WO2018188335A1 - 一种角焊小车 - Google Patents

一种角焊小车 Download PDF

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Publication number
WO2018188335A1
WO2018188335A1 PCT/CN2017/111441 CN2017111441W WO2018188335A1 WO 2018188335 A1 WO2018188335 A1 WO 2018188335A1 CN 2017111441 W CN2017111441 W CN 2017111441W WO 2018188335 A1 WO2018188335 A1 WO 2018188335A1
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WIPO (PCT)
Prior art keywords
welding
fillet
trolley
clamping mechanism
vehicle body
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PCT/CN2017/111441
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English (en)
French (fr)
Inventor
马金军
江泽新
冀海俊
刘亚伟
张勇军
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广船国际有限公司
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Application filed by 广船国际有限公司 filed Critical 广船国际有限公司
Publication of WO2018188335A1 publication Critical patent/WO2018188335A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element

Definitions

  • the utility model relates to the technical field of welding equipment, in particular to a fillet welding trolley.
  • the automatic fillet welding trolley is widely used in the marine industry and other steel structure industries. It replaces the operation of a hand-held gun, reduces labor intensity, and improves welding efficiency and welding quality.
  • the automatic fillet welding trolley is provided with a welding gun clamping mechanism on the vehicle body, and the welding gun is clamped on the welding gun clamping mechanism, and the corner joint welding is realized by moving the trolley position during work.
  • the existing fillet welding car has a welding gun clamping mechanism that is rotated, and the welding gun is rotated so that the welding gun can reach the corner joint positions on both sides, thereby further achieving blind zone welding.
  • the rotation setting will cause a quality problem, that is, the angle of the welding gun is different when the welding gun is seamed on both sides of the welding, and the rotation speed does not match the normal welding speed, resulting in the quality of the fillet welds on both sides not meeting the requirements, generally
  • problems such as small solder feet (the car itself can not be adjusted to reach the normal weld size), partial welding, insufficient penetration depth, and unsatisfactory weld formation. Most of them need to be welded together to meet the requirements, thus increasing the number. Welding man-hours; in addition, the interior parts of the car are designed with precision, the failure rate is also high, and the maintenance cost is increased.
  • An object of the present invention is to provide a fillet welding cart capable of improving the quality of welding.
  • Another object of the present invention is to provide a fillet car with a low failure rate.
  • a fillet welding trolley comprising a vehicle body, a welding gun clamping mechanism disposed on the vehicle body, and a driving knot a groove is formed in the sliding direction of the vehicle body, and the driving structure can drive the welding gun clamping mechanism to move in the groove.
  • the drive structure includes a rack on a bottom surface of the recess and a gear that meshes with the rack.
  • a mandrel is connected to the gear, one end of the mandrel is connected to the overhanging shaft of the motor, and the other end is sleeved with a rolling bearing, and the welding gun clamping mechanism is welded on the rolling bearing.
  • the driving structure includes a bearing guide wheel, and the bearing guide wheel is sleeved with a mandrel, the mandrel is sleeved with a rolling bearing at one end, and the other end sleeve is provided with a joint bearing.
  • the welding gun clamping mechanism is welded to the rolling bearing, and the threaded end of the joint bearing is connected to the piston rod of the electric cylinder.
  • the groove has a strip shape.
  • the vehicle body is provided with a control box for controlling the sliding speed of the fillet welding cart to be the same as the welding speed.
  • the welding gun clamping mechanism is a ring-shaped hook or a three-claw robot.
  • the fillet welding trolley of the present invention comprises a vehicle body, a welding gun clamping mechanism disposed on the vehicle body, and a driving structure, wherein the vehicle body is provided with a groove along the sliding direction, and the driving structure can drive the welding gun clamping mechanism in the groove Moving; when working, the welding trolley is placed at one end of the profile to be welded, the welding carriage body does not move, the welding gun clamping mechanism moves along the groove from one end to the other end, and when it moves to the other end of the groove, the welding torch The clamping mechanism stops moving, and the welding trolley begins to slide until it slides to the other end of the profile to be welded to complete the welding of the entire fillet weld; the welding trolley can improve the welding quality of the weld and solve the problem.
  • the former welding trolley has poor welding quality and requires a welding process to complete the welding problem.
  • the welding trolley has a simple structure and a low failure rate.
  • FIG. 1 is a schematic view showing the working process of a prior art fillet welding trolley
  • FIG. 2 is a schematic structural view of a fillet welding cart provided in a preferred embodiment of the present invention
  • FIG. 3 is a view showing an operation state of a fillet welding cart according to a preferred embodiment of the present invention.
  • FIG. 4 is a second working state diagram of a fillet welding cart according to a preferred embodiment of the present invention.
  • Figure 5 is a third diagram of the working state of the fillet welding trolley provided by the preferred embodiment 1 of the present invention.
  • the fillet welding cart includes a vehicle body 1, a welding gun clamping mechanism 3 disposed on the vehicle body 1, and a driving structure, wherein the vehicle body 1 is provided with a strip-shaped recess 2 in the sliding direction, and the vehicle body There is also a control box on the control box for controlling the sliding speed of the fillet welding cart to be the same as the welding speed.
  • the driving structure comprises a rack on the bottom surface of the groove 2 and a gear meshing with the rack gear, the mandrel is connected to the gear wheel, one end of the mandrel is connected with the outer shaft of the motor, the other end is sleeved with a rolling bearing, and the welding torch clamping mechanism is clamped on the rolling bearing 3.
  • the torch holding mechanism 3 is a hook in the shape of a ring and is made of a metal material.
  • the welding trolley When working, as shown in FIG. 3 to FIG. 5, the welding trolley is placed on the leftmost side of the profile to be welded 4, and welding
  • the gun clamping mechanism 3 is also located at the leftmost side of the vehicle body 1, and the welding gun 5 is aligned with the corner joint to make it at a 45 degree angle with the horizontal plane; when the welding is started, the welding carriage body 1 is not moved, and the welding gun clamping mechanism 3 is along
  • the groove 2 moves from the left side to the right side, and the moving speed is the same as the welding speed.
  • the welding gun clamping mechanism 3 stops moving, and the welding carriage body 1 starts to slide.
  • the welding wire used in the above welding process is a flux-cored wire, model AWS E70T1-1C, and the specification is ⁇ 1.2-1.6mm.
  • the preferred embodiment discloses a fillet welded trolley which has substantially the same structure as the fillet welded trolley described in the first embodiment and operates in the same manner.
  • the fillet welding trolley comprises a vehicle body, a welding gun clamping mechanism disposed on the vehicle body, and a driving structure, wherein the vehicle body is provided with a strip-shaped groove along the sliding direction, and the control box is further provided on the vehicle body, and the control box is used for The sliding speed of the control fillet welding car is the same as the welding speed.
  • the driving structure comprises a bearing guide wheel, the bearing guide wheel is sleeved with a mandrel, the mandrel is provided with a rolling bearing at one end, the other end sleeve is provided with a joint bearing, the welding torch clamping mechanism on the rolling bearing, and the threaded end of the joint bearing
  • the piston rod of the electric cylinder is connected;
  • the welding gun clamping mechanism is a three-jaw manipulator, which can firmly position the welding gun.
  • the piston rod of the electric cylinder drives the joint bearing to move left and right, thereby driving the welding gun clamping mechanism on the rolling bearing to move.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

一种角焊小车，属于焊接设备技术领域，为解决现有的角焊小车焊接质量差、故障率高等问题而设计。该角焊小车包括车体（1）、在车体（1）上设置的焊枪夹持机构（3）以及驱动结构；车体（1）上沿滑动方向开设有凹槽（2），驱动结构能驱动焊枪夹持机构在凹槽（2）内移动。该角焊小车能够提高焊接质量，且该角焊小车故障率较低。

Description

一种角焊小车 技术领域
本实用新型涉及焊接设备技术领域，具体涉及一种角焊小车。
背景技术
自动角焊小车在船舶行业以及其它钢结构行业应用非常广泛，其代替了人手持枪进行操作，降低了劳动强度，提高了焊接效率和焊接质量。自动角焊小车在车体上设置焊枪夹持机构，焊枪夹持机构上夹持焊枪，工作时通过移动小车位置实现角接缝的焊接。
如图1所示，现有的角焊小车其焊枪夹持机构旋转设置，采用该焊枪旋转的方式使得焊枪能够到达两侧的角接缝位置，进一步实现无盲区焊接。旋转设置会引起一个质量问题，即焊枪在焊接两侧缝时焊枪的角度各不相同，其旋转的速度与正常的焊接速度也不匹配，导致两侧的角焊缝质量不满足要求，一般会存在焊脚偏小(小车本身无法调节使其达到正常焊缝尺寸)、偏焊、熔深尺寸不足、焊缝成型不美观等问题，大部分需要进行加焊一道才能满足要求，从而中增加了焊接工时；此外，该小车内部零件设计精密，故障率也很高，维修费用增加。
实用新型内容
本实用新型的一个目的是提出一种能够提高焊接质量的角焊小车。
本实用新型的另一个目的是提出一种故障率较低的角焊小车。
为达此目的，本实用新型采用以下技术方案：
一种角焊小车，包括车体、在所述车体上设置的焊枪夹持机构以及驱动结 构；所述车体上沿滑动方向开设有凹槽，所述驱动结构能驱动所述焊枪夹持机构在所述凹槽内移动。
作为本实用新型的一个优选方案，所述驱动结构包括位于所述凹槽底面的齿条和与所述齿条啮合的齿轮。
作为本实用新型的一个优选方案，所述齿轮上连接有心轴，所述心轴的一端与电机的外伸轴连接，另一端套设滚动轴承，所述滚动轴承上焊接所述焊枪夹持机构。
作为本实用新型的一个优选方案，所述驱动结构包括轴承导轮，所述轴承导轮上套设有心轴，所述心轴一端套设有滚动轴承，另一端套设有关节轴承。
作为本实用新型的一个优选方案，所述滚动轴承上焊接所述焊枪夹持机构，所述关节轴承的螺纹端连接电动缸的活塞杆。
作为本实用新型的一个优选方案，所述凹槽呈条形状。
作为本实用新型的一个优选方案，所述车体上设有控制盒，所述控制盒用于控制所述角焊小车的滑动速度与焊接速度相同。
作为本实用新型的一个优选方案，所述焊枪夹持机构为呈环形状的卡勾或三爪机械手。
本实用新型的有益效果为：
本实用新型的角焊小车包括车体、在车体上设置的焊枪夹持机构以及驱动结构，其中，车体上沿滑动方向开设有凹槽，驱动结构能驱动焊枪夹持机构在凹槽内移动；工作时，焊接小车置于待焊接型材的一端，该焊接小车车体不动，焊枪夹持机构沿着凹槽从一端移动至另一端，当其移动至凹槽的另一端时，焊枪夹持机构停止移动，焊接小车开始进行滑动，直至滑动至待焊接型材的另一端，完成整条平角焊缝的焊接；该焊接小车能提高焊缝的焊接质量，解决了目 前的焊接小车焊接质量差、需要加焊一道工序才能完成焊接的问题，此外，焊接小车结构简单、故障率较低。
附图说明
图1是现有技术的角焊小车工作过程示意图；
图2是本实用新型优选实施例一提供的角焊小车的结构示意图；
图3是本实用新型优选实施例一提供的角焊小车的工作状态图之一；
图4是本实用新型优选实施例一提供的角焊小车的工作状态图之二；
图5是本实用新型优选实施例一提供的角焊小车的工作状态图之三；
图中标记为：
1、车体；2、凹槽；3、焊枪夹持机构；4、待焊接型材；5、焊枪。
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。
优选实施例一：
本优选实施例公开一种角焊小车。如图2所示，角焊小车包括车体1、在车体1上设置的焊枪夹持机构3以及驱动结构，其中，车体1上沿滑动方向开设有条形状的凹槽2，车体1上还设有控制盒，控制盒用于控制角焊小车的滑动速度与焊接速度相同。
驱动结构包括位于凹槽2底面的齿条和与齿条啮合的齿轮，齿轮上连接有心轴，心轴的一端与电机的外伸轴连接，另一端套设滚动轴承，滚动轴承上焊接焊枪夹持机构3。焊枪夹持机构3为呈环形状的卡勾，由金属材料制成。
工作时，如图3至图5所示，将焊接小车置于待焊接型材4的最左侧，焊 枪夹持机构3也位于车体1的最左侧，焊枪5对准角结接头，使其与水平面呈45度角；启动焊接，焊接小车车体1不动，焊枪夹持机构3沿着凹槽2从左侧移动至右侧，移动速度与焊接速度相同，当焊枪夹持机构3移动至凹槽的右侧时，焊枪夹持机构3停止移动，焊接小车车体1开始进行滑动，进行正常焊接，直至滑动至待焊接型材4的另一端；当焊接小车在最右侧作为起始端时，重复上述步骤，即车体1不动，焊枪夹持机构3从右向左移动，移动至车体1最左端时，焊枪夹持机构3停止，小车启动，后续完成整条平角焊缝的焊接。
上述焊接过程中采用的焊丝为药芯焊丝，型号AWS E70T1-1C，规格为Φ1.2～1.6mm。
优选实施例二：
本优选实施例公开一种角焊小车，该角焊小车与优选实施例一所述的角焊小车结构基本相同，工作方式相同。角焊小车包括车体、在车体上设置的焊枪夹持机构以及驱动结构，其中，车体上沿滑动方向开设有条形状的凹槽，车体上还设有控制盒，控制盒用于控制角焊小车的滑动速度与焊接速度相同。
不同之处在于：驱动结构包括轴承导轮，轴承导轮上套设有心轴，心轴一端套设有滚动轴承，另一端套设有关节轴承，滚动轴承上焊接焊枪夹持机构，关节轴承的螺纹端连接电动缸的活塞杆；焊枪夹持机构为三爪机械手，能够对焊枪牢固定位。工作时，由电动缸的活塞杆带动关节轴承左右移动，进而带动滚动轴承上的焊枪夹持机构移动。
最后，还需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者 暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
以上结合附图对本实用新型的实施例进行了描述，但是本实用新型并不局限于上述的具体实施方式，本领域的技术人员在不脱离本实用新型宗旨和权利要求所护的范围情况下，还可得到很多形式，这些均在本实用新型的保护范围之内。

Claims (8)

  1. 一种角焊小车，其特征在于，包括车体(1)、在所述车体(1)上设置的焊枪夹持机构(3)以及驱动结构；所述车体(1)上沿滑动方向开设有凹槽(2)，所述驱动结构能驱动所述焊枪夹持机构(3)在所述凹槽(2)内移动。
  2. 根据权利要求1所述的一种角焊小车，其特征在于，所述驱动结构包括位于所述凹槽(2)底面的齿条和与所述齿条啮合的齿轮。
  3. 根据权利要求2所述的一种角焊小车，其特征在于，所述齿轮上连接有心轴，所述心轴的一端与电机的外伸轴连接，另一端套设滚动轴承，所述滚动轴承上焊接所述焊枪夹持机构(3)。
  4. 根据权利要求1所述的一种角焊小车，其特征在于，所述驱动结构包括轴承导轮，所述轴承导轮上套设有心轴，所述心轴一端套设有滚动轴承，另一端套设有关节轴承。
  5. 根据权利要求4所述的一种角焊小车，其特征在于，所述滚动轴承上焊接所述焊枪夹持机构(3)，所述关节轴承的螺纹端连接电动缸的活塞杆。
  6. 根据权利要求1-5任一项所述的一种角焊小车，其特征在于，所述凹槽(2)呈条形状。
  7. 根据权利要求1-5任一项所述的一种角焊小车，其特征在于，所述车体(1)上设有控制盒，所述控制盒用于控制所述角焊小车的滑动速度与焊接速度相同。
  8. 根据权利要求1-5任一项所述的一种角焊小车，其特征在于，所述焊枪夹持机构(3)为呈环形状的卡勾或三爪机械手。
PCT/CN2017/111441 2017-04-13 2017-11-16 一种角焊小车 WO2018188335A1 (zh)

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CN206614174U (zh) * 2017-04-13 2017-11-07 广船国际有限公司 一种角焊小车
CN111716056B (zh) * 2020-06-15 2022-07-26 中车唐山机车车辆有限公司 焊接装置

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CN202291929U (zh) * 2011-09-08 2012-07-04 广东启光钢结构有限公司 焊接装置
CN204934918U (zh) * 2015-09-16 2016-01-06 山东中清智能科技有限公司 全位置焊接小车
CN206614174U (zh) * 2017-04-13 2017-11-07 广船国际有限公司 一种角焊小车

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