WO2018179388A1 - 熱間圧延鋼板 - Google Patents
熱間圧延鋼板 Download PDFInfo
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
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- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C21D2211/00—Microstructure comprising significant phases
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
Definitions
- the present invention relates to a hot rolled steel sheet.
- Steel sheets used in automobile body structures are required to have high strength and high press workability from the viewpoint of improving safety and reducing weight.
- a high-strength steel sheet is required that has ensured ductility at the time of processing and has secured collision resistance when mounted on an automobile.
- DP steel plate high-strength dual phase steel plate having excellent fatigue characteristics and high burring properties (hole expandability) has been proposed.
- Patent Document 1 in a structure composed of a ferrite phase as a main phase and a hard second phase (martensite), the average ferrite particle size is 2 to 20 ⁇ m, and the average particle size of the second phase is the average ferrite particle size.
- Steel sheets with a strengthened ferrite phase have been proposed in which the divided value is 0.05 to 0.8 and the carbon concentration of the second phase is 0.2% to 2.0%.
- Patent Document 2 proposes a triphase steel plate having bainite as a main phase and having a solid solution strengthened or precipitation strengthened ferrite or a structure containing ferrite and martensite.
- Patent Document 4 discloses a hot-rolled steel sheet having high strength, excellent uniform deformability and local deformability, and less formability orientation dependency (anisotropy).
- Patent Document 5 discloses a high-strength hot-rolled steel sheet having excellent stretch flangeability, post-coating corrosion resistance, and notch fatigue properties.
- Patent Document 6 discloses a high Young's modulus steel plate excellent in hole expansibility.
- plate forging is a press work having a composite working element including a working element peculiar to forging, in addition to a working element when pressing a conventional steel plate.
- the plate thickness of the steel plate remains the original plate thickness, or the steel plate is deformed while being reduced (thinned) by conventional press processing, while the part is being molded,
- the thickness of the steel sheet is increased (thickening) so that it can be efficiently deformed so that it has the thickness of the steel sheet necessary for its function. The strength of the parts can be ensured.
- Conventional DP steel is known to exhibit good formability in conventional press working.
- plate forging which is a forming method that includes elements of forging in the conventional press working, cracks may occur in the steel sheet even when the degree of processing is small.
- press cracks occur in the areas where sheet thickness constriction (reduction in sheet thickness) occurs, but even in processes that do not involve sheet thickness constriction, such as sheet forging, the material cracks. It has been found that the product may not be obtained due to breakage.
- the present invention has been made to solve the above-mentioned problems, and while maintaining the basic function as DP steel, the crack limit of the part subjected to forging by applying a partial compression force is improved. It aims at providing the hot rolled steel plate excellent in the plate forgeability which can be made.
- the present invention has been made to solve the above-mentioned problems, and the gist of the present invention is the following hot-rolled steel sheet.
- the chemical composition is mass%, C: 0.020 to 0.180%, Si: 0.05 to 1.70%, Mn: 0.50 to 2.50%, Al: 0.010 to 1.000% N: 0.0060% or less, P: 0.050% or less, S: 0.005% or less, Ti: 0 to 0.150%, Nb: 0 to 0.100%, V: 0 to 0.300%, Cu: 0 to 2.00%, Ni: 0 to 2.00%, Cr: 0 to 2.00% Mo: 0 to 1.00%, B: 0 to 0.0100%, Mg: 0 to 0.0100%, Ca: 0 to 0.0100%, REM: 0 to 0.1000%, Zr: 0 to 1.000%, Co: 0 to 1.000% Zn: 0 to 1.000%, W: 0 to 1.000% Sn: 0 to 0.050%, and the balance: Fe and impurities, In the cross section perpendicular to the rolling direction of the steel sheet, when the width and thickness of the steel sheet are W
- Tensile strength is 780 MPa or more, The plate thickness is 1.0 to 4.0 mm, The hot-rolled steel sheet according to (1) above.
- FIG.1 (a) is a figure which shows the test piece of a simple shear test.
- FIG.1 (b) is a figure which shows the test piece after a simple shear test.
- the inventors of the present invention conducted intensive studies to solve the above problems and obtained the following knowledge.
- (A) Equivalent plastic strain Plate forging includes deformation in a strain range (high strain range) exceeding the fracture strain in the conventional tensile test. Moreover, since plate forging is a complex process, it cannot be evaluated simply by tensile test and shear test data. Therefore, the present inventors introduced “equivalent plastic strain” as an index, and established a new evaluation method.
- Equivalent plastic strain converts the relationship between the shear stress ⁇ s and the shear plastic strain ⁇ sp in the simple shear test into the relationship between the tensile stress ⁇ and the tensile strain ⁇ in the uniaxial tensile test with different deformation modes. . Then, assuming the relationship between the isotropic hardening rule and the plastic work conjugate, the conversion can be performed as shown in the following equation by using a constant conversion coefficient ( ⁇ ). After calculating the conversion coefficient ( ⁇ ) by the method described later, the equivalent plastic strain is derived.
- the shear test is performed in multiple stages, and after each stage of the shear test, the starting point of the crack of the test piece generated in the part holding the test piece is machined to crack the test piece.
- the test results were evaluated by connecting these shear test results in series.
- conventional tensile testing methods can be applied to tensile stress and tensile strain.
- a JIS No. 5 test piece based on JIS Z2241 (2011) can be used.
- the equivalent plastic strain at break is 0.75 (75%) or more.
- the equivalent plastic strain at the time of breaking becomes 0.75 (75%) or more, and a certain workability can be obtained even in complex processing such as plate forging. Confirmed that it is possible to secure.
- the effective cumulative strain is an index that takes into account the temperature during rolling, the recovery of crystal grains due to the rolling reduction of the steel sheet by rolling, recrystallization, and grain growth. Therefore, when obtaining the effective cumulative strain, a constitutive law expressing a static recovery phenomenon over time after rolling was used. Considering that the grains recover statically over time after rolling, the release of energy accumulated as strain in the grains after rolling is due to static recovery due to the disappearance of dislocations in the thermal grains. Because it happens. The disappearance of this thermal dislocation is influenced by the rolling temperature and the elapsed time after rolling. Therefore, taking this static recovery into account, we introduced an index that describes the temperature during rolling, the rolling reduction (logarithmic strain) of the steel sheet due to rolling, and the elapsed time after rolling as parameters, and this is called “effective cumulative strain”. Defined.
- the average equivalent circle diameter of the hard phase is limited, the distance between adjacent hard phases is limited, and the variation in nano hardness is reduced.
- a crack does not generate
- C 0.020 to 0.180% C is an element effective for increasing the strength and securing martensite. If the C content is too low, the strength cannot be sufficiently increased, and martensite cannot be secured. On the other hand, if the content is excessive, the amount of martensite (area ratio) increases and the fracture strain in plate forging decreases. Therefore, the C content is 0.020 to 0.180%.
- the C content is preferably 0.030% or more, 0.040% or more, or 0.050% or more, and more preferably 0.060% or more or 0.070% or more.
- the C content is preferably 0.160% or less, 0.140% or less, 0.120% or less or 0.100% or less, and more preferably 0.090% or less or 0.080% or less.
- Si 0.05 to 1.70%
- Si is an element that has a deoxidizing effect and is effective in suppressing generation of harmful carbides and generating ferrite. Moreover, it has the effect
- the Si content is set to 0.05 to 1.70%.
- the Si content is preferably 0.07% or more, 0.10% or more, 0.30% or more, 0.50% or more or 0.70% or more, more preferably 0.80% or more or 0.85% or more. . Further, the Si content is preferably 1.50% or less, 1.40% or less, 1.30% or less or 1.20% or less, more preferably 1.10% or less or 1.00% or less.
- Mn 0.50 to 2.50%
- Mn is an element effective for strengthening ferrite and enhancing hardenability and generating martensite.
- the Mn content is 0.50 to 2.50%.
- the Mn content is preferably 0.70% or more, 0.85% or more, or 1.00% or more, 1.20% or more, 1.30% or more, 1.40% or more, or 1.50% or more. Is more preferable.
- the Mn content is preferably 2.30% or less, 2.15% or less or 2.00% or less, more preferably 1.90% or less or 1.80% or less.
- Al 0.010 to 1.000%
- Al like Si, has a deoxidizing effect and an effect of generating ferrite.
- the Al content is set to 0.010 to 1.000%.
- the Al content is preferably 0.015% or more or 0.020% or more, more preferably 0.030% or more, 0.050% or more, 0.070% or more, or 0.090% or more.
- the Al content is preferably 0.800% or less, 0.600% or less, or 0.500% or less, and more preferably 0.400% or less or 0.300% or less.
- N 0.0060% or less
- N is an element effective for precipitating AlN and refining crystal grains.
- the N content is 0.0060% or less.
- the N content is preferably 0.0050% or less or 0.0040% or less.
- the lower limit is 0%.
- excessively reducing the content leads to an increase in cost during refining, so the lower limit may be made 0.0010%.
- P 0.050% or less
- P is an impurity contained in the hot metal, and since it segregates at the grain boundaries, it degrades local ductility and weldability. Therefore, the P content is limited to 0.050% or less.
- the P content is preferably 0.030% or less or 0.020% or less.
- the lower limit is 0%. However, excessively reducing the content increases the cost during refining, so the lower limit may be made 0.001%.
- S 0.005% or less
- S is also an impurity contained in the hot metal, and forms MnS to deteriorate local ductility and weldability. Therefore, the S content is limited to 0.005% or less.
- the S content may be 0.003% or less or 0.002% or less.
- the lower limit is 0%. However, excessively reducing the content increases the cost during refining, so the lower limit may be made 0.0005%.
- Ti 0 to 0.150%
- TiC carbonitride or solute Ti delays grain growth during hot rolling, thereby reducing the grain size of the hot-rolled sheet and improving low-temperature toughness.
- TiC carbonitride or solute Ti delays grain growth during hot rolling, thereby reducing the grain size of the hot-rolled sheet and improving low-temperature toughness.
- the Ti content is 0.150% or less. If necessary, the upper limit may be 0.100%, 0.060%, or 0.020%.
- the lower limit of the Ti content is 0%, but the lower limit may be 0.001% or 0.010% in order to sufficiently obtain the effect of precipitation strengthening.
- Nb 0 to 0.100%
- Nb has the effect of reducing the grain size of the hot-rolled sheet and improving low-temperature toughness by delaying grain growth during hot rolling by carbonitride or solute Nb.
- NbC carbonitride or solute Nb.
- the lower limit is 0%, but the lower limit may be 0.001% or 0.010% or more in order to sufficiently obtain the above effect.
- V 0 to 0.300%
- V is an element having an effect of improving the strength of the steel sheet by precipitation strengthening or solid solution strengthening. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the V content is set to 0.300% or less. If necessary, the V content may be 0.200% or less, 0.100% or less, or 0.060% or less. The lower limit is 0%, but the lower limit may be 0.001% or 0.010% in order to sufficiently obtain the above effect.
- Cu 0 to 2.00%
- Cu is an element having an effect of improving the strength of the steel sheet by precipitation strengthening or solid solution strengthening. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the Cu content is 2.00% or less. In addition, if the Cu content is large, scratches due to scale may occur on the surface of the steel sheet. Therefore, the Cu content may be 1.20% or less, 0.80% or less, 0.50% or less, or 0.25% or less. The lower limit is 0%, but the Cu content may be 0.01% in order to sufficiently obtain the above effect.
- Ni 0 to 2.00%
- Ni is an element having an effect of improving the strength of the steel sheet by solid solution strengthening. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the Ni content is 2.00% or less. Moreover, when Ni content is contained abundantly, there exists a possibility that ductility may deteriorate. Therefore, the Ni content may be 0.60% or less, 0.35% or less, or 0.20% or less. The lower limit is 0%, but in order to sufficiently obtain the above effect, the lower limit of the Ni content may be 0.01%.
- Cr 0 to 2.00% Cr is an element having an effect of improving the strength of the steel sheet by solid solution strengthening. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the Cr content is 2.00% or less.
- the upper limit may be set to 1.00%, 0.60%, or 0.30%.
- the lower limit is 0%, but in order to sufficiently obtain the above effect, the lower limit of the Cr content may be 0.01%.
- Mo 0 to 1.00%
- Mo is an element having an effect of improving the strength of the steel sheet by precipitation strengthening or solid solution strengthening. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the Mo content is set to 1.00% or less. In order to further improve economy, the upper limit may be set to 0.60%, 0.30%, or 0.10%. The lower limit is 0%, but in order to sufficiently obtain the above effect, the lower limit of the Mo content may be 0.005% or 0.01%.
- B 0 to 0.0100% B segregates at the grain boundaries and improves the low temperature toughness by increasing the grain boundary strength. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the B content is 0.0100% or less. B is a strong quenching element. If the content is large, ferrite transformation does not proceed sufficiently during cooling, and sufficient retained austenite may not be obtained. Therefore, the B content may be 0.0050% or less, 0.0020% or less, or 0.0015%. The lower limit is 0%, but in order to sufficiently obtain the above effect, the lower limit of the B content may be 0.0001% or 0.0002%.
- Mg 0 to 0.0100%
- Mg is an element that improves the workability by controlling the form of non-metallic inclusions that become the starting point of fracture and cause the workability to deteriorate. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the Mg content is 0.0100% or less.
- the lower limit is 0%, but in order to sufficiently obtain the above effect, the lower limit of the Mg content may be 0.0001% or 0.0005%.
- Ca 0 to 0.0100% Ca is an element that improves the workability by controlling the form of non-metallic inclusions that become the starting point of fracture and cause the workability to deteriorate. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the Ca content is 0.0100% or less.
- the lower limit is 0%, but in order to sufficiently obtain the above effects, the Ca content is preferably 0.0005% or more.
- REM 0 to 0.1000% REM (rare earth element) is an element that improves the workability by controlling the form of non-metallic inclusions that become the starting point of destruction and cause the workability to deteriorate. Therefore, you may make it contain as needed. However, if the content is excessive, the effect is saturated and the economic efficiency is lowered. Therefore, the REM content is 0.1000% or less. If necessary, the upper limit may be 0.0100% or 0.0060%. The lower limit is 0%, but in order to sufficiently obtain the above effect, the lower limit of the REM content may be 0.0005%.
- REM refers to a total of 17 elements of Sc, Y and lanthanoid, and the content of REM means the total content of these elements.
- the lanthanoid is industrially added in the form of misch metal.
- Zr 0 to 1.000% Co: 0 to 1.000%
- Zn 0 to 1.000%
- W 0 to 1.000% It has been confirmed that even if Zr, Co, Zn, and W are each in the range of 1.000% or less, the effects of the present invention are not impaired. These upper limits may be set to 0.300% or 0.100%.
- the total content of Zr, Co, Zn and W is preferably 1.000% or less or 0.100%. These contents are not essential, and the lower limit is 0%, but the lower limit may be 0.0001% if necessary.
- Sn 0 to 0.050% It has been confirmed that the effect of the present invention is not impaired even if Sn is contained in a small amount. However, if it exceeds 0.050%, wrinkles may occur during hot rolling. Therefore, the Sn content is 0.050% or less.
- the content of Sn is not essential, and the lower limit is 0%, but the lower limit may be 0.001% if necessary.
- the balance is Fe and impurities.
- impurities are components that are mixed due to various factors of raw materials such as ores and scraps and manufacturing processes when industrially manufacturing steel sheets, and are permitted within a range that does not adversely affect the present invention. Means something.
- (B) Metal structure The metal structure of the steel plate of this invention is demonstrated.
- the metallographic structure is 1/4 W or 3/4 W from the end face of the steel sheet when the width and thickness of the steel sheet are W and t, respectively, in a cross section perpendicular to the rolling direction of the steel sheet, and The structure at a position of 1/4 t or 3/4 t from the surface of the steel sheet.
- “%” means “area%”.
- Martensite More than 2% and 10% or less DP steel ensures strength and workability by securing a certain amount of hard phase martensite while ensuring workability due to the presence of ferrite, which is a soft phase. It is a characteristic to be compatible. However, when the area ratio of martensite is 2% or less, not only the intended strength cannot be obtained, but also the low yield ratio and excellent work hardening characteristics, which are the characteristics thereof, cannot be obtained. On the other hand, when the area ratio exceeds 10%, voids are likely to be generated at the boundary between martensite and ferrite with an increase in distortion of the steel sheet due to plate forging, and breakage is likely to occur. Therefore, the area ratio of martensite exceeds 2% and is 10% or less. The area ratio of martensite is preferably 4% or more, and more preferably 6% or more.
- Residual austenite less than 2% DP steel is characterized by securing a certain amount of martensite to ensure strength while ensuring workability due to the presence of ferrite, which is a soft phase.
- the presence of thermodynamically stable retained austenite that did not cause martensitic transformation in the steel sheet means that the C concentration of the retained austenite is high.
- the hardness of martensite produced by processing-induced transformation of retained austenite having a high C concentration during plate forging is very high, which promotes the generation of voids. Therefore, the retained austenite is preferably as small as possible, and the area ratio is less than 2%.
- the area ratio of retained austenite is preferably 1.5% or less, 1% or less, or 0.5% or less. In particular, there is no need to define a lower limit, and the lower limit is 0%, and 0% is most preferable.
- Bainite 40% or less Bainite, which is a soft phase, is an important structure for securing a balance between strength and elongation, and has an effect of suppressing crack propagation. However, if the area ratio of bainite is excessive, ferrite cannot be secured and the original function of DP steel can be secured, so the content is made 40% or less.
- the upper limit may be set to 36%, 33%, 30%, 27% or 25% in order to improve elongation and the like.
- the lower limit may be set to 0%, 4%, 8%, 10%, or 12% for strength improvement.
- Pearlite 2% or less In DP steel, the area ratio of pearlite is low, and in the present invention, it is 2% or less. Since pearlite contains very brittle cementite, as the distortion of the steel sheet is increased by plate forging, the cementite is cracked and voids are generated, which tends to break.
- the area ratio of pearlite is preferably reduced as much as possible, and is preferably 1.5% or less, 1% or less, 0.5% or less, or 0%.
- Ferrite Ferrite which is a soft phase, is also an important structure from the viewpoint of securing a balance between strength and elongation and improving workability. Therefore, the structure other than retained austenite, martensite, bainite and pearlite is preferably ferrite.
- the total value of the upper limit values of the retained austenite, martensite, bainite and pearlite area ratio is 54%, and the lower limit of the ferrite area ratio of the remaining structure is 46%.
- the lower limit may be 50%, 54%, 58%, 62%, 66%, or 70%.
- the total value of the lower limit values of the retained austenite, martensite, bainite, and pearlite is 2%, and the upper limit of the ferrite area ratio of the remaining structure is 98%. Such a structure is rarely obtained, and the upper limit may be 96%, 92%, 90% or 88%.
- the area ratio of the metal structure is obtained as follows. As described above, first, a sample is taken from a position of 1/4 W or 3/4 W from the end surface of the steel plate and from a position of 1/4 t or 3/4 t from the surface of the steel plate. And the rolling direction cross section (what is called L direction cross section) of this sample is observed.
- the sample is subjected to nital etching, and after etching, observation is performed in a 300 ⁇ m ⁇ 300 ⁇ m visual field using an optical microscope. Then, by performing image analysis on the obtained structure photograph, the area ratio A of ferrite and the area B ratio of pearlite, and the total area ratio C of bainite, martensite and retained austenite are obtained.
- the nital-etched portion is repeller-etched and observed with a 300 ⁇ m ⁇ 300 ⁇ m field of view using an optical microscope.
- the total area ratio D of a retained austenite and a martensite is computed by performing image analysis with respect to the obtained structure
- the volume fraction of retained austenite is obtained by X-ray diffraction measurement using a sample which is chamfered from the normal direction of the rolling surface to 1 ⁇ 4 depth of the plate thickness. Since the volume ratio is substantially equal to the area ratio, the volume ratio is defined as the area ratio E of retained austenite.
- the area ratio of bainite is determined from the difference between the area ratio C and the area ratio D, and the area ratio of martensite is determined from the difference between the area ratio E and the area ratio D.
- the existence state of a metal phase (hereinafter also simply referred to as “metal phase”) composed of martensite and / or retained austenite is also defined as follows.
- the metal phase (hard phase) is preferably composed mainly of martensite, that is, the area ratio of martensite is larger than the area ratio of retained austenite.
- Average equivalent circle diameter of the metal phase 1.0 to 5.0 ⁇ m
- the area of the metal phase needs to be a certain amount or more, so the average equivalent circle diameter of the metal phase is 1.0 ⁇ m or more.
- the average equivalent-circle diameter of the metal phase is 5.0 ⁇ m or less.
- the average equivalent circle diameter of the metal phase is preferably 1.5 ⁇ m or more or 1.8 ⁇ m or more, and more preferably 2.0 ⁇ m or more.
- the average equivalent circle diameter of the metal phase is preferably 4.8 ⁇ m or less, 4.4 ⁇ m or less, or 4.2 ⁇ m or less, more preferably 4 ⁇ m or less, 3.6 ⁇ m or less, or 3.2 ⁇ m or less.
- the average equivalent circle diameter (diameter) of the metal phase is obtained as follows. First, according to the method of measuring the area ratio D, the equivalent circle diameter is obtained from the area of each metal phase from the structure photograph after the repeller etching. Then, the (simple) average value of the measured equivalent circle diameter is defined as the average equivalent circle diameter.
- Average value of the shortest distance between adjacent metal phases 3 ⁇ m or more
- the distance between the hard phases is increased. It is necessary to secure a certain amount. Therefore, the average value of the distance between adjacent metal phases is set to 3 ⁇ m or more.
- the average equivalent circle diameter of the metal phase is da
- the average value ds of the shortest distance between adjacent metal phases is TS
- the tensile strength of the steel sheet is TS
- the martensite area ratio is fM, Good. ds ⁇ (500 ⁇ da ⁇ fM) / TS (0)
- the average value is preferably 4 ⁇ m or more, and more preferably 5 ⁇ m or more. Although the upper limit is not particularly set, the average value is preferably set to 10 ⁇ m or less in order to ensure the original function as DP steel.
- the average value of the shortest distance between adjacent metal phases is obtained as follows. Twenty arbitrary metal phases are selected, the distances to the metal phases closest to them are measured, and the average value is calculated. In addition, the shortest distance between metal phases shall be calculated
- Nano hardness can be measured using, for example, TriscopeScope / TriboIndenter manufactured by Hystron.
- the nano hardness of 100 points or more can be arbitrarily measured at a load of 1 mN, and the standard deviation of the nano hardness can be calculated from the result.
- the standard deviation of nano hardness should be small, and it should be 2.0 GPa or less. More preferably, it is 1.9 GPa or less or 1.8 GPa or less.
- Tensile strength 780 MPa or more
- the steel sheet according to the present invention preferably has a tensile strength of 780 MPa or more equivalent to that of conventional DP steel.
- the upper limit of the tensile strength is not particularly required, but may be 1200 MPa, 1150 MPa, or 1000 MPa.
- the uniform elongation is a nominal value at which the value obtained when the nominal stress ⁇ n is differentiated by the nominal strain ⁇ n is zero in the relationship between the nominal stress ⁇ n and the nominal strain ⁇ n in the test specified by JIS Z 2241 (2011).
- the strain is ⁇ n0, it is expressed by the following formula.
- Uniform elongation (u-EL) ln ( ⁇ n0 + 1)
- Equivalent plastic strain 0.75 or more Equivalent plastic strain is the relationship between the shear stress ⁇ s and the shear plastic strain ⁇ sp in the simple shear test, and the tensile stress ⁇ and tensile strain ⁇ in the uniaxial tensile test with different deformation modes. Assuming the relationship between the isotropic hardening rule and the plastic work conjugate, the relationship is converted using a constant conversion coefficient ( ⁇ ).
- the isotropic hardening law is a work hardening law that assumes that the shape of the yield curve does not change even when strain progresses (that is, expands to a similar shape).
- the relation of plastic work conjugation is a relation that work hardening is described as a function of only plastic work, and shows the same work hardening amount when given the same plastic work ( ⁇ ⁇ ⁇ ) regardless of the deformation form.
- the conversion coefficient ⁇ is determined so that the relationship between shear stress and shear plastic strain is similar to the relationship between tensile stress and tensile strain.
- the conversion coefficient ⁇ can be obtained by the following procedure. First, the relationship between tensile strain ⁇ (actual value) and tensile stress ⁇ (actual value) in a uniaxial tensile test is obtained. Subsequently, the relationship between the shear stress ⁇ s (actual value) and the shear stress ⁇ s (actual value) in the uniaxial shear test is obtained.
- the tensile strain ⁇ (conversion) obtained from the shear strain ⁇ s (actual value) and the tensile stress ⁇ (conversion) obtained from the shear stress ⁇ s (actual value) are obtained in advance.
- the tensile stress ⁇ (conversion) is determined when the strain ⁇ (conversion) is between 0.2% and uniform elongation (u-EL).
- u-EL uniform elongation
- the equivalent plastic strain ⁇ eq is defined as a value obtained by converting the shear plastic strain ⁇ sp (rupture) at the time of rupture in the simple shear test into the tensile strain ⁇ in the simple tensile test using the obtained ⁇ .
- the steel plate according to the present invention is characterized by good processing characteristics in a high strain region represented by plate forging, and the equivalent plastic strain ⁇ eq satisfies 0.75 or more. Since the equivalent plastic strain of the conventional DP steel is at most about 0.45, it was confirmed that the plate forgeability of the steel sheet according to the present invention is good.
- the steel plate according to the present invention is mainly used for automobiles and the like, and its thickness range is mainly 1.0 to 4.0 mm. For this reason, the plate thickness range may be 1.0 to 4.0 mm.
- the lower limit is 1.2 mm, 1.4 mm, or 1.6 mm
- the upper limit is 3.6 mm, 3.2 mm, or 2. It may be 8 mm.
- the manufacturing method preceding hot rolling is not particularly limited. That is, it adjusts so that it may become the component composition mentioned above by performing various secondary smelting following melting by a blast furnace or an electric furnace. Then, what is necessary is just to manufacture a slab by methods, such as normal continuous casting and thin slab casting. At that time, scrap or the like may be used as a raw material as long as it can be controlled within the component range of the present invention.
- Hot rolling process The manufactured slab is heated and hot-rolled to obtain a hot-rolled steel sheet.
- the conditions in the hot rolling process are not particularly limited, but for example, the heating temperature before hot rolling is preferably 1050 to 1260 ° C. In the case of continuous casting, it may be cooled once to a low temperature and then heated again and then hot rolled, or it may be heated and hot rolled subsequent to continuous casting without cooling.
- finish rolling is multi-stage finish rolling performed by multi-stage (for example, 6-stage or 7-stage) continuous rolling of three or more stages. Then, final finish rolling is performed so that the cumulative strain (effective cumulative strain) in the final three-stage rolling becomes 0.10 to 0.40.
- the effective cumulative strain is the change in crystal grain size due to rolling temperature, rolling reduction of the steel sheet due to rolling, and change in crystal grain size where the crystal grains recover statically over time after rolling. It is an index that takes into account.
- the effective cumulative strain ( ⁇ eff) can be obtained by the following equation.
- Effective cumulative strain ( ⁇ eff) ⁇ i (ti, Ti) (1)
- ⁇ i is expressed by the following equation.
- ⁇ i (ti, Ti) ei / exp ((ti / ⁇ R) 2/3 ) (2)
- ti Time from the last i-th rolling to the start of primary cooling after the last rolling (s)
- Q constant of activation energy
- the effective cumulative strain derived in this way By defining the effective cumulative strain derived in this way, the average equivalent circle diameter of the metal phase mainly composed of retained austenite and the distance between adjacent metal phases are restricted, and the variation in nano hardness is further reduced. As a result, it suppresses the growth of voids generated at the interface between the hard phase and the soft phase, makes it difficult to bond even if the voids grow, and does not generate cracks even after plate forging. Steel plate can be obtained.
- the finishing temperature of finish rolling is preferably Ar 3 (° C.) or more and less than Ar 3 (° C.) + 30 ° C. This is because rolling can be completed in the two-phase region while limiting the amount of retained austenite.
- the element symbol in the said formula represents content (mass%) in the hot-rolled steel plate of each element, and shall substitute 0 when not containing.
- (C) First (acceleration) cooling step After finishing rolling, cooling of the hot-rolled steel sheet obtained within 0.5 s is started. Then, it is cooled to a temperature of 650 to 735 ° C. at an average cooling rate of 10 to 40 ° C./s, and then cooled in the atmosphere for 3 to 10 s (air cooling step).
- the average cooling rate in the first cooling step is less than 10 ° C./s, pearlite is easily generated.
- the cooling rate in the air exceeds 8 ° C./s or the air cooling time exceeds 10 s, bainite is easily generated, and the area ratio of bainite increases.
- the cooling rate is less than 4 ° C./s or the air cooling time is less than 3 s, pearlite is easily generated.
- the cooling in the air here means that the steel sheet is air-cooled in the air at a cooling rate of 4 to 8 ° C./s.
- (D) Second (acceleration) cooling step Immediately after the air cooling step, cooling is performed to an average cooling rate of 20 to 40 ° C / s to a temperature of 300 ° C or lower. Although it is not necessary to provide a lower limit of the accelerated cooling temperature, it is not necessary to cool to room temperature (about 20 ° C.) or lower.
- (E) Winding process Thereafter, the cooled hot-rolled steel sheet is wound.
- the conditions in the winding process are not particularly limited. Air cooling in the atmosphere may be performed after the second (acceleration) cooling step and before the winding step. If it is this air cooling in the atmosphere, it is not necessary to limit the cooling rate.
- Table 1 Steel having the chemical composition shown in Table 1 was melted to produce a slab.
- the slab was hot-rolled under the conditions shown in Table 2 and then cooled and wound to produce a hot-rolled steel sheet.
- the finish rolling was performed by a seven-stage continuous rolling.
- Table 3 shows the thickness of the obtained hot-rolled steel sheet.
- Metal structure The metal structure of the obtained hot rolled steel sheet was observed, and the area ratio of each structure was measured. Specifically, first, in the cross section perpendicular to the rolling direction of the steel sheet, when the width and thickness of the steel sheet are W and t, respectively, 1/4 W from the end face of the steel sheet and 1 from the surface of the steel sheet A specimen for observing the metal structure was cut out from the position of / 4t.
- the rolling direction cross section (so-called L direction cross section) of the above test piece was subjected to nital etching, and after etching, observation was performed in a 300 ⁇ m ⁇ 300 ⁇ m visual field using an optical microscope. Then, by performing image analysis on the obtained structure photograph, the area ratio A of ferrite, the area ratio B of pearlite, and the total area ratio C of bainite, martensite and retained austenite were obtained.
- the nital-etched portion was repeller-etched and observed with a 300 ⁇ m ⁇ 300 ⁇ m field of view using an optical microscope.
- the total area rate D of a retained austenite and a martensite was computed by performing image analysis with respect to the obtained structure
- the volume ratio of the retained austenite was calculated
- the area ratio of bainite was determined from the difference between the area ratio C and the area ratio D, and the area ratio of martensite was determined from the difference between the area ratio E and the area ratio D. By this method, the area ratios of ferrite, bainite, martensite, retained austenite, and pearlite were determined.
- the number and area of the metal phases were obtained from the structure photograph after the above-mentioned repeller etching, the equivalent circle diameter (diameter) was calculated, and the average equivalent circle diameter was obtained by averaging the number.
- 20 arbitrary metal phases were selected from the structure photograph after the repeller etching, the distance to the metal phase closest to the metal phase was measured, and the average value was calculated.
- tensile strength properties are either 1/4 W or 3/4 W from one end of the plate to the plate width direction when the plate width is W. At that position, evaluation was performed based on JIS Z 2241 (2011) using a JIS Z 2241 (2011) No. 5 test piece taken in the direction perpendicular to the rolling direction (width direction) as the longitudinal direction.
- the test piece of the simple shear test is a direction (width direction) orthogonal to the rolling direction at a position of 1/4 W or 3/4 W from one end of the plate to the plate width direction when the plate width of the steel plate is W. Is taken as the longitudinal direction.
- An example of a test piece is shown to Fig.1 (a).
- the test piece of the simple shear test shown in FIG. 1 has a rectangular thickness of 23 mm in the width direction of the steel plate and 38 mm in the rolling direction of the steel plate so that both sides are evenly ground so that the thickness is 2.0 mm. It processed so that it might become a test piece.
- the chucking part 2 on both sides is chucked by 10 mm toward the long piece side (rolling direction) of the test piece in the short piece direction (width direction), and a shear width of 3 mm (shear deformation generating part 1) is formed at the center of the test piece. It was made to provide. In addition, when the plate thickness was less than 2.0 mm, the plate thickness was tested as it was without grinding. Moreover, the center of the test piece was marked with a straight line with a pen or the like in the short piece direction (width direction).
- FIG. 1B shows an example of a test piece subjected to shear deformation.
- shear strain ⁇ s tan ( ⁇ )
- the simple shear test In the simple shear test, a simple shear tester (maximum displacement 8 mm) was used. Therefore, there is a limit on the stroke (displacement) of the testing machine. In addition, due to the occurrence of cracks at the end of the test piece or at the chuck part, in one shear test, the test may not be performed until the test piece breaks. Therefore, as described above, the “multi-stage shear test method” is adopted, which repeats a series of operations such as loading of the shear test load, unloading of the load, cutting off the end of the chuck part of the test piece in a straight line, and reloading of the load. did.
- shear modulus is taken into account from the shear strain ( ⁇ s) obtained in each stage of the shear test.
- the shear plastic strain ( ⁇ sp) obtained by reducing the shear elastic strain ( ⁇ se) was determined as follows, and the shear plastic strains ( ⁇ s) at each stage were combined and joined together.
- Shear plastic strain ⁇ sp shear strain ⁇ s ⁇ shear elastic strain ⁇ se
- Shear elastic strain ⁇ se ⁇ s / G ⁇ s: Shear stress
- G Shear elastic modulus
- G E / 2 (1 + ⁇ ) ⁇ 78000 (MPa).
- the test is performed until the specimen breaks. In this way, the relationship between the shear stress ⁇ s and the shear plastic strain ⁇ sp can be traced.
- the shear plastic strain when the test piece breaks is ⁇ spf.
- the standard deviation of nano hardness was measured.
- the specimen for observing the metallographic structure was ground again, and at a load of 1 mN (loading 10 s, unloading 10 s), a 1/4 depth position (1 / 4t part), a measurement area of 25 ⁇ m ⁇ 25 ⁇ m was measured at intervals of 5 ⁇ m. From the results, the average value of nano hardness and the standard deviation of nano hardness were calculated.
- the measurement of nano hardness was carried out using a Triscope or TriboIndenter manufactured by Hystron.
- the hot rolled steel sheet according to the present invention has a tensile strength (TS) of 780 MPa or more, a product of uniform elongation u-EL and tensile strength TS (TS ⁇ u-EL ) Has 8000 MPa ⁇ % or more, and exhibits balanced characteristics.
- TS tensile strength
- TS ⁇ u-EL tensile strength
- the hot-rolled steel sheet according to the present invention has an equivalent plastic strain of 0.75 or more, and is confirmed to be a steel sheet that can withstand high strain region processing such as plate forging.
- the hot-rolled steel sheet according to the present invention can be widely used for machine parts and the like.
- the remarkable effect can be obtained.
Abstract
Description
C:0.020~0.180%、
Si:0.05~1.70%、
Mn:0.50~2.50%、
Al:0.010~1.000%、
N:0.0060%以下、
P:0.050%以下、
S:0.005%以下、
Ti:0~0.150%、
Nb:0~0.100%、
V:0~0.300%、
Cu:0~2.00%、
Ni:0~2.00%、
Cr:0~2.00%、
Mo:0~1.00%、
B:0~0.0100%、
Mg:0~0.0100%、
Ca:0~0.0100%、
REM:0~0.1000%、
Zr:0~1.000%、
Co:0~1.000%、
Zn:0~1.000%、
W:0~1.000%、
Sn:0~0.050%、および
残部:Feおよび不純物であり、
鋼板の圧延方向と垂直な断面において、鋼板の幅および厚さをそれぞれWおよびtとしたときに、該鋼板の端面から1/4Wまたは3/4Wで、かつ、該鋼板の表面から1/4tまたは3/4tの位置における金属組織が、面積%で、
マルテンサイト:2%を超えて10%以下、
残留オーステナイト:2%未満、
ベイナイト:40%以下、
パーライト:2%以下、
残部:フェライトであり、
マルテンサイトおよび/または残留オーステナイトからなる金属相の平均円相当径が1.0~5.0μmであり、
隣接する前記金属相の最短距離の平均値が3μm以上であり、
ナノ硬度の標準偏差が2.0GPa以下である、
熱間圧延鋼板。
板厚が1.0~4.0mmである、
上記(1)に記載の熱間圧延鋼板。
板鍛造は、従来の引張試験での破断歪みを超える歪み域(高歪み域)での変形を含んでいる。また、板鍛造は複合的加工のため、単純に引張試験およびせん断試験データだけでは評価できない。そこで、本発明者らは、「相当塑性歪み」を指標として導入し、新たな評価法を確立した。
単軸引張試験での引張応力σ=単純せん断試験でのせん断応力σs×κ
単軸引張試験での引張歪みε=単純せん断試験でのせん断塑性歪みεsp/κ
相当塑性歪みを求めるためには、引張試験による引張応力および引張歪みの関係と、せん断試験によるせん断応力およびせん断歪みの関係を取得する必要がある。しかし、板鍛造は、高歪み域での変形を含んでいる。そのため、通常使用されているせん断試験装置を用いて1回で試験を行うと、試験片を保持している部分から試験片に亀裂が進行してしまう。その結果、高歪み域までの変形を試験することができない場合が多い。したがって、板鍛造のような鋼板の板厚の減厚(減肉およびくびれ)が生じない加工を再現する方法が必要となる。
上述の多段せん断試験と、相当塑性歪みを用いた評価法と、板鍛造の前後における鋼板のミクロ調査とを採用することにより、亀裂の発生メカニズムについて、以下の知見を得た。
すなわち、ボイドは硬質相と(硬質相以外の)金属相との境界に発生するため、硬質相の平均径を限定することで、ボイドの発生が低減できる。
すなわち、硬質相と軟質相の硬度差をできるだけ低減することにより、ボイドの発生が低減できる。
すわなち、ボイドは硬質相と他の金属相(軟質相)との境界に発生するため、硬質相同士を離して配置することにより、ボイドが成長しても結合しにくくすることができる。
前記の(i)~(iii)の条件を満足することにより、破断時の相当塑性歪みが0.75(75%)以上となり、板鍛造のような複合的加工においても、一定の加工性を担保することが可能であることを確認した。
上記(i)~(iv)の組織を得るために、熱間圧延における3段以上の多段(例えば6段または7段)の連続圧延で行われる多段仕上圧延において、最終3段の圧延における累積歪(以下「有効累積歪み」と記述する場合がある)が0.10~0.40になるように、最終仕上圧延を行なうことが必要である。
各元素の限定理由は下記のとおりである。なお、以下の説明において含有量についての「%」は、「質量%」を意味する。
Cは、強度を高めるとともにマルテンサイトを確保するために有効な元素である。C含有量が低すぎると強度を十分高めることができず、またマルテンサイトを確保できない。一方、その含有量が過剰であるとマルテンサイトの量(面積率)が多くなり板鍛造での破断歪みが低下する。そのため、C含有量は0.020~0.180%とする。C含有量は0.030%以上、0.040%以上または0.050%以上が好ましく、0.060%以上または0.070%以上がより好ましい。また、C含有量は0.160%以下、0.140%以下、0.120%以下または0.100%以下が好ましく、0.090%以下または0.080%以下がより好ましい。
Siは、脱酸効果を有し、有害な炭化物の生成を抑えフェライトを生成するのに有効な元素である。また、圧延後の冷却中のオーステナイトの分解を抑制し、後にマルテンサイト変態するオーステナイトとフェライトとの二相分離を促進する作用を有する。一方、その含有量が過剰であると延性が低下するほか、化成処理性も低下し塗装後耐食性が劣化する。そのため、Si含有量は0.05~1.70%とする。Si含有量は0.07%以上、0.10%以上、0.30%以上、0.50%以上または0.70%以上が好ましく、0.80%以上または0.85%以上がより好ましい。また、Si含有量は1.50%以下、1.40%以下、1.30%以下または1.20%以下が好ましく、1.10%以下または1.00%以下がより好ましい。
Mnは、フェライトを強化するとともに焼入れ性を高めマルテンサイトを生成させるのに有効な元素である。一方、その含有量が過剰であると焼入れ性が必要以上に高まりフェライトを十分に確保できなくなり、また鋳造時にスラブ割れが発生する。そのため、Mn含有量は0.50~2.50%とする。Mn含有量は0.70%以上、0.85%以上または1.00%以上であるのが好ましく、1.20%以上、1.30%以上、1.40%以上または1.50%以上がより好ましい。また、Mn含有量は2.30%以下、2.15%以下または2.00%以下が好ましく、1.90%以下または1.80%以下がより好ましい。
Alは、Siと同様に脱酸効果とフェライトを生成する効果を有する。一方、その含有量が過剰であると脆化を招くとともに、鋳造時にタンディッシュノズルを閉塞し易くする。そのため、Al含有量は0.010~1.000%とする。Al含有量は0.015%以上または0.020%以上が好ましく、0.030%以上、0.050%以上、0.070%以上または0.090%以上がより好ましい。また、Al含有量は0.800%以下、0.600%以下または0.500%以下が好ましく、0.400%以下または0.300%以下がより好ましい。
Nは、AlN等を析出して結晶粒を微細化するのに有効な元素である。一方、その含有量が過剰であると固溶窒素が残存して延性が低下するだけでなく、時効劣化が激しくなる。そのため、N含有量は0.0060%以下とする。N含有量は0.0050%以下または0.0040%以下であるのが好ましい。N含有量の下限を特に定める必要はなく、その下限は0%である。また、過度に含有量を低下させることは、精錬時のコスト増につながるため、下限を0.0010%にとしてもよい。
Pは溶銑に含まれる不純物であり、粒界偏析するため局部延性を劣化させるとともに、溶接性を劣化させるので、できるだけ少ない方がよい。そのため、P含有量は0.050%以下に制限する。P含有量は0.030%以下または0.020%以下が好ましい。特に下限を規定する必要はなく、下限は0%である。しかし、過度に含有量を低下させることは精錬時のコスト増になるため、下限を0.001%としてもよい。
Sも溶銑に含まれる不純物であり、MnSを形成して局部延性および溶接性を劣化させるので、できるだけ少ない方がよい。そのため、S含有量は0.005%以下に制限する。延性または溶接性の向上のため、S含有量を0.003%以下または0.002%以下としてもよい。特に下限を規定する必要はなく、下限は0%である。しかし、過度に含有量を低下させることは精錬時のコスト増になるため、下限を0.0005%としてもよい。
Tiは、炭窒化物、または固溶Tiが熱間圧延時の粒成長を遅延させることで、熱延板の粒径を微細化し、低温靭性を向上させる効果を有する。また、TiCとして存在することで、析出強化を通じて鋼板の高強度化に寄与する。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和することに加えて、鋳造時のノズル閉塞の原因となる。そのため、Ti含有量は0.150%以下とする。必要に応じて、その上限を0.100%、0.060%または0.020%としてもよい。Ti含有量の下限は0%であるが、析出強化の効果を十分に得るために、下限を0.001%または0.010%としてもよい。
Nbは、炭窒化物、または固溶Nbが熱間圧延時の粒成長を遅延させることで、熱延板の粒径を微細化し、低温靭性を向上させる効果を有する。また、NbCとして存在することで、析出強化を通じて鋼板の高強度化に寄与する。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、Nb含有量は0.100%以下とする。その下限は0%であるが、上記効果を十分に得るために、下限を0.001%または0.010%以上としてもよい。
Vは、析出強化または固溶強化により鋼板の強度を向上させる効果がある元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、V含有量は0.300%以下とする。必要にV応じて、V含有量を0.200%以下、0.100%以下または0.060%以下としてもよい。その下限は0%であるが、上記効果を十分に得るために、下限を0.001%または0.010%としてもよい。
Cuは、析出強化または固溶強化により鋼板の強度を向上させる効果がある元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、Cu含有量は2.00%以下とする。また、Cu含有量が多量に含まれると鋼板の表面にスケール起因の傷が発生することがある。そのため、Cu含有量は1.20%以下、0.80%以下、0.50%以下または0.25%以下としてもよい。その下限は0%であるが、上記効果を十分に得るために、Cu含有量は0.01%としてもよい。
Niは、固溶強化により鋼板の強度を向上させる効果がある元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、Ni含有量は2.00%以下とする。また、Ni含有量が多量に含まれると延性が劣化するおそれがある。そのため、Ni含有量を0.60%以下、0.35%以下または0.20%以下としてもよい。その下限は0%であるが、上記効果を十分に得るために、Ni含有量の下限を0.01%としてもよい。
Crは、固溶強化により鋼板の強度を向上させる効果がある元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、Cr含有量は2.00%以下とする。より経済性を高めるため、その上限を1.00%、0.60%または0.30%としてもよい。その下限は0%であるが、上記効果を十分に得るために、Cr含有量の下限を0.01%としてもよい。
Moは、析出強化または固溶強化により鋼板の強度を向上させる効果がある元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、Mo含有量は1.00%以下とする。より経済性を高めるため、その上限を0.60%、0.30%または0.10%としてもよい。その下限は0%であるが、上記効果を十分に得るために、Mo含有量の下限を0.005%または0.01%としてもよい。
Bは粒界に偏析し、粒界強度を高めることで低温靭性を向上させる。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、B含有量は0.0100%以下とする。また、Bは強力な焼き入れ元素であり、その含有量が多量であると冷却中にフェライト変態が十分に進行せず、十分な残留オーステナイトが得られないことがある。そのため、B含有量を0.0050%以下、0.0020%以下または0.0015%としてもよい。その下限は0%であるが、上記効果を十分に得るために、B含有量の下限を0.0001%または0.0002%としてもよい。
Mgは、破壊の起点となり、加工性を劣化させる原因となる非金属介在物の形態を制御し、加工性を向上させる元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、Mg含有量は0.0100%以下とする。その下限は0%であるが、上記効果を十分に得るために、Mg含有量の下限を0.0001%または0.0005%としてもよい。
Caは、破壊の起点となり、加工性を劣化させる原因となる非金属介在物の形態を制御し、加工性を向上させる元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、Ca含有量は0.0100%以下とする。その下限は0%であるが、上記効果を十分に得るためには、Ca含有量は0.0005%以上であるのが好ましい。
REM(希土類元素)は、破壊の起点となり、加工性を劣化させる原因となる非金属介在物の形態を制御し、加工性を向上させる元素である。したがって、必要に応じて含有させてもよい。しかし、その含有量が過剰であると、効果が飽和して経済性が低下する。そのため、REM含有量は0.1000%以下とする。必要に応じて、その上限を0.0100%または0.0060%としてもよい。その下限は0%であるが、上記効果を十分に得るために、REM含有量の下限を0.0005%としてもよい。
Co:0~1.000%
Zn:0~1.000%
W:0~1.000%
Zr、Co、ZnおよびWは、それぞれ1.000%以下の範囲であれば含有しても本発明の効果は損なわれないことを確認している。これらの上限を0.300%または0.100%としてもよい。Zr、Co、ZnおよびWの合計含有量が1.000%以下または0.100%であることが好ましい。これらの含有は必須でなく、下限は0%であるが、必要に応じて、下限を0.0001%としてもよい。
Snは、少量であれば含有しても本発明の効果は損なわれないことを確認している。しかし、0.050%を超えると熱間圧延時に疵が発生するおそれがある。そのため、Sn含有量は0.050%以下とする。Snの含有は必須でなく、下限は0%であるが、必要に応じて、下限を0.001%としてもよい。
本発明の鋼板の金属組織について説明する。なお、本発明において金属組織は、鋼板の圧延方向と垂直な断面において、鋼板の幅および厚さをそれぞれWおよびtとしたときに、該鋼板の端面から1/4Wまたは3/4Wで、かつ、該鋼板の表面から1/4tまたは3/4tの位置における組織をいうものとする。また、以下の説明において「%」は、「面積%」を意味する。
DP鋼は、軟質相であるフェライトの存在により加工性を確保しつつ、硬質相であるマルテンサイトを一定量確保することで、強度と加工性とを両立することが特徴である。しかしながら、マルテンサイトの面積率が2%以下では、目的とする強度を得られないばかりか、その特徴である低降伏比と優れた加工硬化特性とが得られない。一方、その面積率が10%を超えると、板鍛造による鋼板の歪み増加に伴い、マルテンサイトとフェライトとの境界にボイドが発生し易くなり、破断しやすくなる。そのため、マルテンサイトの面積率は2%を超えて10%以下とする。マルテンサイトの面積率は4%以上であるのが好ましく、6%以上であるのがより好ましい。
DP鋼は、軟質相であるフェライトの存在により加工性を確保しつつ、強度を確保するためマルテンサイトを一定量確保することが特徴である。しかしながら、鋼板中にマルテンサイト変態を起こさなかった熱力学的に安定な残留オーステナイトが存在するということは、その残留オーステナイトのC濃度は高いことを意味する。C濃度が高い残留オーステナイトが板鍛造時に加工誘起変態して生成するマルテンサイトの硬度は非常に高いため、ボイドの発生を助長してしまう。そのため残留オーステナイトはできるだけ少ない方がよく、その面積率は2%未満とする。残留オーステナイトの面積率は1.5%以下、1%以下または0.5%以下が好ましい。特に下限を規定する必要はなく、下限は0%であり、0%が最も好ましい。
軟質相であるベイナイトは、強度と伸びとのバランスを確保するために重要な組織であり、亀裂の伝搬を抑制する効果がある。しかし、ベイナイトの面積率が過剰になると、フェライトを確保できず、DP鋼の本来的機能が確保できなるため、40%以下とする。伸び等の向上のため、上限を36%、33%、30%、27%または25%としてもよい。一方、強度向上のため、下限を0%、4%、8%、10%または12%としてもよい。
DP鋼においては、パーライトの面積率は低く、本発明においては2%以下とする。パーライトには非常にもろいセメンタイトが含まれるために板鍛造による鋼板の歪み増加に伴い、セメンタイトが割れてボイドが発生し、破断しやすくなる。パーライトの面積率は極力低減することが好ましく、1.5%以下、1%以下、0.5%以下または0%であることが好ましい。
軟質相であるフェライトも、強度と伸びとのバランスを確保し、加工性を向上させる観点から重要な組織である。したがって、残留オーステナイト、マルテンサイト、ベイナイト、パーライト以外の組織はフェライトであることが好ましい。残留オーステナイト、マルテンサイト、ベイナイト、パーライトの面積率の上限値の合計値は54%であり、残部組織のフェライトの面積率の下限は46%となる。強度と伸びとのバランスを確保ためには、下限を50%、54%、58%、62%、66%または70%としてもよい。一方、残留オーステナイト、マルテンサイト、ベイナイト、パーライトの面積率の下限値の合計値は2%であり、残部組織のフェライトの面積率の上限は98%となる。このような組織が得られることはほとんどなく、上限を96%、92%、90%または88%としてもよい。
DP鋼としての本来的機能を確保するには、上記金属相の面積が一定以上必要であることから、金属相の平均円相当径は1.0μm以上とする。一方、金属相が大きすぎると、板鍛造による鋼板の歪み増加に伴い、粒界に存在するボイドが結合し易くなることから、金属相の平均円相当径率は5.0μm以下とする。金属相の平均円相当径は1.5μm以上または1.8μm以上が好ましく、2.0μm以上がより好ましい。また、金属相の平均円相当径は4.8μm以下、4.4μm以下または4.2μm以下が好ましく、4μm以下、3.6μm以下または3.2μm以下がより好ましい。
硬質相と軟質相との界面に発生したボイドが成長し、ボイド同士が結合して更に大きなボイドとならないようにするため、硬質相間の距離を一定量確保する必要がある。そのため、隣接する金属相間の距離の平均値を3μm以上とする。
ds<(500×da×fM)/TS ・・・(0)
ナノ硬度の標準偏差:2.0GPa以下
硬質相と軟質相との変形能の差を小さくすることにより両相の界面に発生するボイドを少なくし、さらにボイド間隔をあけることにより、ボイドが結合して亀裂に成長することを抑制することが可能になる。そこで、硬質相と軟質相との変形能の差に対応するナノ硬度差をできるだけ低減することにより、ボイドの発生が抑制できる。本発明においては、軟質相と硬質相との硬度差の指標として、試料断面におけるナノ硬度の標準偏差を採用する。
本発明に係る鋼板は、従来のDP鋼と同等の780MPa以上の引張強さを有することが好ましい。引張強さの上限を特に定める必要はないが、1200MPa、1150MPaまたは1000MPaとしてもよい。
均一伸びが小さいとプレス成型時にネッキングによる板厚減少が起こり易く、プレス割れの原因となる。プレス成形性を確保するため、均一伸び(u-EL)と引張強さ(TS)との積:TS×u-EL≧8000MPa%を満たすことが好ましい。ただし、均一伸びは、JIS Z 2241(2011)で規定する試験において、公称応力σnと公称歪みεnとの関係で、公称応力σnを公称歪みεnで微分したときの値がゼロとなる点の公称歪みをεn0とした時、以下の式で表される。
均一伸び(u-EL)=ln(εn0+1)
相当塑性歪みは、単純せん断試験でのせん断応力σsとせん断塑性歪みεspとの関係を、変形形態の異なる、単軸引張試験での引張応力σと引張歪みεとの関係に変換するものであり、等方硬化則と塑性仕事共役との関係を仮定して、定数である変換係数(κ)を用いて変換したものである。
単軸引張試験での引張応力σ(変換)=単純せん断試験でのせん断応力σs×κ
単軸引張試験での引張歪みε(変換)=単純せん断試験でのせん断塑性歪みεsp/κ
板厚:1.0~4.0mm
本発明に係る鋼板は、主に自動車などが主な用途であり、その板厚範囲は主に1.0~4.0mmである。このため、板厚範囲を1.0~4.0mmとしてもよい、必要に応じて、下限を1.2mm、1.4mmまたは1.6mmに、上限を3.6mm、3.2mmまたは2.8mmとしてもよい。
発明者らは、これまでの研究により、下記に示す(a)から(l)までの製造工程により、本発明の熱間圧延鋼板を製造することができることを確認している。以下、各製造工程について詳しく説明する。
熱間圧延に先行する製造方法は特に限定するものではない。すなわち、高炉または電炉等による溶製に引き続き各種の2次製錬を行って上述した成分組成となるように調整する。次いで、通常の連続鋳造、薄スラブ鋳造などの方法でスラブを製造すればよい。その際、本発明の成分範囲に制御できるのであれば、原料にはスクラップ等を使用しても構わない。
製造されたスラブは、加熱して熱間圧延を施し、熱間圧延鋼板とする。熱間圧延工程における条件についても特に制限は設けないが、例えば、熱間圧延前の加熱温度を1050~1260℃とするのが好ましい。連続鋳造の場合には一度低温まで冷却した後、再度加熱してから熱間圧延してもよいし、特に冷却することなく連続鋳造に引き続いて加熱して熱間圧延してもよい。
上式(1)中のΣは、i=1~3についての総和を示す。
但し、i=1は、多段仕上圧延において最後から1段目の圧延(つまり、最終段圧延)を、i=2は最後から2段目の圧延、i=3は最後から3段目の圧延を、それぞれ示す。
εi(ti,Ti)=ei/exp((ti/τR)2/3) ・・・(2)
ti:最後からi段目の圧延から最終段圧延後の一次冷却開始までの時間(s)
Ti:最後からi段目の圧延の圧延温度(K)
ei:最後からi段目の圧延で圧下したときの対数歪み
ei=|ln{1-(i段目の入側板厚-i段目の出側板厚)/(i段目の入側板厚)}|
=|ln{(i段目の出側板厚)/(i段目の入側板厚)}| ・・・(3)
τR=τ0・exp(Q/(R・Ti)) ・・・(4)
τ0=8.46×10-9(s)
Q:Feの転位の移動に関する活性化エネルギーの定数=183200(J/mol)
R:ガス定数=8.314(J/(K・mol))
Ar3=970-325×C+33×Si+287×P+40×Al-92×(Mn+Mo+Cu)-46×(Cr+Ni)
但し、上記式中の元素記号は、各元素の熱間圧延鋼板中の含有量(質量%)を表し、含有されない場合は0を代入するものとする。
仕上げ圧延終了後、0.5s以内に得られた熱間圧延鋼板の冷却を開始する。そして、650~735℃の温度まで10~40℃/sの平均冷却速度で冷却し、その後大気中で3~10s冷却する(空冷工程)。第1冷却工程における平均冷却速度が10℃/s未満であるとパーライトが生成し易くなる。
空冷工程後、直ちに300℃以下の温度まで20~40℃/sの平均冷却速度で冷却する。加速冷却の温度の下限を特に設ける必要はないが、室温(20℃程度)以下にまで冷却する必要はない。
その後、冷却された熱間圧延鋼板を巻き取る。巻取工程における条件は、特に限定されない。第2(加速)冷却工程の後、巻取工程までの間に、大気中での空冷を行ってもよい。この大気中の空冷であれば、冷却速度を特に制限する必要はない。
得られた熱間圧延鋼板の金属組織観察を行い、各組織の面積率の測定を行った。具体的には、まず鋼板の圧延方向と垂直な断面において、鋼板の幅および厚さをそれぞれWおよびtとしたときに、該鋼板の端面から1/4Wで、かつ、該鋼板の表面から1/4tの位置から金属組織観察用の試験片を切り出した。
機械特性のうち引張強度特性(引張強さ(TS)、均一伸び(u-EL))は、板幅をWとした時に、板の片端から板幅方向に1/4Wもしくは3/4Wのいずれかの位置において、圧延方向に直行する方向(幅方向)を長手方向として採取したJIS Z 2241(2011)の5号試験片を用いて、JIS Z 2241(2011)に準拠して評価した。
せん断応力σs=せん断力/(鋼板の圧延方向の試験片の長さ×試験片の板厚)
せん断歪みεs=tan(θ)
せん断塑性歪みεsp=せん断歪みεs-せん断弾性歪みεse
せん断弾性歪みεse=σs/G
σs:せん断応力
G:せん断弾性率
ここで、G=E/2(1+ν)≒78000(MPa)とした。
E(ヤング率(縦弾性係数))=206000(MPa)
ポアソン比(ν)=0.3
2 チャッキング部
Claims (2)
- 化学組成が、質量%で、
C:0.020~0.180%、
Si:0.05~1.70%、
Mn:0.50~2.50%、
Al:0.010~1.000%、
N:0.0060%以下、
P:0.050%以下、
S:0.005%以下、
Ti:0~0.150%、
Nb:0~0.100%、
V:0~0.300%、
Cu:0~2.00%、
Ni:0~2.00%、
Cr:0~2.00%、
Mo:0~1.00%、
B:0~0.0100%、
Mg:0~0.0100%、
Ca:0~0.0100%、
REM:0~0.1000%、
Zr:0~1.000%、
Co:0~1.000%、
Zn:0~1.000%、
W:0~1.000%、
Sn:0~0.050%、および
残部:Feおよび不純物であり、
鋼板の圧延方向と垂直な断面において、鋼板の幅および厚さをそれぞれWおよびtとしたときに、該鋼板の端面から1/4Wまたは3/4Wで、かつ、該鋼板の表面から1/4tまたは3/4tの位置における金属組織が、面積%で、
マルテンサイト:2%を超えて10%以下、
残留オーステナイト:2%未満、
ベイナイト:40%以下、
パーライト:2%以下、
残部:フェライトであり、
マルテンサイトおよび/または残留オーステナイトからなる金属相の平均円相当径が1.0~5.0μmであり、
隣接する前記金属相の最短距離の平均値が3μm以上であり、
ナノ硬度の標準偏差が2.0GPa以下である、
熱間圧延鋼板。 - 引張強さが780MPa以上であり、
板厚が1.0~4.0mmである、
請求項1に記載の熱間圧延鋼板。
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