WO2019006805A1 - 一种地毯 - Google Patents

一种地毯 Download PDF

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Publication number
WO2019006805A1
WO2019006805A1 PCT/CN2017/095420 CN2017095420W WO2019006805A1 WO 2019006805 A1 WO2019006805 A1 WO 2019006805A1 CN 2017095420 W CN2017095420 W CN 2017095420W WO 2019006805 A1 WO2019006805 A1 WO 2019006805A1
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WO
WIPO (PCT)
Prior art keywords
carpet
yarn
base fabric
layer
fabric
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PCT/CN2017/095420
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English (en)
French (fr)
Inventor
曹顺林
张怡
李明珠
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上海卡比特家饰地毯有限公司
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Publication of WO2019006805A1 publication Critical patent/WO2019006805A1/zh

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats

Definitions

  • the utility model relates to a carpet in the textile field, in particular to a non-woven carpet.
  • Carpet is a kind of floor decoration material made by natural fiber or chemical synthetic fiber raw materials such as cotton, hemp, wool, silk and grass, which are processed by weaving and cutting.
  • the carpet is composed of a carpet surface and a bottom surface, and the carpet surface and the bottom surface are fitted together by pressing, but the poor fitting often causes quality problems, and even if it is fitted together, it is easy to separate and has a short service life.
  • natural fibers such as cotton, hemp, wool, silk, grass, and the like are generally woven into a carpet surface, and then the carpet surface and the bottom surface are pressed and fitted, and the process is cumbersome.
  • the technical problem solved by the technical solution of the utility model is that the existing carpet surface and the bottom surface are easy to be separated and the manufacturing process is cumbersome.
  • the technical solution of the present invention provides a carpet comprising a base fabric and a carpet surface, the base fabric having opposite first and second faces, and the carpet surface is bonded to the base fabric On the first side, there is a layer of adhesive medium between the carpet surface and the base fabric.
  • the carpet surface is composed of at least one of a fiber bundle, a fiber-based fabric, and a yarn according to a design process and/or a pattern arrangement.
  • the base fabric comprises at least one of a non-woven fabric and a woven fabric.
  • the adhesive medium layer comprises at least one of a liquid glue layer, a hot melt adhesive layer and a hot melt adhesive film.
  • the yarn comprises at least one of a cylindrical yarn, a ball yarn and a shaped yarn.
  • the second side of the base fabric has a processing medium layer.
  • the processing medium layer comprises at least one of a non-slip dielectric layer, a three anti-media layer, and an anti-fungal medium layer.
  • the base fabric and the carpet surface are bonded by means of a bonding medium, and the bonding time of the base fabric and the carpet surface is longer and the service life is increased compared to the fitting.
  • At least one of the fiber bundle, the fiber-based fabric, and the yarn is directly arranged on the base fabric to which the adhesive medium is applied according to the design process and/or pattern, thereby eliminating the step of making the carpet surface and simplifying the manufacturing process.
  • the second side of the base fabric adopts at least one of a point molding, a non-slip rubber and a thermoplastic elastomer film, so that the carpet can be non-slip; the third side of the base fabric is treated with three anti-finishing treatments, so that the produced carpet can be waterproofed. , anti-oil and anti-fouling; anti-fungal treatment on the second side of the base fabric can prevent the carpet from becoming moldy and smelly in a humid environment.
  • the carpet provided by the technical scheme of the present invention has the advantages of simple manufacturing process, long service life, and the advantages of anti-slip, waterproof, oil-proof, anti-fouling and anti-fungal.
  • FIG. 1 is a schematic cross-sectional view showing a carpet structure of the technical solution of the present invention
  • FIG. 2 is a schematic cross-sectional view showing a structure of a carpet according to an embodiment of the present invention
  • FIG. 3 is a schematic flow chart of a manufacturing process of a carpet according to the technical solution of the present invention.
  • FIG. 4 is a schematic flow chart of a manufacturing process of a carpet according to an embodiment of the present invention.
  • the carpet of the technical solution of the present invention comprises a base fabric 30 and a carpet surface 10, and the base fabric 30 has opposite first and second faces 301, 302, and the matte surface 10 is adhered to On the first side of the base fabric 30, there is an adhesive dielectric layer 20 between the carpet surface 10 and the base fabric 30.
  • the manufacturing process of the carpet according to the technical solution of the present invention includes the following steps: Step S1: providing the base fabric 30 and the carpet surface material; Step S2: at the first side of the base fabric 30 The bonding medium is applied to the 301 to form the adhesive medium layer 20; Step S3: the blanket material is bonded to the base fabric 30 by the bonding medium.
  • the carpet of the embodiment of the present invention comprises a woven fabric 31 and a yarn matte surface 11 composed of a ball yarn arrangement.
  • the base fabric 30 may also be a non-woven fabric or a woven fabric and a non-woven fabric.
  • the yarn may be replaced by at least one of a fiber bundle or a fiber-like fabric, and the yarn surface 11 may also be composed of a cylindrical yarn or a profiled yarn, and the carpet surface may also be arranged by a combination of the foregoing materials.
  • the woven fabric 31 has opposing first and second faces 311, 312, and the yarn matte 11 is bonded to the first side 311 of the woven fabric 31, the yarn matte surface 11 and the machine There is a liquid glue between the woven fabrics 31, such as polyurethane glue 21.
  • the adhesive dielectric layer 20 may also be selected from a hot melt adhesive layer or a hot melt adhesive film.
  • the second side 312 of the woven fabric 31 has a treatment medium layer 41 comprising a non-slip dielectric layer, a three anti-media layer, and an anti-fungal medium layer.
  • a treatment medium layer 41 comprising a non-slip dielectric layer, a three anti-media layer, and an anti-fungal medium layer.
  • the treatment medium layer may include a non-slip medium layer and a three-proof medium layer, or include a non-slip medium layer and an anti-mold medium layer.
  • the manufacturing process of the carpet of this embodiment includes the following steps:
  • Step S11 A woven fabric 31 and a ball yarn (for arranging and combining into a carpet surface 11) are provided.
  • Step S21 uniformly applying the urethane adhesive 21 on the first surface of the woven fabric 31, and in other embodiments, applying a hot melt adhesive or a hot melt adhesive film.
  • Step S31 arranging the spun yarns on the woven fabric 31 to which the urethane adhesive 21 is applied according to the design process and/or pattern to form the patterned matte surface 11.
  • the woven fabric 31 is placed on the support frame, and the ball yarn is pulled by the mechanical tension to the woven fabric 31 coated with the urethane adhesive 21, and combined and arranged according to the design process and/or pattern.
  • the patterned yarn surface 11 is formed.
  • the speed of the yarn feeding is controlled by a computer signal, and the color, shape and the like of the yarn are selected, so that patterns of different structural forms can be arranged.
  • the diameter of the tube of the yarn guiding tube can be adjusted so that the fiber bundle or the fiber-like fabric can pass through the yarn guiding tube and be pulled by mechanical tension, and the polyurethane glue is applied according to the design process and/or pattern arrangement. 21 on the woven fabric 31.
  • Step S32 Squeeze the yarn surface 11 so that the yarn surface 11 and the woven fabric 31 are integrated.
  • the steel bar can be used to roll back and forth on the yarn blanket surface 11, and the yarn blanket surface 11 is pressed by the gravity of the steel bar so that the yarn blanket surface 11 and the woven fabric 31 are integrated.
  • the air pump can be used to generate air pressure to drive the air pressure bar to apply pressure to the yarn surface 11.
  • the yarn blanket surface 11 needs to be pressed at a certain temperature because the hot melt adhesive and the hot melt adhesive film are melted after being melted at a certain temperature. Or rolling back and forth on the yarn blanket surface 11 with a hot roller to melt the hot melt adhesive or hot melt adhesive film, and then squeezing the yarn blanket surface 11 so that the yarn blanket surface 11 and the woven fabric 31 are integrated. .
  • Step S4 The carpet obtained in the step S32 is dried to solidify the polyurethane rubber 21.
  • Step S5 The carpet bonded into a whole is wound into a roll.
  • Step S6 The carpet is cut according to the required size and/or shape.
  • Step S7 The second surface 312 of the woven fabric 31 is subjected to anti-slip treatment by spot molding to form a non-slip dielectric layer.
  • a non-slip rubber or a thermoplastic elastomer film may also be used for anti-slip.
  • Step S8 Three anti-finishing treatments are performed on the second surface 312 of the woven fabric 31 to form a three-proof dielectric layer.
  • a three-prevention agent can be applied to the second side 312 of the woven fabric 31.
  • Step S9 performing anti-fungal finishing treatment on the second surface 312 of the woven fabric 31 to form an anti-fungal medium layer.
  • an anti-fungal agent can be applied to the second side 312 of the woven fabric 31.
  • steps S5, S6, S7, S8, and S9 may be interchanged arbitrarily, and the steps may be omitted according to actual needs.

Landscapes

  • Carpets (AREA)

Abstract

一种地毯，包括基布(30)和毯面(10)，基布(30)具有相对的第一面(301)和第二面(302)，毯面(10)粘合在基布(30)的第一面(301)，毯面(10)和基布(30)之间有粘合介质层(20)。该地毯使用寿命长，且制作工序简单，适合大规模生产。

Description

一种地毯 技术领域
本实用新型涉及纺织领域中的地毯，尤其涉及一种非织造地毯。
背景技术
地毯，是以棉、麻、毛、丝、草等天然纤维或化学合成纤维类原料，经过编织、裁剪等加工过程制造的一种地面装饰材料。一般地毯由毯面与底面组成，毯面与底面通过压制而嵌合到一起，但是嵌合不好往往会产生质量问题，而且即便嵌合在一起，也很容易分开，使用寿命较短。此外，现有技术一般将棉、麻、毛、丝、草等天然纤维或化学合成纤维类原料先编织成毯面，再将毯面与底面进行压制而嵌合起来，工序较为繁琐。
本领域的技术人员致力于开发一种新型地毯，解决毯面与底面易分离的问题，增长地毯的使用寿命，且制作工艺简单。
发明内容
本实用新型技术方案解决的技术问题是现有的毯面与底面易分离且制作过程繁琐。
为解决上述技术问题，本实用新型技术方案提供了一种地毯，包括基布和毯面，所述基布具有相对的第一面和第二面，所述毯面粘合在所述基布的第一面，所述毯面和基布之间有粘合介质层。
可选的，所述毯面由纤维束、纤维类织物及纱线中的至少一种按照设计工艺和/或图案排列组成。
可选的，所述基布包括无纺布与机织布中的至少一种。
可选的，所述粘合介质层包括液体胶层、热熔胶层及热熔胶膜中的至少一种。
可选的，所述纱线包括圆柱形纱线、球纱及异形纱中的至少一种。
可选的，所述基布的第二面具有处理介质层。
可选的，所述处理介质层包括防滑介质层、三防介质层及抗霉菌介质层中的至少一种。
与现有技术相比，本实用新型技术方案具有以下优点：
基布与毯面间借助粘合介质进行粘合，相比嵌合来说，基布与毯面的结合时间更长，使用寿命增长。
将纤维束、纤维类织物及纱线中的至少一种按照设计工艺和/或图案直接排列在涂抹了粘合介质的基布上，省去了制作毯面的步骤，简化了制作工序。
基布的第二面采用点塑、粘防滑橡胶和涂热塑性弹性体膜的至少一种措施，使得地毯能够防滑；在基布的第二面进行三防整理处理，使得制作出来的地毯能够防水、防油和防污；在基布第二面进行抗霉菌处理，可防止地毯在潮湿环境中发霉变臭。
因此，本实用新型技术方案提供的地毯具有制作工艺简单，使用寿命长，兼具防滑、防水、防油、防污和抗霉菌的优点。
附图说明
图1是本实用新型技术方案的地毯结构截面示意图；
图2是本实用新型实施例的地毯结构截面示意图；
图3是本实用新型技术方案的地毯的制造过程的流程示意图；
图4是本实用新型实施例的地毯的制造过程的流程示意图。
具体实施方式
如图1所示，本实用新型技术方案的地毯，包括基布30和毯面10，所述基布30具有相对的第一面301和第二面302，所述毯面10粘合在所述基布30的第一面，所述毯面10和基布30之间有粘合介质层20。
结合图1和图3所示，本实用新型技术方案的地毯的制造过程，包括下述步骤：步骤S1：提供基布30和毯面材料；步骤S2：在所述基布30的第一面301上涂抹粘合介质，形成粘合介质层20；步骤S3：利用所述粘合介质将毯面材料与基布30粘合成整体。
下面结合实施例对本实用新型的技术方案进行详细说明。
如图2所示，本实用新型实施例的地毯，包括机织布31和由球纱排列组成的纱线毯面11。
在其他实施例中，所述基布30还可为无纺布，也可以由机织布和无纺布拼接而成。所述球纱可用纤维束或纤维类织物至少一种进行替换，所述纱线毯面11还可用圆柱形纱或异形纱排列组成，所述毯面还可由前述材料组合排列而成。
所述机织布31具有相对的第一面311和第二面312，所述纱线毯面11粘合在所述机织布31的第一面311，所述纱线毯面11和机织布31之间有液体胶，例如聚氨酯胶21，在其他实施例中，粘合介质层20也可选自热熔胶层或热熔胶膜。
所述机织布31的第二面312具有处理介质层41，所述处理介质层41包括防滑介质层、三防介质层及抗霉菌介质层。在其他实施例中，也可以仅有防滑介质层、三防介质层或抗霉菌介质层；还可以是处理介质层包括防滑介质层和三防介质层，或者包括防滑介质层和抗霉菌介质层，或者包括三防介质层和抗霉菌介质层。
如图4所示，本实施例地毯的制作过程，包括下述步骤：
步骤S11：提供机织布31和球纱(用于排列组合成毯面11)。
步骤S21：在所述机织布31的第一面上均匀涂抹聚氨酯胶21，在其他实施例中，还可涂抹热熔胶或热熔胶膜。
步骤S31：根据设计工艺和/或图案在涂抹了聚氨酯胶21的机织布31上排列球纱，形成具有图案的毯面11。
具体地，机织布31置于支撑架上，借助机械拉力将球纱通过导纱管牵引至涂抹了聚氨酯胶21的机织布31上，并按设计工艺和/或图案进行组合和排列，形成具有图案的纱线毯面11，在牵引的过程中，通过电脑信号来控制送纱的速度，挑选纱线的颜色、形状等，从而可以排列出不同结构形态的图案。
在其他实施例中，可通过调节导纱管的管径大小，使得纤维束或纤维类织物可穿过导纱管，经机械拉力进行牵引，根据设计工艺和/或图案排列在涂抹了聚氨酯胶21的机织布31上。
步骤S32：挤压纱线毯面11，使得纱线毯面11与机织布31成为一体。具体地，可以利用钢棍在纱线毯面11上来回滚动，利用钢棍的重力对纱线毯面11进行挤压，使得纱线毯面11与机织布31成为一体。或者，还可以利用气泵产生气压，带动气压棍对纱线毯面11施加压力。
在其他实施例中，若采用热熔胶或热熔胶膜，则需要在一定温度下挤压纱线毯面11，因为热熔胶和热熔胶膜在一定温度下熔融后才具有胶粘作用；或用热辊子在纱线毯面11上进行来回滚动，使得热熔胶或热熔胶膜熔融，再挤压纱线毯面11，使得纱线毯面11与机织布31成为一体。
步骤S4：将步骤S32所得地毯进行干燥，使得聚氨酯胶21凝固。
步骤S5：将粘合成整体的地毯打成卷。
步骤S6：根据需要的尺寸和/或形状裁剪地毯。
步骤S7：在所述机织布31的第二面312采用点塑进行防滑处理，形成防滑介质层。在其他实施例中，还可采用粘防滑橡胶或涂热塑性弹性体膜进行防滑。
步骤S8：在所述机织布31的第二面312进行三防整理处理，形成三防介质层。例如，可以在机织布31的第二面312上涂三防剂。
步骤S9：在所述机织布31的第二面312进行抗霉菌整理处理，形成抗霉菌介质层。例如，可以在机织布31的第二面312上涂抗霉菌剂。
需要注意的是，在其他实施例中，步骤S5、S6、S7、S8及S9的顺序可以任意互换，也可根据实际需要省略其中的步骤。
以上详细描述了本实用新型的具体实施例，应当理解，本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思作出诸多修改和变化。因此，凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案，皆应在由权利要求书所确定的保护范围内。

Claims (7)

  1. 一种地毯，其特征在于，包括基布和毯面，所述基布具有相对的第一面和第二面，所述毯面粘合在所述基布的第一面，所述毯面和基布之间有粘合介质层。
  2. 如权利要求1所述的地毯，其特征在于，所述毯面由纤维束、纤维类织物及纱线中的至少一种按照设计工艺和/或图案排列组成。
  3. 如权利要求1所述的地毯，其特征在于，所述基布包括无纺布与机织布中的至少一种。
  4. 如权利要求1所述的地毯，其特征在于，所述粘合介质层包括液体胶层、热熔胶层及热熔胶膜中的至少一种。
  5. 如权利要求2所述的地毯，其特征在于，所述纱线包括圆柱形纱线、球纱及异形纱中的至少一种。
  6. 如权利要求1所述的地毯，其特征在于，所述基布的第二面具有处理介质层。
  7. 如权利要求6所述的处理介质层包括防滑介质层、三防介质层及抗霉菌介质层中的至少一种。
PCT/CN2017/095420 2017-07-06 2017-08-01 一种地毯 WO2019006805A1 (zh)

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CN109199047A (zh) * 2017-07-06 2019-01-15 上海卡比特家饰地毯有限公司 一种地毯及其制作方法

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CN202027174U (zh) * 2011-03-18 2011-11-09 亿安(厦门)无纺布有限公司 涤纶无纺印花地毯坐垫
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CN104095487A (zh) * 2013-04-10 2014-10-15 天津市宇通工艺品有限公司 一种腈棉混纺地毯
CN104095486A (zh) * 2013-04-10 2014-10-15 天津市宇通工艺品有限公司 一种不易掉色的地毯
CN104172866A (zh) * 2013-05-28 2014-12-03 江苏华峰自然纤维制品有限公司 剑麻地毯及其生产方法

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