JP2019008070A - Lens driving device, camera module using the same, and lens driving device manufacturing method - Google Patents

Abstract

To provide a lens driving device tha enables a leaf spring and a conductive plate having a connection terminal to be attached to a supporting base in a state where a leaf spring and a conductive plate having a connection terminal are mutually conducted, to provide a camera module using the lens driving device, and to provide a lens driving device manufacturing method.SOLUTION: An attachment part 21a serving as a fixation-side supporting part of a lower part leaf spring 20A is installed in a spring fixation surface 41A formed in a supporting base 40. On the attachment part 21a, a conductive plate 50A having a connection terminal 52 is overlapped, and by an alignment protrusion protruding from the spring fixation surface 41A, the attachment part 21a and the conductive plate 50A are fixedly swaged. In this case, a protrusion piece 26 extending from the attachment part 21a is flexed by the connection terminal 52, and a tip part 26a of the protrusion piece 26 is crimped against an inner surface 52a of the connection terminal 52, which in turn the attachment part 21a and the connection terminal 52 are electrically conducted.SELECTED DRAWING: Figure 14

Description

  In the present invention, a lens holding member on which a coil is mounted is supported on a support base by a pair of lower leaf springs, and the coil is energized via a connection terminal fixed to the support base and the lower leaf spring. The present invention relates to a lens driving device having a structure, a camera module using the lens driving device, and a method of manufacturing the lens driving device.

Patent Document 1 describes an invention related to a lens driving device.
In this lens driving device, a lens support having a coil is supported on a base by rear springs that are a pair of leaf springs. A pair of terminals are supported on the base, and the pair of terminals are electrically connected to the pair of rear springs on a one-to-one basis. The drive current is passed from the terminal to the coil via each rear spring. The lens support is moved in the direction of the optical axis of the lens by the drive current flowing in the coil and the magnetic field from the magnet facing the coil, and this operation focuses the image on the image sensor.

  As described in paragraphs [0050] to [0052], the lens driving device described in Patent Document 1 has a terminal insertion hole formed in the base, and fixes a pair of rear springs to the base. In addition, the terminal connection portion formed on the rear spring is opposed to the terminal insertion hole. Insert the terminal from the rear into the terminal insertion hole of the base, bring one end of the terminal into contact with the terminal connection part of the rear spring, and bond the one end of the terminal and the terminal connection part with a conductive thermosetting adhesive I am letting.

JP 2009-14890 A

  In the lens driving device described in Patent Document 1, the rear spring and the terminal are fixed and made conductive by a conductive thermosetting adhesive, so that it takes time to complete the curing of the adhesive. Moreover, since joining with a thermosetting adhesive is easily affected by changes in external temperature and humidity, there is a limit to increasing the reliability of conduction between the rear spring and the terminal.

  The present invention solves the above-described conventional problems, and uses a lens driving device and a lens driving device that can reliably connect the plate spring and the conductive plate by overlapping the plate spring and the conductive plate. It is an object of the present invention to provide a method for manufacturing a camera module and a lens driving device.

The present invention provides a support base, a lens holding member on which a lens body can be mounted, and a lens holding member that is provided between the support base and the lens holding member and moves in the optical axis direction of the lens body. A pair of leaf springs that are freely supported, a coil mounted on the lens holding member, and a magnet facing the coil,
Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the lens driving device that has an elastic arm portion and the coil and the movable side support portion are electrically connected,
A conductive plate in which the connection terminal is bent from the support plate portion is provided, and a protruding piece is provided on the fixed side support portion,
The fixed support portion is installed on the support base, the support plate portion is overlaid on the fixed support portion, the protruding piece is covered with the connection terminal, and the protruding piece is the connection terminal. It is characterized by being in contact with.

  In the lens driving device of the present invention, a plurality of the protruding pieces may be provided on the fixed-side support portion, and the plurality of protruding pieces may be in contact with one connection terminal.

  In the lens driving device according to the present invention, it is preferable that the protruding piece is bent by the connection terminal.

  In this case, it is preferable that a gap larger than the plate thickness of the protruding piece is formed between the support base and the protruding piece.

In the lens driving device of the present invention, a through hole is formed in the support base, the connection terminal is inserted into the through hole, and a tip portion of the connection terminal is exposed to the outside from the support base. Can be configured.
In this case, it is preferable that an adhesive is filled in the through hole.

In the lens driving device according to the present invention, a positioning protrusion is provided on a spring fixing surface of the support base, and the positioning protrusion is formed in an attachment hole formed in the fixing side support portion and a hole portion formed in the support plate portion. Can be configured as being inserted.
In this case, a caulking deformation portion is formed on the positioning protrusion, and the fixing side support portion and the support plate portion are caulked and fixed on the spring fixing surface. Alternatively, an adhesive is provided between the positioning protrusion and the attachment hole and the hole.

  The camera module of the present invention includes any one of the lens driving devices, a lens body held by the lens holding member of the lens driving device, and an imaging element facing the lens body. Is.

Next, the present invention provides a support base, a lens holding member on which a lens body can be mounted, and the lens holding member provided between the support base and the lens holding member, the optical axis of the lens body. A pair of leaf springs that are movably supported in a direction, a coil mounted on the lens holding member, and a magnet facing the coil,
Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the manufacturing method of the lens drive device which has an elastic arm part and the coil and the movable side support part are conducted,
Using the conductive plate in which the connection terminal is bent from the support plate portion and the leaf spring having a protruding piece on the fixed side support portion,
Overlaying the fixed-side support part and the support plate part in advance and overlaying the fixed-side support part and the support plate part on the support base, or on the support base, A stacking step of sequentially stacking the fixed side support portion and the support plate portion;
In the overlapping step, the protruding piece is covered with the connection terminal, and the protruding piece is brought into contact with the connection terminal.

  In the method for manufacturing a lens driving device according to the present invention, the plurality of protruding pieces are provided on the fixed-side support portion, and the plurality of protruding pieces can be brought into contact with one connection terminal.

  In the manufacturing method of the lens driving device of the present invention, it is preferable that, in the overlapping step, the protruding piece is pressed by the connection terminal and the protruding piece is bent.

  In the method for manufacturing a lens driving device according to the present invention, it is preferable that a gap larger than the plate thickness of the protruding piece is formed between the support base and the protruding piece.

In the manufacturing method of the lens driving device according to the present invention, in the overlapping step, the connection terminal is inserted into a through hole formed in the support base, and a front portion of the connection terminal is exposed from the support base to the outside. It can be configured to be exposed.
In this case, it is preferable to fill the inside of the through hole with an adhesive.

In the method for manufacturing a lens driving device according to the present invention, a positioning protrusion is provided on the support base, and the positioning protrusion is provided in a mounting hole formed in the fixed-side support portion and a hole portion formed in the support plate portion. It can be configured to be inserted.
In this case, a caulking deformation portion is formed on the positioning protrusion, and the fixing side support portion and the conductive plate are caulked and fixed. Alternatively, an adhesive is provided between the positioning protrusion and the attachment hole and the hole.

  In the lens driving device of the present invention, a fixed support portion of a leaf spring and a conductive plate having a connection terminal are overlapped and fixed on a support base, and at this time, a protruding piece provided on the fixed support portion By contacting the connection terminal with the connection terminal, the fixed-side support portion and the connection terminal can be reliably conducted, and the reliability of conduction can be improved.

The perspective view which shows the external appearance of the lens drive device of embodiment of this invention, FIG. 2 is an exploded perspective view showing components of the lens driving device shown in FIG. FIG. 1 is an exploded perspective view showing the lens driving device shown in FIG. 1 in a state where an upper leaf spring and a support member are removed; An exploded perspective view showing a fixed side support portion of the lower leaf spring and the conductive plate attached to the support base; FIG. 5 is an enlarged exploded perspective view showing a part of FIG. A bottom view of the fixing structure of the lens holding member and the lower leaf spring as viewed from the Z2 side, 1 is a perspective view showing a method for manufacturing a lens driving device according to the present invention, in which a movable side support portion of a lower leaf spring is fixed to a lens holding member, and a fixed side support portion of the lower leaf spring and a conductive plate are overlapped. Figure, The manufacturing method of the lens drive device of the present invention is shown. The movable side support part of the lower leaf spring is fixed to the lens holding member, and the fixed side support part of the lower leaf spring and the conductive plate are overlapped and welded. Perspective view, The manufacturing method of the lens drive device of the present invention, which is an exploded perspective view showing a process of attaching a lens holding member with a lower leaf spring and a conductive plate fixed to a support base, The perspective view which shows the manufacturing method of the lens drive device of this invention, and shows what the lower leaf | plate spring and the electrically conductive plate were fixed to the lens holding member, and the state attached to the support base, The manufacturing method of the lens drive device of this invention is shown, and after the fixed side support part and conductive plate of a lower leaf | plate spring are attached to a support base, the connection branch part of a leaf | plate spring blank and a conductive plate blank is cut | disconnected. A perspective view showing the state The manufacturing method of the lens drive device of the present invention is shown, and the exploded perspective view which expands and shows a part of leaf spring blank and conductive plate blank, The perspective view which shows the manufacturing method of the lens drive device of this invention, and expands and shows the state with which the lower leaf | plate spring and the electrically conductive plate were piled up, FIG. 11 is an enlarged cross-sectional view taken along line XIV, showing an enlarged view of the state where the lower leaf spring and the conductive plate are stacked;

  1 and 2 show the overall structure of a lens driving device 1 according to an embodiment of the present invention. FIG. 3 shows a support base, a lower leaf spring, a lens holding member, a coil, a magnet, and a case. It is shown. 4 and 5 show a conductive plate having a support base, a lower leaf spring, and connection terminals. FIG. 5 is an exploded perspective view showing a part of FIG. 4 in an enlarged manner.

  The lens driving device 1 has a lens holding member 10. The lens holding member 10 is formed by injection molding with a synthetic resin material. As shown in FIG. 3, the lens holding member 10 has a cylindrical portion 13. The cylindrical portion 13 is a relatively thin cylindrical body and has a center hole 13a continuous in the Z1-Z2 direction. A lens body (lens barrel or lens barrel) is attached to the center hole 13a of the cylindrical portion 13. The lens body includes a lens set obtained by combining one lens or a plurality of lenses, and a lens holder that holds the lens or the lens set. For example, an internal thread portion is formed in the center hole 13a, an external thread portion is formed on the outer peripheral surface of the lens holder, and the external thread portion is screwed to the internal thread portion, so that the lens body is mounted inside the cylindrical portion 13. Mounted. Alternatively, the lens body is inserted into the center hole 13a, and the lens body and the inner surface of the cylindrical portion 13 are fixed with an adhesive.

  A Z1-Z2 direction shown in each figure is a vertical direction, which is a direction (optical axis direction) parallel to the optical axis O of the lens body. The lens driving device 1 is mounted on a portable electronic device such as a mobile phone. An imaging element such as a CCD is disposed on the Z2 side of the lens driving device 1. The lens driving device 1, the lens body, and the image sensor are combined to form a camera module. In the camera module, when the lens holding member 10 and the lens body mounted on the lens holding member 10 move in the Z1-Z2 direction, automatic focusing of an image formed on the image sensor is performed.

  As shown in FIGS. 1, 2, and 3, the lens driving device 1 is provided with a support base 40 and a case 3. The support base 40 and the case 3 are combined to form a housing having a storage space inside. The lens holding member 10 and the lower leaf springs 20A and 20B are accommodated in this accommodation space.

  As shown in FIGS. 3 and 4, a pair of lower leaf springs 20A and 20B separated from each other are provided between the support base 40 and the lens holding member 10 positioned thereon. The lower leaf spring located on the Y1 side is denoted by reference numeral 20A, and the lower leaf spring located on the Y2 side is denoted by reference numeral 20B. Each of the lower leaf springs 20A and 20B is a leaf spring in which a fixed side support portion 21, a movable side support portion 22, and an elastic arm portion 23 that connects the fixed side support portion 21 and the movable side support portion 22 are conductive. It is integrally formed of a metal material. For example, the lower leaf springs 20A and 20B are formed of a springy stainless steel plate or phosphor bronze plate.

  As shown in FIG. 4, the fixed-side support portion 21 of the lower leaf spring 20A located on the Y1 side is formed separately into an attachment portion 21a located on the X2 side and an attachment portion 21b located on the X1 side. The fixed side support portion 21 of the lower leaf spring 20B located on the Y2 side is also formed by being divided into an attachment portion 21a located on the X2 side and an attachment portion 21b located on the X1 side. The lower leaf springs 20A and 20B each have a mounting hole 24a formed in the mounting portion 21a located on the X2 side, and a mounting hole 24b formed in the mounting portion 21b located on the X1 side. The mounting holes 24a and 24b are preferably holes with the entire periphery of the edge closed, but may be notched holes with a part opened.

  As shown in FIGS. 3, 4, and 5, the conductive plate 50 </ b> A is superimposed on the upper side (Z <b> 1 side) of the X <b> 2 side mounting portion 21 a of the lower leaf spring 20 </ b> A located on the Y <b> 1 side, and the lower part located on the Y <b> 2 side. The conductive plate 50B is overlaid on the upper side (Z1 side) of the attachment portion 21a on the X2 side of the leaf spring 20B. The conductive plates 50A and 50B are formed of a conductive metal plate, and are formed of, for example, a rolled steel plate whose surface is gold-plated, brass or another copper alloy plate. The conductive plates 50 </ b> A and 50 </ b> B include a support plate portion 51 that is parallel to the XY plane, and a connection terminal 52 that is bent downward from an edge portion of the support plate portion 51. A hole 53 is formed in the support plate 51. The hole 53 is preferably a hole whose entire circumference is closed, but may be a notch-shaped hole partially opened.

  The attachment portion 21a of the lower leaf spring 20A on the Y1 side and the support plate portion 51 of the conductive plate 50A are positioned relative to each other by making the attachment hole 24a and the hole portion 53 coincide with each other. The attachment portion 21a of the lower plate spring 20B on the Y2 side and the support plate portion 51 of the conductive plate 50B are also relatively positioned by making the attachment hole 24a and the hole portion 53 coincide with each other.

  As shown in FIGS. 4 and 13, a first projecting piece 26 projecting in the X2 direction is integrally formed on the mounting portion 21a located on the X2 side of the lower leaf spring 20A, and the X2 side of the lower leaf spring 20B is formed. A second projecting piece 27 projecting in the X2 direction is formed on the mounting portion 21a located at the position. The first protruding piece 26 is one protruding piece, and the second protruding piece 27 is two protruding pieces. That is, the protrusion piece formed in the attachment part 21a may be single or plural. As shown in FIGS. 7 and 12, the first projecting piece 26 and the second projecting piece 27 are bent before the attachment portion 21a of the lower leaf springs 20A and 20B and the conductive plates 50A and 50B are overlapped. It protrudes in a flat plate shape in the X2 direction.

  When the attachment portion 21a of the lower leaf springs 20A and 20B and the conductive plates 50A and 50B are overlapped, the first protruding piece 26 is covered with the connection terminal 52 provided on the conductive plate 50A. The first protruding piece 26 is pushed at 52a, and the first protruding piece 26 is bent in the Z2 direction. The bending reaction force at this time causes the distal end portion 26a of the first projecting piece 26 to be in pressure contact with the inner surface 52a of the connection terminal 52, so that the mounting portion 21a of the lower leaf spring 20A and the conductive plate 50A are reliably conducted. Further, the second projecting piece 27 is covered with the connection terminal 52 provided on the conductive plate 50B, the second projecting piece 27 is pushed by the inner surface 52a of the connection terminal 52, and the second projecting piece 27 is directed in the Z2 direction. Bend. At this time, the two tip portions 27a of the second projecting piece 27 are pressed against the inner surface 52a of the connection terminal 52, and the mounting portion 21a of the lower leaf spring 20B and the conductive plate 50B are reliably conducted. As in the case of the second projecting piece 27, when the distal end portions 27a of the plurality of projecting pieces are in pressure contact with the inner surface 52a, conduction between the mounting portion 21a and the conductive plate 50B can be performed more reliably.

  When the first projecting piece 26 and the connection terminal 52 are in pressure contact with each other, the mounting portion 21a of the lower leaf spring 20A and the conductive plate 50A are electrically and reliably connected, and the second projecting piece 27 and the connection terminal 52 are in pressure contact. By doing so, the attachment portion 21a of the lower leaf spring 20B and the conductive plate 50B are electrically and reliably connected. Therefore, it is not necessary to provide other means for electrical conduction between the attachment portions 21a of the lower leaf springs 20A and 20B and the conductive plates 50A and 50B. However, by welding the attachment portions 21a of the lower leaf springs 20A and 20B and the conductive plates 50A and 50B, it is possible to further increase the reliability of conduction and facilitate the assembly process.

  In the embodiment, as shown in FIG. 5, the attachment portion 21a and the support plate portion 51 are welded in a state where the attachment portion 21a of the lower leaf spring 20A and the support plate portion 51 of the conductive plate 50A are positioned and overlapped. Weld with spot WS. This welding is performed by laser spot welding. The conductive plate 50A is formed of a metal plate that is thicker than the lower plate spring 20A. Therefore, in a state where the attachment portion 21a and the support plate portion 51 are overlapped with each other, the attachment portion 21a is attached to the support plate portion 51 by performing welding that irradiates a laser from the lower leaf spring 20A toward the Z1 direction from the Z2 side. Can be efficiently welded. The attachment portion 21a of the lower plate spring 20B on the Y2 side can also be welded in the same manner to the support plate portion 51 of the conductive plate 50B.

  As shown in FIG. 4, the support base 40 has a square shape (rectangular shape) when viewed from the optical axis direction, and is formed of a synthetic resin material that is a nonmagnetic material. On the four corners of the support base 40, spring fixing surfaces 41A and 41B are formed. Two spring fixing surfaces located on the X2 side are denoted by reference numeral 41A, and two spring fixing surfaces located on the X1 side are denoted by reference numeral 41B. The spring fixing surfaces 41A and 41B are formed at a position one step higher in the Z1 direction on the upper surface 40a of the support base 40 facing the Z1 direction. The surfaces of all the spring fixing surfaces 41A and 41B located at four locations are located on the same plane parallel to the XY plane. Since the support base 40 is injection-molded with a synthetic resin material, the four spring fixing surfaces 41A and 41B can be positioned substantially on the same plane by increasing the accuracy of the mold.

  Positioning protrusions 42a are integrally formed on the two spring fixing surfaces 41A located on the X2 side, and positioning protrusions 42b are integrally formed on the two spring fixing surfaces 41B located on the X1 side. The positioning protrusions 42a and 42b protrude in the Z1 direction. As shown in FIGS. 4 and 5, the positioning protrusions 42a and the positioning protrusions 42b are cylindrical bodies each having a certain radius.

  As shown in FIGS. 4, 5 and 14, the support base 40 is formed with a rectangular through hole 43 at a position adjacent to the spring fixing surface 41A formed on the X2 side. The through hole 43 is formed between the side 40c facing the X2 side of the support base 40 and each spring fixing surface 41A. The through hole 43 is formed through the support base 40 in the vertical direction (Z1-Z2 direction). In the support base 40, an escape portion 47 that is inclined in the X <b> 1 direction is formed above the through hole 43. The escape portion 47 is an inclined surface formed at the edge portion on the X1 side of the through hole 43.

  In the state where the attachment portion 21a on the X2 side of the lower leaf springs 20A and 20B and the support plate portion 51 of each conductive plate 50A and 50B are overlapped, for example, welded to each other at the welding spot WS, the attachment portion 21a is formed. The positioning projection 42a of the support base 40 is inserted into the mounting hole 24a and the hole 53 formed in the support plate part 51, and the attachment part 21a and the support plate part 51 are placed on the spring fixing surface 41A. To do. Further, the positioning protrusion 42b is inserted into the mounting hole 24b formed in the mounting portion 21b on the X1 side of the lower leaf springs 20A and 20B, and the mounting portion 21b is installed on the spring fixing surface 41B.

  As shown in FIG. 3, the tip portions of the positioning projections 42a and 42b are heated and pressed to form a crimp deformation portion 44a at the tip portion of the positioning projection 42a, and the crimp deformation portion at the tip portion of the positioning projection 42b. 44b is formed. As a result, the mounting portion 21a of the lower leaf springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B are fixed by caulking on the spring fixing surface 41A on the X2 side of the support base 40. The On the spring fixing surface 41B on the X1 side of the support base 40, the attachment portions 21b of the lower leaf springs 20A and 20B are caulked and fixed.

  As shown in FIGS. 3, 4, and 5, on the support base 40, the attachment portions 21 a and 21 b that become the fixed side support portion 21 of the Y1 side lower leaf spring 20 </ b> A and the Y2 side lower leaf spring 20 </ b> B Mounting portions 21a and 21b to be the fixed side support portions 21 are installed on the spring fixing surfaces 41A and 41B of the support base 40 in direct contact with each other, and conductive plates 50A and 50B having support terminals 52 (supports). The plate portion 51) is overlaid on the upper side (Z1 side) of the attachment portion 21a of the lower leaf springs 20A and 20B.

  Since the support base 40 is injection-molded with a synthetic resin material, the four spring fixing surfaces 41A and 41B can be formed on substantially the same plane by increasing the accuracy of the mold. Since the attachment portions 21a and 21b of the lower leaf springs 20A and 20B are directly received only by the surfaces of the spring fixing surfaces 41A and 41B, the flatness of the fixed side support portion 21 of the lower leaf springs 20A and 20B is kept high. Then, it can be attached to the support base 40. Moreover, the relative flatness of the fixed side support portions 21 of the lower leaf spring 20A and the lower leaf spring 20B that are separated from each other can be maintained high.

  As shown in FIG. 4, the four attachment portions 21a and 21b constituting the fixed-side support portion 21 of the lower leaf springs 20A and 20B are not connected to each other and have independent structures. Therefore, on the support base 40, it is only necessary to provide the spring fixing surfaces 41A and 41B only at the corners of the quadrangle, and it is not necessary to arrange the spring fixing surfaces on the X1-X2 side and the Y1-Y2 side. Therefore, the support base 40 can be reduced in size, and the attachment portions 21a and 21b can be supported with sufficient strength. Moreover, since the attachment parts 21a and 21b separated into four are installed on the spring fixing surfaces 41A and 41B formed on substantially the same plane, the two lower leaf springs 20A and 20B maintain a high flatness. It becomes possible to fix with.

  Since the conductive plates 50A and 50B are stacked on the fixed-side support portion 21 of the lower leaf springs 20A and 20B, compared to the structure in which the connection terminals are embedded in the support base by insert molding, The thickness dimension of the support base 40 in the Z1-Z2 direction can be reduced, and as a result, the lens driving device 1 can be easily thinned.

  As shown in the sectional view of FIG. 14, when the conductive plates 50A and 50B are caulked and fixed on the support base 40, connection terminals 52 integral with the conductive plates 50A and 50B are formed on the support base 40. The front end of the connection terminal 52 on the Z2 side is exposed further below the lower surface 40b of the support base 40. The first projecting piece 26 and the second projecting piece 27 formed on the attachment portion 21 a of the lower leaf springs 20 </ b> A and 20 </ b> B are positioned on the inner upper side of the through hole 43 while being pushed and bent by the connection terminal 52. In the support base 40, an escape portion 47 adjacent to the through hole 43 is formed, so that a gap δ is formed between the first projecting piece 26 and the second projecting piece 27 and the escape portion 47. If the width dimension of the gap δ appearing in the cross-sectional view of FIG. 14 is made larger than the plate thickness dimension of the lower leaf springs 20A and 20B, the tip end portion 26a of the first protruding piece 26 and the second protruding piece 27 It becomes easy to maintain the state where the front end portion 27 a is in pressure contact with the inner surface 52 a of the connection terminal 52. However, the gap δ may be eliminated, and the first projecting piece 26 and the second projecting piece 27 may be sandwiched between the support base 40 and the connection terminal 52.

  Further, by filling the inside of the through hole 43 with the connecting terminal 52, the first protruding piece 26, and the second protruding portion inserted into the through hole 43, the conductive plate 50A, 50B can be firmly fixed. In addition, it is easy to prevent the liquid or the like from entering the case 3 from the lower side of the support base 40 through the through hole 43 by closing the through hole 43 with an adhesive.

  In the present invention, an adhesive may be attached around the positioning protrusions 42a and 42b without forming the caulking deformation portions 44a and 44b on the positioning protrusions 42a and 42b. By providing an adhesive layer between the positioning projection 42a on the X2 side and the attachment hole 24a and the hole 53, the attachment part 21a of the lower leaf springs 20A and 20B and the support plate part 51 of the conductive plates 50A and 50B are supported. It can be bonded and fixed to the base 40. Further, the attachment portion 21b of the lower leaf springs 20A and 20B and the support base 40 can be bonded and fixed with an adhesive adhered to the positioning projection 42b on the X1 side. Moreover, you may use together this adhesion fixing and the caulking fixation by caulking deformation part 44a, 44b.

  As shown in FIG. 4, a pair of mounting holes 22a are formed in the movable side support portions 22 of the lower leaf springs 20A and 20B on the X1 side and the X2 side, respectively. As shown in the bottom view of FIG. 6, on the lower surface of the lens holding member 10 facing in the Z2 direction, spring fixing surfaces 10b are provided on the X1 side and the X2 side. In each spring fixing surface 10b, a pair of protrusions 10c protruding in the Z2 direction are integrally formed on the Y1 side, and a pair of protrusions 10d protruding in the Z2 direction are integrally formed on the Y2 side. The mounting hole 22a formed in the movable side support portion 22 of the lower leaf spring 20A on the Y1 side is fitted into the protrusion 10c, and the protrusion 10c is heat caulked so that the movable side support portion 22 of the lower leaf spring 20A is The lens holding member 10 is fixed to the spring fixing surface 10b on the lower surface. Similarly, the movable support 22 of the lower leaf spring 20B is fixed to the spring fixing surface 10b by fitting the mounting hole 22a of the lower leaf spring 20B on the Y2 side to the protrusion 10d and heat caulking the protrusion 10d. Is done.

  Since the lower leaf springs 20A and 20B are fixed to spring fixing surfaces 41A and 41B formed so as to be substantially flush with the support base 40, and the flatness is maintained high, the lower leaf springs 20A and 20B are movable. The lens holding member 10 supported by the side support portion 22 can suppress the inclination of the optical axis O (the optical axis of the lens body) coinciding with the central axis of the cylindrical portion 13, and the spring fixing surface 41 </ b> A of the optical axis O. The perpendicularity to the plane (XY plane) along 41B can be set with high accuracy.

  As shown in FIG. 3, a flange portion 11 is formed on the Z2 side and a plurality of regulating protrusions 12 are formed on the Z1 side on the outer side (outer peripheral portion) of the cylindrical portion 13 of the lens holding member 10. . The flange portion 11 may have a bowl shape extending substantially continuously in the circumferential direction around the optical axis O, or may be formed intermittently in the circumferential direction. The restricting protrusions 12 are formed at intervals in the circumferential direction. The flange portion 11 and the plurality of regulating protrusions 12 face each other in the optical axis direction (Z1-Z2 direction).

  As shown in the bottom view of FIG. 6, projections 19a and 19b are integrally formed at two locations on the bottom surface of the lens holding member 10 facing the Z2 direction. The protrusions 19a and 19b protrude in the Z2 direction. The protrusion 19a located on the Y1 side is a winding protrusion for fixing the winding start end 61a of the conducting wire forming the coil 60, and the protrusion 19b located on the Y2 side is a winding protrusion for fixing the winding end 61b of the conducting wire. The conducting wire for forming the coil 60 is a coated conducting wire, and has a copper wire that is a conductive metal wire and an insulating coating layer that covers the copper wire. The covering layer has a two-layer structure of an insulating layer such as a polyurethane resin covering the copper wire and a fusion layer such as a polyamide resin on the surface thereof.

  The coating layer is removed at the winding start end 61a of the conducting wire, and the winding start end 61a is wound around the protrusion 19a on the Y1 side shown in FIG. The conducting wire extending from the protrusion 19 a is wound between the flange portion 11 and the restriction protrusion 12 on the outer side portion of the cylindrical portion 13 of the lens holding member 10. In the winding process, the conductive wire is heated by applying hot air or the like, and the insulating layers are fusion-bonded together by melting the fusion layer to form the coil 60. The winding end 61b of the conducting wire that has finished winding the coil 60 is drawn out to the lower surface of the lens holding member 10, the coating layer is removed, and the winding end 61b is wound around the Y2 projection 19b shown in FIG.

  As shown in FIG. 6, when the movable side support portion 22 of the lower leaf springs 20A and 20B is fixed to the spring fixing surfaces 10b and 10b on the lower surface of the lens holding member 10, it is wound around the protrusion 19a on the Y1 side. The winding start end 61a of the conducting wire is adjacent to the movable support 22 of the lower leaf spring 20A on the Y1 side, and the winding start 61a and the movable support 22 are soldered. The winding end 61b of the conducting wire wound around the Y2 side protrusion 19b and the movable side support portion 22 of the Y2 side lower leaf spring 20B are also soldered in a state adjacent to each other. As a result, one lower leaf spring 20A is conducted to the winding start end 61a of the conductive wire, and the other lower leaf spring 20B is conducted to the winding end 61b.

  As shown in FIG. 3, the conductive plate 50A is overlaid on the attachment portion 21a of the lower leaf spring 20A on the Y1 side, and the conductive plate 50B is overlaid on the attachment portion 21a of the lower leaf spring 20B on the Y2 side. The first protruding piece 26 is in contact with the connection terminal 52 of the conductive plate 50A, and the second protruding piece 27 is in contact with the connection terminal 52 of the conductive plate 50B. Therefore, the connection terminal 52 of the conductive plate 50A is electrically connected to the winding start end 61a of the coil 60 via the lower plate spring 20A on the Y1 side, and the connection terminal 52 of the conductive plate 50B is connected to the lower plate spring 20B on the Y2 side. Thus, the coil 60 is electrically connected to the winding end 61b.

  The case 3 shown in FIGS. 1, 2 and 3 is formed of a magnetic steel plate (steel plate made of ordinary steel) or the like and functions as a magnetic yoke. Case 3 has a ceiling portion 3a. The support base 40 has a light transmission hole 45 at the center, but the opening 3 b also opens at the ceiling 3 a of the case 3. The light transmission hole 45 of the support base 40 and the opening 3b of the case 3 face each other in the Z1-Z2 direction, and also face the center hole 13a of the lens holding member 10 from above and below.

  The case 3 has a quadrangular (rectangular) planar shape, and is provided with four planar side plate portions 3d as outer wall portions and a square side plate portion 3e that connects the respective planar side plate portions 3d. The planar shape of the opening 3b formed in the ceiling portion 3a is a quadrangular shape, and the opposing yoke portion 3c bent in the Z2 direction is integrally formed from the four corners of the inner edge of the opening 3b. ing. The opposing yoke portion 3c faces the inner surface of each square side plate portion 3e from the inside of the case.

  The ceiling part 3a of the case 3 has a rectangular shape when viewed from above, which is the optical axis direction, and the through parts 4 are formed at the four corners thereof. The through portion 4 faces the magnet M fixed inside the case 3 in the Z1 direction. As shown in FIG. 2, the upper leaf spring 30 is installed above the ceiling 3 a of the case 3 (in the Z1 direction). The upper leaf spring 30 has a substantially rectangular frame-shaped fixed side support portion 31, a movable side support portion 32 inside thereof, and an elastic arm portion that connects the fixed side support portion 31 and the movable side support portion 32 at four locations. 33 is integrally formed of a leaf spring metal material. Through portions 34 are formed at four corners of the fixed side support portion 31.

  As shown in FIGS. 1 and 2, a support member (spring fixing member) 6 is provided above the ceiling 3 a of the case 3 and further above the upper leaf spring 30 (Z1 direction). The support member 6 is formed in a rectangular shape by a nonmagnetic material such as a synthetic resin material. On the lower surface of the support member 6 facing in the Z2 direction, the protrusions 7 are integrally formed from the four corners in the Z2 direction. A light transmission hole 6 b is opened at the center of the support member 6. The light transmission hole 6 b faces the opening 3 b formed in the ceiling 3 a of the case 3.

  As shown in FIG. 1 and FIG. 2, the fixed side support portion 31 of the upper leaf spring 30 is installed on the outer surface facing the Z1 side of the ceiling portion 3a of the case 3, and the support member 6 is overlaid thereon, The protrusions 7 provided at the four locations of the support member 6 are inserted into the through portions 34 formed at the four locations of the fixed-side support portion 31 of the upper leaf spring 30, and 4 of the ceiling portion 3 a of the case 3. It is inserted through the penetrating part 4 formed at the place. And the tip part which faces the Z2 side of the protrusion 7 on the inner side of the ceiling part 3a of the case 3 is thermally deformed, and the support member 6 and the ceiling part 3a of the case 3 However, heat caulking is fixed.

  As shown in FIGS. 2 and 3, the lens driving device 1 is provided with four magnets M. The four magnets M are formed independently. As shown in FIG. 3, each of the magnets M is an outer surface Ma serving as an outer magnetized surface directed outward in the radial direction around the optical axis O, and an inner magnetized surface facing the optical axis O. It has a magnetized surface Mg. Each magnet M is magnetized such that the magnetized surface Mg and the outer surface Ma have different polarities. Further, the magnetized surfaces Mg of all the magnets M are magnetized so as to have the same polarity. Each magnet M has a flat upper surface Mb facing in the Z1 direction.

  The four magnets M are disposed inside the case 3 and inside the square side plate portion 3e. In a state in which a fluid adhesive is applied to the inner surfaces of the corner side plate portion 3e and the flat side plate portion 3d of the case 3, each magnet M is in a posture in which the magnetized surface Mg faces the optical axis O. Are magnetically attracted to the inner surface of the planar side plate portion 3d facing each other at an angle of 90 degrees. With the adhesive interposed between the inner surface of the case 3 and each magnet M, each magnet M has an upper surface Mb facing in the Z1 direction of the caulking deformed portion (thermally deformed portion) of the protrusion 7. The magnet M is positioned in the Z1 direction (optical axis O direction) inside the case 3 by being abutted against the tip surface.

  When the lens driving device 1 is assembled, a part of the fluid adhesive provided between the inner surfaces of the corner side plate portion 3e and the flat side plate portion 3d of the case 3 and the magnet M is formed on the support member 6. Flows into the gap between the protruding portion 7 and the penetrating portion 4 formed in the ceiling portion 3 a of the case 3. Then, the adhesive penetrates between the outer surface of the ceiling portion 3a facing the Z1 direction and the corner portion of the fixed side support portion 31 of the upper leaf spring 30 by capillary action. When the adhesive is thermally cured, each magnet M is bonded and fixed inside the case 3, and the outer surface of the ceiling portion 3 a of the case 3 and the fixed side support portion 31 of the upper leaf spring 30 are bonded and fixed. The Further, the support member 6 is also bonded and fixed to the case 3.

  As shown in FIGS. 2 and 3, a spring fixing surface 10 a is provided on the upper surface of the cylindrical portion 13 of the lens holding member 10 facing the Z1 direction. After the magnet M is fixed inside the case 3 and the upper leaf spring 30 and the support member 6 are fixed outside the ceiling portion 3a of the case 3, the lens holding member 10 and the lower leaf spring 20A around which the coil 60 is wound. An assembly 70 (see FIG. 11) in which the 20B, the conductive plates 50A and 50B, and the support base 40 are assembled is inserted into the case 3 from below. The spring fixing surface 10a of the lens holding member 10 passes through the opening 3b formed in the ceiling portion 3a of the case 3 and protrudes upward (Z1 direction) from the outer surface of the ceiling portion 3a. The spring fixing surface 10a is abutted on the lower side of the movable side support portion 32 of the upper leaf spring 30, and the spring fixing surface 10a and the movable side support portion 32 are fixed with an adhesive. The support base 40 and the case 3 are also fixed to each other with an adhesive.

  As shown in FIGS. 2 and 3, there is a gap between the outer surface of the cylindrical portion 13 of the lens holding member 10 and the coil 60 at a portion where the regulating protrusion 12 on the outer side of the lens holding member 10 does not exist. (I) is formed. The gaps (i) are formed at four locations on the outer side of the lens holding member 10. When the lens holding member 10 is housed in the case 3 and the upper end portion of the lens holding member 10 and the movable side support portion 32 of the upper leaf spring 30 are fixed, the opening 3b of the case 3 (ceiling portion 3a). The opposing yoke portion 3c bent downward from four locations around the center enters the inside of the gap (i). Therefore, the magnetized surface Mg of the magnet M faces the outside of the coil 60, and the facing yoke portion 3 c faces the inside of the coil 60.

  As shown in FIG. 3, the elastic arm portions 23 provided in the lower leaf springs 20A and 20B are formed in a thin curved shape, that is, a meandering shape, and are provided in the upper leaf spring 30 as shown in FIG. The elastic arm portion 33 is also formed into a thin curved shape, that is, a meandering shape. The lower end of the lens holding member 10 and the support base 40 are connected via lower leaf springs 20A and 20B, and the upper end of the cylindrical portion 13 of the lens holding member 10 and the ceiling portion 3a of the case 3 are the upper plate. It is connected via a spring 30. Due to the elastic supporting force of both the elastic arm portions 23 of the lower leaf springs 20A and 20B and the elastic arm portion 33 of the upper leaf spring 30, the lens holding member 10 is inside the case 3 in the Z1-Z2 direction that is the optical axis direction. It is supported to move freely.

  The case 3, the support member 6, the magnet M, and the support base 40 constitute a stationary member that does not move with respect to the movable lens holding member 10. The upper leaf spring 30 may be provided between the fixed side member including the case 3 (housing) and the lens holding member 10, and does not need to be disposed outside the case 3. For example, the fixed side support portion 31 of the upper leaf spring 30 may be fixed between the lower surface of the ceiling portion 3a of the case 3 and the upper surface Mb of the magnet M.

Next, operations of the lens driving device 1 having the above structure and a camera module using the lens driving device 1 will be described.
When the drive current is not applied to the coil 60, the lens holding member 10 supported by the lower leaf springs 20A and 20B and the upper leaf spring 30 is stable at the position moved in the Z2 direction. That is, in this initial state, a part of the lower end side of the lens holding member 10 is in contact with a part of the upper surface of the support base 40. When a drive current is applied to the connection terminals 52, 52 protruding from the support base 40, the drive current flows through the pair of lower leaf springs 20A, 20B to the coil 60 between the winding start end 61a and the winding end 61b. The lens holding member 10 is driven in the optical axis direction (Z1 direction) by an electromagnetic force generated by a drive current flowing through the coil 60 and a magnetic field generated from the magnet M. By the operation of the lens holding member 10, the image formed on the imaging element is focused by the lens body held by the lens holding member 10.

Next, a method for manufacturing the lens driving device 1 will be described with reference to FIGS.
7 and 8, the lens holding member 10 is shown in a posture in which the lower surface on the Z2 side faces upward in the figure. Although the coil 60 is wound around the outer side of the lens holding member 10, in FIGS. 7 and 8, the winding start end 61a of the conducting wire wound around the protrusion 19a and the winding end 61b wound around the protrusion 19b (both see FIG. 6). ) Is omitted. Further, in FIG. 9, the crimping deformation portions 44a and 44b are formed on the positioning protrusions 42a and 42b. 12 and 13 also show the Z2 side in an upward orientation.

  In the process of FIG. 7, the leaf spring blank 120 and the conductive plate blank 150 are used. The leaf spring blank 120 is punched from a spring metal plate. However, the leaf spring blank 120 may be obtained by etching a metal plate. The leaf spring blank 120 has the outer shapes of the lower leaf spring 20A and the lower leaf spring 20B punched out. The connecting branch portion 121a is continuous from the X2 side mounting portion 21a of the lower leaf spring 20A, and the connecting branch portion 121a is also continuous from the X2 side mounting portion 21a of the lower leaf spring 20B. 121a, the support plate portion 122a is continuous. As shown in FIG. 12, the first protruding piece 26 protrudes in the X2 direction in a flat state on the attachment portion 21a of the lower leaf spring 20A, and two protruding pieces are provided on the attachment portion 21a of the lower leaf spring 20B. The 2nd protrusion piece 27 which has has protruded to X2 direction in the flat state.

  In the leaf spring blank 120, the connecting branch portion 121b is continuous from the mounting portion 21b on the X1 side of the lower leaf spring 20A, and the connecting branch portion 121b is also continuous from the mounting portion 21b on the X1 side of the lower leaf spring 20B. The support plate portion 122b is continuous with the two connecting branch portions 121b and 121b. Therefore, the lower leaf spring 20A and the lower leaf spring 20B are connected via the connecting branch portions 121a and 121b and the supporting plate portions 122a and 122b.

  The support plate portion 122a and the support plate portion 122b are band-shaped plate portions that are continuous in the Y1-Y2 direction. The support plate portion 122a and the support plate portion 122b extend long in the Y1-Y2 direction, and a plurality of lower leaf springs 20A and 20B are spaced apart in the Y1-Y2 direction from the common support plate portion 122a and the support plate portion 122b. Are connected. A feed hole 123a is formed in the support plate portion 122a, a feed hole 123b is formed in the support plate portion 122b, and the support plate portions 122a and 122b are sent in the Y direction using the feed holes 123a and 123b. Each lower leaf | plate spring 20A, 20B is sent in order according to a some assembly process.

  The conductive plate blank 150 is formed of a conductive metal plate, and the outer shapes of the two conductive plates 50A and 50B are punched out. A connecting branch 151 is continuous from the conductive plates 50A and 50B, and a support plate 152 is continuous with each connecting branch 151. The support plate portion 152 is a belt-like plate portion that extends continuously in the Y1-Y2 direction, and a plurality of conductive plates 50A and 50B are connected to the common support plate portion 152 at intervals in the Y1-Y2 direction. . A feed hole 153 is formed in the support plate portion 152. In the conductive plate blank 150, the conductive plates 50A and 50B are provided with connection terminals 52 that are bent at the edge of the support plate portion 51 and project in the Z2 direction.

  As shown in FIG. 8, the mounting holes 22a formed on the X1 and X2 sides of the movable support 22 of the lower leaf spring 20A on the Y1 side are fitted to the protrusions 10c on the lower surface of the lens holding member 10 to Heat caulking 10c. At the same time, the mounting holes 22a formed on the X1 and X2 sides of the movable support 22 of the lower leaf spring 20B on the Y2 side are fitted into the protrusions 10d on the lower surface of the lens holding member 10 to heat the protrusions 10d. . Thereby, the movable side support part fixing process of the leaf | plate spring which fixes the movable side support part 22 of lower leaf | plate spring 20A, 20B to the spring fixing surface 10b of the lens holding member 10 is performed. The movable side support portion fixing step may be performed before the fixing side support portion and conductive plate fixing step described later.

  FIG. 8 shows a step before or after the step of fixing the movable side support portion 22 of the lower leaf springs 20A and 20B supported by the leaf spring blank 120 to the lens holding member 10 (movable side support portion fixing step). As shown in the drawing, a laminating process is performed in which the support plate portions 51 of the conductive plates 50A and 50B of the conductive plate blank 150 are stacked on the X2 side mounting portions 21a and 21a that are the fixed side support portions 21 of the lower plate springs 20A and 20B. In this lamination step, the support plate portions 51 of the conductive plates 50A and 50B are overlapped on the Z1 side (upper surface side) of the attachment portion 21a of the lower leaf springs 20A and 20B. At this time, a common jig pin (not shown) is inserted into both the hole portion 53 formed in the support plate portion 51 and the attachment hole 24a formed in the attachment portion 21a. The part 51 and the attachment part 21a are positioned. Subsequent to this laminating step, a joining step is performed in which the attached mounting portion 21a and the support plate portion 51 of the conductive plates 50A and 50B are joined. In this joining step, the mounting portion 21a having a small thickness is irradiated with a laser spot from the Z2 side in the Z1 direction, and the mounting portion 21a and the support plate portion 51 are welded. In addition, joining of the attaching part 21a and the support plate part 51 is not limited to welding, It is also possible to perform with a conductive adhesive.

  During the laminating step and the joining step, as shown in an enlarged view in FIG. 13, the first protruding piece 26 formed on the attachment portion 21a of the lower leaf spring 20A is covered with the connection terminal 52 of the conductive plate 50A. The first protruding piece 26 is bent in the Z2 direction, and the tip end portion 26a of the first protruding piece 26 is brought into contact with the inner surface 52a of the connection terminal 52. Further, the second projecting piece 27 formed on the attachment portion 21a of the lower leaf spring 20B is covered with the connection terminal 52 of the conductive plate 50B, and the second projecting piece 27 is bent in the Z2 direction to be the second projecting piece. A plurality of tip portions 27 a of the piece 27 are brought into contact with the inner surface 52 a of the connection terminal 52. Thereby, the attachment part 21a of the lower leaf spring 20A and the conductive plate 50A are electrically connected, and the attachment part 21a of the lower leaf spring 20B and the electrically conductive plate 50B are electrically connected.

  Next to the bonding step, as shown in FIG. 9, the leaf spring blank 120 and the conductive plate blank 150 fixed to the lower surface of the lens holding member 10 are directed downward in the figure, and the leaf spring blank 120 and the conductive plate blank 150 are attached to the support base. A fixing step (fixing step of fixing side support portion and conductive plate) is performed in which the base 40 is overlapped and fixed. This fixing step includes an overlapping step, and as described with reference to FIGS. 4 and 5, the X2 side mounting portion 21a of the lower leaf springs 20A and 20B and the conductive plates 50A and 50B overlapped therewith. The support plate portion 51 is placed on the spring fixing surface 41A of the support base 40, the positioning projection 42a is inserted into the mounting hole 24a and the hole portion 53, and the crimping deformation portion 44a is formed at the tip of the positioning projection 42a. To do.

  At this time, the attachment portion 21a of the fixed-side support portion 21 is disposed between the upper surface of the support base 40 (spring fixing surface 41A) and the support plate portion 51 of the conductive plates 50A and 50B. Also, the X1 side mounting portion 21b of the lower leaf springs 20A and 20B is installed on the spring fixing surface 41B of the support base 40, the positioning projection 42b is inserted into the mounting hole 24b, and the tip of the positioning projection 42b is inserted. The caulking deformation portion 44b is formed.

  Further, as shown in FIG. 14, in the fixing step including the overlapping step, the connection terminals 52 of the conductive plates 50 </ b> A and 50 </ b> B are inserted into the through holes 43 formed in the support base 40, and the front ends of the connection terminals 52 are It protrudes from the lower surface of the support base 40. Further, the through hole 43 is filled with an adhesive from the Z1 side. Further, if necessary, an adhesive is also applied to the positioning protrusions 42a, and the attachment portion 21a and the support plate portion 51 are bonded and fixed to the support base 40. Further, the positioning protrusion 42b and the attachment portion 21b are also fixed with an adhesive. By using a thermosetting adhesive as the adhesive filling the through hole 43 and the adhesive applied to the positioning protrusions 42a and 42b, these adhesives can be cured simultaneously by heating.

  As described above, the fixed side support portion 21 of the lower plate springs 20A and 20B and the support plate portion 51 of the conductive plates 50A and 50B are arranged and fixed on the spring fixing surfaces 41A and 41B of the support base 40. The process ends. Note that when the attachment portion 21a and the support plate portion 51 are bonded and fixed to the support base 40 by applying an adhesive to the positioning projection 42a, the caulking deformation portion 44a is not formed at the front portion of the positioning projection 42a. May be. Similarly, when the positioning projection 42b and the attachment portion 21b are fixed with an adhesive, the caulking deformation portion 44b may not be formed at the tip of the positioning projection 42b.

  In the embodiment, the leaf spring blank 120 and the conductive plate blank 150 are laminated in advance and joined by welding or the like, and then the leaf spring blank 120 and the conductive plate blank 150 are stacked on the support base 40 together. Although fixed, the stacking process may stack the leaf spring blank 120 and the conductive plate blank 150 on the support base 40 separately. In this case, when the leaf spring blank 120 is first installed on the support base 40 and then the conductive plate blank 150 is overlapped, the first protruding piece 26 and the second protruding piece 27 are bent by the connection terminal 52. . Also at this time, as shown in FIG. 14, if a gap δ wider than the plate thickness of the lower leaf springs 20A and 20B is formed, the first protruding piece 26 and the second protruding piece 27 are pushed by the connection terminal 52. The first protruding piece 26 and the second protruding piece 27 are easily bent. Then, with the mounting portion 21a of the lower leaf springs 20A and 20B and the supporting plate portion 51 of the conductive plates 50A and 50B overlaid on the support base 40, the positioning projection 42a is caulked and deformed by an adhesive, The attachment portion 21 a and the support plate portion 51 are fixed to the support base 40. In this case, the joining of the attachment portion 21a and the support plate portion 51 by welding or the like is omitted.

  By completing the fixing step, the leaf spring blank 120, the conductive plate blank 150, the lens holding member 10 and the coil 60 can be mounted on the support base 40 as shown in FIG. Next, the cutting process of a connection branch part is performed. In this cutting step, the overlapping portion of the connecting branch portion 121a of the leaf spring blank 120 extending to the X2 side and the connecting branch portion 151 of the conductive plate blank 150 is simultaneously cut along the cutting line L1 shown in FIG. The connecting branch 121b of the leaf spring blank 120 extending to the X1 side is cut along the cutting line L2. And the assembly 70 shown in FIG. 11 is completed by completion | finish of a cutting process. The connecting branch portions 121a and 121b and the connecting branch portion 151 are cut using a mechanical cutting tool, or cut using a laser cutter. It should be noted that the step of filling the through hole 43 with an adhesive and curing and the step of applying and curing the adhesive to the positioning protrusions 42a and 42b are not performed as part of the fixing step described above, You may carry out after a cutting process.

  As shown in FIG. 11, the assembly 70 in which the support base 40, the lower leaf springs 20 </ b> A and 20 </ b> B, the conductive plates 50 </ b> A and 50 </ b> B, the lens holding member 10, and the coil 60 are combined is already provided with the support member 6. The upper leaf spring 30 and the magnet M are inserted into the case 3 fixed from below. Then, the upward spring fixing surface 10a of the lens holding member 10 is abutted to the lower side of the movable side support portion 32 of the upper leaf spring 30, and the spring fixing surface 10a and the movable side support portion 32 are fixed with an adhesive. . Further, the support base 40 and the case 3 are also fixed to each other by an adhesive, and the lens driving device 1 is completed.

  In addition, the process (conduction connection process) of electrically connecting the movable side support part 22 of lower leaf | plate spring 20A, 20B and the coil 60 is performed after the movable side support part fixing process mentioned above. In this conductive connection step, as described above with reference to FIG. 6, the movable side support portion 22 and the winding start end 61a of the lower leaf spring 20A are soldered, and the movable side support portion 22 and the winding end of the lower leaf spring 20B are soldered. 61b is soldered. This conductive connection step may be performed anywhere after the movable side support portion fixing step and before the fixed side support portion and the conductive plate fixing step.

  In the embodiment, as shown in FIG. 6, the winding start end 61 a and winding end 61 b of the conductive wire constituting the coil 60 are wound around the protrusions 19 a and 19 b on the lower surface of the lens holding member 10. The portion and the lower leaf springs 20A and 20B are soldered to be conductive. However, the present invention has a structure in which the winding start end 61a and winding end 61b of the conductive wire extending from the coil 60 are directly connected to the lower leaf springs 20A and 20B by soldering or a conductive adhesive. Good.

DESCRIPTION OF SYMBOLS 1 Lens drive device 3 Case 3a Ceiling part 3b Opening part 6 Support member 7 Protrusion part 10 Lens holding member 10a, 10b Spring fixing surface 11 Flange part 12 Restriction protrusion part 20A, 20B Lower leaf | plate spring 21 Fixed side support part 21a, 21b Attachment Part 22 Movable side support part 22a Mounting hole 23 Elastic arm parts 24a, 24b Mounting hole 26 First projecting piece 27 Second projecting piece 30 Upper leaf spring 31 Fixed side support part 32 Movable side support part 33 Elastic arm part 40 Support base 41A, 41B Spring fixing surface 42a, 42b Positioning protrusion 43 Through hole 44a, 44b Caulking deformation part 50A, 50B Conductive plate 51 Support plate part 52 Connection terminal 53 Hole part 60 Coil 120 Leaf spring blank 121a, 121b Connecting branch part 122a, 122b Support plate portion 150 Conductive plate blank 151 Connecting branch portion 152 Support plate portion M Magnet Mg Magnetized surface O Axis

Claims (19)

A support base, a lens holding member on which a lens body can be mounted, and a lens holding member provided between the support base and the lens holding member so as to be movable in the optical axis direction of the lens body. A pair of leaf springs, a coil mounted on the lens holding member, and a magnet facing the coil,
Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the lens driving device that has an elastic arm portion and the coil and the movable side support portion are electrically connected,
A conductive plate in which the connection terminal is bent from the support plate portion is provided, and a protruding piece is provided on the fixed side support portion,
The fixed support portion is installed on the support base, the support plate portion is overlaid on the fixed support portion, the protruding piece is covered with the connection terminal, and the protruding piece is the connection terminal. A lens driving device characterized by being in contact with the lens.   The lens driving device according to claim 1, wherein a plurality of the protruding pieces are provided on the fixed-side support portion, and the plurality of protruding pieces are in contact with one connection terminal.   The lens driving device according to claim 1, wherein the protruding piece is bent by the connection terminal.   The lens driving device according to claim 3, wherein a gap larger than a plate thickness of the protruding piece is formed between the support base and the protruding piece.   The through hole is formed in the said support base, The said connection terminal is inserted in the said through hole, The front part of the said connection terminal is exposed outside from the said support base. A lens driving device according to claim 1.   The lens driving device according to claim 5, wherein an adhesive is filled in the through hole.   2. A positioning projection is provided on a spring fixing surface of the support base, and the positioning projection is inserted into an attachment hole formed in the fixed side support portion and a hole portion formed in the support plate portion. 7. The lens driving device according to any one of claims 6 to 6.   The lens driving device according to claim 7, wherein a caulking deformation portion is formed on the positioning protrusion, and the fixing side support portion and the support plate portion are caulked and fixed on the spring fixing surface.   The lens driving device according to claim 7 or 8, wherein an adhesive is provided between the positioning protrusion, the attachment hole, and the hole portion.   A lens driving device according to any one of claims 1 to 9, a lens body held by the lens holding member of the lens driving device, and an imaging element facing the lens body. Camera module to do. A support base, a lens holding member on which a lens body can be mounted, and a lens holding member provided between the support base and the lens holding member so as to be movable in the optical axis direction of the lens body. A pair of leaf springs, a coil mounted on the lens holding member, and a magnet facing the coil,
Each of the leaf springs connects a fixed side support portion supported by the support base, a movable side support portion fixed to the lens holding member, and the fixed side support portion and the movable side support portion. In the manufacturing method of the lens drive device which has an elastic arm part and the coil and the movable side support part are conducted,
Using the conductive plate in which the connection terminal is bent from the support plate portion and the leaf spring having a protruding piece on the fixed side support portion,
Overlaying the fixed-side support part and the support plate part in advance and overlaying the fixed-side support part and the support plate part on the support base, or on the support base, A stacking step of sequentially stacking the fixed side support portion and the support plate portion;
The method for manufacturing a lens driving device, wherein, in the overlapping step, the protruding piece is covered with the connection terminal, and the protruding piece is brought into contact with the connection terminal.   The method for manufacturing a lens driving device according to claim 11, wherein a plurality of the protruding pieces are provided on the fixed-side support portion, and the plurality of protruding pieces are brought into contact with one connection terminal.   The method for manufacturing a lens driving device according to claim 11 or 12, wherein, in the overlapping step, the protruding piece is pressed by the connection terminal to bend the protruding piece.   The method for manufacturing a lens driving device according to claim 13, wherein a gap larger than a plate thickness of the protruding piece is formed between the support base and the protruding piece.   The said connection terminal is inserted in the through-hole formed in the said support base at the said overlap process, The front part of the said connection terminal is exposed outside from the said support base in any one of Claim 11 thru | or 14 The manufacturing method of the lens drive device of description.   The method for manufacturing a lens driving device according to claim 15, wherein the inside of the through hole is filled with an adhesive.   The positioning protrusion is provided on the support base, and the positioning protrusion is inserted into an attachment hole formed in the fixed-side support portion and a hole portion formed in the support plate portion. The manufacturing method of the lens drive device of description.   The method for manufacturing a lens driving device according to claim 17, wherein a caulking deformation portion is formed on the positioning protrusion, and the fixing side support portion and the conductive plate are caulked and fixed.   The method for manufacturing a lens driving device according to claim 17 or 18, wherein an adhesive is provided between the positioning protrusion, the attachment hole, and the hole.

Images