WO2019019498A1 - Pcb line acquisition method, acquisition system and maintenance method - Google Patents
Pcb line acquisition method, acquisition system and maintenance method Download PDFInfo
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- WO2019019498A1 WO2019019498A1 PCT/CN2017/113049 CN2017113049W WO2019019498A1 WO 2019019498 A1 WO2019019498 A1 WO 2019019498A1 CN 2017113049 W CN2017113049 W CN 2017113049W WO 2019019498 A1 WO2019019498 A1 WO 2019019498A1
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- pcb
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30108—Industrial image inspection
- G06T2207/30141—Printed circuit board [PCB]
Definitions
- the invention relates to the technical field of PCB circuit boards, in particular to a PCB circuit acquisition method, system and maintenance method.
- PCB design software when designing the circuit board, the circuit needs manual layout, the relationship between the pad point and the trace can be reflected, but because the PCB is a multi-layer structure, the design software operation is complicated, even if the professional designer has accidentally changed the PCB. The direction of the connection of the pad points.
- the present invention provides a PCB line acquisition method, system and method, which can automatically acquire a circuit diagram of a PCB circuit board and automatically acquire component parameters, thereby facilitating maintenance personnel to accurately determine the solder joints for maintenance. For quick repairs.
- a PCB circuit acquisition method of the present invention includes:
- the data acquisition unit acquires a circuit diagram of the PCB circuit board and a physical map scan file
- the display unit displays the position of the adjacent component to which the pad is connected and the corresponding remark information.
- the open circuit of the resistor and capacitor inductive component on the PCB circuit board is measured by the digital bridge on the data acquisition unit, the actual parameters of the original such as the resistor, capacitor and inductor, and the information of the line conduction are obtained, and the parameter is stored in the data storage unit.
- the acquisition of the route map is connected to the remote server through the communication unit, and obtains the route map information published by the manufacturer, or the locally uploaded route map and related parameters, and the relevant parameters on the route map are obtained by manual customization.
- circuit diagram is obtained through layer-by-layer analysis of the PCB, and the obtaining steps include:
- the circuit board components are removed, and the front and back surfaces are scanned by a scanning device;
- Grind a layer with sandpaper scan the device to generate a picture, and then grind one layer and then scan until all layers of the board are scanned; according to the line in the picture, through holes or laser blinds between the layers Buried hole connection
- the invention also discloses a PCB line acquisition system, comprising:
- the data acquisition unit acquires a pad line, defines a function of each pad, acquires parameter information of each component on the line, and acquires a physical map file of the corresponding pad line;
- Data calibration unit analyzes the selected PCB circuit board traces and parameters of each component, analyzes the position information of each pad point, and stores it in the data storage unit; analyzes the corresponding conduction of the pad on the selected PCB line a line; matching the corresponding physical map file according to the conduction line and the component parameters;
- Position determining unit obtaining position information of each pad line and component through a data calibration unit, and determining an address of the selected pad and component;
- Data storage unit a circuit diagram for storing a PCB circuit board, line parameter information, and a physical map file;
- Display unit Display the corresponding PCB line and the corresponding physical map through the MDI dual window, and display the conduction line corresponding to the pad.
- the data acquisition unit comprises a digital bridge
- the digital bridge measures the parameters of the component
- the data calibration unit stores the parameters to the data storage unit.
- the data acquisition unit includes a scanning device and an automatic identification device.
- the scanning device acquires a picture of a PCB circuit board, and the automatic identification device automatically determines line information on the PCB circuit board image, and automatically extracts the line information to generate a PCB.
- the wiring diagram is passed to the data storage unit for storage.
- a communication unit that is connected to the remote server and reads data of the remote server.
- the invention discloses a PCB line maintenance method, a PCB line maintenance method performed by the above-mentioned PCB line acquisition method and a PCB line acquisition system, and the following steps are included:
- each component on the PCB circuit diagram or the pin pad maintenance note According to the function of each component on the PCB circuit diagram or the pin pad maintenance note, according to the failure of the PCB to be repaired, find a corresponding component on the interface of the corresponding PCB circuit diagram of the display unit;
- the display unit is further provided with a plurality of function keys, and the function keys include:
- Refresh restores the red color of the lighting pad to the original color; enlarges: enlarges the board component and pad size; reduces: reduces the display board component and pad size; fits the screen (F4): enlarges the board Displayed in window size, suitable for window size; fast zoom: can enlarge the board directly to the maximum or reduce to the minimum or specify the zoom size; display / hidden foot (N): display all the empty feet, display the empty feet in blue Pad; display/hidden frame (F): display the border of all components; display/implicit note (B): display and edit custom components, pads, network notes information; display / hidden component picture: display component board Component physical map or a single window physical map in small window; display / hidden bit number: display component name number, pad pin number; display / hidden network: display Indicates the network name, the trace between the network points, the network oscilloscope picture; the internal network trace: display the surface trace or other internal layer traces; color scheme: configure the color display and magnification of each
- the present invention discloses a PCB circuit acquisition method, system and method, which acquires a circuit diagram and a physical map of a PCB circuit board through a data acquisition unit, and obtains parameter information of each component on the circuit diagram, and the line is obtained.
- the figure is matched with the physical map and stored.
- the PCB board to be tested is scanned and analyzed, the parameters and physical maps on the PCB board are matched by the data calibration unit, and the position corresponding to the work instruction is judged by the position determining unit.
- the adjacent lines connected to the pad are analyzed; the display unit displays the adjacent line and current state of the pad connection.
- the maintenance personnel can quickly query the PCB circuit diagram to conveniently find the position of the pad component to be repaired. And accurate maintenance, especially for PCB boards that do not have ready-made circuit diagrams, or difficult to obtain the circuit diagram, through scanning, automatic detection, automatic generation of circuit boards, effectively overcome the problem of difficult line maintenance and slow speed.
- FIG. 3 is a schematic diagram of drawing a PCB circuit diagram according to an embodiment of the present invention.
- FIG. 5 is a front and back interface diagram of a PCB circuit diagram according to an embodiment of the present invention.
- FIG. 6 is a connection diagram of a display interface conducting component according to an embodiment of the present invention.
- Figure 7 is a functional diagram of an embodiment of the present invention.
- the present invention discloses a PCB line acquisition method, a PCB line acquisition system, and a PCB line. Maintenance method,
- the method includes: a data acquisition unit, a position determination unit, a data transmission unit, a data calibration unit, and a display unit,
- Data acquisition unit acquires the pad line, defines the function of each pad, acquires the parameter information of each component on the line; acquires the physical map file of the corresponding pad line; the data acquisition unit includes the digital bridge, the digital bridge measurement line The parameters of the components on the graph, the data calibration unit stores the parameters to the data storage unit.
- the data acquisition unit includes a scanning device and an automatic identification device. The scanning device acquires a picture of the PCB circuit board, and the automatic identification device automatically determines the line information on the PCB circuit board picture, and automatically extracts the line information to generate a PCB. The wiring diagram is passed to the data storage unit for storage.
- the general method of data acquisition preferentially selects the circuit diagram of the PCB already stored in the storage unit, the route diagram of the already stored storage map obtained by the system and the remote server, or the route map file obtained through local uploading.
- the communication mode between the system and the remote server is wired communication or wireless communication, and only one communication module needs to be set inside the system.
- Data calibration unit analyze the selected PCB circuit board traces and the parameters of each component, analyze the position information of each pad point, and match the picture and position of the physical map on the circuit diagram, and input the corresponding component model. , parameters; manually select the components connected to the conduction; connect the components connected to each component in series, and save; according to the direction of the components of the circuit diagram, note the pin pad maintenance notes; at the same time, the analysis a corresponding conductive line of the pad on the selected PCB line; matching the corresponding physical map file according to the conduction line and the component parameter; and storing to the data storage unit;
- Position determining unit obtaining position information of each pad line and component through a data calibration unit, and determining an address of the selected pad and component;
- Data storage unit a circuit diagram for storing a PCB circuit board, line parameter information, and a physical map file;
- Display unit Display the corresponding PCB line and the corresponding physical map through the MDI dual window, and display the conduction line corresponding to the pad.
- the data acquisition unit comprises a scanning device and an automatic identification device.
- the scanning device acquires a picture of the PCB circuit board
- the automatic identification device automatically determines the line information on the PCB circuit board picture, and automatically extracts the line information, generates a PCB circuit diagram, and transmits the data to the data. Storage in the storage unit,
- a communication unit is further included, the communication unit is connected to the remote server, and the remote service is read.
- Server data The external PCB data can be imported into the PCB line acquisition system through the communication unit, and the communication unit can be a wired communication unit or a wireless communication unit.
- the PCB line acquisition method is as follows: Please refer to FIG. 2,
- the data acquisition unit acquires a circuit diagram of the PCB circuit board and a physical map scan file
- the position determining unit determines the pad corresponding to the work instruction, and analyzes the adjacent line connected by the pad;
- the display unit displays the adjacent line and the current state of the pad connection.
- the instruction to switch the physical map is detected, the physical object switching operation is performed, and when the parameter viewing instruction is detected, the parameter information is displayed.
- the open circuit of the resistor and capacitor inductive component on the PCB circuit board is measured by the digital bridge on the data acquisition unit, and the actual parameters of the original such as the resistor, capacitor, and inductor, and the information of the line conduction are obtained, and the parameter is stored. To the data storage unit.
- the acquisition of the circuit diagram is connected to the remote server through the communication unit to obtain the route map information published by the manufacturer, or the local upload route map and related parameters, and the relevant parameters on the route map are obtained by manual customization.
- the obtaining steps include:
- the circuit board components are removed, and the front and back surfaces are scanned by a scanning device;
- Grind a layer with sandpaper scan the device to generate a picture, and then grind one layer and then scan until all layers of the board are scanned; according to the line in the picture, through holes or laser blinds between the layers Buried hole connection
- the invention also discloses a method for repairing a PCB line.
- a PCB line maintenance method performed by the PCB line acquisition method and the PCB line acquisition system described above includes the following steps:
- each component on the PCB circuit diagram or the pin pad maintenance note According to the function of each component on the PCB circuit diagram or the pin pad maintenance note, according to the failure of the PCB to be repaired, find a corresponding component on the interface of the corresponding PCB circuit diagram of the display unit;
- the display unit is further provided with a plurality of function keys. Please refer to FIG. 7 , which is a partial function of the present invention.
- the specific related function keys include:
- Refresh restores the red color of the lighting pad to the original color; enlarges: enlarges the board component and pad size; reduces: reduces the display board component and pad size; fits the screen (F4): enlarges the board Displayed in window size, suitable for window size; fast zoom: can enlarge the board directly to the maximum or reduce to the minimum or specify the zoom size; display / hidden foot (N): display all the empty feet, display the empty feet in blue Pad; display/hidden frame (F): display the border of all components; display/implicit note (B): display and edit custom components, pads, network notes information; display / hidden component picture: display component board Component physical map or a single window physical map in small window; display / hidden bit number: display component name number, pad pin number; display / hidden network: display network name, network point between the trace, network display Wave picture; internal network trace: display surface trace or other internal layer trace; color scheme: configure the color display and magnification of each element of the circuit board and color preset scheme.
- the system is easy to operate, only need to click on a pin on the corresponding PCB circuit diagram to display all the components connected to it, to assist with maintenance;
- the system interface is simple and clear, and it is convenient for maintenance personnel to quickly inquire the PCB circuit diagram, quickly find the position of the pad components that need to be repaired, and perform accurate maintenance;
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Abstract
Description
Claims (10)
- 一种PCB线路获取方法,其特征在于,包括:A method for acquiring a PCB line, comprising:数据获取单元获取到PCB线路板的线路图以及实物图扫描文件;The data acquisition unit acquires a circuit diagram of the PCB circuit board and a physical map scan file;获取线路图上的各个元件的参数信息,将线路图与实物图进行匹配;Obtain parameter information of each component on the circuit diagram, and match the circuit diagram with the physical map;将实物图的图片和位置在线路图上进行匹配,并输入对应的元件型号、参数;Match the picture and position of the physical map on the circuit diagram, and input the corresponding component model and parameters;手动选择连接与之导通的元器件;将各个元件与之连接的元器件串联起来,并保存;Manually select and connect the components that are connected to them; connect the components connected to each component in series, and save them;根据线路图各个元器件的走向,通过数据标定单元匹配数据存储单元上的PCB线路图以及实物图,各个元件的参数,相互之间的连接关系,备注引脚焊盘维修注释;According to the direction of each component of the circuit diagram, the data calibration unit is matched with the PCB circuit diagram and the physical map on the data storage unit, the parameters of each component, the connection relationship between each other, and the note pad repair note;存储匹配好的线路图、实物图以及并进行名字命名,保存;Store matching line maps, physical maps, and name them, save them;调出与待检测PCB板的PCB线路图,检测在被调出的PCB线路图上是否有点击指令,通过位置判断单元判断被点击的元件焊盘对应相连的焊盘,分析焊盘连通的相邻线路;Recalling the PCB circuit diagram of the PCB to be inspected, detecting whether there is a click command on the transferred PCB circuit diagram, determining the connected pad corresponding to the clicked component pad by the position determining unit, and analyzing the phase of the connected pad Neighboring line显示单元显示焊盘连通的相邻元件位置以及相应的备注信息。The display unit displays the position of the adjacent component to which the pad is connected and the corresponding remark information.
- 根据权利要求1所述的PCB线路获取方法,其特征在于,通过数据获取单元上的数字电桥对PCB线路板上的电阻电容电感元件进行开路测量,获取电阻电容电感等原件的实际参数,以及线路导通的信息,并将参数存储到数据存储单元。The method for acquiring a PCB line according to claim 1, wherein the resistor and the capacitor component on the PCB circuit board are open-circuited by a digital bridge on the data acquisition unit, and actual parameters of the original such as the resistor, capacitor, and inductor are obtained, and The line turns on the information and stores the parameters to the data storage unit.
- 根据权利要求1所述的PCB线路自动获取方法,其特征在于,线路图的获取,通过通信单元与远程服务器连接,获取厂家公布的线路图信息,或者本地上传线路图及相关参数,线路图上相关参数通过手动自定义获得。The method for automatically acquiring a PCB line according to claim 1, wherein the acquisition of the circuit diagram is connected to the remote server through the communication unit, and obtains the route map information published by the manufacturer, or the locally uploaded circuit diagram and related parameters, on the circuit diagram. Related parameters are obtained by manual customization.
- 根据权利要求1所述的PCB线路自动获取方法,其特征在于,线路图通过PCB逐层分析获得,获取步骤包括:The method for automatically acquiring a PCB line according to claim 1, wherein the circuit diagram is obtained by layer-by-layer analysis of the PCB, and the obtaining step comprises:将线路板元件拆除,正反面用扫描装置扫描; The circuit board components are removed, and the front and back surfaces are scanned by a scanning device;用砂纸磨去一层,再扫描装置扫描生成图片,再磨一层再扫描,直至获取该线路板所有层扫描图片;根据图片里的的线路走向,与各层之间的通孔或激光盲埋孔连接;Grind a layer with sandpaper, scan the device to generate a picture, and then grind one layer and then scan until all layers of the board are scanned; according to the line in the picture, through holes or laser blinds between the layers Buried hole connection人工判断获取线路走向,手动输入元件的参数。Manually determine the direction of the line and manually enter the parameters of the component.
- 一种PCB线路获取系统,其特征在于,包括:A PCB line acquisition system, comprising:数据获取单元:获取焊盘线路,定义每个焊盘的功能,获取线路上各个元件的参数信息;获取对应的焊盘线路的实物图文件;The data acquisition unit: acquires a pad line, defines a function of each pad, acquires parameter information of each component on the line, and acquires a physical map file of the corresponding pad line;数据标定单元:分析所选定的PCB线路板的走线以及各个元件的参数,分析各个焊盘点的位置信息,并存储到数据存储单元;分析所选定的PCB线路上焊盘对应的导通线路;根据导通线路和元件参数匹配对应的实物图文件;Data calibration unit: analyzes the selected PCB circuit board traces and parameters of each component, analyzes the position information of each pad point, and stores it in the data storage unit; analyzes the corresponding conduction of the pad on the selected PCB line a line; matching the corresponding physical map file according to the conduction line and the component parameters;位置判断单元:通过数据标定单元获取各个焊盘线路及元件的位置信息,判断被选取的焊盘和元件的地址;Position determining unit: obtaining position information of each pad line and component through a data calibration unit, and determining an address of the selected pad and component;数据存储单元:用于存储PCB线路板的线路图、线路参数信息和实物图文件;Data storage unit: a circuit diagram for storing a PCB circuit board, line parameter information, and a physical map file;显示单元:通过MDI双窗口显示对应的PCB线路以及对应的实物图,并显示焊盘对应的导通线路。Display unit: Display the corresponding PCB line and the corresponding physical map through the MDI dual window, and display the conduction line corresponding to the pad.
- 根据权利要求1所述的PCB线路获取系统,其特征在于,所述数据获取单元包括数字电桥,数字电桥测量所述元件的参数,数据标定单元将参数存储到数据存储单元。A PCB line acquisition system according to claim 1, wherein said data acquisition unit comprises a digital bridge, the digital bridge measures parameters of said component, and the data calibration unit stores parameters to the data storage unit.
- 根据权利要求1所述的PCB线路获取系统,其特征在于,所述数据获取单元包括扫描装置和自动识别装置,扫描装置获取PCB线路板的图片,所述自动识别装置自动判断PCB线路板图片上的线路信息,并将线路信息自动提取出来,生成PCB线路图,传递到数据存储单元中进行存储。The PCB line acquisition system according to claim 1, wherein the data acquisition unit comprises a scanning device and an automatic identification device, the scanning device acquires a picture of a PCB circuit board, and the automatic identification device automatically determines the picture on the PCB circuit board. The line information is automatically extracted and the circuit information is automatically generated, and the PCB circuit diagram is generated and transmitted to the data storage unit for storage.
- 根据权利要求1所述的PCB线路获取系统,其特征在于,还包括通信单元,所述通信单元与远程服务器连接,并读取远程服务器的数据。 The PCB line acquisition system according to claim 1, further comprising a communication unit that is connected to the remote server and reads data of the remote server.
- 一种PCB线路维修的方法,其特征在于,通过权利要求1-4任意一项所述的PCB线路获取方法,以及权力要求5-8所述的PCB线路获取系统,进行的PCB线路维修方法,包括以下步骤:A method for repairing a PCB line, characterized by the method for acquiring a PCB line according to any one of claims 1 to 4, and the method for repairing a PCB line by the PCB line acquisition system according to claims 5-8, Includes the following steps:根据待维修的PCB板的型号,在显示单元的MDI双窗口界面上选择对应型号的PCB线路图;According to the model of the PCB to be repaired, select the PCB layout diagram of the corresponding model on the MDI dual window interface of the display unit;根据PCB线路图上的各个元件的功能或者引脚焊盘维修注释,根据待维修的PCB板的故障,在显示单元的对应PCB线路图的界面上找到对应的某个元件;According to the function of each component on the PCB circuit diagram or the pin pad maintenance note, according to the failure of the PCB to be repaired, find a corresponding component on the interface of the corresponding PCB circuit diagram of the display unit;点击该元件,与该元件连通的所有对应的元件都被点亮并串联起来显示;无连接的元件以及空脚焊盘显示的颜色与有连接的元件的颜色不同;Clicking on the component, all corresponding components in communication with the component are illuminated and connected in series; the unconnected component and the empty pad display a different color than the connected component;点击对应的元件查看该元件的实物图、元件型号、参数;根据显示界面找到对应的维修位置。Click the corresponding component to view the physical map, component model, and parameters of the component; find the corresponding repair location according to the display interface.
- 根据权利要求9所述的一种PCB线路维修的方法,其特征在于,所述显示单元上还设置有多个功能键,所述功能键包括:The method of repairing a PCB line according to claim 9, wherein the display unit is further provided with a plurality of function keys, the function keys comprising:刷新:把点亮焊盘相通的红色恢复到最初颜色;放大:放大显示线路板元件和焊盘大小;缩小:缩小显示线路板元件和焊盘大小;适合屏幕(F4):把放大的线路板以窗口大小显示,适合窗口大小;快速缩放:可把线路板直放大至最大或缩小至最小或指定缩放大小;显/隐空脚(N):显示所有的空脚,以蓝色显示空脚焊盘;显/隐外框(F):显示所有元件的边框;显/隐备注(B):显示和编辑自定义元件、焊盘、网络备注信息;显/隐元件图片:显示元件整板元件实物图或以小窗口方式显示单个元件实物图;显/隐位号:显示元件名称编号、焊盘脚位编号;显/隐网络:显示网络名称、网络点位之间走线、网络示波图片;内部网络走线:显示表层走线或内部其它层走线;配色方案:配置线路板各元素颜色显示和放大倍数以及色彩预设方案。 Refresh: restores the red color of the lighting pad to the original color; enlarges: enlarges the board component and pad size; reduces: reduces the display board component and pad size; fits the screen (F4): enlarges the board Displayed in window size, suitable for window size; fast zoom: can enlarge the board directly to the maximum or reduce to the minimum or specify the zoom size; display / hidden foot (N): display all the empty feet, display the empty feet in blue Pad; display/hidden frame (F): display the border of all components; display/implicit note (B): display and edit custom components, pads, network notes information; display / hidden component picture: display component board Component physical map or a single window physical map in small window; display / hidden bit number: display component name number, pad pin number; display / hidden network: display network name, network point between the trace, network display Wave picture; internal network trace: display surface trace or other internal layer trace; color scheme: configure the color display and magnification of each element of the circuit board and color preset scheme.
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