WO2018198796A1 - Lens drive device, camera module using lens drive device, and method for manufacturing lens drive device - Google Patents

Lens drive device, camera module using lens drive device, and method for manufacturing lens drive device Download PDF

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Publication number
WO2018198796A1
WO2018198796A1 PCT/JP2018/015375 JP2018015375W WO2018198796A1 WO 2018198796 A1 WO2018198796 A1 WO 2018198796A1 JP 2018015375 W JP2018015375 W JP 2018015375W WO 2018198796 A1 WO2018198796 A1 WO 2018198796A1
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WO
WIPO (PCT)
Prior art keywords
lens
side support
driving device
conductive plate
fixed
Prior art date
Application number
PCT/JP2018/015375
Other languages
French (fr)
Japanese (ja)
Inventor
寛志 長田
田中 俊行
康 稲垣
彰良 猿舘
研 大河内
Original Assignee
アルプス電気株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by アルプス電気株式会社 filed Critical アルプス電気株式会社
Publication of WO2018198796A1 publication Critical patent/WO2018198796A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/02Mountings, adjusting means, or light-tight connections, for optical elements for lenses
    • G02B7/04Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B17/00Details of cameras or camera bodies; Accessories therefor
    • G03B17/02Bodies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof

Definitions

  • a lens holding member on which a coil is mounted is supported on a support base by a pair of lower leaf springs, and the coil is energized via a connection terminal fixed to the support base and the lower leaf spring.
  • the present invention relates to a lens driving device having a structure, a camera module using the lens driving device, and a method of manufacturing the lens driving device.
  • Patent Document 1 describes an invention related to a lens driving device.
  • a lens support having a coil is supported on a base by rear springs that are a pair of leaf springs.
  • a pair of terminals are supported on the base, and the pair of terminals are electrically connected to the pair of rear springs on a one-to-one basis.
  • the drive current is passed from the terminal to the coil via each rear spring.
  • the lens support is moved in the direction of the optical axis of the lens by the drive current flowing in the coil and the magnetic field from the magnet facing the coil, and this operation focuses the image on the image sensor.
  • the lens driving device described in Patent Document 1 has a terminal insertion hole formed in the base, and fixes a pair of rear springs to the base.
  • the terminal connection portion formed on the rear spring is opposed to the terminal insertion hole. Insert the terminal from the rear into the terminal insertion hole of the base, bring one end of the terminal into contact with the terminal connection part of the rear spring, and bond the one end of the terminal and the terminal connection part with a conductive thermosetting adhesive I am letting.
  • the present invention solves the above-described conventional problems, and it is easy to ensure the flatness of a pair of leaf springs, and the lens drive capable of maintaining the accuracy of the perpendicularity of the optical axis (center axis) of the lens holding member. It is an object to provide a device, a camera module using the lens driving device, and a method of manufacturing the lens driving device.
  • the present invention provides a support base, a lens holding member on which a lens body can be mounted, and a lens holding member that is provided between the support base and the lens holding member and moves in the optical axis direction of the lens body.
  • a pair of leaf springs that are freely supported, a coil mounted on the lens holding member, and a magnet facing the coil, Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion.
  • the fixed side support portion is installed on a spring fixing surface formed on the support base, and a conductive plate having a connection terminal is installed on the fixed side support portion, and the pair of plate springs from the conductive plate
  • the coil can be energized through the above.
  • the fixed support portion and the conductive plate are welded to each other in a state of being overlapped.
  • the conductive plate has the connection terminal formed by being partially bent, and the connection terminal is inserted into a through hole formed in the support base, and the connection The tip of the terminal can be configured to be exposed to the outside from the support base. In this case, it is preferable that an adhesive is filled in the through hole.
  • a positioning protrusion is provided on the spring fixing surface of the support base, and the positioning protrusion is formed in an attachment hole formed in the fixing side support portion and a hole portion formed in the conductive plate. Is preferably inserted.
  • a caulking deformation portion is formed on the positioning protrusion, and the fixing-side support portion and the conductive plate are caulked and fixed on the spring fixing surface. .
  • an adhesive is provided between the positioning protrusion and the attachment hole and the hole.
  • a camera module includes the lens driving device according to any one of the above, a lens body held by the lens holding member of the lens driving device, and an imaging element facing the lens body. It is what.
  • the present invention provides a support base, a lens holding member on which a lens body can be mounted, and the lens holding member provided between the support base and the lens holding member, the optical axis of the lens body.
  • a pair of leaf springs that are movably supported in a direction, a coil mounted on the lens holding member, and a magnet facing the coil, Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion.
  • the manufacturing method of the lens drive device which has an elastic arm part and the coil and the movable side support part are conducted, (A) using a conductive plate having a connection terminal, and stacking the fixed side support portion of the leaf spring and the conductive plate; (B) Overlaid in the step (a) on the spring fixing surface formed on the support base so that the fixed-side support portion is disposed between the support base and the conductive plate. Arranging and fixing the fixed-side support part and the conductive plate; It is what has.
  • the manufacturing method of the lens driving device of the present invention includes a joining step for joining the fixed side support portion and the conductive plate, which are overlapped in the step (a).
  • the conductive plate is formed of a metal material having a plate thickness larger than that of the plate spring, and welding is performed from the fixed support portion side in the joining step. In addition, it is preferable to join the fixed side support portion and the conductive plate.
  • the method for manufacturing a lens driving device of the present invention includes a leaf spring blank in which a connecting branch and a supporting plate are continuous from a part of the outer shape of the leaf spring, and a connecting branch and a support from a part of the outer shape of the conductive plate.
  • a conductive plate blank with a continuous plate part After joining the said fixed side support part and the said electrically conductive plate, it implements as what has the process of cut
  • the conductive plate has the connection terminal formed by being partially bent, When the fixed side support portion and the conductive plate are arranged on the spring fixing surface of the support base, the connection terminal is inserted into a through hole formed in the support base, and the connection terminal It is possible to expose the tip from the support base to the outside. In this case, it is preferable to fill the inside of the through hole with an adhesive.
  • a positioning protrusion is provided on the spring fixing surface of the support base, and the mounting hole formed in the fixing side support portion and the hole portion formed in the conductive plate It is preferable to insert the positioning protrusion.
  • a caulking deformation portion is formed on the positioning protrusion, and the fixing-side support portion and the conductive plate are caulked and fixed on the spring fixing surface. Furthermore, it is preferable to provide an adhesive between the positioning protrusion and the mounting hole and the hole.
  • the fixed side support portion of the leaf spring is fixed on the spring fixing surface of the support base, and the conductive plate having the connection terminal is overlaid on the fixed side support portion. Since the fixed side support portion is supported by the spring fixing surface formed on the support base, the flatness of the leaf spring can be maintained high based on the molding accuracy of the spring fixing surface. As a result, the inclination of the optical axis (center axis) of the lens holding member supported by the leaf spring can be suppressed, and the perpendicularity of the optical axis of the lens holding member to the plane along the spring fixing surface can be maintained with high accuracy. Can do.
  • the structure is such that the stationary support portion of the leaf spring and the conductive plate having the connection terminal are stacked on the support base, the conductive plate is insert-molded on the support base.
  • the support base can be made thinner than the conventional one, which can contribute to the thinning of the entire apparatus.
  • the assembly process is facilitated.
  • FIG. 2 is an exploded perspective view showing components of the lens driving device shown in FIG.
  • FIG. 1 is an exploded perspective view showing the lens driving device shown in FIG. 1 in a state where an upper leaf spring and a support member are removed;
  • FIG. 5 is an enlarged exploded perspective view showing a part of FIG.
  • a bottom view of the fixing structure of the lens holding member and the lower leaf spring as viewed from the Z2 side, 1 is a perspective view showing a method for manufacturing a lens driving device according to the present invention, in which a movable side support portion of a lower leaf spring is fixed to a lens holding member, and a fixed side support portion of the lower leaf spring and a conductive plate are overlapped.
  • Figure, The manufacturing method of the lens drive device of the present invention is shown.
  • the movable side support part of the lower leaf spring is fixed to the lens holding member, and the fixed side support part of the lower leaf spring and the conductive plate are overlapped and welded.
  • the manufacturing method of the lens drive device of the present invention which is an exploded perspective view showing a process of attaching a lens holding member with a lower leaf spring and a conductive plate fixed to a support base
  • the perspective view which shows the manufacturing method of the lens drive device of this invention, and shows what the lower leaf
  • the manufacturing method of the lens drive device of this invention is shown, and after the fixed side support part and conductive plate of a lower leaf
  • FIG. 1 and 2 show the overall structure of a lens driving device 1 according to an embodiment of the present invention.
  • FIG. 3 shows a support base, a lower leaf spring, a lens holding member, a coil, a magnet, and a case. It is shown. 4 and 5 show a conductive plate having a support base, a lower leaf spring, and connection terminals.
  • FIG. 5 is an exploded perspective view showing a part of FIG. 4 in an enlarged manner.
  • the lens driving device 1 has a lens holding member 10.
  • the lens holding member 10 is formed by injection molding with a synthetic resin material. As shown in FIG. 3, the lens holding member 10 has a cylindrical portion 13.
  • the cylindrical portion 13 is a relatively thin cylindrical body and has a central hole 13a continuous in the Z1-Z2 direction.
  • a lens body (lens barrel or lens barrel) is attached to the center hole 13a of the cylindrical portion 13.
  • the lens body includes a lens set obtained by combining one lens or a plurality of lenses, and a lens holder that holds the lens or the lens set.
  • an internal thread portion is formed in the center hole 13a
  • an external thread portion is formed on the outer peripheral surface of the lens holder, and the external thread portion is screwed to the internal thread portion, so that the lens body is mounted inside the cylindrical portion 13. Mounted.
  • the lens body is inserted into the center hole 13a, and the lens body and the inner surface of the cylindrical portion 13 are fixed with an adhesive.
  • the Z1-Z2 direction shown in each figure is the vertical direction, which is a direction (optical axis direction) parallel to the optical axis O of the lens body.
  • the lens driving device 1 is mounted on a portable electronic device such as a mobile phone.
  • An imaging element such as a CCD is disposed on the Z2 side of the lens driving device 1.
  • the lens driving device 1, the lens body, and the image sensor are combined to form a camera module. In the camera module, the lens holding member 10 and the lens body mounted on the lens holding member 10 are moved in the Z1-Z2 direction, whereby automatic focusing of an image formed on the image sensor is performed.
  • the lens driving device 1 is provided with a support base 40 and a case 3.
  • the support base 40 and the case 3 are combined to form a housing having a storage space inside.
  • the lens holding member 10 and the lower leaf springs 20A and 20B are accommodated in this accommodation space.
  • each of the lower leaf springs 20A and 20B is a leaf spring in which a fixed side support portion 21, a movable side support portion 22, and an elastic arm portion 23 that connects the fixed side support portion 21 and the movable side support portion 22 are conductive. It is integrally formed of a metal material.
  • the lower leaf springs 20A and 20B are formed of a springy stainless steel plate or phosphor bronze plate.
  • the fixed side support portion 21 of the lower leaf spring 20A located on the Y1 side is formed separately into an attachment portion 21a located on the X2 side and an attachment portion 21b located on the X1 side.
  • the fixed side support portion 21 of the lower leaf spring 20B located on the Y2 side is also formed by being divided into an attachment portion 21a located on the X2 side and an attachment portion 21b located on the X1 side.
  • the lower leaf springs 20A and 20B each have a mounting hole 24a formed in the mounting portion 21a located on the X2 side, and a mounting hole 24b formed in the mounting portion 21b located on the X1 side.
  • the mounting holes 24a and 24b are preferably holes with the entire periphery of the edge closed, but may be notched holes with a part opened.
  • the conductive plate 50 ⁇ / b> A is superimposed on the upper side (Z ⁇ b> 1 side) of the X ⁇ b> 2 side mounting portion 21 a of the lower leaf spring 20 ⁇ / b> A located on the Y ⁇ b> 1 side, and the lower part located on the Y ⁇ b> 2 side.
  • the conductive plate 50B is overlaid on the upper side (Z1 side) of the attachment portion 21a on the X2 side of the leaf spring 20B.
  • the conductive plates 50A and 50B are formed of a conductive metal plate, and are formed of, for example, a rolled steel plate whose surface is gold-plated, brass or another copper alloy plate.
  • the conductive plates 50A and 50B have a support plate portion 51 parallel to the XY plane, and a connection terminal 52 bent downward from an edge portion of the support plate portion 51.
  • a hole 53 is formed in the support plate 51.
  • the hole 53 is preferably a hole whose entire circumference is closed, but may be a notch-shaped hole partially opened.
  • the mounting portion 21a of the lower leaf spring 20A on the Y1 side and the support plate portion 51 of the conductive plate 50A are positioned relative to each other by making the mounting hole 24a and the hole portion 53 coincide with each other.
  • the attachment portion 21a of the lower plate spring 20B on the Y2 side and the support plate portion 51 of the conductive plate 50B are also relatively positioned by making the attachment hole 24a and the hole portion 53 coincide with each other.
  • the mounting portion 21a of the lower leaf spring 20A and the support plate portion 51 of the conductive plate 50A are joined by welding. This welding is performed by laser spot welding.
  • the conductive plate 50A is formed of a metal plate that is thicker than the lower plate spring 20A. Therefore, in a state where the attachment portion 21a and the support plate portion 51 are overlapped with each other, the attachment portion 21a is attached to the support plate portion 51 by performing welding that irradiates a laser from the lower leaf spring 20A toward the Z1 direction from the Z2 side. Can be efficiently welded. As shown in FIG. 5, the welding spot WS is formed at the central portion of the overlapping portion between the attachment portion 21 a and the support plate portion 51.
  • the attachment portion 21a of the lower leaf spring 20B on the Y2 side and the support plate portion 51 of the conductive plate 50B are also joined by welding in the same manner.
  • a small hole 25 is formed in the central portion of the attachment portion 21a of the lower leaf spring 20B on the Y2 side.
  • the attachment portion 21a and the support plate portion 51 are overlapped, and laser is irradiated to the edge portion of the small hole 25 from the Z2 side to the Z1 direction with respect to the lower leaf spring 20B to perform welding.
  • the welding state at this time can be confirmed by observing the edge of the small hole 25.
  • the small holes 25 are not necessarily provided, and may be the lower leaf springs 20B that are not provided with the small holes, such as the attachment portion 21a of the lower leaf springs 20A. Conversely, a small hole may be similarly formed in the lower leaf spring 20A on the Y1 side.
  • the support base 40 has a square shape (rectangular shape) when viewed from the optical axis direction, and is formed of a synthetic resin material that is a nonmagnetic material.
  • spring fixing surfaces 41A and 41B are formed on the four corners of the support base 40.
  • Two spring fixing surfaces located on the X2 side are denoted by reference numeral 41A
  • two spring fixing surfaces located on the X1 side are denoted by reference numeral 41B.
  • the spring fixing surfaces 41A and 41B are formed at a position one step higher in the Z1 direction on the upper surface 40a of the support base 40 facing the Z1 direction.
  • the surfaces of all the spring fixing surfaces 41A and 41B located at the four locations are located on the same plane parallel to the XY plane. Since the support base 40 is injection-molded with a synthetic resin material, the four spring fixing surfaces 41A and 41B can be positioned substantially on the same plane by increasing the accuracy of the mold.
  • the positioning protrusions 42a are integrally formed on the two spring fixing surfaces 41A located on the X2 side, and the positioning protrusions 42b are integrally formed on the two spring fixing surfaces 41B located on the X1 side.
  • the positioning protrusions 42a and 42b protrude in the Z1 direction. As shown in FIGS. 4 and 5, the positioning protrusions 42a and the positioning protrusions 42b are cylindrical bodies each having a certain radius.
  • the support base 40 is formed with a rectangular through hole 43 at a position adjacent to the spring fixing surface 41A formed on the X2 side.
  • the through hole 43 is formed between the side 40c facing the X2 side of the support base 40 and each spring fixing surface 41A.
  • the through hole 43 is formed through the support base 40 in the vertical direction (Z1-Z2 direction).
  • the positioning projection 42a of the support base 40 is inserted through the hole 53 formed in 51, and the attachment portion 21a and the support plate portion 51 are placed on the spring fixing surface 41A. Further, the positioning protrusion 42b is inserted into the mounting hole 24b formed in the mounting portion 21b on the X1 side of the lower leaf springs 20A and 20B, and the mounting portion 21b is installed on the spring fixing surface 41B.
  • the tip portions of the positioning projections 42a and 42b are heated and pressed to form a crimp deformation portion 44a at the tip portion of the positioning projection 42a, and the crimp deformation portion at the tip portion of the positioning projection 42b. 44b is formed.
  • the mounting portion 21a of the lower leaf springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B are fixed by caulking on the spring fixing surface 41A on the X2 side of the support base 40.
  • Mounting portions 21a and 21b to be the fixed side support portions 21 are installed on the spring fixing surfaces 41A and 41B of the support base 40 in direct contact with each other, and conductive plates 50A and 50B having support terminals 52 (supports).
  • the plate portion 51) is overlaid on the upper side (Z1 side) of the attachment portion 21a of the lower leaf springs 20A and 20B.
  • the four spring fixing surfaces 41A and 41B can be formed on substantially the same plane by increasing the accuracy of the mold. Since the attachment portions 21a and 21b of the lower leaf springs 20A and 20B are directly received only by the surfaces of the spring fixing surfaces 41A and 41B, the flatness of the fixed side support portion 21 of the lower leaf springs 20A and 20B is kept high. Then, it can be attached to the support base 40. Moreover, the relative flatness of the fixed side support portions 21 of the lower leaf spring 20A and the lower leaf spring 20B that are separated from each other can be maintained high.
  • the four attachment portions 21a and 21b constituting the fixed side support portion 21 of the lower leaf springs 20A and 20B are not connected to each other, and are independent from each other. Therefore, on the support base 40, the spring fixing surfaces 41A and 41B need only be provided at the square corners, and there is no need to arrange the spring fixing surfaces on the X1-X2 side and Y1-Y2 side sides. Therefore, the support base 40 can be reduced in size, and the attachment portions 21a and 21b can be supported with sufficient strength. Moreover, since the attachment parts 21a and 21b separated into four are installed on the spring fixing surfaces 41A and 41B formed on substantially the same plane, the two lower leaf springs 20A and 20B maintain a high flatness. It becomes possible to fix with.
  • the conductive plates 50A and 50B are stacked on the fixed-side support portion 21 of the lower leaf springs 20A and 20B, compared to the structure in which the connection terminals are embedded in the support base by insert molding, The thickness dimension of the support base 40 in the Z1-Z2 direction can be reduced, and as a result, the lens driving device 1 can be easily thinned.
  • connection terminals 52 integral with the conductive plates 50A and 50B are inserted into the through holes 43 formed in the support base 40, The Z2 side tip of the connection terminal 52 is exposed further below the lower surface 40 b of the support base 40.
  • the conductive plates 50A and 50B can be firmly fixed to the support base 40, and the through hole 43 is closed with an adhesive and supported. It becomes easy to prevent liquid or the like from entering the inside of the case 3 from the lower side of the base 40 through the through hole 43.
  • an adhesive may be attached around the positioning protrusions 42a and 42b without forming the caulking deformation portions 44a and 44b on the positioning protrusions 42a and 42b.
  • an adhesive layer between the positioning projection 42a on the X2 side and the attachment hole 24a and the hole 53, the attachment part 21a of the lower leaf springs 20A and 20B and the support plate part 51 of the conductive plates 50A and 50B are supported. It can be bonded and fixed to the base 40. Further, the attachment portion 21b of the lower leaf springs 20A and 20B and the support base 40 can be bonded and fixed with an adhesive adhered to the positioning projection 42b on the X1 side. Moreover, you may use together this adhesion fixing and the caulking fixation by caulking deformation part 44a, 44b.
  • a pair of mounting holes 22a are formed in the movable side support portion 22 of each of the lower leaf springs 20A and 20B on the X1 side and the X2 side, respectively.
  • spring fixing surfaces 10b are provided on the X1 side and the X2 side.
  • a pair of protrusions 10c protruding in the Z2 direction are integrally formed on the Y1 side
  • a pair of protrusions 10d protruding in the Z2 direction are integrally formed on the Y2 side.
  • the mounting hole 22a formed in the movable side support portion 22 of the lower leaf spring 20A on the Y1 side is fitted into the protrusion 10c, and the protrusion 10c is heat caulked so that the movable side support portion 22 of the lower leaf spring 20A is
  • the lens holding member 10 is fixed to the spring fixing surface 10b on the lower surface.
  • the movable side support portion 22 of the lower leaf spring 20B is fixed to the spring fixing surface 10b. Is done.
  • the lower leaf springs 20A and 20B are fixed to spring fixing surfaces 41A and 41B formed so as to be substantially flush with the support base 40, and the flatness is maintained high, the lower leaf springs 20A and 20B are movable.
  • the lens holding member 10 supported by the side support portion 22 can suppress the inclination of the optical axis O (the optical axis of the lens body) coinciding with the central axis of the cylindrical portion 13, and the spring fixing surface 41 ⁇ / b> A of the optical axis O.
  • the perpendicularity with respect to the plane (XY plane) along 41B can be set with high accuracy.
  • a flange portion 11 is formed on the Z2 side and a plurality of regulating protrusions 12 are formed on the Z1 side on the outer side (outer peripheral portion) of the cylindrical portion 13 of the lens holding member 10.
  • the flange portion 11 may have a bowl shape extending substantially continuously in the circumferential direction around the optical axis O, or may be formed intermittently in the circumferential direction.
  • the restricting protrusions 12 are formed at intervals in the circumferential direction.
  • the flange portion 11 and the plurality of regulating protrusions 12 face each other in the optical axis direction (Z1-Z2 direction).
  • projections 19a and 19b are integrally formed at two locations on the bottom surface of the lens holding member 10 facing the Z2 direction.
  • the protrusions 19a and 19b protrude in the Z2 direction.
  • the protrusion 19a located on the Y1 side is a winding protrusion for fixing the winding start end 61a of the conducting wire forming the coil 60
  • the protrusion 19b located on the Y2 side is a winding protrusion for fixing the winding end 61b of the conducting wire.
  • the conducting wire for forming the coil 60 is a coated conducting wire, and has a copper wire that is a conductive metal wire and an insulating coating layer that covers the copper wire.
  • the covering layer has a two-layer structure of an insulating layer such as a polyurethane resin covering the copper wire and a fusion layer such as a polyamide resin on the surface thereof.
  • the covering layer is removed at the winding start end 61a of the conducting wire, and the winding start end 61a is wound around the protrusion 19a on the Y1 side shown in FIG.
  • the conducting wire extending from the protrusion 19 a is wound between the flange portion 11 and the restriction protrusion 12 on the outer side portion of the cylindrical portion 13 of the lens holding member 10.
  • the conductive wire is heated by applying hot air or the like, and the insulating layers are fusion-bonded together by melting the fusion layer to form the coil 60.
  • the winding end 61b of the conducting wire that has finished winding the coil 60 is drawn out to the lower surface of the lens holding member 10, the coating layer is removed, and the winding end 61b is wound around the Y2 projection 19b shown in FIG.
  • the conductive plate 50A is overlapped and joined to the attachment portion 21a of the lower leaf spring 20A on the Y1 side, and the conductive plate 50B is overlapped and joined to the attachment portion 21a of the lower leaf spring 20B on the Y2 side. Therefore, the connection terminal 52 of the conductive plate 50A is electrically connected to the winding start end 61a of the coil 60 via the lower plate spring 20A on the Y1 side, and the connection terminal 52 of the conductive plate 50B is connected to the lower plate spring 20B on the Y2 side. Is conducted to the winding end 61b of the coil 60.
  • the case 3 shown in FIGS. 1, 2 and 3 is formed of a magnetic steel plate (steel plate made of ordinary steel) or the like and functions as a magnetic yoke. Case 3 has a ceiling portion 3a.
  • the support base 40 has a light transmission hole 45 at the center, but the opening 3 b also opens at the ceiling 3 a of the case 3.
  • the light transmission hole 45 of the support base 40 and the opening 3b of the case 3 face each other in the Z1-Z2 direction, and also face the center hole 13a of the lens holding member 10 from above and below.
  • the case 3 has a quadrangular (rectangular) planar shape, and is provided with four planar side plate portions 3d and an angular side plate portion 3e that connects the planar side plate portions 3d as outer walls.
  • the planar shape of the opening 3b formed in the ceiling portion 3a is a quadrangular shape, and the opposing yoke portion 3c bent in the Z2 direction is integrally formed from the four corners of the inner edge of the opening 3b. ing.
  • the opposing yoke portion 3c faces the inner surface of each square side plate portion 3e from the inside of the case.
  • the ceiling 3a of the case 3 has a rectangular shape when viewed from above, which is the optical axis direction, and through portions 4 are formed at four corners thereof.
  • the through portion 4 faces the magnet M fixed inside the case 3 in the Z1 direction.
  • the upper leaf spring 30 is installed above the ceiling 3 a of the case 3 (in the Z1 direction).
  • the upper leaf spring 30 has a substantially rectangular frame-shaped fixed side support portion 31, a movable side support portion 32 inside thereof, and an elastic arm portion that connects the fixed side support portion 31 and the movable side support portion 32 at four locations.
  • 33 is integrally formed of a leaf spring metal material. Through portions 34 are formed at four corners of the fixed side support portion 31.
  • a support member (spring fixing member) 6 is provided above the ceiling 3a of the case 3 and further above the upper leaf spring 30 (in the Z1 direction).
  • the support member 6 is formed in a rectangular shape by a nonmagnetic material such as a synthetic resin material.
  • the protrusions 7 are integrally formed from the four corners in the Z2 direction.
  • a light transmission hole 6 b is opened at the center of the support member 6. The light transmission hole 6 b faces the opening 3 b formed in the ceiling 3 a of the case 3.
  • the fixed side support portion 31 of the upper leaf spring 30 is installed on the outer surface facing the Z1 side of the ceiling portion 3a of the case 3, and the support member 6 is overlaid thereon,
  • the protrusions 7 provided at the four locations of the support member 6 are inserted into the through portions 34 formed at the four locations of the fixed-side support portion 31 of the upper leaf spring 30, and 4 of the ceiling portion 3 a of the case 3. It is inserted through the penetrating part 4 formed at the place.
  • the tip part which faces the Z2 side of the protrusion 7 on the inner side of the ceiling part 3a of the case 3 is thermally deformed, and the support member 6 and the ceiling part 3a of the case 3 However, heat caulking is fixed.
  • the lens driving device 1 is provided with four magnets M.
  • the four magnets M are formed independently.
  • each of the magnets M is an outer surface Ma serving as an outer magnetized surface directed outward in the radial direction around the optical axis O, and an inner magnetized surface facing the optical axis O. It has a magnetized surface Mg.
  • Each magnet M is magnetized such that the magnetized surface Mg and the outer surface Ma have different polarities. Further, the magnetized surfaces Mg of all the magnets M are magnetized so as to have the same polarity.
  • Each magnet M has a flat upper surface Mb facing in the Z1 direction.
  • each magnet M is disposed inside the case 3 and inside the square side plate portion 3e.
  • each magnet M In a state in which a fluid adhesive is applied to the inner surfaces of the corner side plate portion 3e and the flat side plate portion 3d of the case 3, each magnet M is in a posture in which the magnetized surface Mg faces the optical axis O. Are magnetically attracted to the inner surface of the planar side plate portion 3d facing each other at an angle of 90 degrees.
  • each magnet M With the adhesive interposed between the inner surface of the case 3 and each magnet M, each magnet M has an upper surface Mb facing in the Z1 direction of the caulking deformed portion (thermally deformed portion) of the protrusion 7.
  • the magnet M is positioned in the Z1 direction (optical axis O direction) inside the case 3 by being abutted against the tip surface.
  • a spring fixing surface 10a is provided on the upper surface of the cylindrical portion 13 of the lens holding member 10 facing the Z1 direction.
  • the spring fixing surface 10a is abutted on the lower side of the movable side support portion 32 of the upper leaf spring 30, and the spring fixing surface 10a and the movable side support portion 32 are fixed with an adhesive.
  • the support base 40 and the case 3 are also fixed to each other with an adhesive.
  • the elastic arm portions 23 provided in the lower leaf springs 20A and 20B are formed in a thin curved shape, that is, a meandering shape, and are provided in the upper leaf spring 30 as shown in FIG.
  • the elastic arm portion 33 is also formed into a thin curved shape, that is, a meandering shape.
  • the lower end of the lens holding member 10 and the support base 40 are connected via lower leaf springs 20A and 20B, and the upper end of the cylindrical portion 13 of the lens holding member 10 and the ceiling portion 3a of the case 3 are the upper plate. It is connected via a spring 30.
  • the lens holding member 10 is inside the case 3 in the Z1-Z2 direction, which is the optical axis direction. It is supported to move freely.
  • the case 3, the support member 6, the magnet M, and the support base 40 constitute a fixed side member that does not move with respect to the movable side lens holding member 10.
  • the upper leaf spring 30 may be provided between the fixed side member including the case 3 (housing) and the lens holding member 10, and does not need to be disposed outside the case 3.
  • the fixed side support portion 31 of the upper leaf spring 30 may be fixed between the lower surface of the ceiling portion 3a of the case 3 and the upper surface Mb of the magnet M.
  • the lens holding member 10 is driven in the optical axis direction (Z1 direction) by an electromagnetic force generated by a drive current flowing through the coil 60 and a magnetic field generated from the magnet M. By the operation of the lens holding member 10, the image formed on the imaging element is focused by the lens body held by the lens holding member 10.
  • the lens holding member 10 is shown in a posture in which the lower surface on the Z2 side faces upward in the figure.
  • the coil 60 is wound around the outer side of the lens holding member 10, in FIGS. 7 and 8, the winding start end 61a of the conducting wire wound around the protrusion 19a and the winding end 61b wound around the protrusion 19b (both see FIG. 6). ) Is omitted.
  • the crimping deformation portions 44a and 44b are formed on the positioning protrusions 42a and 42b.
  • the leaf spring blank 120 and the conductive plate blank 150 are used.
  • the leaf spring blank 120 is punched from a spring metal plate. However, the leaf spring blank 120 may be obtained by etching a metal plate.
  • the leaf spring blank 120 has the outer shapes of the lower leaf spring 20A and the lower leaf spring 20B punched out.
  • the connecting branch portion 121a is continuous from the X2 side mounting portion 21a of the lower leaf spring 20A, and the connecting branch portion 121a is also continuous from the X2 side mounting portion 21a of the lower leaf spring 20B. 121a, the support plate portion 122a is continuous.
  • the connecting branch 121b is continuous from the X1 side mounting portion 21b of the lower leaf spring 20A, and the connecting branch 121b is also continuous from the X1 mounting portion 21b of the lower leaf spring 20B. 121b, the support plate portion 122b is continuous. Therefore, the lower leaf spring 20A and the lower leaf spring 20B are connected via the connecting branch portions 121a and 121b and the supporting plate portions 122a and 122b.
  • the support plate portion 122a and the support plate portion 122b are strip-shaped plate portions that are continuous in the Y1-Y2 direction.
  • the support plate portion 122a and the support plate portion 122b extend long in the Y1-Y2 direction, and a plurality of lower leaf springs 20A and 20B are spaced apart in the Y1-Y2 direction from the common support plate portion 122a and the support plate portion 122b.
  • a feed hole 123a is formed in the support plate portion 122a
  • a feed hole 123b is formed in the support plate portion 122b
  • the support plate portions 122a and 122b are sent in the Y direction using the feed holes 123a and 123b.
  • plate spring 20A, 20B is sent in order according to a some assembly process.
  • the conductive plate blank 150 is formed of a conductive metal plate, and the outer shapes of the two conductive plates 50A and 50B are punched out.
  • a connecting branch 151 is continuous from the conductive plates 50A and 50B, and a support plate 152 is continuous with each connecting branch 151.
  • the support plate portion 152 is a belt-like plate portion extending continuously in the Y1-Y2 direction, and a plurality of conductive plates 50A and 50B are connected to the common support plate portion 152 at intervals in the Y1-Y2 direction. .
  • a feed hole 153 is formed in the support plate portion 152.
  • the conductive plates 50A and 50B are provided with connection terminals 52 that are bent at the edge of the support plate portion 51 and project in the Z2 direction.
  • the mounting holes 22a formed on the X1 and X2 sides of the movable support 22 of the lower leaf spring 20A on the Y1 side are fitted to the protrusions 10c on the lower surface of the lens holding member 10 to Heat caulking 10c.
  • the mounting holes 22a formed on the X1 and X2 sides of the movable support 22 of the lower leaf spring 20B on the Y2 side are fitted into the protrusions 10d on the lower surface of the lens holding member 10 to heat the protrusions 10d. .
  • plate spring which fixes the movable side support part 22 of lower leaf
  • the movable side support portion fixing step may be performed before the fixing side support portion and conductive plate fixing step described later.
  • FIG. 8 shows a step before or after the step of fixing the movable side support portion 22 of the lower leaf springs 20A and 20B supported by the leaf spring blank 120 to the lens holding member 10 (movable side support portion fixing step).
  • a laminating process is performed in which the support plate portions 51 of the conductive plates 50A and 50B of the conductive plate blank 150 are stacked on the X2 side mounting portions 21a and 21a that are the fixed side support portions 21 of the lower plate springs 20A and 20B.
  • the support plate portions 51 of the conductive plates 50A and 50B are overlapped on the Z1 side (upper surface side) of the attachment portion 21a of the lower leaf springs 20A and 20B.
  • a common jig pin (not shown) is inserted into both the hole portion 53 formed in the support plate portion 51 and the attachment hole 24a formed in the attachment portion 21a.
  • the part 51 and the attachment part 21a are positioned.
  • a joining step is performed for joining the overlapped attachment portion 21a and the support plate portion 51 of the conductive plates 50A and 50B.
  • the mounting portion 21a having a small thickness is irradiated with a laser spot from the Z2 side in the Z1 direction, and the mounting portion 21a and the support plate portion 51 are welded.
  • joining of the attaching part 21a and the support plate part 51 is not limited to welding, It is also possible to perform with a conductive adhesive.
  • the leaf spring blank 120 and the conductive plate blank 150 fixed to the lower surface of the lens holding member 10 are directed downward in the figure, and the leaf spring blank 120 and the conductive plate blank 150 are attached to the support base.
  • the fixing process fixing process of a fixed side support part and a conductive plate for fixing to the base 40 is performed. In this fixing step, as described with reference to FIGS.
  • the attachment portion 21a of the fixed side support portion 21 is disposed between the upper surface of the support base 40 (spring fixing surface 41A) and the support plate portions 51 of the conductive plates 50A and 50B.
  • the X1 side mounting portion 21b of the lower leaf springs 20A and 20B is installed on the spring fixing surface 41B of the support base 40, the positioning projection 42b is inserted into the mounting hole 24b, and the tip of the positioning projection 42b is inserted.
  • the caulking deformation portion 44b is formed.
  • connection terminals 52 of the conductive plates 50 ⁇ / b> A and 50 ⁇ / b> B are inserted into the through holes 43 formed in the support base 40, and the front ends of the connection terminals 52 are projected from the lower surface of the support base 40.
  • the through hole 43 is filled with an adhesive from the Z1 side.
  • an adhesive is also applied to the positioning protrusions 42a, and the attachment portion 21a and the support plate portion 51 are bonded and fixed to the support base 40.
  • the positioning protrusion 42b and the attachment portion 21b are also fixed with an adhesive.
  • the fixed side support portion 21 of the lower plate springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B are arranged and fixed on the spring fixing surfaces 41A and 41B of the support base 40.
  • the attachment portion 21a and the support plate portion 51 are bonded and fixed to the support base 40 by applying an adhesive to the positioning projection 42a, the caulking deformation portion 44a is not formed at the front portion of the positioning projection 42a. May be.
  • the positioning projection 42b and the attachment portion 21b are fixed with an adhesive, the caulking deformation portion 44b may not be formed at the tip of the positioning projection 42b.
  • the leaf spring blank 120, the conductive plate blank 150, the lens holding member 10, and the coil 60 can be mounted on the support base 40 as shown in FIG.
  • the cutting process of a connection branch part is performed.
  • the overlapping portion of the connecting branch portion 121a of the leaf spring blank 120 extending to the X2 side and the connecting branch portion 151 of the conductive plate blank 150 is simultaneously cut along the cutting line L1 shown in FIG.
  • the connecting branch 121b of the leaf spring blank 120 extending to the X1 side is cut along the cutting line L2.
  • the assembly 70 shown in FIG. 11 is completed by completion
  • the connecting branch portions 121a and 121b and the connecting branch portion 151 are cut using a mechanical cutting tool, or cut using a laser cutter. It should be noted that the step of filling the through hole 43 with an adhesive and curing and the step of applying and curing the adhesive to the positioning protrusions 42a and 42b are not performed as part of the fixing step described above, You may carry out after a cutting process.
  • the assembly 70 in which the support base 40, the lower leaf springs 20 ⁇ / b> A and 20 ⁇ / b> B, the conductive plates 50 ⁇ / b> A and 50 ⁇ / b> B, the lens holding member 10, and the coil 60 are combined is already provided with the support member 6.
  • the upper leaf spring 30 and the magnet M are inserted into the case 3 fixed from below.
  • the upward spring fixing surface 10a of the lens holding member 10 is abutted to the lower side of the movable side support portion 32 of the upper leaf spring 30, and the spring fixing surface 10a and the movable side support portion 32 are fixed with an adhesive.
  • the support base 40 and the case 3 are also fixed to each other by an adhesive, and the lens driving device 1 is completed.
  • plate spring 20A, 20B and the coil 60 is performed after the movable side support part fixing process mentioned above.
  • this conductive connection step as described above with reference to FIG. 6, the movable side support portion 22 and the winding start end 61a of the lower leaf spring 20A are soldered, and the movable side support portion 22 and the winding end of the lower leaf spring 20B are soldered. 61b is soldered.
  • This conductive connection step may be performed anywhere after the movable side support portion fixing step and before the fixed side support portion and the conductive plate fixing step.
  • the winding start end 61 a and winding end 61 b of the conductive wire constituting the coil 60 are wound around the protrusions 19 a and 19 b on the lower surface of the lens holding member 10.
  • the portion and the lower leaf springs 20A and 20B are soldered to be conductive.
  • the present invention has a structure in which the winding start end 61a and winding end 61b of the conductive wire extending from the coil 60 are directly connected to the lower leaf springs 20A and 20B by soldering or a conductive adhesive. Good.

Abstract

[Problem] To provide: a lens drive device with which a leaf spring can be mounted on a support base while retaining a high degree of flatness and the perpendicularity of the optical axis of a lens holding material supported by the leaf spring can be maintained; a camera module using the lens drive device; and a method for manufacturing the lens drive device. [Solution] An attachment portion 21a, which is a fixing-side support portion of a lower leaf spring 20A, is placed on a spring fixing surface 41A formed on a support base 40, a conductive plate 50A with a connection terminal 52 is stacked on the attachment portion 21a, and the attachment portion 21a and the conductive plate 50A are calked around a positioning projection 42a projecting from the spring fixing surface 41A. Since the fixing-side support portion of the lower leaf spring 20A is received by the spring fixing surface 41A, the flatness of the lower leaf spring 20A can be maintained.

Description

レンズ駆動装置、前記レンズ駆動装置を使用したカメラモジュールおよびレンズ駆動装置の製造方法LENS DRIVE DEVICE, CAMERA MODULE USING THE LENS DRIVE DEVICE, AND METHOD FOR MANUFACTURING LENS DRIVE DEVICE
 本発明は、コイルを搭載したレンズ保持部材が、支持基台上で一対の下部板ばねで支持されており、支持基台に固定された接続端子と前記下部板ばねを介してコイルに通電される構造のレンズ駆動装置、前記レンズ駆動装置を使用したカメラモジュールおよびレンズ駆動装置の製造方法に関する。 In the present invention, a lens holding member on which a coil is mounted is supported on a support base by a pair of lower leaf springs, and the coil is energized via a connection terminal fixed to the support base and the lower leaf spring. The present invention relates to a lens driving device having a structure, a camera module using the lens driving device, and a method of manufacturing the lens driving device.
 特許文献1に、レンズ駆動装置に関する発明が記載されている。
 このレンズ駆動装置は、コイルを有するレンズ支持体が、ベース上で、一対の板ばねである後側スプリングで支持されている。ベースには一対の端子が支持されており、一対の端子が一対の後側スプリングに一対一で導通している。駆動電流は、端子からそれぞれの後側スプリングを介してコイルに通電される。コイルに流れる駆動電流と、コイルに対向するマグネットからの磁界によって、レンズ支持体がレンズの光軸方向へ移動させられ、この動作によって、撮像素子への像の焦点が合わせられる。
Patent Document 1 describes an invention related to a lens driving device.
In this lens driving device, a lens support having a coil is supported on a base by rear springs that are a pair of leaf springs. A pair of terminals are supported on the base, and the pair of terminals are electrically connected to the pair of rear springs on a one-to-one basis. The drive current is passed from the terminal to the coil via each rear spring. The lens support is moved in the direction of the optical axis of the lens by the drive current flowing in the coil and the magnetic field from the magnet facing the coil, and this operation focuses the image on the image sensor.
 特許文献1に記載されたレンズ駆動装置は、段落[0050]から[0052]に記載されているように、ベースに端子挿入孔が形成されており、ベースに一対の後側スプリングを固定するときに、後側スプリングに形成された端子接続部を端子挿入孔に対向させる。ベースの端子挿入孔に対して後方から端子を差し込んで、端子の一端を後側スプリングの端子接続部に当接させ、端子の一端と端子接続部とを、導電性の熱硬化接着剤で接着させている。 As described in paragraphs [0050] to [0052], the lens driving device described in Patent Document 1 has a terminal insertion hole formed in the base, and fixes a pair of rear springs to the base. In addition, the terminal connection portion formed on the rear spring is opposed to the terminal insertion hole. Insert the terminal from the rear into the terminal insertion hole of the base, bring one end of the terminal into contact with the terminal connection part of the rear spring, and bond the one end of the terminal and the terminal connection part with a conductive thermosetting adhesive I am letting.
特開2009-14890号公報JP 2009-14890 A
 特許文献1に記載されたレンズ駆動装置は、ベースに一対の後側スプリングが取り付けられたときに、後側スプリングの後側に向く面は、その一部が端子に当接し、それ以外の部分がベースに当接して固定される。したがって、後側スプリングは、端子に当接している部分とベースに当接している部分とで、ベースの表面からの高さ位置が微妙に相違しやすくなり、後側スプリングの平面度が狂いやすく、後側スプリングに支持されているレンズ支持体の光軸の垂直度にも影響を与えることになる。 In the lens driving device described in Patent Document 1, when a pair of rear springs are attached to the base, a part of the surface facing the rear side of the rear spring abuts on the terminal, and the other part. Is fixed in contact with the base. Therefore, the height of the rear spring from the surface of the base tends to be slightly different between the portion that is in contact with the terminal and the portion that is in contact with the base, and the flatness of the rear spring is likely to go wrong. This also affects the perpendicularity of the optical axis of the lens support that is supported by the rear spring.
 本発明は、上記従来の課題を解決するものであり、一対の板ばねの平面度を確保しやすく、レンズ保持部材の光軸(中心軸)の垂直度の精度を保つことが可能なレンズ駆動装置、前記レンズ駆動装置を使用したカメラモジュールおよびレンズ駆動装置の製造方法を提供することを目的としている。 The present invention solves the above-described conventional problems, and it is easy to ensure the flatness of a pair of leaf springs, and the lens drive capable of maintaining the accuracy of the perpendicularity of the optical axis (center axis) of the lens holding member. It is an object to provide a device, a camera module using the lens driving device, and a method of manufacturing the lens driving device.
 本発明は、支持基台と、レンズ体を搭載可能なレンズ保持部材と、前記支持基台と前記レンズ保持部材との間に設けられて前記レンズ保持部材を前記レンズ体の光軸方向へ移動自在に支持する一対の板ばねと、前記レンズ保持部材に搭載されたコイルと、前記コイルに対向する磁石と、を備え、
 それぞれの前記板ばねが、前記支持基台に支持される固定側支持部と、前記レンズ保持部材に固定される可動側支持部、および前記固定側支持部と前記可動側支持部とを連結する弾性腕部を有しており、前記コイルと前記可動側支持部とが導通しているレンズ駆動装置において、
 前記固定側支持部が、前記支持基台に形成されたばね固定面に設置され、前記固定側支持部の上に、接続端子を有する導電板が設置されて、前記導電板から一対の前記板ばねを経て前記コイルに通電可能とされていることを特徴とするものである。
The present invention provides a support base, a lens holding member on which a lens body can be mounted, and a lens holding member that is provided between the support base and the lens holding member and moves in the optical axis direction of the lens body. A pair of leaf springs that are freely supported, a coil mounted on the lens holding member, and a magnet facing the coil,
Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the lens driving device that has an elastic arm portion and the coil and the movable side support portion are electrically connected,
The fixed side support portion is installed on a spring fixing surface formed on the support base, and a conductive plate having a connection terminal is installed on the fixed side support portion, and the pair of plate springs from the conductive plate The coil can be energized through the above.
 本発明のレンズ駆動装置は、前記固定側支持部と前記導電板は、重ねられた状態で、互いに溶接されていることが好ましい。 In the lens driving device of the present invention, it is preferable that the fixed support portion and the conductive plate are welded to each other in a state of being overlapped.
 本発明のレンズ駆動装置は、前記導電板は、一部が折り曲げられて形成された前記接続端子を有し、前記接続端子は、前記支持基台に形成された貫通穴に挿入され、前記接続端子の先部が前記支持基台から外部に露出しているものとして構成できる。
 この場合に、前記貫通穴の内部に接着剤が充填されていることが好ましい。
In the lens driving device of the present invention, the conductive plate has the connection terminal formed by being partially bent, and the connection terminal is inserted into a through hole formed in the support base, and the connection The tip of the terminal can be configured to be exposed to the outside from the support base.
In this case, it is preferable that an adhesive is filled in the through hole.
 本発明のレンズ駆動装置は、前記支持基台の前記ばね固定面に位置決め突起が設けられ、前記固定側支持部に形成された取付け穴と前記導電板に形成された穴部に、前記位置決め突起が挿通されていることが好ましい。 In the lens driving device of the present invention, a positioning protrusion is provided on the spring fixing surface of the support base, and the positioning protrusion is formed in an attachment hole formed in the fixing side support portion and a hole portion formed in the conductive plate. Is preferably inserted.
 本発明のレンズ駆動装置は、例えば、前記位置決め突起に、かしめ変形部が形成されて、前記ばね固定面上で、前記固定側支持部と前記導電板とが、かしめ固定されているものである。
 また、前記位置決め突起と、前記取付け穴および前記穴部との間に、接着剤が設けられていることが好ましい。
In the lens driving device of the present invention, for example, a caulking deformation portion is formed on the positioning protrusion, and the fixing-side support portion and the conductive plate are caulked and fixed on the spring fixing surface. .
Moreover, it is preferable that an adhesive is provided between the positioning protrusion and the attachment hole and the hole.
 本発明のカメラモジュールは、前記いずれかに記載のレンズ駆動装置と、前記レンズ駆動装置の前記レンズ保持部材に保持されたレンズ体と、前記レンズ体に対向する撮像素子と、を有することを特徴とするものである。 A camera module according to the present invention includes the lens driving device according to any one of the above, a lens body held by the lens holding member of the lens driving device, and an imaging element facing the lens body. It is what.
 次に、本発明は、支持基台と、レンズ体を搭載可能なレンズ保持部材と、前記支持基台と前記レンズ保持部材との間に設けられて前記レンズ保持部材を前記レンズ体の光軸方向へ移動自在に支持する一対の板ばねと、前記レンズ保持部材に搭載されたコイルと、前記コイルに対向する磁石と、を備え、
 それぞれの前記板ばねが、前記支持基台に支持される固定側支持部と、前記レンズ保持部材に固定される可動側支持部、および前記固定側支持部と前記可動側支持部とを連結する弾性腕部を有しており、前記コイルと前記可動側支持部とが導通しているレンズ駆動装置の製造方法において、
(a)接続端子を有する導電板を使用し、前記板ばねの前記固定側支持部と前記導電板とを重ねる工程と、
(b)前記支持基台と前記導電板との間に前記固定側支持部が配置されるように、前記支持基台に形成されたばね固定面の上に、前記(a)の工程で重ねられた前記固定側支持部と前記導電板とを配置して固定する工程と、
を有するものである。
Next, the present invention provides a support base, a lens holding member on which a lens body can be mounted, and the lens holding member provided between the support base and the lens holding member, the optical axis of the lens body. A pair of leaf springs that are movably supported in a direction, a coil mounted on the lens holding member, and a magnet facing the coil,
Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the manufacturing method of the lens drive device which has an elastic arm part and the coil and the movable side support part are conducted,
(A) using a conductive plate having a connection terminal, and stacking the fixed side support portion of the leaf spring and the conductive plate;
(B) Overlaid in the step (a) on the spring fixing surface formed on the support base so that the fixed-side support portion is disposed between the support base and the conductive plate. Arranging and fixing the fixed-side support part and the conductive plate;
It is what has.
 本発明のレンズ駆動装置の製造方法は、前記(a)の工程で重ねられた前記固定側支持部と前記導電板とを接合する接合工程を有することが好ましい。 It is preferable that the manufacturing method of the lens driving device of the present invention includes a joining step for joining the fixed side support portion and the conductive plate, which are overlapped in the step (a).
 また本発明のレンズ駆動装置の製造方法は、前記導電板は、前記板ばねよりも板厚の大きい金属材料で形成されており、前記接合工程で、前記固定側支持部の側から溶接を行って、前記固定側支持部と前記導電板とを接合することが好ましい。 In the method of manufacturing a lens driving device according to the present invention, the conductive plate is formed of a metal material having a plate thickness larger than that of the plate spring, and welding is performed from the fixed support portion side in the joining step. In addition, it is preferable to join the fixed side support portion and the conductive plate.
 本発明のレンズ駆動装置の製造方法は、前記(b)の工程の前に、前記接合工程を行うことが好ましい。 In the method of manufacturing a lens driving device according to the present invention, it is preferable to perform the joining step before the step (b).
 本発明のレンズ駆動装置の製造方法は、前記板ばねの外形の一部から連結枝部と支持板部とが連続する板ばねブランクと、前記導電板の外形の一部から連結枝部と支持板部とが連続する導電板ブランクとを使用し、
 前記固定側支持部と前記導電板とを接合した後に、それぞれの前記連結枝部を切断する工程を有するものとして実施される。
The method for manufacturing a lens driving device of the present invention includes a leaf spring blank in which a connecting branch and a supporting plate are continuous from a part of the outer shape of the leaf spring, and a connecting branch and a support from a part of the outer shape of the conductive plate. Using a conductive plate blank with a continuous plate part,
After joining the said fixed side support part and the said electrically conductive plate, it implements as what has the process of cut | disconnecting each said connection branch part.
 この場合に、前記(b)の工程の後に、前記連結枝部を切断することが好ましい。 In this case, it is preferable to cut the connecting branch after the step (b).
 本発明のレンズ駆動装置の製造方法は、前記導電板は、一部が折り曲げられて形成された前記接続端子を有しており、
 前記支持基台の前記ばね固定面に前記固定側支持部と前記導電板とを配置するときに、前記接続端子を、前記支持基台に形成された貫通穴に挿入して、前記接続端子の先部を前記支持基台から外部に露出させることが可能である。
 この場合に、前記貫通穴の内部に接着剤を充填することが好ましい。
In the manufacturing method of the lens driving device of the present invention, the conductive plate has the connection terminal formed by being partially bent,
When the fixed side support portion and the conductive plate are arranged on the spring fixing surface of the support base, the connection terminal is inserted into a through hole formed in the support base, and the connection terminal It is possible to expose the tip from the support base to the outside.
In this case, it is preferable to fill the inside of the through hole with an adhesive.
 本発明のレンズ駆動装置の製造方法は、前記支持基台の前記ばね固定面に位置決め突起を設け、前記固定側支持部に形成された取付け穴と前記導電板に形成された穴部に、前記位置決め突起を挿通することが好ましい。 In the method for manufacturing a lens driving device according to the present invention, a positioning protrusion is provided on the spring fixing surface of the support base, and the mounting hole formed in the fixing side support portion and the hole portion formed in the conductive plate It is preferable to insert the positioning protrusion.
 例えば、本発明のレンズ駆動装置の製造方法では、前記位置決め突起に、かしめ変形部を形成し、前記ばね固定面上で、前記固定側支持部と前記導電板とを、かしめ固定する。
 さらに、前記位置決め突起と、前記取付け穴および前記穴部との間に、接着剤を設けることが好ましい。
For example, in the method for manufacturing a lens driving device according to the present invention, a caulking deformation portion is formed on the positioning protrusion, and the fixing-side support portion and the conductive plate are caulked and fixed on the spring fixing surface.
Furthermore, it is preferable to provide an adhesive between the positioning protrusion and the mounting hole and the hole.
 本発明のレンズ駆動装置では、板ばねの固定側支持部が、支持基台のばね固定面の上に固定され、接続端子を有する導電板が、固定側支持部の上に重ねられている。固定側支持部は、支持基台に形成されたばね固定面で支持されるため、ばね固定面の成形精度に基づいて板ばねの平面度を高く維持することができる。その結果、板ばねに支持されているレンズ保持部材の光軸(中心軸)の傾きを抑制でき、レンズ保持部材の光軸のばね固定面に沿った平面に対する垂直度を高い精度で維持することができる。 In the lens driving device of the present invention, the fixed side support portion of the leaf spring is fixed on the spring fixing surface of the support base, and the conductive plate having the connection terminal is overlaid on the fixed side support portion. Since the fixed side support portion is supported by the spring fixing surface formed on the support base, the flatness of the leaf spring can be maintained high based on the molding accuracy of the spring fixing surface. As a result, the inclination of the optical axis (center axis) of the lens holding member supported by the leaf spring can be suppressed, and the perpendicularity of the optical axis of the lens holding member to the plane along the spring fixing surface can be maintained with high accuracy. Can do.
 本発明のレンズ駆動装置の製造方法では、板ばねの固定側支持部と、接続端子を有する導電板を、支持基台の上に重ねる構造であるため、導電板を支持基台にインサート成形するものに比べて支持基台を薄く構成でき、装置全体の薄型化に寄与できるようになる。また、固定側支持部と導電板とを接合してから支持基台に設置する場合には、組立工程が容易になる。 In the manufacturing method of the lens driving device according to the present invention, since the structure is such that the stationary support portion of the leaf spring and the conductive plate having the connection terminal are stacked on the support base, the conductive plate is insert-molded on the support base. The support base can be made thinner than the conventional one, which can contribute to the thinning of the entire apparatus. In addition, when the fixed-side support portion and the conductive plate are joined and then installed on the support base, the assembly process is facilitated.
本発明の実施の形態のレンズ駆動装置の外観を示す斜視図、The perspective view which shows the external appearance of the lens drive device of embodiment of this invention, 図1に示すレンズ駆動装置の構成部品を示す分解斜視図、FIG. 2 is an exploded perspective view showing components of the lens driving device shown in FIG. 図1に示すレンズ駆動装置を、上部板ばねと支持部材を除去した状態で示す分解斜視図、FIG. 1 is an exploded perspective view showing the lens driving device shown in FIG. 1 in a state where an upper leaf spring and a support member are removed; 支持基台に対する下部板ばねの固定側支持部および導電板の取付け状態を示す分解斜視図、An exploded perspective view showing a fixed side support portion of the lower leaf spring and the conductive plate attached to the support base; 図4の一部を示す拡大分解斜視図、FIG. 5 is an enlarged exploded perspective view showing a part of FIG. レンズ保持部材と下部板ばねとの固定構造をZ2側から見た底面図、A bottom view of the fixing structure of the lens holding member and the lower leaf spring as viewed from the Z2 side, 本発明のレンズ駆動装置の製造方法を示すものであり、レンズ保持部材に下部板ばねの可動側支持部を固定し、下部板ばねの固定側支持部と導電板とを重ねる工程を示す分解斜視図、1 is a perspective view showing a method for manufacturing a lens driving device according to the present invention, in which a movable side support portion of a lower leaf spring is fixed to a lens holding member, and a fixed side support portion of the lower leaf spring and a conductive plate are overlapped. Figure, 本発明のレンズ駆動装置の製造方法を示すものであり、レンズ保持部材に下部板ばねの可動側支持部を固定し、下部板ばねの固定側支持部と導電板とを重ねて溶接した状態を示す斜視図、The manufacturing method of the lens drive device of the present invention is shown. The movable side support part of the lower leaf spring is fixed to the lens holding member, and the fixed side support part of the lower leaf spring and the conductive plate are overlapped and welded. Perspective view, 本発明のレンズ駆動装置の製造方法を示すものであり、レンズ保持部材に下部板ばねと導電板とが固定されたものを、支持基台に取付ける工程を示す分解斜視図、The manufacturing method of the lens drive device of the present invention, which is an exploded perspective view showing a process of attaching a lens holding member with a lower leaf spring and a conductive plate fixed to a support base, 本発明のレンズ駆動装置の製造方法を示すものであり、レンズ保持部材に下部板ばねと導電板とが固定されたものが、支持基台に取付けられた状態を示す斜視図、The perspective view which shows the manufacturing method of the lens drive device of this invention, and shows what the lower leaf | plate spring and the electrically conductive plate were fixed to the lens holding member, and the state attached to the support base, 本発明のレンズ駆動装置の製造方法を示すものであり、下部板ばねの固定側支持部と導電板とが支持基台に取付けられた後に、板ばねブランクと導電板ブランクの連結枝部を切断した状態を示す斜視図、The manufacturing method of the lens drive device of this invention is shown, and after the fixed side support part and conductive plate of a lower leaf | plate spring are attached to a support base, the connection branch part of a leaf | plate spring blank and a conductive plate blank is cut | disconnected. A perspective view showing the state
 図1と図2に、本発明の実施の形態のレンズ駆動装置1の全体構造が示されており、図3に、支持基台と下部板ばねとレンズ保持部材およびコイル、ならびに磁石とケースが示されている。図4と図5には、支持基台と下部板ばねおよび接続端子を有する導電板が示されている。なお、図5は、図4の一部を拡大して示す分解斜視図である。 1 and 2 show the overall structure of a lens driving device 1 according to an embodiment of the present invention. FIG. 3 shows a support base, a lower leaf spring, a lens holding member, a coil, a magnet, and a case. It is shown. 4 and 5 show a conductive plate having a support base, a lower leaf spring, and connection terminals. FIG. 5 is an exploded perspective view showing a part of FIG. 4 in an enlarged manner.
 レンズ駆動装置1はレンズ保持部材10を有している。レンズ保持部材10は、合成樹脂材料で射出成型されて形成されている。図3に示すように、レンズ保持部材10は、筒状部13を有している。筒状部13は比較的薄肉の円筒体であり、Z1-Z2方向に連続する中心穴13aを有している。筒状部13の中心穴13aにレンズ体(レンズバレルまたは鏡筒)が装着される。レンズ体は、1枚のレンズまたは複数枚のレンズを組み合わせたレンズ組と、前記レンズまたは前記レンズ組を保持したレンズホルダとから構成される。例えば、中心穴13aに雌ねじ部が形成され、レンズホルダの外周面に雄ねじ部が形成されて、雄ねじ部が雌ねじ部に螺着されることで、レンズ体が筒状部13の内部に装着されて搭載される。あるいは、レンズ体が中心穴13aの内部に挿入され、レンズ体と筒状部13の内面とが接着剤で固定される。 The lens driving device 1 has a lens holding member 10. The lens holding member 10 is formed by injection molding with a synthetic resin material. As shown in FIG. 3, the lens holding member 10 has a cylindrical portion 13. The cylindrical portion 13 is a relatively thin cylindrical body and has a central hole 13a continuous in the Z1-Z2 direction. A lens body (lens barrel or lens barrel) is attached to the center hole 13a of the cylindrical portion 13. The lens body includes a lens set obtained by combining one lens or a plurality of lenses, and a lens holder that holds the lens or the lens set. For example, an internal thread portion is formed in the center hole 13a, an external thread portion is formed on the outer peripheral surface of the lens holder, and the external thread portion is screwed to the internal thread portion, so that the lens body is mounted inside the cylindrical portion 13. Mounted. Alternatively, the lens body is inserted into the center hole 13a, and the lens body and the inner surface of the cylindrical portion 13 are fixed with an adhesive.
 各図に示すZ1-Z2方向は、上下方向であり、レンズ体の光軸Oと平行な方向(光軸方向)である。レンズ駆動装置1は、携帯電話などの携帯用電子機器に搭載される。レンズ駆動装置1よりもZ2側に、CCDなどの撮像素子が配置される。レンズ駆動装置1と、レンズ体および撮像素子とが組み合わされてカメラモジュールが構成される。カメラモジュールでは、レンズ保持部材10とこれに搭載されたレンズ体がZ1-Z2方向へ移動することによって、撮像素子に結像する像の自動焦点合わせが行われる。 The Z1-Z2 direction shown in each figure is the vertical direction, which is a direction (optical axis direction) parallel to the optical axis O of the lens body. The lens driving device 1 is mounted on a portable electronic device such as a mobile phone. An imaging element such as a CCD is disposed on the Z2 side of the lens driving device 1. The lens driving device 1, the lens body, and the image sensor are combined to form a camera module. In the camera module, the lens holding member 10 and the lens body mounted on the lens holding member 10 are moved in the Z1-Z2 direction, whereby automatic focusing of an image formed on the image sensor is performed.
 図1と図2および図3に示すように、レンズ駆動装置1に、支持基台40とケース3とが設けられている。支持基台40とケース3とが組み合わされて、内部に収納空間を有するハウジングが構成される。この収納空間内に、レンズ保持部材10と下部板ばね20A,20Bなどが収納されている。 As shown in FIGS. 1, 2, and 3, the lens driving device 1 is provided with a support base 40 and a case 3. The support base 40 and the case 3 are combined to form a housing having a storage space inside. The lens holding member 10 and the lower leaf springs 20A and 20B are accommodated in this accommodation space.
 図3と図4に示すように、支持基台40とその上に位置するレンズ保持部材10との間に、互いに分離された一対の下部板ばね20A,20Bが設けられている。Y1側に位置する下部板ばねを符号20Aで表し、Y2側に位置する下部板ばねを符号20Bで表している。下部板ばね20A,20Bのそれぞれは、固定側支持部21と、可動側支持部22、および固定側支持部21と可動側支持部22とを繋ぐ弾性腕部23が、導電性を有する板ばね金属材料で一体に形成されている。例えば、下部板ばね20A,20Bは、ばね性のステンレス鋼板やリン青銅板などで形成されている。 As shown in FIGS. 3 and 4, a pair of lower leaf springs 20A and 20B separated from each other are provided between the support base 40 and the lens holding member 10 positioned thereon. The lower leaf spring located on the Y1 side is denoted by reference numeral 20A, and the lower leaf spring located on the Y2 side is denoted by reference numeral 20B. Each of the lower leaf springs 20A and 20B is a leaf spring in which a fixed side support portion 21, a movable side support portion 22, and an elastic arm portion 23 that connects the fixed side support portion 21 and the movable side support portion 22 are conductive. It is integrally formed of a metal material. For example, the lower leaf springs 20A and 20B are formed of a springy stainless steel plate or phosphor bronze plate.
 図4に示すように、Y1側に位置する下部板ばね20Aの固定側支持部21は、X2側に位置する取付け部21aとX1側に位置する取付け部21bとに分かれて形成されている。Y2側に位置する下部板ばね20Bの固定側支持部21も、X2側に位置する取付け部21aとX1側に位置する取付け部21bとに分かれて形成されている。下部板ばね20A,20Bは、それぞれX2側に位置する取付け部21aに取付け穴24aが形成され、X1側に位置する取付け部21bに取付け穴24bが形成されている。なお、取付け穴24a,24bは、縁部の全周が閉じた穴であることが好ましいが、一部が開放された切欠き状の穴であってもよい。 As shown in FIG. 4, the fixed side support portion 21 of the lower leaf spring 20A located on the Y1 side is formed separately into an attachment portion 21a located on the X2 side and an attachment portion 21b located on the X1 side. The fixed side support portion 21 of the lower leaf spring 20B located on the Y2 side is also formed by being divided into an attachment portion 21a located on the X2 side and an attachment portion 21b located on the X1 side. The lower leaf springs 20A and 20B each have a mounting hole 24a formed in the mounting portion 21a located on the X2 side, and a mounting hole 24b formed in the mounting portion 21b located on the X1 side. The mounting holes 24a and 24b are preferably holes with the entire periphery of the edge closed, but may be notched holes with a part opened.
 図3および図4と図5に示すように、Y1側に位置する下部板ばね20AのX2側の取付け部21aの上側(Z1側)に、導電板50Aが重ねられ、Y2側に位置する下部板ばね20BのX2側の取付け部21aの上側(Z1側)に、導電板50Bが重ねられる。導電板50A,50Bは、導電性の金属板で形成されており、例えば、表面が金メッキされた圧延鋼板や、黄銅その他の銅合金の板材で形成されている。導電板50A,50Bは、X-Y平面と平行な支持板部51と、支持板部51の縁部から下方へ折り曲げられた接続端子52とを有している。支持板部51には穴部53が形成されている。なお、穴部53は、縁部の全周が閉じた穴であることが好ましいが、一部が開放された切欠き状の穴であってもよい。 As shown in FIGS. 3, 4, and 5, the conductive plate 50 </ b> A is superimposed on the upper side (Z <b> 1 side) of the X <b> 2 side mounting portion 21 a of the lower leaf spring 20 </ b> A located on the Y <b> 1 side, and the lower part located on the Y <b> 2 side. The conductive plate 50B is overlaid on the upper side (Z1 side) of the attachment portion 21a on the X2 side of the leaf spring 20B. The conductive plates 50A and 50B are formed of a conductive metal plate, and are formed of, for example, a rolled steel plate whose surface is gold-plated, brass or another copper alloy plate. The conductive plates 50A and 50B have a support plate portion 51 parallel to the XY plane, and a connection terminal 52 bent downward from an edge portion of the support plate portion 51. A hole 53 is formed in the support plate 51. The hole 53 is preferably a hole whose entire circumference is closed, but may be a notch-shaped hole partially opened.
 Y1側の下部板ばね20Aの取付け部21aと、導電板50Aの支持板部51は、取付け穴24aと穴部53とを互いに一致させることで、相対位置の位置決めが行われる。Y2側の下部板ばね20Bの取付け部21aと、導電板50Bの支持板部51も、取付け穴24aと穴部53とを互いに一致させることで、相対的に位置決めされる。 The mounting portion 21a of the lower leaf spring 20A on the Y1 side and the support plate portion 51 of the conductive plate 50A are positioned relative to each other by making the mounting hole 24a and the hole portion 53 coincide with each other. The attachment portion 21a of the lower plate spring 20B on the Y2 side and the support plate portion 51 of the conductive plate 50B are also relatively positioned by making the attachment hole 24a and the hole portion 53 coincide with each other.
 下部板ばね20Aの取付け部21aと導電板50Aの支持板部51とが位置決めされて重ねられた状態で、取付け部21aと支持板部51とが溶接によって接合される。この溶接はレーザスポット溶接によって行われる。導電板50Aは、下部板ばね20Aよりも板厚の大きい金属板で形成されている。そのため、取付け部21aと支持板部51とが重ねられた状態で、下部板ばね20AよりもZ2側からZ1方向に向けてレーザを照射する溶接を行うことで、取付け部21aを支持板部51に効率的に溶接することができる。図5に示すように、溶接スポットWSは、取付け部21aと支持板部51との重なり部の中央部に形成される。 With the mounting portion 21a of the lower leaf spring 20A and the support plate portion 51 of the conductive plate 50A positioned and overlapped, the mounting portion 21a and the support plate portion 51 are joined by welding. This welding is performed by laser spot welding. The conductive plate 50A is formed of a metal plate that is thicker than the lower plate spring 20A. Therefore, in a state where the attachment portion 21a and the support plate portion 51 are overlapped with each other, the attachment portion 21a is attached to the support plate portion 51 by performing welding that irradiates a laser from the lower leaf spring 20A toward the Z1 direction from the Z2 side. Can be efficiently welded. As shown in FIG. 5, the welding spot WS is formed at the central portion of the overlapping portion between the attachment portion 21 a and the support plate portion 51.
 Y2側の下部板ばね20Bの取付け部21aと、導電板50Bの支持板部51も同様にして溶接によって接合される。図4に示すように、Y2側の下部板ばね20Bの取付け部21aには、その中央部分に小孔25が形成されている。取付け部21aと支持板部51とが重ねられて、下部板ばね20BよりもZ2側からZ1方向に向けて、小孔25の縁部にレーザが照射されて溶接が行われる。このときの溶接状態は、小孔25の縁部を観察することで確認できる。なお、小孔25を必ず設ける必要はなく、下部板ばね20Aの取付け部21aのように、小孔を設けない下部板ばね20Bとしてもよい。逆に、Y1側の下部板ばね20Aにも、同様に小孔を形成しても構わない。 The attachment portion 21a of the lower leaf spring 20B on the Y2 side and the support plate portion 51 of the conductive plate 50B are also joined by welding in the same manner. As shown in FIG. 4, a small hole 25 is formed in the central portion of the attachment portion 21a of the lower leaf spring 20B on the Y2 side. The attachment portion 21a and the support plate portion 51 are overlapped, and laser is irradiated to the edge portion of the small hole 25 from the Z2 side to the Z1 direction with respect to the lower leaf spring 20B to perform welding. The welding state at this time can be confirmed by observing the edge of the small hole 25. The small holes 25 are not necessarily provided, and may be the lower leaf springs 20B that are not provided with the small holes, such as the attachment portion 21a of the lower leaf springs 20A. Conversely, a small hole may be similarly formed in the lower leaf spring 20A on the Y1 side.
 図4に示すように、支持基台40は、光軸方向から見た平面形状が四角形状(矩形状)であり、非磁性材料である合成樹脂材料で形成されている。支持基台40の4箇所の角部の上に、ばね固定面41A,41Bが形成されている。X2側に位置する2か所のばね固定面を符号41Aで表し、X1側に位置する2か所のばね固定面を符号41Bで表している。ばね固定面41A,41Bは、支持基台40のZ1方向に向く上面40aにおいてZ1方向に一段高い位置に形成されている。4か所に位置する全てのばね固定面41A,41Bの表面は、X-Y平面と平行な同一平面上に位置している。支持基台40は合成樹脂材料で射出成型されるため、金型の精度を高めることで、4か所のばね固定面41A,41Bを、互いにほぼ同一平面上に位置させることができる。 As shown in FIG. 4, the support base 40 has a square shape (rectangular shape) when viewed from the optical axis direction, and is formed of a synthetic resin material that is a nonmagnetic material. On the four corners of the support base 40, spring fixing surfaces 41A and 41B are formed. Two spring fixing surfaces located on the X2 side are denoted by reference numeral 41A, and two spring fixing surfaces located on the X1 side are denoted by reference numeral 41B. The spring fixing surfaces 41A and 41B are formed at a position one step higher in the Z1 direction on the upper surface 40a of the support base 40 facing the Z1 direction. The surfaces of all the spring fixing surfaces 41A and 41B located at the four locations are located on the same plane parallel to the XY plane. Since the support base 40 is injection-molded with a synthetic resin material, the four spring fixing surfaces 41A and 41B can be positioned substantially on the same plane by increasing the accuracy of the mold.
 X2側に位置する2か所のばね固定面41Aに位置決め突起42aが一体に形成され、X1側に位置する2か所のばね固定面41Bに位置決め突起42bが一体に形成されている。位置決め突起42a,42bは、Z1方向に向けて突出している。図4と図5に示すように、位置決め突起42aと位置決め突起42bは、それぞれが一定の半径を有する円柱体である。 The positioning protrusions 42a are integrally formed on the two spring fixing surfaces 41A located on the X2 side, and the positioning protrusions 42b are integrally formed on the two spring fixing surfaces 41B located on the X1 side. The positioning protrusions 42a and 42b protrude in the Z1 direction. As shown in FIGS. 4 and 5, the positioning protrusions 42a and the positioning protrusions 42b are cylindrical bodies each having a certain radius.
 図4と図5に示すように、支持基台40には、X2側に形成されているばね固定面41Aに隣接する位置に矩形状の貫通穴43が形成されている。貫通穴43は、支持基台40のX2側に向く側辺40cと、それぞれのばね固定面41Aとの間に形成されている。貫通穴43は、支持基台40を上下方向(Z1-Z2方向)に貫通して形成されている。 4 and 5, the support base 40 is formed with a rectangular through hole 43 at a position adjacent to the spring fixing surface 41A formed on the X2 side. The through hole 43 is formed between the side 40c facing the X2 side of the support base 40 and each spring fixing surface 41A. The through hole 43 is formed through the support base 40 in the vertical direction (Z1-Z2 direction).
 下部板ばね20A,20BのX2側の取付け部21aと各導電板50A,50Bの支持板部51とが重ねられて溶接された状態で、取付け部21aに形成された取付け穴24aと支持板部51に形成された穴部53に、支持基台40の位置決め突起42aを挿通させて、取付け部21aと支持板部51がばね固定面41Aの上に重ねられて設置される。また、下部板ばね20A,20BのX1側の取付け部21bに形成された取付け穴24bに、位置決め突起42bを挿通させて、取付け部21bが、ばね固定面41Bに設置される。 The mounting hole 24a and the support plate portion formed in the mounting portion 21a in a state where the mounting portion 21a on the X2 side of the lower leaf springs 20A and 20B and the support plate portion 51 of each conductive plate 50A and 50B are overlapped and welded. The positioning projection 42a of the support base 40 is inserted through the hole 53 formed in 51, and the attachment portion 21a and the support plate portion 51 are placed on the spring fixing surface 41A. Further, the positioning protrusion 42b is inserted into the mounting hole 24b formed in the mounting portion 21b on the X1 side of the lower leaf springs 20A and 20B, and the mounting portion 21b is installed on the spring fixing surface 41B.
 図3に示すように、それぞれの位置決め突起42a,42bの先部が加熱プレスされて、位置決め突起42aの先部に、かしめ変形部44aが形成され、位置決め突起42bの先部に、かしめ変形部44bが形成される。その結果、支持基台40のX2側のばね固定面41A上に、下部板ばね20A,20Bの取付け部21aと、導電板50A,50Bの支持板部51とが重ねられた状態でかしめ固定される。支持基台40のX1側のばね固定面41B上では、下部板ばね20A,20Bの取付け部21bがかしめ固定される。 As shown in FIG. 3, the tip portions of the positioning projections 42a and 42b are heated and pressed to form a crimp deformation portion 44a at the tip portion of the positioning projection 42a, and the crimp deformation portion at the tip portion of the positioning projection 42b. 44b is formed. As a result, the mounting portion 21a of the lower leaf springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B are fixed by caulking on the spring fixing surface 41A on the X2 side of the support base 40. The On the spring fixing surface 41B on the X1 side of the support base 40, the attachment portions 21b of the lower leaf springs 20A and 20B are caulked and fixed.
 図3と図4および図5に示すように、支持基台40上では、Y1側の下部板ばね20Aの固定側支持部21となる取付け部21a,21bと、Y2側の下部板ばね20Bの固定側支持部21となる取付け部21a,21bが、支持基台40のばね固定面41A,41Bの上に直接に接触して設置されており、接続端子52を有する導電板50A,50B(支持板部51)は、下部板ばね20A,20Bの取付け部21aの上側(Z1側)に重ねられている。 As shown in FIGS. 3, 4, and 5, on the support base 40, the attachment portions 21 a and 21 b that become the fixed side support portion 21 of the Y1 side lower leaf spring 20 </ b> A and the Y2 side lower leaf spring 20 </ b> B Mounting portions 21a and 21b to be the fixed side support portions 21 are installed on the spring fixing surfaces 41A and 41B of the support base 40 in direct contact with each other, and conductive plates 50A and 50B having support terminals 52 (supports). The plate portion 51) is overlaid on the upper side (Z1 side) of the attachment portion 21a of the lower leaf springs 20A and 20B.
 支持基台40は合成樹脂材料で射出成型されているため、金型の精度を高めることで、4か所のばね固定面41A,41Bをほぼ同一平面上に形成することができる。下部板ばね20A,20Bの取付け部21a,21bが、ばね固定面41A,41Bの表面のみで直接に受けられているため、下部板ばね20A,20Bの固定側支持部21の平面度を高く維持して支持基台40に取付けることができる。また、互いに分離している下部板ばね20Aと下部板ばね20Bの固定側支持部21どうしの相対的な平面度も高く維持することができる。 Since the support base 40 is injection-molded with a synthetic resin material, the four spring fixing surfaces 41A and 41B can be formed on substantially the same plane by increasing the accuracy of the mold. Since the attachment portions 21a and 21b of the lower leaf springs 20A and 20B are directly received only by the surfaces of the spring fixing surfaces 41A and 41B, the flatness of the fixed side support portion 21 of the lower leaf springs 20A and 20B is kept high. Then, it can be attached to the support base 40. Moreover, the relative flatness of the fixed side support portions 21 of the lower leaf spring 20A and the lower leaf spring 20B that are separated from each other can be maintained high.
 図4に示すように、下部板ばね20A,20Bの固定側支持部21を構成する4か所の取付け部21a,21bは、いずれも互いに連結されておらず、互いに独立した構造である。そのため、支持基台40上では、ばね固定面41A,41Bを四角形の角部にのみ設ければよく、X1-X2側とY1-Y2側の側部にばね固定面を配置する必要がない。したがって、支持基台40を小型にでき、しかも、取付け部21a,21bを十分な強度で支持することができる。また、4つに分離された取付け部21a,21bが、ほぼ同一平面で形成されたばね固定面41A,41Bに設置されるため、2個の下部板ばね20A,20Bを高い平面度を維持した状態で固定することが可能になる。 As shown in FIG. 4, the four attachment portions 21a and 21b constituting the fixed side support portion 21 of the lower leaf springs 20A and 20B are not connected to each other, and are independent from each other. Therefore, on the support base 40, the spring fixing surfaces 41A and 41B need only be provided at the square corners, and there is no need to arrange the spring fixing surfaces on the X1-X2 side and Y1-Y2 side sides. Therefore, the support base 40 can be reduced in size, and the attachment portions 21a and 21b can be supported with sufficient strength. Moreover, since the attachment parts 21a and 21b separated into four are installed on the spring fixing surfaces 41A and 41B formed on substantially the same plane, the two lower leaf springs 20A and 20B maintain a high flatness. It becomes possible to fix with.
 導電板50A,50Bは、下部板ばね20A,20Bの固定側支持部21の上に重ねられた構造であるため、インサート成形によって接続端子を支持基台の内部に埋設させたものに比べて、支持基台40のZ1-Z2方向の厚さ寸法を小さくでき、その結果、レンズ駆動装置1を薄型化しやすくなる。 Since the conductive plates 50A and 50B are stacked on the fixed-side support portion 21 of the lower leaf springs 20A and 20B, compared to the structure in which the connection terminals are embedded in the support base by insert molding, The thickness dimension of the support base 40 in the Z1-Z2 direction can be reduced, and as a result, the lens driving device 1 can be easily thinned.
 導電板50A,50Bが支持基台40の上にかしめ固定されるときに、導電板50A,50Bと一体の接続端子52が、支持基台40に形成された貫通穴43の内部に差し込まれ、接続端子52のZ2側の先部が、支持基台40の下面40bよりもさらに下側に露出する。このときに、貫通穴43の内部に接着剤を充填することにより、支持基台40に導電板50A,50Bを強固に固定できるようになり、しかも、接着剤で貫通穴43を塞いで、支持基台40の下側から貫通穴43を通じてケース3の内部に液体などが浸入するのを防止しやすくなる。 When the conductive plates 50A and 50B are caulked and fixed on the support base 40, the connection terminals 52 integral with the conductive plates 50A and 50B are inserted into the through holes 43 formed in the support base 40, The Z2 side tip of the connection terminal 52 is exposed further below the lower surface 40 b of the support base 40. At this time, by filling the inside of the through hole 43 with an adhesive, the conductive plates 50A and 50B can be firmly fixed to the support base 40, and the through hole 43 is closed with an adhesive and supported. It becomes easy to prevent liquid or the like from entering the inside of the case 3 from the lower side of the base 40 through the through hole 43.
 なお本発明では、位置決め突起42a,42bにかしめ変形部44a,44bを形成することなく、位置決め突起42a,42bの周囲に接着剤を付着させてもよい。X2側の位置決め突起42aと取付け穴24aおよび穴部53との間に接着剤層を設けることで、下部板ばね20A,20Bの取付け部21aおよび導電板50A,50Bの支持板部51を、支持基台40に接着固定することができる。また、X1側の位置決め突起42bに付着させた接着剤で、下部板ばね20A,20Bの取付け部21bと支持基台40とを接着固定することができる。また、この接着固定と、かしめ変形部44a,44bによるかしめ固定とを併用してもよい。 In the present invention, an adhesive may be attached around the positioning protrusions 42a and 42b without forming the caulking deformation portions 44a and 44b on the positioning protrusions 42a and 42b. By providing an adhesive layer between the positioning projection 42a on the X2 side and the attachment hole 24a and the hole 53, the attachment part 21a of the lower leaf springs 20A and 20B and the support plate part 51 of the conductive plates 50A and 50B are supported. It can be bonded and fixed to the base 40. Further, the attachment portion 21b of the lower leaf springs 20A and 20B and the support base 40 can be bonded and fixed with an adhesive adhered to the positioning projection 42b on the X1 side. Moreover, you may use together this adhesion fixing and the caulking fixation by caulking deformation part 44a, 44b.
 なお、下部板ばね20A,20Bの取付け部21aと導電板50A,50Bの支持板部51とが溶接される部分(図5に示す溶接スポットWS)は、穴部53(取付け穴24a、位置決め突起42a)と、接続端子52(貫通穴43)との間に位置している。このため、下部板ばね20A,20Bと導電板50A,50Bの溶接による接合の信頼性を向上させることができる。 Note that a portion where the attachment portion 21a of the lower leaf springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B are welded (welding spot WS shown in FIG. 5) is a hole portion 53 (attachment hole 24a, positioning protrusion). 42a) and the connection terminal 52 (through hole 43). For this reason, the reliability of joining by welding of lower leaf | plate spring 20A, 20B and conductive plate 50A, 50B can be improved.
 図4に示すように、それぞれの下部板ばね20A,20Bの可動側支持部22には、X1側とX2側に、それぞれ一対の取付け穴22aが形成されている。図6の底面図に示すように、レンズ保持部材10のZ2方向に向けられた下面では、X1側とX2側にばね固定面10bが設けられている。それぞれのばね固定面10bでは、Y1側にZ2方向へ突出する一対の突起10cが一体に形成され、Y2側にZ2方向に突出する一対の突起10dが一体に形成されている。Y1側の下部板ばね20Aの可動側支持部22に形成された取付け穴22aを、突起10cに嵌合させ、前記突起10cを熱かしめすることで、下部板ばね20Aの可動側支持部22が、レンズ保持部材10の下面のばね固定面10bに固定される。同様に、Y2側の下部板ばね20Bの取付け穴22aを前記突起10dに嵌合して突起10dを熱かしめすることで、この下部板ばね20Bの可動側支持部22がばね固定面10bに固定される。 As shown in FIG. 4, a pair of mounting holes 22a are formed in the movable side support portion 22 of each of the lower leaf springs 20A and 20B on the X1 side and the X2 side, respectively. As shown in the bottom view of FIG. 6, on the lower surface of the lens holding member 10 facing in the Z2 direction, spring fixing surfaces 10b are provided on the X1 side and the X2 side. In each spring fixing surface 10b, a pair of protrusions 10c protruding in the Z2 direction are integrally formed on the Y1 side, and a pair of protrusions 10d protruding in the Z2 direction are integrally formed on the Y2 side. The mounting hole 22a formed in the movable side support portion 22 of the lower leaf spring 20A on the Y1 side is fitted into the protrusion 10c, and the protrusion 10c is heat caulked so that the movable side support portion 22 of the lower leaf spring 20A is The lens holding member 10 is fixed to the spring fixing surface 10b on the lower surface. Similarly, by fitting the mounting hole 22a of the lower leaf spring 20B on the Y2 side to the protrusion 10d and heat caulking the protrusion 10d, the movable side support portion 22 of the lower leaf spring 20B is fixed to the spring fixing surface 10b. Is done.
 下部板ばね20A,20Bは、支持基台40にほぼ同一平面となるように形成されたばね固定面41A,41Bに固定されて平面度が高く維持されているため、下部板ばね20A,20Bの可動側支持部22で支持されているレンズ保持部材10は、筒状部13の中心軸と一致する光軸O(レンズ体の光軸)の傾きを抑制でき、光軸Oのばね固定面41A,41Bに沿った平面(X-Y平面)に対する垂直度を高い精度に設定することができる。 Since the lower leaf springs 20A and 20B are fixed to spring fixing surfaces 41A and 41B formed so as to be substantially flush with the support base 40, and the flatness is maintained high, the lower leaf springs 20A and 20B are movable. The lens holding member 10 supported by the side support portion 22 can suppress the inclination of the optical axis O (the optical axis of the lens body) coinciding with the central axis of the cylindrical portion 13, and the spring fixing surface 41 </ b> A of the optical axis O. The perpendicularity with respect to the plane (XY plane) along 41B can be set with high accuracy.
 図3に示すように、レンズ保持部材10の筒状部13の外側部(外周部)には、Z2側にフランジ部11が形成され、Z1側に複数の規制突部12が形成されている。フランジ部11は、光軸Oを中心とする周回方向にほぼ連続して延びる鍔形状であってもよいし、周回方向に間欠的に形成されていてもよい。規制突部12は周回方向に間隔を空けて形成されている。フランジ部11と複数の規制突部12は、光軸方向(Z1-Z2方向)に対向している。 As shown in FIG. 3, a flange portion 11 is formed on the Z2 side and a plurality of regulating protrusions 12 are formed on the Z1 side on the outer side (outer peripheral portion) of the cylindrical portion 13 of the lens holding member 10. . The flange portion 11 may have a bowl shape extending substantially continuously in the circumferential direction around the optical axis O, or may be formed intermittently in the circumferential direction. The restricting protrusions 12 are formed at intervals in the circumferential direction. The flange portion 11 and the plurality of regulating protrusions 12 face each other in the optical axis direction (Z1-Z2 direction).
 図6の底面図に示すように、レンズ保持部材10のZ2方向に向く底面の2か所に、突起19a,19bが一体に形成されている。突起19a,19bはZ2方向に向けて突出している。Y1側に位置する突起19aは、コイル60を形成する導線の巻き始端61aを固定する巻き付け突起であり、Y2側に位置する突起19bは、導線の巻き終端61bを固定する巻き付け突起である。コイル60を形成するための導線は被覆導線であり、導電性の金属線である銅線と、銅線を被覆する絶縁性の被覆層とを有している。被覆層は銅線を被覆するポリウレタン樹脂などの絶縁層と、その表面のポリアミド樹脂などの融着層の二層構造である。 As shown in the bottom view of FIG. 6, projections 19a and 19b are integrally formed at two locations on the bottom surface of the lens holding member 10 facing the Z2 direction. The protrusions 19a and 19b protrude in the Z2 direction. The protrusion 19a located on the Y1 side is a winding protrusion for fixing the winding start end 61a of the conducting wire forming the coil 60, and the protrusion 19b located on the Y2 side is a winding protrusion for fixing the winding end 61b of the conducting wire. The conducting wire for forming the coil 60 is a coated conducting wire, and has a copper wire that is a conductive metal wire and an insulating coating layer that covers the copper wire. The covering layer has a two-layer structure of an insulating layer such as a polyurethane resin covering the copper wire and a fusion layer such as a polyamide resin on the surface thereof.
 導線の巻き始端61aで被覆層が除去されて、巻き始端61aが、図6に示すY1側の突起19aに巻き付けられる。突起19aから延びる導線は、レンズ保持部材10の筒状部13の外側部で、フランジ部11と規制突部12との間に巻き付けられる。巻き付け工程で、熱風が与えられるなどして導線が加熱され、融着層の溶融によって絶縁層どうしが融着接合されてコイル60が形成される。コイル60を巻き終わった導線の巻き終端61bは、レンズ保持部材10の下面に引き出され、被覆層が除去されて、図6に示すY2側の突起19bに巻き付けられる。 The covering layer is removed at the winding start end 61a of the conducting wire, and the winding start end 61a is wound around the protrusion 19a on the Y1 side shown in FIG. The conducting wire extending from the protrusion 19 a is wound between the flange portion 11 and the restriction protrusion 12 on the outer side portion of the cylindrical portion 13 of the lens holding member 10. In the winding process, the conductive wire is heated by applying hot air or the like, and the insulating layers are fusion-bonded together by melting the fusion layer to form the coil 60. The winding end 61b of the conducting wire that has finished winding the coil 60 is drawn out to the lower surface of the lens holding member 10, the coating layer is removed, and the winding end 61b is wound around the Y2 projection 19b shown in FIG.
 図6に示すように、レンズ保持部材10の下面のばね固定面10b,10bに、下部板ばね20A,20Bの可動側支持部22が固定されると、Y1側の突起19aに巻かれている導線の巻き始端61aが、Y1側の下部板ばね20Aの可動側支持部22に隣接し、巻き始端61aと可動側支持部22とが半田付けされる。Y2側の突起19bに巻かれている導線の巻き終端61bと、Y2側の下部板ばね20Bの可動側支持部22も互いに隣接した状態となって半田付けされる。その結果、一方の下部板ばね20Aが導線の巻き始端61aに導通し、他方の下部板ばね20Bが巻き終端61bに導通する。 As shown in FIG. 6, when the movable side support portion 22 of the lower leaf springs 20A and 20B is fixed to the spring fixing surfaces 10b and 10b on the lower surface of the lens holding member 10, it is wound around the protrusion 19a on the Y1 side. The winding start end 61a of the conducting wire is adjacent to the movable support 22 of the lower leaf spring 20A on the Y1 side, and the winding start 61a and the movable support 22 are soldered. The winding end 61b of the conducting wire wound around the Y2 side protrusion 19b and the movable side support portion 22 of the Y2 side lower leaf spring 20B are also soldered in a state adjacent to each other. As a result, one lower leaf spring 20A is conducted to the winding start end 61a of the conductive wire, and the other lower leaf spring 20B is conducted to the winding end 61b.
 図3に示すように、Y1側の下部板ばね20Aの取付け部21aに導電板50Aが重ねられて接合され、Y2側の下部板ばね20Bの取付け部21aに導電板50Bが重ねられて接合されているため、導電板50Aの接続端子52は、Y1側の下部板ばね20Aを介して、コイル60の巻き始端61aに導通し、導電板50Bの接続端子52は、Y2側の下部板ばね20Bを介して、コイル60の巻き終端61bに導通している。 As shown in FIG. 3, the conductive plate 50A is overlapped and joined to the attachment portion 21a of the lower leaf spring 20A on the Y1 side, and the conductive plate 50B is overlapped and joined to the attachment portion 21a of the lower leaf spring 20B on the Y2 side. Therefore, the connection terminal 52 of the conductive plate 50A is electrically connected to the winding start end 61a of the coil 60 via the lower plate spring 20A on the Y1 side, and the connection terminal 52 of the conductive plate 50B is connected to the lower plate spring 20B on the Y2 side. Is conducted to the winding end 61b of the coil 60.
 図1と図2および図3に示すケース3は、磁性を有する鉄鋼板(普通鋼による鋼板)などで形成されて磁性ヨークとして機能している。ケース3は天井部3aを有している。前記支持基台40には、中央部分に光透過穴45が開口しているが、ケース3の天井部3aにも開口部3bが開口している。支持基台40の光透過穴45と、ケース3の開口部3bは、Z1-Z2方向に対向し、前記レンズ保持部材10の中心穴13aに対しても上下から対向している。 The case 3 shown in FIGS. 1, 2 and 3 is formed of a magnetic steel plate (steel plate made of ordinary steel) or the like and functions as a magnetic yoke. Case 3 has a ceiling portion 3a. The support base 40 has a light transmission hole 45 at the center, but the opening 3 b also opens at the ceiling 3 a of the case 3. The light transmission hole 45 of the support base 40 and the opening 3b of the case 3 face each other in the Z1-Z2 direction, and also face the center hole 13a of the lens holding member 10 from above and below.
 ケース3は平面形状が四角形状(矩形状)であり、外壁部として、4つの平面側板部3dと、それぞれの平面側板部3dどうしを連続させる角側板部3eとが設けられている。天井部3aに形成された開口部3bの平面形状は四角形状であり、開口部3bの内縁の4つの角部からは、それぞれZ2方向に向けて折り曲げられた対向ヨーク部3cが一体に形成されている。対向ヨーク部3cは、それぞれの角側板部3eの内面に対してケース内側から対向している。 The case 3 has a quadrangular (rectangular) planar shape, and is provided with four planar side plate portions 3d and an angular side plate portion 3e that connects the planar side plate portions 3d as outer walls. The planar shape of the opening 3b formed in the ceiling portion 3a is a quadrangular shape, and the opposing yoke portion 3c bent in the Z2 direction is integrally formed from the four corners of the inner edge of the opening 3b. ing. The opposing yoke portion 3c faces the inner surface of each square side plate portion 3e from the inside of the case.
 ケース3の天井部3aは、光軸方向である上方から見た形状が矩形状であり、その4つの角部に貫通部4が形成されている。貫通部4は、ケース3の内部に固定される磁石MにZ1方向で対向する。図2に示すように、ケース3の天井部3aよりも上方(Z1方向)に上部板ばね30が設置される。上部板ばね30は、ほぼ四角形の枠形状の固定側支持部31と、その内側の可動側支持部32、および固定側支持部31と可動側支持部32とを4か所で繋ぐ弾性腕部33とが、板ばね金属材料で一体に形成されている。固定側支持部31の4箇所の角部に貫通部34が形成されている。 The ceiling 3a of the case 3 has a rectangular shape when viewed from above, which is the optical axis direction, and through portions 4 are formed at four corners thereof. The through portion 4 faces the magnet M fixed inside the case 3 in the Z1 direction. As shown in FIG. 2, the upper leaf spring 30 is installed above the ceiling 3 a of the case 3 (in the Z1 direction). The upper leaf spring 30 has a substantially rectangular frame-shaped fixed side support portion 31, a movable side support portion 32 inside thereof, and an elastic arm portion that connects the fixed side support portion 31 and the movable side support portion 32 at four locations. 33 is integrally formed of a leaf spring metal material. Through portions 34 are formed at four corners of the fixed side support portion 31.
 図1と図2に示すように、ケース3の天井部3aの上方で、さらに上部板ばね30の上方(Z1方向)に、支持部材(ばね固定部材)6が設けられている。支持部材6は合成樹脂材料などの非磁性材料によって矩形状に形成されている。支持部材6のZ2方向に向く下面では、4つの角部からZ2方向に向けて突部7が一体に形成されている。支持部材6の中央部には光透過穴6bが開口している。光透過穴6bは、ケース3の天井部3aに形成された開口部3bに対向している。 As shown in FIGS. 1 and 2, a support member (spring fixing member) 6 is provided above the ceiling 3a of the case 3 and further above the upper leaf spring 30 (in the Z1 direction). The support member 6 is formed in a rectangular shape by a nonmagnetic material such as a synthetic resin material. On the lower surface of the support member 6 facing in the Z2 direction, the protrusions 7 are integrally formed from the four corners in the Z2 direction. A light transmission hole 6 b is opened at the center of the support member 6. The light transmission hole 6 b faces the opening 3 b formed in the ceiling 3 a of the case 3.
 図1と図2に示すように、ケース3の天井部3aのZ1側に向く外面に上部板ばね30の固定側支持部31が設置され、その上方に支持部材6が重ねられた状態で、支持部材6の4か所に設けられた突部7が、上部板ばね30の固定側支持部31の4か所に形成された貫通部34に挿通され、さらにケース3の天井部3aの4か所に形成された貫通部4に挿通される。そして、ケース3の天井部3aの内側で、突部7のZ2側に向く先端部が熱変形させられて、上部板ばね30を挟んだ状態で、支持部材6とケース3の天井部3aとが、熱かしめ固定される。 As shown in FIG. 1 and FIG. 2, the fixed side support portion 31 of the upper leaf spring 30 is installed on the outer surface facing the Z1 side of the ceiling portion 3a of the case 3, and the support member 6 is overlaid thereon, The protrusions 7 provided at the four locations of the support member 6 are inserted into the through portions 34 formed at the four locations of the fixed-side support portion 31 of the upper leaf spring 30, and 4 of the ceiling portion 3 a of the case 3. It is inserted through the penetrating part 4 formed at the place. And the tip part which faces the Z2 side of the protrusion 7 on the inner side of the ceiling part 3a of the case 3 is thermally deformed, and the support member 6 and the ceiling part 3a of the case 3 However, heat caulking is fixed.
 図2と図3に示すように、レンズ駆動装置1には4個の磁石Mが設けられている。4個の磁石Mはそれぞれ独立して形成されている。図3に示すように、それぞれの磁石Mは、光軸Oを中心とした半径方向の外側に向けられた外側着磁面となる外側面Maと、光軸Oに向く内側着磁面である着磁面Mgを有している。それぞれの磁石Mは、着磁面Mgと外側面Maとが異なる極性となるように着磁されている。また、全ての磁石Mの着磁面Mgは同じ極性となるように着磁されている。それぞれの磁石Mは、Z1方向に向く平坦な上面Mbを有している。 2 and 3, the lens driving device 1 is provided with four magnets M. The four magnets M are formed independently. As shown in FIG. 3, each of the magnets M is an outer surface Ma serving as an outer magnetized surface directed outward in the radial direction around the optical axis O, and an inner magnetized surface facing the optical axis O. It has a magnetized surface Mg. Each magnet M is magnetized such that the magnetized surface Mg and the outer surface Ma have different polarities. Further, the magnetized surfaces Mg of all the magnets M are magnetized so as to have the same polarity. Each magnet M has a flat upper surface Mb facing in the Z1 direction.
 4個の磁石Mは、それぞれ、ケース3の内部で、角側板部3eの内側に配置される。ケース3の角側板部3eおよび平面側板部3dの内面に流動性を有する接着剤が塗布された状態で、それぞれの磁石Mは、着磁面Mgを光軸Oに向けた姿勢で、ケース3の各角部で90度の角度で対向する平面側板部3dの内面に磁気吸着される。ケース3の内面とそれぞれの磁石Mとの間に接着剤が介在した状態で、それぞれの磁石Mは、Z1方向に向く上面Mbが、前記突部7のかしめ変形部(熱変形した部分)の先端面に突き当てられて、ケース3の内側で磁石MがZ1方向(光軸O方向)に位置決めされる。 Each of the four magnets M is disposed inside the case 3 and inside the square side plate portion 3e. In a state in which a fluid adhesive is applied to the inner surfaces of the corner side plate portion 3e and the flat side plate portion 3d of the case 3, each magnet M is in a posture in which the magnetized surface Mg faces the optical axis O. Are magnetically attracted to the inner surface of the planar side plate portion 3d facing each other at an angle of 90 degrees. With the adhesive interposed between the inner surface of the case 3 and each magnet M, each magnet M has an upper surface Mb facing in the Z1 direction of the caulking deformed portion (thermally deformed portion) of the protrusion 7. The magnet M is positioned in the Z1 direction (optical axis O direction) inside the case 3 by being abutted against the tip surface.
 レンズ駆動装置1の組立て時において、ケース3の角側板部3eおよび平面側板部3dの内面と磁石Mとの間に与えられた流動性を有する接着剤は、一部が支持部材6に形成された突部7と、ケース3の天井部3aに形成された貫通部4との隙間内に流れ込む。そして、天井部3aのZ1方向に向く外面と、上部板ばね30の固定側支持部31の角部との間に、接着剤が毛細管現象で浸透する。接着剤が熱硬化させられると、ケース3の内部でそれぞれの磁石Mが接着固定されるとともに、ケース3の天井部3aの外面と、上部板ばね30の固定側支持部31とが接着固定される。また、支持部材6もケース3に対して接着固定される。 When the lens driving device 1 is assembled, a part of the fluid adhesive provided between the inner surfaces of the corner side plate portion 3e and the flat side plate portion 3d of the case 3 and the magnet M is formed on the support member 6. Flows into the gap between the protruding portion 7 and the penetrating portion 4 formed in the ceiling portion 3 a of the case 3. Then, the adhesive penetrates between the outer surface of the ceiling portion 3a facing the Z1 direction and the corner portion of the fixed side support portion 31 of the upper leaf spring 30 by capillary action. When the adhesive is thermally cured, each magnet M is bonded and fixed inside the case 3, and the outer surface of the ceiling portion 3 a of the case 3 and the fixed side support portion 31 of the upper leaf spring 30 are bonded and fixed. The Further, the support member 6 is also bonded and fixed to the case 3.
 図2と図3に示すように、レンズ保持部材10の筒状部13のZ1方向に向く上面にばね固定面10aが設けられている。ケース3の内部に磁石Mが固定され、ケース3の天井部3aの外側に上部板ばね30と支持部材6が固定された後に、コイル60が巻かれたレンズ保持部材10と下部板ばね20A,20Bと支持基台40とが組み付けられた組立体70(図11参照)が、ケース3の内部に下方から挿入される。レンズ保持部材10のばね固定面10aは、ケース3の天井部3aに形成された開口部3b内を通過して天井部3aの外面よりも上方(Z1方向)に突出する。そして、ばね固定面10aが上部板ばね30の可動側支持部32の下側に突き当てられ、ばね固定面10aと可動側支持部32とが接着剤で固定される。また、支持基台40とケース3も接着剤で互いに固定される。 As shown in FIGS. 2 and 3, a spring fixing surface 10a is provided on the upper surface of the cylindrical portion 13 of the lens holding member 10 facing the Z1 direction. After the magnet M is fixed inside the case 3 and the upper leaf spring 30 and the support member 6 are fixed outside the ceiling portion 3a of the case 3, the lens holding member 10 and the lower leaf spring 20A around which the coil 60 is wound. An assembly 70 (see FIG. 11) in which the 20B and the support base 40 are assembled is inserted into the case 3 from below. The spring fixing surface 10a of the lens holding member 10 passes through the opening 3b formed in the ceiling portion 3a of the case 3 and protrudes upward (Z1 direction) from the outer surface of the ceiling portion 3a. The spring fixing surface 10a is abutted on the lower side of the movable side support portion 32 of the upper leaf spring 30, and the spring fixing surface 10a and the movable side support portion 32 are fixed with an adhesive. The support base 40 and the case 3 are also fixed to each other with an adhesive.
 図2と図3に示すように、レンズ保持部材10の外側部の規制突部12が存在していない部分で、レンズ保持部材10の筒状部13の外面と、コイル60との間に隙間(i)が形成される。隙間(i)は、レンズ保持部材10の外側部の4か所に形成されている。レンズ保持部材10がケース3の内部に収納されて、レンズ保持部材10の上端部と上部板ばね30の可動側支持部32とが固定されると、ケース3(天井部3a)の開口部3bの周囲の4か所から下向きに折り曲げられた対向ヨーク部3cが、前記隙間(i)の内部に入り込む。よって、コイル60の外側に磁石Mの着磁面Mgが対向し、コイル60の内側に対向ヨーク部3cが対向する。 As shown in FIGS. 2 and 3, there is a gap between the outer surface of the cylindrical portion 13 of the lens holding member 10 and the coil 60 at a portion where the regulating protrusion 12 on the outer side of the lens holding member 10 does not exist. (I) is formed. The gaps (i) are formed at four locations on the outer side of the lens holding member 10. When the lens holding member 10 is housed in the case 3 and the upper end portion of the lens holding member 10 and the movable side support portion 32 of the upper leaf spring 30 are fixed, the opening 3b of the case 3 (ceiling portion 3a). The opposing yoke portion 3c bent downward from four locations around the center enters the inside of the gap (i). Therefore, the magnetized surface Mg of the magnet M faces the outside of the coil 60, and the facing yoke portion 3 c faces the inside of the coil 60.
 図3に示すように、下部板ばね20A,20Bに設けられた弾性腕部23は、細い湾曲形状すなわち蛇行形状に成形されており、図2に示すように、上部板ばね30に設けられた弾性腕部33も、細い湾曲形状すなわち蛇行形状に成形されている。レンズ保持部材10の下端と、支持基台40とが、下部板ばね20A,20Bを介して連結され、レンズ保持部材10の筒状部13の上端と、ケース3の天井部3aとが上部板ばね30を介して連結される。下部板ばね20A,20Bの弾性腕部23と上部板ばね30の弾性腕部33の双方の弾性支持力によって、レンズ保持部材10が、ケース3の内部で、光軸方向であるZ1-Z2方向へ移動自在に支持される。 As shown in FIG. 3, the elastic arm portions 23 provided in the lower leaf springs 20A and 20B are formed in a thin curved shape, that is, a meandering shape, and are provided in the upper leaf spring 30 as shown in FIG. The elastic arm portion 33 is also formed into a thin curved shape, that is, a meandering shape. The lower end of the lens holding member 10 and the support base 40 are connected via lower leaf springs 20A and 20B, and the upper end of the cylindrical portion 13 of the lens holding member 10 and the ceiling portion 3a of the case 3 are the upper plate. It is connected via a spring 30. Due to the elastic supporting force of both the elastic arm portions 23 of the lower leaf springs 20A and 20B and the elastic arm portion 33 of the upper leaf spring 30, the lens holding member 10 is inside the case 3 in the Z1-Z2 direction, which is the optical axis direction. It is supported to move freely.
 なお、ケース3、支持部材6、磁石M、および支持基台40は、可動側のレンズ保持部材10に対して、動かない固定側部材を構成している。上部板ばね30は、ケース3(ハウジング)を含む固定側部材とレンズ保持部材10との間に設けられていればよく、ケース3の外側に配置されている必要はない。例えば、上部板ばね30の固定側支持部31が、ケース3の天井部3aの下面と磁石Mの上面Mbとの間で固定された構成であってもよい。 The case 3, the support member 6, the magnet M, and the support base 40 constitute a fixed side member that does not move with respect to the movable side lens holding member 10. The upper leaf spring 30 may be provided between the fixed side member including the case 3 (housing) and the lens holding member 10, and does not need to be disposed outside the case 3. For example, the fixed side support portion 31 of the upper leaf spring 30 may be fixed between the lower surface of the ceiling portion 3a of the case 3 and the upper surface Mb of the magnet M.
 次に、上記構造のレンズ駆動装置1およびこれを使用したカメラモジュールの動作を説明する。
 コイル60に駆動電流が与えられていないときは、下部板ばね20A,20Bと上部板ばね30とで支持されているレンズ保持部材10がZ2方向へ移動した位置で安定している。すなわち、この初期状態において、レンズ保持部材10の下端側の一部が、支持基台40の上面の一部に当接した状態となっている。支持基台40から突出する接続端子52,52に駆動電流が与えられると、駆動電流は、一対の下部板ばね20A,20Bを通じて、巻き始端61aと巻き終端61bとの間のコイル60に流れる。コイル60に流れる駆動電流と、磁石Mから発生する磁界とによる電磁力で、レンズ保持部材10が光軸方向(Z1方向)へ駆動される。このレンズ保持部材10の動作によって、レンズ保持部材10に保持されたレンズ体で撮像素子に結像される像の焦点が合わせられる。
Next, operations of the lens driving device 1 having the above structure and a camera module using the lens driving device 1 will be described.
When the drive current is not applied to the coil 60, the lens holding member 10 supported by the lower leaf springs 20A and 20B and the upper leaf spring 30 is stable at the position moved in the Z2 direction. That is, in this initial state, a part of the lower end side of the lens holding member 10 is in contact with a part of the upper surface of the support base 40. When a drive current is applied to the connection terminals 52, 52 protruding from the support base 40, the drive current flows through the pair of lower leaf springs 20A, 20B to the coil 60 between the winding start end 61a and the winding end 61b. The lens holding member 10 is driven in the optical axis direction (Z1 direction) by an electromagnetic force generated by a drive current flowing through the coil 60 and a magnetic field generated from the magnet M. By the operation of the lens holding member 10, the image formed on the imaging element is focused by the lens body held by the lens holding member 10.
 次に、図7以降の図面を参照して、レンズ駆動装置1の製造方法を説明する。
 図7と図8では、レンズ保持部材10が、Z2側の下面が図示上向きの姿勢で示されている。レンズ保持部材10の外側部にコイル60が巻かれているが、図7と図8では、突起19aに巻かれる導線の巻き始端61aと、突起19bに巻かれる巻き終端61b(いずれも図6参照)の図示を省略している。また、図9では、位置決め突起42a,42bに、かしめ変形部44a,44bを形成した状態で表している。
Next, a method for manufacturing the lens driving device 1 will be described with reference to FIGS.
7 and 8, the lens holding member 10 is shown in a posture in which the lower surface on the Z2 side faces upward in the figure. Although the coil 60 is wound around the outer side of the lens holding member 10, in FIGS. 7 and 8, the winding start end 61a of the conducting wire wound around the protrusion 19a and the winding end 61b wound around the protrusion 19b (both see FIG. 6). ) Is omitted. Further, in FIG. 9, the crimping deformation portions 44a and 44b are formed on the positioning protrusions 42a and 42b.
 図7の工程では、板ばねブランク120と導電板ブランク150が使用される。板ばねブランク120は、ばね性の金属板から打ち抜かれたものである。ただし、板ばねブランク120は、金属板にエッチング加工を施したものでもよい。板ばねブランク120は、下部板ばね20Aと下部板ばね20Bの外形が打ち抜かれている。下部板ばね20AのX2側の取付け部21aからは連結枝部121aが連続し、下部板ばね20BのX2側の取付け部21aからも連結枝部121aが連続しており、2つの連結枝部121a,121aに支持板部122aが連続している。下部板ばね20AのX1側の取付け部21bからは連結枝部121bが連続し、下部板ばね20BのX1側の取付け部21bからも連結枝部121bが連続しており、2つの連結枝部121b,121bに支持板部122bが連続している。したがって、下部板ばね20Aと下部板ばね20Bとは、連結枝部121a,121bおよび支持板部122a,122bを介して連結されたものとなっている。 7, the leaf spring blank 120 and the conductive plate blank 150 are used. The leaf spring blank 120 is punched from a spring metal plate. However, the leaf spring blank 120 may be obtained by etching a metal plate. The leaf spring blank 120 has the outer shapes of the lower leaf spring 20A and the lower leaf spring 20B punched out. The connecting branch portion 121a is continuous from the X2 side mounting portion 21a of the lower leaf spring 20A, and the connecting branch portion 121a is also continuous from the X2 side mounting portion 21a of the lower leaf spring 20B. 121a, the support plate portion 122a is continuous. The connecting branch 121b is continuous from the X1 side mounting portion 21b of the lower leaf spring 20A, and the connecting branch 121b is also continuous from the X1 mounting portion 21b of the lower leaf spring 20B. 121b, the support plate portion 122b is continuous. Therefore, the lower leaf spring 20A and the lower leaf spring 20B are connected via the connecting branch portions 121a and 121b and the supporting plate portions 122a and 122b.
 支持板部122aと支持板部122bはY1-Y2方向に連続する帯状板部である。支持板部122aと支持板部122bはY1-Y2方向に長く延びており、共通の支持板部122aおよび支持板部122bに、複数の下部板ばね20A,20BがY1-Y2方向に間隔を空けて連結されている。支持板部122aには送り穴123aが形成され、支持板部122bに送り穴123bが形成されており、送り穴123a,123bを使用して支持板部122a,122bがY方向に送られて、個々の下部板ばね20A,20Bが複数の組立工程に応じて順に送られる。 The support plate portion 122a and the support plate portion 122b are strip-shaped plate portions that are continuous in the Y1-Y2 direction. The support plate portion 122a and the support plate portion 122b extend long in the Y1-Y2 direction, and a plurality of lower leaf springs 20A and 20B are spaced apart in the Y1-Y2 direction from the common support plate portion 122a and the support plate portion 122b. Are connected. A feed hole 123a is formed in the support plate portion 122a, a feed hole 123b is formed in the support plate portion 122b, and the support plate portions 122a and 122b are sent in the Y direction using the feed holes 123a and 123b. Each lower leaf | plate spring 20A, 20B is sent in order according to a some assembly process.
 導電板ブランク150は、導電性の金属板で形成され、2個の導電板50A,50Bの外形が打ち抜かれている。導電板50A,50Bからは連結枝部151が連続しており、それぞれの連結枝部151に支持板部152が連続している。支持板部152は帯状板部でY1-Y2方向に連続して延びており、共通の支持板部152に、複数の導電板50A,50BがY1-Y2方向に間隔を空けて連結されている。支持板部152には送り穴153が形成されている。なお、導電板ブランク150において、導電板50A,50Bには、支持板部51の縁部で折り曲げられてZ2方向へ突出する接続端子52が設けられている。 The conductive plate blank 150 is formed of a conductive metal plate, and the outer shapes of the two conductive plates 50A and 50B are punched out. A connecting branch 151 is continuous from the conductive plates 50A and 50B, and a support plate 152 is continuous with each connecting branch 151. The support plate portion 152 is a belt-like plate portion extending continuously in the Y1-Y2 direction, and a plurality of conductive plates 50A and 50B are connected to the common support plate portion 152 at intervals in the Y1-Y2 direction. . A feed hole 153 is formed in the support plate portion 152. In the conductive plate blank 150, the conductive plates 50A and 50B are provided with connection terminals 52 that are bent at the edge of the support plate portion 51 and project in the Z2 direction.
 図8に示すように、Y1側の下部板ばね20Aの可動側支持部22のX1とX2側に形成された取付け穴22aを、レンズ保持部材10の下面の突起10cに嵌合させて、突起10cを熱かしめする。同時に、Y2側の下部板ばね20Bの可動側支持部22のX1とX2側に形成された取付け穴22aを、レンズ保持部材10の下面の突起10dに嵌合させて、突起10dを熱かしめする。これにより、下部板ばね20A,20Bの可動側支持部22を、レンズ保持部材10のばね固定面10bに固定する板ばねの可動側支持部固定工程が行われる。なお、この可動側支持部固定工程は、後述する固定側支持部と導電板の固定工程の前までに行えばよい。 As shown in FIG. 8, the mounting holes 22a formed on the X1 and X2 sides of the movable support 22 of the lower leaf spring 20A on the Y1 side are fitted to the protrusions 10c on the lower surface of the lens holding member 10 to Heat caulking 10c. At the same time, the mounting holes 22a formed on the X1 and X2 sides of the movable support 22 of the lower leaf spring 20B on the Y2 side are fitted into the protrusions 10d on the lower surface of the lens holding member 10 to heat the protrusions 10d. . Thereby, the movable side support part fixing process of the leaf | plate spring which fixes the movable side support part 22 of lower leaf | plate spring 20A, 20B to the spring fixing surface 10b of the lens holding member 10 is performed. The movable side support portion fixing step may be performed before the fixing side support portion and conductive plate fixing step described later.
 板ばねブランク120に支持された下部板ばね20A,20Bの可動側支持部22をレンズ保持部材10に固定する工程(可動側支持部固定工程)の前の工程あるいは後の工程として、図8に示すように、下部板ばね20A,20Bの固定側支持部21であるX2側の取付け部21a,21aに、導電板ブランク150の導電板50A,50Bの支持板部51を重ねる積層工程を行う。この積層工程では、導電板50A,50Bの支持板部51を、下部板ばね20A,20Bの取付け部21aのZ1側(上面側)に重ねる。この際、支持板部51に形成された穴部53と、取付け部21aに形成された取付け穴24aとの双方に、共通の治具ピン(図示せず)を挿入するなどして、支持板部51と取付け部21aとを位置決めする。この積層工程の次に、重ねられた取付け部21aと導電板50A,50Bの支持板部51とを接合する接合工程を行う。この接合工程では、Z2側からZ1方向に向けて、板厚の小さい取付け部21aにレーザスポットを照射し、取付け部21aと支持板部51とを溶接する。なお、取付け部21aと支持板部51との接合は、溶接に限定されず、導電性接着剤によって行うことも可能である。 FIG. 8 shows a step before or after the step of fixing the movable side support portion 22 of the lower leaf springs 20A and 20B supported by the leaf spring blank 120 to the lens holding member 10 (movable side support portion fixing step). As shown in the drawing, a laminating process is performed in which the support plate portions 51 of the conductive plates 50A and 50B of the conductive plate blank 150 are stacked on the X2 side mounting portions 21a and 21a that are the fixed side support portions 21 of the lower plate springs 20A and 20B. In this lamination step, the support plate portions 51 of the conductive plates 50A and 50B are overlapped on the Z1 side (upper surface side) of the attachment portion 21a of the lower leaf springs 20A and 20B. At this time, a common jig pin (not shown) is inserted into both the hole portion 53 formed in the support plate portion 51 and the attachment hole 24a formed in the attachment portion 21a. The part 51 and the attachment part 21a are positioned. Subsequent to this laminating step, a joining step is performed for joining the overlapped attachment portion 21a and the support plate portion 51 of the conductive plates 50A and 50B. In this joining step, the mounting portion 21a having a small thickness is irradiated with a laser spot from the Z2 side in the Z1 direction, and the mounting portion 21a and the support plate portion 51 are welded. In addition, joining of the attaching part 21a and the support plate part 51 is not limited to welding, It is also possible to perform with a conductive adhesive.
 接合工程の次に、図9に示すように、レンズ保持部材10の下面に固定された板ばねブランク120と導電板ブランク150を図示下向きにし、板ばねブランク120と導電板ブランク150を、支持基台40に固定する固定工程(固定側支持部と導電板の固定工程)を行う。この固定工程では、図4と図5に基づいて説明したように、下部板ばね20A,20BのX2側の取付け部21aと、これに重ねられた導電板50A,50Bの支持板部51を、支持基台40のばね固定面41Aの上に設置し、位置決め突起42aを取付け穴24aと穴部53に挿通し、位置決め突起42aの先部にかしめ変形部44aを形成する。 Next to the bonding step, as shown in FIG. 9, the leaf spring blank 120 and the conductive plate blank 150 fixed to the lower surface of the lens holding member 10 are directed downward in the figure, and the leaf spring blank 120 and the conductive plate blank 150 are attached to the support base. The fixing process (fixing process of a fixed side support part and a conductive plate) for fixing to the base 40 is performed. In this fixing step, as described with reference to FIGS. 4 and 5, the attachment portion 21a on the X2 side of the lower leaf springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B overlapped therewith, It is installed on the spring fixing surface 41A of the support base 40, the positioning protrusion 42a is inserted into the mounting hole 24a and the hole 53, and the crimp deformation part 44a is formed at the tip of the positioning protrusion 42a.
 このとき、固定側支持部21の取付け部21aは、支持基台40の上面(ばね固定面41A)と導電板50A,50Bの支持板部51との間に配置されたものとなる。また、下部板ばね20A,20BのX1側の取付け部21bを、支持基台40のばね固定面41Bの上に設置し、位置決め突起42bを取付け穴24bに挿通し、位置決め突起42bの先部にかしめ変形部44bを形成する。 At this time, the attachment portion 21a of the fixed side support portion 21 is disposed between the upper surface of the support base 40 (spring fixing surface 41A) and the support plate portions 51 of the conductive plates 50A and 50B. Also, the X1 side mounting portion 21b of the lower leaf springs 20A and 20B is installed on the spring fixing surface 41B of the support base 40, the positioning projection 42b is inserted into the mounting hole 24b, and the tip of the positioning projection 42b is inserted. The caulking deformation portion 44b is formed.
 また、導電板50A,50Bの接続端子52を、支持基台40に形成された貫通穴43に差し込み、接続端子52の先部を、支持基台40の下面から突出させる。また、Z1側から貫通穴43に接着剤を充填する。さらに、必要に応じて、位置決め突起42aにも接着剤を塗布し、取付け部21aと支持板部51を支持基台40に接着固定する。また、位置決め突起42bと取付け部21bも接着剤で固定する。貫通穴43に充填する接着剤と位置決め突起42a,42bに塗布する接着剤として、熱硬化性のものを用いることにより、これらの接着剤の硬化を加熱によって同時に行うことができる。 Further, the connection terminals 52 of the conductive plates 50 </ b> A and 50 </ b> B are inserted into the through holes 43 formed in the support base 40, and the front ends of the connection terminals 52 are projected from the lower surface of the support base 40. Further, the through hole 43 is filled with an adhesive from the Z1 side. Further, if necessary, an adhesive is also applied to the positioning protrusions 42a, and the attachment portion 21a and the support plate portion 51 are bonded and fixed to the support base 40. Further, the positioning protrusion 42b and the attachment portion 21b are also fixed with an adhesive. By using a thermosetting adhesive as the adhesive filling the through hole 43 and the adhesive applied to the positioning protrusions 42a and 42b, these adhesives can be cured simultaneously by heating.
 以上によって、下部板ばね20A,20Bの固定側支持部21と、導電板50A,50Bの支持板部51とを、支持基台40のばね固定面41A,41Bの上に配置して固定する固定工程が終了する。なお、位置決め突起42aに接着剤を塗布して取付け部21aと支持板部51を支持基台40に接着固定する場合には、位置決め突起42aの先部にかしめ変形部44aを形成するのを省略してもよい。同様に、位置決め突起42bと取付け部21bとを接着剤で固定する場合も、位置決め突起42bの先部にかしめ変形部44bを形成しなくても構わない。 As described above, the fixed side support portion 21 of the lower plate springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B are arranged and fixed on the spring fixing surfaces 41A and 41B of the support base 40. The process ends. Note that when the attachment portion 21a and the support plate portion 51 are bonded and fixed to the support base 40 by applying an adhesive to the positioning projection 42a, the caulking deformation portion 44a is not formed at the front portion of the positioning projection 42a. May be. Similarly, when the positioning projection 42b and the attachment portion 21b are fixed with an adhesive, the caulking deformation portion 44b may not be formed at the tip of the positioning projection 42b.
 固定工程の終了によって、図10に示すように、支持基台40上に、板ばねブランク120と導電板ブランク150およびレンズ保持部材10とコイル60を搭載することができる。次に連結枝部の切断工程を行う。この切断工程では、X2側に延び出ている板ばねブランク120の連結枝部121aと導電板ブランク150の連結枝部151との重なり部を、図10に示す切断線L1に沿って同時に切断し、X1側に延び出ている板ばねブランク120の連結枝部121bを切断線L2に沿って切断する。そして、切断工程の終了によって、図11に示す組立体70か完成する。連結枝部121a,121bと連結枝部151は、機械的な切断工具を使用して切断し、またはレーザカッターを使用して切断する。なお、貫通穴43に接着剤を充填して硬化する工程と、位置決め突起42a,42bに接着剤を塗布して硬化する工程を、前述した固定工程の一部として行わずに、連結枝部の切断工程の後に行ってもよい。 By completing the fixing step, the leaf spring blank 120, the conductive plate blank 150, the lens holding member 10, and the coil 60 can be mounted on the support base 40 as shown in FIG. Next, the cutting process of a connection branch part is performed. In this cutting step, the overlapping portion of the connecting branch portion 121a of the leaf spring blank 120 extending to the X2 side and the connecting branch portion 151 of the conductive plate blank 150 is simultaneously cut along the cutting line L1 shown in FIG. The connecting branch 121b of the leaf spring blank 120 extending to the X1 side is cut along the cutting line L2. And the assembly 70 shown in FIG. 11 is completed by completion | finish of a cutting process. The connecting branch portions 121a and 121b and the connecting branch portion 151 are cut using a mechanical cutting tool, or cut using a laser cutter. It should be noted that the step of filling the through hole 43 with an adhesive and curing and the step of applying and curing the adhesive to the positioning protrusions 42a and 42b are not performed as part of the fixing step described above, You may carry out after a cutting process.
 図11に示すように、支持基台40と、下部板ばね20A,20Bと、導電板50A,50Bと、レンズ保持部材10およびコイル60が組み合わされた組立体70が、既に、支持部材6と上部板ばね30と磁石Mとが固定されたケース3内に下側から挿入される。そして、レンズ保持部材10の上向きのばね固定面10aが上部板ばね30の可動側支持部32の下側に突き当てられ、ばね固定面10aと可動側支持部32とが接着剤で固定される。また、支持基台40とケース3も接着剤によって互いに固定されて、レンズ駆動装置1が完成する。 As shown in FIG. 11, the assembly 70 in which the support base 40, the lower leaf springs 20 </ b> A and 20 </ b> B, the conductive plates 50 </ b> A and 50 </ b> B, the lens holding member 10, and the coil 60 are combined is already provided with the support member 6. The upper leaf spring 30 and the magnet M are inserted into the case 3 fixed from below. Then, the upward spring fixing surface 10a of the lens holding member 10 is abutted to the lower side of the movable side support portion 32 of the upper leaf spring 30, and the spring fixing surface 10a and the movable side support portion 32 are fixed with an adhesive. . Further, the support base 40 and the case 3 are also fixed to each other by an adhesive, and the lens driving device 1 is completed.
 なお、前述した可動側支持部固定工程の後に、下部板ばね20A,20Bの可動側支持部22とコイル60とを導通させる工程(導通接続工程)が行われる。この導通接続工程では、図6を参照して前述したように、下部板ばね20Aの可動側支持部22と巻き始端61aとが半田付けされ、下部板ばね20Bの可動側支持部22と巻き終端61bとが半田付けされる。この導通接続工程は、可動側支持部固定工程の後であって、固定側支持部と導電板の固定工程の前であれば、どこで行ってもよい。 In addition, the process (conducting connection process) of electrically connecting the movable side support part 22 of lower leaf | plate spring 20A, 20B and the coil 60 is performed after the movable side support part fixing process mentioned above. In this conductive connection step, as described above with reference to FIG. 6, the movable side support portion 22 and the winding start end 61a of the lower leaf spring 20A are soldered, and the movable side support portion 22 and the winding end of the lower leaf spring 20B are soldered. 61b is soldered. This conductive connection step may be performed anywhere after the movable side support portion fixing step and before the fixed side support portion and the conductive plate fixing step.
 なお、前記実施の形態は、図6に示すように、コイル60を構成する導線の巻き始端61aと巻き終端61bが、レンズ保持部材10の下面の突起19a,19bに巻き付けられ、この巻き付けられた部分と、下部板ばね20A,20Bとが半田付けされて導通されている。ただし、本発明は、コイル60から延びる導線の巻き始端61aと巻き終端61bとが、直接にそれぞれの下部板ばね20A,20Bに半田付けや導電性接着剤によって接続されている構造であってもよい。 In the embodiment, as shown in FIG. 6, the winding start end 61 a and winding end 61 b of the conductive wire constituting the coil 60 are wound around the protrusions 19 a and 19 b on the lower surface of the lens holding member 10. The portion and the lower leaf springs 20A and 20B are soldered to be conductive. However, the present invention has a structure in which the winding start end 61a and winding end 61b of the conductive wire extending from the coil 60 are directly connected to the lower leaf springs 20A and 20B by soldering or a conductive adhesive. Good.
1 レンズ駆動装置
3 ケース
3a 天井部
3b 開口部
6 支持部材
7 突部
10 レンズ保持部材
10a,10b ばね固定面
11 フランジ部
12 規制突部
20A,20B 下部板ばね
21 固定側支持部
21a,21b 取付け部
22 可動側支持部
22a 取付け穴
23 弾性腕部
24a,24b 取付け穴
30 上部板ばね
31 固定側支持部
32 可動側支持部
33 弾性腕部
40 支持基台
41A,41B ばね固定面
42a,42b 位置決め突起
43 貫通穴
44a,44b かしめ変形部
50A,50B 導電板
52 接続端子
53 穴部
60 コイル
120 板ばねブランク
121a,121b 連結枝部
122a,122b 支持板部
150 導電板ブランク
151 連結枝部
152 支持板部
M 磁石
Mg 着磁面
O 光軸
DESCRIPTION OF SYMBOLS 1 Lens drive device 3 Case 3a Ceiling part 3b Opening part 6 Support member 7 Protrusion part 10 Lens holding member 10a, 10b Spring fixing surface 11 Flange part 12 Restriction protrusion part 20A, 20B Lower leaf | plate spring 21 Fixed side support part 21a, 21b Attachment Part 22 Movable side support part 22a Mounting hole 23 Elastic arm parts 24a, 24b Mounting hole 30 Upper leaf spring 31 Fixed side support part 32 Movable side support part 33 Elastic arm part 40 Support base 41A, 41B Spring fixing surface 42a, 42b Positioning Protrusions 43 Through holes 44a and 44b Caulking deformation portions 50A and 50B Conductive plate 52 Connection terminal 53 Hole portion 60 Coil 120 Leaf spring blanks 121a and 121b Connection branch portions 122a and 122b Support plate portion 150 Conductive plate blank 151 Connection branch portion 152 Support plate Part M Magnet Mg Magnetized surface O Optical axis

Claims (19)

  1.  支持基台と、レンズ体を搭載可能なレンズ保持部材と、前記支持基台と前記レンズ保持部材との間に設けられて前記レンズ保持部材を前記レンズ体の光軸方向へ移動自在に支持する一対の板ばねと、前記レンズ保持部材に搭載されたコイルと、前記コイルに対向する磁石と、を備え、
     それぞれの前記板ばねが、前記支持基台に支持される固定側支持部と、前記レンズ保持部材に固定される可動側支持部、および前記固定側支持部と前記可動側支持部とを連結する弾性腕部を有しており、前記コイルと前記可動側支持部とが導通しているレンズ駆動装置において、
     前記固定側支持部が、前記支持基台に形成されたばね固定面に設置され、前記固定側支持部の上に、接続端子を有する導電板が設置されて、前記導電板から一対の前記板ばねを経て前記コイルに通電可能とされていることを特徴とするレンズ駆動装置。
    A support base, a lens holding member on which a lens body can be mounted, and a lens holding member provided between the support base and the lens holding member so as to be movable in the optical axis direction of the lens body. A pair of leaf springs, a coil mounted on the lens holding member, and a magnet facing the coil,
    Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the lens driving device that has an elastic arm portion and the coil and the movable side support portion are electrically connected,
    The fixed side support portion is installed on a spring fixing surface formed on the support base, and a conductive plate having a connection terminal is installed on the fixed side support portion, and the pair of plate springs from the conductive plate A lens driving device characterized in that the coil can be energized through
  2.  前記固定側支持部と前記導電板は、重ねられた状態で、互いに溶接されている請求項1記載のレンズ駆動装置。 The lens driving device according to claim 1, wherein the fixed side support portion and the conductive plate are welded to each other in an overlapped state.
  3.  前記導電板は、一部が折り曲げられて形成された前記接続端子を有し、前記接続端子は、前記支持基台に形成された貫通穴に挿入され、前記接続端子の先部が前記支持基台から外部に露出している請求項1または2記載のレンズ駆動装置。 The conductive plate has the connection terminal formed by bending a part thereof, the connection terminal is inserted into a through hole formed in the support base, and a tip portion of the connection terminal is the support base. The lens driving device according to claim 1, wherein the lens driving device is exposed to the outside from the table.
  4.  前記貫通穴の内部に接着剤が充填されている請求項3記載のレンズ駆動装置。 The lens driving device according to claim 3, wherein an adhesive is filled in the through hole.
  5.  前記支持基台の前記ばね固定面に位置決め突起が設けられ、前記固定側支持部に形成された取付け穴と前記導電板に形成された穴部に、前記位置決め突起が挿通されている請求項1ないし4のいずれかに記載のレンズ駆動装置。 The positioning protrusion is provided on the spring fixing surface of the support base, and the positioning protrusion is inserted into a mounting hole formed in the fixed-side support portion and a hole portion formed in the conductive plate. 5. The lens driving device according to any one of 4 to 4.
  6.  前記位置決め突起に、かしめ変形部が形成されて、前記ばね固定面上で、前記固定側支持部と前記導電板とが、かしめ固定されている請求項5記載のレンズ駆動装置。 6. The lens driving device according to claim 5, wherein a caulking deformation portion is formed on the positioning projection, and the fixing side support portion and the conductive plate are caulked and fixed on the spring fixing surface.
  7.  前記位置決め突起と、前記取付け穴および前記穴部との間に、接着剤が設けられている請求項5または6記載のレンズ駆動装置。 The lens driving device according to claim 5 or 6, wherein an adhesive is provided between the positioning protrusion and the mounting hole and the hole.
  8.  前記請求項1ないし7のいずれかに記載のレンズ駆動装置と、前記レンズ駆動装置の前記レンズ保持部材に保持されたレンズ体と、前記レンズ体に対向する撮像素子と、を有することを特徴とするカメラモジュール。 A lens driving device according to any one of claims 1 to 7, a lens body held by the lens holding member of the lens driving device, and an imaging element facing the lens body. Camera module to do.
  9.  支持基台と、レンズ体を搭載可能なレンズ保持部材と、前記支持基台と前記レンズ保持部材との間に設けられて前記レンズ保持部材を前記レンズ体の光軸方向へ移動自在に支持する一対の板ばねと、前記レンズ保持部材に搭載されたコイルと、前記コイルに対向する磁石と、を備え、
     それぞれの前記板ばねが、前記支持基台に支持される固定側支持部と、前記レンズ保持部材に固定される可動側支持部、および前記固定側支持部と前記可動側支持部とを連結する弾性腕部を有しており、前記コイルと前記可動側支持部とが導通しているレンズ駆動装置の製造方法において、
    (a)接続端子を有する導電板を使用し、前記板ばねの前記固定側支持部と前記導電板とを重ねる工程と、
    (b)前記支持基台と前記導電板との間に前記固定側支持部が配置されるように、前記支持基台に形成されたばね固定面の上に、前記(a)の工程で重ねられた前記固定側支持部と前記導電板とを配置して固定する工程と、
     を有することを特徴とするレンズ駆動装置の製造方法。
    A support base, a lens holding member on which a lens body can be mounted, and a lens holding member provided between the support base and the lens holding member so as to be movable in the optical axis direction of the lens body. A pair of leaf springs, a coil mounted on the lens holding member, and a magnet facing the coil,
    Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the manufacturing method of the lens drive device which has an elastic arm part and the coil and the movable side support part are conducted,
    (A) using a conductive plate having a connection terminal, and stacking the fixed side support portion of the leaf spring and the conductive plate;
    (B) Overlaid in the step (a) on the spring fixing surface formed on the support base so that the fixed-side support portion is disposed between the support base and the conductive plate. Arranging and fixing the fixed-side support part and the conductive plate;
    A method of manufacturing a lens driving device comprising:
  10.  前記(a)の工程で重ねられた前記固定側支持部と前記導電板とを接合する接合工程を有する請求項9記載のレンズ駆動装置の製造方法。 The method for manufacturing a lens driving device according to claim 9, further comprising a joining step for joining the fixed side support portion and the conductive plate, which are overlapped in the step (a).
  11.  前記導電板は、前記板ばねよりも板厚の大きい金属材料で形成されており、前記接合工程で、前記固定側支持部の側から溶接を行って、前記固定側支持部と前記導電板とを接合する請求項10記載のレンズ駆動装置の製造方法。 The conductive plate is formed of a metal material having a plate thickness larger than that of the plate spring. In the joining step, welding is performed from the fixed-side support portion side, and the fixed-side support portion and the conductive plate are The manufacturing method of the lens drive device of Claim 10 which joins.
  12.  前記(b)の工程の前に、前記接合工程を行う請求項10または11記載のレンズ駆動装置の製造方法。 The method for manufacturing a lens driving device according to claim 10 or 11, wherein the joining step is performed before the step (b).
  13.  前記板ばねの外形の一部から連結枝部と支持板部とが連続する板ばねブランクと、前記導電板の外形の一部から連結枝部と支持板部とが連続する導電板ブランクとを使用し、
     前記固定側支持部と前記導電板とを接合した後に、それぞれの前記連結枝部を切断する工程を有する請求項10ないし12のいずれかに記載のレンズ駆動装置の製造方法。
    A leaf spring blank in which a connecting branch and a supporting plate are continuous from a part of the outer shape of the leaf spring, and a conductive plate blank in which a connecting branch and a supporting plate are continuous from a part of the outer shape of the conductive plate. use,
    The method of manufacturing a lens driving device according to claim 10, further comprising a step of cutting each of the connecting branch portions after joining the fixed side support portion and the conductive plate.
  14.  前記(b)の工程の後に、前記連結枝部を切断する請求項13記載のレンズ駆動装置の製造方法。 The method for manufacturing a lens driving device according to claim 13, wherein the connecting branch portion is cut after the step (b).
  15.  前記導電板は、一部が折り曲げられて形成された前記接続端子を有しており、
     前記支持基台の前記ばね固定面に前記固定側支持部と前記導電板とを配置するときに、前記接続端子を、前記支持基台に形成された貫通穴に挿入して、前記接続端子の先部を前記支持基台から外部に露出させる請求項9ないし14のいずれかに記載のレンズ駆動装置の製造方法。
    The conductive plate has the connection terminal formed by being partially bent,
    When the fixed side support portion and the conductive plate are arranged on the spring fixing surface of the support base, the connection terminal is inserted into a through hole formed in the support base, and the connection terminal The method for manufacturing a lens driving device according to claim 9, wherein a front portion is exposed to the outside from the support base.
  16.  前記貫通穴の内部に接着剤を充填する請求項15記載のレンズ駆動装置の製造方法。 The method for manufacturing a lens driving device according to claim 15, wherein the inside of the through hole is filled with an adhesive.
  17.  前記支持基台の前記ばね固定面に位置決め突起を設け、前記固定側支持部に形成された取付け穴と前記導電板に形成された穴部に、前記位置決め突起を挿通する請求項9ないし16のいずれかに記載のレンズ駆動装置の製造方法。 The positioning protrusion is provided on the spring fixing surface of the support base, and the positioning protrusion is inserted into a mounting hole formed in the fixed-side support portion and a hole portion formed in the conductive plate. The manufacturing method of the lens drive device in any one.
  18.  前記位置決め突起に、かしめ変形部を形成し、前記ばね固定面上で、前記固定側支持部と前記導電板とを、かしめ固定する請求項17記載のレンズ駆動装置の製造方法。 18. The method of manufacturing a lens driving device according to claim 17, wherein a caulking deformation portion is formed on the positioning protrusion, and the fixing-side support portion and the conductive plate are caulked and fixed on the spring fixing surface.
  19.  前記位置決め突起と、前記取付け穴および前記穴部との間に、接着剤を設ける請求項17または18記載のレンズ駆動装置の製造方法。 The method for manufacturing a lens driving device according to claim 17 or 18, wherein an adhesive is provided between the positioning protrusion, the attachment hole, and the hole.
PCT/JP2018/015375 2017-04-25 2018-04-12 Lens drive device, camera module using lens drive device, and method for manufacturing lens drive device WO2018198796A1 (en)

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