WO2018235615A1 - Tubular structure - Google Patents

Tubular structure Download PDF

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Publication number
WO2018235615A1
WO2018235615A1 PCT/JP2018/021856 JP2018021856W WO2018235615A1 WO 2018235615 A1 WO2018235615 A1 WO 2018235615A1 JP 2018021856 W JP2018021856 W JP 2018021856W WO 2018235615 A1 WO2018235615 A1 WO 2018235615A1
Authority
WO
WIPO (PCT)
Prior art keywords
tubular member
annular recess
fitting ring
tubular
ring
Prior art date
Application number
PCT/JP2018/021856
Other languages
French (fr)
Japanese (ja)
Inventor
進之助 西島
冨村 宏紀
Original Assignee
日新製鋼株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日新製鋼株式会社 filed Critical 日新製鋼株式会社
Publication of WO2018235615A1 publication Critical patent/WO2018235615A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • F16L21/02Joints with sleeve or socket with elastic sealing rings between pipe and sleeve or between pipe and socket, e.g. with rolling or other prefabricated profiled rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • F16L21/06Joints with sleeve or socket with a divided sleeve or ring clamping around the pipe-ends
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • F16L21/08Joints with sleeve or socket with additional locking means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L25/00Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
    • F16L25/14Joints for pipes of different diameters or cross-section

Definitions

  • the present invention relates to tubular structures.
  • doug tile cast iron pipes are often used as tubular structures such as water pipes.
  • the doug tile cast iron pipe is made of cast metal and has a high degree of freedom in shape. Because of this, there are many different types of joints, which are used in the right place.
  • stainless steel (SUS) also exists as tubular structures, such as a water pipe, since processing of a joint is not easy, it is limited to a specific use.
  • SUS tubes have a longer service life than doug tile cast iron tubes. Furthermore, problems such as red water and blue water are unlikely to occur, and stress corrosion cracking does not occur in a normal temperature environment, so running costs are low. Therefore, in the future, the use of SUS pipes for various applications is required.
  • the tubular member made of SUS has a low degree of freedom in shape as compared with the doug tile cast iron pipe, the same connection as the doug tile cast iron pipe is difficult.
  • a convex portion is formed on the outer periphery of the tubular member by welding a square ring to the outer periphery of the tubular member, and the tube ends of the two tubular structures Are facing each other, and there is a method of disposing a housing on the outer periphery thereof (see Patent Document 1).
  • the retaining member is mounted on the outer periphery of the tubular structure, the retaining member is reduced in diameter by the cap nut having a tapered surface, and the tube ends are joined by biting into the outer periphery of the annular structure of the retaining member.
  • Patent Document 2 There is also a method which is carried out (see Patent Document 2).
  • Patent Document 3 there is also a method of connecting the tubes using a lock ring (see Patent Document 3).
  • this patent document 3 one groove in the circumferential direction is cut in a groove provided on the outer periphery of one tube end of two tubular structures to be connected, and a lock ring which can be elastically deformed on the large diameter side Fit in.
  • the end of the tube of the other tubular structure is provided with a special shape for receiving the end of the tube on which the locking ring is fitted.
  • the push ring is disposed at a portion opposite to the pipe end with respect to the lock ring, and the tubular structure is connected by connecting the push ring and the specially shaped portion with the lock ring interposed therebetween.
  • the tubular structure may be cut and connected to a predetermined length at the construction site and the corner ring is attached to the cut tube end. For this reason, in Patent Document 1, the square ring is welded to the cut tubular member at the construction site. However, it is difficult to guarantee the quality of welding at the construction site.
  • Patent Document 2 since welding is not used, processing at a construction site is possible. However, the annular structure is fixed by reducing the diameter of the retaining member with the cap nut, and the diameter reduction of the retaining member is also limited, and it can not be said that the withdrawal prevention capability is sufficient.
  • Patent Document 3 since welding is not used, processing at a construction site is possible. Moreover, since the lock ring is attached, it has the extraction prevention ability higher than patent document 2. FIG. However, since the lock ring is only inserted into the groove provided on the outer periphery of the tubular member by elastic deformation, the fixing force on the tubular member is not so strong. Furthermore, the shape of one end of the tubular structure is complicated and the number of parts is large. In addition, with cast iron pipes with a large wall thickness (for example, a thickness of 7.5 mm), sufficient groove depth can be secured for fitting the lock ring, but with stainless steel pipe thickness (for example, 3.0 mm) sufficient. It is difficult to machine depth grooves.
  • a large wall thickness for example, a thickness of 7.5 mm
  • stainless steel pipe thickness for example, 3.0 mm
  • the present invention has an object to provide a tubular structure which can be processed at a construction site and has a high extraction blocking ability when connected even if the wall thickness is thin. Do.
  • the present invention is a fitting ring having a tubular member having an annular recess formed at the end of the tube, and two outer side surfaces perpendicular to the axis of the tubular member, and pressed against and fixed to the outer periphery of the annular recess.
  • a tubular structure comprising:
  • the insertion ring is divided into a plurality of arc-shaped members, and the arc-shaped members are connected to each other by a connection member, and the inner periphery of the insertion ring in a connected state is pressed and fixed by the insertion ring
  • the tubular member is shorter than the outer periphery of the annular recess to be connected, and the arc-shaped member before connection is disposed on the outer periphery of the annular recess of the tubular member, and the arc-shaped members are connected to each other by the connecting member. It is preferable to press and fix on the outer periphery of the annular recess.
  • the annular recess has two inner side surfaces perpendicular to the axis, and a bottom surface parallel to the axis, and the fitting ring is a square ring, and the two inner side surfaces of the annular recess and the inner side are fitted It is preferable that the two outer side surfaces of the insert ring substantially abut each other, and the bottom surface of the annular recess and the inner circumferential surface of the fitting ring abut.
  • the depth of the annular recess be equal to or less than half of the radial thickness of the tubular member.
  • One of the tube ends of the tubular member is an inlet, and the other is a socket having a larger diameter than the inlet, It is preferable that the annular recess and the fitting ring are provided on at least one side of the insertion port or the receiving port.
  • the tubular member and the fitting ring are preferably formed of stainless steel.
  • FIG. 7 is a partial cross-sectional view of the tubular member without the snap ring attached. It is the fragmentary sectional view which showed the state which attached the fitting ring to the tubular member 1 of the state of FIG. It is a figure explaining an insertion ring, (a) is one divided perspective view, (b) is another divided perspective view, (c) shows the state where one and the other were combined.
  • the housing is shown in a cross-sectional view as viewed in the direction of arrow B in FIG. It is a photograph of the principal part of a tubular structure.
  • FIG. 1 is a cross-sectional view showing a state in which two tubular structures 100 according to the present embodiment (100A, 100B), a sealing rubber 40 and a housing 30 are connected.
  • the tubular structure 100 of the present embodiment is used for the fluid coupling portion, it is not limited thereto.
  • the tubular structure 100 includes the tubular member 1, the small diameter side fitting ring 13 ⁇ / b> A disposed on the outer periphery of the tubular member 1, and the large diameter side fitting ring 13 ⁇ / b> B.
  • the tubular member 1 is made of, for example, a steel pipe made of stainless steel (SUS304).
  • the tubular member 1 has a small diameter portion 10 and a large diameter portion 20 provided continuously from one end of the small diameter portion 10.
  • the end of the small diameter portion 10 not connected to the large diameter portion 20 is an insertion port 11 connected to the large diameter portion 20 of the other tubular member 1.
  • a small diameter side annular recess 12A is formed in the vicinity of the end portion of the insertion port 11.
  • the end of the large diameter portion 20 not connected to the small diameter portion 10 is a socket 21 connected to the insertion port 11 of another tubular member 1.
  • a large diameter side annular recess 12B is formed.
  • the small diameter side annular concave portion 12A and the large diameter side annular concave portion 12B will be described, but in the following description, the small diameter side annular concave portion 12A provided near the end of the insertion port 11 and the vicinity of the end of the socket 21
  • the provided large-diameter-side annular recess 12B is the same as the annular recess 12B, except for the case where it is necessary to distinguish between the two.
  • FIG. 2 is a partial cross-sectional view of the tubular member 1 in a state in which the fitting ring 13 is not attached. As shown, an annular recess 12 is formed on the outer surface of the tubular member 1 by cutting. The width t1 of the annular recess 12 is 8 mm in the present embodiment.
  • a so-called normal schedule system 10 (Sch10) is used as the tubular member 1.
  • the thickness around the annular recess 12 is 3.0 mm.
  • the remaining tube thickness of the annular recess 12 is preferably thicker than 1.0 mm in terms of strength. More preferably, the depth t2 (cutting depth) of the annular recess 12 is half or less of the tube thickness t3 in the tubular member 1, in which case the cutting depth is 1.0 to 1.5 mm, and the remaining tube thickness is It is 2.0 to 1.5 mm.
  • the tube thickness t3 is 3.5 mm.
  • the remaining tube thickness of the annular recess 12 is preferably thicker than 1.0 mm in terms of strength. More preferably, the cutting depth is 1.0 to 2.0 mm, and the remaining pipe thickness is 2.5 to 1.5 mm.
  • the small diameter side fitting ring 13A is inserted into the small diameter side annular recess 12A on the outer periphery of the small diameter portion 10.
  • the large diameter side fitting ring 13 ⁇ / b> B is inserted into the large diameter side annular recess 12 ⁇ / b> B on the outer periphery of the large diameter portion 20.
  • the small diameter side fitting ring 13A inserted into the small diameter side annular recess 12A and the large diameter side fitting ring 13B inserted into the large diameter side annular recess 12B are the same except for the diameters, they need to be distinguished below. Except in the case where there are two, the two will not be distinguished and will be described as the fitting ring 13.
  • FIG. 3 is a partial cross-sectional view showing a state in which the fitting ring 13 is attached to the tubular member 1 in the state of FIG.
  • the fitting ring 13 is divided into two arc-shaped members.
  • FIG. 4 is a view for explaining the fitting ring 13, wherein (a) is a perspective view of one arc-shaped member 13a divided into two, and (b) is a perspective view of the other arc-shaped member 13b divided into two. (C) shows a state in which the arc-shaped member 13a and the arc-shaped member 13b are joined.
  • the fitting ring 13 is manufactured, for example, by cutting a roughly shaped cast product. Therefore, the inset ring 13 can be manufactured with higher accuracy than when it is manufactured by casting.
  • the fitting ring 13 of this embodiment is divided into two, it is not limited to this and may be divided into three or more.
  • Bolt holes 13aa are formed at both ends of the arc-shaped member 13a. Both end portions of the arc-shaped member 13b are cut away leaving a wall portion 13ba of a predetermined width, and the wall portion 13ba is provided with an insertion hole 13bb through which a bolt is inserted.
  • the insertion ring 13 has the end portions of the arc-shaped member 13a and the arc-shaped member 13b opposite to each other, and the bolt 14 is inserted from the insertion hole 13bb of the arc-shaped member 13b. It is integrally formed by screwing with the bolt hole 13aa of the arc-shaped member 13a.
  • the inner periphery of the fitting ring 13 in the coupled state is slightly shorter than the outer periphery of the annular recess 12 in which the fitting ring 13 is mounted. That is, the fitting ring 13 has an interference with the bottom (outer surface) of the annular recess 12.
  • the arc-shaped member 13a and the arc-shaped member 13b are disposed on the outer periphery of the annular recess 12 and the bolt 14 is tightened by the tightening margin and the arc-shaped member 13a and the arc-shaped member 13b are connected to each other, the fitting ring 13 The pressure is fixed to the outer periphery of the annular recess 12.
  • the fitting ring 13 has two side surfaces 13c and 13d parallel to each other along a plane perpendicular to the axis A of the tubular member 1 as shown in FIG. However, the side surfaces 13 c and 13 d may not be exactly perpendicular to the axis A.
  • the fitting ring 13 is a rectangular ring having a rectangular cross section, and in the present embodiment, the width T1 (the distance between the side surface 13c and the side surface 13d, the axial width and thickness of the tubular member 1) is an annular recess 12 In the present embodiment, the annular recess 12 is fitted to the annular recess 12 with no gap. Moreover, the protrusion height T3 which protrudes outside from the outer periphery of the tubular member 1 of the insertion ring 13 is 8 mm. That is, the radial thickness T2 of the fitting ring 13 is adjusted in accordance with the depth t2 of the annular recess 12.
  • the protruding height T3 of the fitting ring 13 protruding outward from the outer periphery of the tubular member 1 is the clearance between the inner peripheral surface of the housing 30 (the inner peripheral surface of the portion other than the groove) and the outer peripheral surface of the tubular member 1 3 mm or more larger than 2.5 mm which is the maximum value of T4 (shown in FIG. 1) is preferable.
  • the projection height T3 of the insertion ring 13 is preferably equal to or less than the distance T5 between the bottom of the grooves 36 and 38 (described later) provided in the housing 30 and the outer peripheral surface of the tubular member 1. In the present embodiment, since the height T3 of the insertion ring 13 is 8 mm and the depth t2 (see FIG. 2) of the annular recess 12 is 1.5 mm, the projection height T2 is 9.5 mm.
  • the material of the fitting ring 13 is, for example, stainless steel (SUS 304).
  • the material of the inset ring 13 is not limited to stainless steel, but the hardness of the inset ring 13 preferably has a hardness greater than that of the soft one of the housing 30 and the annular recess 12 or 22 (tubular member 1). . If the fitting ring 13 is softer than the housing 30 and the annular recesses 12 and 22, the fitting ring 13 is plastically deformed when a force is applied in a direction in which the two tubular structures 100A and 100B to be coupled are separated from each other. There is a possibility that the tube removal prevention performance can not be secured.
  • a sealing rubber 40 is attached to the outer periphery of the connection portion of the two tubular structures 100.
  • the sealing rubber 40 has two inner peripheral surfaces 41 and 42 facing the outer peripheral surface of the tubular member 1 and has a substantially L shape in the cross section shown in FIG. However, it is not limited to this, and may be U-shaped, for example.
  • the diameter of one inner peripheral surface 41 is slightly smaller than the diameter of the outer peripheral surface of the small diameter portion 10, and when it is disposed on the outer peripheral surface of the small diameter portion 10, it elastically deforms and closely contacts the outer peripheral surface of the small diameter portion 10.
  • the other inner peripheral surface 42 is slightly smaller than the diameter of the outer peripheral surface of the large diameter portion 20, and when it is disposed on the outer peripheral surface of the large diameter portion, it elastically deforms and closely contacts the outer peripheral surface of the large diameter portion 20.
  • FIG. 5 shows the housing 30 in a cross-sectional view as viewed in the direction of arrow B in FIG.
  • the housing 30 is manufactured by the cast iron prescribed by JIS G 5502 FCD450 in this embodiment. Since the housing 30 is thus made of cast iron, the dimensional tolerance is larger than that of the fitting ring 13, and the maximum of the inner peripheral surface of the housing 30 (the portion where the groove is not provided) and the outer peripheral surface of the tubular member 1 is obtained. The clearance is about 2.5 mm as described above.
  • the housing 30 comprises two semicircular members 30A, 30B as shown in FIG.
  • the semicircular members 30A and 30B each include a semicircular ring portion 31 along the outer periphery of the tubular member 1 and two flange portions 32 extending radially outward from both ends of the semicircular ring portion 31.
  • the flange portion 32 is provided with holes 33 respectively.
  • a bolt 34 is inserted into the hole 33, and a nut 35 is screwed into the end of the threaded portion of the bolt 34.
  • the two semicircular members 30A, 30B cover the outer periphery of the tubular structure 100, and the two tubular structures 100 are connected.
  • annular groove 36 covering the outer periphery of the large diameter side fitting ring 13B of the receiving port 21, an annular groove 37 fitting with the sealing rubber 40, and insertion
  • An annular groove 38 is provided to cover the 11 small diameter side fitting rings 13A.
  • the width of the annular groove 36 has a slight gap so that the large diameter side fitting ring 13B can be inserted.
  • the width of the annular groove 38 is considerably larger than the width of the small diameter side fitting ring 13A. The reason is that, for example, according to the standard of JWWA G 113, since the tubular structure 100 needs to have an elasticity of about plus or minus 1.0% with respect to the pipe length, it absorbs the expansion and contraction thereof. is there.
  • the annular recess 12 is manufactured by cutting the outer periphery of the tubular member 1 in a state in which the annular recess 12 is not formed as shown in FIG.
  • FIG. 4C is a photograph of the main part of the tubular structure 100 in a state in which the fitting ring 13 is pressed and fixed in the annular recess 12 of the tubular member 1.
  • connection method of tubular structure 100 The connection method of the tubular structure 100 will be described. First, the sealing rubber 40 is inserted into the connecting side of the insertion port 11 or the receiving port 21 in one of the two tubular structures 100 to be connected. Then, into the inside of the sealing rubber 40, the other of the two tubular structures 100, the connecting side of the insertion port 11 or the receiving port 21 is inserted.
  • the semicircular members 30A, 30B of the housing 30 are disposed on the outer periphery of the tubular structure 100.
  • the small diameter side fitting ring 13A enters the annular groove 38
  • the sealing rubber 40 enters the annular groove 37
  • the large diameter side fitting ring 13B enters the annular groove 36.
  • the flange portion 32 of the semicircular member 30A and the flange portion 32 of the semicircular member 30B are opposed to each other, the bolt 34 is inserted into the hole 33 provided in both flange portions 32, and the nut 35 is inserted into the tip of the screw portion of the bolt 34 Screw up.
  • the two semicircular members 30A, 30B cover the outer periphery of the tubular structure 100, and the two tubular structures 100 are connected.
  • Table 1 shown below is a table showing the maximum separation preventing loads of the tubular structure 100 of the present embodiment and the tubular structure of the comparative embodiment.
  • the maximum separation prevention load is achieved by fixing the socket and the socket with a housing, attaching a jig that can be chucked with a tensile tester at both pipe ends by welding, and performing a tensile test in the axial direction taking measurement.
  • the insertion ring 13 on the insertion side is welded, and in the case of measuring the strength on the insertion side, the insertion ring 13 on the receiving side is welded. That is, the side opposite to the side for measuring the maximum separation preventing load has a high strength separation preventing structure so that the side for measuring the maximum separation prevention load breaks first.
  • the largest separation prevention load is the largest in the comparative form (4).
  • (4) is the fitting ring attached to the end of the pipe by welding.
  • the tubular structure is adjusted in length at the construction site and cut. Then, since the pipe end position is determined at the construction site, the work of welding the fitting ring to the pipe end also needs to be performed at the construction site. However, processing at the construction site is not preferable in terms of quality assurance. Therefore, the comparison form of (4) is difficult to be practically implemented.
  • tubular structure of comparative form (5), (6) can be a node of the length in a construction site, this embodiment is compared with these (5), (6), The maximum separation prevention load is large and shows a value close to (4).
  • the groove depth of the stainless steel pipe having a thickness of about 3.0 mm can be obtained by inserting the fitting ring 13 into the annular recess 12 with an interference. It is possible to provide a joint structure capable of obtaining an anti-disengagement ability (maximum anti-separation load) of 160 kN or more, which is twice the nominal diameter 80A and less than 3 times 240 kN, at 0 mm, 1.2 mm and 1.5 mm. In addition, since welding is not used, for example, processing at a construction site using a hand grinder or the like is also possible.
  • the second embodiment is a tubular structure 100 applicable even when the required load required (breaking strength and maximum detachment prevention load) is large.
  • the required load is 240 kN in the case of the nominal diameter 80A
  • the tubular structure 100 applicable also in the case of the 450 kN in the case of the nominal diameter 150A.
  • the tubular structure 100 uses the tubular member 1 whose dimension system of piping thickness is the normal schedule system 10 (hereinafter referred to as Sch10), but the present embodiment is thicker than the Sch10, for example, the normal schedule
  • the tubular member 1 of system 20 (hereinafter referred to as Sch 20) is used.
  • the tube thickness is 4.0 mm
  • the tube thickness is 3.0 mm
  • the tube thickness is 3 It is .5 mm.
  • the depth of the annular recess 12 is 1.45 mm to 2.45 mm for the nominal diameter 80A, and 1.4 mm to 3.4 mm for the nominal diameter 150A.
  • the same reference numerals are given to the other similar components, and the description is omitted.
  • Table 3 prepares the tubular member 1 of the present embodiment and the tubular member of the comparative embodiment for each of the two tube thicknesses of Sch10 and Sch20, and applies the present embodiment to the insertion side to break strength. And it is a table
  • the elastic limit means the cross-sectional area of the remaining portion (indicated by reference numeral 12A in FIG.
  • FIG. 7-12 is a graph of a part of Table 3. An area indicated by an arrow in the drawing is an area in the present embodiment.
  • FIG. 7 is a graph showing the relationship between the depth of the annular recess 12 and the fracture limit of the remaining portion 12A in the case of the nominal diameter 80A.
  • the fracture limit is 240 kN or less when the depth of the annular recess 12 is 1.7 mm or more.
  • the required load 240kN of the second embodiment is not satisfied.
  • the breaking limit becomes 240 kN or less and the required load 240 kN of the second embodiment is satisfied. Absent.
  • the tubular member 1 having a nominal diameter of 80 A, a tube thickness of 4.0 mm (Sch20), and a depth of 1.45 mm to 2.45 mm of the annular recess 12 of the present embodiment satisfies the necessary load 240 kN.
  • FIG. 8 is a graph showing the relationship between the depth of the annular recess 12 and the elastic limit of the remaining portion 12A in the case of the nominal diameter 80A.
  • the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 4.0 mm (Sch20) is annular rather than the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 3.0 mm (Sch10). It improves regardless of the depth of the recess 12.
  • FIG. 9 is a graph showing the relationship between the depth of the annular recess 12 and the maximum separation preventing load of the tubular member 1 in the case of the nominal diameter 80A.
  • the maximum separation preventing load is 240 kN or less regardless of the depth of the annular recess 12 , The required load 240kN of the second embodiment is not satisfied.
  • the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 4.0 mm (Sch20) when the depth of the annular recess 12 is smaller than 1.45 mm and larger than 2.45 mm, the maximum separation prevention load is 240 kN or less The required load 240 kN of the second embodiment is not satisfied.
  • the tubular member 1 having a nominal diameter of 80 A, a tube thickness of 4.0 mm (Sch20), and a depth of 1.45 mm to 2.45 mm of the annular recess 12 of the present embodiment satisfies the necessary load 240 kN.
  • FIG. 10 is a graph showing the breaking limit of the remaining portion 12A with respect to the depth of the annular recess 12 in the case of the nominal diameter 150A.
  • the fracture limit is 450 kN or less when the depth of the annular recess 12 is 2.2 mm or more. , Does not satisfy the required load of the second embodiment.
  • the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 5.0 mm (Sch20) when the depth of the annular recess 12 is 3.6 mm or more, the breaking limit is 450 kN or less and the required load of the second embodiment is not satisfied.
  • the tubular member 1 having a nominal diameter of 150 A, a tube thickness of 5.0 mm (Sch20), and a depth of 1.4 mm to 3.4 mm of the annular recess 12 of the present embodiment satisfies the required load 450 kN.
  • FIG. 11 is a graph showing the elastic limit of the remaining portion 12A with respect to the depth of the annular recess 12 in the case of the nominal diameter 150A.
  • the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 5.0 mm (Sch20) is annular rather than the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 3.5 mm (Sch10). It improves regardless of the depth of the recess 12.
  • FIG. 12 is a graph showing the maximum separation preventing load with respect to the annular recess depth in the case of the nominal diameter 150A.
  • the maximum detachment preventing load is 450 kN or less of the required load regardless of the depth of the annular recess 12
  • the required load of 2 embodiment is not satisfied.
  • the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 5.0 mm (Sch20) when the depth of the annular recess 12 is smaller than 1.4 mm and larger than 3.4 mm, the maximum separation prevention load becomes 450 kN or less The required load of the second embodiment is not satisfied.
  • the tubular member 1 having a nominal diameter of 150 A, a tube thickness of 5.0 mm (Sch20), and a depth of 1.4 mm to 3.4 mm of the annular recess 12 of the present embodiment satisfies the required load 450 kN.
  • FIG. 13 is a schematic partial cross-sectional view for explaining a deformed state of the tubular members 1 and 1A when a tensile force is applied to the tubular members 1 and 1A, wherein (a) is a comparative embodiment and (b) is the present embodiment. It is a form.
  • the tube thickness of the tubular member 1A of the comparative form is thinner than the tube thickness of the tubular member 1 of the present embodiment.
  • the tubular member 1A when a tensile force is applied to the tubular member 1A in the longitudinal direction, the tubular member 1A tends to extend in the longitudinal direction because the tube thickness is thin. Therefore, the tubular member 1A has a large radial contraction.
  • the fitting with the fitting ring 13 becomes shallow or no fitting as shown in the drawing, and the maximum separation preventing load is reduced.
  • the tube thickness of the tubular member 1 when the tube thickness of the tubular member 1 is large, the degree of extension of the tubular member 1 in the longitudinal direction when the tensile force is applied to the tubular member 1 in comparison with the comparative embodiment Small and radial contraction is also small. Therefore, the amount of decrease in the fitting with the fitting ring 13 is small, and the maximum separation preventing load is large as compared with the comparative embodiment.
  • the required load 240 kN can be satisfied.
  • the tubular member 1 having a nominal diameter of 150 A a tube thickness of 5.0 mm (Sch20), and a depth of 1.4 mm to 3.4 mm of the annular recess 12 of the present embodiment
  • the required load 450 kN can be satisfied.
  • the elastic limit of the tube itself is improved. Bondability can be maintained, and high separation prevention performance can be obtained even at the same groove depth.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joints With Sleeves (AREA)
  • Flanged Joints, Insulating Joints, And Other Joints (AREA)

Abstract

Provided is a tubular structure that is easily processed at a construction site and that has an excellent pullout prevention property when coupled, even when the thickness of the tubular structure is small. The present invention is a tubular structure 100 provided with a tubular member 1 at the ends of which annular recesses 12 are formed, and a fitting ring 13 that has two outside surfaces 13c, 13b perpendicular to an axial line A of the tubular member 1, and that is pressed and secured against the outer circumference of the annular recesses 12. The fitting ring 13 is divided into a plurality of arc-shaped members 13a and 13b, and the arc-shaped members 13a and 13b, are coupled to each other by means of coupling members 14. In the coupled state the inner circumference of the fitting ring 13 is shorter than the outer circumference of the annular recesses 12 into which the fitting ring 13 is pressed and secured. Before being coupled the arc-shaped members 13a and 13b are arranged along the outer circumference of the annular recesses of the tubular member 1, and the arc-shaped members are then coupled to each other by means of the coupling members 14, thereby pressing and securing the tubular member 1 against the outer circumference of the annular recesses 12.

Description

管状構造物Tubular structure
 本発明は、管状構造物に関する。 The present invention relates to tubular structures.
 従来、水道配管等の管状構造物として、ダグタイル鋳鉄管が多く用いられている。ダグタイル鋳鉄管は鋳物製であるため形状の自由度が高い。このため、多種多様な継手が存在し、適材適所に利用されている。
 一方、水道配管等の管状構造物として、ステンレス鋼(SUS)も存在するが、継手の加工が容易でないため、特定の用途に限定されている。しかし、SUS管は、ダグタイル鋳鉄管と比べて耐用年数が長い。さらに、赤水、青水等の問題が発生しにくく、常温環境下では応力腐食割れが発生しないので、ランニングコストが安い。このため、今後、種々の用途へのSUS管の使用が求められている。
Conventionally, doug tile cast iron pipes are often used as tubular structures such as water pipes. The doug tile cast iron pipe is made of cast metal and has a high degree of freedom in shape. Because of this, there are many different types of joints, which are used in the right place.
On the other hand, although stainless steel (SUS) also exists as tubular structures, such as a water pipe, since processing of a joint is not easy, it is limited to a specific use. However, SUS tubes have a longer service life than doug tile cast iron tubes. Furthermore, problems such as red water and blue water are unlikely to occur, and stress corrosion cracking does not occur in a normal temperature environment, so running costs are low. Therefore, in the future, the use of SUS pipes for various applications is required.
 SUS製の管状部材は、ダグタイル鋳鉄管と比べて形状の自由度が低いため、ダグタイル鋳鉄管と同様な接続は困難である。
 このため、SUS製の管状構造物の連結方法として、従来、角リングを管状部材の外周に溶接することにより管状部材の外周に凸部を形成し、2本の管状構造物の管端部同士を対向させ、その外周にハウジングを配置している方法がある(特許文献1参照)。
Since the tubular member made of SUS has a low degree of freedom in shape as compared with the doug tile cast iron pipe, the same connection as the doug tile cast iron pipe is difficult.
For this reason, as a method of connecting the tubular structure made of SUS, conventionally, a convex portion is formed on the outer periphery of the tubular member by welding a square ring to the outer periphery of the tubular member, and the tube ends of the two tubular structures Are facing each other, and there is a method of disposing a housing on the outer periphery thereof (see Patent Document 1).
 また、抜け止め部材を管状構造物の外周に装着し、テーパー面が形成された袋ナットにより抜け止め部材を縮径させ、抜け止め部材の環状構造物の外周に食い込みによって、管端同士を接合している方法もある(特許文献2参照)。 Further, the retaining member is mounted on the outer periphery of the tubular structure, the retaining member is reduced in diameter by the cap nut having a tapered surface, and the tube ends are joined by biting into the outer periphery of the annular structure of the retaining member. There is also a method which is carried out (see Patent Document 2).
 さらに、ロックリングを用いて、管同士を接続している方法もある(特許文献3参照)。この特許文献3では、連結される2本の管状構造物の一方の管端の外周に設けた溝に、円周方向の一か所が切断されて広径側に弾性変形可能なロックリングを嵌め込む。他方の管状構造物の管端には、そのロックリングがはめ込まれた一方の側の管端を受けるための特殊な形状が設けられている。そして、ロックリングに対して管端と反対側の部分に押輪を配置し、間にロックリングを挟んで押輪と特殊形状部分とを連結することにより管状構造物は連結される。 Furthermore, there is also a method of connecting the tubes using a lock ring (see Patent Document 3). In this patent document 3, one groove in the circumferential direction is cut in a groove provided on the outer periphery of one tube end of two tubular structures to be connected, and a lock ring which can be elastically deformed on the large diameter side Fit in. The end of the tube of the other tubular structure is provided with a special shape for receiving the end of the tube on which the locking ring is fitted. Then, the push ring is disposed at a portion opposite to the pipe end with respect to the lock ring, and the tubular structure is connected by connecting the push ring and the specially shaped portion with the lock ring interposed therebetween.
実用新案登録第3171067号公報Utility model registration No. 3171067 特開2003-254476号公報Japanese Patent Application Publication No. 2003-254476 特開2008-309276号JP 2008-309276
 管状構造物は、施工現場において所定長さに切断されて連結される場合があり、角リングは、切断された管端に取り付けられるものである。このため、特許文献1において角リングは、施工現場において切断後の管状部材に溶接されることになる。しかし、施工現場における溶接の品質の保証は困難である。 The tubular structure may be cut and connected to a predetermined length at the construction site and the corner ring is attached to the cut tube end. For this reason, in Patent Document 1, the square ring is welded to the cut tubular member at the construction site. However, it is difficult to guarantee the quality of welding at the construction site.
 特許文献2においては、溶接を用いないので施工現場での加工は可能である。しかし、袋ナットにより抜け止め部材を縮径させることにより環状構造物を固定するものであり、抜け止め部材の縮径も限界があり、抜出阻止能力は十分とは言えない。 In Patent Document 2, since welding is not used, processing at a construction site is possible. However, the annular structure is fixed by reducing the diameter of the retaining member with the cap nut, and the diameter reduction of the retaining member is also limited, and it can not be said that the withdrawal prevention capability is sufficient.
 特許文献3においても溶接を用いないので施工現場での加工は可能である。また、ロックリングが取り付けられているため、特許文献2より高い抜出阻止能力を有する。しかし、ロックリングは管状部材の外周に設けられた溝に弾性変形によって嵌め込んだだけなので、管状部材に対する固定力はそれほど強くない。さらに、管状構造物の一端の形状が複雑で、部品点数が多い。また、管の肉厚が大きい鋳鉄管(例えば厚さ7.5mm)では、ロックリングを嵌め込むための溝深さを十分確保できるが、ステンレス鋼管の肉厚(例えば3.0mm)では十分な深さの溝を加工することが困難である。 Also in Patent Document 3, since welding is not used, processing at a construction site is possible. Moreover, since the lock ring is attached, it has the extraction prevention ability higher than patent document 2. FIG. However, since the lock ring is only inserted into the groove provided on the outer periphery of the tubular member by elastic deformation, the fixing force on the tubular member is not so strong. Furthermore, the shape of one end of the tubular structure is complicated and the number of parts is large. In addition, with cast iron pipes with a large wall thickness (for example, a thickness of 7.5 mm), sufficient groove depth can be secured for fitting the lock ring, but with stainless steel pipe thickness (for example, 3.0 mm) sufficient. It is difficult to machine depth grooves.
 本発明は、これらの先行技術に鑑み、施工現場での加工が可能で、肉厚が薄い場合であっても連結した場合に高い抜出阻止能力を有する管状構造物を提供することを目的とする。 In view of these prior arts, the present invention has an object to provide a tubular structure which can be processed at a construction site and has a high extraction blocking ability when connected even if the wall thickness is thin. Do.
 本発明は、管端部に環状凹部が形成された管状部材と、前記管状部材の軸線に対して垂直な2つの外側面を有し、前記環状凹部の外周に押圧固定されている嵌込リングと、を備える管状構造物である。 The present invention is a fitting ring having a tubular member having an annular recess formed at the end of the tube, and two outer side surfaces perpendicular to the axis of the tubular member, and pressed against and fixed to the outer periphery of the annular recess. And a tubular structure comprising:
 前記嵌込リングは、複数の円弧状部材に分割され、前記円弧状部材は連結部材によって互いに連結されており、連結された状態の前記嵌込リングの内周は、前記嵌込リングが押圧固定される前記環状凹部の外周よりも短く、連結前の前記円弧状部材を前記管状部材の環状凹部外周に配置し、前記連結部材によって前記円弧状部材を互いに連結することにより、前記管状部材は前記環状凹部の外周に押圧固定されることが好ましい。 The insertion ring is divided into a plurality of arc-shaped members, and the arc-shaped members are connected to each other by a connection member, and the inner periphery of the insertion ring in a connected state is pressed and fixed by the insertion ring The tubular member is shorter than the outer periphery of the annular recess to be connected, and the arc-shaped member before connection is disposed on the outer periphery of the annular recess of the tubular member, and the arc-shaped members are connected to each other by the connecting member. It is preferable to press and fix on the outer periphery of the annular recess.
 前記環状凹部は、前記軸線に対して垂直な2つの内側面と、前記軸線と平行な底面とを有し、前記嵌込リングは角リングで、前記環状凹部の2つの前記内側面と前記嵌込リングの2つの前記外側面とがそれぞれ概当接し、前記環状凹部の底面と前記嵌込リングの内周面とが当接することが好ましい。 The annular recess has two inner side surfaces perpendicular to the axis, and a bottom surface parallel to the axis, and the fitting ring is a square ring, and the two inner side surfaces of the annular recess and the inner side are fitted It is preferable that the two outer side surfaces of the insert ring substantially abut each other, and the bottom surface of the annular recess and the inner circumferential surface of the fitting ring abut.
 前記環状凹部の深さは、前記管状部材の径方向厚さの二分の一以下であることが好ましい。 It is preferable that the depth of the annular recess be equal to or less than half of the radial thickness of the tubular member.
 前記管状部材の管端部の一方は挿口で、他方は前記挿口よりも大径の受口であり、
 前記挿口または前記受口の少なくとも一方の側に前記環状凹部および前記嵌込リングが設けられていることが好ましい。
One of the tube ends of the tubular member is an inlet, and the other is a socket having a larger diameter than the inlet,
It is preferable that the annular recess and the fitting ring are provided on at least one side of the insertion port or the receiving port.
 前記管状部材および前記嵌込リングは、ステンレス鋼により形成されることが好ましい。 The tubular member and the fitting ring are preferably formed of stainless steel.
 本発明によると、施工現場での加工が可能で、肉厚が薄い場合であっても、連結した場合に高い抜出阻止能力を有する管状構造物を提供することができる。 According to the present invention, it is possible to provide a tubular structure which can be processed at a construction site and has a high withdrawal preventing ability when connected even if the wall thickness is thin.
実施形態にかかる管状構造物を2本、ハウジングを用いて連結した状態を示す断面図である。It is sectional drawing which shows the state which connected two tubular structures concerning embodiment using a housing. 嵌込リングが取り付けられていない状態の管状部材の部分断面図である。FIG. 7 is a partial cross-sectional view of the tubular member without the snap ring attached. 図2の状態の管状部材1に、嵌込リングを装着した状態を示した部分断面図である。It is the fragmentary sectional view which showed the state which attached the fitting ring to the tubular member 1 of the state of FIG. 嵌込リングを説明する図で、(a)は分割された一方の斜視図、(b)は分割された他方の斜視図、(c)は一方と他方とを結合した状態を示す。It is a figure explaining an insertion ring, (a) is one divided perspective view, (b) is another divided perspective view, (c) shows the state where one and the other were combined. 図1の矢印Bの方向から見た断面図で、ハウジングを示す。The housing is shown in a cross-sectional view as viewed in the direction of arrow B in FIG. 管状構造物の要部の写真である。It is a photograph of the principal part of a tubular structure. 呼び径80Aの場合の、環状凹部の深さと残存部の破断限界との関係を示したグラフである。It is the graph which showed the relation between the depth of an annular crevice in the case of nominal diameter 80A, and the fracture limit of a remaining part. 呼び径80Aの場合の環状凹部の深さと残存部の弾性限界との関係を示したグラフである。It is the graph which showed the relationship between the depth of the annular crevice in the case of nominal diameter 80A, and the elastic limit of the remaining part. 呼び径80Aの場合の環状凹部の深さと管状構造物の最大離脱防止荷重との関係を示したグラフである。It is the graph which showed the relationship between the depth of the annular crevice in the case of nominal diameter 80A, and the maximum detachment prevention load of a tubular structure. 呼び径150Aの場合の環状凹部12の深さに対する破断限界を示したグラフである。It is the graph which showed the breaking limit to the depth of annular crevice 12 in the case of nominal diameter 150A. 呼び径150Aの場合の環状凹部12の深さに対する弾性限界を示したグラフである。It is the graph which showed the elastic limit to the depth of annular crevice 12 in the case of nominal diameter 150A. 呼び径150Aの場合の環状凹部深さに対する最大離脱防止荷重を示したグラフである。It is the graph which showed the maximum detachment prevention load to the annular crevice depth in the case of nominal diameter 150A. 管状部材1,1Aに引っ張り力が加わった場合の管状部材1,1Aの変形状態を説明する模式的な部分断面図であり、(a)は比較形態、(b)は本実施形態である。It is a typical fragmentary sectional view explaining a modification state of tubular member 1 or 1A when tensile force is added to tubular member 1 or 1A, (a) is a comparative form, and (b) is this embodiment.
(第1実施形態)
 以下、図面等を参照して、本発明の第1実施形態について説明する。
 図1は本実施形態にかかる管状構造物100を2つ(100A,100B)、シーリングゴム40およびハウジング30を用いて連結した状態を示す断面図である。本実施形態の管状構造物100は、流体送給用の管継手部分に用いられるものであるが、これに限定されない。
First Embodiment
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings and the like.
FIG. 1 is a cross-sectional view showing a state in which two tubular structures 100 according to the present embodiment (100A, 100B), a sealing rubber 40 and a housing 30 are connected. Although the tubular structure 100 of the present embodiment is used for the fluid coupling portion, it is not limited thereto.
 本実施形態の管状構造物100は、管状部材1と、その管状部材1の外周に配置された小径側嵌込リング13Aと、大径側嵌込リング13Bとを備える。 The tubular structure 100 according to the present embodiment includes the tubular member 1, the small diameter side fitting ring 13 </ b> A disposed on the outer periphery of the tubular member 1, and the large diameter side fitting ring 13 </ b> B.
 管状部材1は、例えば、ステンレス鋼(SUS304)製の鋼管により構成される。管状部材1は、小径部10と、小径部10の一端から連続して設けられた大径部20とを有する。
 小径部10の、大径部20に連続していない側の端部は、他の管状部材1の大径部20に連結される挿口11となる。挿口11の端部近傍には、小径側環状凹部12Aが形成されている。
 大径部20の、小径部10に連続していない側の端部は、他の管状部材1の挿口11に連結される受口21となる。受口21の端部近傍には、大径側環状凹部12Bが形成されている。
The tubular member 1 is made of, for example, a steel pipe made of stainless steel (SUS304). The tubular member 1 has a small diameter portion 10 and a large diameter portion 20 provided continuously from one end of the small diameter portion 10.
The end of the small diameter portion 10 not connected to the large diameter portion 20 is an insertion port 11 connected to the large diameter portion 20 of the other tubular member 1. In the vicinity of the end portion of the insertion port 11, a small diameter side annular recess 12A is formed.
The end of the large diameter portion 20 not connected to the small diameter portion 10 is a socket 21 connected to the insertion port 11 of another tubular member 1. In the vicinity of the end portion of the receiving port 21, a large diameter side annular recess 12B is formed.
 次に、小径側環状凹部12Aおよび大径側環状凹部12Bについて説明するが、以下の説明において、挿口11の端部近傍に設けられた小径側環状凹部12Aおよび受口21の端部近傍に設けられた大径側環状凹部12Bとは、径以外同様であるので、区別する必要がある場合以外、両方を区別せず、環状凹部12として説明する。 Next, the small diameter side annular concave portion 12A and the large diameter side annular concave portion 12B will be described, but in the following description, the small diameter side annular concave portion 12A provided near the end of the insertion port 11 and the vicinity of the end of the socket 21 The provided large-diameter-side annular recess 12B is the same as the annular recess 12B, except for the case where it is necessary to distinguish between the two.
 図2は、嵌込リング13が取り付けられていない状態の管状部材1の部分断面図である。
 図示するように、管状部材1の外面には、切削凹加工によって環状凹部12が形成されている。
 環状凹部12の幅t1は、本実施形態では8mmである。
FIG. 2 is a partial cross-sectional view of the tubular member 1 in a state in which the fitting ring 13 is not attached.
As shown, an annular recess 12 is formed on the outer surface of the tubular member 1 by cutting.
The width t1 of the annular recess 12 is 8 mm in the present embodiment.
 本実施形態では、管状部材1として、いわゆるノルマルスケジュール系10(Sch10)を用いる。 In the present embodiment, a so-called normal schedule system 10 (Sch10) is used as the tubular member 1.
(呼び径80A)
 例えば、呼び径80A(実際の径:φ89.1mm)の場合、環状凹部12の周囲の厚さ(管状部材1の素管の状態での肉厚,管厚)t3は3.0mmである。環状凹部12の残存管厚は、強度上、1.0mmより厚いことが好ましい。より好ましくは、環状凹部12の深さt2(切削深さ)は管状部材1における管厚t3の半分以下であり、その場合、切削深さは1.0~1.5mmで、残存管厚は2.0~1.5mmである。
(Nominal diameter 80A)
For example, in the case of the nominal diameter 80A (actual diameter: φ89.1 mm), the thickness around the annular recess 12 (wall thickness in the state of the raw pipe of the tubular member 1, tube thickness) t3 is 3.0 mm. The remaining tube thickness of the annular recess 12 is preferably thicker than 1.0 mm in terms of strength. More preferably, the depth t2 (cutting depth) of the annular recess 12 is half or less of the tube thickness t3 in the tubular member 1, in which case the cutting depth is 1.0 to 1.5 mm, and the remaining tube thickness is It is 2.0 to 1.5 mm.
(呼び径150A)
 例えば、呼び径150A(実際の径:φ165.2mm)の場合、管厚t3は3.5mmである。環状凹部12の残存管厚は、強度上、1.0mmより厚いことが好ましい。より好ましくは、切削深さは1.0~2.0mmで、残存管厚は2.5~1.5mmである。
(Nominal diameter 150A)
For example, in the case of the nominal diameter 150A (actual diameter: φ 165.2 mm), the tube thickness t3 is 3.5 mm. The remaining tube thickness of the annular recess 12 is preferably thicker than 1.0 mm in terms of strength. More preferably, the cutting depth is 1.0 to 2.0 mm, and the remaining pipe thickness is 2.5 to 1.5 mm.
 小径側嵌込リング13Aは、小径部10の外周における、小径側環状凹部12Aに挿入されている。大径側嵌込リング13Bは、大径部20の外周における、大径側環状凹部12Bに挿入されている。
 以下、小径側環状凹部12Aに挿入された小径側嵌込リング13Aと、大径側環状凹部12Bに挿入された大径側嵌込リング13Bも、径以外同様であるので、以下、区別する必要がある場合以外、両方を区別せず、嵌込リング13として説明する。
The small diameter side fitting ring 13A is inserted into the small diameter side annular recess 12A on the outer periphery of the small diameter portion 10. The large diameter side fitting ring 13 </ b> B is inserted into the large diameter side annular recess 12 </ b> B on the outer periphery of the large diameter portion 20.
Hereinafter, since the small diameter side fitting ring 13A inserted into the small diameter side annular recess 12A and the large diameter side fitting ring 13B inserted into the large diameter side annular recess 12B are the same except for the diameters, they need to be distinguished below. Except in the case where there are two, the two will not be distinguished and will be described as the fitting ring 13.
 図3は、図2の状態の管状部材1に、嵌込リング13を装着した状態を示した部分断面図である。
 嵌込リング13は、2つの円弧状部材に分割されている。図4は嵌込リング13を説明する図であり、(a)は2分割された一方の円弧状部材13aの斜視図、(b)は2分割された他方の円弧状部材13bの斜視図で、(c)は円弧状部材13aと円弧状部材13bとを結合した状態を示す。
FIG. 3 is a partial cross-sectional view showing a state in which the fitting ring 13 is attached to the tubular member 1 in the state of FIG.
The fitting ring 13 is divided into two arc-shaped members. FIG. 4 is a view for explaining the fitting ring 13, wherein (a) is a perspective view of one arc-shaped member 13a divided into two, and (b) is a perspective view of the other arc-shaped member 13b divided into two. (C) shows a state in which the arc-shaped member 13a and the arc-shaped member 13b are joined.
 嵌込リング13は、例えば粗形状の鋳造品を切削することにより製造される。したがって、嵌込リング13は、鋳造で製造されたままの場合よりも高精度で製造することができる。
 本実施形態の嵌込リング13は2分割されているが、これに限定されず、3以上に分割されていてもよい。
 円弧状部材13aの両端部にはボルト孔13aaが形成されている。
 円弧状部材13bの両端部は、所定幅の壁部13baを残して切り欠かれており、壁部13baには、ボルトを挿通する挿通孔13bbが設けられている。
The fitting ring 13 is manufactured, for example, by cutting a roughly shaped cast product. Therefore, the inset ring 13 can be manufactured with higher accuracy than when it is manufactured by casting.
Although the fitting ring 13 of this embodiment is divided into two, it is not limited to this and may be divided into three or more.
Bolt holes 13aa are formed at both ends of the arc-shaped member 13a.
Both end portions of the arc-shaped member 13b are cut away leaving a wall portion 13ba of a predetermined width, and the wall portion 13ba is provided with an insertion hole 13bb through which a bolt is inserted.
 嵌込リング13は、図4(c)に示すように、円弧状部材13aと円弧状部材13bにおける互いの端部を対向させ、円弧状部材13bの挿通孔13bbよりボルト14を挿入し、円弧状部材13aのボルト孔13aaに螺合させることで、一体に形成される。 As shown in FIG. 4C, the insertion ring 13 has the end portions of the arc-shaped member 13a and the arc-shaped member 13b opposite to each other, and the bolt 14 is inserted from the insertion hole 13bb of the arc-shaped member 13b. It is integrally formed by screwing with the bolt hole 13aa of the arc-shaped member 13a.
 連結された状態の嵌込リング13の内周は、嵌込リング13が装着される環状凹部12の外周よりもわずかに短い。すなわち、嵌込リング13は、環状凹部12の底部(外面)との間に締め代を有している。
 この締め代により、円弧状部材13aと円弧状部材13bとを環状凹部12の外周に配置し、ボルト14を締めつけて、円弧状部材13aと円弧状部材13bと互いに連結すると、嵌込リング13は、環状凹部12の外周に押圧固定される。
The inner periphery of the fitting ring 13 in the coupled state is slightly shorter than the outer periphery of the annular recess 12 in which the fitting ring 13 is mounted. That is, the fitting ring 13 has an interference with the bottom (outer surface) of the annular recess 12.
When the arc-shaped member 13a and the arc-shaped member 13b are disposed on the outer periphery of the annular recess 12 and the bolt 14 is tightened by the tightening margin and the arc-shaped member 13a and the arc-shaped member 13b are connected to each other, the fitting ring 13 The pressure is fixed to the outer periphery of the annular recess 12.
 嵌込リング13は、図3に示すように管状部材1の軸線Aに対して垂直な面に沿った、互いに平行な2つの側面13c,13dを有する。ただし、側面13c,13dは、軸線Aに対して厳密には垂直でなくてもよい。 The fitting ring 13 has two side surfaces 13c and 13d parallel to each other along a plane perpendicular to the axis A of the tubular member 1 as shown in FIG. However, the side surfaces 13 c and 13 d may not be exactly perpendicular to the axis A.
 嵌込リング13は、断面が矩形の角リングであり、本実施形態で幅T1(側面13cと側面13dとの間の距離、管状部材1の軸方向の幅、厚さ)は、環状凹部12の幅と略等しく、本実施形態では8mmで環状凹部12に隙間なく嵌合している。また嵌込リング13の管状部材1の外周から外側に突き出ている突出高さT3は8mmである。すなわち、環状凹部12の深さt2に合わせて、嵌込リング13の径方向厚さT2を調整している。 The fitting ring 13 is a rectangular ring having a rectangular cross section, and in the present embodiment, the width T1 (the distance between the side surface 13c and the side surface 13d, the axial width and thickness of the tubular member 1) is an annular recess 12 In the present embodiment, the annular recess 12 is fitted to the annular recess 12 with no gap. Moreover, the protrusion height T3 which protrudes outside from the outer periphery of the tubular member 1 of the insertion ring 13 is 8 mm. That is, the radial thickness T2 of the fitting ring 13 is adjusted in accordance with the depth t2 of the annular recess 12.
 嵌込リング13の管状部材1の外周から外側に突き出ている突出高さT3は、ハウジング30の内周面(溝部以外の部分の内周面)と管状部材1の外周面との間のクリアランスT4(図1に示す)の最大値である2.5mmより大きい3mm以上が好ましい。
 また、嵌込リング13の突出高さT3は、ハウジング30に設けられた溝36,38(後述)の底部と管状部材1の外周面との間の距離T5以下であることが好ましい。
 本実施形態で、嵌込リング13の高さT3が8mmで、環状凹部12の深さt2(図2参照)が1.5mmであるので、突出高さT2は、9.5mmである。
The protruding height T3 of the fitting ring 13 protruding outward from the outer periphery of the tubular member 1 is the clearance between the inner peripheral surface of the housing 30 (the inner peripheral surface of the portion other than the groove) and the outer peripheral surface of the tubular member 1 3 mm or more larger than 2.5 mm which is the maximum value of T4 (shown in FIG. 1) is preferable.
The projection height T3 of the insertion ring 13 is preferably equal to or less than the distance T5 between the bottom of the grooves 36 and 38 (described later) provided in the housing 30 and the outer peripheral surface of the tubular member 1.
In the present embodiment, since the height T3 of the insertion ring 13 is 8 mm and the depth t2 (see FIG. 2) of the annular recess 12 is 1.5 mm, the projection height T2 is 9.5 mm.
 嵌込リング13の材質は、例えば、ステンレス鋼(SUS304)である。嵌込リング13の材質はステンレス鋼に限定されないが、嵌込リング13の硬さは、ハウジング30および環状凹部12,22(管状部材1)のうちの柔らかいもの以上の硬さを有することが好ましい。
 嵌込リング13がハウジング30および環状凹部12,22よりも柔らかいと、連結する2本の管状構造物100A、100Bが互いに離れる方向に力が加わったときに、嵌込リング13が塑性変形し、脱管阻止性能を確保することができない可能性がある。
The material of the fitting ring 13 is, for example, stainless steel (SUS 304). The material of the inset ring 13 is not limited to stainless steel, but the hardness of the inset ring 13 preferably has a hardness greater than that of the soft one of the housing 30 and the annular recess 12 or 22 (tubular member 1). .
If the fitting ring 13 is softer than the housing 30 and the annular recesses 12 and 22, the fitting ring 13 is plastically deformed when a force is applied in a direction in which the two tubular structures 100A and 100B to be coupled are separated from each other. There is a possibility that the tube removal prevention performance can not be secured.
 2本の管状構造物100の連結部の外周には、シーリングゴム40が取り付けられている。
 シーリングゴム40は、管状部材1の外周面と対向する2つの内周面41,42を有し、図1に示す断面において略L字形を有する。ただし、これに限定されず、例えばU字形であってもよい。
 一方の内周面41の径は、小径部10の外周面の径よりわずかに小さく、小径部10の外周面に配置されると弾性変形して、小径部10の外周面と密接する。
 他方の内周面42は、大径部20の外周面の径よりわずかに小さく、大径部の外周面に配置されると弾性変形して、大径部20の外周面と密接する。
A sealing rubber 40 is attached to the outer periphery of the connection portion of the two tubular structures 100.
The sealing rubber 40 has two inner peripheral surfaces 41 and 42 facing the outer peripheral surface of the tubular member 1 and has a substantially L shape in the cross section shown in FIG. However, it is not limited to this, and may be U-shaped, for example.
The diameter of one inner peripheral surface 41 is slightly smaller than the diameter of the outer peripheral surface of the small diameter portion 10, and when it is disposed on the outer peripheral surface of the small diameter portion 10, it elastically deforms and closely contacts the outer peripheral surface of the small diameter portion 10.
The other inner peripheral surface 42 is slightly smaller than the diameter of the outer peripheral surface of the large diameter portion 20, and when it is disposed on the outer peripheral surface of the large diameter portion, it elastically deforms and closely contacts the outer peripheral surface of the large diameter portion 20.
 シーリングゴム40の外周側には、ハウジング30が取り付けられている。
 図5は、図1の矢印Bの方向から見た断面図で、ハウジング30を示す。
 ハウジング30は、本実施形態ではJIS G 5502 FCD450で規定される鋳鉄により製造されている。ハウジング30は、このように鋳鉄製であるため、嵌込リング13と比べて寸法公差が大きく、ハウジング30の内周面(溝が設けられていない部分)と管状部材1の外周面との最大クリアランスは上述のように2.5mm程度である。
A housing 30 is attached to the outer peripheral side of the sealing rubber 40.
FIG. 5 shows the housing 30 in a cross-sectional view as viewed in the direction of arrow B in FIG.
The housing 30 is manufactured by the cast iron prescribed by JIS G 5502 FCD450 in this embodiment. Since the housing 30 is thus made of cast iron, the dimensional tolerance is larger than that of the fitting ring 13, and the maximum of the inner peripheral surface of the housing 30 (the portion where the groove is not provided) and the outer peripheral surface of the tubular member 1 is obtained. The clearance is about 2.5 mm as described above.
 ハウジング30は、図5に示すように、2つの半円部材30A,30Bを備える。半円部材30A,30Bは、それぞれ、管状部材1の外周に沿った半円環部31と、半円環部31の両端から径方向外側に延びる2つのフランジ部32とを備える。
 フランジ部32には、それぞれ穴33が設けられている。半円部材30A,30Bを管状構造物100の外周に配置し、半円部材30Aのフランジ部32と半円部材30Bのフランジ部32とを対向させると、両フランジ部32に設けられた穴33は貫通する。
 その穴33にはボルト34が挿入され、ボルト34のねじ部の先にはナット35が螺合されている。ナット35を締めることにより、2つの半円部材30A,30Bは、管状構造物100の外周を覆い、2本の管状構造物100は連結される。
The housing 30 comprises two semicircular members 30A, 30B as shown in FIG. The semicircular members 30A and 30B each include a semicircular ring portion 31 along the outer periphery of the tubular member 1 and two flange portions 32 extending radially outward from both ends of the semicircular ring portion 31.
The flange portion 32 is provided with holes 33 respectively. When the semicircular members 30A and 30B are disposed on the outer periphery of the tubular structure 100, and the flange portion 32 of the semicircular member 30A and the flange portion 32 of the semicircular member 30B face each other, the holes 33 provided in both flange portions 32. Penetrates.
A bolt 34 is inserted into the hole 33, and a nut 35 is screwed into the end of the threaded portion of the bolt 34. By tightening the nut 35, the two semicircular members 30A, 30B cover the outer periphery of the tubular structure 100, and the two tubular structures 100 are connected.
 図1に示すように、ハウジング30の内周面には、受口21の大径側嵌込リング13Bの外周を覆う環状溝36と、シーリングゴム40と嵌合する環状溝37と、挿口11の小径側嵌込リング13Aを覆う環状溝38とが設けられている。
 環状溝36の幅は、大径側嵌込リング13Bが挿入可能なようにわずかな隙間を有している。
 環状溝38の幅は、小径側嵌込リング13Aの幅よりも、かなり大きい。その理由は、管状構造物100は、例えば、JWWA G 113の規格によると、管長に対してプラスマイナス1.0%程度の伸縮性を有することが必要であるので、その伸縮を吸収するためである。
As shown in FIG. 1, on the inner peripheral surface of the housing 30, an annular groove 36 covering the outer periphery of the large diameter side fitting ring 13B of the receiving port 21, an annular groove 37 fitting with the sealing rubber 40, and insertion An annular groove 38 is provided to cover the 11 small diameter side fitting rings 13A.
The width of the annular groove 36 has a slight gap so that the large diameter side fitting ring 13B can be inserted.
The width of the annular groove 38 is considerably larger than the width of the small diameter side fitting ring 13A. The reason is that, for example, according to the standard of JWWA G 113, since the tubular structure 100 needs to have an elasticity of about plus or minus 1.0% with respect to the pipe length, it absorbs the expansion and contraction thereof. is there.
 (管状構造物の製造方法)
 環状凹部12が形成されていない状態の管状部材1の外周に、図2のように環状凹部12を切削加工で製造する。
(Method of manufacturing tubular structure)
The annular recess 12 is manufactured by cutting the outer periphery of the tubular member 1 in a state in which the annular recess 12 is not formed as shown in FIG.
 次いで、図4(c)に示すように、二分割型の嵌込リング13の一方の円弧状部材13aと他方の円弧状部材13bとを環状凹部12の外周に配置してボルト14で互いを締め付ける。これにより、嵌込リング13は管状部材1の外面を押付け、図3に示すように、嵌込リング13が管状部材1の環状凹部12に押圧固定される。図6は嵌込リング13が管状部材1の環状凹部12に押圧固定された状態の管状構造物100の要部の写真である。 Then, as shown in FIG. 4C, one arc-shaped member 13a and the other arc-shaped member 13b of the two-piece fitting ring 13 are disposed on the outer periphery of the annular recess 12 and mutually attached with the bolt 14 tighten. Thereby, the fitting ring 13 presses the outer surface of the tubular member 1, and as shown in FIG. 3, the fitting ring 13 is pressed and fixed to the annular recess 12 of the tubular member 1. FIG. 6 is a photograph of the main part of the tubular structure 100 in a state in which the fitting ring 13 is pressed and fixed in the annular recess 12 of the tubular member 1.
 (管状構造物の連結方法)
 管状構造物100の連結方法について説明する。
 まず、連結予定の2本の管状構造物100の一方における、挿口11又は受口21のうちの連結する側にシーリングゴム40を挿入する。
 次いで、そのシーリングゴム40の内部に、2つの管状構造物100の他方における、挿口11又は受口21のうちの連結する側を挿入する。
(Connection method of tubular structure)
The connection method of the tubular structure 100 will be described.
First, the sealing rubber 40 is inserted into the connecting side of the insertion port 11 or the receiving port 21 in one of the two tubular structures 100 to be connected.
Then, into the inside of the sealing rubber 40, the other of the two tubular structures 100, the connecting side of the insertion port 11 or the receiving port 21 is inserted.
 ハウジング30の半円部材30A,30Bを管状構造物100の外周に配置する。
 このとき、小径側嵌込リング13Aが環状溝38に、シーリングゴム40が環状溝37に、大径側嵌込リング13Bが環状溝36に入るようにする。
 半円部材30Aのフランジ部32と半円部材30Bのフランジ部32とを対向させ、両フランジ部32に設けられた穴33にボルト34を挿入し、ボルト34のねじ部の先にナット35を螺合する。
 ナット35を締めることにより、2つの半円部材30A,30Bは、管状構造物100の外周を覆い、2本の管状構造物100は連結される。
The semicircular members 30A, 30B of the housing 30 are disposed on the outer periphery of the tubular structure 100.
At this time, the small diameter side fitting ring 13A enters the annular groove 38, the sealing rubber 40 enters the annular groove 37, and the large diameter side fitting ring 13B enters the annular groove 36.
The flange portion 32 of the semicircular member 30A and the flange portion 32 of the semicircular member 30B are opposed to each other, the bolt 34 is inserted into the hole 33 provided in both flange portions 32, and the nut 35 is inserted into the tip of the screw portion of the bolt 34 Screw up.
By tightening the nut 35, the two semicircular members 30A, 30B cover the outer periphery of the tubular structure 100, and the two tubular structures 100 are connected.
(本実施形態の管状構造物の効果)
 本実施形態の管状構造物100の効果について説明する。
 以下に示す表1は、本実施形態の管状構造物100と比較形態の管状構造物の最大離脱防止荷重を示した表である。
 ここで、最大離脱防止荷重は、受口と挿口をハウジングで固定し、両者の管端には引張試験機でチャッキングできる冶具を溶接にて取付け、管軸方向の引張試験を行うことで測定する。受口側の強度を測定する場合は、挿口側の嵌込リング13を溶接し、また、挿口側の強度を測定する場合は、受口側の嵌込リング13を溶接する。つまり、最大離脱防止荷重を測定する側と反対側は、強度の高い離脱防止構造にしておくことで、最大離脱防止荷重を測定する側が先に破壊する組み合わせとする。
(Effect of tubular structure of the present embodiment)
The effects of the tubular structure 100 of the present embodiment will be described.
Table 1 shown below is a table showing the maximum separation preventing loads of the tubular structure 100 of the present embodiment and the tubular structure of the comparative embodiment.
Here, the maximum separation prevention load is achieved by fixing the socket and the socket with a housing, attaching a jig that can be chucked with a tensile tester at both pipe ends by welding, and performing a tensile test in the axial direction taking measurement. In the case of measuring the strength on the receiving side, the insertion ring 13 on the insertion side is welded, and in the case of measuring the strength on the insertion side, the insertion ring 13 on the receiving side is welded. That is, the side opposite to the side for measuring the maximum separation preventing load has a high strength separation preventing structure so that the side for measuring the maximum separation prevention load breaks first.
 本実施形態の結果を(1)~(3)に示す。また、(4)から(6)は比較形態で、(4)は、上述の特許文献1に記載の管状部材の外周に嵌込リングを溶接したものである。(5)は、上述の特許文献2に記載のように、抜け止め部材を管状構造物の外周に装着し、テーパー面が形成された袋ナットにより抜け止め部材を縮径させ、抜け止め部材の環状構造物の外周への食い込みによって、管端同士を接合したものである。(6)は、上述の特許文献3に記載のように、抜け止め部材であるロックリングを管外周面に成形された溝に嵌め込むことによって、管同士を接続したものである。
 管状部材は、上述のように呼び径80A(実際の径:φ89.1mm、管厚:3.0mm)を用いた。
The results of this embodiment are shown in (1) to (3). Further, (4) to (6) are comparative embodiments, and (4) is obtained by welding a fitting ring to the outer periphery of the tubular member described in Patent Document 1 mentioned above. In (5), as described in the above-mentioned Patent Document 2, the retaining member is mounted on the outer periphery of the tubular structure, and the diameter of the retaining member is reduced by the cap nut having a tapered surface. The tube ends are joined together by biting into the outer periphery of the annular structure. In (6), as described in Patent Document 3 described above, the pipes are connected by inserting a lock ring, which is a retaining member, into a groove formed on the outer peripheral surface of the pipe.
As the tubular member, the nominal diameter 80A (actual diameter: φ89.1 mm, tube thickness: 3.0 mm) was used as described above.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1に示すように最大離脱防止荷重が最も大きいのは(4)の比較形態である。(4)は嵌込リングを溶接で管端に取り付けたものである。
 ここで、管状構造物は、施工現場において長さが調節されて切断されるものである。そうすると管端位置は施工現場で決定されるので、嵌込リングを管端に溶接する作業も施工現場で行うことが必要となる。しかし、施工現場での加工は品質保証の面から好ましくない。したがって、(4)の比較形態は、現実的な実施が困難である。
As shown in Table 1, the largest separation prevention load is the largest in the comparative form (4). (4) is the fitting ring attached to the end of the pipe by welding.
Here, the tubular structure is adjusted in length at the construction site and cut. Then, since the pipe end position is determined at the construction site, the work of welding the fitting ring to the pipe end also needs to be performed at the construction site. However, processing at the construction site is not preferable in terms of quality assurance. Therefore, the comparison form of (4) is difficult to be practically implemented.
 これに対して、比較形態(5)、(6)の管状構造物は、施工現場における長さの節が可能であるが、本実施形態はこれらの(5)、(6)と比べて、最大離脱防止荷重が大きく、(4)に近い値を示している。 On the other hand, although the tubular structure of comparative form (5), (6) can be a node of the length in a construction site, this embodiment is compared with these (5), (6), The maximum separation prevention load is large and shows a value close to (4).
 このように、本実施形態によると、嵌込リング13を、締め代を持たせて環状凹部12に嵌め込むことにより、厚み3.0mm程度のステンレス鋼管において可能な程度の溝深さである1.0mm、1.2mm、1,5mmにおいて、呼び径80Aの2倍である160kN以上、3倍未満240kNの抜け出し阻止能力(最大離脱防止荷重)が得られる継手構造を提供することができる。
 また、溶接を用いないため、例えばハンドグラインダー等による施工現場での加工も可能である。
As described above, according to the present embodiment, the groove depth of the stainless steel pipe having a thickness of about 3.0 mm can be obtained by inserting the fitting ring 13 into the annular recess 12 with an interference. It is possible to provide a joint structure capable of obtaining an anti-disengagement ability (maximum anti-separation load) of 160 kN or more, which is twice the nominal diameter 80A and less than 3 times 240 kN, at 0 mm, 1.2 mm and 1.5 mm.
In addition, since welding is not used, for example, processing at a construction site using a hand grinder or the like is also possible.
 以上、本発明の第1実施形態について説明したが、これに限定されない。実施形態の管状構造物100は、挿口11と受口21との両側に、環状凹部と嵌込リング13A,13Bを配置した形態について説明したが、これに限定されず、例えば、挿口11は環状凹部と嵌込リング13A,13Bを設け、受口には、環状凹部を設けずに、嵌込リング13A,13Bを管状部材1に溶接してもよい。 As mentioned above, although 1st Embodiment of this invention was described, it is not limited to this. Although the tubular structure 100 according to the embodiment has been described in which the annular recess and the fitting rings 13A and 13B are disposed on both sides of the insertion port 11 and the receiving port 21, the invention is not limited thereto. The annular recess and the fitting rings 13A and 13B may be provided, and the fitting rings 13A and 13B may be welded to the tubular member 1 without providing the annular recess in the receiving port.
(第2実施形態)
 次に、本発明の第2実施形態について説明する。第2実施形態は、要求される必要荷重(破断強度及び最大離脱防止荷重)が大きい場合にも適用可能な管状構造物100である。具体的には、例えば必要荷重が、呼び径80Aの場合240kNであり、呼び径150Aの場合450kNの場合にも適用可能な管状構造物100である。
Second Embodiment
Next, a second embodiment of the present invention will be described. The second embodiment is a tubular structure 100 applicable even when the required load required (breaking strength and maximum detachment prevention load) is large. Specifically, for example, the required load is 240 kN in the case of the nominal diameter 80A, and the tubular structure 100 applicable also in the case of the 450 kN in the case of the nominal diameter 150A.
 第1実施形態の管状構造物100は、配管肉厚の寸法体系がノルマルスケジュール系10(以下、Sch10という)の管状部材1を用いたが、本実施形態は、Sch10よりも厚い、例えばノルマルスケジュール系20(以下、Sch20という)の管状部材1を用いる。 The tubular structure 100 according to the first embodiment uses the tubular member 1 whose dimension system of piping thickness is the normal schedule system 10 (hereinafter referred to as Sch10), but the present embodiment is thicker than the Sch10, for example, the normal schedule The tubular member 1 of system 20 (hereinafter referred to as Sch 20) is used.
 表2に示すように、Sch20では、例えば呼び径80A(実際の径:φ89.1mm)の場合、管厚は4.0mmで、呼び径150A(実際の径:φ165.2mm)の場合、管厚は5.0mmである。一方、Sch10の場合、例えば、呼び径80A(実際の径:φ89.1mm)の場合、管厚は3.0mmで、呼び径150A(実際の径:φ165.2mm)の場合、管厚は3.5mmである。 As shown in Table 2, in Sch20, for example, in the case of nominal diameter 80A (actual diameter: φ 89.1 mm), the tube thickness is 4.0 mm, and in the case of nominal diameter 150 A (actual diameter: φ 165.2 mm), the pipe The thickness is 5.0 mm. On the other hand, in the case of Sch10, for example, in the case of nominal diameter 80A (actual diameter: φ89.1 mm), the tube thickness is 3.0 mm, and in the case of nominal diameter 150A (actual diameter: φ165.2 mm), the tube thickness is 3 It is .5 mm.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 また、本実施形態において、環状凹部12の深さは、呼び径80Aの場合、1.45mmから2.45mmで、呼び径150Aの場合、1.4mmから3.4mmである。他の同様の構成については同様の符号を付し、説明を省略する。 In the present embodiment, the depth of the annular recess 12 is 1.45 mm to 2.45 mm for the nominal diameter 80A, and 1.4 mm to 3.4 mm for the nominal diameter 150A. The same reference numerals are given to the other similar components, and the description is omitted.
 以下の表3は、Sch10とSch20との2種類の管厚それぞれにおいて、本実施形態の管状部材1と比較形態の管状部材とを用意し、挿口側に本実施形態を適用して破断強度及び最大離脱荷重を測定した結果を示す表である。表において太字で示す部分が本実施形態である。
 なお、弾性限界とは、管状部材1の環状凹部12が形成された部分に残存している残存部(図2に符号12Aで示す)の断面積×試験片の降伏応力YS(SUS304の場合、278MPa)、破断限界は、残存部12Aの断面積×試験片の引張強さTS(SUS304の場合、667Mpa)である。また、灰色で示す部分は必要荷重を満たさない部分である。図7-12は、表3の一部をグラフ化したものである。図中矢印で示す領域が本実施形態の領域である。
Table 3 below prepares the tubular member 1 of the present embodiment and the tubular member of the comparative embodiment for each of the two tube thicknesses of Sch10 and Sch20, and applies the present embodiment to the insertion side to break strength. And it is a table | surface which shows the result of having measured the largest detachment | leave load. The parts shown in bold in the table are this embodiment.
The elastic limit means the cross-sectional area of the remaining portion (indicated by reference numeral 12A in FIG. 2) remaining in the portion where the annular recess 12 of the tubular member 1 is formed × yield stress YS of the test piece (in the case of SUS304) 278 MPa), the breaking limit is the cross-sectional area of the remaining portion 12A × the tensile strength TS of the test piece (667 Mpa in the case of SUS304). Also, the gray parts are parts that do not satisfy the required load. FIG. 7-12 is a graph of a part of Table 3. An area indicated by an arrow in the drawing is an area in the present embodiment.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
(呼び径80A)
 図7は、呼び径80Aの場合の、環状凹部12の深さと残存部12Aの破断限界との関係を示したグラフである。
 図7に示すように破断限界については、呼び径80A、管厚3.0mm(Sch10)の管状部材1の場合、環状凹部12の深さが1.7mm以上になると、破断限界が240kN以下となり、第2実施形態の必要荷重240kNを満たさない。
 呼び径80A、管厚4.0mm(Sch20)の管状部材1の場合、環状凹部12の深さが2.7mm以上になると、破断限界が240kN以下となり、第2実施形態の必要荷重240kNを満たさない。
 一方、本実施形態の、呼び径80A、管厚4.0mm(Sch20)、環状凹部12の深さ1.45mmから2.45mmの管状部材1は、必要荷重240kNを満たしている。
(Nominal diameter 80A)
FIG. 7 is a graph showing the relationship between the depth of the annular recess 12 and the fracture limit of the remaining portion 12A in the case of the nominal diameter 80A.
As shown in FIG. 7, in the case of the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 3.0 mm (Sch10), the fracture limit is 240 kN or less when the depth of the annular recess 12 is 1.7 mm or more. , The required load 240kN of the second embodiment is not satisfied.
In the case of the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 4.0 mm (Sch20), when the depth of the annular recess 12 is 2.7 mm or more, the breaking limit becomes 240 kN or less and the required load 240 kN of the second embodiment is satisfied. Absent.
On the other hand, the tubular member 1 having a nominal diameter of 80 A, a tube thickness of 4.0 mm (Sch20), and a depth of 1.45 mm to 2.45 mm of the annular recess 12 of the present embodiment satisfies the necessary load 240 kN.
 図8は、呼び径80Aの場合の環状凹部12の深さと残存部12Aの弾性限界との関係を示したグラフである。図8に示すように弾性限界については、呼び径80A、管厚3.0mm(Sch10)の管状部材1よりも、呼び径80A、管厚4.0mm(Sch20)の管状部材1のほうが、環状凹部12の深さにかかわらず向上する。 FIG. 8 is a graph showing the relationship between the depth of the annular recess 12 and the elastic limit of the remaining portion 12A in the case of the nominal diameter 80A. As shown in FIG. 8, with respect to the elastic limit, the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 4.0 mm (Sch20) is annular rather than the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 3.0 mm (Sch10). It improves regardless of the depth of the recess 12.
 図9は、呼び径80Aの場合の環状凹部12の深さと管状部材1の最大離脱防止荷重との関係を示したグラフである。図9に示すように最大離脱防止荷重については、呼び径80A、管厚3.0mm(Sch10)の管状部材1の場合、環状凹部12の深さにかかわらず、最大離脱防止荷重が240kN以下となり、第2実施形態の必要荷重240kNを満たさない。
 呼び径80A、管厚4.0mm(Sch20)の管状部材1の場合、環状凹部12の深さが、1.45mmより小さく、また2.45mmより大きくなると、最大離脱防止荷重が240kN以下となり、第2実施形態の必要荷重240kNを満たさない。
 一方、本実施形態の、呼び径80A、管厚4.0mm(Sch20)、環状凹部12の深さ1.45mmから2.45mmの管状部材1は、必要荷重240kNを満たしている。
FIG. 9 is a graph showing the relationship between the depth of the annular recess 12 and the maximum separation preventing load of the tubular member 1 in the case of the nominal diameter 80A. As shown in FIG. 9, with respect to the maximum separation preventing load, in the case of the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 3.0 mm (Sch10), the maximum separation preventing load is 240 kN or less regardless of the depth of the annular recess 12 , The required load 240kN of the second embodiment is not satisfied.
In the case of the tubular member 1 having a nominal diameter of 80 A and a tube thickness of 4.0 mm (Sch20), when the depth of the annular recess 12 is smaller than 1.45 mm and larger than 2.45 mm, the maximum separation prevention load is 240 kN or less The required load 240 kN of the second embodiment is not satisfied.
On the other hand, the tubular member 1 having a nominal diameter of 80 A, a tube thickness of 4.0 mm (Sch20), and a depth of 1.45 mm to 2.45 mm of the annular recess 12 of the present embodiment satisfies the necessary load 240 kN.
(呼び径150A)
 図10は、呼び径150Aの場合の環状凹部12の深さに対する残存部12Aの破断限界を示したグラフである。
 図10に示すように破断限界については、呼び径150A、管厚3.5mm(Sch10)の管状部材1の場合、環状凹部12の深さが2.2mm以上になると、破断限界が450kN以下となり、第2実施形態の必要荷重を満たさない。
 呼び径150A、管厚5.0mm(Sch20)の管状部材1の場合、環状凹部12の深さが3.6mm以上になると、破断限界が450kN以下となり、第2実施形態の必要荷重を満たさない。
 一方、本実施形態の、呼び径150A、管厚5.0mm(Sch20)、環状凹部12の深さ1.4mmから3.4mmの管状部材1は、必要荷重450kNを満たしている。
(Nominal diameter 150A)
FIG. 10 is a graph showing the breaking limit of the remaining portion 12A with respect to the depth of the annular recess 12 in the case of the nominal diameter 150A.
As shown in FIG. 10, in the case of the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 3.5 mm (Sch10), the fracture limit is 450 kN or less when the depth of the annular recess 12 is 2.2 mm or more. , Does not satisfy the required load of the second embodiment.
In the case of the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 5.0 mm (Sch20), when the depth of the annular recess 12 is 3.6 mm or more, the breaking limit is 450 kN or less and the required load of the second embodiment is not satisfied. .
On the other hand, the tubular member 1 having a nominal diameter of 150 A, a tube thickness of 5.0 mm (Sch20), and a depth of 1.4 mm to 3.4 mm of the annular recess 12 of the present embodiment satisfies the required load 450 kN.
 図11は、呼び径150Aの場合の環状凹部12の深さに対する残存部12Aの弾性限界を示したグラフである。図11に示すように弾性限界については、呼び径150A、管厚3.5mm(Sch10)の管状部材1よりも、呼び径150A、管厚5.0mm(Sch20)の管状部材1のほうが、環状凹部12の深さにかかわらず向上する。 FIG. 11 is a graph showing the elastic limit of the remaining portion 12A with respect to the depth of the annular recess 12 in the case of the nominal diameter 150A. As shown in FIG. 11, with respect to the elastic limit, the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 5.0 mm (Sch20) is annular rather than the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 3.5 mm (Sch10). It improves regardless of the depth of the recess 12.
 図12は、呼び径150Aの場合の環状凹部深さに対する最大離脱防止荷重を示したグラフである。図12に示すように最大離脱防止荷重については、呼び径150A、管厚3.5mm(Sch10)の管状部材1の場合、環状凹部12の深さにかかわらず、必要荷重の450kN以下となり、第2実施形態の必要荷重を満たさない。
 呼び径150A、管厚5.0mm(Sch20)の管状部材1の場合、環状凹部12の深さが、1.4mmより小さく、また3.4mmより大きくなると、最大離脱防止荷重が450kN以下となり、第2実施形態の必要荷重を満たさない。
 一方、本実施形態の、呼び径150A、管厚5.0mm(Sch20)、環状凹部12の深さ1.4mmから3.4mmの管状部材1は、必要荷重450kNを満たしている。
FIG. 12 is a graph showing the maximum separation preventing load with respect to the annular recess depth in the case of the nominal diameter 150A. As shown in FIG. 12, in the case of the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 3.5 mm (Sch10), the maximum detachment preventing load is 450 kN or less of the required load regardless of the depth of the annular recess 12 The required load of 2 embodiment is not satisfied.
In the case of the tubular member 1 having a nominal diameter of 150 A and a tube thickness of 5.0 mm (Sch20), when the depth of the annular recess 12 is smaller than 1.4 mm and larger than 3.4 mm, the maximum separation prevention load becomes 450 kN or less The required load of the second embodiment is not satisfied.
On the other hand, the tubular member 1 having a nominal diameter of 150 A, a tube thickness of 5.0 mm (Sch20), and a depth of 1.4 mm to 3.4 mm of the annular recess 12 of the present embodiment satisfies the required load 450 kN.
 図13は、管状部材1,1Aに引っ張り力が加わった場合の管状部材1,1Aの変形状態を説明する模式的な部分断面図であり、(a)は比較形態、(b)は本実施形態である。比較形態の管状部材1Aの管厚は、本実施形態の管状部材1の管厚より薄い。
 比較形態の場合、管状部材1Aに対して長手方向に引っ張り力が加わると、管厚が薄いので管状部材1Aが長手方向に延びやすい。したがって、管状部材1Aは、径方向の収縮が大きい。このため、管状部材1Aの径が収縮するので、嵌込リング13との嵌合が浅くなり、又は図示するように嵌合がなくなり、最大離脱防止荷重が小さくなる。
 一方、本実施形態のように、管状部材1の管厚が厚いと、管状部材1に対して長手方向に引っ張り力が加わったときに、管状部材1が長手方向に延びる程度が比較形態に比べて小さく、径方向の収縮も小さい。したがって嵌込リング13との嵌合の減少量が小さく、最大離脱防止荷重が比較形態と比べて大きくなる。
 ゆえに、本実施形態の、呼び径80A、管厚4.0mm(Sch20)、環状凹部12の深さ1.45mmから2.45mmの管状部材1によると、必要荷重240kNを満たすことができる。また、本実施形態の、呼び径150A、管厚5.0mm(Sch20)、環状凹部12の深さ1.4mmから3.4mmの管状部材1によると、必要荷重450kNを満たすことができる。
 以上、本実施形態によると、第1実施形態の効果に加え、管状部材1の素管として肉厚の厚い管を用いることにより、管自体の弾性限界が向上するため、嵌込リングとの良好な接合性を維持でき、同じ溝深さにおいても高い離脱防止性能を得ることができる。
FIG. 13 is a schematic partial cross-sectional view for explaining a deformed state of the tubular members 1 and 1A when a tensile force is applied to the tubular members 1 and 1A, wherein (a) is a comparative embodiment and (b) is the present embodiment. It is a form. The tube thickness of the tubular member 1A of the comparative form is thinner than the tube thickness of the tubular member 1 of the present embodiment.
In the case of the comparative embodiment, when a tensile force is applied to the tubular member 1A in the longitudinal direction, the tubular member 1A tends to extend in the longitudinal direction because the tube thickness is thin. Therefore, the tubular member 1A has a large radial contraction. For this reason, since the diameter of the tubular member 1A is contracted, the fitting with the fitting ring 13 becomes shallow or no fitting as shown in the drawing, and the maximum separation preventing load is reduced.
On the other hand, as in the present embodiment, when the tube thickness of the tubular member 1 is large, the degree of extension of the tubular member 1 in the longitudinal direction when the tensile force is applied to the tubular member 1 in comparison with the comparative embodiment Small and radial contraction is also small. Therefore, the amount of decrease in the fitting with the fitting ring 13 is small, and the maximum separation preventing load is large as compared with the comparative embodiment.
Therefore, according to the tubular member 1 having a nominal diameter of 80A, a tube thickness of 4.0 mm (Sch20) and a depth of 1.45 mm to 2.45 mm of the annular recess 12 of the present embodiment, the required load 240 kN can be satisfied. Further, according to the tubular member 1 having a nominal diameter of 150 A, a tube thickness of 5.0 mm (Sch20), and a depth of 1.4 mm to 3.4 mm of the annular recess 12 of the present embodiment, the required load 450 kN can be satisfied.
As described above, according to the present embodiment, in addition to the effects of the first embodiment, by using a thick tube as the raw tube of the tubular member 1, the elastic limit of the tube itself is improved. Bondability can be maintained, and high separation prevention performance can be obtained even at the same groove depth.
 1  管状部材
 10  小径部
 11  挿口
 12  環状凹部
 12A  小径側環状凹部
 12B  大径側環状凹部
 13  嵌込リング
 13c  側面
 13d  側面
 13A  小径側嵌込リング
 13B  大径側嵌込リング
 30  ハウジング
 36  環状溝
 37  環状溝
 38  環状溝
 40  シーリングゴム
 41  内周面
 42  内周面
 100  管状構造物
DESCRIPTION OF SYMBOLS 1 Tubular member 10 small diameter part 11 insertion 12 annular concave 12A small diameter side annular concave 12B large diameter side annular concave 13 fitting ring 13c side 13d side 13A small diameter side fitting ring 13B large diameter side fitting ring 30 housing 36 annular groove 37 Annular groove 38 Annular groove 40 Sealing rubber 41 Inner circumferential surface 42 Inner circumferential surface 100 Tubular structure

Claims (6)

  1.  管端部に環状凹部が形成された管状部材と、
     前記管状部材の軸線に対して垂直な2つの外側面を有し、前記環状凹部の外周に押圧固定されている嵌込リングと、
    を備える管状構造物。
    A tubular member having an annular recess formed at the end of the tube;
    A fitting ring having two outer side surfaces perpendicular to the axis of the tubular member and pressed and fixed to the outer periphery of the annular recess;
    Tubular structure comprising:
  2.  前記嵌込リングは、複数の円弧状部材に分割され、前記円弧状部材は連結部材によって互いに連結されており、
     連結された状態の前記嵌込リングの内周は、前記嵌込リングが押圧固定される前記環状凹部の外周よりも短く、
     連結前の前記円弧状部材を前記管状部材の環状凹部外周に配置し、前記連結部材によって前記円弧状部材を互いに連結することにより、前記管状部材は前記環状凹部の外周に押圧固定される、
    請求項1に記載の管状構造物。
    The fitting ring is divided into a plurality of arc-shaped members, and the arc-shaped members are connected to each other by a connecting member.
    The inner periphery of the fitting ring in the coupled state is shorter than the outer periphery of the annular recess to which the fitting ring is pressed and fixed,
    The tubular member is pressed and fixed to the outer periphery of the annular recess by disposing the arcuate member before connection on the outer periphery of the annular recess of the tubular member and connecting the arc-like members to each other by the connecting member.
    A tubular structure according to claim 1.
  3.  前記環状凹部は、前記軸線に対して垂直な2つの内側面と、前記軸線と平行な底面とを有し、
     前記嵌込リングは角リングで、
     前記環状凹部の2つの前記内側面と前記嵌込リングの2つの前記外側面とがそれぞれ概当接し、前記環状凹部の底面と前記嵌込リングの内周面とが当接している、
    請求項1または2に記載の管状構造物。
    The annular recess has two inner side surfaces perpendicular to the axis and a bottom surface parallel to the axis,
    The fitting ring is a square ring,
    The two inner side surfaces of the annular recess and the two outer side surfaces of the fitting ring are substantially in contact with each other, and the bottom surface of the annular recess is in contact with the inner peripheral surface of the fitting ring.
    The tubular structure according to claim 1 or 2.
  4.  前記環状凹部の深さは、前記管状部材の径方向厚さの二分の一以下である、
    請求項1から3のいずれか1項に記載の管状構造物。
    The depth of the annular recess is less than or equal to half the radial thickness of the tubular member,
    The tubular structure according to any one of claims 1 to 3.
  5.  前記管状部材の管端部の一方は挿口で、他方は前記挿口よりも大径の受口であり、
     前記挿口または前記受口の少なくとも一方の側に前記環状凹部および前記嵌込リングが設けられている、
    請求項1から4のいずれか1項に記載の管状構造物。
    One of the tube ends of the tubular member is an inlet, and the other is a socket having a larger diameter than the inlet,
    The annular recess and the fitting ring are provided on at least one side of the insertion port or the receiving port.
    The tubular structure according to any one of claims 1 to 4.
  6.  前記管状部材および前記嵌込リングは、ステンレス鋼により形成される、
    請求項1から5のいずれか1項に記載の管状構造物。
    The tubular member and the fitting ring are formed of stainless steel,
    The tubular structure according to any one of claims 1 to 5.
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