WO2018195781A1 - 可拆卸预切搅拌器 - Google Patents

可拆卸预切搅拌器 Download PDF

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Publication number
WO2018195781A1
WO2018195781A1 PCT/CN2017/081878 CN2017081878W WO2018195781A1 WO 2018195781 A1 WO2018195781 A1 WO 2018195781A1 CN 2017081878 W CN2017081878 W CN 2017081878W WO 2018195781 A1 WO2018195781 A1 WO 2018195781A1
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Prior art keywords
assembly
cutting
stirring
power
motor
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PCT/CN2017/081878
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English (en)
French (fr)
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徐英
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徐英
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Priority to PCT/CN2017/081878 priority Critical patent/WO2018195781A1/zh
Publication of WO2018195781A1 publication Critical patent/WO2018195781A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis

Definitions

  • the invention relates to a stirrer, in particular to a detachable pre-cutting agitator, belonging to the technical field of industry or chemical industry.
  • the agitator is a commonly used production equipment.
  • the existing agitator mainly has a propeller type, a turbine type, a magnetic heating type, etc., but in the actual production process, a variety of stirring raw materials are required, and the hardness, plasticity and viscosity of the materials are mixed. The properties are also different, especially when the raw material with high hardness is stirred, if the whole piece of material is directly put into the mixer, the initial cutting time, because the required cutting force increases sharply, a large load is generated on the stirring blade.
  • the invention aims at the technical problems existing in the prior art, and provides a detachable pre-cutting agitator.
  • the whole technical scheme has the advantages of compact structure, low cost, energy saving and environmental protection, and the technical scheme pre-cuts the raw materials before mixing.
  • the raw material is chopped into small pieces, thereby greatly reducing the load of the blade at the initial stage of stirring, reducing damage to the stirring blade, prolonging the service life of the stirring blade, reducing the production cost, and eliminating dangerous production hazards.
  • a detachable pre-cutting agitator characterized in that the detachable pre-cutting agitator comprises a stirring tank body, a stirring assembly, a supporting component, a cutting component and a power component , the stirring component is located in the stirring tank;
  • the power component is connected to the support component and connected to the stirring component through the stirring drive shaft.
  • the power system of the cutting component is located on the support component, and the pressure plate of the cutting component is located inside the tank body. Both the cutting assembly and the agitating assembly are placed on the same support assembly, making the structure simple and compact and standing in production.
  • the agitation assembly includes a stirring blade set, a drive shaft, and the agitating blade set is coupled to the drive shaft by a self-tightening bolt.
  • the agitating blade set is laterally fixed to the bottom end of the transmission shaft by six self-tightening bolts.
  • the agitating blade set is laterally fixed to the bottom end of the transmission shaft by six self-tightening bolts.
  • the shape and quantity of the mixing blades can be replaced by actual needs, so that production can be performed on demand, saving time and effort.
  • the support assembly comprises a power bracket, a suspension bracket and a motor running track; the power bracket is fixed on the ground; the motor running track is laid on the surface of the power bracket; the suspension bracket is connected in one direction
  • the product adopts a single torsion arm beam support structure on the main structure, which is simple in design, low in cost and easy to maintain.
  • the power component includes a motor and a reduction box, and the motor is disposed on a running track of the motor; the reduction gear box is disposed on the suspension bracket, and the motor is connected to the reduction gear box through a power belt, and is driven by a belt
  • the method can greatly reduce the damage caused by the resonance generated by the stirrer to the mechanical structure of the support assembly, thereby prolonging the service life of the stirrer.
  • the belt drive also has the characteristics of stable output power and can also protect the motor from overload.
  • the cutting assembly includes a solid pressing plate, a steel pattern bottom plate, a hydraulic machine, and a hydraulic rod; the hydraulic machine is located above the suspension bracket; the hydraulic rod The two ends are respectively connected with a solid pressing plate and a hydraulic machine; the steel pattern bottom plate is located below the feeding port, and is connected with the movable buckle on the inner wall of the stirring tank.
  • the steel pattern bottom plate and the inner wall of the stirred tank body are connected by a movable buckle.
  • the agitating tank body is provided with feed ports on both sides.
  • the design makes the feed compact and orderly, without depositing and dusting at the agitating tank opening, which is connected to the output end of the reduction box through the central retaining hole of the solid press plate and the steel base plate. Both the solid press plate and the steel tread base plate can be removed from one end of the drive shaft after the agitator blade set is removed. This design can easily replace different specifications of the steel tread base plate to meet various cutting requirements in production.
  • the present invention has the following advantages: 1) the overall structural design of the technical solution is ingenious, compact, and low in cost; 2) the technical solution enables the raw material to be pre-cut before mixing, and the raw material is chopped into small After the block is stirred, the load of the blade at the initial stage of stirring is greatly reduced, the damage to the stirring blade is reduced, the service life of the stirring blade is prolonged, the production cost is reduced, and the dangerous production hazard is eliminated; 3) the transmission shaft is passed in the technical solution.
  • the center reserved hole of the solid pressure plate and the steel pattern bottom plate is connected to the output end of the reduction gear box. Both the solid press plate and the steel tread base plate can be removed from one end of the drive shaft after the agitator blade set is removed.
  • This design can easily replace different specifications of the steel tread base plate, thus meeting various cutting requirements in production and improving. Production efficiency; 4) Belt drive mode can greatly reduce the damage caused by the resonance generated by the stirrer to the support structure, thus prolonging the service life of the stirrer. Belt drive also has output power stability Features, can also protect the motor from overload; 5) By using different steel pattern bottom plates, the raw materials can be cut into pieces of different sizes, which greatly improves the speed and effect of mixing; 6) This design adopts The feed port feeding can effectively reduce the unevenness of the cloth and the accumulation of raw materials; 7) The technical solution has lower cost and is further popularized and applied.
  • Figure 1 is a schematic view of the overall structure of the present invention
  • FIG. 2 is a schematic view showing different structures of a steel pattern bottom plate
  • a detachable pre-cutting agitator includes a stirring tank 13, a stirring assembly, a support assembly, a cutting assembly, and a power assembly, the stirring The component position is in the stirring tank body 13; the power component position and the supporting component are connected to the stirring component through the stirring transmission shaft, and the power system of the cutting pressure component is located on the supporting component, and the pressing plate of the cutting pressure component is located inside the tank body. Both the cutting assembly and the agitating assembly are placed on the same supporting assembly, which makes the structure simple and compact, and stands in production.
  • the agitating assembly includes a stirring blade assembly and a transmission shaft, and the stirring blade assembly 1 is connected to the transmission shaft 2 through a self-tightening bolt.
  • the support assembly includes a power bracket 3, a suspension bracket 4, and a motor a track 5; the power stand 3 is fixed on the ground; the motor running track is laid on the surface of the power stand; the suspension stand 4 is unidirectionally connected to the motor 10, and the stirring blade set is laterally composed of 6 self-tightening bolts Fixed to the bottom end of the drive shaft.
  • the agitating blade set is laterally fixed to the bottom end of the transmission shaft by six self-tightening bolts.
  • the product adopts a single torsion arm beam support structure on the main structure, which is simple in design, low in cost and easy to maintain.
  • Embodiment 2 Referring to Figures 1 - 2, as a modification of the present invention, the power assembly includes a motor 6 and a reduction gear box 7 disposed on a motor running rail 5; the reduction gear box 7 is disposed on a suspension bracket 4, the motor is connected to the reduction gear box through the power belt, and adopts the belt transmission method, which can greatly reduce the damage of the mechanical structure of the support component caused by the resonance generated during the operation of the agitator, thereby prolonging the service life of the agitator.
  • the belt drive also has the characteristics of stable output power and can also protect the motor from overload.
  • Embodiment 3 Referring to Figures 1 - 2, as a modification of the present invention, the cutting and pressing assembly comprises a solid pressing plate 8, a steel pattern bottom plate 9, a hydraulic machine 10, a hydraulic rod 11; the hydraulic machine is located above the suspension bracket; The two ends of the hydraulic rod are respectively connected with a solid pressing plate and a hydraulic machine; the steel pattern bottom plate is located below the feeding port, and is connected with the movable buckle body wall of the stirring tank. The steel pattern bottom plate and the inner wall of the stirred tank body are connected by a movable buckle. When the mixer does not require pre-cutting, the movable snap can be released and the steel base plate leaves the mixing tank with the mixing blade set. The hydraulic press of this product is powered independently, which is convenient for maintenance and repair during the production process.
  • Embodiment 4 Referring to Figures 1 - 2, as a modification of the present invention, the agitating tank body is provided with feed ports 12 on both sides. This design makes the feed compact and orderly, not in the mixing tank Stacking and dust are generated, and the drive shaft is connected to the output end of the reduction box through the center plated hole of the solid platen and the steel plate bottom plate. Both the solid press plate and the steel tread base plate can be removed from one end of the drive shaft after the agitator blade set is removed. This design can easily replace different specifications of the steel tread base plate to meet various cutting requirements in production.
  • the present invention can also combine at least one of the technical features described in Embodiments 2, 3, and 4 with Embodiment 1 to form a new embodiment.

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  • Chemical Kinetics & Catalysis (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

一种可拆卸预切搅拌器，所述可拆卸预切搅拌器包括搅拌罐体(13)、搅拌组件、支撑组件、切压组件以及动力组件，所述搅拌组件位于搅拌罐体(13)内；动力组件位于支撑组件上并与搅拌组件通过搅拌传动轴相连，切压组件的动力系统位于支撑组件上，切压组件所属压板位于搅拌罐体(13)内部，所述搅拌组件包括搅拌叶片套件(1)、传动轴(2)，所述搅拌叶片套件(1)通过自紧螺栓与传动轴(2)相连，所述搅拌叶片套件(1)由6个自紧螺栓横向固定于传动轴(2)底端。该技术方案通过对原材料在搅拌前进行预切制，使原材料被切碎成小块，从而减小对搅拌叶片的损害，延长搅拌叶片的使用寿命，缩减生产成本，杜绝危险生产隐患。

Description

可拆卸预切搅拌器 技术领域
本发明涉及一种搅拌器，具体涉及一种可拆卸预切搅拌器，属与工业或化工技术领域。
背景技术
搅拌器是常用的一种生产设备，现有的搅拌器主要有旋桨式、涡轮式、磁力加热式等类型，但是在现实生产过程中所需搅拌原材料种类繁多，材料间硬度、塑性、黏性也各不相同，尤其是在搅拌硬度较高的原料时，如果将整块材料直接放入搅拌机，在初始工作时间，因为所需切削力急剧增大，对搅拌叶片产生较大的负荷。严重者不仅会使叶片断裂，甚至通过传动轴对减速箱的齿轮造成过载，使箱体发生报废，从而造成重大的经济损失和安全隐患，并且现有的方案大都不可更换拆卸，一旦局部算坏，整体报废。
发明内容
本发明正是针对现有技术中存在的技术问题，提供一种可拆卸预切搅拌器，整个技术方案结构紧凑、成本较低，节能环保，该技术方案通过对原材料在搅拌前进行预切制，使原材料被切碎成小块，从而大幅减少搅拌初期叶片的负载，减少对搅拌叶片的损害，延长搅拌叶片的使用寿命，缩减生产成本，杜绝危险生产隐患。
为了实现上述目的，本发明的技术方案如下，一种可拆卸预切搅拌器，其特征在于，所述可拆卸预切搅拌器包括搅拌罐体、搅拌组件、支撑组件、切压组件以及动力组件，所述搅拌组件位与搅拌罐体内； 动力组件位与支撑组件上并与搅拌组件通过搅拌传动轴相连，切压组件的动力系统位于支撑组件上，切压组件所属压板位于罐体内部。切压组件和搅拌组件都放置在同一支撑组件上，使结构简单紧凑，立于生产。
作为本发明的一种改进，所述搅拌组件包括搅拌叶片套件、传动轴，所述搅拌叶片套件通过自紧螺栓与传动轴相连。所述搅拌叶片套件由6个自紧螺栓横向固定于传动轴底端。
所述搅拌叶片套件由6个自紧螺栓横向固定于传动轴底端。在实际生产过程中可通过实际需求更换搅拌叶片形状和数量，做到按需生产，省时省力。
作为本发明的一种改进，所述支撑组件包括动力支架、悬挂支架以及电机运行轨道；所述动力支架固定于地面上；所述电机运行轨道铺设在动力支架表面；所述悬挂支架单向连接在电机上，本产品在主体结构上采用单扭臂梁支撑结构，设计简单，成本低廉，易于维修。
作为本发明的一种改进，所述动力组件包括电机和减速箱，电机设置在电机运行轨道上；所述减速箱设置在悬挂支架上，所述电机通过动力皮带与减速箱相连，采用皮带传动的方式，可以大幅减少搅拌器工作时，所产生的共振对支撑组件的机械结构的破坏，从而延长搅拌器的使用寿命。皮带传动还具有输出动力稳定的特点，还能对电机起到过载保护的作用。
作为本发明的一种改进，所述切压组件包括实心压板、钢制花纹底板、液压机、液压杆；所述液压机位于悬挂支架上方；所述液压杆 两端分别连接实心压板和液压机；所述钢制花纹底板位于进料口下方，与搅拌罐体内壁采用活动卡扣相连。钢制花纹底板与搅拌罐体罐体内壁采用活动卡扣相连。当搅拌机不需预制切压时，可松开活动卡扣，钢制花纹底板随搅拌叶片套件离开搅拌罐体。本产品液压机采用独立供电，方便生产过程中的维护和维修。
作为本发明的一种改进，所述搅拌罐体上两边设有进料口。该设计使进料紧凑有序，不会在搅拌罐口产生堆积和粉尘，所述传动轴通过实心压板和钢制花纹底板的中心预留孔和减速箱的输出端相连。所用实心压板和钢制花纹底板均可在取下搅拌叶片套件后，从传动轴一端取下，此设计可以方便更换不同规格的钢制花纹底板，从而满足生产上的各种切削要求。
相对与现有技术，本发明具有如下优点，1)该技术方案整体结构设计巧妙、紧凑、成本较低；2)该技术方案使原材料在搅拌前进行预切制，将原材料被切碎成小块后再进行搅拌，从而大幅减少搅拌初期叶片的负载，减少对搅拌叶片的损害，延长搅拌叶片的使用寿命，缩减生产成本，杜绝危险生产隐患；3)该该技术方案中所述传动轴通过实心压板和钢制花纹底板的中心预留孔和减速箱的输出端相连。所用实心压板和钢制花纹底板均可在取下搅拌叶片套件后，从传动轴一端取下，此设计可以方便更换不同规格的钢制花纹底板，从而满足生产上的各种切削要求，提高了生产效率；4)采用皮带传动的方式，可以大幅减少搅拌器工作时，所产生的共振对支撑组件的机械结构的破坏，从而延长搅拌器的使用寿命。皮带传动还具有输出动力稳定的 特点，还能对电机起到过载保护的作用；5)通过使用不同的钢制花纹底板，可将原材料切削成不同大小的碎块，大大提高了搅拌的速度和效果；6)本设计方案采用进料口送料，可以有效减少布料不均，原料堆积的现象；7)该技术方案成本较低，便与进一步的推广应用。
附图说明
图1为本发明整体结构示意图；
图2为钢制花纹底板不同结构示意图；
图中：1、搅拌叶片套件，2、传动轴，3、动力支架，4、悬挂支架，5、电机运行轨道，6、电机，7、减速箱，8、实心压板，9、钢制花纹底板，10、液压机，11、液压杆，12、进料口，13、搅拌罐体，14、活动卡扣。
具体实施方式
为了加深对本发明的理解，下面结合附图对本实施例做详细的说明。
实施例1：参见图1-图2，一种可拆卸预切搅拌器，所述可拆卸预切搅拌器包括搅拌罐体13、搅拌组件、支撑组件、切压组件以及动力组件，所述搅拌组件位与搅拌罐体13内；动力组件位与支撑组件上并与搅拌组件通过搅拌传动轴相连，切压组件的动力系统位于支撑组件上，切压组件所属压板位于罐体内部。切压组件和搅拌组件都放置在同一支撑组件上，使结构简单紧凑，立于生产，所述搅拌组件包括搅拌叶片套件、传动轴，所述搅拌叶片套件1通过自紧螺栓与传动轴2相连，所述支撑组件包括动力支架3、悬挂支架4以及电机运 行轨道5；所述动力支架3固定于地面上；所述电机运行轨道铺设在动力支架表面；所述悬挂支架4单向连接在电机10上，所述搅拌叶片套件由6个自紧螺栓横向固定于传动轴底端。所述搅拌叶片套件由6个自紧螺栓横向固定于传动轴底端。在实际生产过程中可通过实际需求更换搅拌叶片形状和数量，做到按需生产，省时省力。本产品在主体结构上采用单扭臂梁支撑结构，设计简单，成本低廉，易于维修。
实施例2：参见图1-图2，作为本发明的一种改进，所述动力组件包括电机6和减速箱7，电机6设置在电机运行轨道5上；所述减速箱7设置在悬挂支架4上，所述电机通过动力皮带与减速箱相连，采用皮带传动的方式，可以大幅减少搅拌器工作时，所产生的共振对支撑组件的机械结构的破坏，从而延长搅拌器的使用寿命。皮带传动还具有输出动力稳定的特点，还能对电机起到过载保护的作用。
实施例3：参见图1-图2，作为本发明的一种改进，所述切压组件包括实心压板8、钢制花纹底板9、液压机10、液压杆11；所述液压机位于悬挂支架上方；所述液压杆两端分别连接实心压板和液压机；所述钢制花纹底板位于进料口下方，与搅拌罐体内壁采用活动卡扣相连。钢制花纹底板与搅拌罐体罐体内壁采用活动卡扣相连。当搅拌机不需预制切压时，可松开活动卡扣，钢制花纹底板随搅拌叶片套件离开搅拌罐体。本产品液压机采用独立供电，方便生产过程中的维护和维修。
实施例4：参见图1-图2，作为本发明的一种改进，所述搅拌罐体上两边设有进料口12。该设计使进料紧凑有序，不会在搅拌罐口 产生堆积和粉尘，所述传动轴通过实心压板和钢制花纹底板的中心预留孔和减速箱的输出端相连。所用实心压板和钢制花纹底板均可在取下搅拌叶片套件后，从传动轴一端取下，此设计可以方便更换不同规格的钢制花纹底板，从而满足生产上的各种切削要求。
本发明还可以将实施例2、3、4所述技术特征中的至少一个与实施例1组合形成新的实施方式。
需要说明的是上述实施例，并非用来限定本发明的保护范围，在上述技术方案的基础上所作出的等同变换或替代均落入本发明权利要求所保护的范围。

Claims (7)

  1. 一种可拆卸预切搅拌器，其特征在于，所述可拆卸预切搅拌器包括搅拌罐体、搅拌组件、支撑组件、切压组件以及动力组件，所述搅拌组件位与搅拌罐体内；动力组件位与支撑组件上并与搅拌组件通过搅拌传动轴相连，切压组件的动力系统位于支撑组件上，切压组件所属压板位于罐体内部，所述搅拌组件包括搅拌叶片套件、传动轴，所述搅拌叶片套件通过自紧螺栓与传动轴相连，所述搅拌叶片套件由6个自紧螺栓横向固定于传动轴底端。
  2. 根据权利要求1所述的可拆卸预切搅拌器，其特征在于，所述支撑组件包括动力支架、悬挂支架以及电机运行轨道；所述动力支架固定于地面上；所述电机运行轨道铺设在动力支架表面；所述悬挂支架单向连接在电机上。
  3. 根据权利要求2所述的可拆卸预切搅拌器，其特征在于，所述动力组件包括电机和减速箱，电机设置在电机运行轨道上；所述减速箱设置在悬挂支架上。
  4. 根据权利要求2或3所述的可拆卸预切搅拌器，其特征在于，所述电机通过动力皮带与减速箱相连。
  5. 根据权利要求4所述的可拆卸预切搅拌器，其特征在于，所述切压组件包括实心压板、钢制花纹底板、液压机、液压杆；所述液压机位于悬挂支架上方；所述液压杆两端分别连接实心压板和液压机；所述钢制花纹底板位于进料口下方，与搅拌罐体内壁采用活动卡扣相连。
  6. 根据权利要求5中所述的可拆卸预切搅拌器，其特征在于，所述搅拌罐体上两边设有进料口。
  7. 根据权利要求6中所述的可拆卸预切搅拌器，其特征在于，所述传动轴通过实心压板和钢制花纹底板的中心预留孔和减速箱的输出端相连。
PCT/CN2017/081878 2017-04-25 2017-04-25 可拆卸预切搅拌器 WO2018195781A1 (zh)

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JPH0871400A (ja) * 1994-08-31 1996-03-19 Makino:Kk 分散装置
CN102084088A (zh) * 2008-01-31 2011-06-01 Spx公司 带有螺旋前边缘的混合叶轮
CN202949959U (zh) * 2012-11-26 2013-05-29 江门粤海饲料有限公司 一种饲料搅拌机
CN203990372U (zh) * 2014-07-17 2014-12-10 中国石油化工股份有限公司 一种磁悬液搅拌装置
CN205761594U (zh) * 2016-05-24 2016-12-07 王素萍 一种电动绞肉机
CN205815840U (zh) * 2016-05-27 2016-12-21 连江圆明工业设计有限公司 一种可切割玻璃粉碎机
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Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0871400A (ja) * 1994-08-31 1996-03-19 Makino:Kk 分散装置
CN102084088A (zh) * 2008-01-31 2011-06-01 Spx公司 带有螺旋前边缘的混合叶轮
CN202949959U (zh) * 2012-11-26 2013-05-29 江门粤海饲料有限公司 一种饲料搅拌机
CN203990372U (zh) * 2014-07-17 2014-12-10 中国石油化工股份有限公司 一种磁悬液搅拌装置
CN205761594U (zh) * 2016-05-24 2016-12-07 王素萍 一种电动绞肉机
CN205815840U (zh) * 2016-05-27 2016-12-21 连江圆明工业设计有限公司 一种可切割玻璃粉碎机
CN107042070A (zh) * 2017-04-25 2017-08-15 徐英 可拆卸预切搅拌器

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