WO2018181690A1 - Lead-free solder alloy and solder joint - Google Patents

Lead-free solder alloy and solder joint Download PDF

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Publication number
WO2018181690A1
WO2018181690A1 PCT/JP2018/013188 JP2018013188W WO2018181690A1 WO 2018181690 A1 WO2018181690 A1 WO 2018181690A1 JP 2018013188 W JP2018013188 W JP 2018013188W WO 2018181690 A1 WO2018181690 A1 WO 2018181690A1
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solder alloy
lead
joint
auxiliary agent
solder
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PCT/JP2018/013188
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French (fr)
Japanese (ja)
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西村 哲郎
貴利 西村
徹哉 赤岩
将一 末永
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株式会社日本スペリア社
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Priority to JP2019510113A priority Critical patent/JP7216419B2/en
Publication of WO2018181690A1 publication Critical patent/WO2018181690A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C13/00Alloys based on tin

Definitions

  • the present invention relates to a Sn-Ag-Cu-based lead-free solder alloy used for soldering with a substrate containing at least a surface layer of Al.
  • Al has a high thermal conductivity compared to other metals and generates less thermal stress. Therefore, Al is often used for heat dissipation members such as electronic devices. In recent years, attention has been paid to the small specific gravity or strength, which is a characteristic of Al, and it has been studied as a material contributing to weight reduction of motors and the like.
  • Patent Document 1 discloses a Sn- (3-40%) Zn- (1-10%) Ag- (0.5-4%) Cu composition solder alloy
  • Patent Document 2 discloses Sn- (3-40%).
  • Solder alloys having a composition of (0.5-7%) Mg- (1.5-20%) Zn- (0.5-15%) Ag are disclosed.
  • Patent Document 3 discloses Sn- (10-15%) Zn- (0.1-1.5%) Cu- (0.0001-0.1%) Al- (0.0001-0.03%). ) Si- (0.0001-0.02%) Ti- (0.0001-0.01%) B solder alloy is disclosed in Patent Document 4 as Sn- (10% or less) Ag- (15% or less). ) Solder alloys for direct joining of Al members having an Al composition are disclosed.
  • Patent Document 5 as a joining method for joining Al materials or between Al materials and different materials, Sn composed of a metal element selected from the group of Cu, Ag, In, Bi, Co, and Ti and the remaining Sn is used. Bonding using a system solder is disclosed.
  • Sn—Ag—Cu-based solder alloys widely used as lead-free solder alloys are not suitable for joining Al members. Specifically, when joining Al members using an Sn—Ag—Cu based solder alloy, or when joining an Al member and a dissimilar metal member, an oxide film formed on the surface of the Al member, It is known that sufficient bonding strength cannot be obtained due to problems such as electrolytic corrosion (galvanic corrosion).
  • Patent Documents 1 to 5 do not disclose Sn—Ag—Cu based solder alloys. Further, no improvement has been devised for improving the corrosion resistance and joining reliability in a salt water environment with respect to a solder joint in which an Al member is joined using a Sn—Ag—Cu based solder alloy.
  • the present invention has been made in view of such circumstances, and an object thereof is Sn-Ag-Cu which can maintain excellent corrosion resistance and high bonding reliability with respect to bonding with an Al member even in a salt water environment. It is to provide a lead-free solder alloy and solder joint of the system.
  • the lead-free solder alloy according to the present invention is a Sn-Ag-Cu-based lead-free solder alloy used for soldering with a member to be joined containing at least a surface layer, and is a standard electrode potential with Ni and Al.
  • assistant whose difference of 0.7V or less is included is characterized by the above-mentioned.
  • the lead-free solder alloy according to the present invention is characterized in that the auxiliary agent is at least one of Mn, Ti, Mg, and Zr.
  • the lead-free solder alloy according to the present invention is characterized in that the amount of Mn added is more than 0 and 0.01% by weight.
  • the lead-free solder alloy according to the present invention is characterized by containing 3.00% by weight of Ag, 5.00% by weight of Cu, and 0.05% by weight of Ni.
  • the solder joint according to the present invention is a solder joint of a Sn-Ag-Cu-based lead-free solder alloy to which Ni is added and a member to be joined containing at least Al in the surface layer.
  • the auxiliary electrode has a difference in standard electrode potential of 0.7 V or less, and the auxiliary agent is distributed in the joint.
  • FIG. 7 is a graph in which the difference between the maximum stress of Comparative Example 1 and the maximum stress of the test samples of Examples 2 to 5 and Comparative Examples 2 to 5 is plotted against the difference (V) from the standard electrode potential of Al.
  • the Sn-Ag-Cu-based lead-free solder alloy according to the present embodiment is used for soldering with a member to be joined containing Al.
  • the to-be-joined member containing Al includes, for example, a pure aluminum member, a member having an Al-coated surface, or a member containing Al at least in the surface layer.
  • Sn—Ag—Cu based lead-free solder alloy is soldered to at least one pure aluminum (Al) plate
  • the Sn—Ag—Cu-based lead-free solder alloy according to the present embodiment further includes Ni and an auxiliary agent in addition to Sn, Ag, and Cu.
  • Mn is added as an auxiliary agent
  • Table 1 is a table showing the composition of the Sn—Ag—Cu solder alloy (Example 1) according to the present embodiment. Table 1 also shows Comparative Example 1 and Comparative Example 2.
  • the Sn—Ag—Cu-based solder alloy according to the present embodiment (hereinafter referred to as Example 1) includes Cu, Ag, and Ni, 5 wt%, 3 wt%, It contains 0.05% by weight, further contains 0.003% by weight of Mn, and the balance is Sn.
  • the soldering temperature in Example 1 is 320 ° C.
  • Comparative Example 1 contains 5% by weight, 3% by weight, and 0.05% by weight of Cu, Ag, and Ni, respectively, with the balance being Sn.
  • Comparative Example 2 contains 0.5% by weight and 3% by weight of Cu and Ag, respectively, with the balance being Sn.
  • the soldering temperatures in Comparative Examples 1 and 2 are 320 ° C. and 245 ° C., respectively.
  • Test samples for solder joints were prepared using Example 1, Comparative Example 1 and Comparative Example 2 described above.
  • the test sample was prepared by joining Al test pieces using Example 1, Comparative Example 1, and Comparative Example 2. This will be described in detail below.
  • FIG. 1 is a perspective view showing a test piece used for a test sample of a solder joint
  • FIG. 2 is a schematic diagram schematically showing an example of the test sample of the solder joint.
  • the test piece 1 has a strip shape of 25 ⁇ 5 ⁇ 1 mm.
  • Example 1 As shown in FIG. 1, about 0.01 g of flux is applied to the end of the test piece 1.
  • the flux is No. 1 manufactured by Nippon Superior Co., Ltd. 1261.
  • the soldering of Example 1, Comparative Example 1 or Comparative Example 2 was performed in the soldering range of about 6 mm in width (indicated by hatching in FIG. 1) at the end of the test piece 1, and these alloys The plating layer was formed. A pair of such test pieces is prepared.
  • the solder joint 100 of the test sample is prepared by soldering the Al test pieces prepared as described above. That is, in both Example 1 and Comparative Examples 1 and 2, the solder joint 100 of the test sample was manufactured from an Al test piece for both the one test piece 1a and the other test piece 1b.
  • soldering ranges of the Al test pieces 1a and 1b are faced to each other, and a 6 ⁇ 5 ⁇ 0.4 mm solder alloy foil 2 is sandwiched therebetween.
  • the test pieces 1a and 1b were joined by heating the solder alloy foil 2 and the periphery thereof. At this time, the soldering temperature is as shown in Table 1, and the test pieces 1a and 1b are parallel to each other. Then, the created solder joint 100 was cooled to room temperature, and the solder joint 100 of the test sample shown in FIG. 2 was obtained.
  • test pieces 1a and 1b are joined by Example 1, and in the test sample of Comparative Example 1, the test pieces 1a and 1b are joined by Comparative Example 1, and the test sample of Comparative Example 2 is used. , The test pieces 1a and 1b are joined by the comparative example 2.
  • Such a corrosion test was performed using the solder joint 100 of the test sample of Example 1 and Comparative Examples 1 and 2.
  • each test sample was completely immersed in a 3% NaCl aqueous solution and left at room temperature. At this time, the test samples were allowed to stand so as not to contact each other. A test sample was taken out every 24 hours from the start of immersion, and it was confirmed whether it was normally joined.
  • Such confirmation is made by pressing and fixing a position P1 of approximately 5 mm from one end of the solder joint 100 of the test sample with the tip of the resin tweezers and pressing a position P2 of approximately 5 mm from the other end with the tip of the resin tweezers three times.
  • the strength of pressing the solder joint 100 of the test sample is such a strength that the test sample is not deformed and forced peeling does not occur.
  • the test sample that was normally bonded was immersed again in the NaCl aqueous solution, and the sample that was not normally bonded, that is, the sample where peeling occurred was taken out from the container.
  • the corrosion test results are shown in Table 2.
  • the corrosion test results in Table 2 show the occurrence of peeling at the joint of the test piece 1b.
  • FIG. 3 is a graph showing the corrosion test results in Table 2. That is, Table 2 and FIG. 3 show the corrosion test results on the test piece 1b when both the test pieces 1a and 1b are Al test pieces.
  • Example 1 Such a corrosion test was performed three times each in Example 1 and Comparative Examples 1 and 2.
  • Table 2 the number of days from the start of immersion to the confirmation of occurrence of peeling (hereinafter referred to as “joining days”) is shown.
  • the corrosion test results are shown in ascending order.
  • the average joining days of Comparative Example 2 is 12 days
  • the average joining days of Comparative Example 1 is 36 days
  • the average joining days of Example 1 is 108 days. That is, when comparing the number of days of joining, the length becomes longer in the order of Comparative Example 2, Comparative Example 1, and Example 1.
  • the joining days of Comparative Example 1 are three times longer than the joining days of Comparative Example 2, and the joining days of Example 1 are three times longer than the joining days of Comparative Example 1.
  • Example 1 when the test piece 1b is Al, that is, in the case of a member to be bonded containing Al, the corrosion resistance and bonding reliability are superior to those of Comparative Examples 1 and 2. .
  • Example 1 can maintain excellent corrosion resistance and high bonding reliability even when placed in an environment where salt water is used. Such a result is considered to be influenced by Mn added as an auxiliary agent. This will be described in detail below.
  • Electrolytic corrosion proceeds as the difference in standard electrode potential increases. That is, in the case of a member to be joined containing Al, the electrolytic alloy at the joint becomes more severe as the solder alloy having a larger difference in standard electrode potential from Al, and the rate of electrolytic corrosion is further increased in salt water.
  • the standard electrode potential of Mn added to Example 1 is -1.18 V
  • the standard electrode potential of Al is -1.68.
  • the difference in standard electrode potential between Mn and Al (hereinafter referred to as the Mn potential difference) is 0.5 V, which is relatively small.
  • Mn potential difference is distributed in the vicinity of the joint interface (joint portion) of the solder joint 100.
  • Mn is contained in a Cu—Al-based or Cu—Ag-based intermetallic compound formed in the joint. Therefore, in Example 1, the difference in the standard electrode potential between the member to be joined containing Al and the solder alloy is reduced at the joint. This is considered to suppress the corrosion at the joint.
  • Mn is added as an auxiliary agent for suppressing electrolytic corrosion
  • Any auxiliary may be used as long as the difference in standard electrode potential from Al is not more than the potential difference (0.5 V) of Mn.
  • the standard electrode potential of Ti and Zr is ⁇ 1.63 V and ⁇ 1.55, respectively, and the difference in standard electrode potential from Al is 0.05 V and 0.13 V, respectively. small. Therefore, Ti or Zr may be used as an auxiliary agent.
  • auxiliary agent other than Mn a material having a difference in standard electrode potential from Al that is similar to the potential difference (0.5 V) of Mn may be used.
  • the standard electrode potential is ⁇ 2.36, the standard electrode potential difference from Al is 0.68 V, which is about the same as the Mn potential difference of 0.5 V. Therefore, Mg may be used as an auxiliary agent.
  • auxiliary for suppressing electrolytic corrosion a material having a standard electrode potential difference from Al of 0.7 V or less may be used. That is, such an auxiliary agent may be any one of Mn, Mg, Ti, and Zr. Moreover, it is not restricted to this, You may use two or more among Mn, Mg, Ti, and Zr.
  • the Sn—Ag—Cu solder alloy according to the present embodiment contains 0.003% by weight of Mn has been described as an example, but the present invention is not limited thereto.
  • Mn is in the range of 0 to 0.01% by weight
  • the Sn—Ag—Cu based solder alloy according to the present embodiment has the above-described effects.
  • a test was conducted using a solder joint 100 as a test sample to which Mg, Ti, Zr, or 0 to 0.01 wt% of Mn was added as an auxiliary agent. Specifically, after the solder joint 100 of the test sample was immersed in salt water for a predetermined time, the tensile strength of the solder joint 100 was measured, and the change in bonding strength with the immersion time in salt water was observed.
  • Table 3 is a table showing the composition of the solder joint 100 (Sn—Ag—Cu solder alloy) of the test sample used for the measurement of the tensile strength. Moreover, Comparative Example 1 and Comparative Example 2 described in Table 3 are the same as those described above. In Table 3, Comparative Examples 3 to 5 were added for comparison.
  • the solder joint 100 according to the present embodiment includes Mn, Mg, Ti, and Zr as auxiliary agents.
  • new Comparative Examples 3 to 5 each contain Zn, Na, and Fe as auxiliaries.
  • Example 2 contains 3% by weight, 5% by weight, and 0.05% by weight of Ag, Cu, and Ni, respectively, and 0.009% by weight. Ti is further contained and the balance is Sn.
  • Example 3 Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.008% by weight of Zr, with the balance being Sn.
  • Example 4 Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.010% by weight of Mn, with the balance being Sn.
  • Example 5 Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.004% by weight of Mg, with the balance being Sn.
  • the soldering temperatures in Examples 2 to 5 are all 320 ° C.
  • Comparative Example 3 Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.012% by weight of Zn, with the balance being Sn.
  • Comparative Example 4 Ag, Cu, and Ni are the same amount as in Example 2, 0.008 wt% Na is further included, and the balance is Sn.
  • Comparative Example 5 Ag, Cu, and Ni are the same amount as in Example 2, further containing 0.010 wt% Fe, and the balance being Sn.
  • the soldering temperatures in Comparative Examples 3 to 5 are all 320 ° C. Note that Comparative Examples 1 and 2 have already been described, and a description thereof will be omitted.
  • Table 4 shows the standard electrode potential (V) of the auxiliary agent added to Examples 2 to 5 and Comparative Examples 2 to 5, and the difference between the standard electrode potential (V) of the auxiliary agent and the standard electrode potential of Al ( V). That is, the difference (V) from the standard electrode potential of Al is a value obtained by subtracting the standard electrode potential of the auxiliary agent from the standard electrode potential of Al. In Table 4, the difference (V) from the standard electrode potential of Al is shown as an absolute value. In Comparative Example 2, it was considered that Sn was added as an auxiliary agent, and the difference (V) between the standard electrode potential (V) of the auxiliary agent and the standard electrode potential of Al was described.
  • the amount of each of these components (elements) added is the amount of each element.
  • the amount of each element was determined to have the same amount of electrons. This is a reaction phenomenon that occurs due to the exchange of electrons between dissimilar metal elements (auxiliaries). Therefore, in order to compare and evaluate the effect of adding each element on the corrosion inhibition effect, the electrons involved in the exchange of reactions. It was because it was judged that it was necessary to match the amount.
  • Test samples for solder joints were prepared using the solder alloys of Examples 2 to 5 and Comparative Examples 1 to 5 shown in Table 3.
  • the test sample has the same shape as that shown in FIG.
  • the production of the test sample shown in FIG. 2 has already been described, and detailed description thereof will be omitted.
  • test samples were immersed in salt water for a predetermined time. Specifically, the test samples according to Examples 2 to 5 and Comparative Examples 1 to 5 were completely immersed in brine (3% NaCl aqueous solution) and left at room temperature. At this time, the test samples were allowed to stand so as not to contact each other. When the elapsed time from the start of immersion was 72 hours, 168 hours, and 336 hours, the test sample was taken out and the tensile strength was measured. The salt water was changed every week.
  • Tensile strength was measured using a Shimadzu tester AG-IS 10 kN. Specifically, the test samples of Examples 2 to 5 and Comparative Examples 1 to 5 after being immersed in salt water were cut at room temperature (20 ° C. to 25 ° C.) and 10 mm / min until each test sample was cut. Pull and measure the tensile strength of the test sample. Tensile strength was measured five times for each test sample.
  • Table 6 shows the measurement results of tensile strength (maximum stress).
  • “0 hour” indicates before immersion in salt water.
  • a value of “0” indicates that peeling occurred between the solder alloy (solder alloy foil 2) and the test pieces 1a and 1b in the solder joint of the test sample.
  • FIG. 4 is a graph showing the measurement results of the maximum stress in Table 6.
  • the vertical axis represents the maximum stress value
  • the horizontal axis represents Examples 2 to 5 and Comparative Examples 1 to 5.
  • Table 7 shows the measurement results of the maximum stress of the test samples of Examples 2 to 5 and Comparative Examples 1 to 5 on the basis of the immersion treatment (0 hour). That is, in Table 7, the maximum stress after the immersion treatment for a predetermined time in each of Examples 2 to 5 and Comparative Examples 1 to 5 is shown as a ratio (percentage) to the maximum stress at 0 hour.
  • FIG. 5 is a graph showing the ratio of the maximum stress in Table 7. In FIG. 5, the vertical axis represents the ratio to the stress value before the immersion treatment, and the horizontal axis represents Examples 2 to 5 and Comparative Examples 1 to 5.
  • the immersion treatment time was as long as 72 hours, 168 hours, and 336 hours. As it becomes, the maximum stress decreases. That is, it is judged that the corrosion becomes severe and the maximum stress is reduced as the time of the immersion treatment becomes longer.
  • the maximum stress after 72 hours of immersion treatment was all 299 N or more
  • the maximum stress after 168 hours of immersion treatment was 158 N or more
  • the maximum stress after 336 hours of immersion treatment It can be seen that the stress is 54 N or more.
  • the maximum stress of the solder joint 100 of the test samples according to Examples 2 to 5 is higher than the maximum stress of the test sample according to Comparative Examples 1 to 5. It can be seen that the solder joint 100 of the test sample is superior in corrosion resistance as compared with the test samples according to Comparative Examples 1 to 5.
  • FIG. 6 plots the difference between the maximum stress of Comparative Example 1 and the maximum stress of the test samples of Examples 2 to 5 and Comparative Examples 2 to 5 against the difference (V) from the standard electrode potential of Al. It is a graph.
  • the vertical axis indicates the maximum stress difference from Comparative Example 1
  • the horizontal axis indicates the difference (V) from the standard electrode potential of Al.
  • the maximum stress is separated when the difference (V) from the standard electrode potential of Al is 0.70.
  • the difference (V) from the standard electrode potential of Al is lower than 0.70, the maximum stress difference from Comparative Example 1 is larger than 0, and the difference (V) from the standard electrode potential of Al is larger than 0.70.
  • the maximum stress difference from Comparative Example 1 is smaller than zero.
  • the one where the difference (V) from the standard electrode potential of Al is lower than 0.70 corresponds to the solder joint 100 of the test samples according to Examples 2 to 5, and the difference (V) from the standard electrode potential of Al is 0.00.
  • a value larger than 70 corresponds to Comparative Examples 2 to 5.
  • each of the solder joints 100 of the test samples according to Examples 2 to 5 shows a maximum stress (tensile strength) higher than that of Comparative Examples 1 to 5 after the immersion treatment.
  • solder joint 100 solder alloy
  • Mn, Mg, Ti, Zr whose difference in standard electrode potential from Al is 0.7 V or less as an auxiliary agent. did it.
  • the solder joint 100 of this embodiment has an effect of suppressing electrolytic corrosion.
  • Mn is an element that easily oxidizes. When an oxide, so-called dross, is formed on the surface of the solder (alloy), it causes a decrease in solderability and workability. There is also a problem that the melting point of the solder alloy increases when Mn is added to Sn. As described above, the addition of Mn also has a side effect of lowering the performance of the solder alloy itself and the soldering workability, and the addition of Mn exceeding 0.010% by weight is not desirable.
  • the use of the lead-free solder alloy containing 0% over 0.009% by weight of Ti as an auxiliary agent also has the effect of suppressing electrolytic corrosion in the solder joint 100 of the present embodiment.
  • the solder joint 100 of the present embodiment also has an effect of suppressing electrolytic corrosion.
  • the solder joint 100 of this embodiment also has an effect of suppressing electrolytic corrosion.

Abstract

The lead-free solder alloy according to the present invention is a Sn-Ag-Cu-based lead-free solder alloy that is used for soldering a member to be joined that contains Al at least in the surface layer thereof, the lead-free solder alloy comprising Ni and an auxiliary agent, the difference in standard electrode potential between the auxiliary agent and Al being 0.7 V or lower. The solder joint of the present invention is such that, by using said lead-free solder alloy, the auxiliary agent is distributed in a joint portion with the member to be joined that contains Al at least in the surface layer thereof, and the difference in standard electrode potential between the member to be joined and the solder alloy is reduced.

Description

鉛フリーはんだ合金及びはんだ継手Lead-free solder alloy and solder joint
 本発明は、少なくとも表面層にAlを含む基板とのはんだ付けに用いられるSn‐Ag‐Cu系鉛フリーはんだ合金に関する。 The present invention relates to a Sn-Ag-Cu-based lead-free solder alloy used for soldering with a substrate containing at least a surface layer of Al.
 Alは、他の金属と比較して、高い熱伝導率を有し、熱応力の発生が少ないために、電子機器等の放熱部材に多く用いられている。また、近年、Alの特性である比重の小ささ又は強度が着目され、モータ等の軽量化に寄与する素材としても検討がなされている。 Al has a high thermal conductivity compared to other metals and generates less thermal stress. Therefore, Al is often used for heat dissipation members such as electronic devices. In recent years, attention has been paid to the small specific gravity or strength, which is a characteristic of Al, and it has been studied as a material contributing to weight reduction of motors and the like.
 しかし、上述したように、Alを放熱部材、又は、モータのコイル等に用いる場合、はんだを用いて接合するのが一般的であるが、十分な接合強度及び信頼性が得られないという問題点が存在している。 However, as described above, when Al is used for a heat radiating member, a motor coil or the like, it is common to use solder to join, but there is a problem that sufficient joint strength and reliability cannot be obtained. Is present.
 Al用はんだとして、特許文献1には Sn-(3~40%)Zn-(1~10%)Ag-(0.5~4%)Cu組成のはんだ合金が、特許文献2にはSn-(0.5~7%)Mg-(1.5~20%)Zn-(0.5~15%)Ag組成のはんだ合金がそれぞれ開示されている。 As a solder for Al, Patent Document 1 discloses a Sn- (3-40%) Zn- (1-10%) Ag- (0.5-4%) Cu composition solder alloy, and Patent Document 2 discloses Sn- (3-40%). Solder alloys having a composition of (0.5-7%) Mg- (1.5-20%) Zn- (0.5-15%) Ag are disclosed.
 また、特許文献3にはSn-(10~15%)Zn-(0.1~1.5%)Cu-(0.0001~0.1%)Al-(0.0001~0.03%)Si-(0.0001~0.02%)Ti-(0.0001~0.01%)B組成のはんだ合金が、特許文献4にはSn-(10%以下) Ag-(15%以下)Al組成のAl部材直接接合用はんだ合金がそれぞれ開示されている。
 そして、特許文献5にはAl材同士、又はAl材と異種材との接合に関する接合方法として、Cu、Ag、In、Bi、Co、Tiの群より選択される金属元素と残部SnからなるSn系はんだを用いた接合が開示されている。
Patent Document 3 discloses Sn- (10-15%) Zn- (0.1-1.5%) Cu- (0.0001-0.1%) Al- (0.0001-0.03%). ) Si- (0.0001-0.02%) Ti- (0.0001-0.01%) B solder alloy is disclosed in Patent Document 4 as Sn- (10% or less) Ag- (15% or less). ) Solder alloys for direct joining of Al members having an Al composition are disclosed.
In Patent Document 5, as a joining method for joining Al materials or between Al materials and different materials, Sn composed of a metal element selected from the group of Cu, Ag, In, Bi, Co, and Ti and the remaining Sn is used. Bonding using a system solder is disclosed.
特開昭50-50250号公報Japanese Patent Laid-Open No. 50-50250 特開昭50-56347号公報JP 50-56347 A 特開2006-167800号公報JP 2006-167800 A 特開2008-142729号公報JP 2008-142729 A 特開2011-167714号公報JP 2011-167714 A
 一方、鉛フリーはんだ合金として広く用いられているSn-Ag-Cu系はんだ合金はAl部材の接合には適さないと知られている。詳しくは、Sn-Ag-Cu系はんだ合金を用いて、Al部材同士の接合を行う場合、又は、Al部材及び異種金属部材を接合する場合には、Al部材表面に形成される酸化膜、また、電解腐食(ガルバニック腐食)等の問題が生じることにより十分な接合強度が得られないことが知られている。 On the other hand, it is known that Sn—Ag—Cu-based solder alloys widely used as lead-free solder alloys are not suitable for joining Al members. Specifically, when joining Al members using an Sn—Ag—Cu based solder alloy, or when joining an Al member and a dissimilar metal member, an oxide film formed on the surface of the Al member, It is known that sufficient bonding strength cannot be obtained due to problems such as electrolytic corrosion (galvanic corrosion).
 更に、斯かるはんだ継手を海水のような塩水等の環境で使用した場合は、前記電解腐食が早く進行し、短時間でSn-Ag-Cu系はんだ合金とAl部材とが剥離されてしまう問題があった。 Furthermore, when such a solder joint is used in an environment such as salt water such as seawater, the electrolytic corrosion proceeds rapidly, and the Sn—Ag—Cu solder alloy and the Al member are peeled off in a short time. was there.
 しかしながら、特許文献1~5においては、Sn-Ag-Cu系はんだ合金については開示されていない。また、Sn-Ag-Cu系はんだ合金を用いてAl部材を接合したはんだ継手に対する塩水の環境での耐腐食性及び接合信頼性の向上については工夫されていない。 However, Patent Documents 1 to 5 do not disclose Sn—Ag—Cu based solder alloys. Further, no improvement has been devised for improving the corrosion resistance and joining reliability in a salt water environment with respect to a solder joint in which an Al member is joined using a Sn—Ag—Cu based solder alloy.
 本発明は、斯かる事情に鑑みてなされたものであり、その目的とするところは、塩水の環境でも、Al部材との接合に対する優れた耐食性及び高い接合信頼性を維持できるSn‐Ag‐Cu系の鉛フリーはんだ合金及びはんだ継手を提供することにある。 The present invention has been made in view of such circumstances, and an object thereof is Sn-Ag-Cu which can maintain excellent corrosion resistance and high bonding reliability with respect to bonding with an Al member even in a salt water environment. It is to provide a lead-free solder alloy and solder joint of the system.
 本発明に係る鉛フリーはんだ合金は、少なくとも表面層にAlを含む被接合部材とのはんだ付けに用いられるSn‐Ag‐Cu系の鉛フリーはんだ合金において、Ni、及び、Alとの標準電極電位の差が0.7V以下である助剤を含むことを特徴とする。 The lead-free solder alloy according to the present invention is a Sn-Ag-Cu-based lead-free solder alloy used for soldering with a member to be joined containing at least a surface layer, and is a standard electrode potential with Ni and Al. The auxiliary | assistant whose difference of 0.7V or less is included is characterized by the above-mentioned.
 本発明に係る鉛フリーはんだ合金は、前記助剤は、Mn、Ti、Mg、Zrのうち少なくとも一つであることを特徴とする。 The lead-free solder alloy according to the present invention is characterized in that the auxiliary agent is at least one of Mn, Ti, Mg, and Zr.
 本発明に係る鉛フリーはんだ合金は、Mnの添加量は0超過0.01重量%であることを特徴とする。 The lead-free solder alloy according to the present invention is characterized in that the amount of Mn added is more than 0 and 0.01% by weight.
 本発明に係る鉛フリーはんだ合金は、3.00重量%のAg、5.00重量%のCu、0.05重量%のNiを含むことを特徴とする。 The lead-free solder alloy according to the present invention is characterized by containing 3.00% by weight of Ag, 5.00% by weight of Cu, and 0.05% by weight of Ni.
 本発明に係るはんだ継手は、Niが添加されたSn‐Ag‐Cu系の鉛フリーはんだ合金と、少なくとも表面層にAlを含む被接合部材とのはんだ継手において、前記鉛フリーはんだ合金はAlとの標準電極電位の差が0.7V以下である助剤を含み、前記助剤は接合部に分布していることを特徴とする。 The solder joint according to the present invention is a solder joint of a Sn-Ag-Cu-based lead-free solder alloy to which Ni is added and a member to be joined containing at least Al in the surface layer. The auxiliary electrode has a difference in standard electrode potential of 0.7 V or less, and the auxiliary agent is distributed in the joint.
 本発明によれば、塩水の環境でも、Al部材との接合に対する優れた耐食性及び高い接合信頼性を維持できるSn‐Ag‐Cu系の鉛フリーはんだ合金及びはんだ継手を提供できる。 According to the present invention, it is possible to provide a Sn-Ag-Cu-based lead-free solder alloy and a solder joint that can maintain excellent corrosion resistance and high bonding reliability with respect to bonding with an Al member even in a salt water environment.
本実施の形態に係るはんだ継手の試験試料に用いられる試験片を示す斜視図である。It is a perspective view which shows the test piece used for the test sample of the solder joint which concerns on this Embodiment. 本実施の形態に係るはんだ継手の試験試料の一例を模式的に示す模式図である。It is a schematic diagram which shows typically an example of the test sample of the solder joint which concerns on this Embodiment. 表2の腐食試験結果を表すグラフである。It is a graph showing the corrosion test result of Table 2. 表6の最大応力の測定結果を表すグラフである。It is a graph showing the measurement result of the maximum stress of Table 6. FIG. 表7の最大応力の割合を表すグラフである。It is a graph showing the ratio of the maximum stress of Table 7. 比較例1の最大応力と、実施例2~5及び比較例2~5の試験試料の最大応力との差を、Alの標準電極電位との差(V)に対してプロットしたグラフである。6 is a graph in which the difference between the maximum stress of Comparative Example 1 and the maximum stress of the test samples of Examples 2 to 5 and Comparative Examples 2 to 5 is plotted against the difference (V) from the standard electrode potential of Al.
 以下に、本発明の実施の形態に係るSn‐Ag‐Cu系鉛フリーはんだ合金及びはんだ継手について、図面に基づいて詳述する。 Hereinafter, the Sn—Ag—Cu-based lead-free solder alloy and the solder joint according to the embodiment of the present invention will be described in detail based on the drawings.
 本実施の形態に係るSn‐Ag‐Cu系鉛フリーはんだ合金は、Alを含有する被接合部材とのはんだ付けに用いられる。ここで、Alを含有する被接合部材とは、例えば、純アルミニウム部材、又は、Alコーティングされた表面を有する部材、或は、少なくとも表面層にAlを含む部材を含む。 The Sn-Ag-Cu-based lead-free solder alloy according to the present embodiment is used for soldering with a member to be joined containing Al. Here, the to-be-joined member containing Al includes, for example, a pure aluminum member, a member having an Al-coated surface, or a member containing Al at least in the surface layer.
 以下においては、少なくとも一方の純アルミニウム(Al)板に、Sn‐Ag‐Cu系の鉛フリーはんだ合金のはんだ付けを行った場合を例に説明する。本実施の形態に係るSn‐Ag‐Cu系鉛フリーはんだ合金はSn、Ag、Cuに加え、Ni及び助剤を更に含む。以下においては、助剤としてMnが添加された場合を例に挙げて説明する。 Hereinafter, a case where Sn—Ag—Cu based lead-free solder alloy is soldered to at least one pure aluminum (Al) plate will be described as an example. The Sn—Ag—Cu-based lead-free solder alloy according to the present embodiment further includes Ni and an auxiliary agent in addition to Sn, Ag, and Cu. In the following, a case where Mn is added as an auxiliary agent will be described as an example.
 表1は、本実施の形態に係るSn‐Ag‐Cu系はんだ合金(実施例1)の組成を示す表である。また、表1には、比較例1及び比較例2についても示している。 Table 1 is a table showing the composition of the Sn—Ag—Cu solder alloy (Example 1) according to the present embodiment. Table 1 also shows Comparative Example 1 and Comparative Example 2.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1に示すように、本実施の形態に係るSn‐Ag‐Cu系はんだ合金(以下、実施例1と言う)は、Cuと、Agと、Niとを夫々5重量%、3重量%、0.05重量%含んでおり、0.003重量%のMnを更に含み、残部がSnである。実施例1におけるはんだ付け温度は320℃である。 As shown in Table 1, the Sn—Ag—Cu-based solder alloy according to the present embodiment (hereinafter referred to as Example 1) includes Cu, Ag, and Ni, 5 wt%, 3 wt%, It contains 0.05% by weight, further contains 0.003% by weight of Mn, and the balance is Sn. The soldering temperature in Example 1 is 320 ° C.
 また、比較例1は、Cuと、Agと、Niとを夫々5重量%、3重量%、0.05重量%含んでおり、残部がSnである。比較例2は、Cuと、Agとを夫々0.5重量%、3重量%含んでおり、残部がSnである。比較例1,2におけるはんだ付け温度は夫々320℃、245℃である。 Further, Comparative Example 1 contains 5% by weight, 3% by weight, and 0.05% by weight of Cu, Ag, and Ni, respectively, with the balance being Sn. Comparative Example 2 contains 0.5% by weight and 3% by weight of Cu and Ag, respectively, with the balance being Sn. The soldering temperatures in Comparative Examples 1 and 2 are 320 ° C. and 245 ° C., respectively.
 上述した実施例1、比較例1及び比較例2を用いてはんだ継手の試験試料を作成した。試験試料は、実施例1、比較例1及び比較例2を用いて、Al試験片同士を接合することにより作成された。以下、詳しく説明する。 Test samples for solder joints were prepared using Example 1, Comparative Example 1 and Comparative Example 2 described above. The test sample was prepared by joining Al test pieces using Example 1, Comparative Example 1, and Comparative Example 2. This will be described in detail below.
 図1ははんだ継手の試験試料に用いられる試験片を示す斜視図であり、図2ははんだ継手の試験試料の一例を模式的に示す模式図である。試験片1は25×5×1mmの短冊状を有している。 FIG. 1 is a perspective view showing a test piece used for a test sample of a solder joint, and FIG. 2 is a schematic diagram schematically showing an example of the test sample of the solder joint. The test piece 1 has a strip shape of 25 × 5 × 1 mm.
 先ず、図1に示すように試験片1の端部にフラックスを約0.01g塗布する。前記フラックスは日本スペリア社製No.1261である。次に、試験片1の端部における、幅6mmの約正方形のはんだ付け範囲(図1中、ハッチングにて表示)に実施例1、比較例1又は比較例2のはんだ付けを行い、これら合金のメッキ層を形成した。このような試験片を一対用意する。 First, as shown in FIG. 1, about 0.01 g of flux is applied to the end of the test piece 1. The flux is No. 1 manufactured by Nippon Superior Co., Ltd. 1261. Next, the soldering of Example 1, Comparative Example 1 or Comparative Example 2 was performed in the soldering range of about 6 mm in width (indicated by hatching in FIG. 1) at the end of the test piece 1, and these alloys The plating layer was formed. A pair of such test pieces is prepared.
 以上のように用意されたAlの試験片同士をはんだ付けすることにより試験試料のはんだ継手100を作成する。すなわち、実施例1、比較例1,2の何れにおいても、試験試料のはんだ継手100は、一方の試験片1a及び他方の試験片1b共にAlの試験片から製作した。 The solder joint 100 of the test sample is prepared by soldering the Al test pieces prepared as described above. That is, in both Example 1 and Comparative Examples 1 and 2, the solder joint 100 of the test sample was manufactured from an Al test piece for both the one test piece 1a and the other test piece 1b.
 試験試料のはんだ継手100の製作においては、図2に示すように、Alの試験片1a,1bの前記はんだ付け範囲を向かい合わせ、その間に6×5×0.4mmのはんだ合金箔2を挟み、はんだ合金箔2及びその周囲を加熱して、試験片1a,1bを接合した。この際、はんだ付け温度は表1に記載の通りであり、試験片1a,1bは相互平行である。その後、作成されたはんだ継手100を室温に冷却し、図2に示す試験試料のはんだ継手100が得られた。 In the production of the solder joint 100 of the test sample, as shown in FIG. 2, the soldering ranges of the Al test pieces 1a and 1b are faced to each other, and a 6 × 5 × 0.4 mm solder alloy foil 2 is sandwiched therebetween. The test pieces 1a and 1b were joined by heating the solder alloy foil 2 and the periphery thereof. At this time, the soldering temperature is as shown in Table 1, and the test pieces 1a and 1b are parallel to each other. Then, the created solder joint 100 was cooled to room temperature, and the solder joint 100 of the test sample shown in FIG. 2 was obtained.
 実施例1の試験試料においては、試験片1a,1bが実施例1によって接合され、比較例1の試験試料においては、試験片1a,1bが比較例1によって接合され、比較例2の試験試料においては、試験片1a,1bが比較例2によって接合されている。 In the test sample of Example 1, the test pieces 1a and 1b are joined by Example 1, and in the test sample of Comparative Example 1, the test pieces 1a and 1b are joined by Comparative Example 1, and the test sample of Comparative Example 2 is used. , The test pieces 1a and 1b are joined by the comparative example 2.
 このような、実施例1及び比較例1,2の試験試料のはんだ継手100を用いて腐食試験を行った。斯かる腐食試験では、3%のNaCl水溶液に各試験試料を完全に浸漬させて、室温に放置した。この際、試験試料同士の接触が生じないように静置した。浸漬開始から24時間おきに試験試料を取り出し、正常に接合されているかの確認を行った。 Such a corrosion test was performed using the solder joint 100 of the test sample of Example 1 and Comparative Examples 1 and 2. In such a corrosion test, each test sample was completely immersed in a 3% NaCl aqueous solution and left at room temperature. At this time, the test samples were allowed to stand so as not to contact each other. A test sample was taken out every 24 hours from the start of immersion, and it was confirmed whether it was normally joined.
 斯かる確認は、試験試料のはんだ継手100の一端からおよそ5mmの位置P1を樹脂製ピンセットの先端で押圧して固定し、他端からおよそ5mmの位置P2を樹脂製ピンセットの先端で3回押すことにより行われた。この際、試験試料のはんだ継手100を押す強さは、試験試料が変形したり、強制的な剥離が発生しない程度の強さである。正常に接合している試験試料は再びNaCl水溶液内に浸漬させ、正常に接合していない、すなわち、剥離が発生した試料は容器から取り出した。 Such confirmation is made by pressing and fixing a position P1 of approximately 5 mm from one end of the solder joint 100 of the test sample with the tip of the resin tweezers and pressing a position P2 of approximately 5 mm from the other end with the tip of the resin tweezers three times. Was done. At this time, the strength of pressing the solder joint 100 of the test sample is such a strength that the test sample is not deformed and forced peeling does not occur. The test sample that was normally bonded was immersed again in the NaCl aqueous solution, and the sample that was not normally bonded, that is, the sample where peeling occurred was taken out from the container.
 斯かる腐食試験結果を表2に示す。表2における腐食試験結果は、試験片1bの接合部での剥離発生を示している。図3は表2の腐食試験結果を表すグラフである。すなわち、表2及び図3は、試験片1a,1bの何れもがAlの試験片である場合における、試験片1bでの腐食試験結果である。 The corrosion test results are shown in Table 2. The corrosion test results in Table 2 show the occurrence of peeling at the joint of the test piece 1b. FIG. 3 is a graph showing the corrosion test results in Table 2. That is, Table 2 and FIG. 3 show the corrosion test results on the test piece 1b when both the test pieces 1a and 1b are Al test pieces.

Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 斯かる腐食試験は、実施例1と、比較例1,2とにおいて、夫々3回ずつ行われた。表2においては、浸漬開始から剥離の発生の確認までの日数(以下、接合日数と言う)を示している。また、腐食試験結果は昇順にて示している。 Such a corrosion test was performed three times each in Example 1 and Comparative Examples 1 and 2. In Table 2, the number of days from the start of immersion to the confirmation of occurrence of peeling (hereinafter referred to as “joining days”) is shown. The corrosion test results are shown in ascending order.
 表2及び図3から分かるように、比較例2の平均接合日数が12日、比較例1の平均接合日数が36日、実施例1の平均接合日数が108日である。すなわち、接合日数を対比してみると、比較例2、比較例1、実施例1の順に長くなる。比較例1の接合日数は、比較例2の接合日数よりも3倍長く、更に実施例1の接合日数は比較例1の接合日数よりも3倍長い。 As can be seen from Table 2 and FIG. 3, the average joining days of Comparative Example 2 is 12 days, the average joining days of Comparative Example 1 is 36 days, and the average joining days of Example 1 is 108 days. That is, when comparing the number of days of joining, the length becomes longer in the order of Comparative Example 2, Comparative Example 1, and Example 1. The joining days of Comparative Example 1 are three times longer than the joining days of Comparative Example 2, and the joining days of Example 1 are three times longer than the joining days of Comparative Example 1.
 以上のことから、実施例1においては、試験片1bがAlである場合、すなわち、Alを含有する被接合部材の場合、比較例1、2よりも耐腐食性、接合信頼性に優れている。 From the above, in Example 1, when the test piece 1b is Al, that is, in the case of a member to be bonded containing Al, the corrosion resistance and bonding reliability are superior to those of Comparative Examples 1 and 2. .
 以上のように、実施例1は、塩水の使用環境に置かれた場合でも、優れた耐食性及び高い接合信頼性を維持できる。このような結果は、助剤として添加されたMnが影響していると考えられる。以下、詳しく説明する。 As described above, Example 1 can maintain excellent corrosion resistance and high bonding reliability even when placed in an environment where salt water is used. Such a result is considered to be influenced by Mn added as an auxiliary agent. This will be described in detail below.
 電解腐食は、標準電極電位の差が大きいほど進行する。すなわち、Alを含有する被接合部材の場合は、Alとの標準電極電位の差が大きいはんだ合金ほど、接合部での電解腐食が酷くなり、塩水の中では更に電解腐食の速度が速くなる。 Electrolytic corrosion proceeds as the difference in standard electrode potential increases. That is, in the case of a member to be joined containing Al, the electrolytic alloy at the joint becomes more severe as the solder alloy having a larger difference in standard electrode potential from Al, and the rate of electrolytic corrosion is further increased in salt water.
 一方、実施例1に添加されたMnの標準電極電位は‐1.18Vであり、またAlの標準電極電位は‐1.68である。Mn及びAl間における標準電極電位の差(以下、Mnの電位差と言う。)は0.5Vであり、比較的に小さい。実施例1においては、このようなMnが、はんだ継手100の接合界面付近(接合部)に分布すると推察される。例えば、接合部に形成されるCu‐Al系又はCu‐Ag系の金属間化合物にMnが含まれることも考えられる。従って、実施例1においては、接合部にて、Alを含有する被接合部材とはんだ合金との標準電極電位の差が低減される。これによって接合部での腐食が抑制されると考えられる。 On the other hand, the standard electrode potential of Mn added to Example 1 is -1.18 V, and the standard electrode potential of Al is -1.68. The difference in standard electrode potential between Mn and Al (hereinafter referred to as the Mn potential difference) is 0.5 V, which is relatively small. In Example 1, it is inferred that such Mn is distributed in the vicinity of the joint interface (joint portion) of the solder joint 100. For example, it is conceivable that Mn is contained in a Cu—Al-based or Cu—Ag-based intermetallic compound formed in the joint. Therefore, in Example 1, the difference in the standard electrode potential between the member to be joined containing Al and the solder alloy is reduced at the joint. This is considered to suppress the corrosion at the joint.
 以上においては、電解腐食を抑制する助剤としてMnが添加された場合を例に挙げて説明したが本発明はこれに限るものでない。Alとの標準電極電位の差が、Mnの電位差(0.5V)以下である助剤であれば良い。例えば、Ti及びZrの標準電極電位は夫々‐1.63V及び‐1.55であり、Alとの標準電極電位の差は夫々0.05V及び0.13VであるのでMnの電位差0.5Vより小さい。従って、助剤として、Ti又はZrを用いても良い。 In the above description, the case where Mn is added as an auxiliary agent for suppressing electrolytic corrosion has been described as an example, but the present invention is not limited thereto. Any auxiliary may be used as long as the difference in standard electrode potential from Al is not more than the potential difference (0.5 V) of Mn. For example, the standard electrode potential of Ti and Zr is −1.63 V and −1.55, respectively, and the difference in standard electrode potential from Al is 0.05 V and 0.13 V, respectively. small. Therefore, Ti or Zr may be used as an auxiliary agent.
 また、本発明は以上の記載に限るものでない。Mn以外の助剤として、Alとの標準電極電位の差がMnの電位差(0.5V)と同程度のものを用いても良い。例えば、Mgの場合、標準電極電位が‐2.36であり、Alとの標準電極電位の差は0.68Vであり、Mnの電位差0.5Vと同程度である。従って、助剤として、Mgを用いても良い。 Further, the present invention is not limited to the above description. As an auxiliary agent other than Mn, a material having a difference in standard electrode potential from Al that is similar to the potential difference (0.5 V) of Mn may be used. For example, in the case of Mg, the standard electrode potential is −2.36, the standard electrode potential difference from Al is 0.68 V, which is about the same as the Mn potential difference of 0.5 V. Therefore, Mg may be used as an auxiliary agent.
 以上のことから、電解腐食を抑制する助剤としては、Alとの標準電極電位の差が0.7V以下であるものを用いれば良い。すなわち、斯かる助剤としては、Mn,Mg,Ti,Zrのうち、何れかであっても良い。またこれに限るものでなく、Mn,Mg,Ti,Zrのうち二つ以上を用いても良い。 From the above, as an auxiliary for suppressing electrolytic corrosion, a material having a standard electrode potential difference from Al of 0.7 V or less may be used. That is, such an auxiliary agent may be any one of Mn, Mg, Ti, and Zr. Moreover, it is not restricted to this, You may use two or more among Mn, Mg, Ti, and Zr.
 以上においては、本実施の形態に係るSn‐Ag‐Cu系はんだ合金が0.003重量%のMnを含む場合を例に挙げて説明したが、本発明はこれに限るものでない。Mnが0~0.01重量%の範囲内である場合、本実施の形態に係るSn‐Ag‐Cu系はんだ合金は上述した効果を奏する。 In the above, the case where the Sn—Ag—Cu solder alloy according to the present embodiment contains 0.003% by weight of Mn has been described as an example, but the present invention is not limited thereto. When Mn is in the range of 0 to 0.01% by weight, the Sn—Ag—Cu based solder alloy according to the present embodiment has the above-described effects.
 上述したように、Mn,Mg,Ti,Zrのうち何れかを助剤として用いた場合、及び、助剤としてMnを0~0.01重量%添加した場合、電解腐食を抑制する効果を奏するかを確認するために、助剤としてMg,Ti,Zrを用いた場合、及び、助剤としてMnを0~0.01重量%添加した場合についても試験を行った。 As described above, when any one of Mn, Mg, Ti, and Zr is used as an auxiliary agent, and when 0 to 0.01% by weight of Mn is added as an auxiliary agent, the effect of suppressing electrolytic corrosion is exhibited. In order to confirm this, a test was also conducted when Mg, Ti, Zr was used as an auxiliary agent, and when 0 to 0.01% by weight of Mn was added as an auxiliary agent.
 助剤としてMg,Ti,Zr、又は0~0.01重量%のMnを添加した、試験試料のはんだ継手100を用いた試験を行った。詳しくは、試験試料のはんだ継手100を塩水中に所定時間浸漬させた後、斯かるはんだ継手100の引張強度を測定し、塩水中への浸漬時間に伴う接合強度の変化を観察した。 A test was conducted using a solder joint 100 as a test sample to which Mg, Ti, Zr, or 0 to 0.01 wt% of Mn was added as an auxiliary agent. Specifically, after the solder joint 100 of the test sample was immersed in salt water for a predetermined time, the tensile strength of the solder joint 100 was measured, and the change in bonding strength with the immersion time in salt water was observed.
 表3は、前記引張強度の測定に用いられた試験試料のはんだ継手100(Sn‐Ag‐Cu系はんだ合金)の組成を示す表である。また、表3に記載の比較例1及び比較例2は上述したものと同様である。更に、表3には、比較のために比較例3~5を追加した。 Table 3 is a table showing the composition of the solder joint 100 (Sn—Ag—Cu solder alloy) of the test sample used for the measurement of the tensile strength. Moreover, Comparative Example 1 and Comparative Example 2 described in Table 3 are the same as those described above. In Table 3, Comparative Examples 3 to 5 were added for comparison.

Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 表3に示すように、本実施の形態に係るはんだ継手100(表3の実施例2~5)は、助剤として、Mn,Mg,Ti,Zrを夫々含む。一方、新たな比較例3~5は、助剤としてZn,Na,Feを夫々含む。 As shown in Table 3, the solder joint 100 according to the present embodiment (Examples 2 to 5 in Table 3) includes Mn, Mg, Ti, and Zr as auxiliary agents. On the other hand, new Comparative Examples 3 to 5 each contain Zn, Na, and Fe as auxiliaries.
 本実施の形態に係るはんだ継手100のうち、実施例2は、Agと、Cuと、Niとを夫々3重量%、5重量%、0.05重量%含んでおり、0.009重量%のTiを更に含み、残部がSnである。実施例3は、Ag、Cu、及びNiは実施例2と同量であり、0.008重量%のZrを更に含み、残部がSnである。実施例4は、Ag、Cu、及びNiは実施例2と同量であり、0.010重量%のMnを更に含み、残部がSnである。実施例5は、Ag、Cu、及びNiは実施例2と同量であり、0.004重量%のMgを更に含み、残部がSnである。実施例2~5におけるはんだ付け温度は何れも320℃である。 Of the solder joint 100 according to the present embodiment, Example 2 contains 3% by weight, 5% by weight, and 0.05% by weight of Ag, Cu, and Ni, respectively, and 0.009% by weight. Ti is further contained and the balance is Sn. In Example 3, Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.008% by weight of Zr, with the balance being Sn. In Example 4, Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.010% by weight of Mn, with the balance being Sn. In Example 5, Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.004% by weight of Mg, with the balance being Sn. The soldering temperatures in Examples 2 to 5 are all 320 ° C.
 また、比較例3は、Ag、Cu、及びNiは実施例2と同量であり、0.012重量%のZnを更に含み、残部がSnである。比較例4は、Ag、Cu、及びNiは実施例2と同量であり、0.008重量%のNaを更に含み、残部がSnである。比較例5は、Ag、Cu、及びNiは実施例2と同量であり、0.010重量%のFeを更に含み、残部がSnである。
 比較例3~5におけるはんだ付け温度は何れも320℃である。なお、比較例1~2については既に説明しており、説明を省略する。
Further, in Comparative Example 3, Ag, Cu, and Ni are the same amount as in Example 2, and further contain 0.012% by weight of Zn, with the balance being Sn. In Comparative Example 4, Ag, Cu, and Ni are the same amount as in Example 2, 0.008 wt% Na is further included, and the balance is Sn. In Comparative Example 5, Ag, Cu, and Ni are the same amount as in Example 2, further containing 0.010 wt% Fe, and the balance being Sn.
The soldering temperatures in Comparative Examples 3 to 5 are all 320 ° C. Note that Comparative Examples 1 and 2 have already been described, and a description thereof will be omitted.
 表4は、実施例2~5及び比較例2~5に添加された助剤の標準電極電位(V)、及び、助剤の標準電極電位(V)とAlの標準電極電位との差(V)を示している。即ち、Alの標準電極電位との差(V)は、Alの標準電極電位から助剤の標準電極電位を引いた値である。表4においてはAlの標準電極電位との差(V)は絶対値にて示している。なお、比較例2においては、助剤としてSnが添加されたものとみなして、助剤の標準電極電位(V)及びAlの標準電極電位との差(V)を記載した。

Figure JPOXMLDOC01-appb-T000004
Table 4 shows the standard electrode potential (V) of the auxiliary agent added to Examples 2 to 5 and Comparative Examples 2 to 5, and the difference between the standard electrode potential (V) of the auxiliary agent and the standard electrode potential of Al ( V). That is, the difference (V) from the standard electrode potential of Al is a value obtained by subtracting the standard electrode potential of the auxiliary agent from the standard electrode potential of Al. In Table 4, the difference (V) from the standard electrode potential of Al is shown as an absolute value. In Comparative Example 2, it was considered that Sn was added as an auxiliary agent, and the difference (V) between the standard electrode potential (V) of the auxiliary agent and the standard electrode potential of Al was described.

Figure JPOXMLDOC01-appb-T000004
 助剤として、Mn,Mg,Ti,Zr,Zn,Na,Feを夫々添加した場合(実施例2~5、比較例3~4)における、これら各成分(元素)の添加量は、各元素が放出する電子量が同量になるように定められた。これは、電解腐食が異種金属元素(助剤)間での電子授受によって起こる反応現象であることから、腐食抑制効果について、各元素の添加効果を比較評価するために、反応の授受にかかわる電子量を合わせる必要があると判断されたからである。 In the case where Mn, Mg, Ti, Zr, Zn, Na, and Fe are added as auxiliary agents (Examples 2 to 5 and Comparative Examples 3 to 4), the amount of each of these components (elements) added is the amount of each element. Was determined to have the same amount of electrons. This is a reaction phenomenon that occurs due to the exchange of electrons between dissimilar metal elements (auxiliaries). Therefore, in order to compare and evaluate the effect of adding each element on the corrosion inhibition effect, the electrons involved in the exchange of reactions. It was because it was judged that it was necessary to match the amount.
 具体的には、Mnの添加量が0.010重量%である場合を基準として、各元素がイオン化する時の放出電子量が同量になるように、各元素のイオン化価数及び原子量から、以下の式に基づいて算出された。表5は、各元素のイオン化価数、原子量及び計算された添加量(表5中、計算添加量)を示す。

添加量=Mnの添加量×(Mnの価数/元素の価数)×(元素の原子量/Mnの原子量)

Figure JPOXMLDOC01-appb-T000005
Specifically, based on the case where the amount of Mn added is 0.010% by weight, from the ionization valence and atomic weight of each element so that the amount of emitted electrons when each element ionizes becomes the same amount, It was calculated based on the following formula. Table 5 shows the ionization valence, atomic weight, and calculated addition amount (calculated addition amount in Table 5) of each element.

Addition amount = Mn addition amount × (Mn valence / element valence) × (element atomic weight / Mn atomic weight)

Figure JPOXMLDOC01-appb-T000005
 表3に記載の実施例2~5及び比較例1~5のはんだ合金を用いてはんだ継手の試験試料を作成した。試験試料は、図2に示したものと同形状である。また、図2に示す試験試料の製作については既に説明しており、詳しい説明を省略する。 Test samples for solder joints were prepared using the solder alloys of Examples 2 to 5 and Comparative Examples 1 to 5 shown in Table 3. The test sample has the same shape as that shown in FIG. The production of the test sample shown in FIG. 2 has already been described, and detailed description thereof will be omitted.
 このように作成された実施例2~5及び比較例1~5の試験試料に対する引張強度の測定の前に、これら試験試料を塩水の中に所定時間浸漬させた。詳しくは、実施例2~5及び比較例1~5に係る試験試料を、塩水(3%のNaCl水溶液)に完全に浸漬させて、室温に放置した。この際、試験試料同士の接触が生じないように静置した。浸漬開始からの経過時間が72時間、168時間、336時間であるときに試験試料を取り出し、引張強度を測定した。塩水は一週間毎に交換した。 Before measuring the tensile strength of the test samples of Examples 2 to 5 and Comparative Examples 1 to 5 prepared as described above, these test samples were immersed in salt water for a predetermined time. Specifically, the test samples according to Examples 2 to 5 and Comparative Examples 1 to 5 were completely immersed in brine (3% NaCl aqueous solution) and left at room temperature. At this time, the test samples were allowed to stand so as not to contact each other. When the elapsed time from the start of immersion was 72 hours, 168 hours, and 336 hours, the test sample was taken out and the tensile strength was measured. The salt water was changed every week.
 引張強度の測定は、島津製作所製試験機AG-IS10kNを用いて行った。詳しくは、塩水に浸漬させた後の実施例2~5及び比較例1~5の試験試料を、室温(20℃~25℃)・10mm/分の条件にて、各試験試料が切断するまで引っ張り、試験試料の引張強度を測定する。引張強度の測定は各試験試料に対して5回ずつ行った。 Tensile strength was measured using a Shimadzu tester AG-IS 10 kN. Specifically, the test samples of Examples 2 to 5 and Comparative Examples 1 to 5 after being immersed in salt water were cut at room temperature (20 ° C. to 25 ° C.) and 10 mm / min until each test sample was cut. Pull and measure the tensile strength of the test sample. Tensile strength was measured five times for each test sample.
 引張強度(最大応力)の測定結果を表6に示す。表6において、「0時間」は塩水への浸漬処理前を示す。また、表6において「0」の値は、試験試料のはんだ継手において、はんだ合金(はんだ合金箔2)と試験片1a,1bとの間で剥離が発生したことを示す。また、図4は表6の最大応力の測定結果を表すグラフである。図4において、縦軸は最大応力値を示し、横軸は実施例2~5及び比較例1~5を示す。 Table 6 shows the measurement results of tensile strength (maximum stress). In Table 6, “0 hour” indicates before immersion in salt water. In Table 6, a value of “0” indicates that peeling occurred between the solder alloy (solder alloy foil 2) and the test pieces 1a and 1b in the solder joint of the test sample. FIG. 4 is a graph showing the measurement results of the maximum stress in Table 6. In FIG. 4, the vertical axis represents the maximum stress value, and the horizontal axis represents Examples 2 to 5 and Comparative Examples 1 to 5.

Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 表7は、前記浸漬処理前(0時間)を基準として、実施例2~5及び比較例1~5の試験試料の最大応力の測定結果を示したものである。即ち、表7においては、実施例2~5及び比較例1~5の夫々における所定時間の浸漬処理後の最大応力を、0時間での最大応力に対する割合(百分率)として示している。また、図5は、表7の最大応力の割合を表すグラフである。図5において、縦軸は浸漬処理前応力値に対する割合を示し、横軸は実施例2~5及び比較例1~5を示す。 Table 7 shows the measurement results of the maximum stress of the test samples of Examples 2 to 5 and Comparative Examples 1 to 5 on the basis of the immersion treatment (0 hour). That is, in Table 7, the maximum stress after the immersion treatment for a predetermined time in each of Examples 2 to 5 and Comparative Examples 1 to 5 is shown as a ratio (percentage) to the maximum stress at 0 hour. FIG. 5 is a graph showing the ratio of the maximum stress in Table 7. In FIG. 5, the vertical axis represents the ratio to the stress value before the immersion treatment, and the horizontal axis represents Examples 2 to 5 and Comparative Examples 1 to 5.

Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
 図4~図5及び表6~表7から分かるように、実施例2~5及び比較例1~5の試験試料の何れにおいても、浸漬処理の時間が72時間、168時間、336時間に長くなることにつれて、最大応力が低下している。即ち、浸漬処理の時間が長くなることにつれて腐食が酷くなり、最大応力が低下している判断される。 As can be seen from FIGS. 4 to 5 and Tables 6 to 7, in any of the test samples of Examples 2 to 5 and Comparative Examples 1 to 5, the immersion treatment time was as long as 72 hours, 168 hours, and 336 hours. As it becomes, the maximum stress decreases. That is, it is judged that the corrosion becomes severe and the maximum stress is reduced as the time of the immersion treatment becomes longer.
 しかし、72時間、168時間及び336時間の浸漬処理後において、実施例2~5に係る試験試料のはんだ継手100の最大応力は、比較例1~5に係る試験試料の最大応力を上回る値を示している。 However, after 72 hours, 168 hours, and 336 hours of immersion treatment, the maximum stress of the solder joint 100 of the test samples according to Examples 2 to 5 exceeds the maximum stress of the test sample according to Comparative Examples 1 to 5. Show.
 実施例2~5においては、72時間の浸漬処理後の最大応力が何れも299N以上であり、168時間の浸漬処理後の最大応力が何れも158N以上であり、336時間の浸漬処理後の最大応力が何れも54N以上であることが分かる。 In Examples 2 to 5, the maximum stress after 72 hours of immersion treatment was all 299 N or more, the maximum stress after 168 hours of immersion treatment was 158 N or more, and the maximum stress after 336 hours of immersion treatment It can be seen that the stress is 54 N or more.
 このように、浸漬処理後において、実施例2~5に係る試験試料のはんだ継手100の最大応力が比較例1~5に係る試験試料の最大応力より高いことから、実施例2~5に係る試験試料のはんだ継手100が、比較例1~5に係る試験試料に比べて耐腐食性に優れていることが分かる。 As described above, after the immersion treatment, the maximum stress of the solder joint 100 of the test samples according to Examples 2 to 5 is higher than the maximum stress of the test sample according to Comparative Examples 1 to 5. It can be seen that the solder joint 100 of the test sample is superior in corrosion resistance as compared with the test samples according to Comparative Examples 1 to 5.
 図6は、比較例1の最大応力と、実施例2~5及び比較例2~5の試験試料の最大応力との差を、Alの標準電極電位との差(V)に対してプロットしたグラフである。図6において、縦軸は比較例1との最大応力差を示し、横軸はAlの標準電極電位との差(V)を示す。 FIG. 6 plots the difference between the maximum stress of Comparative Example 1 and the maximum stress of the test samples of Examples 2 to 5 and Comparative Examples 2 to 5 against the difference (V) from the standard electrode potential of Al. It is a graph. In FIG. 6, the vertical axis indicates the maximum stress difference from Comparative Example 1, and the horizontal axis indicates the difference (V) from the standard electrode potential of Al.
 図6から分かるように、Alの標準電極電位との差(V)が0.70である場合を境に最大応力は分かれている。Alの標準電極電位との差(V)が0.70より低い方は、比較例1との最大応力差が0より大きく、Alの標準電極電位との差(V)が0.70より大きい方は、比較例1との最大応力差が0より小さい。Alの標準電極電位との差(V)が0.70より低い方は実施例2~5に係る試験試料のはんだ継手100に該当し、Alの標準電極電位との差(V)が0.70より大きい方は比較例2~5に該当する。 As can be seen from FIG. 6, the maximum stress is separated when the difference (V) from the standard electrode potential of Al is 0.70. When the difference (V) from the standard electrode potential of Al is lower than 0.70, the maximum stress difference from Comparative Example 1 is larger than 0, and the difference (V) from the standard electrode potential of Al is larger than 0.70. On the other hand, the maximum stress difference from Comparative Example 1 is smaller than zero. The one where the difference (V) from the standard electrode potential of Al is lower than 0.70 corresponds to the solder joint 100 of the test samples according to Examples 2 to 5, and the difference (V) from the standard electrode potential of Al is 0.00. A value larger than 70 corresponds to Comparative Examples 2 to 5.
 即ち、実施例2~5に係る試験試料のはんだ継手100においては、浸漬処理後の最大応力(引張強度)が比較例1より高く、比較例2~5に係る試験試料においては、浸漬処理後の最大応力(引張強度)が比較例1より低い。換言すれば、実施例2~5に係る試験試料のはんだ継手100の何れもが浸漬処理後において比較例1~5より高い最大応力(引張強度)を示している。 That is, in the solder joints 100 of the test samples according to Examples 2 to 5, the maximum stress (tensile strength) after the immersion treatment is higher than that of Comparative Example 1, and in the test samples according to Comparative Examples 2 to 5, after the immersion treatment The maximum stress (tensile strength) is lower than that of Comparative Example 1. In other words, each of the solder joints 100 of the test samples according to Examples 2 to 5 shows a maximum stress (tensile strength) higher than that of Comparative Examples 1 to 5 after the immersion treatment.
 以上のことから、Alとの標準電極電位の差が0.7V以下であるMn,Mg,Ti,Zrを助剤として用いることによって、はんだ継手100(はんだ合金)における電解腐食を抑制できることが確認できた。 From the above, it is confirmed that electrolytic corrosion in the solder joint 100 (solder alloy) can be suppressed by using Mn, Mg, Ti, Zr whose difference in standard electrode potential from Al is 0.7 V or less as an auxiliary agent. did it.
 詳しくは、0超過0.010重量%のMnを助剤として含む鉛フリーはんだ合金を用いることによって、本実施例のはんだ継手100おいては電解腐食を抑制する効果を奏する。
 なお、Mnは容易に酸化される性質をもつ元素であり、はんだ(合金)表面で酸化物いわゆるドロスを形成した場合は、はんだ付け性や作業性を低下させる原因となる。また、SnにMnが添加されるとはんだ合金の融点が上昇すると言う問題もある。このようにMnの添加には、はんだ合金自体の性能やはんだ付け作業性を低下させる側面もあり、0.010重量%を超えるMnの添加は望ましくない。
Specifically, by using a lead-free solder alloy containing Mn in excess of 0 as 0.010% by weight as an auxiliary agent, the solder joint 100 of this embodiment has an effect of suppressing electrolytic corrosion.
Note that Mn is an element that easily oxidizes. When an oxide, so-called dross, is formed on the surface of the solder (alloy), it causes a decrease in solderability and workability. There is also a problem that the melting point of the solder alloy increases when Mn is added to Sn. As described above, the addition of Mn also has a side effect of lowering the performance of the solder alloy itself and the soldering workability, and the addition of Mn exceeding 0.010% by weight is not desirable.
 また、上述したように、0超過0.009重量%のTiを助剤として含む鉛フリーはんだ合金を用いることによって、本実施例のはんだ継手100おいても電解腐食を抑制する効果を奏する。
 更に、0超過0.004重量%のMgを助剤として含む鉛フリーはんだ合金を用いることによって、本実施例のはんだ継手100おいても電解腐食を抑制する効果を奏する。そして、0超過0.008重量%のZrを助剤として含む鉛フリーはんだ合金を用いることによって、本実施例のはんだ継手100おいても電解腐食を抑制する効果を奏する。
Further, as described above, the use of the lead-free solder alloy containing 0% over 0.009% by weight of Ti as an auxiliary agent also has the effect of suppressing electrolytic corrosion in the solder joint 100 of the present embodiment.
Further, by using a lead-free solder alloy containing Mg in excess of 0.004% by weight as an auxiliary agent, the solder joint 100 of the present embodiment also has an effect of suppressing electrolytic corrosion. And by using the lead-free solder alloy containing 0 to 0.008% by weight of Zr as an auxiliary agent, the solder joint 100 of this embodiment also has an effect of suppressing electrolytic corrosion.
 1,1a,1b 試験片
 2 はんだ合金箔
 100 はんだ継手
1, 1a, 1b Test piece 2 Solder alloy foil 100 Solder joint

Claims (5)

  1.  少なくとも表面層にAlを含有する被接合部材とのはんだ付けに用いられるSn‐Ag‐Cu系の鉛フリーはんだ合金において、
     Ni、及び、Alとの標準電極電位の差が0.7V以下である助剤を含むことを特徴とする鉛フリーはんだ合金。
    In a lead-free solder alloy based on Sn-Ag-Cu used for soldering with a member to be joined containing at least a surface layer,
    A lead-free solder alloy comprising an auxiliary agent having a difference in standard electrode potential between Ni and Al of 0.7 V or less.
  2.  前記助剤は、Mn、Ti、Mg、Zrのうち少なくとも一つであり、Mnの添加量は0超過0.010重量%、Tiの添加量は0超過0.009重量%、Mgの添加量は0超過0.004重量%、Zrの添加量は0超過0.008重量%であることを特徴とする請求項1に記載の鉛フリーはんだ合金。 The auxiliary agent is at least one of Mn, Ti, Mg, and Zr, the added amount of Mn is over 0, 0.010% by weight, the added amount of Ti is over 0, 0.009% by weight, the added amount of Mg 2. The lead-free solder alloy according to claim 1, wherein 0 exceeds 0.004 wt%, and the amount of Zr added exceeds 0 and 0.008 wt%.
  3.  3.00重量%のAg、5.00重量%のCu、0.05重量%のNiを含むことを特徴とする請求項1又は請求項2に記載の鉛フリーはんだ合金。 The lead-free solder alloy according to claim 1 or 2, comprising 3.00 wt% Ag, 5.00 wt% Cu, and 0.05 wt% Ni.
  4.  Niが添加されたSn‐Ag‐Cu系の鉛フリーはんだ合金と、少なくとも表面層にAlを含有する被接合部材とのはんだ継手において、
     前記鉛フリーはんだ合金はAlとの標準電極電位の差が0.7V以下である助剤を含み、
     前記助剤は接合部に分布していることを特徴とするはんだ継手。
    In a solder joint between a Sn-Ag-Cu-based lead-free solder alloy to which Ni is added and a member to be joined containing at least Al in the surface layer,
    The lead-free solder alloy contains an auxiliary agent whose difference in standard electrode potential from Al is 0.7 V or less,
    A solder joint, wherein the auxiliary agent is distributed in the joint.
  5.  Niが添加されたSn‐Ag‐Cu系の鉛フリーはんだ合金と、少なくとも表面層にAlを含有する被接合部材とのはんだ継手において、
     請求項2又は請求項3に記載の鉛フリーはんだ合金を含み、
     前記助剤は接合部に分布していることを特徴とするはんだ継手。
    In a solder joint between a Sn-Ag-Cu-based lead-free solder alloy to which Ni is added and a member to be joined containing at least Al in the surface layer,
    The lead-free solder alloy according to claim 2 or claim 3,
    A solder joint, wherein the auxiliary agent is distributed in the joint.
PCT/JP2018/013188 2017-03-31 2018-03-29 Lead-free solder alloy and solder joint WO2018181690A1 (en)

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