18 is a falling cake holder, 19 is a push cylinder, 20 is a vibration base, 21 is a steam input port, 22 is a condensate drain port, 23 is a power socket, 24 is a fumigation baking device outer cylinder, 25 is a doughnut outlet I, 26 is an outlet switching device, 27 is a ring cover, 28 For the fumigation and baking device inner cylinder, 29 for the cake outlet _Π , 30 for the fumigation baking cake, 31 for the carbon fiber heating wire, 32 for the cake spiral conveying track, 33 for the outer cylinder wall, 34 for the cake spiral conveying track 35 is an outlet conversion baffle, 36 is an outlet conversion push rod, 37 is a slide rail, 38 is an outlet conversion link, 39 is a doughnut outlet baffle, 40 is a doughnut outlet linear motor, and 41 is a linear motor strut , 42 is the active pulley, 43 is the flat belt, 44 is the needle 45 is a pin pulley, 46 is a driven pulley, 47 is a face cutting blade, 48 is a face cutting disk knife, 49 is a thermocouple temperature sensor interface, 50 is a water input interface, 51 is a vapor The recovery pipe interface, 52 is a meat storage box, 53 is a heating panel translation bracket, 54 is a translational two-way heating panel, 55 is a meat extrusion press device, 56 is a motor with a frequency converter, 57 is a screw thruster, 58 is a carbon fiber heating lamp, 59 is a meat filling station, 60 is a sauce tube, 61 is a sauce jet piston, 62 is a sauce injection piston pushing cylinder, 63 is a meat block filling piston pushing cylinder, 64 is a meat block Filling piston, 65 is sauce jetting seat, 66 is wrapping paper bag ejector pin, 67 is wrapping paper bag positioning ejector pin, 68 is blown paper bag, 69 is blowing pipe, 70 is meat folder 馍 pushing cylinder, 71 is cylinder The gusset, 72 is the meat folder 馍 packaging paper bag, 73 is the packaging paper bag stamp hole, 74 is the meat folder 馍 packaging finished product, 75 is the finished product tray, 76 is the horizontal roller conveying system, 77 is the vertical roller conveying system, 78 is the receiving reminder electronic Indicator screen, 79 for transparent ceramic meat can, 80 for meat Steamed display model, customers scan code area 81, the main rack 82, the cassette controller 83 for the PLC, a vapor recovery pipe 84, pump 85 is muted.

BEST MODE FOR CARRYING OUT THE INVENTION

The embodiment applies the invention to a commercial chain automatic sales outlet, the store size is 3mx3mx3m small dot specifications, and one storefront is provided with a smart meat folder, fumigation and baking meat block, ie, a filling automatic packaging and selling system, including a shopping bag supply device 1 , meat folder automatic packaging device 2, self-service scanning code collection system 3, automatic cake feeding device 4, automatic cake cutting device 5, automatic cake fumigation baking device 6, automatic cake delivery device 7, architecture in IoT PLC intelligent system module on the platform 8, meat chopping and pressing push device 9, sauce The material injection and meat filling device 10, the vapor recovery pipe 11, the silent air pump 12, the main frame 13, and the automatic sale drum transport system 14.

[0046] This embodiment has an automatic cake feeding device 4, which is located at the entrance of the automatic cake fumigation baking device 6, and a set of automatic bread conveying device 7 is installed at each of the two outlets of the automatic cake fumigation baking device 6. Each set of automatic cake conveying device 7-side is equipped with automatic cake cutting device 5, meat chopping extrusion pushing device 9, sauce injection and meat filling device 10, meat package automatic packaging The device 2, the two sides of the packaging device are installed opposite to each other, the middle position is equipped with a vending drum conveying system 14, and the self-service scanning code receiving system 3 is installed at the exit of the automatic vending roller transmission system 14, and the PLC intelligence is constructed on the IoT platform. The system module 8 is located below the automatic cutting device 5 of the inner cake in the main frame.

[0047] In this embodiment, after performing intelligent production, the refrigerating cake provided by the central kitchen is first put into the automatic feeding device 4 of the cake. When the customer completes the order through the cloud and enters the system monitorable range, the PLC controls the push. The cylinder pushes the dough cake into the inner tube 6 of the automatic fumigation baking furnace. Under the action of the vibration chassis, the dough cake travels along the spiral blade, and the inner cylinder is subjected to high temperature steam fumigation, and the outer cylinder is subjected to high temperature baking of the carbon fiber heating wire. When the dough cake reaches the upper portion of the outer tube of the automatic fumigation baking device, the automatic outlet switching device alternately outputs the cake from the cake outlet 125 and the cake outlet 29Π. The output cakes are respectively sent to the automatic cake conveying device 7. When the light sensing system detects that the cake reaches the preset position of the automatic conveying device, the PLC drives the cylinder to push the cake to the conveyor belt, and detects that the cake reaches the cutting position. The dough cake is cut by the disc cutter of the automatic cutting device 5 into two upper and lower pieces which are still connected. When the cut cake is passed through the sauce injection and the meat filling device 10, the screw pusher cuts the meat piece in the heat preservation state in the meat storage box and pushes it into the meat chopping extrusion pushing device 9. The meat chopping extrusion pushing device 9 extrudes the meat pieces into the meat filling device, and the meat pieces and the sauce are sequentially poured into the cake under the control of the PLC. The finished meat folder arrives at the meat folder 馍 automatic packaging device 2 吋, the meat folder 馍 push cylinder 70 pushes the finished meat folder into the packaging paper bag 72 in turn, and pushes the packaged product to the finished product on the automatic sale drum conveying system 14 In the tray. After the PLC confirms that the required variety and quantity of the customer order have been loaded into the finished tray 75, the automatic sale roller transfer system 14 transports the finished tray 75 to the customer receiving port, and the LOGO of the self-scanning code collection system 3 changes from red to green. , prompt the customer to pick up the finished product. After the customer receives the receipt, the LOGO of the finished product receiving electronic reminder system changes from green to red, the system enters the processing of the next order, and the completion information is fed back to the cloud.

Industrial applicability [0048] The meat clipping intelligent production automatic selling system of the invention can programmatically control and automatically manage the quantity and the feeding time of the meat folder, and the cooked meat pieces (non-liquid powder sauce, etc.) Chopped, the ratio of meat and liquid juice is monitored and squeezed and filled into the cake. A variety of meat pieces and sauces can be freely matched and sold in different colors to meet the individual needs of customers. From fumigation to finished product sales, it only takes 3-4 minutes to meet the needs of on-site customer-customized instant sales. The overall size of the invention is 2.6 mx2mxl.7m, which takes up less space and is suitable for commercial sales outlets. It can be used in conjunction with the supply chain distribution network of the central kitchen to achieve closed-loop management of food safety.

The embodiment is a preferred embodiment of the present invention, but the present invention is not limited to the above embodiment, and any obvious improvement that can be made by those skilled in the art without departing from the essence of the present invention. ALTERNATES OR MODIFICATIONS are within the scope of the invention.

Claims

Claim

An intelligent production automatic selling system for meat clips, including automatic feeding device for cake, automatic fumigation baking device for cake, automatic conveying device for cake, automatic cutting device for cake, automatic sandwich device for cake, automatic packaging for meat folder The device, the automatic sale roller transfer system, the self-service scan code collection system and a PLC intelligent production and sales system constructed on the IoT platform; the automatic cake feeding device is located at the entrance of the automatic cake fumigation baking device, on the surface A set of automatic cake conveying device is installed at each of the two outlets of the cake automatic fumigation baking device. Each side of the automatic conveying device for the cake is equipped with an automatic cutting device for the cake, an automatic sandwich device for the cake, and an automatic packing device for the meat folder. The two sides of the packaging device are installed opposite to each other, and the automatic selling roller transmission system is installed at the middle position, and the self-service scanning code receiving system is installed above the outlet of the automatic selling roller transmission system, and the PLC intelligent production and sales system module is constructed on the IoT platform. Located under the automatic cutting device of the inner cake in the main frame.

An automatic cake feeding device according to claim 1, wherein the feeding device has a dough guiding groove and a cylinder with a pushing rod.

The cake automatic fumigation baking device according to claim 1, characterized in that: a vibrating base and two coaxial screw conveying cylinders, the inner and outer spiral conveying cylinders have spiral blades with holes, and the outer cylinders are spiral blades. A carbon fiber heating wire is radially distributed, and a vapor inlet and a condensate outlet are provided at the bottom of the cylinder.

An automatic cake transfer apparatus according to claim 1, wherein the apparatus comprises a needle strip in the middle and two flat strips on one side of the needle strip.

The automatic cake cutting device according to claim 1, wherein the device comprises a disk cutter driven by a motor and a cake auxiliary guiding device.

The automatic cake filling device according to claim 1, comprising: a meat chopping extrusion pushing device and a sauce injection and meat filling device; and the meat chopping and pressing pushing The device comprises a screw propeller and a vane extrusion pushing device; the sauce injection and meat filling device comprises a meat filling device, and the sauce injection device is located above the meat filling device and At a certain angle, a sauce spray and a meat filling device are provided at the exit of each meat chopping extrusion push device. [Claim 7] The vending roller transport system of claim 1, wherein the system comprises a vertical drum loop transfer device and five finished pallets, and is controlled by a PLC.

[Claim 8] The automatic meat filling device according to claim 1, wherein the device comprises a bag air blowing device and a cylinder with a push rod, and a light feeling is formed under the paper bag. Monitoring paper bag automatic feeding system consisting of a linear motor with a thin rod, a paper bag press plate, a linear motor with a ejector and a light-sensing monitoring control system, with two sets of packing devices on each side of the two conveyors .

[Claim 9] The self-service scanning code collecting system according to claim 1, wherein the system is composed of an order scanning code confirmation system and a finished product receiving electronic reminder system.

[Claim 10] The PLC intelligent production and sales system constructed on the IoT platform according to the technical requirement 1, wherein the system automatically controls and manages the meat folder 馍 fumigation baking sandwich packaging automatic selling system, and With IoT-based cloud data reception and feedback.