WO2019019129A1 - 一种新型墙面板连接扣和墙面板及其制备方法 - Google Patents

一种新型墙面板连接扣和墙面板及其制备方法 Download PDF

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Publication number
WO2019019129A1
WO2019019129A1 PCT/CN2017/094849 CN2017094849W WO2019019129A1 WO 2019019129 A1 WO2019019129 A1 WO 2019019129A1 CN 2017094849 W CN2017094849 W CN 2017094849W WO 2019019129 A1 WO2019019129 A1 WO 2019019129A1
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Prior art keywords
male
female
buckle
snap
wall
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PCT/CN2017/094849
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English (en)
French (fr)
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吴新明
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吴新明
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Priority to PCT/CN2017/094849 priority Critical patent/WO2019019129A1/zh
Publication of WO2019019129A1 publication Critical patent/WO2019019129A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
    • E04F13/076—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/21—Fastening means specially adapted for covering or lining elements
    • E04F13/26—Edge engaging fastening means, e.g. clamps, clips or border profiles

Definitions

  • the invention relates to the field of decorative decoration technical materials, in particular to a novel wall panel connecting buckle and wall panel and a preparation method thereof.
  • Paint and wallpaper are routinely used for interior decoration.
  • For the decoration method using the paint it is to apply various paints or paints directly on the wall after sanding and/or flattening the wall surface. Grinding and/or leveling work is labor intensive and materials, which will bring great inconvenience to the construction and greatly increase the cost of decoration.
  • the use of paints or coatings even the use of water-soluble paints, will inevitably lead to potential pollution problems such as VOC and formaldehyde.
  • the wall paint has no three-dimensional effect, poor hand feeling, and is easy to wear and fade.
  • the use of adhesives can cause potential pollution problems such as VOC and formaldehyde.
  • the wallpaper will be degummed and thus rolled up or cracked from the wall. This problem is particularly noticeable in the humid southern regions.
  • Some people also use wall coverings, but the fabrics of the wall coverings have more toughness and less rigidity. There are differences in the force deformation of the fabrics when they are stressed, which makes the application of wall coverings extremely limited.
  • wall coverings often need to be lined with flexible materials, so that the seams between adjacent wall coverings are often large, which hinders the appearance.
  • the connecting buckle is formed at the same time as the integrated wall panel, the selection of the integrated wall panel is very high, and the plasticity and the fastness must be taken into consideration, so that the cost is greatly increased.
  • the inventors studied the use of fiber wall coverings and polymeric ester foaming materials to make spliced wall panels, because the polymeric ester foaming material layer cannot be made very thick and its fastness is not high, in the wall After the panel is made, the connecting buckle for splicing between the wall panels is installed, which is difficult to install and has low fastness.
  • an aspect of the present invention provides a novel wall panel connecting female buckle 100 having a recessed portion 110 and a female snap tail portion 130, and the recessed portion 110 has a female snap groove 120 above the female recessed portion.
  • the buckle groove 120 has a front wall 121 and a rear wall 122, and the front wall 121 is lower than the rear wall 122, and the female tail portion 130 can be fixedly coupled to the wall panel.
  • the composite 302 of the fibrous fabric wall covering 300 and the non-metallic base material 301 is retracted by the end of the rear wall 122 and then received in the female snap groove 120.
  • the width of the female snap groove 120 is slightly larger than the thickness of the composite 302 of the fibrous fabric wall covering 300 and the non-metallic base material 301.
  • the angle between the groove of the female buckle groove 120 and the horizontal axis of the opening of the recess 110 is 0 to 90 degrees. This angle can also be understood as the angle between the groove and the horizontal plane, preferably 30 degrees. To 60 degrees. This preferred angle, on the one hand, makes the reflexing of the composite 302 relatively easy, and on the other hand allows the composite 302 to be folded back into the recess of the female snap groove 120 without the need for additional adhesive such as glue.
  • the bottom wall 111 of the recess 110 extends forward a certain distance to form the female buckle extension 112.
  • At least one female snap protrusion 131 is formed to extend upward from the female tail portion 130, and the free end 131A of the female snap projection 131 is larger than the base end 131B. It is this design that the area of the free end 131A embedded in the polyurethane foam material is larger than the boundary between the polyurethane foam material and the protrusion, that is, the base end 131B, thereby realizing the female tail portion 130 and the polyurethane foam material. Securely connected.
  • the female tail portion 130 has at least one female snap cavity 132, and the inner portion 132A of the female snap cavity 132 is larger than the opening portion 132B.
  • the female tail portion 130 can be firmly connected to the polyurethane foamed material.
  • the polyurethane foam material flows smoothly, thereby making the integrated wall panel forming process faster and more convenient.
  • the present invention also provides a connecting male snap 200 that cooperates with the above-described connecting female snap 100, and has a raised portion 210, a male snap tail portion 230, and the recessed portion 110 connecting the female snap 100 can accommodate the raised portion 210.
  • the cooperation between the recessed portion 110 of the connecting female snap 100 and the raised portion 210 of the connecting male snap 200 realizes a detachable connecting function between the integrated wall panels.
  • the rear of the convex portion 210 has a male buckle groove 220
  • the male buckle groove 220 has a front wall 221 and a rear wall 222, and the front wall 221 is lower than the rear wall 222;
  • the male tail portion 230 can be fixedly coupled to the wall panel.
  • the front wall of the male snap groove 220 is formed by the rear end of the boss 210.
  • the angle between the groove of the male buckle groove 220 and the horizontal plane is 0 to 90 degrees. This angle can also be understood as the angle between the groove and the horizontal axis of the boss 210, preferably 30 degrees to 60 degrees.
  • the composite 302 of the fibrous fabric wall covering 300 and the non-metallic base material 301 is re-folded by the rear wall 222 and then received in the male snap groove 220.
  • This preferred angle on the one hand, is relatively easy when reversing the composite 302.
  • the composite 302 can be refastened into the recess of the male snap groove 220 without the need for additional glue or the like.
  • the bottom edge 211 of the raised portion 210 extends rearwardly to form a male snap groove 212.
  • the male buckle groove 212 cooperates with the female buckle extension portion 112.
  • the female buckle extension portion 112 and the male buckle groove 212 have a length of 5 mm to 250 mm.
  • the present invention designs a unique female snap extension 112 and male snap groove 212. On the one hand, this design keeps the adjacent wall panels spliced and then flat on the side of the wall, and on the other hand increases the connection fastness.
  • At least one male snap protrusion 231 extends upward from the male tail portion 230, and the free end 231A of the male snap protrusion 231 is larger than the base end 231B. It is this design that the area of the free end 231A embedded in the polyurethane foam material is larger than the boundary between the polyurethane foam material and the protrusion, that is, the base end 231B, thereby realizing the male tail portion 230 and the polyurethane foam material. Securely connected.
  • the male tail portion 230 has at least one male snap cavity 232, and the inner portion 232A of the male snap cavity 232 is larger than the opening portion 232B.
  • the male tail portion 230 can be firmly connected to the polyurethane foam material.
  • the polyurethane foam material flows smoothly, thereby making the integrated wall panel forming process faster and more convenient.
  • the male tail portion 230 is curved.
  • the female tail portion 130 is curved.
  • the front wall 121 of the female buckle groove 120 is lower than the rear wall 122, and the front wall 221 of the male buckle groove 22 is lower than the design of the rear wall 222, after the adjacent wall panels are spliced, two front The wall does not affect the splicing between adjacent wall panels at the same time as the composite 302 of the fixed fiber fabric wall covering 300 and the non-metal base material 301. At the same time, the two rear walls are as close as possible after splicing, so that the seams are as close as possible Minimize and improve the aesthetics of wall panels after splicing.
  • the invention also provides a novel wall panel having a connecting buckle 100 on one side and a connecting buckle 200 on the opposite side.
  • one side is a longitudinal side and the opposite side is another longitudinal side.
  • the first layer of the wall panel is a fiber fabric layer, which may be a chemical fiber cloth, a cotton cloth, a linen cloth, a silk fabric or the like.
  • the second layer is a non-metallic base material, and the non-metal material may be a plastic, PP, ABS or the like.
  • the thickness of the non-metallic material layer may be from 0.1 mm to 1 cm.
  • the first layer is a composite layer of the fibrous fabric layer and the non-metallic base material by thermal compounding without any adhesive applied therebetween.
  • the third layer of the wall panel is a layer of polyurethane foam which has a pronounced sound insulation.
  • the wall panel can also have a fourth layer, that is, a functional layer, such as an aluminum foil layer, a plastic film layer, and the like, such as moisture-proof fireproof and heat insulation.
  • a functional layer such as an aluminum foil layer, a plastic film layer, and the like, such as moisture-proof fireproof and heat insulation.
  • On both sides of the wall panel one side has a connecting female buckle 100, and the other side has a connecting male buckle 200.
  • the two wall panels adjacent to each other can be spliced by connecting the female snap 100 and the connecting male snap 200.
  • the tail connecting the female snap 100 and the connecting male snap 200 is fixed to the polyurethane foam material.
  • the height of the new wall panel is consistent with the height of the room to be decorated, and the width may vary from 30 cm to 100 cm.
  • the height of the new wall panel can also be from 50 cm to 3 m. It can be understood that the upper and lower sides of the wall panel are also respectively provided with the connecting female buckle 100 and the connecting male buckle 200. The two adjacent wall panels of the upper and lower sides can be spliced by connecting the female snap 100 and the connecting male snap 200.
  • the invention also provides a method for preparing a novel wall panel comprising the following steps:
  • the functional layer is added at the same time as the foam molding.
  • the functional layer is selected from the group consisting of an aluminum foil layer, a tin foil layer or a plastic film layer.
  • the connecting female buckle and the connecting male buckle provided by the invention can be formed simultaneously with the wall panel for manufacturing the fiber textile wall panel, and the male and female buckles need not be installed after the wall panel is manufactured. In this way, on the one hand, the connection strength of the connecting female buckle and the connecting male buckle can be increased, and on the other hand, the mass production of the fiber fabric wall panel is facilitated, thereby reducing the cost.
  • FIG. 1 is a schematic cross-sectional view of a fiber fabric wall panel in accordance with an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a connecting female buckle according to an embodiment of the invention.
  • FIG. 3 is a schematic structural view of a connecting buckle according to an embodiment of the invention.
  • FIG. 4 is a schematic structural view of a connecting female buckle according to another embodiment of the present invention.
  • FIG. 5 is a schematic structural view of a connecting buckle according to another embodiment of the present invention.
  • FIG. 1 is a schematic cross-sectional view showing a fiber fabric wall panel of the present invention.
  • both the fabric 300 and the plastic 301 are composited by thermal compounding to form the composite layer 302.
  • the hexagonal honeycomb pattern represents a polyurethane foam material.
  • a connecting buckle 100 is disposed on the left side of the wall panel, and the composite 302 of the fiber fabric 300 and the non-metal base material 301 is folded in the female buckle groove 120 by being folded back by the rear wall 122 of the connecting buckle 100.
  • the right side of the wall panel is provided with a connecting buckle 200, and the composite 302 of the fiber fabric 300 and the non-metal base material 301 is folded back by the rear wall 222 of the connecting buckle 200.
  • the angle between the groove of the female snap groove 120 and the horizontal plane of the opening of the recess 110 is an angle of 60 degrees.
  • the angle between the groove of the pin groove 220 and the horizontal axis of the boss 210 is 60 degrees.
  • the female tail portion 130 has five female snap pockets 132.
  • the female snap cavity 132 has a trapezoidal cross section and is filled with a polyurethane foam material. Since the opening portion of the female snap cavity 132 is smaller than the inner portion, the female snap tail portion 130 is more firmly connected to the polyurethane foam material.
  • the male tail portion 230 has three male snap pockets 232.
  • the male snap cavity 232 has a trapezoidal cross section and is filled with a polyurethane foam material. Since the opening portion of the male snap cavity 232 is smaller than the inner portion, the male snap tail portion 230 is more firmly connected to the polyurethane foam material.
  • the recessed portion 110 of the connecting female snap 100 can accommodate the raised portion 210 of the adjacent wall panel connecting the male snap 200, and the female snap extending portion 112 extends into the male snap groove 212, so that the two cooperate to make the phase
  • the bottom of the adjacent wall panel joint can be flat and the splicing is more secure.
  • FIG. 2 is a schematic view showing the structure of a connecting buckle 100 of the present invention.
  • the connection female snap 100 has a recess 110 and a female tail 130, and the recess 110 has a female snap groove 120 above.
  • the angle between the groove of the female snap groove 120 and the horizontal plane is 45 degrees.
  • the female snap groove 120 has a front wall 121 and a rear wall 122, and the front wall 121 is lower than the rear wall 122.
  • the composite 302 of the fibrous fabric wall covering 300 and the non-metallic base material 301 can be re-folded by the rear wall 122 and then received in the female snap groove 120.
  • the female tail portion 130 has five female snap pockets 132.
  • the female snap cavity 132 has a trapezoidal cross section, and the inner 132A of the female snap cavity 132 is larger than the opening 132B.
  • the female snap extension 112 is formed by the bottom wall 111 of the recess 110 extending forward a certain distance.
  • the female snap extension 112, the bottom wall 111 and the female snap 130 or the entire female snap may be integrally formed.
  • FIG. 3 is a schematic view showing the structure of a connecting buckle 200 of the present invention.
  • the connecting pin 200 has a boss 210 and a male tail 230.
  • the rear of the convex portion 210 has a male buckle groove 220.
  • the male buckle groove 220 has a front wall 221 and a rear wall 222, and the front wall 221 is lower than the rear wall 222, and the groove and the convex portion of the male buckle groove 220 are formed.
  • the angle between the horizontal axes of 210 is 30 degrees.
  • the bottom edge 211 of the raised portion 210 extends rearwardly to form a male snap groove 212.
  • the male tail portion 230 can be fixedly coupled to the wall panel.
  • the male tail portion 230 has three male snap pockets 232, and the inner portion 232A of each of the male snap recesses 232 is larger than the opening portion 232B.
  • FIG. 4 shows a schematic structural view of another connecting female buckle 100 of the present invention.
  • the connecting female snap 100 has a recessed portion 110 and a female snap tail 130, and the recessed portion 110 has a female snap recess 120 above. Groove and horizontal plane of the female buckle groove 120 The angle between them is 75 degrees.
  • the female snap groove 120 has a front wall 121 and a rear wall 122, and the front wall 121 is lower than the rear wall 122.
  • the composite 302 of the fibrous fabric wall covering 300 and the non-metallic base material 301 can be re-folded by the rear wall 122 and then received in the female snap groove 120. Thus, when the male and female snaps are snapped together, the fabric surface remains flush and the stitching peak is minimized.
  • the front wall 121 has a relatively low design such that it does not affect the mutual engagement of the male and female snaps, and at the same time the composite of the fibrous fabric wall covering 300 and the non-metallic base material 301 in the female snap recess 120. 302 fixed.
  • the female tail portion 130 has one female snap protrusion 131, and the free end 131A of the female snap projection 131 is larger than the base end 131B.
  • the female snap extension 112 is formed by the bottom wall 111 of the recess 110 extending forward a certain distance.
  • the female buckle extension 112, the bottom wall 111, the female tail portion 130, and the entire female buckle may be integrally formed.
  • FIG. 5 is a schematic view showing the structure of another connecting buckle 200 of the present invention.
  • the connecting pin 200 has a boss 210 and a male tail 230.
  • the rear of the raised portion 210 has a male snap groove 220, and the angle between the groove of the male snap groove 220 and the horizontal plane is 80 degrees.
  • the front wall of the pin groove 220 is a boss 210.
  • the rear wall 222 of the male snap groove 220 is higher than the raised portion 210.
  • the bottom edge 211 of the raised portion 210 extends rearwardly to form a male snap groove 212.
  • the male snap groove 212 can receive the female snap extension 112, and the two cooperate so that the bottom of the adjacent wall panel joint can be flat.
  • the male tail portion 230 can be fixedly coupled to the wall panel.
  • the male tail portion 230 has one male snap protrusion 231, and the free end 231A of the male snap protrusion 231 is larger than the base end 231B.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

一种墙面板连接母扣(100)，其具有凹陷部(110)和母扣尾部(130)，所述凹陷部(110)的上方具有母扣凹槽(120)，所述母扣凹槽(120)的具有前壁(121)和后壁(122)，且所述前壁(121)要低于所述后壁(122)，所述母扣尾部(130)和所述墙面板固定连接。并提供了相应的连接公扣(200)，设置有该等连接母扣(100)和连接公扣(200)的墙面板，以及墙面板的制备方法。

Description

一种新型墙面板连接扣和墙面板及其制备方法 技术领域
本发明涉及装饰装修技术材料领域，尤其涉及一种新型墙面板连接扣和墙面板及其制备方法。
背景技术
在进行室内装修时，常规采用涂料和墙纸。对于采用涂料的装修方法，其是对墙面进行打磨和/或平整后，直接在墙体上喷施各种涂料或油漆。打磨和/或平整工作很费工时及材料，会给施工带来很大不便，大大增加装修的成本。另外，使用油漆或者涂料，即便使用水溶性涂料的话，也不可避免地会带来VOC、甲醛等潜在的污染问题。此外，墙面涂料无立体感、手感差，容易磨损掉色。对于采用墙纸裱糊墙面的方法，其缺陷也比较明显。一方面粘合剂的使用会带来VOC、甲醛等潜在的污染问题，另一方面墙纸会出现脱胶，从而从墙上卷起或者开裂，这个问题在潮湿的南方地区尤为明显。也有人使用墙布，但是墙布的布面存在韧性有余而刚性不足，布面在受力时各处的受力变形存在差异，使得墙布应用受到极大的限制。另外墙布往往需内衬柔性材料，从而使相邻墙布之间的拼缝往往都很大，有碍美观。
为了克服上述问题，并且使墙面装修更简单、维修替换更便捷，目前已经出现了拼接式集成墙面板。拼接式集成墙面板比较常见的有木塑墙面板和铝合金墙面板。这些集成墙面板不可避免地需要使用能够使木塑或铝合金表层与支撑层之间结合的粘合剂，这就会带来VOC、甲醛等污染问题；并且用于相邻集成墙板之间扣合的连接扣，在墙板形成之后再安装连接扣，会带来不便且成本增加；另外对于墙板形成之后再安装连接这种做法，扣连接的牢度也是一个难题。如果使连接扣与集成墙板同时成型，这对集成墙板的选材要求很高，必须兼顾可塑性和牢度，从而使得成本大大增加。发明人研究了使用纤维墙布与聚合酯发泡材料制作拼接式墙面板，由于聚合酯发泡材料层无法做得很厚且其牢度不高，在墙 面板制成以后再安装用于墙板之间拼接的连接扣，安装很困难且牢度不高。
发明内容
为了解决上述技术问题，本发明一方面提供了一种新型墙面板连接母扣100，其具有凹陷部110和母扣尾部130，所述凹陷部110的上方具有母扣凹槽120，所述母扣凹槽120具有前壁121和后壁122，且所述前壁121要低于所述后壁122，所述母扣尾部130能够和墙面板固定连接。纤维织物墙布300与非金属基底材料301的复合物302通过所述后壁122的末端反折后容纳在母扣凹槽120中。优选地，所述母扣凹槽120的宽度略大于纤维织物墙布300与非金属基底材料301的复合物302的厚度。母扣凹槽120的凹槽与凹陷部110开口之水平轴之间的夹角为0度至90度，这个夹角也可以理解为的凹槽与水平面之间的夹角，优选是30度至60度。这个优选的角度，一方面使得复合物302的反折会比较容易，另一方面使复合物302反折后能够固定在母扣凹槽120的凹槽中，无需额外的胶水等粘合剂。
优选地，所述凹陷部110的底壁111向前延伸一定距离形成母扣延伸部112。
优选地，自所述母扣尾部130向上延伸形成至少一个母扣突起131，且所述母扣突起131的游离端131A要大于基底端131B。正是这种设计，由于包埋在聚氨酯发泡材料中的游离端131A的面积要大于聚氨酯发泡材料与突起的交界处，即基底端131B，从而实现了母扣尾部130与聚氨酯发泡材料牢固连接。
另外更优选地，所述母扣尾部130具有至少一个母扣凹腔132，且所述母扣凹腔132的内部132A要大于开口部132B。这种设计，由于聚氨酯发泡材料填埋在内部132A中，且其开口部132B反而更小，从而也能够实现母扣尾部130与聚氨酯发泡材料牢固连接。在母扣尾部130设置母扣凹腔132这种方法，聚氨酯发泡材料流动会很顺畅，从而使得集成墙板成型过程更快、更方便。
本发明还提供了一种与上述连接母扣100相配合的连接公扣200，其具有凸起部210，公扣尾部230，连接母扣100的凹陷部110能够容纳所述凸起部210。连接母扣100的凹陷部110与连接公扣200凸起部210之间的配合，实现了集成墙板之间可拆卸的连接功能。
优选地，所述凸起部210的后方具有公扣凹槽220，所述公扣凹槽220具有前壁221和后壁222，且所述前壁221要低于所述后壁222；所述公扣尾部230能够和所述墙面板固定连接。一个优选的方案，公扣凹槽220的前壁由凸起部210后端构成。公扣凹槽220的凹槽与水平面之间的夹角为0度至90度，这个夹角也可以理解为凹槽与凸起部210之水平轴之间的夹角，优选是30度至60度。纤维织物墙布300与非金属基底材料301的复合物302通过所述后壁222反折后容纳在公扣凹槽220中。这个优选的角度，一方面在反折复合物302时比较容易，另一方面复合物302反折后能够固定在公扣凹槽220的凹槽中，无需额外的胶水等粘合剂。
优选地，所述凸起部210的底边211向后延伸一定距离形成公扣槽212。该公扣槽212与母扣延伸部112相配合，优选地，母扣延伸部112和公扣槽212的长度为5mm至250mm。本发明设计了独特的母扣延伸部112和公扣槽212。这种设计一方面使得相邻墙板之间拼接后靠墙一侧保持平整，另一方面也增加连接牢固度。
优选地，自公扣尾部230向上延伸形成至少一个公扣突起231，且公扣突起231的游离端231A要大于基底端231B。正是这种设计，由于包埋在聚氨酯发泡材料中的游离端231A的面积要大于聚氨酯发泡材料与突起的交界处，即基底端231B，从而实现了公扣尾部230与聚氨酯发泡材料牢固连接。
更优选地，所述公扣尾部230具有至少一个公扣凹腔232，且所述公扣凹腔232的内部232A要大于开口部232B。这种设计，由于聚氨酯发泡材料填埋在内部232A中，且其开口部232B反而更小，从而也能够实现公扣尾部230与聚氨酯发泡材料牢固连接。在公扣尾部230设置公扣凹腔232这种方法，聚氨酯发泡材料流动会很顺畅，从而使得集成墙板成型过程更快、更方便。
优选地，所述公扣尾部230为弯曲状。
优选地，所述母扣尾部130为弯曲状。
母扣凹槽120的前壁121要低于所述后壁122，以及公扣凹槽22的前壁221要低于所述后壁222的设计，在相邻墙板拼接以后，两个前壁在固定纤维织物墙布300与非金属基底材料301的复合物302的同时，不会影响相邻墙板之间的拼接，同时，两个后壁在拼接后，尽量靠拢，使得拼缝尽量最小化，提高墙板拼接后美观度。
本发明还提供了一种新型墙面板，其一侧边具有连接母扣100，其对侧边具有连接公扣200。优选的是，一侧边为纵向侧边，对侧边为另一纵向侧边。该墙面板第一层为纤维织物层，可以是化纤布、棉布、麻布、丝织物等材料。第二层是非金属基底材料，非金属材料可以是塑料、PP、ABS等材料。非金属材料层的厚度可以是0.1mm-1cm。优选地，第一层为纤维织物层与非金属基底材料通过热复合形成复合层，中间不施用任何粘合剂。墙面板的第三层为聚氨酯发泡材料层，该层可具有明显的隔音功能。墙面板还可以具有第四层，即功能层，比如铝箔层、塑料薄膜层等防潮防火隔热等功能层。在墙面板的两侧边，一侧边具有连接母扣100，另一侧边具有连接公扣200。左右相邻的两个墙面板之间可以通过连接母扣100和连接公扣200拼接。连接母扣100和连接公扣200的尾部与聚氨酯发泡材料固定在一起。优选地，新型墙面板的高度与待装修房间的高度一致，宽度可以是30厘米至100厘米不等。可以理解的是，新型墙面板的高度也可以是50厘米至3米不等。可以理解的是，墙面板的上边和下边也分别设置有连接母扣100和连接公扣200。上下相邻的两个墙面板之间可以通过连接母扣100和连接公扣200拼接。
本发明还提供了一种制备新型墙面板的方法，其包括一下步骤：
1)将织物300与非金属基底材料301通过热复合连接，在该步骤中不使用粘合剂；
2)将步骤1)所获得的织物与非金属基底材料复合物302纵向的两侧边分别与连接母扣100和连接公扣200进行连接，织物与非金属基底材料复合物302的一个纵向侧边通过所述后壁122反折后固定在母扣凹槽120中，另一个纵向侧边通过所述后壁222反折后固定在公扣凹槽220中；
3)用聚氨酯发泡机填充由连接母扣100、连接公扣200和织物与非金属基底材料复合物302限定的空间，并发泡成型。优选地，在发泡成型的同时加入功能层。功能层选自铝箔层、锡纸层或者塑料薄膜层。
本发明提供的连接母扣和连接公扣可以在制造纤维织物墙面板的与墙面板同时形成，无需在墙面板制造好以后再安装公母扣。这样一方面可以增加连接母扣和连接公扣的连接强度，另一方面有利于纤维织物墙面板的大规模生产，从而降低成本。
附图说明
图1为根据本发明一实施例的纤维织物墙面板的横截面结构示意图。
图2为根据本发明一实施例的连接母扣的结构示意图。
图3为根据本发明一实施例的连接公扣的结构示意图。
图4为根据本发明另一实施例的连接母扣的结构示意图。
图5为根据本发明另一实施例的连接公扣的结构示意图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
图1示出了本发明一纤维织物墙面板的横截面结构示意图。在本图中，织物300与塑料301两者通过热复合形成复合层302。六角形的蜂窝状图形表示聚氨酯发泡材料。墙面板的左边设置有连接母扣100，纤维织物300与非金属基底材料301的复合物302通过连接母扣100的后壁122反折后固定在母扣凹槽120中。墙面板的右边设置有连接公扣200，纤维织物300与非金属基底材料301的复合物302通过连接公扣200的后壁222反折后固 定在公扣凹槽220中。母扣凹槽120的凹槽与凹陷部110开口之水平面之间的夹角为60度角。公扣凹槽220的凹槽与凸起部210之水平轴之间的夹角为60度。
母扣尾部130具有五个母扣凹腔132。母扣凹腔132的横截面呈梯形，里面填充有聚氨酯发泡材料。由于母扣凹腔132的开口部比内部更小，使得母扣尾部130与聚氨酯发泡材料连接更加牢固。公扣尾部230具有三个公扣凹腔232。公扣凹腔232的横截面呈梯形，里面填充有聚氨酯发泡材料。由于公扣凹腔232的开口部比内部更小，使得公扣尾部230与聚氨酯发泡材料连接更加牢固。在安装状态下，连接母扣100的凹陷部110能够容纳相邻墙面板连接公扣200的凸起部210，并且母扣延伸部112伸入公扣槽212中，两者相配合，使得相邻墙面板连接处的底部可以是平整的，并且拼接更加牢固。
图2显示了本发明一连接母扣100的结构示意图。连接母扣100具凹陷部110和母扣尾部130，所述凹陷部110的上方具有母扣凹槽120。母扣凹槽120的凹槽与水平面之间的夹角为45度。母扣凹槽120的具有前壁121和后壁122，且所述前壁121要低于所述后壁122。纤维织物墙布300与非金属基底材料301的复合物302可以通过所述后壁122反折后容纳在母扣凹槽120中。母扣尾部130具有5个母扣凹腔132。母扣凹腔132的横截面呈梯形，母扣凹腔132的内部132A要大于开口部132B。母扣延伸部112是由凹陷部110的底壁111向前延伸一定距离形成。母扣延伸部112、底壁111和母扣尾部130或者整个母扣可以是一体成型的。
图3示出了本发明一连接公扣200的结构示意图。连接公扣200具有凸起部210和公扣尾部230。在使用状态下，凸起部210和连接母扣的凹陷部110相互插接配合。凸起部210的后方具有公扣凹槽220，公扣凹槽220具有前壁221和后壁222，且前壁221要低于后壁222，公扣凹槽220的凹槽与凸起部210之水平轴之间的夹角为30度。凸起部210的底边211向后延伸一定距离形成公扣槽212。公扣尾部230能够和所述墙面板固定连接。公扣尾部230具有3个公扣凹腔232，每个公扣凹腔232的内部232A要大于开口部232B。
图4显示了本发明另一连接母扣100的结构示意图。连接母扣100具有凹陷部110和母扣尾部130，所述凹陷部110的上方具有母扣凹槽120。母扣凹槽120的凹槽与水平面 之间的夹角为75度。母扣凹槽120的具有前壁121和后壁122，且所述前壁121要低于所述后壁122。纤维织物墙布300与非金属基底材料301的复合物302可以通过所述后壁122反折后容纳在母扣凹槽120中。这样，当公扣和母扣相互扣合时，织物面保持齐平，并且尽量减少拼接峰。而且，前壁121比较低矮的设计，使得其不会影响公扣和母扣相互扣合，同时又能够把母扣凹槽120中的纤维织物墙布300与非金属基底材料301的复合物302固定住。母扣尾部130具有1个母扣突起131，且母扣突起131的游离端131A要大于基底端131B。当母扣突起131在包埋在聚氨酯发泡材料中时，由于游离端131A比较大，使得固定的效果更好，母扣不容脱落下来。母扣延伸部112是由凹陷部110的底壁111向前延伸一定距离形成。母扣延伸部112、底壁111、母扣尾部130和整个母扣可以是一体成型的。
图5示出了本发明另一连接公扣200的结构示意图。连接公扣200具有凸起部210和公扣尾部230。在使用状态下，凸起部210和连接母扣的凹陷部110相互插接配合。凸起部210的后方具有公扣凹槽220，公扣凹槽220的凹槽与水平面之间的夹角为80度。公扣凹槽220的前壁为凸起部210。公扣凹槽220的后壁222要高于凸起部210。凸起部210的底边211向后延伸一定距离形成公扣槽212。在安装配合状态下，公扣槽212可以接纳母扣延伸部112，两者相配合，使得相邻墙面板连接处的底部可以是平整的。公扣尾部230能够和所述墙面板固定连接。公扣尾部230具有1个公扣突起231，且公扣突起231的游离端231A要大于基底端231B。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (10)

  1. 一种新型墙面板连接母扣(100)，其具有凹陷部(110)和母扣尾部(130)，其特征在于，
    所述凹陷部(110)的上方具有母扣凹槽(120)，所述母扣凹槽(120)具有前壁(121)和后壁(122)，且所述前壁(121)要低于所述后壁(122)，
    所述母扣尾部(130)能够和墙面板固定连接。
  2. 根据权利要求1所述的连接母扣(100)，其特征在于，所述凹陷部(110)的底壁(111)向前延伸一定距离形成母扣延伸部(112)。
  3. 根据权利要求1或2所述的连接母扣(100)，其特征在于，自所述母扣尾部(130)向上延伸形成至少一个母扣突起(131)，且所述母扣突起(131)的游离端(131A)要大于基底端(131B)。
  4. 根据权利要求1或2所述的连接母扣(100)，其特征在于，所述母扣尾部(130)具有至少一个母扣凹腔(132)，且所述母扣凹腔(132)的内部(132A)要大于开口部(132B)。
  5. 一种与权利要求1所述连接母扣(100)相配合的连接公扣(200)，其具有凸起部(210)和公扣尾部(230)，其特征在于，
    权利要求1所述的凹陷部(110)能够容纳所述凸起部(210)，
    所述凸起部(210)的后方具有公扣凹槽(220)，所述公扣凹槽(220)具有前壁(221)和后壁(222)，且所述前壁(221)要低于所述后壁(222)；
    所述公扣尾部(230)能够和所述墙面板固定连接。
  6. 根据权利要求5所述的连接公扣(200)，其特征在于，所述凸起部(210)的底边(211)向后延伸一定距离形成公扣槽(212)。
  7. 根据权利要求5或6所述的连接公扣(200)，其特征在于，自公扣尾部(230)向上延伸形成至少一个公扣突起(231)，且公扣突起(231)的游离端(231A)要大于基底端(231B)。
  8. 根据权利要求5或6所述的连接公扣(200)，其特征在于，所述公扣尾部(230)具有至少一个公扣凹腔(232)，且所述公扣凹腔(232)的内部(232A)要大于开口部(232B)。
  9. 一种新型墙面板，其一侧边具有权利要求1-4所述的连接母扣(100)，其对侧边具有权利要求具有权利要求5-8所述的连接公扣(200)。
  10. 一种制备新型墙面板的方法，其包括一下步骤：
    1)将织物(300)与非金属基底材料(301)通过热复合连接，在该步骤中不使用粘合剂；
    2)将步骤1所获得的织物与非金属基底材料复合物(302)纵向的两侧边分别与权利要求1-4所述的连接母扣(100)和权利要求5-8所述的连接公扣(200)进行连接，织物与非金属基底材料复合物(302)的一个纵向侧边通过所述后壁(122)反折后固定在母扣凹槽(120)中，另一个纵向侧边通过所述后壁(222)反折后固定在公扣凹槽(220)中；
    3)用聚氨酯发泡机填充由所述母扣(100)、公扣(200)和织物与非金属基底材料复合物(302)限定的空间，并发泡成型，并在发泡的同时加入功能层。
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CN101713245A (zh) * 2009-09-22 2010-05-26 泉州立方石业有限公司 一种墙面板组件及其制备方法
CN201620549U (zh) * 2009-09-22 2010-11-03 泉州立方石业有限公司 一种墙面板单元及扣接机构
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CN205558106U (zh) * 2016-04-21 2016-09-07 法狮龙建材科技有限公司 一种新型发泡环保装饰板
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CN101713245A (zh) * 2009-09-22 2010-05-26 泉州立方石业有限公司 一种墙面板组件及其制备方法
CN201620549U (zh) * 2009-09-22 2010-11-03 泉州立方石业有限公司 一种墙面板单元及扣接机构
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